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Article history: The aim of this work was to validate a mathematical model and evaluate hydrolysis of salmon muscle
Received 23 February 2015 proteins by Alcalase in batch reactor. The inhibition constants were correlated with conversion and
Received in revised form temperature thus improving dramatically the agreement between model predictions and experimental
2 September 2015
hydrolysis time courses. The standard operation in batch reactor consisting in pre-heating, isothermal
Accepted 22 October 2015
Available online 30 October 2015
stage and inactivation of enzyme was evaluated through simulation of different operational strategies
based on increasing temperature gradients. Operational conditions were 7.5%(w/w) protein, 1 g/l Alcalase
and different temperatures from 50 C to 73 C. The optimal temperature for the standard process was
Keywords:
Enzymatic hydrolysis
68 C with a processing time of 41 min. Different operational strategies, included temperature proles,
Protein hydrolysis resulted in longer operation times. The standard process was the best reactor performance due to the
Mathematical modeling maximization of the enzyme efciency.
Operational strategy 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jfoodeng.2015.10.029
0260-8774/ 2015 Elsevier Ltd. All rights reserved.
122 P.L. Valencia et al. / Journal of Food Engineering 176 (2016) 121e127
equations (Eqs. (2e5)). temperature until the desired value of residual activity is reached.
Integration of Eq. (1) yielded Eq. (9), which was used to evaluate the
22:566801
conversion prole X vs t at a xed T.
T
kcat T e mM$l=g$min (2)
S20 X 2 S X S S2 X2
S0 X K ln1 X 0 0 ln1 X 0 X
2K2 K1 K1 KS 2
0:970$S0 11539746
T kcat $E0
kd T 1 $e 1=min (3) 1 ekd t
2:21 S0 kd
(9)
14:44045
T
Where X corresponds to the degree of conversion dened as P/S0.
KT e mM (4)
Eqs. (2e8) were used to include the T-prole during the inactiva-
tion stage as follow:
6564
14:46
T T0 mt a
T
KS T e mM (5) (10)
Additionally, the thermal inactivation constant (kd) considers Where m is the T increase rate, T0 is the isothermal stage temper-
the effect of positive modulation by substrate and products through ature, a is an exponential factor and t is processing time. A
an empirical model developed from experimental data obtained by m 4 C=min and a 1 were chosen for the T-proles during pre-
Valencia et al. (2014). The inhibition constants (K1 and K2) deter- heating and inactivation stages. The residual activity (a) was
mined by Valencia et al. (2014) were 2.31 and 7.12 mM for a hy- dened according to rst-order inactivation model.
drolysate with a 5% degree of hydrolysis and 13.8 and 85.2 mM for a
hydrolysate with a 20% degree of hydrolysis. E
a ekd t (11)
E0
3. Methodology
The enzyme was added at time zero when the pre-heating stage
began. Two different initial temperatures were evaluated, an
3.1. Model validation
ambient temperature of 20 C and a cold temperature of 5 C. The
cold temperature was considered for simulating a refrigerated
Hydrolysis time courses at different initial substrate concen-
storing temperature of the substrate.
trations (S0), initial enzyme concentrations (E0) and temperatures
(T) were carried out. In a rst approach, the model predictions were
3.3. Simultaneous conversion-inactivation operation
tested on those experiments using xed values of inhibition con-
stants (K1, K2) obtained in Valencia et al. (2014). Hydrolysis time
The objective of this strategy is the simultaneous achievement
courses were carried out at different operational conditions of S0, E0
of both targeted operational parameters, X and a during the oper-
and T according to the methodology proposed by Valencia et al.
ation of the batch reactor. The major impact of this strategy is the
(2015). The degree of conversion against reaction time was used
intensication of the process due to the shift from multi-stage
to calculate inhibition constants values as functions of the degree of
(standard process) to one-stage operation. There are two possibil-
conversion (X), according to Eq. (6). The slope of the linear equation
ities to operate under this strategy: the isothermal and the T-prole
(bn) was correlated with temperature (Eq. (7)). Different Ki,0 values
operation.
were obtained at different temperatures. Analogue to K and KS,
inhibition constants were correlated with temperature using the
van't Hoff equation (Eq. (8)). 3.3.1. Isothermal operation
The isothermal operation consisted in the simultaneous reaction
Ki Ki;0 bn X (6) and inactivation processes at a temperature which allowed to reach
the desired X and a at the same time (t). This strategy requires a
pre-heating stage as in the standard process operation. The prob-
bn M$T N (7)
lem is formulated as follows. An objective function (F) was deduced
Table 1
DH
RT
lnK0
Operation conditions of the batch reactor for the enzymatic hydrolysis of proteins.
Ki;0 T e mM (8)
Variable Symbol Value Units
Where Ki,0 is the inhibition constant at temperature T, and M, N are Initial substrate concentration S0 165 mM
empirical constants for the correlation between bn and tempera- Initial enzyme concentration E0 1.00 g/l
ture. The complete model was used to predict the hydrolysis time Degree of conversion X 0.382 e
courses at different values of S0, E0 and T. Predictions were Residual activity a 0.010 e
Table 2
3.2. Standard process
Inhibition constants models as a function of temperature and conversion.
The standard process consisted on pre-heating, isothermal and Variable Value Units
inactivation stages. The pre-heating stage consisted in the tem- K1,0 mM
5343:4
T 16:25
perature rising of the batch reactor containing the substrate until e
the conversion temperature is reached. The isothermal stage is b1 0.0401$T11.82 mM
operated until the desired degree of conversion (X) is reached. The K2,0 190.0 mM
b2 185.8 mM
inactivation stage consisted in the progressive increasing of
124 P.L. Valencia et al. / Journal of Food Engineering 176 (2016) 121e127
Fig. 2. Experimental hydrolysis time courses (points) and model predictions with xed inhibition constants values (dashed lines) and varying inhibition constants (continuous
lines). Operating conditions (S0, E0 and T) A: 110 mM, 1.7 g/l, 60 C (circles); 77 mM, 0.83 g/l, 44 C (diamonds); B: 143 mM, 1.7 g/l, 50 C (triangles); 143 mM, 2.60 g/l, 56 C (squares).
Fig. 3. Experimental hydrolysis time courses (points) and model predictions with varying values of inhibition constants (continuous lines). Operating conditions (S0, E0, T) A:
143 mM, 6.25 g/l, 56 C (squares); 110 mM, 1.7 g/l, 60 C (circles); 110 mM, 1.7 g/l, 50 C (up triangles); 77 mM, 0.83 g/l, 56 C (down triangles); 77 mM, 0.83 g/l, 44 C; B: 165 mM,
1.7 g/l, 50 C (squares); 143 mM, 2.6 g/l, 44 C (circles); 110 mM, 1.7 g/l, 50 C (up triangles); 110 mM, 1.7 g/l, 40 C (down triangles); 110 mM, 0.23 g/l, 50 C.
Fig. 4. Conversion (X) and residual activity (a) proles during the standard process at 50 C (A), 60 C (B), 68 C (C) and 72 C (D) starting at 20 C. Dotted vertical lines mark the
limits of each stage.
P.L. Valencia et al. / Journal of Food Engineering 176 (2016) 121e127 125
Table 3 Table 4
Reaction time (t) and conversion (X) during the standard process operation starting Reaction time (t) and conversion (X) during the standard process operation starting
at 20 C. at 5 C.
Isothermal stage T Pre-heating Isothermal Inactivation Isothermal stage T Pre-heating Isothermal Inactivation
from Eq. (9) to calculate the T value to achieve the X and a simul- F(T) 0. The solution space contains a unique temperature value to
taneously at dened operational conditions (S0, E0). satisfy the specied constrains at xed values for the operating
conditions S0 and E0.
C kcat T$E0
FT A B$KT D (12)
KS T kd T 3.3.2. T-prole operation
As well as the one-stage isothermal operation, the T-prole
Where A, B, C, y D correspond to the following terms in Eq. (12): operation is proposed to achieve the X and a simultaneously in the
batch reactor. However, in this case the temperature is not constant
S20 X 2 but progressively increasing. The formulation of the problem is
A S0 X (13) based on the T-prole, where T is a function of operation time (t) as
2K2
dened in Eq. (10). Linear, convex and concave T-proles with a
values of 1, 2 and 0.5, respectively, were considered for evaluation.
S0 X S0
B ln1 X ln1 X (14) All the operation strategies were operated to achieve X 0.382,
K1 K1
corresponding to a DH 10%. The inactivation stages were carried
out until the 1% of the residual activity was left (a 0.01). The
X2 chosen initial substrate concentration was 165 mM of cleavable
C S20 X (15)
2 peptide bonds equivalent to 7.5% (w/w) of proteins. Considering
that the salmon muscle contains 21% of proteins, the concentration
of raw material inside the batch reactor was approximately 36%(w/
D 1 ekd t (16) w) of the reaction mixture. The initial enzyme concentration of 1 g/l
corresponds to an Alcalase activity of 2.4 AU/l of reaction mixture.
Where, the term D includes the residual activity (a) dened in Eq. The operation conditions were listed in Table 1. During the inacti-
(11). The problem consisted in computing the T value to make vation stage the temperature was increased until 85 C and then
Fig. 5. Conversion (X) and residual activity (a) proles during the standard process at 50 C (A), 60 C (B), 67 C (C) and 72 C (D) starting at 5 C. Dotted vertical lines mark the
limits of each stage.
126 P.L. Valencia et al. / Journal of Food Engineering 176 (2016) 121e127
Fig. 7. Conversion (X) and residual activity (a) proles during the one-stage T-proles operation starting at 5 C for linear (A), concave (B) and convex (C) T-proles. Dotted vertical
line marks the end of operation.
P.L. Valencia et al. / Journal of Food Engineering 176 (2016) 121e127 127
Table 6 5. Conclusions
Processing times (t) for the different operation strategies starting at 5 C.