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Abstract - The purpose of this paper is to make an rate, depth of cut, cutting speed, etc, generates
attempt to review the literature on optimization of input optimum conditions during machining and becomes
cutting parameters for improved surface finish by the main exigency of manufacturing industry. Surface
acquiring minimum surface roughness in turning process roughness of a material after turning is measured using
and to present various methodologies and practices that portable surface roughness tester. Surface roughness is
are being employed for the prediction of surface an important criterion to find the quality of a surface. It
roughness. Surface roughness is one of the most is an important response parameter. Surface finish can
commonly used criteria to determine quality of a turned be measured using simple surface roughness tester [3,
surface. This literature review compiles different work 4].
presented on optimization of process parameters and In machining process various parameters are:
concludes the most significant cutting parameters and Input Parameters: Cutting speed, Feed rate, Depth of
most frequently used optimization techniques for cut, Insert radius, Cutting fluid, etc
improving surface finish The cutting parameters like Output Parameters: Surface roughness, MRR, Tool
Cutting speed, Feed rate, Depth of cut, Insert radius and wear, Cutting forces, MAZ, etc.
Cutting fluid are taken into consideration.
Surface engineering aims to achieve desired properties
Key Words: Turning process, Optimization Techniques, or characteristics of surface-engineered components
Surface Roughness, Taguchi Method including:
Improved wear resistance;
1. INTRODUCTION Reduced friction energy losses;
Improved mechanical properties, for example,
Turning is a machining process used to obtain the enhanced fatigue life, hardness or toughness;
desired dimension of round metal. The main target in
present industrial era is to produce low cost quality Improved aesthetic appearance, etc.
product with required dimensions in an optimum time.
Therefore, the optimum cutting parameters are to be Factors influencing surface roughness in turning:
recognized first. In turning, the metal is in rotational
motion (axially) and a cutting tool is used to shear Cutting parameters i.e. feed, cutting speed and
away the undesired metals. This process requires lathe depth of cut
or turning machine, cutting tool, work piece and fixture
[1]. The work piece is fixed in the machine chuck and is Vibration
rotated at high speed. The cutting tool (insert) is fed in Material of work piece
parallel to the axis of rotation as shown in Fig. 1.
During this machining process the cutting parameters Rigidity of the system consisting of machine tool,
highly depends upon the work piece, cutting tool
fixture cutting tool and work
material, etc. These are determined by experience or
machine catalogue. Surface roughness is a widely used Type, form, material and sharpness of cutting tool
attribute of product quality and in most cases a
Type of coolant used
technical necessity for mechanical products. Achieving
the desirable surface quality is of great importance for Cause and effect diagram also called as fishbone
the functional behaviour of a part [2]. Thus the diagram in Figure-1 shows different machining
optimum selection of cutting parameters such as feed parameter that affects surface roughness.
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2810
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2811
TABLE - 1 LITERATURE SURVEY
Machining Parameters Most Significant Factor
Year of Sample Size Tool/Insert Optimization
S. No. Author Material Machining Method Cutting Speed Output Parameters References
Publish (d x l ) (mm) Material Feed f (mm/rev) D.O.C (mm) Other Cutting Fluid Methods 1st 2nd
V c (m/min)
310OD 170
Michael Jacobson, Conventional Surface Roughness, Cutting
1 2002 Bainite steel ID 65mm CBN 100 insert Dry Turning (CNC) 50 to 999 0.1 0.1 - - - 9
Patrik Dahlman Cooling Residual Stress Speed
2017, IRJET
thick rings
Air: 7.0 bar,
N.R. Dhar, Dry & Wet Turning Surface Roughness,
|
2 2006 AISI 4340 125 x 760 Carbide insert 110 0.16 1.5 - Lubricant: 60 - Coolant - 10
M. Kamruzzaman (Lathe Machine) Tool Wear, MQL
ml/h
0.4, 0.8, 1.2
M. Nalbant, TiN-coated Surface Roughness Insert
3 2006 AISI 1030 - - - 0.15, 0.25, 0.35 0.5, 1.5, 2.5 *Insert Radius - Taguchi Feed Rate 5
H. Gokkaya tools (Ra) Radius
(mm)
Multiple
Linear
Roughness Regression
Tugrul Ozel, Not ( 5, 10, 15 )min Conventional Cutting
4 2007 AISI D2 PCBN insert Dry Turning (CNC) 80, 115, 150 0.05, 0.10, 0.15 0.2 Parameters(Ra, Rt), Models, Feed Rate 11
Yigit Karpat specified *Cutting Time Cooling Speed
Tool flank wear Neural
network
Volume: 04 Issue: 03 | Mar -2017
models
70OD 60 ID Residual Stress,
R.S. Pawade, Conventional Cutting Depth Of
5 2008 Inconel 718 5mm thick PCBN insert Dry Turning (CNC) 125, 300, 475 0.05, 0.10, 0.15 0.50, 0.75, 1.00 - Degree of work Taguchi 12
Suhas S. Joshi Cooling Edge Cut
rings hardening
|
N.K. Mehta 18Ni(250) (TNMA160408S Cooling Cutting forces Cut
01525)
Coconut oil,
Effect of cutting
M. Anthony Xavior, Not Carbide insert 38.95, 61.35, Soluble oil, Cutting
7 2008 AISI 304 Lathe Machine 0.2, 0.25, 0.28 0.5, 1.0, 1.2 - fluid, Surface Taguchi Feed Rate 7
M. Adithan specified (CNMG) 97.38 Straight cutting Speed
Roughness
oil
Khaider Bouacha,
www.irjet.net
|
Surface Roughness
International Research Journal of Engineering and Technology (IRJET)
M.Z.A.Yazid, 103 x 157 PVD coated Dry & Wet Turning MQL 50 mL/h, & Texture,
12 2011 Inconel 718 90, 120, 150 0.10, 0.15 0.30, 0.50 - - Coolant - 8
C.H. CheHaron (Round Bar) carbide insert (CNC) MQL 100 mL/h Microstructure
Alteration
Cemented
carbide Surface Roughness,
A. Esteves Correia, Conventional Cutting
Page 2812
13 2011 AISI 1045 51 x 119 conventional Dry Turning (CNC) 345, 410, 470 0.075, 0.15, 0.25 0.5 - Influence of the - Feed Rate 18
J. Paulo Davim Cooling Edge
and wiper wiper inserts
insert
p-ISSN: 2395-0072
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TABLE - 1 LITERATURE SURVEY Continue...
Machining Parameters Most Significant Factor
Year of Sample Size Tool/Insert Optimization
S. No. Author Material Machining Method Cutting Speed Output Parameters References
Publish (d x l ) (mm) Material Feed f (mm/rev) D.O.C (mm) Other Cutting Fluid Methods 1st 2nd
Vc (m/min)
2017, IRJET
Harun Akkus Carbide insert Cooling (Ra), (Rz)
Taguchi,
|
Surface Roughness
Adem Cicek, 100 x 170 x CHT, CT Conventional Multiple Cutting Tool
15 2012 AISI 316 HSS, (M35) Vertical Drilling 12, 14 0.08, 0.1 - (Ra), Roughness 19
Turgay Kvak 15 *Tool Material Cooling regression Speed Material
Error
analysis
Tungsten Taguchi, Full
Srinivas Athreya, 960, 640, 1280 145, 130, 160 Conventional Surface Roughness Cutting Depth Of
16 2012 Mild Steel - Carbide Lathe Machine 0.3, 0.2, 0.4 - Factorial 20
Dr Y.D.Venkatesh (RPM) (mm/min) Cooling (Ra) Speed Cut
Tipped tool Analysis
Ceramic Taguchi, Full
Dr. C. J. Rao, 40 x 300 Conventional Surface Roughness Depth of
17 2013 AISI 1050 (Al2O3+TiC Dry Turning (CNC) 50, 75, 95 0.05, 0.10, 0.15 0.25, 0.50, 0.75 - Factorial Feed Rate 21
Dr. D. Nageswara Rao (Round Bar) Cooling (Ra), Cutting Forces Cut
matrix) Analysis
Cool-cut-Nirma
Carbide Surface Roughness
Volume: 04 Issue: 03 | Mar -2017
|
Methodology
Full Factorial
Rajendra Singh, 1000 x 120 x Surface Roughness
20 2014 SS 316L Carbide insert - 110, 150, 190 0.10, 0.15, 0.20 0.10, 0.15, 0.20 - - Analysis, Feed Rate - 24
Rahul kr.Gupta 5 (Pipe) (Ra)
MRA, ANN
Prajwalkumar M. Patil, 30 x 360 Carbide insert Conventional Surface Roughness Cutting
21 2015 AISI 316 Dry Turning (CNC) 120, 150, 180 0.20, 0.25, 0.30 0.5, 1.0, 1.5 - Taguchi Feed Rate 25
Rajendrakumar V. Kadi (Round Bar) (CVD Coated) Cooling (Ra, Rz), Hardness Speed
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|
0.4, 0.8, 1.2 Response
International Research Journal of Engineering and Technology (IRJET)
Page 2813
(mm)
p-ISSN: 2395-0072
e-ISSN: 2395 -0056
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072
3. CONCLUSION
Most Significant Factors for Surface Roughness
Surface roughness is considered as the main response
factor. Along with the Machining parameters, output Machining Parameter %
parameters and the most significant factor is also
Feed Rate 37.50
tabularized. The percentage distribution of various
Cutting Speed 17.50
methods used during optimization is shown in Table-
2 and with the help of histogram in Figure-2. Depth of Cut 20.00
Insert Radius/Edge 15.00
Table-2: Percentage distribution for Optimization
Cutting Fluid 10.00
methods
Total 100.00
Optimization Methods for Surface Roughness
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2814
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2815