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MAP II 4000 H 4 x 4
EXPORT VERSION
SELF-PROPELLED SPRAYER
P L A S . A . | | S a n t a F e 4 1 9 | S 2 5 2 0 C Z I | L a s R o s a s | S a n t a F e | A r g e n t i n a | T e l . ( 5 4 ) 0 3 4 7 1 4 5 1 6 5 5 | S p a r e p a r t s ( 5 4 ) 0 3 4 7 1 4 5 0 2 1 8 | plaresponde@pla.com.ar
Introduccin
PLA is pleased to thank you for trusting our manufactured machines and renews its commitment
improving both the performance and the operative safety of the machines.
The sprayer design you have just bought follows PLAs industrial philosophy: permanent renewal
and improvement.
In order to take genuine advantage of the performance of this machine, we suggest that you
should read this Operators Manual thoroughly. You will find a guide to its operation under different
work conditions, to its maintenance, transport, and conservation, and to warnings and requirements
related to the operators and third parties personal security, and also the environment.
The Operators Manual is another component of the machine; it contains accurate and
fundamental information regarding the whole machine, accessories and variants. Thus, you are
responsible for the setting of the acquired machine. That is to say, some items depicted in this
Manual may not be present in your machine.
Even if some illustrations may depict slightly different details from those of your machine,
instructions can be followed properly.
Even if some pictures of this Manual show the lack of protections in the machines, they were
taken in those conditions to facilitate their understanding. That is why you must never operate the
machine without their protections.
The Operators Manual complements the training received upon delivery of the machine. In
case you need to receive any additional information or make any suggestions, please call us: 0810
4444 752.
Without prejudice to our policy to improve our products permanently, PLA reserves its right to
introduce modifications. It does not imply any obligation on previously manufactured products.
Thus, the content of this Manual is updated upon its printing, and modifications wihtout prior
notice may occur.
You should write down or remember the information about the identification of your machine.
In order to provide you with a prompt response, we suggest that should you write that information
on the chart below in case you need future information or assistance.
3
Self - propeller sprayer MAP II 4000 H (export version), produced by PLA S.A.
Operators Manual printed in August 2010
Request like spare part piece N 29217 SAP
4
Contents of this manual
Introduction........................................................................................................................................... 3
Contents of this manual......................................................................................................................... 5
Safety..................................................................................................................................................... 7
Safety indicators................................................................................................................................... 13
Purpose of the machine........................................................................................................................ 15
The users responsibility................................................................................................................... 16
Storage of fuel tanks........................................................................................................................ 17
Description and features of the machine............................................................................................... 19
Reception of the new machine........................................................................................................ 19
Identification of the machine........................................................................................................... 19
General description of the machine................................................................................................. 20
Features of each model................................................................................................................... 21
Spraying circuits.............................................................................................................................. 22
Hydraulic transmission.................................................................................................................... 25
Hydraulic system............................................................................................................................. 25
Pneumatic system........................................................................................................................... 26
Cabin.............................................................................................................................................. 27
Air conditioner................................................................................................................................ 30
Starter key, lights, horns, and windscreen wipers............................................................................. 30
Instruments and commands................................................................................................................. 33
Instruments..................................................................................................................................... 33
Commands..................................................................................................................................... 33
Joystick multifunction...................................................................................................................... 34
Work and movement operations.......................................................................................................... 37
Before starting the machine............................................................................................................ 37
Starting the machine....................................................................................................................... 38
Advance and detention................................................................................................................... 39
Road circulation.............................................................................................................................. 40
Spraying.......................................................................................................................................... 40
Wind tunnel system......................................................................................................................... 44
Wings movement............................................................................................................................ 45
Spraying circuit operations.............................................................................................................. 46
Sprayer clean up............................................................................................................................. 49
Maintenance operations....................................................................................................................... 51
Engine............................................................................................................................................. 51
Hydrostatic transmission.................................................................................................................. 51
Hydraulic system............................................................................................................................. 52
Suspenssion.................................................................................................................................... 54
Electrical system.............................................................................................................................. 54
Spraying system.............................................................................................................................. 57
Cabin.............................................................................................................................................. 57
Greasing.......................................................................................................................................... 59
Storage of parts and lubricants........................................................................................................ 59
Alemites and lubrication areas......................................................................................................... 60
Maintenance tables.............................................................................................................................. 61
Suggested lubricants............................................................................................................................ 63
Deposits capacities............................................................................................................................... 63
Tyre pressure gauge............................................................................................................................. 63
General dimensions.............................................................................................................................. 64
Weight tables....................................................................................................................................... 65
Working Speeds................................................................................................................................... 65
Machine bolts adjustment torque......................................................................................................... 65
5
Notes
6
Safety
General recommendations
This equipment, due to the nature of its function and design, and while in
active operation or not, may potentially endanger the operators physical
integrity or any other third party who may be in the surroundings of the
machine.
It is of outmost importance that the operator be trained for his task. More-
over, the operator should have duly read and understood the instructions
contained in this Operators Manual. He must be aware of the dangerous
nature of his tasks.
Instructions concerning the protection and maintenance of the machine
are to be equally considered, assuring its proper functioning and working
life.
Here is a list of recommendations concerning safety, ordered according
to the type of risk they may cause. However, this list does not cover the
complete range of possibilities for the task.
Please pay attention to the mainly used indicators related to personal safe-
ty, inherent to the machine, and depicted in this Manual.
White exclamation marks on black background with the word DANGER
show a situation of imminent danger. Failing to avoid its consequences
may result in death or seriuos injuries.
The same symbol with the word WARNING or PRECAUTION mean the
same as DANGER but in a lower degree.
A black exclamation mark within a white triangle with a black frame warns
about potential risks. (See pictures)
7
Safety recommendations for the operator regarding
the manning of the equipment (operation or transport)
8
Safety recommendations for the
operator in operation
Noises
Being exposed to long periods of intense noise may cause decrease or loss
of hearing. Thus, the use of ear protectors is obligatory.
Spraying
Hoses, connections, clamps, joints, etc. must be kept in perfect condition
of use in order to avoid fluid loss or dripping.
All nozzle must have anti-dripping valves.
When there is a change in the flow in more than a 10% of the specified
measure for that particular cap, the cap drop must be replaced.
Never try to uncover the peaks blowing with their mouths.
For no reason to use containers of food or drink, thus avoiding fatal mis-
takes.
As long as possible, personnel rotation should be set so as to avoid toxic or
dangerous application tasks (Class A and B) for longer than half a shift.
Chemicals must no be sprayed when the wind speed exceeds the manu-
facturers recommendations.
While in operation, no food, drink, or smoking is allowed.
Before getting ouf of the cabin, the personal protection suit must be put
on as recommended for the use of pesticides. When entering again, the
protection suit must be removed and placed outside the cabin in a her-
metic container or plastic bag.
The suit must be cleaned up at the end of the working day in order to
avoid accumulation of waste, ensuring the most favorable working condi-
tions for the following working day.
9
Chemical products manipulation
A
gricultural chemical products may be dangerous. Their unadequate se-
lection or use may cause severe damage to people, animals, plants, soils,
or any other object whatsoever. It is necessary to ensure the selection of an
adequate chemical product, to manipulate it carefully, and to follow the
instructions on the container label and the manufacturer equipment.
Protective suits and clothes must be worn pursuant to the international
rules for its manipulation.
Chemicals must NEVER be in contact with the skin or the eyes.
In case of direct contact with any part of the body, it must be cleaned up
immediately according to the instructions by the chemicals manufacturer.
Prepare the necessary amount of fluid in order to avoid throwing away un-
necessary amounts of waste.
After each operation with chemical products, hands must be washed up
with water and soap.
The cabin filter may NOT neutralize dangerous chemicals (follow the
chemical manufacturers instructions).
To fill, clean up, calibrate, and depollute the machine, select an area from
which the waste cannot flow towards animals, vegetation, water supplies,
or ordinary human circulation areas, and eventually cause pollution.
Wastes must not be thrown away on the soil, drains, or water supplies.
Safe containers must be used to drain fluids.
Elements such as used filters and oils must be discarded. On the contrary,
it is necessary to use safe elements as provided by law.
Products must be stored in an exclusive and dry place, away from fire
hazard, and locked, according to the conditions provided by the manufac-
turer.
Toxic or dangerous products must be kept in a special place, with an air
flow, absolutely away from children, and locked.
Products must be kept in their original package, with their labels. They
must never be put in containers which may be used for feeding purposes.
Throughout the treatment, empty products, containers, or packages must
never be put close to children or animals.
10
Containers of adequate features and capacities must be used to drain ag-
rochemicals.
Before destroying empty containers, they must be cleaned up three times.
When possible, containers must be sent to a recycling center.
General warnings
It must be necessary to prepare the exact amount of fluid according to the
hectares to be worked on, avoiding remaining amounts.
Fluid waste and clean up water must be sprayed and diluted on the same
or similar soil on which an operation was carried out.
In the application of any fitosanitary product, the lacking time must be
respected.
The products must not reach any flow, stream, water current, watering
and drain cannals or ponds, etc.
Safety in Maintenance
Maintenance tasks are not to be carried out when the engine is on.
The engine is not to be started in closed spaces. Escape toxic gases cause
asfixiation in a few minutes.
Brake liquids and battery acids are to be manipulated thoroughly.
In case of accidental drinking of any product of this nature, it is necessary
to drink a great amount of milk and look for medical assistance.
11
It is necessary not to work under suspended elements without securing the
lifting cylinders.
High pressure liquids spouts (fuel, hydraulic liquids, etc.) may trespass the
skin and cause serious injuries.
Before any repair, systems must lack pressure.
During maintenance, a notice reading UNDER MAINTENANCE must be
put.
Before repairing the electrical system, the contact key must be removed
and the negative cable of the battery disconnected.
Should the machine need to be welded, battery cables must be discon-
nected. This instruction must be thoroughly followed to avoid irreparable
damage to computarized systems.
It is necessary to stay away from belts, chains, gearings, pulleys or any
other part in motion. Loosen clothes may get trapped by them.
Adjustments on parts in motion should be carried out only in special ocas-
sions and with regard to all necessary warnings.
Adequate tools are to be used. Any improvisation may cause accidents or
detriment to the quality of work.
Before repairing or revising the machine, it is advisable to have all neces-
sary parts and tools.
Special care must me taken when lifting the machine to remove the wheels.
The machine must be placed on adequate wedges or easels, fixed to the
hydraulic cylinder.
In case a wheel threatens to fall while trying to move it, no additional effort
must be made to hold it. Just step aside immediately.
The suggested pressure must be respected when calibrating the tyres. Ex-
cessive calibration may deteriorate the tyre.
Flames must never be caused unless everything is clear and free from leak-
ages. However, a fire extinguisher must be kept in perfect conditions of
use, checking its charge periodically.
Belts or chains must not be removed or put when the engine is on.
Before refueling the machine, the engine must be off and the contact key
removed. Fuel tanks must not be filled in closed spaces. Any fuel leakage
must be cleaned up immediately.
12
Safety indicators
A mechanical action:
Motion of the machine
Motion of the wings
Falling from heights
Slipping or bumps, etc.
A chemical action:
Dangerous contact with agrochemicals
Acid solutions burns
Liquids under pressure or temperature, etc.
Fig. 1
13
Notes
14
Purpose of the machine
General recommendations PLA machines can vary from basic simple sys-
tems to the most automatized and complete,
depending on the model and configuration.
The use of herbicides and fitosanitary prod- This is the reason why PLA uses the most mod-
ucts is becoming more often in agriculture. In ern technology to manufacture self-propelled
most of the cases, the product to be used is sprayers, incorporating the most advanced con-
more important than the machine itself. trol, dosage and sprayer systems and delivering
The self-propeller sprayers designs provide an ideal tool to achieve the main goal.
the user with the best solutions to obtain a per-
fect balance among the application width, the Effectivity of the product
exact dosage of the product, the uniformity in Before starting the treatment be sure to use
the application on the cultivation and the maxi- suitable high quality products.
mum area of application without refills.
With its different models and configurations, Adequate moment for the treatment
PLA is pleased to offer the most suitable tool for It depends on the cultivation stage and the
each and every need and explotation. weather conditions. But given the number of
The equipment can be described as two variables, it is convenient to consult an agrono-
complementary systems: the propeller and the mist.
sprayer systems.
The propeller system includes the engine, the Uniformity and exact dosage in the applica-
clutch system and the gear box, the differential, tion of the product
the brakes, the steering, and all auxiliary ele- To achieve this goal the sprayer must be ad-
ments. equately regulated, and the nozzles, pumps,
The sprayer system consists of a device to taps, regulation system, filters and nozzle bars
mix the product, a water loading system, a must be in perfect conditions.
tank for the prepared product (fluid), a sprayer Nozzles: they adequately distribute and ap-
pump, wings with sprayer nozzle and pipes, ply the product and are selected with reference
valves and regulators to achive the goal men- to the treatment.
tioned before. Nozzles suffer the deterioration of use, affect-
Moreover, the following items are also in- ing a proper distribution. It is necessary to con-
cluded: the hydraulic system which originates trol their condition regularly and replace those
the power to fold and lift the wings, among with a variation in a 10% aproximately.
other tasks, to facilitate the manning of the Pumps: they transform the mechanical en-
equipment. ergy of the sprayer into hydraulic energy which
Fig. 3
15
drives the liquid, against the pipes, filters and tions, the cultivation and the target.
nozzles resistance, getting to them with the 2. The boom must be as low as posible with-
most adequate pressure to apply the product. out prejudicing the overlapping of the sprin-
Throughout the circuit, pressures are measured kling of the caps.
with a manometer and are expressed in bar (ki- 3. Low-drift and air-assisted caps must be used.
logram per square centimeter). 4. The wind tunnel must be used.
5. The pressure used by the user must be the
one recommended by the manufacturer.
Specific tasks for use and non use 6. Assisting items must be used when neces-
sary.
Sprayers must be used exclusively for the pur- 7. Works under a wind of 12 km. p/h, 55% RH,
poses of its design: spray chemical products. and a temperature of 36C shall be avoided
It must not be used to transport or tow other if additional techniques to overcome such
items, or for other non specified purposes. adversities are not used.
Drift by wind
A drift is any drop which does not hit the
target due to wind, evaporation, lifting or drip-
ping.
In order to decrease the amount of drift, the
following situations must be considered:
16
Boom height regulation Maintenance and conservation
The sprayer boom height is essential to ob- The machine will be better operated and its
tain an homogeneous application using ad- duration longer if all maintenance instructions,
equate doses. The height shall depend on the regarding frequencies, use of recommended fu-
cap used and the cultivation under treatment. els, lubricants, and greases are attentively fol-
The higher it is the more overlapping, but the lowed.
application is more exposed to drift. The machine must never be operated if oil,
The cap manual shall be consulted and the hydraulic fluids or cooling liquid levels are in-
height shall be determined regarding the angle adequate.
of spraying and the pitch among the caps. The machine must never be operated if the
temperature or the pressure are inadequate.
Dirt is dangerous for hydraulic systems. For
this reason, it is necessary to use clean contain-
Sprayer caps ers, fannels, hoses, cloth, etc. free from other
Caps are of outmost importance to gain uni- fluids.
formity in the distribution of the product. Fuels, lubricants and parts are to be ade-
Nowaday markets offer conventional fan noz- quately stowed.
zle caps, low drift caps, and extended range caps, When the working day is over, the machine
with different work angles, double fan nozzle, must be cleaned up as recommended.
empty and full cone, mirror and air-assisted, etc.
The type and amount of sprayed liquid, the
drop size, and the distribution on the surface
of the field condition the results of the struggle Storage in fuel tanks
against pests and underbushes, and benefit the
nutrition of the cultivation by means of liquid fer- Fuel purity and cleanness are basic for the ad-
tilizers. That is why choosing an adequate cap is equate functioning of the engine and the dura-
so important. In the light of all this, manufactur- tion of the injection system.
ers tables shall be consulted. These instructions must be followed carefully:
75 mm
Fig. 5 Fig. 6
17
3. Tanks must be kept away form the sun, the
rain, and the dust. They must be placed on
easels, horizontally and slightly slanted. The
exit tap must be 7 cm. higher than the op-
posite tap. Like this, water and impurities
will be on the base, opposite to the exit tap,
and they will be easily discarded from the
drain tap (fig.7).
4. Tanks must have proper water proof ventila- 7 cm
tion in the higher extreme.
Fig. 7
5. Before reloading the tank, the remaining
fuel must be drained together with water 11. Next to the containers, visible notices must be
and impurities. The remaining can be used put reading (fig.8):
for other purposes such as cleaning parts
and tools.
6. Fannels, containers, and pumps must be
perfectly clean for use and refill. When pos- DANGER
sible, fine mesh filters must be used to clean FLAMMABLE
the fuel. Cloth or tow cloth must be avoided. NO SMOKE
7. It is convenient to build an exclusive site
for fuel tanks, away from sheds, houses, or Fig. 8
farms.
8. In order to avoid fire propagation due to 12. The tank of the machine must be refilled at the
flammable items which may be nearby, a end of the working day, in order to avoid. con-
clean sorrounding field area must be kept. densation of humidity in the empty tank and
9. It is prohibited to smoke and install electrical de- pollution of the fuel by the remaining water.
vices which may cause sparkles near the tanks. This pollution causes serious damage in the in-
10. During refill, engines must never be on. jection system.
18
Description and features of the machine
PLA specialized personnel is in charge of de- Both the machine and its main parts have iden-
livering the new machine to the user. tification labels. They must be properly registered
Upon delivery, the user will be briefed on the by written at the beginning of the Manual, in the
functions, manning, and special care of the ma- blank given for this purpose. The model and serial
chine to obtain the best of the results in func- number must be notified upon request of techni-
tioning and conservation. Also, any question or cal assistance or in need of parts.
doubt the user may have will be answered back Besides accelerating the process, said informa-
by PLA personnel. tion identifies the specific configuration of the ma-
Should the machine be operated by more chine, and avoids sending any wrong part.
than one person, all of them must be present
upon delivery and reception of the information. 1. General identification of the machine
Without prejudice to the above mentioned, On the left side of the machine, behind the
however, the Operators Manual must be care- mixing cone, there is a label that specifies:
fully read and properly kept. This will facilitate Information about the manufacturer, brand,
access to the information in it contained as engine number, chassis number, model, and
doubts arise while operating the machine. elaboration year (fig.10).
Should this information be insufficient to
solve any unpredictable situation, please con-
tact our After Sales service.
The numbers which identify the machine are
to be properly verified and written in the blank
at the beginning of this Operators Manual for
such purpose.
Direction
of idle
Left side
Fig. 9 Fig. 11
19
General description of the machine
The following illustration shows the main external components of a MAP II 4000 H equipment,
with a rear boom. In the rest of the models and configurations, components may be similar in
appearance but their location may vary (fig.12).
Product tank
level indicator
Working and circulation lights
Beacon
Exterior mirrors Rear boom
Engine
Mixing cone
Access ladder Furrow opener
Clean water tank
Spraying commands
Product tank Boom wings
Cabin Wings hydraulically opened
Circulation
rear lights
Fig. 12
20
Table 1 - MAP II 4000 Hidro - Features
SPRAYER
Product tank 4.000 L
Clean water tank PRFV 200 L
Product load Mixer cone Full
Water load Hydraulically command centrifugal pump
Sprayer pump Stainless steel centrifugal Hypro hydraulically command
Working coverage 30 m
Computer ISOBUS Mller Basic Top Terminal (color) con Pen Drive
Track Leader Mller Track Leader II
Sprayers commands Pneumatic command and ARAG electronic regulators
Rear with hidraulic command with electrovalves and joystick, 24 functions joystick, cilynders 45 with dumpers,
Boom
retaining valves in cilynders and regulator valves of flow in small wings. Hidroneumatic suspension of boom with blockade
21
Spraying circuit Loading pump (fig.15)
The MAP II 4000 H has a high flow centrifu-
The illustration on the next page (fig.17), gal loading pump, hydraulically commanded.
schematically, depicts the spraying systems cir-
cuits of MAP II 4000 H self-propelled sprayer.
Product tank
The product tank is built in GFRP with wave-
breakers which prevent the content from swing-
ing. The internal surface of the tank allows a
perfect rinse which is automatically produced
by internal sprinklers. The tank is held in three
areas and insulated with sponge rubber from
the chassis torsional movements.
MAP II 4000 H have one sensor which pre-
vents overflows form ocurring, and another
sensor placed at the bottom of the tank which
prevents the sprayer pump store from breaking
due to the lack of liquid in the system. Fig. 15
It has a cover which is hermetic and quick to
open and a spill guard edge with drainage of re- Loading pump (fig.16)
turn (1). Turn (2) and pull the cover (3) (fig.13). The MAP II 4000 H has a high flow centrifu-
gal loading pump, hydraulically commanded.
2
1
Fig. 13
Mixing cone
The concentrated product is premixed in
water in the mixing cone before getting into
the main tank. MAP II 4000 H have an Full Mix-
ing Cone (fig.18).
The cone has a high position when the ma-
chine needs to be moved and it is stuck in that
position.
To lower it, the elevation system is released
Fig. 14 with lever 1.
22
Sprayer circuit (MAP II 4000 H 4x4)
Water load of
product tank
Wash jet
Washing
machine Product tank
Clean water tank
3 ways valve
3 ways valve
Drain of
Mixer cone product
tank
Return 3 ways valve
3 ways Return
valve Product
Return pump
Load pump
Primary
filter
Water intake hose Flow meter
with filter
2 ways Flow
Secundary regulator
valve valve
filter
Sprayer circuit
Cut off valve
Pneumatic valves
of sections Load circuit
Filter line
Pneumatic Pneumatic Filter line Filter line Filter line
Filter line Pneumatic Pneumatic Pneumatic
shut off shut off shut off shut off shut off
Fig. 17
Sprayer commands
The product gets to the sprayer lines by
means of a command which has electrovalves,
one for each nozzle section (fig.19).
Fig. 18 Fig. 19
23
Lines and nozzle holders From this same board can operate the
Tip holders are fivefold has a 3/4 nozzle hydraulic jack, using a joystick that plugs into
holder, with 5 caps of 80: 015, 02, 03, 04 and the socket 3.
HCX8. The tank level control product can also be
Caps are replaced as the nozzle holder is done using a rule display, located on the left
turned, the chosen nozzle facing down (fig.20). flank of the same (fig.21).
Satellite controller
It is equipped with an integrated system sa-
tellite controller Mller Track Leader II, which
allows automatic cutting sections, by pneuma-
tic valve (fig.23).
Fig. 20 Fig. 21
Wind tunnel
The MAP II 4000 H can be equipped with wind
1 tunnel a Degania (optional) rear boom adjusta-
ble wind speed up to 180 km/h (fig.24).
3
2
Fig. 22 Fig. 24
24
Pneumatic delivery system (fig.25) Variable wheel tread (TVM)
As an option, the machine can be equipped In order to become familiar with the variety
with pneumatic delivery system (Danfoil) for of wheel tread needed for different cultivations.
rear boom in 28 and 30 m. This can be set between 2.80 and 3.20 m by
the action of tensor located transversely in the
machine (fig.27).
Fig. 25
Fig. 27
Health and safety kit
The kit contains all the elements necessary This regulation may also be performed by
to perform any task where there is contact with hydraulic cylinders commanded from the com-
agrochemicals, giving complete security and puter (optional) (fig.28).
health protection for the operator (Fig.26).
Fig. 28
Hydrostatic transmission
Traction on the machine is made by hydrau-
lic motors, one at each wheel located and the
two axes (4 hydraulic motors) (fig.29).
Fig. 26
25
Hydraulic system Hydraulic jack
MAP II 4000 H have a hydraulic jack with a
The hydraulic supply to the 4 traction mo- support shoe and it allows the machine to be
tors, is insured by a 2 pumps of 100 cm3/rev for elevated when necessary.
the 4 x 4 (fig.30). Once in place is connected to the hydraulic
The load pump and the product is fed by a system of the machine and is operated with the
pump 52 L/min, mounted in tandem with the joystick connected to the board Mller.
above. While not in use, the cylinder jack is placed
on the tow lance (fig.32).
Throughout this operation, extreme safety
measures are to be taken.
Fig. 32
Fig. 30
Pneumatic system
In case you are equipped with a wind tun-
nel, the turbine is driven by a hydraulic motor The pneumatic system which fits a MAP II
and in this case is added to the system, another 4000 H, has a high performance compressor
pump of 52 L/min mounted on the front of the and a high capacity tank mounted on a chas-
engine. sis. This system feeds the brake system and the
Most of the movements of the components pneumatic suspension.
of the machine are assisted by hydraulic cylin- The governing valve limits the air pressure in
ders and their requirements are covered by a the tank provided by the compressor (fig.33).
pump of 38 L/min (fig.31). Air lungs combined with height regulating
valves provides the machine with a smooth and
efficient suspension system (fig.34).
26
Access areas and ladders Walking areas
The ladder of access to the equipment has The walking area has an antislipping floor
antislipping steps and is placed on the left, in and has security banisters (fig.36).
the front or at the back, according to where the
boom is.
The mechanism for raising and lowering of
the ladder is hydraulic and is operated via a but-
ton inside the cockpit or another, from below,
on the left side (fig.35).
Fig. 35 Fig. 36
Fig. 38
27
Cabin (interior) ble external handle, push button and key.
It has a document holders.
It is mounted on an air suspension system, The cabin is spacious with a large glass area
double acoustic insulation, interior trim and fire ensuring visibility, with wiper-washer and ergo-
extinguisher. nomically arranged commands.
All movement control, movement of machi- It was comfortable, pressurized and heated.
ne components and the task of spraying borne The air conditioning has activated carbon filter.
by Mller ISOBUS Basic computer and a joystick
Top Multifunction Terminal (fig.41).
Seat (fig.43)
The seat has air suspension, headrest, seatbelt
and armrest.
1 2
3
Fig. 43
Fig. 42
4 6 Fig. 44
28
Tilting the backrest forward, you reach the Cabin lightning and radio (fig.49)
junction box of the computer Mller. (Only by The cabin lightning system, placed on the op-
trained personnel) (Fig.45). erators right panel, is started with a switch (1).
Sound equipment on the same panel consists
of an AM/FM radio and stereo, digital, with a
CD player. There are speakers on both sides of
the operators seat.
Fig. 45
Fig. 49
Passengers seat
There is a padded seat in the cabin for an Steering column (fig.50)
eventual passenger (fig.46). The tilt of the steering column can vary on two
Turning the seat, are access into a compart- axes, one located at low altitude (wide breadth
ment for storing objects. Removing the lock of spin), in 3 positions, releasing the brake pedal
screw 1 is going to the fuse box that has a light through the 1 on the bottom of the column.
workload (fig.47). The other twist on an axle located above, gives
a finer adjustment and gradual. Is achieved by
loosening the lever 2.
You can adjust the height of the steering wheel,
2 obtaining in this way a total regulation on the lo-
cation of the steering column and steering wheel.
This regulation, also gradually, is achieved by
loosening the center of the steering wheel 3, ad-
justing it to reach the desired height.
Fig. 46 Fig. 47
Sundshade
To avoid the inconvenience of frontal light,
the operator can adjust the cabin parasol, its
height and angle, as necessary (fig.48).
3
1
Fig. 48
2 Fig. 50
29
Mirrors (fig.51) Active carbon filter
The cabin is equipped with mirrors on both The active carbon filter must be replaced ev-
sides. These are fully adjustable and have two ery 500 hs. depending on the sprayed product.
areas of vision, one panoramic.
Starter key, lights, horns and
windscreen wipers
1. Off
2. Connected
3. Start
Fig. 51
Air conditioner
2 HIGH LIGHT
WINDSSCREEN WIPER:
Off
Speed I and II
1
3
WINDSSCREEN WIPER
Fig. 53 Fig. 56
30
Parking lights Maintenance lights
Parking light are intermittent and are placed The light switches maintenance, are located
on the front and at the back of the machine. on the lateral side of the right console and are
They are activated with a button placed on the labeled according to their location (fig.59).
steering column (fig.57). When the action, press, the LED lights.
Fig. 59
Fig. 57
Auxiliary equipment (fig.60)
Working and maintenance lights Lifting the armrest console side, are the keys
that trigger:
The equipment has several lights to work and
carry out night maintenance tasks. 1. Key computer connection.
2. Hydraulic lock the wings in their support.
Working lights (upper cabin) 3. Hidraulic lock boom.
The switches are located on the side console 4. Hydraulic of the staircase.
and have an LED that glows when lit (fig.58): 5. Warning light placed basculant boom.
1. External beams
2. Beams media When the action, press, the LED lights.
3. Central beams
1
3 4
1 5
3
2
2
Fig. 58 Fig. 60
31
Notes
32
Instruments and commands
1
Fig. 61 Fig. 64
33
contains eight buttons and a lock button for
different functions.
The steering wheel has a turning knob that
makes it.
Joystick multifunction
The joystick (multifunction command) com-
bines in a single control, the movements to
command the movement of the machine and
through a combination of eight buttons and
a switch function, you can perform a number Fig. 66
of spraying actions and movements led by the
hydraulic system (fig.65). The change from high to low, is via a knob
It also has an LED that indicates by color, lo- located on the right console (fig.67).
cation of switch functions. Turning it clockwise connects the high and
the opposite low, with 6 intermediary steps.
3 5
LED
LED: indicates
commutation
1 function
Red
Yellow
2
4 Green
6
7
Fig. 67
8
Boom lock (fig.68)
In the MAP II 4000 H 4x4 with front boom
(optional) when carrying the machine and for
security reasons it is necessary to lock, preven-
ting the lift cylinder is permanently working.
The lock is operated by a button located un-
der the side console cover (1).
Fig. 65 1
Manual accelerator
To achieve the desired regime of the engine,
use the hand knob, located on the console side
(fig.66).
Carrying forward the knob, increase the ro-
tation speed of the motor, to the contrary, is
decreased. Fig. 68
34
Spray commands Hydraulic command
The MAP II 4000 H, is equipped with a com- In the MAP II 4000 H, most of the move-
puter Mller that controls all functions in the ments in the machine, are made by hydraulic
task of spraying. actuators commanded by the joystick (fig.70).
The chosen parameters are incorporated into Placing the function switch in the up posi-
the computer and this is responsible for regula- tion (red LED is lit), is performed according to
ting all devices involved in the spraying, thereby the button, a series of actions on the boom and
achieving a uniform and according to what is wings.
desired.
3 5
LED
1
Spray lines and nozzles Top position
The joystick (multi-function control) contains red LED
35
Number of button pressed
36
Working and movement operations
It is important to feel familiar with safety rules Operation of the machine at the coldest level
and use them on an everyday basis, avoiding must be avoided. This position should be used
risks and preventing accidents from happening. only at the beginning so that the cabin may
This Manual must be thoroughly read before have the expected temperature as soon as pos-
operating the machine, becoming familiar with sible; and during this period, the fan must not
its features and limits of operation. This manu- be in the minimum position for it may cause
al should be kept at hand to clarify any doubt the evaporizer to get frozen.
whatsoever. The A/C must not be inoperative for longer
Before starting the operation, the equipment than a week. Even in winter, it must be in op-
must be properly prepared for the task to be eration at least 15 minutes a week. This will
completed. prevent the internal compressor stores from
drying, keeping lubrication.
Before starting the machine The cold air flux must not be directed straight
towards the head, for a temperature stroke may
Check the following items before starting the occur.
engine: In case the cabin is very hot after stopping
Oil level of the engine. the equipment under the intense sun, the A/C
Check that all the beams, side lights, and must be started, the thermostat set in the maxi-
other electrical components are in working mum cold position, and the fan set in its maxi-
order. mum position too, as the cabin door is opened.
Check that rearview mirrors allow visibility The system must work in these conditions from
of all the angles, and all positions are cove- 3 to 5 minutes.
red. This allows hot air to evacuate quicklier. In
Adjust the seat and the steering wheel as ne- this way, the cabin is refrigerated quicklier and
cessary. The relationship between comfort the system dos not make bigger efforts than
and security in operating the machine must necessary. Once the excessive heat has been
not be forgotten. eliminated, controls must be put in their nor-
Upon lifting the ladder, secure the safety mal position, as needed.
throughout the operation of the machine. Warning: the air filter is made of active car-
bon. Ordinary paper filters must not be used.
Agrochemicals manufacturers recommendations
A/C activation must be followed in case other protective equip-
Turn the knob of the fan to an intermediate ment needed to be used.
position (fig.73).
Place the lever 2 at the position SI (ON)
Turn the temperature regulator to the top
1 2
position (clockwise). To achieve the desired
temperature, turn the knob again to achieve
it.
Adjust the fan speed through the knob.
3
Adjust the direction of flow with grids direc-
tions.
To obtain minimum ventilation, turn the
thermostat knob on the top counter-cloc-
kwise. Fig. 73
37
Windscreen wiper and cleaner
Fig. 76
WINDSCREEN WIPER:
Off Safety belt use and adjustment
Speed I y II
To fasten and secure the safety seatbelt, pull
the buckle until the safe is released. When you
hear a click and the release button is up, the
WINDSCREEN WASHING seatbelt will be properly secured. To unfasten
the seatbelt, press the safety (fig.76).
Pull the shorter strap through the adjustment
Fig. 74
mechanism until the expected size is obtained.
Windscreen cleaner liquid deposit
The deposit is placed in the backside of the
cabin under the bonnet of the engine, next to Starting the machine
the brakes liquid deposit (fig.75).
The deposit must be kept full of water with While the parking brake is activated, move
some drops of detergent. the joystick to the neutral position.
Insert the starting key and press the horn 2
or 3 times as a warning for any person who
may be nearby.
Turn the starting key to the starting position
and release as soon as the engine is on.
After moving slowly for 1 or 2 minutes,
accelerate the engine from 1,300 to 1,500
r.p.m. to reach the working temperature.
38
Engine air filter restriction Advance and detention
When the warning light is on during opera-
tion, it indicates that the filtering device is filled. Select the appropriate regime rotation of
(Consult the engine Operators Manual.) the engine displacement desired.
Select the direction of the machine, carrying
Fuel tank level indicator and warning light forward or backward the joystick smoothly.
The indicator rate varies from empty (left) to The machine speed is proportional to the
full. Avoid both reaching the reserve level (indi- displacement of the lever.
cated by a warning light) and wasting all the fuel According to what is necessary, to select
during the operation. high or low in the corresponding knob.
It causes the system to be drained and even-
tually may damage the injection pump when it Stopping the machine
functions with air. Lower the speed and stop the machine.
The operation must be immediately stopped Put the gear level in dead center (neutral)
and the tank refilled, so as to avoid the lack of and activate the parking brake.
fuel which may cause inconveniences.
Stopping the engine
Engine oil pressure indicator and warning light Start the operation, leaving the engine run-
While in operation, the minimum oil pres- ning at idle for a minute.
sure must be 60 psi. In case of low pressure, the This is essential to prevent damage to the
warning light will be on. Immediately after, the turbocharger.
engine must be stopped and the cause of the Turn the ignition key, to the position O
problem solved. and remove it.
Disconnect other items: beams, radio and
Engine temperature indicator and warning light other electrical device.
While in operation, temperature must range
between 80C and 105C. In case of overheat- Steering
ing, the warning light will be on. If this happens, Hydrostatic steering facilitates control over
stop the machine with the engine on and move the equipment even when the engine is not
at a slow pace for some minutes until the instru- working, but the effort required will be stronger.
ment reaches the permitted rate. Upon reaching the end of the way, the steer-
Then, the engine must be stopped and the ing wheel must not be kept in that postion. It
cause of overheating solved. They may be for in- must be slightly pulled to avoid overpressing the
stance, damage of the engine itself, or obstruc- system.
tions in the system.
Parking brake
Alternator charge tension indicator and Upon leaving the cabin, with the engine on or
warning light off, the parking brake must be activated. A warn-
ing light on the panel indicates that the brake is
The charge tension must range between 12 activated, so as to avoid moving the machine.
and 14 V.
Should the charge system fail, the warning Manual accelerator
light will be on. Stop the engine and check the Using the accelerator manual only to bring
cause to avoid damages in the electrical system the engine to appropriate regime that enables
and in the spraying control microprocessors. the transmission hydrostatic moving the machi-
ne to the desired speed.
39
ding to the following parameters: tious. Even during the day, lights must be on.
Low: for spraying works Low lights must be used when coming across
High: to move the machine on roads another vehicle.
Follow all safety indications as for the circula-
tion of the equipment, exhibited on page 4 of
Road circulation this Operators Manual.
Circulating farm machinery along routes is Moving the machine along roads (fig.78)
dangerous, inappropriate under specific condi- The machine must be entrusted to a company
tions and in several areas (fig.77). specialized in conveying this type of machinery.
The possibility to circulate with this machine Exclusively use trucks with measures compat-
in certain route areas is determined by the rules ible to the size of the machine, which must be
in full force and effect within said area. located and secured as appropriate (see picture).
Even if circulating is permitted, indicatory Pay special attention to the height and length
beams and all circulation lights must be in use. permitted for that type of load.
The driver must respect all requeriments re- Spraying wings must be fully folded and se-
lated to his licence and those enforced by the cured.
Rules on Transit. Disconnect the battery stop key to prevent
The wings must be fully folded, the boom and the engine and the systems of the machine from
the wings rests secured. moving accidentally.
Brakes must be checked and controlled as ap-
propriate.
All beams, signs, side lights, and turning lights
must be in working order.
Speed must be compatible with the safety of
the pace, without exceeding 35 km/h.
Upon night circulation, be extremely cau-
Fig. 78
Spraying
40
Respect the intervals between one application Spraying nozzle identification
and another and lack periods as recommended.
The front side of the spraying nozzle has codi-
fied information depicting its features (fig.80).
Adequate operation conditions
Brand
Before spraying:
Nozzle type
Ensure the amount of product to be used is XR XXXXX
enough.
Specify in detail the area on which the spray-
er shall pass. 11004VS
Humidity: avoid spraying in low relative hu- Spraying angle (110)
Pre - hole
O - Ring
AIR AIR
41
Selecting spraying nozzle
Distance between
pressure flow tips as indicated
ISO color code NOZZLE by manufacturer
(It shows
the flow)
Machine actual
moving speed
It shows
the quantity of
It can be the sprayed liquid per
brand or model hectare (L/ha) according
to working speed and
(it is arbitrary) flow.
Nozzle features
number code.
The first two digits show the
fan angle (80), the last ones
show the flow in galons per Nozzle flow according to
It shows the working pressure
minute (015) at a nozzle
pressure of 3 bars. filter mesh
threading size. Working pressure
Fig. 81
Fig. 82
42
Spraying
Boom height height Distance between tips
Most
At this stage, you must be extremely cautious favorable Minimum
Fig. 83
600 x q
Q = CET = A x V x CoTE
d x V
CT
A = d x n of nozzles AE =
Q
Abbreviations and units
Q = Field flow L/ha CoTE = Effective time coefficient
q = Nozzle flow L/ha TO = Operative time h/ha
V = Motion speed km/h CPR = Product quantity p/tank capacity kg/L
A = Working width m DPR = Product dose L/ha kg/ha
d = Distance between nozzle m CT = Tank capacity L
n Pas = Number of nozzle D = Worked on distance f/time measuring s
CET = Effective working capacity ha/h AE = Equipment autonomy ha
43
Wind tunnel system Engine tachometer (fig.86)
The engine adequate and steady regime is
Wind tunnel Degania (optional) (fig.84) and important factor to maintain an exact dose
of the product. In the light of this, the digital
Air flux intensity generated by the engine turn counter makes it possible to check it.
Fig. 86
1
Fig. 85
44
This regulation also can be realised by means Transport position wings
of commanded hydraulic cylinders from the To transport or move the machine, wings
computer. This equipment is optional (fig.88). must be folded, and once located on their sup-
ports, any safety must be activated. Proceedings
may vary regarding the equipment model and
configuration.
In order to locate the wings in the transport
position follow these instructions:
Wings movements
45 Movement
Wings have a 45 lifting movement which al-
lows them vto overcome certain obstacles.
In the MAP II 4000 H, the wing has a damper
or TopLine which softens this movement. Fig. 90
45
Operations in the circuit
MAP II 4000 H
1 2
1
3 ways
valve
1
2
4
5 ways valve 3
2 A
Fig. 92
product.
The 5 ways valve (fig.92) , distributing the li-
quid between:
C
B Position 1: load tank product.
Position 2: rinse tank product.
Fig. 91 Position 3: exterior washing machine (wash-
ing hose connecting the coupling A).
In the loading circuit of the MAP II 4000 H Position 4: load product through the cone
4x4, with the valve 3 way (fig.91) in position 1, mixer and the load pump (placing the valve
the pump takes fluid from the clean water tank, 3-way in position 2). In this same position and
in position 2, an loading from external tank by placing the valve 3-way position 1, closing the
fitting B. The valve in this position, covering circuit of pulverization, the product is loaded
the coupling B and opening C for suction drum with cone mixer by spraying pump.
wash jet
return
3 ways - 3
valve drain of product tank 3 ways - 2 valve
3 ways - 1 valve
load pump
primary
mixer cone filter
product pump
3 ways - 4
valve sprayer circuit
water intake hose
to sprayer circuit
with filter load circuit
Fig. 93
46
Water loading Tank level visual control
Water is pumped from an external cistern, In MAP II 4000 H, in left side, the product
through a hose which has a bottom filter and tank has a transparent display which facilitates
antireturn valve (fig.94). the tank product level control. It is graduated in
In MAP II 4000 H, the machine uses a high litres (fig.96).
flow centrifugal pump hydraulically command-
ed.
Fig. 96
3
1 1
5 4
Fig. 95 Fig. 97
47
and then complete filling with water. This sys- Product tank interior washing up
tem improves the conditions of broth mixture. Besides cleaning the containers, the clean
At the top of the cone mixer, lies an inspec- water circuit is used for the product tank internal
tion cover with visor (3). washing up procedure.
The system has a lifting mechanism for when
the machine moves. Is unlocked by lever (5) to This is of outmost importance to:
take his position. Keep the spraying system components in
Inside, a peak is located by entering the working condition.
mouth of the product packaging and pressing Eliminate any toxic product smell.
on, wash the interior under high pressure. Prevent the product from dryning in the
This procedure is completed, the system of system tank, causing future obstructions.
triple washed before the destruction of the con-
tainer. Should you change the chemical product
used, it is vital to eliminate the previous one
used, so as to avoid mixtures which can
Operation prejudice the expected effect.
During the loading operation can suck pro- The internal tank washing up is carried out
duct, turning the valve one, from a container through washing nozzle injecting water at a
with a spear or from cone mixer. high pressure of 360 (fig.99).
Closing the valve 1, turns the water pressu-
re (2) to dissolve granulated product within the
cone or by the peak of the figure, is performed
three times washing of the cone mixer and pro-
duct containers (fig.98).
Triple wash:
PLA self-propelled sprayers are equipped with
a system that allows you to run triple washing
2 system.
This method ensures the protection of the
operator and the environment, is the washing
of containers of chemicals for subsequent des-
truction or recycling.
Inside the cone mixer, a peak is located by
entering the mouth of the container and pres-
sing the product, wash the interior under high
pressure (fig.100).
Note: pressure washing should be performed
1
by the user while the broth is prepared imme-
diately after emptying the contents, to prevent
the product from drying and adhering to the
inner walls of the container, making it difficult
Fig. 98 to remove.
48
Triple washing procedure: life of the equipment, avoiding problems in sub-
sequent applications, such as the obstruction of
1. Dump the contents are completely agro- nozzle, filters and measurers, for instance.
chemical in the cone mixer. For the cleaning up procedure, these instruc-
2. The pump spray, then accelerate the en- tions must be followed carefully:
gine. Use the personal protective equipment as
3. Place the container inverted over the peak recommended (fig.101).
washer for about 30 seconds, stirring so On an every day basis, after each working
that the jet of water to all its inner surface. day, fill the tank with clean water, remove the
4. After washing, shake the bottle and pour nozzle, and activate the machine until all the
all the water in the same cone mixer. water is drained in an adequate site, free away
5. Open the appropriate valve to the wash from water sources.
water inside the cone mixer is directed to Check that the sprayer is completely empty.
the product tank. The venturi will draw Wash up all filters, nozzle, tanks, and covers,
the liquid in the cone into the product with adequate sponges and brushes. Also, wash
tank. up the exterior of the machine (fig.102).
6. After the suction off the faucet. Together with the cleaning up water, add de-
7. Repeat 3 times. tergents or any other product recommended by
8. Disable container piercing the bottom. manufacturers.
No damage to the label, it contains in- At least repeat the washing up process with
formation necessary for recycling back of water and detergent twice.
the pack before destroying it.
Check that pumps, connections, hoses, regis-
It is important to stress the importance of ters, and nozzle are empty, regulating the working
preparing the most accurate amount of broth, pressure to the expected position, using water.
avoiding excess proceeds remaining in the tank Upon preparing the fluid only use clean wa-
after application. ter without suspended material, especilly sand.
In pumping applications, a minimum of
Cleaning up the sprayer 1.600 r.p.m. is necessary.
49
Notes
50
Maintenance operations
Engine
Hydrostatic transmission
Fig. 103 3
Radiator of the transmission system
Given the exigencies of this system of trans-
mission on the hydraulic fluid, the circuit owns
a radiator mounted on the left flank of the ma-
chine (fig.104).
It is important to maintain the panel of the
free radiator of obstructions. Fig. 107
51
In case the restriction indicator (3) (fig.107) Hydraulic system
enters yellow zone, the cartridge must be chan-
ged independent of the passed hours. Verification of the oil level of in the system
Each 50 hs, with the boom totally open and
down, control the level adapted in the viewfin-
Reducers der of the tank (1).
1
3 Fig. 109 Fig. 110
52
Attention: consider these indications must exist. This verification must become on a
for both hydraulic systems made level floor (fig.113).
taps.
D
When a terminal or hose presents damages,
to change them. Fig. 113
In case the system to present anomalies, to
resort to a specialized service. Front and rear axle alignment
When reinstating hydraulic pumps or mo- Each 100 hs., to control the longitudinal and
tors, filling the housing before beginning transversal alignment of the machine with res-
the task. pect to the front and rear axle (fig.114).
To always drain the fluid to normal tempe- One carefully is moderate the trim of the axes
rature of operation. In order to verify the le- and the square. In case of deflections, it can be
vels, the machine must be perfectly made aligned turning the corresponding tensioner.
level. First the lock nut (1) of the tensioner must be-
To observe the position recommended for come loose, the tensioner is turned until mana-
the cylinders what, except for opposite indi- ging the alignment and soon to fit the lock nut.
cation, must be with the piston rods of the
gathered cylinders.
To never drive the motor with the deposit of 1
empty fluid.
Not to use rags for any cleaning of the pie-
ces.
Fig. 112
53
Steering extremes, joints, and/or bushings Electrical system
After the first 50 hours of use, check all the
items mentioned. Afterwards, and every 100 Current cut key
hours revise them all again. It is important to activate the current cut key
Adjust when necessary and replace the item for any repair in the electrical system (fig.120).
when they show excessive wear.
Suspenssion
Pneumatic system
Air tank water drain
Every time the tank is loaded with product,
the water present in the pneumatic system air
tank must be drained.
Press the valve which the tank has in the low-
er position (fig.117).
Fig. 121
54
Fuse diagram / General circuit MAP II 4000 H
F
HIGHER
10 A
AUX.
15 A
15 A
15 A
FRONTAL LOAD
CONDITIONED AIR
15 A
WINDS CENTRAL LOW OUTSIDE
LIGHT MOUTH FRONTAL
JUNCTION-BOX
OUTSIDE OUTSIDE LIGHT LIGHTS REFLECTOR FRONT
LIGHTS REFLECTOR
REFLECTOR REFLECTOR
ELECTRO-
BLOWER
AUX. OUTSIDE
FRONTAL
REFLECTOR
E IV III 20 19 18 17 16
15 A
25 A
15 A
15 A
HIGHER
3A
FRONTAL FLASHING HORN POSITION COMPUTER
MEANS MEANS LIGHT LIGHTS
D
LOWER
FRONTAL REFLECTOR REFLECTOR
15 14 13 12 11
30 A
30 A
30 A
LIGHT
V II
15 A
15 A
15 A
20 A
LIGHTER
15 A
C
CENTRAL OUTSIDE OUTSIDE MEANS REFLECTOR STEREO
REFLECTOR REFLECTOR REFLECTOR REFLECTOR MEDIO INNER LIGHT
REVERSE BULB
FLASHING HORN
10 9 8 7 6
WINDS
LIGHTS B IV I
15 A
15 A
10 A
5A
LED
3A
LIGHTS STOP WINDSHIELD CEILING
LOCKED
KEYS MOTOR WIPER BEACON
BOOM
LOAD MOUTH
LIGHT A 5 4 3 2 1
RAISE
F
15 A
10 A
3A
STAIRS RELEE BULBO ALTERNATOR
DOWN
RELEE HYDRAULIC STARTER STOP
LOAD LIGHT
STARTER JACK
LOWER
STAIRS E IV III 20 19 18 17 16
10 A
10 A
10 A
10 A
RAISING LOWER
10 A LOCK UNLOCKED LOCKED
STAIRS STAIRS WINDS WINDS BOOM
UP HYDRAULIC
LOCKED
WINDS D VENTILATION JACK
15 14 13 12 11
V II
C
10 A
10 A
10 A
10 A
DOWN WING
5A
UNLOCKED UNLOCKED LOCKED VENTILATION
WINDS HYDRAULIC HOLDER
BOOM BOOM JACK LIGHT
ELECTRO
STOP BULB HYDROSTATIC
10 9 8 7 6
LOCKED
BOOM B VI I
AIR
5A
5A
MOTOR 5A
5A
3A
Fig. 123
1 2 3 4 5 6
15 A
15 A
30 A
5A
5A
5A
15 A
30 A
5A
5A
Diagram fuse
Computer Mller
7 8 9 10
Battery test
methods
N color valor funcin Fig. 125
1 blue 15 A without use
2 orange 5A joystick Battery charge
3 blue 15 A without use The battery charge can be checked in these
4 orange 5A monitor
two ways (fig.125):
5 orange 5A sprayer
By measuring the tension of the terminals
6 green 30 A sprayer
7 blue 15 A motor/transmissin with a voltimeter:
8 orange 5A motor/transmissin 12,7 V maximum charge
9 orange 5A chassis 12,4 V 50% charge
10 green 30 A chassis 12,0 V or less, no charge
Fig. 124 By checking the electrolytic solution den sity
55
using a densimeter: battery due to the excessive current circulation
The maximum variation possible among the it has.
6 vases is 0.020 in environment temperature Connect the + cable directly to terminal + of
conditions. Tests must be made after complet- the starting engine, and the cable in the en-
ing the liquid level. gine frame (fig.126).
Fig. 126
Auxiliary battery
Do not use 24 volts auxiliary batteries.
In case of using an auxiliary battery, do not
connect the cables on the old battery terminal
screws. This may cause an explosion in the old Fig. 128
56
Electrical system maintenance Secundary filter
security Located before command spraying, the se-
Avoid injuries or death caused by the condary filter is cleaned at a frequency which
machine as it moves. Do not start the depends on the product used.
machine making a connection among the To clean should be disarmed by turning your
terminals of the starting engine. body and use water only (fig.130).
Disconnect the battery terminal before Before to disarmament and cleaning it, drain
repairing and electrical equipment in the through the faucet at the bottom.
vehicle.
NEVER use the electrical compartment to Line filters (fig.131)
store items of any sort. Circuitcuts may Line filters, which amount to five, are located
occur and cause explosions. between the set of valves and the sprayer bar
Acid and lead batteries generate flammable feeding lines. They are in charge of the third
and explosive gases. Keep weldings, sparkles filtering stage, previous to the spraying nozzle.
and flames away from the battery. All the filters mentioned herein must be
cleaned up at the end of each working day.
Check that their nets are not damaged. If this
Spraying system happens, please replace them (fig.132).
Aspiration filter
The spraying circuit has an aspiration filter lo-
cated between the lower output of the product
tank and the impulsion pump. Its purpose is to
uphold any impurity resting in the product de-
posit (fig.129).
It must be cleaned on a daily basis. Also, Fig. 131 Fig. 132
check that the joints are not deteriorated.
Cabin
Cabin suspension
Every 250 hours, check the status of air sus-
Clean with pension and shock absorbers of the cabin,
brush and
water which isolate the vibration of the team (fig.133).
Replace
in case of
damage
57
Air conditioning Windscreen cleaner level
Every 250 hours check the air conditioning The windscreen cleaner deposit liquid level
equipment return filter condition. must be checked periodically. It is located under
Remove it to clean it up and use a pressure air the bonnet of the engine.
blowtorch (fig.134). Upon refilling to the level, add some drops of
detergent (fig.136).
Fig. 136
Fig. 134
Changing tyres
The sprayers cabin has an active carbon filter To change any of the equipment tyres, follow
to protect the operator. However, and with re- all these safety instructions:
gard to each product, be well informed about Put the parking brake and block the tyres to
security procedures to be followed. prevent the machine from moving.
Every 500 hours, the active carbon filtering Carry out this task on solid ground as leveled
item must be replaced. Also check the strip- as possible. Use the hydraulic cylinder as
pings which ensure the sirtightness in the cabin. indicated in the instructions.
When they are excessively dry or damaged they
must be replaced. Use of the hydraulic jack
1. Remove the hidraulic jack from its habitual
Changing the active carbon filtering item position (fig.137).
Every 500 hours the active carbon filtering 2. Put the shoe on the base and fix it with the bars.
item must be changed. 3. Put the cylinder in the tyre to be changed by
To start the changing process, in MAP 4000 putting the upper cylinder hole in the ones
H, pull the top of the cabin to have access to the located in the appropriate slopes (fig.138).
A/C filter equipment. 4. Put the hydraulic hoses in the quick connec-
By releasing closure, remove the filter tap and tions located in the chassis on the left side of
replace the filtering item (fig.135). the machine (fig.139).
5. Activate the suitable command (fig.140).
58
Check greasing nipples (alemites) located in
different parts and components of the machine.
Replace them when necessary.
Before putting grease in the friction plates,
remove the old grease and clean up the site
properly.
Fig. 139 Fig. 140 Always ensure to have spare parts, such as:
filters, chains, fuses, diodes, releys, lamps, crank
Tyre inflation pressure pins, as well as all the lubricants needed by the
The tyre inflation tyre must be checked every machine.
50 hours according to the table 7 on page 63 This avoids wasting unnecessary time and
of this Manual. makes it possible to carry out preventive mainte-
An adequate pressure is vital to the working nance within adequate periods of time (fig.141).
life of the tyres and the proper performance of Products must be stored in rooms with air
the equipment. outlets, clean, free from dust, away from acid or
corrosive products, and free from insects.
Tyre rotation They can enter the filters and destroy them.
Every 1000 hours, it is advisable to rotate the For some insects, they are an appropriate envi-
tyres. Thus, you will ensure that they will wear ronment.
out equally and properly. Only use lubricants as recommended in the
table included in this Operators Manual and
General greasing of the machine keep clean all items involved in the operation.
Clean drain deposits and taps. Ensure all pos-
Greasing sites must be lubricated by using sible impurities are totally drained.
the grease as recommended and with reference
to the table of frequencies and the special con-
figuration of the machine (fig.142):
Boom arms
Oscilating boom rod
Wing opener joints cylinders
Tunnel fan
Wings, small wings and smaller wings hinges
Bend scissors for wing and smaller wing
Friction plates
Streering extremes
Command bar pin
Mixing cone bearing
Lock wings
Axle with variabale wheel tread
Fig. 141
59
Alemites
and greasing sites
Boom
Fig. 142
60
Table 3 - One-time maintenance
Engine Oil and filter change (see engine Manual)
Upon the first 50 hs. Hydraulic system System fluid and filters change
Upon the first 150 hs. Syst. hyd. transmision System fluid and filters change
Upon the first 300 hs. Syst. hyd. transmision System fluid and filters change Only made by Dealer
Water in fuel
Check there is no water (see engine Manual)
trap
61
50 hs Electric system
Alternator belt adjust
Check lights
100 hs Suspenssion
Check dumpers, bushings and air leaks
condition
62
Table 5 - Recommended lubricants
Fuel 300
Reducers 1,5
Front 60
Front
boom
Rear 40
Front 40
Rear
boom
Rear 60
Only use lubricants as recommended by the apropriate table in this Operators Manual and
keep clean all the items involved in this operation.
Clean drain deposits and taps. Ensure all possible impurities are totally drained.
63
Tabla 11 - General dimensions (measures in m)
A E
B F
D - Despeje 1.640
D - Despeje 1.640
64
Table 8 - Weights (in kg)
Empty 10610
Front
boom
Full 15226
Empty 11050
Rear
boom
Full 16665
Low 27
High 54
65