Escolar Documentos
Profissional Documentos
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Lachake Harshad Sanjay1, Prof. Bhamre V.G.2, Prof. Londhe B.C.3Prof. Ghodake A.P.4
1PG Student ( DesignEngg.), SavitribaiPhule Pune University, SND COE & RC Yeola, Maharashtra, India
2HOD, Dept. of Mechanical Engineering, SND COE & RC Yeola, Maharashtra, India
Associate Professor, Dept. of Mechanical Engineering, SND COE & RC Yeola, Maharashtra, India
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Abstract- Plasma spraying coating technique is a area The mixture is plasma sprayed at different operating
of research in many areas of applications because of its input power level from 30 to 40 Kw. Deposition
surface properties. This review elaborates surface efficiency is evaluated for the deposited coatings.
property of plasma sprayed mild steel. Here minerals (i.e. Hardness measurement is carried out on the polished
Chrome Oxide + illmenite + quartz), used as materials cross section of the samples. Coating thickness is
which is to be coated on mild steel samples. The main measured on the polished cross-sections of the samples
objectives are to improve various surface properties by using digital elco meter.
low cost process.
Chrome oxide mixed with illmenite and quartz are Coating surface & interface morphology is studied with
providing good protection against erosion and abrasive Scanning Electron Microscope. Erosion wear behaviours
wear. Chrome oxide + quartz + illmenite (weight ratio: of these coatings are studied by Air Jet Erosion Test
40:30:30) is coated on m.s. samples by plasma spraying Rig.
and after that characterization of the coatings is carried
out. 2. LITERATURE REVIEWS
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1627
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 07 | July -2017 www.irjet.net p-ISSN: 2395-0072
2.2 Objectives of Research having dimension of 150 mm dia. and 8mm thickness.
The specimens were sand blasted at a pressure of 5
1. The objectives of the present investigation/ kg/cm2 using grits (grit size of 60). Surface roughness of
experiment are as follows: the substrates was approximately 5 Ra. Plasma spraying
2. To explore the coating potential of chrome oxide was immediately carried out after cleaning.
+ quartz +illmenite on m.s. samples by plasma
spraying. 3.2.3. Plasma Spray Coating Deposition
3. To develop plasma sprayed coating from
chrome oxide +quartz+illmenite on metal The plasma spray coating will be carried out at plasma
samples and to find out surface hardness, spray processors, Mumbai. 80kW DC non-transferred arc
coating thickness and wear properties etc. mode Conventional atmospheric plasma spray (APS) set
4. Micro-structural characterization (surface and up will be used.
interface morphology) to evaluate the
soundness of the coatings. In plasma torch input power level will be varied from
5. Measurement of hardness of the coatings. 30kW to 40 kW, by adjusting the voltage and the arc
6. Sustainability of the coatings against erosion current. The powder injection is from the nozzle and aim
wear with solid particle erosion test. towards the plasma. Argon and hydrogen plasma
To analyze the experimental results using some mixture gas will be used as carrier gas. The powder feed
statistical techniques so as to identify the rate of 38 gm/min is kept constant. The typical
factors/interaction parameter set by which one can arrangement of the plasma spray equipment and
get better plasma surface property. schematic of the process are shown in Fig 1.The
equipment consists of the following units:
3. METHODOLOGY
1. Plasma spraying equipment
3.1. Introduction 2. Control console
3. Powder feeder
This chapter explains about procedure of different 4. Power supply
experimental processes used to prepare the coatings and 5. stand-off-distance of torch
to characterize. Before preparation of coating, some 6. Torch cooling system (water)
basic process required for substrate material i.e. size 7. carrier gas supply
measurement of coating powder, Grit blasting & cleaning 8. Hoses, cables, gas cylinders and accessories
of substrate. After plasma spraying, the coated materials
have been subjected to a series of characterization test
i.e. micro structural characterization of the surfaces and
micro structural characterization of substrate-coating
interface,
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1628
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 07 | July -2017 www.irjet.net p-ISSN: 2395-0072
3.3.3 Coating Thickness Measurement In this work, the jet erosion test rig we will be use whose
schematic diagram shown in Fig.3 employs a 350 mm
To measure the thickness of coated material on the long nozzle and 3 mm bore. The mass flow rate will be
substrate, specimen cross section will be measured using measure by conventional method. Particles will be feed
an elco meter. We will take five readings on each from a simple hopper under gravity into the groove. The
specimen and the average value is report as the coating measurement of velocity of impact will be carried out
thickness. using double disc method. The wide range of particle
types can be used in the testing, allowing better
simulations of real erosion conditions.
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1629
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 07 | July -2017 www.irjet.net p-ISSN: 2395-0072
BIOGRAPHIES
Mr.LachakeHarshad Sanjay.
harshadlachake18@gmail.com
BE Mechanical
Sandip foundations SIEM, Nasik
(PUNE)
ME Design
SND COE & RC Yeola (PUNE)
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1631