Klx110a6fa9f 99912 1300 04 PDF

This catalog covers: GRID NO.
This grid covers:

06 09 KLX110 A6F/A7F/A8F/A9F A-1 Title
06 09 KLX110 A6F/A7F/A8F/A9F
(KLX110)
Publications......................................................A-2
Model Identification .......................................... A-4
Engine .............................................................. B-1
Chassis.............................................................D-1
Kawasaki Heavy Industries, Ltd. 2008
Engine No. Location:

LH crankcase, lower rear
Year & Model 06 KLX110A6F 07 KLX110A7F

Color 1. Lime Green (777) 1. Lime Green (777)
VIN No. Range JKALXSA16DA31890 A45550 JKALXSA17DA45551 A56100
Engine No. Range LX110AEA00032 LX110AEA00032
Year & Model 08 KLX110A8F 09 KLX110A9F

Color 1. Colored Plastic Bright White (266) 1. Ebony (H8)
2. Lime Green (777) 2. Lime Green (777)
VIN No. Range JKALXSA18DA56101 A67055 JKALXSA19DA67056
Engine No. Range LX110AEA00032 LX110AEA00032
06 09 KLX110 A6F/A7F/A8F/A9F(AS) 99912-1300-04

This catalog covers: GRID NO. This grid covers:
06 09 KLX110 A6F/A7F/A8F/A9F A-2 Publications
A&P Manual Service Manual

Year & Model Owners Manual Microfiche
General Supplement Basic Supplement
2006 KLX110A6F 99986-1311 99931-1392-03 99924-1283-07 99912-1300-04
2007 KLX110A7F 99986-1364 See above See above See above
2008 KLX110A8F 99986-1428 See above See above See above
2009 KLX110A9F 99986-1472 See above 99924-1283-08 See above

06 09 KLX110 A6F/A7F/A8F/A9F A-3 Parts List Infomation
PARTS LIST INFORMATION
This parts catalog lists parts and sub-assemblies provided as spare parts.
When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assures
quality and performance of KAWASAKI GENUINE PARTS.
1. HOW TO ODER PARTS E. Description
When ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the following Describes the main function of the part and includes data such as size, number of teeth, color,etc.
items exactly as listed in this catalog on your parts order. List of Abbreviations
Part Number (+)..................................................Plus HEX.....................................Hexagonal REF......................................Reference
(-) ................................................ Minus ID = ............................. Inside Diameter RH......................................Right Hand
Part Name &.....................................................And KPH.....................Killometers Per Hour RPM ................ Revolutions Per Minute
Color Code 2ND..........................................Second L.....................................................Link RR ................................................ Rear
Specify the color using both color code (which is part of the part number) and name when ordering painted 3RD..............................................Third L = .............................................Length STD........................................Standard
parts. 4TH ............................................ Fourth L/...................................................Less T .................................................. Teeth
Example: 51001-5074-H8 TANK-COMP-FUEL,EBONY AR .................................... As Required LH.........................................Left Hand T =........................................Thickness
ASSY .................................... Assembly LWR............................................Lower U/S......................................Under Size
Parts not shown disassembled in the illustrations of this parts catalog are not sold separately; only the complete
CA ......................................... Cut Away MM........................................Millimeter UPP ............................................ Upper
units or next higher assemblies illustrated, are supplied, as spare parts. CNT ........................................... Center MPH ............................. Miles Per Hour V..................................................... Volt
2. EXPLANATION OF PARTS CATALOG FORMAT COMP ................................... Complete NA ................................... Not Available W...................................................Watt
D...............................................Degree O/S ....................................... Over Size W/..................................................With
FR ................................................ Front OD =.........................Outside Diameter WD......................................With Decal
G..................................................Gram PR........................................Ply Rating WOD.............................. Without Decal
F. Quantity
Specifies how many of a part are required at the indicated position on the illustration.
G. Year & Model
Indicates which parts are used for a specific vehicle year and model.
H. Additional Information
Additional Information is shown as follows:
1) (OPTION) Part is not installed as original equipment, but is available separately.
2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle.
3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle.
4) (LOCAL PROCUREMENT ITEM) Part is obtainable from a local source. No part number is listed.
5) Technical relationships between old part numbers and new part numbers are shown as follows:
INTERCHANGE - Old part or new part can be used.
SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part.
6) Mid-Year part number changes on a vehicle are noted by engine or frame number references.
( - KZ400DE001181) Affected units are from beginning of model year production up to
and including this engine number.
(KZ400D-008111 - ) Affected units are from this frame number to the end of model
year production.
(KZ400DE008181 - KZ400DE018888) Affected units are in this engine number range.
I. Specification Code
Identifies the specification of the vehicle for which the part applies. If no spec code is listed, that means the
part is used for all specifications.
06 07 08 09
Spec Code Specification
A6F A7F A8F A9F
A. Year & Model Title AS Australia O O O O
This title describes the year(s) and model(s) contained in this catalog.
B. Part Group Title
A representative name for the group of parts illustrated on this page.
C. Referernce Number
The reference number is listed on the illustration and parts list. It is the link between the illustration and the
parts list.
D. Part Number
The number assigned to a part for the purpose of parts ordering.
06 09 KLX110 A6F/A7F/A8F/A9F A-4 Model I.D. 06 07 KLX110 A6F/A7F
KLX110A6F KLX110A7F
Left Side View Left Side View
Right Side View Right Side View

06 09 KLX110 A6F/A7F/A8F/A9F A-5 Model I.D. 08 09 KLX110 A8F/A9F
KLX110A8F KLX110A9F
Left Side View Left Side View
Right Side View Right Side View

06 09 KLX110 A6F/A7F/A8F/A9F A-6 Color Combination Parts List
06 KLX110A6F O : Applicable : Not applicable
Color: Lime Green (777 ) (1)

Spec.Code
Part No. Description AS
32160-1773-458 FRAME-COMP,P.SILVER O
33001-1622-458 ARM-COMP-SWING,P.SILVER O
34003-0048-458 HOLDER-STEP,P.SILVER O
34024-1390-458 STAND-SIDE,P.SILVER O
35004-1457-290 FENDER-FRONT,L.GREEN O
35022-1342-290 FENDER-COMP-REAR,L.GREEN O
36001-1639-266 COVER-SIDE,LH,S.WHITE O
36001-1667-266 COVER-SIDE,RH,S.WHITE O
44005-0039-458 PIPE-LEFT FORK OUTER,P.SILVER O
44006-0038-458 PIPE-RIGHT FORK OUTER,P.SILVER O
44075-0088-458 DAMPER-SET-FORK,P.SILVER O
45014-0037-8V SHOCKABSORBER,I.SILVER O
46003-0056-458 HANDLE,P.SILVER O
46012-0011-458 HOLDER-HANDLE,UPP,P.SILVER O
49089-1144-290 SHROUD-ENGINE,LH,L.GREEN O
49089-1145-290 SHROUD-ENGINE,RH,L.GREEN O
51001-1676-6Z TANK-COMP-FUEL,F.BLACK O
53066-0092-336 SEAT-ASSY,GREEN/BLACK O
58029-1087-266 PLATE-NUMBER,S.WHITE O

Spec.Code
44071-0266-458 DAMPER-ASSY,FORK,LH,P.SILVER O
44071-0267-458 DAMPER-ASSY,FORK,RH,P.SILVER O
53066-0092-336 SEAT-ASSY,GREEN/BLACK O
Color: Colored Plastic Bright White (266 ) (1)

Spec.Code
35004-1457-266 FENDER-FRONT,B.WHITE O
35022-1342-266 FENDER-COMP-REAR,B.WHITE O
49089-1144-266 SHROUD-ENGINE,LH,B.WHITE O
49089-1145-266 SHROUD-ENGINE,RH,B.WHITE O
53066-0052-MA SEAT-ASSY,BLACK O

Spec.Code
Color: Ebony (H8 ) (1)

Spec.Code
35004-1457-6C FENDER-FRONT,EBONY O
35022-1342-6C FENDER-COMP-REAR,EBONY O
36001-1639-6C COVER-SIDE,LH,EBONY O
36001-1667-6C COVER-SIDE,RH,EBONY O
49089-1144-6C SHROUD-ENGINE,LH,EBONY O
49089-1145-6C SHROUD-ENGINE,RH,EBONY O
58029-1087-6C PLATE-NUMBER,EBONY O

Spec.Code
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-1 Pictorial Index
B-3 Cylinder Head B-4 Cylinder/Piston(s) B-5 Air Cleaner
B-6 Muffler(s) B-7 Valve(s) B-8 Camshaft(s)/Tensioner

06 09 KLX110 A6F/A7F/A8F/A9F Engine B-2 Pictorial Index
B-9 Crankshaft B-10 Kickstarter Mechanism B-11 Clutch
B-12 Transmission B-13 Gear Change Drum/Shift Fork(s) B-14 Gear Change Mechanism
06 09 KLX110 A6F/A7F/A8F/A9F Engine C-1 Pictorial Index
C-3 Crankcase C-4 Engine Cover(s) C-5 Carburetor
C-6 Oil Pump C-7 Generator C-8 Ignition System

06 09 KLX110 A6F/A7F/A8F/A9F Engine C-2 Pictorial Index
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-1 Pictorial Index
D-3 Frame D-4 Engine Mount D-5 Swingarm
D-6 Suspension D-7 Footrests D-8 Fenders

06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-2 Pictorial Index
D-9 Stand(s) D-10 Tires D-11 Front Hub
D-12 Rear Hub D-13 Brake Pedal D-14 Shock Absorber(s)

06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-1 Pictorial Index
E-3 Handlebar E-4 Front Fork(A6F) E-5 Front Fork(A7F A9F)
E-6 Fuel Tank E-7 Seat E-8 Cables

06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-2 Pictorial Index
E-9 Side Covers/Chain Cover E-10 Guard(s) E-11 Chassis Electrical Equipment
E-12 Owners Tools E-13 Labels E-14 Decals(A6F)

06 09 KLX110 A6F/A7F/A8F/A9F Chassis F-1 Pictorial Index
F-3 Decals(A7F) F-4 Decals(White)(A8F) F-5 Decals(Green)(A8F)
F-6 Decals(Ebony)(A9F) F-7 Decals(Green)(A9F) F-8 Accessory

06 09 KLX110 A6F/A7F/A8F/A9F Chassis F-2 Pictorial Index
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-3 Cylinder Head
Quantity-KLX110
Ref.
Part No. Description Spec Code 06 07 08 09
No. A6F A7F A8F A9F
11004 11004-1338 GASKET-HEAD 1 1 1 1

11008 11008-1431 HEAD-COMP-CYLINDER 1 1 1 1
11060 11060-1753 GASKET,INTAKE PIPE 1 1 1 1
11060A 11060-1862 GASKET 1 1 1 1
11065 11065-1177 CAP,VALVE ADJUSTING 2 2 2 2
14091 14091-1447 COVER,CAMSHAFT 1 1 1 1

16060 16060-1079 PIPE-INTAKE 1 1 1 1
16073 16073-1102 INSULATOR,CARBURETOR 1 1 1 1
16073A 16073-1108 INSULATOR,HEAD 1 1 1 1
49002 49002-1130 GUIDE-VALVE AR AR AR AR
92004 92004-1234 STUD,8X28.5 2 2 2 2

92015 92015-1151 NUT,CAP,8MM 4 4 4 4
92033 92033-1247 RING-SNAP 2 2 2 2
92043 92043-1264 PIN,8.2X10X14 2 2 2 2
92055 92055-1231 RING-O,ADJUST CAP 2 2 2 2
92055A 92055-1527 RING-O,91X2.5 1 1 1 1

92055B 92055-1528 RING-O,25.5X2.0 2 2 2 2
92068 92068-006 PLUG,12X25 1 1 1 1
92150 92150-1761 BOLT,6X106 2 2 2 2
92153 92153-1184 BOLT,6X20 8 8 8 8
132 132BD0630 BOLT-FLANGED-SMALL,6X30 2 2 2 2
1 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-4 Cylinder/Piston(s)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11061 11061-0124 GASKET,CYLINDER BASE 1 1 1 1

13001 13001-1512 PISTON-ENGINE,STD 1 1 1 1
13002 13002-1123 PIN-PISTON 1 1 1 1
13008 13008-1189 RING-SET-PISTON,STD 1 1 1 1
13024 13024-1119 RING-SET-PISTON LL,O/S 1.00 1 1 1 1
13025 13025-1148 RING-SET-PISTON L,O/S 0.50 1 1 1 1

13027 13027-1198 PISTON-ENGINE LL,O/S 1.00 1 1 1 1
13029 13029-1255 PISTON-ENGINE L,O/S 0.50 1 1 1 1
92033 92033-1072 RING-SNAP 2 2 2 2
92043 92043-1264 PIN,8.2X10X14 2 2 2 2
98111 98111-1083 CYLINDER-COMP-ENGINE 1 1 1 1
2 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-5 Air Cleaner
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11010 11010-1773 FILTER-ASSY-AIR 1 1 1 1

11013 11013-1294 ELEMENT-AIR FILTER 1 1 1 1
14073 14073-1819 DUCT,CARBURETOR 1 1 1 1
14073A 14073-1820 DUCT,IN 1 1 1 1
92009 92009-1990 SCREW,M5X20 3 3 3 3
92037 92037-1305 CLAMP 1 1 1 1

92037A 92037-1900 CLAMP,14.5MM 1 1 1 1
92093 92093-1560 SEAL,AIR CLEANER 1 1 1 1
92150 92150-1339 BOLT,FLANGED,6X20 2 2 2 2
92191 92191-1704 TUBE 1 1 1 1
3 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-6 Muffler(s)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11061 11061-0372 GASKET,6.2X11.5X1.5 6 6 6 6

11061A 11061-1112 GASKET,EXHAUST PIPE 1 1 1 1
11061B 11061-1148 GASKET,5.8X12X1.5 6 6 6 6
18087 18087-0176 MUFFLER 1 1
18087A 18087-1168 MUFFLER 1 1
49107 49107-1213 COVER-EXHAUST PIPE 1 1 1 1

49107A 49107-1217 COVER-EXHAUST PIPE 1 1 1 1
49107B 49107-1218 COVER-EXHAUST PIPE 1 1 1 1
49107C 49107-1221 COVER-EXHAUST PIPE 1 1 1 1
92015 92015-1331 NUT 2 2 2 2
92150 92150-1507 BOLT,FLANGED,6X25 1 1 1 1

92161 92161-1284 DAMPER,MUFFLER 2 2 2 2
187 187AA0612 BOLT-UPSET-WSP,6X12 3 3 3 3
220 220AB0508 SCREW-PAN-CROSS,5X8 2 2 2 2
223 223AB0610 SCREW-PAN-WS-CROS,6X10 6 6 6 6
4 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-7 Valve(s)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
12004 12004-1158 VALVE-INTAKE 1 1 1 1

12005 12005-1331 VALVE-EXHAUST 1 1 1 1
12009 12009-1073 RETAINER-VALVE SPRING 2 2 2 2
12011 12011-1053 COLLET 4 4 4 4
12016 12016-0001 ARM-ROCKER 2 2 2 2
12020 12020-1073 SHAFT-ROCKER 2 2 2 2

16007 16007-1187 SEAT-SPRING,VALVE 2 2 2 2
32085 32085-1428 STOPPER 1 1 1 1
49078 49078-1151 SPRING-ENGINE VALVE 2 2 2 2
92009 92009-1109 SCREW,VALVE ADJUST 2 2 2 2
92015 92015-1137 NUT,VALVE ADJUST LOCK 2 2 2 2

92049 92049-1349 SEAL-OIL,VSB 4.3 7.5 5.3 8.3 2 2 2 2
220 220AA0614 SCREW-PAN-CROSS,6X14 2 2 2 2
5 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-8 Camshaft(s)/Tensioner
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
12046 12046-1206 SPROCKET,CAM CHAIN,36T 1 1 1 1

12048 12048-1164 TENSIONER-ASSY 1 1 1 1
12053 12053-1397 GUIDE-CHAIN,LOOSE 1 1 1 1
12053A 12053-1461 GUIDE-CHAIN 1 1 1 1
49118 49118-1214 CAMSHAFT-COMP 1 1 1 1
92057 92057-0032 CHAIN,CAM 1 1 1 1

92152 92152-1369 COLLAR,CHAIN GUIDE 1 1 1 1
92153 92153-1185 BOLT,6X25 2 2 2 2
92153A 92153-1763 BOLT,FLANGED,6X6 1 1 1 1
120 120CA0612 BOLT-SOCKET,6X12 2 2 2 2
132 132BA0625 BOLT-FLANGED-SMALL,6X25 1 1 1 1

670 670D2010 O RING 1 1 1 1
670A 670D2021 O RING,21MM 1 1 1 1
6 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-9 Crankshaft
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
13031 13031-0011 CRANKSHAFT-COMP,LH 1 1 1 1

13031A 13031-0082 CRANKSHAFT-COMP 1 1 1 1
13032 13032-1277 ROD-CONNECTING,NG 1 1 1 1
13034 13034-0010 BEARING-BIG END,KT 263314EGC06 1 1 1 1
13035 13035-1092 PIN-CRANK 1 1 1 1
13037 13037-0128 CRANKSHAFT,RH 1 1 1 1

59051 59051-1402 GEAR-SPUR 1 1 1 1
92045 92045-1293 BEARING-BALL,TMB205CJR2C2 1 1 1 1
92210 92210-1374 NUT,14MM 1 1 1 1
92210A 92210-1375 NUT,FLANGED,12MM 1 1 1 1
510 510A3200 KEY-WOODRUFF 1 1 1 1
7 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-10 Kickstarter Mechanism
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
13064 13064-0012 LEVER-ASSY-KICK 1 1 1 1

13066 13066-1108 SHAFT-KICK 1 1 1 1
13070 13070-1035 GUIDE,KICK SHAFT 1 1 1 1
13078 13078-1069 RATCHET 1 1 1 1
13206 13206-1006 GUIDE-KICK 1 1 1 1
59051 59051-1404 GEAR-SPUR,KICK STARTER,22T 1 1 1 1

92009 92009-1104 SCREW,TAPPING 2 2 2 2
92022 92022-1224 WASHER,13.2X20X0.5 1 1 1 1
92022A 92022-315 WASHER,16.8X22X0.5 1 1 1 1
92081 92081-122 SPRING,RATCHET 1 1 1 1
92081A 92081-1276 SPRING,KICK STARTER 1 1 1 1

92161 92161-0030 DAMPER,PEDAL 1 1 1 1
130 130CA0622 BOLT-FLANGED,6X22 1 1 1 1
480 480J1600 CIRCLIP-TYPE-C,16MM 4 4 4 4
8 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-11 Clutch
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
13086 13086-1065 WHEEL-CLUTCH 1 1 1 1

13087 13087-1151 HUB-CLUTCH 1 1 1 1
13088 13088-1142 PLATE-FRICTION 5 5 5 5
13089 13089-1087 PLATE-CLUTCH 4 4 4 4
13091 13091-1782 HOLDER,CLUTCH 1 1 1 1
13091A 13091-1787 HOLDER 1 1 1 1

13095 13095-1403 HOUSING-COMP-CLUTCH 1 1 1 1
13095A 13095-1422 HOUSING-COMP-CLUTCH 1 1 1 1
13102 13102-1135 RELEASE-COMP-CLUTCH 1 1 1 1
13102A 13102-1136 RELEASE-COMP-CLUTCH 1 1 1 1
13194 13194-1103 CLUTCH-ONEWAY 1 1 1 1

13280 13280-1250 HOLDER,CLUTCH 1 1 1 1
14020 14020-1100 RETAINER 1 1 1 1
41036 41036-1364 HUB-ASSY,CLUTCH 1 1 1 1
59051 59051-1403 GEAR-SPUR,CLUTCH,22T 1 1 1 1
92026 92026-1605 SPACER 1 1 1 1

92033 92033-1065 RING-SNAP,23.5MM 1 1 1 1
92045 92045-1123 BEARING-BALL,#628 1 1 1 1
92145 92145-1456 SPRING,CLUTCH HUB 4 4 4 4
92145A 92145-1457 SPRING,CLUTCH HOLDER 1 1 1 1
92152 92152-0113 COLLAR,17X22X22.7 1 1 1 1

92152A 92152-1370 COLLAR,19X39.9X13 1 1 1 1
92153 92153-0525 BOLT,CLUTCH RELEASE 1 1 1 1
92210 92210-0004 NUT,FLANGED,8MM 1 1 1 1
92210A 92210-1374 NUT,14MM 1 1 1 1
112 112BA0520 BOLT-UPSET,5X20 4 4 4 4

670 670B1508 O RING,8MM 1 1 1 1
9 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-12 Transmission
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
13127 13127-1280 SHAFT-TRANSMISSION INPUT,12T 1 1 1 1

13128 13128-0042 SHAFT-TRANSMISSION OUTPUT 1 1 1 1
13144 13144-1044 SPROCKET-OUTPUT,14T 1 1 1 1
13260 13260-1839 GEAR,INPUT 3RD,20T 1 1 1 1
13260A 13260-1840 GEAR,INPUT TOP,23T 1 1 1 1
13260B 13260-1842 GEAR,OUTPUT 3RD,27T 1 1 1 1

13260C 13260-1843 GEAR,OUTPUT TOP,25T 1 1 1 1
13260D 13260-1862 GEAR,OUTPUT LOW,36T 1 1 1 1
13260E 13260-1986 GEAR,INPUT 2ND,16T 1 1 1 1
92025 92025-1280 SHIM 1 1 1 1
92026 92026-1091 SPACER 1 1 1 1

92033 92033-1060 RING-SNAP,17MM 2 2 2 2
92055 92055-1235 RING-O,16.8MM 1 1 1 1
92139 92139-1102 BUSHING 1 1 1 1
92143 92143-1680 COLLAR,SPROCKET 1 1 1 1
10 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-13 Gear Change Drum/Shift Fork(s)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
13140 13140-0058 FORK-SHIFT,LOW&3RD 1 1 1 1

13140A 13140-0059 FORK-SHIFT,2ND&4TH 1 1 1 1
13141 13141-0038 DRUM-CHANGE 1 1 1 1
13145 13145-1081 CAM-CHANGE DRUM 1 1 1 1
13151 13151-0021 SWITCH-COMP,NEUTRAL 1 1 1 1
13280 13280-1228 HOLDER 1 1 1 1

49047 49047-1058 ROD-SHIFT 2 2 2 2
92043 92043-1385 PIN 1 1 1 1
92055 92055-091 RING-O 1 1 1 1
92144 92144-1245 SPRING 1 1 1 1
92150 92150-1433 BOLT,SOCKET,6X30 1 1 1 1

235 235AA0514 SCREW-PAN-WP-CROS,5X14 2 2 2 2
610 610A0408 ROLLER,4X8 1 1 1 1
11 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine B-14 Gear Change Mechanism
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
13156 13156-0039 LEVER-CHANGE,PEDAL 1 1 1 1

13161 13161-0019 LEVER-COMP-CHANGE SHAFT 1 1 1 1
13236 13236-1256 LEVER-COMP,POSITION 1 1 1 1
13236A 13236-1288 LEVER-COMP 1 1 1 1
14014 14014-1118 PLATE-POSITION 1 1 1 1
92002 92002-1237 BOLT,6X20 1 1 1 1

92026 92026-1217 SPACER 1 1 1 1
92081 92081-076 SPRING,CHANGE LEVER 1 1 1 1
92144 92144-1107 SPRING,CHANGE SHAFT RETURN 1 1 1 1
92144A 92144-1590 SPRING 1 1 1 1
92153 92153-0571 BOLT,6X14 1 1 1 1

92160 92160-1036 DAMPER,CHANGE PEDAL 1 1 1 1
12 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine C-3 Crankcase
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11009 11009-1332 GASKET,DRAIN PLUG 1 1 1 1

11009A 11009-1344 GASKET,8.2X14X1.0 4 4 4 4
13070 13070-1319 GUIDE 1 1 1 1
14002 14002-1971 CRANKCASE,RH 1 1 1 1
14080 14080-0106 CRANKCASE,LH 1 1 1 1
32151 32151-1961 PIPE 1 1 1 1

39193 39193-1042 PIPE-OIL 1 1 1 1
92001 92001-1455 BOLT,RETURN SPRING 1 1 1 1
92004 92004-1281 STUD,8X190 4 4 4 4
92043 92043-1263 PIN,6.2X8X14 6 6 6 6
92045 92045-1171 BEARING-BALL,6804 1 1 1 1

92046 92046-1148 BEARING-NEEDLE,HK1312 1 1 1 1
92049 92049-1048 SEAL-OIL,SC22325 1 1 1 1
92051 92051-005 SEAL-OIL,TB13225.5 1 1 1 1
92062 92062-1090 NOZZLE,5X11.5X12 1 1 1 1
92066 92066-1174 PLUG,OIL DRAIN,12X15 1 1 1 1

92150 92150-1556 BOLT,BANJO,8X20 2 2 2 2
92171 92171-1055 CLAMP 1 1 1 1
92191 92191-1724 TUBE,BREATHER 1 1 1 1
220A 220AD0612 SCREW-PAN-CROS,6X12 1 1 1 1

220B 220AD0650 SCREW-PAN-CROS,6X50 5 5 5 5
220C 220AD0675 SCREW-PAN-CROS,6X75 5 5 5 5
235 235AA0510 SCREW-PAN-WP-CROS,5X10 2 2 2 2
235A 235AA0614 SCREW-PAN-WP-CROS,6X14 1 1 1 1
601 601A6201 BEARING-BALL 1 1 1 1

601A 601A6203 BEARING-BALL,#6203 2 2 2 2
670 670B1510 O RING,10MM 2 2 2 2
13 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine C-4 Engine Cover(s)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11061 11061-0125 GASKET,GENERATOR 1 1 1 1

11061A 11061-0289 GASKET,CLUTCH COVER 1 1 1 1
12053 12053-1467 GUIDE-CHAIN,TENSION 1 1 1 1
13270 13270-1800 PLATE 1 1 1 1
14026 14026-1285 COVER-CHAIN 1 1 1 1
14031 14031-0104 COVER-GENERATOR 1

14031A 14031-1342 COVER-GENERATOR 1 1 1
14032 14032-0129 COVER-CLUTCH 1
14032A 14032-1529 COVER-CLUTCH 1 1 1
14091 14091-1444 COVER,HEAT INSULATOR 1 1 1 1
16115 16115-1068 CAP-OIL FILLER 1 1 1 1

52005 52005-0019 GAUGE,OIL LEVEL 1 1 1 1
92009 92009-1745 SCREW 2 2 2 2
92049 92049-1595 SEAL-OIL,AC0387E0 1 1 1 1
92051 92051-003 SEAL-OIL,TB16267 1 1 1 1
92055 92055-049 RING-O,31.7X2.4 1 1 1 1

92151 92151-1212 BOLT,SOCKET,5X10 3 3 3 3
92153 92153-1184 BOLT,6X20 2 2 2 2
92171 92171-1124 CLAMP,DRAIN TUBE 1 1 1 1
132A 132BD0635 BOLT-FLANGED-SMALL,6X35 10 10 10 10

132B 132BD0645 BOLT-FLANGED-SMALL,6X45 3 3 3 3
14 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine C-5 Carburetor
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11012 11012-1940 CAP,CHOKE 1 1 1 1

11060 11060-1700 GASKET,FLOAT CHAMBER 1 1 1 1
13280 13280-1092 HOLDER,NEEDLE JET 1 1 1 1
15003 15003-1694 CARBURETOR-ASSY 1 1 1 1
16005 16005-1091 TOP-CHAMBER 1 1 1 1
16007 16007-1103 SEAT-SPRING 1 1 1 1

16014 16014-1093 SCREW-PILOT AIR 1 1 1 1
16017 16017-1434 JET-NEEDLE 1 1 1 1
16021 16021-1241 SCREW-THROTTLE STOP 1 1 1 1
16025 16025-1209 VALVE-THROTTLE,CA3.0 1 1 1 1
16030 16030-0002 VALVE-FLOAT,FLOAT 1 1 1 1

16031 16031-1088 FLOAT 1 1 1 1
16158 16158-1063 JET-SLOW 1 1 1 1
16187 16187-1228 NEEDLE-JET,NCFA 1 1 1 1
92009 92009-1057 SCREW,DRAIN 1 1 1 1
92009A 92009-1750 SCREW 2 2 2 2

92036 92036-018 RING-SNAP 1 1 1 1
92037 92037-1142 CLAMP,TUBE 2 2 2 2
92037A 92037-1401 CLAMP,JET NEEDLE 1 1 1 1
92055 92055-1053 RING-O 1 1 1 1
92055A 92055-1541 RING-O 1 1 1 1

92055B 92055-1542 RING-O 1 1 1 1
92063 92063-1326 JET-MAIN,#85 AR AR AR AR
(OPTION)
92063A 92063-1393 JET-MAIN,#78 AR AR AR AR
(OPTION)
92063B 92063-1395 JET-MAIN,#75 AR AR AR AR
(OPTION)
92063C 92063-1396 JET-MAIN,#80 1 1 1 1

92063D 92063-1397 JET-MAIN,#82 AR AR AR AR
(OPTION)
92144 92144-1875 SPRING,THROTTLE 1 1 1 1
92144A 92144-1876 SPRING 1 1 1 1
92145 92145-1481 SPRING,HOSE PROTECTER 1 1 1 1
92153 92153-1187 BOLT,FLANGED,6X30 2 2 2 2

92170 92170-1872 CLAMP 2 2 2 2
92191 92191-1700 TUBE,FUEL 1 1 1 1
92191A 92191-1735 TUBE,3.5X6.5X418 2 2 2 2
92200 92200-1270 WASHER 1 1 1 1
15 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine C-6 Oil Pump
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11012 11012-1980 CAP 1 1 1 1

16082 16082-1052 PUMP-ASSY-OIL 1 1 1 1
16097 16097-1071 FILTER-ASSY-OIL 1 1 1 1
52010 52010-1053 ELEMENT-OIL FILTER 1 1 1 1
92043 92043-1263 PIN,6.2X8X14 1 1 1 1
92055 92055-3018 RING-O,59.6X2.4 1 1 1 1

92145 92145-1091 SPRING 1 1 1 1
92153 92153-1184 BOLT,6X20 2 2 2 2
220A 220AA0630 SCREW-PAN-CROSS,6X30 1 1 1 1
670 670B1510 O RING,10MM 2 2 2 2
16 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine C-7 Generator
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
13270 13270-1754 PLATE 1 1 1 1

13270A 13270-1961 PLATE 1 1 1 1
21003 21003-1390 STATOR 1 1 1 1
21007 21007-1408 ROTOR 1 1 1 1
21066 21066-1086 REGULATOR-VOLTAGE 1 1 1 1
21119 21119-1612 IGNITER 1 1 1 1

220 220AA0514 SCREW-PAN-CROS,5X14 2 2 2 2
220A 220AA0608 SCREW-PAN-CROS,6X8 2 2 2 2
220B 220AA0614 SCREW-PAN-CROSS,6X14 1 1 1 1
220C 220AA0625 SCREW-PAN-CROSS,6X25 2 2 2 2
17 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Engine C-8 Ignition System
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
21121 21121-1311 COIL-IGNITION 1 1 1 1

21130 21130-1003 CAP-SPARK PLUG 1 1 1 1
21132 21132-005 GROMMET,HIGH TENSION 1 1 1 1
92070 92070-1153 PLUG-SPARK,CR6HSA(NGK) 1 1 1 1
92071 92071-1184 GROMMET,PLUG CAP 1 1 1 1
92171 92171-1487 CLAMP 1 1 1 1

130 130BA0520 BOLT-FLANGED,5X20 1 1 1 1
18 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-3 Frame
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
32160 32160-1773-458 FRAME-COMP,P.SILVER 1 1 1 1

46098 46098-018 CAP,STEERING STEM 1 1 1 1
92015 92015-1222 NUT,STEERING LOCK,25MM 1 1 1 1
92047 92047-014 CONE,STEERING STEM BEARING 1 1 1 1
92048 92048-009 RACE,STEERING STEM BEARING 2 2 2 2
600 600A0600 BALL-STEEL,3/16" 46 46 46 46
19 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-4 Engine Mount
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
92001 92001-1720 BOLT,FLANGED,10X125 1 1 1 1

92001A 92001-1751 BOLT,FLANGED,10X105,BLACK 1 1 1 1
92066 92066-1081 PLUG 2 2 2 2
92150 92150-1831 BOLT,FLANGED,10X120 1 1 1 1
92210 92210-1081 NUT,LOCK,FLANGED,10MM 3 3 3 3
20 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-5 Swingarm
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
12053 12053-1459 GUIDE-CHAIN,FR 1 1 1 1

12053A 12053-1460 GUIDE-CHAIN,RR 1 1 1 1
33001 33001-1622-458 ARM-COMP-SWING,P.SILVER 1 1 1 1
33032 33032-0007 SHAFT-SWING ARM 1 1 1 1
33040 33040-1006 ADJUSTER-CHAIN 2 2 2 2
92015 92015-1391 NUT,6MM 4 4 4 4

92022 92022-1565 WASHER,6.5X16X2 2 2 2 2
92092 92092-1088 BUSHING-RUBBER 2 2 2 2
92150 92150-1339 BOLT,FLANGED,6X20 3 3 3 3
92210 92210-1373 NUT,LOCK,12MM 1 1 1 1
21 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-6 Suspension
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
92150 92150-1227 BOLT,FLANGED,10X57 1 1 1 1

92153 92153-1139 BOLT,FLANGED,10X50 1 1 1 1
22 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-7 Footrests
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
34003 34003-0048-458 HOLDER-STEP,P.SILVER 1 1 1 1

34028 34028-1237 STEP,LH 1 1 1 1
34028A 34028-1238 STEP,RH 1 1 1 1
92041 92041-1051 COTTER,2.5X15 2 2 2 2
92043 92043-1143 PIN,8X32 2 2 2 2
92081 92081-1491 SPRING,FOOTREST,LH 1 1 1 1

92081A 92081-1543 SPRING,FOOTREST,RH 1 1 1 1
183 183BA0820 BOLT-UPSET-WS-SMALL,8X20 4 4 4 4
23 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-8 Fenders
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
35004 35004-1457-266 FENDER-FRONT,B.WHITE 1

35004A 35004-1457-290 FENDER-FRONT,L.GREEN 1 1 1 1
35004B 35004-1457-6C FENDER-FRONT,EBONY 1
35019 35019-1399 FLAP 1 1 1 1
35022 35022-1342-266 FENDER-COMP-REAR,B.WHITE 1
35022A 35022-1342-290 FENDER-COMP-REAR,L.GREEN 1 1 1 1

35022B 35022-1342-6C FENDER-COMP-REAR,EBONY 1
92015 92015-1078 NUT,FLANGED,6MM 2 2 2 2
92022 92022-125 WASHER,6.5X20X1.6 2 2 2 2
92143 92143-1087 COLLAR 2 2 2 2
92150 92150-1339 BOLT,FLANGED,6X20 4 4 4 4

92150A 92150-1506 BOLT,FLANGED,6X16 3 3 3 3
92152 92152-1255 COLLAR 4 4 4 4
24 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-9 Stand(s)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
34024 34024-1390-458 STAND-SIDE,P.SILVER 1 1 1 1

46123 46123-1059 SPRING-COMP,STAND 1 1 1 1
92015 92015-1432 NUT,8MM 1 1 1 1
92153 92153-1097 BOLT,8MM 1 1 1 1
25 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-10 Tires
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
41009 41009-1404 TIRE,FR,2.50-14 4PR,C-803(CHEN 1 1 1 1

41009A 41009-1405 TIRE,RR,3.00-12 4PR,C-803(CHEN 1 1 1 1
41022 41022-1239 TUBE-TIRE,2.50-14(CHENG SHIN) 1 1 1 1
41022A 41022-1240 TUBE-TIRE,3.00-12(CHENG SHIN) 1 1 1 1
41023 41023-1066 BAND-RIM,80/100-12(D) 1 1 1 1
41023A 41023-1068 BAND-RIM,80/100-14(D) 1 1 1 1

41025 41025-0009 RIM,RR,1.60X12 1 1 1 1
41025A 41025-0013 RIM,FR,1.40X14 1 1 1 1
41029 41029-1067 SPOKE-INNER,FR,144MMX118D 16 16 16 16
41029A 41029-1068 SPOKE-INNER,FR,133.5MMX97D 16 16 16 16
41029B 41029-1329 SPOKE-INNER,RR,98MMX105.5D 18 18 18 18

41030 41030-1182 SPOKE-OUTER,RR,98MMX77.5D 18 18 18 18
41032 41032-0004 NIPPLE-SPOKE 68 68 68 68
92210 92210-1371 NUT 2 2 2 2
26 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-11 Front Hub
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
41034 41034-1343 DRUM-ASSY,FRONT BRAKE 1 1 1 1

41035 41035-1543 PANEL-ASSY-BRAKE,FR 1 1 1 1
41048 41048-1083 SHOE-BRAKE 2 2 2 2
41050 41050-1031 CAM-BRAKE 1 1 1 1
41053 41053-1027 LEVER-BRAKE CAM,FR 1 1 1 1
41068 41068-0015 AXLE,FR 1 1 1 1

92001 92001-1695 BOLT,5X25 1 1 1 1
92027 92027-1470 COLLAR,FRONT DRUM,L=54 1 1 1 1
92027A 92027-1472 COLLAR,FRONT AXLE,L=14.5 1 1 1 1
92049 92049-0052 SEAL-OIL,DD20X35X7 1 1 1 1
92081 92081-1564 SPRING,BRAKE SHOE 2 2 2 2

311 311G0500 NUT-HEX 1 1 1 1
550 550S2520 PIN-COTTER,2.5X20 1 1 1 1
601 601B6200UU BEARING-BALL,#6200UUC3 1 1 1 1

601A 601B6300UU BEARING-BALL,#6300UUC3 1 1 1 1
27 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-12 Rear Hub
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
41034 41034-0010 DRUM-ASSY,REAR BRAKE 1 1 1 1

41035 41035-1542 PANEL-ASSY-BRAKE,RR 1 1 1 1
41048 41048-1141 SHOE-BRAKE 2 2 2 2
41050 41050-1082 CAM-BRAKE 1 1 1 1
41051 41051-001 SEAL,BRAKE CAM 1 1 1 1
41053 41053-1089 LEVER-BRAKE CAM 1 1 1 1

41068 41068-0016 AXLE,RR 1 1 1 1
41085 41085-1079 INDICATOR 1 1 1 1
42033 42033-1223 COUPLING-ASSY,RR HUB 1 1 1 1
42036 42036-1292 SLEEVE,RR HUB COUPLING,L=29 1 1 1 1
42041 42041-0006 SPROCKET-HUB,33T 1 1 1 1

92015 92015-1193 NUT,FLANGED,6MM 1 1 1 1
92015A 92015-1870 NUT,CASTLE,12MM 1 1 1 1
92045 92045-1308 BEARING-BALL,6201ZC3/5C 1 1 1 1
92049 92049-1490 SEAL-OIL,SC26X42X8 1 1 1 1
92057 92057-0090 CHAIN,DRIVE,DID420DXX86L 1 1 1 1

92058 92058-0006 JOINT-CHAIN,DRIVE 1 1 1 1
92081 92081-1766 SPRING,BRAKE SHOE 2 2 2 2
92151 92151-1209 BOLT,FLANGED,6X34 1 1 1 1
92152 92152-1405 COLLAR,RR AXLE,LH,L=14.8 1 1 1 1
92152A 92152-1406 COLLAR,RR AXLE,RH,L=32 1 1 1 1

92152B 92152-1409 COLLAR,REAR BRAKE DRUM,L=58 1 1 1 1
92153 92153-1120 BOLT,10X36 4 4 4 4
92161 92161-0084 DAMPER,RR HUB SHOCK 4 4 4 4
92210 92210-1351 NUT,LOCK,10MM 4 4 4 4
550 550S2520 PIN-COTTER,2.5X20 1 1 1 1

601 601B6004UG BEARING-BALL,#6004UG 1 1 1 1
601A 601B6301UG BEARING-BALL,#6301UG 1 1 1 1
28 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-13 Brake Pedal
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
43001 43001-1445 LEVER-BRAKE,PEDAL 1 1 1 1

43007 43007-1203 ROD-TORQUE 1 1 1 1
43011 43011-1186 ROD-BRAKE 1 1 1 1
46123 46123-1060 SPRING-COMP,BRAKE PEDAL RETURN 1 1 1 1
92001 92001-1034 BOLT,FLANGED,6X10 1 1 1 1
92015 92015-4004 NUT,WING,6MM 1 1 1 1

92043 92043-039 PIN,BRAKE ROD 1 1 1 1
92081 92081-1688 SPRING,BRAKE ROD 1 1 1 1
92150 92150-1873 BOLT,10X25 2 2 2 2
315 315BA1000 NUT-HEX-FINE,10MM 2 2 2 2
410 410AA0600 WASHER-PLAIN-SMALL 1 1 1 1

411 411AA1000 WASHER-PLAIN,10MM 1 1 1 1
550 550AA2015 PIN-COTTER,2.0X15 1 1 1 1
550A 550AA2020 PIN-COTTER,2.0X20 2 2 2 2
670 670B2012 O RING,12MM 2 2 2 2
29 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis D-14 Shock Absorber(s)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
45014 45014-0037-8V SHOCKABSORBER,I.SILVER 1 1 1 1

92161 92161-0100 DAMPER,SHOCKABSORBER 2 2 2 2
30 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-3 Handlebar
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11036 11036-1297 BRACKET-A,LEVER HOLDER 1 1 1 1

13070 13070-1117 GUIDE,THROTTLE PEACE 1 1 1 1
13091 13091-1135 HOLDER,BRAKE LEVER 1 1 1 1
14025 14025-1646 COVER,THROTTLE CASE UPP 1 1 1 1
27010 27010-1332 SWITCH,ENGINE STOP 1 1 1 1
32099 32099-1036 CASE,THROTTLE UPP 1 1 1 1

32099A 32099-1220 CASE,THROTTLE,LWR 1 1 1 1
46003 46003-0056-458 HANDLE,P.SILVER 1 1 1 1
46012 46012-0011-458 HOLDER-HANDLE,UPP,P.SILVER 2 2 2 2
46019 46019-1054 GRIP-ASSY,THROTTLE 1 1 1 1
46056 46056-006 NUT,CABLE ADJUST 1 1 1 1

46075 46075-1024 GRIP,LH 1 1 1 1
46076 46076-1107 LEVER-ASSY-GRIP,RH 1 1 1 1
46092 46092-1048 LEVER-GRIP,BRAKE 1 1 1 1
49006 49006-1017 BOOT,LEVER HOLDER 1 1 1 1
49006A 49006-1097 BOOT,THROTTLE CASE 1 1 1 1

59101 59101-1104 REEL,THROTTLE 1 1 1 1
92002 92002-1150 BOLT,LEVER SET 1 1 1 1
92007 92007-1143 SCREW,CABLE ADJUST,7MM 1 1 1 1
92009 92009-1989 SCREW,5X47 1 1 1 1
(OPTION)
92009A 92009-1998 SCREW,5X42 1 1 1 1

(OPTION)
92019 92019-008 NUT,LOCK,6MM 1 1 1 1
220 220AB0512 SCREW-PAN-CROS,5X12 1 1 1 1
220A 220AB0514 SCREW-PAN-CROSS,5X14 2 2 2 2
220B 220AB0518 SCREW-PAN-CROS,5X18 2 2 2 2

222 222E0412 SCREW-CSK-RD-CROS,4X12 2 2 2 2
311 311AB0500 NUT-HEX 1 1 1 1
31 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-4 Front Fork(A6F)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11012 11012-1067 CAP,RUBBER,FORK TOP 2

11051 11051-1892 BRACKET,BRAKE HOSE GUIDE 1
13070 13070-1349 GUIDE,BRAKE HOSE 1
44005 44005-0039-458 PIPE-LEFT FORK OUTER,P.SILVER 1
44006 44006-0038-458 PIPE-RIGHT FORK OUTER,P.SILVER 1
44013 44013-0018 PIPE-FORK INNER 2

44022 44022-1346 CYLINDER-FORK 2
44024 44024-1071 CAP-OIL-LOCK 2
44025 44025-1061 RING-FORK PISTON 2
44026 44026-0034 SPRING-FRONT FORK 2
44026A 44026-060 SPRING-FRONT FORK,REBOUND 2

44029 44029-022 SEAT-FORK SPRING 2
44037 44037-0016 HOLDER-FORK UNDER 1
44039 44039-0013 HOLDER-FORK UPPER 1
44044 44044-023 RING-SNAP 2
44045 44045-051 GASKET,FORK CYLINDER BOLT 2

44046 44046-025 RING-O 2
44075 44075-0088-458 DAMPER-SET-FORK,P.SILVER 1
92001 92001-1464 BOLT,FORK CYLINDER 2
92015 92015-1653 NUT,STEERING STEM,22MM 1
92022 92022-1873 WASHER,STEERING STEM 1

92033 92033-1028 RING-SNAP,FORK OUTER TUBE 2
92047 92047-013 RACE,STEERING STEM BEARING 1
92049 92049-1069 SEAL-OIL,FORK OUTER TUBE 2
92093 92093-1054 DUST SHIELD,FORK 2
92151 92151-1637 BOLT,FLANGED,5X16 1

92153 92153-1199 BOLT,10X35 2
132 132BA0835 BOLT-FLANGED-SMALL,8X35 2
461 461DA1000 WASHER-SPRING,10MM 2
32 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-5 Front Fork(A7F A9F)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11012 11012-1067 CAP,RUBBER,FORK TOP 2 2 2

11051 11051-1892 BRACKET,BRAKE HOSE GUIDE 1 1 1
13070 13070-1349 GUIDE,BRAKE HOSE 1 1 1
44005 44005-0039-458 PIPE-LEFT FORK OUTER,P.SILVER 1 1 1
44006 44006-0038-458 PIPE-RIGHT FORK OUTER,P.SILVER 1 1 1
44013 44013-0018 PIPE-FORK INNER 2 2 2

44022 44022-1346 CYLINDER-FORK 2 2 2
44024 44024-1071 CAP-OIL-LOCK 2 2 2
44025 44025-1061 RING-FORK PISTON 2 2 2
44026 44026-0034 SPRING-FRONT FORK 2 2 2
44026A 44026-060 SPRING-FRONT FORK,REBOUND 2 2 2

44029 44029-022 SEAT-FORK SPRING 2 2 2
44037 44037-0016 HOLDER-FORK UNDER 1 1 1
44039 44039-0013 HOLDER-FORK UPPER 1 1 1
44044 44044-023 RING-SNAP 2 2 2
44045 44045-051 GASKET,FORK CYLINDER BOLT 2 2 2

44046 44046-025 RING-O 2 2 2
44071 44071-0266-458 DAMPER-ASSY,FORK,LH,P.SILVER 1 1 1
44071A 44071-0267-458 DAMPER-ASSY,FORK,RH,P.SILVER 1 1 1
92001 92001-1464 BOLT,FORK CYLINDER 2 2 2
92015 92015-1653 NUT,STEERING STEM,22MM 1 1 1

92022 92022-1873 WASHER,STEERING STEM 1 1 1
92033 92033-1028 RING-SNAP,FORK OUTER TUBE 2 2 2
92047 92047-013 RACE,STEERING STEM BEARING 1 1 1
92049 92049-1069 SEAL-OIL,FORK OUTER TUBE 2 2 2
92093 92093-1054 DUST SHIELD,FORK 2 2 2

92151 92151-1637 BOLT,FLANGED,5X16 1 1 1
92153 92153-1199 BOLT,10X35 2 2 2
132 132BA0835 BOLT-FLANGED-SMALL,8X35 2 2 2
461 461DA1000 WASHER-SPRING,10MM 2 2 2
33 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-6 Fuel Tank
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11052 11052-1639 BRACKET,SHROUD,RH 1 1 1 1

11060 11060-1340 GASKET,FUEL TANK CAP 1 1 1 1
43049 43049-1091 PACKING,TAP VALVE 1 1 1 1
49089 49089-1144-266 SHROUD-ENGINE,LH,B.WHITE 1
49089A 49089-1144-290 SHROUD-ENGINE,LH,L.GREEN 1 1 1 1
49089B 49089-1144-6C SHROUD-ENGINE,LH,EBONY 1

49089C 49089-1145-266 SHROUD-ENGINE,RH,B.WHITE 1
49089D 49089-1145-290 SHROUD-ENGINE,RH,L.GREEN 1 1 1 1
49089E 49089-1145-6C SHROUD-ENGINE,RH,EBONY 1
51001 51001-1676-6Z TANK-COMP-FUEL,F.BLACK 1 1 1 1
51023 51023-1342 TAP-ASSY,FUEL 1 1 1 1

51044 51044-1185 TUBE-ASSY 1 1 1 1
51048 51048-0014 CAP-ASSY-TANK,FUEL 1 1 1 1
59231 59231-1096 FILLER 1 1 1 1
92009 92009-1530 SCREW,6X10 2 2 2 2
92022 92022-165 WASHER,PLAIN,6MM 1 1 1 1

92022A 92022-1690 WASHER,6.5X24X2 1 1 1 1
92027 92027-2096 COLLAR,6.2X7.8X5 2 2 2 2
92055 92055-1348 RING-O,FUEL TAP PACKING 1 1 1 1
92055A 92055-1419 RING-O,TAP LEVER 1 1 1 1
92072 92072-1229 BAND,FUEL TANK 1 1 1 1

92075 92075-1787 DAMPER 1 1 1 1
92143 92143-1196 COLLAR 2 2 2 2
92150 92150-1435 BOLT,6X12 5 5 5 5
92150A 92150-1506 BOLT,FLANGED,6X16 2 2 2 2
92152 92152-1235 COLLAR 2 2 2 2

92161 92161-1077 DAMPER,FUEL TANK,RR 1 1 1 1
132A 132BA0614 BOLT-FLANGED-SMALL,6X14 1 1 1 1
220 220AA0308 SCREW-PAN-CROS,3X8 2 2 2 2
34 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-7 Seat
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
53066 53066-0052-MA SEAT-ASSY,BLACK 1 1

53066A 53066-0092-336 SEAT-ASSY,GREEN/BLACK 1 1
92153 92153-0502 BOLT,6X20 2 2 2 2
35 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-8 Cables
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
11052 11052-1625 BRACKET,STARTER 1 1 1 1

54005 54005-1214 CABLE-BRAKE 1 1 1 1
54012 54012-0100 CABLE-THROTTLE 1 1 1 1
54017 54017-1218 CABLE-STARTER 1 1 1 1
92037 92037-1353 CLAMP,BRAKE CABLE 1 1 1 1
92150 92150-1506 BOLT,FLANGED,6X16 1 1 1 1

130 130AA0550 BOLT-FLANGED,5X50 2 2 2 2
36 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-9 Side Covers/Chain Cover
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
36001 36001-1639-266 COVER-SIDE,LH,S.WHITE 1 1 1 1

36001A 36001-1639-6C COVER-SIDE,LH,EBONY 1
36001B 36001-1667-266 COVER-SIDE,RH,S.WHITE 1 1 1 1
36001C 36001-1667-6C COVER-SIDE,RH,EBONY 1
36014 36014-1258 CASE-CHAIN 1 1 1 1
92143 92143-1196 COLLAR 4 4 4 4

92150 92150-1340 BOLT,6X14 2 2 2 2
92150A 92150-1689 BOLT,FLANGED,6X14 2 2 2 2
37 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-10 Guard(s)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
55020 55020-1784 GUARD,ENGINE 1 1 1 1

92075 92075-015 DAMPER 2 2 2 2
92153 92153-1187 BOLT,FLANGED,6X30 1 1 1 1
38 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-11 Chassis Electrical Equipment
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
26030 26030-1931 HARNESS,MAIN 1 1 1 1

92037 92037-1163 CLAMP,SPEED,L=58 6 6 6 6
92037A 92037-1539 CLAMP,L=45 1 1 1 1
92037B 92037-1608 CLAMP 1 1 1 1
92072 92072-1293 BAND,L=140 2 2 2 2
92072A 92072-1414 BAND 1 1 1 1
39 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-12 Owners Tools
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
56019 56019-120 GASKET-LIQUID,TB1211,WHITE 1 1 1 1

92104 92104-0004 GASKET-LIQUID,TB1211F,CLEAR 1 1 1 1
92104A 92104-1003 GASKET-LIQUID,TB1105,BLACK 1 1 1 1
92110 92110-1206 TOOL-WRENCH,BOX,16MM 1 1 1 1
40 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-13 Labels
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
56033 56033-0106 LABEL-MANUAL,OIL&OIL FILTER 1

56033A 56033-1297 LABEL-MANUAL,OIL&OIL FILTER 1
56070 56070-1143 LABEL,UNLEADED PETROL ONLY 1 1
56070A 56070-1276 LABEL-WARNING,OFF LOAD ONLY 1 1
56071 56071-0019 LABEL-WARNING,OFF LOAD ONLY 1 1
41 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis E-14 Decals(A6F)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
56067 56067-0345 PATTERN,SHROUD,LH 1

56067A 56067-0346 PATTERN,SHROUD,RH 1
42 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis F-3 Decals(A7F)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
56052 56052-0896 MARK,SIDE COVER,KLX110 2

56052A 56052-0930 MARK,SHROUD,KAWASAKI 2
43 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis F-4 Decals(White)(A8F)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
56054 56054-0048 MARK,SHROUD,KAWASAKI 2

56068B 56068-0305 PATTERN,SIDE COVER,LH 1
56068C 56068-0306 PATTERN,SIDE COVER,RH 1
56068D 56068-0307 PATTERN,NUMBER PLATE 1
44 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis F-5 Decals(Green)(A8F)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F

56068 56068-0301 PATTERN,SIDE COVER,LH 1
56068A 56068-0302 PATTERN,SIDE COVER,RH 1
56068B 56068-0308 PATTERN,SHROUD,LH 1
56068C 56068-0309 PATTERN,SHROUD,RH 1
45 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis F-6 Decals(Ebony)(A9F)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F

56068B 56068-1280 PATTERN,SIDE COVER,LH 1
56068C 56068-1281 PATTERN,SIDE COVER,RH 1
46 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis F-7 Decals(Green)(A9F)
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F

56068 56068-1276 PATTERN,SIDE COVER,LH 1
56068A 56068-1277 PATTERN,SIDE COVER,RH 1
56068B 56068-1283 PATTERN,SHROUD,LH 1
56068C 56068-1284 PATTERN,SHROUD,RH 1
47 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F Chassis F-8 Accessory
Quantity-KLX110
Ref.
No. A6F A7F A8F A9F
58029 58029-1087-266 PLATE-NUMBER,S.WHITE 1 1 1 1

58029A 58029-1087-6C PLATE-NUMBER,EBONY 1
92150 92150-1340 BOLT,6X14 1 1 1 1
48 MAR.14,2008
06 09 KLX110 A6F/A7F/A8F/A9F L-14 Numerical Parts Index
Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No.
11004-1338 .................B-3 13032-1277 .................B-9 13280-1228 ...............B-13 21003-1390 .................C-7 35022-1342-266 ......... D-8 44013-0018 .................E-4
11008-1431 .................B-3 13034-0010 .................B-9 13280-1250 ...............B-11 21007-1408 .................C-7 35022-1342-290 ......... D-8 44013-0018 .................E-5
11009-1332 .................C-3 13035-1092 .................B-9 132BA0612 .................E-6 21066-1086 .................C-7 35022-1342-6C ...........D-8 44022-1346 .................E-4
11009-1344 .................C-3 13037-0128 .................B-9 132BA0614 .................E-6 21119-1612 .................C-7 36001-1639-266 ..........E-9 44022-1346 .................E-5
11010-1773 .................B-5 13064-0012 ...............B-10 132BA0625 .................B-8 21121-1311 .................C-8 36001-1639-6C ...........E-9 44024-1071 .................E-4
11012-1067 .................E-4 13066-1108 ...............B-10 132BA0625 .................D-8 21130-1003 .................C-8 36001-1667-266 ..........E-9 44024-1071 .................E-5
11012-1067 .................E-5 13070-1035 ...............B-10 132BA0830 .................E-3 21132-005 ...................C-8 36001-1667-6C ...........E-9 44025-1061 .................E-4
11012-1940 .................C-5 13070-1117 .................E-3 132BA0835 .................E-4 220AA0308 .................E-6 36014-1258 .................E-9 44025-1061 .................E-5
11012-1980 .................C-6 13070-1319 .................C-3 132BA0835 .................E-5 220AA0514 .................C-7 39193-1042 .................C-3 44026-0034 .................E-4
11013-1294 .................B-5 13070-1349 .................E-4 132BD0616 ...............E-10 220AA0608 .................C-7 41009-1404 ...............D-10 44026-0034 .................E-5
11036-1297 .................E-3 13070-1349 .................E-5 132BD0625 .................C-4 220AA0614 ............... B-14 41009-1405 ...............D-10 44026-060 ...................E-4
11051-1892 .................E-4 13078-1069 ...............B-10 132BD0630 .................B-3 220AA0614 .................B-7 41022-1239 ...............D-10 44026-060 ...................E-5
11051-1892 .................E-5 13086-1065 ...............B-11 132BD0635 .................C-4 220AA0614 .................C-3 41022-1240 ...............D-10 44029-022 ...................E-4
11052-1625 .................E-8 13087-1151 ...............B-11 132BD0645 .................C-4 220AA0614 .................C-7 41023-1066 ...............D-10 44029-022 ...................E-5
11052-1639 .................E-6 13088-1142 ...............B-11 14002-1971 .................C-3 220AA0625 .................C-6 41023-1068 ...............D-10 44037-0016 .................E-4
11060-1340 .................E-6 13089-1087 ...............B-11 14014-1118 ...............B-14 220AA0625 .................C-7 41025-0009 ...............D-10 44037-0016 .................E-5
11060-1700 .................C-5 13091-1135 .................E-3 14020-1100 ...............B-11 220AA0630 .................C-6 41025-0013 ...............D-10 44039-0013 .................E-4
11060-1753 .................B-3 13091-1782 ...............B-11 14025-1646 .................E-3 220AB0508 .................B-6 41029-1067 ...............D-10 44039-0013 .................E-5
11060-1862 .................B-3 13091-1787 ...............B-11 14026-1285 .................C-4 220AB0512 .................E-3 41029-1068 ...............D-10 44044-023 ...................E-4
11061-0124 .................B-4 13095-1403 ...............B-11 14031-0104 .................C-4 220AB0514 .................E-3 41029-1329 ...............D-10 44044-023 ...................E-5
11061-0125 .................C-4 13095-1422 ...............B-11 14031-1342 .................C-4 220AB0518 .................E-3 41030-1182 ...............D-10 44045-051 ...................E-4
11061-0289 .................C-4 130AA0550 .................E-8 14032-0129 .................C-4 220AD0612 .................C-3 41032-0004 ...............D-10 44045-051 ...................E-5
11061-0372 .................B-6 130BA0520 .................C-8 14032-1529 .................C-4 220AD0650 .................C-3 41034-0010 ...............D-12 44046-025 ...................E-4
11061-1112 .................B-6 130CA0622 ...............B-10 14073-1819 .................B-5 220AD0675 .................C-3 41034-1343 ...............D-11 44046-025 ...................E-5
11061-1148 .................B-6 13102-1135 ...............B-11 14073-1820 .................B-5 222E0412 ....................E-3 41035-1542 ...............D-12 44071-0266-458 ..........E-5
11065-1177 .................B-3 13102-1136 ...............B-11 14080-0106 .................C-3 223AB0610 .................B-6 41035-1543 ...............D-11 44071-0267-458 ..........E-5
112BA0520 ............... B-11 13127-1280 ...............B-12 14091-1444 .................C-4 235AA0510 .................C-3 41036-1364 ...............B-11 44075-0088-458 ..........E-4
12004-1158 .................B-7 13128-0042 ...............B-12 14091-1447 .................B-3 235AA0514 ............... B-13 41048-1083 ...............D-11 45014-0037-8V .........D-14
12005-1331 .................B-7 13140-0058 ...............B-13 15003-1694 .................C-5 235AA0614 .................C-3 41048-1141 ...............D-12 46003-0056-458 ..........E-3
12009-1073 .................B-7 13140-0059 ...............B-13 16005-1091 .................C-5 26030-1931 ...............E-11 41050-1031 ...............D-11 46012-0011-458 ..........E-3
12011-1053 .................B-7 13141-0038 ...............B-13 16007-1103 .................C-5 27010-1332 .................E-3 41050-1082 ...............D-12 46019-1054 .................E-3
12016-0001 .................B-7 13144-1044 ...............B-12 16007-1187 .................B-7 311AB0500 .................E-3 41051-001 .................D-12 46056-006 ...................E-3
12020-1073 .................B-7 13145-1081 ...............B-13 16014-1093 .................C-5 311G0500 .................D-11 41053-1027 ...............D-11 46075-1024 .................E-3
12046-1206 .................B-8 13151-0021 ...............B-13 16017-1434 .................C-5 315BA1000 ...............D-13 41053-1089 ...............D-12 46076-1107 .................E-3
12048-1164 .................B-8 13156-0039 ...............B-14 16021-1241 .................C-5 32085-1428 .................B-7 41068-0015 ...............D-11 46092-1048 .................E-3
12053-1397 .................B-8 13161-0019 ...............B-14 16025-1209 .................C-5 32099-1036 .................E-3 41068-0016 ...............D-12 46098-018 ...................D-3
12053-1459 .................D-5 13194-1103 ...............B-11 16030-0002 .................C-5 32099-1220 .................E-3 41085-1079 ...............D-12 46123-1059 .................D-9
12053-1460 .................D-5 13206-1006 ...............B-10 16031-1088 .................C-5 32151-1961 .................C-3 410AA0600 ...............D-13 46123-1060 ...............D-13
12053-1461 .................B-8 13236-1256 ...............B-14 16060-1079 .................B-3 32160-1773-458 ......... D-3 411AA1000 ...............D-13 461DA1000 .................E-4
12053-1467 .................C-4 13236-1288 ...............B-14 16073-1102 .................B-3 33001-1622-458 ......... D-5 42033-1223 ...............D-12 461DA1000 .................E-5
120CA0612 .................B-8 13260-1839 ...............B-12 16073-1108 .................B-3 33032-0007 .................D-5 42036-1292 ...............D-12 480J1600 ..................B-10
13001-1512 .................B-4 13260-1840 ...............B-12 16082-1052 .................C-6 33040-1006 .................D-5 42041-0006 ...............D-12 480J1700 ..................B-12
13002-1123 .................B-4 13260-1842 ...............B-12 16097-1071 .................C-6 34003-0048-458 ......... D-7 43001-1445 ...............D-13 481J3500 ..................D-11
13008-1189 .................B-4 13260-1843 ...............B-12 16115-1068 .................C-4 34024-1390-458 ......... D-9 43007-1203 ...............D-13 49002-1130 .................B-3
13024-1119 .................B-4 13260-1862 ...............B-12 16158-1063 .................C-5 34028-1237 .................D-7 43011-1186 ...............D-13 49006-1017 .................E-3
13025-1148 .................B-4 13260-1986 ...............B-12 16187-1228 .................C-5 34028-1238 .................D-7 43049-1091 .................E-6 49006-1097 .................E-3
13027-1198 .................B-4 13270-1754 .................C-7 18087-0176 .................B-6 35004-1457-266 ......... D-8 44005-0039-458 ..........E-4 49047-1058 ...............B-13
13029-1255 .................B-4 13270-1800 .................C-4 18087-1168 .................B-6 35004-1457-290 ......... D-8 44005-0039-458 ..........E-5 49078-1151 .................B-7
13031-0011 .................B-9 13270-1961 .................C-7 183BA0820 .................D-7 35004-1457-6C ...........D-8 44006-0038-458 ..........E-4 49089-1144-266 ..........E-6
13031-0082 .................B-9 13280-1092 .................C-5 187AA0612 .................B-6 35019-1399 .................D-8 44006-0038-458 ..........E-5 49089-1144-290 ..........E-6
49089-1144-6C ...........E-6 56068-1277 .................F-7 92009-1750 .................C-5 92043-1263 .................C-3 92072-1293 ...............E-11 92151-1209 ...............D-12
49089-1145-266 ..........E-6 56068-1278 .................F-6 92009-1989 .................E-3 92043-1263 .................C-6 92072-1414 ...............E-11 92151-1212 .................C-4
49089-1145-290 ..........E-6 56068-1279 .................F-6 92009-1990 .................B-5 92043-1264 .................B-3 92075-015 .................E-10 92151-1637 .................E-4
49089-1145-6C ...........E-6 56068-1280 .................F-6 92009-1998 .................E-3 92043-1264 .................B-4 92075-1787 .................E-6 92151-1637 .................E-5
49107-1213 .................B-6 56068-1281 .................F-6 92015-1078 .................D-8 92043-1385 ...............B-13 92081-076 .................B-14 92152-0113 ...............B-11
49107-1217 .................B-6 56068-1282 .................F-6 92015-1137 .................B-7 92045-1123 ...............B-11 92081-122 .................B-10 92152-1235 .................E-6
49107-1218 .................B-6 56068-1283 .................F-7 92015-1151 .................B-3 92045-1171 .................C-3 92081-1276 ...............B-10 92152-1255 .................D-8
49107-1221 .................B-6 56068-1284 .................F-7 92015-1193 ...............D-12 92045-1293 .................B-9 92081-1491 .................D-7 92152-1369 .................B-8
49118-1214 .................B-8 56068-1480 .................F-7 92015-1222 .................D-3 92045-1308 ...............D-12 92081-1543 .................D-7 92152-1370 ...............B-11
51001-1676-6Z ........... E-6 56070-1143 ...............E-13 92015-1331 .................B-6 92046-1148 .................C-3 92081-1564 ...............D-11 92152-1405 ...............D-12
51023-1342 .................E-6 56070-1276 ...............E-13 92015-1391 .................D-5 92047-013 ...................E-4 92081-1688 ...............D-13 92152-1406 ...............D-12
51044-1185 .................E-6 56071-0019 ...............E-13 92015-1432 .................D-9 92047-013 ...................E-5 92081-1766 ...............D-12 92152-1409 ...............D-12
51048-0014 .................E-6 58029-1087-266 ..........F-8 92015-1653 .................E-4 92047-014 ...................D-3 92092-1088 .................D-5 92153-0502 .................E-7
510A3200 ....................B-9 58029-1087-6C ........... F-8 92015-1653 .................E-5 92048-009 ...................D-3 92093-1054 .................E-4 92153-0525 ...............B-11
52005-0019 .................C-4 59051-1402 .................B-9 92015-1870 ...............D-12 92049-0052 ...............D-11 92093-1054 .................E-5 92153-0571 ...............B-14
52010-1053 .................C-6 59051-1403 ...............B-11 92015-4004 ...............D-13 92049-1048 .................C-3 92093-1560 .................B-5 92153-1097 .................D-9
53066-0052-MA ..........E-7 59051-1404 ...............B-10 92019-008 ...................E-3 92049-1069 .................E-4 92104-0004 ...............E-12 92153-1120 ...............D-12
53066-0092-336 ..........E-7 59101-1104 .................E-3 92022-1224 ...............B-10 92049-1069 .................E-5 92104-1003 ...............E-12 92153-1139 .................D-6
54005-1214 .................E-8 59231-1096 .................E-6 92022-125 ...................D-8 92049-1349 .................B-7 92110-1206 ...............E-12 92153-1184 .................B-3
54012-0100 .................E-8 600A0600 ................... D-3 92022-1565 .................D-5 92049-1490 ...............D-12 92139-1102 ...............B-12 92153-1184 .................C-4
54017-1218 .................E-8 601A6201 ................... C-3 92022-165 ...................E-6 92049-1595 .................C-4 92143-1087 .................D-8 92153-1184 .................C-6
55020-1784 ...............E-10 601A6203 ................... C-3 92022-1690 .................E-6 92051-003 ...................C-4 92143-1196 .................E-6 92153-1185 .................B-8
550AA2015 ...............D-13 601B6004UG ............D-12 92022-1873 .................E-4 92051-005 ...................C-3 92143-1196 .................E-9 92153-1187 .................C-5
550AA2020 ...............D-13 601B6200UU ............D-11 92022-1873 .................E-5 92055-049 ...................C-4 92143-1680 ...............B-12 92153-1187 ...............E-10
550S2520 ................. D-11 601B6300UU ............D-11 92022-315 .................B-10 92055-091 .................B-13 92144-1107 ...............B-14 92153-1199 .................E-4
550S2520 ................. D-12 601B6301UG ............D-12 92025-1280 ...............B-12 92055-1053 .................C-5 92144-1245 ...............B-13 92153-1199 .................E-5
56019-120 .................E-12 610A0408 ..................B-13 92026-1091 ...............B-12 92055-1231 .................B-3 92144-1590 ...............B-14 92153-1763 .................B-8
56033-0106 ...............E-13 670B1508 ..................B-11 92026-1217 ...............B-14 92055-1235 ...............B-12 92144-1875 .................C-5 92160-1036 ...............B-14
56033-1297 ...............E-13 670B1510 ................... C-3 92026-1605 ...............B-11 92055-1348 .................E-6 92144-1876 .................C-5 92161-0030 ...............B-10
56052-0896 .................F-3 670B1510 ................... C-6 92027-1470 ...............D-11 92055-1419 .................E-6 92145-1091 .................C-6 92161-0084 ...............D-12
56052-0930 .................F-3 670B2012 ................. D-13 92027-1472 ...............D-11 92055-1527 .................B-3 92145-1456 ...............B-11 92161-0100 ...............D-14
56052-0930 .................F-5 670D2010 ................... B-8 92027-2096 .................E-6 92055-1528 .................B-3 92145-1457 ...............B-11 92161-1077 .................E-6
56052-0930 .................F-7 670D2021 ................... B-8 92033-1028 .................E-4 92055-1541 .................C-5 92145-1481 .................C-5 92161-1284 .................B-6
56054-0048 .................F-4 92001-1034 ...............D-13 92033-1028 .................E-5 92055-1542 .................C-5 92150-1227 .................D-6 92170-1872 .................C-5
56054-0246 .................F-6 92001-1455 .................C-3 92033-1060 ...............B-12 92055-3018 .................C-6 92150-1339 .................B-5 92171-1055 .................C-3
56067-0345 ...............E-14 92001-1464 .................E-4 92033-1065 ...............B-11 92057-0032 .................B-8 92150-1339 .................D-5 92171-1124 .................C-4
56067-0346 ...............E-14 92001-1464 .................E-5 92033-1072 .................B-4 92057-0090 ...............D-12 92150-1339 .................D-8 92171-1487 .................C-8
56067-1231 .................F-3 92001-1695 ...............D-11 92033-1247 .................B-3 92058-0006 ...............D-12 92150-1340 .................E-9 92191-1700 .................C-5
56067-1232 .................F-3 92001-1720 .................D-4 92036-018 ...................C-5 92062-1090 .................C-3 92150-1340 .................F-8 92191-1704 .................B-5
56068-0301 .................F-5 92001-1751 .................D-4 92037-1142 .................C-5 92063-1326 .................C-5 92150-1433 ...............B-13 92191-1724 .................C-3
56068-0302 .................F-5 92002-1150 .................E-3 92037-1163 ...............E-11 92063-1393 .................C-5 92150-1435 .................E-6 92191-1735 .................C-5
56068-0303 .................F-4 92002-1237 ...............B-14 92037-1305 .................B-5 92063-1395 .................C-5 92150-1506 .................D-8 92200-1270 .................C-5
56068-0304 .................F-4 92004-1234 .................B-3 92037-1353 .................E-8 92063-1396 .................C-5 92150-1506 .................E-6 92210-0004 ...............B-11
56068-0305 .................F-4 92004-1281 .................C-3 92037-1401 .................C-5 92063-1397 .................C-5 92150-1506 .................E-8 92210-0276 ...............D-11
56068-0306 .................F-4 92007-1143 .................E-3 92037-1539 ...............E-11 92066-1081 .................D-4 92150-1507 .................B-6 92210-1080 .................D-6
56068-0307 .................F-4 92009-1057 .................C-5 92037-1608 ...............E-11 92066-1174 .................C-3 92150-1556 .................C-3 92210-1081 .................D-4
56068-0308 .................F-5 92009-1104 ...............B-10 92037-1900 .................B-5 92068-006 ...................B-3 92150-1689 .................E-9 92210-1351 ...............D-12
56068-0309 .................F-5 92009-1109 .................B-7 92041-1051 .................D-7 92070-1153 .................C-8 92150-1761 .................B-3 92210-1371 ...............D-10
56068-0310 .................F-5 92009-1530 .................E-6 92043-039 .................D-13 92071-1184 .................C-8 92150-1831 .................D-4 92210-1373 .................D-5
56068-1276 .................F-7 92009-1745 .................C-4 92043-1143 .................D-7 92072-1229 .................E-6 92150-1873 ...............D-13 92210-1374 ...............B-11
92210-1374 .................B-9
92210-1375 .................B-9
98111-1083 .................B-4
06 09 KLX110 A6F/A7F/A8F/A9F B-16 Part Name Index
Accessory...........................................................................................F-8 Front Hub.........................................................................................D-11
Air Cleaner.........................................................................................B-5 Fuel Tank........................................................................................... E-6
Brake Pedal ..................................................................................... D-13 Gear Change Drum .........................................................................B-13
Cables................................................................................................E-8 Gear Change Mechanism................................................................B-14
Camshaft(s) ....................................................................................... B-8 Generator...........................................................................................C-7
Carburetor..........................................................................................C-5 Guard(s)...........................................................................................E-10
Chain Cover.......................................................................................E-9 Handlebar .......................................................................................... E-3
Chassis Electrical Equipment..........................................................E-11 Ignition System..................................................................................C-8
Clutch...............................................................................................B-11 Kickstarter Mechanism .................................................................... B-10
Crankcase..........................................................................................C-3 Labels .............................................................................................. E-13
Crankshaft..........................................................................................B-9 Muffler(s)............................................................................................B-6
Cylinder..............................................................................................B-4 Oil Pump............................................................................................C-6
Cylinder Head....................................................................................B-3 Owners Tools.................................................................................. E-12
Decals(A6F).....................................................................................E-14 Piston(s).............................................................................................B-4
Decals(A7F)....................................................................................... F-3 Rear Hub......................................................................................... D-12
Decals(Ebony)(A9F)...........................................................................F-6 Seat....................................................................................................E-7
Decals(Green)(A8F)...........................................................................F-5 Shift Fork(s) ..................................................................................... B-13
Decals(Green)(A9F)...........................................................................F-7 Shock Absorber(s)...........................................................................D-14
Decals(White)(A8F)............................................................................F-4 Side Covers ....................................................................................... E-9
Engine Cover(s).................................................................................C-4 Stand(s) ............................................................................................. D-9
Engine Mount .................................................................................... D-4 Suspension........................................................................................D-6
Fenders..............................................................................................D-8 Swingarm...........................................................................................D-5
Footrests............................................................................................D-7 Tensioner ........................................................................................... B-8
Frame.................................................................................................D-3 Tires.................................................................................................D-10
Front Fork(A6F) ................................................................................. E-4 Transmission....................................................................................B-12
Front Fork(A7F A9F)........................................................................E-5 Valve(s).............................................................................................. B-7
06 09 KLX110 A6F/A7F/A8F/A9F C-16 Part Name Index
Frame.................................................................................................D-3 Tires.................................................................................................D-10
06 09 KLX110 A6F/A7F/A8F/A9F D-16 Part Name Index
Frame.................................................................................................D-3 Tires.................................................................................................D-10
06 09 KLX110 A6F/A7F/A8F/A9F E-16 Part Name Index
Frame.................................................................................................D-3 Tires.................................................................................................D-10
06 09 KLX110 A6F/A7F/A8F/A9F F-16 Part Name Index
Frame.................................................................................................D-3 Tires.................................................................................................D-10

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This catalog covers: GRID NO.

This grid covers:

Kawasaki Heavy Industries, Ltd. 2008

Engine No. Location:

Year & Model 06 KLX110A6F 07 KLX110A7F

Year & Model 08 KLX110A8F 09 KLX110A9F

06 09 KLX110 A6F/A7F/A8F/A9F(AS) 99912-1300-04

A&P Manual Service Manual

2007 KLX110A7F 99986-1364 See above See above See above

2008 KLX110A8F 99986-1428 See above See above See above

2009 KLX110A9F 99986-1472 See above 99924-1283-08 See above

Right Side View Right Side View

Right Side View Right Side View

06 KLX110A6F O : Applicable : Not applicable

Color: Lime Green (777 ) (1)

07 KLX110A7F O : Applicable : Not applicable

Color: Lime Green (777 ) (1)

08 KLX110A8F O : Applicable : Not applicable

Color: Colored Plastic Bright White (266 ) (1)

08 KLX110A8F O : Applicable : Not applicable

Color: Lime Green (777 ) (1)

09 KLX110A9F O : Applicable : Not applicable

Color: Ebony (H8 ) (1)

09 KLX110A9F O : Applicable : Not applicable

Color: Lime Green (777 ) (1)

B-3 Cylinder Head B-4 Cylinder/Piston(s) B-5 Air Cleaner

B-6 Muffler(s) B-7 Valve(s) B-8 Camshaft(s)/Tensioner

B-9 Crankshaft B-10 Kickstarter Mechanism B-11 Clutch

C-3 Crankcase C-4 Engine Cover(s) C-5 Carburetor

C-6 Oil Pump C-7 Generator C-8 Ignition System

D-3 Frame D-4 Engine Mount D-5 Swingarm

D-6 Suspension D-7 Footrests D-8 Fenders

D-9 Stand(s) D-10 Tires D-11 Front Hub

D-12 Rear Hub D-13 Brake Pedal D-14 Shock Absorber(s)

E-3 Handlebar E-4 Front Fork(A6F) E-5 Front Fork(A7F A9F)

E-6 Fuel Tank E-7 Seat E-8 Cables

E-12 Owners Tools E-13 Labels E-14 Decals(A6F)

F-3 Decals(A7F) F-4 Decals(White)(A8F) F-5 Decals(Green)(A8F)

F-6 Decals(Ebony)(A9F) F-7 Decals(Green)(A9F) F-8 Accessory

11004 11004-1338 GASKET-HEAD 1 1 1 1

14091 14091-1447 COVER,CAMSHAFT 1 1 1 1

92004 92004-1234 STUD,8X28.5 2 2 2 2

92055A 92055-1527 RING-O,91X2.5 1 1 1 1

132 132BD0630 BOLT-FLANGED-SMALL,6X30 2 2 2 2

11061 11061-0124 GASKET,CYLINDER BASE 1 1 1 1

13025 13025-1148 RING-SET-PISTON L,O/S 0.50 1 1 1 1

98111 98111-1083 CYLINDER-COMP-ENGINE 1 1 1 1

11010 11010-1773 FILTER-ASSY-AIR 1 1 1 1

92037 92037-1305 CLAMP 1 1 1 1

11061 11061-0372 GASKET,6.2X11.5X1.5 6 6 6 6

49107 49107-1213 COVER-EXHAUST PIPE 1 1 1 1

92150 92150-1507 BOLT,FLANGED,6X25 1 1 1 1

12004 12004-1158 VALVE-INTAKE 1 1 1 1

12020 12020-1073 SHAFT-ROCKER 2 2 2 2

92015 92015-1137 NUT,VALVE ADJUST LOCK 2 2 2 2

12046 12046-1206 SPROCKET,CAM CHAIN,36T 1 1 1 1

92057 92057-0032 CHAIN,CAM 1 1 1 1

132 132BA0625 BOLT-FLANGED-SMALL,6X25 1 1 1 1

13031 13031-0011 CRANKSHAFT-COMP,LH 1 1 1 1

13037 13037-0128 CRANKSHAFT,RH 1 1 1 1

510 510A3200 KEY-WOODRUFF 1 1 1 1

13064 13064-0012 LEVER-ASSY-KICK 1 1 1 1

59051 59051-1404 GEAR-SPUR,KICK STARTER,22T 1 1 1 1