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SENR4794-06

January 2002

Systems Operation
Connection Diagrams: SR4 and SR4B
Generators, Voltage Regulators,
Options
3
Table of Contents

Table of Contents
Systems Operation Section
SR4 and SR4B Generators for All Engines
Except SR4B for 3500 Engines
General Information (All Except SR4B for 3500
Engines) .............................................................. 4
Main Stator and Voltage Sensing Lead Connections
(All Except SR4B for 3500 Engines) ................... 5
Main Revolving Field Connections (All Except SR4B
for 3500 Engines) ................................................ 9
Selection Guide for Voltage Regulator (All Except
SR4B for 3500 Engines) ..................................... 11
VR3 Voltage Regulator Connections (All Except
SR4B for 3500 Engines) ..................................... 12
VR3F Voltage Regulator Connections (All Except
SR4B for 3500 Engines) ..................................... 18
VR4 Voltage Regulator Connections (All Except
SR4B for 3500 Engines) ..................................... 21
Digital Voltage Regulator Connections (All Except
SR4B for 3500 Engines) ..................................... 23
Options (All Except SR4B for 3500 Engines) ........ 27
Oil Field Generator Connections (SR4) ................ 39

SR4B Generators for 3500 Engines


General Information (SR4B for 3500 Engines) ..... 40
Main Stator and Voltage Sensing Lead Connections
(SR4B for 3500 Engines) .................................... 40
Main Revolving Field Connections (SR4B for 3500
Engines) .............................................................. 42
Selection Guide for Voltage Regulator (SR4B for
3500 Engines) ..................................................... 43
VR3 Voltage Regulator Connections (SR4B for 3500
Engines) .............................................................. 44
VR3F Voltage Regulator Connections (SR4B for
3500 Engines) ..................................................... 46
Digital Voltage Regulator Connections (SR4B for
3500 Engines) ..................................................... 50
Options (SR4B for 3500 Engines) ......................... 52
Generator Wiring Diagrams (SR4B for 3500
Engines) .............................................................. 65

Index Section
Index ..................................................................... 75
4
Systems Operation Section

Systems Operation Section

SR4 and SR4B Generators


for All Engines Except
SR4B for 3500 Engines
i01315422

General Information (All


Except SR4B for 3500 Engines)
SMCS Code: 4450

Introduction
The diagrams that follow apply to the SR4
Generators and the SR4B Generators (except for
the SR4B used with 3500 Engines).

Note: Diagrams for the SR4B used with 3500


Engines appear later in this manual.
5
Systems Operation Section

i01318051

Main Stator and Voltage


Sensing Lead Connections (All
Except SR4B for 3500 Engines)
SMCS Code: 4453

12 Lead, Wye and Delta Connection

g00700302
Illustration 1
6
Systems Operation Section

10 Lead Wye Connection

g00700304
Illustration 2

6 Lead Wye Connection

g00700317
Illustration 3
7
Systems Operation Section

6 Lead Delta Connection

g00700323
Illustration 4

4 Lead Wye Connection

g00700333
Illustration 5
8
Systems Operation Section

12 Lead, Single Phase Connection

g00700337
Illustration 6
9
Systems Operation Section

i01330192

Main Revolving Field


Connections (All Except
SR4B for 3500 Engines)
SMCS Code: 4457

Diode Block

g00700353
Illustration 7

Diode Block and Surge Suppressor

g00703882
Illustration 8
10
Systems Operation Section

Two Diode Blocks and Surge


Suppressor

g00695807
Illustration 9

Three Diode Blocks and Surge


Suppressor

g00700361
Illustration 10
11
Systems Operation Section

Six Diodes and Two Surge


Suppressors

g00703892
Illustration 11

i01330268

Selection Guide for Voltage


Regulator (All Except SR4B for
3500 Engines)
SMCS Code: 4467

g00703951
Illustration 12
12
Systems Operation Section

i01330211

VR3 Voltage Regulator


Connections (All Except
SR4B for 3500 Engines)
SMCS Code: 4467

Self Excited with Direct Connection


to Generator

g00703900
Illustration 13
13
Systems Operation Section

Self Excited with Power


Transformer 4/6 Lead Generator

g00703908
Illustration 14
14
Systems Operation Section

Self Excited with Power and


Sensing Isolation Transformer

g00703914
Illustration 15
15
Systems Operation Section

Permanent Magnet Excitation with


Direct Connection to Generator

g00701046
Illustration 16
16
Systems Operation Section

Permanent Magnet Excitation with


Connections to Metering Potential
Transformers

g00701050
Illustration 17
17
Systems Operation Section

Permanent Magnet Excitation


with Connections to an Isolation
Transformer

g00703923
Illustration 18
18
Systems Operation Section

i01314685

VR3F Voltage Regulator


Connections (All Except SR4B
for 3500 Engines)
SMCS Code: 4467

Knee Frequency and


Underfrequency Selection

g00695812
Illustration 19

The physical differences between the VR3 and the In order to determine the underfrequency slope
VR3F are minor. The hole for Gain adjustment is selection, install a jumper from terminal 6 to
eliminated and another terminal is added to the terminal 8 on the regulator if a 1:1 Volts/Hertz
upper row (terminal 10) on the VR3F. underfrequency slope is desired. remove the
jumper If a 2:1 Volts/Hertz underfrequency slope
All VR3F connections to the generator or external is needed.
options are identical to the VR3. The additional
wiring for the VR3F is shown in the previous
diagram.

The following information is applicable to both


VR3F designs: Self-Excited and Permanent Magnet
Excited.

In order to determine the knee frequency, install


a jumper from terminal 6 to terminal 10 on the
regulator if the generator is operating at 60 Hz.
If the generator is operating at 50 Hz, remove
the jumper.
19
Systems Operation Section

Typical Permanent Magnet Excited


VR3F

g00702144
Illustration 20
20
Systems Operation Section

Typical Self Excited VR3F

g00702012
Illustration 21
21
Systems Operation Section

i01320368

VR4 Voltage Regulator


Connections (All Except
SR4B for 3500 Engines)
SMCS Code: 4467

Self Excited with Direct Connection


to Generator

g00702155
Illustration 22
22
Systems Operation Section

i01314468

Digital Voltage Regulator


Connections (All Except SR4B
for 3500 Engines)
SMCS Code: 4467
23
Systems Operation Section

10/12 Lead with Direct Connection


to Generator

g00539518
Illustration 23
24
Systems Operation Section

10/12 Lead with Sensing Isolation


Transformer

g00539520
Illustration 24
25
Systems Operation Section

4/6 Lead with Direct Connection to


Generator

g00539494
Illustration 25
26
Systems Operation Section

4/6 Lead with Sensing Isolation


Transformer

g00539496
Illustration 26
27
Systems Operation Section

i01330242

Options (All Except SR4B for


3500 Engines)
SMCS Code: 4450

Manual Control with Self Excitation

g00702017
Illustration 27
28
Systems Operation Section

Manual Control with Power


Transformer

g00702135
Illustration 28
29
Systems Operation Section

Manual Control with Permanent


Magnet Exciter

g00702138
Illustration 29
30
Systems Operation Section

Radio Interference Filter

g00703931
Illustration 30
31
Systems Operation Section

Series Boost with VR3 Voltage


Regulator

g00702027
Illustration 31
32
Systems Operation Section

Series Boost with VR4 Voltage


Regulator

g00702036
Illustration 32
33
Systems Operation Section

Manual Control and Series Boost


with Self Excitor

g00702180
Illustration 33
34
Systems Operation Section

Remote Voltage Adjust Rheostat


Connections

g00695920
Illustration 34
35
Systems Operation Section

Digital Voltage Regulator with


Manual Control

g00539523
Illustration 35
36
Systems Operation Section

Digital Voltage Regulator with


Remote Voltage Adjust Rheostat

g00695943
Illustration 36
37
Systems Operation Section

Digital Voltage Regulator Customer


Options

g00539524
Illustration 37
38
Systems Operation Section

Digital Voltage Regulator Remote


Communications Connections

g00697822
Illustration 38
39
Systems Operation Section

i01320364

Oil Field Generator


Connections (SR4)
SMCS Code: 4450

Excitor Field Connection (Series


or Parallel) and Voltage Sensing
Leads

g00702215
Illustration 39
40
Systems Operation Section

SR4B Generators for 3500


Engines
i01318012

General Information (SR4B for


3500 Engines)
SMCS Code: 4450

Introduction
The Diagrams that follow apply to the SR4B
Generators used with 3500 Engines.

Note: Diagrams for the SR4 and other SR4B


Generators appear at the beginning of this manual.

i01320334

Main Stator and Voltage


Sensing Lead Connections
(SR4B for 3500 Engines)
SMCS Code: 4453

6 Lead Wye Connection

g00702224
Illustration 40
41
Systems Operation Section

6 Lead Delta Connection

g00702225
Illustration 41
42
Systems Operation Section

i01314709

Main Revolving Field


Connections (SR4B for 3500
Engines)
SMCS Code: 4457

Two Diode Blocks and Surge


Suppressor

g00695807
Illustration 42
43
Systems Operation Section

i01327215

Selection Guide for Voltage


Regulator (SR4B for 3500
Engines)
SMCS Code: 4467

Selection Chart for SR4B Voltage


Regulator

g00702273
Illustration 43

i01314726

VR3 Voltage Regulator


Connections (SR4B for 3500
Engines)
SMCS Code: 4467
44
Systems Operation Section

Self Excited with Direct Connection


to Generator

g00695965
Illustration 44
45
Systems Operation Section

Permanent Magnet Excitation


with Connections to an Isolation
Transformer

g00695969
Illustration 45
46
Systems Operation Section

i01314367

VR3F Voltage Regulator


Connections (SR4B for 3500
Engines)
SMCS Code: 4467

Knee Frequency Selection and


Underfrequency Slope Selection

g00695812
Illustration 46
47
Systems Operation Section

Self Excited with Direct Connection


to Generator

g00695977
Illustration 47
48
Systems Operation Section

Permanent Magnet Excitation


with Connections to Isolation
Transformers

g00695982
Illustration 48
49
Systems Operation Section

i01314775

Digital Voltage Regulator


Connections (SR4B for 3500
Engines)
SMCS Code: 4467
50
Systems Operation Section

Permanent Magnet Excitation


with Connections to Isolation
Transformers

g00695987
Illustration 49
51
Systems Operation Section

i01314806

Options (SR4B for 3500


Engines)
SMCS Code: 4450
52
Systems Operation Section

VR3 with Manual Voltage Control


and Self Excitation

g00695990
Illustration 50
53
Systems Operation Section

VR3 Manual Control with


Permanent Magnet Excitation

g00695991
Illustration 51
54
Systems Operation Section

VR3 with Radio Interference Filter


with Self Excitation

g00695992
Illustration 52
55
Systems Operation Section

VR3 with Radio Interference and


Permanent Magnet Excitation

g00695996
Illustration 53
56
Systems Operation Section

Remote Voltage Adjust Rheostat


Connections

g00695920
Illustration 54
57
Systems Operation Section

VR3F with Manual Voltage Control


and Self Excitation

g00695997
Illustration 55
58
Systems Operation Section

VR3F with Manual Control and


Permanent Magnet Excitation

g00695998
Illustration 56
59
Systems Operation Section

VR3F with Radio Interference Filter


and Self Excitation

g00695999
Illustration 57
60
Systems Operation Section

VR3F with Radio Interference Filter


and Permanent Magnet Excitation

g00696000
Illustration 58
61
Systems Operation Section

Digital Voltage Regulator with


Manual Control

g00696003
Illustration 59
62
Systems Operation Section

Digital Voltage Regulator with


Remote VAR

g00695943
Illustration 60
63
Systems Operation Section

Digital voltage Regulator Customer


Options

g00539524
Illustration 61
64
Systems Operation Section

Digital Voltage Regulator Remote


Communications Connections

g00697822
Illustration 62
75
Index Section

Index
D Main Stator and Voltage Sensing Lead Connections
(All Except SR4B for 3500 Engines) .................... 5
Digital Voltage Regulator Connections (All Except 10 Lead Wye Connection................................... 6
SR4B for 3500 Engines) ...................................... 23 12 Lead, Single Phase Connection.................... 8
10/12 Lead with Direct Connection to 12 Lead, Wye and Delta Connection ................. 5
Generator ......................................................... 23 4 Lead Wye Connection..................................... 7
10/12 Lead with Sensing Isolation Transformer.. 24 6 Lead Delta Connection ................................... 7
4/6 Lead with Direct Connection to Generator... 25 6 Lead Wye Connection..................................... 6
4/6 Lead with Sensing Isolation Transformer ..... 26 Main Stator and Voltage Sensing Lead Connections
Digital Voltage Regulator Connections (SR4B for (SR4B for 3500 Engines) ..................................... 40
3500 Engines)...................................................... 50 6 Lead Delta Connection ................................... 41
Permanent Magnet Excitation with Connections to 6 Lead Wye Connection..................................... 40
Isolation Transformers...................................... 50

O
G
Oil Field Generator Connections (SR4)................. 39
General Information (All Except SR4B for 3500 Excitor Field Connection (Series or Parallel) and
Engines)............................................................... 4 Voltage Sensing Leads .................................... 39
Introduction ........................................................ 4 Options (All Except SR4B for 3500 Engines) ........ 27
General Information (SR4B for 3500 Engines) ...... 40 Digital Voltage Regulator Customer Options ..... 37
Introduction ........................................................ 40 Digital Voltage Regulator Remote Communications
Generator Wiring Diagrams (SR4B for 3500 Connections ..................................................... 38
Engines)............................................................... 65 Digital Voltage Regulator with Manual Control... 35
Wiring Diagram for 3500 EUI Low Voltage Digital Voltage Regulator with Remote Voltage
With Digital Voltage Regulator and Permanent Adjust Rheostat................................................ 36
Magnet ............................................................. 65 Manual Control and Series Boost with Self
Wiring Diagram for 3500 EUI Low Voltage With Excitor .............................................................. 33
VR3 and Permanent Magnet............................ 67 Manual Control with Permanent Magnet
Wiring Diagram for 3500 EUI Low Voltage With Exciter .............................................................. 29
VR3 and Self-Excitation ................................... 69 Manual Control with Power Transformer ............ 28
Wiring Diagram for 3500 EUI Medium Voltage Manual Control with Self Excitation ................... 27
With Digital Voltage Regulator and Permanent Radio Interference Filter .................................... 30
Magnet ............................................................. 71 Remote Voltage Adjust Rheostat Connections .. 34
Wiring Diagram for 3500 EUI Medium Voltage With Series Boost with VR3 Voltage Regulator.......... 31
VR3 and Permanent Magnet............................ 73 Series Boost with VR4 Voltage Regulator.......... 32
Options (SR4B for 3500 Engines) ......................... 52
Digital voltage Regulator Customer Options...... 63
I Digital Voltage Regulator Remote Communications
Connections ..................................................... 64
Important Safety Information ................................. 2 Digital Voltage Regulator with Manual Control... 61
Digital Voltage Regulator with Remote VAR ...... 62
Remote Voltage Adjust Rheostat Connections .. 56
M VR3 Manual Control with Permanent Magnet
Excitation.......................................................... 53
Main Revolving Field Connections (All Except SR4B VR3 with Manual Voltage Control and Self
for 3500 Engines) ................................................ 9 Excitation.......................................................... 52
Diode Block........................................................ 9 VR3 with Radio Interference and Permanent
Diode Block and Surge Suppressor................... 9 Magnet Excitation............................................. 55
Six Diodes and Two Surge Suppressors............ 11 VR3 with Radio Interference Filter with Self
Three Diode Blocks and Surge Suppressor....... 10 Excitation.......................................................... 54
Two Diode Blocks and Surge Suppressor.......... 10 VR3F with Manual Control and Permanent Magnet
Main Revolving Field Connections (SR4B for 3500 Excitation.......................................................... 58
Engines)............................................................... 42 VR3F with Manual Voltage Control and Self
Two Diode Blocks and Surge Suppressor.......... 42 Excitation.......................................................... 57
VR3F with Radio Interference Filter and Permanent
Magnet Excitation............................................. 60
VR3F with Radio Interference Filter and Self
Excitation.......................................................... 59
S

Selection Guide for Voltage Regulator (All Except


SR4B for 3500 Engines) ...................................... 11
Selection Guide for Voltage Regulator (SR4B for
3500 Engines)...................................................... 43
Selection Chart for SR4B Voltage Regulator ..... 43
SR4 and SR4B Generators for All Engines Except
SR4B for 3500 Engines ....................................... 4
SR4B Generators for 3500 Engines ...................... 40
Systems Operation Section ................................... 4

Table of Contents................................................... 3

VR3 Voltage Regulator Connections (All Except


SR4B for 3500 Engines) ...................................... 12
Permanent Magnet Excitation with Connections to
an Isolation Transformer................................... 17
Permanent Magnet Excitation with Connections to
Metering Potential Transformers ...................... 16
Permanent Magnet Excitation with Direct
Connection to Generator.................................. 15
Self Excited with Direct Connection to
Generator ......................................................... 12
Self Excited with Power and Sensing Isolation
Transformer ...................................................... 14
Self Excited with Power Transformer 4/6 Lead
Generator ......................................................... 13
VR3 Voltage Regulator Connections (SR4B for 3500
Engines)............................................................... 44
Permanent Magnet Excitation with Connections to
an Isolation Transformer................................... 45
Self Excited with Direct Connection to
Generator ......................................................... 44
VR3F Voltage Regulator Connections (All Except
SR4B for 3500 Engines) ...................................... 18
Knee Frequency and Underfrequency
Selection .......................................................... 18
Typical Permanent Magnet Excited VR3F ......... 19
Typical Self Excited VR3F.................................. 20
VR3F Voltage Regulator Connections (SR4B for
3500 Engines)...................................................... 46
Knee Frequency Selection and Underfrequency
Slope Selection ................................................ 46
Permanent Magnet Excitation with Connections to
Isolation Transformers...................................... 48
Self Excited with Direct Connection to
Generator ......................................................... 47
VR4 Voltage Regulator Connections (All Except
SR4B for 3500 Engines) ...................................... 21
Self Excited with Direct Connection to
Generator ......................................................... 21

2002 Caterpillar
All Rights Reserved Printed in U.S.A.

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