Escolar Documentos
Profissional Documentos
Cultura Documentos
DOI 10.1007/s00170-012-4523-3
ORIGINAL ARTICLE
Received: 14 November 2009 / Accepted: 18 September 2012 / Published online: 29 September 2012
# Springer-Verlag London 2012
Abstract The first requirement of all casting processes is Keywords Computer simulation . Gating system .
complete filling without any defects after solidification. Investment casting . Jewelry casting . Sterling silver
However, casting defects often occur in casting process-
es, especially incomplete filling. The causes of incom-
plete filling are related to poor gating system, incorrect Abreviations and symbols
pouring, and molding temperature. A suitable shape and A1 Area of the sprue entrance
dimension of gating system will increase the melt flow A2 Area at any other location in the sprue
while it is feeding into mold cavity by eliminating Z1 Level of the pouring basin above the sprue entrance
excessive pouring and molding temperature. The objec- Z2 Distance from top of the pouring basin to the loca-
tive of this study is to develop a new design of gating tion of A2
system for eliminating incomplete filling. The new Q Volume flow rate
shape and dimension of pouring cup, main sprue, and A Cross-sectional area of the stream
sprue base are proposed and investigated. The compu- V Velocity of fluid flow
tational flow model is solved with the aid of computer T Dissipation function
simulation. The targets of an optimum solution are L Latent heat
increasing the efficiency of metal flow and reducing fs Fraction solid
turbulence. The experiments are conducted to validate Density
the simulation data. The results of this study will aid in Thermal conductivity
the elimination of casting defects and increase the cp Specific heat capacity
productivity. Dynamics viscosity
f VOF function
VOF Volume of fluid