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Product: EXCAVATOR
Model: E200B EXCAVATOR 6KG
Configuration: CROSS-REFERENCE LIST OF PTNR TO SCM, CBSA, DECATUR & MOSSVIL 6KG00001-UP (MACHINE)
Troubleshooting
Product Link 121S/321
Media Number -RENR7911-07 Publication Date -01/02/2011 Date Updated -03/02/2011
i03996448
The Product Link module tracks the machine operating hours for reporting to the office. The
Alternator R-Terminal signal is used to detect when the machine is operating. If the input continually
receives a voltage signal that is above normal, then machine operation cannot be detected. If the input
continually receives a voltage signal that is above normal, the reported Service Meter Hours (SMU)
would be inaccurate.
A. Disconnect the Product Link cable (P1) from the Product Link module.
B. Measure the resistance from the Alternator R-terminal input J1-4 (403MC9-GN-18 to battery
(J1-1).
Expected Result:
Results:
Repair: Repair the cable and verify that the fault has been removed.
STOP
Test Step 2. CHECK THE PRODUCT LINK HARNESS FOR A SHORT TO A VOLTAGE
SOURCE.
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A. Disconnect the Product Link cable (P1) from the Product Link module.
C. Measure the Alternator R-Terminal input (J1-4) to verify that there is an 11 VDC to 32 VDC
square-wave from 0 kHz to 2 kHz. Also, a steady DC voltage equivalent to the battery should
be present.
Expected Result:
The Alternator R-Terminal input does not measure at a steady DC voltage equivalent to the battery
voltage.
Results:
NOT OK - The Product Link cable has a possible short to a DC voltage source other than
battery voltage.
Repair: Repair the cable and verify that the fault has been removed.
STOP
C. Measure the Alternator R-Terminal to verify that there is 11 VDC to 32 VDC square-wave
from 0 kHz to 2 kHz. There should not be a steady DC voltage equivalent to the battery present.
Expected Result:
The alternator R-Terminal should be an 11 VDC to 32 VDC square-wave from 0 kHz to 2 kHz.
Results:
NOT OK - The alternator R-Terminal is not an 11 VDC to 32 VDC square-wave from 0 kHz to
2 kHz.
STOP
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CROSS-REFERENCE LIST OF PTNR TO SCM, CBSA, DECATUR & MOSSVIL 6KG... Page 3 of 3
C. Turn the key start switch to the ON position and operate the machine.
D. Determine if "CID 1251 FMI 03" diagnostic code is present by using the Caterpillar Electronic
Technician (CAT ET).
Expected Result:
Results:
YES - The problem has not been corrected. It is unlikely that the ECM is faulty.
Repair: Perform this diagnostic test procedure again. If the cause of the diagnostic code is not
found, replace the Product Link ECM. Before replacing the Product Link, contact your
Caterpillar Technical Communicator. Refer to Systems Operation, Troubleshooting, Testing
and Adjusting, "Electronic Control Module (ECM) - Replace".
STOP
NO - The diagnostic code is NOT present. The problem does not exist at this time. The initial
problem was probably caused by a poor electrical connection or a short at one of the harness
connectors that was disconnected and reconnected. Resume normal machine operation.STOP
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