Parameters

Feed Gas Flow

Amine Flow

Solvent Strenght

CO2 in Treated Gas

Lean Amine Loading

Rich Amine Loading
Lean /Rich Exchanger
Regenerator Reboiler
Regenerator Condenser
Lean Amine Cooler

Parameters
Sales Gas
CO2 in Sales Gas

Inlet Gas Flowrate

Sales Gas Flowrate
CO2 in Sales Gas

Lean Amine flow to Absorber

Lean Amine Temp to Absorber
Lean Amine Strength
Lean Amine Loading
Rich Amine Strength
Rich Amine Loading

Shahdad X-I Gas Composition

Component
N2
CO2
H2S
C1
C2
C3
i-C4
n-C4
i-C5
n-C5
C6
 C7
C8
C9
C10
C11
C12+

Parameters

Normal Flow
Operating Pressure
Operating Temperature
HCDP (Cricondentherm)
HCDP @ Operating Conditions
Composition
Nitrogen
CO2
H2S
Methane
Ethane
Propane
i-Butane
n-Butane
i-Pentane
n-Pentane
n-Hexane
n-Heptane
n-Octane
n-Nonane
n-Decane
n-C11
H2O

Current
Operating
1
This differential quite high which is due to differential accros PCV-101-001 (Inlet Manifold). If the PCV is kept wi
2
This is differential is also high and it should be around 55 (Max) if 5 Psig drop accros each equipment is consiere

GPF-I Acid Gas Composition

CO2
H2S
Methane
Ethane
Propane
 H2O

Reference P&ID
32618-116-06-DR-002
32618-101-04-DR-012
32618-108A-06-DR-010
32618-110-06-DR-004

32618-110-06-DR-004

32618-115-06-DR-002
32618-116-06-DR-002
32618-118-06-DR-003

US-122814-01-he-01-001 SHT-1

S.NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Parameters
Commingled Sales Gas CO2
Commingled Sales Gas HHV
Solvent Strength
CO2 in Treated Gas
Lean Amine Loading
Rich Amine Loading
 Components

Nitrogen
CO2
H2S
Methane
Ethane
Propane
i-Butane
n-Butane
i-Pentane
n-Pentane
n-Hexane
n-Heptane
n-Octane
n-Nonane
n-Decane
n-C11
H2O

Solvent
Solution Strength
Flow
Lean Amine Flow to Absorber
Lean Amine Temperature
Rich Amine Temperature
Absorber dP

dP
Top Temperature
Bottom Pressure
Bottom Temperature

Pressure
Temperature
Reflux Flow

Type of reboiler
Steam out Temperature
Amine Temperature out
Amine Pressure
HX Oil Circ Rate
Steam Pressure

ID
 Tray Type
Trays
Trays in service
# Tray Passes
Tray Spacing
Weir ht

ID
Tray Type
Stripping Trays
# Tray Passes
Tray Spacing
Weir ht

Case-1
Plant inlet 2 phase heater (40 to 104) + HP
Condensate line heater (104F to 165)

Case-2
Plant inlet 2 phase heater (40F to 160F)

Case-3
HP Condensate line heater (40 to 165F) +
heat tracing of LT and LG level bridles
 GS-GPF-

Units
MMscfd
GPM

Wt%

Mol%

Mol/Mol
Mol/Mol
MMBtu/hr.
MMBtu/hr.
MMBtu/hr.
MMBtu/hr.

GS-GPF-I and
Units
MMscfd
Mol%

Main Parameters
MMSCFD
MMSCFD
Mol%
Lean Amine
gpm
F
Wt%
mol/mol
Wt%
mol/mol

Shahdad X-I Gas Composition

Mole %
0.470
7.730
0.000
81.100
6.720
2.150
0.350
0.560
0.200
0.170
0.190
 0.210
0.120
0.020
0.000
0.000
0.000

Units

MMscfd
Psig
Deg F
Deg F
Deg F
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac
Mol Frac

Unit

Psig
Psig
is due to differential accros PCV-101-001 (Inlet Manifold). If the PCV is kept wide open along with its bypass then production separator
d it should be around 55 (Max) if 5 Psig drop accros each equipment is consiered. Furthermore, if this is reduced then again pressure ca

GPF-I Acid Gas Composition

0.9594
0.0003
0.0107
0.0007
0.0002
 0.0286

Comments
Debutanizer feed inlet location from tray-1 to tray-12 to changed.
Drawing are missing
As per HAZOP recommendation no. 130, PSV-108A-017 to be sized for fire case scenario
As per HAZOP recommendation no. 04, PSV-110-001 to be sized for fire case scenario
As per HAZOP recommendation no. 90, dissimilar NRV's to be shown and a note to be provided as
well on gas chiller (EX-110-02) MEG injection line
As per HAZOP recommendation no. 98, PSV-115-001 to be sized for PCV-115-002 fail closed scenario
As per HAZOP recommendation no. 106, Debutanizer design pressure is 300Psig
As per HAZOP recommendation no. 84, PSV-118-007 to be sized for PRV-118-001 fail closed scenario
As per HAZOP recommendation no. 18, the compressor must trip on PALL on lube oil system rather
PALL-1523 has been provided which is on propane circuit

GS-GPF-II Major Eq
Equipment Tag
WELL HEAD EVAPORATIVE COOLER
LEAN AMINE COOLER
LEAN/RICH AMINE EXCHANGER
AMINE REBOILER
TREATED GAS COOLER
GAS / GAS EXCHANGER
GAS CHILLER
REFRIGERATION COMPRESSOR
REFRIGERANT CONDENSER
DEETHANIZER REBOILER
DEBUTANIZER REBOILER
DEBUTANIZER REFLUX CONDENSER
STABILIZER FEED / BOTTOMS EXCHANGER
STABILIZER REBOILER
RECYCLE GAS COMPRESSOR
CONDENSATE RUNDOWN COOLER
GLYCOL REBOILER
GLYCOL/GLYCOL EXCHANGER
HOT OIL HEATERS

Units
Mol%
Btu/scf
Wt.%
Mol%
Mol/Mol
Mol/Mol

Gambat South - GPF - II

Gas Composition at Amine Inlet
Mole Fraction
0.1779
0.2472
0.0000
0.4990
0.0453
0.0140
0.0021
0.0034
0.0012
0.0011
0.0013
0.0016
0.0014
0.0005
0.0002
0.0001
0.0038

Amine Unit Operating Parameters

-
-
MMscfd
gpm
F
F
Psig
Regenerator
Psig
F
Psig
F
Reflux Accum
Psig
F
gpm
Reboiler

F
F
Psig
gpm
Psig

Columns Data
Absorber
inch
 -
-
-
-
inch
inch
Regenerator
inch
-
-
-
inch
inch

Pros

It has two heat exchangers with total heat duty of 4.87MMBtu/hr which is less than case-2

It will need less piping modification for the installation of the exchanger

It has one heat exchanger with total heat duty of 2.643MMBtu/hr as compared to case-1 and 2
It will need less piping modification for the installation of the exchanger
It will not be affected by the slugs from upstream
It will not be heating the gas due to which its size and duty will decrease
It will have lower cost as compared to case-2 due to low design pressure
Its maintenance will be cheap and easy
It will need less land for the installation
 GS-GPF-I (Shahdad Plant)

Design
10
57

-
-
1.8
5.5
3
1.5

GS-GPF-I and II Commingling Case

GPF-I
9
3.7

eters
7.659
6.805
2.68
e
60
130
45.29
0.062
42.57
0.42
 Case-I
Commingled Gas from GPF-II & III
70
1100-1200/1300
135/200
119
115

0.2659
0.0130 (Max 0.03)
0.0000
0.6352
0.0572
0.0160
0.0022
0.0033
0.0010
0.0009
0.0010
0.0012
0.0009
0.0003
0.0001
0.0000
0.0019

FWHP

1170
1230
pass then production separator pressure can be increased with more cushion in well high pilot and PSV setting
reduced then again pressure can be inceased
 Remarks
Please update
Please provide
Please update
Please update

Please provide

Please update
Please update
Please update

Please clarify

GS-GPF-II Major Equipment Duties Comparison

Equipment Service
AC-101-01
AC-108A-01
EX-108A-01
EX-108A-02
AC-108-01
EX-110-01 A/B
EX-110-02
CM-110-01 A/B/C
AC-110-01A/B
EX-115-01
EX-116-01
AC-116-01
EX-117-01
EX-117-02
CM-117-01
AC-117-01
EX-118-01
EX-118-02
HR-146-01/02

Feed Gas Flow

(MMscfd)
7
1.1

42
2.8
0.06
0.42

GPF - II
 Gas Composition at Amine Outlet
Mole Fraction
0.2284
0.0233
0.0000
0.6466
0.0621
0.0188
0.0027
0.0045
0.0016
0.0015
0.0017
0.0021
0.0017
0.0006
0.0002
0.0001
0.0040

Parameters
AP804
50 wt%
50
1400
126
189
1.87
r
2.45
197
14.5
252
m
9.3
125
22

Shell and Tube

253
250
14.5
1100
14.3

8
 Generic valve
20
20
2
31.5
2
r
7.5
Generic valve
20
2
31.5
2.5

Cons
The upstream exchanger will be affected by the slugs which will increase its size and cost will increase
Installation of two exchangers will acquire more land
Too much piping modification will be required for two exchnagers
Upstream exchanger tubes will be prune to plugging due to upstream foreing matter
It has one heat exchanger with total heat duty of 7.501MMBtu/hr which is higher than case-1 and 3
It will be affected by the slugs from upstream due to this its overall size and cost will increase
It will be heating the gas which will increase the size and duty will decrease
It will have highest cost as compared to case-1 and 3 due to higher design pressure
It will need more land for installation
Its tubes will be prune to plugging due to upstream foreing matter
Level readings may be misinterpret due to wasx deposition
 Simulation
Operating Case Design Case
7.504 10
60 72

45 45

2.47 2.87

0.006 0.006
0.385 0.401
1.497 1.844
3.029 3.652
0.4891 0.5985
1.801 2.11

GPF-II Commingled
35.75 44.75
2.43 2.69
 Case-II
Gas from GPF-III Amine Outlet
50/70
1100-1200/1300
135/200
142
135

0.2836
0.0221 (Max 0.03)
0.0000
0.6071
0.0541
0.0157
0.0024
0.0036
0.0013
0.0012
0.0015
0.0019
0.0016
0.0005
0.0002
0.0001
0.0032

Production Production
Separator Differential Separator
Pressure Pressure
1115 551 1115
1175 55 1
1170
 Design Duty (MMBtu/hr) @ 50 MMscfd Operating Duty (MMBtu/hr) @ 50 MMscfd
20.81 15.32
22.50 15.00
26.48 7.46
31.81 29.00
1.65 0.54
4.75 4.24
3.81 3.28
1089 kW 638.37 kW
5.47 5.12
0.78 0.49
0.71 0.33
0.55 0.19
0.11 0.11
1..24 0.96
186.5 kW 91.00
1.30 1.11
0.65 0.51
0.69 0.56
66.24 60.19

Gas Flow
Mscfd)
8 9 10
1.1 1.2 1.2

42 44 44
3 3.5 3.7
0.06 0.07 0.07
0.42 0.44 0.44
 Sales Gas
Compressor Differential
Suction Pressure
1050 652
1105 652