Escolar Documentos
Profissional Documentos
Cultura Documentos
MAC0307011C3
Air Conditioner
CS-XC9CKH CU-XC9CKH
CS-XC12CKH CU-XC12CKH
CS-XC9CKH-7 CU-XC9CKH
CS-XC12CKH-7 CU-XC12CKH
CONTENTS
Page Page
1 Features 2 8.9. Remote Control Signal Receiving Sound 22
2 Functions 3 8.10. Ionizer Operation 23
3 Product Specifications 6 8.11. Oxygen Operation Mode 27
4 Dimensions 10 9 Operating Instructions 31
5 Refrigeration Cycle Diagram 12 10 Installation Instructions 39
6 Block Diagram 13 10.1. Safety Precautions 39
7 Wiring Diagram 14 10.2. INDOOR UNIT 42
8 Operation Details 15 10.3. OUTDOOR UNIT 45
8.1. Indoor Fan Speed Control 15 11 2-way, 3-way Valve 49
8.2. Cooling Mode Operation 16 11.1. Air Purging of the Piping and Indoor Unit 50
8.3. Soft Dry Mode Operation 19 12 Servicing Information 56
8.4. Air Circulation Mode Operation 21 12.1. Indoor Unit 56
8.5. Automatic Mode Operation 21 12.2. Outdoor Unit 58
8.6. Random Auto Restart Control 21 13 Troubleshooting Guide 63
8.7. Vertical Airflow Direction Control 22 13.1. Refrigeration cycle system 63
8.8. Delay ON Timer Control 22 14 Technical Data 65
1 Features
High Efficiency Quality Improvement
Gas leakage protection
Compact Design Prevent compressor reverse cycle
2-stage OLP to protect compressor
Comfort Environment Noise prevention during soft dry operation
Ionizer control for generate negative ion in discharge air Blue Coated Condenser
Air filter with function to reduce dust and smoke High resistance to corrosion.
Wider range of horizontal discharge air
Operation Improvement
Auto Restart Quiet mode to provide extra quiet operation
Random auto restart after power failure for safety restart Oxygen mode to supply oxygen enrich air to indoor
operation room.
2
2 Functions
Remote Control
AUTO COOL DRY FAN
AUTO
AUTO
ON
AUTO
OFF FAN
TEMP
OFF/ ON
2
Self illuminating
MODE QUIET
AIR SWING
button
AUTO MANUAL FAN SPEED
1 2 3
ON SET
OFF CANCEL
TIMER
OFF / ON TEMP.
Operation OFF / ON Room Temperature Setting
Cooling, Soft Dry Operation.
Temperature Setting (16C to 30C)
MODE
Operation Mode Selection
Automatic Operation
AUTO Automatic Operation Mode Operation with 2C higher than
COOL Cooling Operation Mode standard temperature.
DRY Soft Dry Operation Mode Operation with standard temperature.
FAN Air Circulation Mode Operation with 2C lower than
standard temperature.
FAN SPEED
Indoor Fan Speed Selection ON-TIMER
OFF-TIMER
Timer Operation Selection
FAN Low Fan Speed
FAN Medium Fan Speed 24-hour, OFF / ON Real Timer Setting.
FAN High Fan Speed
AUTO Automatic Fan Speed
FAN TIME
Time / Timer Setting
Hours and minutes setting.
AIR SWING
Vertical Airflow Direction Control SET
CANCEL
AUTO Automatic Vertical Airflow Timer Operation Set / Cancel
Direction Control
ON Timer and OFF Timer setting and
MANUAL Vertical Airflow Direction
cancellation.
Manual Control (5 stages of
adjustment)
CLOCK
Clock Setting
2
Oxygen Mode Operation OFF/ON Current time setting.
QUIET
Quiet Mode Operation OFF/ON Ionizer Operation OFF / ON
3
Indoor Unit
AUTO
OFF / ON
Automatic Operation Button Random Auto Restart Control
Press for < 5s to operate Automatic Operation is restarted randomly after power
operation mode. failure at previous setting mode.
(Used when the remote control cannot be used.)
Press continuously for 5s or < 10s to Anti-Freezing Control
operate Test Run/Pump down. "Beep"
sound will be heard at the 5th second. Anti-Freezing control for indoor heat
(Used when test running or servicing.) exchanger. (Cooling and Soft Dry)
Press continuously for 10s or < 15s to
omit or resume the remote control signal
receiving sound. "Beep, beep" sound will Ionizer Control
be heard at the 10th second. Ionizer control for generate negative ion in
Press continuously for 15s and above to discharge air.
testify oxygen operation. "Beep, beep, beep"
sound will be heard at the 15th second. Indoor Fan Speed Control
High, Medium and Low.
Operation Indication Lamps (LED) Automatic Fan Speed Mode
_ Cooling : Fan rotates at Hi, Me and SLo
POWER (Green)......... Lights up in operation,
blinks in Automatic speed. Deodorizing control is
available.
Operation Mode judging. _ Soft Dry : Fan rotates at Lo- speed.
(Green) .... ... Lights up in Oxygen Deodorizing control is
Mode Operation. available.
ION (Green) ............ Lights up in Ionizer
Mode Operation.
QUIET (Orange)......... Lights up in Quiet Mode
Airflow Direction Control
Operation. Automatic air swing and manual adjusted
TIMER (Orange)......... Lights up in Timer by remote control for vertical airflow.
Setting. Manually adjusted by hand for horizontal
airflow.
4
Outdoor Unit
Overload Protector
2-Stage OLP to protect the compressor, (XC9CK).
Overload Protector will trip when
Temperature of compressor increases
to 120C.
High temperature or high current flows
to compressor.
(Refer circuit diagram for OLP
characteristic)
Inner Overload Protector (XC12CK).
5
3 Product Specifications
Unit CS-XC9CKH CU-XC9CKH
Power Source Phase, Voltage, Cycle Single, 220 - 240, 50 Hz
Cooling Capacity kW (BTU/h) 2.72 - 2.75 (9,280 - 9, 390)
Moisture Removal l/h (Pint/h) 1.6 (3.4)
INTAKE
Air Volume Indoor Air (Lo) m3/min (cfm) 6.8 (240) - 6.8 (240)
Indoor Air (Me) m3/min (cfm) 8.0 (280) - 8.0 (280)
Indoor Air (Hi) m3/min (cfm) 9.9 (350) - 9.9 (350) 32.2 (1,140) - 33.8 (1,190)
Noise Level dB (A) High 36 - 36, Low 26 - 26 High 46 - 47
Power level dB High 49 - 49 High 61 - 62
Electrical Data Input Power W 760 - 790
Running Current A 3.6 - 3.4
EER W/W (BTU/hW) 3.58 - 3.48 (12.2 - 11.9)
Starting Current A 16.4
Piping Connection Port inch G ; Half Union 3/8 G ; 3-way valve 3/8
(Flare piping) inch L ; Half Union 1/4 L ; 2-way valve 1/4
Pipe Size inch G ; (gas side) 3/8 G ; (gas side) 3/8
(Flare piping) inch L ; (liquid side) 1/4 L ; (liquid side) 1/4
Drain Inner diameter mm 12
Hose Length mm 650
Power Cord Length m 1.9
Number of core-wire 3 (1.5 mm 2)
Dimensions Height inch (mm) 10 - 13/16 (275) 21 - 1/4 (540)
Width inch (mm) 31 - 15/32 (799) 30 - 23/32 (780)
Depth inch (mm) 9 -9/32 (236) 11 - 3/8 (289)
Net Weight lb (kg) 22 (10.0) 75 (34.0)
Compressor Type Rotary (1 cylinder)
rolling piston type
Motor Type Induction (2-poles)
Rated Output W 700
Air Circulation Type Cross-flow Fan Propeller Fan
Material AS + Glass Fiber 20% PP Resin
Motor Type Induction (4-poles) Induction (6-poles)
Input W 44.8 - 53.5 (S. E. Asia & 52 - 59 (S. E. Asia &
Indonesia) Indonesia)
42.0 - 47.0 (Malaysia) 61.4 - 69 (Malaysia)
Rated Output W 15 30
Fan Speed Low rpm 780 - 780
Medium rpm 920 - 920
High rpm 1,140 - 1,140 820 - 845
Heat Exchanger Description Evaporator Condenser
Tube material Copper Copper
Fin material Aluminium (Pre Coat) Aluminium (Blue Coat)
Fin Type Slit Fin Louver Fin
Row / Stage (Plate fin configuration, forced draft)
2 15 1 20
FPI 19 16
Size (W H L) mm 610 315 25.4 841 508 22
Refrigerant Control Device Capillary Tube
Refrigeration Oil (cm3) SUNISO 4GDID or ATMOS
M60 (320)
Refrigerant (R-22) g (oz) 815 (28.8)
Thermostat Electronic Control
Protection Device 2 Stage Overload Protector
6
Unit CS-XC9CKH CU-XC9CKH
Capillary Tube Length mm 720
Flow Rate l/min 11.0
Inner Diameter mm 1.5
Air Filter Material P.P.
Style Honeycomb
Capacity Control Capillary Tube
Compressor Capacitor F, VAC 30 F, 370VAC
Fan Motor Capacitor F, VAC 1.5 F, 400VAC 2.0 F, 450VAC
Note:
Specifications are subject to change without notice for further improvement.
7
Unit CS-XC12CKH CU-XC12CKH
Power Source Phase, Voltage, Cycle Single, 220 - 240, 50 Hz
Cooling Capacity kW (BTU/h) 3.67 - 3.78 (12,530 - 12,900)
Moisture Removal l/h (Pint/h) 2.1 (4.4)
INTAKE
Air Volume Indoor Air (Lo) m3/min (cfm) 7.3 (260) - 7.3 (260)
Indoor Air (Me) m3/min (cfm) 8.7 (310) - 8.7 (310)
Indoor Air (Hi) m3/min (cfm) 10.2 (360) - 10.2 (360) 30.3 (1,070) - 31.3 (1,100)
Noise Level dB (A) High 39 - 39, Low 29 - 29 High 48 - 49
Power level dB High 52 - 52 High 62 - 63
Electrical Data Input Power kW 1.07 - 1.11
Running Current A 5.0 - 4.8
EER W/W (BTU/hW) 3.43 - 3.41 (11.7 - 11.6)
Starting Current A 27.0
Piping Connection Port inch G ; Half Union 1/2 G ; 3-way valve 1/2
(Flare piping) inch L ; Half Union 1/4 L ; 2-way valve 1/4
Pipe Size inch G ; (gas side) 1/2 G ; (gas side) 1/2
(Flare piping) inch L ; (liquid side) 1/4 L ; (liquid side) 1/4
Drain Inner diameter mm 12
Hose Length mm 650
Power Cord Length m 1.9
Number of core-wire 3 (1.5 mm2)
Dimensions Height inch (mm) 10 - 13/16 (275) 21 - 1/4 (540)
Width inch (mm) 31 - 15/32 (799) 30 - 23/32 (780)
Depth inch (mm) 9 - 9/32 (236) 11 - 3/8 (289)
Net Weight lb (kg) 22 (10.0) 84 (40.0)
Compressor Type Rotary (1 cylinder) rolling piston
type
Motor Type Induction (2-poles)
Rated Output kW 0.95
Air Circulation Type Cross-flow Fan Propeller Fan
Material AS + Glass Fiber 20% PP Resin
Motor Type Induction (4-poles) Induction (6-poles)
Input W 44.8 - 53.5 (S.E.Asia & 65.9 - 74.5
Indonesia)
42.0 - 47.0 (Malaysia)
Rated Output W 15 35
Fan Speed Low rpm 900 - 900
Medium rpm 1,080 - 1,080
High rpm 1,260 - 1,260 830 - 855
Heat Exchanger Description Evaporator Condenser
Tube material Copper Copper
Fin material Aluminium (Pre Coat) Aluminium (Blue Coat)
Fin Type Slit Fin Louver Fin
Row / Stage (Plate fin configuration, forced draft)
2 15 2 24
FPI 21 16
Size (W H L) mm 610 315 25.4 723.5 504 25.4
744.2
Refrigerant Control Device Capillary Tube
8
Unit CS-XC12CKH CU-XC12CKH
Air Filter Material P.P.
Style Honeycomb
Capacity Control Capillary Tube
Compressor Capacitor F, VAC 35 F, 370VAC
Fan Motor Capacitor F, VAC 1.5 F, 400VAC 2.0 F, 450VAC
Note:
Specifications are subject to change without notice for further improvement.
9
4 Dimensions
10
11
5 Refrigeration Cycle Diagram
12
6 Block Diagram
13
7 Wiring Diagram
14
8 Operation Details
8.1. Indoor Fan Speed Control
Auto Fan Speed Control
When set to Auto Fan Speed, the fan speed is adjusted between maximum and minimum setting as shown in the table.
Manual Fan Speed Control
Basic fan speed adjustment (3 settings, from Lo to Hi) can be carried out by using the Fan Speed selection button at the remote
control.
15
8.2. Cooling Mode Operation
Cooling in operation according to Remote Control setting.
When the compressor is stopped by Remote Control, it restarts after 3 minutes when the Remote Control is turned ON.
When the setting temperature is reached during cooling operation, the compressor stops and it will not start for 3 minutes.
The compressor will start automatically if it has stopped for 7 minutes even if the room temperature is between the compressor
ON temperature and OFF temperature.
When the compressor outdoor fan motor and indoor fan motor are simultaneously started, the indoor fan motor will operate 1.6
second later.
Anti-Freezing Control
If the compressor is operating continuously for 5 minutes or longer and the temperature difference between intake air and
indoor heat exchanger is 2.5C or less for 2 minutes, compressor will stop and restart automatically.
(Time Delay Safety Control is valid)
16
Automatic Fan Speed Mode
When Automatic Fan Speed is selected at Remote Control during cooling operation.
Fan speed rotates in the range of Hi to Me.
Deodorizing Control.
17
Quiet Operation Control
18
8.3. Soft Dry Mode Operation
The unit starts cooling operation until the room temperature reaches the setting temperature set on the Remote Control, and
then Soft Dry operation will start.
During Soft Dry operation, the Indoor Fan will operate at Lo- speed.
The operation will be switched on and off for up to 10 minutes ON and 6 minutes OFF. Once Soft Dry operation is turned
off, it stops for 6 minutes.
Once the compressor stops, it will not start for 3 minutes during Cooling operation.
Anti-Freezing Control
Same as Anti-Freezing Control for Cooling Mode operation. (For Soft Dry region, 6 minutes waiting is valid during compressor
stops.)
Same as Compressor Reverse Rotation Protection Control for Cooling Mode Operation. (For Soft Dry region, 6 minutes waiting
is valid during compressor stops.)
When Automatic Fan Speed is selected at Remote Control during Soft Dry operation.
Fan speed off and on at Lo- speed.
Deodorizing Control.
19
Soft Dry Operation Time Diagram
20
8.4. Air Circulation Mode Operation
Fan Operation only. Indoor fan speed selection by remote control and setting refer to Indoor Fan speed control.
Air Circulation Mode Operation Time Diagram
The mode judging temperature and standard setting temperature can be increased by 2C, by open the circuit of JX1 at indoor
electronic controller.
21
8.7. Vertical Airflow Direction Control
Vertical Airflow Direction Auto-Control
1. There is no swinging while indoor fan motor is stopped during Cooling, Ion, Oxygen and Soft Dry operation.
However, if the Automatic Operation Button has been pressed the Automatic operation will be activated.
If you do not require this operation, you may change it by using the remote control.
22
8.10. Ionizer Operation
Purpose
To provide fresh air effect to users by discharging minus Ion to air.
Control Condition
23
b. Timer OFF activates.
c. ION operation button is pressed again.
d. ION feedback signal shows error.
3. Ionizer operation status is not memorised by Micon. After OFF, when operation is ON again, air conditioner operates
without ionizer operation.
However, during Cool mode etc + ionizer operation, if there is a power failure & then power resume, air conditioner shall on
at that mode + ionizer operation.
(b) When Ionizer is OFF (example case: ionizer connecting wire loose)
During air conditioner is at standby or ON operation and ionizer at OFF condition, if ionizer feed back voltage = Hi (micon
input) is detected, Ionizer breakdown detection control is activated and ion LED immediately blinks.
To cancel Ion LED blinking, press ion button at remote control (or Auto operation switch at air conditioner unit). If ion
button is pressed again, ion LED blinks again.
During ionizer at breakdown condition, if ionizer feedback voltage = Lo (become OK), ion LED will stop blinking.
8.10.2. Ionizer Operation case study
24
Note:
1. 24 times checking: Actual Ion ON for 10s & OFF for 1s 30 min continuously for 24 times.
2. 24 times count will be cleared when following conditions happen.
a) 24 times count over, b) Ionizer cancel if press Ion button or power reset, c) Ion f/b sgnl OK.
3. Error protection will be cleared when following conditions happen.
a) Power reset, b) Remote Control operation ON/OFF button press, c) Auto operation switch press, d) Operation OFF due
to Timer OFF
4. Ion auto restart: Ion will auto restart if Actual Ion was ON with no error protection control before power shutdown. Otherwise
Ion will not auto restart.
5. Ion LED blinking can ON/OFF during error protection by following conditions:
a) Press remote control ion button
b) Press Auto Operation Switch to OFF blinking.
25
26
8.11. Oxygen Operation Mode
8.11.1. Purpose
To supply oxygen enrich air to indoor room for healthier and comfortable environment and for wider operation scope.
27
D. When used together with On/Off timer
28
8.11.3. Oxygen Enrich System
A. Oxygen enrich tube connection
29
C. Oxygen operation time diagram
30
9 Operating Instructions
31
32
33
34
Press button
PREPARATIONS Installation: see enclosed installation instruction!
Plug / breaker
refer page 38
Indoor unit
OPEN front Panel Remove AIR filters Place PURIFYING filters Place AIR filters CLOSE front Panel Plug in
Use ~1 Year
- Check
+
Insert batteries /
Set clock Same Rechargeable Open / remove Insert batteries / close Press Set time Set current time immediately Confirm
type!
AUTO
COOL
DRY
AUTO FAN
FA
ON
AUTO
OFF
AUTO
FA
FAN
TEMP
2
OFF/ ON
2. Batteries
MODE
QUIET
AIR
SWING
AUTO
MANUA
-
1 L FAN SPEED
ON 2
3
OFF SET
OK?
TIMER CANCEL
CHECK
RESET
CLOCK
~15 8C (COOL)
Min.
Pre-season
inspections Check 1. Fans obstructed? START cooling Check performance Call Service
2-3[h]
For extended
non-operation START dry internal parts OFF Unplug Remove batteries
Recommended After several seasons and due to operational conditions, performance may be reduced by dust or there Consult an authorized distributor for inspection!
Inspections may be unpleasant smells.
35
36
37
38
10 Installation Instructions
Required tools for Installation Works
1. Philips screw driver 5. Spanner 9. Gas leak detector 13. Multimeter
2. Level gauge 6. Pipe cutter 10. Measuring tape 14. Torque wrench
18 N.m (1.8 kgf.m)
42 N.m (4.2 kgf.m)
55 N.m (5.5 kgf.m)
3. Electric drill, hole core drill 7. Reamer 11. Thermometer 15. Vacuum pump
(70 mm)
4. Hexagonal wrench (4 mm) 8. Knife 12. Megameter 16. Gauge manifold
This indication shows the possibility of causing injury or damage to properties only.
Symbol with background white denotes item that is PROHIBITED from doing.
Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.
1. Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.
2. Install according to this installation instruction strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
3. Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or
electrical shock.
4. Install at a strong and firm location which is able to withstand the sets weight. If the strength is not enough or installation is not properly
done, the set will drop and cause injury.
5. For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single
outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
6. Use the specified cable (1.5 mm2) and connect tightly for indoor/outdoor connection. Connect tightly and clamp the cable so that no
external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.
7. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
cause heat-up at connection point of terminal, fire or electrical shock.
8. When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
9. Do not damage or use unspecified power supply cord. Otherwise, it will cause fire or electrical shock.
10. Do not modify the length of the power supply cord or use of the extension cord, and do not share the single outlet with
other electrical appliances. Otherwise, it will cause fire or electrical shock.
39
1. The equipment must be earthed. It may cause electrical shock if grounding is not perfect.
2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at
surrounding of the unit, it may cause fire.
3. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
furniture.
40
Attached accessories
INDOOR UNIT
There should not be any heat source or steam near the
unit.
There should not be any obstacles blocking the air
circulation.
A place where air circulation in the room is good.
A place where drainage can be easily done.
A place where noise prevention is taken into
consideration.
Do not install the unit near the door way.
Ensure the spaces indicated by arrows from the wall,
ceiling, fence or other obstacles.
Recommended installation height for indoor unit shall be
at least 2.3 m.
OUTDOOR UNIT
If an awning is built over the unit to prevent direct
sunlight or rain, be careful that heat radiation from the
condenser is not obstructed.
There should not be any animal or plant which could be
affected by hot air discharged.
Keep the spaces indicated by arrows from wall, ceiling,
fence or other obstacles.
Do not place any obstacles which may cause a short
circuit of the discharged air. This illustration is for explanation purposes only.
The indoor unit will actually face a different way.
If piping length is over the common length, additional
refrigerant should be added as shown in the table.
41
10.2. INDOOR UNIT
10.2.1. SELECT THE BEST LOCATION 10.2.3. TO DRILL A HOLE IN THE WALL
(Refer to Select the best location AND INSTALL A SLEEVE OF
section) PIPING
The mounting wall is strong and solid enough to prevent it from Caution
the vibration. When the wall is hollow, please be sure to use the
sleeve for tube assy to prevent dangers caused by
mice biting the connecting cable.
42
3. For the embedded piping
(This can be used for left rear piping & left bottom piping also.)
43
10.2.5. CONNECT THE CABLE TO THE
INDOOR UNIT
1. The inside and outside connecting cable can be connected
without removing the front grille.
2. Connecting cable between indoor unit and outdoor unit
shall be approved polychloroprene sheathed 5 (XC9CK,
XC12CK) 1.5 mm2 flexible cord, type designation 245 IEC
57 or heavier cord.
Ensure the color of wires of outdoor unit and the
terminal Nos. are the same to the indoors respectively.
Earth lead wire shall be longer than the other lead wires
as shown in the figure for the electrical safety in case of
the slipping out of the cord from the anchorage.
Secure the cable onto the control board with the holder
(clamper).
44
HOW TO TAKE OUT FRONT GRILLE 10.3. OUTDOOR UNIT
Please follow the steps below to take out front grille if
10.3.1. SELECT THE BEST LOCATION
necessary such as when servicing.
(Refer to Select the best location
1. Set the vertical airflow direction louver to the horizontal
position. section)
2. Slide down the two caps on the front grille as shown in the
illustration below, and then remove the two mounting
screws. 10.3.2. INSTALL THE OUTDOOR UNIT
3. Pull the lower section of the front grille towards you to
remove the front grille. After selecting the best location, start installation according
to Indoor/Outdoor Unit Installation Diagram.
When reinstalling the front grille, first set the vertical 1. Fix the unit on concrete or rigid frame firmly and horizontally
airflow direction louver to the horizontal position and
then carry out above steps 2 - 3 in the reverse order. by bolt nut. (10 mm).
2. When installing at roof, please consider strong wind and
earthquake. Please fasten the installation stand firmly with
bolt or nails.
45
CUTTING AND FLARING THE PIPING
1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not
removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder
entering the pipe.
3. Please make flare after inserting the flare nut onto the
copper pipes.
46
10.3.5. CONNECT THE CABLE TO THE OUTDOOR UNIT
1. Remove the control board cover from the unit by loosening the screw.
2. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 5 (XC9CK, XC12CK) 1.5
mm2 flexible cord, type designation 245 IEC 57 or heavier cord.
3. Secure the cable onto the control board with the holder (clamper).
4. Attach the control board cover back to the original position with the screw.
Open front panel and remove air filters. Is there any gas leakage at flare nut connection?
(Drainage checking can be carried out without removing the
front grille.) Has the heat insulation been carried out at flare nut
connection?
Pour a glass of water into the drain traystyrofoam.
Ensure that water flows out from drain hose of the indoor Is the connecting cable being fixed to terminal board firmly?
unit. Is the connecting cable being clamped firmly?
Operate the unit at cooling operation mode for fifteen Is the cooling operation normal?
minutes or more.
Is the thermostat operation normal?
Measure the temperature of the intake and discharge air.
Is the remote controls LCD operation normal?
Ensure the difference between the intake temperature and
the discharge is more than 8C. Is the air purifying filter installed?
47
In both indoor and outdoor unit, the tube inserted will be
10.3.7. OXYGEN TUBE CONNECTION
locked inside the joint by the stopper, and the job is
complete. To make sure that its done properly, pull out
lightly to check if can be removed.
Connection check
Insert oxygen tube into the joint section of indoor unit till it
fully reaches its limit (about 15 mm).
Insert into the joint of outdoor unit in the same manner.
If the insert does not fully reach the limit, oxygen may leak
out from the joint causing abnormal noise.
48
11 2-way, 3-way Valve
2-way Valve (Liquid Side) 3-way Valve (Gas Side)
49
11.1. Air Purging of the Piping and Indoor Unit
11.1.1. Air purging (Installation)
Required tools: hexagonal wrench, adjustable wrench, torque The air in the indoor unit and in the piping must be purged. If air
wrenches, wrench to hold the joints and gas leak detector. remains in the refrigeration pipings, it will affect the
The additional gas for air purging has been charged in the compressor, reduce the cooling capacity, and could lead to a
outdoor unit. malfunction.
However, if the flare connections have not been done correctly
and there gas leaks, a gas cylinder and the charge set will be
needed.
Procedure:
1. Recheck the piping connections. 6. Set the 3-way valve to the opened position.
2. Open the valve stem of the 2-way valve counter- 7. Mount the valve stem nuts to the 2-way and 3-way
clockwise approximately 90, wait 10 seconds, and valves.
then set it to closed position. 8. Check for gas leakage.
Be sure to use a hexagonal wrench to operate the valve At this time, especially check for gas leakage from the 2-
stem. way and 3-ways stem nuts, and from the service port
3. Check for gas leakage. cap.
Check the flare connection for gas leakage.
4. Purge the air from the system Caution
If gas leakage is discovered in step (3) above, take
Set the 2-way valve to the open position and remove the the following measures:
cap from the 3-way valves service port. If the leaks stop when the piping connections are
Using the hexagonal wrench to press the valve core pin, tightened further, continue working from step (4).
discharge for three seconds and then wait for one If the gas leaks do not stop when the connections are
minute. retightened, repair the location of the leak, discharge
all of the gas through the service port, and then
Repeat this three times. recharge with the specified amount of gas from a gas
5. Use torque wrench to tighten the service port cap to a cylinder.
torque of 1.8 kg.m. (18 N.m).
50
11.1.2. Pumping down (Re-installation)
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to 5. Set the 2-way valve to the close position.
the opened position.
Remove the valve stem caps and confirm that the valve 6. Operate the air conditioner at the cooling cycle and
stems are in the opened position. stop it when the gauge indicates 1 kg/cm2G (0.1 MPa).
Be sure to use a hexagonal wrench to operate the valve
stems.
7. Immediately set the 3-way valve to the closed position.
Do this quickly so that the gauge ends up indicating 3 to
2. Operate the unit for 10 to 15 minutes. 5 kg/cm2G (0.3 to 0.5 MPa).
3. Stop operation and wait for 3 minutes, then connect the 8. Disconnect the charge set, and mount the 2-way and 3-
charge set to the service port of the 3-way valve. way valves stem nuts and the service port caps.
Connect the charge hose with the push pin to the Gas Use a torque wrench to tighten the service port cap to a
service port. torque of 1.8 kg.m (18 N.m).
Be sure to check for gas leakage.
4. Air purging of the charge hose.
Open the low-pressure valve on the charge set slightly
to purge air from the charge hose.
51
11.1.3. Re-air purging (Re-installation)
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to 5. Discharge the refrigerant.
the closed position. Close the valve on the charging cylinder and discharge
the refrigerant until the gauge indicates 3 to 5 kg/cm2G
2. Connect the charge set and a charging cylinder to the (0.3 to 0.5 MPa)
service port of the 3-way valve.
Leave the valve on the charging cylinder closed. 6. Disconnect the charge set and the charging cylinder,
and set the 2-way and 3-way valves to the open
position.
3. Air purging.
Be sure to use a hexagonal wrench to operate the valve
Open the valves on the charging cylinder and the
stems.
charge set. Purge the air by loosening the flare nut on
the 2-way valve approximately 45 for 3 seconds then
closing it for 1 minute; repeat 3 times. 7. Mount the valve stem nuts and the service port cap.
After purging the air, use a torque wrench to tighten the Be sure to use a torque wrench to tighten the service
flare nut on the 2-way valve. port cap to a torque 1.8 kg.m (18 N.m).
Be sure to check for gas leakage.
4. Check for gas leakage.
Check the flare connections for gas leakage.
52
11.1.4. Balance refrigerant of the 2-way, 3-way valves
(Gas leakage)
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to
the open position.
53
11.1.5. Evacuation (Installation)
(No refrigerant in the refrigeration cycle)
Procedure:
1. Connect the vacuum pump to the charge sets centre
hose.
3. Close the valve (Low side) on the charge set, turn off
the vacuum pump, and confirm that the gauge needle
does not move (approximately 5 minutes after turning
off the vacuum pump).
54
11.1.6. Gas charging
(After Evacuation)
Procedure:
1. Connect the charge hose to the charging cylinder.
Connect the charge hose which you disconnected from This is different from previous procedures. Because you are
charging with liquid refrigerant from the gas side, absolutely do
the vacuum pump to the valve at the bottom of the not attempt to charge with large amount of liquid refrigerant
cylinder. while operating the air conditioner.
2. Purge the air from the charge hose.
Open the valve at the bottom of the cylinder and press 4. Immediately disconnect the charge hose from the 3-
the check valve on the charge set to purge the air (be way valves service port.
careful of the liquid refrigerant). Stopping partway will allow the refrigerant to be
3. Open the valve (Low side) on the charge set and charge discharged.
the system with liquid refrigerant. If the system has been charged with liquid refrigerant
If the system cannot be charged with the specified while operating the air conditioner, turn off the air
amount of refrigerant, it can be charged with a little at a conditioner before disconnecting the hose.
time (approximately 150 g each time) while operating 5. Mount the valve stem caps and the service port cap.
the air conditioner in the cooling cycle; however, one
Use torque wrench to tighten the service port cap to a
time is not sufficient, wait approximately 1 minute and
torque of 18 N.m.
then repeat the procedure. (pumping down-pin)
Be sure to check for gas leakage.
55
12 Servicing Information
Caution:
Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70F (30 - 40C) higher. Please use
a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 20F (370 10C).
Pb free solder will tend to splash when heated too high (about 1100 F/600C).
Fig. 1
Fig. 2
Fig. 3
12.1.2. Indoor Fan Motor and Cross Flow Fan Removal Procedures
56
Pulling out the Drain Hose from outlet to remove the
Discharge Grille. (Fig. 5)
Fig. 5
Fig. 6
Fig. 7
57
Remove the screws at the left of the Evaporator. (Fig. 8)
Fig. 8
Push up the Evaporator and pull out the Cross Flow Fan
from shaft. By then, Fan Motor can be taken out. (Fig. 9)
Fig. 9
Fig. 1
58
c. Remove 6 screws on the Cabinet Front Plate. (Fig. 2)
Fig. 2
d. Pull out the Cabinet Front Plate from your left side. (Fig. 3)
Fig. 3
e. Pull down and release the Oxygen tube from the Muffler.
(Fig. 4)
Fig. 4
59
f. Remove the screw to take out the control board cover.
(Fig. 5)
Fig. 5
Fig. 6
Fig. 7
60
12.2.2. Filter - Oxygen Generator and Vacuum Pump Removal Procedures
1. Remove the screw and Particular Piece. 5. Release the connectors.
2. Take out the Oxygen tube. 6. Remove the 3 screws Control Board.
3. Slide out the Filter - Oxygen Generator. 7. Remove th ground screw.
4. Take out the Discharge and Inlet Oxygen tube. (Make sure 8. Remove the 4 screws at the bottom vacuum pump and take
connect back to Original place.) out the vacuum pump.
61
Remote Control Reset
When the batteries are inserted for the first time, or the
batteries are replaced, all the indications will blink and the
remote control might not work.
If this happen, remove the cover of the remote control and
you will find a resetting terminal, and by shorting it with a
minus screwdriver, it will return to normal.
62
13 Troubleshooting Guide
13.1. Refrigeration cycle system
In order to diagnose malfunctions, make sure that there are no
electrical problems before inspecting the refrigeration cycle.
Such problems include insufficient insulation, problem with the
power source, malfunction of a compressor and a fan.
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the standard
values for them are shown in the table to the right.
63
13.1.1. Relationship between the condition of the air conditioner and pressure and
electric current
Cooling Mode
Condition of the air
conditioner Low Pressure High Pressure Electric current during operation
Inefficient compression
Carry out the measurements of pressure, electric current, and temperature fifteen minutes after an operation is started.
Electric current during operation becomes approximately 20% lower than the normal value.
Insufficient compressing of a compressor The discharge tube of the compressor becomes abnormally hot (normally 70 to 90C).
The difference between high pressure and low pressure becomes almost zero.
Electric current reaches a high level abnormally, and the value exceeds the limit of an
ammeter. In some cases, a breaker turns off.
Locked compressor
The compressor has a humming sound.
64
14 Technical Data
65
66
15 Exploded View
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
67
16 Replacement Parts List
<Model: CS-XC9CKH / CS-XC12CKH>
REF. PART NAME & DESCRIPTION QTY. CS-XC9CKH CS-XC12CKH REMARKS
NO.
1 CHASSY COMPLETE 1 CWD50C1246
2 FAN MOTOR 1 CWA921060 (S.E.Asia & Indonesia) 0
CWA921181 (Malaysia)
3 CROSS FLOW FAN COMPLETE 1 CWH02C1028
4 BEARING COMPLETE 1 CWH64C1005
5 SCREW - CROSS FLOW FAN 1 CWH4580304
6 EVAPORATOR 1 CWB30C1382 (S.E.Asia & Malaysia) CWB30C1381 (S.E.Asia & Malaysia)
CWB30C1505 (Indonesia) CWB30C1504 (Indonesia)
7 FLARE NUT 1 CWH6002140(1/4)
8 FLARE NUT 1 CWT25005 (3/8) CWT25007 (1/2)
9 INTAKE AIR SENSOR HOLDER 1 CWH32142
10 DISCHARGE GRILLE COMPLETE 1 CWE20C2262
11 VERTICAL VANE 12 CWE241068
12 CONNECTING BAR 2 CWE261024
13 AIR SWING MOTOR 1 CWA98260 0
14 LEAD WIRE - AIR SWING MOTOR 1 CWA67C3977
15 CAP - DRAIN TRAY 1 CWH52C1001
16 HORIZONTAL VANE 1 CWE241070A
17 BACK COVER CHASSIS 1 CWD932162
18 CONTROL BOARD 1 CWH102103
19 TERMINAL BOARD COMPLETE 1 CWA28C2074 CWA28C2071 0
20 POWER SUPPLY CORD 1 CWA20C2158 (S.E.Asia & Indonesia)
CWA20C2253 (Malaysia)
21 ELECTRONIC CONTROLLER - MAIN 1 CWA743256 (S.E.Asia & Indonesia) CWA743257 (S.E.Asia & Indonesia) 0
CWA743305 (Malaysia) CWA743306 (Malaysia)
22 LEAD WIRE - FAN MOTOR 1 CWA67C3729
23 ELECTRONIC CONTROLLER - RECEIVER 1 CWA742724 0
24 SENSOR COMPLETE 1 CWA50C2122 0
25 CONTROL BOARD FRONT COVER 1 CWH131090
26 ELECTRONIC CONTROLLER - INDICATOR 1 CWE39C1090 0
27 LEAD WIRE - INDICATOR 1 CWA67C3637
28 INDICATOR HOLDER 1 CWD932338
29 CONTROL BOARD TOP COVER 1 CWH131091
30 REMOTE CONTROL COMPLETE 1 CWA75C2418 0
31 FRONT GRILLE COMPLETE 1 CWE11C2881 0
32 INTAKE GRILLE 1 CWE22C1107
33 CONTROL PANEL 1 CWE312421
34 DECORATION BASE (R) 1 CWE351075
35 DECORATION BASE (L) 1 CWE351076
36 GRILLE DOOR 1 CWE141064
37 AIR FILTER 1 CWD001053
38 SCREW - FRONT GRILLE 2 XTN4+16C
39 CAP - FRONT GRILLE 2 CWH521062A
40 DRAIN HOSE 1 CWH851044
41 INSTALLATION PLATE 1 CWH36K1018
42 FRONT PANEL ASSY 1 CWE13K1003
43 BAG COMPLETE - INSTALLATION SCREW 1 CWH82C067
44 AIR PURIFYING FILTER 1 CWMD00C0001 0
46 FULCRUM 1 CWH621013
47 ELECTRONIC CONTROLLER - IONIZER 1 CWA743099 0
48 CASING - IONIZER 1 CWD932228
49 ION GENERATOR 1 CWH94C0001
50 AIR FILTER 1 CWD001054
51 BOX SHAPED PIECE COMPLETE 1 CWD76C1016
(Note)
All parts are supplied from MAICO, Malaysia (Vendor Code: 061).
O marked parts are recommended to be kept in stock.
68
17 Exploded View
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
69
18 Replacement Parts List
<Model: CU-XC9CKH / CU-XC12CKH>
REF. NO. PART NAME & DESCRIPTION QTY. CU-XC9CKH CU-XC12CKH REMARKS
1 CHASSY ASSY 1 CWD50K2071 CWD50K2088
2 SOUND PROOF MATERIAL 1 - CWG302110
3 FAN MOTOR BRACKET 1 CWD541030
4 SCREW - FAN MOTOR BRACKET 2 CWH551059
5 FAN MOTOR 1 CWA951088 (S.E.Asia & CWA951116 0
Indonesia)
CWA951114 (Malaysia)
6 SCREW - FAN MOTOR MOUNT 3 CWH55406
7 PROPELLER FAN ASSY 1 CWH03K1006
8 NUT - PROPELLER FAN 1 CWH56053
9 COMPRESSOR 1 2PS146D3AA04 2KS206D5AF04 0
10 ANTI - VIBRATION BUSHING 3 CWH50077 CWH50055
11 NUT - COMPRESSOR MOUNT 3 CWH56000 CWH4582065
12 CONDENSER 1 CWB32C1259 CWB32C1267
13 TUBE ASSY (CAPILLARY TUBE) 1 CWB15K1031 CWB15K1101
14 STRAINER 1 CWB11025 CWB111011
15 HOLDER COUPLING ASSY 1 CWH351023
16 2-WAY VALVE (LIQUID) 1 CWB021077 (S.E.Asia & CWB021171 0
Indonesia)
CWB021056 (Malaysia)
17 3-WAY VALVE (GAS) 1 CWB011104 (S.E.Asia & CWB011105 (S.E.Asia 0
Indonesia) & Indonesia)
CWB011061 (Malaysia) CWB011060 (Malaysia)
18 OVERLOAD PROTECTOR 1 CWA12344 - 0
19 HOLDER - O.L.P. 1 CWH7041200 -
20 TERMINAL COVER 1 CWH171011 CWH171012
21 NUT - TERMINAL COVER 1 CWH7080300
22 SOUND PROOF BOARD 1 CWH151058 CWH151057
23 CONTROL BOARD 1 CWH102213
24 TERMINAL BOARD ASSY 1 CWA28K1063
25 CAPACITOR - COMPRESSOR 1 DS371306CPNA DS371356CPNA 0
(30F, 370VAC) (35F, 370VAC)
26 HOLDER CAPACITOR 1 CWH30057
27 CAPACITOR - FAN MOTOR (2.0F, 450 VAC) 1 DS441205NPQA (S.E.Asia & 0
Indonesia)
CWA31618 (Malaysia)
28 CABINET SIDE PLATE (L) 1 CWE041031A
29 CABINET SIDE PLATE (R) 1 CWE041098A CWE041094A
30 CABINET FRONT PLATE 1 CWE06K1034
31 WIRE NET 1 CWD04C1007 CWD04C1008
32 CABINET TOP PLATE 1 CWE031014A
33 PLATE - C. B. COVER 1 CWH131088
34 CONTROL BOARD COVER 1 CWH131092
35 HANDLE 1 CWE161010
36 OPERATION INSTRUCTIONS 1 CWF564011
37 INSTALLATION INSTRUCTIONS 1 CWF612440
38 INSTALLATION INSTRUCTIONS (OXYGEN TUBE) 1 CWF612504
39 CAPACITOR - VACUUM PUMP (1.2F, 440 VAC) 1 DS441125BLQA (S.E.Asia & 0
Indonesia)
DS441115BLQA (Malaysia)
40 DISCHRGE MUFFLER COMPLETE 1 CWB12C0003
41 VACUUM PUMP 1 CWB532018 (S.E.Asia &
Indonesia)
CWB532021 (Malaysia)
42 FILTER - OXYGEN GENERATOR 1 CWD071004
43 FLEXIBLE PIPE COMPLETE 1 CWH85C1016
44 TUBE CONNECTOR COMP. 1 CWT29C1013
45 FLEXIBLE PIPE COMP. 1 CWH85C1013
(Note)
All parts are supplied from MAICO, Malaysia (Vendor Code: 061).
O marked parts are recommended to be kept in stock.
70
19 Electronic Circuit Diagram
CS-XC9CK CU-XC9CK
CS-XC12CK CU-XC12CK
MAIN
R12 R08
10k 5.1k
C02
3300p
e 10k 4.7k
R61 R62
10k 1k
R06 Q08 c
24k
b
22k 22k e
R30 C04
20k R33 C08
(PH4) 15k
AIR TEMP. SENSOR
(15k 3950) CN-TH
1
2
3
4
PIPE TEMP. SENSOR
1 R/B RS 8
(20k 3950)
2 Vcc GND 7
IC02
R05 R04
43 /2W 43 /2W
10 9 g 7 3 CS D0 6
11 6 C05
4 SK D1 5
RY-PWR f
12 5
e
13 4
d
(KR4) 14 c 3
CN-STM 15 2
b
1 1
2 2
16 a 1
3 3 8
4 4 IC05
5 5
A52A2003GR2
(ZH5)
AIR SWING STEPPING MOTOR DRIVE
MOTOR
71
SCHEMATIC DIAGRAM 2/3
2 1 CN-ION
TEST R01 R02
1k 4
10k 3
2
1
C31 D01
C32
BZ
Q01 BZ01
c
b R55
1k
4.7k 10k e
R10
Q02 SSR02
c
10k
b
4.7k 10k
P47 64
P46 63
P45 62
P44 61
P43 60
P42 59
P41 58
P40 57
56
55
54
53
52
P74 51
P73 50
49 e
BUZ
P67
P66
P65
P64
P72
P71
1 P50 48 SSR01
Q03 c
P51 OUTDOOR FAN DRIVE TO0 b
2 RY-PWR DRIVE SIGNAL 47
STEPPING 4.7k 10k e
MOTOR TIMER SHORTEN
P52 P03 46
3 DRIVE
SIGNAL FAN SPEED
P53 DRIVE SIGNAL INTP2
4 BUZZER 45 R34
AUTO OPERATION 10k
P54 TEST RUN INTP1
5 DISPLAY 44
REMOTE CONTROL
P55 SOUND INTP0
6 43
e R29
AN11
AN17
AN16
AN15
AN14
AN13
AN12
AVss
S130
S030
Vdd1
R56 1.6k
P36
P23
P24
P25
R26
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1k
C12 R36
1k
C06
Q07 c
b
R64
6.2k e
R63
6.2k
JX2 R09
10k
72
SCHEMATIC DIAGRAM 3/3
CN2
F1 T01 D101 HV
CH1
4 R101
R2 R3 R6
3
VIN
2
GND
R16
1
ERR D102
c c Q4
EH-4P Q1 R13 R9 C5
b b
Q2 C101 R102
c D6
e C8 D1 e D3 -4.2kV
b Q5 R15 C10 D5
c
C2 C1 e C3 R4 b ZD2
C9
4.7k 10k e
R5 R14 R10
C6 R12 C7
D4 CN3
D2 ZD1 GND
4 4
AC 220-240V 3 3
50Hz THERMAL FUSE 2 2
(102C)
1 1
FM PUMP AC
RY-PWR
(BLU) (YLW) (WHT)
GR
JP1
ZNR04
SSR02
ZNR02
SSR03
511
511
CONNECTOR
FUSE (W)
W W
2A O.L.P. 2 2
250V (XC9CK only) R Y
1 1
PUMP
B
Y
Y/G
COMPRESSOR
B R B
IC04 IC03
CAPACITOR
Y
CONNECTOR
1 2
REGULATOR REGULATOR
(B OR G)
T01 DB01
5 8 ~ R
+
12V 5V 1 2
2 13 C17
I O
C14
I O
C11
R BL BL
~
G G FAN
35V 25V 16V MOTOR
(NHG) B B CAPACITOR
CAPACITOR
R47 R57
12k 12k
C03 ZNR03
D15 D16 511
R03
1.3k
C07 R48 R66 SSR01
51M 51M ZNR01 L01
511
C19
C-FM
CN-FM 1 2 3 4 5
JX1
ZD1
R43 7.5V
RX1 R50 R51 C21
R49 100k 10k R52
1k 6.2k 50V
c
R42 JX3 C18 R53 (XH3)
24k b 10k
c
R37 C15 JX4 R40 e b CN-FB1 FAN
10k R38 10k
MOTOR
3
e R54
Q05 6.2k 2
1
RESET SIGNAL Q06
REMOTE CONTROL NO. GENERATION
RESET SIGNAL
JX3 JX4 RX1
GENERATION
0 SHORT SHORT
1 SHORT OPEN
2 OPEN OPEN 10K
3 SHORT OPEN 10K
73
How to use electronic circuit diagram
74
TIMER TABLE
Test Mode
Name Time (When test point Remarks
Short-circuited)
Real Timer 1 hr. 1 min.
10 min. 10 sec.
1 min. 1 sec.
Time Delay Safety Control 2 min. 58 sec. 0 sec.
Forced Operation 60 sec. 0 sec.
Time Save Control 7 min. 4.2 sec.
Anti-Freezing 4 min. 0 sec.
Auto Mode Judgement 20 sec. 0 sec.
Soft Dry OFF 6 min. 36 sec.
ON 10 min. 60 sec. Soft Dry: 10 min. operation
Cooling 40 sec. 4 sec.
70 sec. 7 sec.
Deodorizing Control 20 sec. 2 sec.
180 sec. 18 sec.
Soft Dry 40 sec. 4 sec.
360 sec. 36 sec.
Comp. Reverse Rotation Detection 5 min. 30 sec. Comp. ON 5 min. and above
2 min 0 sec.
Comp./ Fan Motor Delay Timer 1.6 sec. 0 sec.
Powerful Mode Operation 15 min. 15 sec
Random Auto Restart Control 0 ~ 62 sec. 0 ~ 6.2 sec.
Ion OFF Timer 10 min. 10 sec.
75
19.1. REMOTE CONTROL
76
19.2. PRINT PATTERN
INDOOR UNIT PRINTED CIRCUIT BOARD
TOP VIEW
77
19.3. PRINT PATTERN
INDOOR UNIT PRINTED CIRCUIT BOARD
BOTTOM VIEW