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Dual Frequency Electrostatics

Dual Frequency Electrostatics provides process improvements


approaching 100% over existing mainstream technology
The patented Dual Frequency
electrostatic technology utilizes a Benefits of Dual Frequency Electrostatics
proprietary process controller and three-
phase transformer package to produce a
1. Increased oil flowrate through an existing vessel
customized electrostatic field that can be 2. Lower outlet BS&W
readily optimized for any crude oil. The
technology provides process 3. Reduced deckspace and vessel footprint at an
improvements approaching 100% over
equivalent outlet BS&W
existing mainstream electrostatic
technology. 4. Lower operating costs
Since 1971, NATCO has utilized the Dual
Enables reduction in chemicals consumption
Polarityelectrostatic process to dehydrate Allows for lower operating temperature
and desalt the worlds crude oil. The
patented Dual Frequency process 5. Balanced three-phase transformer
continues NATCOs legacy of leadership in
electrostatic technology.
6. Cleaner effluent water, less floc

There are three primary components that


are packaged in a single oil-filled Dual Frequency Field Results
enclosure. First is the transformer that is 0.5
designed to operate on three-phase, 480
Outlet BS&W of Oil Phase

volt (50/60 Hz). The 480 volts are gy


0.4 nolo
conditioned to produce a variable ch
Te
amplitude and variable frequency voltage 0.3 eam ncy
str ue
supply for the primary of the transformer.
Ma
in Freq
ng al
For many field installations, this is a key 0.2
sti Du
i
feature of the technology, as it enables a Ex
balanced electrical load. Second, the 0.1
medium frequency transformer provides
for the increased secondary voltage 0
known to promote effective coalescence. 0 20 40 60 80 100
Third, the secondary voltage is rectified so Flowrate , KBPD
that polarized voltages can be applied to

Typical Size Reduction with Dual Frequency

Example:
65,000 BOPD
27 API Crude
Conventional A/C
14 x 65
Inlet: 8% BS&W
Current Outlet: 0.5% BS&W
State-of-the-art
Dual Frequency Technology
10 x 26 12 x 40

Issue 1 10.04 Page 1248-A1


Dual Frequency Electrostatics

the electrodes to create the benefits of Utilizing a medium frequency transformer Treatment chemicals, temperature, and
having both AC and DC fields within the overcomes the voltage decay associated the specific properties of the oil all
treater, benefits that have been proven in with conventional 50/60 Hz transformers. combine to create a unique emulsion
over 30 years of field experience with our Traditional electrostatic technologies in that often can be very difficult to
Dual Polarity technology. wet crude oils typically exhibit rapid resolve. To break the emulsion, the
voltage decay or arcing. This decay patented Dual Frequency system
As with Dual Polarity, a DC field is reduces the effectiveness of the utilizes a computer-based controller that
created between the electrodes in the dehydration process by pulling the defines the pattern and magnitude of
Dual Frequency coalescer, enabling one voltage lower than that required for the voltages that are applied to the
directional droplet motion and efficient effective dehydration. By operating with electrodes. The controller allows
coalescence. Simultaneously, an AC field an increased frequency, the Dual selection of the shape and magnitude of
is created between the electrodes and Frequency controller reduces this the voltage waveform to achieve the
the ground, enabling maximum droplet voltage decay and enables effective coalescing sweet spot for that crude
excitation, contact and droplet growth. dehydration. leading to effective and rapid droplet
coalescence.

For more information on the NATCO Dual Frequency Electrostatics or other NATCO Group products contact:

NATCO Group NATCO Canada Axsia Group


Houston, USA Calgary, Canada Gloucester, England
Tel: +(1) 713 683 9292 Tel: +(1) 403 236 1850 Tel: +(44) 1452 833800
Email: sales@natco-us.com Email: sales@natco.ab.ca Email: asbl@axsia.com
NATCO Japan Axsia Howmar
Tokyo, Japan Camberley, England
Tel: +(81) 33288 1901 Tel: +(44) 1276 681101
Email: natco1@natcojapan.com Email: ahl@axsia.com

www.natcogroup.com
Issue 1 10.04 Page 1248-A2

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