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1863 Eastman Ave. 1863 Eastman Ave.

Ventura, Ca. 93003 Ventura, Ca. 93003


www.arp-bolts.com www.arp-bolts.com

Part Number: 204-3003 Part Number: 204-3003


Application: VOLKSWAGEN 02M RING GEAR Application: VOLKSWAGEN 02M RING GEAR
Press Fit Ring Gear Bolt Installation Press Fit Ring Gear Bolt Installation
[1] Please check the part-number(s) for your application against [1] Please check the part-number(s) for your application against
the part-number(s) listed on the instruction sheet. the part-number(s) listed on the instruction sheet.
[2] It will be necessary to drill out the factory ring gear retaining [2] It will be necessary to drill out the factory ring gear retaining
rivets in order to install the ARP ring gear bolts. rivets in order to install the ARP ring gear bolts.
[3] Make sure that there is an adequate chamfer around the [3] Make sure that there is an adequate chamfer around the
holes in the differential housing to clear the radius under the holes in the differential housing to clear the radius under the
head of the new ring gear bolts. head of the new ring gear bolts.
[4] Align the bolt holes on the ring gear with the bolt holes on the [4] Align the bolt holes on the ring gear with the bolt holes on the
differential housing and install the ring gear. This is easily differential housing and install the ring gear. This is easily
accomplished by pressing in two new ring gear bolts (180 accomplished by pressing in two new ring gear bolts (180
degrees apart from one another) through the holes in the degrees apart from one another) through the holes in the
differential housing to help align the ring gear holes as the differential housing to help align the ring gear holes as the
ring gear is pressed onto the differential housing. ring gear is pressed onto the differential housing.
[5] Press the remaining ring gear bolts into the differential [5] Press the remaining ring gear bolts into the differential
housing. Note: The bolts must be pressed into the housing. Note: The bolts must be pressed into the
differential housing not the ring gear. differential housing not the ring gear.
[6] Use ARP Ultra-Torque Fastener Assembly Lubricant to [6] Use ARP Ultra-Torque Fastener Assembly Lubricant to
lubricate the threads of the bolt and the nut face. Then install lubricate the threads of the bolt and the nut face. Then install
the nuts onto the bolts and tighten them hand tight. DO NOT the nuts onto the bolts and tighten them hand tight. DO NOT
USE ANY WASHERS with ARP Ring Gear Bolts. They are USE ANY WASHERS with ARP Ring Gear Bolts. They are
designed to be used without them. designed to be used without them.
[7] Using an alternating or criss cross pattern, torque the bolts to [7] Using an alternating or criss cross pattern, torque the bolts to
40 ft lbs using ARP Ultra-Torque Fastener Assembly 40 ft lbs using ARP Ultra-Torque Fastener Assembly
Lubricant. Lubricant.

If you have any questions or need additional information please If you have any questions or need additional information please
contact us at (805) 339-2200 or by FAX at (805) 650-0742 contact us at (805) 339-2200 or by FAX at (805) 650-0742

1863 Eastman Ave. 1863 Eastman Ave.


Ventura, Ca. 93003 Ventura, Ca. 93003
www.arp-bolts.com www.arp-bolts.com

Part Number: 204-3003 Part Number: 204-3003


Application: VOLKSWAGEN 02M RING GEAR Application: VOLKSWAGEN 02M RING GEAR
Press Fit Ring Gear Bolt Installation Press Fit Ring Gear Bolt Installation
[1] Please check the part-number(s) for your application against [1] Please check the part-number(s) for your application against
the part-number(s) listed on the instruction sheet. the part-number(s) listed on the instruction sheet.
[2] It will be necessary to drill out the factory ring gear retaining [2] It will be necessary to drill out the factory ring gear retaining
rivets in order to install the ARP ring gear bolts. rivets in order to install the ARP ring gear bolts.
[3] Make sure that there is an adequate chamfer around the [3] Make sure that there is an adequate chamfer around the
holes in the differential housing to clear the radius under the holes in the differential housing to clear the radius under the
head of the new ring gear bolts. head of the new ring gear bolts.
[4] Align the bolt holes on the ring gear with the bolt holes on the [4] Align the bolt holes on the ring gear with the bolt holes on the
differential housing and install the ring gear. This is easily differential housing and install the ring gear. This is easily
accomplished by pressing in two new ring gear bolts (180 accomplished by pressing in two new ring gear bolts (180
degrees apart from one another) through the holes in the degrees apart from one another) through the holes in the
differential housing to help align the ring gear holes as the differential housing to help align the ring gear holes as the
ring gear is pressed onto the differential housing. ring gear is pressed onto the differential housing.
[5] Press the remaining ring gear bolts into the differential [5] Press the remaining ring gear bolts into the differential
housing. Note: The bolts must be pressed into the housing. Note: The bolts must be pressed into the
differential housing not the ring gear. differential housing not the ring gear.
[6] Use ARP Ultra-Torque Fastener Assembly Lubricant to [6] Use ARP Ultra-Torque Fastener Assembly Lubricant to
lubricate the threads of the bolt and the nut face. Then install lubricate the threads of the bolt and the nut face. Then install
the nuts onto the bolts and tighten them hand tight. DO NOT the nuts onto the bolts and tighten them hand tight. DO NOT
USE ANY WASHERS with ARP Ring Gear Bolts. They are USE ANY WASHERS with ARP Ring Gear Bolts. They are
designed to be used without them. designed to be used without them.
[7] Using an alternating or criss cross pattern, torque the bolts to [7] Using an alternating or criss cross pattern, torque the bolts to
40 ft lbs using ARP Ultra-Torque Fastener Assembly 40 ft lbs using ARP Ultra-Torque Fastener Assembly
Lubricant. Lubricant.

If you have any questions or need additional information please If you have any questions or need additional information please
contact us at (805) 339-2200 or by FAX at (805) 650-0742 contact us at (805) 339-2200 or by FAX at (805) 650-0742

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