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Neil Chadderton
Introduction
LCD Backlighting has generated designers the most attractive
widespread interest from many diverse components/solutions in terms of
disciplines within the engineering efficiency, cost, weight, and size. Many
industry. This has no doubt been fueled of t he analog IC companies have
by the trend to portability and published application specific reports,
particularly to the enormous growth of and characterised or developed
the computing market. Products such as specifically, integrated circuits for the
notebook, laptop, and palmtop personal application.
computers, portable televisions,
viewcams, point of sale terminals, This note acknowledges this work, and
a u t o m o t i v e d a s h boa r ds , a vi oni c s will draw upon such sources and
displays, metering and instrumentation reproduce these vendors circuits where
usually employ an LCD screen, and as appropriate (a list of references is
such require a means of backlighting. To included in Appendix A) but it is focused
date the most prevalent method has primarily on the transistor requirements
been to use a small cold cathode their mode of operation within the
fluorescent (CCFL) tube that is usually backlighting circuit, important
integrated with a reflector/diffuser into parameters, and their impact on the
the display unit. The CCFL power system efficiency.
consumption can account for a
significant portion (up to 50%) of the
total system requirement. Therefore to
CCFL Lamp Characteristics
achieve marketable advantages in An understanding of the requirements
battery life and re-charge frequency, for the backlighting power supply
much attention must be applied to the should begin with a description of the
CCFL power supply, so as to attain the load involved. The fluorescent tube
highest possible conversion efficiency. presents a serious challenge to the
circuit designer. Around 1kV is required
This problem has been the focus of to strike the tube (initiate conduction), at
many electronic component vendors: which event the tubes gaseous contents
much research and design effort being ionise and it begins to conduct at a lower
invested in order to offer system sustaining voltage thus a negative
AN14-1
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996
resistance characteristic is evident. in Figure 3. This is also referred to as the C2 Prior to the tube striking, or when no
Other power supply constraints include Royer Converter, after G.H. Royer who t u b e i s c o n n e c t e d , t he o p e r at i n g
an intolerance of DC current, a proposed the topology in 1954 as a frequency is set by the resonant parallel
sensitivity to waveform crest factor, and power converter. (Note: Strictly W1
L1 circuit comprising the primary
RFI criteria. speaking the backlighting converter capacitance C1, and the transformers
T1
uses a modified version of the Royer primary winding W2+W3. Once the tube
The curve tracer plots shown in Figures converter the original used a W2 W3 has struck, the ballast capacitor C2 plus
1 and 2 show the negative resistance saturating transformer to define the L1 distributed tube and parasitic
region for two typical CCFL units: the operating frequency, and therefore C1
capacitances are reflected back through
first for a 150mm linear, 10mm diameter produced a squarewave drive the transformer, and the operating
backlight tube for a laptop display, and +V frequency is lowered.
the other a U tube as produced for a
R1 R2
car dashboard display. Referring to C3 The secondary load can become
W4
figure 1, the high striking voltage can be dominant in circuits with a high
Q1 Q2
seen at 560V and the negative resistance transformer turns ratio, Eg. those
excursion to 240V is self evident. designed to operate from very low DC
0V
Similarly, these values for Figure 2 are input voltages.
1240V and 900V. Note should also be
made of the slope impedance in the Figure 3. Each transistors collector is subject to a
conducting state. The power supply Generalised Royer Converter. voltage= 2 x π/2 x VS, (or just π x VS)
must accommodate this, and in some where VS is the DC input voltage to the
cases provision made to regulate the waveform). The circuit looks simple but converter. (The π/2 factor being due to
lamp current to ensure a long tube life. this is very deceptive: many the relationship between average and
components interact, and while the peak values for a sinewave, and the x2
For drive waveforms at low frequencies, Figure 1. circuit is capable of operation with multiplier being due to the 2:1
a fluorescent tube has time to react to CCFL Characteristics - 150mm linear; widely varying component values, autotransformer action of the
the changing waveform potential, and 100V/div horizontal, 200µA/div vertical. (useful during development) transformers centre-tapped primary).
effectively re-strikes on each reversal of optimisation is required for each design This primary voltage is stepped up by
the waveform polarity, (perceived as to achieve the highest possible the transformer turns ratio Ns:Np, to a
flicker on line frequency units). At high efficiencies. high enough level to reliably strike the
drive waveform frequencies, this effect tube under all conditions:- starting
is not apparent, and the lamp can be Transistors Q1 and Q2 are alternatively voltage is dependent on display
approximated to a resistive load. Usual saturated by the base drive provided by housing, location of ground planes, tube
operating frequencies range from 25 to the feedback winding W4. The base age, and ambient temperature.
120kHz, this being dictated by current is defined by resistors R1 and R2.
consideration of inaudibility Supply inductor L1 and primary The basic converter shown in Figure 3 is
requirements, converter inductor size, capacitance C1 force the circuit to run a valid and useful circuit that has been
and at the extreme, parasitic and sinusoidally thereby minimising utilised for many systems and indeed
HV-lead-to-ground coupling capacitance. harmonic generation and RFI, and offered as a sub-system by several
providing the preferred drive waveform manufacturers.
Basic Operation Of Converter to the load. Voltage step-up is achieved
by the W1:(W2 + W3) turns ratio. C2 is
The drive requirements dictated by the Figure 2. the secondary winding ballast capacitor,
CCFL tubes behaviour and preferred CCFL Characteristics - U tube; and effectively sets the tube current.
operating conditions can be achieved by 200V/div horizontal, 1mA/div vertical.
the resonant push-pull converter shown
AN14-2 AN14-3
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996
resistance characteristic is evident. in Figure 3. This is also referred to as the C2 Prior to the tube striking, or when no
Other power supply constraints include Royer Converter, after G.H. Royer who t u b e i s c o n n e c t e d , t he o p e r at i n g
an intolerance of DC current, a proposed the topology in 1954 as a frequency is set by the resonant parallel
sensitivity to waveform crest factor, and power converter. (Note: Strictly W1
L1 circuit comprising the primary
RFI criteria. speaking the backlighting converter capacitance C1, and the transformers
T1
uses a modified version of the Royer primary winding W2+W3. Once the tube
The curve tracer plots shown in Figures converter the original used a W2 W3 has struck, the ballast capacitor C2 plus
1 and 2 show the negative resistance saturating transformer to define the L1 distributed tube and parasitic
region for two typical CCFL units: the operating frequency, and therefore C1
capacitances are reflected back through
first for a 150mm linear, 10mm diameter produced a squarewave drive the transformer, and the operating
backlight tube for a laptop display, and +V frequency is lowered.
the other a U tube as produced for a
R1 R2
car dashboard display. Referring to C3 The secondary load can become
W4
figure 1, the high striking voltage can be dominant in circuits with a high
Q1 Q2
seen at 560V and the negative resistance transformer turns ratio, Eg. those
excursion to 240V is self evident. designed to operate from very low DC
0V
Similarly, these values for Figure 2 are input voltages.
1240V and 900V. Note should also be
made of the slope impedance in the Figure 3. Each transistors collector is subject to a
conducting state. The power supply Generalised Royer Converter. voltage= 2 x π/2 x VS, (or just π x VS)
must accommodate this, and in some where VS is the DC input voltage to the
cases provision made to regulate the waveform). The circuit looks simple but converter. (The π/2 factor being due to
lamp current to ensure a long tube life. this is very deceptive: many the relationship between average and
components interact, and while the peak values for a sinewave, and the x2
For drive waveforms at low frequencies, Figure 1. circuit is capable of operation with multiplier being due to the 2:1
a fluorescent tube has time to react to CCFL Characteristics - 150mm linear; widely varying component values, autotransformer action of the
the changing waveform potential, and 100V/div horizontal, 200µA/div vertical. (useful during development) transformers centre-tapped primary).
effectively re-strikes on each reversal of optimisation is required for each design This primary voltage is stepped up by
the waveform polarity, (perceived as to achieve the highest possible the transformer turns ratio Ns:Np, to a
flicker on line frequency units). At high efficiencies. high enough level to reliably strike the
drive waveform frequencies, this effect tube under all conditions:- starting
is not apparent, and the lamp can be Transistors Q1 and Q2 are alternatively voltage is dependent on display
approximated to a resistive load. Usual saturated by the base drive provided by housing, location of ground planes, tube
operating frequencies range from 25 to the feedback winding W4. The base age, and ambient temperature.
120kHz, this being dictated by current is defined by resistors R1 and R2.
consideration of inaudibility Supply inductor L1 and primary The basic converter shown in Figure 3 is
requirements, converter inductor size, capacitance C1 force the circuit to run a valid and useful circuit that has been
and at the extreme, parasitic and sinusoidally thereby minimising utilised for many systems and indeed
HV-lead-to-ground coupling capacitance. harmonic generation and RFI, and offered as a sub-system by several
providing the preferred drive waveform manufacturers.
Basic Operation Of Converter to the load. Voltage step-up is achieved
by the W1:(W2 + W3) turns ratio. C2 is
The drive requirements dictated by the Figure 2. the secondary winding ballast capacitor,
CCFL tubes behaviour and preferred CCFL Characteristics - U tube; and effectively sets the tube current.
operating conditions can be achieved by 200V/div horizontal, 1mA/div vertical.
the resonant push-pull converter shown
AN14-2 AN14-3
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996
Q1 Q2 CTX300-4
Connect to lowest 300uH
Vin NC 1/2
0V voltage available
(Vmin=3V) E1 Vsw
LT1172 BAV99
L1
E2 Vfb
D1
Gnd Vc 10K 50K
1/2
PWM BAV99
1uF 560
0V 2.2uF
Gnd
Figure 4b. Figure 5.
Royer Converter With PWM Control - Low Side (or tail) Current Fed Version. Linear Technology LCD Backlight Converter.
AN14-4 AN14-5
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996
Q1 Q2 CTX300-4
Connect to lowest 300uH
Vin NC 1/2
0V voltage available
(Vmin=3V) E1 Vsw
LT1172 BAV99
L1
E2 Vfb
D1
Gnd Vc 10K 50K
1/2
PWM BAV99
1uF 560
0V 2.2uF
Gnd
Figure 4b. Figure 5.
Royer Converter With PWM Control - Low Side (or tail) Current Fed Version. Linear Technology LCD Backlight Converter.
AN14-4 AN14-5
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996
Figure 6 shows Linear Technologys Figure 7 shows an oscillograph of the unnecessary on-resistance losses. The
latest design using the LT1182 and the transistors operating conditions in such primary breakdown voltage BVCBO, of a
Zetex ZDT1048 dual transistor. The a circuit. The Collector-Emitter voltage planar bipolar transistor depends on the
LT1182 provides a low component count peaks at 28V (less than π x VS due to the epitaxial layer - specifically its thickness
circuit and contains all control functions lamp load); the Emitter current is almost and resistivity. The breakdown voltage
f o r t h e R o y e r c o n ve r t e r , a nd t h e constant at 0.5A (with a ripple of most interest to the designer is
control/switch for the LCD contrast component dependent on the Buck usually that attained across the
converter within one package. Primary inductor); and the base voltage appears Collector-Emitter (C-E) terminals. This
Royer converter current is sensed by the as a clipped (due the transistors VBE) value can vary between the primary
IC, so that the CCFL tube can be operated version of the primary waveform. breakdown BVCBO and a much lower
in a floating mode thereby decreasing voltage dependent on the state of the
losses in the secondary circuit. The Requisite Transistor base terminal bias.
FZT849 transistors, or the ZDT1048 dual Characteristics
package are preferred options for this [The breakdown mechanism is caused
converter circuit. The relatively low operating frequency as by the avalanche multiplication effect,
required by the backlighting Royer whereby free electrons can be imparted
Detailed reports on these circuits can be Converter (to minimise HV parasitic Figure 7. with sufficient energy by the reverse
found via the references listed. capacitance losses), and the ease of Royer Converter Operating Waveforms: bias electric field such that any collisions
transformer drive, makes this circuit VCE 10V/div; IE 0.5A/div; VBE 2V/div can lead to ionisation of the lattice
particularly suitable for bipolar transistor respectively, 2µs/div horizontal . atoms. The free electrons thus
implementation. This isnt to exclude generated are then accelerated by the
M O S F E T b a s e d d e s i g n s ( so me IC field and produce further ionisation. This
vendors have specified MOS as this suits multiplication of free carriers increases
t heir t echno logy) but in terms of the reverse current dramatically, and so
equivalent on-resistance and silicon the junction effectively clamps the
efficiency, the low voltage bipolar device applied voltage. The base terminal can
has no equal. For example, the ZETEX obviously influence the junction current
ZTX849 E- L ine ( TO-92 compatible) ther eby modulating t he voltage
required for a breakdown condition.]
transistor exhibits a RCE(sat) of 36mΩ. This
can only be matched by a much larger
Figure 8 shows how the breakdown
(and expensive) MOSFET die, only
characteristic is seen to vary for different
available in TO-220, D-Pak, and similar
circuit conditions. The BVCEO rating (or
larger packages.
when the base is open circuit) allows the
Collector-Base (C-B) leakage current ICBO
The important transistor characteristics
to be effectively amplified by the
are voltage rating, VCE(sat), and hFE, and
are detailed below. transistors β thus significantly
increasing the leakage component to
The voltage rating required deserves ICEO. Shorting the Base to the Emitter
some thought with respect to the (BVCES) provides a parallel path for the
standard transistor breakdown C-B leakage, and so the voltage required
parameters, as it is possible to for breakdown is higher than the open
over-specify a device on grounds of base condition. BVCER denotes the case
Figure 6. between the open and shorted base
Linear Technology Floating Tube LCD Backlight Converter. voltage rating, and thereby incur a
reduction in efficiency due to options:- R indicating an external
base-emitter resistance, the value of
AN14-6 AN14-7
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996
Figure 6 shows Linear Technologys Figure 7 shows an oscillograph of the unnecessary on-resistance losses. The
latest design using the LT1182 and the transistors operating conditions in such primary breakdown voltage BVCBO, of a
Zetex ZDT1048 dual transistor. The a circuit. The Collector-Emitter voltage planar bipolar transistor depends on the
LT1182 provides a low component count peaks at 28V (less than π x VS due to the epitaxial layer - specifically its thickness
circuit and contains all control functions lamp load); the Emitter current is almost and resistivity. The breakdown voltage
f o r t h e R o y e r c o n ve r t e r , a nd t h e constant at 0.5A (with a ripple of most interest to the designer is
control/switch for the LCD contrast component dependent on the Buck usually that attained across the
converter within one package. Primary inductor); and the base voltage appears Collector-Emitter (C-E) terminals. This
Royer converter current is sensed by the as a clipped (due the transistors VBE) value can vary between the primary
IC, so that the CCFL tube can be operated version of the primary waveform. breakdown BVCBO and a much lower
in a floating mode thereby decreasing voltage dependent on the state of the
losses in the secondary circuit. The Requisite Transistor base terminal bias.
FZT849 transistors, or the ZDT1048 dual Characteristics
package are preferred options for this [The breakdown mechanism is caused
converter circuit. The relatively low operating frequency as by the avalanche multiplication effect,
required by the backlighting Royer whereby free electrons can be imparted
Detailed reports on these circuits can be Converter (to minimise HV parasitic Figure 7. with sufficient energy by the reverse
found via the references listed. capacitance losses), and the ease of Royer Converter Operating Waveforms: bias electric field such that any collisions
transformer drive, makes this circuit VCE 10V/div; IE 0.5A/div; VBE 2V/div can lead to ionisation of the lattice
particularly suitable for bipolar transistor respectively, 2µs/div horizontal . atoms. The free electrons thus
implementation. This isnt to exclude generated are then accelerated by the
M O S F E T b a s e d d e s i g n s ( so me IC field and produce further ionisation. This
vendors have specified MOS as this suits multiplication of free carriers increases
t heir t echno logy) but in terms of the reverse current dramatically, and so
equivalent on-resistance and silicon the junction effectively clamps the
efficiency, the low voltage bipolar device applied voltage. The base terminal can
has no equal. For example, the ZETEX obviously influence the junction current
ZTX849 E- L ine ( TO-92 compatible) ther eby modulating t he voltage
required for a breakdown condition.]
transistor exhibits a RCE(sat) of 36mΩ. This
can only be matched by a much larger
Figure 8 shows how the breakdown
(and expensive) MOSFET die, only
characteristic is seen to vary for different
available in TO-220, D-Pak, and similar
circuit conditions. The BVCEO rating (or
larger packages.
when the base is open circuit) allows the
Collector-Base (C-B) leakage current ICBO
The important transistor characteristics
to be effectively amplified by the
are voltage rating, VCE(sat), and hFE, and
are detailed below. transistors β thus significantly
increasing the leakage component to
The voltage rating required deserves ICEO. Shorting the Base to the Emitter
some thought with respect to the (BVCES) provides a parallel path for the
standard transistor breakdown C-B leakage, and so the voltage required
parameters, as it is possible to for breakdown is higher than the open
over-specify a device on grounds of base condition. BVCER denotes the case
Figure 6. between the open and shorted base
Linear Technology Floating Tube LCD Backlight Converter. voltage rating, and thereby incur a
reduction in efficiency due to options:- R indicating an external
base-emitter resistance, the value of
AN14-6 AN14-7
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996
which is typically 100 to 10kΩ. BVCEV or [Note: The voltage applied by the For the above reasons, transistors
BVC E X is a special case where the feedback winding must not exceed the designed and optimised for high current
base-emitter is reverse biased; this can BVEBO of the transistor. This is specified switching applications offer the most
provide a better path for the C-B leakage, at 5V usually, against an actual of 7.5 to cost-effective and efficient solutions.
and so this rating yields a voltage close 8.5V]. The table presented in Appendix C lists
to, or coincident with the BVCBO value. several ZETEX transistors that are
The VCE(sat) and hFE parameters have a e m i n e n t l y s u i t a b l e f o r t h e R oy e r
direct bearing on the circuits electrical converter. All of these parts offer
conversion efficiency. This is especially outstanding VCE(sat) and high current
true of low voltage battery powered performance for their size, and many are
systems, due to the high current levels so-called Super-β transistors; thereby
Constant IB Curves involved. Selection of standard LF
(Normal Operation)
helping to simplify and improve drive
amplifier transistors provides far from current requirements. Figure 11 shows
BVCEO
ideal results; these parts are for general the VCE(sat) exhibited by the ZTX1048A for
BVCER
Figure 9. purpose linear and non-critical switching a range of forced gain values. This
BVCES
BVCEX BVCBO Breakdown modes of the ZTX849 Bipolar use only. The high VCE(sat) inherent to these device is one of the ZTX1050 series of
Transistor. parts, and low current gain could reduce transistors that employ a scaled up
circuit efficiency to less than 50%. For variant of the highly efficient Matrix
0
VCE - Collector Emitter Voltage
events of course being in perfect example, the stated VCE(sat) maximum geometry, developed for the ZETEX
synchronism. An expanded view of the measured at 500mA, for the FZT849 SuperSOT series. This enables a
Figure 8. C-E and B-E waveforms is shown in SOT223 transistor, and a LF device VCE(sat) p e r f o r m a n c e s i m i l a r t o t h e
Voltage Breakdown Modes of Bipolar Figure 10. sometimes quoted as a suitable Royer ZTX850 series at the low to moderate
Transistor. Converter transistor are 50mV and 0.5V currents relevant to this application,
respectively. Eg. though utilising a smaller die, and
Figure 9 shows a curve tracer view of the therefore providing a cost and possibly
relevant breakdown modes of the VCE(sat) @IC IB a space saving advantage.
ZTX849 transistor, including a curve FZT849 50mV 0.5A 20mA
showing the device in the on state.
Curves 1 and 2 are virtually coincident BCP56 0.5V 0.5A 50mA 300mV
Curve 3 shows the BVCEV case with an To address the VCE(sat) issue, large power 200mV
applied base bias (VEB) of -1V. Curve 4 transistors are occasionally specified. 150mV
Curve 5 is a BVCE curve, showing how the characteristic low base transport factor 50mV
positive base bias of 0.5V. lead to problems with cross-conduction 1mA 10mA 100mA 1A 10A
AN14-8 AN14-9
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996
which is typically 100 to 10kΩ. BVCEV or [Note: The voltage applied by the For the above reasons, transistors
BVC E X is a special case where the feedback winding must not exceed the designed and optimised for high current
base-emitter is reverse biased; this can BVEBO of the transistor. This is specified switching applications offer the most
provide a better path for the C-B leakage, at 5V usually, against an actual of 7.5 to cost-effective and efficient solutions.
and so this rating yields a voltage close 8.5V]. The table presented in Appendix C lists
to, or coincident with the BVCBO value. several ZETEX transistors that are
The VCE(sat) and hFE parameters have a e m i n e n t l y s u i t a b l e f o r t h e R oy e r
direct bearing on the circuits electrical converter. All of these parts offer
conversion efficiency. This is especially outstanding VCE(sat) and high current
true of low voltage battery powered performance for their size, and many are
systems, due to the high current levels so-called Super-β transistors; thereby
Constant IB Curves involved. Selection of standard LF
(Normal Operation)
helping to simplify and improve drive
amplifier transistors provides far from current requirements. Figure 11 shows
BVCEO
ideal results; these parts are for general the VCE(sat) exhibited by the ZTX1048A for
BVCER
Figure 9. purpose linear and non-critical switching a range of forced gain values. This
BVCES
BVCEX BVCBO Breakdown modes of the ZTX849 Bipolar use only. The high VCE(sat) inherent to these device is one of the ZTX1050 series of
Transistor. parts, and low current gain could reduce transistors that employ a scaled up
circuit efficiency to less than 50%. For variant of the highly efficient Matrix
0
VCE - Collector Emitter Voltage
events of course being in perfect example, the stated VCE(sat) maximum geometry, developed for the ZETEX
synchronism. An expanded view of the measured at 500mA, for the FZT849 SuperSOT series. This enables a
Figure 8. C-E and B-E waveforms is shown in SOT223 transistor, and a LF device VCE(sat) p e r f o r m a n c e s i m i l a r t o t h e
Voltage Breakdown Modes of Bipolar Figure 10. sometimes quoted as a suitable Royer ZTX850 series at the low to moderate
Transistor. Converter transistor are 50mV and 0.5V currents relevant to this application,
respectively. Eg. though utilising a smaller die, and
Figure 9 shows a curve tracer view of the therefore providing a cost and possibly
relevant breakdown modes of the VCE(sat) @IC IB a space saving advantage.
ZTX849 transistor, including a curve FZT849 50mV 0.5A 20mA
showing the device in the on state.
Curves 1 and 2 are virtually coincident BCP56 0.5V 0.5A 50mA 300mV
Curve 3 shows the BVCEV case with an To address the VCE(sat) issue, large power 200mV
applied base bias (VEB) of -1V. Curve 4 transistors are occasionally specified. 150mV
Curve 5 is a BVCE curve, showing how the characteristic low base transport factor 50mV
positive base bias of 0.5V. lead to problems with cross-conduction 1mA 10mA 100mA 1A 10A
AN14-8 AN14-9
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996
AN14-10 AN14-11
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996
AN14-10 AN14-11
Application Note 14
Issue 2 March 1996
Appendix C
ZETEX Royer Converter Transistors
ZTX849 _ 80 6 5 100 - 300 1/1 25mV typ 0.5 / 0.02 E-Line FZT849
50mV Max (SOT223)
ZTX869 _ 60 6 5 300 min 1/1 20mV typ 0.5 / 0.01 E-Line FZT869
50mV Max (SOT223)
ZTX689B _ 50(typ) 5 3 450 min 1/2 60mV typ 0.5 / 0.005 E-Line FZT689B
(SOT223)
FMMT619 _ 50 5 2 200 min 1/2 55mV typ 0.5 / 0.01 SOT23 -
(SuperSOT) 125mV typ 1.0 / 0.01
200mV Max
* If specified. For those devices that dont include a BVCEV test, the actual value will
be close to the BVCES/BVCBO figure - please refer to text.
AN14-12