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Application Note 14

Issue 2 March 1996

Transistor Considerations for LCD Backlighting


High Efficiency DC to AC Conversion

Neil Chadderton

Introduction
LCD Backlighting has generated designers the most attractive
widespread interest from many diverse components/solutions in terms of
disciplines within the engineering efficiency, cost, weight, and size. Many
industry. This has no doubt been fueled of t he analog IC companies have
by the trend to portability and published application specific reports,
particularly to the enormous growth of and characterised or developed
the computing market. Products such as specifically, integrated circuits for the
notebook, laptop, and palmtop personal application.
computers, portable televisions,
viewcams, point of sale terminals, This note acknowledges this work, and
a u t o m o t i v e d a s h boa r ds , a vi oni c s will draw upon such sources and
displays, metering and instrumentation reproduce these vendors’ circuits where
usually employ an LCD screen, and as appropriate (a list of references is
such require a means of backlighting. To included in Appendix A) but it is focused
date the most prevalent method has primarily on the transistor requirements
been to use a small cold cathode – their mode of operation within the
fluorescent (CCFL) tube that is usually backlighting circuit, important
integrated with a reflector/diffuser into parameters, and their impact on the
the display unit. The CCFL power system efficiency.
consumption can account for a
significant portion (up to 50%) of the
total system requirement. Therefore to
CCFL Lamp Characteristics
achieve marketable advantages in An understanding of the requirements
battery life and re-charge frequency, for the backlighting power supply
much attention must be applied to the should begin with a description of the
CCFL power supply, so as to attain the load involved. The fluorescent tube
highest possible conversion efficiency. presents a serious challenge to the
circuit designer. Around 1kV is required
This problem has been the focus of to strike the tube (initiate conduction), at
many electronic component vendors: which event the tube’s gaseous contents
much research and design effort being ionise and it begins to conduct at a lower
invested in order to offer system sustaining voltage – thus a negative

AN14-1
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996

resistance characteristic is evident. in Figure 3. This is also referred to as the C2 Prior to the tube striking, or when no
Other power supply constraints include Royer Converter, after G.H. Royer who t u b e i s c o n n e c t e d , t he o p e r at i n g
an intolerance of DC current, a proposed the topology in 1954 as a frequency is set by the resonant parallel
sensitivity to waveform crest factor, and power converter. (Note: Strictly W1
L1 circuit comprising the primary
RFI criteria. speaking the backlighting converter capacitance C1, and the transformer’s
T1
uses a modified version of the Royer primary winding W2+W3. Once the tube
The curve tracer plots shown in Figures converter – the original used a W2 W3 has struck, the ballast capacitor C2 plus
1 and 2 show the negative resistance saturating transformer to define the L1 distributed tube and parasitic
region for two typical CCFL units: – the operating frequency, and therefore C1
capacitances are reflected back through
first for a 150mm linear, 10mm diameter produced a squarewave drive the transformer, and the operating
backlight tube for a laptop display, and +V frequency is lowered.
the other a “U” tube as produced for a
R1 R2
car dashboard display. Referring to C3 The secondary load can become
W4
figure 1, the high striking voltage can be dominant in circuits with a high
Q1 Q2
seen at 560V and the negative resistance transformer turns ratio, Eg. those
excursion to 240V is self evident. designed to operate from very low DC
0V
Similarly, these values for Figure 2 are input voltages.
1240V and 900V. Note should also be
made of the slope impedance in the Figure 3. Each transistor’s collector is subject to a
conducting state. The power supply Generalised Royer Converter. voltage= 2 x π/2 x VS, (or just π x VS)
must accommodate this, and in some where VS is the DC input voltage to the
cases provision made to regulate the waveform). The circuit looks simple but converter. (The π/2 factor being due to
lamp current to ensure a long tube life. this is very deceptive: many the relationship between average and
components interact, and while the peak values for a sinewave, and the x2
For drive waveforms at low frequencies, Figure 1. circuit is capable of operation with multiplier being due to the 2:1
a fluorescent tube has time to react to CCFL Characteristics - 150mm linear; widely varying component values, autotransformer action of the
the changing waveform potential, and 100V/div horizontal, 200µA/div vertical. (useful during development) transformer’s centre-tapped primary).
effectively re-strikes on each reversal of optimisation is required for each design This primary voltage is stepped up by
the waveform polarity, (perceived as to achieve the highest possible the transformer turns ratio Ns:Np, to a
flicker on line frequency units). At high efficiencies. high enough level to reliably strike the
drive waveform frequencies, this effect tube under all conditions:- starting
is not apparent, and the lamp can be Transistors Q1 and Q2 are alternatively voltage is dependent on display
approximated to a resistive load. Usual saturated by the base drive provided by housing, location of ground planes, tube
operating frequencies range from 25 to the feedback winding W4. The base age, and ambient temperature.
120kHz, this being dictated by current is defined by resistors R1 and R2.
consideration of inaudibility Supply inductor L1 and primary The basic converter shown in Figure 3 is
requirements, converter inductor size, capacitance C1 force the circuit to run a valid and useful circuit that has been
and at the extreme, parasitic and sinusoidally thereby minimising utilised for many systems and indeed
HV-lead-to-ground coupling capacitance. harmonic generation and RFI, and offered as a sub-system by several
providing the preferred drive waveform manufacturers.
Basic Operation Of Converter to the load. Voltage step-up is achieved
by the W1:(W2 + W3) turns ratio. C2 is
The drive requirements dictated by the Figure 2. the secondary winding ballast capacitor,
CCFL tube’s behaviour and preferred CCFL Characteristics - “U” tube; and effectively sets the tube current.
operating conditions can be achieved by 200V/div horizontal, 1mA/div vertical.
the resonant push-pull converter shown

AN14-2 AN14-3
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996

resistance characteristic is evident. in Figure 3. This is also referred to as the C2 Prior to the tube striking, or when no
Other power supply constraints include Royer Converter, after G.H. Royer who t u b e i s c o n n e c t e d , t he o p e r at i n g
an intolerance of DC current, a proposed the topology in 1954 as a frequency is set by the resonant parallel
sensitivity to waveform crest factor, and power converter. (Note: Strictly W1
L1 circuit comprising the primary
RFI criteria. speaking the backlighting converter capacitance C1, and the transformer’s
T1
uses a modified version of the Royer primary winding W2+W3. Once the tube
The curve tracer plots shown in Figures converter – the original used a W2 W3 has struck, the ballast capacitor C2 plus
1 and 2 show the negative resistance saturating transformer to define the L1 distributed tube and parasitic
region for two typical CCFL units: – the operating frequency, and therefore C1
capacitances are reflected back through
first for a 150mm linear, 10mm diameter produced a squarewave drive the transformer, and the operating
backlight tube for a laptop display, and +V frequency is lowered.
the other a “U” tube as produced for a
R1 R2
car dashboard display. Referring to C3 The secondary load can become
W4
figure 1, the high striking voltage can be dominant in circuits with a high
Q1 Q2
seen at 560V and the negative resistance transformer turns ratio, Eg. those
excursion to 240V is self evident. designed to operate from very low DC
0V
Similarly, these values for Figure 2 are input voltages.
1240V and 900V. Note should also be
made of the slope impedance in the Figure 3. Each transistor’s collector is subject to a
conducting state. The power supply Generalised Royer Converter. voltage= 2 x π/2 x VS, (or just π x VS)
must accommodate this, and in some where VS is the DC input voltage to the
cases provision made to regulate the waveform). The circuit looks simple but converter. (The π/2 factor being due to
lamp current to ensure a long tube life. this is very deceptive: many the relationship between average and
components interact, and while the peak values for a sinewave, and the x2
For drive waveforms at low frequencies, Figure 1. circuit is capable of operation with multiplier being due to the 2:1
a fluorescent tube has time to react to CCFL Characteristics - 150mm linear; widely varying component values, autotransformer action of the
the changing waveform potential, and 100V/div horizontal, 200µA/div vertical. (useful during development) transformer’s centre-tapped primary).
effectively re-strikes on each reversal of optimisation is required for each design This primary voltage is stepped up by
the waveform polarity, (perceived as to achieve the highest possible the transformer turns ratio Ns:Np, to a
flicker on line frequency units). At high efficiencies. high enough level to reliably strike the
drive waveform frequencies, this effect tube under all conditions:- starting
is not apparent, and the lamp can be Transistors Q1 and Q2 are alternatively voltage is dependent on display
approximated to a resistive load. Usual saturated by the base drive provided by housing, location of ground planes, tube
operating frequencies range from 25 to the feedback winding W4. The base age, and ambient temperature.
120kHz, this being dictated by current is defined by resistors R1 and R2.
consideration of inaudibility Supply inductor L1 and primary The basic converter shown in Figure 3 is
requirements, converter inductor size, capacitance C1 force the circuit to run a valid and useful circuit that has been
and at the extreme, parasitic and sinusoidally thereby minimising utilised for many systems and indeed
HV-lead-to-ground coupling capacitance. harmonic generation and RFI, and offered as a sub-system by several
providing the preferred drive waveform manufacturers.
Basic Operation Of Converter to the load. Voltage step-up is achieved
by the W1:(W2 + W3) turns ratio. C2 is
The drive requirements dictated by the Figure 2. the secondary winding ballast capacitor,
CCFL tube’s behaviour and preferred CCFL Characteristics - “U” tube; and effectively sets the tube current.
operating conditions can be achieved by 200V/div horizontal, 1mA/div vertical.
the resonant push-pull converter shown

AN14-2 AN14-3
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996

Backlight Converters Within directly in the secondary, or in some


C2 recent systems, by the primary current.
Control Loops
This latter method allows the tube to be
Variations on the basic topology are fully floating thus minimising HV losses.
W1 possible, perhaps the most important
L1
being to include the converter within a Figure 5 shows a circuit published by
T1
control loop. This can be used to linear IC manufacturer LINEAR
W2 W3 regulate the tube current:- this TECHNOLOGY CORP. that exhibits a
PWM L1 maximises tube lifetime, ensures a significant efficiency improvement over
+V C1 constant light output as the battery pack previous designs; primarily due to the
voltage decreases, and enables choice of the ZETEX FZT849. It is based
adjustment of tube brightness. The on the Buck converter current fed Royer
usual form of the circuit is to employ a scheme of Figure 4b, and monitors the
C3
D1 R1 R2 Buck or step-down converter (directly lamp’s current directly by averaging the
from the battery pack to increase positive half cycles of lamp current, and
W4
Q1 Q2
efficiency) feeding the centre tap of the applying this signal to the controller’s
transformer, or the emitter current of the feedback pin. The electrical conversion
transistors, depending on the efficiency using this form of circuit can
0V
controller’s technology and capability. be very high, the stated value for Figure
Figures 4a and 4b show these 5 being 88%. Higher efficiencies up to
Figure 4a. arrangements in conceptual form. The 92% are possible by using larger
Royer Converter With PWM Control - High Side Current Fed Version. controller can monitor the tube current transformers to reduce copper and core
losses.
C2
5mA MAX
CCFT
15pF
W1
3KV 9 W4 7
L1
COILTRONICS
T1 CTX110092-1
+4.5 to 20V 2 4
W1 W2
W2 W3
3
Vin
C1 33nF
1K
W3
FZT FZT
+V
849 5 1 849
R1 R2 10uF
C3 1N5818
W4

Q1 Q2 CTX300-4
Connect to lowest 300uH
Vin NC 1/2
0V voltage available
(Vmin=3V) E1 Vsw
LT1172 BAV99
L1
E2 Vfb
D1
Gnd Vc 10K 50K
1/2
PWM BAV99
1uF 560
0V 2.2uF

Gnd
Figure 4b. Figure 5.
Royer Converter With PWM Control - Low Side (or tail) Current Fed Version. Linear Technology LCD Backlight Converter.

AN14-4 AN14-5
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996

Backlight Converters Within directly in the secondary, or in some


C2 recent systems, by the primary current.
Control Loops
This latter method allows the tube to be
Variations on the basic topology are fully floating thus minimising HV losses.
W1 possible, perhaps the most important
L1
being to include the converter within a Figure 5 shows a circuit published by
T1
control loop. This can be used to linear IC manufacturer LINEAR
W2 W3 regulate the tube current:- this TECHNOLOGY CORP. that exhibits a
PWM L1 maximises tube lifetime, ensures a significant efficiency improvement over
+V C1 constant light output as the battery pack previous designs; primarily due to the
voltage decreases, and enables choice of the ZETEX FZT849. It is based
adjustment of tube brightness. The on the Buck converter current fed Royer
usual form of the circuit is to employ a scheme of Figure 4b, and monitors the
C3
D1 R1 R2 Buck or step-down converter (directly lamp’s current directly by averaging the
from the battery pack to increase positive half cycles of lamp current, and
W4
Q1 Q2
efficiency) feeding the centre tap of the applying this signal to the controller’s
transformer, or the emitter current of the feedback pin. The electrical conversion
transistors, depending on the efficiency using this form of circuit can
0V
controller’s technology and capability. be very high, the stated value for Figure
Figures 4a and 4b show these 5 being 88%. Higher efficiencies up to
Figure 4a. arrangements in conceptual form. The 92% are possible by using larger
Royer Converter With PWM Control - High Side Current Fed Version. controller can monitor the tube current transformers to reduce copper and core
losses.
C2
5mA MAX
CCFT
15pF
W1
3KV 9 W4 7
L1
COILTRONICS
T1 CTX110092-1
+4.5 to 20V 2 4
W1 W2
W2 W3
3
Vin
C1 33nF
1K
W3
FZT FZT
+V
849 5 1 849
R1 R2 10uF
C3 1N5818
W4

Q1 Q2 CTX300-4
Connect to lowest 300uH
Vin NC 1/2
0V voltage available
(Vmin=3V) E1 Vsw
LT1172 BAV99
L1
E2 Vfb
D1
Gnd Vc 10K 50K
1/2
PWM BAV99
1uF 560
0V 2.2uF

Gnd
Figure 4b. Figure 5.
Royer Converter With PWM Control - Low Side (or tail) Current Fed Version. Linear Technology LCD Backlight Converter.

AN14-4 AN14-5
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996

Figure 6 shows Linear Technology’s Figure 7 shows an oscillograph of the unnecessary on-resistance losses. The
latest design using the LT1182 and the transistor’s operating conditions in such primary breakdown voltage BVCBO, of a
Zetex ZDT1048 dual transistor. The a circuit. The Collector-Emitter voltage planar bipolar transistor depends on the
LT1182 provides a low component count peaks at 28V (less than π x VS due to the epitaxial layer - specifically its thickness
circuit and contains all control functions lamp load); the Emitter current is almost and resistivity. The breakdown voltage
f o r t h e R o y e r c o n ve r t e r , a nd t h e constant at 0.5A (with a ripple of most interest to the designer is
control/switch for the LCD contrast component dependent on the Buck usually that attained across the
converter within one package. Primary inductor); and the base voltage appears Collector-Emitter (C-E) terminals. This
Royer converter current is sensed by the as a clipped (due the transistor’s VBE) value can vary between the primary
IC, so that the CCFL tube can be operated version of the primary waveform. breakdown BVCBO and a much lower
in a “floating” mode thereby decreasing voltage dependent on the state of the
losses in the secondary circuit. The Requisite Transistor base terminal bias.
FZT849 transistors, or the ZDT1048 dual Characteristics
package are preferred options for this [The breakdown mechanism is caused
converter circuit. The relatively low operating frequency as by the avalanche multiplication effect,
required by the backlighting Royer whereby free electrons can be imparted
Detailed reports on these circuits can be Converter (to minimise HV parasitic Figure 7. with sufficient energy by the reverse
found via the references listed. capacitance losses), and the ease of Royer Converter Operating Waveforms: bias electric field such that any collisions
transformer drive, makes this circuit VCE 10V/div; IE 0.5A/div; VBE 2V/div can lead to ionisation of the lattice
particularly suitable for bipolar transistor respectively, 2µs/div horizontal . atoms. The free electrons thus
implementation. This isn’t to exclude generated are then accelerated by the
M O S F E T b a s e d d e s i g n s ( so me IC field and produce further ionisation. This
vendors have specified MOS as this suits multiplication of free carriers increases
t heir t echno logy) but in terms of the reverse current dramatically, and so
equivalent on-resistance and silicon the junction effectively clamps the
efficiency, the low voltage bipolar device applied voltage. The base terminal can
has no equal. For example, the ZETEX obviously influence the junction current
ZTX849 E- L ine ( TO-92 compatible) – ther eby modulating t he voltage
required for a breakdown condition.]
transistor exhibits a RCE(sat) of 36mΩ. This
can only be matched by a much larger
Figure 8 shows how the breakdown
(and expensive) MOSFET die, only
characteristic is seen to vary for different
available in TO-220, D-Pak, and similar
circuit conditions. The BVCEO rating (or
larger packages.
when the base is open circuit) allows the
Collector-Base (C-B) leakage current ICBO
The important transistor characteristics
to be effectively amplified by the
are voltage rating, VCE(sat), and hFE, and
are detailed below. transistor’s β thus significantly
increasing the leakage component to
The voltage rating required deserves ICEO. Shorting the Base to the Emitter
some thought with respect to the (BVCES) provides a parallel path for the
standard transistor breakdown C-B leakage, and so the voltage required
parameters, as it is possible to for breakdown is higher than the open
over-specify a device on grounds of base condition. BVCER denotes the case
Figure 6. between the open and shorted base
Linear Technology Floating Tube LCD Backlight Converter. voltage rating, and thereby incur a
reduction in efficiency due to options:- R indicating an external
base-emitter resistance, the value of

AN14-6 AN14-7
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996

Figure 6 shows Linear Technology’s Figure 7 shows an oscillograph of the unnecessary on-resistance losses. The
latest design using the LT1182 and the transistor’s operating conditions in such primary breakdown voltage BVCBO, of a
Zetex ZDT1048 dual transistor. The a circuit. The Collector-Emitter voltage planar bipolar transistor depends on the
LT1182 provides a low component count peaks at 28V (less than π x VS due to the epitaxial layer - specifically its thickness
circuit and contains all control functions lamp load); the Emitter current is almost and resistivity. The breakdown voltage
f o r t h e R o y e r c o n ve r t e r , a nd t h e constant at 0.5A (with a ripple of most interest to the designer is
control/switch for the LCD contrast component dependent on the Buck usually that attained across the
converter within one package. Primary inductor); and the base voltage appears Collector-Emitter (C-E) terminals. This
Royer converter current is sensed by the as a clipped (due the transistor’s VBE) value can vary between the primary
IC, so that the CCFL tube can be operated version of the primary waveform. breakdown BVCBO and a much lower
in a “floating” mode thereby decreasing voltage dependent on the state of the
losses in the secondary circuit. The Requisite Transistor base terminal bias.
FZT849 transistors, or the ZDT1048 dual Characteristics
package are preferred options for this [The breakdown mechanism is caused
converter circuit. The relatively low operating frequency as by the avalanche multiplication effect,
required by the backlighting Royer whereby free electrons can be imparted
Detailed reports on these circuits can be Converter (to minimise HV parasitic Figure 7. with sufficient energy by the reverse
found via the references listed. capacitance losses), and the ease of Royer Converter Operating Waveforms: bias electric field such that any collisions
transformer drive, makes this circuit VCE 10V/div; IE 0.5A/div; VBE 2V/div can lead to ionisation of the lattice
particularly suitable for bipolar transistor respectively, 2µs/div horizontal . atoms. The free electrons thus
implementation. This isn’t to exclude generated are then accelerated by the
M O S F E T b a s e d d e s i g n s ( so me IC field and produce further ionisation. This
vendors have specified MOS as this suits multiplication of free carriers increases
t heir t echno logy) but in terms of the reverse current dramatically, and so
equivalent on-resistance and silicon the junction effectively clamps the
efficiency, the low voltage bipolar device applied voltage. The base terminal can
has no equal. For example, the ZETEX obviously influence the junction current
ZTX849 E- L ine ( TO-92 compatible) – ther eby modulating t he voltage
required for a breakdown condition.]
transistor exhibits a RCE(sat) of 36mΩ. This
can only be matched by a much larger
Figure 8 shows how the breakdown
(and expensive) MOSFET die, only
characteristic is seen to vary for different
available in TO-220, D-Pak, and similar
circuit conditions. The BVCEO rating (or
larger packages.
when the base is open circuit) allows the
Collector-Base (C-B) leakage current ICBO
The important transistor characteristics
to be effectively amplified by the
are voltage rating, VCE(sat), and hFE, and
are detailed below. transistor’s β thus significantly
increasing the leakage component to
The voltage rating required deserves ICEO. Shorting the Base to the Emitter
some thought with respect to the (BVCES) provides a parallel path for the
standard transistor breakdown C-B leakage, and so the voltage required
parameters, as it is possible to for breakdown is higher than the open
over-specify a device on grounds of base condition. BVCER denotes the case
Figure 6. between the open and shorted base
Linear Technology Floating Tube LCD Backlight Converter. voltage rating, and thereby incur a
reduction in efficiency due to options:- R indicating an external
base-emitter resistance, the value of

AN14-6 AN14-7
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996

which is typically 100 to 10kΩ. BVCEV or [Note: The voltage applied by the For the above reasons, transistors
BVC E X is a special case where the feedback winding must not exceed the designed and optimised for high current
base-emitter is reverse biased; this can BVEBO of the transistor. This is specified switching applications offer the most
provide a better path for the C-B leakage, at 5V usually, against an actual of 7.5 to cost-effective and efficient solutions.
and so this rating yields a voltage close 8.5V]. The table presented in Appendix C lists
to, or coincident with the BVCBO value. several ZETEX transistors that are
The VCE(sat) and hFE parameters have a e m i n e n t l y s u i t a b l e f o r t h e R oy e r
direct bearing on the circuit’s electrical converter. All of these parts offer
conversion efficiency. This is especially outstanding VCE(sat) and high current
true of low voltage battery powered performance for their size, and many are
systems, due to the high current levels so-called “Super-β” transistors; thereby
Constant IB Curves involved. Selection of standard LF
(Normal Operation)
helping to simplify and improve drive
amplifier transistors provides far from current requirements. Figure 11 shows
BVCEO
ideal results; these parts are for general the VCE(sat) exhibited by the ZTX1048A for
BVCER
Figure 9. purpose linear and non-critical switching a range of forced gain values. This
BVCES
BVCEX BVCBO Breakdown modes of the ZTX849 Bipolar use only. The high VCE(sat) inherent to these device is one of the ZTX1050 series of
Transistor. parts, and low current gain could reduce transistors that employ a scaled up
circuit efficiency to less than 50%. For variant of the highly efficient Matrix
0
VCE - Collector Emitter Voltage
events of course being in perfect example, the stated VCE(sat) maximum geometry, developed for the ZETEX
synchronism. An expanded view of the measured at 500mA, for the FZT849 “SuperSOT” series. This enables a
Figure 8. C-E and B-E waveforms is shown in SOT223 transistor, and a LF device VCE(sat) p e r f o r m a n c e s i m i l a r t o t h e
Voltage Breakdown Modes of Bipolar Figure 10. sometimes quoted as a suitable Royer ZTX850 series at the low to moderate
Transistor. Converter transistor are 50mV and 0.5V currents relevant to this application,
respectively. Eg. though utilising a smaller die, and
Figure 9 shows a curve tracer view of the therefore providing a cost and possibly
relevant breakdown modes of the VCE(sat) @IC IB a space saving advantage.
ZTX849 transistor, including a curve FZT849 50mV 0.5A 20mA
showing the device in the “on” state.
Curves 1 and 2 are virtually coincident BCP56 0.5V 0.5A 50mA 300mV

and show BVCBO and BVCES respectively. 250mV

Curve 3 shows the BVCEV case with an To address the VCE(sat) issue, large power 200mV

applied base bias (VEB) of -1V. Curve 4 transistors are occasionally specified. 150mV

shows BVCEO at approximately 36V. Unfortunately their capacitance, and 100mV

Curve 5 is a BVCE curve, showing how the characteristic low base transport factor 50mV

breakdown condition is affected by a (a feature of Epitaxial Base devices) can 0

positive base bias of 0.5V. lead to problems with cross-conduction 1mA 10mA 100mA 1A 10A

losses due to long storage and switching


The BVCEV rating has particular relevance Figure 10. times. The current gain is also Figure 11.
to the Royer Converter, as can be Royer Converter: VCE and VBE Waveforms important, as the losses in the base bias VCE(sat) v IC for the ZTX1048A Bipolar
surmised from Figure 7. Examination of 5V/ div and 2V/ div respectively. can be significant to the overall figure; Transistor: Forced gains of 10,20,50,100.
this will show that the transistor only judicious selection of the bias resistor to
experiences the high C-E voltage when e n s u r e a m i n i m u m VCE(sat) w h i l e
t h e b a s e v o l t a g e h a s b e en t a k e n preventing base overdrive needs to
negative by the feedback winding, these consider supply variation, maximum
l a m p c u r r e n t , a n d t r a n s i s t o r hFE
minimum value and range.

AN14-8 AN14-9
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996

which is typically 100 to 10kΩ. BVCEV or [Note: The voltage applied by the For the above reasons, transistors
BVC E X is a special case where the feedback winding must not exceed the designed and optimised for high current
base-emitter is reverse biased; this can BVEBO of the transistor. This is specified switching applications offer the most
provide a better path for the C-B leakage, at 5V usually, against an actual of 7.5 to cost-effective and efficient solutions.
and so this rating yields a voltage close 8.5V]. The table presented in Appendix C lists
to, or coincident with the BVCBO value. several ZETEX transistors that are
The VCE(sat) and hFE parameters have a e m i n e n t l y s u i t a b l e f o r t h e R oy e r
direct bearing on the circuit’s electrical converter. All of these parts offer
conversion efficiency. This is especially outstanding VCE(sat) and high current
true of low voltage battery powered performance for their size, and many are
systems, due to the high current levels so-called “Super-β” transistors; thereby
Constant IB Curves involved. Selection of standard LF
(Normal Operation)
helping to simplify and improve drive
amplifier transistors provides far from current requirements. Figure 11 shows
BVCEO
ideal results; these parts are for general the VCE(sat) exhibited by the ZTX1048A for
BVCER
Figure 9. purpose linear and non-critical switching a range of forced gain values. This
BVCES
BVCEX BVCBO Breakdown modes of the ZTX849 Bipolar use only. The high VCE(sat) inherent to these device is one of the ZTX1050 series of
Transistor. parts, and low current gain could reduce transistors that employ a scaled up
circuit efficiency to less than 50%. For variant of the highly efficient Matrix
0
VCE - Collector Emitter Voltage
events of course being in perfect example, the stated VCE(sat) maximum geometry, developed for the ZETEX
synchronism. An expanded view of the measured at 500mA, for the FZT849 “SuperSOT” series. This enables a
Figure 8. C-E and B-E waveforms is shown in SOT223 transistor, and a LF device VCE(sat) p e r f o r m a n c e s i m i l a r t o t h e
Voltage Breakdown Modes of Bipolar Figure 10. sometimes quoted as a suitable Royer ZTX850 series at the low to moderate
Transistor. Converter transistor are 50mV and 0.5V currents relevant to this application,
respectively. Eg. though utilising a smaller die, and
Figure 9 shows a curve tracer view of the therefore providing a cost and possibly
relevant breakdown modes of the VCE(sat) @IC IB a space saving advantage.
ZTX849 transistor, including a curve FZT849 50mV 0.5A 20mA
showing the device in the “on” state.
Curves 1 and 2 are virtually coincident BCP56 0.5V 0.5A 50mA 300mV

and show BVCBO and BVCES respectively. 250mV

Curve 3 shows the BVCEV case with an To address the VCE(sat) issue, large power 200mV

applied base bias (VEB) of -1V. Curve 4 transistors are occasionally specified. 150mV

shows BVCEO at approximately 36V. Unfortunately their capacitance, and 100mV

Curve 5 is a BVCE curve, showing how the characteristic low base transport factor 50mV

breakdown condition is affected by a (a feature of Epitaxial Base devices) can 0

positive base bias of 0.5V. lead to problems with cross-conduction 1mA 10mA 100mA 1A 10A

losses due to long storage and switching


The BVCEV rating has particular relevance Figure 10. times. The current gain is also Figure 11.
to the Royer Converter, as can be Royer Converter: VCE and VBE Waveforms important, as the losses in the base bias VCE(sat) v IC for the ZTX1048A Bipolar
surmised from Figure 7. Examination of 5V/ div and 2V/ div respectively. can be significant to the overall figure; Transistor: Forced gains of 10,20,50,100.
this will show that the transistor only judicious selection of the bias resistor to
experiences the high C-E voltage when e n s u r e a m i n i m u m VCE(sat) w h i l e
t h e b a s e v o l t a g e h a s b e en t a k e n preventing base overdrive needs to
negative by the feedback winding, these consider supply variation, maximum
l a m p c u r r e n t , a n d t r a n s i s t o r hFE
minimum value and range.

AN14-8 AN14-9
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996

Package Options Conclusions Appendix A Appendix B


ZETEX can offer a range of packages to The advanced transistor geometries,
allow complete circuit size and layout and optimised processing employed by
optimisation. Figure 12 illustrates these, ZETEX leads to a range of transistors
LT1070, 1170 Series Switching CCFL Inverter Transformer and
f r om th e TO92 compatible E- Line that are ideally suited to the LCD Regulators Inductor Manufacturers
through-hole package, to surface mount b ac k l i ght in g inv e r t e r a pplication. LT1182, 1183 CCFL/LCD Contrast Dual Coiltronics Inc.,
options SOT23, SOT223, and SM-8. Attention has been applied to specifying Switching Regulator TEL: (407) 241-7876
a range of devices relevant to, and Linear Technology Corporation, (Transformers and inductors)
exhibiting a superior performance Represented by METL in the UK
1630 McCarthy Blvd.,
within the Royer inverter topology. TEL: 01844-278781
Milpitas, CA 95035-7487
References TEL: (408) 432 1900 Sumida Electric Co., Ltd.
Linear Technology (UK) Ltd., Tokyo 125 JAPAN
“Transistors as On-Off Switches in
TEL:(01276) 677676 TEL: 03-3607-5111
Saturable Core Circuits”
(Inductors)
Bright, Pittman and Royer.
Linear Technology KK Represented by ACAL Electronics Ltd.,in
Westinghouse Electric Corp.,
Tokyo, 102 JAPAN the UK
Electrical Manufacturing Dec 1954.
TEL: 81-3-3237-7891 TEL: 0344-727272
“Techniques for 92% Efficient LCD
Sumida Electric (USA) Co., Ltd
Illumination”
TEL: (708) 956-0666
Applications Note 55 August 1993
(Transformers and Inductors)
Jim Williams
Linear Technology Corp.,
Coilcraft
TEL: (708) 639-6400
“A Fourth Generation of LCD Backlight
(Inductors)
Figure 12. Technology - Component and
Package Options. Measurement Improvements Refine
Coilcraft (UK)
Performance” Application Note 65
TEL: 0181-301-3553
The SM-8 is a dual island, eight leaded October 1995
package that possesses the same body Jim Williams
Newport Components Ltd.,
dimensions as the industry standard Linear Technology Corp.
TEL: 01908-615232
SOT223. These attributes allow it to (Inductors)
r e p l a c e t h e t w o R o y e r C on ve r t e r “Switching and Linear Power Supply,
transistors with a single package two Power Converter Design”
Pico Electronics Inc.,
chip device, yielding a significant cost A. Pressman
NY 10552
and space saving. Hayden Press.
TEL: (914) 699-5514
(Inductors)
For example, the ’1048A transistor is Represented by Ginsbury Electronics
available as an uncommitted dual within Ltd., in the UK
the SM8 package as the ZDT1048. TEL: 01634-290040

AN14-10 AN14-11
Application Note 14 Application Note 14
Issue 2 March 1996 Issue 2 March 1996

Package Options Conclusions Appendix A Appendix B


ZETEX can offer a range of packages to The advanced transistor geometries,
allow complete circuit size and layout and optimised processing employed by
optimisation. Figure 12 illustrates these, ZETEX leads to a range of transistors
LT1070, 1170 Series Switching CCFL Inverter Transformer and
f r om th e TO92 compatible E- Line that are ideally suited to the LCD Regulators Inductor Manufacturers
through-hole package, to surface mount b ac k l i ght in g inv e r t e r a pplication. LT1182, 1183 CCFL/LCD Contrast Dual Coiltronics Inc.,
options SOT23, SOT223, and SM-8. Attention has been applied to specifying Switching Regulator TEL: (407) 241-7876
a range of devices relevant to, and Linear Technology Corporation, (Transformers and inductors)
exhibiting a superior performance Represented by METL in the UK
1630 McCarthy Blvd.,
within the Royer inverter topology. TEL: 01844-278781
Milpitas, CA 95035-7487
References TEL: (408) 432 1900 Sumida Electric Co., Ltd.
Linear Technology (UK) Ltd., Tokyo 125 JAPAN
“Transistors as On-Off Switches in
TEL:(01276) 677676 TEL: 03-3607-5111
Saturable Core Circuits”
(Inductors)
Bright, Pittman and Royer.
Linear Technology KK Represented by ACAL Electronics Ltd.,in
Westinghouse Electric Corp.,
Tokyo, 102 JAPAN the UK
Electrical Manufacturing Dec 1954.
TEL: 81-3-3237-7891 TEL: 0344-727272
“Techniques for 92% Efficient LCD
Sumida Electric (USA) Co., Ltd
Illumination”
TEL: (708) 956-0666
Applications Note 55 August 1993
(Transformers and Inductors)
Jim Williams
Linear Technology Corp.,
Coilcraft
TEL: (708) 639-6400
“A Fourth Generation of LCD Backlight
(Inductors)
Figure 12. Technology - Component and
Package Options. Measurement Improvements Refine
Coilcraft (UK)
Performance” Application Note 65
TEL: 0181-301-3553
The SM-8 is a dual island, eight leaded October 1995
package that possesses the same body Jim Williams
Newport Components Ltd.,
dimensions as the industry standard Linear Technology Corp.
TEL: 01908-615232
SOT223. These attributes allow it to (Inductors)
r e p l a c e t h e t w o R o y e r C on ve r t e r “Switching and Linear Power Supply,
transistors with a single package two Power Converter Design”
Pico Electronics Inc.,
chip device, yielding a significant cost A. Pressman
NY 10552
and space saving. Hayden Press.
TEL: (914) 699-5514
(Inductors)
For example, the ’1048A transistor is Represented by Ginsbury Electronics
available as an uncommitted dual within Ltd., in the UK
the SM8 package as the ZDT1048. TEL: 01634-290040

AN14-10 AN14-11
Application Note 14
Issue 2 March 1996

Appendix C
ZETEX Royer Converter Transistors

BVCEV BVCES / BVEBO IC hFE @ VCE(sat) @ Package Surface


Device * BVCBO (DC) Mount
IC / Vce IC / IB Option
V V V A A/V V A/A

ZTX849 _ 80 6 5 100 - 300 1/1 25mV typ 0.5 / 0.02 E-Line FZT849
50mV Max (SOT223)
ZTX869 _ 60 6 5 300 min 1/1 20mV typ 0.5 / 0.01 E-Line FZT869
50mV Max (SOT223)
ZTX689B _ 50(typ) 5 3 450 min 1/2 60mV typ 0.5 / 0.005 E-Line FZT689B
(SOT223)
FMMT619 _ 50 5 2 200 min 1/2 55mV typ 0.5 / 0.01 SOT23 -
(SuperSOT) 125mV typ 1.0 / 0.01
200mV Max

ZTX1048A 50 50 5 4 300 - 1/2 24mV typ 0.5 / 0.02 E-Line ZDT1048


1200 45mV Max (SM-8)
ZTX1049A 80 80 5 4 300 - 1/2 35mV typ 0.5 / 0.02 E-Line ZDT1049
1200 60mV Max (SM-8)

* If specified. For those devices that don’t include a BVCEV test, the actual value will
be close to the BVCES/BVCBO figure - please refer to text.

AN14-12

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