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Model: IM-5ACVCR-0805-ACSON
Mini Chiller
OUTLINES AND DIMENSIONS
5ACV 30 CR
1051,6
10,0 10,0
1010,0
WATER
OUTLET
50,0
789,5
479,0
283,3
WATER
INLET
22,3 22,3
81,4
147,3 94,2
5ACV 55 CR
WATER OUT
WATER IN
50,0
ELECTRICAL
982,9
CABLE
882,9
724,9
452,0
70,0
36,5
281,5
i
5ACV 75 CR
205,8 741,4 205,8
15,0
592,4
15,0
553,0 1153,0 84,0 210,0
244,0
WATER OUT AIR VENT
WATER IN
1462,4
180,0
ELECTRICAL CABLE
70,0
1019,6
749,6
50,0
433,1
265,2
118,1
70,6
510,7
! Cautela serpentini.
Per preservarsi da eventuali ferite, evitare di toccare gli spigoli afilati e la superficie dei
! Cuidado Los Bordes afilados y la superficie del serpentn pueden producir lesiones. Evite tocarlos.
!
. .
NOTICE
This product is subjected to Waste of Electrical and Electronic Equipment Regulations (WEEE
Regulations). The waste product shall be separately collected by specific collection and treatment centre.
Please refer to local authorithy for these centres. This is only applicable to European Union countries.
Questo prodotto soggetto alle disposizioni RAEE (Rifiuti di apparecchiature elettriche ed elettroniche).
ritirato da un centro incaricato del ritiro e smaltimento. Per conoscere il
nome del centro pertinente, contattare le autorit locali. Questa disposizione valida solamente i paesi
dellU.E.
ii
ELECTRICAL WIRING DIAGRAM
5ACV 30 CR
PART NO : 50 13 9 026086
Figure 1
iii
Figure 2
5ACV 55 CR
iv
PART NO : 50 13 9 026087
Figure 3 5ACV 75 CR
v
PART NO : 50 13 4 083602
Figure 4
577,0
577,0 372,0
Figure 5
HANGER HANGER
HANGING BELT
HANGING BELT
5ACV 55 CR 5ACV 75 CR
vi
Figure 6
MIN 500
500 500
500
AIR FLOW
AIR FLOW
1500
AIR FLOW
Figure 7
AIR FLOW
AIR FLOW
1500
MIN
500
Figure 8
50 50
100
vii
UNIT INSTALLATION
5ACV 30 CR
Figure 9a
5ACV 55 CR / 75 CR
Figure 9b
viii
! CAUTION
Improper handling of unit during installation could result in leaks, electrical shock or unit malfunction.
Contact your dealer for reinstallation or dismantling of unit.
Do not introduce foreign objects such as fingers, sticks etc. into the air inlet and air outlet.
Do not climb or place objects on top of mini chiller.
! AVERTISSEMENT
De mauvaises manoeuvres lors de linstallation peuvent entraner des fuites, des chocs lectriques ou des disfonctionnements de
lappareil.
Contacter le distributeur pour la rinstallation ou le dmontage de lappareil.
Ne pas introduire dobjets trangers comme les doigts, des petits btons, etc., dans louverture dentre et de sortie dair.
Ne pas grimper ou dposer des objets sur le dessus du mini-refroidisseur.
! VORSICHT
Unsachgeme Handhabung des Gerts bei der Installation kann zu Lecks, Stromschlgen und Fehlfunktionen beim Gert fhren.
Wenden Sie sich fr die Wiederinstallation oder frs Abmontieren des Gerts an Ihren Hndler.
Fhren Sie keine Fremdkrper wie Finger, Stbe etc. in die Lufteintritts- bzw. Luftaustrittsffnung ein.
Steigen Sie nicht auf das Mini-Khlgert und stellen Sie keinerlei Objekte auf das Gert.
! ATTENZIONE
Una movimentazione impropria dellunit durante linstallazione pu provocare perdite, elettroshock o un malfunzionamento
dellapparecchio.
Contattare il proprio fornitore per una reinstallazione o smontaggio dellapparecchio.
Non introdurre oggetti estranei, come dita, bastoncini, ecc., nellentrata e nello scarico dellaria.
Non salire e non porre oggetti nella parte superiore dellunit.
! CUIDADO
El manejo incorrecto de la unidad podra tener como resultado escapes, un funcionamiento defectuoso o descargas elctricas.
Solicite a su distribuidor la instalacin, reinstalacin o desmontaje de la unidad.
No introduzca objetos extraos tales como los dedos, palos, etc. en las tomas y salidas de aire.
No coloque objetos sobre la unidad ni se suba a ella.
!
,
.
, .
, ,
..
.
ix
Figure 10
5ACV 30 CR
AIRVENT (INSTALL
HIGHEST POSITION)
PRESSURE GAUGE
GATE GATE
VALVE VALVE
FLEXIBLE STRAINER
GATE VALVE (LOWER
CHECK POSITION FOR DRAINAGE)
VALVE
MAKE UP
VALVE
5ACV 55 CR / 75 CR
AIRVENT (INSTALL
HIGHEST POSITION)
PRESSURE GAUGE
GATE GATE
VALVE VALVE
GATE BALANCING
THERMOMETER VALVE VALVE
FAN COIL UNIT/AIR HANDLING UNIT
FLEXIBLE STRAINER
GATE VALVE (LOWER
CHECK POSITION FOR DRAINAGE)
VALVE
MAKE UP
VALVE
x
5ACV 30 CR
Figure 11
WATER / REFRIGERANT CIRCUIT DIAGRAM
EXV
FILTER
DRIER
BPHE
WATER
OUT
CHARGE
COMPENSATOR
COMPRESSOR WATER
SUCTION IN
ACCUMULATOR
P WATER PUMP
EXPANSION TANK
Figure 12 5ACV 55 CR / 75 CR
WATER / REFRIGERANT CIRCUIT DIAGRAM
FILTER
EXV
DRIER
BPHE
WATER
OUT
LIQUID RECEIVER
COMPRESSOR
SUCTION
ACCUMULATOR
WATER PUMP P EXPANSION
TANK
WATER
IN
xi
Figure 13
TB1 L2 L1 N
E ISOLATOR
FUSE
L1 N
Figure 15
AC TERMINAL BOX
TB1 R S T N
E ISOLATOR
FUSE
L1 L2 L3 N
5ACV 55 CR / 75 CR Power supply 415V / 3Ph-N / 50Hz
xii
INSTALLATION MANUAL
English
This manual provides the procedures of installation to ensure a safe and good standard of operation for the
chiller.
Special adjustments may be necessary to suit local requirements.
Before using the chiller, please read this instruction manual carefully and keep it for future reference.
MODEL
HEAT PUMP
R410A
5ACV30CR / A5ACV030CR
5ACV55CR / A5ACV055CR
5ACV75CR / A5ACV075CR
! WARNING
Installation and maintenance should be performed by qualified person who are familiar with local code and
regulation, and experienced with this type of appliance.
! CAUTION
Please take note of the following important points when installing.
Do not install the unit where leakage of flammable gas may occur.
If gas leaks and accumulates around the unit, it may cause fire ignition.
This unit is factory pre-charged. Overcharge will cause over-current or damage to the compressor.
Sharp edges and aluminium fin coil surface are potential which may cause injury hazards.
Avoid from being in contact with these locations.
TRANSPORTATION
Use spreader bars or forklift to lift the unit to avoid damage to the panels. Figure 3 provides the dimensions of the crate for
lifting. Avoid violent movements. Do not remove crate until it is at its final location.
If necessary, use crane for unit above 11kW. Check that the hanger belts are able to support the unit. Refer to the weight
of the unit given for assistance.
Ensure that the hanger belts are not touching the coil, top panel and front panel. Use hoisting bracket (provided along with
this manual) as shown in Figure 5. Lift the unit slightly to make sure it is balanced before placing it in location. Never
swing or roll the unit.
INSTALLATION LOCATION
Installation work should be done by the authorized dealer or qualified contractor. Never install the unit yourself.
Make sure there is sufficient space for airflow around the unit.
Anti-vibration mounts should be installed to prevent vibration and noise from the unit.
When installing the unit on the ground, make sure the selected site is not subject to flooding.
There should be sufficient space allocated for ventilation, servicing and maintenance when installing the unit. Refer to
figure 6 and 7 for proper location.
1-1
Unit subjects to floor installation must be placed on a concrete slab. The slab must have thickness of 100mm and 50mm
wider and longer than the footprint of the unit (Figure 8). Place the concrete slab a distant from building to prevent
vibration and noise.
In the case of heatpump operation with an outdoor temperature below 0C, the unit must be installed at least 300mm above
English
ground level. This is necessary to prevent ice from accumulating on the frame and to permit proper operation in the event
of heavy snowfalls.
The unit must be leveled on both axes. (Tolerance is less than 2mm per meter.)
PHYSICAL DATA
Table A-1 : R410A - Heatpump Unit
Model 5ACV30CR 5ACV55CR 5ACV75CR
Nominal cooling capacity kW 7.91 14.65 20.5
Nominal heating capacity kW 9.67 16.11 21.96
Capacity control Capacity Control
Operating Weight kg 125.5 173.3 200
Refrigerant charge R410A kg 2.1 4.1 4.8
Compressor 1 Inverter Scroll Compressors
Control system LCD Electronic Control
Sound Level dB (A) 58 60 62
Refrigerant - water heat exchanger Brazed Plate Heat Exchanger
Water connections (BSP) inches 1 1 1
Maximum water pressure kPa 1000 1000 1000
Hydronic circuit
Pump Horizontal Multistage End-Suction
Available pressure kPa 77/70 125/114 223/213
Water inlet connection hose inches 1 1 1
Water outlet connection hose inches 1 1 1
Drain tap coupling (BSPT) inches 1/2 1/2 1/2
Refrigerant - air heat exchanger
Tube diameter mm 9.52 9.52 9.52
No. of rows 2 2 2
Tubes/row 30 54 56
Fin spacing mm 1.59 1.59 1.59
O/D Fan
Diameter mm 457 457 610
Nominal air flow m3/min 62.3 62.3 107.6
Nominal fan speed r/min 920 920 660
Note: For cooling nominal values are based on 12C / 7C entering / leaving evaporator water temperature, 35C air ambient temperature.
1-2
! CAUTION
Do not allow water to remain in the water pipes if the unit is not operating for a long period.
Water must be drained out if the unit is not running during winter. Failing to do so would cause the pipe to crack.
Do not drink the chilled water in the unit.
Refer to the wiring diagram provided on the unit when making electrical wiring.
Do not ground any electrical equipment to the water piping.
Install an external isolator switch (if it is not provided) to prevent electrical shock.
ELECTRICAL DATA
* Reading taken at rated compressor frequency. The power input and current differ depending on the combination of outdoor
temperature and entering water temperature. For further detail, please refer to technical manual.
RECOMMENDED FUSE AND CABLE SIZES
IMPORTANT : * The figures shown in the table are for information purpose only. They should be checked and selected to
comply with the local/national codes of regulations. This is also subjected to the type of installation and
conductors used.
** The appropriate voltage range should be checked with label data on the unit.
! CAUTION
All field wiring must be installed in accordance with the national wiring regulation.
All the terminals and connections must be tightened. Improper connection and fastenings could cause electric shock,
short circuit and fire.
Ensure that the rated voltage of the unit corresponds to that of the name plate before commencing wiring work
according to the wiring diagram.
The unit must be GROUNDED to prevent possible hazards due to insulation failure.
All electrical wiring must not touch the refrigerant piping, compressor, pump, fan motor or any moving parts of
the fan motors.
Do not operate the chiller with wet hands. It would result in electric shock.
Do not use fuse of different amperage than stated. Using wire etc. to replace a fuse could cause equipment damage
or fire.
1-3
REFRIGERANT CIRCUIT
All chiller units are pre-charged with R410A refrigerant.
English
SPECIAL PRECAUTIONS WHEN DEALING WITH R410A UNIT
R410A is a near azeotrope refrigerant blend of hydro fluorocarbon (HFC) which is environmental friendly. It has Zero
Ozone Depletion Potential (ODP=0) and this conforms to Montreal Protocol regulations. It has no flame propagation and
a low toxic refrigerant (rated as A1 by ARI). R410A is a mixture of R32 (50%) and R125 (50%).
POE oil is used as lubricant for R410A compressor, which is different from the mineral oil used for R22 compressor.
During installation or servicing, extra precaution must be taken not to expose the R410A system too long to moist air.
Residual POE oil in the piping and components can absorb moisture from the air.
Refrigerant R410A is more easily affected by dust of moisture compared with R22, make sure to temporarily cover the
ends of the tubing prior to installation.
No additional charge of compressor oil only is permitted.
No refrigerant other than R410A is permitted.
Tools designed specifically for R410A only.
i) Manifold gauge and charging hose
ii) Gas leak detector
iii) Refrigerant cylinder/charging cylinder
iv) Vacuum pump c/w adaptor
v) Flare tools
vi) Refrigerant recovery machine
! CAUTION
R410A must be charged as liquid. Usually R410A cylinder is equipped with a dip-pipe for liquid withdrawal.
If there is no dip-pipe, the cylinder should be inverted so as to withdraw liquid R410A from the valve.
Do not top-up when servicing leak, as this will reduce the unit performance. Vacuum the unit thoroughly and then
charge the unit with fresh R410A according to the amount recommended in the specification.
Do not touch the compressor or refrigerant piping when the chiller is running. If necessary wear protective gloves.
1-4
CONTROL OPERATION GUIDE
The unit is equipped with a microprocessor controller board. The microprocessor controller is provided to give temperature
control for the system by accurately measuring and controlling the water entering and water leaving temperature. The temperature
setting in the unit is preset in the factory. It is not recommended to change the setting unless necessary. A wired controller
handset is connected to the microprocessor board. Every parameter setting and reading can be observed from the LCD of the
handset.
JP14
JP7 JP10 JK3 JK7 JK4 JK1 JK2 JP9 JP8 JP2
JP11
JP13
JP6 JP5 JP4 JP3
MAIN BOARD
SW1
JP-Y
JDC SW2
R-PHASE
BOILER
PUMP
CC-H1
BP-H
4WV2
4WV1
FAN1
AU-H
FAN2
1. Handset location
The handset is located in the terminal box behind the service panel.
2. LED Display (microprocessor board)
The keypad LED will light up when the unit is powered up.
The LCD will light up when the unit is turned on.
3. LCD display (controller handset)
During normal operations, the LCD can display the entering water temperature, the leaving water temperature, the enter-
ing water setpoint temperature, compressor on or off status and outdoor air temperature. When malfunctioning occurred,
the LCD would blink. The display would show the faulty parameter and the date and time of the occurrence.
4. Controller functioning specification
There is a 3 minute delay for the compressor and fan motor to restart (default setting).
During defrosting, fan motor is not running.
! CAUTION
Use the controller handset to switch on / off the unit. Do not plug off the main power supply directly, it would cause
the unit to breakdown. In case of emergency switch off the isolator switch located on the front panel of the unit.
Do not change the settings of the safety devices.
1-5
LCD PANEL INSTALLATION
The unit comes with a LCD panel installed. To change the position or re-install the LCD panel, follow the installation
guide below.
English
When fastening the LCD panel to the bracket,
1. A 3V DC battery is supplied with the LCD. It is used to ensure that the LCD displays real time once the timer is set.
2. The LCD is wired to the main board via CN8 connection. (This is factory installed)
If the wiring between the LCD and PCB must be longer, an alternative is used. Use a 4-core wire of the desired length and
connect this wire between the terminal block CN2 on the LCD to the terminal block CN5 on the PCB. Ensure that the
correct wire terminals are connected.
3. Networking between chillers can be carried out. Connect the wire as shown
Factory installed
Main Board Unit 00
A
B
12V
JP13 LCD Panel
GND
CN8
PCB Unit 01
MAINTENANCE
Maintenance service of the mini chiller must be carried out by qualified persons.
The unit is easily accessible for servicing and maintenance by accessing the front panel of the unit (for electrical components)
and the panel door (for refrigerant and water circuit).
For consistent performance it is recommended that a routine maintenance of cleaning the coil surfaces to conducted
because of dusty surroundings.
It is also recommended that regular checks on the water strainer to be conducted. Change the water strainer if it is dirty or
choked.
! CAUTION
Do not attempt to do any service or maintenance when the unit is operating.
Do not spray any chemical agents or flammable agents to the unit. It could cause fire or explosion.
1-6
ISOLATOR FIELD INSTALLATION
The isolator does not come as standard item in the chiller units. It is field installed indoor. To install an isolator, wire it to the
terminal block. See Figure 14.
TROUBLESHOOTING
When any malfunction is occurred, immediately switch off the power supply to the unit, and contact the local dealer, if
necessary. Some simple troubleshooting tips are given below :
! CAUTION
Troubleshooting must be performed by qualified personnel.
1-7
In the event that there is any conflict in the interpretation of this manual and any translation of the same in any language,
the English version of this manual shall prevail.
The manufacturer reserves the right to revise any of the specification and design contain herein at any time without prior
notification.
En cas de dsaccord sur linterprtation de ce manuel ou une de ses traductions, la version anglaise fera autorit.
Le fabriquant se rserve le droit de modifier tout moment et sans pravis la conception et les caractristiques techniques
des appareils prsents dans ce manuel.
Im Falle einer widersprchlichen Auslegung der vorliegenden Anleitung bzw. einer ihrer bersetzungen gilt die Ausfhrung
in Englisch.
nderungen von Design und technischen Merkmalen der in dieser Anleitung beschriebenen Gerte bleiben dem Hersteller
jederzeit vorbehalten.
Nel caso ci fossero conflitti nellinterpretazione di questo manuale o delle sue stesse traduzioni in altre lingue, la versione
in lingua inglese prevale.
Il fabbricante mantiene il diritto di cambiare qualsiasi specificazione e disegno contenuti qui senza precedente notifica.
En caso de conflicto en la interpretacin de este manual, y en su traduccin a cualquier idioma, prevalecer la versin
inglesa.
El fabricante se reserva el derecho a modificar cualquiera de las especificaciones y diseos contenidos en el presente
manual en cualquier momento y sin notificacin previa.
,
.
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JALAN PENGAPIT 15/19, P.O. BOX 7072, 40702 SHAH ALAM, SELANGOR DARUL EHSAN, MALAYSIA.