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oligomerization into mainly ethylene and ethane on the molar ratio was varied by changing the methane
acidic sites of the HZSM-5 crystallites.6,7,10,23 Such concentration between 50 and 90% v/v. In all these runs,
products are further converted into aromatics (benzene, the hourly gas space velocity (HGSV) was kept at 270
toluene, naphthalene).27 mL(STP)h-1g-1. The flow rates were regulated with a
In our previous works,12,20 the oxygen-free methane mass flow controller. All methane aromatization tests
aromatization was studied in a membrane catalytic were run at atmospheric pressure.
reactor at temperatures up to 973 K using a Ru-Mo/ Analysis. The gaseous reaction products were ana-
HZSM-5 catalyst. Methane aromatization was evaluated lyzed on-line by means of a Perkin-Elmer gas chromato-
under two sets of conditions: without hydrogen perme- graph equipped with a flame ionization detector con-
ation in a conventional fixed-bed catalytic reactor and nected to a GS-Q capillary megabore column (30 m long
with hydrogen permeation in an inert membrane cata- and 530 m i.d.) supplied by J&W Scientific and a
lytic reactor. The role of hydrogen in the reversibility thermal conductivity detector connected to a Carboxen
of deactivation in the membrane mode, and its effect 1010 capillary column (30 m long and 530 m i.d.)
on the nature of minor end products and byproducts, supplied by Supelco. All detected gaseous products in
such ethane, ethylene, toluene, and naphthalene, was the reactor exit stream were quantified: benzene,
discussed. toluene, ethylene, and ethane. Benzene was the domi-
In this study, a kinetic study of oxygen-free methane nant hydrocarbon product; the selectivity to benzene
dehydrogenation and aromatization over Ru-Mo/HZ- exceeded 90% in all kinetic tests. The coke deposition
SM-5 was carried out using kinetic data obtained in a was found to depend strongly on the temperature,
conventional fixed-bed reactor under nondeactivating methane flow rate, and reaction time. In the reaction
conditions. The reaction was conducted at atmospheric conditions used in this work (methane flow rate, HGSV
pressure. The reaction temperature was varied between ) 270 mL(STP)h-1g-1; temperature, T ) 873-973 K),
873 and 973 K, while the methane concentration ranged the kinetic measurements were performed when the
from 50 to 90% v/v in the feed stream. A detailed catalyst activity stabilized to a constant level (800-1400
reaction pathway involved in oxygen-free methane min of reaction on stream). In these conditions, the
dehydrogenation and aromatization over Ru-Mo/HZ- carbon contributed by the coke deposits was found to
SM-5 was proposed. The low conversions allowed as- be negligible and was discounted in the carbon balance.
sumption of a reasonable differential reactor approxi- For instance, after 4000 min of reaction on stream,
mation.28 Different model scenarios based on Langmuir- the increase in catalyst weight represented less than
Hinshelwood-Hougen-Watson reaction mechanisms 0.1% of the carbon contained in the total amount of
were tested. The kinetic models were restricted to the methane consumed at 873 K and 0.2% at 973 K.
steady-state regime between the induction and the Taking into account that benzene was the major reac-
deactivation steps. tion product, methane conversion into benzene was
calculated based on benzene concentration.
Experimental Section Experimental Results
Synthesis and Pretreatment Method of the Ru- Assessment of Mass-Transfer Effects. In any
Mo/HZSM-5 Catalyst. The method is similar to that kinetic model, the resistance due to film (external) and
described previously.12,20 A 0.5% Ru-3% Mo/HZSM-5 pore (internal) diffusion must be minimized in order to
catalyst was prepared by incipient wetness coimpreg- propose an intrinsic rate. Usually, in the submillimeter
nation of the ammonium form of the zeolite NH4ZSM-5 particle size range, internal mass-transfer retardation
(Si/Al ) 15, supplied by Zeolyst) using the required does not affect gas-phase catalytic reactions.28 Here it
amount of aqueous ammonium heptamolybdate ((NH4)6- is considered that the oxygen-free methane dehydroge-
Mo7O244H2O) and ruthenium chloride both supplied by nation and aromatization reaction is internal diffusion
Aldrich. Subsequently, the catalyst was air-dried at free because the catalyst particle sizes range between
ambient temperature for 12 h and then for 2 h at 393 400 and 800 m.
K. It was finally air-calcined for 4 h at 873 K. The solid For estimation of the external diffusion effects, two
samples were pressed, crushed, and sieved to separate series of runs were undertaken at 873 K and 1 atm with
catalyst granules in the size range 20-35 mesh for different amounts of catalyst and a feed stream consist-
subsequent use in aromatization reactions. ing of a 90:10 v/v% methane-to-argon mixture. In one
Before exposure to reactant, i.e., methane, the catalyst series, the amount of catalyst introduced in the reactor
underwent gradual heating under argon in tempera- was 3 g, and in the other, it was 1.5 g. The feed flow
ture-ramped mode up to 873 K. It was maintained at rate was correspondingly adjusted to yield constant
this temperature for 4 h. Then, temperature was HGSV for methane, FCH4/W, for the two amounts of
increased to 973 K and the catalyst was treated in catalyst. These resulted in HGSV evolving in the range
flowing air for 30 min. The gas flow was then switched 130-770 mL(STP)h-1g-1. The results showed that the
to argon, and the catalyst cooled to 573 K. Finally, pure conversions for both series at constant FCH4/W are feed
hydrogen was used for 30 min for catalyst reduction at flow rate independent, thus precluding the presence of
573 K. any external mass-transfer resistance in the conditions
Apparatus and Procedure. The experimental setup tested in this work. Similar results also indicated that
consisted of a 17-mm-i.d. fixed-bed reactor. This reactor the external mass-transfer limitations can be considered
assembly could be easily configured for the reaction test negligible.29 To achieve meaningful conversion levels
with permeation by a simple replacement of the inner unaltered by diffusion, the following kinetic investiga-
tube with a membrane.12 The reactor loaded with 3 g tion was carried out at a methane hourly space velocity
of catalyst was connected to a gas feeding unit and of 270 mL(STP)h-1g-1 for different temperatures and
analytical equipment. Kinetic runs were carried out at methane feed compositions.
five different temperatures, viz., 873, 898, 923, 948, and Catalyst Stability. The current Ru-Mo/HZSM-5
973 K. At each temperature, the methane-to-argon catalyst exhibited remarkable stability in the reaction
Ind. Eng. Chem. Res., Vol. 42, No. 14, 2003 3205
Kinetic Modeling
the following series of elementary steps can be proposed: the kinetic model:
( )
The final reaction rate expressions were obtained by
manipulation of the following series of elementary steps:
G4
K4 ) exp - (17)
RT
K1
1. CH4 + S 798 CH4S (8) PC1/66H6,e PH
3/2
G
K2
Kp )
PCH4,e
2,e
) exp -( )
RT
(18)
2. CH4S 798 CH2S + H2 (9)
Estimation of Kinetic Parameters. The above rate
1
K3 equations contain three unknown parameters: (k1, K2,
3. CH2S 798 C2H4 + S K3 ) K6/K5 (10) K3) or (k2, K1, K3) or (k3, K1, K2). These parameters were
2 estimated by treating the rate data for each temperature
separately. The amounts of methane, benzene, and
1 K4 1 1 hydrogen were used in the parameter estimation. The
4. C2H4 798 C6H6 + H2 (11)
2 6 2 molar amounts of methane and benzene were deter-
mined from chromatographic analysis, and the amount
Step 3 was obtained by merging CH2 dimerization and of hydrogen was stoichiometrically calculated from the
C2H4 desorption steps for the sake of simplification of global reaction (CH4 T 1/6C6H6 + 3/2H2). As the rate
Ind. Eng. Chem. Res., Vol. 42, No. 14, 2003 3207
(14) Zeng, J. L.; Xiong, Z. T.; Zhang, H. B.; Lin, G. D.; Tsai, K. (24) Li, W.; Meitzner, G. D.; Borry, R. W.; Iglesia, E. Raman
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1996, 39, 157. Received for review January 17, 2003
(23) Borry, R. W., III; Kim, Y. H.; Huffsmith, A.; Reimer, J. A.; Revised manuscript received April 28, 2003
Iglesia, E. Structure and Density of Mo and Acid Sites in Accepted May 6, 2003
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