PLC23 001B Introduction S7-200

Thai-German Institute
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Introduction to PLC Siemens S7-200
Unit1
Introduction to PLC Siemens
S7-200
AU-PLC-23-01-Mt
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Programmable Controller History
Since 1968 a group of engineers, hydromantic division of General Motors
Corporations create control device replace the relay in control for assembly
plant
Relay circuit
PLC
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Programmable Controller History
1970 Has been developed to remove the microprocessor used in the
processer makes programmable logic controllers have ability and
scope to become more active
1975 Has been computer technology both hardware and software to

used in programmable logic controller ability to work
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Compare the difference between PLC and Relay in control system
Characteristic Programmable Logic Controller Relay
Cost Lower Higher

(per relay more than 20 devices)
Size for installed compact Bigger than

Operating speed Higher speed Slow than
Resistant to electromagnetic interference good better
Installation Easy for installed and program Used more than design and installed
The ability to perform a complex function Can Cant
The ability to change the control sequence Easy Can but its difficult
Maintenance and check Not require much maintenance and simple To require maintenance coil and contact and in case of
to correct the internal control system in case problems solved
of problems
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PLCProgrammable Logic Controller

is control devices of machinery or process have that behave as Logic control system
or sequence control system have input and output signal are Binary Signal
PC Programmable Controller
is develop programmable logic controller can it possible to measure and control
inputs and outputs are analog signal, position control, PID control and includes data
communication with external devices
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Names given to a programmable controller
PLC : Programmable Logic Controller

PC : Programmable Controller
PBS : Programmable Binary System
SPS : Speicher Programmierbare Steuerung
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Classification of programmable logic controllers

Number max. I/O
PLC Size Number max. I/O Program memory
Small size Max 128 / 128 4 Kbyte (2,000 Statements)
Medium size Max 1024 / 1024 16 Kbyte (8,000 Statements)
Large size Max 2048 / 2048 64 Kbyte (32,000 Statements)
Very large size Max 8192 / 8192 256 Kbyte (128,000 Statements)
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Classification of programmable logic controllers
Small size SIMATIC S7-200
SIMATIC S5 95U
SIMATIC S7-300
Medium size SIMATIC S5-115U
Large size
SIMATIC S5-135,155U SIMATIC S7-400
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Hardware LOGO LOGIC MODULE
Compact type
SIMATIC S5 90U
SIMATIC S7-200 CPU 22X
SIEMENS SF I0.0 I1.0 Q0.0 Q1.0 CPU 214

RUN I0.1 I1.1 Q0.1 Q1.1
STOP I0.2
I0.3
I0.4
I1.2
I1.3
I1.4
Q0.2
Q0.3
Q0.4
SIMATIC S5 95U
I0.5 I1.5 Q0.5
I0.6 Q0.6
I0.7 Q0.7
SIMATIC
S7-200
SIMATIC S7-200 CPU 21X

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Hardware S5-115U CPU Design
Modular type
S7-300: CPU Design
S5-100U CPU Design

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The architecture of programmable controllers
Hardware
Such as circuit boards (PCB), various functional modules, signal and battery
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The architecture of programmable controllers
Software consisting of
1. Operating System or Firmware
2. User Program
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Structure and basic Operating system
components of Memory (ROM)
(Firmware)
programmable logic
Programming
controllers Processor Software
Input module PII PIQ Output module
sensor Actuators
User program
Memory (RAM,EEPROM)
Power supply
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The basic principles of Program S7200

The basics of the S7 - 200 CPU can be divided into three step
CPU Read status of the inputs
CPU Save value of input for process control
CPU to data out to output
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Relationship between Input and Output
Ope_Dm_PB Cls_Dm_PB A_Mtr_Fbk E_Stop_On Drain_Sol
Drain_Sol
S7 - 200 CPU
Output Area Output S
Drain Solenoid
Input Area Input
Areas of Memory in the CPU
Operation Station
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The work of 1 processor cycle
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The Micro PLC Family: SIMATIC S7-200

SIMATIC S7-300
Price Universal PLC
S7-300
SIMATIC S7-200
Micro PLC
LOGO!
Logic Module S7-400
Timing Relays
Contact Relay
Functionality
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PLC23 001B Introduction S7-200

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PLC23 001B Introduction S7-200

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Thai-German Institute

1975 Has been computer technology both hardware and software to

Cost Lower Higher

Size for installed compact Bigger than

The ability to perform a complex function Can Cant

PLCProgrammable Logic Controller

PLC : Programmable Logic Controller

Classification of programmable logic controllers

PLC Size Number max. I/O Program memory

Small size Max 128 / 128 4 Kbyte (2,000 Statements)

Medium size Max 1024 / 1024 16 Kbyte (8,000 Statements)

Large size Max 2048 / 2048 64 Kbyte (32,000 Statements)

Small size SIMATIC S7-200

Medium size SIMATIC S5-115U

SIMATIC S7-200 CPU 22X

SIEMENS SF I0.0 I1.0 Q0.0 Q1.0 CPU 214

SIMATIC S7-200 CPU 21X

S5-100U CPU Design

The basic principles of Program S7200

CPU Save value of input for process control

CPU to data out to output

Ope_Dm_PB Cls_Dm_PB A_Mtr_Fbk E_Stop_On Drain_Sol

Areas of Memory in the CPU

The work of 1 processor cycle

The Micro PLC Family: SIMATIC S7-200

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