Component Location RENR1297-04

Schematic Machine Schematic Machine

Component Identifiers (CID) Component
Location Location
Component
Location Location
August 2006
Module Identifier (MID)
Primary Electronic Control Module
Component Locations Alarm
Alternator
E-12
D-7
1
2
Sensor - Engine Speed Timing (Secondary)
Sensor - Fuel Filter Press (Filtered)
C-4
B-3
29
18
Assembly - Diode (Note 2) C-12, C-2, D-2 9 Sensor - Fuel Filter Press (Unfiltered) B-3 19
(MID No. 036)
Assembly - Relay Board F-4 Note 4 Sensor - L. Turbo Exhaust Temp A-7 20
Electrical Schematic Symbols And Definitions
CID Component
0001 Injector Cylinder #1 Assembly - Relay Board F-2 Note 4 Sensor - L. Turbo Inlet Press (Note 3) B-3 21,21a
0002 Injector Cylinder #2 19 18 15 16 14 Batteries E-6 Note 1 Sensor - R. Turbo Exhaust Temp A-7 22
32 25 21a 21
20
0003 Injector Cylinder #3 Breaker - Alternator E-9 1 Sensor - R. Turbo Inlet Press (Note 3) B-4 23,23a
0004 Injector Cylinder #4 Breaker - Battery E-9 1 Sensor - Throttle Position (Port) I-7 Note 4
Breaker - Control Switch C-10 1 Sensor - Throttle Position (Starboard) I-7 Note 4 T
0005 Injector Cylinder #5
0006 Injector Cylinder #6 Breaker - Customer Power F-9 1 Sensor - Transmission Oil Temperature G-5 Note 1 Pressure Temperature Level Flow
0007 Injector Cylinder #7 Breaker - EMS II D-11 1 Sensor - Transmission Oil Pressure G-5 Note 1 Symbol Symbol Symbol Symbol
0008 Injector Cylinder #8 Breaker - Engine Control (Primary) D-11 1 Sensor - Turbo Outlet Press B-3 24
0009 Injector Cylinder #9 Breaker - Engine Control (Secondary) D-11 1 Solenoid - Air Shut-off (Left Side) D-6 25
0010 Injector Cylinder #10 Breaker - Mag Relay E-10 1 Solenoid - Air Shut-off (Right Side) D-6 26
0011 Injector Cylinder #11 11 Breaker - Main Crank E-Stop E-9 1 Solenoid - Air Start (if equipped) D-6 27
0012 Injector Cylinder #12 Breaker - PRCM G-10 1 Solenoid - Cylinder Head (Note 2) C-2, D-2 28 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
0013 Injector Cylinder #13 Breaker - Relay E-10 1 Switch - Alarm Silence F-12 1
0014 Injector Cylinder #14 Control - Engine (Primary) A-6 3 Switch - Air Shutoff LH D-5 25
10 29
0015 Injector Cylinder #15 Control - Engine (Secondary) D-4 7 Switch - Air Shutoff RH D-5 26 Normally open switch that is closed due to an applied condition, and will open again with a
0016 Injector Cylinder #16 Gauge - Cluster #1 I-4 Note 4 Switch - Charger Fault H-5 Note 1
17 specific decrease in that condition.
0091 Throttle Position Sensor Gauge - Cluster #1 G-12 1 Switch - Control C-10 1
0094 Fuel Delivery Pressure Sensor Gauge - Cluster #2 I-4 Note 4 Switch - Customer Shut-down H-4 Note 4
3 6
0100 Engine Oil Pressure Sensor Gauge - Cluster #2 G-11 1 Switch - E-Stop D-11 1
0101 Crankcase Air Pressure Sensor Gauge - Cluster #3 G-10 1 Switch - Engine Protection Override C-10 1 Normally closed switch that will open with an increase of a specific condition.

3500B Engine for Marine Propulsion

5
0110 Engine Coolant Temperature Sensor Module - Customer Communication I-6 Note 4 Switch - Fuel Level H-5 Note 1
0168 Electrical System Voltage Module - Prog Relay Control F-6 Note 4 Switch - LH/RH E-12 1
0190 Engine Speed Sensor Module - Relay Driver F-3 Note 4 Switch - Manual Crank E-10 1

Electrical System
7
0248 Data Link LEFT SIDE VIEW Module - Relay Driver F-1 Note 4 Switch - Mode/Clear E-12 1 Normally closed switch that is open due to an applied condition, and will close again
0253 Personality Module Monitor- EMS II F-12 1 Switch - Overspeed Verify C-10 1 with a specific decrease in that condition.
0254 Payload Electronic Control Module Monitor - Electronic (EMS) I-2 Note 4 Switch - Prelube Override C-10 1
0261 Engine Timing Calibration Motor - Prelube D-6 4 Switch - Prelube Press B-7 31
0262 5 Volt Sensor Power Supply Motor - Starter (1/2 Group)
Motor - Starter (1/2 Group)
E-7
D-7
5
6
Switch - Remote Start/Stop
Switch - Scroll
H-4
G-3
Note 4
Note 4
3508B: 3512B: 3516B: The circle indicates that the component has screw terminals and a wire can be disconnected
0263 Sensor Power Supply
0267 Remote Shutdown Input Potentiometer G-3 Note 4 Switch - Service F-12 1 2BM1-UP BRN1-UP 4BW1-UP from it.
0268 Programmed Parameter Fault Pyrometer
Relay - Air Shut-off LH
B-2
E-11
1
1
Switch - Throttle Synchronization
Tachometer
I-7
I-3
Note 1
Note 4
3PS1-UP 2EZ1-UP CDE1-UP
0273 Turbocharger Outlet Pressure Sensor
0274 Atmospheric Pressure Sensor
23 22
Relay - Air Shut-off RH E-11 1 Terminal Block (TB-1) E-9 1 7SM1-UP 2GW1-UP 8CN1-UP No circle indicates that the wire cannot be disconnected from the component.
26 23a 32 28 32 9 1 Relay - Customer Power G-9 1 Terminal Block (TB-2) D-10 1
0275 Right Turbocharger Inlet Pressure Sensor
Relay - E - Stop C-12 Terminal Block (TB-3) C-11 1
1TW1-UP 7HM1-UP 3CW1-UP
0276 Left Turbocharger Inlet Pressure Sensor
0279 Aftercooler Coolant Temperature Sensor (front) Relay - E - Stop Lockout D-12 Terminal Block (TB-4) E-10 1 3RS1-UP 8KN1-UP
Relay - EMS II D-12 1 Terminal Block (TB-5) G-12 1
0289
0336
Fuel Pressure Sensor - before fuel filter
Engine Control Switch Relay - Engine Control (Primary) C-11 1 Terminal Block (TB-6) G-11 1
4TN1-UP 3SS1-UP
0337 Remote Emergency Stop Switch Relay - Engine Control (Secondary) C-11 1 Terminal Block (TB-7) G-11 1 This indicates that the component has a wire connected to it that is connected to ground.
0338 Engine Pre-lube Pump Relay MAN
Relay - General Alarm F-10 1 Terminal Block (TB-8) G-11 1
AUTO ALTRONIC PYROMETER

ETHER
CONTROL

Relay - Mag #1 E-10 1 Terminal Block (TB-9) G-11 1

CH. TEMP.

0342 Engine Pre-lube Pump Relay SCROLL

CLEAR
DISPLAY

MODE

0444 Starter Motor Relay

LH
DISPLAY
RH
LH/RH
PUSH TO READ OR ADVANCE
HOLD FOR RAPID ADVANCE

Relay - Mag #2 E-10 1 Terminal Block (TB10) C-8 1

2
OFF
SELECT RESET

0446 Air Shutdown Relay

STOP AUTO
Relay - PRCM G-10 1 Terminal Block (TB-11) C-8 1
0542 Engine Oil Pressure Sensor - before oil filter
MAN.
START

Relay - Prelube (Master) E-11 1 Terminal Block (TB-12) F-9 1 This indicates that the component does not have a wire connected to ground. It is grounded
0650 Harness Code Relay - Prelube (Slave) F-11 1 Terminal Block (TB-13) G-8 1 by being fastened to the machine.
0827 Left Exhaust Temperature Sensor Relay - Shut-down Notify F-9 1 Terminal Block (TB-14) F-9 1
33
0828 Right Exhaust Temperature Sensor Sensor - Aftercooler Temp B-4 10 Terminal Block (TB-15) F-9 1
1495 Injector Codes Sensor - Atmospheric Press B-3 11 Terminal Block (TB-16) G-9 1
12 Sensor - Crankcase Press B-3 12 Terminal Block (TB-17) G-9 1
Secondary Electronic Control Module
Sensor - Engine Coolant Level G-5 Note 1 Terminal Block (TB-18) G-9 1
(MID No. 047)
27 Sensor - Engine Coolant Temp B-4 14 Terminal Block (TB-19) F-9 1
CID Component
31 Sensor - Engine Oil Press (Filtered) B-3 15 Terminal Block (TB-20) F-9 1
0001 Injector Cylinder #1
Sensor - Engine Oil Press (Unfiltered) B-3 16 Thermocouple (Note 2) A-1, B-1 32
0002 Injector Cylinder #2
Sensor - Engine Speed Timing (Primary) A-7 17 Timer - Air Shut-off D-11 1
0003 Injector Cylinder #3
Note 1: Customer supplied component.
0004 Injector Cylinder #4 RIGHT SIDE VIEW 4
Note 2: One located at each cylinder.
0005 Injector Cylinder #5
Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off. 2006 Caterpillar Printed in U.S.A.
0006 Injector Cylinder #6
Note 4: Remote mounted.
0007 Injector Cylinder #7 All Rights Reserved
0008 Injector Cylinder #8
0009 Injector Cylinder #9
0010 Injector Cylinder #10
0011 Injector Cylinder #11
0012 Injector Cylinder #12
0013 Injector Cylinder #13
0014 Injector Cylinder #14
0015 Injector Cylinder #15 Harness And Wire Electrical Schematic Symbols
0016 Injector Cylinder #16 4-Pin DT Plug A AA
0190 Engine Speed Sensor
40-Pin Deutsch Connector 102-8814 Seal 1 1
0342 Secondary Engine Speed Sensor 1 2 2
110-6844 Seal
The CID is a diagnostic code that indicates which circuit is faulty. Wire Gauge Pin # Socket # Notes
14 9W-0852 9W-0844 DT, DRC, HD, and Deutsch connectors.
Typical representation of a Typical representation of a
3E-3376 Receptacle As. 3E-3377 Wedge 3E-3374 Wedge 3E-3373 Plug As.
The MID is a diagnostic code that indicates which electronic control module
16-18 8T-8729 8T-8730 DT, DRC, HD, and Deutsch connectors.
Deutsch connector. The Sure-Seal connector. The
diagnosed the fault. 110-6847 Plug As. 102-8804 Receptacle Kit 102-8809 Plug Kit Plug Receptacle plug contains all sockets plugand receptacle contain
14-18 7N-7780 7N-7779 Surseal connectors only.
or
19
4-6 8N-1548 8N-1547 25-pin CE connectors only. Wire Gauge Pin # Socket #
and the receptacle contains both pins and sockets.
10 8N-1542 8N-1543 25-pin CE connectors only. 14 9W-0852 9W-0844
2 all pins.
110-6848 Plug As.
or 12-14 8N-1540 8N-1541 25-pin CE connectors only. 16-18 8T-8729 8T-8730
110-6847 Plug As.
(Service Replacement) 16-18 9X-6856 9X-6857 25-pin CE connectors only.
24 8N-1538 8N-1539
110-6848 Plug As. 24-Pin DRC Connector Pin or Socket
Number Wire, Cable, or Harness
Wire Gauge Pin # Socket # Component

24
3E-8558 Bolt

12
18
24
6

6
24 23 22
14 9W-0852 9W-0844 Assembly Identification Part Number

22

4
9-Pin HD10 Receptacle Single Wire

10
16
22
4
11 16-18 8T-8729 8T-8730

DEUTSCH IPD
DRC16-24SA
Connector

USA

15
21
3
9
21 20 19

21

3
1

RENR1297-04
3E-4367 Ring
Failure Mode Identifiers (FMI) E D
C C A A AA 9X-1123

19

13
19
1

1
7
FMI No. Failure Description A B
325-PK-14 1 325-PK-14
0 Data valid but above normal operational range.
2-Pin Sure-Seal Plug F
7X-6222 Connector As. 9X-3265 Seals
J
G
1 Data valid but below normal operational range. 3
H
Wire
Wire Gauge Pin # Socket # Pin Socket
2 Data erratic, intermittent, or incorrect. 1 9X-0145 Receptacle As. Color
14 9W-0852 9W-0844
3 Voltage above normal or shorted high. 2
8T-8736 Receptacle
16-18 8T-8729 8T-8730
4 Voltage below normal or shorted low.
5 Current below normal or open circuit. Wire Gauge Pin # Socket #
2 200-BK-14
7N-9737 Plug 7N-9738 Receptacle
6 Current above normal or grounded circuit. 14 9W-0852 9W-0844 25-Pin CE Plug
7 Mechanical system not responding properly. Wire Gauge Pin # Socket # 16-18 8T-8729 8T-8730
8 Abnormal frequency, pulse width, or period. 14-18 7N-7780 7N-7779
Circuit Number Wire
18 2

9 Abnormal update. 17
18 1 2
3
17
1
3 Identification Gauge
16 16 19 20 4
19 20 4
10 Abnormal rate of change. 15 5
15 5

25 14 25 21 6
14 21 6
11 Failure mode not identifiable. 24 22 24 22

3-Pin DT Plug 13 7
13
12 23 8
7
Electrical Schematic Symbols And Definitions
12 Bad device or component. FRONT VIEW 102-8813 Seal
12
11
23

10
9
8 11
10
9

13 Out of calibration.
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
14 Parameter failures.
through it.
15 Parameter failures.
16 Parameter not available. 8N-1521 Endbell As. 3T-3044 or

17 Module not responding.

8N-1518 Plug As.
3T-3043 or REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
18 Sensor supply fault.
3E-3368 Wedge
Wire Gauge Pin # Socket #
8N-1517 Receptacle As. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
3E-3307 Receptacle As.
21 23 104-2921 Plug As.
19 Condition not met. 3E-3371 Wedge 4-6 8N-1548 8N-1547
102-8808 Plug Kit
20 Parameter failures. 102-8803 Receptacle Kit 10 8N-1542 8N-1543

The FMI is a diagnostic code that indicates what type of failure has occurred. 12-14 8N-1540 8N-1541 SENDER - A component that is used with a temperature or pressure gauge. The sender
Wire Gauge Pin # Socket #
measures the temperature or pressure. Its resistance changes to give an indication to the
16-18 9X-6856 9X-6857
8N-1538 8N-1539
T gauge of the temperature or pressure.
14 9W-0852 9W-0844

16-18 8T-8729 8T-8730

40-Pin DRC Connector RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet

40

10

10
20
30
40
2-Pin DT Plug

40 39 38 37 36
3E-8557 Bolt
can open or close the switch part of the relay.
29 102-8812 Seal

36

16
26
36
6

6
1
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too

DRC16-40S
DEUTSCH IPD

15
25
35
5
much current flows through it. This does not destroy the circuit breaker and it can be reset to

35

5
17 3E-3361 Plug As.
3E-3365 Wedge

35 34 33 32 31
3E-3362 Wedge
3E-4367 Ring
become part of the circuit again.

21
31
11
1
3E-3364 Plug As.

31
102-8807 Plug Kit

1
102-8802 Receptacle Kit
9X-3132 Seals
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
8T-9834 Connector As.
that makes an electromagnet when current flows through it. The electromagnet can open or
Wire Gauge Pin # Socket #
Wire Gauge Pin # Socket # 9X-1343 Receptacle As. close a valve or move a piece of metal that can do work.
14 9W-0852 9W-0844
14 9W-0852 9W-0844
16-18 8T-8729 8T-8730
16-18 8T-8729 8T-8730 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
D86819 D86820
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
REAR VIEW the latch coil circuit open at the time the coil latches.
 12 11 10 9 8 7 6 5 4 3 2 1

INSTRUMENTION BOX ENGINE

F722-OR
F721-GY
150-OR ELECTRONIC MONITORING SYSTEM 122-0132
200-BK
150-OR 1 J981-WH

MONITOR TRANMISSION TEMPERATURE

2 F721-GY J982-OR
200-BK 3
200-BK 4 GAGE CLUSTER 2 GAGE CLUSTER 1 TACHOMETER
F722-OR 5 +B -B + - CAT DATA LINK 122-0143 117-9015 122-0124
150-OR 6
GAGE 2 GAGE 1 TACH
I THROTTLE
LH EXH MANIFOLD TEMP OIL PRESSURE I
SYNCHRONIZATION
RH EXH MANIFOLD TEMP COOLANT TEMP
SWITCH
CENTER POSITION FOR INDEPENDANT THROTTLE CONTROL. BOOST PRESSURE MAR GEAR OIL PRES
CLOSE 1 TO 2 AND 4 TO 5 FOR STARBOARD THROTTLE CONTROL. LAMP AFTERCOOLER TEMP LAMP LAMP MAR GEAR OIL TEMP LAMP LAMP LAMP

HARNESS CODE 0

HARNESS CODE 3

HARNESS CODE 4

HARNESS CODE 5
HARNESS CODE 1
HARNESS CODE 2
118-5075 118-5075 118-5075 118-5075 118-5075 118-5075

J981-WH
J982-OR
CLOSE 2 TO 3 AND 5 TO 6 FOR PORT THROTTLE CONTROL.

MODULE CLOCK
MODULE DATA

MODULE LOAD
US/METRIC

+V MODULE

- BATTERY
+ BATTERY
150-OR A RD-18 VS PORT THROTTLE PLUG PLUG PLUG

WARNING
200-BK B BK-18 -BATT POSITION SENSOR 3E-3379 3E-3379 3E-3379

6
5
4
3
2
1

6
5
4
3
2
1

6
5
4
3
2
1

SCROLL

DATA -
DATA +
388-BU C WH-18 SIGNAL 9X-9647 RS-232C PORT
6-PIN 6-PIN 6-PIN
SOCKET SOCKET SOCKET SOCKET SOCKET SOCKET
150-OR A RD-18 VS STARBOARD THROTTLE

A303-BR

A304-RD

A303-BR

A304-RD

A303-BR

A304-RD
EVIM 118-5077 118-5077 118-5077 118-5077 118-5077 118-5077

671-PU

672-OR
200-BK

671-PU

672-OR
200-BK

671-PU

672-OR
200-BK
200-BK B BK-18 -BATT POSITION SENSOR PLUG

200-BK

40
39
38
37
36
33
32
31
30
29
28
27
26
24
22
21
19
18
17
16
13
11
10

12

23
20
35
34
25
15
14
9
8
6
3

7
4

5
2
1
388-BU C WH-18 SIGNAL 9X-9647 130-6196 8T-9834
40-PIN

200-BK
150-OR
150-OR
200-BK
388-BU

160-PU
668-PK

668-PK
200-BK

160-PU
670-GY

670-GY
200-BK

160-PU
669-YL

669-YL
200-BK

G732-WH

F835-BU

A303-BR
A304-RD
200-BK
200-BK

F722-OR
F721-GY
388-BU

200-BK

410-WH

224-BK

672-OR
671-PU
892-BR
893-GN
200-BK
150-OR
CONNECT TO STARBOARD J-BOX
CUSTOMER CONNECTOR 7X-6222
200-BK TO PIN 03 J981-WH
150-OR TO PIN 15 J982-OR
A303-BR A303-BR A303-BR
150-OR TO PIN 02
A304-RD A304-RD A304-RD
200-BK TO PIN 13 672-OR 672-OR 672-OR
671-PU 671-PU 671-PU
150-OR
200-BK 200-BK 200-BK
151-OR L50 L50 F835-BU
200-BK
160-PU 160-PU G732-WH
410-WH
EXTRA GAGE FOR PREMIUM 224-BK

J981-WH
J982-OR
PILOT HOUSE PANEL 892-BR
893-GN
150-OR

PANEL PANEL
CONNECTOR (PAN) CONNECTOR (PAN)
200-BK 200-BK
200-BK 200-BK 150-OR 1 150-OR 150-OR 1 150-OR
200-BK 200-BK 200-BK 2 200-BK 200-BK 2 200-BK

150-OR
150-OR
200-BK 200-BK 224-BK 3 224-BK 224-BK 3 224-BK

150-OR
998-BR 998-BR 998-BR 4 998-BR XXX-XX 4 998-BR L49

151-OR
H H

200-BK
200-BK 124-3176 COVER 892-BR 5 892-BR 892-BR 5 892-BR

200-BK
109-6507 SWITCH 893-GN 6 893-GN 893-GN 6 893-GN

200-BK
150-OR G732-WH 7 G732-WH G732-WH 7 G732-WH

200-BK
111-1324 BLOCK

200-BK
200-BK L50 L50 410-WH 8 410-WH 410-WH 8 410-WH
2 1

200-BK
224-BK F715-PU F715-PU F715-PU 9 F715-PU L49

200-BK
675-BR 675-BR F719-BR F719-BR F719-BR 10 F719-BR

200-BK
L49 RECEPTACLE AS. PLUG AS.

200-BK
676-PU 676-PU CUSTOMER 675-BR 675-BR 11 675-BR
3E-3388 3E-3385
G732-WH SHUT-DOWN 676-PU 676-PU 12 676-PU
DT-08 DT-08

998-BR
410-WH 200-BK (E-STOP) 050-WH 050-WH 13 050-WH
CHARGER NOTE C NOTE C
892-BR L49 NOTE A 060-YL 060-YL 14 060-YL
FAULT
CONNECT TO STARBOARD J-BOX 893-GN 040-OR-14 040-OR-14 15 040-OR-14
CUSTOMER CONNECTOR 8T-9834 998-BR 103-RD-14 103-RD-14 16 103-RD-14
388-BU 050-WH NOTE A 5 START/RUN-2 8 050-WH XXX-XX 17 XXX-XX
TO PIN 03 FUEL LEVEL
F722-OR TO PIN 08 060-YL COOL/STOP-2 7 060-YL XXX-XX 18 XXX-XX
172-8660 STOP-2 6
F721-GY TO PIN 07 040-OR-14 NOTE A XXX-XX 19 XXX-XX EMS HARNESS CODE
388-BU 103-RD-14 1 START/RUN-1 4 040-OR-14 XXX-XX 20 XXX-XX
TO PIN 10
389-OR TO PIN 9 F715-PU 200-BK 2 COOL/STOP-1 3 XXX-XX 21 XXX-XX PILOT HOUSE PANEL - SCAC
892-BR STOP-1 2

103-RD-14
F719-BR 024-BR 1 XXX-XX 22 XXX-XX HARNESS CODE 0 = OPEN
893-GN XXX-XX 23 XXX-XX
REMOTE
XXX-XX 24 XXX-XX
HARNESS CODE 1 = OPEN
START/STOP HARNESS CODE 2 = GND
J981-WH
133-9027 RECEPTACLE AS. PLUG AS. HARNESS CODE 3 = OPEN

F835-BU
J982-OR

675-BR
676-PU
200-BK

160-PU
150-OR
TRANMISSION NOTE A 9X-0146 7X-6222 HARNESS CODE 4 = OPEN
022-WH
GAGE CLUSTER 2 GAGE CLUSTER 3 OIL PRESSURE 103-RD-14 DRC-24 DRC-24 HARNESS CODE 5 = OPEN
166-6929 166-6940 024-BR 024-BR 110-0979 NOTE C NOTE C
998-BR
PILOT HOUSE PANEL - JWAC
GAGE CLUSTER 1 C464-BU A OR-18 +8VS
GAGE 2 GAGE3 INSTRUMENT BOX CUSTOMER B YL-18 RETURN FOR PANELS WITH START/STOP SWITCHES HARNESS CODE 0 = OPEN
153-8056 200-BK
OIL FILTER DIFF BOOST POWER CONNECTOR CONNECTION B471-BU C GN-18 SIGNAL & BACKUP ECM INDICATORS HARNESS CODE 1 = OPEN
GAGE 1 FUEL FILTER DIFF A/C TEMP 150-OR 9X-0145 7X-6222
EXHAUST TEMP TRAN OIL PRES TB-18 DRC-24 HARNESS CODE 2 = OPEN
VOLTAGE ATTACHMENTS DRC-24 C464-BU C464-BU
OIL PRES INLET RESTRICTION TRAN OIL TEMP 150-OR (PORT SIDE) HARNESS CODE 3 = OPEN
C464-BU C464-BU
COOLANT TEMP 150-OR CONN D
C464-BU C464-BU TRANSMISSION HARNESS CODE 4 = GND
FUEL PRES PRCM RELAY 150-OR 150-OR 01 01 150-OR OIL TEMPERATURE 675-BR HARNESS CODE 5 = OPEN
9Y-2921 B471-BU
150-OR 150-OR 02 NOTE D 02 150-OR B472-YL 118-7226 676-PU
B472-YL
PRCMR 150-OR 03 03 150-OR D936-WH D936-WH C464-BU A OR-18 +8VS
150-OR 04 04 150-OR 050-WH B BK-18 150-OR
1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

87a 200-BK RETURN

30 150-OR 05 05 150-OR 060-YL B472-YL C WH-18 SIGNAL
102-RD 151-OR 151-OR 06 NOTE E 06 151-OR 040-OR-14

150-OR
675-BR

150-OR
676-PU
1
2
3
4
5
6
7
8

F835-BU
87 108-RD 07 07

200-BK
150-OR

160-PU
150-OR
108-RD 103-RD-14

F722-OR
049-OR
200-BK
053-GN
052-YL
051-WH
200-BK

F721-GY
108-RD COOLANT LEVEL
049-OR
200-BK
053-GN
052-YL
051-WH

200-BK

86 85 08 08 108-RD F715-PU
200-BK 108-RD 09 09 108-RD SENSOR 111-3794

388-BU
PRCMCB L51 NOTE F F719-BR
A
049-OR
200-BK
053-GN
052-YL
051-WH

675-BR
1 2 113-OR-14 CP RELAY 108-RD 10 10 108-RD C464-BU A RD-18 +8VS G

676-PU
BASE AS. BASE AS.

F722-OR
049-OR 102-RD TB-17 108-RD 11 11 108-RD
9Y-2921 200-BK B BK-18 RETURN

F721-GY
049-OR 10A 9D-3127 9D-3127 B
CPR 108-RD 108-RD 12 12 108-RD D936-WH C GN-18 ALARM SIG

388-BU
053-GN PRCM 108-RD 200-BK 13 NOTE G 13 200-BK

389-OR
BREAKER 87a

892-BR
053-GN 108-RD 200-BK 14 14 200-BK LAMP LAMP 2

893-GN
30

J981-WH
052-YL 114-1142 108-RD 108-RD 200-BK

J982-OR
15 15 200-BK 8D-1429 8D-1429 POTENTIOMETER
052-YL 87 2
200-BK 16 16 200-BK CUSTOMER SUPPLIED

022-WH
3 1 122-9457

024-BR
86 85 200-BK 17 17 200-BK

998-BR
SWITCH AS. 3

C464-BU
200-BK 22 NOTE H 18 200-BK BACKUP BACKUP IN
L48 L48 123-5864

C464-BU
L53 L53 114-OR-14 200-BK 18 19 200-BK READY CONTROL

C464-BU
EMS TB-5 200-BK 200-BK 19 20 200-BK (BUICL)
(BURL)

B472-YL
TB-6 200-BK 20 21 200-BK 151-OR L50 L50 SCROLL POTENTIOMETER
+ 24 VOLT IN 01 150-OR BURL NOTE J

D936-WH
TB-7 200-BK 21 22 200-BK 151-OR FOR PANELS WITH START/STOP SWITCHES SWITCH AS.
GROUND 02 200-BK 8D-1429 151-OR (SCROLL) (POT)

040-OR-14
150-OR 200-BK & BACKUP ECM INDICATORS.

050-WH
+ V CLUSTER 34 049-OR 049-OR 23 23 200-BK

103-RD-14
TB-16

060-YL
MODULE CLOCK 25 053-GN 053-GN TB-8 200-BK 24 24 200-BK PROGRAMABLE RELAY
MODULE DATA 35 052-YL 052-YL 675-BR PILOT HOUSE CONTROL PANEL

F715-PU
CONTROL MODULE

F719-BR
MODULE LOAD 15 051-WH 051-WH BUICL TB-13 XXX-XX 01 NC 123-6008 +B L49 L49

B471-BU
ACTION LAMP 13 XXX-XX 8D-1429 XXX-XX 02 NC
SERVICE 23 027-PU 200-BK 150-OR F722-OR
L20 XXX-XX 03 NC
CLEAR 33 028-GY 200-BK F721-GY NOTE: KEEP THE OVERALL LENGTH OF THE CAT DATA LINK
L46 L46 TB-14 XXX-XX 04 NC
TRANS SPEED IN 26 XXX-XX 200-BK 676-PU CIRCUITS 892 & 893 AS SHORT AS POSSIBLE.
XXX-XX 05 NC
ENGINE SPEED IN 36 XXX-XX 200-BK CUSTOMER

892-BR
893-GN
XXX-XX 06 NC
ALTERNATOR 'R' 30 XXX-XX 200-BK POWER XXX-XX 07 NC +BAT. SW RM1
SENSOR 1/SW 11 07 XXX-XX BREAKER TB-15 XXX-XX 08 NC +BAT. UNFUSED RM2 RM29
SENSOR 2/SW 12 17 XXX-XX 114-1142 F1 RM30 12 12-BK 200-BK
388-BU XXX-XX 09 NC K3 IN RM3 F10
SENSOR 3/SW 13 37 XXX-XX 1 2 L21 F2 RM31 12
TB-9 389-OR XXX-XX 10 NC K7 IN RM4 13 12 12-BK
SENSOR 4/SW 14 27 XXX-XX 108-RD 102-RD F3 RM32
10A CONN C XXX-XX 11 NC K6 IN RM5 F10 12
SENSOR 5/SW 15 08 XXX-XX F4 RM33 14 R9 11-BU 11-BU
CPCB F722-OR XXX-XX 12 NC K4 IN RM6 R9 13
SENSOR 6/SW 16 10 XXX-XX 102-RD TB-19 01 01 F5 RM34 15 11
C464-BU F721-GY XXX-XX 13 NC K2 IN RM7 14 R9 11-BU 11-BU
SENSOR 7/SW 17 28 B472-YL B472-YL SHUT-DOWN NOTIFY 02 02 XXX-XX F6 RM35 F9 R9
L28 L28 L28 L28 388-BU 14 NC K5 IN RM8 11
SENSOR 8/SW 18 38 B471-BU B471-BU B472-YL RELAY 03 03 F7 RM36 16 15
675-BR 389-OR XXX-XX 15 NC K5 IN RM9
+ 8 VOLT OUT 24 C464-BU C464-BU B471-BU 9Y-2921 04 04 XXX-XX NC F8 RM37 F9
TB-20 16 NC RM10 17 R8 10-BU 10-BU
ACTION ALARM 04 025-GN D936-WH SDNR 05 05 675-BR F9 RM38 R8 16
L28 L28 XXX-XX 17 NC NC RM11 18 10
DATA LINK + 05 893-GN 024-BR 87a 06 06 676-PU F10 RM39 17 R8 10-BU 10-BU

151-OR
151-OR
200-BK
L17 F722-OR XXX-XX 18 NC +BAT. FUSED OUT RM12 F8 R8
DATA LINK - 14 892-BR 022-WH 030-BU-14 676-PU 07 07 09-BU 10
30 893-GN 19 CAT DATA LINK + K1 IN RM13 19 18
HARNESS CODE 0 31 XXX-XX 020-WH-14 010-OR-14 08 08 F721-GY 08-BU
87 388-BU 892-BR 20 CAT DATA LINK - K1 N/O OUT RM14 F8 09-BU
HARNESS CODE 1 03 200-BK 675-BR 09 09 20 R7 09-BU 07-BU
L43 389-OR XXX-XX 21 NC K7 N/O OUT RM15 R7 19 08-BU
HARNESS CODE 2 12 200-BK 86 85 676-PU 10 10 21 9 06-BU
L29 XXX-XX 22 NC K3 N/O OUT RM16 20 R7 09-BU 07-BU
892-BR 11 11 892-BR 05-BU
150-OR

HARNESS CODE 3 22 200-BK F7 R7

102-RD
102-RD

L17 NOTE K XXX-XX 23 SWITCH INPUT 6 K3 N/C OUT RM17 9 06-BU

HARNESS CODE 4 16 200-BK 893-GN 12 12 893-GN 22 21
XXX-XX 24 SWITCH INPUT 7 K4 N/O OUT RM18 05-BU

200-BK
HARNESS CODE 5 06 200-BK 010-OR-14 13 13 010-OR-14 SHUTDOWN NOTIFY RELAY-COMMON XXX-XX F7
ALS J981-WH 25 SWITCH INPUT 8 K6 N/O OUT RM19 23 R6 08-BU
E798-PK J981-WH 14 14 R6 22
F SWITCH 1
SWITCH 2
19
29
029-YL
026-OR 026-OR
1 2 200-BK 020-WH-14 020-WH-14 15 15 020-WH-14 SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED
XXX-XX 26 NC K6 N/C OUT RM20 24 8 14 13 12 11 10 9 8
23 R6 08-BU
F
XXX-XX 27 NC K4 N/C OUT RM21 F6 R6
SWITCH 3 39 XXX-XX L53 L53 E797-WH 022-WH 16 16 022-WH XXX-XX 24 8 14 13 12 11 10 9 8
28 NC K2 N/O OUT RM22 25
SWITCH 4 20 030-BU-14 030-BU-14 17 17 030-BU-14 SHUTDOWN NOTIFY RELAY-NORMALLY OPEN
200-BK
150-OR
025-GN
029-YL
028-GY
027-PU

022-WH TB-12 XXX-XX 29 NC K5 N/C OUT RM23 F6

SWITCH 5 40 XXX-XX ALARM SILENCE 150-OR 024-BR 18 NOTE L 18 024-BR 26 R5 07-BU
XXX-XX 30 NC K5 N/O OUT RM24 R5 25
SWITCH 6 32 D936-WH 9W-0073 998-BR 998-BR 998-BR 19 19 998-BR 27 7 RELAY DRIVER MODULE
XXX-XX 31 NC NC RM25 26 R5 07-BU
SWITCH 7 11 XXX-XX NOTE A 998-BR 998-BR 998-BR 20 20 998-BR F5 123-7450 R5
L28 XXX-XX 32 SWITCH INPUT 3 NC RM26 7
SWITCH 8 21 XXX-XX GENERAL ALARM 998-BR 998-BR 21 21 998-BR 28 27 RELAY DRIVER MODULE
SS RELAY XXX-XX 33 SWITCH INPUT 2 FLYBACK GND RM27
SWITCH 9/FUEL 18 024-BR 022-WH J982-OR 22 22 J982-OR F5 123-7450
3 2 9Y-2921 XXX-XX 34 NC -BAT. RM28 29 R4 06-BU
SWITCH 10/FUEL 09 XXX-XX 027-PU 200-BK 024-BR C464-BU 23 23 C464-BU R4 28
1 GAR 35-PK 35 RDM 1 30 6
027-PU 200-BK C464-BU C464-BU 24 24 C464-BU 29 R4 06-BU
87a L28 L28 36-PU 36 RDM 2 F4 R4
ELECTRONIC MONITORING SYSTEM-II C464-BU C464-BU 25 25 C464-BU 7 6 5 4 3 2 1 6
SERVICE 090-BU-14 30 XXX-XX 37 NC 31 30
158-6255 C464-BU XXX-XX 26 26 XXX-XX
SWITCH 080-WH-14 070-OR-14 XXX-XX 38 SWITCH INPUT 1 F4
87 B471-BU B472-YL 27 27 B472-YL 32 R3 05-BU 7 6 5 4 3 2 1
MOMENTARY XXX-XX 39 SWITCH INPUT 5 R3 31
B472-YL D936-WH 28 28 D936-WH 33 5
8N-0694 86 85 XXX-XX 40 SWITCH INPUT 4 32 R3 05-BU
D936-WH 050-WH 29 29 050-WH -B F3 12-BK R3
NOTE A L55 L55 060-YL 33 5
EMS-II HARNESS CODE PPRS 060-YL 30 30 PLUG AS. 34
2 1 998-BR L27 040-OR-14 31 040-OR-14 3E-6286 12-BK
31 200-BK 35 04-BU 04-BU F3
MCS C465-OR-10 104-RD-10 102-RD 103-RD-14 AEC-40 R2 34
32 32 103-RD-14 200-BK R2
PRIME PANEL W/O MAR GEAR SENSORS 4 PRELUBE RELAY 102-RD F715-PU 33 33 F715-PU 36 4
HARNESS CODE 0 = OPEN 028-GY 4 L24 F719-BR 35 R2 04-BU 04-BU
5 3 SLAVE 9X-8124 102-RD-10 34 34 F719-BR F2 R2
HARNESS CODE 1 = OPEN 200-BK SHIELD 36 4
6 200-BK F700-BU B471-BU 35 35 B471-BU 37
HARNESS CODE 2 = GND 200-BK MAN CRANK SHIELD F2
1 F889-WH 36 36 F889-WH LOAD FEEDBACK SIGNAL 151-OR 38 R1 03-BU 03-BU
HARNESS CODE 3 = OPEN 2 E-STOP 070-OR-14 37 37 070-OR-14 GENERAL ALARM OUTPUT RELAY-COMMON R1 3
37
HARNESS CODE 4 = GND 200-BK BREAKER 36-PU 39
3 200-BK PRELUBE XXX-XX 38 38 XXX-XX 38 R1 03-BU 03-BU
HARNESS CODE 5 = GND 027-PU PPRM 114-1142 F1 R1
RELAY MASTER 080-WH-14 39 39 080-WH-14 GENERAL ALARM OUTPUT RELAY-NORMALLY CLOSED 39 3
87a 9Y-2921 RELAY BREAKER 1 2 35-PK 40 02-RD 02-RD
MODE/CLEAR TB-4 105-RD 102-RD 090-BU-14 40 40 090-BU-14 GENERAL ALARM OUTPUT RELAY-NORMALLY OPEN 2 F1
PRIME PANEL W/ MAR GEAR SENSORS SWITCH 30 87 107-5857 10A RELAY BOARD ASSEMBLY
40 02-RD 02-RD
HARNESS CODE 0 = GND 118-GN 104-RD 104-RD 104-RD-10 1 2 105-RD 9Y-6497
MOMENTARY MCESCB INSTRUMENT BOX CUSTOMER 1 151-OR RELAY BOARD ASSEMBLY 2
HARNESS CODE 1 = OPEN 104-RD-14 104-RD-10 102-RD-10 01-PK 01-PK
7N-8008 104-RD-14
32A 102-RD-6 CONNECTOR CONNECTION 1 9Y-6497
HARNESS CODE 2 = GND 86 85 TB-1
NOTE A 104-RD RCB 9X-1343 8T-9834 1 01-PU 01-PU
HARNESS CODE 3 = OPEN F705-PK
E797-WH
E798-PK
998-BR

J981-WH
J982-OR
F889-WH
102-RD-14 DRC-40 DRC-40 1
HARNESS CODE 4 = GND RHLH (PORT SIDE) 35-PK
L52 102-RD-10
HARNESS CODE 5 = GND 3 2 102-RD-10 102-RD
029-YL 200-BK E799-BR
200-BK 102-RD-14 102-RD-10 151-OR
PREMIUM PANEL - SCAC 102-RD-6 102-RD
HARNESS CODE 0 = OPEN RH/LH 102-RD-6 102-RD
200-BK 36-PU
CUSTOMER INSTALLED ATTACHMENTS
L30

HARNESS CODE 1 = GND L26 L26

8D-2676
HARNESS CODE 2 = GND NOTE A +BATT
36-PU
HARNESS CODE 3 = OPEN MANUAL BATTCB
C465-OR-10

HARNESS CODE 4 = GND 2 200-BK 1 2

CRANK 102-RD-6 101-RD-6
HARNESS CODE 5 = GND 200-BK SWITCH 63A
F705-PK

102-RD-6

102-RD-6

ALARM
E MOMENTARY BATTERY E
105-RD

105-RD

1 BREAKER 892-BR L14

PREMIUM PANEL - JWAC ALARM 8T-9637 CONN A
HARNESS CODE 0 = GND NOTE A 107-5856 893-GN
3N-5762 ASOS1 ALTCB 200-BK-10 01 01 200-BK-10
HARNESS CODE 1 = GND 025-GN 87a 4 5 BK-6
1 2 J982-OR 02 02 J982-OR
HARNESS CODE 2 = OPEN 30 E799-BR 200-BK 102-RD-6 109-RD-6 L30 03 314-PU-10 RD-6
394-GN-14 394-GN-14 104-RD-14 63A J981-WH 03 J981-WH L11
HARNESS CODE 3 = OPEN L26
395-BR-14 87 AIR S/O F701-BR
2
105-RD 892-BR 05 05 892-BR
HARNESS CODE 4 = GND SMMS2 1 MAGCB ALTERNATOR L17
86 85 RELAY RH 2 MANCS 893-GN 06 06 893-GN G S BK-00
HARNESS CODE 5 = GND 1 1 2 BREAKER
F708-YL 9Y-2921 107-RD-10 102-RD-6 E798-PK 04 04 E798-PK
50A 125-7096 RD-00 RD-00
F708-YL 055-WH MAG RELAY #2 150-OR-14 07 07 150-OR-14
MAG RELAYS L18 L18 L16 MTR BAT RD-00
ASOS2 3 4 9X-8124 150-OR-14 09 09 150-OR-14
87a BREAKER
F701-BR 229-BK-14 11 11 229-BK-14
F708-YL
200-BK

055-WH

30 L19 116-7655 L19

BK-6
RD-6
395-BR-14 104-RD-14 E799-BR 229-BK-14 13 13 229-BK-14 MOTOR 1/2 MOTOR GP. POS NEG POS NEG
87 AIR S/O 3 4 E799-BR 08 08 E799-BR 8N-3896 115-5163
86 L19 L10
85 RELAY LH F701-BR 10 10 F701-BR
200-BK

200-BK

2 1
200-BK
150-OR

BK-00
150-OR
998-BR
200-BK

F708-YL 9Y-2921 107-RD-10 388-BU 12 12 388-BU L9

L21 14 BK-00 SECONDARY CONTROL SEC CONTROL FOR 3512B/3516B ONLY FOR 3508B ONLY
055-WH MAG RELAY #1 389-OR 14 389-OR CUSTOMER
1
2
3

SMMS1 9X-8124 F708-YL 15 15 F708-YL (+) (-)

L13 304-WH SUPPLIED
F705-PK F705-PK 16 16 F705-PK

SW INPUT #7/DIG SNSR 2 (UNUSED)

SW INPUT #8/DIG SNSR 3 (UNUSED)
RENR1297-04

304-WH-10

200-BK-10

ENGINE SHUTDOWN SIGNAL 'D' SW6

ENGINE SHUTDOWN SIGNAL 'C' SW2
E797-WH 17 17 E797-WH

200-BK-6
101-RD-6
055-WH

SEC CAT DATA LINK (-)(UNUSED)

SEC CAT DATA LINK (+)(UNUSED)
ECM ON/OFF - KEYSWITCH INPUT
DUAL ECM "HEARTBEAT" RECEIVE
DUAL ECM "HEARTBEAT" RECEIVE
G721-GY 18 18 G721-GY G S

HSDL SHIELD GROUND (UNUSED)

BK
RD
WH

19

CAN DATA LINK (+) (UNUSED)

CAN DATA LINK (-) (UNUSED)

DIG SNSR PWR (8V) (UNUSED)

ANALOG SENSOR 10B (UNUSED)

ANALOG SENSOR 11B (UNUSED)
101-RD-6

ANA SNSR PWR (5V) (UNUSED)

101-RD-6 19 AIR STARTER

ANALOG SENSOR 9B (UNUSED)

SECONDARY ENG SPD/TIM SIG

SECONDARY +V SPEED/TIMING

ANALOG SENSOR 5B (UNUSED)

ANALOG SENSOR 2B (UNUSED)
ANALOG SENSOR 1B (UNUSED)
ANALOG SENSOR 3B (UNUSED)
ANALOG SENSOR 4B (UNUSED)

ANALOG SENSOR 6B (UNUSED)

ANALOG SENSOR 8B (UNUSED)

ANALOG SENSOR 7B (UNUSED)
109-RD-6 20 20 109-RD-6 304-WH 1

SYNCHRONIZATION SWITCH A
SYNCHRONIZATION SWITCH B

SWITCH INPUT #3 (UNUSED)

ANA SNSR RETURN (UNUSED)

3.5A PWM RETURN (UNUSED)

AST MTR BAT SOLENOID

REVERSE ROTATION ENABLE

PRIMARY ENG SPD/TIM SIG

SHUT-DOWN NOTIFY RETURN

SHUT-DOWN NOTIFY SIGNAL
304-WH-10 304-WH-10 22 22 304-WH-10 RD-00 200-BK 2 5N-8980

NORMAL ROTATION ENABLE

SECONDARY THROTTLE SIG

RELAY-ONE L23 L23 L13

SEC ECM "ACTIVE" LAMP

314-PU-10 314-PU-10 24 24 314-PU-10 101-RD-6

SEC ECM "READY" LAMP

SPD PWM 2B+ (UNUSED)

PRIMARY THROTTLE SIG

SHOT 2.4 SEC F719-BR

SPD PWM 1B-(UNUSED)

998-BR F719-BR 21 21 MOTOR
9X-3207 C465-OR-10 L24 F715-PU 23 23 F715-PU 1/2 MOTOR GP.
C465-OR-10

CAT DATA LINK (+)

CAT DATA LINK (-)
109-RD-6

SOLENOID 11 POWER
SOLENOID 13 POWER
SOLENOID 15 POWER

SOLENOID 10 POWER
SOLENOID 12 POWER
SOLENOID 14 POWER
SOLENOID 16 POWER
8N-3896 NON-ELECTRIC STARTER

SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 9 POWER

SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER

SOL 13&15 RETURN

SOL 10&12 RETURN

SOL 14&16 RETURN

SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER
998-BR 998-BR 25 25 998-BR SWITCH RH

DIG SNSR RETURN

DOUT 5 (UNUSED)

POUT 1 (UNUSED)
POUT 2 (UNUSED)

SOL 9&11 RETURN

AIR SHUT-OFF TB-2 ENGINES WITH 115-5163

SOL 1&3 RETURN

SOL 5&7 RETURN

SOL 2&4 RETURN

SOL 6&8 RETURN

SOL 1&3 RETURN

SOL 5&7 RETURN
SOL 2&4 RETURN
SOL 6&8 RETURN
TIMER 227-7483
INSTRUMENT BOX ENGINE BK-00 POWER DISTRIBUTION BOX.

SW4 (UNUSED)
200-BK 200-BK 200-BK

AIR SHUTOFF

ECS IN AUTO
200-BK 200-BK 200-BK-10 200-BK-10 CONNECTOR 'A' CONNECTION 'A' -6

BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
25-PIN 25-PIN BK 200-BK-10
200-BK 200-BK 229-BK-14 229-BK-14 0-
200-BK 200-BK 229-BK-14 229-BK-14 3T-3043 3T-3044 20 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
L53 L53 4-6 GA. 19&20 200-BK-10 200-BK-10 C-KEY
200-BK 200-BK 200-BK-6 200-BK-6 HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.
8-10 GA. 1,22&24 D-KEY D-KEY SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11 SOL 13 SOL 15

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316
200-BK 200-BK 101-RD-6

CYL #11

CYL #13

CYL #15
H401-PU
200-BK 200-BK 12-14 GA. 7,9,11&13 ALT PLUG AS. PLUG AS. PLUG AS.

CYL #1

CYL #3

CYL #5

CYL #7

CYL #9
L29 L29 L46 109-RD-6 + R AIR SHUTOFF 101-0204 101-0205 101-0205
16-18 GA. ALL OTHERS

H401-PU
200-BK 200-BK 60 AMP
CONN B

04
06
05
11
40
34
02
24
14
23
12
20
27
19
13
22
21
28
15
16
33
10
09
03
01
07
08
18
35
29
36
30
31
37
17
38
39
32
26
25

16
32
37
30
26
38
31
36
05
27
17
39
13
07
24
25
20
23
14
08
02
03
09
15
01
19
29
35
16
26
32
38
37
31
30
36
40
34
28
22
18
12
06
10
05
17

39
11
21
33
04
27
101-RD-6
150-OR 200-BK 200-BK -
200-BK 200-BK C465-OR-10 01 01 C465-OR-10
200-BK 200-BK 200-BK 200-BK F716-WH 02 02 F716-WH 200-BK-6 200-BK-10

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
G738-GY-14
106-WH-14
106-WH-14
229-BK-14
229-BK-14
105-RD

200-BK 200-BK F717-YL 03 03 F717-YL 200-BK-10

(G791-BR)
L25 L25 AIR SHUT-OFF

E420-BR
E421-WH
E422-OR
E423-YL
E428-GY
E429-PK
E430-OR
E431-GN
F726-YL
F728-BR
F727-GN
F729-GN
G721-GY
XXX-XX
XXX-XX
388-BU
389-OR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX

XXX-XX
G791-BR
C401-BU
C401-BU

F721-GY
F722-OR

F732-PK
G790-PK

E797-WH
E420-BR
E421-WH
E422-OR
E423-YL
E424-GN
E425-WH
E426-WH
E427-PU
E428-GY
E429-PK
E430-OR
E431-GN
E432-YL
E433-PU
E434-OR
E435-WH
F726-YL
F728-BR
F730-GY
G769-PU
F727-GN
F729-GN
F731-OR
G770-WH
F708-YL

E798-PK
DIODE AS.

XXX-XX

675-BR
676-PU

XXX-XX
XXX-XX
XXX-XX
XXX-XX
893-GN
892-BR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX

XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
999-WH

XXX-XX
XXX-XX
G791-BR
F715-PU
F719-BR
EMS-II
F708-YL

F708-YL 200-BK 200-BK F706-PU 05

XXX-XX
394-GN-14
D EMSR
RELAY
EMS-II BREAKER
114-1142 200-BK 200-BK 113-OR-14 07
05
07
F706-PU
113-OR-14
L13
101-RD-6 200-BK-14
SOLENOID RH 1W-9070 D
L11
L14
L16

1
L10

87a

2
30 230-4073
L9

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4
150-OR 9Y-2921 1 2 200-BK 200-BK F721-GY 08 08 F721-GY
87 L48 L48 L20 L20 C456-OR-10
150-OR 102-RD-14 102-RD-14 200-BK 200-BK F722-OR 10 10 F722-OR
10A AIR SHUTOFF
200-BK 200-BK N917-0R 04

G771-BR
F726-YL

G772-WH
F726-YL

G773-OR
F728-BR

G774-YL
F728-BR

G775-GN
F730-GY

G776-PK
F730-GY

G777-WH
G769-PU

G778-PU
G769-PU
A701-GY
E420-BR
G771-BR
G771-BR

A703-BR
E421-WH
G772-WH
G772-WH

A705-YL
E422-OR
G773-OR
G773-OR

A707-PU
E423-YL
G774-YL
G774-YL

A709-OR
E424-GN
G775-GN
G775-GN

A711-PU
E425-WH
G776-PK
G776-PK

A713-GN
E426-WH
G777-WH
G777-WH

A715-GY
E427-PU
G778-PU
G778-PU
EMSCB 04 N917-OR E798-PK
85 86 200-BK 200-BK 200-BK F718-BU 06 06 F718-BU E797-WH SWITCH LH

L41

L34

L35

L38

L39
8

L36

L37

L45

L44

L43

L40

L34

L35

L38

L39
F889-WH 12

L14
200-BK 114-OR-14 114-OR-14 12 F889-WH F708-YL
200-BK 109-6507 111-1323 (N.0.) F700-BU F700-BU 14
L53 14 F700-BU F705-PK L5 AIR SHUT-OFF
114-OR-14 102-RD-14 E-STOP 111-1323 (N.O.) 394-GN-14 09 DIODE AS.
L26 L26 09 394-GN-14 G721-GY 395-BR-14 SOLENOID LH
F708-YL NOTE A 111-1324 (N.C.) 395-BR-14 11 L5 1W-9070
11 395-BR-14 200-BK-14 230-4073
103-RD-14 103-RD-14 111-1324 (N.C.) G738-GY-14 13 13 G738-GY-14 A701-GY
103-RD-14 103-RD-14 7 8 103-RD-14 XXX-XX 15 15

H401-PU
6 105-RD XXX-XX A703-BR
PECMCB 5 XXX-XX 16
G738-GY-14

16 XXX-XX A705-YL
102-RD-10 1 2 102-RD-10 3 4 113-OR-14 113-OR-14 675-BR 17
E-STOP 16A L51 L51 L43 L43 17 675-BR L43 L1 L1 A707-PU
1
998-BR
998-BR

PRELUBE
F718-BU
200-BK

LOCKOUT RELAY 2 113-OR-14 200-BK 676-PU 18 18 676-PU

F719-BR
MOTOR A709-OR
SECONDARY XXX-XX-4 19 19 XXX-XX MOTOR AS.
9Y-2921 ECM BREAKER ES A711-PU
XXX-XX-4 20 20 XXX-XX F715-PU + 3T-7583 A713-GN

F732-PK

G790-PK
G791-BR
87 114-1143
30 103-RD-14 103-RD-14 XXX-XX 21 21 XXX-XX 998-BR 106-WH-14 L36 A715-GY
103-RD-14 106-WH-10 22 22 106-WH-10 106-WH-14 C465-OR-10 F726-YL F726-YL
87a SECMCB
103-RD-14 XXX-XX 23
103-RD-14

1 998-BR 23 XXX-XX L38 L38 F728-BR F728-BR

2 102-RD-10

F732-PK
999-WH
86 85 102-RD-10 040-OR-14 L27 998-BR L27 XXX-XX-8 24 24 XXX-XX 200-BK-10 F730-GY F730-GY
16A

G738-GY-14
050-WH XXX-XX 25 25 XXX-XX G769-PU G769-PU

C
B
A
200-BK PRIMARY 060-YL F726-YL E420-BR

C401-BU

F708-YL
ECM BREAKER INSTRUMENT BOX
CONTROL SW ENGINE ATTACHMENTS F728-BR

F719-BR
F715-PU

F715-PU
F719-BR
CONNECTOR 'B' L32 L32 E421-WH
114-1143 127-2331 CONNECTION 'B'

WH-18
DIGITAL RET BK-18
+V SPD/TIM OR-18
25-PIN F730-GY E422-OR
25 STOP-A NOTE A 25-PIN G769-PU E423-YL
103-RD-14

8N-1517

L42
PRIMARY ECM 24 START-A 8N-1518 L34 L34
PECMR 21 E424-GN
103-RD-14

RELAY 23 AUTO-A 4-6 GA.19&20 E425-WH

200-BK

E-STOP RELAY 87a 9Y-2921 22 OFF-A F719-BR

30 G721-GY 8-10 GA.1,22&24 E426-WH
9Y-2921 150-OR-10 102-RD-10 15 STOP2 12-14 GA.7,9,11&13 F715-PU
14 START2
E427-PU
87 16-18 GA.ALL OTHERS

SIGNAL
87 13 AUTO2 11 F717-YL F715-PU E435-WH
30 F708-YL 86 85 060-YL F717-YL
12 OFF2 892-BR L42 E434-OR
N917-OR

103-RD-14 200-BK F716-WH L25 L17

87a 10 STOP1 L25 893-GN F719-BR E433-PU
103-RD-14 200-BK 113-OR-14
86 85 9 START1 F706-PU L35 L35 E432-YL
F700-BU
N917-OR

SECMR 87a 8 AUTO1 6 TB-10 L36 L36 SECONDARY

050-WH F716-WH E431-GN
30 7 OFF1 893-GN ENGINE
106-WH-10 102-RD-10 L17 E430-OR
87 SECONDARY ECM 20 STOP-K 892-BR L44 L44 SPEED/ E429-PK
F889-WH
F718-BU

19 START-K TIMING E428-GY

86 85 RELAY
106-WH-10

18 AUTO-K 16 893-GN SENSOR G770-WH G770-WH

103-RD-14 9Y-2921 040-OR-14 113-OR-14 TB-11 129-6628
17 OFF-K 113-OR-14 G738-GY-14 G738-GY-14 L39 L39 F731-OR F731-OR
200-BK 200-BK
5 STOP-B G738-GY-14 L17 893-GN L14 L14 F729-GN F729-GN
C MINIMUM PULL-IN VOLTAGE: 14.4 VDC 103-RD-14
103-RD-14 4 START-B CSCB
G738-GY-14
892-BR F727-GN F727-GN C
106-WH-10

MINIMUM HOLD-IN VOLTAGE: 7.0 VDC

102-RD-14
102-RD-10
102-RD-10
150-OR-10

3 AUTO-B 1 1 2 G770-WH A716-PU

103-RD

103-RD

103-RD 110-RD-14 102-RD-14

L54

2 OFF-B 10A 892-BR L33 L33 F731-OR A714-PK

998-BR
998-BR

102-RD-10 L52
CONTROL 102-RD-10 F729-GN A712-BR
EMSSS PRELUBE OVERRIDE SW SWITCH G721-GY F727-GN A710-GY
102-RD-14 L31 L31
4D-1836 BREAKER A708-BR
NOTE A 114-1142 E798-PK A706-GY
3 2 L40 L40
998-BR F718-BU F718-BU E797-WH A704-GN
4D-1836 SERC
4
3
2
1

PLOS EPOS N917-OR L11 L11 A702-PU

3 2 103-RD A L1
998-BR 200-BK 200-BK B L16 L16
C
2 3 NOTE A ENGINE D L10 L10 L32

G779-GY
G779-GY
E428-GY
A702-PU

G780-PK
G780-PK
E429-PK
A704-GN

G781-WH
G781-WH
E430-OR
A706-GY

G782-GN
G782-GN
E431-GN
A708-BR

G783-YL
G783-YL
E432-YL
A710-GY

G784-PU
G784-PU
E433-PU
A712-BR

G785-OR
G785-OR
E434-OR
A714-PK

G786-WH
G786-WH
E435-WH
A716-PU
G779-GY
F727-GN

G780-PK
F727-GN

G781-WH
F729-GN

G782-GN
F729-GN

G783-YL
F731-OR

G784-PU
F731-OR

G785-OR
G770-WH

G786-WH
G770-WH
893-GN
F706-PU

F708-YL
150-OR PROTECTION 892-BR E
DIODE AS. TB-3 L9 L9
OSS OVERSPEED VERIFY SW OVERRIDE SW F
123-0316 150-OR 150-OR-14 7N-8001 L33
L18 NOTE A L18 G
150-OR-10 150-OR-14 H L13 L13 RECEPT AS. (16)
L31
J 9X-0352
102-RD-10 F708-YL F708-YL

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1
1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
102-RD-10 F705-PK F705-PK
102-RD-14 INSTRUMENT
BOX G721-GY AFTER

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
INNER COOLER
106-WH-10 106-WH-10 F719-BR TEMP RIGHT LEFT FUEL ENGINE FUEL ENGINE
BULKHEAD L12

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.
DIODE AS.
ENGINE SENSOR TURBO TURBO TURBO FILTER OIL CRANK FILTER OIL

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316
103-RD 103-RD

123-0316
SERVICE INJECTOR GP (16)

CYL #12

CYL #14

CYL #16
OUTLET PRESSURE PRESSURE

CYL #10
F715-PU COOLANT 102-2240 INLET INLET ATMOS PRESSURE CASE PRESSURE

CYL #2

CYL #4

CYL #6

CYL #8
CONNECTOR
998-BR TEMP 118-7562 PRESSURE PRESSURE PRESSURE PRESSURE SENSOR SENSOR PRESSURE SENSOR SENSOR
L17 L17 9W-1951
F719-BR SENSOR SEA WATER SENSOR SENSOR SENSOR SENSOR UNFILTD FILTD SENSOR FILTD UNFILTD
L45 102-2240 COMPATIBLE 161-9926 161-9926 194-6724 194-6724 194-6725 194-6725 161-9926 194-6725 194-6725 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD

YL-18 DIGITAL RET

F715-PU L37 L37
SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 SOL 14 SOL 16

BK-18 ANALOG RET

BK-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

L43

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG
L43 L43

WH-18 SIGNAL

WH-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL
L54 L54

CONTROL SWITCH CHART

F718-BU L42 114-2410 EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST
INSTRUMENTION BOX ENGINE F889-WH PYROMETER
ALTRONIC
PORT #1 PORT #3 PORT #5 PORT #7 PORT #9 PORT #11 PORT #13 PORT #15
THIS SCHEMATIC IS FOR THE 3500B ENGINE WITH DUEL ECM'S DPY-4118U
OFF/RESET

OFF
CONTACTS

C401-BU

B
A

B
A
FOR MARINE PROPULSION.

B
A

B
A

B
A

B
A

B
A

B
A

B
A

B
A

B
A
C

C
RESET SET TO TYPE 'K' - - - - - - - -

+
L41
B & CELSIUS

11Y
11R

13Y
13R

15Y
15R
B

1Y
1R

3Y
3R

5Y
5R

7Y
7R

9Y
9R
START

SCHEMATIC NO. 132-8103-06 RED(-)

A747-GY

A746-PK
F714-PK

F737-YL

F725-WH
F713-OR

E796-GN
E795-YL
995-BU
993-BR
997-OR

A751-YL

993-BR
997-OR

993-BR
997-OR

993-BR
993-BR

997-OR

993-BR
997-OR

994-GY
993-BR
997-OR

997-OR

993-BR
997-OR

997-OR
993-BR
997-OR

997-OR

993-BR

993-BR
L1
AUTO

STOP

L1
L16

L37

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
NOTE BLOCK YELLOW(+)
L32 L32

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
1 L1 PRIMARY ECM, ODD, HIGHSIDE INJECTOR WIRING
150-OR-14
150-OR-14
229-BK-14
229-BK-14

NOTE A: SWITCH SHOWN IN NORMAL CONNECTOR PIN ASSIGNMENT

229-BK-14
229-BK-14

L33 L33
L2 EXH TEMP SENSOR PWR/RTN ENGINE RUNNING POSITION PRELUBE CONNECTOR PIN ASSIGNMENT REPRESENTS STANDARD RIGHT
C401-BU

2
F705-PK

ABBREV COLOR SYMBOL DESCRIPTION L3 SPD/TIMING PRESSURE L31 L31 REPRESENTS LEFT HAND HAND SERVICE USING INTERNAL
3 L4 TIMING CALIBRATION NOTE B: UNLESS OTHERWISE SPECIFIED SWITCH SERVICE USING INTERNAL
ALL WIRE IS 16 AWG. BOX HARNESS P/N 121-4101.
RD RED BLADE, SPADE, RING, 4
L5 AIR SHUT-OFF SOLENOID 3N-1400
993-BR BOX HARNESS 121-4102.
OR SCREW TERMINAL AUTO L6 FUEL FILTER PRESSURES AND AFTERCOOLER TEMPERATURE NOTE C: SECURE CONNECTORS TO PREVENT L8 L8
WH WHITE 5 STOP L7 ANALOG ENGINE SENSOR SIGNALS DAMAGE OR VIBRATION. 998-BR F718-BU 997-OR
03 01
OR ORANGE CIRCUIT CONNECTED L8 ANALOG SENSOR PWR/RTN 04 02
L54
L42

YL YELLOW 6 L9 THROTTLE SIGNALS NOTE D: PINS 1 THRU 5 ARE SWITCHED (+) BATTERY. 995-BU 01 03
L41

L10 STARTER RELAY SIGNAL USED ONLY FOR THROTTLE SYNC SWITCH, 998-BR
PK PINK 7 F704-OR L17
A751-YL 02 04
BK BLACK CIRCUIT NOT CONNECTED L11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER) PORT & STARBOARD THROTTLES, PILOT L17 F714-PK 07 05
8 L12 CUSTOMER SHUTDOWN HOUSE PANEL(S), AND CCM SUPPLY. F703-GY
F732-PK

MAN. F713-OR 08 06
999-WH

GY GRAY L13 ELECTRIC/AIR START SOLENOID A700-OR L2 L7 L7

388-BU
389-OR

START NOTE E: PIN 6 IS SWITCHED (+)BATTERY L2 A747-GY 05 07

PU PURPLE ELECTRICAL CONNECTION 9 L14 SECONDARY ECM CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) 998-BR
TO BE PROVIDED TO PRCM CONTROL A746-PK 06 08
BR BROWN TO MACHINE STRUCTURE 10 L15 CUSTOMER SUPPLIED WIRING 996-GN L3 L3
F737-YL 11 09
L16 ECM (+)BATT/(-)BATT (+)BATTERY IF PRESENT. 999-WH
GN GREEN 994-GY 12 10
INTERNAL ELECTRICAL 11 L17 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) NOTE F: PINS 7 THRU 12 ARE SWITCHED (+) BATTERY. F723-PK L4 L4 E795-YL 09 11
BU BLUE L18 ECM (+) BATT SUM CURRENT OF ALL 108-RD CIRCUITS F724-PU L6 L6
CONNECTION TO SURFACE 12 F725-WH 10 12
L44

INDICATES "CLOSED" L19 STARTER MAG RELAYS COMBINED MUST NOT EXCEED 10 AMPS. E796-GN 15 13
OF COMPONENT 13 L20 THROTTLE SYNCHRONIZATION SWITCH
NOTE G: PINS 13 THRU 17 ARE (-) BATTERY. 16 14
-INDICATES "MAKE L21 THROTTLE SIGNALS 13 15
L3

14 L22 AIR S/O AND PRELUBE RELAYS USED ONLY FOR THROTTLE SYNC SWITCH,
F721-GY
F722-OR

CONNECTOR BEFORE BREAK" 14 16

L9

L23 STARTER MAG RELAYS PORT & STARBOARD THROTTLES, PILOT

15 HOUSE PANEL(S), AND CCM SUPPLY 19 17
L24 CUSTOMER SHUTDOWN
L13
F723-PK
F724-PU
F704-OR
A700-OR

A700-OR
F703-GY
998-BR

998-BR

996-GN
998-BR
999-WH

ATCH WIRE, CABLE, 20 18

16 L25 ENGINE CONTROL SWITCH 17 19
COMPONENT L26 AIR S/O RELAYS NOTE H: PIN 22 IS (-) BATTERY
L31
L10
L12

L11

L32

L33
L17

L31

L32

L33
L1

18 20
L7

17
L4

L2

L8

L6

TO BE PROVIDED TO PRCM CONTROL

L1
L27 REMOTE START STOP 23 21
18 L28 EMS-II WIRING (+) BATTERY IF PRESENT
CIRCUIT GROUPING 24 22
L# L29 EMS-II HARNESS CODE
150-OR-14
150-OR-14
229-BK-14
229-BK-14

DESIGNATION NOTE J: PINS 18 THRU 21 AND 23 & 24 ARE (-) BATTERY. 21 23

113-OR-14

19
A
B
C

L30 SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)

1
2
A
B
C

A
B
C

22 24
(998-BR)

SUM CURRENT OF ALL 108-RD CIRCUITS

A701-GY
A703-BR
A705-YL
A707-PU
A709-OR
A711-PU
A713-GN
A715-GY
A702-PU
A704-GN
A706-GY
A708-BR
A710-GY
A712-BR
A714-PK
A716-PU
F726-YL
F728-BR
F730-GY
G769-PU
F727-GN
F729-GN
F731-OR
G770-WH
XXX-XX
A751-YL

N917-OR
F700-BU
F701-BR
E799-BR

A747-GY
A746-PK
F714-PK
F713-OR

F737-YL
388-BU
389-OR

995-BU

XXX-XX
994-GY

L31 PRIMARY ECM, EVEN, HIGHSIDE INJECTOR WIRING

F703-GY
F715-PU
F719-BR
F718-BU
C401-BU

F716-WH

F706-PU
F721-GY
F722-OR
F705-PK

F889-WH

J982-OR
J981-WH
F724-PU
F723-PK
A700-OR

E795-YL
E796-GN
F725-WH

F732-PK

F704-OR
999-WH

A701-GY
A703-BR
A705-YL
A707-PU
A702-PU
A704-GN
A706-GY
A708-BR
F726-YL
F728-BR
F727-GN
F729-GN
F717-YL

998-BR
997-OR
993-BR
998-BR

XXX-XX
XXX-XX
XXX-XX

XXX-XX
892-BR
893-GN

996-GN

20 L32 PRIMARY ECM, ODD, LOWSIDE INJECTOR WIRING COMBINED MUST NOT EXCEED 10 AMPS. 27 25
OR-18
BK-18
WH-18

WH-18
BK-18
OR-18
BK-18
WH-18

OR-18
BK-18
WH-18

28 26
21 L33 PRIMARY ECM, EVEN, LOWSIDE INJECTOR WIRING 25 27
L34 SECONDARY ECM, ODD, HIGHSIDE INJECTOR WIRING NOTE K: CIRCUITS 892-BR AND 893-GN MUST BE
22 TWISTED TOGETHER AND KEPT AS SHORT AS 26 28
L35 SECONDARY ECM, EVEN, HIGHSIDE INJECTOR WIRING 31 29
L36 SECONDARY ECM +BATTERY POSSIBLE BETWEEN INSTRUMENT BOX AND C-KEY D-KEY D-KEY
DIGITAL RET

23
DIGITAL RET

DIGITAL RET

32 30
13
07
24
25
20
23
02
14
08
15
03
09
01
19
29
35
16
26
32
38
37
31
30
36
40
34
28
22
18
12
06
10
05
17

39
11
21
33
04

16
32
37
30
26
38
31
36
27

05
27
17
39
04
06
05
11
40
34
02
24
20
22
23
08
14
27
19
13
21
10
15
16
28
33
03
09
01
07
12
18
35
29
36
30
31
37
17
32
38
39
25
26

OTHER DEVICES. PLUG AS.

+V SPD/TIM
+V DIGITAL

+V DIGITAL

L37 SECONDARY ECM -BATTERY PLUG AS. PLUG AS. 29 31

101-0204
A 24 L38 SECONDARY ECM, ODD, LOWSIDE INJECTOR WIRING NOTE L: CIRCUITS J981-WH AND J982-OR MUST BE 101-0205 101-0205 30 32 A
WIRE GROUP COLOR DESCRIPTIONS SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER
SOL 1&3 RETURN
SOL 5&7 RETURN
SOL 2&4 RETURN
SOL 6&8 RETURN
GENERAL ALARM RELAY
CRANK
3.5A PWM RETURN
PRIMARY THROTTLE SIG
SECONDARY THROTTLE SIG
ATMOSPHERIC PRESSURE SNSR
TURBO OUTLET PRESSURE SNSR
TURBO INLET RH PRESSURE SNSR
TURBO INLET LH PRESSURE SNSR
OIL PRESSURE SNSR - FILTERED
AFTERCOOLER TEMPERATURE SNSR
FUEL PRESSURE SNSR - UNFILTERED
COOLANT TEMPERATURE SNSR
ENG PROT OVERRIDE

POUT 3 (UNUSED)
POUT 3 RETURN (UNUSED)
SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 9 POWER
SOLENOID 11 POWER
SOLENOID 13 POWER
SOLENOID 15 POWER
SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER
SOLENOID 10 POWER
SOLENOID 12 POWER
SOLENOID 14 POWER
SOLENOID 16 POWER
SOL 1&3 RETURN
SOL 5&7 RETURN
SOL 9&11 RETURN
SOL 13&15 RETURN
SOL 2&4 RETURN
SOL 6&8 RETURN
SOL 10&12 RETURN
SOL 14&16 RETURN

L39 SECONDARY ECM, EVEN, LOWSIDE INJECTOR WIRING

BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
REVERSE ROTATION ENABLE
NORMAL ROTATION ENABLE
ENGINE SHUTDOWN SIGNAL 'C' SW2
ENGINE SHUTDOWN SIGNAL 'D' SW6
PRELUBE PRESSURE/OVERRIDE SWITCH

PRELUBE PUMP
PRIMARY ECM "HEARTBEAT" Tx

SECONDARY CAT DATA LINK (+)

ECM ON/OFF - KEYSWITCH INPUT
START/RUN/STOP1
START/RUN/STOP2
OVERSPEED VERIFY
SYNCHRONIZATION SWITCH A
SYNCHRONIZATION SWITCH B

CAN DATA LINK (-) (UNUSED)

HSDL SHIELD GROUND (UNUSED)
CAN DATA LINK (+) (UNUSED)
LOAD FEED BACK
SPD PWM 1B-(UNUSED)
CAT DATA LINK (-)
CAT DATA LINK (+)
SECONDARY CAT DATA LINK (-)

TIMING CAL-FAN SPD(-)

TIMING CAL-FAN SPD(+)
DIG SNSR PWR (8V)
DIG SNSR RETURN
ANA SNSR PWR (5V)
ANA SNSR RETURN
CRANKCASE PRESSURE SENSOR

PRIMARY +V SPEED/TIMING
PRIMARY ENG SPD/TIM SIG
OIL PRESSURE SNSR - UNFILTERED
FUEL PRESSURE SNSR - FILTERED

SECONDARY ENG SPD/TIM SIG

LH TURBO EXH TEMP SIG
RH TURBO EXH TEMP SIG
SIGNAL
SIGNAL

SIGNAL

25 TWISTED TOGETHER AND KEPT AS SHORT AS TIMING CAL 35 33

L40 SECONDARY ECM SHUTDOWN NOTIFY WIRING POSSIBLE BETWEEN ENGINE INSTRUMENT BOXES. SENSOR 36 34
(+) BATTERY / SUPPLY WIRES. L41 THROTTLE SIGNALS 6V-2455 33 35
L42 DUAL SPEED/TIMING SENSOR SIGNALS NOTE: DO NOT 34 36
(-) BATTERY / SENSOR RETURN. L43 SECONDARY ECM "READY" & "ACTIVE" LAMP SIGNALS TURBO TURBO PRIMARY ATTEMP TO USE 37 37
L44 THROTTLE SYNCHRONIZATION AND OVERSPEED VERIFY SIGNALS EXHAUST EXHAUST ENGINE A 189-5746 38 38
OUTPUT SIGNAL WIRES FROM THE ECM. L45 CUSTOMER SHUTDOWN TEMP LH TEMP RH SPEED/ TIMING CAL 39 39
L46 EMS-II GAUGE CLUSTER GROUND WIRING 109-4367 109-4367 TIMING PROBE ON 40 40
INPUT SIGNAL WIRES TO THE ECM. L48 J-BOX CUSTOMER POWER CONNECTION -BATTERY SENSOR MARINE PROP
L49 PILOT HOUSE PANEL WIRING 129-6628 ENGINES.
SIGNAL PLUS. L50 PROGRAMMABLE RELAY CONTROL MODULE POWER

2
1

2
1

2
1

2
1

2
1

2
1

2
1

2
1
L51 PRCM RELAY POWER
SIGNAL MINUS. L52 CONTROL SWITCH/ECM RELAY'S/EMS RELAY POWER
L53 CUSTOMER POWER RELAY COIL

10R
10Y

12R
12Y

14R
14Y

16R
16Y
2R
2Y

4R
4Y

6R
6Y

8R
8Y
SENSOR SUPPLY VOLTAGE. L54 ENGINE PROTECTION OVERRIDE
- - - - - - - -
L55 GENERAL ALARM RELAY 115-9609

+
L56 STARTER MOTOR GROUP THERMOCOUPLE (16)
K TYPE
EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST
PRIMARY CONTROL PRI CONTROL FOR 3512B/3516B ONLY FOR 3508B ONLY PORT #2 PORT #4 PORT #6 PORT #8 PORT #10 PORT #12 PORT #14 PORT #16

12 11 10 9 8 7 6 5 4 3 2 1