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Company profile
& short insulator
brochure
2009
OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
THE FACTORY
The factory has a unique construction bureau (CB) for the research and development of new
inventions in the armature and insulators. With the help of the bureau, the factory is capable to develop
new generation solutions and can implement them to the production in the shortest terms. The work of
the CB was highly evaluated by the Russian and foreign specialists: from Iran, Kazakhstan, Syria,
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
Vietnam, Serbia, Lithuania, Spain, Portugal, Greece, and Turkey. Thanks to the CB the factory can
participate in foreign tenders.
For including the new insulators types into the projects, factory created TYPICAL STRINGS
for glass and polymer insulators. Clients and project making institutions can obtain the catalogues of
typical strings from our factory without limitations.
PRODUCTS
The current standard production program includes the glass and composite insulators and
accessories for:
Besides standard products the factory produces special types of insulators and armature, which
were never produced in Russia before.
IEC 60120 Dimension of ball and socket couplings of string insulator units
IEC 60372 Locking devices for ball and socket couplings of string insulator units:
Dimensions and tests
IEC 60383 Insulators for overhead lines with a nominal voltage above 1000 V (Parts 1 and
2 as applies)
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
The factory products are well known in more than 30 countries around the world. Since the
very opening, the factory had successfully participated in all major Russian projects for building of
new OH lines and reconstruction of old ones. The factory is also very active in foreign tenders. Some
of its successful projects for example are:
EKIBASTUZ-CENTR, Russia,1150 kV
BARNAUL-ITAT, Russia, 750 kV
HABAROVSK-HEHZIR, Russia, 500 kV
LUK-OIL, Russia, 110 kV
GAZPROM-KOGALYM, Russia, 110 kV
KHOY-BORDER OF TURKEY, Iran, 400 kV
JANDAR-TADMOR, 400 kV, Iran
ENERGO NIGERIA, Nigeria, 330 kV
WEST QURNA, Iraq, 132 kV
MAGRON, HANOY-BORDER, 500 km, 230 kV, Vietnam
110 kV, Ivory coast
HARIB-ROCK, Namibia, 132 kV
TENGIZCHEVROIL, Kazakhstan, 110 kV
KUNDUZ PROVINCE, Afghanistan, 110 kV
POWER HOLDING COMPANY OF NIGERIA, 330 kV, Nigeria
VILNIUS POWER PLANT, 110 kV, Lithuania
RIGAS POWER LINES, Latvia, 110 kV
And other
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
Polymer materials such as silicone elastomers, hydrocarbon elastomers and epoxy resins are
being increasingly used instead of porcelain and glass for outdoor insulation applications such as line
insulators, bushings, core insulators, cable terminations, etc., mostly due to the following advantages:
Unlike porcelain and glass these polymers have low surface free energy which makes the virgin
surface (new and without exposure to the environment) of the polymers inherently hydrophobic (water
repellent). Hydrophobic surfaces present a higher resistance to leakage current flow than porcelain or
glass surfaces (hydrophilic surfaces). They also require higher current and commensurate energy
dissipation to initiate the well-known phenomenon of dry band arcing which, ultimately, is responsible
for material degradation in the form of tracking and erosion. The lower leakage current and
consecutive lower probability of dry band formation require the higher applied voltage to cause
flashover. In one word, due to the hydrophobic surface, the polymer materials typically offer much
better contamination performance than porcelain and glass.
PERFORMANCE BENEFITS
Improved Reliability - superior flexibility and strength, which provides high resistance to
breakage and improved seismic performance, eliminate damage during transportation, interruptions
and outages due to vandalism, and flashovers in all types of environments; are lighter than
porcelain or glass but offer an equal or better strength; safe from internal and external over-
pressure; maintain in 5 times the big static loadings and in 20 times the big dynamic loadings;
Eliminates or Reduces Maintenance - low failure rate, low overall mounting and exploitation
costs; high resistance to acids, alkalis and ultraviolet radiation; compatible with existing porcelain
insulators (connecting sizes and building height fully comply with porcelain insulators to be
replaced); improved pollution and hydrophobic properties of silicone rubber provide excellent
insulating behavior without the need for washing or greasing even in humid and/ or polluted
climates;
Improves Power Quality - (lower RI and TVI)
Energy Efficiency - reduced losses due to lower leakage currents. Excellent tracking resistance
avoids erosion or tracking of the housing material;
Safety - a very high level of safety for apparatus, in case of inner over-pressure or external causes;
light weight for handling and installation, eliminates catastrophic mechanical failures;
Improved Service Life - stable long term operating behavior, 30 years of service time, due to the
special composite insulating coating; as demonstrated over many years of outdoor exposure against
degradation and deterioration of insulating properties;
Life Cycle Cost savings - cost competitive in comparison to conventional insulators. Short process
time, hence reduced lead time, a low failure rate combined with low overall operating and
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
maintenance costs (savings over porcelain insulators). The price of insulator is lower than the price
porcelain due to small densities of polymers and smaller quantity of raw material;
The design flexibility - allows for adaptation to suit specific needs, such as changes in creepage
distance independent of insulator length, and aerodynamic profile;
Ecologic advantages- in comparison to glass and porcelain insulators.
The factory established The Porcelain and Glass Replacement Program and is seriously
working on the complete replacement of all existing porcelain and glass types and classes of insulators
into the polymer composite based products. The program has already resulted in development of such
types as:
Station post polymer insulators up to 220 V;
bus bar polymer insulators up to 220 kV;
polymer long rod insulator for up to 550 V;
polymer railway insulators of all types,
station post-pin type (having no analogues);
first in Russia pin core rod line for 10 and 20 V (for replacement for porcelain);
line post insulators up to 220 kV;
bushing insulators for 10-35 kV voltages and currents up to 4000A;
polymer bushings for the replacement of oil type of up to 220 V,
digital optical fibre current transformers with accuracy class 0.02S, i.e. 10 times better existing
ones,
digital voltage transformers, united with current transformers for the needs of automated
computer aided power and energy measurement system,
polymer surge arresters up to 330V,
suspension polymer disc insulators,
and other.
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
ECR ROD high temperature non alkaline acid-resistant rod produced from E type fibre glass,
supplied by companies Fiberglass (Germany) or AO Bijskij savod stekloplastikov (Russia). The
combination of a hydrolysis resistant epoxy resin with acid resistant glass fibers (ECR glass) is a
safe assurance against brittle fracture. The high quality monolithic reinforced fiber glass core rod is
specially developed for electrical and mechanical
applications, more than 50% glass fibers in cross
section.
The high strength monolithic core rods
manufactured using the cyclo aliphatic epoxy resins
are used. These resins are highly resistant to severe
atmosphere conditions, ozone, sun radiation, acids,
electrical discharge and tracking. They protect core
rod from any breakage, ensure stable insulator
operating behaviour at extreme conditions, even
when the protective silicone coating is faulty or
damaged or is at all absent.
The core rods are made from reinforced fiber glass material by the method of pultrusion. This
process is based on pulling the glass fiber threads coated with the special epoxy resin (roving)
through the heated die of the necessary diameter. Only the E type non-alkaline glass roving for
core rods is used in order to enhance the resistance to alkaline and aggressive environments. Unlike
pipes filled by foam, the insulators with the monolithic core rod are protected from inner discharge
generation of and puncture; they are protected from current leakages along inner surfaces and walls
because they are free from condensation, present in hollow pipes.
HOUSING AND SHEDS made from special silicone for high voltage insulators, hardening at
high temperature (120C), supplied by well known companies such as Dow Corning, Wacker,
General Electric or other. Housing manufactured with silicon alloy rubber conforms to IEC
standard requirement - exhibit long-term hydrophobic properties, high mechanical strength,
excellent corona resistance low permeability to moisture and the highest grade of tracking and
corrosion resistance, coating thickness >=5 mm.
END FITTINGS produced by the method of hot punching, which gives additional strength to
the metal. The end fittings are crimped by special press Finn-Power with round dies by even
crimping force from all sides. The crimping force is 3500 kN. First of all the metal bushings are
crimped at area where the end fitting is going to be crimped on to the electro insulating body. The
bushings are crimped by round dies which evenly surround rod diameter from all sides. The strain
control and acoustic inspection is carried out. After that the end fittings are fixed to the bushings.
In this way the end fitting fixing process can not damage insulator integrity or its hermetical
properties.
INTER-JUNCTION HOUSING/END FITTING - The hydrophobic and anti-leakage
characteristics at the junction of housing and end fitting is achieved through the labyrinth
configuration of the internal part of the end fitting in which the silicone is included during
crimping - method adopted from Japanese company NGK.
CORONA RINGS the triple junction (fitting/housing/core rod) is screened from electrical field
by corona rings. Corona rings produced from aluminium alloy by the method of high precision
moulding under pressure. The corona rings have the necessary round and completely smooth
configuration.
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
PRODUCTION PROCESS
A single shot moulding process is used - the rod is positioned between two halves of a parted
mould and the housing (including the sheds at the same time) material is injected into the mould.
Due to heating, the vulcanising process starts to crosslink the housing materials as well as the bond
between housing and the rod surface. When a stale state of housing material is reached, the mould
is opened and insulating body is taken out. The silicone is one piece high pressure (>=85 kg / cm2)
injection molded and chemically bonded to the core rod, ensures that the interface between the
rubber and rod is impenetrable against moisture ingress. Secondary vulcanization is carried out.
The fittings are crimped directly onto the rod by a special process, which develops a high
percentage of the rods inherent tensile strength.
The ECR rod, using extrusion technology, is coated with a seamless sheath of high-temperature
vulcanized (HTV) silicone rubber, ensuring optimum adhesion and perfect rod hermetization. No
longitudinal moulding line is formed during the extrusion.
The separately pre moulded sheds are pushed onto the pre-cut type fibreglass rod. The sheds have
special form enabling their inter linkage. Everything is vulcanised together at elevated
temperatures (HVT high temperature vulcanisation). This stage creates a durable high-strength
bond between the sheds and the rod sheath.
The sheds are made from strengthened silicone resin containing high percentage of anti erosion and
anti tracking substances (mainly finely grounded mineral materials having high abrasive
properties). The sheds are produced by the means of punching the technology that combines all
of the advantage from the machine hermetical casting technology, provides resistance to tracking
and results in no moulding line.
The metal hardware is mounted on the coated rod by a crimping process which ensures that no
damage is done to the insulator integrity and hermetic properties.
The triple junction (fitting/housing/core rod) is screened from electrical field by corona rings.
The design and manufacturing method results in no moulding line along the insulator spank
between the sheds. The sheds themselves show the moulding line at the outer periphery of the
sheds. These moulding lines are arranged perpendicular to the main direction of the electrical field.
No longitudinal moulding line is formed.
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
OMPOSITE INSULATORS
FOR OVERHEAD POWER TRANSMISSION LINES
And STATION POST INSULATORS
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
Designation of composite tension and suspension type insulators are according to IEC 61109, EN
61466.
Composite tension and suspension type of insulators are designated by letter CS followed by a number
indicating the specified mechanical load (SML) in kilonewtons (kN). The letter B,S, T, C, Y or E or a
combination thereof which follows specifies a ball, socket, tongue, clevis, Y-clevis or eye coupling.
The following figures specify the size of the coupling. When a combination of couplings is used, the
first letter shall always express the coupling of the upper end of the insulator. The following two
numbers separated by a solidus indicate the standard lightning impulse withstand voltage and the
minimum creepage distance. Insulator having normal profile
NOTE: Letter "#" accordance any letter B,S,T,Y,E according to IEC 61466
Example: CS70 E16B16 230/900 - composite silicon insulator 70kN, upper end fitting Eye (letter E)-
16mm, down Ball (letter B)-16 mm, lighting impulse 230kV, creepage distance -900mm.
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
The connecting sizes and building height fully comply with porcelain insulator types to be replaced.
The price of composite insulator is lower than the price porcelain due to small densities of polymers
and smaller quantity of raw material.
Minimum
Porcelain failing Core Creepage Rated Impulse
Spacing,
International type analogue bending diameter, distance, voltage, voltage,
mm
type loading, mm mm kV kV
kN
the thermal diffusion coating prevent surface layers from chipping off during the compression of end
fittings on to the core rod, and provides 3 times better protection than Zink coating by galvanization
and 1.5 times better protection than immersion Zink solution.
Insulators with the aluminium flanges are lighter in weight and are handier for mounting. The
necessity to use only monolithic flanges is suggested by the experience of design, production and
exploitation in overhead lines, especially at the extreme weather conditions at the Far North and South
deserted / tropical conditions.
Draw. 1
d2
4 holes
D D1
d
d1
Draw. 2
the rest in Draw . 1
L1
l1
L
l
Dp
Draw. 3
the rest in Draw . 1
L1
l1
d3
4 holes
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
Minimum
Porcelain Core Creepage Rated Impulse
failing Spacing,
International type analogue diameter, distance, voltage, voltage,
bending mm
type mm mm kV kV
loading,kN
O-post;
L-linear;
K- material of protective environment, silicone rubber;
Value of the mechanical failing load at bending, kN (12.5kN);
and after a dash a class of a voltage, kV;
And, etc. - an index of updating of insulator, types end fittings.
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
Creep
International Minimum Core
Mark age Rated Impulse
Trade Mark failing diameter Height,
porcelain distan voltage, voltage,
Silicone bending , mm
analog ce, kV kV
Insulator loading,kN mm
mm
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
18
H
8.
340
300
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
16
OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
1050
241
555
200
15
200
22
IPPU-20/2000-12,5-4
IPPU-20/3150-12,5-4
IPPU-35/1000-7,5-4
IPPU-35/1600-7,5-4
IPPU-10/4000-30-4
IPPU-35/400-7,5-4
IPPU-35/630-7,5-4
IPPU-35/630-7,5-4
Paramater
Nominal voltage, V 10 20 20 35 35 35 35 35
Testing voltage of full lightning 75 125 125 190 190 190 190 190
impulse, not less than, V
Maximum peak of short term 100 50 80 16,0 16,0 16,0 16,0 16,0
withstand current,
Creepage distance, mm 800 800 800 1300 1300 1300 1300 1300
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
TYPE FSPK
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
TYPE NSPK
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru
TYPE PSPK
PSPK-120-25/0.95
PSPK-70-25/0,95
PSPK-120-25/1.1
PSPK-120-25/1.5
PSPK-70-25/1.1
PSPK-70-25/1.5
PSPK-120-3/0.6
PSPK-70-3/0,6
Paramater
Nominal voltage, kV 3,0 25,0 25,0 25,0 3,0 25,0 25,0 25,0
Testing voltage of full lightning 125 240 240 40 125 240 240 240
impulse, not less than, kV
Creepage distance, mm 600 950 1100 1500 600 950 1100 1500
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