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INSUALTOR & ACCESSORIES FACTORY OFFICIAL SALES REPRESENTATIVE:

, Russia UAB VILRIDA, Europe


www.iospk.ru, www.insulators.ru www.vilrida.com

The COMPOSITE INSULATORS

Company profile
& short insulator
brochure
2009
OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

THE FACTORY

THE INSULATOR & ACCESSORIES FACTORY LTD ( "") was formed in


1999 in the Elektrostal the suburban city of Moscow, after the reorganization of the factories
group PROMARMATURA, accumulating its experience in the manufacturing of
accessories and insulators for overhead power transmission lines since 1933. The key staff
experience and technology know how were inherited from the group.
Since 2001 the factory opened new glass insulator production line in another suburban Moscow
city, the Lytkarino, in the territory of Lytkarino Optical Glass Factory. Since 2004 this production line
became the main production line.
Since 2003 the production volume rose 7 times compared to the 2000 year level, in spite of a
very complicated situation in Russian market and reorganization of RAO "UES of Russia".
Annual production capacity level in 2009:
 180 tones of accessories per year;
 300 tones of polymer insulators per year;
 840 tones of glass insulators per year;

THE OFFICIAL SALES REPRESENTATIVE

Closed Joint Stock Company VILRIDA (UAB VILRIDA), in European Union


Lithuania, is a privately owned company formed in 2004 to supply world class glass and composite
insulators, disconnectors, bushings and various custom components, as well as various other
equipment and tools for the electrical industry.
Since 2004 the UAB VILRIDA is the official sales representative for export markets of the
Russian leading glass and composite insulators and their accessories manufacturer INSULATOR
AND ACCESSORIES FACTORY LTD ( ).

THE CONSTRUCTION BUREAU OF THE FACTORY

The factory has a unique construction bureau (CB) for the research and development of new
inventions in the armature and insulators. With the help of the bureau, the factory is capable to develop
new generation solutions and can implement them to the production in the shortest terms. The work of
the CB was highly evaluated by the Russian and foreign specialists: from Iran, Kazakhstan, Syria,

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

Vietnam, Serbia, Lithuania, Spain, Portugal, Greece, and Turkey. Thanks to the CB the factory can
participate in foreign tenders.
For including the new insulators types into the projects, factory created TYPICAL STRINGS
for glass and polymer insulators. Clients and project making institutions can obtain the catalogues of
typical strings from our factory without limitations.

PRODUCTS

The current standard production program includes the glass and composite insulators and
accessories for:

 insulation and fixing of overhead electrical transmission line conductors, lighting


protection conductors;
 distribution equipment of electrical stations and substations of DC and AC currents with
frequencies up to 1000 Hz and ambient temperature from - 60 to + 50 ;
 railway electrification;
 districts with various atmospheric pollution level;
 conditions of cold, hot, humid and tropical climates.

Besides standard products the factory produces special types of insulators and armature, which
were never produced in Russia before.

QUALITY, STANDARDS AND TESTING

The products manufactured by INSULATOR AND ACCESSORIES FACTORY LTD have


been exhaustively tested and proven. They can be found in service within diverse climactic conditions
providing the highest levels of reliability and performance to distribution networks, global electrical
utilities and their clients.
All insulator types are tested at the accredited high voltage testing laboratory before launching
new type production, or after changes in construction or production technology.
The production of insulators is carried out with the respect to the newest pioneering
technologies and the latest achievements of science in the fields of material science and energetics.
Also the developments of national institutions are taken into account (The Construction Bureau of
JSC FGC UES (Federal Grid Company of Unified Energy System), The Construction Bureau of
Electrosetservice, The RCFSUE VEI, Russia ("The high voltage electrical equipment research centre
of The Federal State Unitary enterprise Lenin electrical engineering institute of Russia, Accredited in
Russia http://www.veitest.ru)).
The factory received the ISO 9001:2000 certificate, issued by National Chamber of
Certification Noncommercial Partenreship, Russia( http://www.nspru.ru/).
The electro technical parameters of insulators, their types and dimensions completely conform
to the requirements of Russian National Standards GOST and the international IEC standards.
Insulators are manufactured and tested according national standards of Russian Federation GOST and
The International IEC Standards, such as listed below and other:

IEC 60120 Dimension of ball and socket couplings of string insulator units
IEC 60372 Locking devices for ball and socket couplings of string insulator units:
Dimensions and tests
IEC 60383 Insulators for overhead lines with a nominal voltage above 1000 V (Parts 1 and
2 as applies)
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

IEC 60437 Radio interference test on high-voltage insulators


IEC 60507 Artificial pollution tests on high-voltage insulators to be used on a. c. systems
IEC 60815 Guide for the selection of insulators in respect of polluted conditions
IEC 61109 Insulators for overhead lines Composite suspension and tension insulators for
a. c. systems with a nominal voltage greater than 1000 V Definitions, test methods and
acceptance criteria
IEC 61952 Insulators for overhead lines Composite line post insulators for alternative
current with a nominal voltage > 1000 kV.
IEC 62231 Composite station post insulators for substations with a. c. voltages greater than
1 000 V up to 245 kV - Definitions, test methods and acceptance criteria
IEC 61466-1 Composite strings insulator units for overhead lines with a nominal voltage
greater than 1 kV Part 1: Standard strength classes and end fittings.
IEC 61466-2 Composite strings insulator units for overhead lines with a nominal voltage
greater than 1 kV Part 2: Dimensional and electrical characteristics.

SUCCESSFUL PROJECT REFERENCES

The factory products are well known in more than 30 countries around the world. Since the
very opening, the factory had successfully participated in all major Russian projects for building of
new OH lines and reconstruction of old ones. The factory is also very active in foreign tenders. Some
of its successful projects for example are:
 EKIBASTUZ-CENTR, Russia,1150 kV
 BARNAUL-ITAT, Russia, 750 kV
 HABAROVSK-HEHZIR, Russia, 500 kV
 LUK-OIL, Russia, 110 kV
 GAZPROM-KOGALYM, Russia, 110 kV
 KHOY-BORDER OF TURKEY, Iran, 400 kV
 JANDAR-TADMOR, 400 kV, Iran
 ENERGO NIGERIA, Nigeria, 330 kV
 WEST QURNA, Iraq, 132 kV
 MAGRON, HANOY-BORDER, 500 km, 230 kV, Vietnam
 110 kV, Ivory coast
 HARIB-ROCK, Namibia, 132 kV
 TENGIZCHEVROIL, Kazakhstan, 110 kV
 KUNDUZ PROVINCE, Afghanistan, 110 kV
 POWER HOLDING COMPANY OF NIGERIA, 330 kV, Nigeria
 VILNIUS POWER PLANT, 110 kV, Lithuania
 RIGAS POWER LINES, Latvia, 110 kV
 And other

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

COMPOSITE MATERIAL ADVANTAGES

Polymer materials such as silicone elastomers, hydrocarbon elastomers and epoxy resins are
being increasingly used instead of porcelain and glass for outdoor insulation applications such as line
insulators, bushings, core insulators, cable terminations, etc., mostly due to the following advantages:

 light weight = lower construction and transportation costs;


 vandalism resistance = less gunshot damage;
 high strength to weight ratio = longer spans/new tower design;
 hydrophobicity = high performance in polluted areas
 improved transmission line aesthetics;
 non explosive housing = improved safety for the staff in the station and for the installation
equipment.

Unlike porcelain and glass these polymers have low surface free energy which makes the virgin
surface (new and without exposure to the environment) of the polymers inherently hydrophobic (water
repellent). Hydrophobic surfaces present a higher resistance to leakage current flow than porcelain or
glass surfaces (hydrophilic surfaces). They also require higher current and commensurate energy
dissipation to initiate the well-known phenomenon of dry band arcing which, ultimately, is responsible
for material degradation in the form of tracking and erosion. The lower leakage current and
consecutive lower probability of dry band formation require the higher applied voltage to cause
flashover. In one word, due to the hydrophobic surface, the polymer materials typically offer much
better contamination performance than porcelain and glass.

PERFORMANCE BENEFITS

 Improved Reliability - superior flexibility and strength, which provides high resistance to
breakage and improved seismic performance, eliminate damage during transportation, interruptions
and outages due to vandalism, and flashovers in all types of environments; are lighter than
porcelain or glass but offer an equal or better strength; safe from internal and external over-
pressure; maintain in 5 times the big static loadings and in 20 times the big dynamic loadings;
 Eliminates or Reduces Maintenance - low failure rate, low overall mounting and exploitation
costs; high resistance to acids, alkalis and ultraviolet radiation; compatible with existing porcelain
insulators (connecting sizes and building height fully comply with porcelain insulators to be
replaced); improved pollution and hydrophobic properties of silicone rubber provide excellent
insulating behavior without the need for washing or greasing even in humid and/ or polluted
climates;
 Improves Power Quality - (lower RI and TVI)
 Energy Efficiency - reduced losses due to lower leakage currents. Excellent tracking resistance
avoids erosion or tracking of the housing material;
 Safety - a very high level of safety for apparatus, in case of inner over-pressure or external causes;
light weight for handling and installation, eliminates catastrophic mechanical failures;
 Improved Service Life - stable long term operating behavior, 30 years of service time, due to the
special composite insulating coating; as demonstrated over many years of outdoor exposure against
degradation and deterioration of insulating properties;
 Life Cycle Cost savings - cost competitive in comparison to conventional insulators. Short process
time, hence reduced lead time, a low failure rate combined with low overall operating and

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

maintenance costs (savings over porcelain insulators). The price of insulator is lower than the price
porcelain due to small densities of polymers and smaller quantity of raw material;
 The design flexibility - allows for adaptation to suit specific needs, such as changes in creepage
distance independent of insulator length, and aerodynamic profile;
 Ecologic advantages- in comparison to glass and porcelain insulators.

PORCELAIN AND GLASS REPLACEMENT PROGRAM

The factory established The Porcelain and Glass Replacement Program and is seriously
working on the complete replacement of all existing porcelain and glass types and classes of insulators
into the polymer composite based products. The program has already resulted in development of such
types as:
 Station post polymer insulators up to 220 V;
 bus bar polymer insulators up to 220 kV;
 polymer long rod insulator for up to 550 V;
 polymer railway insulators of all types,
 station post-pin type (having no analogues);
 first in Russia pin core rod line for 10 and 20 V (for replacement for porcelain);
 line post insulators up to 220 kV;
 bushing insulators for 10-35 kV voltages and currents up to 4000A;
 polymer bushings for the replacement of oil type of up to 220 V,
 digital optical fibre current transformers with accuracy class 0.02S, i.e. 10 times better existing
ones,
 digital voltage transformers, united with current transformers for the needs of automated
computer aided power and energy measurement system,
 polymer surge arresters up to 330V,
 suspension polymer disc insulators,
 and other.

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

COMPOSITE INSULATOR GENERAL DESIGN

 ECR ROD high temperature non alkaline acid-resistant rod produced from E type fibre glass,
supplied by companies Fiberglass (Germany) or AO Bijskij savod stekloplastikov (Russia). The
combination of a hydrolysis resistant epoxy resin with acid resistant glass fibers (ECR glass) is a
safe assurance against brittle fracture. The high quality monolithic reinforced fiber glass core rod is
specially developed for electrical and mechanical
applications, more than 50% glass fibers in cross
section.
The high strength monolithic core rods
manufactured using the cyclo aliphatic epoxy resins
are used. These resins are highly resistant to severe
atmosphere conditions, ozone, sun radiation, acids,
electrical discharge and tracking. They protect core
rod from any breakage, ensure stable insulator
operating behaviour at extreme conditions, even
when the protective silicone coating is faulty or
damaged or is at all absent.
The core rods are made from reinforced fiber glass material by the method of pultrusion. This
process is based on pulling the glass fiber threads coated with the special epoxy resin (roving)
through the heated die of the necessary diameter. Only the E type non-alkaline glass roving for
core rods is used in order to enhance the resistance to alkaline and aggressive environments. Unlike
pipes filled by foam, the insulators with the monolithic core rod are protected from inner discharge
generation of and puncture; they are protected from current leakages along inner surfaces and walls
because they are free from condensation, present in hollow pipes.
 HOUSING AND SHEDS made from special silicone for high voltage insulators, hardening at
high temperature (120C), supplied by well known companies such as Dow Corning, Wacker,
General Electric or other. Housing manufactured with silicon alloy rubber conforms to IEC
standard requirement - exhibit long-term hydrophobic properties, high mechanical strength,
excellent corona resistance low permeability to moisture and the highest grade of tracking and
corrosion resistance, coating thickness >=5 mm.
END FITTINGS produced by the method of hot punching, which gives additional strength to
the metal. The end fittings are crimped by special press Finn-Power with round dies by even
crimping force from all sides. The crimping force is 3500 kN. First of all the metal bushings are
crimped at area where the end fitting is going to be crimped on to the electro insulating body. The
bushings are crimped by round dies which evenly surround rod diameter from all sides. The strain
control and acoustic inspection is carried out. After that the end fittings are fixed to the bushings.
In this way the end fitting fixing process can not damage insulator integrity or its hermetical
properties.
 INTER-JUNCTION HOUSING/END FITTING - The hydrophobic and anti-leakage
characteristics at the junction of housing and end fitting is achieved through the labyrinth
configuration of the internal part of the end fitting in which the silicone is included during
crimping - method adopted from Japanese company NGK.
 CORONA RINGS the triple junction (fitting/housing/core rod) is screened from electrical field
by corona rings. Corona rings produced from aluminium alloy by the method of high precision
moulding under pressure. The corona rings have the necessary round and completely smooth
configuration.

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

PRODUCTION PROCESS

 INJECTION MOULDING for 110 kV insulators.

A single shot moulding process is used - the rod is positioned between two halves of a parted
mould and the housing (including the sheds at the same time) material is injected into the mould.
Due to heating, the vulcanising process starts to crosslink the housing materials as well as the bond
between housing and the rod surface. When a stale state of housing material is reached, the mould
is opened and insulating body is taken out. The silicone is one piece high pressure (>=85 kg / cm2)
injection molded and chemically bonded to the core rod, ensures that the interface between the
rubber and rod is impenetrable against moisture ingress. Secondary vulcanization is carried out.
The fittings are crimped directly onto the rod by a special process, which develops a high
percentage of the rods inherent tensile strength.

 MODULAR SYSTEM - for 220 kV insulators.

The ECR rod, using extrusion technology, is coated with a seamless sheath of high-temperature
vulcanized (HTV) silicone rubber, ensuring optimum adhesion and perfect rod hermetization. No
longitudinal moulding line is formed during the extrusion.

The separately pre moulded sheds are pushed onto the pre-cut type fibreglass rod. The sheds have
special form enabling their inter linkage. Everything is vulcanised together at elevated
temperatures (HVT high temperature vulcanisation). This stage creates a durable high-strength
bond between the sheds and the rod sheath.

The sheds are made from strengthened silicone resin containing high percentage of anti erosion and
anti tracking substances (mainly finely grounded mineral materials having high abrasive
properties). The sheds are produced by the means of punching the technology that combines all
of the advantage from the machine hermetical casting technology, provides resistance to tracking
and results in no moulding line.

The metal hardware is mounted on the coated rod by a crimping process which ensures that no
damage is done to the insulator integrity and hermetic properties.

The triple junction (fitting/housing/core rod) is screened from electrical field by corona rings.

The design and manufacturing method results in no moulding line along the insulator spank
between the sheds. The sheds themselves show the moulding line at the outer periphery of the
sheds. These moulding lines are arranged perpendicular to the main direction of the electrical field.
No longitudinal moulding line is formed.

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

OMPOSITE INSULATORS
FOR OVERHEAD POWER TRANSMISSION LINES
And STATION POST INSULATORS

CS TYPE - TENSION / SUSPENSION FOR 35-500 KV FOR OVERHEAD LINES

Composite silicone Insulators for overhead power transmission lines


Type of insulator Ultimate
Shed Creepage Metal fitting
Mech. Spacing, Weight
diamete distance, dimensions,
International type Strength, mm Kg
Russian type r, mm mm IEC60120
kN

CS70 #16#16 230/900 LK70/35 70 90 592 900 16 1,8


CS70 #16#16 570/2640 LK70/110 70 90 1248 2640 16 3,65
CS70 #16#16 1050/4800 LK70/220 70 90 2098 4800 16 5,6
CS70 #16#16 1370/6700 LK70/330 70 90 2880 6700 16 7,7
CS160 #20#20 1000/4680 LK160/220 160 110 2125 4680 20 9,1
CS160 #20#20 1400/7200 LK160/330 160 110 2973 7200 20 12,4
CS160 #20#20 1740/9500 LK160/500 160 110 3894 9500 20 16,0
CS300 #24#24 1350/6850 LK300/330 300 130 2998 6850 24 17,5
CS300 #24#24 1730/9130 LK300/500 300 130 3844 9130 24 21,8
CS300#24#24 1800/11100 LK300/500 300 130/95 3995 11100 24 22,8
CS600 #32#32 1440/7200 LK600/330 600 150/120 3140 7200 32 31,2
FSK 70/27,5
70 120 540 870 - 3,8

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

Designation of composite tension and suspension type insulators are according to IEC 61109, EN
61466.

Composite tension and suspension type of insulators are designated by letter CS followed by a number
indicating the specified mechanical load (SML) in kilonewtons (kN). The letter B,S, T, C, Y or E or a
combination thereof which follows specifies a ball, socket, tongue, clevis, Y-clevis or eye coupling.
The following figures specify the size of the coupling. When a combination of couplings is used, the
first letter shall always express the coupling of the upper end of the insulator. The following two
numbers separated by a solidus indicate the standard lightning impulse withstand voltage and the
minimum creepage distance. Insulator having normal profile

NOTE: Letter "#" accordance any letter B,S,T,Y,E according to IEC 61466

Example: CS70 E16B16 230/900 - composite silicon insulator 70kN, upper end fitting Eye (letter E)-
16mm, down Ball (letter B)-16 mm, lighting impulse 230kV, creepage distance -900mm.

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

ISOSIL OCK TYPE - STATION POST COMPOSITE INSULATORS FOR SUBSTATIONS

The connecting sizes and building height fully comply with porcelain insulator types to be replaced.
The price of composite insulator is lower than the price porcelain due to small densities of polymers
and smaller quantity of raw material.

Minimum
Porcelain failing Core Creepage Rated Impulse
Spacing,
International type analogue bending diameter, distance, voltage, voltage,
mm
type loading, mm mm kV kV
kN

ISOSIL OCK-4-35 C4-195 4 46 500 1100 35 195


ISOSIL OCK-10-35 C6-195 10 76 500 1100 35 195
ISOSIL OCK-20-35 C8-195 20 80 500 1100 35 195
ISOSIL OCK-10-110-A C4-450 10 80 1050 2800 110 450
ISOSIL OCK-10-110-B C6-450 10 80 1050 2800 110 450
ISOSIL OCK-10-110-C C6-450 10 80 1100 2800 110 450
ISOSIL OCK-12.5-110-A C6-480 12.5 80 1100 2900 110 480
ISOSIL OCK-20-110-A C4-550 20 80 1100 2900 110 550
ISOSIL OCK-20-110-B C6-550 20 80 1220 3150 110 550
ISOSIL OCK-8-220-A C6-950 8 120 2100 5700 220 950
ISOSIL OCK-10-220-A C8-950 10 120 2200 6200 220 950
ISOSIL OCK-10-220-B C8-1050 10 120 2300 7020 220 1050

MONOLITHICALLY CASTED ALUMINIUM FLANGE

Only monolithic flanges casted from high


strength aluminium alloy or cast iron are used.
Unlike welded armature, the monolithic flanges
eliminate breakage at extreme temperatures, where
welded seams undergo high tensions caused by the
welding process usually leading to the flange
breakage along the weld seam. The flange
construction has additional sheds enhancing the
stiffness; sheds are designed by a special hard body
modelling technique. In the case of cast iron, the
flanges are hot-dip galvanized or coated with Zink
by the method of thermal diffusion at 85 mkm
immersion. The surface layers of steel are saturated
with Zink. This ensures the corrosion protection for
a period over 30 years. The monolithic properties of
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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

the thermal diffusion coating prevent surface layers from chipping off during the compression of end
fittings on to the core rod, and provides 3 times better protection than Zink coating by galvanization
and 1.5 times better protection than immersion Zink solution.
Insulators with the aluminium flanges are lighter in weight and are handier for mounting. The
necessity to use only monolithic flanges is suggested by the experience of design, production and
exploitation in overhead lines, especially at the extreme weather conditions at the Far North and South
deserted / tropical conditions.
Draw. 1
d2
4 holes

D D1

d
d1
Draw. 2
the rest in Draw . 1

L1
l1
L
l

Dp
Draw. 3
the rest in Draw . 1

L1
l1

d3

4 holes

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

TYPE ISOSIL OLK - LINE POST COMPOSITE INSULATORS

Minimum
Porcelain Core Creepage Rated Impulse
failing Spacing,
International type analogue diameter, distance, voltage, voltage,
bending mm
type mm mm kV kV
loading,kN

ISOSIL OLK-12.5-10 VHD10 12.5 22 170 330 10 80


ISOSIL OLK-12.5-20 VHD20 12.5 22 230 430 20 125
ISOSIL OLK-4-35-A 4 46 320 900 35 195
ISOSIL OLK-4-35-B 4 46 320 900 35 195
ISOSIL OLK-4-35-C 4 46 320 900 35 195

O-post;
L-linear;
K- material of protective environment, silicone rubber;
Value of the mechanical failing load at bending, kN (12.5kN);
and after a dash a class of a voltage, kV;
And, etc. - an index of updating of insulator, types end fittings.

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

ISOSIL SHPU TYPE - LINE POST PIN COMPOSITE INSULATORS

Creep
International Minimum Core
Mark age Rated Impulse
Trade Mark failing diameter Height,
porcelain distan voltage, voltage,
Silicone bending , mm
analog ce, kV kV
Insulator loading,kN mm
mm

ISOSIL SHPU-10 VHD10 12.5 22,24 105 280 10 110


ISOSIL SHPU-20 VHD20 12.5 22,24 135 280 20 135
ISOSIL SHPU-35 VHD35 13 35,37 275 750 35 275

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

TYPE SHOP - BUS BAR POST INSULATORS

SHOP- SHOP- SHOP- SHOP SHOP


Parameter SHOP-35
110 150 220 -330 -500
Nominal voltage, V 35 110 150 220 330 500

Maximum working voltage,


40,5 126 172 252 360 525
V
Testing voltage of full lighting
190 450 650 950 1175 1550
impulse, V
31,5 40 50 100 31,5 40
Maximum value of nominal
shortterm withstand current (
electrodynamic resistance),
1480 1480 1480 1480 1480 1960
Permissible conductor tension
in horisontal position for
conductor fixing, N

Creepage distance of outer


95 280 390 570 920 1260
insulation, not less than,


18
H

8.
340

300

15
OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

TYPE ONSHP STATION POST PIN COMPOSITE INSULATOR

Parameter ONSHP- ONSHP- ONSHP- ONSHP-


10-20-4 20-10-4 35-10-4 35-20-4
Nominal voltage, V 10 20 35 35

Maximum working voltage, 12 24 40,5 40,5


V

Testing voltage of full 75 125 190 190


lightning impulse, not less, kV
20 10 10 20
Failing load,N
200 350 950 950
Creepage distance, mm
ONSH-10-20 1 ONSH-20-10 1 ONSH-35-20 , ONSH-35-20 ,
, OSHN-20-80 , OSHN-10-125 OSHN-20-195 OSHN-20-195
Outdated types to be replaced

16
OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

TYPE IPPU BUSHING COMPOSITE INSULATOR

1050
241
555
200

15

200
22
IPPU-20/2000-12,5-4

IPPU-20/3150-12,5-4

IPPU-35/1000-7,5-4

IPPU-35/1600-7,5-4
IPPU-10/4000-30-4

IPPU-35/400-7,5-4

IPPU-35/630-7,5-4

IPPU-35/630-7,5-4
Paramater

Nominal voltage, V 10 20 20 35 35 35 35 35

Maximum working voltage,V 12 24 24 40,5 40,5 40,5 40,5 40,5

Testing voltage of full lightning 75 125 125 190 190 190 190 190
impulse, not less than, V

Maximum peak of short term 100 50 80 16,0 16,0 16,0 16,0 16,0
withstand current,

Failing load, N 30 12,5 12,5 7,5 7,5 7,5 7,5 7,5

Creepage distance, mm 800 800 800 1300 1300 1300 1300 1300

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OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

COMPOSITE INSULATORS FOR RAILWAY CONTACT NETWORK

TYPE FSPK

FSPK-70- FSPK- FSPK-120- FSPK-120- FSPK-120-


Paramater
25/1,1 120-3/0,6 25/0,95 25/1.1 25/1.5

Nominal voltage, kV 25,0 3,0 25,0 25,0 25,0

Testing voltage of full lightning 240 125 240 240 250


impulse, not less than, kV

Testing voltage of industrial 145 80 145 145 175


frequency, kV
70 120 120 120 120
Failing load, kN
1100 600 950 1100 1500
Creepage distance, mm

18
OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

TYPE NSPK

Paramater NSPK-70- NSPK-120- NSPK-120- NSPK-120-


3/0,6 3/0,6 25/1,1 25/1,5

Nominal voltage, kV 3,0 3,0 25,0 25,0

Testing voltage of full lightning 125 125 240 240


impulse, not less than, kV

Testing voltage of industrial


frequency, kV 80 80 145 145

Failing load, kN 70 120 120 120

Creepage distance, mm 600 600 1100 1500

19
OFFICIAL SALES REPRESENTATIVE: VILRIDA LTD INSULATOR & ACCESSORIES FACTORY" LTD
Dariaus ir Gireno g. 107 Parkovaja str. 1, Litkarino city
LT-02189 Vilnius, Lithuania Moscow district 140080 Russian Federation
Tel: + 370 5 2138704 Fax: + 370 5 2784830 l. +7-495-7412286, fax: +7-495-9677523
www.vilrida.com Email: office@vilrida.eu www.insulators.ru Email: mail@insulatros.ru

TYPE PSPK

PSPK-120-25/0.95
PSPK-70-25/0,95

PSPK-120-25/1.1

PSPK-120-25/1.5
PSPK-70-25/1.1

PSPK-70-25/1.5

PSPK-120-3/0.6
PSPK-70-3/0,6

Paramater

Nominal voltage, kV 3,0 25,0 25,0 25,0 3,0 25,0 25,0 25,0

Testing voltage of full lightning 125 240 240 40 125 240 240 240
impulse, not less than, kV

Testing voltage of industrial 80 145 145 145 80 145 145 145


frequency, kV

Failing load, kN 70 70 70 70 120 120 120 120

Creepage distance, mm 600 950 1100 1500 600 950 1100 1500

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