Você está na página 1de 7

Soft Matter

View Article Online


PAPER View Journal | View Issue

New understanding of microstructure formation


of the rubber phase in thermoplastic
Published on 08 January 2014. Downloaded by University of Istanbul on 14/03/2015 22:37:14.

Cite this: Soft Matter, 2014, 10, 1816


vulcanizates (TPV)
Hanguang Wu,b Ming Tian,*ab Liqun Zhang,ab Hongchi Tian,b Youping Wuab
and Nanying Ning*ab

The breakup of the rubber phase in an ethylenepropylenediene monomer (EPDM)/polypropylene (PP)


blend at the early stage of dynamic vulcanization is similar to that in an unvulcanized EPDM/PP blend
because of the low crosslink density of the EPDM phase. In this work, the minimum size of the rubber
phase in the unvulcanized EPDM/PP blend was rst calculated by using the critical breakup law of
viscoelastic droplets in a matrix. The calculated results showed that the minimum size of the rubber
phase in the unvulcanized blend was in the nanometer scale (2546 nm), not the micrometer scale as
reported in many works. Meanwhile, the actual size of the rubber phase in the thermoplastic vulcanizate
(TPV) at both the early stage and the nal stage of dynamic vulcanization was observed by using peak
force tapping atomic force microscopy (PF-AFM). The results indicated that the EPDM phase indeed
broke up into nanoparticles at the early stage of dynamic vulcanization, in good agreement with the
calculated results. More interestingly, we rst revealed that the micrometer-sized rubber particles
commonly observed in TPV were actually the agglomerates of rubber nanoparticles with diameters
Received 9th September 2013
Accepted 7th January 2014
between 40 and 60 nm. The mechanism for the formation of rubber nanoparticles and their
agglomerates during dynamic vulcanization was then discussed. Our work provides guidance to control
DOI: 10.1039/c3sm52375f
the microstructure of the rubber phase in TPV to prepare high performance TPV products for a wide
www.rsc.org/softmatter range of applications in the automobile and electronic industries.

processability of TPV.211 Therefore, the microstructure of TPV


1 Introduction has attracted much attention in the last two decades. Many
Thermoplastic vulcanizates (TPVs) are a particular group of studies have reported that the rubber phase dispersed in the
high performance thermoplastic elastomers produced by matrix consists of spherical particles with a diameter of 0.5
dynamic vulcanization, which consists of the selective cross- 3.0 mm.2,8,1218 On the other hand, it has been reported that a
linking of the elastomer and its ne dispersion throughout the decrease in the size of these rubber particles leads to a signi-
thermoplastic phase under intensive mixing.1 TPVs combine cant increase in the ultimate tensile strength and elastic
the excellent resilience of ordinary vulcanized rubbers, and the recovery of TPV.10 These reports motivate us to ask the following
high processability and recyclability of thermoplastics. There- questions: Can we further reduce the rubber particle size to
fore, they have attracted considerable attention in the past two improve the performance of TPV? To answer this question, the
decades, and have been widely used in industries such as the formation mechanism of these rubber particles in TPV needs to
automotive industry, building, and electronics. Nowadays, for be understood.
environmental protection and resource saving, TPV products It has been reported that the breakup of the rubber phase in
comprise the fastest growing rubber market.2 ethylenepropylenediene monomer (EPDM)/polypropylene
To obtain TPV products with high soness and elasticity, the (PP) TPV only occurs at the early stage of dynamic vulcanization,
content of the rubber phase in TPV should be in the range of 60 when the crosslink density of the EPDM phase is low.13,19,20 In
80 wt%. The shape and size of the rubber phase in the matrix this case, the breakup of the EPDM rubber phase is similar to
has a signicant inuence on the mechanical properties and that of unvulcanized EPDM in the EPDM/PP blend, in which the
breakup and coalescence of the dispersed phase (EPDM) in the
PP matrix occur simultaneously under a rotational shear
eld.2128 However, the broken rubber particles in a dynamically
a
State Key Laboratory of OrganicInorganic Composites, Beijing University of Chemical
Technology, Beijing 100029, China. E-mail: tianm@mail.buct.edu.cn; ningny@mail.
vulcanized blend cannot coalesce because of the in situ vulca-
buct.edu.cn; Fax: +86 10 64433964; Tel: +86 10 64434860
b
Key Laboratory of Beijing City on Preparation and Processing of Novel Polymer
nization of the rubber phase.13 Thus, the size of the EPDM
Materials, Beijing University of Chemical Technology, Beijing 100029, China particles in a dynamically vulcanized EPDM/PP blend could be

1816 | Soft Matter, 2014, 10, 18161822 This journal is The Royal Society of Chemistry 2014
View Article Online

Paper Soft Matter

similar to the available size of the broken EPDM droplets before Table 2 Composition of premix for use in Haake rheomix
coalescence in an unvulcanized EPDM/PP blend.
Ingredient Content of the ingredients
Therefore, in the present work, the minimum size of the
(wt%)
broken rubber particles in the EPDM/PP blend was rstly
calculated by using the formula about the critical breakup EPDM 59.4
condition of the viscoelastic droplets in a viscoelastic matrix, as PP 39.6
proposed by Wu.29 Meanwhile, the actual size of the rubber 1010 0.15
Resol 0.7
particles in TPV at both the early stage and the nal stage of SnCl2 0.15
dynamic vulcanization was observed by using a new kind of
peak force tapping atomic force microscopy (PF-AFM) for its
Published on 08 January 2014. Downloaded by University of Istanbul on 14/03/2015 22:37:14.

higher resolution. In this study, we explored the mechanism for


2.3 Rheological measurements
the real microstructure formation of TPV during dynamic
vulcanization. Furthermore, we aimed to explore the mecha- The rheological behavior of EPDM and PP was characterized by
nism to reduce the size of the rubber phase in TPV to provide dynamic rheological measurements in a stress-controlled rota-
guidance for obtaining high performance TPV. tional rheometer (AR-G2, TA Instruments, America) using
parallel-plate geometry (radius 10 mm; gap 1 mm). The
reason that we use parallel-plate geometry instead of cone-plate
2 Experimental section geometry is that the viscosities of EPDM and PP measured in
this study are in the linear viscoelastic range because of the low
2.1 Materials
shear rate. In addition, the viscosity of EPDM rubber and PP at a
Table 1 lists the characteristic properties of the injection-grade relatively low temperature (170  C) is very high, thus the cone-
PP and the EPDM, which were bought from Basell Co., Ltd. plate geometry is not suitable.
(Thailand) and Mitsui Chemicals Co., Ltd. (Japan), respectively. EPDM and PP were compression-molded into discs of 10 mm
The crosslinking agents were composed of resol and SnCl2 radius and 1 mm thickness at 170  C by using a 30 000 kilogram
supplied by Xinjiang Karamay Oileld. A commercially available press. Frequency sweep experiments were performed at 170  C
pentaerythritol tetrakys 3-(3,5-ditert-butyl-4-hydroxyphenyl) in the range of 150 rad s1. The shear rate between two plates is
propionate (1010) was used as an antioxidant. not uniform. In order to obtain the relationship between
complex viscosity and shear rate, the average shear rate (g) _
between two plates was calculated according to the formula
2.2 Preparation of the samples
below:30
EPDM/PP TPV was prepared in a Haake internal mixer (HAAKE R
: ur
Rheomix 600 OS, Thermo Fisher Scientic, America) equipped pR2 g 2pr (1)
with two counter-rotating rotors. Trigonox T101 (DHBP; Akzo 0 h
Nobel, Holland) was used as initiator. The premix of the EPDM/ where u is the angular velocity, r is the radius at dierent
PP blend in the Haake rheomix was prepared by using the two- positions, and h and R are the gap between the two plates and
roll mill as follows. First, the EPDM rubber and PP were fed into the radius of a plate, respectively.
the two-roll mill in the required mass ratio (60 : 40) at 180  C.
Meanwhile, the antioxidant was added to prevent the aging of
PP. Subsequently, the homogeneous blend was transferred to 2.4 Surface energy measurements
another two-roll mill at ambient temperature, and the cross- Because of the high melt viscosities of EPDM and PP,
linking agents and the antioxidants were added. The composi- measurement of interfacial tension between them (g12) at the
tion of the premix is given in Table 2. temperature at which the breakup of the EPDM phase occurs
The premix obtained was fed into the Haake rheomix at (170  C) was not possible. Therefore, we calculated the g12
170  C and a rotor speed of 80 rpm. In order to follow the values from the polarities (c) and surface tensions (g) of EPDM
mechanism by which the nal microstructure of the EPDM/PP and PP at 170  C. Because the c values are independent of
TPV is formed, samples were taken at dierent mixing times temperature, the c values of EPDM and PP at 170  C were
and immediately cooled down in liquid nitrogen to stop the determined at room temperature by contact angle method with
crosslinking reaction and avoid further morphological changes. a Dataphysics instrument (model DCAT 21; Germany), and the

Table 1 Characteristics of materials used

MFIa Tm Ethylene content Monomer viscosity


(g 10 min1) ( C) (wt%) (ML (1 + 4) 125  C Pa1 s1)

PP 0.5 159
EPDM 66 61
a
At 230  C and 2.16 kg. MFI melt ow index; Tm melting point.

This journal is The Royal Society of Chemistry 2014 Soft Matter, 2014, 10, 18161822 | 1817
View Article Online

Soft Matter Paper

g values of EPDM and PP at 170  C were measured with the 4 a3 4


p pLB2 (2)
pendent-drop method. 3 2 3
where a is the initial diameter of the spherical droplet, L and B
2.5 Morphology studies are the major semi axis and short semi axis of the deformed
The samples morphology was examined by using a new type of ellipsoid droplet, respectively.
peak force tapping atom force microscope (PF-AFM) (Nano- Moreover, according to the correlation between the critical
scope IIIa, Bruker corporation, Germany) because of its higher drop deformation (L  B)/(L + B) and the viscosity ratio of
resolution, as reported previously.31 Before the observations, the droplet to matrix (p) reported by Grace, the value of L/B can be
samples were polished at 130  C by using a cryo-ultramicro- obtained from the measured value of p.33
Published on 08 January 2014. Downloaded by University of Istanbul on 14/03/2015 22:37:14.

tome (Leica EM UC7; Germany). In order to observe the size and Therefore, the minimum diameter (amin) of the rubber phase
shape of the individual rubber particles, we dissolved the in the EPDM/PP blend at the early stage of dynamic vulcaniza-
dynamically vulcanized TPV in hot xylene for 96 hours and tion can be estimated by using the critical breakup law of the
refreshed the solvent every 24 hours to wash o the dissolved dispersed droplets in an immiscible blend proposed by Wu as
PP. The suspension obtained was then spin coated on a clean follows:29
coverslip by using a spin coater (KW-4A; China). The sample :   
obtained was observed by the PF-AFM as well. The rubber ghm 1 1
4 sin2f $ g12 (3)
particle size was determined with the Image-Pro Plus 4.5 Fp L B
soware.32
16p 16
F p (4)
19p 16
3 Results and discussion where g_ is the shear rate, hm is the viscosity of the matrix, p
3.1 Theoretical calculation of critical size of rubber phase in is the viscosity ratio of droplet to matrix (hd and hm), F is the
the matrix angle between the major axis of the deformed ellipsoid droplet
The breakup of the rubber phase in EPDM/PP TPV occurs when and the axis perpendicular to the ow direction (see Fig. 1), and
the premix is just fed into the Haake rheomix.13,19 Because of its g12 is the interfacial tension between the droplet and the
extremely low crosslink density, the deformation and breakup matrix.
of the rubber phase at this time can be approximated by those of As hm, p, L/B, g,_ g12, and sin(2F) can be obtained from
unvulcanized EPDM in EPDM/PP blend in a rotational shear experimental results, the minimum value of a(amin) can thus be
eld. For an immiscible polymer blend such as unvulcanized calculated according to eqn (2)(4).
EPDM/PP blend, the minimum size of the EPDM dispersed The temperature at which the rubber phase in the EPDM/PP
phase can be obtained from the critical breakup law proposed blend breaks up should be determined to calculate the value of
by Wu.29 The precondition for the breakup of an EPDM spher- amin because the values of hm, p, and g12 depend on the
ical viscoelastic droplet with initial diameter a is that the temperature. As will be interpreted in detail in Section 3.2, the
droplet is rst stretched under a rotational shear eld to be an temperature at the early stage of dynamic vulcanization was set
ellipsoid droplet with the major semi axis L and short semi axis as 170  C, at which the blend was melted. Therefore, 170  C was
B, as shown in Fig. 1. The breakup of an EPDM viscoelastic chosen as the temperature to calculate amin in the EPDM/PP
droplet continues until its diameter (a) reaches a critical value blends.
(amin), at which the droplet cannot break up any more but 3.1.1 Determination of g. _ The shear rate in the Haake
deforms to be an ellipsoid.29 As the volume of the deformed rheomix is not a constant value because of the dierent diam-
droplet is constant in the rotational shear eld, the volume of eters at dierent positions of the rotors. According to the
the spherical droplet is identical to the volume of the ellipsoid parameters provided by the manufacturer (Thermo Fisher
droplet, as shown in the following equation: Scientic), the shear rate in the Haake rheomix ranges from 7
s1 to 108 s1 at a rotor speed of 80 rpm.
3.1.2 Determinations of hm and p. The viscosities of EPDM
and PP at 170  C as a function of shear rate were measured by
using the rotational rheometer. Fig. 2 shows the measured
viscosities of the uncured EPDM (hd) and PP (hm). The loga-
rithmic plots for both PP and EPDM are approximately linear. It
can be seen that the shear rate has a signicant eect on the
viscosity of a viscoelastic liquid. The values of hd and hm at
dierent shear rates can be obtained from this gure. Addi-
tionally, the corresponding p and F(p) values can also be
obtained.
3.1.3 Determination of g12. The interfacial tension (g12)
between PP and EPDM can be obtained from the well-known
Fig. 1 Droplet deformation in uniform shear. harmonic mean in eqn (5).29

1818 | Soft Matter, 2014, 10, 18161822 This journal is The Royal Society of Chemistry 2014
View Article Online

Paper Soft Matter


Published on 08 January 2014. Downloaded by University of Istanbul on 14/03/2015 22:37:14.

Fig. 2 Viscosity vs. shear rate for uncured EPDM and PP at 170  C.

4gd1 gd2 4gp1 gp2 EPDM/PP blend is always micrometer scale because of the
g12 g1 g2   (5) coalescence of EPDM droplets aer the shear has stopped.34 For
gd1 gd2 gp1 gp2
the vulcanized EPDM/PP blend at the early stage of dynamic
where g1 and g2 denote the surface tensions (g) of EPDM and vulcanization, the rapid crosslinking of the EPDM phase could
PP, respectively, and gd and gp are the associated nonpolar and eectively stop the coalescence of EPDM droplets. Therefore,
polar components of g respectively.13 The gd and gp values of theoretically speaking, the minimum size of the EPDM phase in
EPDM and PP at high temperatures cannot be measured the vulcanized EPDM/PP blend could be the same as that of an
directly, but calculated from the c values of EPDM and PP. The EPDM droplet in the unvulcanized EPDM/PP blend because of
c value is the ratio of the polar component to the total surface the in situ vulcanization of the EPDM phase. Thus, the EPDM
tension and is independent of temperature:13 phase in the dynamically vulcanized EPDM/PP blend could
gp break up into rubber nanoparticles at the early stage of dynamic
c (6)
g vulcanization.

dc
0 (7) 3.2 Experimental verication: morphology observation
dT
In order to observe the actual size of the rubber phase in the
Table 3 lists the measured c, g, and the calculated gd and gp dynamically vulcanized EPDM/PP blend at the early stage of
values of EPDM and PP at 170  C. According to these values dynamic vulcanization, we need to rst select the sample
listed in Table 3, the interfacial tension (g12) between unvul- according to the torquetime curve. Fig. 3 shows the variation of
canized EPDM and PP at the early stage of vulcanization can be
the mixing torque and temperature as a function of time during
calculated as 5.3 mN m1.
the dynamic vulcanization of the EPDM/PP blend in the Haake
3.1.4 Determination of sin(2F). According to eqn (2) and
rheomix. At the initial stage, the mixing torque decreases with
the results reported by Grace,33 the relation between a and L can the increase in mixing time because of the melting of the blend.
be obtained when the p value is determined. In addition, the Sample A is selected at the inection point A, where the torque
droplet deformation is large in our system. In this case, the reaches a minimum, because the blend has just melted at
value of a/2L is very close to the value of cos F, as can be seen this point. Thus, sample A represents the EPDM/PP blend at the
from Fig. 1. Thus, the value of sin(2F) can be obtained from the early stage of vulcanization. With the rapid vulcanization of the
calculated value of cos F.
rubber phase, the torque rises dramatically until it reaches a
3.1.5 Calculation of amin. According to these measured
maximum before declining slowly until the end of dynamic
_ in the range of 7.1
values of hm, p, and g12 at each shear rate (g)
vulcanization. On the other hand, the temperature increases as
s1 to 108 s1, the minimum diameter of the dispersed EPDM the premix is fed into the Haake rheomix because of the
droplet (amin) is calculated by using eqn (2)(4) and is shown in crosslinking of EPDM. The temperature corresponding to point
Table 4. It can be seen that amin ranges from 2546 nm.
The calculated results indicate that the EPDM phase in the
unvulcanized EPDM/PP blend can break up into rubber nano- Table 4 Measured parameter values and calculated values of amin
scale droplets. However, the EPDM phase in the unvulcanized
g_ hd hm F(p) L/B a/2L sin(2F) amin
(s1) (Pa s) (Pa s) (nm)
Table 3 Surface tension and its components for uncured EPDM and
PP at 170  C 7 4.4  104 3.3  104 0.903 7.70 0.249 0.482 46
20 3.0  104 1.7  104 0.893 9.26 0.220 0.430 37
Material c g gd gp 30 2.8  104 1.6  104 0.894 9.53 0.218 0.426 26
(mN m1) (mN m1) (mN m1) 50 2.3  104 1.2  104 0.890 11.50 0.188 0.369 25
70 1.9  104 9.5  103 0.888 13.71 0.169 0.332 25
EPDM 0.12 23.08 20.31 2.77 90 1.7  104 8.0  103 0.886 14.50 0.168 0.331 26
PP 0.35 32.67 21.24 11.43 108 1.2  104 5.2  103 0.884 15.67 0.170 0.315 35

This journal is The Royal Society of Chemistry 2014 Soft Matter, 2014, 10, 18161822 | 1819
View Article Online

Soft Matter Paper

Fig. 5 AFM phase images of dynamically vulcanized EPDM/PP blend


Published on 08 January 2014. Downloaded by University of Istanbul on 14/03/2015 22:37:14.

(sample B) taken at the end of dynamic vulcanization with dierent


magnications: (a) 20 mm  20 mm, (b) 3 mm  3 mm.

Fig. 3 Variations of temperature ( C) and torque (N m) of EPDM/PP


an irregular sea island structure is dispersed in the continuous
TPV in the Haake rheomix. A is the point at the initial stage of the
dynamic vulcanization, and B is the point at the end of the dynamic PP matrix. In addition, the EPDM phase appears as particles
vulcanization. with diameters between 0.5 and 3 mm uniformly dispersed
in the PP matrix, consistent with the results reported in
previous studies.13,19 However, by using the PF-AFM, a high-
magnication image of the morphology of the EPDM phase in
A is 170  C. Hence, 170  C is chosen as the temperature to
the PP matrix is obtained and shown in Fig. 5(b). It can be
estimate the formation of rubber nanoparticles in Section 3.1.
observed that the micrometer-sized rubber domains are
The morphology of sample A was then observed by using the
actually the agglomerates of many EPDM nanoparticles with
new PF-AFM, and the image is shown in Fig. 4, where the lighter
diameters in the range 4060 nm, suggesting that the rubber
regions represent the PP phase and the darker regions represent
nanoparticles formed at the early stage of dynamic vulcani-
the crosslinked EPDM phase. It can be seen that the EPDM/PP
zation do not further break up into smaller rubber particles
blend exhibits a co-continuous structure at this stage of
but form micro-sized agglomerates upon further vulcaniza-
dynamic vulcanization. The agglomerates of a great many
tion. In addition, compared with the rubber particles at the
rubber nanoparticles can be observed from this gure. The
early stage of dynamic vulcanization (see Fig. 4), the rubber
diameters of these rubber nanoparticles are in the range of 25
nanoparticles at the end of dynamic vulcanization are more
70 nm (see Fig. 4(b)). This indicates that the EPDM phase
densely agglomerated. The mechanism will be discussed in
indeed breaks up into nanoparticles at the early stage of
Section 3.3.
dynamic vulcanization, in good agreement with the calculated
In addition, the continuous phase (PP) in sample B was
results (see Section 3.1).
washed o with hot xylene to observe the morphology of indi-
Do these nanoparticles further break up into smaller
vidual rubber nanoparticles. Fig. 6 shows the AFM images of the
rubber particles during the subsequent dynamic vulcanization
sample spin coated on a clean coverslip. The dark area repre-
process? What is the microstructure formation mechanism of
sents the crosslinked rubber phase, and the light area repre-
EPDM/PP TPV? To answer these questions, we select sample B
sents the glass substrate. It can be observed that the single
at the end of dynamic vulcanization (B point) according to the
rubber nanoparticles are uniformly dispersed in the suspension
torquetime curve shown in Fig. 3. The morphology of sample
spin coated on the coverslip, and the diameters of these nano-
B was also observed by using the PF-AFM, and the image is
particles are in the range 50120 nm, which are larger than
shown in Fig. 5. From Fig. 5(a), it can be observed that sample
those indicated by in Fig. 5 because of the swelling eect of hot
B, dierent from sample A taken at the early stage of dynamic
xylene, again suggesting that the micrometer-sized rubber
vulcanization, has a two-phase structure where EPDM with
domains in TPV are agglomerates of rubber nanoparticles.

Fig. 4 (a) AFM phase image of un-vulcanized EPDM/PP blend taken at


the early stage of dynamic vulcanization and (b) corresponding size Fig. 6AFM phase images of dissolved blend (sample B) with dierent
distribution of rubber nanoparticles. magnications: (a) 5 mm  5 mm and (b) 1 mm  1 mm.

1820 | Soft Matter, 2014, 10, 18161822 This journal is The Royal Society of Chemistry 2014
View Article Online

Paper Soft Matter

3.3 Formation mechanism of rubber nanoparticles and their phase (sea island structure). In addition, these agglomerates
agglomerates during dynamic vulcanization become much denser than those at the early stage of dynamic
vulcanization because of the increased interfacial energy caused
Fig. 7 shows the formation mechanism of rubber nanoparticles
by the increase in crosslink density and modulus of EPDM
and their agglomerates during dynamic vulcanization. The
particles. Based on the mechanism, we can control the diameter
breakup of the EPDM phase at the early stage of dynamic
of rubber nanoparticles and their agglomerates through
vulcanization is similar to that of the unvulcanized EPDM in
controlling the components of TPV as well as the processing
the EPDM/PP blends because of the low crosslink density of the
conditions. This study provides guidance for controlling the
EPDM phase at the early stage of dynamic vulcanization. In the
size of the rubber phase in TPV to prepare high performance
unvulcanized EPDM/PP immiscible blend, the breakup and
TPV products.
coalescence of the EPDM phase occur simultaneously in the
Published on 08 January 2014. Downloaded by University of Istanbul on 14/03/2015 22:37:14.

rotational shear eld. As reported in previous studies, the


breakup of the EPDM phase dominates at the beginning of 4 Conclusion
the sample preparation because of the sustained shearing
The minimum size of the broken rubber particles in the EPDM/
stress, leading to the formation of a large number of EPDM
PP blend was calculated by using the critical breakup law of
nanodroplets according to our calculated results, as shown in
Fig. 7(a). The size of an EPDM droplet remains constant when viscoelastic droplets in a viscoelastic matrix. The calculated
the speeds of breakup and coalescence reach a dynamic equi- results showed that the minimum size of the broken rubber
librium.2128 Aer the shear has stopped, the coalescence of the particles was in nanometers (2546 nm). On the other hand, the
morphology of the actual size of rubber particles in TPV at both
EPDM phase dominates, leading to the formation of the
the early stage and the nal stage of dynamic vulcanization
micrometer scale EPDM dispersed phase or co-continuous
observed by using PF-AFM indicated for the rst time that the
phase in the unvulcanized EPDM/PP immiscible blend, as
micrometer-sized rubber particles in TPV obtained at the end of
reported in previous studies.13,35 In the vulcanized EPDM/PP
dynamic vulcanization were actually agglomerates of rubber
blend, the EPDM nanodroplets formed by the breakup of the
EPDM phase under the sustained shearing stress at the begin- nanoparticles with a diameter of about 4060 nm, in agreement
ning of the sample preparation transform into EPDM nano- with the calculated result. This work provides guidance to
particles because of the in situ vulcanization at high control the microstructure of the rubber phase in TPV to
prepare high performance TPV products for a wide range of
temperatures. These rubber nanoparticles will not coalesce
industrial applications.
again but form agglomerates of rubber nanoparticles during
further dynamic vulcanization. Therefore, the EPDM phase in
the dynamically vulcanized EPDM/PP blend is the agglomera- Acknowledgements
tion of a great many rubber nanoparticles formed at the early
stage of dynamic vulcanization, when the EPDM/PP blend is in a We gratefully acknowledge the National Basic Research
co-continuous structure, as shown in Fig. 7(b). Program of China (Grant no. 2011CB606003) and the National
On the other hand, the size of the rubber nanoparticles in Natural Science Foundation of China (Grant no. 51221002) for
sample A is almost the same as that in sample B, indicating that nancial support. Dr Deng L. Qiu from Bruker Scientic Tech-
nology, Co. Ltd., Beijing, is also acknowledged. In addition, we
the breakup of the rubber phase is completely accomplished at
would like to thank Dr Tung W. Chan from the Department of
the early stage of dynamic vulcanization (point A in Fig. 3).
Materials Science and Engineering in Virginia Polytechnic
During the subsequent dynamic vulcanization, these rubber
Institute and State University for improving the written English.
nanoparticles do not further break up, but their agglomerates
gradually disintegrate from a continuous phase to a dispersed
References
1 C. F. Antunes, A. V. Machado and M. V. Duin, Eur. Polym. J.,
2011, 47, 1447.
2 M. V. Duin, Macromolecule, 2006, 233, 11.
3 B. Liang, J. M. Ji and X. D. Hong, Adv. Mater. Res., 2011, 299
300, 751.
4 S. George, K. Ramamurthy, J. S. Anand, G. Groeninckx and
K. T. Varughese, Polymer, 1999, 40, 4325.
5 R. R. Babu and K. Naskar, Adv. Polym. Sci., 2010, 239, 219.
6 F. Goharpey, H. Nazockdast and A. A. Katbab, Polym. Eng.
Sci., 2005, 45, 84.
7 G. Naderi, P. G. Laeur and C. Dubois, Polym. Eng. Sci., 2007,
47, 207.
Fig. 7 Schematic illustration of (a) breakup and coalescence of the
EPDM rubber phase in the unvulcanized blend and (b) breakup of 8 A. Mousa, Int. J. Polym. Mater., 2005, 54, 619.
rubber particles and their agglomerates in the dynamically vulcanized 9 K. Y. Lee and L. A. Goettler, Polym. Eng. Sci., 2004, 44, 1103.
blend. 10 R. M. A. l'Abee and M. V. Duin, So Matter, 2010, 6, 1758.

This journal is The Royal Society of Chemistry 2014 Soft Matter, 2014, 10, 18161822 | 1821
View Article Online

Soft Matter Paper

11 J. K. Mishra, I. Kim and C. Ha, Rubber Chem. Technol., 2005, 22 L. G. Leal, J. Cent. South Univ. Technol., 2007, 14, 1.
78, 42. 23 L. Utracki and Z. Shi, Polym. Eng. Sci., 1992, 32, 1824.
12 P. A. Bhadane, N. Virgilio and B. D. Favis, AIChE J., 2006, 52, 24 I. Fortelny and A. Zivny, Polym. Eng. Sci., 1995, 35, 1872.
3411. 25 J. Janssen and H. Meijer, J. Rheol., 1993, 37, 597.
13 F. Goharpey, A. A. Katbab and H. Nazockdast, J. Appl. Polym. 26 M. Dressler, B. J. Edwards and E. J. Windhab, J. Non-
Sci., 2001, 81, 2531. Newtonian Fluid Mech., 2008, 152, 86.
14 H. Huang, T. Ikehara and T. Nishi, J. Appl. Polym. Sci., 2003, 27 V. T. Tsakalos, P. Navard and E. Peuvrel-Disdier, J. Rheol.,
90, 1242. 1998, 42, 1403.
15 F. Goharpey, A. A. Katbab and H. Nazockdast, Rubber Chem. 28 N. Grizzuti and O. Bifulco, Rheol. Acta, 1997, 36, 406.
Technol., 2003, 76, 239. 29 S. Wu, Polym. Eng. Sci., 1987, 27, 335.
Published on 08 January 2014. Downloaded by University of Istanbul on 14/03/2015 22:37:14.

16 M. D. Ellul, A. H. Tsou and W. Hu, Polymer, 2004, 45, 3351. 30 G. Raer, US Pat. no. US 6499336 B1, 2012.
17 N. Vennemann, K. Bokamp and D. Broker, Macromol. Symp., 31 P. Trtik, J. Kaufmann and U. Volz, Cem. Concr. Res., 2012, 42,
2006, 245, 641. 215.
18 A. Y. Coran and R. Patel, Rubber Chem. Technol., 1980, 53, 141. 32 C. F. Antunes, M. V. Duin and A. V. Machado, Polym. Test.,
19 E. V. Prut, N. A. Erina, J. Karger-Kocsis and T. I. Medintseva, 2011, 30, 907.
J. Appl. Polym. Sci., 2008, 109, 1212. 33 H. P. Grace, Chem. Eng. Commun., 1982, 14, 225.
20 G. Martin, C. Barres, P. Sonntag, N. Garois and P. Cassagnau, 34 H. Shariatpanahi, H. Nazokdast, K. Sadaghiani and
Eur. Polym. J., 2009, 45, 3257. M. Hemmati, J. Appl. Polym. Sci., 2002, 86, 3148.
21 P. Van Puyvelde, H. Yang and J. Mewis, J. Rheol., 2000, 44, 35 J. J. Elmendorp and A. Van der Vegt, Polym. Eng. Sci., 1986,
1401. 26, 1332.

1822 | Soft Matter, 2014, 10, 18161822 This journal is The Royal Society of Chemistry 2014

Você também pode gostar