Escolar Documentos
Profissional Documentos
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General Information
- How to Use This Manual---------------------------------
This manual is divided into multiple sections. The first page of
each section is marked with a black tab that lines up with its
corresponding thumb index tab on this page and the back cover.
You can quickly find the first page of each section without
Specifications specs
looking through a full table of contents. The symbols printed at
the top corner of each page can also be used as a quick reference
system. Maintenance
Each section includes:
1. A table of contents, or an exploded view index showing:
Parts disassembly sequence.
Bolt torques and thread sizes. ^Engine Electrical
Page references to descriptions in text.
2. Disassembly/assembly procedures and tools.
3. Inspection. *Engine Mechanical
4. Testing/troubleshooting.
5. Repair.
6. Adjustments.
Engine Cooling
k
~Safety Messages
Your safety, and the safety of others, is very important. To help
you make informed decisions, we have provided safety
*Fuel and Emissions
messages, and other safety information throughout this manual.
Of course, it is not practical or possible to warn you about all the
hazards associated with servicing this vehicle. You must use
your own good judgment. IM A System | | IMA^ | j
You will find important safety information in a variety of forms
including:
Safety Labels on the vehicle. *Transaxle
Safety Messages preceded by a safety alert symbol A and
one of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean: *
Steering [ i
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe
frontal or side collision, all SRS service work should be done by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal
injury caused by unintentional deployment of the airbags, side airbags, side curtain airbags, and/or seat belt
tensioners.
Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the
ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the
system may fail in a collision, or the airbags may deploy.
SRS electrical connectors are identified by yellow color coding. Related components are located in the
steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the
roof side, and around the floor. Do not use electrical test equipment on these circuits.
a b c de f g h
f
a. Manufacturer, Make and Type of Vehicle
JHM: Honda Motor Go., Ltd.
Honda passenger vehicle Vehicle Identification Number,
b. Line, Body and Engine Type Federal M otor Vehicle
ZFI: CR-Z/LEA1 Safety Standard Certification,
and Paint Code Label
c. Body Type and Transmission Type
C: 2-door Hatchback/6-speed Manual Vehicle Identification Number,
D: 2-door Hatchback/CVT Canadian M otor Vehicle
Safety Standard Certification,
d. Vehicle Grade (Series) and Paint Code Label
USA models Canada models
4: CR-Z 6: CR-Z
6: CR-Z EX
e. Check Digit
f. Model Year
B: '11
g. Factory Code
S: Suzuka Factory in Japan
h. Serial Number
000001 USA models
800001 : Canada models
m
Engine Number Paint Code
Code Color USA Canada
LEA1 -1000001 models models
NH-624P Premium White Pearl o O
NH-642M Storm Silver Metallic o O
a b NH-731P Crystal Black Pearl o
BG-57P North Shore Blue o o
a. Engine Type Pearl
LEA1:1.5 L SOHC i-VTEC Sequential Multiport R-81 Milano Red o o
Fuel-injected engine
b. Serial Number
Motor Number m
MF6- - 1000001
a b
a. Motor Type
MF6: DC brushless-3 phases
b. Serial Number
Transmission Number
STXM - 1000001
a b
a. Transmission Type
STXM; 6-speed Manual
STYA; CVT
b. Serial Number
Chassis and Paint Codes - '12 Model
i b c def g h
Motor Number
MF6 - 1000001
a b
a. M otor Type
MF6: DC brushless-3 phases
b. Serial Number
Transmission Number
STXM - 2000001
a b
a. Transmission Type
STXM: 6-speed Manual
STYA: CVT
b. Serial Number
Identification Number Locations
Passenger's Compartment:
Steering W heel:
ROOF-SIDE AIRBAG
MODULE DANGER
DRIVER AIRBAG
MODULE DANGER
(cont'd)
General Information
Engine Compartment:
a b e d e
a. Model Year
B: 11
C : i2
b. Manufacturer Subcode
'11 Model HNX: Honda
CONFORMS TO REGULATIONS: 2011 MY HEV c. Family Type
V: LDV
'12 Model
d. Displacement Group
CONFORMS TO REGULATIONS: 2012 MY HEV
e. Sequence Characters
1D3: '11 model
6D2:'12 model
Evaporative Family:
a b c d e
a. Model Year
B: '11
C: '12
b. Manufacturer Subcode
HNX: Honda
c. Family Type
R: Refueling
d. Canister Working Capacity Group
e. Sequence Characters
VZA: '11 model
VZB:'12 model
Lift and Support Points
Vehicle Lift 2. Block the wheels that are not being lifted.
3. Position the floor jack under the front jacking bracket
1. Position the lift pads (A), under the vehicle's front
(A) or the rear jacking bracket (B). Center the jacking
support points (B) and. rear support points (C).
bracket on the jack lift platform (C), and jack up the
INOTICE l vehicle high enough to fit the safety stands under it.
This vehicle has low ground clearance. To avoid INOTICE I
damaging the vehicle, make sure there, is enough
This vehicle has low ground clearance. To avoid
clearance around the support points.
damaging the vehicle, make sure there is enough
Be sure the lift pads are properly placed to avoid clearance around the support points.
damaging the vehicle.
Be sure the floor jack is properly placed to avoid
damaging the vehicle.
2. Raise the lift a few inches, and rock the vehicle gently
to be sure it is firmly supported.
3. Raise the lift to its full height, and inspect the vehicle
support points for solid contact with the lift pads.
To support the vehicle on safety stands, use the same 5. Lower the vehicle onto the stands.
support points as for a vehicle lift. Always use safety
stands when working on or under any vehicle that is
supported only by a jack.
Towing
E E '
R B
E E
(cont'd)
Towing (cont'd)
Front Towing Hook Installation Wheel Lift Equipment The tow truck uses two
pivoting arms that go under the tires (front or rear) and
The detachable front towing hook is for towing very
lifts them off the ground. The other two wheels remain
short distances, such as freeing the vehicle. The hook on the ground. This is an acceptable way of towing the
attaches to the anchor in the front bumper. vehicle.
INOTICE I Sling-type Equipment The tow truck uses metal
To avoid damage to the vehicle, use the towing hook cables with hooks on the ends. These hooks go around
for straight flat ground towing only. Do not tow on an parts of the frame or suspension, and the cables lift that
angle. end of the vehicle off the ground. The vehicle's
Do not use the detachable tow hook as a tie down for suspension and body can be seriously damaged if this
securing the vehicle on a flat-bed tow truck. To secure method of towing is attempted. This method of towing
the vehicle on a flat-bed tow truck, use the tie down the vehicle is unacceptable.
hook slots provided.
If the vehicle cannot be transported by a flat-bed tow
1. Remove the cover (A) from the front bumper by truck, it should be towed with the front wheels off the
pushing its edge. ground. If the vehicle is damaged, and must be towed
with the front wheels on the ground, or with all four
wheels on the ground, do this:
Manual Transmission
Release the parking brake.
Shift the transmission to neutral.
Leave the ignition switch in ACCESSORY (I) so the
y . steering wheel does not lock.
Make sure all accessories are turned off to minimize
battery current draw.
ewr
2. Remove the detachable towing hook from the tool kit Release the parking brake.
under the cargo area floor. Start the engine.
Shift to D, then to N.
3. Screw in the detachable towing hook (B), and tighten
it securely by hand. Turn off the engine.
Leave the ignition switch in ACCESSORY (I) so the
steering wheel does not lock.
Make sure all accessories are turned off to minimize
battery current draw.
It is best to tow the vehicle no farther than 50 miles
(80 km), and keep the vehicle speed below 35 mph
(55 km/h).
INOTICE I
Improper towing preparation will damage the
transmission. Follow the above procedure exactly. If
you cannot shift the transmission or start the engine
(CVT model), the vehicle must be transported on a
flat-bed tow truck.
Trying to lift or tow the vehicle by the bumpers will
cause serious damage. The bumpers are not designed
to support the vehicle's weight.
Parts Marking Service Precautions
NOTE: Be careful not to damage the parts marking labels Before servicing the CR-Z, turn the ignition switch to
during body repair. Mask the labels before repairing the LOCK (0), and remove the key so the engine cannot be
part. started.
Before doing any service on the CR-Z's IMA system,
make sure to turn the battery module switch OFF and
wait at least 5 minutes before working on the vehicle
(see page 12-3).
specs
Specifications
Engine Electrical
Stem Measurement Qualification Standard or New Service Lim it
Ignit i on coil Rated voltage 12V
CO
CM
Fir i ng order
I
I
I
Spark plug Type NGKC11 model) DIFR6A13G
NGK ('12 model) DIFR6D13
DENSO DK20PR-D13
Gap 1 .2 -1 .3 mm (0.047-0.051 in) | -
Ignit i on tim ing At idle M/T in neutral, 10 + 2 BTDC
Check the red mark CVT in N or P
Starter Output 1.0 kW
Commutator mica depth 0.40-0.50 mm (0.0157-0.0197 in) 0.15 mm (0.0059 in)
Commutator runout 0.02 mm (0.0008 in) max. 0.05 mm (0.0020 in)
Commutator O.D. 28.0-28.1 mm (1.102-1.106 in) 27.5 mm (1.083 in)
Brush length 11.1-11.5 mm (0.437-0.453 in) 4.3 mm (0.169 in)
Engine Assembly
Item Measurement Qualification Standard or New Service Limit
Compression Pressure M inimum 980 kPa (9.99 kgf/cm2,
(checked w ith engine starter cranking 142.1 psi)
at wide-open throttle) Maximum 200 kPa (2.04 kgf/cm2,
variation 29.0 psi)
Cylinder Head
Item Measurement Qualification Standard or New Service Limit
Head Warpage 0.08 mm (0.003 in) max. -
Height 119.9-120.1 mm (4.720-4.728 i n) -
2-2
specs
Engine Block
Item Measurement Qualification Standard or New Service Limit
Block Warpage o f deck 0.07 mm (0.002 in) max. -
Bore diameter 73.000-73.015 mm (2.87401-2.87460 73.065 mm (2.87657
in) in)
Bore taper Difference 0.05 mm (0.0020 in)
between first and
third
measurement
Rebori ng lim it - 0.25 mm (0.0098 in)
Piston Skirt O.D. at 16 mm (0.63 in) from 72.98-72.99 mm (2.8732-2.8736 in) 72.97 mm (2.8728 in)
bottom of skirt
Clearance in cylinder 0.010-0.035 mm (0.00039-0.00138 0.05 mm (0.0020 in)
in)
Piston ring Ring-to-groove clearance Top (RIKEN) 0.065-0.090 mm (0.003-0.003 in) 0.15 mm (0.005 in)
Top (NIPPON) 0.061 -0 .0 9 0 m m (0.003-0.003 in) 0.15 mm (0.005 in)
Second 0.030-0.055 mm (0.002-0.002 in) 0.12 mm (0.004 in)
Ring end gap Top 0.15-0.30 mm (0.006-0.011 in) 0.60 mm (0.023 in)
Second (RIKEN) 0 .30-0.42 mm (0.012-0.016 in) 0.65 mm (0.025 in)
Second 0.35-0.50 mm (0.014-0.019 in) 0.65 mm (0.025 in)
(NIPPON)
Oil 0.20-0.70 mm (0.008-0.027 in) 0.80 mm (0.031 in)
Piston pin O.D. 17.996-18.000 mm (0.70850-0.70866 _
in)
Pin-to-piston clearance 0.010-0.017 mm (0.00039-0.00067
in)
Connecting rod Pin-to-rod clearance -0.036 0.019 mm (-0.00142
0.00075 in)
Small end bore diameter 17.964-17.977 mm (0.70724-0.70775
in)
Big end bore diameter 43.0 mm (1.693 in)
End play 0.15-0.35 mm (0.006-0.013 in) 0.40 mm (0.015 in)
Crankshaft Main journal diameter 49.976-50.000 mm (1.96756-1.96850
in)
Rod journal diameter 39.976-40.000 mm (1.57386-1.57480 ._
in)
Rod/main journal taper 0.005 mm (0.00020 in) max. 0.010 mm (0.00039
in)
Rod/main journal out-of-round 0.005 mm (0.00020 in) max. 0.010 mm (0.00039
in)
End play 0.10-0.35 mm (0.0039-0.0138 in) 0.45 mm (0.0177 in)
Total runout 0.03 mm (0.0012 in) max. 0.04 mm (0.0016 in)
Crankshaft Main bearing-to-journal oil clearance 0.016-0.034 mm (0.00063-0.00134 0.050 mm (0.00197
bearing in) in)
Connecting rod bearing-to-journal oil 0.020-0.038 mm (0.00079-0.00150 0.050 mm (0.00197
clearance in) in)
Engine Lubrication
Item Measurement Qualification Standard or New Service Limit
Engine oil Capacity Engine overhaul 4.2 L (4.4 US qt) -
Oil change 3.6 L (3.8 US qt)
including filter
Oil change 3.4 L (3.6 US qt)
w ithout filter
Oil pump Inner rotor-to-outer rotor radial 0.06-0.16 mm (0.003-0.006 in) 0.20 mm (0.007 in)
clearance
Pump housing-to-outer rotor radial 0.100-0.175 mm (0.004-0.006 in) 0.20 mm (0.007 in)
clearance
Pump housing-to-rotor axial clearance 0.02-0.06 mm (0.001 -0.0 0 2 in) 0.15 mm (0.005 in)
Oil pressure with oil temperature at At idle 69 kPa (0.70 kgf/cm2, 10.0 psi) min. -
176 F (80 C) At 3,000 rpm 343 kPa (3.50 kgf/cm2, 49.8 psi) min. -
Standards and Service Limits
Cooling System
Item Measurement Qualification Standard or New Service Limit
Radiator Coolant capacities (including engine, Engine overhaul 4.92 L (1.300 US gal) -
heater, hoses, and reservoir) (M/T Coolant change 4.42 L (1.168 US gal) . .
model)
Coolant capacities (including engine, Engine overhaul 4.841(1.279 US gal) -
heater, hoses, and reservoir) (CVT Coolant change 4.351(1.149 US gal)
model)
Coolant type Honda Lomg Life Antifreeze/Coolant Type 2
Coolant Coolant capacity 0.44 L (0.116 US gal)
reservoir
Radiator cap Opening pressure 93.3-122.7 kPa (0.951-1.251 kgf/cm2, ,_
13.53-17.79 psi)
Thermostat Opening temperature Begins to open 169176 F (7680 C) -
Fully open 194 F (90 C) -
Valve lift at fully open 8.0 mm (0.315 in) min.
Drive belt Tension Auto-tensioner
Clutch
Item Measurement Qualification Standard or New Service Limit
Clutch pedal Height from floor With clutch pedal 203.3 mm (8.004 in)
pad cover
W ithout clutch 201.5 mm (7.933 in)
pedal pad cover
Stroke 1 2 0-130 mm (4.72-5.12 in) -
Play 4 .5 -1 8 .5 mm (0.177-0.728 in) -
Disengagement height from the floor With clutch pedal 117.5 mm (4.626 in)
pad cover
W ithout clutch 115.7 mm (4.555 in)
pedal pad cover
Flywheel Runout on clutch mating surface 0.05 mm (0.0020 in) max. 0.15 mm (0.0059 in)
Clutch disc Rivet head depth 1 .2 -1 .7 mm (0.047-0.067 in) 0.4 mm (0.016 in)
Thickness 8.39.0 mm (0.327-0.354 in) 6.5 mm (0.256 in)
Pressure plate Warpage 0.03 mm (0.001 in) max. 0.15 mm (0.005 in)
Evenness of the height of the 0.6 mm (0.024 in) max. 0.8 mm (0.031 in)
diaphragm spring fingers
Steering
Item Measurement Qualification Standard or New Service Lim it
Steering wheel Rotational play measured at outside 010 mm (0.000.39 in)
edge
Initial turning load measured at 29 N (3.0 kgf, 6.6 Ibf)
outside edge with engine running
Suspension
Item Measurement Qualification Standard or New Service Limit
!
Rear 1 30 1
Caster Front 3 22 ' 1 0
Total toe-in Front 0 3 mm (00.12 in)
Rear 3+2_3 mm (0.12+008_o,12 in)
Front wheel turning angle Inward 38 0 08 ' 2
Outward 31 46 ' 1
(reference)
Wheel Runout Axial 0 -0 .7 mm (0.00-0.028 in) 2.0 mm (0.079 in)
Radial 0 -0 .7 mm (0.00-0.028 in) 1.5 mm (0.059 in)
Wheel bearing End play Front 0 -0 .0 5 mm (0.00-0.0020 in) -
Rear 0 -0 .0 5 mm (0.00-0.0020 in) -
specs
Brakes
Item Measurement Qualification Standard or New Service Lim it
Parking brake Number of clicks when lever pulled 6 to 8
with 196 N (20.0 kgf, 44.1 Ibf) of force
Brake pedal Height from floor (M/T) W ith clutch pedal 170 mm (6.69 in)
pad cover
W ithout clutch 168 mm (6.61 in)
pedal pad cover
Height from floor (CVT) W ith clutch pedal 196 mm (7.72 in)
pad cover
W ithout clutch 194 mm (7.64 in)
pedal pad cover
Free play 1.07.2 mm (0.039-0,283 i n) -
Brake disc Thickness Front 21.0 mm (0.827 in) 19.0 mm (0.748 in)
Rear 9.0 mm (0.354 in) 8.0 mm (0.315 in)
Runout _ 0.04 mm (0.0016 in)
Parallelism 0.015 mm (0.00059
in)
Brake pad Thickness Front 10.0 mm (0.394 in) 1.6 mm (0.063 in)
Rear 9.0 mm (0.354 in) 1.6 mm (0,063 in)
Air Conditioning
Item Measurement Qualification Standard or New Service Lim it
Refrigerant Type HFC-134a (R~134a)
Capacity o f system 4 5 0 -5 0 0 g (15.87-17.64 oz) I -
Refrigerant oil Type SP-10 (P/N 38897-P13-A01AH)
Capacity of components Condenser 25 mL (5/6 fl-oz)
Evaporator 35 mL (1 1/6 fl-oz)
Each line and 10 m l (1/3 fl-oz)
hose
Dryer desiccant 10 mL (1/3 fl-oz)
Compressor 8 0 -9 0 mL (2 2 /3 -3 fl-oz)
Compressor ('11 Field coil resistance A t 20 C (68 F) 3 .35-3.45 0
model) Pulley-to-pressure plate clearance 0 .35-0.65 mm (0.014-0.025 in) || _
Compressor ('12 Field coil resistance A t 20 C (68 F) 3 .35-3.65 0
model) Pulley-to-pressure plate clearance 0.35-0.65 mm (0.014-0.025 in) | -
Torque Summary
Torque Specifications
NOTE
Refer to the S/M section for the precautions and complete procedures.
Refer to the S/M section for the bo Its/nuts not indicated here.
*1: Parts to be tightened in a parti cular order.
*2: Follow the S/M procedures closely for torque, sequence, and special steps.
Engine Electrical
Location Item Remark Torque
Starting system Starter bolts 44 N-m (4.5 kgf-m, 32 Ibf-ft)
Positive starter cable nut 9.0 N*m (0.92 kgf-m, 6.6 Ibf-ft)
Ignition system Spark plugs 18 N-m (1.8 kgf-m, 13 Ibf-ft)
Engine Mechanical
Location Item Remark Torque
Engine assembly Side engine mount bracket bolt Use new bolt 69 N-m (7.0 kgf-m, 51 Ibf-ft)
Side engine mount bracket nuts Use new nuts 93 N-m (9.5 kgf-m, 69 Ibf-ft)
Side engine mount bolts Use new bolts 59 N-m (6.0 kgf-m, 44 Ibf-ft)
Transmission mount bolts Use new bolts 59 N-m (6.0 kgf-m, 44 Ibf-ft)
M/T model: Transmission mount bracket bolt Use new bolt 54 N-m (5.5 kgf-m, 40 Ibf-ft)
M/T model: Transmission mount bracket nuts Use new nuts 74 N-m (7.5 kgf-m, 54 Ibf-ft)
CVT model: Transmission m ount bracket bolt (10 Use new bolt 54 N-m (5.5 kgf-m, 40 Ibf-ft)
mm)
CVT model: Transmission m ount bracket bolt (12 Use new bolt 74 N-m (7.5 kgf-m, 54 ibf-ft)
mm)
CVT model: Transmission mount bracket nuts Use new nuts 74 N-m (7.5 kgf-m, 54 Ibf-ft)
Torque rod bolt Use new bolt 83 N-m (8.5 kgf-m, 61 Ibf-ft)
Torque rod nut Use new nut 93 N-m (9.5 kgf-m, 69 Ibf-ft)
M/T model: Torque rod bracket bolt (14 mm) Use new bolt 83 N-m (8.5 kgf-m, 61 ibf-ft)
M/T model: Torque rod bracket bolts (12 mm) 83 N-m (8.5 kgf*m, 61 Ibf-ft)
CVT model: Torque rod bracket bolts 83 N-m (8.5 kgf-m, 61 Ibf-ft)
Engine lubrication Oil filter 12 N-m (1.2 kgf*m, 9 ibf-ft)
Oil f i lter feed pipe Use oil on threads 39 N-m (4.0 kgf-m, 29 Ibf-ft)
Oil pan drain bolt Use new washer 39 N-m (4.0 kgf-m, 29 Ibf-ft)
Oil pressure switch Use liquid gasket 18 N-m (1.8 kgf-m, 13 Ibf-ft)
on threads
Intake air system and Intake manifold chamber bolts (8 mm) Qty 5 22 N-m (2.2 kgf-m, 16 Ibf-ft)
exhaust system Intake manifold bolts (8 mm) Qty 5 24 N-m (2.4 kgf-m, 18 Ibf-ft)
Intake manifold nuts 24 N-m (2.4 kgf-m, 18 Ibf-ft)
Intake manifold bracket A bolt 24 N-m (2.4 kgf-m, 18 Ibf-ft)
Intake manifold bracket B bolts 24 N-m (2.4 kgf-m, 18 Ibf-ft)
Exhaust pipe self-locking nuts Use new nuts 33 N-m (3.4 kgf-m, 25 Ibf-ft)
M uffler bo Its* 1 22 N-m (2.2 kgf-m, 16 Ibf-ft)
specs
Engine Cooling
Location item Remark Torque
Cooling system Engine block drain bolt Use new washer 78 N-m (8.0 kgf-m, 58 Ibf-ft)
Drive belt auto-tensioner bolts 24 N-m (2.4 kgf-m, 18 Ibf-ft)
Tensioner pulley bolt 40 N-m (4.1 kgf-m, 30 Ibf-ft)
Fuel Emissions
Location Item Remark Torque
Fuel and emissions A/Fsensor 44 N-m (4.5 kgf-m, 32.5 Ibf-ft)
EGR pipe bolts 24 N-m (2.4 kgf-m, 17.7 Ibf-ft)
EGR pipe nuts 24 N-m (2.4 kgf-m, 17.7 Ibf-ft)
EGR valve nuts 22 N-m (2.2 kgf-m, 16.2 Ibf-ft)
EVAP canister bracket bolts 22 N-m (2.2 kgf-m, 16.2 Ibf-ft)
EVAP canister bracket nuts 22 N-m (2.2 kgf-m, 16.2 Ibf-ft)
Fuel tank locknut*2 125 N-m (12.7 kgf-m, 92.2 Ibf-ft)
Fuel tank support straps bolts 38 N-m (3.9 kgf-m^ 28 Ibf-ft)
Knock sensor 32 N-m (3.3 kgf-m, 23.6 Ibf-ft)
Trailing arm braces bolts 38 N-m (3.9 kgf-m, 28 Ibf-ft)
Trailing arm braces nuts 22 N-m (2.2 kgf-m, 16.2 Ibf-ft)
Rocker arm oil control valve bolts 11 N-m (1.1 kgf-m, 8.1 Ibf-ft)
Rocker arm oil pressure switch 22 N-m (2.2 kgf-m, 16.2 Ibf-ft)
Secondary H02S 44 N-m (4.5 kgf-m, 32.5 Ibf-ft)
Throttle body bolts 22 N-m (2.2 kgf-m, 16.2 Ibf-ft)
Under floor three way converter cover Use new nuts 33 N-m (3.4 kgf-m, 24.3 Ibf-ft)
self-locking nuts
Warm up TWC bracket bolt 44 N-m (4.5 kgf-m, 32.5 Ibf-ft)
Warm up TWC lower bolts 22 N-m (2.2 kgf-m, 16.2 Ibf-ft)
Warm up TWC upper bolts 31 N-m (3.2 kgf-m, 22.9 Ibf-ft)
Warm up TWC upper nuts 31 N-m (3.2 kgf-m, 22.9 Ibf-ft)
Clutch
Location Item Remark Torque
Clutch Clutch pedal nut 13 N-m (1.3 kgf-m, 10 Ibf-ft)
Clutch pedal position switch locknuts 9.4 N-m (0.96 kgf-m, 6.9 Ibf-ft)
Master cylinder nuts 13 N-m (1.3 kgf-m, 10 Ibf-ft)
Master cylinder push rod nut 17 N-m (1.7 kgf-m, 13 Ibf-ft)
Clutch line flare nuts 15 N-m (1.5 kgf-m, 11 Ibf-ft)
Slave cylinder bolts 22 N-m (2.2 kgf-m, 16 Ibf-ft)
Flywheel bolts*2 Use oil on the 44 N-m (4.5 kgf-m, 32 Ibf-ft)
seating surface
Pressure plate bolts* 1 25 N-m (2.5 kgf-m, 18 Ibf-ft)
Release fork bolt 29 N-m (3.0 kgf-m, 21 Ibf-ft)
Torque Summary
Torque Specifications
NOTE
9 Refer to the S/M section for the precautions and complete procedures.
6 Refer to the S/M section for the bolts/nuts not indicated here.
*1: Parts to be tightened in a particular order.
*2: Follow the S/M proceduers closely for torque, sequence, and special steps.
CVT
Location Item Remark Torque
CVT CVTF drain plug Use new sealing 49 N-m (5.0 kgf-m, 36 Ibf-ft)
washer
Shift cable holder bolts 22 N-m (2.2 kgf-m, 16 Ibf-ft)
Transmission housing mounting bolts 64 N-m (6.5 kgf-m, 47 Ibf-ft)
Drive plate bolts*2 44 N-m (4.5 kgf-m, 32 Ibf-ft)
Shift lever assembly bolts 22 N-m (2.2 kgf-m, 16 Ibf-ft)
Shift cable end nut 22 N-m (2.2 kgf-m, 16 Ibf-ft)
Driveline/Axle
Location Item Remark Torque
Driveline/axle Driveshaft spindle nut Use oil on the 181 N-m (18.5 kgf-m, 133 Ibf-ft)
seating surface
Use new nut
Intermediate shaft dowel bolts 39 N-m (4.0 kgf-m, 29 Ibf-ft)
Intermediate shaft flange bolt 39 N-m (4.0 kgf-m, 29 Ibf-ft)
Heat shield bolts 22 N-m (2.2 kgf-m, 16 Ibf-ft)
specs
Steering
Location Item Remark Torque
Steering Steering wheel bolt 39 N-m (4.0 kgf-m, 29 ibf-ft)
Steering joint bolt 28 N-m (2.9 kgf-m, 21 Ibf-ft)
Steering column bolts*1 22 N*m (2.2 kgf-m, 16 Ibf-ft)
Steering column nuts*1 13 N-m (1.3 kgf-m, 10 Ibf-ft)
Steering gearbox bolts* 1 Use new bolts 60 N-m (6.1 kgf-m, 44 Ibf-ft)
Steering gearbox stiffener plate bolts* 1 Use new bolts 59 N-m (6.0 kgf-m, 44 Ibf-ft)
Tie-rod end ball jo in t nut 54 N-m (5.5 kgf-m, 40 Ibf-ft)
Tie-rod end locking nut 44 N-m (4.5 kgf-m, 32 Ibf-ft)
Suspension
Location Item Remark Torque
Front suspension Wheel nuts 108 N-m (11.0 kgf-m, 80 Ibf-ft)
Knuckle damper pinch bolts/nuts Use new bolts/nuts 90 N-m (9.2 kgf-m, 66 Ibf-ft)
Lower arm ball jo in t castle nut Use new nut 6 4 -7 4 N-m (6 .5 -7 .5 kgf-m, 4 7 -5 5
Ibf-ft)
Lower arm bolts Use new bolts 93 N-m (9.5 kgf-m, 69 Ibf-ft)
Stabilizer bar bushing holders flange bolts 22 N-m (2.2 kgf-m, 16 Ibf-ft)
Stabilizer link flange nut (to damper) Use new nut 30 N-m (3.1 kgf-m, 22 Ibf-ft)
Stabilizer link self-locking nut (to stabilizer bar) Use new nut 38 N-m (3.9 kgf-m, 28 Ibf-ft)
Damper upper nut 44 N-m (4.5 kgf-m, 32 Ibf-ft)
Rear suspension Wheel nuts 108 N-m (11.0 kgf-m, 80 Ibf-ft)
Axle beam bolts Use new bolts 93 N-m (9.5 kgf-m, 69 Ibf-ft)
Dynamic damper nuts Use new nuts 12 N-m (1.2 kgf-m, 9 Ibf-ft)
Damper lower flange bolt Use new bolt , 54 N-m (5.5 kgf-m, 40 Ibf-ft)
Damper upper self-locking nut Use new nut 30 N-m (3.1 kgf-m, 22 Ibf-ft)
Brakes
Location Item Remark Torque
Conventional brake Front brake caliper bolts 23 N-m (2.3 kgf-m, 17 Ibf-ft)
Front brake caliper bracket bolts 108 N-m (11.0 kgf-m, 80 Ibf-ft)
Front brake hose banjo bolt Use new washers 35 N-m (3.6 kgf-m, 26 Ibf-ft)
Rear brake caliper bolts 23 N-m (2.3 kgf-m, 17 Ibf-ft)
Rear brake caliper bracket bolts 55 N-m (5.6 kgf-m, 41 Ibf-ft)
Rear brake hose banjo bolt Use new washers 35 N-m (3.6 kgf-m, 26 Ibf-ft)
Master cylinder nuts 15 N-m (1.5 kgf-m, 11 Ibf-ft)
Master cylinder brake line 22 N-m (2.2 kgf*m, 16 Ibf-ft)
Brake booster/brake pedal nuts 12 N-m (1.2 kgf-m, 9 Ibf-ft)
Brake pedal bolt 22 N-m (2.2 kgf-m, 16 Ibf-ft)
Parking brake lever bolts 22 N-m (2.2 kgf*m, 16 Ibf-ft)
VSA VSA m odulator-control unit brake line (10 mm) 15 N-m (1.5 kgf*m, 11 Ibf-ft)
VSA m odulator-control unit brake line (12 mm) 22 N*m (2.2 kgf-m, 16 Ibf-ft)
2-15
Torque Summary
Torque Specifications
NOTE
Refer to the S/M section for the precautions and complete procedures.
Refer to the S/M section for the bolts/nuts not indicated here.
*1: Parts to be tightened in a particular order.
*2: Follow the S/M proceduers closely for torque, sequence, and special steps.
Body
Location Item Remark Torque
Frame Front subframe bolts Use new bolts 93 N-m (9.5 kgf-m, 69 Ibf-ft)
Rear trailing arm brace bolts 38 N-m (3.9 kgf-m, 28 Ibf-ft)
Rear trailing arm brace nuts 22 N-m (2.2 kgf-m, 16 Ibf-ft)
Exterior trim Under-cowl panel bolts 22 N-m (2.2 kgf-m, 16 Ibf-ft)
Bumpers Front bumper absorber bolts 22 N-m (2.2 kgf-m, 16 Ibf-ft)
Body Electrical
Location Item Remark Torque
Wipers/washers Windshield wiper arm nut 18 N-m (1.8 kgf-m, 13 Ibf-ft)
Windshield wiper linkage nut 18 N-m (1.8 kgf-m, 13 Ibf-ft)
Rear w indow wiper m otor m ount nut 8.4 N-m (0.86 kgf-m, 6.1 Ibf-ft)
Design Specifications
specs
Item Measurement Qualification Specification
DIMENSION Overall length 4,079 mm (160.6 in)
Overall width 1,740 mm (68.5 in)
Overall height 1,394 mm (54.9 in)
Wheelbase 2,435 mm (95.9 i n)
Track Front 1,515 mm (59.6 in)
Rear 1,500 mm (59.1 in)
Seating capacity Two (2)
WEIGHT Gross Vehicle W eight Rating 1,435 kg (3,164 lbs)
(GVWR)
ENGINE Type Water-cooled, 4-stroke SOHC i-VTEC gasoline engine
Cylinder arrangement Inline 4-cylinder, transverse
Bore and stroke 73 x 89 mm (2.87 x 3.50 in)
Displacement 1,497 cm3 (91 cu in)
Compression ratio 10.4
Valve train Chain drive, SOHC i-VTEC 4 valves per cylinder
Lubrication system Forced, wet sump, w ith trochoid pump
Fuel required Regular UNLEADED gasoline with 87 Pump Octane
Number or higher
STARTER Type Gear reduction
Nominal output 1.0 kW
Nominal voltage 12V
Hour rating 30 seconds
Rotation direction Counterclockwise as viewed from drive end
IMA MOTOR Type DC brushless-3 phases
BATTERY MODULE Type 7.2 V Ni-MH
Number 14
Output 100 V
CLUTCH Type Single plate dry, diaphragm spring
MANUAL Type Synchronized six-speed forward, one reverse
TRANSMISSION Primary reduction Direct 1:1
Gear ratio 1st 3.142
2nd 1.870
3rd 1.303
4th 1.054
5th 0.853
6th 0.689
Reverse 3.307
Final reduction Type Single helical gear
Gear ratio 4.111
CVT Type Electronically-controlled continuously variable
transmission, multi plates wet sump, hydraulic
Primary reduction Direct 1:1
Gear ratio LowHigh 2.526-0.421
Reverse 4.510-1.725
Final reduction Type Single helical gear
Gear ratio 5.274
STEERING Type Electrical power-assisted rack and pinion
Overall ratio 12.75
Turns, lock-to-lock 2.48
Steering wheel diameter 360 mm (14.17 in)
SUSPENSION Type Front Macpherson strut with stabilizer, coil spring
Rear Torsion beam, coil spring
Shock absorber Front and rear Telescopic, hydraulic, nitrogen gas-filled
TIRES Size See tire information label attached to the doorjamb
WHEEL Camber Front 0 00'
ALIGNMENT Rear -1 3 0 '
Caster Front 3 22'
Total toe-in Front 0 mm (0 in)
Rear 3 mm (0.12 in)
Front wheel turning angle Inward 38 08'
Outward (reference) 31 46'
Design Specifications
Item Measurement Qualification Specification
BRAKES Type of service brake Front Power-assisted self-adjusting ventilated disc
Rear Power-assisted self-adjusting solid disc
Type o f parking brake Mechanical actuating, rear wheels
AIR CONDITIONING Compressor Type Scroll
Capacity 77.1 mL (4.7 cu in)/rev.
Maximum speed 10,000 rpm
Lubricant capacity 80 mL (2 2/3 fl-oz)
Lubricant type SP-10
Condenser Type Corrugated fin
Evaporator Type Corrugated fin
Blower Type Radial
M otor type 220W/12 V
Speed control infinitely variable
M aximum capacity 400 m3 (14,126 cu ft)/h
Temperature control Air-m ix type
Compressor clutch Type Dry, single plate, Poly V-belt drive
Electrical power 42 W maximum at 12 V
consumption at 68 F
(20 C)
Refrigerant Type HFC-134a (R~134a)
Capacity 4 5 0 -5 0 0 g (15.8-17.6 oz)
ELECTRICAL Battery 12 V - 3 4 Ah/5 HR (12 V - 4 0 Ah/20 HR)
RATINGS 12 V -3 2 Ah/5 HR (12 V - 4 0 Ah/20 HR)
Fuses Battery term inal fuse box 100 A, 70 A, 20 A
Under-dash fuse/relay 50 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A
box
Light bulbs Headlight high beam 12 V 60 W
Headlight low beam 12 V 55 W
Headlight low beam (HID) 12 V 35 W
Fog light 12 V 55 W
Front turn signal lights 12 V - 2 8 W
Front side marker lights 12 V 8 W
Side turn signal lights LED
Rear turn signal lights 12 V -2 1 W
Rear side marker l i ghts 3CP
Brake/taillights LED
High mount brake light LED
Back-up lights 12 V - 1 6 W
License plate lights 12 V 5 W
Individual map lights 12 V 8 W
Cargo area light 12 V 5 W
Console box lights LED
Footwell lights LED
Door courtesy lights 12 V 3.8 W
Vanity m irror lights 12 V 1.8 W
Am bient light LED
Rear tray lights 12 V 3.4 W
Glove box light 12 V - 1 .4 W
Gauge lights LED
Indicator lights LED
specs
Body Specifications
Maintenance Minder
General Information
Maintenance Main Items
Maintenance Sub Items
Maintenance
Maintenance Minder
The Maintenance Minder is an important feature of the multi-information display. Based on engine and transmission
operating conditions, and accumulated engine revolutions, the CR-Z's onboard computer (ECM/PCM) calculates the
remaining engine oil and transmission fluid life. The system also displays the remaining engine oil life along with the
code(s) for other scheduled maintenance items needing service.
Meter;
Steering Wheel:
SEL/RESET BUTTON
Service Information 3. When the ignition switch is ON (II) and the remaining
engine oil life is 5 % to 1 %, the Maintenance Minder
1. The remaining engine oil life (A) is shown as a message "SERVICE DUE NOW" is displayed along
percentage on the multi-information display. To see with the same maintenance item eode(s). If the
the current engine oil life, turn the ignition switch to Maintenance Minder message display is canceled, a
ON (II), then push and release the SEL/RESET button "SERVICE" message appears.
repeatedly until the engine oil life displays.
SERVICE
lllllfe ;. H
DUE NOW
75 f
OIL LIFE A23
80%
X
4. When the ignition switch is ON (II) and the remaining
2. When the ignition switch is ON (II) and the remaining engine oil life is 0 %, the Maintenance Minder
engine oil life is 15 % to 6 %, the remaining engine oil message "SERVICE PAST DUE" is displayed along
life and other scheduled maintenance item(s) needing with the same maintenance item code(s).
service are displayed.
The Maintenance Minder message "SERVICE DUE
SOON" (A)'also comes on. To cancel the message,
press the INFO button. The display continues to show
the remaining engine oil life (B) and the message
indicator (C) until it is reset.
Complete list of maintenance main items (D) (see
page 3-7).
Complete list of maintenance sub items (E) (see 5. If the indicated maintenance is not done, the
page 3-8). "SERVICE, PAST DUE" message shows a total -
distance traveled, for example "10 miles," on the
display. If the total distance traveled is between 0 and
A 9, the message is displayed for only a few seconds
when the ignition switch is turned to ON (II). The total
distance traveled (A) remains displayed after the
vehicle is driven more than 10 miles (or 10 km) after
D E 0 % oil life is reached, and the display cannot be
canceled. This means the indicated maintenance
item(s) should have been done more than 10 miles (or
10 km) ago.
75 f A23
OIL LIFE
15% 0 10 miles A
SERVICE
PAST DUE
^ A23
(contd)
General Information (cont'd)
1. Turn the ignition switch to ON (II). 6. Select MAINTENANCE MINDER in the ADJUSTMENT
with the HDS.
2. If system message(s) are displayed, press the INFO
button to cancel the display. 7. Select RESET in the MAINTENANCE MINDER with the
HDS.
3. Push the SEL/RESET button repeatedly until the
engine oil life indicator is displayed. 8. Select the individual maintenance item you wish to
reset with the HDS.
4. Press and hold the SEL/RESET button for about
10 seconds, the "OIL LIFE RESET" mode display
appears.
N O TE;
If you are resetting the Maintenance Minder when
the engine oil life is more than 15 %, make sure any
maintenance item(s) requiring service are done
before resetting the display.
To cancel the "OIL LIFE RESET" mode, press the
INFO button repeatedly until the "CANCEL"
indicator is displayed, then press the SEL/RESET
button.
3-6
Maintenance Main Items
If the message "SERVICE DUE NOW" does not appear more than 12 months after the display is reset, change the engine
oil every year.
NOTE:
Independent of the maintenance messages in the multi-information display, replace the brake fluid every 3 years.
Inspect idle speed every 160,000 miles (256,000 km).
Adjust the valves during services A, B, 1,2, or 3 if they are noisy. _____________________
Symbol Maintenance Main Items
Inspect tie-rod ends, steering gearbox, and gearbox boots (see page 17-5)
Check steering linkage.
Check boots for damage and leaking grease.
Inspect brake hoses and lines including VSA lines (see page 19-36)
- Check master cylinder and VSA modulator-control unit for damage or leakage.
Inspect fuel lines* (see page 11-291), and connections* (see page 11 -293)
- Check for loose connections, cracks, and deterioration; retighten loose connections and
replace damaged parts.
NOTE: According to state and federal regulations, failure to do the maintenance items marked with an asterisk (*) will
not void the customer's emissions warranties. However, Honda recommends that all maintenance services be done at
the recommended interval, to ensure long-term reliability.
3-7
Maintenance Sub Items
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe
frontal or side collision, all SRS service work should be done by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal
injury caused by unintentional deployment of the airbags, side airbags, side curtain airbags, and/or seat belt
tensioners.
Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the
ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the
system may fail in a collision, or the airbags may deploy.
SRS electrical connectors are identified by yellow color coding. Related components are located in the
steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the
roof side, and around the floor. Do not use electrical test equipment on these circuits.
INTEGRATED MOTOR ASSIST (IMA) SYSTEM (If engine electrical maintenance is required)
IMA components are located in this area. The IMA is a high-voltage system. The high voltage cables and their
covers are identified by orange coloring. The safety labels are attached to high voltage and other related parts
(see page 1-7). You must be familiar with the IMA system before working around it. Make sure you have read the
Service Precautions in the IMA section before doing repairs or service (see page 12-3).
Engine Electrical
Starting System
Component Location In dex....................................... .4-2
Symptom Troubleshooting Index................................. 4-3
Circuit D iagram .................................................................. 4-4
Starter System Circuit Troubleshooting.......................4-5
Clutch Pedal Position Switch A T est.............................. 4-8
Starter Performance Test................................................. 4-9
Starter Removal and Installation........................ ........... 4-10
Starter Overhaul......................................... .......................4-12
Ignition System
Component Location Index............................................. 4-19
Ignition Timing Inspection.......... . . .......................... .....4 -2 0
Ignition Coil and Spark Plug Removal/Installation. ...4-21
Spark Plug Inspection............................ ...................... ..4-21
Cruise Control
Component Location In d e x ............................................4-23
Symptom Troubleshooting Index. ........................... . 4-24
Circuit D iagram .............................. ................................... 4-26
Cruise Control Input Test................................................ 4-27
* Cruise Control Combination Switch
Test/Replacement.......................................................... 4-29
Clutch Pedal Position Switch B Test.............................. 4-29
Starting System
. TRANSMISSION
RANGE SWITCH
(CVT m odel)
Test, page 14-199
Replacement, page 14-200
.EC M /PC M
/ General
Troubleshooting
Inforrrtation, page 11-3
BATTERY
Test, page 22-85
STARTER
C ircuit Diagram , page 4-4
S tarter System C ircuit
T roubleshooting, page 4-5
Perform ance Test, page 4-9
Removal and Installation, page 4-10
O verhaul, page 4-12
Symptom Troubleshooting Index
Circuit Diagram
BATTERY TERMINAL
(cont'd)
Starter System Circuit Troubleshooting (cont'd)
11. Remove the intake air tube (A) and the resonator 12. Make sure the shift lever is in neutral (M/T model) or
chamber joint (B). P or N (CVT model), and set the parking brake, then
disconnect the S terminal connector (A) from the
starter S terminal. Connect a jumper wire from the
battery positive terminal to the S terminal.
M /T model
4-6
13. Check the follow ing items in the order listed until you 14. Connect the alternator, regulator, battery, and starter
find the problem in the circuit: tester (OTC3131) to the battery.
NOTE: After the problem in the circuit is found and
repaired, go to step 17.
A blown No. B44 (7.5A) fuse in the under-dash
fuse/relay box.
Check for an open or short in the RED wire and
connectors between the under-dash fuse/relay box
and the ignition switch.
Check for an open or short in the BLU wire and
connectors between the under-dash fuse/relay box
and the ECM/PCM.
Check for an open or short in the LT GRN wire and
connectors between the under-dash fuse/relay box
and the ECM/PCM.
Check for an open or short in the BRN wire,
BLK/WHT wire, and connectors between the
under-dash fuse/relay box and the starter.
Check for an open or short in the RED wire, BLU
wire and connectors between the clutch pedal 15. Do the STARTER TEST.
position switch A and the ECM (M/T model).
Does the display indicate cranking voltage greater than
Check for an open or short in the RED/BLK wire and or equal to 8.5 V and is the current draw less than or
connectors between the transmission range switch equal to 350 A ?
and the PCM (CVT model).
Check for an open or short in the BLU/BLK wire and YES-Go to step 16.
connectors between the transmission range switch NO-Replace the starter (see page 4-10), or remove
and the PCM (CVT model). and disassemble it (see page 4-12), and check for
Check for poor connections or loose terminals at these problems:
the clutch pedal position switch A and body ground Drag in the starter armature
(G403) (M/T model).
Shorted armature winding
Check for poor connections or loose terminals at Excessive drag in the engine
the transmission range switch and body ground
Open circuit in starter armature commutator
(G101) (CVT model).
segments
Check for a faulty ignition switch (see page 22-100).
Excessively worn starter brushes
Check a faulty starter cut relay (see page 22-92).
Open circuit in starter brushes
Check for a faulty clutch pedal position switch A
Dirty or damaged helical splines or drive gear
(M/T model) (see page 4-8).
Check for a faulty transmission range switch (CVT Faulty overrunning clutch
model) (see page 14-199). 16. Remove the starter (see page 4-10), and inspect its
drive gear and the flywheel ring gear (M/T model) or
the torque converter ring gear (CVT model) for
damage. Replace any damaged parts.
17. Select PGM-FI ECM/PCM reset (see page 11-4) in the
PGM-FI INSPECTION menu with the HDS to cancel
ALL INJECTORS STOP and STARTER TEST.
18. If the IMA battery level indicator displays no level,
start the engine, and hold the engine speed between
3,500 and 4,000 rpm without load (in P or N (CVT
model)) or (in neural (M/T model)) until the level in the
indicator is half full.
(cont'd)
Starter System Circuit Clutch Pedal Position Switch A Test
Troubleshooting (cont'd)
19. Install the resonator chamber joint (A) and the intake M /T model
air tube (B).
1. Remove the driver's dashboard undercover (see page
NOTE: When tightening the screw (C) of the hose 20 - 86 ).
band, align the edge of the hose band (D) with the
mark (E) painted on the hose band. If you tighten the 2. Remove the driver's dashboard lower cover (see page
screw over the mark, replace the hose band. 20-85).
3. Disconnect the 2P connector (A) from the clutch pedal
position switch A.
\ Terminal
1 2 .
Clutch Pedal \
PRESSED o -o
RELEASED
1. Remove the starter (see page 4-10), 6. Connect the starter to the battery as shown, and
confirm that the motor runs.
2. Clamp the starter firmly in a vise.
3. Make the connection for this test using the thickest
(gauge) wire possible (preferably the same gauge as
used on the vehicle).
NOTE: To avoid damaging the starter, never leave the
battery connected for more than 5 seconds.
CVT model
4. CVT model: Disconnect the solenoid wire harness
c
connector (A) and the CVT input shaft (drive pulley)
speed sensor connector (B).
A
6 x 1.0 mm
9.0 N-m (0.92 kgf-m , 6.6 Ibf-ft)
Starter Overhaul
Exploded View
I NTERNAL GEAR UNIT
(Apply m olybdenum
disulfide.)
NOTE: Refer to the Exploded View if needed during this Armature Inspection and Test
procedure.
4. Inspect the armature for wear or damage from contact
Starter Disassembly with the permanent magnet. If there is wear or
damage, replace the armature.
1. Remove the starter (see page 4-10).
2. Remove the engine wire harness bracket (A) and the
end cover (B).
6. Measure the commutator (A) runout: 8. Use a digital caliper or dial type caliper to check the
If the commutator runout is within the service limit, m ica depth (A). If the mica depth is below the service
check the commutator for carbon dust or brass limit, replace the armature.
chips between the segments. Commutator Mica Depth
If the commutator runout is not within the service Standard (New): 0.40-0.50 mm (0.0157-0.0197 in)
limit, replace the armature. Service Limit; 0.15 mm (0.0059 in)
Commutator Runout
Standard (New): 0.02 mm (0.0008 in) max.
Service Lim it: 0.05 mm (0.0020 in)
B
S tarter Reassembly 20. Install the brush into the brush holder, and set the
armature (A) in the brush holder (B).
18. When the brush holder is replaced: Replace the brush
holder set with the moving contact (A), the contact NOTE: To seat the new brushes, slip a strip of #500 or
spring (B), and the push nut (C). #600 sandpaper, with the grit side up, between the
commutator and each brush, and smoothly rotate the
armature. The contact surface of the brushes will be
sanded to the same contour as the commutator.
19. When the gear cover/reduction gear/plunger is 21. While squeezing a brush spring (C), insert it in the
replaced: Replace the new parts set with the contact hole on the brush holder, and push it until it bottoms.
spring (A) and the push nut (B). Repeat this for the other three springs (D, E, and F).
22. Install the armature and the brush holder assembly
(A) into the armature housing (B).
NOTE: Make sure the armature brackets in the holder.
(cont'd)
Starter Overhaul (cont'd)
23. Install the end cover (A) with the engine wire harness
bracket (B).
i I OI I i u v a i / u l O L a i i a u w i i, |
Inspecti on, page 4-21 SERVICE LOOP
Ig n it i on T i m ing Inspect i on, page 4-20
Ignition Timing Inspection
1. Connect the HDS to the DLC (see step 2 on page 11-3). 9. Aim the light toward the pointer (A) on the chain case.
Check the ignition timing under no load condition
2. Turn the ignition switch to ON (II).
(headlights, blower fan, rear window defogger, and
3. Make sure the HDS communicates with the vehicle air conditioner are turned off).
and the ECM/PCM. If it does not communicate, Ignition Timing
troubleshoot the DLC circuit (see page 11 -383). M/T model; 10 2 BTDC (RED mark (B))
4. Check for DTCs (see page 11 -3). If a DTC is present, at idle in neutral
diagnose and repair the cause before continuing with CVT model; 10 2 BTDC (RED mark (B))
at idle in P or N
this test.
5. Start the engine. Hold the engine speed at 3,000 rpm
with no load (M/T in neutral, CVT in P or N) until the
radiator fan comes on, then let it idle.
6. Check the idle speed (see page 11 -273).
7. Jump the SCS line with the HDS.
8. Connect the timing light to the service loop (A).
4. Install the spark plugs and the ignition coils (see page
4-21).
g
ENGINE
ECM/PCM
Cru i se Control Input Test, page 4-27
Sympt om Troubleshooting Index
CAN line
CVT model
M/T model
BATTERY TERMINAL
FUSE BOX UNDER-DASH FUSE/RELAY BOX
NOTE: Always make sure that you have the latest HDS software.
1. Connect the HDS to the DLC (see step 2 on page 11-3).
2. Turn the ignition switch to ON (II).
3. Make sure the HDS communicates with the vehicle and the ECM/PCM. If it does not communicate, troubleshoot the
DLC circuit (see page 11-383).
4. Check for and troubleshoot any DTCs (see page 11-3).
5. Do the following tests while monitoring parameters in the PGM-FI DATA LIST with the HDS.
6. If the input tests prove OK, replace the ECM/PCM (see page 11-209).
NOTE: Intermittent failures are often caused by loose circuit connections. While monitoring cruise control inputs, flex
their circuits, and note if any of the test results change.
Signal to be Test condition Parameter: Desired Possible cause if result is not obtained
tested result
Cruise brake Brake pedal pressed, CRUISE BRAKE Faulty brake pedal position switch
switch signal then released SW/IDLE STOP SW Blown No. B12 (10 A) fuse in the
(M/T model) should indicate OPEN under-dash fuse/relay box
when the brake pedal is An open in the wire between the ECM
pressed and CLOSE and the brake pedal position switch
when the brake pedal is A wire shorted to ground between the
released. ECM and the brake pedal position switch
Idle stop Brake pedal pressed, CRUISE BRAKE Faulty idle stop switch
switch signal then released SW/IDLE STOP SW Blown No. B12 (10 A) fuse in the
(CVT model) should indicate OPEN under-dash fuse/relay box
when the brake pedal is An open in the wire between the PCM
pressed and CLOSE and the idle stop switch
when the brake pedal is A wire shorted to ground between the
released. PCM and the idle stop switch
Clutch pedal Clutch pedal pressed, SHIFT/CLUTCH SW Faulty clutch pedal position switch B
position then released should indicate OFF An open in the wire between the ECM
switch B signal when the clutch pedal and the clutch pedal position switch B
(M/T model) is pressed and ON A wire shorted to ground between the
when the clutch pedal ECM and the clutch pedal position switch
is released. B
Poor ground at G403
Cruise control Cruise control main CRUISE MASTER Faulty cruise control combination switch
main switch button ON and OFF (MAIN) SW should An open in the wire between the gauge
signal indicate ON when the control module and the cruise control
cruise control main combination switch
button is pressed and A wire shorted to ground between the
OFF when the cruise gauge control module and the cruise
control main button is control combination switch
released. An open in the wire between the cruise
control combination switch and ground
G502, T10
Set switch Decel/set button CRUISE SET SW Faulty cruise control combination switch
signal pressed and released should indicate ON An open in the wire between the gauge
when the decel/set control module and the cruise control
button is pressed and combination switch
OFF when the decel/set A wire shorted to ground between the
button is released. gauge control module and the cruise
control combination switch
(cont'd)
Cruise Control Input Test (cont'd)
Signal to be Test condition Parameter: Desired Possible cause if result is not obtained
tested result
Resume Resume/accel button CRUISE RESUME SW Faulty cruise control combination switch
switch signal pressed and released should indicate ON An open in the wire between the gauge
when the resume/accel control module and the cruise control
button is pressed and combination switch
OFF when the A wire shorted to ground between the
resume/accel button is gauge control module and the cruise
released. control combination switch
Cancel switch Cancel button CRUISE CANCEL SW Faulty cruise control combination switch
signal pressed and released should indicate ON An open in the wire between the gauge
when the cancel button control module and the cruise control
is pressed and OFF combination switch
when the cancel button * A wire shorted to ground between the
is released. gauge control module and the cruise
control combination switch
Cruise control Start the engine, CRUISE INDICATOR Faulty gauge control module
indicator press the cruise should indicate ON Faulty cruise control combination switch
signal control main button when the cruise control An open in the wire between the gauge
on, and drive the is set and OFF when the control module and the cruise control
vehicle above 25 cruise control is combination switch
mph (40 km/h), with canceled. A wire shorted to ground between the
cruise control set and gauge control module and the cruise
cancel the cruise control combination switch
control.
Cruise Control Combination Switch Clutch Pedal Position Switch B Test
T est/Replacement
There are SRS components located in this area. Review M/T model
the SRS component locations (see page 24-11), and the
precautions and procedures (see page 24-13), in the SRS 1. Remove the driver's dashboard undercover (see page
before doing repairs or service. 20-86).
1. Remove the driver's airbag (see page 24-166), then 2. Remove the driver's dashboard lower cover (see page
remove the steering wheel (see page 17-6). 20-85).
2. Disassemble the steering wheel (see page 17-7). 3. Disconnect the clutch pedal position switch B 2P
connector (A) from the clutch pedal position switch B.
3. Remove the cruise control combination switch.
* -
Cruise control Pi p
main (ON)
\ Terminal
Cruise control 1 2
main (OFF) Clutch Pedal \
Decel/set
(PRESSED) P
w P
KJ PRESSED
Resume/accel Pi r\ P PJ
(PRESSED) KJ RELEASED k
Cancel
(PRESSED) Pi iHT - " P
pHkfPI-
Combination
light switch r\ r
.H P
(ON) L@J 5. Install the driver's dashboard lower cover (see page
20-85).
5. Install all remaining parts in the reverse order of 6. Install the driver's dashboard undercover (see page
removal. 20 - 86 ).
Engine Assem bly................. .................................. 5-1
Cylinder H ead......................................................... 6-1
Engine Block........................................................... 7-1
Engine Lubrication................ ......................... . .8-1
Intake Air System and Exhaust System ............ 9-1
Engine Assembly
Special Tools................................... ........................... ....... 5-2
Engine Rem oval.................................................................5-3
Engine Installation.............................................................5-11
Side Engine Mount Replacem ent.. . ..............................5-20
Transmission Mount Replacement................................ 5-24
Torque Rod Replacement................................................5-28
Side Engine Mount Bracket Replacement............... . 5-29
Transmission Mount Bracket Replacem ent................5-32
Torque Rod Bracket Replacement..................................5-35
Special Tools
NOTE;
IMA components are located in this area. The IMA is a
high-voltage system. You must be familiar with the
IMA system before working on or around it. Make sure
you have read the IMA service precaution before
doing repairs or service (see page 12-3).
Use fender covers to avoid damaging painted
surfaces.
To avoid damaging the wiring and terminals, unplug
the wiring connectors carefully while holding the
connector portion.
Mark all wiring and hoses to avoid misconnection.
Also, be sure that they do not contact other wiring or
hoses, or interfere with other parts.
1.Turn the battery module switch OFF (see page 12-4).
CVT model
2. Before removing the engine/transmission, read the
Service Precautions for the IMA System (see page
12-3).
3. Open the hood, and secure it with the hood support
rod (A) in the wide-open position (B).
Ill
10. Disconnect the ECM/PCM connectors (B). 15. Disconnect the EVAP canister hose (A) and the brake
booster vacuum hose (B).
relay box A, and the ECM/PCM (D). 16. Remove the fuel feed hose clamp bracket (A) and the
quick-connect fitting cover (B), then disconnect the
12. CVT model; Remove the harness clamp (E).
fuel feed hose (C) (see page 11 -295).
13. Disconnect the engine compartment wire harness
connectors (A).
36. Remove the harness clamp (A). 44. Remove the A/C compressor without disconnecting
the A/C hoses. Do not bend the A/C hoses excessively.
NOTE: Hang the A/C compressor with a wire tie.
A
Engine Removal (cont'd)
50. Install the engine hanger adapter (VSB02C000026) to 52. Support the transmission with a transmission jack
the engine support hanger (AAR-T1256), then install and a wood block under the transmission.
the engine support hanger onto the vehicle, and
53. Remove the torque rod (A).
attach the hook (A) to the first universal lifting eyelet
(B). Tighten the wing nut (C) by hand, and lift and NOTE: Make sure the tab (B) on the bolt head aligned
support the engine/IMA motor/transmission. with the guide (C) on the front subframe.
NOTE: Be careful when working around the M /T model
windshield.
VSB02C000026
61. Remove the ground cable (A) and the harness holder 63. Remove the ground cable (A), then remove the side
(B). engine mount/bracket assembly (B).
M /T model
M /T m odel
CVT m odel
Engine Installation (cont'd)
5. Install the transmission mount bracket (A), and 7. Attach the second universal lifting eyelet (A) to the
loosely install new transmission mount bracket cylinder head with a spacer (B) and an 8 x 1.25 mm
mounting bolts (B) and nuts (C). bolt (C).
M /T model NOTE: Select a spacer that is long enough that the
universal lifting eyelet does not interfere with the fuel
6 x 1.0 m m
feed tube (D).
D
8. Install the engine hanger adapter (VSB02C000026) to 11. Support the front subframe with a transmission jack
the engine support hanger (AAR-T1256), then install and a wood block under the front subframe.
the engine support hanger onto the vehicle, and
attach the hook (A) to the second universal lifting 12. Install the front subframe, then loosely install the new
front subframe mounting bolts.
eyelet (B). Tighten the wing nut (C) by hand, and lift
and support the engine/IMA motor/transmission. NOTE:
NOTE; Be careful when working around the Be sure that the pinion shaft grommet is in place
windshield. securely. Make sure the pinion shaft grommet is not
turned up. Incorrect installation can cause leakage
VSB02C000026 of water or mud, and noise.
Take care not to damage the lower arm ball joint
boot with the edge of the knuckle, etc.
14 x 1.5 mm 14 x 1.5 mm
Replace. Replace.
07AAK-SNAA120 13. Align the front subframe, then torque the subframe
mounting bolts to specification (see page 20-173).
9. Remove the chain hoist from the engine/IMA
motor/transmission, then remove the first universal 14. Remove the transmission jack and the wood block
lifting eyelet from the chain case. from under the subframe.
10. Raise the vehicle on the lift.
Engine Installation (cont'd)
15. Support the transmission with a transmission jack 17. Remove the transmission jack and the wood block
and a wood block under the transmission. from under the transmission.
16. Install the torque rod (A). Install the bolt (B) with the 18. Lower the vehicle on the lift.
tab (C) on the bolt head aligned with the guide (D) on
19. Remove the engine support hanger and the second
the front subframe, then loosely install a new torque
universal lifting eyelet.
rod mounting bolt (E) and nut (F).
NOTE: Be sure to install the torque rod with the "UP" 20. Tighten the side engine mount/bracket assembly
mounting nuts.
mark facing up.
M /T model
c
Replace.
CVT model
c
Replace.
21. Tighten the transmission mount mounting bolts and 23. Tighten the torque rod mounting bolt and nut in the
nuts in the numbered sequence shown. numbered sequence shown.
M /T model M /T model
14 x 1.5 mm
83 N*m (8.5 kgf-m, 61 Ibf-ft)
1 4 x 1 .5 mm
93 N-m (9.5 kgf-m, 69 Ibf-ft)
CVT model
CVT model
12 x 1.25 mm
74 N-m
54 N-m
(5.5 kgf-m, 40 Ibf-ft)
(cont'd)
Engine Installation (cont'd)
24. Install the A/C compressor. 31. Install the under-floor TWC (A) and the harness clamp
(B).
NOTE: Use new gaskets (C) and new self-locking nuts
(D).
(cont'd)
Engine Installation (cont'd)
49. Connect the secondary H02S connector (A), then 51. Install the EVAP canister hose (A) and the brake
install the secondary H02S harness to the clamps (B). booster vacuum hose (B).
50. Connect the fuel feed hose (A) (see page 11-297), then
install the quick-connect fitting cover (B) and the fuel
feed hose clamp bracket (C).
52. Connect the engine compartment wire harness
connectors (A), then install the harness clamp (B).
9.3 N-m
(0.95 kgf-m, 6.9 Ibf-ft)
54. Install the ECM/PCM with the bracket, then connect 57. Install the starter cable (A) and the harness clamp (B).
ECM/PCM connectors A, B, and C.
M /T model
NOTE: ECM/PCM connectors A, B, and C have
symbols (A=D, B=A, C=0) embossed on them for
identification.
CVT model,
63. Inspect for fuel leaks. Turn the ignition switch to ON 1. Support the engine with a jack and a wood block
(II) (do not operate the starter) so the fuel pump runs under the oil pan.
for about 2 seconds and pressurizes the fuel line.
Repeat this operation three times, then check for fuel 2. Remove the ground cable (A), then remove the side
engine mount bracket (B).
leakage at any point in the fuel line.
64. Refill the engine with engine oil (see step 6 on page
8 - 10 ).
65. Refill the transmission fluid:
M/T model (see step 5 on page 13-41)
CVT model (see step 9 on page 14-155)
66. M/T model: Check that the transmission shifts into all
gears smoothly.
67. CVT model: Move the shift lever to each gear, and
verify that the CVT gear position indicator follows the
transmission range switch.
68. Refill the radiator with engine coolant, and bleed air
from the cooling system (see step 8 on page 10-9).
69. Do the ECM/PCM reset procedure (see page 11-4).
70. Do the CKP pattern clear/CKP pattern learn procedure
(see page 11-5).
71. Do the IMA motor rotor position calibration procedure
(see page 12-7).
72. Inspect the idle speed (see page 11-273).
73. Inspect the ignition timing (see page 4-20).
11. Loosen the torque rod mounting bolt (A) and nut (B). 13. Tighten the side engine mount/bracket assembly
mounting nuts.
M /T model
CVT model
n S
14. Tighten the transmission mount mounting bolts and 16. Tighten the torque rod mounting bolt and nut in the
nuts in the numbered sequence shown. numbered sequence shown.
M /T model M /T model
(D
12 x 1.25 mm
1. Do the 12 volt battery removal procedure (see page 7. Remove the ground cable (A) and the harness holder
22-87). (B).
2. Remove the air cleaner (see page 9-3). M /T model
3. Disconnect the ECM/PCM connectors (B).
9. Remove the transmission mount (A). 11. Install the transmission mount bracket (A), and
loosely install new transmission mount bracket
M /T model
mounting bolts (B) and nuts (C).
12 x 1.25 m m M /T model
59 N-m
(6.0 kgf-m , 44 Ibf-ft)
12 x 1.25 m m
59 N-m
(6.0 kgf-m , 44 Ibf-ft)
Replace. 12 x 1.25 m m
59 N-m (6.0 kgf-m , 44 Ibf-ft)
Replace.
CD
12 x 1.25 m m CD
59 N-m 12 x 1.25 mm
(6.0 kgf-m, 44 Ibf-ft) 59 N-m
Replace. (6.0 kgf-m, 44 Ibf-ft)
Replace. 12. Install the harness holder (D) and the ground cable (E).
10. Install the transmission mount, and loosely install 13. Remove the jack and the wood block from under the
new transmission mount mounting bolts, then tighten transmission.
the transmission mount mounting bolts in the 14. Raise the vehicle on the lift.
numbered sequence shown.
(cont'd)
Transmission Mount Replacement (cont'd)
15. Loosen the torque rod mounting bolt (A) and nut (B). 17. Tighten the transmission mount mounting bolts and
nuts in the numbered sequence shown.
M /T model
M /T model
CD
12 x 1.25 mm
14 x 1.5 mm
93 N-m (9.5 kgf-m, 69 Ibf-ft)
CVT model
14 x 1.5 mm
93 N-m (9.5 kgf-m, 69 Ibf-ft)
Torque Rod Replacement
1. Raise the vehicle on the lift. 4. Install the torque rod (A).
2. Support the transmission with a transmission jack NOTE: Be sure to install the torque rod with the "UP"
and a wood block under the transmission. mark facing up.
3. Remove the torque rod (A). M /T model
NOTE; Make sure the tab (B) on the bolt head aligned
with the guide (C) on the front subframe.
M /T model
Replace.
CVT model
CVT model
Replace.
5. Install the bolt (B) with the tab (C) on the bolt head
aligned with the guide (D) on the front subframe, then
loosely install a new torque rod mounting bolt (E) and
nut (F).
6. Remove the transmission jack and the wood block
from under the transmission.
Side Engine Mount Bracket
Replacement
7. Tighten the torque rod mounting bolt and nut in the 1. Support the engine with a jack and a wood block
numbered sequence shown. under the oil pan.
M /T model 2. Remove the ground cable (A) and the side engine
mount bracket (B)
14 x 1.5 mm
83 N-m (8.5 k g f m, 61 Ibf-ft)
14 x 1.5 mm
93 N-m (9.5 k g fm , 69 Ibf-ft)
CVT model
(cont'd)
Side Engine Mount Bracket Replacement (cont'd)
7. Loosen the transmission mount bracket mounting 9. Loosen the torque rod mounting bolt (A) and nut (B).
bolts (A) and nuts (B).
M /T model
M /T model
CVT model
CVT model
11. Tighten the side engine mount/bracket assembly 12. Tighten the transmission mount mounting bolt and
mounting nuts. nuts in the numbered sequence shown.
M /T model
(D
12 x 1.25 mm
54 N-m
(5.5 k g fm , 40 Ibf-ft)
Side Engine Mount Bracket Transmission Mount Bracket
Replacement (cont'd) Replacement
14. Tighten the torque rod mounting bolt and nut in the 1. Do the 12 volt battery removal procedure (see page
numbered sequence shown. 22-87).
M /T modal 2. Remove the air cleaner (see page 9-3).
3. Disconnect the ECM/PCM connectors (B).
7. Remove the ground cable (A) and the harness holder 13. Loosen the torque rod mounting bolt (A) and nut (B).
(B).
M /T model
M /T model
CVT model
(cont'd)
Transmission Mount Bracket Replacement (cont'd)
15. Tighten the transmission mount mounting bolts and 17. Tighten the torque rod mounting bolt and nut in the
nuts in the numbered sequence shown. numbered sequence shown.
M /T model M /T model
(D
14 x 1.5 mm
83 N-m (8.5 kgfm, 61 Ibf-ft)
14 x 1.5 mm
93 N-m (9.5 k g fm , 69 Ibf-ft)
CVT model
12 x 1.25 mm
19. install the ECM/PCM with the ECM/PCM bracket. Then 1. Raise the vehicle on the lift.
connect ECM/PCM connectors A, B, and C.
2. Support the transmission with a transmission jack
NOTE: ECM/PCM connectors A, B, and C have and a wood block under the transmission.
symbols (A=D, B=A, C =0) embossed on them for
3. Remove the torque rod (A).
identification.
NOTE: Make sure the tab (B) on the bolt head aligned
with the guide (C) on the front subframe.
M /T model
4. Remove the torque rod bracket (A). 6. Install the torque rod (A).
M /T model NOTE: Be sure to install the torque rod with the "UP"
mark facing up.
14 x 1.5 m m
83 N-m (8.5 kgf-m, 61 Ibf-ft) M /T model
Replace.
12 x 1.25 m m
83 N-m (8.5 kgf-m , 61 Ibf-ft)
Replace.
CVT model
Replace.
7. Install the bolt (B) with the tab (C) on the bolt head
aligned with the guide (D) on the front subframe, then
loosely install a new torque rod mounting bolt (E) and
nut (F).
8. Remove the transmission jack and the wood block
from under the transmission.
le g )
14 x 1.5 mm
93 N-m (9.5 kgf m, 69 Ibf-ft)
CVT model
14x1.5 mm
93 N-m (9.5 kgfm , 69 Ibf-ft)
C y lin d e r H e a d
Special Tools.................. .....................................................6-2
Component Location Index.............................................. 6-3
Engine Compression Inspection....................................6-6
VTEC Rocker Arm Te s t....... .............................................. 6-7
Valve Clearance Adjustm ent...........................................6-8
Crankshaft Pulley Removal and Installation................ 6-10
Cam Chain Rem oval.........................................................6-12
Cam Chain Installation......................................................6-14
Cam Chain Case Oil Seal Installation.............................6-21
Cylinder Head Cover Rem oval........................................6-22
Cylinder Head Cover Installation.....................................6-22
Cylinder Head Rem oval.................................................... 6-24
CMP Pulse Plate Removal and Installation.......... .........6-26
Camshaft Sprocket Rem oval...........................................6-29
Camshaft Sprocket Installation.. . . .................................6-30
Cylinder Head Inspection for W arpage..........................6-32
Rocker Arm Assembly Removal.....................................6-32
Rocker Arm and Shaft Disassembly/Reassembly.......6-34
Rocker Arm and Shaft Inspection................................... 6-35
Camshaft Removal............................................................ 6-36
Camshaft Inspection.........................................................6-37
Valve, Spring, and Valve Seal Removal........................ 6-39
Valve Inspection.................................................................6-40
Valve Stem-to-Guide Clearance Inspection.................. 6-40
Valve Guide Replacement............................................... 6-41
Valve Seat Reconditioning..............................................6-43
Valve, Spring, and Valve Seal Installation................ 6-44
Camshaft Installation........................................................6-45
Rocker Arm Assembly Installation................................. 6-46
Cylinder Head Installation.............................. ................ 6-46
Special Tools
WATER OUTLET
Removal and Installation, page 10-13
CYLINDER HEAD
Engine Com pression Inspection, page 6-6
Removal, page 6-24
Inspection fo r W ar page, page 6-32
Valve Seat Reconditioning, page 6-43
Installation, page 6-46
CYLINDER HEAD
GASKET
DOWEL PINS
ROCKER ARM ASSSEMBLY
VTEC Rocker A rm Test, page 6-7
Valve Clearance A d ju s tm e n t page 6-8
Removal, page 6-32
Rocker A rm and Shaft Disassem bly/
Reassembly, page 6-34
Rocker A rm and Shaft Inspection, page 6-35
Installation, page 6-46
CAMSHAFT THRUST
COVER
EXHAUST VALVE
SPRING
VALVE COTTERS
SPRING RETAINER
EXHAUST VALVE
INTAKE VALVE SPRING
SEAL
Removal, page 6-39
Installation, page 6-44
NOTE: After this inspection, you must reset PGM-FI 11. Step on the accelerator pedal to open the throttle
ECM/PCM in the PGM-FMNSPECTION menu with the fully, then crank the engine with the starter motor and
HDS to cancel ALL INJECTORS and STARTER TEST measure the compression.
functions.
Compression Pressure
1. Warm up the engine to normal operating temperature Above: 980 kPa (9.99 kgf/cm2, 142.1 psi)
(cooling fan comes on). 12. Measure the compression on the remaining cylinders.
2. Turn the ignition switch to LOCK (0). Maximum Variation
3. Connect the HDS to the DLC (see step 2 on page 11 -3). Within 200 kPa (2.04 kgf/cm2, 29.0 psi)
13. If the compression is not within specifications,
4. Turn the ignition switch to ON (II).
perform a cylinder leak down test to determine the
5. Make sure the HDS communicates with the vehicle problem area. Then check the following items, and
and the ECM/PCM. If it does not communicate, remeasure the compression:
troubleshoot the DLC circuit (see page 11-383). Incorrect valve clearance
6. Select ALL INJECTORS STOP in the PGM-FI Confirmation of cam timing
INSPECTION menu with the HDS. Damaged or worn cam lobes
Damaged or worn valves and seats
7. Select STARTER TEST in the PGM-FI INSPECTION
menu with the HDS. Damaged cylinder head gasket
Damaged or worn piston rings
8. Turn the ignition switch to LOCK (0). Damaged or worn piston and cylinder bore
9. Remove the four ignition coils and the four spark 14. Remove the compression gauge from the spark plug
plugs (see page 4-21). hole.
10. Attach the compression gauge to the spark plug hole. 15. Install the four spark plugs and the four ignition coils
(see page 4-21).
16. Select PGM-FI ECM/PCM reset (see page 11-4) in the
PGM-FI INSPECTION menu with the HDS to cancel
ALL INJECTORS STOP and STARTER TEST.
VTEC Rocker Arm Test
Special Tools Required 5. Install the VCM air adapter (A) to the inspection hole,
Air Pressure Regulator 07AAJ-PNAA101 then connect the air pressure regulator (B).
VCM Air Adapter 070AJ-001A101
NOTE: Connect the HDS to the DLC (see step 2 on page 4. Insert the feeler gauge (A) between the adjusting
11-3), and monitor ECT SENSOR 1. Adjust the valve screw and the end of the valve stem on No. 1 cylinder,
clearance only when the engine coolant temperature is and slide it back and forth; you should feel a slight
less than 100 F (38 C ). amount of drag.
1. Remove the cylinder head cover (see page 6-22).
2. Set the No. 1 piston at top dead center (TDC). The
"UP" mark (A) on the camshaft sprocket should be at
the top, and the TDC grooves (B) on the camshaft
sprocket should line up with the top edge of the head.
EXHAUST
No. 1 No. 2 No. 3 No. 4
INTAKE
7. Rotate the crankshaft pulley clockwise. Align the No. 3 11. Rotate the crankshaft pulley clockwise. Align the No. 2
piston TDC groove (A) on the camshaft sprocket with piston TDC groove (A) on the camshaft sprocket with
the top edge of the head. the top edge of the head.
8. Check and, if necessary, adjust the valve clearance on 12. Check and, if necessary, adjust the valve clearance on
the No. 3 cylinder. the No. 2 cylinder.
9. Rotate the crankshaft pulley clockwise. Align the No. 4 13. Install the cylinder head cover (see page 6-22).
piston TDC groove (A) on the camshaft sprocket with
the top edge of the head.
3. When a new crankshaft or a new pulley bolt is 4. When the crankshaft or the pulley bolt is reused:
installed: Tighten the crankshaft pulley bolt. Do not Tighten the crankshaft pulley bolt. Do not use an
use an impact wrench. impact wrench.
-1. Hold the pulley with the holder handle (A) and
-1. Hold the pulley with the holder handle (A) and
crankshaft pulley holder (B), torque the bolt to 177
crankshaft pulley holder (B), then torque the bolt to
N-m (18.0 kgfm, 130 Ibf-ft) with a torque wrench
37 N-m (3.8 kgfm, 27 Ibf-ft) with a torque wrench
and a socket (C), then remove the bolt.
and a socket (C).
-2. Torque the bolt to 39 N-m (4.0 kgfm, 29 Ibf-ft) with a -2. Tighten the bolt an additional 90 .
torque wrench and a socket.
-3. Tighten the bolt an additional 94 .
c
c
07 J A A -001020A
NOTE: Keep the cam chain away from magnetic fields. 6. Loosen the water pump pulley mounting bolts (A).
1, Turn the crankshaft pulley so its top dead center (TDC)
mark (A) lines up with the pointer (B).
(cont'd)
Cam Chain Removal (cont'd) Cam Chain Installation
17. Remove the cam chain tensioner slider. NOTE: Keep the cam chain away from magnetic fields.
1. Set the crankshaft to top dead center (TDC). Align the
TDC mark (A) on the crankshaft sprocket with the
pointer (B) on the oil pump.
18. Remove the cam chain tensioner (A) and the cam
chain guide (B). 2. Remove the crankshaft sprocket (C).
3. Set the camshaft to TDC. The "UP" mark (A) on the
camshaft sprocket should be at the top, and the TDC
grooves (B) on the camshaft sprocket should line up
with the top edge of the head.
A
B
4. Install the cam chain on the crankshaft sprocket with 6. Install the cam chain tensioner (A) and the cam chain
the colored piece (A) aligned with the TDC mark (B) on guide (B).
the crankshaft sprocket, then install the crankshaft
sprocket with the special key (C) to the crankshaft.
8. Apply new engine oil to the sliding surface of the cam 13. Apply liquid gasket (P/N 08718-0004) to the cylinder
chain tensioner slider (A). head and the engine block mating surfaces of the
chain case and to the inside edge of the bolt holes.
A Install the component within 5 minutes of applying
the liquid gasket.
NOTE;
Apply a 2.5 mm (0.098 in) diameter bead of liquid
gasket along the broken line (A).
Apply a 3.0 mm (0.118 in) diameter bead of liquid
gasket to the upper surface contact areas of the
engine block (B).
If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
A, B
14. Apply liquid gasket (P/N 08718-0004) to the oil pan 16. Tighten the chain case mounting bolts. Wipe off the
mating surface of the chain case and to the inside excess liquid gasket from the oil pan and the chain
edge of the bolt holes. Install the component within 5 case mating area.
minutes of applying the liquid gasket.
8 x 1.25 mm
32 M m
NOTE: (3.3 k g f m , 24 Ibf-ft)
Apply a 2.5 mm (0.098 in) diameter bead of liquid
gasket along the broken line (A).
Apply a 5.0 mm (0.197 in) diameter bead of liquid
gasket to the shaded area (B).
If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
15. Set the edge of the chain case (A) on the edge of the
oil pan (B), then install the chain case on the engine
block (C).
NOTE:
When installing the chain case, do not slide the
bottom surface onto the oil pan mounting surface.
Wait at least 30 minutes before filling the engine
with oil.
Do not run the engine for at least 3 hours after
installing the chain case.
(cont'd)
Cam Chain Installation (cont'd)
18. Install the side engine mount/bracket assembly (A), 23. Loosen the transmission mount bracket mounting
then tighten new side engine mount/bracket bolts (A) and nuts (B).
assembly mounting bolts (B).
M /T model
B
12 x 1.25 mm
59 N-m (6.0 kgf*m , 44 Ibf-ft)
Replace.
(cont'd)
Cam Chain Installation (cont'd)
28. Tighten the transmission mount mounting bolts and 30. Tighten the torque rod mounting bolt and nut in the
nuts in the numbered sequence shown. numbered sequence shown.
M /T model M /T model
CD
14 x 1.5 mm
83 N-m (8.5 k g fm , 61 Ibf-ft)
CVT model
74 N-m
(7.5 k g fm , 54 Ibf-ft)
29. Raise the vehicle on the lift.
te a
1. Clean and dry the cam chain case oil seal housing.
2. Apply a light coat of new engine oil to the lip of the
cam chain case oil seal.
3. Use the driver handle, 15 x 135 L, and the bearing
driver attachment, 52 x 55 mm, to drive a new oil seal
squarely into the chain case to the specified installed
height.
30.331.0 mm
(1.193-1.220 in)
Cylinder Head Cover Removal Cylinder Head Cover Installation
1. Remove the intake manifold chamber (see page 9-6). 1. Thoroughly clean the head cover gasket and the
groove of the cylinder head cover.
2. Disconnect the four ignition coil connectors (A).
NOTE: Check and if necessary, replace the head cover
gasket.
2. Install the head cover gasket (A) in the groove of the
cylinder head cover (B). Make sure the head cover
gasket is seated securely.
mm
r*--------3.0
(0.118 in)
D
(cont'd)
Cylinder Head Cover Installation Cylinder Head Removal
(cont'd)
8. Connect the breather hose (A), and install the harness NOTE:
holder (B). Use fender covers to avoid damaging painted
surfaces.
To avoid damage, unplug the wiring connectors
carefully while holding the connector portion.
Connect the HDS to the DLC (see step 2 on page 11-3),
and monitor ECT SENSOR 1. To avoid damaging the
cylinder head, wait until the engine coolant
temperature drops below 100 F (38 C) before
loosening the cylinder head bolts.
Mark all wiring and hoses to avoid misconnection.
Also, be sure that they do not contact other wiring or
hoses, or interfere with other parts.
Keep the cam chain away from magnetic fields.
1. Remove the cowl cover and the under-cowl panel (see
page 20-153).
9. Connect the four ignition coil connectors (C). 2. Relieve the fuel pressure (see page 11-287).
10. Install the intake manifold chamber (see page 9-11). 3. Drain the engine coolant (see page 10-8).
4. Do the 12 volt battery removal procedure (see page
22-87).
5. Remove the throttle body (see page 11-248).
6. Remove the intake manifold/chamber assembly (see
page 9-13).
7. Remove the injectors (see page 11-200).
8. Remove the four ignition coils (see page 4-21).
9. Remove the warm-up TWC (see page 11 -313).
10. Disconnect the CMP sensor connector (A) and the
secondary H02S connector (B).
B
11. Disconnect the oil pressure switch connector (A) and 14. Disconnect the upper radiator hose (A), the water
the knock sensor connector (B). bypass hose (B), and the heater hose (C).
12. Remove the heater hose bracket (A) and the ground 15. Disconnect the ECT sensor 1 connector (D).
cable (B). 16. Remove the cylinder head cover (see page 6-22).
17. Remove the cam chain (see page 6-12).
18. Remove the cylinder head bolts. To prevent warpage,
loosen the bolts in sequence 1/3 turn at a time; repeat
the sequence until all bolts are loosened.
13. Remove the harness holder bolt (C), then remove the
harness holder (D) from the bracket.
Removal 5. Remove the heater hose bracket (A) and the ground
cable bolt (B).
1. Remove the throttle body (see page 11-248).
NOTE: Plug the water bypass hoses.
2. Remove the intake manifold/chamber assembly (see
page 9-13).
3. Disconnect the following engine wire harness
connectors, and remove the wire harness clamps
from the cylinder head:
Four injector connectors
Rocker arm oil control valve connector
Rocker arm oil pressure switch connector
ECT sensor 1 connector
CMP sensor connector
A/F sensor connector
Secondary H02S connector 6. Remove the harness holder bolt (C), then remove the
Oil pressure switch connector harness holder (D) from the bracket.
Knock sensor connector 7. Remove the cylinder head cover (see page 6-22).
4. Remove the harness clamps (A) with the harness 8. Remove the camshaft thrust cover (A).
holders (B).
9. Hold the camshaft with an open-end wrench, then Installation
loosen the bolt
1. Install the CMP pulse plate (A).
3, Install the camshaft thrust cover (A) with a new O-ring 7. Install the harness clamps (A) with the harness
(B). holders (B).
4. Install the cylinder head cover (see page 6-22). 8. Connect the following engine wire harness
connectors, and install the wire harness clamps to the
5. Install the harness holder (A), cylinder head:
c Four injector connectors
Rocker arm oil control valve connector
Rocker arm oil pressure switch connector
ECT sensor 1 connector
CMP sensor connector
A/F sensor connector
Secondary H02S connector
Oil pressure switch connector
Knock sensor connector
9. Install the intake manifold/chamber assembly (see
page 9-14).
10. Install the throttle body (see page 11-248).
6 x 1.0 mm 11. Refill the radiator with engine coolant, and bleed the
10 N-m air from the cooling system (see step 8 on page 10-9).
(1.0 kgfm, 7 Ibf-ft)
6. Install the heater hose bracket (B) and the ground
cable (C).
Camshaft Sprocket Removal
NOTE: Keep the cam chain away from magnetic fields. 4. Remove the cylinder head plug (A).
1. Remove the cylinder head cover (see page 6-22).
2. Make a reference mark (A) across the camshaft
sprocket and the cam chain.
A
(cont'd)
Camshaft Sprocket Removal Camshaft Sprocket Installation
(cont'd)
7. Hold the camshaft with an open-end wrench, then NOTE: Keep the cam chain away from magnetic fields.
remove the camshaft sprocket.
1. Install the cam chain to the camshaft sprocket by
NOTE: Hang the cam chain with a wire. aligning the reference mark (A), then install the
camshaft sprocket on the camshaft.
4. Apply new engine oil to the slider surface of the cam 8. Install a new cylinder head plug (A).
chain tensioner slider through the oil return hole in
the cylinder head.
(D
4. Remove the rocker shaft mounting bolts, then remove
the rocker arm assembly (A).
Rocker Arm and Shaft Disassembly/Reassembly
NOTE:
Identify each part as it is removed so that each item can be reinstalled in its original location.
Inspect the rocker arm shaft and the rocker arms (see page 6-35).
If reused, the rocker arms must be installed in the their original locations.
Bundle the rocker arms with rubber bands to keep them together as a set, and remove the bands after the rocker arms
have been installed.
Remove the rocker shaft bolt before removing the rocker shaft from the No. 5 rocker shaft holder.
Prior to reassembling, clean all the parts in solvent, dry them, and apply new engine oil to any contact points, the
bearing surfaces.
When replacing the rocker arm assembly, remove the fastening hardware from new rocker arm assembly.
When reassembling the rocker arm and shaft assembly, position the arrows on the rocker shaft holders facing the
cam chain side.
Rocker Arm and Shaft Inspection
1. Remove the roeker arm assembly (see page 6-32). 5. Measure the inside diameter of the rocker arm, and
check it for an out-of-round condition.
2. Disassemble the rocker arm assembly (see page
6-34). Rocker Arm-to-Shaft Clearance
Standard (New): 0.0190.050 mm
3. Measure the diameter of the shaft at the first rocker (0.00075-0.00197 in)
location. Service Limit: 0.08 mm (0.0031 in)
(cont'd)
Rocker Arm and Shaft Inspection Camshaft Removal
(cont'd)
W EC Rocker Arms 1. Remove the camshaft sprocket (see page 6-29).
7. Inspect the rocker arm pistons (A). Push on them 2. Remove the rocker arm assembly (see page 6-32).
manually. If they do not move smoothly, replace the
3. Remove the CMP sensor (see page 11-203).
rocker arm set.
4. Remove the CMP pulse plate (see page 6-26).
NOTE:
When removing the rocker arm piston from the 5. Remove the camshaft (A).
primary rocker arm, carefully apply air pressure to
the oil passage of the rocker arm.
Apply new engine oil to the rocker arm pistons
when reassembling.
1. Remove the camshaft sprocket (see page 6-29). 6. Zero the dial indicator against the end of the
camshaft. Push the camshaft back and forth, and read
2. Remove the rocker arm assembly (see page 6-32).
the end play. If the end play is beyond the service
3. Disassemble the rocker arm (see page 6-34). limit, replace the thrust cover and recheck. If it is still
beyond the service limit, replace the cylinder head. If
4. Put the rocker shaft holder bridge/rocker shaft holders it is still beyond the service limit, replace the
on the cylinder head, then tighten the bolts to the camshaft.
specified torque.
Camshaft End Play
Specified Torque Standard (New): 0.050.25 mm (0.00200.0098 in)
6 x 1.0 mm Service Limit; 0.5 mm (0.020 in)
; 15 N-m (1.5 k g fm , 11 Ibf-ft)
10-N-m {1.0 kg fm , 7 Ibf-ft)
5. Seat the camshaft by pushing it toward the rear of the 8. Wipe the camshaft clean, then inspect the lift ramps.
cylinder head. Replace the camshaft if any lobes are pitted, scored,
or excessively worn.
9. Measure the diameter of each camshaft journal.
(cont'd)
Camshaft Inspection (cont'd)
10. Zero the gauge (A) to the journal diameter. 12. Check the total runout with the camshaft supported
on V-blocks:
If the total runout is within the standard, replace the
cylinder head.
# If the total runout is not within the standard, replace
the camshaft, and recheck the oil clearance. If the oil
clearance is still out of tolerance, replace the
cylinder head.
Camshaft Total Runout
Standard (New): 0.03 mm (0.0012 in) max.
PRI SEC
-e/c
Special Tools Required 5. Working from the camshaft side, use the valve guide
Valve Guide Driver, 5.35 x 9.7 mm 07742-0010100 driver and an air hammer to drive the guide about 2
Valve Guide Reamer, 5.5 mm 07HAH-PJ7A100 mm (0.08 in) towards the combustion chamber. This
will knock off some of the carbon and make removal
1. Inspect valve stem-to-guide clearance (see page easier. Hold the air hammer directly in line with the
6-40). valve guide to prevent damaging the driver. Wear
safety goggles or a face shield.
2. As illustrated below, use a commercially available
air-impact valve guide driver, 5.35 x 9.7 mm (A) 6. Turn the head over, and drive the guide out toward
modified to fit the diameter of the valve guides. In the camshaft side of the head.
most cases, the same procedure can be done using
the valve guide driver and a conventional hammer.
A 5.3 mm
(0.209 in)
L J.
I 87 mm
SC 57 mm
f - (3.43 in )' (2.24 in)
H10.8i mm
(0.425 in)
(cont'd)
Valve Guide Replacement (cont'd)
9. Apply a thin coat of new engine oil to the outside of 14. Check the clearances with a valve (see page 6-40).
the new valve guide. Install the guide from the Verify that a valve slides in the intake and exhaust
camshaft side of the head; use the valve guide driver valve guides without sticking.
to drive the guide in to the specified installed height
15. Inspect the valve seat. If necessary renew the valve
(A) of the guide (B). If you have all 16 guides to do, you
seat using a valve seat cutter (see page 6-43).
may have to reheat the head.
Valve Guide Installed Height
15.85-16.35 mm (0.6240-0.6437 in)
10. Coat both the valve guide reamer, 5.5 mm and the
valve guide with cutting oil.
11. Rotate the reamer clockwise the full length of the
valve guide bore.
1. Inspect valve stem-to-guide clearance (see page 6. After resurfacing the seat, inspect for even valve
6-40). If the valve guides are worn, replace them (see seating: Apply Prussian Blue compound (A) to the
page 6-41) before cutting the valve seats. valve face. Insert the valve in its original location in
the head, then lift it and snap it closed against the seat
2. Renew the valve seats in the cylinder head using a
several times.
valve seat cutter.
B
^
a
6. install the valve spring compressor attachment and 1. Install the camshaft (A).
the valve spring compressor. Compress the valve
spring and install the valve cotters.
1. If the rocker arm assembly is disassembled, 1. Clean the cylinder head and the engine block surface.
reassemble the rocker arm assembly (see page 6-34).
2. Install a new coolant separator (A) in the engine block
2. Apply engine oil to the end of the valve stem. whenever the engine block is replaced.
3. Install the rocker arm assembly (A), then remove the B
rubber bands (B).
@ 9 :6
14. Install the harness holder (A). 17. Connect the CMP sensor connector (A) and the
secondary H02S connector (B).
C
. SEALING BOLT
Installation, page 7-31
KNOCK SENSOR
Replacement, page 11 -204
THRUST WASHERS
SEALING BOLT
Installation, page 7-31
CRANKSHAFT
End Play, page 7-5
Rem oval, page 7-11
Inspection, page 7-13
Installation, page 7-23
M AIN BEARINGS
Replacement, page 7-6 O-RING
DOWEL PIN
DIPSTICK TUBE
BEARING CAP
BRIDGE DOWEL PIN
OIL PAN
Removal, page 7-10
Installation, page 7-27
Component Location Index (cont'd)
PISTON RINGS
Replacement, page 7-19
PISTON
Rem oval, page 7-11
Inspection, page 7-14
Disassem bly, page 7-17
Reassembly, page 7-19
Installation, page 7-21
CONNECTING ROD
End Play, page 7-5
ENGINE BLOCK
Inspection, page 7-14
C ylinder Bore Honing, page 7-16
COOLANT SEPARATOR
BLOCK COVER
Removal and Installation, page 7-32
CONNECTING ROD
CONNECTING ROD BEARING BEARING CAP
Replacement, page 7-8
1. Remove the oil pump (see page 8-14). 5. If the end play is beyond the service limit, replace the
thrust washers, and recheck. If it is still beyond the
2. Measure the connecting rod end play with a feeler
service limit, replace the crankshaft (see page 7-11),
gauge (A) between the connecting rod (B) and the
crankshaft (C).
Connecting Rod End Play
Standard (New): 0.150.35 m m (0.0060.013 in)
Service Limit: 0.40 mm (0.015 i n)
B
Main Bearing Clearance Inspection 6. Remove the bearing cap bridge, the main bearing
caps, and the main bearings haves, and measure the
1. Remove the bearing cap bridge, the main bearing widest part of the plastigage.
caps, and the main bearing halves (see page 7-11).
Main Bearing-to-Journal Oil Clearance
2. Clean each main journal and main bearing half with a Standard (New): 0.0160.034 mm
clean shop towel. (0.00063 - 0.00134 in)
Service Limit: 0.050 mm (0.00197 in)
3. Place one strip of plastigage across each main
journal.
4. Reinstall the main bearings, the main bearing caps,
and bearing cap bridge, then torque the bearing cap
bolts to 25 N-m (2.5 kgf-m, 18 Ibf-ft) in the proper
sequence.
NOTE:
Apply new engine oil to the bolt threads and
flanges.
Do not rotate the crankshaft during inspection.
Smaller Smaller
main bearing
journal (Thicker)
Connecting Rod Bearing Replacement
Connecting Rod Bearing Clearance Inspection 6. Remove the connecting rod cap and the eonnecting
rod bearing half, and measure the widest part of the
1. Remove the bearing cap bridge (see page 7-11). plastigage.
2. Remove the connecting rod cap and the connecting Connecting Rod Bearing-to-Journai Oil
rod bearing half. Clearance
Standard (New); 0.0200.038 mm
3. Clean the connecting rod journal and the connecting (0.00079-0.00150 in)
rod bearing half with a clean shop towel. Service Limit: 0.050 mm (0.00197 in)
4. Place one strip of plastigage across the connecting
rod journal.
5. Reinstall the connecting rod bearing half and
connecting rod cap, and torque the bolts to 10 N-m
(1.0 kgf-m, 7 Ibf-ft) + 9 0 .
NOTE;
Apply new engine oil to the bolt threads and
flanges.
Do not rotate the crankshaft during inspection.
Big End Bore Size: 43.0 m m (1.693 in) D Green Brown Black Blue
Inspect each connecting rod for cracks and heat
V
Smaller Sm aller
damage. rod bearing
journal (Thicker)
Connecting Rod Big End Bore Code Locations
Connecting Rod Journal Code Location
Numbers have been stamped on the side of each
connecting rod as a code for the size of the big end. Use
them, and the letters stamped on the crank (codes for
connecting rod journal size), to choose the correct
connecting rod bearings. If the codes are indecipherable
because of an accumulation of dirt and dust, do not
scrub them with a wire brush or scraper. Clean them
only with solvent or detergent.
1. If the engine is already out of the vehicle, go to step 7, 9. CVT model: Remove the driveshaft heat shield.
2. Remove the splash shield (see page 20-163).
3. Drain the engine oil (see page 8-10).
4. Remove the drive belt (see page 10-17).
5. Remove the A/C compressor without disconnecting
the A/C hoses (see step 44 on page 5-6).
6. Remove the torque rod (see page 5-28).
7. Remove the dipstick, then remove the dipstick tube.
12. Remove the oil pan bolts. 1. Remove the engine/IMA motor/transmission
assembly (see page 5-3).
13. Using a flat blade screwdriver, separate the oil pan
from the engine block in the places shown. 2. Remove the transmission:
M/T model (see page 13-43)
CVT model (see page 14-156)
3. Remove the IMA motor rotor (see page 12-224), the
IMA motor housing (see page 12-227), and the IMA
motor rotor position sensor (see page 12-228).
4. Remove the cylinder head (see page 6-24).
5. Remove the oil pan (see page 7-10).
6. Remove the oil screen (A), then remove the oil pump
(B).
(cont'd)
Crankshaft and. Piston Removal (cont'd)
7. Remove the bearing cap bolts. To prevent warpage, 13. If you can feel a ridge of metal or hard carbon around
loosen the bolts in sequence 1/3 turn at a time; repeat the top of each cylinder, remove it with a ridge reamer
the sequence until all bolts are loosened. (A). Follow the reamer manufacturer's instructions. If
the ridge is not removed, it may damage the pistons
CD as they are pushed out.
14. Use the wooden handle of a hammer (A) to drive out Out-of-Round and Taper
the piston/connecting rod assembly (B). Take care not
1. Remove the crankshaft from the engine block (see
to damage the cylinder with the connecting rod.
page 7-11).
2. Clean the crankshaft oil passages with pipe cleaners
or a suitable brush.
3. Check the keyway slot and threaded holes for
damage.
4. Measure the out-of-round at the middle of each
connecting rod and the main journal in two places.
The difference between measurements on each
journal must not be more than the service limit.
Journal Out-of-Round
Standard (New): 0.005 mm (0.00020 in) max.
Service Limit: 0.010 mm (0.00039 in)
4. Measure wear and taper in direction Y at three levels 6. Check the top of the engine block for warpage.
in each cylinder as shown. If measurements in any Measure along the edges and across the center as
cylinder are beyond the oversize bore service limit, shown.
replace the engine block. If the engine block is to be
Engine Block Warpage
rebored, refer to step 7 after reboring.
Standard (New): 0.07 mm (0.002 in) max.
Cylinder Bore S ize
Standard (New): 73.00073.015 mm
(2.87401-2.87460 in)
Service Limit: 73.065 mm (2.87657 in)
Oversize
0.25: 73.250-73.265 mm (2.8839-2.8844 in)
Reboring limit: 0.25 mm (0.0098 in) max.
Bore Taper
Limit: (Difference between first and third
measurement)
0.05 mm (0.0020 in)
(cont'd)
Block and Piston Inspection (cont'd) Cylinder Bore Honing
7. Calculate the difference between the cylinder bore 1. Measure the cylinder bores (see page 7-14).
diameter and the piston diameter. If the clearance is
If the engine block is to be reused, hone the cylinders
near or exceeds the service limit, inspect the piston
and remeasure the bores. Only scored or scratched
and the engine block for excessive wear.
cylinder bore must be honed.
Piston-to-Cylinder Clearance
Standard (New): 0.0100.035 mm 2. Hone the cylinder bores with honing oil and a fine
(0.000390.00138 in) (400 grit) stone in a 60 degree cross-hatch pattern (A).
Service Limit: 0.05 mm (0.0020 in) NOTE:
Use only a rigid hone with 400 grit or finer stone
such as Sunnen, Ammco, or equivalent.
Do not use stones that are worn or broken.
Speci al Tools Required 4. Assemble and adjust the length of the insert pin (A)
. Pilot Pin 070AF-PWC0110 and the insert adjust (B) to 45 mm (1.77 in).
Piston Base 07973-6570500
Piston Base Spring 07973-6570600
Piston Base Head 07TGF-001000A
Pilot Collar, O.D. 18 mm 070AF-PWC0130
. Insert Adjust 070AF-PWC0120
Insert Pin 07PAF-0010700
Disassembly
1. Remove the piston from the engine block (see page
7-11).
2. Assemble the special tool as shown.
6. Press the piston pin (D) out with the insert pin and the
insert adjust (E), the pilot collar (F), and a hydraulic
press.
Piston, Pin, and Connecting Rod Replacement (cont'd)
Piston Pi n Diameter
Standard (New): 17.99618.000 mm
(0.708500.7086S in)
Reassembly 1. Remove the piston from the engine block (see page
7-11).
1. Assemble the piston and the connecting rod with the
arrow (A) and the embossed mark (B) on the same 2. Using a ring expander (A), remove the old piston
side. rings (B).
2. Insert the pilot collar (A) into the piston and the
connecting rod.
4. Using a piston, push a new ring (A) into the cylinder 6. Install the rings as shown. The top ring (A) has a R or
bore 1520 mm (0.590.78 in) from the bottom. 1N mark, and the second ring (B) has a 2R or 2N mark.
The manufacturing marks (C) must be facing upward.
15-20 m m (0.59-0.78 i n)
7. After installing a new set of rings, measure the If the Crankshaft is Already Installed
ring-to-groove clearances:
1. Set t he crankshaft to bottom dead center (BDC) for
Top Ring Clearance each cylinder as its piston is installed.
RIKEN
Standard (New): 0.0650.090 mm (0.0030.003 in) 2. Remove the connecting rod caps, and check that the
Service Limit: 0.15 mm (0.005 in) connecting rod bearing is securely in place.
NIPPON
Standard (New): 0.061 0.090 mm (0.0030.003 in) 3. Apply new engine oil to the piston, inside of the ring
Service Limit: 0.15 mm (0.005 in) compressor, and the cylinder bore, then attach the
ring compressor to the piston/connecting rod
Second Ring Clearance
assembly.
Standard (New): 0.030-0.055 mm (0.002-0.002 in)
Service Limit: 0.12 mm (0.004 in) 4. Position the piston/connecting rod assembly with the
arrow (A) facing the cam chain side of the engine
block.
6. Stop after the ring compressor pops free, and check If the Crankshaft is Not Installed
the connecting rod-to-rod journal alignment before
pushing the piston into place. 1. Remove the connecting rod caps, and check that the
connecting rod bearing is securely in place.
7. Check the connecting rod bearing clearance with
plastigage (see page 7-8). 2. Apply new engine oil to the piston, inside of the ring
compressor, and the cylinder bore, then attach the
8. Inspect the connecting rod bolts (see page 7-23). ring compressor to the piston/connecting rod
9. Apply new engine oil to the connecting rod bolt assembly.
threads, then install the connecting rod caps with the 3. Position the piston/connecting rod assembly with the
connecting rod bearings. Torque the bolts to 10 N-m arrow (A) facing the cam chain side of the engine
(1.0 kgf-m, 7 Ibf-ft). block.
10. Tighten the connecting rod bolts an additional 90 .
NOTE: Remove the connecting rod bolt if you
tightened it beyond the specified angle, and go back
to step 8 of the procedure. Do not loosen it back to the
specified angle.
1. Measure the diameter of each connecting rod bolt at Special Tools Required
point A and point B with a micrometer. . Driver Handle, 15 x 135L 07749-0010000
Oil Seal Driver Attachment, 96 mm 07ZAD-PNAA100
30 mm (1.18 in)
1. Check the main bearing clearance with plastigage
(see page 7-6).
2. Check the connecting rod bearing clearance with
plastigage (see page 7-8).
3. Install the bearing halves in the engine block and the
connecting rods.
4. Apply new engine oil to the inside of the main
bearings and the connecting rod bearings.
15 mm (0.59 in)
5. Install the CKP pulse plate (A) on the crankshaft (B);
2. Calculate the difference in diameter between point A face the marked side (C) toward the transmission, and
and point B. align the tab (D) on the CKP pulse plate with the
groove (E) on the crankshaft.
Point A Point B = Difference in Diameter
Difference in Diameter 8x 1.0 mm
Specification: 00.05 mm (00.0019 in)
3. If the difference in diameter is out of tolerance,
replace the connecting rod bolt.
7. Apply new engine oil to the side with the thrust 12. Torque the connecting rod bolts to 10 N-m ( 1.0 kgfm,
washer groove. Install the thrust washers (A) in the 7 Ibf-ft).
No. 4 journal.
13. Tighten the connecting rod bolts an additional 90 .
NOTE: Remove the connecting rod bolt if you
tightened it beyond the specified angle, and go back
to step 8 of the procedure. Do not loosen it back to the
specified angle.
illr r
^ il
o o o o o. o o o o
c5 cT c? o 22. Clean the excess liquid gasket off the engine block.
L_ J TT /
JiI' /
23. Clean and dry the crankshaft oil seal housing.
24. Apply a light coat of new engine oil to the lip of the
12 mm
2.5 mm (0.47 in)
crankshaft oil seal.
(0.098 in)
25. Use the driver handle, 15 X 135 L (A), and the oil seal
driver attachment, 96 mm (B), to drive a new
crankshaft oil seal squarely into the block to the
specified installed height.
18. Put the bearing cap bridge on the engine block. A
07749-0010000
19. Apply new engine oil to the threads and flange of the
bearing cap bolts.
20. Torque the bearing cap bolts in sequence to 25 N-m
(2.5 kgfm, 18 Ibf-ft).
(cont'd)
Crankshaft Installation (cont'd)
26. Measure the distance between the cylinder block (A) 32. Install the transmission:
and the oil seal (B). M/T model (see page 13-49)
Oil Seal Installed Height CVT model (see page 14-165)
0 . 2 - 1.2 mm (0.0 0 8 -0 .0 4 7 in) 33. Install the engine/IMA motor/transmission (see page
5-11).
NOTE: When any crankshaft main or connecting rod
bearing is replaced, run the engine at idle speed until
it reaches normal operating temperature, then
continue to run it for about 15 minutes.
27. Install the oil pump (A) with a new O-ring (B).
28. Install the oil screen (C) w ith a new gasket (D).
29. Install the oil pan (see page 7-27).
30. Install the cylinder head (see page 6-46).
31. Install the IMA motor rotor position sensor (see page
12-228), the IMA motor housing (see page 12-227),
and the IMA motor rotor (see page 12-224).
CKP Pulse Plate Replacement Oil Pan Installation
1. Remove the crankshaft from the engine block (see 1. Remove all of the old liquid gasket from the oil pan
page 7-11). mating surfaces, the bolts, and the bolt holes.
2. Remove the CKP pulse plate (A). 2. Clean and dry the oil pan mating surfaces and the
O-ring groove.
NOTE: Be careful not to damage the journals and the
CKP pulse plate. 3. Install a new oil pan gasket (A), a new O-ring (B), and
the dowel pins (C) on the oil pan.
8 x 1 . 0 mm
(cont'd)
Oil Pan Installation (cont'd)
4. Apply liquid gasket (P/N 08718-0004) to the engine 5. Install the oil pan.
block mating surface of the oil pan and to the inside
NOTE:
edge of the bolt holes. Install the component within 5
minutes of applying the liquid gasket. Raise the oil pan carefully not to damage IMA motor
rotor position sensor.
NOTE: Wait at least 30 minutes before filling the engine
Apply a 2.5 mm (0.098 in) diameter bead of liquid with oil.
gasket along the broken line (A). Do not run the engine for at least 3 hours after
Apply a 5.0 mm (0.197 in) diameter bead of liquid installing the oil pan.
gasket to the shaded area (B). Make sure to install the bolts in the correct locations
Apply a 3.0 mm (0.118 in) diameter bead of liquid according to size.
gasket along the broken line (C).
If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
A
6. Tighten the bolts in three steps. Wipe off the excess 9. CVT model: Install the driveshaft heat shield.
liquid gasket from crankshaft pulley end and the drive
plate end.
Specified torque
: 24 N*m (2.4 kgfm , 18 Ibf-ft)
: 12 N-m (1.2 kgfm , 9 Ibfft)
(2.2 k g fm , 16 Ib fft)
10. Connect the CKP sensor connector (A), then install the
CKP sensor cover (B).
12 x 1.25 mm
64 N-m (6.5 k g fm , 4 7 Ib fft)
(cont'd)
Oil Pan Installation (cont'd) Transmission End Crankshaft Oil
Seal Installation - In Car
11. Install the dipstick tube (A) with a new O-ring (B), then Special Tools Required
install the dipstick. Driver Handle, 15 x 135L 07749-0010000
Oil Seal Driver Attachment, 96 mm 07ZAD-PNAA100
7. Install the IMA motor rotor position sensor (see page NOTE:
12-228), the IMA motor housing (see page 12-227), When installing the drain bolt (A), always use a new
and the IMA motor rotor (see page 12-224). washer (B).
8. Install the transmission: When installing the sealing bolt(s) (C), always use a
new bolt(s) and washer(s).
M/T model (see page 13-49)
# CVT model (see page 14-165) a e
2 8 x 1 .0 m m 2 4 x 1 .5 m m
24 x 1.5 mm
75 N-m(7.6 kg f m, 55 Ibf ft)
Replace.
Block Cover Removal and Installation
te a
OIL/AIR SEPARATOR
O-RING Rem oval/Installation, page 8-17
OIL PUMP
O verhaul, page 8-13
OIL PRESSURE SWITCH
Low Oil Pressure Indicator
C ircuit Diagram , page 8-5
Low Oil Pressure Indicator C ircuit
Troubleshooting (Open), page 8-6
Low Oil Pressure Indicator Circuit
T roubleshooting (Short), page 8-7
Test, page 8-8
Replacement, page 8-8
Oil Pressure Test, page 8-9
DIPSTICK TUBE
OIL FILTER
Replacement, page 8-11
OIL PAN
Removal, page 7-10
Installation, page 7-27
Engine Oil Level Check, page 8-9
Engine Oil Replacement, page 8-10
O-RING
CKP SENSOR
DRAIN BOLT Replacement, page 11-203
Symptom Troubleshooting Index
1. Connect the HDS to the DLC (see step 2 on page 11-3). 10. Check for continuity between ECM/PCM connector
terminal B7 and the oil pressure switch 1P connector
2. Turn the ignition switch to ON (II). terminal No. 1.
3. Make sure the HDS communicates with the vehicle
ECM/PCM CONNECTOR B (44P)
and the ECM/PCM. If it does not communicate, OIL PRESSURE SWITCH
troubleshoot the DLC circuit (see page 11-383). IP CONNECTOR OPSW
(YEL/RED)
4. Check for DTCs (see page 11-3). If a DTC is present,
diagnose, and repair the cause before continuing with OPSW
(YEL/RED) M 3 |4 5 6 |7 8 |9 |
this test. ll 10 11 12 13|14|l5|16 17 18 19 HJ
5. Turn the ignition switch to ON (II), and check the OIL l 20 21 22 23 24 25
1
26 27 28 29|30|31132 33 34 35
PRESSURE SWITCH in the DATA LIST with the HDS.
W ire side o f 136 37 38 39 40 41 j 42 431441
Is ON indicated? fem ale term inal
Term inal s i de o f fem ale term inals
YES-Replace the gauge control module (see page
22-354).B
Is there continuity?
NO-Go to step 6.
YES-Update the ECM/PCM if it does not have the
6. Turn the ignition switch to LOCK (0). latest software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7), then recheck.
7. Check the oil pressure switch (see page 8-8).
If the symptom/indication goes away with a known-
Is the oil pressure switch OK? good ECM/PCM, replace the original ECM/PCM (see
page 11-209).H
YES-Go to step 8.
NO-Repair an open in the wire between ECM/PCM
NO-Replace the oil pressure switch (see page 8-8) . connector terminal B7 and oil pressure switch 1P
8. Turn the ignition switch to ON (II), and jump the SCS connector terminal No. 1.H
line with the HDS, then turn the ignition switch to
LOCK (0).
NOTE: This step must be done to protect the
ECM/PCM from damage.
9. Disconnect ECM/PCM connector B (44P) and the oil
pressure switch 1P connector.
Low Oil Pressure Indicator Circuit Troubleshooting (Short)
1. Connect the HDS to the DLC (see step 2 on page 11-3), 10. Check for continuity between oil pressure switch 1P
connector terminal No. 1 and body ground.
2. Turn the ignition switch to ON (II).
OIL PRESSURE SWITCH 1P CONNECTOR
3. Make sure the HDS communicates with the vehicle
and the ECM/PCM. If it does not communicate,
troubleshoot the DLC circuit (see page 11 -383).
4. Check for DTCs (see page 11-3). If a DTC is present,
diagnose, and repairthe cause before continuing with
this test.
5. Start the engine and check the OIL PRESSURE
SWITCH in the DATA LIST with the HDS.
Is OFF indicated?
Wire side of female terminal
1. Remove the engine undercover (see page 20-163). 1. Remove the engine undercover (see page 20-163).
2. Disconnect the oil pressure switch connector (A) from 2. Disconnect the oil pressure switch connector (A), then
the oil pressure switch (B). remove the oil pressure switch (B).
3. Check for continuity between the oil pressure switch 3. Remove all of the old liquid gasket from the oil
terminal and the engine (ground). There should be pressure switch mounting hole.
continuity with the engine stopped. There should be
no continuity with the engine running. 4. Clean and dry the oil pressure switch mounting hole.
5. Apply liquid gasket (P/N 08718-0004) to the new oil
4. Connect the oil pressure switch connector to the oil
pressure switch threads. Install the component within
pressure switch.
5 minutes of applying the liquid gasket.
5. Install the engine undercover (see page 20-163).
NOTE:
Using too much liquid gasket may cause liquid
gasket to enter the oil passage or the end of the oil
pressure switch.
If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply the new liquid gasket.
6. Install the oil pressure switch.
7. Connect the oil pressure switch connector.
8. Install the engine undercover (see page 20-163).
te l
If the low oil pressure indicator stays on with the engine 1. Park the vehicle on level ground, and start the engine.
running, check the engine oil level (see page 8-9). If the Hold the engine at 3,000 rpm with no load (M/T in
oil level is correct: neutral, A/T in P or N) until the radiator fan comes on,
then turn off the engine, and wait a few minutes.
1. Remove the oil pressure switch (see page 8-8), then
install the oil pressure gauge (A). 2. Remove the dipstick, and wipe off the dipstick, then
reinstall the dipstick.
3. Remove the dipstick, and check the engine oil level. It
should be between the upper mark (A) and lower
mark (B).
1. Allow the engine to reach operating temperature (fan 7. Run the engine for more than 3 minutes, then check
comes on at least twice). the oil level (see page 8-9) and for any oil leakage.
2. Remove the splash shield (see page 20-163). 8. If the Maintenance Minder required replacing the
engine oil, reset the Maintenance Minder (see page
3. Remove the drain bolt (A), and drain the engine oil.
3-4), when this procedure is complete. If the
A Maintenance Minder did not require engine oil
14 x 1.5 mm replacement, go to step 9.
40 N-m (4.1 kgf-m , 30 Ibf-ft)
Do n ot overtighten.
9. Turn the ignition switch to LOCK.
10. Connect the HDS to the DLC (see step 2 on page 11-3).
11. Turn the ignition switch to ON (II).
12. Make sure the HDS communicates with the vehicle
and ECM/PCM. If it does not communicate,
troubleshoot the DLC circuit (see page 11 -383).
13. Select GAUGE in the BODY ELECTRICAL with the
HDS.
14. Select ADJUSTMENT in GAUGES with the HDS.
15. Select MAINTENANCE MINDER in the ADJUSTMENT
with the HDS.
16. Select RESET in the MAINTENANCE MINDER with the
HDS.
4. Reinstall the drain bolt with a new washer (B) and 17. Select RESETTING THE ENGINE OIL LIFE with the
HDS.
torque to specification.
5. Install the splash shield (see page 20-163).
6. Refill the engine with the recommended engine oil
(see page 3-2).
Capacity
At Oil Change; 3.4 L (3.6 US qt)
At Oil Change Including Filter: 3.6 L (3.8 US qt)
After Engine Overhaul: 4.2 L (4.4 US qt)
Engine Oil Filter Replacement
Special Tools Required 6. After the rubber seal seats, tighten the oil filter
Oil Filter Wrench 07AAA-PLCA100 clockwise with the oil filter wrench to the specified
torque.
1. Drain the engine oil (see page 8-10).
Tighten: 3/4 Turn Clockwise
2. Remove the oil filter with the oil filter wrench. Tightening Torque: 12 N-m (1.2 kgf-m, 9 Ibf-ft)
3. Inspect the filter to make sure the rubber seal is not
stuck to the oil filter seating surface of the engine.
4. Inspect the threads (A) and the rubber seal (B) on the
new filter. Clean the seat on the oil pan, then apply a
light coat of new engine oil to the filter rubber seal.
Use only filters with a built-in bypass system.
3. Install two 20 x 1.5 mm nuts (A) onto the new oil filter
feed pipe, and hold one nut with a wrench, then
tighten the other nut
Number or 1 2 3 4
Mark when or or or or
rubber seal
is seated
Number or 4 1 2 3
Mark after or or or or
tightening w
8. After installation, fill the engine with the engine oil up
to the specified level (see page 8-9), run the engine for
more than 3 minutes, then check for oil leakage.
4. Apply new engine oil to the oil filter feed pipe threads,
then torque the oil filter feed pipe to 40 N-m (4.1 kgf-m,
30 Ibf-ft), then remove the nuts from the oil filter feed
pipe.
5. Install the oil filter (see page 8-1 1).
Oil Pump Overhaul
Exploded View
5.9 Nm
(0.60 k g fm , 4.4 Ibf ft)
Special Tools Required 7. Attach the support eyelet (A) to the cylinder block
Support Eyelet 07AAK-SNAA600
Engine Support Hanger, A and Reds AAR-T1256* A
Engine Hanger Adapter VSB02C000026*
Available through the Honda Tool and Equipment
Program 888-424-6857
Removal
1. Open the hood, and secure it with the hood support
rod (A) in the wide-open position (B).
B A
07AAK-SNAAS0O
h s
9. Remove the jack and the wood block from under the Inspection
oil pan.
NOTE; Refer to the Exploded View if needed during this
10. Remove the oil pan (see page 7-10). procedure.
11. Remove the oil screen (A), then remove the oil pump 1. Remove the screws from the pump housing, then
(B). separate the housing and the cover.
2. Check the inner-to-outer rotor radial clearance
between the inner rotor (A) and the outer rotor (B). If
the inner-to-outer rotor radial clearance exceeds the
service limit, replace the oil pump assembly.
Inner Rotor-to-Outer Rotor Radial Clearance
Standard (New): 0.060.16 mm (0.0030.006 in)
Service Limit: 0.20 mm (0.007 in)
A
07AAK-SNAA600
(cont'd)
Oil/Air Separator Removal/Installation (cont'd)
8. Apply liquid gasket (P/N 08718-0004) to the engine 9. Install the oil/air separator (A).
block mating surface of the oil/air separator and to the
NOTE:
inside edge of the bolt holes. Install the component
within 5 minutes of applying the liquid gasket. Wait at least 30 minutes before filling the engine
with oil.
NOTE: Do not run the engine for at least 3 hours after
Apply a 2.5 mm (0.098 in) diameter bead of liquid installing the oil/air separator.
gasket along the broken line (A).
6 x 1.0 mm
If too much time has passed after applying the 12 N-m
liquid gasket remove the old liquid gasket and
residue, then reapply new liquid gasket.
INTAKE MANIFOLD
Intake M an i fo ld Cham ber Removal and Installation, page 9-5
Removal and In sta lla t i on, page 9-9
Intake M anifold/C ham ber Assem bly Removal and Installat i on, page 9-12
ta g i
1. Do the 12 volt battery removal procedure (see page 7. Install the resonator chamber joint (A) and the intake
22-87). air tube (B).
2. Remove the intake air tube (A) and the resonator NOTE: When tightening the screw (C) of the hose
chamber joint (B). band, align the edge of the hose band (D) with the
mark (E) painted on the hose band. If you tighten the
screw over the mark, replace the hose band.
6 x 1.0 mm
9.3 N-m
(0.95 k g fm , 6.9 Ib fft)
Exploded View
5 x 0.8 mm 6 x 1 .0 mm
3.5 N-m 12 N-m
INTAKE MANIFOLD (1.2 kgf-m, 9 Ibf-ft)
FLANGE PLATE (0.36 kgf-m, 2.6 Ibf-ft)
INTAKE MANIFOLD
BRACKET A
INTAKE MANIFOLD
CHAMBER
8 x 1.25 m m
24 N-m
(2.4 kgf-m , 18 Ibf-ft)
8 x 1.25 m m
24 N-m THROTTLE
(2.4 kgf-m, 18 Ibf ft)
FLANGE PLATE
THROTTLE BODY
GASKETS
Replace.
8 x 1.25 m m
22 N-m
(2.2 kgf-m , 16 Ibf ft)
6x 1.0 mm
12 N-m INTAKE MANIFOLD
(1.2 k g fm , 9 Ib fft) BRACKET B
PURGE JOINT
BRACKET
8 x 1.25 mm
22 N-m
(2.2 kgf-m, 16 Ibf-ft)
Intake Manifold Chamber Removal and Installation (cont'd)
4.
22 N-m
(2.2 kgf-m, 16 Ibf-ft)
Intake Manifold Chamber Removal and Installation (cont'd)
3. Loosen the intake manifold bracket mounting bolts 6. Connect the brake booster vacuum hose (A), and
(A, B), then loosely install the intake manifold install the water bypass hose (B) to the clamp.
mounting bolts (C, D).
(DC
6 x 1 .0 m m
12 N-m
11.2 kgf-m , 9 Ibf-ft)
A
8 x 1.25 mm
24 N-m
(2.4 kgf-m,
18 Ibf-ft) 7. Connect the engine wire harness connectors, and
8 x 1.25 mm 8 x 1.25 mm install the wire harness clamps to the intake manifold
24 N*m 24 N*m chamber:
(2.4 kgf-m, 18 Ibf-ft) (2.4 kgf-m, 18 Ibf-ft)
Throttle actuator connector
4. Tighten the bolts in the numbered sequence shown.
MAP sensor connector
5. Install the throttle body (A) with a new gasket (B).
8. Install the air cleaner (see page 9-3).
9. Install the engine cover (A).
Intake Manifold Removal and Installation
Exploded View
BRACKET
Intake Manifold Removal and Installation (cont'd)
A,
8 x 1.25 mm
24 N-m
(2.4 kgf-m,
18 Ibf-ft) 8x1.25 mm
22 N-m
(2.2 kgf-m, 16 Ibf-ft)
10 N-m
(1.0 kgf-m, 7 Ibf-ft)
4. Connect the PCV hose (C) and the EGR valve
connector (D).
Intake Manifold/Chamber Assembly Removal and Installation
Exploded View
5 x 0.8 mm
3.5 N*m
(0.36 kgfm, 2.6 Ibf-ft)
Removal 6. Remove the throttle body (A) without disconnecting
the water bypass hoses.
1. Remove the engine cover (A).
(cont'd)
Intake Manifold/Chamber Assembly Removal and Installation (cont'd)
8 . Disconnect the EGR valve connector (A) and the PCV Installation
hose (B).
1. Reassemble the intake manifold/chamber assembly.
NOTE: Refer to the Exploded View if needed during
this procedure.
2. Install the intake manifold/chamber assembly (A) with
a new gasket (B).
NOTE: Tighten the bolts and nuts in a crisscross
pattern in three steps, beginning with the inner bolt.
3. Loosen the intake manifold bracket mounting bolts 5. Install the engine wire harness holder (A) and the
(A, B), then loosely install the intake manifold dipstick (B).
mounting bolts (C, D).
(Do
6 x 1 .0 mm
12 N-m
(1.2 kgf m, 9 Ibf-ft)
6 x 1.0 mm
10 N-m
(1.0 k g fm , 7 Ib fft)
8 x 1.25 mm ^
22 N-m
(2.2 k g fm , 16 Ib fft)
(cont'd)
Intake Manifold/Chamber Assembly Removal and Installation (cont'd)
MOUNTRUBBER
HEAT SHIELD
6 x 1.0 m m
9.3 N-m
(0.95 k g fm , 6.9 ib fft)
6 x 1.0 m m
9.3 N-m
(0.95 k g fm ,
8 x 1.25 m m 6.9 Ibf-ft)
22 N-m
(2.2 k g fm , 16 Ib fft)
T ighten the bolts in steps,
alternating side-to-side.
HEAT SHIELD
SELF-LOCKING NUT
10 x 1.25 m m
33 N-m
sGASKET (3.4 k g fm , 25 Ibf-ft)
Replace. Replace.
Cooling System
Component Location Index..............................................10-2
Radiator Cap Test.................................... ........................10-4
Radiator Test............. . ...................... ................................10-4
Fan Motor Test....................................................................10-5
Thermostat Te s t................................. ...............................10-5
Water Pump Inspection.................................................... 10-6
Water Pump Replacement.......... ..................................... 10-7
Coolant C h e ck ............................... ..................................... 10-8
Coolant Replacement...................... .......... ..................... 10-8
Thermostat Replacement........................ ........................ 10-10
Thermostat Housing Removal and Installation...........10-11
Water Outlet Removal and Installation . ........................10-13
Connecting Pipe Replacem ent............ .......................... 10-16
Drive Belt Inspection........................................................10-17
Drive Belt Replacement.................................................... 10-17
Drive Belt Auto-Tensioner Inspection. . .............. ..10-18
Drive Belt Auto-Tensioner Replacement.......................10-20
Tensioner Pulley Replacement....... ............................... 10-20
Fan, Fan Motor, and Shroud Removal and
Installation.......................................................................10-21
Radiator Replacement.................. ................................... 10-24
Fan Controls
Component Location Index............................................ .10-29
Symptom Troubleshooting Index................................. 10-30
Circuit Diagram ................ ................................................. 10-31
Radiator Fan High Speed Circuit Troubleshooting. ...10-32
Component Location Index
COOLANT SEPARATOR
ECT SENSOR 1
R eplacem ent page 11 -206
WATER OUTLET
Removal and Installation, page 10-13
WATER PUMP
Inspection, page 10-6
Replacement, page 10-7 THERMOSTAT HOUSING
Removal and Installation, page 10-11
CONNECTING PIPE
R eplacem ent page 10-16
RADIATOR CAP
THERMOSTAT Test, page 10-4
Test, page 10-5
R eplacem ent page 10-10
A /C CONDENSER FAN
ASSEMBLY
Fan M oto r Test, page 10-5
Removal and Installation, page 10-21
ECT SENSOR 2
Replacement, page 11-206 RADIATOR
Test, page 10-4
RADIATOR FAN ASSEMBLY Coolant Check, page 10-8
Fan M oto r Test, page 10-5 Coolant R eplacem ent page 10-8
Removal and Installation, page 10-21 Replacement, page 10-24
*
Radiator Cap Test Radiator Test
1. Wait until the engine is cool, then carefully remove 1. Wait until the engine is cool, then carefully remove
the radiator cap (A). Wet the radiator cap seal with the radiator cap, and fill the radiator with engine
engine coolant, then install it on a commercially coolant to the base of the filler neck.
available pressure tester (B).
2. Attach a commercially available pressure tester (A) to
B the radiator, and apply a pressure of 93.3122.7 kPa
(0.951-1.251 kgf/cm2, 13.53-17.79 psi).
1. Disconnect the 2P connectors from the radiator fan Replace the thermostat if it is stuck in the open position
motor (A) and the A/C condenser fan motor (B). at room temperature.
To test a closed thermostat:
1. Suspend the thermostat (A) in a container of water.
Do not let the thermostat and the thermometer (B)
touch the bottom of the hot container.
1. Remove the right front wheel. 7. Install the water pump pulley (A), and loosely install
the water pump pulley mounting bolts (B).
2. Remove the splash shield (see page 20-163).
B
3. Loosen the water pump pulley mounting bolts (A). 6 x 1.0 m m
16 N-m
NOTE: When you check the water pump, you may see 11. Install the right front wheel.
a small amount of "weeping" from the bleed holes
(A). This is normal.
A
k
1. Remove the right front wheel. 10. Install the water pump pulley (A), and loosely install
the water pump pulley mounting bolts (B).
2. Remove the splash shield (see page 20-163).
B
3. Drain the engine coolant (see page 10-8). 6 x 1 .0 mm
16 N-m
4. Loosen the water pump pulley mounting bolts (A).
5. Remove the drive belt (see page 10-17). 11. Install the drive belt (see page 10-17).
6. Remove the water pump pulley (B). 12. Tighten the water pump pulley mounting bolts.
7. Remove the five bolts securing the water pump (A), 13. Install the splash shield (see page 20-163).
then remove the water pump.
14. Install the right front wheel.
15. Refill the radiator with engine coolant, and bleed the
air from the cooling system (see step 8 on page 10-9).
16. Clean up any spilled engine coolant.
1. Check the coolant level in the coolant reservoir. Make 1. Wait until the engine is cool, then carefully remove
sure it is between the MAX mark (A) and the MIN mark the radiator cap.
(B).
2. Remove the splash shield (see page 20-163).
3. Loosen the drain plug (A), and drain the coolant.
8. Fill the coolant reservoir to the MAX mark (A) with 9. Pour Honda Long Life Antifreeze/Coolant Type 2 into
Honda Long Life Antifreeze/Coolant Type 2. the radiator up to the base of the filler neck.
NOTE:
Always use Honda Long Life Antifreeze/Coolant
Type 2. Using a non-Honda coolant can result in
corrosion, causing the cooling system to
malfunction or fail.
Honda Long Life Antifreeze/Cool a nt Type 2 is a
mixture of 50 % antifreeze and 50 % water. Do not
add water.
Engine Coolant Refill Capacities (Including the
coolant reservoir capacity of 0.44 L (0.116 US gal));
M /T model:
At Coolant Change: 4.42 I.(1 .168 US gal)
After Engine Overhaul; 4.92 I-(1..300 US gal)
CVT model:
At Coolant Change: 4.351-(1 .149 US gal)
After Engine Overhaul: 4.841.(1,.279 US gal)
Coolant Replacement (cont'd) Thermostat Replacement
10. Loosely install the radiator cap. 1. Drain the engine coolant (see page 10-8).
11. Start the engine, and let it run until it warms up (the 2. Remove the thermostat cover (A), then remove the
radiator fan comes on at least twice). thermostat (B).
12. Turn off the engine. Check the level in the radiator,
and add the recommended coolant, if needed. D
13. Put the radiator cap on securely, then start the engine
again, and check for leaks.
14. Clean up any spilled engine coolant
15. If the Maintenance Minder required replacing the
engine coolant, reset the Maintenance Minder (see
page 3-4), and this procedure is complete. If the
Maintenance Minder did not require engine coolant
replacement, go to step 16.
16. Turn the ignition switch to LOCK (0).
17. Connect the HDS to the DLC (see step 2 on page 11-3).
18. Turn the ignition switch to ON (II).
19. Make sure the HDS communicates with the vehicle
and ECM/PCM. If it does not communicate, 3. Install a new thermostat with a new rubber seal (C),
troubleshoot the DLC circuit (see page 11-383). then install the thermostat cover.
20. Select GAUGES in the BODY ELECTRICAL with the NOTE: Install the thermostat with the pin (D) up.
HDS. 4. Refill the radiator with engine coolant, and bleed the
21. Select ADJUSTMENT in the GAUGE with the HDS. air from the cooling system (see step 8 on page 10-9).
22. Select MAINTENANCE MINDER in the ADJUSTMENT 5. Clean up any spilled engine coolant
with the HDS.
23. Select RESET in the MAINTENANCE MINDER with the
HDS.
24. Select MAINTENANCE SUB ITEM 5 RESET with the
HDS.
25. Install the splash shield (see page 20-163).
*
Thermostat Housing Removal and Installation
Removal 5. Disconnect the heater hose (A) and the water bypass
hoses (B).
1. Drain the engine coolant (see page 10-8).
2. Remove the coolant reservoir (A).
(cont'd)
Thermostat Housing Removal and Installation (cont'd)
10 N-m
(1.0 k g fm , 7 Ib fft)
W ater Outlet Removal and Installation
A
*
4. Install the water outlet (A), 7. Install the harness holder (A).
NOTE:
C
After assembly, wait at least 30 minutes before
filling the engine with coolant.
Do not run the engine for at least 3 hours after
installing the water outlet.
(cont'd)
Drive Belt Replacement (cont'd) Drive Belt Auto-Tensioner
Inspection
3. Check the position of the drive belt auto-tensioner Special Tools Required
indicator (A) is within the standard range (B) as Belt Tension Release Tool Snap-on YA9317*,
shown. If it is out of the standard range, check the commercially available
drive belt auto-tensioner (see page 10-18). *: Available through the Honda Tool and Equipment
Program 888-424-6857.
5. Move the drive belt auto-tensioner within its limit with 7. Clamp the drive belt auto-tensioner (A) by using two 8
the belt tension release tool (YA9317) in the direction mm bolts (B) and a vise (C) as shown. Do not clamp
shown. Check that the drive belt auto-tensioner the drive belt auto-tensioner itself.
moves smoothly and without any abnormal noise. If
the drive belt auto-tensioner does not move smoothly
or you hear abnormal noise, replace the drive belt
auto-tensioner (see page 10-20).
YA9317
30 30
8. Set the torque wrench (D) on the pulley bolt, and align
it as shown.
9. Align the indicator (E) on the tensioner base with belt
position mark (F) on the tensioner arm by using the
torque wrench, and measure the torque. If the torque
value is out of specification, replace the drive belt
auto-tensioner (see page 10-20).
NOTE: If the indicator exceeds the belt position mark,
recheck the torque.
Auto-Tensioner Spring Torque
17.6-22.8 M*m
(1.79-2.32 kgf m, 13.0-16.8 Ibf-ft)
Cooling System
(cont'd)
Cooling System
4. Connect the fan motor connectors (A), and install the 7. Install the A/C compressor clutch connector (A) to the
harness clamps (B). clamp, then install the harness clamps (B).
B
10-23
Cooling System
Radiator Replacement
1. Raise the vehicle on the lift. 9. Remove the intake air tube (A) and the resonator
chamber joint (B).
2. Drain the engine coolant (see page 10-8).
3. Remove the splash shield (see page 20-163).
4. Disconnect the ECT sensor 2 connector (A), and
remove the A/C compressor clutch connector (B) from
the clamp.
11. Disconnet the upper radiator hose (A), and remove 13. Remove the upper radiator brackets (A), then pull up
the air intake tube bracket (B). the radiator assembly (B) with the lower cushions {).
'' A
Cooling System
14. Remove the radiator fan shroud assembly (A), the A/C 16. Install the radiator assembly (A). Make sure the lower
condenser fan shroud assembly (B), the radiator cap cushions (B) are set securely.
(C), the drain plug (D) and ECT sensor 2 (E) (see page
6 x 1.0 mm
11-206) from the radiator.
6 x 1.0 mm
7.0 N-m
(0.71 kgf-m, 5.2 Ibf-ft)
19. Connect the upper radiator hose (A), and install the air 21. install the resonator chamber joint (A) and the intake
intake tube bracket (B). air tube (B).
NOTE: When tightening the screw (C) of the hose
band, align the edge of the hose band (D) with the
mark (E) painted on the hose band. If you tighten the
screw over the mark, replace the hose band.
20. Connect the fan motor connectors (A), and install the
harness clamps (B).
B
B
24. CVT model: Connect the CVTF cooler hoses (B).
(cont'd)
Cooling System
AUXILIARY UNDER-HOOD
RELAY BOX A
\\
ECT SENSOR 1
\ AUXILIARY
UNDER-HOOD
Replacement, page 11-206 RELAY BOX B
BATTERY TERMINAL
12V FUSE BOX IGNITION SWITCH
ECTSENSOR 1 ECTSENSOR 2
Radiator Fan High Speed Circuit Troubleshooting
1. Check the No, B30 (30 A) fuse and the No. B10 (7.5 A) 6. Measure the voltage between radiator fan relay
fuse in the under-dash fuse/relay box. socket terminal No. 7 and body ground.
Are the fuses OK?
AUXILIARY UNDER-HOOD RELAY BOX B
YES-Go to step 2.
NO-Replace the fuse(s) and recheck. If thefuse(s)
blow again, repair the short to ground the No. B30 (30
A) fuse, and the No. B10 (7.5 A) fuse eircuit.il I" KM
2. Remove the radiator fan relay from auxiliary I16I15I14I13I
under-hood relay box B and the fan control relay from
auxiliary under-hood relay box A, and test the (see
PUR
page 22-92).
Are the relays OK?
YES-Go to step 3.
Term inal side o f fem ale term inals
NO-Replace the radiator fan relay and/or the fan
control relay.H Is t h e r e battery voltage?
3. Check the radiator fan motor (see page 10-5). YES-Go to step 7.
ml><M
(16I15I14I13I
PNK
PUR
NO-Repair an open in the wire between radiator fan Is there battery voltage?
relay socket terminal No. 1 and under-dash fuse/relay
YES-Go to step 8.
box connector B (36P) terminal No. 34. If the wire is
OK, replace auxiliary under-hood relay box Q.M NO-Repair an open in the wire between auxiliary
under-hood relay box A fan control relay socket
5. Turn the ignition switch to ON (II).
terminal No. 13 and auxiliary under-hood relay box B
A/C diode B socket terminal No. 13. If the wire is OK,
replace auxiliary under-hood relay box A M
k
8. Turn the ignition switch to LOCK (0). 11. Check for continuity between fan control relay socket
terminal No. 6 and radiator fan motor 2P connector
9. Disconnect the radiator fan motor 2P connector. terminal No. 2.
10. Check for continuity between radiator fan relay socket
terminal No. 2 and radiator fan motor 2P connector
terminal No. 1.
AUXILIARY UNDER-HOOD RELAY BOX A
AUXILIARY UNDER-HOOD RELAY BOX B T erm inal side o f fem ale term inals
13
1
/
PUR 2 14 5 6
15
T
16
JL m m 4 7 8
17
T
I16I15I14I13I RED
10
K RED
jrUl.,-JJLrL
(2 1
JlJCIlXL PUR
3 RADIATOR FAN MOTOR 2P CONNECTOR
Term inal side o f fem ale term inals
RADIATOR FAN MOTOR 2P CONNECTOR
Term inal side of female term inals Is there continuity?
YES-Go to the step 11. NO-Repair an open in the wire between fan control
relay socket terminal No. 6 and radiator fan motor 2P
NO-Repair an open in the wire between radiator fan connector terminal No. 2 M
relay socket terminal No. 2 and radiator fan motor 2P
connector terminal No. ! .
Fan Controls
12. Check for continuity between fan control relay socket 18. Check for continuity between radiator fan relay socket
terminal No. 5 and body ground G401. terminal No. 8 and ECM/PCM connector terminal A4.
AUXILIARY UNDER-HOOD RELAY BOX B
Terminal side of female terminals
AUXILIARY UNDER-HOOD RELAY BOX A
I I lll|Xll2|
7
to
6I15I14I13I
BLK
FANL (RED)
FANL (RED)
G401 M * 3 | 4 5 6 | 7 8 9 I]
LB 10 11 12 13[l4|15jl6 17 18 19
1
Terminal side of female terminals 20 21 22 23 24 25
1
26 27 28 29|30|31132 33 34 35
Is there continuity? 136 37 38|39|40 41 |42 43 441
| i
YES-Go to the step 13.
ECM/PCM CONNECTOR A (44P)
NO-Repair an open in the wire between fan control Terminal side of female terminals
relay socket terminal No. 5 and body ground G401 .
Is there continuity?
13. Connect the HDS to the DLC (see step 2 on page 11-3).
YES-Go to the step 19.
14. Turn the ignition switch to ON (II).
NO-Repair an open in the wire between radiator fan
15. Make sure the HDS communicates with the vehicle
relay socket terminal No. 8 and ECM/PCM connector
and the ECM/PCM. If it does not communicate,
terminal A 4 M
troubleshoot the DLC circuit (see page 11 -383).
16. Jump the SCS li ne with the HDS, then turn the ignition
switch to LOCK (0).
NOTE: This step must be done to protect the
ECM/PCM from damage.
17. Disconnect ECM/PCM connector A (44P).
10-34
19. Check for continuity between fan control relay socket
terminal No. 15 and ECM/PCM connector terminal A5.
1 2
3 4
FANH (GRY)
FANH (GRY)
.............. ......H r ~ i i i ,
- n j i 3 T IT 1 I 6 | 7 8 8 I.
10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25 1
i
26 27 28
o
CO
33 34 35
CM
O)
CO
CO
CM
| 36 | 37 38 39140141142 431441
Is there continuity?
interm ittent Failures : 2. If the MIL stays on, connect the HDS to the data link
connector (DLC) (A) located under the driver's side of
The term intermittent failure means a system may have the dashboard.
had a failure, but it checks OK now. If the malfunction
indicator lamp (MIL) on the dash does not come on,
check for poor connections or loose terminals at all
connectors related to the circuit that you are
troubleshooting. If the MIL was on but then went out, the
original problem may have been intermittent.
Service Information
Periodically, new engine control module/powertrain
control module (ECM/PCM) software or new service
procedures may become available. Always check online
for the latest software or service information related to
the DTCs or symptoms you are troubleshooting.
(cont'd)
Fuel and Emissi ons Systems
How to Troubleshoot Circuits at the 4. Connect one side of the patch cord terminals (A) to a
commercially available digital multimeter (B), and
ECM/PCM Connectors
connect the other side of the patch cord terminals (C)
NOTE: The ECM/PCM overwrites data and monitors the to a commercially available banana jack (Pomona
EVAP system for up to an hour after the ignition switch is Electronics Tool No. 3563 or equivalent) (D).
turned to ACCESSORY (I) or to LOCK (0). Jumping the
SCS line after turning the ignition switch to ACCESSORY
(I) or LOCK (0) cancels this function. Disconnecting the
ECM/PCM during this function, without jumping the SCS
line first, can damage the ECM/PCM.
1. Jump the SCS line with the HDS.
2. Disconnect ECM/PCM connectors A, B, and C.
NOTE: ECM/PCM connectors A, B, and C have
symbols (A=D, B=^, C =0) embossed on them for
identification.
INOTICE I
For accurate results, always use the pin probe
(male).
To prevent damage to the connector terminals, do
not insert test equipment probes, paper clips, or
other substitutes, as they can damage the
terminals. Damaged terminals cause a poor
connection and an incorrect measurement.
Do not puncture the insulation on a wire. Punctures
can cause poor or intermittent electrical
connections.
3. When diagnosis/troubleshooting is done at an
ECM/PCM connector, use the terminal test port (A)
above the terminal you need to check.
Substituting the ECM/PCM 2.Turn the ignition switch to ON (II).
Special Tools Required 3. Make sure the HDS communicates with the ECM/PCM
Honda Diagnostic System (HDS) tablet tester and all other vehicle systems. If it doesn't go to the
Honda Interface Module (HIM) and an iN workstation DLC circuit troubleshooting (see page 11-383).
If you are returning from DLC circuit troubleshooting,
with the latest HDS software version
skip steps 4 and 5, then the clean the throttle body
HDS pocket tester
after substituting the ECM/PCM.
GNA600 and an iN workstation with the latest HDS
software version 4. Select the INSPECTION MENU with the HDS.
MVCI unit with the latest control module (CM) update
software installed 5. Select the ETCS TEST, then select the TP POSITION
CHECK, and follow the screen prompts.
Any one of the above updating tools can be used. NOTE: If the TP POSITION CHECK indicates FAILED,
NOTE: continue this procedure.
Use this procedure when you have to substitute a 6. Jump the SCS line with the HDS.
known-good ECM/PCM during troubleshooting
procedures. 7. Turn the ignition switch to LOCK (0).
Make sure the HDS/iN workstation or the MVCI has the 8. Remove auxiliary under-hood fuse/relay box A.
latest HDS software version.
1. Connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.
(cont'd)
Fuel and Emissi ons Systems
11. Remove the bolts (D). 14. Turn the ignition switch to ON (II).
NOTE: DTC P0630 (VIN Not Programmed or
Mismatch) may be stored because the VIN has not
been programmed into the ECM/PCM; ignore it, and
continue this procedure.
15. Manually input the VIN to the ECM/PCM with the HDS.
16. Select the IMMOBI SYSTEM with the HDS.
17. Enter the immobilizer ECM/PCM code that you got
from the iN, and use the ECM/PCM replacement
procedure in the IMMOBI MENU of the HDS; it allows
you to start the engine.
18. If the TP POSITION CHECK failed in step 5, clean the
throttle body (see page 11 -247).
19. Reset the ECM/PCM with the HDS.
20. Update the ECM/PCM if it does not have the latest
software (see page 11-207).
21. Do the ECM/PCM idle learn procedure (see page
11-274).
NOTE: If the IMA battery level gauge displays no
12. Disconnect ECM/PCM connectors A, B, and C, then segments, start the engine, and hold it between 3,500
remove the ECM/PCM (E). 4,000 rpm without load (CVT in P or N, M/T in
neutral) until the level gauge displays at least half of
NOTE: ECM/PCM connectors Ar B, and C have its segments.
symbols (A=n, B=A, C =0) embossed on them for
identification. 22. Do the CKP pattern clear/CKP pattern learn procedure.
13. Install a known-good ECM/PCM in the reverse order of 23. CVT: Do the start clutch control calibration procedure
removal. (see page 14-150).
OBD Status
The OBD status shows the current system status of each
DTC and all of the parameters. This function is used to
see if the repair was successfully completed. The results
of diagnostic tests for the DTC are displayed as:
(cont'd)
DTC Troubleshooting Index (cont'd)
11-15
Fuel and Emissi ons Systems
When the vehicle has one of these symptoms, check for a diagnostic trouble code (DTC) with the HDS. If there is no DTC,
do the diagnostic procedure for the symptom, in the sequence listed, until you find the cause.
MANIFOLD ABSOLUTE
PRESSURE (MAP) SENSOR
To BRAKE
BOOSTER
/ To
EVAPORATIVE
EMISSION (EVAP)
CANISTER
1
J
THROTTLE BODY
FRONT OF
VEHICLE EVAPORATIVE
EMISSION (EVAP)
CANISTER PURGE
VALVE
(cont'd)
Fuel and Emissions Systems
5 GRY FANH (RADIATOR FAN Drives A/C condenser fan With A/C condenser fan running at high speed:
CONTROL) relay about 0 V
With A/C condenser fan running at low speed or
stopped: battery voltage
6 PUR MRLY (PGM-FI MAIN Drives PGM-FI main relay 1 With ignition switch ON (II): about 0 V
RELAY 1) With ignition switch in LOCK (0): battery voltage
7 BLU STS (STARTER SWITCH Detects starter switch With ignition switch in START (III): battery
SIGNAL) signal voltage
With ignition switch in any position other than
START (III): about 0 V
8 YEL IGP1 (POWER SOURCE 1) Power source for With ignition switch ON (II): battery voltage
ECM/PCM circuit
9 PNK SG6 (SENSOR GROUND) Sensor ground Less than 0.2 V at all times
10 LT GRN VSV (EVAPORATIVE Drives EVAP canister vent With ignition switch ON (II): battery voltage
EMISSION (EVAP) shut valve
CANISTER VENT SHUT
VALVE)
11 Not used Not used
12 LT GRN STC (STARTER CUT Drives starter cut relay With ignition switch in START (III): battery
RELAY) voltage
With ignition switch in any position other than
START (III): about 0 V
13*1 BRN BKSWNC (BRAKE PEDAL Detects brake pedal With ignition switch ON (II) and brake pedal
POSITION SWITCH) position switch signal released: battery voltage
With ignition switch ON (II) and brake pedal
pressed: about 0 V
13*2 BRN BKSWNC (BRAKE PEDAL Detects idle stop switch With ignition switch ON (II) and brake pedal
POSITION SWITCH (IDLE signal released: battery voltage
STOP SWITCH)) With ignition switch ON (II) and brake pedal
pressed: about 0 V
14 GRY ACC (A/C COMPRESSOR Drives A/C compressor With compressor ON: about 0 V
CLUTCH RELAY) clutch relay With compressor OFF: battery voltage
*1: M/T
*2: CVT
(cont'd)
Fuel and Emissions Systems
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25
26 27 28 29 30 31 32 33 34 35
36 37 38 39 40 41 42 43 44
u I ] tr
n n
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 }
20 21 22 23 24 25
26 27 28 29 30 31 32 33 34 35
J
36 37 38 39 40 41 42 43 44
n n
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25
26 27 28 29 30 31 32 33 34 35
36 37 38 39 40 41 42 43 44
LJ
(cont'd)
Fuel and Emissions Systems
4 YEL/RED ETCSM + (THROTTLE Drives throttle actuator About 1.5 V im mediately after turning ignition
ACTUATOR +SIDE) switch ON (II), then about 0 V
5 BRN INJ1 (No. 1 INJECTOR) Drives No. 1 injector At idle: duty controlled
6 RED INJ2 (No. 2 INJECTOR) Drives No. 2 injector With ignition switch ON (II): battery voltage
7 BLU INJ3 (No. 3 INJECTOR) Drives No. 3 injector
8 YEL INJ4 (No. 4 INJECTOR) Drives No. 4 injector
9 GRN AFSHTC (AIR FUEL RATIO Drives A/F sensor (sensor With ignition switch ON (II): battery voltage
(A/F) SENSOR (SENSOR 1) 1) heater With warmed up engine running: duty controlled
HEATER CONTROL)
10 Not used Not used
11 GRN/RED MAP (MANIFOLD Detects MAP sensor signal With ignition switch ON (II): about 3.0 V
ABSOLUTE PRESSURE At idle: about 1.0 V (depending on engine speed)
(MAP) SENSOR)
12 BLU VCC3 (SENSOR VOLTAGE) Provides sensor reference W ith ignition switch ON (II): about 5.0 V
voltage
13 GRN SG3 (SENSOR GROUND) Sensor ground Less than 0.2 V at all times
14 GRN/YEL VTS (ROCKER ARM OIL Drives rocker arm oil At idle: about 0 V
CONTROL SOLENOID) control solenoid
15 WHT IGPLS1 (No. 1 IGNITION Drives No. 1 ignition coil W ith ignition switch ON (II): about 0 V
COIL PULSE) W ith engine running: pulses
16 WHT/GRN IGPLS2 (No. 2 IGNITION Drives No. 2 ignition coil
COIL PULSE)
17 WHT/BLK IGPLS3 (No. 3 IGNITION Drives No. 3 ignition coil
COIL PULSE)
18 WHT/BLU IGPLS4 (No. 4 IGNITION Drives No. 4 ignition coil
COIL PULSE)
19 Not used Not used
20 RED/BLK TPS A (THROTTLE Detects TP sensor A signal W ith ignition switch ON (II) and accelerator pedal
POSITION (TP) SENSOR A) pressed: about 3.9 V
W ith ignition switch ON (II) and accelerator pedal
released: about 0.9 V
ECM/PCM Inputs and Outputs at ECM/PCM Connector C (O) (44P)
(cont'd)
Fuel and Emissions Systems
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25
26 27 28 29 30 31 32 33 34 35
36 37 38 39 40 41 42 43 44
IG N ITIO N COIL
RELA Y
FUSES:
BATTERY TERMINAL FUSE BOX:
N o . A3 (20 A)
N o . A1 (100 A)
UNDER-DASH FUSE/RELAY BOX:
No. B39IGP (15 A)
;No.B60IGSW(50A)
N o . B1 BACK UP (15 A)
No. B24 STOP/HORN (10 A)
No. B33IG COIL
(IGNITION COIL) (15 A)
No. B22 METER (7.5 A)
No. B12IG IMA (10 A)
Q No. B20 FUEL PUMP(15 A)
1N O .B 10A /C (7.5 A)
I No. B7 TRANS. SOL (10 A)
I No. B44 STS (7.5 A)
I No. B5 BACK LIGHT (10 A)
DNo. B31IGPS (7.5 A)
DNo. B26 LAF (A/F SENSOR) {10 A)
DNo. B52 DBW (ETCS) (15 A)
*1: M/T
*2: CVT
(cont'd)
System Description (cont'd)
Fuel and Emissions Systems
11-34
Fuel and Emissions Systems
1 2 3 I 4 I 5 | 6 I 7 8 9 L M2 3 |4 I5 |6 | 7 8 I 9 I I I
1 1 12 3 I 4 I 5 6 I 7 8 I 9 I I
IB LI 1
10 11 12 13|14|15|16 17 18 19 10 11 12 13114115116 17 18 19 j 10 11 12 13|14|15|16 17 18 19
1
20 21 22 23 24 25 1 20 21 22 23 24 25 20 21 22 23 24 25
1 1 1 i 1
26 27 28 29|30|31132 33 34 35 26 27 28 29|30|31132 33 34 35 26 27 28 29|30|31132 33 34 35
|3 6137 3 8 | 3 9 140141142 4 3 | 4 4 I 136 37 38139140141142 4 3 1441 1
136137 3 8 13 9 14 0 41 (4 2 431441
TERMINAL LOCATIONS
11-36
ECM/PCM Circuit Diagram
*2: CVT
UNDER-DASH FUSE/RELAY BOX
FUSES:
BATTERY TERMINAL FUSE BOX:
N o . A1 (100 A)
(DNo. A3 (20 A)
UNDER-DASH FUSE/RELAY BOX;
No. B1 BACK UP (15 A)
No. B60 IGSW (50 A)
No. B22 METER (7.5 A)
No. B12 IG IMA (10 A)
No. B10 A/C (7.5 A)
No. B7 TRANS. SOL (10 A)
No. B44 STS (7.5 A)
(cont'd)
System Description (cont'd)
ECM/PCM
(cont'd)
System Description (cont'd)
The programmed fuel injection (PGM-FI) system is a The CMP sensor detects the position of the No. 1
sequential multiport fuel injection system. cylinder as a reference for sequential fuel injection to
each cylinder.
Air Conditioning (A/C) Compressor Clutch Relay
When the ECM/PCM receives a demand for cooling from
the A/C system, it delays the compressor from being
energized, and enriches the mixture to assure smooth
transition to the A/C mode.
Air Fuel Rati o (A/F) Sensor
The A/F sensor operates over a wide air/fuel range. The
A/F sensor is installed upstream of the warm up three
way catalytic converter (WU-TWC), and sends signals to
the ECM/PCM which varies the duration of fuel injection
accordingly.
MAGNET
HEATER
TERMINALS
Mass A ir Flow (MAF) Sensor/I ntake A ir Temperature Secondary Heated Oxygen Sensor (Secondary H02S)
(IAT) Sensor
The secondary H02S detects the oxygen content in the
The mass airflow (MAF) sensor/intake air temperature exhaust gas downstream of the three way catalytic
(IAT) sensor contains a hot wire, a cold film, and a converter (TWC), and sends signals to the ECM/PCM
thermistor. The sensor is in the intake air passage. The which varies the duration of fuel injection accordingly.
resistance of the hot wire, the cold film, and the To stabilize its output, the sensor has an internal heater.
thermistor changes due to intake air temperature and air The ECM/PCM compares the H02S output with the A/F
flow. The control circuit in the MAF sensor controls the sensor output to determine catalyst efficiency. The
current to keep the hot wire at a set temperature. The secondary H02S is installed upstream of the under-floor
current is converted to voltage in the control circuit, then three way catalytic converter (TWC).
output to the ECM/PCM.
SENSOR
TERMINALS
ELEMENT
HEATER HEATER
TERMINALS
O utput Shaft (Countershaft) Speed Sensor (M/T) Vehicle Speed Sensor (CVT)
This sensor detects output shaft (countershaft) speed. This sensor detects final drive shaft speed.
TERMINAL
Shift Indicator Lamp (SIL) (M/T)
The shift indicator lamp (SIL) guides gear shift timing for more fuel-efficient driving. Higher fuel economy is obtained
when gears are shifted as prompted by the SIL. When the SIL comes on, the Eco indicator goes off. If you shift gears
when prompted by the SIL, the ambient meter color is green. If you do not shift gears when prompted by the SIL, the
ambient meter color is blue.
When Sport Mode of the 3-mode drive system is selected, the SIL stays off.
The up shift indicator prompts you when to shift to a higher gear, keeping the engine rpms as low as possible for the
best fuel economy.
FUEL ECONOMY
IMPROVEMENT
With SIL
Without SIL
(cont'd)
System Description (cont'd)
The down shift indicator prompts you when to shift to a lower gear to prevent the engine rpm from being too low when
the vehicle is climbing a hill, or for faster accelerating on a flat road. To avoid sudden engine braking, the SIL does not
prompt downshifts to 1st gear.
VEHICLE
SPEED
t
High
ENGINE
SPEED
High .
GEAR * 4th_
POS IT I ON
DOWN 3rd
DOWN
SHIFT Y
ACCELERATION
PEDAL POSITION
Electronic Throttle Control System Throttle Body
The throttle is electronically controlled by the electronic The throttle body is a single-barrel side draft type. To
throttle control system (ETCS). Refer to the system prevent icing of the throttle plate, the lower portion of
diagram to see a functional layout of the system. the throttle valve is heated by engine coolant from the
cylinder head.
Idle control: When the engine is idling, the ECM/PCM
controls the throttle actuator to maintain the proper idle THROTTLE VALVE
speed according to engine loads.
Acceleration control: When the accelerator pedal is
pressed, the ECM/PCM opens the throttle valve
depending on the accelerator pedal position (APP)
sensor signal.
Cruise control: The ECM/PCM controls the throttle
actuator to maintain the set speed when cruise control is
operating. The throttle actuator takes the place of the
cruise control actuator.
Accelerator Pedal Position (APP) Sensor
As the accelerator pedal position changes, the sensor
varies the signal voltage to the ECM/PCM which then
controls the throttle position.
THROTTLE POSITION
(TP) SENSOR and
THROTTLE ACTUATOR
(cont'd)
System Description (cont'd)
APP
VTEC
This system improves fuel efficiency and reduces exhaust emissions at all levels of engine speed, vehicle speed, and
engine load.
The VTEC system changes the cam profile to correspond to engine speed. It maximizes torque at low engine speed
and output at high engine speed.
The valve pause cam (low lift cam) is used at low engine speeds, and the high lift cam is used at high engine speeds.
The rocker arm oil control solenoid switches both intake rocker arms of the VTEC system on and off; the solenoid is
controlled by the ECM/PCM.
The rocker arm oil pressure switch detects VTEC system oil pressure and sends this information to the ECM/PCM.
ENGINE SPEED ROCKER ARM OIL CONTROL ROCKER ARM OIL PRESSURE INTAKE VALVE LIFT
SOLENOID SWITCH
LOW OFF ON PAUSE (LOW)
HIGH ON OFF HIGH
System Description (cont'd)
Operation
Low engine speed
At low engine speed, the rocker arm oil control solenoid is turned off by the ECM/PCM. Oil pressure from the rocker arm
oil control valve does not enter the intake rocker shaft. Each intake rocker arm is separated by a return spring and the
intake secondary rocker arm is lifted by the low lift cam lobe.
High engine speed
At high engine speed, the rocker arm oil control solenoid is turned on by the ECM/PCM. Oil pressure from the rocker arm
control solenoid enters into the intake primary rocker arm via the rocker shaft, and it moves the VTEC switching piston in
the rocker arm. This causes the VTEC switching piston to slide into the intake secondary rocker arm, locking the rocker
arms together. Both intake rocker arms are lifted by the high lift cam lobe.
WARM UP
THREE WAY
CATALYST
UNDER-FLOOR TWC
System Description (cont'd)
(cont'd)
System Description (cont'd)
BREATHER
Refer to the system diagram to see a functional layout of The FTP sensor converts fuel tank absolute pressure into
the system. an electrical input to the ECM/PCM.
IN
System Description (cont'd)
(cont'd)
System Description (cont'd)
Fuel Cap Warning Message How to clear the message without the HDS
The ECM/PCM detects a loose or missing fuel fill cap as Procedure
an evaporative system leak and alerts the driver by
showing a warning message on the multi-information 1. Tighten the fuel fill cap until it clicks.
display. 2. Start the engine, then turn the ignition switch to LOCK
(0 ).
First drive cycle
The first time a leak is detected, a TIGHTEN FUEL CAP 3. Repeat step 2 two more times.
message appears on the multi-information display (A).
To scroll to another message, press the select/reset
button. The TIGHTEN FUEL CAP message appears each
time you restart the engine until the system turns the
message off.
AMBIENT METER
NORMAL
ECON
(cont'd)
System Description (cont'd)
Throttle
Valve
Openi ng
(cont'd)
System Description (cont'd)
The driver feedback system provides real-time driving information, and gives drivers an interactive way to practice
fuel-efficient driving. The driver feedback system includes two visual aids on the instrument panel: an ambient meter
and an Eco guide.
Ambient Meter (see page 11-73)
Eco Guide
The Eco guide is one of the screens in the multi-information display (MID). It rewards continuous improvement in fuel
economy by "growing" five plant icons, one leaf at a time, based on fuel-efficient driving. The Eco guide has three
progressively difficult Eco stages: The first stage can grow two leaves on each of the five plants; the second stage can
grow four leaves on each plant; the third stage can grow a blossom on each plant.
In addition, an Eco drive bar at the bottom of the Eco guide gives the driver real-time fuel economy information. A longer
bar indicates lower fuel economy, and a shorter bar indicates higher fuel economy.
The ECM/PCM adds data to the Eco guide by forming an Eco drive profile. The ECM/PCM sends the Eco drive profile to
the gauge control module via F-CAN. When the gauge control module receives the Eco drive profile data, it responds by
adding the data to the Eco guide.
VARIOUS SENSORS
VARIOUS CONTROL
UNITS LIFETIME POINTS
ECO STAGES
T ACCUMULATION
(5 d rive cycles)
D eceleratio n ( m / s 2) 0 . T h ro ttle o p e n in g s ta te 90
Engine
speed
(rpm)
Eco Score
Eco Score
The Eco score is a fuel economy average calculated from real-time driving information, idle time evaluation, and the
percentage of time the ECON button is on. The Eco score determines how many points (parts of the plant icon) are
awarded on the Eco guide. Calculation of the Eco score begins when the ignition switch is turned to ON (II), and
continues while the ignition switch is in ON (II). The Eco score begins to display on the Eco guide after 3 minutes of
engine idling or 200 meters of driving. The calculation logic changes for each Eco stage, making it progressively harder
to score points.
Lifetime Points
This is the accumulated point total for the lifetime of the vehicle. Lifetime points are used to determine which Eco stage
has been achieved by the driver. Lifetime points are not deleted when the vehicle's 12 V battery is disconnected, after
resetting the ECM/PCM, or after an ECM/PCM update. The lifetime points can be reset (see page 22-357).
(cont'd)
System Description (cont'd)
Eco Stages
These are the three stages that can be reached on the Eco guide by accumulating lifetime points. The first stage can
grow two leaves on each of the five plant icons; the second stage can grow four leaves on each plant icon; the third stage
can grow a blossom on each plant icon. Each stage is progressively more difficult to reach.
Malfunction Indicator Lamp (MIL) Indication Catalytic Converter Monitor and Readiness
(In relation to Readiness Codes) Code
The vehicle has certain readiness codes that are part of NOTE:
the on-board diagnostics for the emissions systems. If Do not turn the ignition switch to ACCESSORY (I) or to
the vehicle's 12 volt battery has been disconnected or LOCK (0) during the procedure.
gone dead, if DTCs have been cleared, or if the m All readiness codes are cleared when the 12 volt
ECM/PCM has been reset, these readiness codes are battery is disconnected, if DTCs have been cleared, or
reset to incomplete. In some states, part of the if the ECM/PCM is reset with the HDS.
emissions testing is to make sure these codes are set to
9 Low ambient temperatures or excessive stop-and-go
complete. If all of them are not set to complete, the
traffic may increase the drive time needed to switch
vehicle may fail the emission test, or the test cannot be
the readiness code from incomplete to complete.
finished.
The readiness code will not switch to complete until all
To check if the readiness codes are set to complete, turn the enable criteria are met.
the ignition switch to ON (II), but do not start the engine. If a fault in the secondary H02S system caused the
The MIL will come on for 15 to 20 seconds. If it then goes MIL to come on, the readiness code cannot be set to
off, the readiness codes are set to complete. If it flashes complete until you correct the fault.
five times, one or more readiness codes are not set to
complete. To set readiness codes from incomplete to Enable Criteria
complete, do the procedure for the appropriate code.
ECT SENSOR 1 at 158 F (70 C) or more.
To check the status of a specific DTC system, check the IAT SENSOR at 20 F ( - 7 C) or more.
OBD status in the DTC MENU with the HDS (see page
VEHICLE SPEED above 25 mph (40 km/h).
11-9). This screen displays the code, the current data list
of the enable criteria, and the status of the readiness Procedure
testing.
1. Connect the HDS to the vehicle's data link connector
(DLC), and bring up the READINESS CODEs screen for
Catalyst in the DTCs MENU.
2. Start the engine.
3. Test-drive the vehicle under stop-and-go conditions
with short periods of steady cruise. After about 5
miles (8 km), the readiness code should switch to
complete.
4. If the readiness code is still not set to complete, check
for a Pending DTC with the HDS. If there is no DTC,
one or more of the enable criteria were probably not
met; repeat the procedure.
(cont'd)
How to Set Readiness Codes (cont'd)
Evaporative Emission (EVAP) Control System Air Fuel Ratio (A/F) Sensor Monitor and
Monitor and Readiness Code Readiness Code
NOTE: All readiness codes are cleared when the 12 volt NOTE:
battery is disconnected, if DTCs have been cleared, or if Do not turn the ignition switch to ACCESSORY (I) or to
the ECM/PCM is reset with the HDS. LOCK (0) during the procedure.
All readiness codes are cleared when the 12 volt
Enable Criteria battery is disconnected, if DTCs have been cleared, or
12 volt battery voltage is more than 10.5 V. if the ECM/PCM is reset with the HDS.
Engine at idle.
Enable Criteria
ECT SENSOR 1 and ECT SENSOR 2 between 176 F
(80 C) and 212 F (100 C). ECT SENSOR 1 at 140 F (60 C) or more.
MAP sensor less than 46.6 kPa (14 in.Hg, 350 mmHg).
VEHICLE SPEED 0 mph (0 km/h).
Procedure
IAT SENSOR 1 between 32 F (0 C) and 212 F 1. Start the engine.
(100 C). 2. Test-drive the vehicle under stop-and-go conditions
with short periods of steady cruise. During the drive,
Procedure decelerate (with the throttle fully closed) for 5
1. Connect the HDS to the DLC. seconds. After about 3.5 miles (5.6 km), the readiness
code should switch from incomplete to complete.
2. Start the engine.
3. Check the readiness codes screen for the AIR FUEL
3. Select EVAP TEST in the INSPECTION MENU with the
RATIO (A/F) SENSOR in the DTCs MENU with the
HDS, then select the FUNCTION TEST in the EVAP
HDS.
TEST MENU.
If the HDS indicates complete, readiness is
If the result is normal, readiness is complete.
complete.
If the result is not normal, go to the next step.
If the HDS indicates not complete, go to the next
4. Check for a Pending DTC. If there is no DTC, one or step.
more of the enable criteria were probably not met;
4. Check for a Pending DTC. If there is no DTC, the
repeat the procedure.
enable criteria was probably not met. Select the DATA
LIST MENU. Check ECT SENSOR 1 in the ALL DATA
LIST with the HDS. If ECT SENSOR 1 is less than
140 F (60 C), run the engine until it is more than
140 F (60 C), then repeat the procedure.
Air Fuel Ratio (A/F) Sensor Heater Monitor EGR Monitor and Readiness Code
Readiness Code NOTE:
NOTE: All readiness codes are cleared when the 12 volt Do not turn the ignition switch to ACCESSORY (I) or to
battery is disconnected, if DTCs have been cleared, or if LOCK (0) during the procedure.
the ECM/PCM is reset with the HDS, All readiness codes are cleared when the 12 volt
battery is disconnected, if DTCs have been cleared, or
Procedure if the ECM/PCM is reset with the HDS.
1. Start the engine, and let it idle for 1 minute. The Enable Criteria
readiness code should switch from incomplete to
complete. ECT SENSOR 1 at 176 F {80 C) or more.
2. If the readiness code is still not set to complete, check Procedure
for a Pending DTC. If there is no DTC, repeat the
procedure. 1. Connect the HDS to the DLC.
2. Start the engine.
Misfire Monitor and Readiness Code 3. Drive at a steady speed, with the CVT in D or the M/T
This readiness code is always set to available because in 4th, at 5062 mph (80100 km/h) or above for
misfiring is continuously monitored. more than 10 seconds.
Monitoring pauses, and the misfire counter resets, if 4. With the CVT in Dor the M/T in 4th, decelerate from 62
the vehicle is driven over a rough road. mph (100 km/h) or above by completely releasing the
Monitoring also pauses, and the misfire counter holds throttle for at least 5 seconds. If the engine is stopped
at its current value, if the throttle position changes during this step, repeat step 3 and 4.
more than a predetermined value, or if driving
conditions fall outside the range of any related enable 5. Check the OBD status screen for DTC P0401 in the
criteria. DTCs MENU with the HDS.
If it is passed, readiness is complete.
If it is not passed, go to step 3 and retest.
Fuel System Monitor and Readiness Code
This readiness code is always set to available because
the fuel system is continuously monitored during
closed loop operation.
Monitoring pauses when the catalytic converter, the
EVAP control system, and the A/F sensor monitors are
active.
Monitoring also pauses when any related enable
criteria are not being met. Monitoring resumes when
the enable criteria is again being met.
KNOCKSENSOR
Replacement page 11 -204
VEHICLE SPEED
SENSOR (CVT)
ENGINE COOLANT
TEMPERATURE (ECT)
SENSOR 2
Replacement page 11-206
SENSOR (SENSOR 1)
Replacement page 11-202 (SECONDARY H02S) (SENSOR 2)
Replacement page 11 -202
DATA LINK CONNECTOR (DLC)
General Troubleshooting
In fo rm a tio n , page 11-3
Ci rcu i t Troubleshooting, page 11 -383
DTC Troubleshooting
19. Check for Pending or Confirmed DTCs with the HDS. DTC P01O2: MAF Sensor Circuit Low Voltage
Is DTC P0101 indicated? NOTE: Before you troubleshoot, record all freeze data
YES-Check for poor connections or loose terminals at and any on-board snapshot, and review the general
the MAF sensor/IAT sensor and the ECM/PCM, then troubleshooting information (see page 11-3).
go to step 1. 1. Turn the ignition switch to ON (II), and wait 2 seconds.
N O - G o to step 20. 2. Check the MAF SENSOR in the DATA LIST with the
20. Monitor the OBD STATUS for DTC P0101 in the DTCs HDS.
MENU with the HDS. Is about 0 gm/s, or 0.1 V or less indicated?
Does the HDS indicate PASSED? YES-Go to step 3.
YES-Troubleshooting is complete. If any other NO-lntermittent failure, the system is OK at this time.
Pending or Confirmed DTCs were indicated in step 19, Check for poor connections or loose terminals at the
go to the indicated DTCs troubleshooting. MAF sensor and the ECM/PCM.
NO-lf the HDS indicates FAILED, check for poor 3. Turn the ignition switch to LOCK (0).
connections or loose terminals at the MAF sensor/IAT
sensor and the ECM/PCM, then go to step 1. If the HDS 4. Disconnect the MAF sensor/IAT sensor 5P connector.
indicates NOT COMPLETED, go to step 18.
5. Turn the ignition switch to ON (II).
6. Measure the voltage between MAF sensor/IAT sensor
5P connector terminal No. 1 and body ground.
YES-Go to step 7.
NO-Repair an open in the wire between the No. B12
IG IMA (10 A) fuse in the under-dash fuse/relay box
and the MAF sensor, then go to step 19.
7. Turn the ignition switch to LOCK (0).
8. Measure the resistance between MAF sensor/IAT 12. Check for continuity between ECM/PCM connector
sensor 5P connector terminal No. 3 and body ground. terminal B30 and MAF sensor/IAT sensor 5P
connector terminal No. 3.
M AF SENSOR/IAT SENSOR 5P CONNECTOR
M AF SENSOR/IAT SENSOR 5P CONNECTOR
QE ~ 1
H VG+ (RED/GRN)
VG+ (RED/GRN)
W ire side o f fem ale term inals
n lr = T n
W ire side o f fem a l e te rm in a ls
I1 I 2 3 4 [sT 6 7 8 9
IV 10 11 12 17 18 19 IJ
1 20 21 22 23 24 25
Is there 190210 kD at room temperature (65 - 70 F, 18 1
26 27 28 29|30|3 1|32 33 34 35
- 21 C) ?
. 37 38l39|40 41 42 43
I36 N
YES-Go to step 13.
VG+ (RED/GRN)
NO-Go to step 9.
Term inal side o f fem ale term inals
9. Jump the SCS line with the HDS.
Is there continuity?
10. Disconnect ECM/PCM connector B (44P).
YES-Go to step 25.
11. Check for continuity between ECM/PCM connector
NO-Repair an open in the wire between the ECM/PCM
terminal B30 and body ground.
(B30) and the MAF sensor, then go to step 20.
13. Substitute a known-good MAF sensor/IAT sensor (see
ECM/PCM CONNECTOR B (44P) page 11-205).
14. Reconnect all connectors.
15.Turn the ignition switch to ON (II).
16. Clear the DTC with the HDS.
17. Start the engine. Hold the engine speed at 2,000 rpm
without load (CVT in P or N, M/T in neutral).
18. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0102 indicated?
19. Turn the ignition switch to LOCK (0). DTC P0103: MAF Sensor Circuit High Voltage
20. Reconnect a ll connectors. NOTE: Before you troubleshoot, record all freeze data
21 .Turn the ignition switch to ON (II). and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
22. Reset the ECM/PCM with the HDS.
1. Turn the ignition switch to ON (II), and wait 2 seconds.
23. Do the ECM/PCM idle learn procedure (see page
11-274). 2. Check the MAF SENSOR in the DATA LIST with the
HDS.
24. Check for Pending or Confirmed DTCs with the HDS.
Is about 202 gmls, or 4.89 V or more indicated?
Is DTC P0102 indicated?
YES-Go to step 3.
YES-Check for poor connections or loose terminals at
the MAF sensor/IAT sensor and the ECM/PCM, then NO-lntermittent failure, the system is OK at this time.
go to step 1. Check for poor connections or loose terminals at the
MAF sensor and the ECM/PCM.B
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the 3. Turn the ignition switch to LOCK (0).
indicated DTCs troubleshooting. 4. Jump the SCS line with the HDS.
25. Reconnect all connectors. 5. Disconnect the MAF sensor/IAT sensor 5P connector.
26. Update the ECM/PCM if it does not have the latest 6. Disconnect ECM/PCM connector B (44P).
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7). 7. Check for continuity between ECM/PCM connector
terminal B32 and MAF sensor/IAT sensor 5P
27. Check for Pending or Confirmed DTCs with the HDS. connector terminal No. 2.
Is DTC P0102 indicated?
MAF SENSOR/IAT SENSOR 5P CONNECTOR
YES-Check for poor connections or loose terminals at
the MAF sensor/IAT sensor and the ECM/PCM. If the
ECM/PCM was updated, substitute a known-good (5 4 3 2 1)
ECM/PCM (see page 11-7), then recheck. If the V G - (BLK/RED)
ECM/PCM was substituted, go to step 1.
W ire side o f fem ale term inals
NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace ECM/PCM CONNECTOR B (44P)
the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the
indicated DTCs troubleshooting.
4 | 5 |6 8 9
10 11 12 1 3 jl4 [l5 |l6 17 18 19
20 21 22 23 24 25
26 27 28 29|30|~31132 33 34 35
136 37 38 39 40 42 43
tr "tr
V G - (BLK/RED)
Is there continuity?
YES-Go to step 8,
NO-Repair an open in the wire between the ECM/PCM
(B32) and the MAF sensor, then go to step 15.
8. Reconnect ECM/PCM connector B (44P).
9. Connect MAF sensor/IAT sensor 5P connector 20. Turn the ignition switch to LOCK (0).
terminals No. 2 and No. 3 with a jumper wire.
21. Reconnect all connectors.
22. Update the ECM/PCM if it does not have the latest
MAF SENSOR/IAT SENSOR 5P CONNECTOR
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7).
23. Check for Pending or Confirmed DTCs with the HDS.
(5 4 3 2 1)
Is DTC P0103 indicated?
V G + (RED/GRN) V G - (BLK/RED)
YES-Check for poor connections or loose terminals at
the MAF sensor/IAT sensor and the ECM/PCM. If the
JUMPER WIRE ECM/PCM was updated, substitute a known-good
ECM/PCM (see page 11-7), then recheck. If the
ECM/PCM was substituted, go to step 1.
W ire side of female term ina l s
NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace
10. Turn the ignition switch to ON (II). the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the
11. Clear the DTC with the HDS. indicated DTCs troubleshooting.
12. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0103 indicated?
DTC P0107: MAP Sensor Circuit Low Voltage 10. Disconnect ECM/PCM connector C (44P).
NOTE: Before you troubleshoot, record all freeze data 11. Check for continuity between ECM/PCM connector
and any on-board snapshot, and review the general terminal C39 and MAP sensor 3P connector terminal
troubleshooting information (see page 11-3). No. 3.
2. Check the MAP SENSOR in the DATA LIST with the /gs.
HDS. 3 2 1
Is about 3 kPa (1.0 in.Hg, 26 mmHg), or 0.23 V or less VCC1 (YEL/RED)
indicated?
W ire side o f fem ale term inals
YES-Go to step 3.
NO-lntermittent failure, the system is OK at this time. ECM/PCM CONNECTOR C (44P)
Check for poor connections or loose terminals at the
MAP sensor and the ECM/PCM.
..... ...... n.......................... n.........
3. Turn the ignition switch to LOCK (0). h 2 3 4 5 6 7 8 9
10 11 12 13|14|15|16 17 18 19 I J
4. Disconnect the MAP sensor 3P connector. 20 21 22 23 24 25
1
26 27 28 29|30|31132 33 34 35
5. Turn the ignition switch to ON (II).
136 37 38 39 40 41 42 43|44|
6. Check the MAP SENSOR in the DATA LIST with the
HDS. VCC1 (YEL/RED)
Term inal side o f fem ale term inals
Is about 3 kPa (1.0 in.Hg, 26 mmHg), or 0.23 V or less
indicated? Is there continuity?
010
VCC1 (YEL/RED) SG1 (GRN/WHT)
Is there about 5 V?
15. Check for continuity between MAP sensor 3P 23. Reconnect all connectors.
connector terminal No. 2 and body ground.
24. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7).
M AP SENSOR 3P CONNECTOR
25. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0107 indicated?
(cont'd)
DTC Troubleshooting (cont'd)
DTC P0108: MAP Sensor Circuit High Voltage 11. Measure the voltage between MAP sensor 3P
connector terminals No. 1 and No. 3.
NOTE; Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). MAP SENSOR 3P CONNECTOR
YES-Go to step 3.
NO-Intermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the Wire side of female terminals
MAP sensor and the ECM/PCM
3. Turn the ignition switch to LOCK (0). Is there about 5 V?
4. Disconnect the MAP sensor 3P connector. YES-Go to step 16.
5. Connect MAP sensor 3P connector terminals No. 1 NO-Go to step 12.
and No. 2 with a jumper wire.
12. Turn the ignition switch to LOCK (0).
MAP SENSOR 3P CONNECTOR 13. Jump the SCS line with the HDS.
14. Disconnect ECM/PCM connector C (44P).
3 2 1)
MAP (GRN/RED) SGI (GRN/WHT)
JUMPER WIRE
YES-Go to step 8.
NO-Go to step 20.
8. Turn the ignition switch to LOCK (0).
9. Remove the jumper wire from the MAP sensor 3P
connector.
15. Check for continuity between ECM/PCM connector 16. Turn the ignition switch to LOCK (0).
terminal C43 and MAP sensor 3P connector terminal
17. Jump the SCS line with the HDS.
No. 1.
18. Disconnect ECM/PCM connector C (44P).
MAP SENSOR 3P CONNECTOR
19. Check for continuity between ECM/PCM connector
terminal C11 and MAP sensor 3P connector terminal
3[21 1 ) No. 2.
SG I (GRN/WHT)
MAP SENSOR 3P CONNECTOR
W ire side o f fem ale term inals
[ 3 [2] 1
ECM/PCM CONNECTOR C (44P) M AP (GRN/RED)
.. ,,n;............. - X L ... .. ^
W i re side of fem ale term inals
F T 2 3 4 |5 6 7
9 8
[ i 10 18 19 J
11 12 13|14|15lT6 17 ECM/PCM CONNECTOR C (44P)
21 22 24 25 23
20 1
26 27 28 29|30|31132 33
34 35
38|39|40 41 142 43 44 | r~\ r
m ?z. u- r ei i 2 3 4 5 6 7 8
b
i.u 11 12 13|14|15|16 17 18 19 1
SG1 (GRN/WHT) 1------------- 1
(cont'd)
DTC Troubleshooting (cont'd)
18. Check for Pending or Confirmed DTCs with the HDS. 4. Disconnect the MAF sensor/IAT sensor 5P connector.
YES-Check for poor connections or loose terminals at 6. Check the IAT SENSOR (2) in the DATA LIST with the
the MAF sensor/IAT sensor and the ECM/PCM, then HDS.
go to step 1. Is about 356 F (180 C) or more, or 0.08 V or less
NO-Troubleshooting is complete. If any other indicated?
Pending or Confirmed DTCs are indicated, go to the YES-Go to step 7.
indicated DTC's troubleshooting.
NO-Go to step 11.
7. Turn the ignition switch to LOCK (0).
8. Jump the SCS line with the HDS.
9. Disconnect ECM/PCM connector B (44P).
(cont'd)
DTC Troubleshooting (cont'd)
10. Check for continuity between MAF sensor/IAT sensor 18. Reconnect all connectors.
5P connector terminal No. 4 and body ground.
19. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a
MAF SENSOR/IAT SENSOR 5P CONNECTOR known-good ECM/PCM (see page 11-7).
20. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0112 indicated?
fj" 4 3 2 T j
YES-Check for poor connections or loose terminals at
IAT (RED/YEL) the IAT sensor and the ECM/PCM. If the ECM/PCM
:o ) was updated, substitute a known-good ECM/PCM
(see page 11-7), then recheck. If the ECM/PCM was
substituted, go to step 1.
NO-lf the ECM/PCM was updated, troubleshooting is
W ire side o f fe m a l e term inals complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the
Is there continuity? indicated DTCs troubleshooting.
YES-Repair a short in the wire between the IAT
sensor and the ECM/PCM (B31), then go to step 13.
NO-Go to step 18.
11. Turn the ignition switch to LOCK (0).
12. Replace the MAF sensor/IAT sensor (see page
11-205).
13. Reconnect all connectors.
14. Turn the ignition switch to ON (II).
15. Reset the ECM/PCM with the HDS.
16. Do the ECM/PCM idle learn procedure (see page
11-274).
17. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0112 indicated?
YES-Go to step 3.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
IAT sensor and the ECM/PCM. W i re side o f fem ale term inals
M AF SENSOR/IAT SENSOR 5P CONNECTOR 13. Jump the SCS line with the HDS.
14. Disconnect ECM/PCM connector B (44P).
d 3
SG2 (GRN/YEL) IAT (RED/YEL)
JUMPER WIRE
YES-Go to step 8.
NO-Go to step 20.
8. Turn the ignition switch to LOCK (0).
9. Remove the jumper wire from the MAF sensor/IAT
sensor 5P connector.
10. Turn the ignition switch to ON (II).
DTC Troubleshooting (cont'd)
15. Check for continuity between ECM/PCM connector 16. Turn the ignition switch to LOCK (0).
terminal B41 and MAF sensor/IAT sensor 5P
17. Jump the SCS line with the HDS.
connector terminal No. 5.
18. Disconnect ECM/PCM connector B (44P).
MAF SENSOR/IAT SENSOR 5P CONNECTOR
19. Check for continuity between ECM/PCM connector
terminal B31 and MAF sensor/IAT sensor 5P
d 1 connector terminal No. 4.
SG2 (GRN/YEL)
MAF SENSOR/IAT SENSOR 5P CONNECTOR
W i re side o f fem ale term inals
[5 14
ECM/PCM CONNECTOR B (44P)
IAT (RED/YEL)
(cont'd)
DTC Troubleshooting (cont'd)
11. Turn the ignition switch to LOCK (0). DTC P0117: ECT Sensor 1 Circuit Low Voltage
12. Replace ECT sensor 1 (see page 11-206). NOTE: Before you troubleshoot, record all freeze data
13. Turn the ignition switch to ON (II). and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
14. Reset the ECM/PCM with the HDS.
1. Turn the ignition switch to ON (II).
15. Do the ECM/PCM idle learn procedure (see page
11-274). 2. Check ECT SENSOR 1 in the DATA LIST with the HDS.
16. Check for Pending or Confirmed DTCs with the HDS. Is about 356 F (180 C) or more, or 0.08 V or less
indicated?
Is DTC P0116 indicated?
YES-Go to step 3.
YES-Check for poor connections or loose terminals at
ECT sensor 1 and the ECM/PCM, then go to step 1. NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at ECT
NO-Troubleshooting is complete. If any other sensor 1 and the ECM/PCM.
Pending or Confirmed DTCs are indicated, go to the
indicated DTCs troubleshooting. 3. Turn the ignition switch to LOCK (0).
4. Disconnect the ECT sensor 1 2P connector.
5. Turn the ignition switch to ON (II).
6. Check ECT SENSOR 1 in the DATA LIST with the HDS.
Is about 356 F (180 C) or more, or 0.08 V or less
indicated?
YES-Go to step 7.
NO-Go to step 11.
7. Turn the ignition switch to LOCK (0).
8. Jump the SCS line with the HDS.
9. Disconnect ECM/PCM connector B (44P).
10. Check for continuity between ECT sensor 1 2P 18. Reconnect all connectors.
connector terminal No. 2 and body ground.
19. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7).
ECT SENSOR 1 2P CONNECTOR
20. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0117 indicated?
DTC P0118; ECT Sensor 1 Circuit High Voltage 11. Measure the voltage between ECT sensor 1 2P
connector terminal No. 2 and body ground.
NOTE: Before you troubleshoot record all freeze data
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). ECT SENSOR 1 2P CONNECTOR
1.Turn the ignition switch to ON (II).
2. Check ECT SENSOR 1 in the DATA LIST with the HDS.
Is about 40 F ( 40 C) or less, or 4.90 V or more
indicated?
ECU (RED/WHT)
YES-Go to step 3.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at ECT
sensor 1 and the ECM/PCM.ll
3. Turn the ignition switch to LOCK (0). W i re side of female terminals
JUMPER WIRE
YES-Go to step 8.
NO-Go to step 20.
8. Turn the ignition switch to LOCK (0).
9. Remove the jumper wire from the ECT sensor 1 2P
connector.
10. Turn the ignition switch to ON (II).
15. Check for continuity between ECM/PCM connector 16. Turn the ignition switch to LOCK (0).
terminal B41 and ECT sensor 1 2P connector terminal
17. Jump the SCS line with the HDS.
No. 1.
18. Disconnect ECM/PCM connector B (44P).
ECT SENSOR 1 2P CONNECTOR
19. Check for continuity between ECM/PCM connector
terminal B23 and ECT sensor 1 2P connector terminal
0 3 No. 2.
SG2 (GRN/YEL) -
ECT SENSOR 12P CONNECTOR
W ire side o f fe m a le te rm in a ls
E C M / P C M CONNECTOR B (44P)
(33
EC U (RED/WHT)
W ire side o f fe m a l e te rm in a l s
(T R i 3 4 5 6 | 7 IffS T
10 11 12 13|14jl5]l6 17 18 19 1 ECM/PCM CONNECTOR B (44P)
20 21 22 23 24 25
I
26 27 28 29|30|3l|32 33 34 35
136137 38 39 40 41 42 4 3 |44] mmmml3
h 2 3 4 5 6 7 8 lf |
SG2 (GRN/YEL) [a 10 11 12 13|14|16pl6 17 18 19 J
20 21 22 23 24 25
Term inal side o f fem ale te rm i nals
26 27 28 29[30l31132
34 35
Is there continuity? 136 37 38 39 40 41 4 I 43 44
0 r r -y
YES-Go to step 27. ECT1 (RED/WHT)
NO-Repair an open in the wire between the ECM/PCM T erm in a l side o f fem ale term inals
(B41) and ECT sensor 1, then go to step 22.
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
Is DTC P0118 indicated? 1. Start the engine, and let it idle for 5 minutes or more.
YES-Check for poor connections or loose terminals at 2. Check ECT SENSOR 1 in the DATA LIST with the HDS.
ECT sensor 1 and the ECM/PCM. If the ECM/PCM was
Is about 0 F ( 18 C) or less indicated?
updated, substitute a known-good ECM/PCM (see
page 11-7), then recheck. If the ECM/PCM was YES-Check for poor connections or loose terminals at
substituted, go to step 1. ECT sensor 1, ECT sensor 2, and the ECM/PCM. If the
connections and the terminals are OK, replace ECT
NO-lf the ECM/PCM was updated, troubleshooting is
sensor 1 (see page 11-206),then go to step 7.
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other NO-Go to step 3.
Pending or Confirmed DTCs are indicated, go to the
indicated DTCs troubleshooting. 3. Turn the ignition switch to LOCK (0).
4. Allow the engine to cool to 104 F (40 C) or less.
5. Start the engine, and let it idle until ECT SENSOR 1
goes up to about 158 F (70 C).
Does ECT sensor 2 also read about 158 F (70 C)?
YES-Go to step 6.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at ECT
sensor 1, ECT sensor 2, and the ECM/PCM.
6. Check the thermostat (see page 10-5).
Is the thermostat OK?
NOTE: Before you troubleshoot record all freeze data 13. Reset the ECM/PCM with the HDS.
and any on-board snapshot and review the general 14. Let the engine cool until the coolant temperature is
troubleshooting information (see page 11-3). between 19 F ( - 7 C) and 124 F (51 C).
1.Turn the ignition switch to ON (II). 15. Do the ECM/PCM idle learn procedure (see page
2. Clear the DTC with the HDS. 11-274).
3. Make sure the blower switch is off. 16. Test-drive at a steady speed between 1575 mph
(24120 km/h) for 10 minutes.
4. Check the FAN HIGH CTRL and FAN LOW CTRL in the
DATA LIST with the HDS. 17. Check for Pending or Confirmed DTCs with the HDS.
YES-Go to step 5. YES-Check the cooling the system, then go to step 19.
NO-Wait until the FAN HIGH CTRL and FAN LOW NO-Go to step 18.
CTRL is off/then go to step 5. 18. Monitor the OBD STATUS for DTC P0128 in the DTCs
5. Check the radiator fan operation. MENU with the HDS.
Does the radiator fan keep running? Does the HDS indicate PASSED?
YES-Check the radiator fan circuit (see page 10-32) YES-Troubleshooting is complete. If any other
and the radiator fan relay (see page 22-92). If the Pending or Confirmed DTCs were indicated in step 17,
circuit and the relay are OK, go to step 19. go to the indicated DTC's troubleshooting.!
NO-Go to step 6. NO-lf the HDS indicates FAILED, check the cooling
system (see page 10-2). If the cooling system is OK, go
6. Let the engine cool until the cooIa nt tern pe rat ure is to step 19. If the HDS indicates NOT COMPLETED, go
104 F (40 C) or less. to step 14.
7. Note the value of ECT SENSOR 1 and ECT SENSOR 2 19. Update the ECM/PCM if it does not have the latest
in the DATA LIST with the HDS. software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7).
8. Start the engine, and let it idle.
20. Let the engine cool until the coolant temperature is
9. Let the engine idle until ECT SENSOR 1 goes up 38 F
between 19 F ( - 7 C) and 124 F (51 C).
(21 C) or more from the recorded temperature.
21. Start the engine. Hold the engine speed at 3,000 rpm
10. Check ECT SENSOR 2 in the DATA LIST with the HDS.
without load (CVT in P or N, M/T in neutral) until the
11. Compare the recorded value of ECT SENSOR 2 and radiator fan comes on, then let it idle.
the present value of ECT SENSOR 2.
22. Test-drive at a steady speed between 1575 mph
Did the temperature rise M/T: 18F(10 C), CVT: 22 F (24120 km/h) for 10 minutes.
(12C),ormore?
23. Check for Pending or Confirmed DTCs with the HDS.
YES-Test the thermostat (see page 10-5), then go to
Is DTC P0128 indicated?
step 12.
YES-Check for poor connections or loose terminals at
NO-lntermittent failure, the system is OK at this time.
ECT sensor 1, ECT sensor 2, and the ECM/PCM. If the
Check for poor connections or loose terminals at ECT
ECM/PCM was updated, substitute a known-good
sensor 1, ECT sensor 2, and the ECM/PCM.
ECM/PCM (see page 11-7), then go to step 20. If the
ECM/PCM was substituted, go to step 1.
DTC Troubleshooting (cont'd)
24. Monitor the OBD STATUS for DTC P0128 in the DTCs DTC P0133: A/F Sensor (Sensor 1)
MENU with the HDS.
Malfunction/Slow Response
Does the HDS indicate PASSED?
NOTE:
YES-lf the ECM/PCM was updated, troubleshooting is Before you troubleshoot, record all freeze data and
complete. If the ECM/PCM was substituted, replace any on-board snapshot, and review the general
the original ECM/PCM (see page 11-209). If any other troubleshooting information (see page 11-3).
Pending or Confirmed DTCs were indicated in step 23, If DTC P0139 is stored at the same time as DTC P0133,
go to the indicated DTCs troubleshooting. troubleshoot DTC P0139 first, then recheck for DTC
NO-lf the HDS indicates FAILED, check for poor P0133.
connections or loose terminals at ECT sensor 1, ECT 1. Turn the ignition switch to ON (II).
sensor 2, and the ECM/PCM. If the ECM/PCM was
updated, substitute a known-good ECM/PCM (see 2. Clear the DTC with the HDS.
page 11-7), then go to step 20. If the ECM/PCM was
3. Start the engine. Hold the engine speed at 3,000 rpm
substituted, go to step 1. If the HDS indicates NOT
without load (CVT in P or N, M/T in neutral) until the
COMPLETED, go to step 20. radiator fan comes on, then let it idle.
4. Test-drive under these conditions:
Engine coolant temperature (ECT SENSOR 1) above
158F(70C)
CVT in D, M/T in 3rd or 4th
Drive the vehicle at 25 mph (40 km/h) or less for
5 minutes, then drive at a steady speed of 32 mph
(52 km/h) or more with the engine speed between
1,2503,000rpm
5. Monitor the OBD STATUS for DTC P0133 in the DTCs
MENU with the HDS.
Does the HDS indicate FAILED?
YES-Go to step 6.
NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for poor
connections or loose terminals at the A/F sensor
(Sensor 1) and the ECM/PCM. If the HDS indicates
EXECUTING, keep driving until a result comes on. If
the HDS indicates OUT OF CONDITION, go to step 3
and recheck.
6. Turn the ignition switch to LOCK (0). DTC P0134: A/F Sensor (Sensor 1) Heater
7. Replace the A/F sensor (Sensor 1) (see page 11 -202). System Malfunction
8. Turn the ignition switch to ON (II). NOTE:
Before you troubleshoot, record all freeze data and
9. Reset the ECM/PCM with the HDS.
any on-board snapshot, and review the general
10. Do the ECM/PCM idle learn procedure (see page troubleshooting information (see page 11-3).
11-274). If the vehicle was out of fuel and the engine stalled
before this DTC was stored, refuel and clear the DTC
11. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the with the HDS.
radiator fan comes on, then let it idle. If DTC P0135 is stored at the same time as DTC P0134,
troubleshoot DTC P0135 first, then recheck for DTC
12. Test-drive under these conditions: P0134.
Engine coolant temperature (ECT SENSOR 1) above
158 F (70 C) 1. Turn the ignition switch to ON (II).
CVT in D, M/T in 3rd or 4th 2. Clear the DTC with the HDS.
Drive the vehicle at 25 mph (40 km/h) or less for 3. Start the engine, and let it idle without load (CVT in P
5 minutes, then drive at a steady speed of 32 mph or N, M/T in neutral) until the radiator fan comes on.
(52 km/h) or more with the engine speed between
1,2503,000rpm 4. Check for Pending or Confirmed DTCs with the HDS.
13. Check for Pending or Confirmed DTCs with the HDS. Is DTC P0134 indicated?
11. Monitor the OBD STATUS for DTC P0134 in the DTCs DTC P0135: A/F Sensor (Sensor 1) Heater
MENU with the HDS. Circuit Malfunction
Does the HDS indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
YES-Troubleshooting is complete. If any other and any on-board snapshot, and review the general
Pending or Confirmed DTCs were indicated in step 10, troubleshooting information (see page 11-3).
go to the indicated DTCs troubleshooting.
1. Turn the ignition switch to ON (II).
NO-lf the HDS indicates FAILED, check for poor
2. Clear the DTC with the HDS.
connections or loose terminals at the A/F sensor
(Sensor 1), the A/F sensor relay, and the ECM/PCM, 3. Start the engine. Hold the engine speed at 3,000 rpm
then go to step 1. If the HDS indicates NOT without load (CVT in P or N, M/T in neutral) until the
COMPLETED, keep idling until a result comes on. radiator fan comes on, then let it idle.
4. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0135 indicated?
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
A/F sensor (Sensor 1), the A/F sensor relay, and the
ECM/PCM .
5. Turn the ignition switch to LOCK (0).
6. Check the No. B26 LAF (A/F SENSOR) (10A) fuse in the
under-dash fuse/relay box.
Is the fuse OK?
YES-Go to step 9.
NO-Replace the A/F sensor relay, then go to step 24.
9. Disconnect the A/F sensor (Sensor 1) 4P connector. 14. Check for continuity between ECM/PCM connector
terminal C9 and A/F sensor (Sensor 1) 4P connector
10. At the sensor side, measure the resistance between
terminal No. 4.
A/F sensor (Sensor 1) 4P connector terminals No. 3
and No. 4. A/F SENSOR (SENSOR 1) 4P CONNECTOR
r1 i
h 2 3 T fT 16 7 8 I9 s
10 11 12 1 3|14ll5fl6 I
17 18 19
Terminal side of male terminals
20 21 22 23 24 25
1
CM
m
CO
o
CO
T-
CO
CM
26 27 28 33 34 35
13 6 137 38|39 40 41 142 43 44 J
Is there 1.92.7 Q at room temperature (65 70F, 1 8 -
21C)?
Termina l side of fem a l e terminals
YES-Go to step 11.
Is there continuity?
NO-Go to step 23.
YES-Go to step 15.
11. At the sensor side, check for continuity between A/F
sensor (Sensor 1) 4P connector terminals No. 1 and NO-Repair an open in the wire between the ECM/PCM
No. 3, and between terminals No. 1 and No. 4 (C9) and the A/F sensor (Sensor 1), then go to step 24.
individually.
15. Connect A/F sensor (Sensor 1) 4P connector terminal
A/F SENSOR (SENSOR 1) 4P CONNECTOR No. 3 to body ground with a jumper wire.
AFS
A /F SENSOR (SENSOR 1) 4P CONNECTOR
f-S
2 1I
4 3 2 1
4 3
+ B (WHT/BLK)
AFSHTC + B
JUMPER WIRE
16. Check for continuity between A/F sensor relay 4P 19. Check for continuity between A/F sensor relay 4P
connector terminal No. 1 and body ground. connector terminal No. 4 and body ground.
SUBRLY
4M3
+ B
n r 2 3 4 5 6 7 8] 9 L
LI 10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25 I
1 1
26 57 28 29|30|3l|32 33 34 35
36 :37 38 39 4 0 141 42 43 44 J
SUBRLY (ORN)
JUMPER WIRE
21. Disconnect the A/F sensor (Sensor 1) 4P connector
and the EVAP canister vent shut valve 2P connector.
Term inal side o f fem ale term in a ls
22. Check for continuity between A/F sensor (Sensor 1) 4P 29. Monitor the OBD STATUS for DTC P0135 in the DTCs
connector terminal No. 3 and body ground. MENU with the HDS.
Does the HDS indicate PASSED?
A /F SENSOR (SENSOR 1) 4P CONNECTOR
YES-Troubleshooting is complete. I f any other
Pending or Confirmed DTCs were indicated in step 28,
go to the indicated DTCs troubleshooting.H
NO-lf the HDS indicates FAILED, check for poor
connections or loose terminals at the A/F sensor
+ B (W HT/BLK)
(Sensor 1), the A/F sensor relay, and the ECM/PCM,
then go to step 1. If the HDS indicates NOT
COMPLETED, go to step 27.
30. Reconnect all connectors.
31. Update the ECM/PCM if it does not have the latest
W ire side o f fem ale term inals software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7).
Is there continuity?
32. Start the engine.
YES-Repair a short in the wire between the A/F sensor
relay, the A/F sensor (Sensor 1), and the EVAP 33. Check for Pending or Confirmed DTCs with the HDS.
canister vent shut valve. Also replace the No. B26 LAF Is DTC P0135 indicated?
(A/F SENSOR) (10 A) fuse, then go to step 24.
YES-Check for poor connections or loose terminals at
NO-Replace the under-dash fuse/relay box, then go to the A/F sensor (Sensor 1), the A/F sensor relay, and
step 24. the ECM/PCM. If the ECM/PCM was updated,
23. Replace the A/F sensor (Sensor 1) (see page 11-202). substitute a known-good ECM/PCM (see page 11-7),
then go to step 32. If the ECM/PCM was substituted,
24. Reconnect all connectors. go to step 1.
25. Turn the ignition switch to ON (II). NO-Go to step 34.
26. Reset the ECM/PCM with the HDS. 34. Monitor the OBD STATUS for DTC P0135 in the DTCs
27. Do the ECM/PCM idle learn procedure (see page MENU with the HDS.
11-274). Does the HDS indicate PASSED?
28. Check for Pending or Confirmed DTCs with the HDS. YES-lf the ECM/PCM was updated, troubleshooting is
Is DTC P0135 indicated? complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other
YES-Check for poor connections or loose terminals at Pending or Confirmed DTCs were indicated in step 33,
the A/F sensor (Sensor 1), the A/F sensor relay, and go to the indicated DTCs troubleshooting.
the ECM/PCM, then go to step 1.
NO-lf the HDS indicates FAILED, check for poor
NO-Go to step 29. connections or loose terminals at the A/F sensor
(Sensor 1), the PGM-FI subrelay, and the ECM/PCM. If
the ECM/PCM was updated, substitute a known-good
ECM/PCM (see page 11-7), then go to step 32. If the
ECM/PCM was substituted, go to step 1. If the HDS
indicates NOT COMPLETED, keep idling until a result
comes on.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P0137: Secondary H02S (Sensor 2) 13. Check for continuity between secondary H02S
(Sensor 2) 4P connector terminal No. 1 and body
Circuit Low Voltage
ground.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general SECONDARY H 02S (SENSOR 2) 4P CONNECTOR
troubleshooting information (see page 11-3).
1. Turn the ignition switch to ON (II). SH 02S (WHT)
YES-Go to step 5.
Term inal side o f m a l e term inals
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at
Is there continuity?
secondary H02S (Sensor 2) and the ECM/PCM.
YES-Repair a short in the wire between the ECM/PCM
5. Turn the ignition switch to LOCK (0).
(C27) and secondary H02S (Sensor 2), then go to step
6. Disconnect the secondary H02S (Sensor 2) 4P 16.
connector.
NO-Go to step 24.
7. Turn the ignition switch to ON (II).
14. Turn the ignition switch to LOCK (0).
8. Check H02S S2 in the DATA LIST with the HDS.
15. Replace secondary H02S (Sensor 2) (see page
Does the voltage stay at 0.05 V or less? 11 - 202 ).
DTC P0138: Secondary H02S (Sensor 2) 12. Remove the jumper wire from the secondary H02S
(Sensor 2) 4P connector.
Circuit High Voltage
13. Connect secondary H02S (Sensor 2) 4P connector
NOTE: Before you troubleshoot, record all freeze data
terminal No. 1 to body ground with a jumper wire.
and any on-board snapshot, and review the general
troubleshooting information (see page 11 -3).
SECONDARY H 02S (SENSOR 2) 4P CONNECTOR
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS. SH 02S (WHT)
2 1
3. Start the engine, and let it idle without load (CVT in P
or N, M/T in neutral) until the radiator fan comes on. I4 3. J
JUMPER WIRE
4. Check H02SS2 in the DATA LIST with the HDS.
Does the voltage stay at 1.27 V or more?
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time. Term inal side o f m ale term inals
Check for poor connections or loose terminals at
secondary H02S (Sensor 2) and the ECM/PCM.H
14. Turn the ignition switch to ON (II).
5. Turn the ignition switch to LOCK (0).
15. Check H02S S2 in the DATA LIST with the HDS.
6. Remove the cowl cover and the under-cowl panel (see
page 20-153). Does the voltage stay at 1.27 V or more?
7. Disconnect the secondary H02S (Sensor 2) 4P YES-Go to step 16.
connector.
NO-Repair an open in the wire between the ECM/PCM
8. Connect secondary H02S (Sensor 2) 4P connector (C27) and secondary H02S (Sensor 2), then go to step
terminals No. 1 and No. 2 with a jumper wire. 22 .
SECONDARY H 02S (SENSOR 2) 4P CONNECTOR 16. Turn the ignition switch to LOCK (0).
JUMPER WIRE
17. Jump the SCS line with the HDS.
18. Disconnect ECM/PCM connector C (44P).
19. Check for continuity between ECM/PCM connector 20. Turn the ignition switch to LOCK (0).
terminal C27 and body ground.
21. Replace secondary H02S (Sensor 2) (see page
11 - 202 ).
ECM/PCM CONNECTOR C (44P)
22. Reconnect all connectors.
23. Turn the ignition switch to ON (II).
24. Reset the ECM/PCM with the HDS.
n TRJ
1011 12 13|i4|i5[l6 17 18 19 25. Do the ECM/PCM idle learn procedure (see page
20 21 22 23 24 25 11-274).
26 27 28 [29130131 [32133 34 35
36 3 7 38 39 40 41 42 43 44 26. Start the engine, and let it idle without load (CVT in P
or N, M/T in neutral) until the radiator fan comes on.
SH 02S (WHT)
27. Test-drive under these conditions:
Engine coolant temperature (ECT SENSOR 1) above
158 F (70 C)
CVT in D, M/T in 3rd or 4th
Term inal side o f fem ale term inals Engine speed between 1,5003,000 rpm
Drive 1 minute or more
Is there continuity?
28. Check for Pending or Confirmed DTCs with the HDS.
YES-Go to step 30.
Is DTC P0138 indicated?
NO-Repair an open in the wire between the ECM/PCM
(C27) and secondary H02S (Sensor 2), then go to step YES-Check for poor connections or loose terminals at
22. secondary H02S (Sensor 2) and the ECM/PCM, then
go to step 1.
NO-Go to step 29.
29. Monitor the OBD STATUS for DTC P0138 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
(cont'd)
DTC Troubleshooting (cont'd)
30. Reconnect all connectors. DTC P0139: Secondary H02S (Sensor 2) Slow
31. Update the ECM/PCM if it does not have the latest Response
software (see page 11 -207), or substitute a
NOTE: Before you troubleshoot, record all freeze data
known-good ECM/PCM (see page 11-7).
and any on-board snapshot, and review the general
32. Start the engine, and let it idle without load (CVT in P troubleshooting information (see page 11-3).
or N, M/T in neutral) until the radiator fan comes on.
1. Turn the ignition switch to ON (II).
33. Test-drive under these conditions:
2. Clear the DTC with the HDS.
Engine coolant temperature (ECT SENSOR 1) above
158 F (70 C) 3. Start the engine, and let it idle without load (CVT in P
CVT in D, M/T in 3rd or 4th or N, M/T in neutral) until the radiator fan comes on.
Engine speed between 1,5003,000 rpm 4. Test-drive under these conditions:
Drive 1 minute or more Engine coolant temperature (ECT SENSOR 1) above
34. Check for Pending or Confirmed DTCs with the HDS. 158 F (70 C)
CVT in D, M/T in 4th
Is DTC P0138 indicated? Drive at a steady speed between 5575 mph
YES-Check for poor connections or loose terminals at (88120 km/h) for 1 minute, then decelerate (with
secondary H02S (Sensor 2) and the ECM/PCM. If the the throttle fully closed) for 10 seconds
ECM/PCM was updated, substitute a known-good 5. Monitor the OBD STATUS for DTC P0139 in the DTCs
ECM/PCM (see page 11-7), then go to step 32. If the MENU with the HDS.
ECM/PCM was substituted, go to step 1.
Does the HDS indicate FAILED?
NO-Go to step 35.
YES-Go to step 6.
35. Monitor the OBD STATUS for DTC P0138 in the DTCs
MENU with the HDS. NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for poor
Does the HDS indicate PASSED? connections or loose terminals at secondary H02S
YES-lf the ECM/PCM was updated, troubleshooting is (Sensor 2) and the ECM/PCM. If the HDS indicates
complete. If the ECM/PCM was substituted, replace EXECUTING, keep driving until a result comes on. If
the original ECM/PCM (see page 11-209). If any other the HDS indicates OUT OF CONDITION, go to step 3
Pending or Confirmed DTCs were indicated in step 34, and recheck.
go to the indicated DTCs troubleshooting.
NO-lf the HDS indicates FAILED, check for poor
connections or loose terminals at secondary H02S
(Sensor 2) and the ECM/PCM. If the ECM/PCM was
updated, substitute a known-good ECM/PCM (see
page 11-7), then go to step 32. If the ECM/PCM was
substituted, go to step 1. If the HDS indicates
EXECUTING, keep driving until a result comes on. If
the HDS indicates OUT OF CONDITION, go to step 32.
6. Turn the ignition switch to LOCK (0). DTC P0141: Secondary H02S (Sensor 2)
7. Replace secondary H02S (Sensor 2) (see page Heater Circuit Malfunction
11 - 2 0 2 ).
NOTE: Before you troubleshoot, record all freeze data
8. Turn the ignition switch to ON (II). and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
9. Reset the ECM/PCM with the HDS.
1. Turn the ignition switch to ON (II).
10. Do the ECM/PCM idle learn procedure (see page
11-274). 2. Clear the DTC with the HDS.
11. Start the engine, and let it idle without load (CVT in P 3. Start the engine.
or N, M/T in neutral) until the radiator fan comes on.
4. Check for Pending or Confirmed DTCs with the HDS.
12. Test-drive under these conditions:
Is DTC P0141 indicated?
Engine coolant temperature (ECT SENSOR 1) above
158 F (70 C) YES-Go to step 5.
CVT in D, M/T in 4th NO-lntermittent failure, the system is OK at this time.
Drive at a steady speed between 5575 mph Check for poor connections or loose terminals at
(88120 km/h) for 1 minute, then decelerate (with secondary H02S (Sensor 2) and the ECM/PCM.
the throttle fully closed) for 10 seconds
5. Turn the ignition switch to LOCK (0).
13. Check for Pending or Confirmed DTCs with the HDS.
6. Check the No. B12 IG IMA (10 A) fuse in the
Is DTC P0139 indicated? under-dash fuse/relay box.
YES-Check for poor connections or loose terminals at Is the fuse OK?
secondary H02S (Sensor 2) and the ECM/PCM, then
go to step 1. YES-Go to step 7.
(cont'd)
DTC Troubleshooting (cont'd)
9. At the secondary H02S (Sensor 2) side, measure the 12. Measure the voltage between secondary H02S
resistance between secondary H02S (Sensor 2) 4P (Sensor 2) 4P connector terminals No. 3 and No. 4.
connector terminals No. 3 and No. 4.
SECONDARY H 02S (SENSOR 2) 4P CONNECTOR
SECONDARY H 02S (SENSOR 2) 4P CONNECTOR
1
BG1 S02SHTC 4 3 '
4 3 ...... J
IG1 2 1 S02SHTC
4 3
1 2 3 j 41 5 6 7 8
10 11 12 13|14|15|16 17 18 19 I
4
20 21 22 23 24 25 |
I
26 27 28 29|30|3l|32 33 34 35
136 37 q 39 4 0 1 41 42 43I441
tr TT^L
S02SHTC (BLK/WHT)
Is there continuity?
rn _ r
I 1| 2 3 4 5 j6 " 7 8 Til
Term inal side o f male term in a ls
[I.. 1011 12 13|14|15|16 17 18 19 I
20 21 22 23 24 25
26 27 28 29|30|3l|32 33 34 35
1
Is there battery voltage?
|3 6 |3 7 8139 4 0 |4 1 |42 43
YES-Go to step 18.
S02SHTC (BLK/W HT)
NO-Repair an open in the wire between secondary
H02S (Sensor 2) and the No. B12 IMA (10 A) fuse, then Term inal side o f fem ale te rm in a ls
go to step 23. Is there continuity?
18. Turn the ignition switch to LOCK (0). YES-Go to step 29.
19. Jump the SCS line with the HDS. NO-Repair an open in the wire between the ECM/PCM
(C28) and secondary H02S (Sensor 2), then go to step
20. Disconnect ECM/PCM connector C (44P).
23.
22. Replace secondary H02S (Sensor 2) (see page
11- 202 ).
23. Reconnect all connectors.
24. Turn the ignition switch to ON (II).
25. Reset the ECM/PCM with the HDS.
26. Do the ECM/PCM idle learn procedure (see page
11-274).
27. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0141 indicated?
(cont'd)
DTC Troubleshooting (cont'd)
28. Monitor t he OBD STATUS for DTC P0141 in the DTCs DTC P0171: Fuel System Too Lean
MENU with t he HDS.
Does the HDS indicate PASSED?
DTC P0172: Fuel System Too Rich
YES-Troubleshooting is complete. If any other NOTE:
Pending or Confirmed DTCs were indicated in step 27, Before you troubleshoot, record all freeze data and
go to the indicated DTCs troubleshooting. any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
NO-lf the HDS indicates FAILED, check for poor Poor fuel quality can cause DTC P0171.
connections or loose terminals at secondary H02S
If any of the DTCs listed below are indicated at the
(Sensor 2) and the ECM/PCM, then go to step 1. If the
same time as DTC P0171 and/or P0172, troubleshoot
HDS indicates NOT COMPLETED, keep idling until a
those DTCs first, then recheck for P0171 and/or P0172.
result comes on.
P0101, P0102, P0103: MAF sensor
29. Reconnect all connectors. P0107, P0108, P1128, P1129: MAP sensor
30. Update the ECM/PCM if it does not have the latest P0133, P1157, P1172, P2195, P2238, P2252, P2A00: A/F
software (see page 11-207), or substitute a sensor (Sensor 1)
known-good ECM/PCM (see page 11-7). P0134, P0135: A/F sensor (Sensor 1) heater
31. Start the engine, and let it idle. P0137, P0138, P0139: Secondary H02S (Sensor 2)
P0141: Secondary H02S (Sensor 2) heater
32. Check for Pending or Confirmed DTCs with the HDS.
P2646, P2647, P2648, P2649: VTEC system
is DTC P0141 indicated? P0400, P0401, P0404, P0406, P2413: EGR system
YES-Check for poor connections or loose terminals at P0443, P0496: EVAP canister purge valve
secondary H02S (Sensor 2) and the ECM/PCM. If the 1. Check the fuel pressure (see page 11 -290).
ECM/PCM was updated, substitute a known-good
ECM/PCM (see page 11-7), then go to step 31. If the Is the fuel pressure OK?
ECM/PCM was substituted, go to step 1. YES-
NO-Go to step 33. DTC P0171 indicated: Go to step 2.
33. Monitor the OBD STATUS for DTC P0141 in the DTCs DTC P0172 indicated: Go to step 3.
MENU with the HDS.
NO-Check these items:
Does the HDS indicate PASSED? If the pressure is too high, replace the fuel pressure
regulator (see page 11 -304), then go to step 6.
YES-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace If the pressure is too low, check for restrictions in
the original ECM/PCM (see page 11-209). If any other the fuel pump, the fuel pressure regulator, the fuel
Pending or Confirmed DTCs were indicated in step 32, filter, and the fuel line, then go to step 6.
go to the indicated DTCs troubleshooting. 2. Check for vacuum leaks at these parts:
NO-lf the HDS indicates FAILED, check for poor PCV valve
connections or loose terminals at secondary H02S PCV hose
(Sensor 2) and the ECM/PCM. If the ECM/PCM was EVAP canister purge valve
updated, substitute a known-good ECM/PCM (see Throttle body
page 11 -7), then go to step 31. If the ECM/PCM was
Intake manifold
substituted, go to step 1. If the HDS indicates NOT
COMPLETED, keep idling until a result comes on. Brake booster
Brake booster hose
Intake air duct
Are the parts OK?
YES-Go to step 3.
NO-Repair or replace the leaking part(s), then go to
step 6.
3. Start the engine. Hold the engine speed at 3,000 rpm DTC P0201: No. 1 Cylinder Injector Circuit
without load (CVT in P or N, M/T in neutral) until the
Malfunction
radiator fan comes on, then let it idle.
4. Check under these conditions: DTC P0202: No. 2 Cylinder Injector Circuit
Engine coolant temperature (ECT SENSOR 1) above Malfunction
158 F (70 C)
CVT in P or N, M/T in neutral
DTC P0203: No. 3 Cylinder Injector Circuit
All electrical loads off Malfunction
5. Monitor the ENGINE SPEED in the DATA LIST with the DTC P0204: No. 4 Cylinder Injector Circuit
HDS. Raise and hold the engine speed steady at 2,500 Malfunction
100 rpm. While holding the rpm steady, check the
MAF SENSOR in the DATA LIST. NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
Is there about 4.75.7 gm/s ( C V T ) or 4.55.5 gm/s troubleshooting information (see page 11-3).
(M/T)?
1.Turn the ignition switch to ON (II).
YES-For DTC P0172, check the engine valve
clearances, and adjust them if needed (see page 6-8). 2. Clear the DTC with the HDS.
For DTC P0171, replace the injectors (see page
3. Start the engine, and let it idle for 20 seconds.
11 -200), then go to step 6.
4. Check for Pending or Confirmed DTCs with the HDS.
NO-Replace the MAF sensor/IAT sensor (see page
11 -205), then go to step 6. Is DTC P0201, P0202, P0203, or P0204 indicated?
6. Turn the ignition switch to ON (II). YES-Go to step 5.
7. Reset the ECM/PCM with the HDS. NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
8. Do the ECM/PCM idle learn procedure (see page
injectors and the ECM/PCM.
11-274).
5. Turn the ignition switch to LOCK (0).
9. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the 6. Disconnect the injector 2P connector from problem
radiator fan comes on, then let it idle. cylinder.
10. Test-drive under these conditions: 7. At the injector side, measure the resistance between
Engine coolant temperature (ECT SENSOR 1) above injector 2P connector terminals No. 1 and No. 2.
158 F (70 C)
CVT in D, M/T in 3rd or 4th INJECTOR 2P CONNECTOR
Drive at a steady speed between 1575 mph (24
120 km/h) for 15 minutes
NOTE: DTC P0171 and/or P0172 may take up to
80 minutes of test driving to set. Using the HDS,
monitor the shortterm fuel trim (ST FUELTRIM). If the
ST FUEL TRIM average stays within 0.8 1.25, there
is no problem at this time.
11. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0171 or P0172 indicated?
Term inal side o f m ale term inals
YES-Go to step 1.
NO-Troubleshooting is complete. If any other Is there 1 0 -1 3 Q?
Pending or Confirmed DTCs are indicated, go to the
indicated DTCs troubleshooting. YES-Go to step 8.
NO-Go to step 18.
(cont'd)
DTC Troubleshooting (cont'd)
8. Turn the ignition switch to ON (II). 11. Check for continuity between problem cylinder
injector 2P connector terminal No. 1 and body ground
9. Measure the voltage between injector 2P connector
(see table).
terminal No. 2 and body ground.
PROBLEM DTC WIRE COIOIR
INJECTOR 2P CONNECTOR CYLINDER
No. 1 P0201 BRN
IGP No. 2 P0202 RED
(YEL/BLK) y. No. 3 P0203 BLU
2 No. 4 P0204 YEL
1
INJECTOR 2P CONNECTOR
2
INJ
1
W ire side o f fe m a l e term inals
2 INJ
2
INJ
1 W ire side of fem ale term inals
18. Replace the problem injector (see page 11-200). DTC P0300: Random Misfire and Any
19. Reconnect all connectors. Combination of the Following;
20. Turn the ignition switch to ON (II). DTC P0301: No. 1 Cylinder Misfire Detected
21. Reset the ECM/PCM with the HDS.
DTC P03O2: No. 2 Cylinder Misfire Detected
22. Do the ECM/PCM idle learn procedure (see page
11-274). DTC P0303; No. 3 Cylinder Misfire Detected
23. Start the engine, and let it idle for 20 seconds. DTC P0304: No. 4 Cylinder Misfire Detected
24. Check for Pending or Confirmed DTCs with the HDS. NOTE:
is DTC P0201, PQ202, P0203, or P0204 indicated? Before you troubleshoot, record all freeze data and
any on-board snapshot, and review the general
YES-Check for poor connections or loose terminals at troubleshooting information (see page 11-3).
the injector and the ECM/PCM, then go to step 1.
If the misfire is frequent enough to trigger detection of
NO-Troubleshooting is complete. If any other increased emissions during two consecutive driving
Pending or Confirmed DTCs are indicated, go to the cycles, the MIL will come on, and DTC P0300 (and
indicated DTC's troubleshooting. some combination of P0301 through P0304) will be
stored.
25. Reconnect all connectors.
If the misfire is frequent enough to damage the
26. Update the ECM/PCM if it does not have the latest catalyst, the MIL will flash whenever the misfire
software (see page 11 -207), or substitute a occurs, and DTC P0300 (and some combination of
knowngood ECM/PCM (see page 11-7). P0301 through P0304) will be stored. When the misfire
stops, the MIL will remain on.
27. Start the engine, and let it idle for 20 seconds.
Troubleshoot the following DTCs first, if any of them
28. Check for Pending or Confirmed DTCs with the HDS. were stored along with the random misfire DTC(s)
(because parts can sometimes fail without setting
Is DTC P0201, P0202, P0203, or P0204 indicated?
DTC's you should also do a physical inspection of the
YES-Check for poor connections or loose terminals at systems listed below):
the injector and the ECM/PCM. If the ECM/PCM was P0101, P0102, P0103: MAF sensor
updated, substitute a known-good ECM/PCM (see P0107, P0108, P1128, P1129: MAP sensor
page 11-7), then go to step 27. If the ECM/PCM was P0171, P0172: Fuel system
substituted, go to step 1.
P0335, P0339: CKP sensor
NO-lf the ECM/PCM was updated, troubleshooting is P0365, P0369: CMP sensor
complete. If the ECM/PCM was substituted, replace P0351, P0352, P0353, P0354: No. 1 - No. 4 cylinder
the original ECM/PCM (see page 11-209). If any other ignition coil(s)
Pending or Confirmed DTCs are indicated, go to the
P0506, P0507: Idle control system
indicated DTC's troubleshooting.
P2646, P2647, P2648, P2649: VTEC system
P0400, P0401, P0404, P0406, P2413: EGR system
1.Turn the ignition switch to ON (II). 9. Turn the ignition switch to LOCK (0).
2. Clear the DTC with the HDS. 10. Check the fuel quality.
3. Start the engine, and let it idle without load (CVT in P Is the quality good?
or N, M/T in neutral).
YES-Go to step 11.
4. Monitor the OBD STATUS for DTC P0301, P0302,
NO-Drain the tank, and fill it with a known-good fuel,
P0303, or P0304 in the DTCs MENU with the HDS.
then go to step 19.
Does the HDS indicate FAILED?
11. Inspect the spark plugs (see page 4-21). If the spark
YES-Go to step 9. plugs are fouled or worn, replace them.
NO-lf the HDS indicates PASSED, go to step 5. If the 12. Test-drive the vehicle for several minutes in the range
HDS indicates EXECUTING, keep idling until a result of these recorded freeze data parameters:
comes on. If the HDS indicates OUT OF CONDITION, ENGINE SPEED
wait for several minutes, then recheck. VEHICLE SPEED
5. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 REL TP SENSOR
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST for CLV (calculated load value)
10 minutes with the HDS. APPSENSOR
Does the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 ECTSENSOR 1
MISFIRE, and/or CYL4 MISFIRE show misfire counts? 13. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
YES-Go to step 9. MISFIRE, and/or CYL4 MISFIRE in the DATA LIST for
10 minutes with the HDS.
NO-Go to step 6.
Does the CYL1 MISFIRE, CYL2 MISFIRE, C Y L 3
6. Test-drive the vehicle for several minutes in the range MISFIRE, and/or CYL4 MISFIRE show misfire counts?
of these recorded freeze data parameters:
ENGINE SPEED YES-Go to step 14.
VEHICLE SPEED NO-Go to step 19.
RELTP SENSOR
14. Check the fuel pressure (see page 11-290),
CLV (calculated load value)
APP SENSOR Is the fuel pressure OK?
ECT SENSOR 1 YES-Go to step 15.
7. Monitor the OBD STATUS for DTC P0301, P0302, NO-
P0303, or P0304 in the DTCs MENU with the HDS.
If the fuel pressure is too high, replace the fuel
Does the HDS indicate FAILED? pressure regulator (see page 11-304), then go to
step 19.
YES-Go to step 9.
If the pressure is too low, check for restrictions in
NO-lf the HDS indicates PASSED, go to step 8. If the the fuel pump, the fuel filter, and the fuel line for
HDS indicates EXECUTING, keep driving until a result restrictions. If they are OK, replace the fuel pressure
comes on. If the HDS indicates OUT OF CONDITION, regulator (see page 11-304), then go to step 19.
go to step 6 and recheck.
15. Start the engine. Hold the engine speed at 3,000 rpm
8. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 without load (CVT in P or N, M/T in neutral) until the
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST for radiator fan comes on, then let it idle.
10 minutes with the HDS.
16. Check under these conditions:
Does the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 Engine coolant temperature (ECT SENSOR 1) above
MISFIRE, and/or CYL4 MISFIRE show misfire counts? 176 F (80 C)
YES-Go to step 9. CVT in P or N, M/T in neutral
All electrical loads off
NO-lntermittent failure, the system is OK at this
time.B
(cont'd)
DTC Troubleshooting (cont'd)
17. Monitor the ENGINE SPEED in the DATA LIST with the 25. Monitor the OBD STATUS for DTC P0301, P0302,
HDS. Raise and hold the engine speed steady at 2,500 P0303, or P0304 in the DTCs MENU with the HDS.
100 rpm. While holding the rpm steady, check the
Does the HDS indicate PASSED?
MAF SENSOR in the DATA LIST.
Is there about 4.75.7 gm/s (CVT) or 4 .5 5.5 gm/s
YES-Troubleshooting is complete. If any other
(M/T)?
Pending or Confirmed DTCs were indicated in step 24,
go to the indicated DTCs troubleshooting.
YES-Go to step 18.
NO-lf the HDS indicates FAILED, go to step 1 and
ISIO-Replace the MAF sensor/IAT sensor (see page recheck. If the HDS indicates EXECUTING, keep
11-205), then go to step 19. driving until a result comes on. If the HDS indicates
OUT OF CONDITION, go to step 23.
18. Do the VTEC rocker arm test (see page 6-7).
Did the engine pass the test?
YES-Go to step 9.
NO-Go to step 6.
DTC Troubleshooting (cont'd)
9. Turn the ignition switch to LOCK (0). 14. Turn the ignition switch to LOCK (0).
10. Exchange the ignition coil from the problem cylinder 15. Exchange the spark plug from the problem cylinder
with one from another cylinder. with one from another cylinder.
11. Test-drive the vehicle for several minutes in the range 16. Test-drive the vehicle for several minutes in the range
of these recorded freeze data parameters: of these recorded freeze data parameters:
ENGINE SPEED ENGINE SPEED
. VEHICLE SPEED VEHICLE SPEED
RELTP SENSOR REL TP SENSOR
CLV (calculated load value) CLV (calculated load value)
APP SENSOR APP SENSOR
ECTSENSOR 1 ECTSENSOR 1
12. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 17. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST for MISFIRE, and/or CYL4 MISFIRE in the DATA LIST for
10 minutes with the HDS. 10 minutes with the HDS.
Does the CYL1 MISFIRE, CYL2 MISFIRE , CYL3 Does the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE show misfire counts? MISFIRE, and/or CYL4 MISFIRE show misfire counts?
34. Check for continuity between body ground and the 35. Check for continuity between appropriate injector 2P
ECM/PCM connector terminal of the problem cylinder connector terminal No. 1 and the ECM/PCM connector
(see table). terminal of the problem cylinder (see table).
2 INJ
h h 3 I4 |5 |6 | 7 8.J 9 |
l 10 11 12 13|14|15|16 17 18 19 I
20 21 22 23 24 25
l 1
26 27 28 29|30|31 132 33 34 35
136[37 38 j 39140141 42 4 3 144 |
Is there continuity?
Term inal side of fem ale term inals
YES-Repair short in the wire between the ECM/PCM
and the injector, then go to step 38. Is there continuity?
NO-Go to step 35. YES-Go to step 36.
NO-Repair open in the wire between the ECM/PCM
and the injector, then go to step 38.
36. At the injector side, measure the resistance between 45. Monitor the OBD STATUS for DTC P0301, P0302,
injector 2P connector terminals No. 1 and No. 2. P0303, or P0304 in the DTCs MENU with the HDS.
Does the HDS indicate PASSED?
INJECTOR 2P CONNECTOR
YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 44,
go to the indicated DTC's troubleshooting.
NO-lf the HDS indicates FAILED, check for poor
connections or loose terminals at the ignition coils,
the injectors, and the ECM/PCM, then go to step 1. If
the HDS indicates EXECUTING, keep driving until a
result comes on. If the HDS indicates OUT OF
CONDITION, go to step 43.
46. Reconnect all connectors.
Terminal side of male terminals
47. Update the ECM/PCM if it does not have the latest
software (see page 11 -207), or substitute a
Is there 10130? known-good ECM/PCM (see page 11-7).
YES-Go to step 46. 48. Test-drive the vehicle for several minutes in the range
NO-Replace the injector (see page 11-200), then go to of these recorded freeze data parameters:
step 38. ENGINE SPEED
VEHICLE SPEED
37. Turn the ignition switch to LOCK (0).
REL TP SENSOR
38. Reconnect all connectors, then install the parts in the CLV (calculated load value)
reverse order of removal. APPSENSOR
39. Turn the ignition switch to ON (II). ECTSENSOR 1
40. Reset the ECM/PCM with the HDS. 49. Check for Pending or Confirmed DTCs with the HDS.
41. Do the ECM/PCM idle learn procedure (see page Is DTC P0301, P0302, P0303, or P0304 indicated?
11-274). YES-Check for poor connections or loose terminals at
42. Do the CKP pattern clear/CKP pattern learn procedure the ignition coils, the injectors, and the ECM/PCM. If
(see page 11-5). the ECM/PCM was updated, substitute a known-good
ECM/PCM (see page 11-7), then go to step 48. If the
43. Test-drive the vehicle for several minutes in the range ECM/PCM was substituted, go to step 1.
of these recorded freeze data parameters:
ENGINE SPEED NO-Go to step 50.
VEHICLE SPEED
REL TP SENSOR
CLV (calculated load value)
APP SENSOR
ECTSENSOR 1
44. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0301, P0302, P0303, or P0304 indicated?
YES-Check for poor connections or loose terminals at
the ignition coils, the injectors, and the ECM/PCM,
then go to the troubleshooting for DTC P0300, P0301,
P0302, P0303, or P0304 (see page 11-124).
(cont'd)
DTC Troubleshooting (cont'd)
50. Monitor the OBD STATUS for DTC P0301, P0302, DTC P0301: No. 1 Cylinder Misfire Detected
P0303, or P0304 in the DTCs MENU with the HDS.
('12 model)
Does the HDS indicate PASSED?
DTC P0302: No. 2 Cylinder Misfire Detected
YES-lf the ECM/PCM was updated, troubleshooting is
('12 model)
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other DTC P0303; No. 3 Cylinder Misfire Detected
Pending or Confirmed DTCs were indicated in step 49,
go to the indicated DTC's troubleshooting. ('12 model)
NO-lf the HDS indicates FAILED, check for poor DTC P0304; No. 4 Cylinder Misfire Detected
connections or loose terminals at the ignition coils, ('12 model)
the injectors, and the ECM/PCM. If the ECM/PCM was
updated, substitute a known-good ECM/PCM (see NOTE: Before you troubleshoot, record all freeze data
page 11 -7), then go to step 48. If the ECM/PCM was and any on-board snapshot, and review the general
substituted, go to step 1. If the HDS indicates troubleshooting information (see page 11-3).
EXECUTING, keep driving until a result comes on. If 1. Turn the ignition switch to ON (II).
the HDS indicates OUT OF CONDITION, go to step 48.
2. Clear the DTC with the HDS.
3. Start the engine, and let it idle without load (CVT in P
or N, M/T in neutral).
4. Monitor the OBD STATUS for DTC P0301, P0302,
P0303, or P0304 in the DTCs MENU with the HDS.
Does the HDS indicate FAILED?
YES-Go to step 9.
NO-lf the HDS indicates PASSED, go to step 5. If the
HDS indicates EXECUTING, keep idling until a result
comes on. If the HDS indicates OUT OF CONDITION,
wait for several minutes, and recheck.
5. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST for
10 minutes with the HDS.
Does the CYL1 MISFIRE ; CYL2 MISFIRE , CYL3
MISFIRE, and/or CYL4 MISFIRE show misfire counts?
YES-Go to step 9.
NO-Go to step 6.
6. Test-drive the vehicle for several minutes in the range 9.Turn the ignition switch to LOCK (0).
of these recorded freeze data parameters:
10. Exchange the ignition coil from the problem cylinder
ENGINE SPEED with one from another cylinder.
VEHICLE SPEED
RELTP SENSOR 11. Test-drive the vehicle for several minutes in the range
of these recorded freeze data parameters:
CLV (calculated load value)
ENGINE SPEED
APPSENSOR
VEHICLE SPEED
ECTSENSOR 1
RELTP SENSOR
7. Monitor the OBD STATUS for DTC P0301, P0302, CLV (calculated load value)
P0303, or P0304 in the DTCs MENU with the HDS. APP SENSOR
Does the HDS indicate FAILED? ECT SENSOR 1
YES-Go to step 9, 12. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST for
NO-lf the HDS indicates PASSED, go to step 8. If the
10 minutes with the HDS.
HDS indicates EXECUTING, keep driving until a result
comes on. If the HDS indicates OUT OF CONDITION, Does the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
go to step 6 and recheck. MISFIRE, and/or CYL4 MISFIRE show misfire counts?
8. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 YES-Go to step 13.
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST for
NO-lntermittent misfire due to poor contact at the
10 minutes with the HDS.
ignition coil connector (no misfire at this time). Check
Does the CYL1 MISFIRE, CYL2 MISFIRE , CYL3 for poor connections or loose terminals at the ignition
MISFIRE, and/or CYL4 MISFIRE show misfire counts? . coil.l..;'
YES-Go to step 9. 13. Determine which Cylinder had the misfire.
NO-lnterm ittent failure, the system is OK at this time. Does the mis fire occur in the cylinder w h t i o n
Check for poor connections or loose terminals in the coil was exchanged?
fuel system circuitH
YES-Replace the faulty ignition coil (see page 4-21),
then go to step 279
NO-Goto step 14.
DTC Troubleshooting (cont'd)
14. Turn the ignition switch to LOCK (0). 19. Turn the ignition switch to LOCK (0).
15. Exchange the spark plug from the problem cylinder 20. Exchange the injector from the problem cylinder with
with one from another cylinder. one from the another cylinder.
16. Test-drive the vehicle for several minutes in the range 21. Start the engine, and let it idle for 2 minutes.
of these recorded freeze data parameters:
22. Test-drive the vehicle for several minutes in the range
ENGINE SPEED
of these recorded freeze data parameters:
VEHICLE SPEED
ENGINE SPEED
RELTP SENSOR VEHICLE SPEED
CLV (calculated load value)
REL TP SENSOR
APP SENSOR CLV (calculated load value)
ECTSENSOR 1
APP SENSOR
17. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 ECTSENSOR 1
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST for
10 minutes with the HDS. 23. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST for
Does the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 10 minutes with the HDS.
MISFIRE, and/or CYL4 MISFIRE show misfire counts?
D o e s th e C Y L 1 M IS F IR E , C Y L 2 M IS F IR E , C Y L 3
YES-Go to step 18. MISFIRE, and/or CYL4 MISFIRE show misfire counts?
NO-lntermittent misfire due to spark plug fouling (no YES-Go to step 24.
misfire at this time).
NO-lntermittent misfire due to bad contact at the
18. Determine which cylinder had the misfire. injector connector (no misfire at this time). Check for
poor connections or loose terminals at the injeetor.11
Does the misfire occur in the cylinder where the spark
plug was exchanged? 24. Determine which cylinder had the misfire.
YES-Replace the faulty spark plug, then go to step 27. Does the misfire occur in the cylinder where the injector
was exchanged?
NO-Go to step 19.
YES-Replace the faulty injector (see page 11-200),
then go to step 27.
NO-Go to step 25.
25. Do an engine compression and a cylinder leakdown
test (see page 6-6).
Did the engine pass both tests?
DTC P0325: Knock Sensor Circuit Malfunction 10. Check for continuity between ECM/PCM connector
terminal C42 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). ECM/PCM CONNECTOR C (44P)
YES-Go to step 6.
T erm ina l side of fe m a l e term inals
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the Is there continuity?
knock sensor and the ECM/PCM. YES-Repair a short in the wire between the ECM/PCM
6. Turn the ignition switch to LOCK (0). (C42) and the knock sensor, then go to step 14.
7. Jump the SCS line with the HDS. NO-Go to step 11.
8. Disconnect the knock sensor 1P connector (see page 11. Connect the knock sensor 1P connector terminal to
11-204). body ground with a jumper wire.
KS (RED/BLU)
JUMPER WIRE
KS (RED/BLU) 21. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7).
22. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the
Terminal side of fem a l e termina l s radiator fan comes on, then let it idle.
Is there continuity? 23. Hold the engine speed at 3,0004,000 rpm for at least
10 seconds.
YES-Go to step 13.
NO-Repair an open in the wire between the ECM/PCM 24. Checkfor Pending or Confirmed DTCs with the HDS.
(C42) and the knock sensor, then go to step 14. Is DTC P0325 indicated?
13. Replace the knock sensor (see page 11 -204). YES-Check for poor connections or loose terminals at
the knock sensor and the ECM/PCM. If the ECM/PCM
14. Reconnect all connectors.
was updated, substitute a known-good ECM/PCM
15. Turn the ignition switch to ON (II). (see page 11-7), then go to step 22. If the ECM/PCM
was substituted, go to step 1.
16. Reset the ECM/PCM with the HDS.
NO-Go to step 25.
17. Do the ECM/PCM idle learn procedure (see page
11-274). 25. Monitor the OBD STATUS for DTC P0325 in the DTCs
MENU with the HDS.
18. Hold the engine speed between 3,0004,000 rpm for
at least 10 seconds. Does the HDS indicate PASSED?
19. Check for Pending or Confirmed DTCs with the HDS. YES-If the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace
Is DTC P0325 indicated?
the original ECM/PCM (see page 11-209). If any other
YES-Go to step 21. Pending or Confirmed DTCs were indicated in step 24,
go to the indicated DTCs troubleshooting.
NO-Go to step 20.
NO-lf the HDS indicates FAILED, checkfor poor
connections or loose terminals at the knock sensor
and the ECM/PCM. If the ECM/PCM was updated,
substitute a known-good ECM/PCM (see page 11-7),
then go to step 22. If the ECM/PCM was substituted,
goto step 1. If the HDS indicates NOT COMPLETED,
go to step 22.
(contd)
DTC Troubleshooting (cont'd)
DTC P0335: CKP Sensor No Signal 9. Measure the voltage between CKP sensor 3P
connector terminal No. 1 and body ground.
NOTE: Before you troubleshoot record all freeze data
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). CKP SENSOR 3P CONNECTOR
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time. W ire side o f fem ale te rm in a l s
Check for poor connections or loose terminals at the
CKP sensor and the ECM/PCM.
Is there about 5 V?
5. Turn the ignition switch to LOCK (0).
YES-Go to step 10.
6. Disconnect the CKP sensor 3P connector.
NO-Go to step 11.
7. Turn the ignition switch to ON (II).
10. Measure the voltage between CKP sensor 3P
8. Measure the voltage between CKP sensor 3P connector terminals No. 2 and No. 3.
con necto r te rm ina I No. 3 and body ground.
CKP SENSOR 3P CONNECTOR
CKP SENSOR 3P CONNECTOR
3 2 1
1GP (YEL)
f r-]
1 2 3 I 4 5 6 7 8 9 h 3 4 5 |6 7 v m
2
[ I 10 11 12 1 3 T l4 T l5 lT 6 17 18 19 I J [ 12 13| 14| 15 j 16i 17 18 19 1
10 11
20 21 22 23 24 25 | 22
20 21 23 24 25
i l 1
o
O)
CO
CO
CO
CS|
: 33 34 35
CM
26 27 28 29|30|31|32 33 34 35 26 27
28
13 6 137 38 39 140 n 42 43 44 (36 37 38 39 40 4 ' 42 s h l
I u
Term inal side o f fe m a l e term inals Term inal side of fem ale term inals
YES-Repair a short in the wire between the ECM/PCM YES-Go to step 25.
(C32) and the CKP sensor, then go to step 19.
NO-Repair an open in the wire between the ECM/PCM
NO-Go to step 15. (C32) and the CKP sensor, then go to step 19.
15. Connect CKP sensor 3P connector terminal No. 1 to 17. Turn the ignition switch to LOCK (0).
body ground with a jumper wire.
18. Replace the CKP sensor (see page 11 -203).
19. Reconnect all connectors.
CKP SENSOR 3P CONNECTOR
20. Turn the ignition switch to ON (II).
21. Reset the ECM/PCM with the HDS.
(cont'd)
DTC Troubleshooting (cont'd)
YES-Go to step 7.
NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for poor
connections or loose terminals at the CKP sensor and
the ECM/PCM. If the HDS indicates NOT COMPLETED,
go to step 5 and recheck.
7. Check for poor connections or loose terminals at
these locations:
CKP sensor
ECM/PCM
Engine ground
Body ground
Are the connections and terminals OK?
YES-Go to step 8.
NO-Repair the connections or terminals, then go to
step 11.
8. Check for damage on the CKP sensor pulse plate (see DTC P0351: No. 1 Cylinder Ignition Coil Circuit
page 7-27).
Malfunction
Is the pulse plate damaged?
DTC P0352: No. 2 Cylinder Ignition Coil Circuit
YES-Replace the CKP sensor pulse plate (see page
Malfunction
7-27), then go to step 11.
NO-Go to step 9. DTC P0353; No. 3 Cylinder Ignition Coil Circuit
Malfunction
9. Turn the ignition switch to LOCK (0).
10. Replace the CKP sensor (see page 11-203). DTC P0354: No. 4 Cylinder Ignition Coil Circuit
Malfunction
11. Turn the ignition switch to ON (II).
NOTE: Before you troubleshoot, record all freeze data
12. Reset the ECM/PCM with the HDS.
and any on-board snapshot, and review the general
13. Do the ECM/PCM idle learn procedure (see page troubleshooting information (see page 11-3),
11-274).
1.Turn the ignition switch to ON (II).
14. Do the CKP pattern clear/CKP pattern learn procedure
2. Clear the DTC with the HDS.
(see page 11-5).
3. Start the engine.
15. Start the engine, and let it idle for 10 seconds.
4. Check for Pending or Confirmed DTCs with the HDS.
16. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0351, P0352, P0353, and/or P0354 indicated?
Is DTC P0339 indicated?
(cont'd)
DTC Troubleshooting (cont'd)
11. Open the fuse lid panel (A), then remove the ignition 15. Check for continuity between No. 1 ignition coil 3P
coil relay (B) from the under-dash fuse/relay box. connector terminal No. 1 and body ground.
D
+B (BLK/YEL)
12. Test the ignition coil relay (see page 22-92). Is there continuity?
Is the ignition coil relay OK? YES-Repair a short in the wire between the ignition
coil relay and the ignition coils. Also replace the
YES-Go to step 16. No. B33 IG COIL (IGNITION COIL) (15 A) fuse, then go
NO-Replace the ignition coil relay, then go to step 27. to step 27.
13. Open the fuse lid panel (A), then remove the ignition NO-Replace the under-dash fuse/relay box; USA
coil relay (B) from the under-dash fuse/relay box. models (see page 22-82), Canada models (see page
22-83), then go to step 27.
16. Reinstall the ignition coil relay.
17. Disconnect the ignition coil 3P connector from the
problem cylinder.
18. Turn the ignition switch to ON (II).
19. Measure voltage between ignition coil 3P connector 24. Check for continuity between body ground and the
terminal No. 1 and body ground. ECM/PCM connector terminal of the problem ignition
coil (see table).
IGNITION COIL3P CONNECTOR PROBLEM DTC ECM/PCM WIRE
CYLINDER TERMINAL COLOR
No. 1 P0351 C15 WHT
No. 2 P0352 C16 WHT/GRN
No. 3 P0353 C17 WHT/BLK
(T 2 No. 4 P0354 C18 WHT/BLU
+B (BLK/YEL)
ECM/PCM CONNECTOR C (44P)
IGPLS2 (W HT/GRN) IGPLS3 (WHT/BLK)
(3 I 2 | 1 j
GND (BLK)
Is there continuity?
25. Check for continuity between appropriate ignition coil 32. Reconnect all connectors.
3P connector terminal No. 3 and the ECM/PCM
33. Update the ECM/PCM if it does not have the latest
connector terminal of the problem ignition coil (see
tab le). software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7).
PROBLEM DTC ECM/PCM WIRE 34. Check for Pending or Confirmed DTCs with the HDS.
CYLINDER TERMINAL COLOR
No. 1 P0351 C15 WHT Is DTC P0351, P0352, P0353, and/or P0354 indicated?
No. 2 P0352 C16 WHT/GRN
C17 YES-Check for poor connections or loose terminals at
No. 3 P0353 WHT/BLK
No 4 P0354 C18 the ignition coil and the ECM/PCM. If the ECM/PCM
WHT/BLU
was updated, substitute a known-good PCM/PCM
IGNITION COIL 3P CONNECTOR (see page 11-7), then recheck. If the ECM was
substituted, go to step 1.
NO-lf the ECM/PCM was updated, troubleshooting is
d 1JW ire side o f complete. If the ECM/PCM was substituted, replace
1GPLS fem ale te rm in a l s
the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the
indicated DTCs troubleshooting.
(W Q d ) ECM/PCM CONNECTOR C (44P)
IGPLS2 (WHT/GRN) IGPLS3 (WHT/BLK) 1
I GPLS1 IGPLS4
(WHT) Ittf
(W HT/BLU)
h 2 3 4 5 6 9 I
10 11 12 13|14|15|16 17 18 19 IJ
20 21 22 23 24 25
2g(3o|3i|s2 1
26 27 28 33 34 35
5
CM
136 37 38 39 40 43 4 4 |
Is there continuity?
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the W ire side o f fem ale te rm in a ls
CMP sensor and the ECM/PCM.
Is there about 5 V?
5. Turn the ignition switch to LOCK (0).
YES-Go to step 10.
6. Disconnect the CMP sensor 3P connector.
NO-Go to step 11.
7. Turn the ignition switch to ON (II).
10. Measure the voltage between CMP sensor 3P
8. Measure the voltage between CMP sensor 3P connector terminals No. 1 and No. 2.
connector terminal No. 1 and body ground.
(3 fSl 1 )
IGP (YEL/BLK)
(cont'd)
DTC Troubleshooting (cont'd)
14. Checkfor continuity between ECM/PCM connector 16. Turn the ignition switch to LOCK (0).
terminal C31 and body ground.
17. Replace the CMP sensor (see page 11-203),
qu-, ri
h I2 3 4 5 6 78
1 10 11 12 13|14p5|T6
17 18 199 I IJ
20 21 22 23 24 25
1 1
26 27 28 29|30|31132 33 34 35
36 37 38 39 4 f[4 2 43 44 B
U i 1 U
CMP (GRN)
T erm inal side o f fem ale term inals
Is there continuity?
DTC P0369: CMP Sensor Circuit Intermittent 8. Check for damage on the CMP sensor pulse plate (see
page 6-26).
Interruption
Is the pulse plate damaged?
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general YES-Replace the CMP sensor pulse plate (see page
troubleshooting information (see page 11-3). 6-26), then go to step 11.
1. Turn the ignition switch to ON (II). NO-Go to step 9.
2. Clear the DTC with the HDS. 9. Turn the ignition switch to LOCK (0).
3. Start the engine, and let it idle for 10 seconds. 10. Replace the CMP sensor (see page 11 -203).
4. Monitor the OBD STATUS for DTC P0369 in the DTCs 11. Turn the ignition switch to ON (II).
MENU with the HDS.
12. Reset the ECM/PCM with the HDS.
Does the HDS indicate FAILED?
13. Do the ECM/PCM idle learn procedure (see page
YES-Go to step 7. 11-274).
NO-lf the HDS indicates PASSED, go to step 5. If the 14. Start the engine, and let it idle for 10 seconds.
HDS indicates NOT COMPLETED, keep idling until a
15. Checkfor Pending or Confirmed DTCs with the HDS.
result comes on.
Is DTC P0369 indicated?
5. Test-drive the vehicle for several minutes in the range
of these recorded freeze data parameters: YES-Check for poor connections or loose terminals at
ENGINE SPEED the CMP sensor and the ECM/PCM, then go to step 1.
VEHICLESPEED NO-Troubleshooting is complete. If any other
6. Monitor the OBD STATUS for DTC P0369 in the DTCs Pending or Confirmed DTCs are indicated, go to the
MENU with the HDS. indicated DTCs troubleshooting.
. YES-Go to step 7.
NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for poor
connections or loose terminals at the CMP sensor and
the ECM/PCM. If the HDS indicates NOT COMPLETED,
go to step 5 and recheck.
7. Check for poor connections or loose terminals at
these locations:
CMP sensor
ECM/PCM
Engine ground
Body ground
A r e the connections and terminals OK?
YES-Go to step 8.
NO-Repair the connections or terminals, then go to
step 11.
DTC Troubleshooting (cont'd)
DTC P050A: Cold Start Idle Air Control System 9. Monitor the OBD STATUS for DTC P050A in the DTCs
MENU with the HDS.
Performance Problem
Does the HDS indicate FAILED?
NOTE: Before you troubleshoot record all freeze data
and any on-board snapshot, and review the general YES-Go to step 10.
troubleshooting information (see page 11-3).
NO-lf the HDS indicates PASSED, intermittent failure,
1.Turn the ignition switch to ON (II). the system is OK at this time. Check for poor
connections or loose terminals at the throttle body,
2. Checkfor Pending or Confirmed DTCs with the HDS.
the MAF sensor/IAT sensor, and the ECM/PCM. If the
Are any Pending or Confirmed DTCs other than P050A HDS indicates EXECUTING, keep idling until a result
indicated? comes on. If the HDS indicates OUT OF CONDITION,
go to step 6.
YES-Go to the indicated DTC's troubleshooting.
10. Do the ETCS TEST in the INSPECTION MENU with the
NO-Go to step 3. HDS.
3. Check for a blocked or an incorrectly installed intake Is the THROTTLE ACTUATOR CONTROL VALVE
air duct. normal?
Is it OK? YES-Go to step 11.
YES-Go to step 4. NO-Replace the throttle body (see page 11 -248), then
NO-Reconnect or repair the intake air duct, then go to goto step 19.
step 19. 11. Start the engine. Hold the engine speed at 3,000 rpm
4. Check for damage at the air cleaner housing. without load (CVT in P or N, M/T in neutral) until the
radiator fan comes on, then let it idle.
Is it OK?
12. While holding the engine speed at 2,500 rpm for 30
YES-Go to step 5. seconds, check the MAF SENSOR in the DATA LIST
NO-Replace the air cleaner housing (see page 9-3), with the HDS.
then go to step 19. Is there about 4.75.7 gm/s (CVT) or 4.55.5 gm/s
5. Check for dirt or debris in the air cleaner element. (M/T)?
YES-Replace the air cleaner element or remove the NO-Replace the MAF sensor/IAT sensor (see page
debris (see page 9-3), then go to step 19. 11-205), then go to step 19.
6. Let the engine cool until the value of ECT SENSOR 1 is 14. Allow the engine to cool to the ambient temperature.
122 F (50 C) or less. 15. Note the ambient temperature.
7. Clear the DTC with the HDS. 16. Turn the ignition switch to ON (II).
8. Start the engine, and let it idle for 10 seconds or more. 17. Quickly note the value of the IAT SENSOR (2) in the
DATA LIST with the HDS.
18. Compare the value of the IAT SENSOR (2) to the DTC P050B: Gold Start Ignition Timing Control
ambient temperature,
System Performance Problem
Does the value of the IAT SENSOR (2) differ 5.4 F (3 C)
NOTE: Before you troubleshoot, record all freeze data
or more from the ambient temperature?
and any on-board snapshot, and review the general
YES-Replace the MAF sensor/IAT sensor (see page troubleshooting information (see page 11-3).
11 -205), then go to step 19.
1. Turn the ignition switch to ON (II).
NO-Check for dirt, carbon, or damage in the throttle
2. Check for Pending or Confirmed DTCs with the HDS.
bore. If there is dirt or carbon, clean the throttle body
(see page 11 -247), then go to step 19. If there is Are any Pending or Con firmed DTCs other than P050B
damage in the throttle bore, replace the throttle body indicated?
(see page 11 -248), then go to step 19.
YES-Go to the indicated DTC's troubleshooting.H
19. Turn the ignition switch to ON (II).
NO-Go to step 3.
20. Reset the ECM/PCM with the HDS.
3. Check for a blocked or an incorrectly installed intake
21. Do the ECM/PCM idle learn procedure (see page air duct.
11-274).
Is it OK?
22. Let the engine cool until the value of ECT SENSOR 1 is
122 F (50 C) or less. YES-Go to step 4.
23. Start the engine, and let it idle for 10 seconds or more. NO-Reconnect or repair the intake air duct, then go to
step 21.
24. Checkfor Pending or Confirmed DTCs with the HDS.
4. Check for damage at the air cleaner housing.
Is DTC P050A indicated?
Is it OK?
YES-Check for poor connections or loose terminals at
the throttle body, the MAF sensor/IAT sensor, and the YES-Go to step 5.
ECM/PCM, then go to step 1. NO-Replace the air cleaner housing (see page 9-3),
NO-Go to step 25. then go to step 21.
25. Monitor the OBD STATUS for DTC P050A in the DTCs 5. Check for dirt or debris in the air cleaner element.
MENU with the HDS. Is it dirty?
Does the HDS indicate PASSED? YES-Replace the air cleaner element or remove the
YES-Troubleshooting is complete. If any other debris (see page 9-3), then go to step 21.
Pending or Confirmed DTCs were indicated in step 24, NO-Go to step 6.
go to the indicated DTC's troubleshooting.
6. Let the engine cool until the value of ECT SENSOR 1 is
NO-lf the HDS indicates FAILED, check for poor 122 F (50 C) or less.
connections or loose terminals at the throttle body,
the MAF sensor/IAT sensor, and the ECM/PCM, then 7. Clear the DTC with the HDS.
go to step 1. If the HDS indicates EXECUTING, keep 8. Start the engine, and let it idle for 10 seconds or more.
idling until a result comes on. If the HDS indicates
OUT OF CONDITION, go to step 22.
(cont'd)
DTC Troubleshooting (cont'd)
9. Monitor the OBD STATUS for DTC P050B in the DTCs 15. Turn the ignition switch to LOCK (0).
MENU with the HDS.
16. Allow the ECT sensors to cool to the ambient
Does the HDS indicate FAILED? temperature.
YES-Go to step 10. 17. Note the ambient temperature.
NO-lf the HDS indicates PASSED, intermittent failure, 18. Turn the ignition switch to ON (II).
the system is OK at this time. Check for poor
connections or loose terminals at the CKP sensor, the 19. Quickly note the value of ECT SENSOR 1 and ECT
throttle body, the MAF sensor/IAT sensor, ECT sensor SENSOR 2 in the DATA LIST with the HDS.
1, ECT sensor 2, and the ECM/PCM. If the HDS 20. Compare the value of ECT SENSOR 1 and the ambient
indicates EXECUTING, keep idling until a result temperature, and the value of ECT SENSOR 2 and the
comes on. If the HDS indicates OUT OF CONDITION, ' ambient temperature individually.
go to step 6.
Does either sensor differ more than 5.4 F (3 C) from the
10. Inspect the ignition timing (see page 4-20). ambient temperature?
Is the ignition timing OK? YES-Replace the sensor that differed more than 5.4 F
YES-Go to step 12. (3 C) from the ambient temperature, then go to step
21 .
NO-Go to step 11.
NO-Check and repair any problems with the
11. Check for damage at the CKP sensor (see page following items. Repair or replace them if needed,
11-203) and the CKP sensor pulse plate (see page then go to step 21.
7-27). Engine compression and cylinder leakdown
Is the CKP sensor or the CKP sensor pulse plate VTEC system
damaged? Engine oil
A/C system
YES-Replace the CKP sensor (see page 11 -203) and/or
the CKP sensor pulse plate (see page 7-27), then go to Power steering
step 21. 21. Turn the ignition switch to ON (II).
NO-Go to step 28. 22. Reset the ECM/PCM with the HDS.
12. Do the ETCS TEST in the INSPECTION MENU with the 23. Do the ECM/PCM idle learn procedure (see page
HDS. 11-274).
Is the THROTTLE ACTUATOR CONTROL VALVE 24. Let the engine cool until the value of ECT SENSOR 1 is
normal? 122 F (50 C) or less.
YES-Go to step 13. 9 25. Start the engine, and let it idle for 10 seconds or more.
NO-Replace the throttle body (see page 11-248), then 26. Check for Pending or Confirmed DTCs with the HDS.
goto step 21.
Is DTC P050B indicated?
13. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the YES-Check for poor connections or loose terminals at
radiator fan comes on, then let it idle. the CKP sensor, the throttle body, the MAF sensor/IAT
sensor, ECT sensor 1, ECT sensor 2, and the
14. While holding the engine speed at 2,500 rpm for 30 ECM/PCM, then go to step 1.
seconds, check the MAF SENSOR in the DATA LIST
with the HDS.
Is there about 4.75.7 gm/s (CVT) or 4 .5 5.5 gm/s
(MIT)?
YES-Go to step 15.
NO-Replace the MAF sensor/IAT sensor (see page
11-205), then go to step 21.
27. Monitor the OBD STATUS for DTC P050B in the DTCs 33. Monitor the OBD STATUS for DTC P050B in the DTCs
MENU with the HDS. MENU with the HDS.
Does the HDS indicate PASSED? Does the HDS indicate PASSED?
YES-Troubleshooting is complete. If any other YES-lf the ECM/PCM was updated, troubleshooting is
Pending or Confirmed DTCs were indicated in step 26, complete. If the ECM/PCM was substituted, replace
go to the indicated DTC's troubleshooting. the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs were indicated in step 32,
NO-lf the HDS indicates FAILED, check for poor go to the indicated DTC's troubleshooting.
connections or loose terminals at the CKP sensor, the
throttle body, the MAF sensor/IAT sensor, ECT sensor NO- lf the HDS indicates FAILED, check for poor
1, ECT sensor 2, and the ECM/PCM, then go to step 1. connections or loose terminals at the CKP sensor, the
If the HDS indicates EXECUTING, keep idling until a throttle body, the MAF sensor/IAT sensor, ECT sensor
result comes on. If the HDS indicates OUT OF 1, ECT sensor 2, and the ECM/PCM. If the ECM/PCM
CONDITION, go to step 24. was updated, substitute a known-good ECM/PCM
(see page 11-7), then go to step 30. If the ECM/PCM
28. Update the ECM/PCM if it does not have the latest was substituted, go to step 1. If the HDS indicates
software (see page 11-207), or substitute a EXECUTING, keep idling until a result comes on. If the
known-good ECM/PCM (see page 11 -7).
HDS indicates OUT OF CONDITION, go to step 30.
29. Do the ECM/PCM idle learn procedure (see page
11-274).
30. Let the engine cool until the value of ECT SENSOR 1 is
122 F (50 C) or less.
31. Start the engine, and let it idle for 10 seconds or more.
32. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P050B indicated?
DTC P0563: ECM/PCM Power Source Circuit 11. Open the fuse access panel (A), then remove PGM-FI
main relay 1 (B) from the under-dash fuse/relay box.
Unexpected Voltage
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot and review the general
troubleshooting information (see page 11 -3).
1.Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Turn the ignition switch to LOCK (0).
4. Wait 10 seconds.
5. Turn the ignition switch to ON (II).
6. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0563 indicated?
8. Jump the SCS line with the HDS. f ' ' Tf= = i ........... 1
h 2 3 4 5 6 | 7 8 L
9. Disconnect ECM/PCM connector A (44P). I 10 11 12 13|14|15ll6 17 18 19
10. Measure the voltage between ECM/PCM connector 20 21 22 23 24 25 I
29|3o|si|32 I
terminal A6 and body ground. 26 27 28 33 34 35
CO
CO
CO
01
136137 41 [ 42 43 441
ECM/PCM CONNECTOR A (44P)
Is there continuity?
13. Open the fuse access panel (A), then remove PGM-FI 16. Reconnect all connectors.
main relay 1 (B) from the under-dash fuse/relay box.
17. Turn the ignition switch to ON (II).
18. Reset the ECM/PCM with the HDS.
19. Do the ECM/PCM idle learn procedure (see page
11-274).
20. Turn the ignition switch to LOCK (0).
21. Wait 10 seconds.
22. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0563 indicated?
(cont'd)
DTC Troubleshooting (cont'd)
DTC P0602: ECM/PCM Programming Error DTC P0S0S; ECM/PCM Processor Malfunction
NOTE: NOTE: Before you troubleshoot, record all freeze data
Before you troubleshoot, record all freeze data and and any on-board snapshot, and review the general
any on-board snapshot, and review the general troubleshooting information (see page 11-3).
troubleshooting information (see page 11-3).
1.Turn the ignition switch to ON (II).
This DTC is stored when an ECM/PCM update is not
completed. 2. Reset the ECM/PCM with the HDS.
Do not turn the ignition switch to ACCESSORY (I) or to 3. Turn the ignition switch to LOCK (0).
LOCK (0) while updating the ECM/PCM. If you do, the
ECM/PCM can be damaged. 4. Start the engine, and let it idle for 40 seconds.
1. Do the ECM/PCM update procedure (see page 5. Checkfor Pending or Confirmed DTCs with the HDS.
11-207). Is DTC P0606 indicated?
2. Check for Pending or Confirmed DTCs with the HDS. YES-Go to step 6.
Is DTC P0602 indicated? NO-lntermittent failure, the system is OK at this
YES-Replace the original ECM/PCM (see page tim e.ll
11-209J.B 6. Update the ECM/PCM if it does not have the latest
NO-The update is complete. If any other Pending or software (see page 11-207), or substitute a
Confirmed DTCs are indicated, go to the indicated known-good ECM/PCM (see page 11-7).
DTC's troubleshooting. 7. Turn the ignition switch to LOCK (0).
8. Start the engine, and let it idle for 40 seconds.
9. Checkfor Pending or Confirmed DTCs with the HDS.
Is DTC P0606 indicated?
YES-lf the ECM/PCM was updated, substitute a YES-lf the ECM/PCM was updated, substitute a
known-good ECM/PCM (see page 11-7), then recheck. known-good ECM/PCM (see page 11-7), then recheck.
If the ECM/PCM was substituted, go to step 1. If the ECM/PCM was substituted, go to step 1.
NO-lf the ECM/PCM was updated, troubleshooting is NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting. indicated DTC's troubleshooting.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P0630: VIN Not Programmed or 9. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a
Mismatch
known-good ECM/PCM (see page 11-7).
NOTE:
10. Check for Pending or Confirmed DTCs with the HDS.
Before you troubleshoot, record all freeze data and
any on-board snapshot, and review the general Is DTC P0630 indicated?
troubleshooting information (see page 11-3).
YES-lf the ECM/PCM was updated, substitute a
This DTC is stored only when the ECM/PCM does not known-good ECM/PCM (see page 11-7), then recheck.
have the VIN information of the vehicle. Use the HDS If the ECM/PCM was substituted, go to step 1.
to input the missing VIN information.
NO-lf the ECM/PCM was updated, troubleshooting is
1. Turn the ignition switch to ON (II). complete. If the ECM/PCM was substituted, replace
2. Check the VIN with the HDS. the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the
Does the HDS show the vehicle's VIN? indicated DTC's troubleshooting.
YES-Go to step 5.
NO-Go to step 3.
3. Input the VIN to the ECM/PCM with the HDS.
Does the HDS indicate COMPLETE?
YES-Go to step 5.
NO-Go to step 4.
4. Check for DTCs with the HDS.
Is DTC P062F indicated?
YES-Go to step 9.
NO-Intermittent faiIure, the system is OK at this
tim e.ll
DTC P0685: ECM/PCM Power Control DTC P0720: Output Shaft (Countershaft)
Circuit/Internal Circuit Malfunction Speed Sensor Circuit Malfunction (M/T
NOTE:
model)
Before you troubleshoot, record a ll freeze data and NOTE: Before you troubleshoot, record all freeze data
any on-board snapshot, and r e v i e w t h e g e n e r a l and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). troubleshooting information (see page 11-3).
If the problem doesn't return after you clear the DTC,
1. Start the engine. Hold the engine speed at 3,000 rpm
or if this DTC is stored intermittently, check for loose
without load (in neutral) until the radiator fan comes
terminals at the IGF line connectors before replacing
on, then let it idle.
the ECM/PCM.
2. Test-drive for several minutes.
1.Turn the ignition switch to ON (II).
3. Check the C SHAFT SPD in the DATA LIST with the
2. Clear the DTC with the HDS.
HDS.
3. Start the engine, and let it idle for 30 seconds.
Is any vehicle speed indicated?
4. Turn the ignition switch to LOCK (0).
YES-lntermittent failure, the system is OK at this time.
5. Start the engine, and let it idle for 30 seconds. Checkfor poor connections or loose terminals at the
output shaft (countershaft) speed sensor and the
6. Turn the ignition switch to LOCK (0). ECM.
7. Turn the ignition switch to ON (II). NO-Go to step 4.
8. Check for Pending or Confirmed DTCs with the HDS. 4. Turn the ignition switch to LOCK (0).
Is DTC P0685 indicated? 5. Disconnect the output shaft (countershaft) speed
YES-Go to step 9. sensor 3P connector.
NO-lntermittent failure, the system is OK at this 6. Turn the ignition switch to ON (II).
time.B 7. Measure the voltage between output shaft
9. Update the ECM/PCM if it does not have the latest (countershaft) speed sensor 3P connector terminal
software (see page 11-207), or substitute a No. 3 and body ground.
known-good ECM/PCM (see page 11-7).
10. Start the engine, and let it idle for 30 seconds. OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR 3P CONNECTOR
11. Turn the ignition switch to LOCK (0).
12. Start the engine, and let it idle for 30 seconds.
13. Turn the ignition switch to LOCK (0). [~3~[ 2 1 1
(cont'd)
DTC Troubleshooting (cont'd)
8. Measure the voltage between output shaft 13. Check for continuity between ECM connector terminal
(countershaft) speed sensor 3P connector terminal B34 and body ground.
No. 2 and body ground.
f n r-J j
I 1
CO
1^.
1 2 3 4 5 8 9
[3 12 1 1 1 [1 10 11 12 13|14|15|16 17 18 19 IJ
1 20 21 22 23 24 25
NC (BLK/WHT) 1 1
26 27 28 29(30(31 (32 33 34 35
@ | |
136137 38 39 4 0 41 42 1 3 44 J
NC (BLK/W HT)
NO-Go to step 10. YES-Repair short in the wire between the ECM (B34)
and the output shaft (countershaft) speed sensor,
9. Measure the voltage between output shaft
then go to step 18.
(countershaft) speed sensor 3P connector terminals
No. 1 and No. 3. NO-Go to step 14.
14. Connect output shaft (countershaft) speed sensor 3P
OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR 3P CONNECTOR
connector terminal No. 2 to body ground with a
jumper wire.
(3 2 1)
MSH NC (BLK/WHT)
JUMPER WIRE
W ire side o f fem ale term inals
Is there about 5 V?
W ire side o f fem ale term inals
YES-Go to step 16.
NO-Repair open in the wire between the ECM (C43)
and the output shaft (countershaft) speed sensor,
then go to step 18.
10. Turn the ignition switch to LOCK (0).
11. Jump the SCS line with the HDS.
12. Disconnect ECM connector B (44P).
.< r >
15. Check for continuity between ECM connector terminal 24. Monitor the OBD STATUS for DTC P0720 in the DTCs
B34 and body ground. MENU with the HDS.
Does the HDS indicate PASSED?
ECM CONNECTOR B (44P) YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 23,
go to the indicated DTC's troubleshooting.
Term inal side o f fem ale term inals 27. Test-drive under these conditions:
Engine coolant temperature (ECT SENSOR 1) above
Is there continuity? 176 F (80 C)
YES-Go to step 25. Transmission in 3rd gear
Engine speed 4,000 rpm or more
NO-Repair open in the wire between the ECM (B34)
and the output shaft (countershaft) speed sensor, Drive for several minutes, then decelerate (with the
then go to step 18. throttle fully closed) for 5 seconds
16. Turn the ignition switch to LOCK (0). 28. Check for Pending or Confirmed DTCs with the HDS.
17. Replace the output shaft (countershaft) speed sensor Is DTC P0720 indicated?
(see page 11-204). YES-Check for poor connections or loose terminals at
18. Reconnect all connectors. the output shaft (countershaft) speed sensor and the
ECM. If the ECM was updated, substitute a
19. Turn the ignition switch to ON (II). known-good ECM (see page 11-7), then go to step 27.
If the ECM was substituted, go to step 1.
20. Reset the ECM with the HDS.
NO-Go to step 29.
21. Do the ECM idle learn procedure (see page 11 -274).
29. Monitor the OBD STATUS for DTC P0720 in the DTCs
22. Test-drive under these conditions:
MENU with the HDS.
Engine coolant temperature (ECT SENSOR 1) above
176 F (80 C) Does the HDS indicate PASSED?
Transmission in 3rd gear YES-lf the ECM was updated, troubleshooting is
Engine speed 4,000 rpm or more complete. If the ECM was substituted, replace the
Drive for several minutes, then decelerate (with the original ECM (see page 11-209). If any other Pending
throttle fully closed) for 5 seconds or Confirmed DTCs were indicated in step 28, go to
the indicated DTC's troubleshooting.
23. Checkfor Pending or Confirmed DTCs with the HDS.
NO-lf the HDS indicates FAILED, check for poor
Is DTC P0720 indicated?
connections or loose terminals at the output shaft
YES-Check for poor connections or loose terminals at (countershaft) speed sensor and the ECM. If the ECM
the output shaft (countershaft) speed sensor and the was updated, substitute a known-good ECM (see
ECM, then go to step 1. page 11 -7), then go to step 27. If the ECM was
substituted, go to step 1. If the HDS indicates NOT
COMPLETED, go to step 27.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P1109: BARO Sensor Circuit Out of Range ECT Sensor 1 Range/
D T C P1116:
High Performance Problem
NOTE: Before you troubleshoot, record all freeze data NOTE:
and any on-board snapshot, and review the general Before you troubleshoot, record all freeze data and
troubleshooting information (see page 11-3). any on-board snapshot, and review the general
1. Reset the EGM/PCM with the HDS. troubleshooting information (see page 11-3).
If DTC P0111 is stored at the same time as DTC P1116,
2. Start the engine. troubleshoot DTC P0111 first, then recheck for DTC
3. Checkfor Pending or Confirmed DTCs with the HDS. P1116.
Is DTC P1109 indicated? 1. Check for poor connections or loose terminals at ECT
sensor 1 and ECT sensor 2.
YES-Go to step 4.
Are the connections and terminals OK?
NO-lntermittent failure, the system is OK at this
tim e .ll
YES-Go to step 2.
4. Update the ECM/PCM if it does not have the latest NO-Repair the connections or terminals, then go to
software (see page 11-207), or substitute a step 21.
known-good ECM/PCM (see page 11-7). 2. Turn the ignition switch to ON (II).
5. Checkfor Pending or Confirmed DTCs with the HDS. 3. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P1109 indicated? Are DTC P1116 and P2183 indicated at the same time?
YES-lf the ECM/PCM was updated, substitute a YES-Go to step 12.
known-good ECM/PCM (see page 11-7), then recheck.
If the ECM/PCM was substituted, go to step 1. NO-Go to step 4.
NO-lf the ECM/PCM was updated, troubleshooting is 4. Start the engine, and let it idle for 10 minutes.
complete. If the ECM/PCM was substituted, replace 5. Check ECT SENSOR 1 in the DATA LIST with the HDS.
the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the Is about 104 F (40 C) or less indicated?
indicated DTC's troubleshooting.
YES-Replace ECT sensor 1 (see page 11 -206), then go
to step 21.
NO-Go to step 6.
6. Turn the ignition switch to LOCK (0).
7. Allow the ECT sensors to cool to the ambient
temperature.
8. Note the ambient temperature.
9. Turn the ignition switch to ON (II).
10. Quickly note the value of ECT SENSOR 1 in the DATA
LIST with the HDS.
11. Compare the value of ECT SENSOR 1 and the ambient 24. Check for Pending or Confirmed DTCs with the HDS.
temperature.
Is DTC P1116 indicated?
Does the value of ECT SENSOR 1 differ 5.4 F (3 C) or
YES-Check for poor connections or loose terminals at
more from the ambient temperature?
ECT sensor 1, ECT sensor 2, and the ECM/PCM, then
YES-Replace ECT sensor 1 (see page 11-206), then go go to step 1.
to step 21.
NO-Troubleshooting is complete. If any other
NO-lntermittent failure, the system is OK at this time. Pending or Confirmed DTCs are indicated, go to the
Check for poor connections or loose terminals at ECT indicated DTC's troubleshooting.
sensor 1, ECT sensor 2, and the ECM/PCM.
12. Start the engine, and let it idle for 10 minutes.
13. Check ECT SENSOR 1 in the DATA LIST with the HDS.
Is about 104 F (40 C) or less indicated?
DTC P1128: MAP Sensor Signal Lower Than 7. Turn the ignition switch to LOCK (0).
Expected 8. Replace the MAP sensor (see page 11-205).
NOTE: : 9. Turn the ignition switch to ON (II).
Before you troubleshoot, record all freeze data and
10. Reset the ECM/PCM with the HDS.
any on-board snapshot, and review the general
troubleshooting information (see page 11-3). 11. Do the ECM/PCM idle learn procedure (see page
Before you troubleshoot, check for poor connections 11-274).
or a blockage at the intake air duct.
12. Start the engine. Hold the engine speed at 3,000 rpm
1.Turn the ignition switch to ON (II). without load (CVT in P or N, M/T in neutral) until the
radiator fan comes on, then let it idle.
2. Check the MAP SENSOR in the DATA LIST with the
HDS. 13. Test-drive under these conditions:
Engine coolant temperature (ECT SENSOR 1) above
Is less than 54.1 kPa (16.0 in H g , 406 m m H g ) , or 1.61 V
158 F (70 C)
held for more than 5 seconds?
Engine speed between 1,4005,400 rpm
YES-Go to step 7. CVT in D, M/T in 3rd
NO-Go to step 3. Vehicle speed accelerated from 1631 mph
(25 50 km/h) under half throttle
3. Clear the DTC with the HDS.
14. Check for Pending or Confirmed DTCs with the HDS.
4. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the Is DTC P1128 indicated?
radiator fan comes on, then let it idle. YES-Check for poor connections or loose terminals at
5. Test-drive under these conditions: the MAP sensor and the ECM/PCM, then go to step 1.
Engine coolant temperature (ECT SENSOR 1) above NO-Go to step 15.
158 F (70 C)
Engine speed between 1,4005,400 rpm 15. Monitor the OBD STATUS for DTC P1128 in the DTCs
MENU with the HDS.
CVT in D, M/T in 3rd
Vehicle speed accelerated from 1631 mph Does the HDS indicate PASSED?
(25 50 km/h) under half throttle
YES-Troubleshooting is complete. If any other
6 . Monitor the OBD STATUS for DTC P1128 in the DTCs Pending or Confirmed DTCs were indicated in step 14,
MENU with the HDS. go to the indicated DTC's troubleshooting.
Does the HDS indicate FAILED? NO-lf the HDS indicates FAILED, check for poor
connections or loose terminals at the MAP sensor and
YES-Go to step 7. the ECM/PCM, then go to step 1. If the HDS indicates
NO-lf the HDS indicates PASSED, intermittent failure, NOT COMPLETED, go to step 12.
the system is OK at this time. Check for poor
connections or loose terminals at the MAP sensor and
the ECM/PCM. If the HDS indicates NOT COMPLETED,
go to step 4 and recheck.
DTC P1129: MAP Sensor Signal Higher Than 4. Clear the DTC with the HDS.
Expected 5. Test-drive under these conditions:
NOTE: Before you troubleshoot, record all freeze data Engine coolant temperature (ECT SENSOR 1) above
and any on-board snapshot, and review the general 158 F (70 C)
troubleshooting information (see page 11-3). CVT in D, M/T in 5th
Drive at a steady speed between 5575 mph
1. Check for vacuum leaks in these parts: (90120 km/h) for 10 seconds
PCV valve During the drive, decelerate (with the throttle fully
PCV hose closed) for at least 2 seconds
EVAP canister purge valve
6. Monitor the OBD STATUS for DTC P1129 in the DTCs
Throttle body
MENU with the HDS.
Intake manifold
Brake booster Does the HDS indicate FAILED?
Brake booster hose YES-Go to step 7.
Are there any vacuum leaks? NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for poor
YES-Repair or replace the part(s) with vacuum leaks,
connections or loose terminals at the MAP sensor and
then go to step 9.
the ECM/PCM. If the HDS indicates NOT COMPLETED,
NO-Go to step 2. go to step 5 and recheck.
2. Start the engine. Hold the engine speed at 3,000 rpm 7. Turn the ignition switch to LOCK (0).
without load (CVT in P or N, M/T in neutral) until the
8. Replace the MAP sensor (see page 11 -205).
radiator fan comes on, then let it idle.
9. Turn the ignition switch to ON (II).
3. Check the MAP SENSOR in the DATA LIST with the
HDS. 10. Reset the ECM/PCM with the HDS.
Is more than 36.9 kPa (11.0 in.Hg, 277 mmHg), or 7.14 V 11. Do the ECM/PCM idle learn procedure (see page
held for more than for 5 seconds? 11-274).
YES-Go to step 7. 12. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the
NO-Go to step 4.
radiator fan comes on, then let it idle.
13. Test-drive under these conditions:
Engine coolant temperature (ECT SENSOR 1) above
158 F (70 C)
CVT in D, M/T in 5th
Drive at a steady speed between 5575 mph
(90120 km/h) for 10 seconds
During the drive, decelerate (with the throttle fully
closed) for at least 2 seconds
14. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P1129 indicated?
15. Monitor the OBD STATUS for DTC P1129 in the DTCs DTC P1157: A/F Sensor (Sensor 1) Circuit High
MENU with the HDS.
Voltage
Does the HDS indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
YES-Troubleshooting is complete. If any other and any on-board snapshot, and review the general
Pending or Confirmed DTCs were indicated in step 14, troubleshooting information (see page 11-3).
go to the indicated DTC's troubleshooting.
1. Turn the ignition switch to ON (II).
NO-lf the HDS indicates FAILED, checkfor poor
2. Clear the DTC with the HDS.
connections or loose terminals at the MAP sensor and
the ECM/PCM, then go to step 1. If the HDS indicates 3. Start the engine, and wait about 20 seconds.
NOT COMPLETED, go to step 12.
4. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P1157 indicated?
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
A/F sensor (Sensor 1) and the ECM/PCM.
5. Turn the ignition switch to LOCK (0).
6. Jump the SCS line with the HDS.
7. Disconnect the A/F sensor (Sensor 1) 4P connector.
8. Disconnect ECM/PCM connector C (44P).
9. Checkfor continuity between ECM/PCM connector 10. Check for continuity between ECM/PCM connector
terminal C29 and A/F sensor (Sensor 1) 4P connector terminal C30 and A/F sensor (Sensor 1) 4P connector
terminal No. 2. terminal No. 1.
A/F SENSOR (SENSOR 1) 4P CONNECTOR A/F SENSOR (SENSOR 1) 4P CONNECTOR
W ire side of fem ale term in a ls W ire side o f fem ale term in a ls
n n ri
2 3 4 5 6 7 8 9
2 3 4 5 6 7 8 T ]
1
[ I 10 11 12 13|14|15(16 17 18 19 1
10 11 12 13|14|15|16 17 18 19 1
1 20 21 22 23 24 25 20 21 22 23 24 25
1 I 1
m
26 27 28 29|30|31132 34 35 26 27 28 29|30|3l|32 33 34 35
1 36 37 38 :*9 40 41 42 43 441 136 37 38 39 40 41 42 43 44
LJ I 1 u
AFS+ (RED) S - (RED/YEL)
T erm inal side o f fem ale term inals T erm i nal side o f fem ale term inals
Is there continuity? Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
17. Monitor the OBD STATUS for DTC P1157 in the DTCs DTC P1172: A/F Sensor (Sensor 1) Circuit Out
MENU with the HDS. of Range High
Does the HDS indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
YES-Troubleshooting is complete. If any other and any on-board snapshot, and review the general
Pending or Confirmed DTCs were indicated in step 16, troubleshooting information (see page 11-3).
go to the indicated DTC's troubleshooting.
1. Turn the ignition switch to ON (II).
NO-lf the HDS indicates FAILED, checkfor poor
2. Clear the DTC with the HDS.
connections or loose terminals at the A/F sensor
(Sensor 1) and the ECM/PCM, then go to step 1. If the 3. Start the engine. Hold the engine speed at 3,000 rpm
HDS indicates NOT COMPLETED, keep idling until a without load (CVT in P or N, M/T in neutral) until the
result comes on. radiator fan comes on, then let it idle.
18. Update the ECM/PCM if it does not have the latest 4. Monitor the OBD STATUS for DTC P1172 in the DTCs
software (see page 11-207), or substitute a MENU with the HDS.
known-good ECM/PCM (see page 11-7).
Does the HDS indicate FAILED?
19. Start the engine, and let it idle.
YES-Go to step 5.
20. Check for Pending or Confirmed DTCs with the HDS.
NO-lf the HDS indicates PASSED, intermittent failure,
is DTC P1157 indicated? the system is OK at this time. Check for poor
connections or loose terminals at the A/F sensor
YES-lf the ECM/PCM was updated, substitute a
(Sensor 1) and the ECM/PCM. If the HDS indicates
known-good ECM/PCM (see page 11-7), then go to
EXECUTING, keep idling until a result comes on. If the
step 19. If the ECM/PCM was substituted, go to step 1.
HDS indicates OUT OF CONDITION, go to step 3 and
NO-Go to step 21. recheck.
21. Monitor the OBD STATUS for DTC P1157 in the DTCs 5. Turn the ignition switch to LOCK (0).
MENU with the HDS.
6. Replace the A/F sensor (Sensor 1) (see page 11 -202).
Does the HDS indicate PASSED?
7. Turn the ignition switch to ON (II).
YES-lf the ECM/PCM was updated, troubleshooting is
8. Reset the ECM/PCM with the HDS.
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other 9. Do the ECM/PCM idle learn procedure (see page
Pending or Confirmed DTCs were indicated in step 20, 11-274).
go to the indicated DTC's troubleshooting.
10. Start the engine. Hold the engine speed at 3,000 rpm
NO-lf the HDS indicates FAILED, go to step 1. If the without load (CVT in P or N, M/T in neutral) until the
ECM/PCM was updated, substitute a known-good radiator fan comes on, then let it idle.
ECM/PCM (see page 11 -7), then go to step 19. If the
ECM/PCM was substituted, go to step 1. If the HDS 11. Check for Pending or Confirmed DTCs with the HDS.
indicates NOT COMPLETED, keep idling until a result Is DTC P1172 indicated?
comes on.
YES-Check for poor connections or loose terminals at
the A/F sensor (Sensor 1) and the ECM/PCM, then go
to step 1.
NO-Go to step 12.
12. Monitor the OBD STATUS for DTC P1172 in the DTCs DTC P1297: ELD Circuit Low Voltage
MENU with the HDS.
NOTE: Before you troubleshoot, record all freeze data
Does the HDS indicate PASSED? and any on-board snapshot, and review the general
YES-Troubleshooting is complete. If any other troubleshooting information (see page 11-3).
Pending or Confirmed DTCs were indicated in step 11, 1. Turn the ignition switch to ON (II).
go to the indicated DTC's troubleshooting.
2. Check the ELD in the DATA LIST with the HDS.
NO-lf the HDS indicates FAILED, check for poor
connections or loose terminals at the A/F sensor Is 72 A or more indicated?
(Sensor 1) and the ECM/PCM, then go to step 1. If the
YES-Go to step 3.
HDS indicates EXECUTING, keep idling until a result
comes on. If the HDS indicates OUT OF CONDITION, NO-lntermittent failure, the system is OK at this time.
go to step 10. Check for poor connections or loose terminals at the
ELD and the ECM/PCM.B
3. Turn the ignition switch to LOCK (0).
4. Disconnect the ELD 3P connector.
5. Turn the ignition switch to ON (II).
6. Check the ELD in the DATA LIST with the HDS.
Is 72 A or more indicated?
YES-Go to step 7.
NO-Go to step 11.
7. Turn the ignition switch to LOCK (0).
8. Jump the SCS line with the HDS.
9. Disconnect ECM/PCM connector A (44P).
(cont'd)
DTC Troubleshooting (cont'd)
10. Checkfor continuity between ECM/PCM connector 20. Reconnect all connectors.
terminal A23 and body ground.
21. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a
ECM/PCM CONNECTOR A (44P) known-good ECM/PCM (see page 11-7).
22. Start the engine.
F=nr
23. Turn on the headlights.
| 1 2 3 4 | 5 | 6 | 7 8 9 |_
1 10 11 12 13|14|15|16 17 18 19 24. Checkfor Pending or Confirmed DTCs with the HDS.
1
1
20 21 22 -23 24 25 1 Is DTC P1297 indicated?
26 27 28 29|30|31|32:33 34 35
136 37 38 3 9 140 41 ^11 4 3 14 4 1 YES-Check for poor connections or loose terminals at
the ELD and the ECM/PCM. If the ECM/PCM was
ELD (PNK) updated, substitute a known-good ECM/PCM (see
page 11 -7), then go to step 22. If the ECM/PCM was
substituted, go to step 1.
NO-lf the ECM/PCM was updated, troubleshooting is
Term inal side o f fem ale te rm in a ls
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other
Is there continuity? Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
YES-Repair a short in the wire between the ECM/PCM
(A23) and the ELD, then go to step 13.
IMO-Go to step 20.
11. Turn the ignition switch to LOCK (0).
12. Replace the ELD (see page 11 -207).
13. Reconnect all connectors.
14. Turn the ignition switch to ON (II).
15. Reset the ECM/PCM with the HDS.
16. Do the ECM/PCM idle learn procedure (see page
11-274).
17. Start the engine.
18. Turn on the headlights.
19. Checkfor Pending or Confirmed DTCs with the HDS.
Is DTC P1297 indicated?
YES-Check for poor connections or loose terminals at
the ELD and the ECM/PCM, then go to step 1.
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.!
DTC P I298: ELD Circuit High Voltage 10. Check for continuity between ECM/PCM connector
terminal A23 and ELD 3P connector terminal No. 1.
NOTE: Before you troubleshoot, record all freeze data
ELD 3P CONNECTOR
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
3 2 1
1. Turn the ignition switch to ON (II).
ELD (PNK)
2. Check the ELD in the DATA LIST with the HDS.
W ire side o f fem ale term inals
Is 0.2 A or less indicated?
O
CO
CM
G>
CO
CO
CM
26 27 28 33 34 35
4. Disconnect the ELD 3P connector.
136 37 38 39 40 4 1 |4 ? 43 441
5. Turn the ignition switch to ON (II). Li 1 i u
ELD (PNK)
6. Measure the voltage between ELD 3P connector
terminal No. 3 and body ground. Term inal side o f fem ale term in a ls
Is there continuity?
ELD 3P CONNECTOR
YES-Go to step 11.
NO-Repair an open in the wire between the ECM/PCM
3 2 1 (A23) and the ELD, then go to step 13.
IG1 (LT BLU) 11. Check for continuity between ELD 3P connector
terminal No. 2 and body ground.
ELD 3P CONNECTOR
GND (BLK)
Is there battery voltage?
YES-Go to step 7.
NO-Check the No. B22 METER (7.5 A) fuse in the
under-dash fuse/relay box. If the fuse is OK, repair an
open in the wire between the No. B22 METER (7.5 A)
fuse and the ELD, then go to step 13. W ire side o f fem ale term inals
(contd)
DTC Troubleshooting (cont'd)
12. Replace the ELD (see page 11 -207), DTC P2183: ECT Sensor 2 Range/
13. Reconnect all connectors. Performance Problem
14. Turn the ignition switch to ON (II). NOTE:
Before you troubleshoot, record all freeze data and
15. Reset the ECM/PCM with the HDS.
any on-board snapshot, and review the general
16. Do the ECM/PCM idle learn procedure (see page troubleshooting information (see page 11-3).
11-274). If DTC P0111 is stored at the same time as DTC P2183,
troubleshoot DTC P0111 first, then recheck for DTC
17. Check for Pending or Confirmed DTCs with the HDS.
P2183.
Is DTC P1298 indicated?
1. Check for poor connections or loose terminals at ECT
YES-Go to step 18. sensor 1 and ECT sensor 2.
NO-Troubleshooting is complete. If any other Are the connections and terminals OK ?
Pending or Confirmed DTCs are indicated, go to the
YES-Go to step 2.
indicated DTC's troubleshooting.
NO-Repair the connections or terminals, then go to
18. Update the ECM/PCM if it does not have the latest
step 21.
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7). 2. Turn the ignition switch to ON (II).
19. Check for Pending or Confirmed DTCs with the HDS. 3. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P1298 indicated? Are DTC P1116 and P2183 indicated at the same time?
YES-Check for poor connections or loose terminals at YES-Go to step 12.
the ELD and the ECM/PCM. If the ECM/PCM was
updated, substitute a known-good ECM/PCM (see NO-Go to step 4.
page 11-7), then recheck. If the ECM/PCM was 4. Start the engine, and let it idle for 10 minutes.
substituted, go to step 1.
5. Check ECT SENSOR 2 in the DATA LIST with the HDS.
NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace Is about 126 F (52 C) or less indicated?
the original ECM/PCM (see page 11-209). If any other
YES-Replace ECT sensor 2 (see page 11-206), then go
Pending or Confirmed DTCs are indicated, go to the to step 21.
indicated DTC's troubleshooting.
NO-Go to step 6.
6. Turn the ignition switch to LOCK (0).
7. Allow the ECT sensors to cool to the ambient
temperature.
8. Note the ambient temperature.
9. Turn the ignition switch to ON (II). 21. Turn the ignition switch to ON (II).
10. Quickly note the value of ECT SENSOR 2 in the DATA 22. Reset the ECM/PCM with the HDS.
LIST with the HDS.
23. Do the ECM/PCM idle learn procedure (see page
11. Compare the value of ECT SENSOR 2 and the ambient 11-274).
temperature.
24. Check for Pending or Confirmed DTCs with the HDS.
Does ECT SENSOR 2 differ 5.4 F (3 C) or more from the
ambient temperature? Is DTC P2183 indicated?
YES-Replace ECT sensor 2 (see page 11-206), then go YES-Check for poor connections or loose terminals at
to step 21. ECT sensor 1, ECT sensor 2, and the ECM/PCM, then
go to step 1.
NO-lntermittent failure, the system is OK at this time.
Reinstall ECT sensor 2 (see page 11-206). Check for NO-Troubleshooting is complete. If any other
poor connections or loose terminals at ECT sensor 1, Pending or Confirmed DTCs are indicated, go to the
ECT sensor 2, and the ECM/PCM. indicated DTC's troubleshooting.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P2184: ECT Sensor 2 Circuit Low Voltage 10. Check for continuity between ECT sensor 2 2P
connector terminal No. 1 and body ground.
NOTE: Before you troubleshoot record all freeze data
and any on-board snapshot and review the general
troubleshooting information (see page 11-3). ECT SENSOR 2 2P CONNECTOR
1. Turn the ignition switch to ON (II).
2. Check ECT SENSOR 2 in the DATA LIST with the HDS.
Is about 356 F (180 C ) or more, or 0.08 V or less 2 | 1]
indicated? ECT2 (WHT)
YES-Go to step 3.
NO-lntermittent failure, the system is OK at this time.
Checkfor poor connections or loose terminals at ECT
sensor 2 and the ECM/PCM.
W ire side o f fem ale term inals
3. Turn the ignition switch to LOCK (0).
4. Disconnect the ECT sensor 2 2P connector. Is there continuity?
5. Turn the ignition switch to ON (II). YES-Repair a short in the wire between the ECM/PCM
(A33) and ECT sensor 2, then go to step 13.
6. Check ECT SENSOR 2 in the DATA LIST with the HDS.
NO-Go to step 18.
Is about 356 F (180 C) or more, or 0.08 V or less
indicated? 11. Turn the ignition switch to LOCK (0).
7. Turn the ignition switch to LOCK (0). 14. Turn the ignition switch to ON (II).
8. Jump the SCS line with the HDS. 15. Reset the ECM/PCM with the HDS.
9. Disconnect ECM/PCM connector A (44P). 16. Do the ECM/PCM idle learn procedure (see page
11-274).
17. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P2184 indicated?
[2 1)
SG6 (PNK) ECT2 (WHT)
JUMPER WIRE
YES-Go to step 8.
NO-Go to step 20.
8. Turn the ignition switch to LOCK (0).
9. Remove the jumper wire from the ECT sensor 2 2P
connector.
DTC Troubleshooting (cont'd)
11. Measure the voltage between ECT sensor 2 2P 15. Check for continuity between ECM/PCM connector
connector terminal No. 1 and body ground. terminal A9 and ECT sensor 2 2P connector terminal
No. 2.
u rn
SG6 (PNK)
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
Is the A/F sensor loose or disconnected from the exhaust NO-lf the HDS indicates FAILED, check for poor
pipe? connections or loose terminals at the A/F sensor
(Sensor 1) and the ECM/PCM, then go to step 1. If the
YES-Go to step 7. HDS indicates NOT COMPLETED, keep idling until a
NO-Go to step 3. result comes on.
3. Turn the ignition switch to ON (II). 14. Update the ECM/PCM if it does not have the latest
software (see page 11 -207), or substitute a
4. Clear the DTC with the HDS. known-good ECM/PCM (see page 11-7).
5. Start the engine, and let it idle without load (CVT in P 15. Start the engine, and let it idle without load (CVT in P
or N, M/T in neutral) until the radiator fan comes on. or N, M/T in neutral) until the radiator fan comes on.
6. Check for Pending or Confirmed DTCs with the HDS. 16. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P2195 indicated? Is DTC P2195 indicated?
YES-Check for poor connections or loose terminals at YES-Check for poor connections or loose terminals at
the A/F sensor (Sensor 1) and the ECM/PCM, then go the A/F sensor (Sensor 1) and the ECM/PCM. If the
to step 14. ECM/PCM was updated, substitute a known-good
ECM/PCM, then go to step 15. If the ECM/PCM was
NO-lntermittent failure, the system is OK at this time.
substituted, go to step 1.
Check for poor connections or loose terminals at the
A/F sensor (Sensor 1) and the ECM/PCM. If any other NO-Go to step 17.
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
17. Monitor the OBD STATUS for DTC P2195 in the DTCs DTC P219A: Air-Fuel Ratio Variation of
MENU with the HDS.
Cylinders
Does the HDS indicate PASSED?
NOTE:
YES-lf the ECM/PCM was updated, troubleshooting is Before you troubleshoot, record all freeze data and
complete. If the ECM/PCM was substituted, replace any on-board snapshot, and review the general
the original ECM/PCM (see page 11-209). If any other troubleshooting information (see page 11-3).
Pending or Confirmed DTCs were indicated in step 16, If any of the DTCs listed below are indicated at the
go to the indicated DTC's troubleshooting. same time as DTC P219A, troubleshoot those DTCs
NO-lf the HDS indicates FAILED, check for poor first, then recheck for P219A.
connections or loose terminals at the A/F sensor P0133, P1157, P1172, P2195, P2238, P2252, P2A00; A/F
(Sensor 1) and the ECM/PCM. If the ECM/PCM was sensor (Sensor 1)
updated, substitute a known-good ECM/PCM (see P0134, P0135:A/F sensor (Sensor 1) heater
page 11-7), then go to step 15. If the ECM/PCM was P0201, P0202, P0203, P0204: No. 1 - No. 4 cylinder
substituted, go to step 1. If the HDS indicates NOT injector(s)
COMPLETED, keep idling until a result comes on. P0300: Random misfire
P0301, P0302, P0303, P0304: No. 1, No. 2, No. 3, or No.
4 cylinder misfire detected
P0351, P0352, P0353, P0354: No. 1 - No. 4 cylinder
ignition coil(s)
P0400, P0401, P0404, P0406, P2413: EGR system
If the engine speed fluctuates at highway speeds, the
EGR line may be blocked by carbon or sludge.
1. Turn the ignition switch to ON (II).
2. Record following HDS parameters (On-board
snapshot):
VEHICLE SPEED
ENGINE SPEED
MAP SENSOR
ECT SENSOR 1
APPSENSOR
AFFB (ST FUEL TRIM)
EGR COMMAND
EGR LIFT
3. Hold the engine speed at 3,000 rpm without load (CVT
in P or N, M/T in neutral) until the radiator fan comes
on, then let it idle.
4. Check under these conditions:
A/C off
All electrical loads off
5. Do the Cylinder AF Test three times in the
INSPECTI ON MENU with the HDS.
Is the result OK?
YES-Go to step 6.
NO-Go to step 9.
6. Clear the DTC with the HDS.
(cont'd)
DTC Troubleshooting (cont'd)
7. Test-drive the vehicle in the range of these recorded 15. Exchange the injector from the problem cylinder with
on-board snapshot parameters: one from the another cylinder.
VEHICLE SPEED 16. Recconect all connectors.
ENGINE SPEED
MAP SENSOR 17. Start the engine, and let it idle for 10 minutes.
ECT SENSOR 1 18. Check under these conditions:
APP SENSOR A/C off
AFFB (ST FUEL TRIM) All electrical loads off
EGR COMMAND
19. Do the Cylinder AF Test three times in the
EGR LIFT INSPECTION MENU with the HDS.
8. Monitor the OBD STATUS for DTC P219A in the DTCs Is an injector failure indicated at the cylinder where the
MENU with the HDS. injector was exchanged?
Does the HDS indicate FAILED? YES-Replace the faulty injector (see page 11-200),
YES-Go to step 20. then go to step 23.
N O -lf the HDS indicates PASSED, intermittent failure, NO-Go to step 22.
the system is OK at this time. If the HDS indicates 20. Inspect the valve clearances (see page 6-8).
EXECUTING, keep driving until a result comes on. If
the HDS indicates OUT OF CONDITION, go to step 7 Are the valve clearances OK?
and recheck. YES-Go to step 21.
9. Do a cylinder compression test (see page 6-6).
NO-Adjust the valve clearances (see page 6-8), then
Is the engine compression of the problem cylinder lower go to step 23 and recheck. If DTC P219A is indicated
than the other cylinders? go to step 21. If DTC P219A is not indicated,
troubleshooting is complete.
YES-Adjust the engine compression (see page 6-6),
then go to step 23. 21. Check for carbon or sludge in the EGR line.
10. Inspect the valve clearances (see page 6-8). YES-Clean the intake manifold EGR port (see page
11-327) and the EGR pipe with throttle plate cleaner
Are the valve clearances OK? (see page 11-327). Also, clean the passage inside the
YES-Go to step 11. EGR valve with throttle plate cleaner, then go to step
23.
NO-Adjust the valve clearances (see page 6-8), then
go to step 11. NO-Go to step 22.
11. Hold the engine speed at 3,000 rpm without load (CVT 22. Check for carbon build-up in the intake manifold (see
in P or N, M/T in neutral) until the radiator fan comes page 9-9), and the exhaust line (see page 9-17).
on, then let it idle. Is there carbon build-up in the intake manifold and/or the
12. Check under these conditions: cylinder head?
A/C off YES-Remove the carbon, then go to step 23.
All electrical loads off
NO-Check the engine oil leak. If needed, repair the
13. Do the Cylinder AF Test three times in the engine, then go to step 23.
I NSPECTION MENU with the HDS.
NOTE: If engine oil burning occurs, this code can be
Is the result OK? stored.
YES-Go to step 23.
NO-Go to step 14.
23. Turn the ignition switch to ON (II). DTC P2227: BARO Sensor Range/
24. Reset the ECM/PCM with the HDS. Performance Problem
25. Do the ECM/PCM idle learn procedure (see page NOTE:
11-274). Before you troubleshoot, record all freeze data and
any on-board snapshot, and review the general
26. Test-drive the vehicle in the range of these recorded
troubleshooting information (see page 11-3).
on-board snapshot parameters:
# If DTC P0107, P0108, P1128, and/or P1129 are stored at
VEHICLE SPEED
the same time as DTC P2227, troubleshoot those DTCs
ENGINE SPEED first, then recheck for DTC P2227.
MAP SENSOR
ECT SENSOR 1 1. Turn the ignition switch to ON (II), and wait 2 seconds.
APP SENSOR 2. Check the BARO SENSOR in the DATA LIST with the
AFFB (ST FUEL TRIM) HDS.
. EGR COMMAND Is about 101 kPa (29.9 in.Hg, 760 mmHg), or about 2.9 V
EGR LIFT at sea level indicated?
27. Check for Pending or Confirmed DTCs with the HDS. YES-Go to step 3.
Is DTC P219A indicated? NO-Go to step 15.
YES-Check for poor connections or loose terminals at 3. Clear the DTC with the HDS.
the injectors and the ECM/PCM, then go to step 1.
4. Start the engine. Hold the engine speed at 3,000 rpm
NO-Go to step 28. without load (CVT in P or N, M/T in neutral) until the
radiator fan comes on, then let it idle.
28. Monitor the OBD STATUS for DTC P219A in the DTCs
MENU with the HDS. 5. Test-drive under these conditions:
Does the HDS indicate PASSED? Engine coolant temperature (ECT SENSOR 1) above
158 F (70 C)
YES-Troubleshooting is complete. If any other CVT in D, M/T in 4th
Pending or Confirmed DTCs were indicated in step 27,
REL TP SENSOR between 14 deg and 28 deg for at
go to the indicated DTC's troubleshooting.
least 3 seconds
NO-lf the HDS indicates FAILED, go to step 1 and
6. Monitor the OBD STATUS for DTC P2227 in the DTCs
recheck. If the HDS indicates EXECUTING, keep
MENU with the HDS.
driving until a result comes on. If the HDS indicates
OUT OF CONDITION, go to step 26. Does the HDS indicate FAILED?
YES-Go to step 7.
NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for something
that may have clogged the intake air system. If the
HDS indicates NOT COMPLETED, go to step 4 and
recheck.
7. Check the intake air system for clogging or
restrictions (foreign material, dirty air cleaner
element, etc.).
Is the intake air system clogged or restricted?
(cont'd)
DTC Troubleshooting (cont'd)
8. Turn the ignition switch to ON (II). 15. Update the ECM/PCM if it does not have the latest
software (see page 11 -207), or substitute a
9. Reset the ECM/PCM with the HDS. known-good ECM/PCM (see page 11-7).
10. Do the ECM/PCM idle learn procedure (see page 16. Start the engine. Hold the engine speed at 3,000 rpm
11-274). without load (CVT in P or N, M/T in neutral) until the
11. Start the engine. Hold the engine speed at 3,000 rpm radiator fan comes on, then let it idle.
without load (A/T in P or N, M/T in neutral) until the 17. Test-drive under these conditions:
radiator fan comes on, then let it idle.
Engine coolant temperature (ECT SENSOR 1) above
12. Test-drive under these conditions: 158 F (70 C)
Engine coolant temperature (ECT SENSOR 1) above CVT in D, M/T in 4th
158 F (70 C) REL TP SENSOR between 14 deg and 28 deg for at
in D, M/T in 4th least 3 seconds
REL TP SENSOR between 14 deg and 28 deg for at 18. Checkfor Pending or Confirmed DTCs with the HDS.
least 3 seconds
is DTC P2227 indicated?
13. Checkfor Pending or Confirmed DTCs with the HDS.
YES-Check for poor connections or loose terminals at
Is DTC P2227 indicated? the ECM/PCM. If the ECM/PCM was u p d ate d ,
YES-Check for poor connections or loose terminals at substitute a known-good ECM/PCM (see page
the ECM/PCM, then go to step 1. 11-207), then go to step 16. If the ECM/PCM was
substituted, go to step 1.
NO-Go to step 14.
NO-Go to step 19.
14. Monitor the OBD STATUS for DTC P2227 in the DTCs
MENU with the HDS. 19. Monitor the OBD STATUS for DTC P2227 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
Does the HDS indicate PASSED?
YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 13, YES-lf the ECM/PCM was updated, troubleshooting is
go to the indicated DTC's troubleshooting. complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other
NO-lf the HDS indicates FAILED, checkfor poor Pending or Confirmed DTCs were indicated in step 18,
connections or loose terminals at the ECM/PCM, then go to the indicated DTC's troubleshooting.
go to step 1. If the HDS indicates NOT COMPLETED,
go to step 11. NO-lf the HDS indicates FAILED, check for poor
connections or loose terminals at the ECM/PCM. If the
ECM/PCM was updated, substitute a known-good
ECM/PCM (see page 11-7), then go to step 16. If the
ECM/PCM was substituted, go to step 1. If the HDS
indicates NOT COMPLETED, go to step 16.
DTC P2228: BARO Sensor Circuit Low Voltage' DTC P2229: BARO Sensor Circuit High Voltage
NOTE: Before you troubleshoot record all freeze data NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). troubleshooting information (see page 11-3).
1. Turn the ignition switch to ON (II). 1.Turn the ignition switch to ON (II).
2. Check the BARO SENSOR in the DATA LIST with the 2. Check the BARO SENSOR in the DATA LIST with the
HDS. HDS.
Is about 43 kPa (12.7 in.Hg, 323 mmHg), or 1.3 Vor less Is about 160 kPa (47.2 in.Hg, 1,200 mmHg), or 4.5 Vor
indicated? more indicated?
YES-Check for poor connections or loose terminals at YES-Check for poor connections or loose terminals at
the ECM/PCM. If the ECM/PCM was updated, the ECM/PCM. If the ECM/PCM was updated,
substitute a known-good ECM/PCM (see page 11-7), substitute a known-good ECM/PCM (see page 11-7),
then recheck. If the ECM/PCM was substituted, go to then recheck. If the ECM/PCM was substituted, go to
step 1. step 1.
NO-lf the ECM/PCM was updated, troubleshooting is NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting. indicated DTC's troubleshooting.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P2238: A/F Sensor (Sensor 1) AFS+ Line 10. Replace the A/F sensor (Sensor 1) (see page 11 -202).
Low Voltage 11. Reconnect all connectors.
NOTE: Before you troubleshoot, record all freeze data 12. Turn the ignition switch to ON (II).
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). 13. Reset the ECM/PCM with the HDS.
14. Do the ECM/PCM idle learn procedure (see page
1.Turn the ignition switch to ON (II).
11-274).
2. Clear the DTC with the HDS.
15. Check for Pending or Confirmed DTCs with the HDS.
3. Start the engine. Hold the engine speed at 3,000 rpm
Is DTC P2238 indicated?
without load (CVT in P or N, M/T in neutral) until
radiator fan comes on. YES-Check for poor connections or loose terminals at
4. Check for Pending or Confirmed DTCs with the HDS. the A/F sensor (Sensor 1) and the ECM/PCM, then go
to step 1. If the connections and the terminals are OK,
Is DTC P2238 indicated? go to step 17.
YES-Go to step 5. NO-Go to step 16.
NO-lntermittent failure, the system is OK at this time. 16. Monitor the OBD STATUS for DTC P2238 in the DTCs
Check for poor connections or loose terminals at the MENU with the HDS.
A/F sensor (Sensor 1) and the ECM/PCM.
Does the HDS indicate PASSED?
5. Turn the ignition switch to LOCK (0).
YES-Troubleshooting is complete. If any other
6. Jump the SCS line with the HDS. Pending or Confirmed DTCs were indicated in step 15,
go to the indicated DTC's troubleshooting.
7. Disconnect the A/F sensor (Sensor 1) 4P connector.
NO-lf the HDS indicates FAILED, check for poor
8. Disconnect ECM/PCM connector C (44P).
connections or loose terminals at the A/F sensor
9. Checkfor continuity between ECM/PCM connector (Sensor 1) and the ECM/PCM, then go to step 1. If the
terminal C29 and body ground. HDS indicates NOT COMPLETED, keep idling until a
result comes on.
ECM/PCM CONNECTOR C (44P) 17. Update the ECM/PCM if it does not have the latest
software (see page 11 -207), or substitute a
known-good ECM/PCM (see page 11-7).
r
n vir ^ii .... ..n . . 18. Start the engine, and let it idle.
3 4 5 16 7 8
[ 10 11 12 13|14|15|16 17 18 19 IJ 19. Check for Pending or Confirmed DTCs with the HDS.
20 21 22 23 24 25
1 Is DTC P2238 indicated?
26 27 28:29|30|31132 33 34 35
136 37 38 39 40 41 42 43 441 YES-lf the ECM/PCM was updated, substitute a
known-good ECM/PCM (see page 11-7), then go to
A F S + (RED) step 18. If the ECM was substituted, go to step 1.
NO-Go to step 20.
Is there continuity?
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
A/F sensor (Sensor 1) and the ECM/PCM.
5. Turn the ignition switch to LOCK (0).
6. Jump the SCS line with the HDS.
7. Disconnect the A/F sensor (Sensor 1) 4P connector.
8. Disconnect ECM/PCM connector C (44P).
9. Check for continuity between ECM/PCM connector
terminal C30 and body ground.
E C M / P C M CONNECTOR C.(44P)
_ 2
3 4 1 8 9I
CO
L* 10 11 12 13|T4|15|T^ 17 18 19 l i
i 20 21 22 23 24 25
1>
26 27 28 29|30|3i|32 33 34 35
136137 431441
A F S - (RED/YEL)
Is there continuity?
YES-Repair a short in the wire between the ECM/PCM
(C30) and the A/F sensor (Sensor 1), then go to step
11 .
(cont'd)
DTC Troubleshooting (cont'd)
10. Replace the A/F sensor (Sensor 1) (see page 11 -202). 20. Monitor the OBD STATUS for DTC P2252 in the DTCs
MENU with the HDS.
11. Reconnect all connectors.
Does the HDS indicate PASSED?
12. Turn the ignition switch to ON (II).
YES-lf the ECM/PCM was updated, troubleshooting is
13. Reset the ECM/PCM with the HDS. complete. If the ECM/PCM was substituted, replace
14. Do the ECM/PCM idle learn procedure (see page the original ECM/PCM (see page 11-209). If any other
1 1 -2 7 4 ). Pending or Confirmed DTCs were indicated in step 19,
go to the indicated DTC's troubleshooting.
15. Checkfor Pending or Confirmed DTCs with the HDS.
NO-lf the HDS indicates FAILED, go to step 1. If the
Is DTC P2252 indicated? ECM/PCM was updated, substitute a known-good
YES-Check for poor connections or loose terminals at ECM/PCM (see page 11-7), then go to step 18. If the
the A/F sensor (Sensor 1) and the ECM/PCM, then go HDS indicates NOT COMPLETED, keep idling until a
to step 1. If the connector and the terminals are OK, go result comes on.
to step 17.
NO-Go to step 16.
16. Monitor the OBD STATUS for DTC P2252 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
11184
DTC P2610: ECM/PCM Ignition Off Internal DTC P2A00: A/F Sensor (Sensor 1)
Timer Malfunction Range/Performance Problem
NOTE: Before you troubleshoot, record all freeze data NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). troubleshooting information (see page 11-3).
1.Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS. 2. Clear the DTC with the HDS.
3. Check for Pending or Confirmed DTCs with the HDS. 3. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the
Is DTC P2610 indicated?
radiator fan comes on, then let it idle.
YES-Go to step 4.
4. Test-drive under these conditions:
NO-lntermittent failure, the system is OK at this Engine coolant temperature (ECT SENSOR 1) above
tim e.ll 158 F (70 C)
4. Update the ECM/PCM if it does not have the latest CVT in D, M/T in 3rd or 4th
software (see page 11-207), or substitute a Vehicle speed between 25 55 mph (4088 km/h)
known-good ECM/PCM (see page 11-7). for 5 minutes
Drive at a steady speed between 5575 mph
5. Check for Pending or Confirmed DTCs with the HDS. (88120 km/h) for 10 seconds, then decelerate
Is DTC P2610 indicated? (with the throttle fully closed) for 5 seconds
YES-lf the ECM/PCM was updated, substitute a 5. Monitor the OBD STATUS for DTC P2A00 in the DTCs
known-good ECM/PCM (see page 11-7), then recheck. MENU with the HDS.
If the ECM/PCM was substituted, go to step 1. Does the HDS indicate FAILED?
NO-lf the ECM/PCM was updated, troubleshooting is YES-Go to step 6.
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other NO-lf the HDS indicates PASSED, intermittent failure,
Pending or Confirmed DTCs are indicated, go to the the system is OK at this time. Checkfor poor
indicated DTC's troubleshooting. connections or loose terminals at the A/F sensor
(Sensor 1) and the ECM/PCM. If the HDS indicates
EXECUTING, keep driving until a result comes on. If
the HDS indicates OUT OF CONDITION, go to step 3
and recheck.
DTC Troubleshooting (cont'd)
6. Turn the ignition switch to LOCK (0). DTC U0301: PGM-FI System Program Version
7. Replace the A/F sensor (Sensor 1) (see page 11 -202). Mismatch
8. Turn the ignition switch to ON (II). NOTE:
NOTE: Before you troubleshoot, record all freeze data
9. Reset the ECM/PCM with the HDS.
and any on-board snapshot, and review the general
10. Do the ECM/PCM idle learn procedure (see page troubleshooting information (see page 11-3).
11-274). This DTC is indicated when a ECM/PCM update is not
completed.
11 .Test-drive under these conditions:
Do not turn the ignition switch to ACC (I) or LOCK (0)
Engine coolant temperature (ECT SENSOR 1) above
while updating the ECM/PCM. If you do, the ECM/PCM
158 F (70 C)
can be damaged.
CVT in D, M/T in 3rd or 4th
Vehicle speed between 2555 mph (4088 km/h) 1. Do the ECM/PCM update procedure (see page
for 5 minutes 11-207).
Drive at a steady speed between 5575 mph 2. Checkfor Pending or Confirmed DTCs with the HDS.
(88120 km/h) for 10 seconds, then decelerate
(with the throttle fully closed) for 5 seconds Is DTC U0301 indicated?
12. Check for Pending or Confirmed DTCs with the HDS. YES-Replace the original ECM/PCM (see page
11-209).B
Is DTC P2A00 indicated?
NO-Troubleshooting is complete. If any other
YES-Check for poor connections or loose terminals at Pending or Confirmed DTCs are indicated, go to the
the A/F sensor (Sensor 1) and the ECM/PCM, then go indicated DTC's troubleshooting.
to step 1.
NO-Go to step 13.
13. Monitor the OBD STATUS for DTC P2A00 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
1. Turn the ignition switch to ON (II). 7. Check for continuity between ECM/PCM connector
terminal A31 and body ground.
2. Do the gauge self-diagnostic function (see page
22-325).
ECM/PCM CONNECTOR A (44P)
Does the MIL flash?
YES-Go to step 3.
t n n ^
NO~Substitute a known-good gauge control module 3 |4 5
1 2 6
7' 8 9 .
(see page 22-354), then recheck. If the L f 10 11 12 13|14n|t6 17 18 19
symptom/indication goes away with a known-good 20 21 22 23 24 25 1
1
gauge control module, replace the original gauge 26 27 28 29|30|31132 33 34 35
control module (see page 22-354).B 136 37 38 39140 41 142 43 441
3. Connect the HDS to the DLC (see page 11 -3). SCS (BRN)
4. Check the SCS in the DATA LIST with the HDS.
Is a short indicated?
YES-Go to step 5.
T erm inal side o f fem ale term inals
NO-Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a known- Is there continuity?
good ECM/PCM (see page 11-7), then recheck. If the
symptom/indication goes away with a known-good YES-Repair a short in the wire between the ECM/PCM
ECM/PCM, replace the original ECM/PCM (see page (A31) and the DLC.H
11-209).I NO-Update the ECM/PCM if it does not have the latest
5. Turn the ignition switch to LOCK (0). software (see page 11-207), or substitute a known-
good ECM/PCM (see page 11-7), then recheck. If the
6. Disconnect ECM/PCM connector A (44P), then symptom/indication goes away with a known-good
disconnect the HDS. ECM/PCM, replace the original ECM/PCM (see page
11-209).B
Shift Indicator Lamp Troubleshooting
NOTE: Check for Pending or Confirmed DTCs with the 10. Turn the ignition switch to ON (II).
HDS before doing this procedure. If any DTCs are stored,
11. Check the CLUTCH PEDAL POSITION SWITCH A (C) in
troubleshoot them first, then do this procedure.
the DATA LIST with the HDS.
1. Connect the HDS to the DLC (see page 11-3).
Is OPEN indicated?
2. Start the engine.
YES-Go to step 12.
3. Test-drive several minutes.
NO-Go to step 28.
4. Check the C SHAFT SPD in the DATA LIST with the
12. Press the clutch pedal.
HDS.
13. Check the CLUTCH PEDAL POSITION SWITCH A (C) in
Is any vehicle speed indicated?
the DATA LIST with the HDS.
YES-Go to step 5.
Is CLOSE indicated?
NO-Go to the troubleshooting for P0720 (see page
YES-lntermittent failure, system is OK at this time.
11-157).
Check for poor connections or loose terminals at the
5. Do the gauge self-diagnostic function (see page gauge control module, clutch pedal position switch C,
2 2-325). and the ECM
Is the result OK? NO-Go to step 14.
YES-Go to step 6. 14. Turn the ignition switch to LOCK (0).
NO-Substitute a known-good gauge control module, 15. Disconnect the clutch pedal position switch C 2P
and recheck. If the symptom/indication goes away connector.
with a known-good gauge control module, replace the
16. Connect clutch pedal position switch C 2P connector
original gauge control module (see page 22-354).
terminals No. 1 and No. 2 with a jumper wire.
6. Do the APP sensor signal inspection (see page
11-25D.H
Is the result OK? CLUTCH PEDAL POSITION SWITCH C 2P CONNECTOR
YES-Go to step 7.
NO-Depending on the result, repair or replace the
appropriate part.fl
7. Do the brake pedal position switch signal circuit
troubleshooting (see page 11-272).B
Is the result OK?
JUMPER WIRE
YES-Go to step 8.
W ire side o f fem ale term inals
NO-Depending on the result, repair or replace the
appropriate part.B
17. Turn the ignition switch to ON (II).
8. Turn the ignition switch to LOCK (0).
18. Check CLUTCH PEDAL POSITION SWITCH A (C) in the
9. Check the position of clutch pedal position switch C DATA LIST with the HDS.
(see page 1 3 -6 ).
Is OPEN indicated?
Is the position correct?
YES-Go to step 19.
YES-Go to step 10.
NO-Replace clutch pedal position switch C (see page
NO-Do the clutch pedal and clutch pedal position 13-9).B
switch C adjustment (see page 13-6).B
19. Turn the ignition switch to LOCK (0).
m
20. Remove the jumper wire from the clutch pedal 27. Checkfor continuity between ECM connector terminal
position switch C 2P connector. B39 and body ground.
21. Connect clutch pedal position switch C 2P connector
terminal No. 1 to body ground with a jumper wire. ECM CONNECTOR B (44P)
oor
3| 4 5 | 6| 7
[ 171819 j
10 11 12 13|14|15|16
1 202122 232425
2627 2829|30|3l|32 33 3435
CLSW2 (LT BLU)
03 I3 6 |3 7 3 8 | 39|40 41 42 43|44j
23. Check CLUTCH PEDAL POSITION SWITCH A (C) in the YES-Update the ECM if it does not have the latest
DATA LIST with the HDS. software (see page 11-207), or substitute a known-
good ECM (see page 11-7), then recheck. If the
Is CLOSE indicated?
Symptom/indication goes away with a known-good
YES-Go to step 24. ECM, replace the original ECM (see page 11-209).
NO-Repair an open in the wire between clutch pedal NO-Repair an open in the wire between the ECM
position switch C and body ground (G403 (see page (B39) and the clutch pedal position switch C M
22-36)).B 28. Turn the ignition switch to LOCK (0).
24. Turn the ignition switch to LOCK (0).
29. Disconnect the clutch pedal position switch C 2P
25. Jump the SCS line with the HDS. connector.
26. Disconnect ECM connector B (44P). 30. Turn the ignition switch to ON (II).
31. Check CLUTCH PEDAL POSITION SWITCH A (C) in the
DATA LIST with the HDS.
Is OPEN indicated?
YES-Go to step 9.
NO-Go to step 3.
T erm in a l side o f fem ale term inals 3. Remove the blown No. B39IGP (15 A) fuse from the
under-dash fuse/relay box.
Is there continuity?
4. Open the fuse lid panel (A), then remove PGM-FI main
YES-Repair a short in the wire between the ECM (B39) relay 1 (B) from the under-dash fuse/relay box.
and clutch pedal position switch C M
NO-Update the ECM if it does not have the latest
software (see page 11-207), or substitute a known-
good ECM (see page 11-7), then recheck. If the
symptom/indication goes away with a known-good
ECM, replace the original ECM (see page 11-209).B
5. Checkfor continuity between body ground and 6. While disconnecting each of the parts or connectors
PGM-FI main relay 1 4P connector terminals No. 2 and below, one at a time, checkfor continuity between
No. 4 individually. PGM-FI main relay 1 4P connector terminal No. 1 and
body ground.
PGM-FI M A M RELAY 1 4P CONNECTOR PGM-FI main relay 2
ECM/PCM connector A (44P)
+B Each injector 2P connector
4 M 3 + B CMP sensor 3P connector
CKP sensor 3P connector
Electronic throttle control system (ETCS) control
relay
8. Check for continuity between PGM-FI main relay 1 4P 12. Test PGM-FI main relay 2 (see page 22-92).
connector terminal No. 1 and body ground.
Is PGM-FI main relay 2 OK?
IG1 (BRN)
Is there continuity?
YES-Repair a short in the wire between PGM-FI main
relay 1 and each part. Also replace the No. B39 IGP 5 6
(15 A) fuse.B
NO-Replace PGM-FI main relay 1. Also replace the
7 8
No. B39 IGP (15 A) fuse.B
9. Inspect the No. B20 FUEL PUMP (15 A) fuse in the
under-dash fuse/relay box.
Is the fuse OK? Term inal side o f fem ale term inals
FUEL PUMP
(ORN)
I G1 (BRN)
Is there continuity?
YES-Repair a short in the wire between the fuel pump
and PGM-FI main relay 2. Also replace the No. B20
Term inal side o f fem ale te rm in a ls
FUEL PUMP (15 A) fuse.B
NO-Check the fuel pump, and replace it if needed (see
is there continuity? page 11-305). Also replace the No. B20 FUEL PUMP
(15 A) fuse.B
YES-Repair a short in the wire between the No. B20
FUEL PUMP (15 A) fuse and the ECM/PCM (C36), or 19. Jump the SCS line with the HDS.
PGM-FI main relay 2. Also replace the No. B20 FUEL
20. Disconnect ECM/PCM connectors A (44P) and C (44P).
PUMP (15 A) fuse.B
21. Turn the ignition switch to ON (II).
NO-Replace the No. B20 FUEL PUMP (15 A) fuse, and
update the ECM/PCM if it does not have the latest
software (see page 11 -207), or substitute a
known-good ECM/PCM (see page 11-7), then recheck.
If the symptom/indication goes away with a
known-good ECM/PCM, replace the original
ECM/PCM (see page 11-209).B
17. Disconnect the fuel tank unit 4P connector (see page
11-301).
ECM/PCM Power and Ground Circuit Troubleshooting (cont'd)
22. Measure the voltage between ECM/PCM connector 25. Open the fuse lid panel (A), then remove PGM-FI main
terminal C36 and body ground. relay 1 (B) from the under-dash fuse/relay box.
( .....
b
n_~ ______ : n......... ..Ji
1 23 4 6 6 7 8 9 I
[I 10 11 12 T3[i 4|15(i 6 17 18 19 J
20 21 22 23 24 25
1
26 27 28 29|30|31132 33 34 35
13 6 137 38 39 40 41 42 43 . I
IG1 (BLK/RED)
MRLY (PUR)
Term inal side of fem ale term inals
I 1 I2 i f 4 I 5 6 7 8H H G
1 10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25 Is there battery voltage?
1
26 27 28 29|30|31132 33 34 35 \
37 38 39(40 41 42 43
YES-Go to step 27.
I 36 ill I
NO-Replace the under-dash fuse/relay box; USA
models (see page 22-82), Canada models (see page
22-83).B
Term inal side o f fem ale term in a ls
MRLY
f IXI 3
2
JUMPER WIRE
1
28. Check for continuity between ECM/PCM connector 31. Measure the voltage between PGM-FI main relay 1 4P
terminal A6 and body ground. connector terminal No. 2 and body ground.
j I X I.3 +B
(cont'd)
ECM/PCM Pow er and Ground Circuit Troubleshooting (cont'd)
32. Connect PGM-FI main relay 1 4P connector terminal 35. Check for continuity between body ground and
No. 1 to body ground with a jumper wire. ECM/PCM connector terminals B1, B36, C2, C40, and
C44 individually.
PGM-FI M A I N RELAY 1 4P CONNECTOR
ECM/PCM CONNECTOR B (44P)
IGP
1 2 3 4 5 6 7 8 I 9
1 10 11 12 13)14115116 17 18 19 .1 J
JUMPER WIRE 1 20 21 22 23 24 25 m
m
jCO_
CM
05
CO
CO
0
26 27 28 33 34 35
I 36
37 38 j 39 40 41142 43
441
T erm inal side o f fem ale term inals PGMBLK)
1 2 3 j4 5 6 I7 8 9 1 I2 3 4 5 |6 7 8 9
10 11 12 13|14|15|16 17 18 19 . 10 11
12 i3 |i4 li5 |i6 17 18 19
20 21 22 23 24 25 20 21
22 23 24 25
26 27 28 29|30|31 |S2 33 34 35 1
26 27
28 29|30|31132 33 34 35
36 37 38|39 40|41 42 43 44 J36 37 38 I 39 4 0 141 42 43 144
YES-Remove the jumper wire, then go to step 34. YES-Go to step 36.
NO-Repair an open in the wire between the ECM/PCM NO-Repair an open in the wire between the ECM/PCM
(A8, A43) and PGM-FI main relay 1 .1 (B1, B36, C2, C40, C44) and G101; CVT (see page
22-26), M/T (see page 22-22).*
34. Disconnect ECM/PCM connector B (44P).
36. Checkfor continuity between ECM/PCM connector 38. Check for continuity between ECM/PCM connector
terminal C39 and body ground. terminal B6 and body ground.
VCC2 (YEL/BLU)
( a _0_
I1 I2
_ r
3 T T ]if ]ir [ 7 8 9 1 1 12 V fT T T ' 6 | 7 8| 9 j
10 11 12 1 3 |l4 |l5 |l6 17 18 19 h J [1 10 11 12 13114115116^ 17 18 19 B
1 20 21 22 23 24 25 1 20 21 22 23 24 25
m
26 27 28 29|30|3l|32 33 34 35
26 27 28 29|30|31|32 33 34 35
136 j 37 38 139140 (41 f42 43 4 4 1 | 36137 38 f 39 40|41|42 43 44 |
VCC1 (YEL/RED)
(cont'd)
ECM/PCM Pow er and Ground Circuit Troubleshooting (cont'd)
40. Checkfor continuity between ECM/PCM connector 42. Check for continuity between ECM/PCM connector
terminal C12 and body ground. terminal A25 and body ground.
VCC3 (BLU)
1 2 J 4 5 6 7 8 | 1 |2 3 4 TFT 7 sTTL
VCC4
1.. 10 11 12 13|14|15|16 1 10 11 12 13|14|15|16 17 18 19
17 18 19 I (BRN)
23 24 25 20 21 22 23 24 25 1
1 20 21 22 I
26 27 28 29|30|3t|32 33 34 35 26 27 28 29|30|31|32 33 34 35
37 38 39 40 41 42 43 4 4 1 136137 38 j 39 4 0 |41 42 43 441
I.36
44. Check for continuity between ECM/PCM connector 46. Check for continuity between ECM/PCM connector
terminal A24 and body ground. terminal A19 and body ground.
YES-Repair a short in the wire between the ECM/PCM 47. Continue to check for continuity between ECM/PCM
(A24) and APP sensor B.B connector terminal A19 and body ground, while
disconnecting these connectors, one at a time:
NO-Replace the accelerator pedal module (see page
FTP sensor 3P connector
11-251).B
A/C pressure 3P connector
Brake booster pressure sensor A 3P connector
Brake booster pressure sensor B 3P connector
Does continuity go away when one of the above
connectors is disconnected?
4. Disconnect the injector connectors (B), the rocker arm oil control solenoid connector (C), and the EGR valve connector
(D).
5. Remove the fuel rail mounting nuts (E) and the bolt (F) from the fuel rail (G), then remove the injectors and the fuel rail
together.
6. Remove the injector clips (H) from the injectors (I).
7. Remove the injectors from the fuel rail.
8. Coat the new O-rings (black) (A) with clean engine oil, then insert the injectors (B) into the fuel rail (C).
1. Remove the cowl cover and the under-cowl panel (see 1. Remove the air cleaner (see page 9-3).
page 20-153).
2. Disconnect the secondary H02S connector (A).
2. Disconnect the A/F sensor connector (A).
1. Remove the air cleaner (see page 9-3). 1. Raise the vehicle on a lift (see page 1-10).
2. Remove the cowl cover and the under-cowl panel (see NOTE: Make sure the vehicle is level, because engine
page 20-153). oil will drip out when you remove the sensor.
3. Disconnect the CMP sensor connector (A). 2. Remove the splash shield (see page 20-163).
3. Loosen the bolt (A). Remove the bolt (B) and the CKP
sensor cover (C).
(B).
5. Install the parts in the reverse order of removal with a
new O-ring (C).
MAP Sensor Replacement MAF Sensor/IAT Sensor
Replacement
1. Disconnect the MAP sensor connector (A). 1. Disconnect the MAF sensor/IAT sensor connector (A).
1. Remove the air cleaner (see page 9-3). 1. Drain the engine coolant (see page 10-8).
2. Remove the bolt (A). 2. Raise the vehicle on a lift (see page 1-10).
3. Remove the splash shield (see page 20-163).
4. Disconnect the ECT sensor 2 connector (A), then
remove ECT sensor 2 (B).
1. Remove the under-dash fuse/relay box (see page Special Tools Required
22-82). Honda Diagnostic System (HDS) tablet tester
Honda Interface Module (HIM) and an iN workstation
2. Remove the fuse (A).
with the latest HDS software version
3.2 N-m HDS pocket tester
GNA600 and an iN workstation with the latest HDS
software version
MVCI unit with the latest control module (CM) update
software installed
1. Turn the ignition switch to ON (II), but do not start the 7. If the software in the ECM/PCM is the latest,
engine. disconnect the updating tool from the DLC, then go
back to the procedure that you were doing. If the
2. Connect the HDS to the data link connector (DLC) (A) software in the ECM/PCM is not the latest, follow the
located underthe driver's side of the dashboard.
instructions on the screen. If prompted to choose the
PGM-FI system or the CVT system, make sure you
update both.
NOTE: If the ECM/PCM update system requires you to
cool the ECM/PCM, follow the instructions on screen.
If you have a problem during the update procedure
(programming takes over 15 minutes, status bar goes
over 100 %, D or immobilizer indicator flashes, HDS
tablet freezes, etc.), follow these steps to minimize the
chance of damaging the ECM/PCM.
Leave the ignition switch in ON (II).
Connect a jumper battery (do not connect a battery
charger).
Shut down the updating tool.
tS H M i Disconnect the updating tool from the DLC.
b h m m ik Reboot the updating tool.
Reconnect the updating tool to the DLC, and try the
update procedure again.
3. Make sure the HDS communicates with the ECM/PCM 8. If the TP POSITION CHECK failed in step 5, clean the
and all other vehicle systems. If it doesn't, go to the throttle body (see page 11 -247).
DLC circuit troubleshooting (see page 11 -383). If you
9. Do the ECM/PCM idle learn procedure (see page
are returning from the DLC circuit troubleshooting,
11-274).
skip step 4 and 5, then clean the throttle body after
updating the ECM/PCM. 10. Do the CKP pattern clear/CKP pattern learn procedure
(see page 11-5).
4. Select the INSPECTION/MENU with the HDS.
11. Select the CVT SYSTEM, then reset the PCM with the
5. Select the ETCS TEST, then select the TP POSITION
HDS.
CHECK, and follow the HDS screen prompts.
NOTE: If the TP POSITION CHECK indicates FAILED,
continue this procedure.
6. Exit the HDS diagnostic system, then select the
update mode, and fo llow the screen prompts to
update the ECM/PCM.
ECM/PCM Replacement
A
ECM/PCM Replacement (cont'd)
10. Remove auxiliary under-hood fuse/relay box A. 13. Remove the bolts (D).
THROTTLE
ACTUATOR and
THROTTLE
POSITI ON (TP) ENGINE CONTROL
SENSOR MODULE (ECM )/
Test, page 11-246 POWERTRAI N
C l eaning, page 11-247 CONTROL MODULE (PCM)
R em oval/Insta l lation, page 11 -248
General T roubleshooting
Disassembly/Reassem bly, page 11-250
Inform ation, page 11-3
S ubstituting, page 11-7
Update, page 11-207
Replacement, page 11-209
H I
ELECTRONIC THROTTLE
A U U fc L fc n A 1 U K r fc O A L IV IU U U L t
Rem oval/Installation, page 11-251
ACCELERATOR PEDAL
POSITION (APP) SENSOR
Signal Inspection, page 11-251
DTC Troubleshooting
DTC P0122: TP Sensor A Circuit Low Voltage 11. Disconnect the throttle body 6P connector.
NOTE: Before you troubleshoot record all freeze data 12. Turn the ignition switch to ON (II).
and any on-board snapshot and review the general 13. Measure the voltage between throttle body 6P
troubleshooting information (see page 11 -3). connector terminal No. 5 and body ground.
1. Turn the ignition switch to ON (II).
THROTTLE BODY 6P CONNECTOR
2. Clear the DTC with the HDS.
3. Check TP SENSOR A in the DATA LIST with the HDS.
CD
00
Is there about 0,3 V or less ? 5 4 2 1
4
CD
00
5 2 1
TPSA (RED/BLK)
Is there continuity?
33 34 35
CD
eft
26 27 28
1.2?
37 38 39 40 41 42 43 44J
Term inal side o f fe m a l e term inals
Is there continuity?
DTC P0123: TP Sensor A Circuit High Voltage 12. Check for continuity between ECM/PCM connector
terminal C20 and throttle body 6P connector terminal
NOTE: Before you troubleshoot record all freeze data No. 6.
and any on-board snapshot and review the general
troubleshooting information (see page 11-3). THROTTLE BODY 6P CONNECTOR
00
CM
1
2. Clear the DTC with the HDS.
TPSA (RED/BLK)
3. Check TP SENSOR A in the DATA LIST with the HDS.
W ire side o f fem ale term inals
Is there about 4.8 V or more?
ECM/PCM CONNECTOR C (44P)
YES-Go to step 4.
TPSA (RED/BLK)
NO-lntermittent failure, the system is OK at this time,
Check for poor connections or loose terminals at TP
sensor A and the ECM/PCM.
00
b 2 5 6 7 8 |9 I
10 11 12 13|14|15|16 17 18 19 1
4. Check for Pending or Confirmed DTCs with the HDS.
20 21 22 23 24 25
1
Are DTC P0123 and P0223 indicated at the same time? 26 27 28 29|30|31|32 33 34 35
O3
O3
03
CO
136137 40 41 42 4 3 144 j
YES-Go to step 13.
NO-Go to step 5. T erm inal side o f fem ale term in a ls
5. Turn the ignition switch to LOCK (0).
Is there continuity?
6. Disconnect the throttle body 6P connector.
YES-Go to step 25.
7. Turn the ignition switch to ON (II).
NO-Repair an open in the wire between the ECM/PCM
8. Measure the voltage between throttle body 6P (C20) and TP sensor A, then go to step 20.
connector terminal No. 6 and body ground.
13. Turn the ignition switch to LOCK (0).
CM
1 )
TPSA (RED/BLK)
;v)
Is there about 5 V?
17. Checkfor continuity between ECM/PCM connector 25. Reconnect all connectors.
terminal C13 and throttle body 6P connector terminal
26. Update the ECM/PCM if it does not have the latest
No. 3.
software (see page 11-207), or substitute a
THROTTLE BODY 6P CONNECTOR known-good ECM/PCM (see page 11-7).
27. Checkfor Pending or Confirmed DTCs with the HDS.
u
4 3 ID Is DTC P0123 indicated?
SG3 (GRN) I-------------------
YES-Check for poor connections or loose terminals at
W ire side of fem ale term inals TP sensor A and the ECM/PCM. If the ECM/PCM was
updated, substitute a known-good ECM/PCM (see
ECM/PCM CONNECTOR C (44P) page 11 -7), then recheck. If the ECM/PCM was
substituted, go to step 1.
SG3 (GRN)
NO-lf the ECM/PCM was updated, troubleshooting is
n__________n ...., complete. If the ECM/PCM was substituted, replace
1 2 3 4 5 6 7 8 9 the original ECM/PCM (see page 11-209). If any other
1 10 11 12 13|14|T5|T6 17 18 19 1
Pending or Confirmed DTCs are indicated, go to the
20 21 22 23 24 25
1 G indicated DTC's troubleshooting.
26 27 28;29|30|3f|32 33 34 35
N . 37 38 39 40 141 I42 43 M
Is there continuity?
DTC P0222: TP Sensor B Circuit Low Voltage 10. Measure the voltage between throttle body 6P
connector terminal No. 5 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general THROTTLE BODY 6P CONNECTOR
troubleshooting information (see page 11-3).
1. Turn the ignition switch to ON (II).
O -
2. Clear the DTC with the HDS. (| 6 I 5 [ 4 I 3 I 2 I 1 I]
3. Check TP SENSOR B in the DATA LIST with the HDS. VCC3 (BLU)
YES-Go to step 4.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at TP
sensor B and the ECM/PCM. W ire side o f fem ale term inals
5 4 3 1 )
TPSB (RED)
Is there continuity?
CO
5 4 CM
1 ) Is DTC P0222 indicated?
VCC3 (BLU)
YES-Check for poor connections or loose terminals at
W i re side o f fe m a l e te rm in a ls TP sensor B and the ECM/PCM. If the ECM/PCM was
updated, substitute a known-good ECM/PCM (see
page 11-7), then recheck. If the ECM/PCM was
ECM/PCM CONNECTOR C (44P)
substituted, go to step 1.
VCC3 (BLU)
NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace
b 2 3 4 |5 6 7 8
the original ECM/PCM (see page 11-209). If any other
10 11 12 13|14|15|16 17 18 Pending or Confirmed DTCs are indicated, go to the
i 20 21 22 23 2 4 25
:
indicated DTC's troubleshooting.
26 27 28 29|30|31 (32 33 34:
136 37 38 39 |40 41 42 43
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
DTC P0223: TP Sensor B Circuit High Voltage 12. Check for continuity between ECM/PCM connector
terminal C21 and throttle body 6P connector terminal
NOTE: Before you troubleshoot, record all freeze data No. 4.
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). THROTTLE BODY 6P CONNECTOR
H
37 38 39 40 41 j 42 43 441
YES-Go to step 13.
NO-Go to step 5. T erm i nal side o f fem ale te rm in a l s
( 6 5 4
CM
1
TPSB (RED)
Is there about 5 V?
26 27
28 33 34 35
36 37 38 39 40 41 42
_0 tr
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
DTC P1658: ETCS Control Relay ON 8. Check for continuity between ECM/PCM connector
terminal A20 and body ground.
Malfunction
NOTE: Before you troubleshoot record all freeze data
ECM/PCM CONNECTOR A (44P)
and any on-board snapshot and review the general
troubleshooting information (see page 11-3).
1. Turn the ignition switch to ON (II). r... ....ja .................... *_..... .....
h 2 3 4 5 6 7 8 8 J
2. Do the ETCS TEST in the INSPECTION MENU with the LI 10 11 12 13|14|15|16 17 18 19
J
HDS.
I
20 21 22 23 24 25
26 27 28 29|30|31|32 33 34 35 T
i
Is the RELAY circuit OK?
YES-Go to step 6.
NO-Replace the ETCS control relay, then go to step
13.
6. Jump the SCS line with the HDS.
7. Disconnect ECM/PCM connector A (44P).
8 3
11. Measure the voltage between ECM/PCM connector 19. Reconnect all connectors.
terminal C1 and body ground.
20. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a
ECM/PCM CONNECTOR C.(44P) known-good ECM/PCM (see page 11-7).
IG1 ETCS (WHT) 21. Check for Pending or Confirmed DTCs with the HDS.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P1659: ETCS Control Relay OFF 9. Measure the voltage between ETCS control relay 4P
connector terminal No. 4 and body ground.
Malfunction
NOTE: Before you troubleshoot, record all freeze data ETCS CONTROL RELAY 4P CONNECTOR
and any on-board snapshot, and review the general
troubleshooting information (see page 11 -3). IGP
YES-Go to step 4.
NO-lntermittent failure, the system is OK at this time. Term inal s i de of fe m a l e term inals
Check for poor connections or loose terminals at the
ETCS control relay and the ECM/PCM.
Is there battery voltage?
4. Turn the ignition switch to LOCK (0).
YES-Go to step 10.
5. Check the No. B52 DBW (ETCS) (15 A) fuse in the
under-dash fuse/relay box. NO-Replace the under-dash fuse/relay box, then go to
step 24.
Is the fuse OK?
10. Measure the voltage between ETCS control relay 4P
YES-Go to step 6.
connector terminal No. 2 and body ground.
NO-Go to step 19.
6. Open the fuse access panel (A), then remove the ETCS ETCS CONTROL RELAY 4P CONNECTOR
control relay (B) from the under-dash fuse/relay box.
4 X 3 + B
2
1
ETCSRLY
HXH SEE
' 2
1 JUMPER WIRE
IG1ETCS
JUMPER WIRE
15. Check for continuity between ECM/PCM connector 18. Check for continuity between ECM/PCM connector
terminal C1 and body ground. terminal A20 and body ground.
n n r n...........................o............. ^
2 3 4 5161 7 8 9 L
1 2 3 4 5 6 7 8 9 1
LI 10 11 12 13114115116 17 18 19
I '. 10 11 12 13|14|15|16 17 18 19 1
23 24 25 20 21 22 23 24 25 1
9 20 21 22 1 I
26 27 28 29|30|31132 33 34 35
1
26 27 28 29|30|31132 33 34 35
36 37 38 39 40 41 42 43 l44l * 137 38 j 39 j40141 42 43 441
ETCSRLY (RED)
19. Open the fuse access panel (A), then remove the ETCS 23. Check for continuity between ETCS control relay 4P
control relay (B) from the under-dash fuse/relay box. connector terminal No. 2 and body ground.
4 X 3 +B
2
1
20. Jump the SCS line with the HDS. Is there continuity?
21. Disconnect ECM/PCM connector C (44P). YES-Replace the under-dash fuse/relay box, then go
to step 25.
22. Checkfor continuity between ECM/PCM connector
terminal C1 and body ground. NO-Go to step 30.
24. Turn the ignition switch to LOCK (0).
ECM/PCM CONNECTOR C (44P)
25. Reconnect all connectors.
--------------- 1G1 ETCS (WHT)
26. Turn the ignition switch to ON (II ).
|r "N .
27. Reset the ECM/PCM with the HDS.
1 2 3 I4 5 6 7 8 9
10 11 12 13|14|15|16 17 18 19 I 28. Do the ECM/PCM idle learn procedure (see page
20 21 22 23 24 25 | 11-274).
26 27 28 29|30|31|32 33 34 35
29. Check for Pending or Confirmed DTCs with the HDS.
36 37 38 39 40 41 42 43 4 4 1
Is DTC P1659 indicated?
YES-Check for poor connections or loose terminals at
Term inal side o f fem ale term inals the ETCS control relay and the ECM/PCM, then go to
step 1.
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the
Is there continuity? indicated DTC's troubleshooting.
YES-Go to step 7.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
throttle body and the ECM/PCM.
7. Turn the ignition switch to LOCK (0).
8. Remove the air cleaner from the throttle body (see
page 9-3).
DTC Tr o ubleshooting (cont'd)
9. Push the throttle valve closed as shown. DTC P1684: Throttle Valve Return Spring
Performance Problem
ik CAUTION
Do not insert your fingers into the installed throttle
body when you turn the ignition switch to ON (II) or
while the ignition switch is in ON (II). If you do, you
will seriously injure your fingers if the throttle valve is
activated.
CAUTION
Do not insert your fingers into the installed throttle
body when you turn the ignition switch to ON (II) or
while the ignition switch is in ON (II). If you do, you
will seriously injure your fingers if the throttle valve is
activated.
17. Checkfor Pending or Confirmed DTCs with the HDS. YES-Go to step 7.
Is DTC P1684 indicated? NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
YES-lf the throttle body was cleaned, go to step 11. If
throttle body and the ECM/PCM, then clean the
the throttle body was replaced, check for poor
throttle body (see page 11-247).
connections or loose terminals at the throttle body
and the ECM/PCM, then go to step 1.
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
(cont'd)
DTC Troubleshooting (cont'd)
7. Turn the ignition switch to LOCK (0). 18. Check for continuity between ECM/PCM connector
terminals C3 and C4.
8. Remove the air cleaner (see page 9-3).
ECM/PCM CONNECTOR C (44P)
9. Turn the ignition switch to ON (II).
I @ |
10. Clear the DTC with the HDS.
E T C S M - (YEL) ETCSM 4- (YEL/RED)
11. Do the ETCS TEST in the INSPECTION MENU with the I 1\ n
HDS.
1 2 3 4 5 6 7 8 9
12. Visually check the throttle valve operation. [ .. 10 11 12 13|14|15|16 17
18 19 1
YES-Clean the throttle body (see page 11-247), then 13 6 137 38 39 40 4 1 142 43 441
go to step 22 and recheck. If DTC P2101 is indicated,
go to step 19.
NO-Go to step 13. Term inal side o f fe m a l e te rm i nals
( 6 5 4 1
JUMPER WIRE 24. Do the ECM/PCM idle learn procedure (see page
11-274).
W ire side o f fe m a l e term in a ls 25. Test-drive the vehicle for several minutes in the range
of these recorded freeze data parameters:
ENGINE SPEED
VEHICLE SPEED
APP SENSOR A
26. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P2101 indicated?
YES-Check for poor connections or loose terminals at
the throttle body and the ECM/PCM, then clean the
throttle body (see page 11-247), and go to step 1.
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
B 5 1
NO-lf the ECM/PCM was updated, troubleshooting is 5. Turn the ignition switch to LOCK (0).
complete. If the ECM/PCM was substituted, replace 6. Jump the SCS line with the HDS.
the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the 7. Disconnect the throttle body 6P connector.
indicated DTC's troubleshooting.
8. Disconnect ECM/PCM connector C (44P).
9. Check for continuity between ECM/PCM connector
terminal C13 and throttle body 6P connector terminal
No. 3.
/^ \
6 5 4 3 2 1 )
SG3 (GRN)
E C M /P C M CONNECTOR C (44P)
SG3 (GRN)
ri rT
h 2 3 14 5 6 7 8 T |
10 11 12 l l l 4 | i 5 | l 6 17 18 19 c
20 21 22 23 24 25
I 1
26 27 28 29|30|31|32 33 34 35
| 3 6 | 37 3 8 | 39|4 0 |41 42 4 3 |4 4 L
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
10. Checkfor continuity between throttle body 6P 12. At the throttle body side, measure the resistance
connector terminals No. 1 and No. 2. between throttle body 6P connector terminals No. 1
and No. 2 with the throttle fully closed.
THROTTLE BODY 6P CONNECTOR
THROTTLE BODY 6P CONNECTOR
(I 6 I 5 I 4 I 3 I 2 j 1 I)
ETCSM - ETCSM + 6 5 4 3 2 1
(YEL) (YEL/RED) 3
ETCSM- ETCSM+
W ire side o f fe m a l e te rm in a ls
T erm ina l s i de o f male term inals
Is there continuity?
Is there about 1.00 or less?
YES-Repair a short in the wires between throttle body
6P connector terminals No, 2 (ETCSM line) and No. YES-Go to step 13.
1 (ETCSM + line), then go to step 14.
NO-Go to step 22.
NO-Go to step 11.
13. Replace the throttle body (see page 11-248).
11. Check for continuity between body ground and
14. Reconnect ail connectors.
throttle body 6P connector terminals No. 1 and No. 2
individually. 15. Turn the ignition switch to ON (II).
16. Reset the ECM/PCM with the HDS.
THROTTLE BODY 6P CONNECTOR
17. Do the ECM/PCM idle learn procedure (see page
11-274).
18. Turn the ignition switch to LOCK (0).
ETCSM+
(YEL/RED) 19. Turn the igni tion switch to ON (II).
20. Slowly press the accelerator pedal to the floor.
21. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P2118 indicated?
Is there continuity?
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the
YES-Repair a short in the wire between the throttle indicated DTC's troubleshooting.
body 6P connector and body ground, then go to step
14.
22. Reconnect all connectors. DTC P2122: APP Sensor A (TP Sensor D)
23. Update the ECM/PCM if it does not have the latest Circuit Low Voltage
software (see page 11-207), or substitute a
NOTE: Before you troubleshoot, record all freeze data
known-good ECM/PCM (see page 11-7).
and any on-board snapshot, and review the general
24. Turn the ignition switch to LOCK (0). troubleshooting information (see page 11-3).
25. Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
26. Slowly press the accelerator pedal to the floor. 2. Check APP SENSOR A in the DATA LIST with the HDS.
27. Checkfor Pending or Confirmed DTCs with the HDS. Is there about 0.2 V or less?
(6 5 4 3 2 1)
VCC4(BRN) SG4 (GRN)
---- 1 I---
Is there about 5 V?
YES-Go to step 7.
NO-Go to step 17.
7. Turn the ignition switch to LOCK (0).
8. Jump the SCS line with the HDS.
9. Disconnect ECM/PCM connector A (44P).
DTC Troubleshooting (cont'd)
10. Checkfor continuity between APP sensor 6P 12. Check for continuity between ECM/PCM connector
connector terminal No. 4 and body ground. terminal A17 and body ground.
i 20 21 22 23 24 25 E
26 27 28 29|30|31|32 33 34 35
J36 37 38 39 40 41 42 43
r
441
(6 5 4 3 2 1)
APP SENSOR 6P CONNECTOR
APSA (YEL)
JUMPER WIRE
3
VCC4 (BRN) APSA (YEL)
JUMPER WIRE
21. Check for continuity between ECM/PCM connector 29. Turn the ignition switch to LOCK (0).
terminal A25 and body ground. 30. Reconnect all connectors.
31. Update the ECM/PCM if it does not have the latest
ECM/PCM CONNECTOR A (44P) software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7).
DTC P2123: APP Sensor A (TP Sensor D) 10. Connect APP sensor 6P connector terminal No. 5 to
body ground with a jumper wire.
Circuit High Voltage
NOTE: Before you troubleshoot, record all freeze data
APP SENSOR 6P CONNECTOR
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
1.Turn the ignition switch to ON (II ). (6 5 4 3 2 1)
2. Check APP SENSOR A in the DATA LIST with the HDS. SG4 (GRN)
YES-Go to step 3.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at APP W ire side o f fem ale te rm i nals
sensor A and the ECM/PCM.
3. Turn the ignition switch to LOCK (0).
4. Disconnect the APP sensor 6P connector. 11. Check for continuity between ECM/PCM connector
terminal A35 and body ground.
5. Turn the ignition switch to ON (II).
6. Measure the voltage between APP sensor 6P ECM/PCM CONNECTOR A (44P)
connector terminals No. 5 and No. 6.
f n n
APP SENSOR 6P CONNECTOR
h 2 3 4 5 6 7 8
Li 10 11 12 13J14j15|16 17 18 19
20 21 22 23 24 25 1
B
5 4 3 2
o
CO
CM
05
00
CO
CM
(6 1) 26 27 28 33 34 35
{36 37 38 39 40 41 42 43 44
O
m
SG4 (GRN)
rtf'
W ire side o f fem ale term inals Term inal side of fem ale term inals
Is there continuity?
Is there about 5 V?
YES-Go to step 19.
YES-Go to step 12.
NO-Repair an open in the wire between the ECM/PCM
NO-Go to step 7. (A35) and APP sensor A, then go to step 14.
7. Turn the ignition switch to LOCK (0).
8. Jump the SCS line with the HDS.
9. Disconnect ECM/PCM connector A (44P).
12. Turn the ignition switch to LOCK (0). DTC P2127: APP Sensor B (TP Sensor E)
13. Replace the accelerator pedal module (see page Circuit Low Voltage
11-251).
NOTE: Before you troubleshoot, record all freeze data
14. Reconnect all connectors. and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
15. Turn the ignition switch to ON (II).
1. Turn the ignition switch to ON (II).
16. Reset the ECM/PCM with the HDS.
2. Check APP SENSOR B in the DATA LIST with the HDS.
17. Do the ECM/PCM idle learn procedure (see page
11-274). Is there about 0.2 V or less?
18. Check for Pending or Confirmed DTCs with the HDS. YES-Go to step 3.
Is DTC P2123 indicated? NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at APP
YES-Check for poor connections or loose terminals at sensor B and the ECM/PCM.
APP sensor A and the ECM/PCM, then go to step 1.
3. Turn the ignition switch to LOCK (0).
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the 4. Disconnect the APP sensor 6P connector.
indicated DTC's troubleshooting.
5. Turn the ignition switch to ON (II).
19. Reconnect all connectors.
6. Measure the voltage between APP sensor 6P
20. Update the ECM/PCM if it does not have the latest connector terminals No. 2 and No. 3.
software (see page 11 -207), or substitute a
known-good ECM/PCM (see page 11-7). APP SENSOR 6P CONNECTOR
21. Checkfor Pending or Confirmed DTCs with the HDS.
Is DTC P2123 indicated?
(6 5 4 3 2 0
YES-Check for poor connections or loose terminals at
VCC5 (LT CiRN) SG5 (LT BLU)
APP sensor A and the ECM/PCM. If the ECM/PCM was
updated, substitute a known-good ECM/PCM (see
page 11-7), then recheck. If the ECM/PCM was l-----
substituted, go to step 1.
NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace W ire side o f fem ale term inals
the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting. Is there about 5 V?
YES-Go to step 7.
NO-Go to step 17.
7. Turn the ignition switch to LOCK (0).
8. Jump the SCS line with the HDS.
9. Disconnect ECM/PCM connector A (44P).
DTC Troublesho oting (cont'd)
10. Check for continuity between APP sensor 6P 12. Check for continuity between ECM/PCM connector
connector terminal No. 1 and body ground. terminal A18 and body ground.
APSB (PUR)
0 5 4 3 2 1)
h 2 3 4 5 6 7 3
APSB (PUR) [I 10 11 12 13|14|15|16 17 18 '
20 21 22 23 24^
26 27 28 29|30|3i|32 33 34:
136 137 38 39 40 41 42 43
ij
W ire side o f fem ale term inals Term inal side o f fem ale term inals
Is there continuity?
YES-Repair a short in the wire between the ECM/PCM
(A18) and APP sensor B, then go to step 24. Is there continuity?
(6 I 5 | 4 l 3 l 2 | 1)
APP SENSOR 6P CONNECTOR
APSB (PUR)
JUMPER WIRE
(6 ( 5 | 4 | 3 | 2 I 1)
VCC5 (LT GRN) APSB (PUR)
JUMPER WIRE
21. Check for continuity between ECM/PCM connector 29. Turn the ignition switch to LOCK (0).
terminal A24 and body ground. 30. Reconnect all connectors.
31. Update the ECM/PCM if it does not have the latest
ECM/PCM CONNECTOR A (44P)
software (see page 11 -207), or substitute a
known-good ECM/PCM (see page 11-7).
32. Check for Pending or Confirmed DTCs with the HDS.
h 2 3 I 4 5 6 17 8
LI 10 11 12 13|14|l5|l6 17 18 19
Is DTC P2127 indicated?
20 21 22 23 24 25 1
1 I YES-Check for poor connections or loose terminals at
26 27 28 29|30|31|32 33 3 4- 35 APP sensor B and the ECM/PCM. If the ECM/PCM was
136]37 38 39140 41142 i 3 44 updated, substitute a known-good ECM/PCM (see
page 11-7), then recheck. If the ECM/PCM was
VCC5 {LT GRN)
substituted, go to step 1.
NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11 -209). If any other
Term inal side o f fem ale term inals Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
Is there continuity?
DTC P2128: APP Sensor B (TP Sensor E) 10. Connect APP sensor 6P connector terminal No. 2 to
body ground with a jumper wire.
Circuit High Voltage
NOTE: Before you troubleshoot record all freeze data APP SENSOR 6P CONNECTOR
and any on-board snapshot and review the general
troubleshooting information (see page 11-3).
1. Turn the ignition switch to ON (II).
(6 5 4 3 2 1]
2. Check APP SENSOR B in the DATA LIST with the HDS. SG5 (LT BLU)
Is there about 4.0 Vor more? JUMPER WIRE
YES-Go to step 3.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at APP
sensor B and the ECM/PCM.H W ire side o f fem ale term inals
26 27 28
CO
CO
CM
[6 33 34 35
VCC5 (LT Cm n ) SG5 (LT BLU) (36 37 38 39 40 41 42 i 3 4 4 1
W ire side o f fem ale te rm i na l s Term inal side o f fem ale term inals
Is there continuity?
Is there about 5 V?
YES-Go to step 19.
YES-Go to step 12.
NO-Repair an open in the wire between the ECM/PCM
NO-Go to step 7. (A34) and APP sensor B, then go to step 14.
7. Turn the ignition switch to LOCK (0).
8 . Jump the SCS line with the HDS.
9. Disconnect ECM/PCM connector A (44P).
12. Turn the ignition switch to LOCK(O). DTC P2135: TP Sensor A/B Incorrect Voltage
13. Replace the accelerator pedal module (see page Correlation
11-251).
14. Reconnect all connectors.
ik CAUTION
Do not insert your fingers into the installed throttle
15. Turn the ignition switch to ON (II). body when you turn the ignition switch to ON (II) or
while the ignition switch is in ON (II). If you do, you
16. Reset the ECM/PCM w ith the HDS.
will seriously injure your fingers if the throttle valve is
17. Do the ECM/PCM idle learn procedure (see page activated.
11-274).
NOTE: Before you troubleshoot, record all freeze data
18. Checkfor Pending or Confirmed DTCs with the HDS. and any on-board snapshot, and review the general
Is DTC P2128 Indicated?
troubleshooting information (see page 11-3).
1.Turn the ignition switch to ON (II).
YES-Check for poor connections or loose terminals at
APP sensor B and the ECM/PCM, then go to step 1. 2. Clear the DTC with the HDS.
NO-Troubleshooting is complete. If any other 3. Do the ETCS TEST in the INSPECTION MENU with the
Pending or Confirmed DTCs are indicated, go to the HDS.
indicated DTC's troubleshooting.
4. Check for Pending or Confirmed DTCs with the HDS.
19. Reconnect all connectors.
Is DTC P2135 indicated?
20. Update the ECM/PCM if it does not have the latest
software (see page 11 -207), or substitute a YES-Go to step 5.
known-good ECM/PCM (see page 11-7). NO-lntermittent failure, the system is OK at this time.
21. Check for Pending or Confirmed DTCs with the HDS. Check for poor connections or loose terminals at the
throttle body and the ECM/PCM.
Is DTC P2128 indicated?
5. Turn the ignition switch to LOCK (0).
YES-Check for poor connections or loose terminals at
APP sensor B and the ECM/PCM. If the ECM/PCM was 6. Remove the air cleaner from the throttle body (see
updated, substitute a known-good ECM/PCM (see page 9-3).
page 11-7), then recheck. If the ECM/PCM was 7. Turn the ignition switch to ON (II).
substituted, go to step 1.
8. Clear the DTC with the HDS.
NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace 9. Visually check the throttle valve operation.
the original ECM/PCM (see page 11-209). If any other
Does the valve temporarily move to its fully closed
Pending or Confirmed DTCs are indicated, go to the
position?
indicated DTC's troubleshooting.
YES-Go to step 16.
NO-Go to step 10.
10. Turn the ignition switch to LOCK (0).
11. Jump the SCS line with the HDS.
12. Disconnect ECM/PCM connector C (44P).
(cont'd)
DTC Troubleshooting (cont'd)
13. Checkfor continuity between ECM/PCM connector 16. Turn the ignition switch to LOCK (0).
terminals C20 and C21.
17. Replace the throttle body (see page 11-248).
ECM/PCM CONNECTOR G (44P)
18. Reconnect all connectors.
19. Turn the ignition switch to ON (II).
TPSB (RED)
20. Reset the ECM/PCM with the HDS.
3 4 5 6 7 21. Do the ECM/PCM idle learn procedure (see page
00
m
bb
10 11 12 13|14|15|16 17 18 19 IJ 11-274).
20 21 22 23 24 25
1 22. Check for Pending or Confirmed DTCs with the HDS.
TPSA 26 27 28 29|30|3l|32 33 34 35
(RED/BLK)
:
36 37 41 42 43 441
CO
CO
CO
G)
lo
14. Disconnect the throttle body 6P connector. 25. Check for Pending or Confirmed DTCs with the HDS.
15. Check for continuity between ECM/PCM connector Is DTC P2135 indicated?
terminals C20 and C21.
YES-Check for poor connections or loose terminals at
ECM/PCM CONNECTOR C (44P) the ECM/PCM and the throttle body. If the ECM/PCM
was updated, substitute a known-good ECM/PCM
(see page 11-7), then recheck. If the ECM/PCM was
TPSB (RED) substituted, go to step 1.
n n NO-lf the ECM/PCM was updated, troubleshooting is
b 3 4 5 6 7 8 (9 J complete. If the ECM/PCM was substituted, replace
10 11 12 13|14|15|16 17 18 19 J the original ECM/PCM (see page 11-209). If any other
20 21 22 23 24 25 Pending or Confirmed DTCs are indicated, go to the
1
TPSA 26 27 28 29|30|31132 33 34 35 indicated DTC's troubleshooting.
(RED/BLK) 136 37 38 39 40 41 42 43 441
Is there continuity?
YES-Repair a short in the wire between the ECM/PCM
connector terminals C20 (TPSA line) and C21 (TPSB
line), then go to step 18.
NO-Go to step 16.
DTC P2138: APP Sensor A/B (TP Sensor D/E) 9. Check for continuity between ECM/PCM connector
terminals A17 and A18.
Incorrect Voltage Correlation
NOTE: Before you troubleshoot, record al l freeze data
and any on-board snapshot, and review the general ECM/PCM CONNECTOR A (44P)
troubleshooting information (see page 11-3).
1.Turn the ignition switch to ON (II).
APSA (YEL)
2. Clear the DTC w ith the HDS.
3. Press the accelerator pedal to the floor. I 1I2 / I 4 |5|6 h 8I9I
1 10
/ 12 13|14|15|16 17 18 4
4. Check for Pending or Confirmed DTCs with the HDS. 20 21 / 23 24 25 APSB (PUR)
26 27 28 29|30|31132 33 34 35
Is D T C P2138 indicated? 136137 3 8 |3 9 |4 0 L /l4 2 4 3 14 4 1
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the T erm inal side o f fem ale term in a ls
APP sensor and the ECM/PCM.
5. Check APP SENSOR A and APP SENSOR B in the
Is there continuity?
DATA LIST with the HDS.
Are they the same voltage?
YES-Go to step 10.
6. Turn the ignition switch to LOCK (0). 11. Check for continuity between ECM/PCM connector
terminals A17 and A18.
7. Jump the SCS line with the HDS.
8. Disconnect ECM/PCM connector A (44P). ECM/PCM CONNECTOR A (44P)
APSA (YEL)
1 1 1 2 / | 4 .1..5.i r n J 8 I 9 L
1 10
/ 12 13|14|15|16 17 18 4$
20 21 / 23 24 25 APSB (PUR)
26 27 28 29|30|31 (32 33 34 35
13 6 137 3 8 |3 9 |4 0 |X l4 2 4 3 1441
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
12. Turn the ignition switch to LOCK (0). DTC P2176: Throttle Actuator Control System
13. Replace the accelerator pedal module (see page Idle Position Not Learned
11-251).
14. Reconnect all connectors.
ikCAUTIO
Do not insert your fingers into the installed throttle
15. Turn the ignition switch to ON (II). body when you turn the ignition switch to ON (II) or
while the ignition switch is in ON (II). If you do, you
16. Reset the ECM/PCM with the HDS.
will seriously injure your fingers if the throttle valve is
17. Do the ECM/PCM idle learn procedure (see page activated.
11-274).
NOTE:
18. Turn the ignition switch to LOCK (0). Before you troubleshoot, record all freeze data and
19. Turn the ignition switch to ON (II). any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
20. Press the accelerator pedal to the floor. If DTC P2135 is stored at the same time as DTC P2176,
21. Check for Pending or Confirmed DTCs with the HDS. troubleshoot DTC P2135 first, then recheck for DTC
P2176.
Is DTC P2138 indicated?
1.Turn the ignition switch to ON (II).
YES-Check for poor connections or loose terminals at
the ECM/PCM and APP sensor A/B, then go to step 1. 2. Clear the DTC with the HDS.
NO-Troubleshooting is complete. If any other 3. Turn the ignition switch to LOCK (0).
Pending or Confirmed DTCs are indicated, go to the 4. Turn the ignition switch to ON (II), and wait
indicated DTC's troubleshooting.!! 10seconds.
22. Reconnect all connectors. 5. Check for Pending or Confirmed DTCs with the HDS.
23. Update the ECM/PCM if it does not have the latest Is DTC P2176 indicated?
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7). YES-Go to step 6.
24. Turn the ignition switch to LOCK (0). NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
25. Turn the ignition switch to ON (II). throttle body and the ECM/PCM, then clean the
26. Press the accelerator pedal to the floor. throttle body (see page 11-247).
27. Check for Pending or Confirmed DTCs with the HDS. 6. Turn the ignition switch to LOCK (0).
Is DTC P2138 indicated? 7. Remove the air cleaner from the throttle body (see
page 9-3).
YES-Check for poor connections or loose terminals at
the ECM/PCM and APP sensor A/B. If the ECM/PCM 8. Turn the ignition switch to ON (II).
was updated, substitute a known-good ECM/PCM 9. Clear the DTC with the HDS.
(see page 11 -7), then go to step 23. If the ECM/PCM
was substituted, go to step 1. 10. Visually check the throttle valve operation while doing
the ETCS TEST in the INSPECTION MENU with the
NO-lf the ECM/PCM was updated, troubleshooting is HDS.
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other Does the throttle valve move to its fully closed position?
Pending or Confirmed DTCs are indicated, go to the
YES-Go to step 11.
indicated DTC's troubleshooting.
k 5 I
11. Check for sludge or carbon on the throttle valve. 17. Checkfor continuity between ECM/PCM connector
terminals C3 and C4.
Is there sludge or carbon on the throttle valve?
ECM/PCM CONNECTOR C (44P)
YES-Clean the throttle body (see page 11-247), then
goto step 21.
NO-Go to step 18.
E T C S M - (YEL) ETCSM + (YEL/RED)
12. Turn the ignition switch to LOCK (0).
r
oo
1 |2 3 |4 | 5 |6 | 7
CD
13. Disconnect the throttle body 6P connector.
10 11 12 13|14|15|16 17 18 19
14. Jump the SCS line with the HDS. 20 21 22 23 24 25
26 27 28 29|30|3l|32 33 34 35
15. Disconnect ECM/PCM connector C (44P). 37
16. Connect throttle body 6P connector terminals No. 1
and No. 2 with a jumper wire.
Term inal side o f fem ale term inal
THROTTLE BODY 6P CONNECTOR
Is there continuity?
( 6 5 4 3 2 1 )
ETCSM - ETCSM+ YES-Go to step 27.
(YEL) (YEL/RED)
NO-Repair an open in the wires between the
ECM/PCM (C3, C4) and the throttle body, then go to
step 20.
JUMPER WIRE
18. Turn the ignition switch to LOCK (0).
W ire side o f fem ale term in a ls 19. Replace the throttle body (see page 11-248).
20. Reconnect all connectors.
21. Turn the ignition switch to ON (II).
22. Reset the ECM/PCM with the HDS.
23. Do the ECM/PCM idle learn procedure (see page
11-274).
24. Turn the ignition switch to LOCK (0).
25. Turn the ignition switch to ON (II), and wait
10 seconds.
26. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P2176 indicated?
(cont'd)
DTC Troublesh o oting (cont'd) Throttle Body Test
27. Reconnect all connectors. NOTE: If the malfunction indicator lamp (MIL) has been
reported on, check for diagnostic trouble codes (DTCs).
28. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a 1. Connect the HDS to the data link connector (DLC) (A)
known-good ECM/PCM (see page 11-7). located under the driver's side of the dashboard.
29. Turn the ignition switch to LOCK (0).
30. Turn the ignition switch to ON (II), and wait
10 seconds.
31. Checkfor Pending or Confirmed DTCs with the HDS.
Is DTC P2176 indicated?
YES-Check for poor connections or loose terminals at
the throttle body and the ECM/PCM. If the ECM/PCM
was updated, substitute a known-good ECM/PCM
(see page 11-7), then recheck. If the ECM/PCM was
substituted, go to step 1.
NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the A'
indicated DTC's troubleshooting.
ikCAUTIO 6. Connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.
Do not insert your fingers into the installed throttle
body when you turn the Ignition switch to ON (II) or
while the ignition switch is in ON (II). If you do, you
will serioOsly injure your fingers if the throttle valve is
activated.
NOTE: If you are replacing or cleaning the throttle body, start at step 1. If you are removing the throttle body temporarily,
begin at step 4.
1. Connect the HDS to the DLC while the engine is stopped.
2. Select the INSPECTION MENU on the HDS.
3. Do the TP POSITION CHECK in the ETCS TEST.
4. Turn the ignition switch to LOCK (0).
5. Remove the air cleaner (see page 9-3).
6. Disconnect the EVAP canister purge valve connector (A).
22 N-m
(2.2 kgf m,
12 N*m 16Bbf^
(1.2 k g fm , 9 Ib fft)
TOP O TOP
SIDE r^T O P V SIDE <* " 120- . ISTE
RESIDE
LXo t
M ""AIR CLEANER AIR CLEANER AIR CLEANER
SIDE FRONTSIDE SIDE SIDE_________
7. Disconnect the throttle body connector (B), then 13. Connect the HDS to the data link connector (DLC) (A)
disconnect the EVAP canister purge valve hose (C). located under the driver's side of the dashboard.
8. Disconnect and plug the water bypass hoses (D, E).
9. Disconnect the purge hoses (F, G).
10. Remove the throttle body (H).
11. Remove the purge pipe (I).
12. Install the parts in the reverse order of removal with a
new gasket (J), then refill the radiator with engine
coolant (see page 10-8).
NOTE;
If you replace or clean the throttle body, go to step
13.
If you did not replace or clean the throttle body, this
procedure is complete.
Be careful not to drop or damage the plates (K).
A
Align the marks (L) on the hoses and the throttle
body, then insert the hoses. Make sure the clamp
(M) is positioned as shown.
14. Turn the ignition switch to ON (II).
Align the mark (N) on the hoses as shown, then
insert the hoses. Make sure the clamps (O) are 15. Reset the ECM/PCM with the HDS.
positioned as shown. 16. Select the ETCS TEST in the INSPECTION MENU with
the HDS.
17. Select the TP POSITION CHECK, then clear the throttle
position (TP) learned value.
18. Turn the ignition switch to LOCK (0).
19. Turn the ignition switch to ON (II), and wait 2 seconds
without pressing the accelerator pedal.
20. Do the ECM/PCM idle learn procedure (see page
11-274).
Throttle Body Disassembly/Reassembly
THROTTLE BODY
DTC P2646: Rocker Arm Oil Pressure Switch 10. Remove the rocker arm oil pressure switch (A), and
attach the special tools as shown, then attach the
Circuit Low Voltage
rocker arm oil pressure switch to the oil pressure
Special Tools Required gauge adapter (B).
AT Pressure Test Hose 07AAJ-PY4A100
07406-0070301
A/T Pressure Adapter 07MAJ-PY40120
Pressure Gauge Adapter 07NAJ-P07010A
Oil Pressure Hose 07ZAJ-S5A0200
A/T Low Pressure Gauge w/Panel 07406-0070301
YES-Go to step 2.
NO-Adjust the engine oil to the proper level, then go
to step 20.
2. Turn the ignition switch to ON (II).
3. Clear the DTC with the HDS.
4. Do the VTEC TEST in the INSPECTION MENU with the
HDS. 11. Reconnect the rocker arm oil pressure switch 2P
connector.
Is the result OK?
12. Start the engine.
YES-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the 13. Do the VTEC TEST in the INSPECTION MENU with the
rocker arm oil pressure switch, the rocker arm oil HDS.
control solenoid, and the ECM/PCM. 14. Check the oil pressure.
NO-Go to step 5. Is the oil pressure at least 392 kPa (4.0 kgf/cm2, 56.9
5. Turn the ignition switch to LOCK (0). psi)?
6. Disconnect the rocker arm oil pressure switch 2P YES-Replace the rocker arm oil pressure switch (see
connector. page 11-261), then go to step 19.
7. Turn the ignition switch to ON (II). NO-Check the engine oil pressure (see page 8-9). If
the pressure is OK, inspect the VTEC system. If it is
8. Check the VTEC PRES SW in the DATA LIST with the OK, replace the rocker arm oil control valve (see page
HDS. 11 -260), then go to step 19.
Is SWITCH ON indicated? 15. Turn the ignition switch to LOCK (0).
YES-Go to step 15. 16. Jump the SCS line with the HDS.
NO-Go to step 9. 17. Disconnect ECM/PCM connector C (44P).
9. Turn the ignition switch to LOCK (0).
DTC Troubleshooting (cont'd)
18. Check for continuity between ECM/PCM connector 25. Reconnect all connectors.
terminal C33 and body ground.
26. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a
ECM/PCM CONNECTOR C (44P) known-good ECM/PCM (see page 11-7).
27. Do the VTEC TEST in the INSPECTION MENU with the
HDS.
YES-Go to step 2,
NO-Adjust the engine oil to the proper level, then go
to step 19.
2. Turn the ignition switch to ON (II). W ire side of female terminals
3. Clear the DTC with the HDS.
4. Do the VTEC TEST in the INSPECTION MENU with the
9. Turn the ignition switch to ON (II).
HDS.
10. Check the rocker arm oil pressure switch in the DATA
NOTE: If a DTC was stored during the VTEC TEST,
LISTwiththeHDS.
check the DTCs MENU. If DTC P2647 is indicated, go
to step 6. If any other Pending or Confirmed DTCs are Does the HDS indicate ON?
indicated, go to the indicated DTC's troubleshooting.
YES-Replace the rocker arm oil pressure switch (see
Is the result OK? page 11 -261), then go to step 17.
YES-lntermittentfailure, the system is OK at this time. NO-Go to step 11.
Check for poor connections or loose terminals at the
rocker arm oil pressure switch, the rocker arm oil 11. Turn the ignition switch to LOCK (0).
control solenoid, and the ECM/PCM. 12. Remove the jumper wire from the rocker arm oil
NO-Go to step 5. pressure switch 2P connector.
5. Check the result of step 4. 13. Jump the SCS line with the HDS.
VTEC Switch Failure 14. Disconnect ECM/PCM connector C (49P).
VTEC Switch Open
VTEC Switch SIG Line Open
VTEC Switch GND Line Open
Is the test result any of those above?
YES-Go to step 6.
NO-Check for poor connections or loose terminals at
the rocker arm oil pressure switch. If it is OK, replace
the rocker arm oil control valve (see page 11-260),
then, go to step 17.
6. Turn the ignition switch to LOCK (0).
7. Disconnect the rocker arm oil pressure switch 2P
connector.
(cont'd)
DTC Troubleshooting (cont'd)
15. Checkfor continuity between ECM/PCM connector 17. Turn the ignition switch to LOCK (0).
terminal C33 and rocker arm oil pressure switch 2P
18. Reconnect all connectors.
connector terminal No. 1.
19. Turn the ignition switch to ON (II).
ROCKER ARM OIL PRESSURE SWITCH 2P CONNECTOR
20. Reset the ECM/PCM with the HDS.
VTPSW (BLU/BLK)
21. Do the ECM/PCM idle learn procedure (see page
11-274).
22. Check for Pending or Confirmed DTCs with the HDS.
W ire side o f fem ale te rm in a l s
Is DTC P2647 indicated?
VTPSW (BLU/BLK)
24. Update the ECM/PCM if it does not have the latest
software (see page 11 -207), or substitute a
Term inal side o f fe m a l e te rm in a l s known-good ECM/PCM (see page 11-7).
Is there continuity?
25. Start the engine, and let it idle.
YES-Go to step 16. 26. Check for Pending or Confirmed DTCs with the HDS.
NO-Repair an open in the wire between the ECM/PCM
Is DTC P2647 indicated?
(C33) and the rocker arm oil pressure switch, then go
to step 18. YES-Check for poor connections or loose terminals at
the rocker arm oil pressure switch, the rocker arm oil
16. Check for continuity between the rocker arm oil
control solenoid, and the ECM/PCM. If the ECM/PCM
pressure switch 2P connector terminal No. 2 and body was updated, substitute a known-good ECM/PCM
ground. (see page 11-7), then go to step 25. If the ECM/PCM
was substituted, go to step 1.
ROCKER ARM OIL PRESSURE SWITCH 2P CONNECTOR NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other
. x GND
I \ (BRN/YEL) Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
17. Monitor the OBD STATUS for DTC P2648 in the DTCs DTC P2649: Rocker Arm Oil Control Solenoid
MENU with the HDS.
Circuit High Voltage
Does the HDS indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
YES-Troubleshooting is complete. If any other and any on-board snapshot, and review the general
Pending or Confirmed DTCs were indicated in step 16, troubleshooting information (see page 11-3).
go to the indicated DTC's troubleshooting.
1. Turn the ignition switch to ON (II).
NO-lf the HDS indicates FAILED, go to step 1 and
2. Clear the DTC with the HDS.
recheck. If the HDS indicates NOT COMPLETED, go to
step 15. 3. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the
18. Reconnect all connectors.
radiator fan comes on, then let it idle.
19. Update the ECM/PCM if it does not have the latest
4. Check for Pending or Confirmed DTCs with the HDS.
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7). Is DTC P2649 indicated?
20. Do the VTEC TEST in the INSPECTION MENU with the YES-Go to step 5.
HDS.
NO-lntermittent failure, the system is OK at this time.
21. Check for Pending or Confirmed DTCs with the HDS. Check for poor connections or loose terminals at the
rocker arm oil control solenoid and the ECM/PCM.
is DTC P2648 indicated?
5. Turn the ignition switch to LOCK (0).
YES-Check for poor connections or loose terminals at
the rocker arm oil control solenoid and the ECM/PCM. 6. Disconnect the rocker arm oil control solenoid 2P
If the ECM/PCM was updated, substitute a connector.
known-good ECM/PCM (see page 11-7), then go to
step 20. If the ECM/PCM was substituted, go to step 1. 7. At the solenoid side, measure the resistance between
rocker arm oil control solenoid 2P connector
NO-Go to step 22. terminals No. 1 and No. 2.
22. Monitor the OBD STATUS for DTC P2648 in the DTCs
MENU with the HDS. ROCKER ARM OIL CONTROL SOLENOID 2P CONNECTOR
Does the HDS indicate PASSED?
YES-Go to step 8.
NO-Go to step 12.
g 3
8. Check for continuity between rocker arm oil control 11. Check for continuity between ECM/PCM connector
solenoid 2P connector terminal No. 1 and body terminal C14 and rocker arm oil control solenoid 2P
ground, connector terminal No. 2.
ROCKER ARM OIL CONTROL
SOLENOID A 2P CONNECTOR
ROCKER ARM OIL CONTROL SOLENOID 2P CONNECTOR
GOT)
VTS .(GRN/YEL)
Wire side of female terminals
d B
GND (BLK) f
ECM/PCM CONNECTOR C (44P)
o
VTS (GRN/YEL)
-... . ...13.. n
2 3 4 5 6 7 8 9
1
10 11 12 13J14p5|l6 17 18 19 1
Wire side of female terminals
1 20 21 22 23 24 25 I
.
Is there continuity? 26 27 28 29|30|31|32 33 34 35
136 37 38 39 j40 41 42 43 J441
YES-Go to step 9.
NO-Repair an open in the wire between the rocker Terminal side of female terminals
arm oil control solenoid and G101; CVT (see page
22-26), M/T (see page 22-22), then go to step 13. Is there continuity?
9. Jump the SCS line with the HDS. YES-Go to step 19.
10. Disconnect ECM/PCM connector C (44P). NO-Repair an open in the wire between the ECM/PCM
(C14) and the rocker arm oil control solenoid, then go
to step 13.
12. Replace the rocker arm oil control valve (see page
11-260).
13. Reconnect all connectors.
14. Turn the ignition switch to ON (II).
15. Reset the ECM/PCM with the HDS.
16. Do the ECM/PCM idle learn procedure (see page
11-274).
17. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P2649 indicated?
YES-Check for poor connections or loose terminals at
the rocker arm oil control solenoid and the ECM/PCM,
then go to step 1.
DTC Troubleshooting (cont'd) Rocker Arm Oil Control Valve
Removal/Installation
18. Monitor the OBD STATUS for DTC P2649 in the DTCs 1. Remove the harness holder (A).
MENU with the HDS.
Does the HDS indicate PASSED?
YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 17,
go to the indicated DTC's troubleshooting.
NO-lf the HDS indicates FAILED, go to step 1 and
recheck. If the HDS indicates NOT COMPLETED, keep
idling until a result comes on.
19. Reconnect all connectors.
20. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7).
21. Start the engine, and let it idle.
22. Checkfor Pending or Confirmed DTCs with the HDS.
Is DTC P2649 indicated?
YES-Check for poor connections or loose terminals at 2. Disconnect the rocker arm oil control solenoid
the rocker arm oil control solenoid and the ECM/PCM. connector (A) and the rocker arm oil pressure switch
connector (B).
If the ECM/PCM was updated, substitute a
known-good ECM/PCM (see page 11-7), then go to
step 21. If the ECM/PCM was substituted, go to step 1.
NO-Go to step 23.
23. Monitor the OBD STATUS for DTC P2649 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
AUXILIARY
DTC P0506: Idle Control System RPM Lower 8. Replace the throttle body (see page 11 -248).
Than Expected 9. Reset the ECM/PCM with the HDS.
NOTE; Before you troubleshoot, record all freeze data 10. Do the ECM/PCM idle learn procedure (see page
and any on-board snapshot, and review the general 11-274).
troubleshooting information (see page 11-3).
11. Start the engine. Hold the engine speed at 3,000 rpm
1.Turn the ignition switch to ON (II). without load (CVT in P or N, M/T in neutral) until the
radiator fan comes on, then let it idle.
2. Clear the DTC with the HDS.
12. Check under these DATA LIST parameters with the
3. Start the engine. Hold the engine speed at 3,000 rpm
HDS:
without load (CVT in P or N, M/T in neutral) until the
radiator fan comes on, then let it idle. ECT SENSOR 1 above 156 F (70 C)
. IAT SENSOR-(2) above 32 F(0C)
4. Check under these DATA LIST parameters with the VEHICLE SPEED is 0 mph (0 km/h)
HDS:
ST FUEL TRIM between 0.69-1.47
ECT SENSOR 1 above 156 F (70 C)
. FSS is CLOSED
IAT SENSOR (2) above 32 F (0 C) . .
VEHICLE SPEED is 0 mph (0 km/h) 13. Check for Pending or Confirmed DTCs or DTCs with
ST FUEL TRIM between 0.69-1.47 the HDS.
FSS is CLOSED Is DTC P0506 indicated?
5. Monitor the OBD STATUS for DTC P0506 in the DTCs YES-Check the A/C system and/or the power steering
MENU with the HDS. system, then go to step 1.
Does the HDS indicate FAILED? NO-Go to step 14.
YES-Go to step 6. 14. Monitor the OBD STATUS for DTC P0506 in the DTCs
MENU with the HDS.
NO-lf the HDS indicates PASSED, go to step 15. If the
HDS indicates EXECUTING, keep idling until a result Does the HDS indicate PASSED?
comes on. If the HDS indicates OUT OF CONDITION,
go to step 4 and recheck. YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 13,
6. Remove the air cleaner (see page 9-3). go to the indicated DTC's troubleshooting.
7. Check for dirt, carbon, or damage in the throttle bore. NO-lf the HDS indicates FAILED, check the A/C
system and/or the power steering system, then go to
Is there dirt, carbon, or damage in the throttle bore?
step 1. If the HDS indicates EXECUTING, keep idling
YES-lf there is dirt or carbon, clean the throttle body until a result comes on. If the HDS indicates OUT OF
(see page 11-247). Also check for damage to the air CONDITION, go to step 11.
cleaner element (see page 9-3), then go to step 9. If
15. Remove the air cleaner (see page 9-3).
there is damage in the throttle bore, go to step 8.
16. Check for dirt, carbon, or damage in the throttle bore.
NO-Check the A/C system and the power steering
system, then go to step 17. Is there dirt, carbon, or damage in the throttle bore?
17. Recheck with different load conditions (turn on the DTC P0507: Idle Control System RPM Higher
headlights, the blower motor, the rear window
Than Expected
defogger, the A/C, and/or the power steering system,
change the gear position, etc.). NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
18. Monitor the OBD STATUS for DTC P0506 in the DTCs
troubleshooting information (see page 11-3).
MENU with the HDS.
1. Turn the ignition switch to ON (II).
Does the HDS indicate PASSED?
2. Clear the DTC with the HDS.
YES-lntermittent failure, the system is OK at this
time.B 3. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the
NO-lf the HDS indicates FAILED, check the A/C
radiator fan comes on, then let it idle for at least 20
system and/or the power steering system, then go to
seconds.
step 1 and recheck. If the HDS indicates EXECUTING,
keep idling until a result comes on. If the HDS 4. Monitor the OBD STATUS for DTC P0507 in the DTCs
indicates OUT OF CONDITION, go to step 11. MENU with the HDS.
Does the HDS indicate FAILED?
YES-Go to step 5.
NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. If the HDS indicates
EXECUTING, keep idling until a result comes on. If the
HDS indicates OUT OF CONDITION, recheck with
different load conditions (electrical, A/C, gear
position, etc.), then go to step 3.
5. Check for vacuum leaks at these parts:
PCV valve
PCV hose
EVAP canister purge valve
Throttle body
Intake manifold
Brake booster hose
Brake booster
Are there any leaks?
6. Turn the ignition switch to ON (II). DTC P0532: A/C Pressure Sensor Circuit Low
7. Reset the ECM/PCM with the HDS. Voltage
8. Do the ECM/PCM idle learn procedure (see page NOTE: Before you troubleshoot, record all freeze data
11-274). and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
9. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the 1. Start the engine, and let it idle.
radiator fan comes on, then let it idle for at least 20
2. Turn the blower switch on.
seconds.
3. Turn the A/C switch on.
10. Check for Pending or Confirmed DTCs with the HDS.
4. Check the A/C PRESSURE SENSOR in the DATA LIST
Is DTC P0507 indicated?
with the HDS.
YES-Check for poor connections or loose terminals at
Is there about 0.3 V or less?
the throttle body and the ECM/PCM, then go to step 1.
YES-Go to step 5.
NO-Go to step 11.
NO-lntermittent failure, the system is OK at this time.
11. Monitor the OBD STATUS for DTC P0507 in the DTCs
Check for poor connections or loose terminals at the
MENU with the HDS.
A/C pressure sensor and the ECM/PCM.
Does the HDS indicate PASSED?
5. Turn the ignition switch to LOCK (0).
YES-Troubleshooting is complete. If any other
6. Disconnect the A/C pressure sensor 3P connector.
Pending or Confirmed DTCs were indicated in step 10,
go to the indicated DTC's troubleshooting. 7. Turn the ignition switch to ON (II).
NO-lf the HDS indicates FAILED, checkfor poor 8. Check the A/C PRESSURE SENSOR in the DATA LIST
connections or loose terminals at the throttle body with the HDS.
and the ECM/PCM, then goto step 1. If the HDS
indicates EXECUTING, keep idling until a result Is there about 0.3 V or less?
comes on. If the HDS indicates OUT OF CONDITION, YES-Go to step 10.
recheck with different load conditions (turn on the
headlights, the blower motor, or the A/C; change the NO-Go to step 9.
gear position, etc.), then go to step 9.
9. Measure the voltage between A/C pressure sensor 3P
connector terminals No. 1 and No. 3.
( 3 I 2 | 1)
VCC6 (YEL) SG6 (PNK)
Is there about 5 V?
10. Turn the ignition switch to LOCK (0). 17. Checkfor continuity between ECM/PCM connector
terminal A19 and A/C pressure sensor 3P connector
11. Jump the SCS line with the HDS. terminal No. 3.
12. Disconnect ECM/PCM connector A (44P).
A/C PRESSURE SENSOR 3P CONNECTOR
13. Check for continuity between A/C pressure sensor 3P
connector terminal No. 2 and body ground. 1
VCC6 (YEL)
E C M / P C M CONNECTOR A (44P)
3 2 1 VCC6 (Y E L )-------
ACPD (BLU)
n n
1 2 3 4 5 6 7 8 *L
I 10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25
m
26 27 28 29|30|3l|32 33 34 35
136 37 38 39 40 41 142 43 441
W ire side o f fem ale term inals
Term inal side o f fe m a l e term inals
Is there continuity?
YES-Repair a short in the wire between the ECM/PCM Is there continuity?
(A16) and the A/C pressure sensor, then go to step 20.
YES-Go to step 28.
NO-Go to step 28.
NO-Repair an open in the wire between the ECM/PCM
14. Turn the ignition switch to LOCK (0). (A19) and the A/C pressure sensor, then go to step 20.
15. Jump the SCS line with the HDS. 18. Turn the ignition switch to LOCK (0).
16. Disconnect ECM/PCM connector A (44P). 19. Replace the A/C pressure sensor (see page 21-98).
20. Reconnect all connectors.
21. Turn the ignition switch to ON (II).
22. Reset the ECM/PCM with the HDS.
23. Do the ECM/PCM idle learn procedure (see page
11-274).
24. Start the engine, and let it idle.
25. Turn the blower switch on.
26. Turn the A/C switch on.
27. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0532 indicated?
(cont'd)
DTC Troubleshooting (cont'd)
28. Reconnect all connectors. DTC P0533: A/C Pressure Sensor Circuit High
29. Update the ECM/PCM if it does not have the latest Voltage
software (see page 11-207), or substitute a
NOTE: Before you troubleshoot, record all freeze data
known-good ECM/PCM (see page 11-7).
and any on-board snapshot, and review the general
30. Start the engine, and let it idle. troubleshooting information (see page 11-3).
31. Turn the blower switch on. 1. Start the engine, and let it idle.
32. Turn the A/C switch on. 2. Turn the blower switch on.
33. Checkfor Pending or Confirmed DTCs with the HDS. 3. Turn the A/C switch on.
Is DTC P0532 indicated? 4. Check the A/C PRESSURE SENSOR in the DATA LIST
with the HDS.
YES-Check for poor connections or loose terminals at
the A/C pressure sensor and the ECM/PCM. If the Is there about 4.75 V or more ?
ECM/PCM was updated, substitute a known-good
YES-Go to step 5.
ECM/PCM (see page 11-7), then go to step 30. If the
ECM/PCM was substituted, go to step 3. NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
NO-lf the ECM/PCM was updated, troubleshooting is
A/C pressure sensor and the ECM/PCM.
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other 5. Turn the ignition switch to LOCK (0).
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting. 6. Disconnect the A/C pressure sensor 3P connector.
7. Connect A/C pressure sensor 3P connector terminals
No. 1 and No. 2 with a jumper wire.
(3 2 1)
ACPD (BLU) SG6 (PNK)
JUMPER WIRE
ACPD(BLU)
I
2 3 4 5 6 7 8
W ire side o f fem ale term in a ls I 10 11 12 13|14|15|1 i 17 18 19
20 21 22 23 24 25
I I
26 27 28 29|30|31132133 34 35
Is there about 5 V? 4 3 14 4 1
S36 37 38 3 9 ]4a 41142
YES-Go to step 14.
T erm inal side o f fem ale term inals
NO-Go to step 18.
14. Turn the ignition switch to LOCK (0). Is there continuity?
15. Jump the SCS line with the HDS. YES-Go to step 32.
16. Disconnect ECM/PCM connector A (44P). NO-Repair an open in the wire between the ECM/PCM
(A16) and the A/C pressure sensor, then go to step 24.
18. Turn the ignition switch to LOCK (0).
19. Jump the SCS line with the HDS.
20. Disconnect ECM/PCM connector A (44P).
DTC Troubleshooting (cont'd)
21. Check for continuity between ECM/PCM connector 32. Reconnect all connectors.
terminal A9 and A/C pressure sensor 3P connector
33. Update the ECM/PCM if it does not have the latest
terminal No. 1.
software (see page 11 -207), or substitute a
A /C PRESSURE SENSOR 3P CONNECTOR known-good ECM/PCM (see page 11 -7).
34. Start the engine, and let it idle.
35. Turn the blower switch on.
SG6 (PNK)
36. Turn the A/C switch on.
W ire side o f fem ale term in a ls
37. Checkfor Pending or Confirmed DTCs with the HDS.
1. Start the engine, and let it idle. 13. Momentarily connect ECM/PCM connector terminal
A14 to body ground with a jumper wire several times.
2. Turn the blower switch on.
ECM/PCM CONNECTOR A (44P)
3. Turn the A/C switch on.
JUMPER W I RE
4. Check the A/C CLUTCH in the DATA LIST with the -------------------------- ACC (GRY)
HDS.
E 3 r
Does it indicate ON? 2 3 4 5 J 6 | 7 *7] sf|_
h
LI 10 11 12 13114115116 17 18 19
YES-Go to step 5.
20 2122 23 24 25 I
1 I
NO-Do the A/C system test (see page 21-86).B 26 2728 29|30|31|32 33 34 35
YES-The A/C signal circuit is OK.B T erm inal side o f fem ale te rm in a ls
NO-Go to step 6.
6. Turn the ignition switch to LOCK (0).
7. Turn the ignition switch to ON (II). Is there a clicking noise from the A/C compressor clutch?
8. Activate the A/C CLUTCH in the INSPECTION MENU YES-Update the ECM/PCM if it does not have the
with the HDS. latest software (see page 11-207), or substitute a
Is there a clicking noise from the A/C compressor clutch? known-good ECM/PCM (see page 11-7), then recheck.
If the symptom/indication goes away with a known-
YES-Do the A/C system test (see page 21-86).H good ECM/PCM, replace the original ECM/PCM (see
NO-Go to step 9. page 11-209).B
9. Turn the ignition switch to LOCK (0). NO-Check for poor connections or loose terminals at
the A/C compressor clutch relay and the ECM/PCM. If
10. Jump the SCS line with the HDS. the connections and the terminals are OK, check the
A/C compressor clutch relay (see page 22-92). If
11. Disconnect ECM/PCM connector A (44P).
needed, repair an open in the wire between the
12. Turn the ignition switch to ON (II). ECM/PCM (A14) and the A/C compressor clutch relay,
or in other A/C parts.
Brake Pedal Position Switch Signal Circuit Troubleshooting
1.Turn the ignition switch to ON (II). 9. Connect brake pedal position switch 4P connector
terminal No. 1 to body ground with a jumper wire.
2. Check the BRAKE SWITCH in the DATA LIST with the
HDS.
Does it indicate OFF? BRAKE PEDAL POSITION SWITCH 4P CONNECTOR
YES-Go to step 3.
NO-lnspect the brake pedal position switch (see page BKSW (WHT)
2 1
NO-Go to step 4.
4. Turn the ignition switch to LOCK (0). 10. Check for continuity between ECM/PCM connector
terminal A40 and body ground.
5. Jump the SCS line with the HDS.
6. Disconnect the brake peda! position switch 4P ECM/PCM CONNECTOR A (44P)
connector.
7. Disconnect ECM/PCM connector A (44P).
8. Check for continuity between ECM/PCM connector 1 2 3
4 5 6 7 8 9 L
terminal A40 and body ground. LI 10 11 12 13|l 4(15(16 17 18 19
a 20 21 22 X T 23 24 25 I
26 27 28 29(30(31 (32 33 34 35
ECM/PCM CONNECTOR A (44P)
I 36 37 38 39 40 41 42 43 44 j
BKSW (WHT)
f n n "i
I 1 | 2 3 I 4 5 6 7 8 I 9 iC
LI 10 11 12 13|i4|15|l6 17 18 19
m 20 21 22 ^ > < r 23 24 25 m
m
26 27 28 29(30(31 (32 33 34 35 Term inal side o f fem ale term inals
(36 37 38 3 9 140 41 42 43
. .I
Is there continuity?
BKSW (WHT)
YES-Repair an open or short in the wire between the
brake pedal position switch and the No. B24
STOP/HORN (10 A) fuse. Also, inspect the brake pedal
position switch (see page 19-6).H
T e rm i nal s i de o f fem ale te rm in a l s
NO-Repair an open in the wire between the ECM/PCM
(A40) and the brake pedal position switch.
Is there continuity?
Procedure
1. Make sure all electrical items (A/C, navigation, lights,
etc.) are off.
2. Reset the ECM/PCM with the HDS.
3. Turn the ignition switch to ON (II), and wait 2 seconds.
4. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the
radiator fan comes on, or until the engine coolant
temperature reaches 194 F (90 C).
5. Let the engine idle for about 5 minutes with the
throttle fully closed.
NOTE: If the radiator fan comes on, do not include its
running time in the 5 minutes.
Component Location Index
DTC P0461: Fuel Level Sensor (Fuel Gauge DTC P0462: Fuel Level Sensor (Fuel Gauge
Sending Unit) Range/Performance Problem Sending Unit) Circuit Low Voltage
NOTE: NOTE: Before you troubleshoot, record all freeze data
Before you troubleshoot, record all freeze data and and any on-board snapshot, and review the general
any on-board snapshot, and review the general troubleshooting information (see page 11-3).
troubleshooting information (see page 11-3). 1. Turn the ignition switch to ON (II).
Because it requires 124 miles (200 km) of driving
without refueling to complete this diagnosis, DTC 2. Clear the DTC with the HDS, and wait 5 seconds.
P0461 cannot be duplicated during this 3. Check for Pending or Confirmed DTCs with the HDS.
troubleshooting.
Is DTC P0462 indicated?
1. Test the fuel gauge sending unit (see page 11 -309).
YES-Go to step 4.
Is the fuel gauge sending unit OK?
NO-lntermittent failure, the system is OK at this time.
YES-Check for poor connections or loose terminals at Check for poor connections or loose terminals at the
the fue l gauge sending unit and the gauge control gauge control module and the fuel gauge sending
module.H unit.IH
NO-Replace the fuel gauge sending unit (see page 4. Turn the ignition switch to LOCK (0).
11-305), then go to step 2.
5. Remove the access panel from the floor (see page
2 . T u r n t h e i g n i t i o n s w i t c h to O N (II). 11-301).
3. Reset the ECM/PCM with the HDS. 6. Disconnect the fuel tank unit 4P connector.
4. Do the ECM/PCM idle learn procedure (see page 7. Turn the ignition switch to ON (II).
11-274).
8. Clear the DTC with the HDS, and wait 5 seconds.
5. Check for Pending or Confirmed DTCs with the HDS.
9. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0461 indicated?
Is DTC P0463 indicated?
YES-Check for poor connections or loose terminals at
the fue l gauge sending unit and the gauge control YES-Replace the fuel gauge sending unit (see page
module, then go to step 1. 11 -305), then go to step 22.
NO-Troubleshooting is complete. If any other NO-Go to step 10.
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
10. Measure the voltage between fuel tank unit 4P 17. Connect the fuel tank unit 4P connector.
connector terminal No. 2 and body ground.
18. Turn the ignition switch to ON (II).
FUEL TANK UNIT 4P CONNECTOR 19. Clear the DTC with the HDS.
20. Set the float (A) to the E position.
FUEL UNIT
(BRN)
FUEL TANK UNIT 4P CONNECTOR 23. Reinstall all removed parts in the reverse order of
removal.
FUEL UNIT 24. Reconnect all connectors.
(BRN)
I r?
11 25. Turn the ignition switch to ON (II).
L V 26. Reset the ECM/PCM with the HDS.
27. Do the ECM/PCM idle learn procedure (see page
11-274),
28. Check for Pending or Confirmed DTCs with the HDS.
W ire side o f fem ale term in a ls
Is DTC P0462 indicated?
29. Turn the ignition switch to LOCK (0). DTC P0463: Fuel Level Sensor (Fuel Gauge
30. Reinstall all removed parts in the reverse order of Sending Unit) Circuit High Voltage
removal.
NOTE: Before you troubleshoot, record all freeze data
31. Reconnect all connectors. and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
32. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a 1. Turn the ignition switch to ON (II).
known-good ECM/PCM (see page 11-7).
2. Clear the DTC with the HDS, and wait 5 seconds.
33. Checkfor Pending or Confirmed DTCs with the HDS.
3. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0462 indicated?
Is DTC P0463 indicated?
YES-Check for poor connections or loose terminals at
YES-Go to step 4.
the gauge control module and the fuel gauge sending
unit. If the ECM/PCM was updated, substitute a NO-lntermittent failure, the system is OK at this time.
known-good ECM/PCM (see page 11-7), then recheck. Check for poor connections or loose terminals at the
If the ECM/PCM was substituted, go to step 1. gauge control module and the fuel gauge sending
unit.H
NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace 4. Turn the ignition switch to LOCK (0).
the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the 5. Remove the access panel from the floor (see page
indicated DTC's troubleshooting.B 11-301).
6. Disconnect the fuel tank unit 4P connector.
7. Turn the ignition switch to ON (II).
8. Measure the voltage between fuel tank unit 4P
connector terminals No. 2 and No. 4.
f 2 11
I4 V
FUEL GND
(BLK)
FUEL UNIT
2
11
f? 11
u V
FUEL GND JUMPER
V
(BLK) WIRE
JUMPER WIRE
W ire side o f fem ale term inals W ire side o f fem ale term inals
11. Remove the gauge control module (see page 22-354). 15. Checkfor continuity between gauge control module
32P connector terminal No. 22 and body ground.
12. Disconnect the gauge control module 32P connector.
13. Checkfor continuity between gauge control module
32P connector terminal No. 21 and body ground. GAUGE CONTROL MODULE 32P CONNECTOR
Is there continuity?
W ire side o f fem ale term inals
YES-Replace the gauge control module (see page
22-354), then go to step 26.
Is there continuity?
NO-Repair an open in the wire between the gauge
YES-Go to step 14. control module (signal line) and the fuel gauge
NO-Repair an open in the wire between the gauge sending unit, then go to step 26.
control module (GND line) and the fuel gauge sending 16. Turn the ignition switch to LOCK (0).
unit, then go to step 26.
17. Remove the fuel tank unit (see page 11-301).
18. Test the fuel gauge sending unit (see page 11-309).
Is the fuel gauge sending unit OK?
(cont'd)
DTC Troubleshooting (cont'd)
20. Reconnect the gauge control module 32P connector. 33. Reinstall all removed parts in the reverse order of
removal.
21. Turn the ignition switch to ON (II).
34. Reconnect all connectors.
22. Clear the DTC with the HDS.
35. Update the ECM/PCM if it does not have the latest
23. Set the float (A) to the F position. software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7).
36. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0463 indicated?
If you suspect a problem with the fuel pump, check that 8. Turn the ignition switch to ON (II).
the fuel pump actually runs; when it is on, you will hear
some noise if you listen to the fuel fill port with the fuel 9. Measure the voltage between under-dash fuse/relay
fill cap removed. The fuel pump should run for box connector B (36P) terminal No. 22 and body
ground.
2 seconds when the ignition switch is turned to ON (II). If
the fuel pump does not make noise, check as follows:
UNDER-DASH FUSE/RELAY BOX CONNECTOR B (36P)
1.Turn the ignition switch to LOCK (0).
2. Remove PGM-FI main relay 2 (A) from auxiliary
under-hood relay box A. IGP (YEL)
(cont'd)
Fuel Pump Circuit Troubleshooting (cont'd)
11. Measure the voltage between under-dash fuse/relay 16. Check for continuity between ECM/PCM connector
box connector B (36P) terminal No. 19 and body terminal A15 and body ground.
ground.
ECM/PCM CONNECTOR A (44P)
UNDER-DASH FUSE/BELAY BOX CONNECTOR 6 (36P)
IMOFPR (GRN)
101 (BRN)
I M 2 J | 4 j 5 | 6 | 7 8 J 9 |.
1 10 11 12 13|14|15|16 17 18 19
1
20 21 22 23 24 25
I
26 27 28 29|30f31132 33 34 35
136137 3 8 |3 9 |4 0 |4 1 |42 43144]
Is there continuity?
Is there battery voltage?
YES-Go to step 17.
YES-Repair an open in the wire between PGM-FI
main relay 2 and the under-dash fuse/relay box . NO-Repair an open in the wire between PGM-FI main
relay 2 and the ECM/PCM (A15J.B
NO-
17. Reinstall PGM-FI main relay 2.
. Check the No. B20 FUEL PUMP (15 A) fuse i n the
18. Connect ECM/PCM connector terminal A6 to body
under dash fuse/relay box.B
ground with a jumper wire.
If the fuse is OK, replace the under-dash fuse/relay
box; USA models (see page 22-82), Canada models
(see page 2 2-83 ). ECM/PCM CONNECTOR A (44P)
7 8
JUMPER V _
d r WIRE
Term inal side o f fem ale term inals
3 IMOFPR
(GRN)
2
1] GND (BLK)
I4
W ire side o f fem ale term inals
W ire side o f fem ale term in a ls
(cont'd)
Fuel Pump Circuit Troubleshooting (cont'd)
32. Remove PGM-FI main relay 2 (A) from auxiliary 34. Turn the ignition switch to ON (II), and measure the
under-hood relay box A. voltage between fuel tank unit 4P connector terminal
No. 1 and body ground.
Before disconnecting fue l lines or hoses, relieve 10. Remove the cowl cover and the under-cowl panel (see
pressure from the system by disabling the fuel pump page 20-153).
and disconnecting the fuel line/quick connect fitting in
11. Remove the bracket (A) and the quick-connect fitting
the engine compartment.
cover (B).
With the HDS
1. Connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.
12. Check the fuel quick-connect fitting for dirt, and clean
it if needed.
13. Place a rag or shop towel over the quick-connect
2. Turn the ignition switch to ON (II). fitting (A).
(cont'd)
Fuel Pressure Relieving (cont'd)
14. Disconnect the quick-connect fitting (A); Hold the Without HDS
connector (B) with one hand, and squeeze the retainer
tabs (C) with the other hand to release them from the 1. Remove PGM-FI main relay 2 (A) from auxiliary
locking tabs (D). Pull the connector off. under-hood relay box A.
NOTE:
Be careful not to damage the line (E) or other parts.
Do not use tools.
If the connector does not move, keep the retainer
tabs pressed down, and alternately pull and push
the connector until it comes off easily.
Do not remove the retainer from the line; once
removed, the retainer (F) must be replaced with a
new one.
Special Tools Required 1. Remove the fuel tank unit (see page 11-301).
. Fuel Pressure Gauge 07406-004000B
2. Using a hand pump, a hose, and a container suitable
. Fuel Pressure Gauge Attachment Set 07AAJ-S6MA150
for fuel, draw the fuel from the fuel tank.
1. Relieve the fuel pressure (see page 11 -287). 3. Reinstall the fuel tank unit (see page 11-302).
2. Remove the cowl cover and the under-cowl panel (see
page 20-153).
3. Disconnect the quick-connect fitting (A). Attach the
fuel pressure gauge set and the fuel gauge.
Check the fuel system lines and hoses for damage, leaks, and deterioration. Replace any damaged parts.
Check all quick -connect fittings, and make sure they are properly positioned and tightened.
LOCKNUT PLATE
Replace.
Fuel Line/Quick-Connect Fitting Precautions
(cont'd)
Fuel Line/Quick-Connect Fitting Precautions (cont'd)
(cont'd)
Fuel Line/Quick-Connect Fitting Removal (cont'd)
3. Place a rag or shop towe l over the quick-connect 4. Check the contact area (A) of the line (B) for dirt or
fitting. Hold the connector (A) with one hand, and damage.
squeeze the retainer tabs (B) with the other hand to If it is dirty, clean the connector, and dry it with
release them from the locking tabs (C). Pull the compressed air.
connector off. If it is damaged, replace the fuel filter, or the fuel
NOTE: feed line.
Be careful not to damage the line (D) or other parts.
Do not use tools.
If the connector does not move, keep the retainer
tabs pressed down, and alternately pull and push
the connector until it comes off easily.
Do not remove the retainer from the line; once
removed, the retainer must be replaced with a new
one.
Fuel Line/Quick-Connect Fitting
Installation
5. To prevent damage and keep foreign matter out, NOTE: Before you work on the fuel lines and fittings,
cover the disconnected connector and line ends with read the Fuel Li ne/Quick-Connect Fitting Precautions
plastic bags (A). (see page 11-293).
NOTE: The retainer cannot be reused once it has been 1. Check the contact area (A) of the line (B) for dirt or
removed from the line. damage, and clean it if needed.
Replace the retainer when:
replacing the fuel rail.
replacing the fuel feed line.
replacing the fuel pump.
replacing the fuel filter.
replacing the fuel gauge sending unit
replacing the EVAP purge line.
replacing the EVAP canister.
replacing the fuel fill pipe.
replacing the fuel tank.
it has been removed from the fuel line.
it is damaged.
2. Insert a new retainer (A) into the connector (B) if the
retainer is damaged, or after:
replacing the fuel rail.
replacing the fuel feed line.
replacing the fuel pump.
replacing the fuel filter.
replacing the fuel gauge sending unit.
replacing the EVAP purge line.
replacing the EVAP canister.
replacing the fuel fill pipe.
replacing the fuel tank.
removing the retainer from the fuel line.
NOTE: When you replace a retainer, use the same size
and manufacturer as the original retainer (see page
11-293).
(cont'd)
Fuel Line/Quick-Connect Fitting Installation (cont'd)
A
Fuel Line/Quick-Connect Fitting Installation (cont'd)
Reconnection to existing retainer 5. When you are reconnecting the connector with the
old retainer, make sure the connection is secure and
the tabs (A) are firmly locked into place; check visually
and also by pulling the connector (B). When you
replacing the fuel line with a new one, make sure you
remove the ring pull (C) upwards after you confirm
the connection is secure.
NOTE: Before you remove the ring pull, make sure the
fuel line connection is secure. If the connection is not
secure, the ring pull could break when you try to
remove it.
Reconnection to existing retainer
Special Tools Required 7. Remove the locknut (A), the locknut plate (B), and the
Fuel Pump Module Locknut Wrench 07AAA-SNAA100 fuel tank unit (C).
Removal
1. Relieve the fuel pressure (see page 11-287).
2. Remove the rear tray (see step 1 on page 20-62).
3. Remove the access panel (A) from the floor.
07AAA-SNAA100
Fuel Tank Unit Removal and Installation (cont'd)
Installation 2. Transfer the base gasket (A) from the fuel tank unit to
the fuel tank.
1. Temporarily attach a new base gasket (A) to the fuel
tank unit (B), then insert the fuel tank unit partially into
the fuel tank.
NOTE:
Be careful not to damage the new base gasket.
Be careful not to bend the fuel gauge sending unit.
Do not coat the base gasket with oil.
3. Align the marks (B) on the fuel tank and fuel tank unit,
then insert the fuel tank unit into the fuel tank until the
fuel tank unit rests on top of the base gasket.
NOTE: To avoid a fuel leak, check the base gasket,
visually or by hand, to make sure it is not pinched.
4, Tighten a new locknut (A) by hand with a new locknut 5. Using the special tool, tighten the locknut (A) to the
plate (B). specified torque.
NOTE: Before tightening, align the mark (C) on the NOTE:
locknut plate to the start of the thread (D). After tightening, make sure the marks (B) are still
aligned.
A
After installation, check the base gasket, visually or
by hand, to make sure it is not pinched.
A
125 N-m
--------7=9999
B
1. Drain the fuel tank until it is less than half full (see
page 11-290).
2. Reinstall the fuel tank unit without connecting the fuel
tank unit 4P connector, and the quick-connect fittings
(see page 11-301).
3. Raise the vehicle on a lift (see page 1-10).
4. Disconnect the quick-connect fittings (A) (see page
11 -295), and open the clamp (B).
(cont'd)
Fuel Tank Replacement (cont'd) Fuel Fill Pipe Removal/Installation
11. Install the parts in the reverse order of removal. 1. Relieve the fuel pressure (see page 11 -287).
2. Drain the fuel tank until it is less than half full (see
page 11-290).
3. Remove the fuel fill cap.
4. Raise the vehicle on a lift (see page 1-10).
5. Remove the fuel fill pipe cover (see page 20-167).
6. Disconnect the quick-connect fittings (A) (see page
11-295).
NOTE:
New fuel tank have a ring pull (A) at the fuel tank
vapor recirculation tube (B) and the fuel fill neck
tube (C). When you connect the hose and confirm
that the connection is secure, remove the ring pull
by pulling it down.
Before connecting the fuel fill pipe and the
quick-connect fittings, check for dirt, and clean
them if needed, taking care not to damage the fuel
fill pipe and other parts.
NOTE: For the fuel gauge system circuit diagram, refer 7. Measure the voltage between fuel tank unit 4P
to the Gauges Circuit Diagram (see page 22-328). connector terminals No. 2 and No. 4 with the ignition
switch turned to ON (II). There should be 12V battery
1. Check the B22 METER (7.5 A) fuse in the under- dash
voltage.
fuse/relay box, and replace it if needed.
If the voltage is OK, go to step 8.
2. Checkfor body electrical system DTCs. If the voltage is not as specified, check for:
If no DTCs are found, go to step 3. - a short in the BRN wire to ground.
If DTC B1175 or B1176 is indicated, go to the - an open in the BRN or BLK wire.
indicated DTC's troubleshooting.
3. Turn the ignition switch to LOCK (0). FUEL TANK UNIT 4P CONNECTOR
U 311j
FUEL GND
(BLK)
T
E LOW
DTC P0420: Catalyst System Efficiency Below 6. Turn the ignition switch to LOCK (0).
Threshold 7. Replace the WU-TWC (see page 11-313).
NOTE: 8. Turn the ignition switch to ON (II).
Before you troubleshoot record all freeze data and
9. Reset the ECM/PCM with the HDS.
any on-board snapshot and review the general
troubleshooting information (see page 11-3). 10. Do the ECM/PCM idle learn procedure (see page
If some of the DTCs listed below are stored at the 11-274).
same time as DTC P0420, troubleshoot them first, then 11. Start the engine. Hold the engine speed at 3,000 rpm
recheck for DTC P0420.
without load (A/T in P or N, M/T in neutral) until the
P0137, P0138: Secondary H02S (Sensor 2) radiator fan comes on, then let it idle.
P0141: Secondary H02S (Sensor 2) heater
12. Test-drive for about 10 minutes, varying the vehicle
P0300: Random misfire
speed.
P0301 P0304: No. 1, No. 2, No. 3, or No. 4 cylinder
misfire detected 13. Check the CATALYST MONITOR CONDITION in the
Poor quality fuel may cause this DTC. DATA LIST with the HDS.
1. Turn the ignition switch to ON (II). Does the HDS indicate OK?
3. Start the engine. Hold the engine speed at 3,000 rpm NO-Go to step 11, and recheck.
without load (A/T in P or N, M/T in neutral) until the 14. Test-drive under these conditions:
radiator fan comes on, then let it idle.
Engine coolant temperature (ECT SENSOR 1) above
4. Test-drive under these conditions: 158 F (70 C)
Engine coolant temperature (ECT SENSOR 1) above Vehicle speed at 55 mph (88 km/h) for 5 minutes or
158 F (70 C) more with cruise control set
A/T in D, M/T in 4th or 5th 15. Monitor the OBD STATUS for DTC P0420 in the DTCs
Vehicle speed between 4575 mph (70120 km/h) MENU with the HDS.
for 5 minutes or more with cruise control set
D o e s t h e H D S in d i c a t e O U T O F C O N D I T I O N ?
Vehicle speed between 5575 mph (90120 km/h)
for 10 seconds, then decelerate (with the throttle YES-Go to step 12 and recheck.
fully closed). Repeat this at least three times.
NO-Go to step 16.
Maintain the vehicle speed at 55 mph (88 km/h) for 5
minutes or more with cruise control set 16. Check for Pending or Confirmed DTCs with the HDS.
5. Monitor the OBD STATUS for DTC P0420 in the DTCs Is DTC P0420 indicated?
MENU with the HDS.
YES-Check the fuel quality, then go to step 1.
Does the HDS indicate FAILED?
NO-Go to step 17.
YES-Go to step 6.
17. Monitor the OBD STATUS for DTC P0420 in the DTCs
NO-lf the HDS indicates PASSED, intermittent failure, MENU with the HDS.
the system is OK at this time. If the HDS indicates
EXECUTING, keep driving until a result comes on. If Does the HDS indicate PASSED?
the HDS indicates OUT OF CONDITION, go to step 4 YES-Troubleshooting is complete. If any other
and recheck. Pending or Confirmed DTCs were indicated in step 16,
go to the indicated DTC's troubleshooting.
NO-lf the HDS indicates FAILED, check the fuel
quality, then go to step 1. If the HDS indicates
EXECUTING, keep driving until a result comes on.
Warm Up TWC Removal/Installation
NOTE: If the warm up TWC is damaged internally, 7. Remove the bolts (A) and the nuts (B).
inspect the under-floor TWC for debris.
1. Raise the vehicle on a lift (see page 1-10).
2. Remove the bolts (A, B).
3. Remove the cowl cover and the under-cowl panel (see 9. Install the parts in the reverse order of removal with
page 20-153). new gaskets (D).
DTC P0400: EGR System Leak Detected 10. Test-drive under these conditions:
Engine coolant temperature (ECT SENSOR 1) above
NOTE: Before you troubleshoot record all freeze data 158 F (70 C)
and any on-board snapshot and review the general CVT in D, M/T in 4th
troubleshooting information (see page 11-3).
Vehicle speed at 25 mph (40 km/h) for 5 minutes or
1. Check for a loose or damaged EGR pipe. more
Is the EGR pipe OK? Maintain the vehicle speed at 25 mph (40 km/h) and
the engine speed between 1,3503,000 rpm for 9
YES-Go to step 2. seconds or more with cruise control set
NO-Reconneet or replace the EGR pipe (see page 11. Check for Pending or Confirmed DTCs with the HDS.
11 -327), then go to step 7.
Is DTC P0400 indicated?
2. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the YES-Check for a leak between the EGR pipe and the
radiator fan comes on, then let it idle. EGR valve, then go to step 1.
YES-Go to step 5.
NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for an exhaust
gas leak between the EGR pipe and the EGR valve. If
the HDS indicates NOT COMPLETED, go to step 3 and
recheck.
5. Turn the ignition switch to LOCK (0).
6. Replace the EGR valve (see page 11 -327).
7. Turn the ignition switch to ON (II).
8. Reset the ECM/PCM with the HDS.
9. Do the ECM/PCM idle learn procedure (see page
11-274).
DTC P0401: EGR Insufficient Flow 12. Test-drive under these conditions:
Engine coolant temperature (ECT SENSOR 1) above
NOTE: Before you troubleshoot, record all freeze data 158 F (70 C)
and any on-board snapshot, and review the general
CVT in D, M/T in 4th
troubleshooting information (see page 11-3).
Drive at a steady speed between 5575 mph (88
1.Turn the ignition switch to ON (II). 120 km/h) for at least 10 seconds
2. Clear the DTC with the HDS. During the drive, decelerate (with the throttle fully
closed) for at least 4 seconds
3. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the 13. Check for Pending or Confirmed DTCs with the HDS.
radiator fan comes on, then let it idle. Is DTC P0401 indicated?
4. Do the EGR TEST in the INSPECTION MENU with the YES-Check for poor connections or loose terminals at
HDS. the EGR valve and the ECM/PCM. If the connections
Is the result OK? and the terminals are OK, go to step 15.
NO-Go to step 7. 14. Monitor the OBD STATUS for DTC P0401 in the DTCs
MENU with the HDS.
5. Test-drive under these conditions:
Does the HDS indicate PASSED?
Engine coolant temperature (ECT SENSOR 1) above
158 F (70 C) YES-Troubleshooting is complete. If any other
CVT in D, M/T in 4th Pending or Confirmed DTCs were indicated in step 13,
Drive at a steady speed between 5575 mph (88 go to the indicated DTC's troubleshooting.
120 km/h) for at least 10 seconds NO-lf the HDS indicates FAILED, check for poor
During the drive, decelerate (with the throttle fully connections or loose terminals at the EGR valve and
closed) for at least 4 seconds the ECM/PCM, then go to step 1. If the HDS indicates
EXECUTING, keep driving until a result comes on. If
6. Monitor the OBD STATUS for DTC P0401 in the DTCs
the HDS indicates OUT OF CONDITION, go to step 12.
MENU with the HDS.
15. Update the ECM/PCM if it does not have the latest
Does the HDS indicate FAILED?
software (see page 11-207), or substitute a
YES-Clean the intake manifold EGR port and the EGR known-good ECM/PCM (see page 11-7).
pipe with throttle plate cleaner (see page 11-327).
16. Test-drive under these conditions:
Also, clean the passage inside the EGR valve with
throttle plate cleaner (see page 11-327), then go to Engine coolant temperature (ECT SENSOR 1) above
step 9. 158 F (70 C)
CVT in D, M/T in 4th
NO-lf the HDS indicates PASSED, intermittent failure,
Drive at a steady speed between 5575 mph (88
the system is OK at this time. Check for poor
120 km/h) for at least 10 seconds
connections or loose terminals at the EGR valve and
the ECM/PCM. If the HDS indicates EXECUTING, keep During the drive, decelerate (with the throttle fully
driving until a result comes on. If the HDS indicates closed) for at least 4 seconds
OUT OF CONDITION, go to step 5 and recheck. 17. Check for Pending or Confirmed DTCs with the HDS.
7. Turn the ignition switch to LOCK (0). Is DTC P0401 indicated?
8. Replace the EGR valve (see page 11 -327). YES-Check for poor connections or loose terminals at
9. Turn the ignition switch to ON (II). the EGR valve and the ECM/PCM. If the ECM/PCM was
updated, substitute a known-good ECM/PCM (see
10. Reset the ECM/PCM with the HDS. page 11 -7), then go to step 16. If the ECM/PCM was
substituted, go to step 1.
11. Do the ECM/PCM idle learn procedure (see page
11-274).
(cont'd)
DTC Troubleshooting (cont'd)
18. Monitor the OBD STATUS for DTC P0401 in the DTCs DTC P 0 4 0 4 : EGR Control Circuit Range/
MENU with the HDS.
Performance Problem
Does the HDS indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
YES-lf the ECM/PCM was updated, troubleshooting is and any on-board snapshot, and review the general
complete. If the ECM/PCM was substituted, replace troubleshooting information (see page 11-3).
the original ECM/PCM (see page 11-209). If any other
1. Turn the ignition switch to ON (II).
Pending or Confirmed DTCs were indicated in step 17,
go to the indicated DTC's troubleshooting. 2. Clear the DTC with the HDS.
NO-lf the HDS indicates FAILED, check for poor 3. Start the engine. Hold the engine speed at 3,000 rpm
connections or loose terminals at the EGR valve and without load (CVT in P or N, M/T in neutral) until the
the ECM/PCM. If the ECM/PCM was updated, radiator fan comes on, then let it idle.
substitute a known-good ECM/PCM (see page 11-7),
then go to step 16. If the ECM/PCM was substituted, 4. Do the EGR TEST in the INSPECTION MENU with the
go to step 1. If the HDS indicates EXECUTING, keep HDS.
driving until a result comes on. If the HDS indicates is the result OK?
OUT OF CONDITION, go to step 16.
YES-lntermittent failure, the system is OK at this time.
Clean any carbon build-up on the EGR valve with
throttle plate cleaner.ll
NO-Go to step 5.
5. Turn the ignition switch to LOCK (0).
6. Disconnect the EGR valve 5P connector.
7. At the EGR valve side, measure the resistance
between EGR valve 5P connector terminals No. 3 and
No. 4.
3 4 5 6 7 8 I9
1 I2
C
lL 4 3
M
_U 10 11 12 13[14|15|16 17 18 19
EGRP VCC2 1 20 21 22 23 24 25 S
26 27 28 29|30|31|32 33 34 35
136 37 38 39 40 41 42 43
44
n
II II n
Is there continuity? 1 2 3 5 6
4 7 8 9
I 10 11 12 13|14|15|16 17 18 19 1
YES-Go to step 10.
1 20 21 22 23 24 25
NO-Repair an open in the wire between the EGR valve 26 27 28 29|30|3l|32 33 34 35
and G101; CVT (see page 22-26), M/T (see page 22-22), 136 37 38 39 40 41 42 43 44
then go to step 24.
10. Jump the SCS line with the HDS. Terminal side of female termina l s
(cont'd)
DTC Troubleshooting (cont'd)
14. Remove the EGR valve (see page 11-327). 32. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the
15. Clean any carbon build-up on the EGR valve with
radiator fan comes on, then let it idle.
throttle plate cleaner.
33. Do the EGR TEST in the INSPECTION MENU with the
16. Install the EGR valve (see page 11-327).
HDS.
17. Reconnect all connectors.
34. Check for Pending or Confirmed DTCs with the HDS.
18. Reset the ECM/PCM with the HDS.
Is DTC P0404 indicated?
19. Do the ECM/PCM idle learn procedure (see page
YES-Check for poor connections or loose terminals at
11-274).
the EGR valve and the ECM/PCM. If the ECM/PCM was
20. Start the engine. Hold the engine speed at 3,000 rpm updated, substitute a known-good ECM/PCM (see
without load (CVT in P or N, M/T in neutral) until the page 11-7), then go to step 33. If the ECM/PCM was
radiator fan comes on, then let it idle. substituted, go to step 1.
21. Do the EGR TEST in the INSPECTION MENU with the NO-lf the ECM/PCM was updated, troubleshooting is
HDS. complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other
Is the result OK? Pending or Confirmed DTCs are indicated, go to the
YES-Go to step 30. indicated DTC's troubleshooting.
Is there continuity?
EGR VALVE 5P CONNECTOR
YES-Go to step 18.
NO-Repair an open in the wire between the EGR valve
and the ECM/PCM (B41), then go to step 13.
(5 4 3 2 1)
11. Turn the ignition switch to LOCK (0).
SG2 (GRN/YEL) VCC2 (YEL/BLU)
12. Replace the EGR valve (see page 11 -327).
13. Reconnect all connectors.
14. Turn the ignition switch to ON (II).
Wire side of female terminals 15. Reset the ECM/PCM with the HDS.
16. Do the ECM/PCM idle learn procedure (see page
11-274).
Is there about 5 V?
17. Check for Pending or Confirmed DTCs with the HDS.
YES-Go to step 11.
Is DTC P0406 indicated?
NO-Go to step 7.
YES-Check for poor connections or loose terminals at
7. Turn the ignition switch to LOCK (0).
the EGR valve and the ECM/PCM, then go to step 1.
8. Jump the SCS line with the HDS.
NO-Troubleshooting is complete. If any other
9. Disconnect ECM/PCM connector B (44P). Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
18. Reconnect all connectors.
19. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7).
(cont'd)
DTC Troubleshooting (cont'd)
20. Check for Pending or Confirmed DTCs with the HDS. DTCP2413; EGR System Malfunction
Is DTC P0406 indicated? NOTE: Before you troubleshoot, record all freeze data
YES-Check for poor connections or loose terminals at and any on-board snapshot, and review the general
the EGR valve and the ECM/PCM, If the ECM/PCM was troubleshooting information (see page 11-3).
updated, substitute a known-good ECM/PCM (see 1. Turn the ignition switch to ON (II).
page 11-7), then recheck. If the ECM/PCM was
substituted, go to step 1. 2. Clear the DTC with the HDS.
NO-lf the ECM/PCM was updated, troubleshooting is 3. Start the engine. Hold the engine speed at 3,000 rpm
complete. If the ECM/PCM was substituted, replace without load (CVT in P or N, M/T in neutral) until the
the original ECM/PCM (see page 11-209). If any other radiator fan comes on, then let it idle.
Pending or Confirmed DTCs are indicated, go to the
4. Do the EGR TEST in the INSPECTION MENU with the
indicated DTC's troubleshooting.
HDS.
Is the result OK?
YES-Go to step 8.
NO-Go to step 21.
8. Turn the ignition switch to LOCK (0).
9. Disconnect the EGR valve 5P connector.
10. Turn the ignition switch to ON (II).
11 . Measure the voltage between EGR valve 5P connector 15. Check for continuity between ECM/PCM connector
terminal No. 2 and body ground. terminal B6 and EGR valve 5P connector terminal
No. 2.
A - 5 4
(5 14 1312111 VCC2 (YEL/BLU)
VCC2 (YEL/BLU) I
Wire side of female term inals
6b
ECM/PCM CONNECTOR B (44P)
VCC2 (YEL/BLU)
19. Checkfor continuity between ECM/PCM connector 21. If not already done, turn the ignition switch to LOCK
terminal B29 and body ground. ( 0).
Is there continuity?
Term i nal side of male terminals
YES-Repair a short in the wire between the ECM/PCM
(B29) and the EGR valve, then go to step 44.
Is there 100 kO or more?
NO-Go to step 20.
YES-Go to step 43.
20. Check for continuity between ECM/PCM connector
terminal B29 and EGR valve 5P connector terminal NO-Go to step 24.
No. 4.
24. At the EGR valve side, measure the resistance
EGR VALVE 5P CONNECTOR
between EGR valve 5P connector terminals No. 2 and
No. 4.
/S .
5 4 1
EGRP (W HT/BLK) EGR VALVE 5P CONNECTOR
|1|2 3I 4 I 5 (6 f7
I10 11 12 1 3 |l4 fl5 fl6 17 18 19 IJ
1 20 21 22 23 24 25
Terminal side of male terminals
26 27 28;2913013lj32 33 34 35
36 37 38 39 40 41 42 43 14 4 1
O n 1 p
- EGRP (W HT/BLK)
Is there 100 kO or more?
Terminal side of female terminals
YES-Go to step 43.
Is there continuity?
NO-Go to step 25.
YES-Go to step 23.
25. If not already done, jump the SCS line with the HDS.
NO-Repair an open in the wire between the ECM/PCM
(B29) and the EGR valve, then go to step 44.
m
26. If not already done, disconnect ECM connector B 28. Check for continuity between ECM/PCM connector
C44P). terminal B2 and EGR valve 5P connector terminal
No. 5.
27. Check for continuity between ECM/PCM connector
terminal B2 and body ground. EGR VALVE 5P CONNECTOR
2 |1I
GND (BLK)
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
31. At the EGR valve side, connect the 12 volt battery 43. Replace the EGR valve (see page 11-327).
positive terminal to EGR valve 5P connector terminal
No. 5 with a jumper wire. 4 4 Reconnect all connectors.
45. Turn the ignition switch to ON (II).
EGR VALVE 5P CONNECTOR 46. Reset the ECM/PCM with the HDS.
47. Do the ECM/PCM idle learn procedure (see page
11-274).
Term inal side o f 48. Do the EGR TEST in the INSPECTION MENU with the
5 4 3 2 1 m ale te rm in a ls
HDS.
EGR GND
49. Check for Pending or Confirmed DTCs with the HDS.
JUMPER JUMPER
WIRE WIRE Is DTC P2413 indicated?
YES-Check for poor connections or loose terminals at
BATTERY the EGR valve and the ECM/PCM then go to step 1.
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
50. Turn the ignition switch to LOCK (0).
32. Start the engine, and let it idle. Then connect the 12
volt battery negative terminal to EGR valve 5P 51. Reconnect all connectors.
connector terminal No. 1 with a jumper wire.
52. Update the ECM/PCM if it does not have the latest
Does the engine stall or run roughly? software (see page 11 -207), or substitute a
known-good ECM/PCM (see page 11-7).
YES-Go to step 50.
53. Do the EGR TEST in the INSPECTION MENU with the
NO-Go to step 33. HDS.
33. Turn the ignition switch to LOCK (0). 54. Check for Pending or Confirmed DTCs with the HDS.
34. Remove the EGR valve (see page 11-327). Is DTC P2413 indicated?
35. Clean the intake manifold EGR port and the EGR pipe YES-Check for poor connections or loose terminals at
(see page 11-327) with throttle plate cleaner. Also, the EGR valve and the ECM/PCM. If the ECM/PCM was
clean the passage inside the EGR valve with throttle updated, substitute a known-good ECM/PCM (see
plate cleaner. page 11-7), then go to step 53. If the ECM/PCM was
36. Install the EGR valve (see page 11-327). substituted, go to step 1.
37. Reconnect all connectors. NO-lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace
38. Turn the ignition switch to ON (II). the original ECM/PCM (see page 11-209). If any other
39. Reset the ECM/PCM with the HDS. Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
40. Do the ECM/PCM idle learn procedure (see page
11-274).
41. Do the EGR TEST in the INSPECTION MENU with the
HDS.
Is the result OK?
(cont'd)
EGR Pipe Removal and Installation (cont'd)
Installation
1. Install the EGR pipe to the water passage side, then
tighten the nuts (A) by hand with a new gasket (B).
D
Replace.
2. Install the EGR pipe to the TWC side, tighten the bolts
(C) by hand with a new gasket (D), then torque the
bolts.
3. Torque the nuts on the water passage side.
4. Install the cowl cover and the under-cowl panel (see
page 20-153).
PCV System .< r <
1. Check the PCV valve (A), the hoses (B), the pipe (C), 1. Remove the splash shield (see page 20-163).
and the connections for leaks or restrictions.
2. Remove the bolt (A).
DTC P0443: EVAP Canister Purge Valve Circuit 6. Disconnect the vacuum hose (A) from the EVAP
canister purge valve (B), and connect a vacuum
Malfunction
pump/gauge, 030 in.Hg, to the hose.
Special Tools Required
Vacuum Pump/Gauge, 030 In.Hg, Snap-on YA4000A
or equivalent, commercially available
5. Turn the ignition switch to LOCK (0), and allow the Is there vacuum?
engine to cool to below 140 F (60 C). YES-Go to step 8.
NO-Go to step 14.
8. Turn the ignition switch to LOCK (0).
9. Disconnect the EVAP canister purge valve 2P
connector.
DTC Troubleshooting (cont'd)
10. Checkfor continuity between EVAP canister purge 17. Measure the voltage between EVAP canister purge
valve 2P connector terminal No. 1 and body ground. valve 2P connector terminal No. 2 and body ground.
EVAP CANISTER PURGE VALVE 2P CONNECTOR EVAP CANISTER PURGE VALVE 2P CONNECTOR
Gluj 2 lL
PCS (YEL/BLU) I G1 (BLK/YEL)
13. Check for continuity between EVAP canister purge 18. Turn the ignition switch to LOCK (0).
valve 2P connector terminal No. 1 and body ground.
19. Jump the SCS line with the HDS.
20. Disconnect ECM/PCM connector B (44P).
EVAP CANISTER PURGE VALVE 2P CONNECTOR
ID
PCS (YEL/BLU)
ca
Is there continuity?
(cont'd)
DTC Troubleshooting (contfd)
34. Monitor the OBD STATUS for DTC P0443 in the DTCs DTC P0451: FTP Sensor Range/Performance
MENU with the HDS.
Problem
Does the HDS indicate PASSED?
NOTE;
YES-lf the ECM/PCM was updated, troubleshooting is Before you troubleshoot, record all freeze data and
complete. If the ECM/PCM was substituted, replace any on-board snapshot, and review the general
the original ECM/PCM (see page 11-209). If any other troubleshooting information (see page 11-3).
Pending or Confirmed DTCs were indicated in step 33, If DTC P2422 is stored at the same time as DTC P0451,
go to the indicated DTC's troubleshooting. troubleshoot DTC P2422 first, then recheck for DTC
NO-lf the HDS indicates FAILED, checkfor poor P0451.
connections or loose terminals at the EVAP canister 1. Turn the ignition switch to ON (II).
purge valve and the ECM/PCM. If the ECM/PCM was
updated, substitute a known-good ECM/PCM (see 2. Clear the DTC with the HDS.
page 11-7), then go to step 32. If the ECM/PCM was
3. Start the engine, and let it idle for 1 minute.
substituted, go to step 1. If the HDS indicates
EXECUTING, or OUT OF CONDITION, keep idling until 4. Monitor the OBD STATUS for DTC P0451 in the DTCs
a result comes on. MENU with the HDS.
Does the HDS indicate FAILED?
YES-Go to step 5.
NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for poor
connections or loose terminals at the FTP sensor and
the ECM/PCM. If the HDS indicates NOT COMPLETED,
keep idling until a result comes on.
5. Turn the ignition switch to LOCK (0).
6. Replace the FTP sensor (see page 11 -360).
7. Turn the ignition switch to ON (II).
8. Reset the ECM/PCM with the HDS.
9. Do the ECM/PCM idle learn procedure (see page
11-274).
10. Start the engine, and let it idle for 1 minute.
11. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0451 indicated?
(cont'd)
DTC Troubleshooting (cont'd)
14. Measure the voltage between FTP sensor 3P 19. Check for continuity between ECM/PCM connector
connector terminal No. 3 and body ground. terminal A19 and body ground.
n n
( 3 1 2 1 1 )- I 1 I 2 3 4 5 6 7 8 I.
I 10 11 12 13|i4|15ll6 17 18 19
VCC6 (YEL) 20 21 22 23 24 25 - 1
26 27 28 29|30|3l|32 33 34 35
136 37 38 39 40 41142 43 M
Is there about 5 V?
FTP SENSOR 3P CONNECTOR 23. Check for continuity between FTP sensor 3P
connector terminal No. 2 and body ground.
Is there continuity?
DTC P04S3: FTP Sensor Circuit High Voltage 12. Connect FTP sensor 3P connector terminals No. 1 and
No. 2 with a jumper wire.
NOTE: Before you troubleshoot record all freeze data
and any on-board snapshot and review the general
troubleshooting information (see page 11-3). FTP SENSOR 3P CONNECTOR
9. Monitor the OBD STATUS for DTC P0453 in the DTCs YES-Remove the jumper wire, then go to step 15.
MENU with the HDS. NO-Go to step 26.
Does the HDS indicate FAILED? 15. Measure the voltage between FTP sensor 3P
YES-Go to step 10. connector terminals No. 1 and No. 3.
Is there about 5 V?
|3 |2 |1 3 2 1)
SG6 (PNK) FTP (PUR)
JUMPER WIRE JUMPER WIRE
20. Check for continuity between ECM/PCM connector 25. Check for continuity between ECM/PCM connector
terminal A9 and body ground. terminal A26 and body ground*
SG6 (PNK)
FTP (PUR)
26. Turn the ignition switch to LOCK (0). 38. Monitor the OBD STATUS for DTC P0453 in the DTCs
MENU with the HDS.
27. Replace the FTP sensor (see page 11-360).
Does the HDS indicate PASSED?
28. Reconnect all connectors.
YES-lf the ECM/PCM was updated, troubleshooting is
29. Turn the ignition switch to ON (II).
complete. If the ECM/PCM was substituted, replace
30. Reset the ECM/PCM with the HDS. the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs were indicated in step 37,
31. Do the ECM/PCM idle learn procedure (see page go to the indicated DTC's troubleshooting.
11-274).
NO-lf the HDS indicates FAILED, check for poor
32. Check for Pending or Confirmed DTCs with the HDS. connections or loose terminals at the FTP sensor and
is DTC P0453 indicated? the ECM/PCM. If the ECM/PCM was updated,
substitute a known-good ECM/PCM (see page 11-7),
YES-Check for poor connections or loose terminals at then go to step 36. If the ECM/PCM was substituted,
the FTP sensor and the ECM/PCM, then go to step 1. goto step 1. If the HDS indicates NOT COMPLETED,
keep idling until a result comes on.
NO-Go to step 33.
33. Monitor the OBD STATUS for DTC P0453 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
NOTE: Is the fuel fill cap seal missing or damaged, is the fuel fill
Before you troubleshoot, record all freeze data and pipe damaged, or is the tether cord caught under the
any on-board snapshot, and review the general cap?
troubleshooting information (see page 11-3).
YES-Replace the fuel fill cap or the fuel fill pipe, then
Fresh fuel has a higher volatility that creates greater
go to step 24.
pressure/vacuum. The best condition for testing is less
than a full tank of fresh fuel. If possible, to assist in leak NO-Go to step 3.
detection, add 1 gallon of fresh fuel to the tank (as long
3. Turn the ignition switch to ON (II).
as it will not fill the tank), just before starting these
procedures. 4. Clear the DTC with the HDS.
1. Check the fuel fill cap (the cap must say TIGHTEN TO 5. Turn the ignition switch to LOCK (0).
CLICK). It should turn 1/4 turn after it's tight, then it
clicks. 6. Check for a poor connection or damage at the fuel
tank vapor recirculation tube.
Is the correct fuel fill cap installed and properly
tightened? Is the tube OK?
7. Disconnect the vacuum hose (purge line) (A) from the 12. Disconnect the fuel tank vapor recirculation tube (A)
EVAP canister purge valve (B) in the engine from the EVAP canister (B), and plug the EVAP
compartment, then connect a T-fitting (C), a vacuum canister port (C).
gauge, and a vacuum pump/gauge, 030 in.Hg, to
the EVAP canister purge valve as shown.
YES-Go to step 9.
NO-Replace the EVAP canister purge valve, then go 14. Turn the ignition switch to ON (II).
to step 25. 15. Select EVAP CVS ON in the INSPECTION MENU with
9. Turn the ignition switch to ON (II). the HDS.
10. Do the EVAP FUNCTION TEST in the INSPECTION 16. Apply vacuum to the hose until the FTP reads 1.90 V
MENU with the HDS. (-0 .5 9 in.Hg, -15 .1 mmHg).
Is the result OK? NOTE: Be careful not to exceed the vacuum. If you do,
the FTP sensor can be damaged.
YES-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the 17. Monitor the FTP SENSOR in the DATA LIST for 1
FTP sensor, the EVAP canister purge valve, the EVAP minute with the HDS.
canister vent shut valve, and the ECM/PCM. Does the voltage increase more than 0.2 V (0.1 in.Hg, 0.5
NO-Go to step 11. mmHg)?
21. Monitor the FTP SENSOR in the DATA LIST for 1 NO-Check for poor connections or loose terminals at
minute with the HDS. the FTP sensor, the EVAP canister purge valve, the
EVAP canister vent shut valve, and the ECM/PCM,
Does the voltage increase more than 0.2 V (0.1 in.Hg, 2.5 then goto step 1.
mmHg)?
(cont'd)
DTC Troubleshooting (cont'd)
DTC P0496: EVAP System High Purge Flow DTC P0497: EVAP System Low Purge Flow
Detected Detected
NOTE; Before you troubleshoot record all freeze data Special Tools Required
and any on-board snapshot and review the general Vacuum/Pressure Gauge, 04 In.Hg, 07JAZ-001000B
troubleshooting information (see page 11-3). Vacuum Pump/Gauge, 0 30 In.Hg, Snap-on YA4000A
or equivalent, commercially available
1.Turn the ignition switch to ON (II).
Fuel Pressure Gauge Attachment Set 07AAJ-S6MA150
2. Clear the DTC with the HDS.
NOTE: Before you troubleshoot record all freeze data
3. Do the EVAP FUNCTION TEST in the INSPECTION and any on-board snapshot, and review the general
MENU with the HDS. troubleshooting information (see page 11-3).
Is the result OK? 1. Turn the ignition switch to ON (II).
YES-lntermittent failure, the system is OK at this time. 2. Clear the DTC with the HDS.
Check for poor connections or loose terminals at the
FTP sensor, the EVAP canister purge valve, the EVAP 3. Do the EVAP FUNCTION TEST in the INSPECTION
canister vent shut valve, and the ECM/PCM. MENU with the HDS.
NO-lf the EVAP FUNCTION TEST did not finish Is the result OK?
because of a DTC, do the indicated DTC's YES-lntermittent failure, the system is OK at this time.
troubleshooting. Go to step 4. Check for poor connections or loose terminals at the
4. Turn the ignition switch to LOCK(O). FTP sensor, the EVAP canister purge valve, the EVAP
canister vent shut valve, and the ECM/PCM.
5. Replace the EVAP canister purge valve (see page
11-362). NO-Go to step 4.
6. Turn the ignition switch to ON (II). 4. Turn the ignition switch to LOCK (0).
7. Reset the ECM/PCM with the HDS. 5. Check for a loose or damaged EVAP canister purge
line between the intake manifold and the EVAP
8. Do the ECM/PCM idle learn procedure (see page canister purge valve.
11-274).
Is the line OK?
9. Do the EVAP FUNCTION TEST in the INSPECTION
MENU with the HDS. YES-Go to step 6 .
Is the result OK? NO-Reconnect or repair the EVAP canister purge line,
then go to step 24.
YES-Troubleshooting is complete.^
NO-Check for poor connections or loose terminals at
the FTP sensor, the EVAP canister purge valve, the
EVAP canister vent shut valve, and the ECM/PCM,
then go to step 1.
6. Disconnect the vacuum hose (A) from the EVAP 11. Disconnect the vacuum hose (A) from the purge line
canister purge valve (B) in the engine compartment, (at the EVAP canister side), then connect a T-fitting
then connect a T-fitting (C), a vacuum gauge, and a (B), the vacuum gauge, and the vacuum pump/gauge
vacuum pump/gauge to the vacuum hose as shown. to the hose as shown.
(cont'd)
DTC Troubleshooting (cont'd)
15. Connect a T-fitting (A), the vacuum pump/gauge, and 20. Disconnect the vacuum hose (purge line) (A) from the
the vacuum pump to the FTP sensor ( ) as shown. EVAP canister purge valve (B), then connect a
T-fitting (C), the vacuum gauge, and the vacuum
pump/gauge to the hose as shown.
YES-Go to step 6.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
EVAP canister vent shut valve and the ECM/PCM.
6. Turn the ignition switch to LOCK (0).
7. Disconnect the EVAP canister vent shut valve 2P
connector.
8. Turn the ignition switch to ON (II).
DTC Troubleshooting (cont'd)
9. Measure the voltage between EVAP canister vent shut 14. Checkfor continuity between ECM/PCM connector
valve 2P connector terminal No. 1 and body ground. terminal A10 and body ground.
( 2J 1
+ B (PNK)
EVAP CANISTER VENT SHUT VALVE EVAP CANISTER VENT SHUT VALVE
2P CONNECTOR 2P CONNECTOR
vsv (2 1') + B
rfm
V S V (LT G R N )
i
_ JUMPER WIRE
Is there continuity? 28. Check for Pending or Confirmed DTCs with the HDS.
NO-Repair an open in the wire between the ECM/PCM YES-Check for poor connections or loose terminals at
(A10) and the EVAP canister vent shut valve, then go the EVAP canister vent shut valve and the ECM/PCM.
to step 18. If the ECM/PCM was updated, substitute a
known-good ECM/PCM, then go to step 27. If the
17. Replace the EVAP canister vent shut valve (see page ECM/PCM was substituted, go to step 1.
11-361).
NO-Go to step 29.
18. Reconnect all connectors.
29. M onitor the OBD STATUS for DTC P0498 in the DTCs
19. Turn the ignition switch to ON (II). MENU with the HDS.
20. Reset the ECM/PCM with the HDS. Does the HDS indicate PASSED?
21. Do the ECM/PCM idle learn procedure (see page YES-lf the ECM/PCM was updated, troubleshooting is
11-274). complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other
22. Select EVAP CVS ON in the INSPECTION MENU with
Pending or Confirmed DTCs were indicated in step 28,
the HDS.
go to the indicated DTC's troubleshooting.
23. Check for Pending or Confirmed DTCs with the HDS.
N O -lf the HDS indicates FAILED, check for poor
Is DTC P0498 indicated? connections or loose terminals at the EVAP canister
vent shut valve and the ECM/PCM. If the ECM/PCM
YES-Check for poor connections or loose terminals at
was updated, substitute a known-good ECM/PCM
the EVAP canister vent shut valve and the ECM/PCM,
(see page 11-7), then go to step 27. If the ECM/PCM
then go to step 1. was substituted, go to step 1. If the HDS indicates NOT
NO-Go to step 24. COMPLETED, go to step 27.
DTC Troubleshooting (cont'd)
DTC P0499: EVAP Canister Vent Shut Valve DTC P 1 4 5 4 : FTP Sensor Range/ Performance
Circuit High Voltage Problem
NOTE: Before you troubleshoot record all freeze data DTC P2422: EVAP Canister Vent Shut Valve
and any on-board snapshot and review the general
Stuck Cl osed Ma l function
troubleshooting information (see page 11-3).
NOTE: Before you troubleshoot, record all freeze data
1.Turn the ignition switch to ON (II).
and any on-board snapshot, and review the general
2. Clear the DTC with the HDS. troubleshooting information (see page 11-3).
3. Select EVAP CVS ON in the INSPECTION MENU with 1. Turn the ignition switch to ON (II).
the HDS.
2. Clear the DTC with the HDS.
4. Check for Pending or Confirmed DTCs with the HDS.
3. Turn the ignition switch to LOCK (0).
Is DTC P0499 indicated?
4. Remove the fuel fill cap, and wait 1 minute.
YES-Go to step 5.
5. Turn the ignition switch to ON (II).
NO-lnterm ittent failure, the system is OK at this time.
6. Check the FTP SENSOR in the DATA LIST with the
Check for poor connections or loose terminals at the
HDS.
EVAP canister vent shut valve and the ECM/PCM.
Is it between 0.67 and 0.67 kPa (0,2 and 0.2 in.Hg,
5. Update the ECM/PCM if it does not have the latest
5 and 5 mmHg), or 2.4 and 2.6 V?
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7). YES-Go to step 7.
6. Select EVAP CVS ON in the INSPECTION MENU with NO-Go to step 18.
the HDS.
7. Install the fuel fill cap.
7. Check for Pending or Confirmed DTCs with the HDS.
8. Clear the DTC with the HDS.
Is DTC P0499 indicated?
9. Start the engine. Hold the engine speed at 3,000 rpm
YES-Check for poor connections or loose terminals at w ithout load (CVT in P or N, M/T in neutral) until the
the EVAP canister vent shut valve and the ECM/PCM. radiator fan comes on, then let it idle.
If the ECM/PCM was updated, substitute a
known-good ECM/PCM (see page 11-7), then go to 10. M onitor the OBD STATUS for DTC P1454 in the DTCs
step 6. If the ECM/PCM was substituted, go to step 1. MENU with the HDS.
8. M onitor the OBD STATUS for DTC P0499 in the DTCs YES-Go to step 11.
MENU with the HDS. N O -lf the HDS indicates PASSED, intermittent failure,
Does the HDS indicate PASSED? the system is OK at this time. Check for poor
connections or loose terminals at the FTP sensor, the
YES-lf the ECM/PCM was updated, troubleshooting is EVAP canister vent shut valve, and the ECM/PCM.
complete. If the ECM/PCM was substituted, replace Also check for a blockage in the vent hoses and the
the original ECM/PCM (see page 11-209). If any other drain joint. If the HDS indicates NOT COMPLETED,
Pending or Confirmed DTCs were indicated in step 7, keep idling until a result comes on.
go to the indicated DTC's troubleshooting.
11. Clear the DTC with the HDS.
N O -lf the HDS indicates FAILED, checkfor poor
connections or loose terminals at the EVAP canister 12. Turn the ignition switch to LOCK (0).
vent shut valve and the ECM/PCM. If the ECM/PCM 13. Remove the EVAP canister vent shut valve from the
was updated, substitute a known-good ECM/PCM EVAP canister (see page 11-361).
(see page 11 -7), then go to step 6. If the ECM/PCM was
substituted, go to step 1. If the HDS indicates NOT 14. Connect the 2P connector to the EVAP canister vent
COMPLETED, go to step 6. shut valve.
15. Turn the ignition switch to ON (II).
16. Select EVAP CVS ON in the INSPECTION MENU with 21. Remove the FTP sensor from the EVAP canister with
the HDS. its connector connected (see page 11-360).
17. Check the EVAP canister vent shut valve (A) 22. Turn the ignition switch to ON (II).
operation.
23. Check the FTP SENSOR in the DATA LIST with the
HDS.
Is it between 0.67 kPa and 0.67 kPa ( 0.2 and 0.2 in.
Hg, 5 and 5 mmHg), or 2.4 and 2.6 V?
YES-Check for debris or clogging at the EVAP canister
and the FTP sensor port, then go to step 24.
NO-Replace the FTP sensor (see page 11 -360), then
go to step 24.
24. Turn the ignition switch to ON (II).
25. Reset the ECM/PCM with the HDS.
26. Do the ECM/PCM idle learn procedure (see page
11-274).
Does the valve operate?
27. Start the engine. Hold the engine speed at 3,000 rpm
YES-Check for a blockage in the EVAP canister, the
w ithout load (CVT in P or N, M/T in neutral) until the
vent hoses, and the EVAP canister filter, then install
radiator fan comes on, then let it idle.
the EVAP canister vent shut valve, and go to step 24.
28. Checkfor Pending or Confirmed DTCs w ith the HDS.
NO-Replace the EVAP canister vent shut valve (see
page 11 -361), then go to step 24. Is DTC P1454 andlor P2422 indicated?
18. Disconnect the vent hose (A) from the FTP sensor (B). YES-Check for poor connections or loose terminals at
the FTP sensor, the EVAP canister vent shut valve, and
the ECM/PCM, then go to step 1.
NO-Go to step 29.
29. M onitor the OBD STATUS for DTC P1454 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 28,
go to the indicated DTCs troubleshooting.
N O -lf the HDS indicates FAILED, check fo r poor
connections or loose terminals at the FTP sensor, the
EVAP canister vent shut valve, and the ECM/PCM,
then go to step 1. If the HDS indicates NOT
19. Check the FTP SENSOR in the DATA LIST with the COMPLETED, keep idling until a result comes on.
HDS.
Is it between 0.67 and 0.67 kPa (0.2 and 0.2 in.Hg,
5 and 5 mmHg), or 2.4 and 2.6 V?
YES-Check for a blockage in the FTP sensor vent hose
or the vent, then go to step 24.
NO-Go to step 20.
20. Turn the ignition switch to LOCK (0).
DTC Troubleshooting (cont'd)
DTC P1458: FTP Sensor Circuit 5. Check the recorded snapshot parameters with the
HDS:
Range/Performance Problem
Max Value of FTP SENSOR (FINE)
Special Tools Required
Vacuum Pump/Gauge, 030 inHg Snap-on YA4000A or Min Value of FTP SENSOR (FINE)
equivalent commercially available
HDS snapshot screen
NOTE: M AX Value
Before you troubleshoot record all freeze data and
any on-board snapshot and review the general
troubleshooting information (see page 11-3).
If any of DTCs listed below are indicated at the same
time as DTC P1458, troubleshoot those DTCs first,
then recheck for P1458.
P0451, P0452, P0453, P1454: FTP sensor
P2422: EVAP canister vent shut valve
Do not start the engine during this troubleshooting.
1. Turn the ignition switch to ON (II).
2. Note the recorded on-board snapshot parameters
w ith the HDS: Is the difference between the MAX and MIN values of the
FTP SENSOR (FINE) about 0.67 kPa (0.2 inHg, 5 mmHg)
Max Value of FTP SENSOR or less?
Min Value of FTP SENSOR YES-Go to step 6.
FUEL LEVEL NO-Go to step 12.
6. Check the FTP SENSOR (FINE) in the recorded
HDS on-board snapshot screen
snapshot with the HDS.
MAX V a l ue
Does it vary 0.067 kPa (0.02 inHg, 0.5 mmHg) or more for
3 seconds?
YES-Go to step 7.
NO-lnterm ittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
FTP sensor, the EVAP canister vent shut valve, and the
ECM/PCM. Also check for a blockage in the EVAP vent
hose.HI
7. Turn the ignition switch to LOCK (0). 21. Check for a blockage or damage at the FTP sensor
ports (EVAP canister side and vent side).
8. Remove the FTP sensor (see page 11-360).
9. Reconnect the FTP sensor 2P connecter.
10. Turn the ignition switch to ON (II).
11. Check the FTP SENSOR (FINE) in the DATA LIST w ith
the HDS.
Does it vary 0.067 kPa (0.02 inHg, 0.5 mmHg) or more for
3 seconds?
YES-Replace the FTP sensor (see page 11-360), then
go to step 28.
NO-lnterm ittent failure, the system is OK at this tim e.
Check for poor connections or loose terminals at the
FTP sensor, the EVAP canister vent shut valve, and the
ECM/PCM. Also checkfor a blockage in the EVAP vent
hose.B Is there any blockage or damage?
12. Remove the fuel fill cap. YES-Remove the blockage, and replace the FTP
sensor (see page 11-360) if needed, then go to step 28.
13. Check the FTP SENSOR (FINE) in the DATA LIST with
the HDS. NO-Replace the FTP sensor (see page 11-360), then
go to step 28.
is the value about 0.67 kPa (0.2 inHg, 5 mmHg) or more,
or about 0.67 kPa (0.2 inHg, 5 mmHg) or less? 22. Turn the ignition switch to LOCK (0).
YES-Reinstall the fuel fill cap, then go to step 22. 23. Disconnect the fresh air hose (A) from the EVAP
canister (B), then connect a vacuum pump/gauge, 0
NO-Go to step 14. 30 inHg, to the EVAP vent shut valve as shown.
14. Turn the ignition switch to LOCK (0).
15. Remove the FTP sensor (see page 11-360).
16. Reconnect the FTP sensor 2P connecter.
17. Turn the ignition switch to ON (II).
18. Check the FTP SENSOR (FINE) in the DATA LIST with
the HDS.
Is the value about 0.67 kPa (0.2 inHg, 5 mmHg) or more,
or about 0.67 kPa (0.2 inHg, 5 mmHg) or less?
YES-Remove the blockage in the EVAP vent hose.
Replace the hose if n e e d e d .!
NO-Go to step 19.
19. Turn the ignition switch to LOCK (0).
20. Disconnect the FTP sensor 2P connector.
DTC Troubleshooting (cont'd)
24. Turn the ignition switch to ON (II). 32. Check the recorded snapshot parameters with the
HDS:
25. Try to apply vacuum to the hose valve (not more than
5.3 kPa (1.6 inHg, 40 mmHg)) w hile checking the FTP Max Value of FTP SENSOR (FINE)
SENSOR (FINE) in the DATA LIST w ith the HDS.
Min Value of FTP SENSOR (FINE)
NOTE: To avoid damaging the FTP sensor, do not
apply more than 5.3 kPa (1.6 inHg, 40 mmHg) of HDS snapshot screen
vacuum. MAX Value
Does the valve hold more than 1.3 kPa (0.4 inHg, 10
mmHg) of vacuum?
YES-Replace the EVAP canister vent shut valve, then
go to step 26.
NO-Remove the blockage in the fresh air hose.
Replace hose if needed, then go to step 26.
26. Turn the ignition switch to LOCK (0).
27. Reconnect all connecters and the fresh air hose.
28. Turn the ignition switch to ON (II).
29. Reset the ECM/PCM w ith the HDS. Is the difference between the MAX and MIN values of the
FTP SENSOR (FINE) about 0.67 kPa (0.2 inHg, 5 mmHg)
30. Do the ECM/PCM idle learn procedure (see page or less?
11-274).
YES-Troubleshooting is co m p le te .!
31. Take a snapshot w ith the HDS fo r 3 minutes w ithout
starting the engine. NO-Check for poor connections or loose terminals at
the FTP sensor, the EVAP canister vent shut valve, and
the ECM/PCM, then go to step 1.
m
Is the fuel fill cap seal missing or damaged, is the fuel fill
pipe damaged, or is the tether cord caught under the
cap?
YES-Replace the fuel fill cap or the fuel fill pipe, then
go to step 13.
NO-Go to step 3.
3. Reinstall and tighten the fuel fill cap.
4. Clear the DTC with the HDS.
5. Start the engine. Hold the engine speed at 3,000 rpm
without load (CVT in P or N, M/T in neutral) until the
radiator fan comes on, then let it idle for 1 minute.
(cont'd)
Fuel Cap Warning Message System Troubleshooting (cont'd)
6. Test drive at 45 mph (72 km/h) for 1 minute or more. 12. Reconnect all hoses.
Does the fuel fill cap warning message come on? 13. Turn the ignition switch to ON (II).
YES-Go to step 7. 14. Reset the ECM/PCM with the HDS.
NO -lnterm ittent failure, the system is OK at this 15. Start the engine. Hold the engine speed at 3 , 0 0 0 rpm
tim e .ll w ithout load (CVT in P or N, M/T in neutral) until a
radiator fan comes on, then let it idle for 1 minute.
7. Turn the ignition switch to LOCK (0).
16. Test-drive at 45 mph (72 km/h) for 1 minute or more.
8. Disconnect the vacuum hose (purge line) (A) from the
EVAP canister purge valve (B) in the engine Does the fuel cap warning message come on?
compartment, then connect a T-fitting (C), a vacuum
YES-Go to step 1, and recheck.
gauge, and a vacuum pump/gauge, 030 in.Hg, to
the EVAP canister purge valve as shown. NO-Troubleshooting is complete.
1. Raise the vehicle on a lift (see page 1-10). 4. Disconnect the hoses (A).
2. Remove the bolts (A), then remove the EVAP canister
guard (B).
(0.97 kgfm,
7 Ibf ft)
(cont'd)
EVAP Canister Replacement FTP Sensor Replacement
(cont'd)
8. Disconnect the drain tube (A), then remove the EVAP 1. Raise the vehicle on a lift (see page 1-10).
canister (B) from the EVAP canister bracket.
2. Remove the bolts (A), then remove the EVAP canister
guard (B).
1. Raise the vehicle on a lift (see page 1-10). 3. Disconnect the EVAP canister vent shut valve
connector (A), then remove the harness clip (B).
2. Remove the bolts (A), then remove the canister guard
(B).
A
22 N-m
(2.2 kgfm,
16 Ibfft)
DTC P16D5: F-CAN Malfunction (Internal DTC P16D6: IMA-CAN Malfunction (Internal
Malfunction) Malfunction)
NOTE: Before you troubleshoot, record all freeze data NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). troubleshooting information (see page 11-3).
1. Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS. 2. Clear the DTC w ith the HDS.
3. Checkfor Pending or Confirmed DTCs with the HDS. 3. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P16D5 indicated? Is DTC P16D6 indicated?
YES-Go to step 4. YES-Go to step 4.
N O -lnterm ittent failure, the system is OK at this time. NO-lnterm ittent failure, the system is OK at this time.
If any other Pending or Confirmed DTCs are indicated, If any other Pending or Confirmed DTCs are indicated,
go to the indicated DTC's troubleshooting. go to the indicated DTC's troubleshooting.B
4. Update the ECM/PCM if it does not have the latest 4. Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7). known-good ECM/PCM (see page 11-7).
5. Check for Pending or Confirmed DTCs with HDS. 5. Check for Pending or Confirmed DTCs with HDS.
Is DTC P16D5 indicated? Is DTC P16D6 indicated?
YES-lf the ECM/PCM was updated, substitute a YES-lf the ECM/PCM was updated, substitute a
known-good ECM/PCM (see page 11-7), then recheck. known-good ECM/PCM (see page 11-7), then recheck.
If the ECM/PCM was substituted, go to step 1. If the ECM/PCM was substituted, go to step 1.
N O -lf the ECM/PCM was updated, troubleshooting is N O -lf the ECM/PCM was updated, troubleshooting is
complete. If the ECM/PCM was substituted, replace complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting. indicated DTC's troubleshooting.
DTC Troubleshooting (cont'd)
DTC U0029: F-CAN Malfunction (BUS-OFF DTC U0038: I MA-CAN Malfunction (BUS-OFF)
(ECM/PCM))
DTC U1205; IMA-CAN Malfunction
NOTE: Before you troubleshoot, record all freeze data (ECM/PCM-Motor Control Module (MCM))
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). NOTE:
Before you troubleshoot, record all freeze data and
1.Turn the ignition switch to ON (II).
any on-board snapshot, and review the general
2. Clear the DTC with the HDS. troubleshooting information (see page 11-3).
If DTC U0110 is stored at the same time as DTC
3. Check for Pending or Confirmed DTCs with the HDS.
U0038/U1205, troubleshoot that DTC first, then
Is DTC U0029 indicated? recheck for DTC U0038/U1205.
YES-Go to step 4. 1. Turn the ignition switch to ON (II).
NO -lnterm ittent failure, the system is OK at this 2. Clear the DTC with the HDS.
ttm e .ll
3. Turn the ignition switch to LOCK (0).
4. Update the ECM/PCM if it does not have the latest
4. Turn the ignition switch to ON (II).
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7). 5. Check for Pending or Confirmed DTCs with the HDS.
5. Check for Pending or Confirmed DTCs with the HDS. Is DTC U0038 or U1205 indicated?
Is DTC U0029 indicated? YES-Go to step 6.
YES-lf the ECM/PCM was updated, substitute a NO-lnterm ittent failure, the system is OK at this time.
known-good ECM/PCM (see page 11-7), then recheck. Check for poor connections or loose terminals at the
If the ECM/PCM was substituted, go to step 1. motor control module (MCM) and the ECM/PCM.
N O -lf the ECM/PCM was updated, troubleshooting is 6. Check for DTCs in the IMA system with the HDS.
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209). If any other Is DTC U0038 or U1205 indicated?
Pending or Confirmed DTCs are indicated, go to the YES-Go to step 7.
indicated DTC's troubleshooting.
NO-Go to step 38.
7. Turn the ignition switch to LOCK (0).
8. Jump the SCS line with the HDS.
9. Disconnect ECM/PCM connector A (44P).
10. Measure the resistance between ECM/PCM connector 15. Measure the resistance between ECM/PCM connector
terminals A38 and A39. terminals A38 and motor control module (MCM)
connector terminal A2.
ECM/PCM CONNECTOR A (44P) MOTOR CONTROL MODULE (MCM)
CONNECTOR A (31P)
-JEi ,_ -j:
11 2 3 | 4 5 | 6 | 7 8 T L
1 10 11 12 13|14ll5^ 17 18 19
I
20 21 22 23 24 25
1 1
26 27 28 29|30|31|32 33 34 35
136137 38 39 j40 j41 142 43144!
IMA-CAN H (WHT) IMA-CAN L (RED)
16. Measure the resistance between ECM/PCM connector 21. Measure the resistance between ECM/PCM connector
terminals A39 and motor control module (MCM) terminals A38 and A39.
connector terminal A1.
IMA-CAN L (RED) [
9 8 | 7 l 6 [ 5 | 4 3 ILJPm 1 2 3 4 5 |6 7 8 I 9
2120 19 18 17 16 15 14 13 121110 10 11 12 13|14|15|16 17 18 19
31 30 29
n 28 27
n
22
26 25 24 23 20 21 22 23 24 25
26 27 28 29|30|31132 33 34 35
Wire side of female terminals 136 37 38 39 40 41 42 43 441
"TT
IMA-CAN H (WHT) IMA-CAN L (RED)
ECM/PCM CONNECTOR A (44P)
T r ^ iT
I 1 |2 3 [ 4 | 5 6 7 8 | 9 |J Terminal side of female terminals
I 10 11 12 13|14|15|16 17 18 19
J
20 21 22 23 24 25
1 Is there about 1.0 D or more ?
26 27 28 29|30|31|32 33 34 35
38 39 40 41 42 43 441
YES-Replace the motor control module (see page
IMA-CAN L (RED) I___________ ____________I 12-212), then go to step 33.
Terminal side of female terminals NO-Repair a short in the wires between the ECM/PCM
(A38) (IMA-CAN H line) and the ECM/PCM (A39)
Is there about 1.0 D o r less ? (IMA-CAN L line), then go to step 33.
YES-Replace the motor control module (MCM) (see 22. Turn the battery module switch OFF.
page 12-212), then go to step 33.
23. Remove the IPU cover (see page 12-210).
NO-Repair an open in the wire between the ECM/PCM
24. Remove the PCU lid, the PCU busplate, and the PCU
(A39) and the motor control module (MCM) (A1), then
cover (see page 12-212).
go to step 33.
25. Disconnect motor control module (MCM) connector A
17. Turn the battery module switch OFF.
(31P).
18. Remove the IPU cover (see page 12-210).
19. Remove the PCU lid, the PCU busplate, and the PCU
cover (see page 12-212).
20. Disconnect motor control module (MCM) connector A
(31P).
26. Measure the resistance between body ground and 28. Measure the voltage between body ground and
ECM/PCM connector terminals A38 and A39 ECM/PCM connector terminals A38 and A39
individually. individually.
r n n "r1 OL___
2 3 4 5 I6 7 8
1 i 2 3 4
5 6 7 8 9 L
La 10 11 12 13|14li5li6 17 18 '19 LI 10 11 12 13 [14 [15(16 17 18 19
20 21 22 23 24:25 m 20 21 22 23 24 25 1
i u
26 27 28 29130131132 33 34:35 26 27 28 29 )30)31 (32 33 34 35
M
37 38 39 40 41 42 43 44 36 37 38 39 40 41 42 43 44
(cont'd)
DTC Troubleshooting (cont'd)
31. Measure the resistance between motor control 39. Check for Pending or Confirmed DTCs with the HDS.
module (MCM) connector terminals A1 and A2.
Is DTC U0038 or DTC U1205 indicated?
YES-Check for poor connections or loose terminals at
the motor control module (MCM), and ECM/PCM. If
MOTOR CONTROL MODULE (MCM) the ECM/PCM was updated, substitute a known-good
CONNECTOR A (31P) ECM/PCM (see page 11-7), then recheck. If the
ECM/PCM was substituted, go to step 1.
N O -lf the ECM/PCM was updated, troubleshooting is
IMA-CAN H complete. If the ECM/PCM was substituted, replace
(WHT) the original ECM/PCM (see page 11-209). If any other
Pending or Confirmed DTCs are indicated, go to the
IL
9 8 1 7 I e5 I 5 I 4 3 J 2] indicated DTC's troubleshooting.
21 20 19 18 17 16 15 14 13 12 11 10 IMA-C,AN!
31 30 29 n 28 27 n 26 25 24 23 22 (RED)
(cont'd)
DTC Troubleshooting (cont'd)
15. Check for continuity between m otor control module 19. Check the No. B42IMA1 (7.5 A) fuse in the under-dash
(MCM) connector terminal A6 and body ground. fuse/relay box.
Is the fuse OK?
YES-Go to step 20.
Is there continuity?
REAR RELAY BLOCK 8P CONNECTOR
YES-Update the m otor control module (MCM) if it
does not have the latest software (see page 12-211),
or substitute a known-good m otor control module
(MCM) (see page 12-8), then go to step 24 and IE _____51
recheck. If DTC U0110 is not indicated with a
known-good m otor control module (MCM), replace 1
the original m otor control module (MCM) (see page + B (LTBLU) I 7 |X1 8 | 2
12-212), then go to step 24. 6 1 X\ 3
14 \l/M ^I
5
NO-Repair an open in the wire between the motor
control module (MCM) (A6) and G901 (see page
22-54), then go to step 24. 6 2)
IGA (PNK/BLK) s in
31. Check for Pending or Confirmed DTCs with the HDS. DTC U0122: F-CAN Malfunction
Is DTC U0110 indicated? (ECM/PCM-VSA Modulator-Control Unit)
YES-Check for poor connections or loose terminals at NOTE: Before you troubleshoot, record all freeze data
the m otor control module (MCM), and the ECM/PCM, and any on-board snapshot, and review the general
then go to step 1. troubleshooting information (see page 11-3).
NO-Troubleshooting is complete. If any other 1. Turn the ignition switch to ON (II).
Pending or Confirmed DTCs are indicated, go to the
2. Check for Pending or Confirmed DTCs with the HDS.
indicated DTC's troubleshooting.
Are DTC U0029 and U0122 indicated at the same time?
YES-Go to the troubleshooting for DTC U0029 (see
page 11-364).H
NO-Go to step 3.
3. Clear the DTC with the HDS.
4. Check for Pending or Confirmed DTCs with the HDS.
Is DTC U0122 indicated?
YES-Go to step 5.
NO-lnterm ittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
gauge control module, the VSA modulator-control
unit, and the ECM/PCM.
5. Check for communication to the VSA system with the
HDS.
Does the HDS communicate with the VSA
modulator-control unit?
YES-Go to step 6.
NO-Go to the symptom troubleshooting for ABS
indicator, brake system indicator, and VSA indicator
do not go off (see page 19-118 )M
6. Turn the ignition switch to LOCK (0).
7. Jump the SCS line with the HDS.
8. Disconnect the VSA modulator-control unit 32P
connector.
9. Disconnect ECM/PCM connector A (44P).
10. Check for continuity between ECM/PCM connector 11. Check for continuity between ECM/PCM connector
terminal A36 and VSA modulator-control unit 32P terminal A37 and VSA m od u Iato r-co nt ro I unit 32P
connector terminal No. 6. connector terminal No. 5.
VSA MODULATOR-CONTROL UNIT 32P CONNECTOR VSA MODULATOR-CONTROL UNST 32P CONNECTOR
F-CAN H (GRN)
|
1X1X114 13112|11|10|9 I 8 | 7 I 6 [ s M ^ T ,
Xli?| is|><|><i17|><t><lx1><l><D<i 16)15 [X
[32131 l30|29l28[27l26|25|24l23|22lXl21120 |
1 2 3 4 5 6 I7 8 9 . h I2 3 | 4 J 5 16 j 7 8 I^ i
LI 10 11 12 13|14|15|16 17 18 19 i 10 11 12 13|14] 1S| 16 17 18 19
23 24 25 24 25
20 21 22
20 21 22 23
26 27 28 29|30|31 (32 33 34 35 26 27 28 29|30|3l|32 33 34 35
136137 38 39 40 41 42 43 14 4 1 136 J37 38 3 9 |40 41 42 43 44]
16. Check for Pending or Confirmed DTCs with the HDS. DTC U0155: F-CAN Malfunction (ECM/PCM-
Is DTC U0122 indicated? Gauge Control Module)
YES-Check fo r poor connections or loose terminals at NOTE: Before you troubleshoot, record all freeze data
the gauge control module, the VSA modulator-control and any on-board snapshot, and review the general
unit, and the ECM/PCM, then go to step 1. troubleshooting information (see page 11-3).
NO-Troubleshooting is complete. If any other 1. Turn the ignition switch to ON (II).
Pending or Confirmed DTCs are indicated, go to the
2. Clear the DTC with the HDS.
indicated DTC's troubleshooting.
3. Check for Pending or Confirmed DTCs with the HDS.
Is DTC U0155 indicated?
YES-Go to step 4.
NO-Intermittent faiIure, the system is OK at this time.
Check for poor connections or loose terminals at the
gauge control module and the ECM/PCM.
4. Check for body electrical DTCs in the DTCs MENU
with the HDS.
Is DTC B1168, B1169, and/or B1178 indicated?
YES-Go to step 5.
NO-Do the gauge control module input test (see page
22-347).
5. Turn the ignition switch to LOCK (0).
6. Jump the SCS line with the HDS.
7. Remove the gauge control module (see page 22-354).
8. Disconnect the gauge control module 32P connector.
9. Disconnect ECM/PCM connector A (44P).
E H
10. Check fo r continuity between ECM/PCM connector 11. Check for continuity between ECM/PCM connector
terminal A36 and gauge control module 32P terminal A37 and gauge control module 32P
connector term inal No. 19. connector terminal No. 20.
GAUGE CONTROL MODULE 32P CONNECTOR GAUGE CONTROL MODULE 32P CONNECTOR
I------------- !
16fl5|l4 13|l2|l1 10| 9 | 8 | 7 6 I 5 1 4 T3 I 2 T 1 1 16|15|14|13|12|11 10| 9 | 8 | 7 6 | 5 | 4! 3 | 2| 1 |
|32|31|30|29|28| 27|26| 25| 24| 23|22|21|20| 19|18|17 |32|31|30|29|28|27|26|25|24|23|22|21|20|19|18|17
F-CAN H (GRN) F-CAN L (PNK)
1
4 0 141 142 4 3 |4 4 | 37 38 139 40 41142 43 441
1=16 J37TF3 8 139
-------------- F-CAN H (GRN) F-CAN L (PNK)
1. Turn the ignition switch to LOCK (0). 6. Check for continuity between ECM/PCM connector
terminals A36 and A37.
2. Jump the SCS line with the HDS.
3. Disconnect ECM/PCM connector A (44P), then ECM/PCM CONNECTOR A (44P)
disconnect the HDS.
4. Measure the resistance between ECM/PCM connector
terminals A36 and A37. L .
5 f '6 7 8 9 1.
00
't
h 2
10 11 12 13|14|15|16 17 18 19
ECM/PCM CONNECTOR A (44P) 20 21 22 23 24 25 1
26 27 28 29 )30)31132 33 34 35
n n
|:56137 38 39 40 41142 43 41.1
F-CAN H (GRN) F-CAN L (PNK)
1 2 3 I4 5 6 7 8
1 10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25
1
26 27 28 29|30|3l|32 33 34 35
56 37 38 139 40 41142 43 M
1= Terminal side of female terminals
F-CAN H (GRN) F-CAN L (PNK)
Is there continuity?
YES-Repair a short in the wire between ECM/PCM
Terminal si de of female terminals terminals A36 and A37.H
NO-Go to step 7.
Is there about 4859 Q?
YES-Go to step 18.
NO-Go to step 5.
5. Disconnect these connectors:
Gauge control module 32P (see page 22-354)
VSA modulator-control unit 32P (see page 19-125)
Yaw rate-acceleration sensor 4P (see page 19-122)
EPS control unit A (11P) (see page 17-80)
SRS unit A (39P) (see page 24-185)
TPMS control unit 20P (see page 18-68)
Motor control module (MCM) A (31P) (see page
12 - 212 )
7. Checkfor continuity between ECM/PGM connector 8. Check fo r continuity between ECM/PCM connector
term inal A36 and gauge control module 32P terminal A36 and VSA modulator-control unit 32P
connector terminal No. 19. connector terminal No. 6.
=ri g .r
I 1 2 3 | 4 | 5 | 6 | 7 sTaHL a_
1 10 11 12 T3|14ll5fT6 17 18 19 F 23 |4 5 6 7
LB 10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25 1
1
26 27 28 29|30|31|32 33 34 35
I 20 21 22 23 24 25 I
1 I
26 27 28 29|30|31|32 33 34 35
56137 38 39|40 41142 431441
h 136137 41 42
CO
00
CO
CO
CD
0
F-CAN H (GRN) I F-CAN H (GRN)
Terminal side of female terminals Terminal side of female terminals
9. Check for continuity between ECM/PCM connector 10. Check for continuity between ECM/PCM connector
terminal A36 and motor control module (MCM) terminal A37 and gauge control module 32P
connector terminal A23. connector terminal No. 20.
B F = rr
f
b 2 3 4 5 6 7 8I 9IJ 1
h 2 3pTl 5 6 7 8 9 S
[l 10 11 12 13|14|15jl6 17 18 19 10 11 12 13fl4|15fl6 17 18 19
1 fl
20 21 22 23 24 25 20 21 22 23 24 25
B fl
26 27 28 29|30|31|32 33 34 35 26 27 28 29|30|31|32 33 34 35
I
h56137 3 8 |3 9 |4 0 |4 1 |42 4 3 |4 4 | (36 37 38139 40 41 42 43 44 (
U 1 1 LJ
F-CAN H (GRN) F-CAN L (PNK)
I CO
Uo"
37 38 139 40 41142 43 44
136 37 38 39|4al4? 42 43 44
U 1 1 u
F-CAN L (PNK) F-CAN L (PNK)
Terminal side of female terminals Terminal side of female terminals
(cont'd)
F-CAN Circuit Troubleshooting (cont'd)
14. Measure the resistance between ECM/PCM connector 17. Measure the resistance between ECM/PCM connector
terminals A36 and A37. terminals A36 and A37.
r
f l 12 h i 2 3 4 )5 6 7 b T 1
10 11 12 13 14 15 16 17 18 19 10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25 20 21 22 23 24 25 1
I
26 27 28 29 30 31 32 33 34 35 26 27 28 33 34 35
CM
o>
CO
O
00
CM
136 37 38 39 40 41 42 43 441 56137 38 39 40 41 42 43 44|
I5
F-CAN H (GRN) F-CAN L (PNK) F-CAN H (GRN) F-CAN L (PNK)
a.
3 4 5 6 8 _9j h |2 3 I4 8 9 I
10 11 I2I13I14I15I16I17 18 19 Lb 10 11 12 13| 14|T5|T6 17 18 19
20 21 22 23 24 25 20 21 22 23 24 25 B
B fl
26 27 28 29 30 31 32 33 34 35 26 27 28 29|30|31|32 33 34 35
| 36 | 37^38 39|40 41|42 43 441 |36|37 38|39]40[4T 42 43]44|
(cont'd)
F-CAN Circuit Troubleshooting (cont'd)
29. Turn the ignition switch to LOCK (0). 48. Turn the ignition switch to ON (II), and read the HDS.
30. Reconnect the VSA modulator-control unit 32P Does the HDS identify the vehicle?
connector.
YES-Replace the m otor control module (MCM) (see
31. Disconnect the yaw rate-acceleration sensor 4P page 12-212).i f
connector.
NO-Update the ECM/PCM if it does not have the latest
32. Turn the ignition switch to ON (II), and read the HDS. software (see page 11 -207), or substitute a
known-good ECM/PCM (see page 11-7), then recheck.
Does the HDS identify the vehicle?
If the symptom/indication goes away with a
YES-Replace the yaw rate-acceleration sensor (see known-good ECM/PCM, replace the original
page 19-122). ECM/PCM (see page 11-209).B
NOTE: If you suspect the HDS or the HDS DLC cable may 9. Turn the ignition switch to ON (II), and watch the VSA
be the source of the communication problem, verify that indicator.
they are working properly by connecting them to a
Does the VSA indicator come on and go off?
known-good, like vehicle and system, and checking for
communication problems. YES-Go to step 18.
1. Turn the ignition switch to LOCK (0). NO-Go to the VSA symptom troubleshooting for ABS
indicator, brake system indicator, and VSA indicator
2. Connect the HDS to the DLC (see page 11-3).
do not go o ff (see page 19-118).
3. Turn the ignition switch to ON (II), and read the HDS.
10. Turn the ignition switch to LOCK (0).
Does the HDS identify the vehicle?
11. Start the engine, and watch the EPS indicator.
YES-Go to step 5.
Does the EPS indicator come on and go off?
NO-Go to step 4.
YES-Go to step 18.
4. Try to start the engine.
NO-Go to the EPS symptom troubleshooting for EPS
Does the engine start and idle smoothly? indicator does not go off, and no DTCs are stored (see
page 17-60)
YES-Go to step 24.
12. Turn the ignition switch to LOCK (0).
NO-Go to the ECM/PCM power and ground circuit
troubleshooting (see page 11-190).B 13. Start the engine, and watch the TPMS indicator.
5. Check for Pending or Confirmed DTCs in the PGM-FI Does the TPMS indicator come on and go off?
system with the HDS.
YES-Go to step 18.
Are any Pending or Confirmed DTCs indicated?
NO-Go to the TPMS symptom troubleshooting for
YES-Go to the indicated DTC's troubleshooting B TPMS indicator does not go off, and no DTCs are
stored (see page 18-64).B
NO-
14. Turn the ignition switch to LOCK (0).
If the HDS does not communicate with the SRS, go
to step 6. 15. Turn the ignition switch to ON (II), and watch the
If the HDS does not communicate with the VSA immobilizer indicator.
system, go to step 8. Does the immobilizer indicator stay on or flash?
If the HDS does not communicate with the EPS
system, go to step 10. YES-Go to the immobilizer system's troubleshooting
If the HDS does not communicate with the TPMS, (see page 22-191).
g o to step 12. NO-Go to step 18.
If the HDS does not communicate with the IMMOBI
(immobilizer) system, go to step 14. 16. Do the gauge self-diagnostic function (see page
22-325).
If the HDS does not communicate with the BODY
ELECTRICAL system, go to step 16. 17. Check the gauge display.
6. Turn the ignition switch to LOCK (0). Is Error 2 indicated?
7. Turn the ignition switch to ON (II), and watch the SRS YES-Check for B-CAN system DTCs.B
indicator.
NO-Go to step 18.
Does the SRS indicator come on and go off?
18. Turn the ignition switch to LOCK (0), then do the 12
YES-Go to step 18. volt battery terminal disconnection procedure (see
page 22-86), and wait at least 3 minutes before
NO-Go to the SRS general troubleshooting
continuing.
information (see page 2 4-23 ).
19. Disconnect the HDS from the DLC.
8. Turn the ignition switch to LOCK (0).
(cont'd)
DLC Circuit Troubleshooting (cont'd)
20. Check for continuity between DLC terminal No. 7 and 22. Connect DLC terminal No. 7 to body ground with a
body ground. jum per wire.
2 3 4 5 6 7 2 3 4 5 6 7 8]
\\91 10 8/
11 12 13 14 15 16/
\\91 10 11 12 13 14 15 16j
JUMPER
WIRE
Is there continuity? 23. Check for continuity between body ground and these
YES-Go to step 21. connector terminals:
27. Measure the voltage between DLC terminal No. 16 33. Checkfor continuity between ECM/PCM connector
and body ground. terminal A36 and DLC terminal No. 6.
! 1 2 3 4 5 6 7 8 J
\ 9 10 11 12 13 14 15 1 6 /
V1
\
2 3 4 5 6 7 8 ] + B (PNK)
9 10 11 12 13 14 15 16f Terminal side of female terminals
I1 I2 3 TTj 5 6 7 8 I9
Is there battery voltage? LB 10 11 12 13|14|15|16 17 18 19
YES-Go to step 28. m
B 20 21 22 23 24 25
26 27 28 29|30|31|32 33 34 35
NO-Repair an open in the wire between DLC terminal 36 37 38 3 9 140 41 42 43 44
No. 16 and the No. B1 BACK UP (15 A) fuse in the --- c------ 1---O-----
F-CAN H (GRN)
under-dash fuse/relay box.B
Terminal side of female term inal s
28. Measure the voltage between DLC terminals No. 4
and No. 16. Is there continuity?
GND (BLK)
2 3 4 5 6 7 8 )
\1
\9 10 11 12 13 14 15 16/
+ B (PNK)
(cont'd)
DLC Circuit Troubleshooting (cont'd)
2 3 4 5 6 7
\1 8/
\9 1 0 11 1 2 1 3 1 4 1 5 1 6 /
i
F-CAN L (PNK)
Is there continuity?
YES-Update the ECM/PCM if it does not have the
latest software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7), then recheck.
If the symptom/indication goes away and the
ECM/PCM was updated, troubleshooting is complete.
If the symptom/indication goes away and the
ECM/PCM was substituted, replace the original
ECM/PCM (see page 11-209).B
NO-Repair an open in the wire between the ECM/PCM
(A37) and DLC terminal No. 14.11
INTEGRATED MOTOR ASSIST (IMA) SYSTEM (If engine maintenance is required)
IMA components are located in this area. The IMA is a high-voltage system. The high voltage cables and their
covers are identified by orange coloring. The safety labels are attached to high voltage and other related parts
(see page 1-7). You must be familiar with the IMA system before working around it. Make sure you have read the
Service Precautions in the IMA section before doing repairs or service (see page 12-3).
IM A S y s te m
Special Tools....... ..............................................................12-2
Service Precautions................................. ........................ 12-3
General Troubleshooting Inform ation..........................12-5
DTC Troubleshooting Index............................................ 12-9
Symptom Troubleshooting Index................ .................12-14
System Description...........................................................12-15
Circuit D iagram .............................. ................................... 12-59
Component Location In d e x .............................................12-68
DTC Troubleshooting . .. ............................................ 12-72
IMA System Indicator Circuit Troubleshooting. . . . . . . 12-199
Charging System Indicator Circuit Troubleshooting. 12-200
DLC Circuit Troubleshooting . . ................... ........ ...........12-202
Auto Idle Stop System Inspection . ............................... 12-206
Auto Idle Stop System Troubleshooting......................12-207
IPU Cover Removal/Installation........................... .......... 12210
Motor Control Module (MCM) Update. ........................12-211
Motor Control Module (MCM) Removal/Installation . .12-212
DC-DC Converter Removal/Installation....................... 12-213
Motor Power Inverter (MPI) Module
Removal/Installation . ................................................... 12-214
IPU Case Removal/Installation............. ......................... 12-215
Battery Module Removal/Installation........................ 12-217
IPU Module Fan Replacement........ ................................12-220
IPU Module Air Duct Removal/Installation....................12-220
IMA Motor Power Cable Removal/Installation. . . . . . . . 12-221
IMA Motor Rotor Removal/Installation. ........................ 12-224
Drain Cover Removal/Installation..................... ............. 12-227
IMA Motor Housing Removal/Installation................... 12-227
IMA Motor Rotor Position Sensor
Removal/Installation......................................................12-228
IMA Motor Power Cable Terminal
Removal/Installation......................................................12-228
Idle Stop Switch Replacement. ......................................12-229
Special Tools
IMA System When the system is energized and you are servicing
parts w ithout an insulated sheath, be sure to use
The IMA (integrated motor assisted) system uses high insulated tools to prevent short circuiting.
voltage (100 V) circuits. Be sure to shut off the The rotor assembly contains very strong magnets and
electrical circuits and isolate the IMA system and should be handled with special care. People with
related parts before servicing the IMA system. pacemakers or other magnetically sensitive medical
The high voltage cables and their covers are identified devices should not handle the rotor assembly.
by orange coloring. The caution labels are attached to Use the special tool (rotor puller) to remove or install
high voltage and other related parts (see page 1-7). the rotor assembly.
When the system is energized, be careful not to touch
these cables and parts w ithout adequate protective
gear.
m k WARNING
If the rotor is installed by hand, it may suddenly be
The front floor under-cover protecting the high pulled toward the stator w ith great force, causing
voltage cables is marked serious hand or finger injury. Always use the special
If the 12 V battery is discharged, its cables have been tool (rotor puller) to remove or install the rotor
disconnected, or the MCM (Motor Control Module) assembly.
has been reset, the IMA battery level indicator does
not display the state-of-charge (SOC) when the engine Keep the rotor assembly away from magnetically
is first started. To display the level in the indicator, sensitive devices.
start the engine, and hold the engine speed between After disconnecting the high voltage terminals,
3,500 and 4,000 rpm w ithout load (in Por N (CVT busbars, etc., insulate the parts with insulated tape.
model)) or (in neutral (M/T model) until the level in the As a safety warning, attach a sign saying, WORKING
indicator is half full. ON HIGH VOLTAGE PARTS. DO NOT TOUCH! to the
Observe the follow ing instructions when inspecting or steering wheel.
servicing the IMA system:
- When the system is energized, servicing,
disassembling, or replacing items marked with
in each procedure requires insulated tools.
- When the IMA system indicator is on, do the IMA
system troubleshooting first (see page 12-5).
- Wear insulated gloves whenever you inspect or
service the IMA system. Be sure to check the gloves
for pin holes, tears, or other damage.
- To make sure the system is not energized, turn the
battery module switch OFF, and secure the switch in
the OFF position with the locking cover before
servicing the IMA system (see Turning off and on
power to the high voltage circuit).
- Wait at least 5 minutes after turning off the battery
module switch, then disconnect the negative cable
from the 12 V battery (it takes about 5 minutes for
the PDU capacitor to discharge).
- Before disconnecting the high voltage cable
terminals, use a voltmeter to make sure that the
voltage between the terminals is below 30 V.
Service Precautions (cont'd)
Disconnecting the IMA M otor Power Cable Turning Off and On Power to the High Voltage
Connector From the M otor Stator Circuit
Turn the ignition switch to LOCK (0). Turn the battery The follow ing procedure should be done before you
module switch OFF. work on or near any energized high voltage
components. Follow the procedure exactly. Otherwise,
Slide the protector (A) in the direction of the arrow. Push
you may be injured or may damage equipment.
the tab (B), then raise the lever (C). Remove the IMA
m otor power cable (D) from the motor stator. 1. Turn the ignition switch to LOCK (0), then remove the
key from the ignition switch.
NOTE:
Turn the battery module switch OFF before 2. Remove the cargo floor lid, the cargo floor box, and
disconnecting the motor power cable. the spare tire (see page 20-64).
If the outside of the IMA m otor power cable connector 3. Loosen the bolt (A), and remove the bolt (B).
is dirty, clean it before you disconnect it.
B
Cover the disconnected connector (E) with a plastic
bag (F), and wrap the IMA motor power cable
terminals with insulating tape (G).
If the IMA motor power cable is wet, dry it with a clean
shop towel. Do not use compressed air.
(cont'd)
General Troubleshooting Information (cont'd)
2. If the IMA system indicator stays on, turn the ignition DTC Clear
switch to LOCK (0), then connect the HDS to the data
link connector (DLC) (A) located under the driver's 1. Turn the ignition switch to ON (II). Do not start the
side of the dashboard. engine.
2. Use the HDS to clear the DTC.
NOTE: For specific operations, refer to the user's
manual that came with the HDS.
(cont'd)
General Troubleshooting Information (cont'd)
*1: These DTCs are indicated by a blinking IMA system indicator when the SCS line is jumped with the HDS.
*2: M/T model
*3: CVT model
*4; '12 model
(cont'd)
DTC Troubleshooting Index (cont'd)
*1: These DTCs are indicated by a blinking IMA system indicator when the SCS line is jumped with the HDS.
*2; M/T model
*3: CVT model
*4; '12 model
E H !
*1: These DTCs are indicated by a blinking IMA system indicator when the SCS line is jumped with the HDS.
*2: M/T model
*3: CVT model
*4: '12 model
(cont'd)
DTC Troubleshooting Index (cont'd)
*1: These DTCs are indicated by a blinking IMA system indicator when the SCS line is jumped with the HDS.
*2: M/T model
*3; CVT model
#4: '12 model
DTC (IMA Two Drive Detection Item Page
System Cycle IMA O E3
Indicator*1) Detection
*1: These DTCs are indicated by a blinking IMA system indicator when the SCS line is jumped with the HDS.
*2: M/T model
*3: CVT model
*4: '12 model
Symptom Troubleshooting Index
If the vehicle has one of the symptoms below, check fo r a diagnostic trouble code (DTC) with the HDS. If there is no DTC,
do the diagnostic procedure for the symptom.
9 8 7 6 5 4 a iu m r
21 |20 19 18 17 16 15 14 13 12 11 10
CO
CO
o
CM
29
CO
28 27 25 24 23 22
n n
j 00 j
I T"*
r-
1 CM
9 8 7 6 5 4
21 20 19 18 17 16 15 14 13 12 11 10
31 30 29
n 28 27 n 26 25 24 23 22
I
7 6 5 u 2 1
CO
16 15 14 13 12 11 10 9 8
24 23 22 n 21 20 19 18 17
n I
7 6 5 4 3I u 2 1
16 15 14 13 12 11 10 9 8
24 23 22 n 21 20 19 18 17
19 18 n 17 1 6
O-
CM
2 2 21
(cont'd)
System Description (cont'd)
........ I !
7 6 U 5 4 3 2 1
15 14 13 12 11 10 9 8
m
21 CM
19 18 f l 17 16
o
9 8 7 6 5 4 3 iL J IT T i
21 20 19 18 17 16 15 14 13 12 11 10
31 30 29 28 27 26 25 24 23 22
n
(cont'd)
System Description (cont'd)
9 8 7 6 5 4 T U L J fT 1
21 20 19 18 17 16 15 14 13 12 11 10
31 30 29 28 27 n 26 25 24 23 22
n
IMA I VIOTOR
IMA MOTOR
POWER CABLE
System Description (cont'd)
Operating Conditions
1. Engine start:
The IMA system drives the IMA m otor and starts the engine during normal starts and when re-starting from an idle
stop. The IMA motor is mounted directly to the engine crankshaft.
2. Start running (Engine operation and m otor assist):
The IMA m otor assists the engine.
3. Slow acceleration (Engine-only operation):
Runs only with the engine.
4. Acceleration (Engine operation and motor assist):
The IMA m otor assists the engine.
5. High speed cruise (Engine-only operation):
Runs only w ith the engine. When the state of charge (SOC) drops, the IMA m otor begins to charge the battery
module.
6. Deceleration (Battery module charging):
The IMA m otor converts the deceleration energy and charges the battery module.
7. Stop (Auto idle stop):
When conditions are satisfied, the ECM/PCM stops the engine automatically.
Drive pattern Engine start Start running Low speed cruise Acceleration High speed cruise Deceleration Idle stop
IMA motor DRIVE ASSIST STOP ASSIST STOP or CHARGE CHARGE STOP
]B
A F | ( __ Jp _] nI / m u a
I
1
1
1
I
CHRG/ASST
indicator mBODfflDDiDommmDO \i DDmODODOOHIIIIDDDOO \ nmnmfTTTiinfTiniffTim \ DDDDDUnnilllllllllD \ (TTTiimnirTTTirTnim \ nilllllllDDODOQDOtn \ 1 nmnmnrmiirrinnmnrin \
l^CHRG ASST j ^CHRG ASST) [CHRG ASST )I^CHRG ASST) (CHRG " ASST )[chrg " ASST ) (cHRG ASST)
^Charging condition
is shown
_+ 1K3E5
+ H - +E
MID a 9 9 a
-
E li ^Charging condition
B s9 f a
is shown
System Diagram
* : CVT model
When the battery module state-of-charge (SOC) is at or above the specified value
When the SOC o f the battery module is at or above the specified value, the generation amount is restricted to prevent
overcharging. Since regenerative braking force is insufficient at this time, the ECM/PCM increases engine braking
power.
When the battery module state-of-charge (SOC) is at or below the specified value
When the SOC of the battery module drops, idle speed is increased to charge the battery module.
CVT model: When the battery module SOC value is low, selecting the L range mode gives priority to battery module
charging by lowering the IMA motor assist level, increasing the idle speed, and increasing the regeneration amount (see
page 14-37). Charge priority control is canceled when the battery module SOC reaches about 40%.
When the engine cannot be started with the IMA motor
Based on signals from the MCM, when the SOC value drops, when temperature is low, or when there is trouble with the
IMA system, the ECM/PCM judges that the engine cannot be started by the IMA motor, so it is started by the 12V starter
motor.
3-Mode drive system
M/T model: When the SPORT mode is selected, the MCM increases the IMA motor assist amount more than in NORMAL
and/or ECON mode to improve acceleration.
System Description (cont'd)
ECM/PCM
CVT CONTROL SYSTEM (CVT model)
MCM
CLIMATE CONTROL UNIT
VSA MODULATOR CONTROL
UNIT
ECM/PCM
CVT CONTROL SYSTEM (CVT model )
M C M
CLIMATE CONTROL UNIT
! - MCM
] CLIMATE CONTROL UNIT
MCM
IM A m o to r roto r p o sition sensor
learning state
MPI tem perature
Battery m odule o u tp u t < J M A-C AN ^>
(Battery m odule tem perature/SO C)
Idle stop enable/disable
Idle stop enable tim e
Request to restart
PGM-FI SYSTEM SIGNALS
Vehicle speed
- Output shaft (countershaft) speed sensor
Engine speed
VSA MODULATOR CONTROL UNIT - CMP sensor
CAS control enab l e (CVT m odel) - CKP sensor
Throttle angle
- APP sensor
Brake
- Brake pedal position switch
CLIMATE CONTROL UNIT JUDGM ENT ITEM - I dle stop switch (CVT model)
Idle stop enab l e/disable Clutch (M /T model)
I dle stop enable tim e - Clutch pedal position switch A
Request to restart - Clutch pedal position switch C
Gear position (M /T model)
- Neutral position switch
n
B-CAN
ECM/
PCM
- Back up light switch
Engine coo l ant temperature/
intake air temperature
- ECT sensor 1
9 - IAT sensor
- Outside air temperature sensor
Brake booster pressure
GAUGE CONTROL MODULE <w > - Brake booster pressure sensor A
- Brake booster pressure sensor B
------------
MODE BUTTONS ON/OFF
3-MODE SW I TCH
(cont'd)
System Description (cont'd)
Engine
Engine stop restart
Vehicle
speed
T hrottle
position
Brake
pedal
Clutch
pedal
N eutra l
position
sw itch
2-Vehicle is stopping or is stopped (M/T model)
When the vehicle is stopped after driving at or above the specified speed in 2nd gear or higher, the engine stops when
you fully press the clutch pedal and shift to neutral.
Sh ifting to any gear with the clutch pedal fully pressed restarts the engine.
Engine
Engine stop restart
Vehicle
speed
T hrottle
position
Brake
pedal
Clutch
pedal
Neutral
position
sw itch
System Description (cont'd)
Vehicle
speed
T hrottle
position
Brake
pedal
C l utch
pedal
Neutral
p o s it i on
sw itch
2-Vehicle is decelerating (M/T model)
During deceleration, pressing the clutch pedal fully in 2nd gear or higher enables auto idle stop. Releasing the brake
pedal (1) or releasing the clutch pedal (2) disables auto idle stop and restarts the engine.
speed
T hro ttle
Brake
pedal
Clutch
pedal
System Description (cont'd)
Vehicle
speed
T hrottle
position
Brake
pedal
Restart by Climate Control Unit
M/T model
The ECM restarts the engine from auto idle stop if it is requested by the climate control unit. The restart happens after
you press the clutch pedal and shift out of neutral.
When a request to restart is received, the auto stop indicator blinks more quickly than normal.
Engine stop Request to Engine
restart restart
CVT model
The PCM restarts the engine from auto idle stop if it is requested by the climate control unit.
System Description (cont'd)
System Indicators
If there is an operation error or a system failure during auto idle stop, the error information is shown on the
multi-information display (MID), the indicator in the gauge control module blinks, and the system buzzer sounds.
m ph 4^ Operation w ith
[km /h] the gear
V ehic l e Stop engaged
speed
ON
Neutral
position In gear
switch
OFF
Vehicle stopped for 5 minutes while in gear (M/T model)
During auto idle stop, if the transmission is in gear with the vehicle stopped for 5 minutes, a message to shift into neutral
appears on the MID.
Shifting into neutral and then back into a gear resets the timer another 5 minutes. To restart the engine when this
message appears, press the clutch pedal while the transmission is in gear.
5 m inutes
Engine stop passed
System Description (cont'd)
Request to
cancel idle No request ON
stop
SOC 3 seg m en ts ' snejmonts
indicator soc * Turn the
m ph indica t ion [0] igniton
Vehicle lkm /hl sw itch to
Stop
speed START
Pressed
Clutch
pedal J
Released
Disable Conditions for Auto Idle Stop (M /T model)
When any of the follow i ng conditions are met, auto idle stop is disabled.
12 model:
BATTERY MODULE
Battery module output
The MCM monitors the temperature of the battery module with the battery module temperature sensors. If the output of
the battery module is within the idle stop enable area, the MCM allows auto idle stop. If the battery module enters the
idle stop disable area, the MCM disables auto idle stop.
Battery m odule
l evel (%)
80
75
70
65
60 id le stop enable- aroa
55
50
45
40
35
30 Idle stop disable area
25
23 Battery m odule
20 tem perature
-4 5 14 23 32 41 50 59 68 77 86 95 104 113 122 131 140 F
[-20] [-151 [-10] [-5] [0] [5] [10] [15] [20] [25] [30] [35] [40] [45] [50] [55] [60] [C]
System Description (cont'd)
O u ts id e a ir t e m p e r a t u r e a n d e n g in e c o o la n t t e m p e r a t u r e
The outside air and engine coolant temperatures affecting auto idle stop vary, depending on the A/C system mode and if
ECON mode is on or off. When both the outside air and the engine coolant temperatures are within the idle stop enable
area, the ECM/PCM allows auto idle stop. When the temperatures are within the idle stop disable area, the ECM/PCM
prevents auto idle stop.
Engine coolant
temperature
op pcj ECON m ode (Effective control)
284 [140] -
266 [130] -
248 [120] -
230 [110] 9
212 [100] -
194 [90] - Idle? stop enable area
176 [80] -
158 [70] -
140 [60] -
122 [50] - I
104 [40]
86 [30] -
68 [20]
Idle stop disable area
50 [10]
32 [0] -
14 [-10]
-4 [-20]
Outside air
temperature
-4 5 14 23 32 41 50 59 68 77 86 95 104 113 . . . 122 Fr
[-20] [-15] [-10] [-5] [0] [5] [10] [15] [20] [25] [30] [35] [40] [45] [50] [C]
Engine coolant
temperature
NORMAL/SPORT m ode (Non-Effective control)
F [C]
284 [140]
266 [130] -
248 [120] 9
230 [110] j
Idle stop enable area
212 [100] ~
194 [90] ~
176 [80] -
158 [70] -
Disabled during D isable d when
140 [60] cooling system th e passenger
monitoring c o m p a rtm en t
hea-.rrr is o r
122 [50] - \
104 [40]
86 [30]
68 [20] k i ln stop disable area
50 [10]
32 [0] -
14 [-10]
-4 [-20] Outside air
temperature
-4 14 5 23 41 50 77 86 95 104 113 122
[-20] [-15] [-10] [-5] [5] [10] [151 [20] [25] [30] [35] [40] [45] [50] PC]
Auto Idle Stop Control by the Climate Control System
When you operate the climate control unit (except the OFF and RECIRCULATION functions), auto idle stop is managed
by the climate control system. The climate control unit calculates the enabling/disabling and the allowable time for auto
idle stop. This is based on the ECON mode, the battery module temperature, and signals transmitted from several
sensors.
ECON MODE
OUTSIDE AIR TEMPERATURE ECON Engine coolant
SWITCH
SENSOR Engine coolant temperature
temperature Request to turn on
Request to cool auto stop indicator
SUNLIGHT down battery (Normal blinking or
SENSOR module quick blinking)
IN-CAR TEMPERATURE
SENSOR B-CAN F-CAN
CLIMATE
CONTROL
HUMIDITY UNIT
SENSOR
ECM/PCM
GAUGE
EVAPORATOR B-CAN CONTROL F-CAN IDLE STOP
SENSOR MODULE CANCELLATION
Idle stop COUNTER
Idle stop enabled
enabled Idle stop
I dle stop disabled
disabled Idle stop
Idle stop allowable
all owable tim e
time AUTO STOP
INDICATOR
F-CAN
Request to
cool down
battery m odule
When idle stop is enabled, the ECM/PCM sets the allowable time in the idle stop cancellation counter. When the counter
reaches zero, the engine restarts.
Turning on the defogger switch or selecting DEF on the mode switch causes the climate control unit to request an
engine restart from the ECM/PCM.
(cont'd)
System Description (cont'd)
(cont'd)
System Description (cont'd)
DC-DC Converter
Instead of using an alternator to maintain the 12 volt battery, the electrical system uses a DC-DC converter. The
converter converts high voltage direct current into low voltage direct current with little energy loss.
If a problem is detected in the 12 volt charging system, the DC-DC converter turns on the charging system indicator by
sending a signal to the gauge control module via the MCM.
The DC-DC converter has a built-in temperature sensor and temperature information is sent to the MCM. When DC-DC
converter temperature rises, the MCM drives the IPU module fan. If the DC-DC converter temperature rises abnormally,
DC-DC converter output is limited. If the temperature continues to rise, the DC-DC converter output is stopped.
Heat generated by the DC-DC converter is exhausted to the cargo area by the IPU module fan.
(cont'd)
System Description (cont'd)
IMA M otor
The IMA motor assists the engine during acceleration, runs the vehicle during low speed cruise, starts the engine, and
charges the battery module.
The IMA motor is located between the engine and the transmission. It consists of a 3-phase coil stator and a permanent
magnet rotor that is directly connected to the engine crankshaft. An IMA motor rotor position sensor is mounted on the
back of the engine block to detect the position of the rotor.
Model MF6
Type Brushless DC Electrical Motor
Standard Voltage (V) 100
Power (kW [PS]/rpm) 10 [14]/1500
Torque (N-m [kg-m]/rpm) 78 [8.0]/1000
Transmission
Transmission side after transmission,
side after transmission IMA m o to r housing, and
removal IMA motor ro to r removal
Battery Module
A light-weight and compact Ni-MH (nickel-metal hydride) battery supplies energy to the IMA system.
The battery module has seven blocks that are connected in series. Each block generates 14.4 V. The total battery voltage
is a nominal 100 V.
The battery module has three built-in thermistor temperature sensors to monitor battery temperature.
BATTERY MODULE
(cont'd)
System Description (cont'd)
IMA-CAN IM A m o to r control
IM A c o n tro l system * MPI
(ECM/PCM) IM A m oto r torq u e
request
(M CM )
Relation to o u tpu t
lim it and SOC Assist l i m it
[kWJ
A ssist
Regeneration
Temperature control
Junction board
The junction board consists of a high-voltage contactor, a bypass contactor, a bypass resistor, a battery current sensor,
a fuse, and a battery module switch. The junction board is mounted on the battery module, and distributes high voltage.
(cont'd)
System Description (cont'd)
Power Cables
The IMA motor power cable connects the IMA motor and the MPI module. The cable feeds through an aluminum tube
for damage protection and to prevent electrical noise. The 12 volt power cable from the DC-DC converter goes through
the same aluminum tube. This tube is attached to the underside of the vehicle by orange-colored tube clamps.
Iffil
Circuit Diagram
--------------: S h ie ld in g
-------------- : C A N lin e
U N D E R -D A S H
F U S E /R E L A Y B O X
-B L U -
- G R N ----------
DATA
- P N K ---------- ^ LIN K
CO NNECTOR
FUSES:
B R N -----------
BATTERY TERMINAL FUSE BOX
N o . A3 (20 A)
N o . A1 (100 A)
(cont'd)
Circuit Diagram (cont'd)
C A N lin e
C403 cm C110
17 20
- - W H T ----------------- - 3- - l
IM A - C A N H
- - R E D ----------------- - 3-
IM A - C A N L
- - W HT - --------- G R N -------------
12P J U N C T IO N
CONNECTOR
r--1
12P
J U N C T IO N
V Y
CONNECTOR
,---- - G R N -----------------
i i " - - P N K ------------------
f-l- - G R N -----------------
- P N K -----------------
! f-
i___i_ . - G R N ------------------ ---- +--------GRN _A36
i I F-C A N H
i - P N K -------------. I A 37
I ---------------- P N K
F-C A N L
G AUG E CONTROL
M O DULE
i m
ECM/PCM
*1 : M/T model
*2: CVT model
Circuit Diagram (cont'd)
: Shielding
Circuit Diagram (cont'd)
------------- : Shielding
i n
BATTERY
F -A A A r-
JAMr-
H -A /W
f AAA/
f Wv
f WV
HW H
H-VW
f"AAA/
(cont'd)
Circuit Diagram (cont'd)
- Shielding
9 ~ t
*1 ; M /T m o d e l
*2: CVT model
*3:'11 model
*4:'12 m odel
MCM A (31P) MCM B (24P) MCM C (22P)
_ r i 1
o>
00
9 5 4 3 i i __ i n r 1 7 6 I 5. H I ] J 2 1 7 6 5 4 3 U 2 1
21 20 19 18 17 16 15 14 13 12 11 10 16 15 14 13 12 11 10 9 8 15 14 13 12 11 10 9 8
24 23 22 n 21 20 19 18 17 22 21 n 20 19 18 17 16
CM
31 30 29
n 28 27 n 26
m
24 23 22
MCM E (31P)
9 8 7 6 5 4 3 IT__ II 2 | 1
21 20 19 18 17 16 15 14 13 12 11 10
31 30 29 28 27 26 25 24 23 22
n n
Wire side of female
terminals
TERMINAL LOCATIONS
Component Location Index
M CM RELAY 2
Test, page 22-92
(cont'd)
Component Location Index (cont'd)
M/T model
CVT model
DTC P0562: Motor Control Module (MCM) 12. Measure the voltage between MCM connector
terminal A8 and body ground.
Power Source Circuit Unexpected Voltage
DTC P0562: Motor Control Module (MCM) MCM CONNECTOR A (31P)
0
CM
9 8 7 6 5 4
troubleshooting information (see page 12-5).
If the DTC cannot be cleared, do the troubleshooting 21 20 19 18 17 16 15 14 13 12 11 10
27 fl 26 25 24 23 22
f\)
00
for DTC U1204. 31 30 29
f) n
1. Turn the ignition switch to ON (II).
W ire side of fem ale term inals
2. Clear the DTC with the HDS (see page 12-6).
3. Turn the ignition switch to LOCK (0).
4. Check the No. B1 BACK UP (15 A) fuse in the Is there 12 Vbattery voltage?
under-dash fuse/relay box. YES-Check for poor connections or loose terminals at
Is the fuse OK? the MCM, then go to step 25.
DTC P0602: Motor Control Module (MCM) DTC P062F: Motor Control Modul e (MCM)
Programming Error Internal Circuit EEPROM Error
DTC P0602: Motor Control Module (MCM) DTC P062F; Battery Control Modul e (BCM)
Program Not Installed (Battery Condition Internal Circuit EEPROM Error
Monitor Program) NOTE:
NOTE: Before you troubleshoot, record all freeze data, and
Before you troubleshoot, record all freeze data, and any on-board snapshot, and review the general
any on-board snapshot, and review the general troubleshooting information (see page 12-5).
troubleshooting information (see page 12-5). If the DTC cannot be cleared, do the troubleshooting
This DTC is indicated when an MCM update is not for DTC U1204.
completed. 1. Turn the ignition switch to ON (II).
Do not turn the ignition switch to ACCESSORY (I) or to
LOCK (0) while updating the MCM. If you do, the MCM 2. Clear the DTC with the HDS (see page 12-6).
can be damaged. 3. Turn the ignition switch to LOCK (0), and wait 10
If the DTC cannot be cleared, do the troubleshooting seconds, then turn the ignition switch to ON (II).
for DTC U1204.
4. Monitor the OBD STATUS for DTC P062F in the DTCs
1. Turn the ignition switch to ON (II). MENU with the HDS.
2. Clear the DTC with the HDS (see page 12-6). Does the HDS indicate FAILED?
3. Do the MCM update procedure (see page 12-211). YES-Go to step 5.
4. Check for Pending or Confirmed DTCs with the HDS. NO-lf the HDS indicates PASSED, checkfor poor
Is DTC P0602 indicated? connections or loose terminals at the MCM, then go to
step 1. If the HDS indicates NOT COMPLETED, keep
YES-Replace the original MCM (see page 12-212), the ignition switch ON (II) until a result comes on.H
then go to step 1.
5. Update the MCM if it does not have the latest software
NO-Troubleshooting is complete. If any other (see page 12-211), or substitute a known-good MCM
Pending or Confirmed DTCs are indicated, go to the (see page 12-8).
indicated DTC's troubleshooting.
6. Turn the ignition switch to ON (II).
7. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P062F indicated?
10. Disconnect the four IMA motor power cables (A) from 12. Disconnect the phase motor current sensor 9P
the phase motor current sensor, then wrap the end of connector (A).
the 12 volt power cable (B) with insulating tape.
NOTE: Check the position of the U phase, the V phase,
and the W phase cables before disconnecting them.
A
9.4 N-m
(0.96 kgf-m, 6.9 ibf-ft)
Is there continuity?
vectv 7 6 U 5 4 3 2 1
(BLU/YEL)
15 14 13 12 11 10 9 8 n,....... i ....
22 21 20 19 18 n 17 16 7 6 5 _ 4 T T ]u 2 1
16 15 14 13 12 11 10 9 8
24 23 22 n 21 20 19 18 17
VCC1SOC
W ire side o f fem ale te rm in a l s (YEL/RED)
(cont'd)
DTC Troubleshooting (cont'd)
29. Reconnect the four IMA motor power cables to the 37. Reconnect all connectors.
phase motor current sensor.
38. Reinstall the terminal cover.
NOTE: Make sure the cables are correctly positioned
39. Reconnect the four IMA motor power cables to the
before you reconnect them.
phase motor current sensor.
30. Reinstall the MCM (see page 12-212).
NOTE: Make sure the cables are correctly positioned
31. Reinstall the PCU cover, the PCU busplate, and the before you reconnect them.
PCU lid (see page 12-212).
40. Reinstall the MCM (see page 12-212).
32. Reinstall the IPU cover (see page 12-210), then turn
41. Reinstall the PCU cover, the PCU busplate, and the
the battery module switch ON (see page 12-4).
PCU lid (see page 12-212).
33. Do the 12 volt battery terminal reconnection
42. Reinstall the IPU cover (see page 12-210), then turn
procedure (see page 22-86).
the battery module switch ON (see page 12-4).
34. Turn the ignition switch to ON (II).
43. Do the 12 volt battery terminal reconnection
35. Clear the DTC with the HDS (see page 12-6). procedure (see page 22-86).
36. Checkfor Pending or Confirmed DTCs with the HDS. 44. Update the MCM if it does not have the latest software
(see page 12-211), or substitute a known-good MCM
Is DTC P06B1 indicated? (see page 12-8).
YES-Check for poor connections or loose terminals at 45. Turn the ignition switch to ON (II).
the MCM, the phase motor current sensor, and the
battery current sensor, then go to step 1. 46. Check for Pending or Confirmed DTCs with the HDS.
NO-Troubleshooting is complete. If any other Is DTC P06B1 indicated?
Pending or Confirmed DTCs are indicated, go to the
YES-Check for poor connections or loose terminals at
indicated DTC's troubleshooting.
the MCM, the phase motor current sensor, and the
battery current sensor. If the MCM was updated,
substitute a known-good MCM (see page 12-8), then
recheck. If the MCM was substituted, go to step 1.
NO-lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
DTC P0A1B: Motor Control Module (MCM) DTC P0A27; High Voltage Contactor/Bypass
Internal Circuit Malfunction Contactor Stays Activated
NOTE: NOTE;
Before you troubleshoot, record all freeze data, and Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general any on-board snapshot, and review the general
troubleshooting information (see page 12-5). troubleshooting information (see page 12-5).
If the DTC cannot be cleared, do the troubleshooting If the DTC cannot be cleared, do the troubleshooting
for DTC U1204. for DTC U 1204.
1. Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS (see page 12-6). 2. Clear the DTC with the HDS (see page 12-6).
3. Turn the ignition switch to LOCK (0), and wait 1 3. Turn the ignition switch to LOCK (0), and wait 30
minute. seconds.
4. Turn the ignition switch to ON (II). 4. Turn the ignition switch to ON (II).
5. Checkfor Pending or Confirmed DTCs with the HDS. 5. Monitorthe OBD STATUS for P0A27 in the DTCs
MENU with the HDS.
Is DTC POA1B indicated?
Does the HDS indicate FAILED?
YES-Go to step 6.
YES-Go to step 6.
NO-lntermittent failure, the system is OK at this
time.B NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for poor
6. Update the MCM if it does not have the latest software connections or loose terminals at the junction board
(see page 12-211), or substitute a known-good MCM and the MCM. If the HDS indicates NOT COMPLETED,
(see page 12-8). keep the ignition switch ON (II) until a result comes
7. Turn the ignition switch to LOCK (0), and wait 1 o n .l
minute. 6. Check for Pending or Confirmed DTCs with the HDS.
8. Turn the ignition switch to ON (II). Is DTC P1634 indicated?
9. Check for Pending or Confirmed DTCs with the HDS. YES-Do the troubleshooting for DTC P1634 (see page
Is DTC P0A1B indicated? 12-178).
12. Turn the ignition switch to ON (II), and then turn it to 22. Monitor the OBD STATUS for P0A27 in the DTCs
LOCK (0). Wait 1 minute, then measure the voltage MENU with the HDS.
between these MCM connector terminals
Does the HDS indicate PASSED?
individually:
82 and B9 YES-Troubleshooting is complete. If any other
B10 and B9 Pending or Confirmed DTCs were indicated in step 21,
go to the indicated DTC's troubleshooting.
M C M CO NNECTOR B (24P) NO-lf the HDS indicates FAILED, check for poor
connections or loose terminals at the junction board
P R E ( R E D /Y E L )
and the MCM, then go to step 1. If the HDS indicates
NOT COMPLETED, keep the ignition switch ON (II)
until a result comes o n M
7 6 5 4 n u 2 1 <$ CNTPG 23. Reconnect all connectors.
16 15 14 13 12 11 10 9 8 I (G R Y )
24. Reinstall the PCU cover, the PCU busplate, and the
CM
CM
NO-Replace the battery module (see page 12-217), 27. Turn the ignition switch to LOCK (0), and wait 30
then go to step 13. seconds.
13. Turn the battery module switch OFF (see page 12-4). 28. Turn the ignition switch to ON (II).
14. Reconnect all connectors. 29. Check for Pending or Confirmed DTCs with the HDS.
15. Reinstall the PCU cover, the PCU busplate, and the Is DTC P0A27 indicated?
PCU lid (see page 12-212). YES-Check for poor connections or loose terminals at
16. Reinstall the IPU cover (see page 12-210), then turn the high voltage contactor, the bypass contactor, and
the battery module switch ON (see page 12-4). the MCM. If the MCM was updated, substitute a
known-good MCM (see page 12-8), then recheck. If
17. Turn the ignition switch to ON (II). the MCM was substituted, go to step 1.
18. Clear the DTC with the HDS (see page 12-6). NO-Go to step 30.
19. Turn the ignition switch to LOCK (0), and wait
30 seconds.
20. Turn the ignition switch to ON (II).
21. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0A27 indicated?
YES-Check for poor connections or loose terminals at
the junction board and the MCM, then go to step 1.
NO-Go to step 22.
30. Monitor the OBD STATUS for P0A27 in the DTCs DTC P0A3Ci Motor Power Inverter (MPI)
MENU with the HDS. Module Overheating
Does the HDS indicate PASSED?
NOTE;
YES-lf the MCM was updated, troubleshooting is Before you troubleshoot, record all freeze data, and
complete. If the MCM was substituted, replace the any on-board snapshot, and review the general
original MCM (see page 12-212). If any other Pending troubleshooting information (see page 12-5).
or Confirmed DTCs were indicated in step 29, go to If the IPU module fan duct is blocked, DTC P0A3C may
the indicated DTC's troubleshooting. be detected.
NO-lf the HDS indicates FAILED, check for poor If the DTC cannot be cleared, do the troubleshooting
connections or loose terminals at the high voltage for DTC U1204.
contactor, the bypass contactor, and the MCM. If the 1. Turn the ignition switch to ON (II).
MCM was updated, substitute a known-good MCM
(see page 12-8), then recheck. If the MCM was 2. Clear the DTC with the HDS (see page 12-6).
substituted, go to step 1. If the HDS indicates NOT
3. Checkfor Pending or Confirmed DTCs with the HDS.
COMPLETED, keep the ignition switch ON (II) until a
result comes on.11 Is DTC P1448 or P1634 indicated?
(cont'd)
DTC Troubleshooting (cont'd)
6. Turn the ignition switch to ON (II). DTC P0A3F: Motor Rotor Position Sensor
7. Clear the DTC with the HDS (see page 12-6). Circuit Malfunction
8. Check for Pending or Confirmed DTCs with the HDS. NOTE:
Before you troubleshoot, record all freeze data, and
Is DTC P0A3C indicated?
any on-board snapshot, and review the general
YES-Check for poor connections or loose terminals at troubleshooting information (see page 12-5).
the MCM, the MPI module, and the IPU module fan, If the DTC cannot be cleared, do the troubleshooting
then go to step 1. for DTC U1204.
NO-Troubleshooting is complete. If any other 1. Turn the ignition switch to ON (II).
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting. 2. Clear the DTC with the HDS (see page 12-6).
3. Start the engine.
4. Monitor the OBD STATUS for P0A3F in the DTCs
MENU with the HDS.
Does the HDS indicate FAILED?
YES-Go to step 5.
NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for poor
connections or loose terminals at the IMA motor rotor
position sensor and the MCM. If the HDS indicates
NOT COMPLETED, keep the ignition switch ON (II)
until a result comes o n M
5. Turn the ignition switch to LOCK (0).
6. Turn the battery module switch OFF (see page 12-4).
7. Remove the IPU cover (see page 12-210).
8. Remove the PCU lid, the PCU busplate, and the PCU
cover (see page 12-212).
9. Disconnect MCM connector B (24P).
I W 1
10. Check for continuity between these MCM connector B 12. Check for continuity between these MCM connector B
(24P) terminals individually; (24P) terminals individually:
B6 and body ground B6 and body ground
B7 and body ground B7 and body ground
B15 and body ground 9 B15 and body ground
B16 and body ground B16 and body ground
B23 and body ground B23 and body ground
B24 and body ground B24 and body ground
Is there continuity between all the connectors and body Is there continuity between all the connectors and body
ground? ground?
YES-Go to step 11. YES-Repair a short to ground in the wire between the
IMA motor rotor position sensor and the MCM (B6,
NO-Go to step 13. B7, B15, B16, 6123/624), then go to step 16.
11. Disconnect the IMA motor rotor position sensor 6P NO-Replace the IMA motor rotor position sensor (see
connector (A). page 12-228), then go to step 16.
(cont'd)
DTC Troubleshooting (cont'd)
13. Measure the resistance between these MCM 15. Check for continuity between these terminals:
connector B (24P) terminals individually: MCM connector terminal B6 and IMA motor rotor
B6 and B7 position sensor 6P terminal No. 4
B15 and B16 MCM connector terminal B7 and IMA motor rotor
B23 and B24 position sensor 6P terminal No. 1
MCM connector terminal B15 and IMA motor rotor
M CM CONNECTOR B (24P)
position sensor 6P terminal No. 6
R1 (BRN) MCM connector terminal B16 and IMA motor rotor
position sensor 6P terminal No. 3
R2 (RED) MCM connector terminal B23 and IMA motor rotor
position sensor 6P terminal No. 5
7 6 5 4 3 u 2 1 MCM connector terminal B24 and IMA motor rotor
S1 (GRN) S3 (WHT)
.O
16 15 AI#A AitTTTT 11 1 n n _
11 Lr~
-C position sensor 6P terminal No. 2
24 23 22 n 21 19 18 17
CM
o
S1
7 6 5 4
A O,
3l I 2 1
16 15 TA #A T5 A12Oi A A
(GRN) 11 10 9 o
94 23 22 n 21 20 19 18 17 H ht )
S2 (BLU)
S4 (YEL)
M CM CONNECTOR B (24P)
W ire side o f fem ale term inals
NO-Troubleshooting is complete. If any other NO-lntermittent failure, the system is OK at this time.
Pending or Confirmed DTCs are indicated, go to the Check for poor connections or loose terminals at the
indicated DTC's troubleshooting. MCM and the phase motor current sensor.B
23. Reconnect all connectors. 4. Check for Pending or Confirmed DTCs with the HDS.
24. Reinstall the PCU cover, the PCU busplate, and the Is DTC P06B1 indicated?
PCU lid (see page 12-212). YES-Do the troubleshooting for DTC P06B1 (see page
25. Reinstall the IPU cover (see page 12-210), then turn 12-75).
the battery module switch ON (see page 12-4). NO-Go to step 5.
26. Update the MCM if it does not have the latest software 5. Turn the ignition switch to LOCK (0).
(see page 12-211), or substitute a known-good MCM
(see page 12-8). 6. Turn the battery module switch OFF (see page 12-4).
10. Remove the bolts (A), and disconnect the MCM 12. Remove the bolts (A) and the terminal cover (B).
connector E (B), then move the MCM aside.
A
A 3.4 N-m
3.4 N-m (0.35 kgf-m , 2.5 Ibf-ft)
(0.35 kgf-m , 2.5 Ib f-ft)
h ,n . n 9i
9 8 7 6 5 4 3 2 1
IUPH vcciu
(W HT/BLK) (GRN/YEL)
JUMPER WIRE
n n n n M CM CONNECTOR C (22P)
W ire side o f fem ale term inals
9 8 7 6 5 4 3 2 1
SGIU I VCCIU IUPH (W HT/BLK)
(BLU) I (GRN/YEL)
r n i
7 6 U 4 3 2 1
5
15 14 13 12 11 10 9 8
22 21 20 19 18 n 17 16
W ire side o f fem ale term inals
Is there about 5 V?
23. Turn the ignition switch to LOCK (0). PHASE MOTOR CURRENT SENSOR 9P CONNECTOR
W ire side o f fem ale term inals
24. Disconnect MCM connector C (22P).
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
29. Check for continuity between phase motor current 30. Do the 12 volt battery terminal disconnection
sensor 9P connector terminal No. 3 and MCM procedure (see page 22-86).
connector terminal C7.
31. Reconnect all connectors.
M CM CONNECTOR C (22P)
32. Reinstall the terminal cover.
W ire side of fem ale term inals
VCCIU (GRN/YEL) 33. Reconnect the four IMA motor power cables to the
phase motor current sensor.
........ .....'...... .... 1 .': ....... 1
47. Reinstall the IPU cover (see page 12-210), then turn 4. Check for Pending or Confirmed DTCs with the HDS.
the battery module switch ON (see page 12-4). Is DTC P0A5F indicated?
48. Do the 12 volt battery terminal reconnection YES-Go to step 5.
procedure (see page 22-86).
NO-lntermittent failure, the system is OK at this time.
49. Update the MCM if it does not have the latest software Check for poor connections or loose terminals at the
(see page 12-211), or substitute a known-good MCM MCM and the phase motor current sensor.B
(see page 12-8).
5. Turn the ignition switch to LOCK (0).
50. Turn the ignition switch to ON (II).
6. Turn the battery module switch OFF (see page 12-4).
51. Check for Pending or Confirmed DTCs with the HDS.
7. Do the 12 volt battery terminal disconnection
Is DTC P0A5E indicated? procedure (see page 22-86).
YES-Check for poor connections or loose terminals at 8. Remove the IPU cover (see page 12-210).
the MCM and the phase motor current sensor. If the
MCM was updated, substitute a known-good MCM 9. Remove the PCU lid, the PCU busplate, and the PCU
(see page 12-8), then recheck. If the MCM was cover (see page 12-212).
substituted, go to step 1. 10. Remove the bolts (A), and disconnect the MCM
NO-lf the MCM was updated, troubleshooting is connector E (B), then move the MCM aside.
complete. If the MCM was substituted, replace the A
original MCM (see page 12-212). If any other Pending 3.4 N-m
or Confirmed DTCs were indicated, go to the indicated (0.35 kgf-m, 2.5 Ibf-ft)
DTC's troubleshooting.
(cont'd)
DTC Troubleshooting (cont'd)
11. Disconnect the four IMA motor power cables (A) from 13. Disconnect the phase motor current sensor 9P
the phase motor current sensor, then wrap the end of connector (A).
the 12 volt power cable (B) with insulating tape.
NOTE: Check the position of the U phase,theV phase,
and the W phase cables before disconnecting them.
A
9.4 N-m
(0.96 kgf-m, 6.9 Ibf-ft)
21. Measure the voltage between phase m otor current 25. Check for continuity between phase motor current
sensor 9P connector terminal No. 6 and body ground. sensor 9P connector terminal No. 7 and MCM
connector terminal C5.
PHASE MOTOR CURRENT SENSOR 9P CONNECTOR
MCM CONNECTOR C (22P)
W ire side of female terminals
SGIU(BLU)
n ..n ........F F f ) . r L n
9 8 7 6 5 1 7 6 U 5 4 3 2 1
15 14 13 12 11 10 9 8
IUPH (WHT/BLK)
22 21 19 18 n 17 16
CM
o
Wire side of female terminals
22. Turn the ignition switch to LOCK (0). YES-Go to step 37.
23. Checkfor continuity between phase motor current NO-Repair an open in the wire between the phase
sensor 9P connector terminal No. 7 and body ground. motor current sensor 9P connector and the MCM (C5),
then goto step 26.
PHASE IVIOTOR CURRENT SENSOR 9P CONNECTOR
n n p n
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
26. Do the 12 volt battery terminal disconnection 37. Do the 12 volt battery terminal disconnection
procedure (see page 22-86). procedure (see page 22-86).
27. Reconnect all connectors. 38. Reconnect all connectors.
28. Reinstall the terminal cover. 39. Reinstall the terminal cover.
29. Reconnect the four IMA motor power cables to the 40. Reconnect the four IMA motor power cables to the
phase motor current sensor. phase motor current sensor.
NOTE: Make sure the cables are correctly positioned NOTE: Make sure the cables are correctly positioned
before you reconnect them. before you reconnect them.
30. Reinstall the MCM (see page 12-212). 41. Reinstall the MCM (see page 12-212).
31. Reinstall the PCU cover, the PCU busplate, and the 42. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212). PCU lid (see page 12-212).
32. Reinstall the IPU cover (see page 12-210), then turn 43. Reinstall the IPU cover (see page 12-210), then turn
the battery module switch ON (see page 12-4). the battery module switch ON (see page 12-4).
33. Do the 12 volt battery terminal reconnection 44. Do the 12 volt battery terminal reconnection
procedure (see page 22-86). procedure (see page 22-86).
34. Turn the ignition switch to ON (II). 45. Update the MCM if it does not have the latest software
(see page 12-211), or substitute a known-good MCM
35. Clear the DTC with the HDS (see page 12-6). (see page 12-8).
36. Check for Pending or Confirmed DTCs with the HDS. 46. Turn the ignition switch to ON (II).
Is DTC P0A5F indicated?
47. Check for Pending or Confirmed DTCs with the HDS.
YES-Check for poor connections or loose terminals at Is DTC P0A5F indicated?
the MCM and the phase motor current sensor, then go
to step 1. YES-Check for poor connections or loose terminals at
the MCM and the phase motor current sensor. If the
NO-Troubleshooting is complete. If any other MCM was updated, substitute a known-good MCM
Pending or Confirmed DTCs are indicated, go to the (see page 12-8), then recheck. If the MCM was
indicated DTC's troubleshooting. substituted, go to step 1.
NO-lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
DTC P0A61: V Phase Motor Current Sensor 10. Remove the bolts (A), and disconnect the MCM
connector E (B), then move the MCM aside.
Circuit Low Voltage
A
NOTE: 3.4 N-m
(0.35 kgf m , 2.5 Ibf-ft)
Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general
troubleshooting information (see page 12-5).
If the DTC cannot be cleared, do the troubleshooting
fo r DTC U1204.
1.Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS (see page 12-6).
3. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0A61 indicated?
YES-Go to step 4.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
MCM and the phase motor current sensor.B
11. Disconnect the four IMA motor power cables (A) from
4. Check for Pending or Confirmed DTCs with the HDS. the phase motor current sensor, then wrap the end of
the 12 volt power cable (B) with insulating tape.
Is DTC P06B1 indicated?
NOTE: Check the position of the U phase,theV phase,
YES-Do the troubleshooting for DTC P06B1 (see page and the W phase cables before disconnecting them.
12-75).
A
NO-Go to step 5. 9.4 N m
(0.96 kg fm , 6.9 Ibf-ft)
5. Turn the ignition switch to LOCK (0).
6. Turn the battery module switch OFF (see page 12-4).
7. Do the 12 volt battery terminal disconnection
procedure (see page 22-86).
8. Remove the IPU cover (see page 12-210),
9. Remove the PCU lid, the PCU busplate, and the PCU
cover (see page 12-212).
DTC Troubleshooting (cont'd)
12. Remove the bolts (A) and the terminal cover (B). 15. Reconnect MCM connector E (31P).
A 16. Do the 12 volt battery terminal reconnection
3.4 N-m procedure (see page 22-86).
(0.35 k g fm , 2.5 Ib fft)
17. Turn the ignition switch to ON (II).
18. Check the V PHASE MOTOR CURRENT SENSOR and
the V PHASE MOTOR CURRENT SENSOR VOLTAGE
in the DATA LIST with the HDS.
Is there 4.5 V and 370 A or more indicated?
13. Disconnect the phase motor current sensor 9P 21. Turn the ignition switch to ON (II).
connector (A). 22. Measure the voltage between phase motor current
sensor 9P connector terminals No. 2 and No. 8.
n n n n
9 8 7 6 5 4 3 2 1
SGIV f G s VCCIV
(GRN) W (BLU/YEL)
JUMPER W IRE
7 ( U 5 4 3 2 1
15 14 13 12 11 10 9 8
22 21 20 19 18 n 17 16
Is there continuity?
PHASE MOTOR CURRENT SENSOR 9P CONNECTOR
YES-Repair a short in the wire between the phase
Wire side of female terminals
motor current sensor 9P connector and the MCM
(C14), then go to step 30. Is there continuity?
7 f U 5 4 3 2 1
15 14 13 12 11 10 9 8
CM
o
22 21 19 18 n 17 16
[gT'sl'V j
IVPH (RED)
PHASE MOTOR CURRENT SENSOR 9P CONNECTOR
Wire side of female terminals
Is there continuity?
30. Do the 12 volt battery terminal disconnection 41. Do the 12 volt battery terminal disconnection
procedure (see page 22-86). procedure (see page 22-86).
31. Reconnect all connectors. 42. Reconnect all connectors.
32. Reinstall the terminal cover. 43. Reinstall the terminal cover.
33. Reconnect the four IMA motor power cables to the 44. Reconnect the four IMA motor power cables to the
phase motor current sensor. phase motor current sensor.
NOTE: Make sure the cables are correctly positioned NOTE: Make sure the cables are correctly positioned
before you reconnect them. before you reconnect them.
34. Reinstall the MCM (see page 12-212). 45. Reinstall the MCM (see page 12-212).
35. Reinstall the PCU cover, the PCU busplate, and the 46. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212). PCU lid (see page 12-212).
36. Reinstall the IPU cover (see page 12-210), then turn 47. Reinstall the IPU cover (see page 12-210), then turn
the battery module switch ON (see page 12-4). the battery module switch ON (see page 12-4).
37. Do the 12 volt battery terminal reconnection 48. Do the 12 volt battery terminal reconnection
procedure (see page 22-86). procedure (see page 22-86).
38. Turn the ignition switch to ON (II). 49. Update the MCM if it does not have the latest software
(see page 12-211), or substitute a known-good MCM
39. Clear the DTC with the HDS (see page 12-6). (see page 12-8).
40. Check for Pending or Confirmed DTCs with the HDS. 50. Turn the ignition switch to ON (II).
Is DTC P0A61 indicated?
51. Check for Pending or Confirmed DTCs with the HDS.
YES-Check for poor connections or loose terminals at
Is DTC P0A61 indicated?
the MCM and the phase motor current sensor, then go
to step 1. YES-Check for poor connections or loose terminals at
the MCM and the phase motor current sensor. If the
NO-Troubleshooting is complete. If any other
MCM was updated, substitute a known-good MCM
Pending or Confirmed DTCs are indicated, go to the
(see page 12-8), then recheck. If the MCM was
indicated DTC's troubleshooting.
substituted, go to step 1.
NO-lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
DTC P0A62: V Phase Motor Current Sensor 11. Disconnect the four IMA motor power cables (A) from
the phase motor current sensor, then wrap the end of
Circuit High Voltage
the 12 volt power cable (B) with insulating tape.
NOTE:
NOTE: Check the position of the U phase, the V phase,
Before you troubleshoot, record all freeze data, and and the W phase cables before disconnecting them.
any on-board snapshot, and review the general
troubleshooting information (see page 12-5). A
9.4 N-m
If the DTC cannot be cleared, do the troubleshooting (0.96 k g fm , 6.9 Ibfft)
for DTC U1204.
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS (see page 12-6).
3. Start the engine.
4. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0A62 indicated?
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time.
Checkfor poor connections or loose terminals at the
MCM and the phase motor current sensor.H
5. Turn the ignition switch to LOCK (0).
12. Remove the bolts (A) and the terminal cover (B).
6. Turn the battery module switch OFF (see page 12-4).
A
7. Do the 12 volt battery terminal disconnection 3.4 N-m
procedure (see page 22-86). (0.35 kg fm , 2.5 Ib fft)
B
DTC Troubleshooting (cont'd)
13. Disconnect the phase motor current sensor 9P 21. Measure the voltage between phase motor current
connector (A). sensor 9P connector terminal No. 5 and body ground.
ru n .r u n
9 8 7 6 5 4 3 2 1
IVPH (RED)
15. Do the 12 volt battery terminal reconnection YES-Repair a short to power in the wire between the
^ procedure (see page 22-86). phase motor current sensor 9P connector and the
MCM (C14), then go to step 26.
16. Turn the ignition switch to ON (II).
NO-Go to step 37.
17. Check the V PHASE MOTOR CURRENT SENSOR
VOLTAGE in the DATA LIST with the HDS. 22. Turn the ignition switch to LOCK (0).
Is 4.75 V or more indicated? 23. Check for continuity between phase motor current
sensor 9P connector terminal No. 8 and body ground.
YES-Go to step 18.
PHASE MOTOR CURRENT SENSOR 9P CONNECTOR
NO-Go to step 22.
18. Turn the ignition switch to LOCK (0).
19. Disconnect MCM connector C (22P).
20. Turn the ignition switch to ON (II).
p . n ,6 5 4 3 2 1
n 9i
SGIV (GRN)
Is there continuity?
37. Do the 12 volt battery terminal disconnection DTC P0A64: W Phase Motor Current Sensor
procedure (see page 22-86). Circuit Low Voltage
38. Reconnect all connectors.
NOTE:
39. Reinstall the terminal cover. Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general
40. Reconnect the four IMA motor power cables to the
troubleshooting information (see page 12-5).
phase motor current sensor.
If the DTC cannot be cleared, do the troubleshooting
NOTE: Make sure the cables are correctly positioned for DTC U1204,
before you reconnect them.
1.Turn the ignition switch to ON (II).
41. Reinstall the MCM (see page 12-212).
2. Clear the DTC with the HDS (see page 12-6).
42. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212). . 3. Check for Pending or Confirmed DTCs with the HDS.
43. Reinstall the IPU cover (see page 12-210), then turn Is DTC P0A64 indicated?
the battery module switch ON (see page 12-4). YES-Go to step 4.
44. Do the 12 volt battery terminal reconnection NO-lntermittent failure, the system is OK at this time.
procedure (see page 22-86). Check for poor connections or loose terminals at the
45. Update the MCM if it does not have the latest software MCM and the phase motor current sensor.B
(see page 12-211), or substitute a known-good MCM 4. Check for Pending or Confirmed DTCs with the HDS.
(see page 12-8).
Is DTC P06B1 indicated?
46. Turn the ignition switch to ON (II).
YES-Do the troubleshooting for DTC P06B1 (see page
47. Checkfor Pending or Confirmed DTCs with the HDS. 12-75).
Is DTC P0A62 indicated? NO-Go to step 5.
YES-Check for poor connections or loose terminals at 5. Turn the ignition switch to LOCK (0).
the MCM and the phase motor current sensor. If the
MCM was updated, substitute a known-good MCM 6. Turn the battery module switch OFF (see page 12-4).
(see page 12-8), then recheck. If the MCM was
7. Do the 12 volt battery terminal disconnection
substituted, go to step 1. procedure (see page 22-86).
NO-lf the MCM was updated, troubleshooting is
8. Remove the IPU cover (see page 12-210).
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending 9. Remove the PCU lid, the PCU busplate, and the PCU
or Confirmed DTCs were indicated, go to the indicated cover (see page 12-212).
DTC's troubleshooting.
10. Remove the bolts (A), and disconnect the MCM 12. Remove the bolts (A) and the terminal cover (B).
connector E (B), then move the MCM aside.
A
A 3.4 N-m
3.4 N-m (0.35 k g fm , 2.5 ib fft)
(0.35 k g fm , 2.5 Ibfft)
cun
9 8 7 6 5 4 3 2 1
C LD
IWPH VCQW
(GRN/RED) (YEL)
JUMPER WIRE
(cont'd)
DTC Troubleshooting (cont'd)
15. Reconnect MCM connector E (31P). 25. Check for continuity between MCM connector
terminal C21 and body ground.
16. Do the 12 volt battery terminal reconnection
procedure (see page 22-86).
M C M CONNECTOR C (22P)
17. Turn the ignition switch to ON (II).
18. Check the W PHASE MOTOR CURRENT SENSOR and
the W PHASE MOTOR CURRENT SENSOR VOLTAGE 1
in the DATA LIST w ith the HDS. 7 6 U 5 4 3 2 1
Is there 4.5 V and 370 A or more indicated? 15 14 13 12 11 10 9 8
22 21 20 19 18 n 17 16
YES-Replace the phase motor current sensor (see
page 12-214), then go to step 30. IWPH / \
(GRN/RED) v y y
NO-Go to step 19.
19. Turn the ignition switch to LOCK (0). Wire side of female terminals
Is there about 5 V?
YES-Go to step 23.
NO-Go to step 27.
23. Turn the ignition switch to LOCK (0). PHASE M OTOR CURRENT SENSOR 9P CONNECTOR
Wire side of female terminals
24. Disconnect MCM connector C (22P).
Is there continuity?
41. Do the 12 volt battery terminal disconnection DTC P0A65; W Phase Motor Current Sensor
procedure (see page 22-86).
Circuit High Voltage
42. Reconnect all connectors.
NOTE;
43. Reinstall the terminal cover. Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general
44. Reconnect the four IMA motor power cables to the
troubleshooting information (see page 12-5).
phase motor current sensor.
If the DTC cannot be cleared, do the troubleshooting
NOTE: Make sure the cables are correctly positioned for DTC U1204.
before you reconnect them.
1.Turn the ignition switch to ON (II).
45. Reinstall the MCM (see page 12-212).
2. Clear the DTC with the HDS (see page 12-6).
46. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212). 3. Start the engine.
47. Reinstall the IPU cover (see page 12-210), then turn 4. Check for Pending or Confirmed DTCs with the HDS.
the battery module switch ON (see page 12-4). Is DTC P0A65 indicated?
48. Do the 12 volt battery terminal reconnection YES-Go to step 5.
procedure (see page 22-86).
NO-lntermittent failure, the system is OK at this time.
49. Update the MCM if it does not have the latest software Check for poor connections or loose terminals at the
(see page 12-211), or substitute a known-good MCM MCM and the phase motor current sensor.B
(see page 12-8).
5. Turn the ignition switch to LOCK (0).
50. Turn the ignition switch to ON (II).
6. Turn the battery module switch OFF (see page 12-4).
51. Check for Pending or Confirmed DTCs with the HDS.
7. Do the 12 volt battery terminal disconnection
Is DTC P0A64 indicated? procedure (see page 22-86).
YES-Check for poor connections or loose terminals at 8. Remove the IPU cover (see page 12-210).
the MCM and the phase motor current sensor. If the
MCM was updated, substitute a known-good MCM 9. Remove the PCU lid, the PCU busplate, and the PCU
(see page 12-8), then recheck. If the MCM was cover (see page 12-212).
substituted, go to step 1. 10. Remove the bolts (A), and disconnect the MCM
NO-lf the MCM was updated, troubleshooting is connector E (B), then move the MCM aside.
complete. If the MCM was substituted, replace the A
original MCM (see page 12-212). If any other Pending 3.4 N-m
or Confirmed DTCs were indicated, go to the indicated (0.35 kgf m, 2.5 Ibfft)
DTC's troubleshooting.
mmmm
11. Disconnect the four IMA motor power cables (A) from 13. Disconnect the phase motor current sensor 9P
the phase motor current sensor, then wrap the end of connector (A).
the 12 volt power cable (B) with insulating tape.
NOTE: Check the position of the U phase, the V phase,
and the W phase cables before disconnecting them.
A
9.4 N-m
(0.96 k g fm , 6.9 Ibf-ft)
21. Measure the voltage between body ground and phase 25. Check for continuity between phase motor current
motor current sensor 9P connector terminal No. 4. sensor 9P connector terminal No. 9 and MCM
connector terminal C19.
PHASE IVI OTOR CURRENT SENSOR 9P CONNECTOR
run
9 8 7
f ^ l
6 5 4 3 2 1
n n
7 6 U 5 4 3 2 1
15 14 13 12 11 10 9 8
I WPH
(GRN/RED) a a
22 21 20 19 18 n 17 16
SGIW (BRN)
Is there continuity?
26. Do the 12 vo lt battery terminal disconnection 37. Do the 12 volt battery terminal disconnection
procedure (see page 22-86). procedure (see page 22-86).
27. Reconnect all connectors. 38. Reconnect all connectors.
28. Reinstall the terminal cover. 39. Reinstall the terminal cover.
29. Reconnect the four IMA motor power cables to the 40. Reconnect the four IMA motor power cables to the
phase motor current sensor. phase motor current sensor.
NOTE: Make sure the cables are correctly positioned NOTE: Make sure the cables are correctly positioned
before you reconnect them. before you reconnect them.
30. Reinstall the MCM (see page 12-212). 41. Reinstall the MCM (see page 12-212).
31. Reinstall the PCU cover, the PCU busplate, and the 42. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212). PCU lid (see page 12-212).
32. Rei nstall the IPU cover (see page 12-210), then turn 43. Reinstall the IPU cover (see page 12-210), then turn
the battery module switch ON (see page 12-4). the battery module switch ON (see page 12-4).
33. Do the 12 volt battery terminal reconnection 44. Do the 12 volt battery terminal reconnection
procedure (see page 22-86). procedure (see page 22-86).
34. Turn the ignition switch to ON (II). 45. Update the MCM if it does not have the latest software
(see page 12-211), or substitute a known-good MCM
35. Clear the DTC with the HDS (see page 12-6). (see page 12-8).
36. Check for Pending or Confirmed DTCs with the HDS. 46. Turn the ignition switch to ON (II).
Is DTC P0A65 indicated? 47. Check for Pending or Confirmed DTCs with the HDS.
YES-Check for poor connections or loose terminals at Is DTC P0A65 indicated?
the MCM and the phase motor current sensor, then go
to step 1. YES-Check for poor connections or loose terminals at
the MCM and the phase motor current sensor. If the
NO-Troubleshooting is complete. If any other MCM was updated, substitute a known-good MCM
Pending or Confirmed DTCs are indicated, go to the (see page 12-8), then recheck. If the MCM was
indicated DTC's troubleshooting. substituted/go to step 1.
NO-lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
DTC Troubleshooting (cont'd)
DTC P0A78: Motor Power Inverter (MPI) DTC P0A7E:- Battery Module Overheating
Module Internal Circuit Malfunction NOTE;
NOTE: Before you troubleshoot, record all freeze data, and
Before you troubleshoot record all freeze data, and any on-board snapshot, and review the general
any on-board snapshot, and review the general troubleshooting information (see page 12-5).
troubleshooting information (see page 12-5). If the DTC cannot be cleared, do the troubleshooting
If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
for DTC U1204. 1.Turn the ignition switch to ON (II).
1.Turn the ignition switch to ON (II). 2. Clear the DTC with the HDS (see page 12-6).
2. Clear the DTC with the HDS (see page 12-6). 3. Checkfor Pending or Confirmed DTCs with the HDS.
3. Check for Pending or Confirmed DTCs with the HDS. Are any DTCs except DTC P0A7E indicated?
Is DTC P1437 indicated? YES-Go to the indicated DTC's troubleshooting.
YES-Do the troubleshooting for DTC P1437 (see page NO-Go to step 4.
12-147).
4. Turn the ignition switch to LOCK (0).
NO-Go to step 4.
5. Check the IPU module air duct and the IPU module fan
4. Start the engine. for disconnections, damage, or obstructions.
5. Monitor the OBD STATUS for P0A78 in the DTCs Are the IPU module air duct and the IPU module fan OK?
MENU with the HDS.
YES-Replace the battery module (see page 12-217),
Does the HDS indicate FAILED? then go to step 6.
YES-Replace the MPI module (see page 12-214), then NO-Repair or replace the IPU module air duct or the
go to step 6. IPU module fan as needed, then go to step 6.
NO-lf the HDS indicates PASSED, intermittent failure, 6. Turn the ignition switch to ON (II).
the system is OK at this time. If the HDS indicates NOT
COMPLETED, keep the ignition switch ON (II) until a 7. Clear the DTC with the HDS (see page 12-6).
result comes on.H
8. Check for Pending or Confirmed DTCs with the HDS.
6. Turn the ignition switch to ON (II).
Is DTC P0A7E indicated?
7. Check for Pending or Confirmed DTCs with the HDS.
YES-Go to step 1.
Is DTC P0A78 indicated?
NO-lf the MCM was updated, troubleshooting is
YES-Check for poor connections or loose terminals at complete. If the MCM was substituted, replace the
the MPI module, then go to step 1. original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
NO-Go to step 8. DTC's troubleshooting.
8. Monitor the OBD STATUS for DTC P0A78 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
2. Clear the DTC with the HDS (see page 12-6). 1.Turn the ignition switch to ON (II).
3. Start the engine. 2. Clear the DTC with the HDS (see page 12-6).
4. Check the SOC in the DATA LIST with the HDS. 3. Start the engine, and let it idle for 2 minutes under
these conditions:
5. Hold the engine speed between 3,500 rpm and Headlights on high beam
4,000 rpm without load (in P or N (CVT model)) Blower fan at maximum speed
(in neutral (M/T model)) until the SOC increases to
Rear window defogger on
25%.
4. Monitor the OBD STATUS for P0A94 in the DTCs
6. Test drive at 25 mph (40 km/h).
MENU with the HDS.
7. Press the brake pedal, and stop the vehicle slowly.
Does the HDS indicate FAILED?
8. Monitor the OBD STATUS for P1586 in the DTCs
YES-Go to step 5.
MENU with the HDS.
NO-lf the HDS indicates PASSED, intermittent failure,
Does the HDS indicate PASSED?
the system is OK at this time. Check for poor
YES-Replace the battery module (see page 12-217), connections, loose terminals, or damaged insulation
then go to step 10. at the DC-DC converter ( + B BACK UP line), the + B
terminal (on the battery terminal fuse box), the MCM
NO-lf the HDS indicates FAILED, go to step 9. If the ( + B BACK UP line), the No. B1 BACK UP (15A) fuse in
HDS indicates NOT COMPLETED, keep the ignition the under-dash fuse/relay box, and DC-DC converter
switch ON (II) until a result comes on.H ground cable (G4) (see page 22-54). If the HDS
9. Check for poor connections or loose terminals at the indicates NOT COMPLETED, go to step 3.
battery current sensor and the MCM. 5. Check for Pending or Confirmed DTCs with the HDS.
Are the connections and the terminals OK? Is DTC U1221 or P0562 indicated?
YES-Replace the battery module (see page 12-217), YES-Do the troubleshooting for DTC U1221 (see page
then go to step 10. 12-196), or DTC P0562 (see page 12-72).
NO-Repair the connections or the terminals, then go NO-Go to step 6.
to step 10.
10. Turn the ignition switch to ON (II).
11. Clear the DTC with the HDS (see page 12-6).
12. Check for Pending or Confirmed DTCs with the HDS.
Are any DTCs indicated?
(cont'd)
DTC Troubleshooting (cont'd)
6. Check the DC-DC CONVERTER INFORMATION in the 12. Check the 12 volt power cable connection (A) on the
DATA LIST with the HDS. phase motor current sensor.
Does the HDS indicate NORMAL?
YES-Go to step 7.
NO-Check for poor connections, loose terminals, or
damaged insulation at the DC-DC converter (+ B
BACK UP line), the + B terminal (on the battery
terminal fuse box), the MCM ( + B BACK UP line), the
No. B1 BACK UP (15A) in the under-dash fuse/relay
box, and DC-DC converter ground cable (G4) (see
page 22-54). If the connections, the terminals, and the
insulation are OKr replace the DC-DC converter (see
page 12-213), then go to step 18.
7. Turn the ignition switch to LOCK (0).
8. Check the battery terminal fuse box + B terminal (A)
(BLK wire) connection.
Is the connection OK ?
YES-Go to step 9.
NO-Repair the + B terminal connection, then go to
step 18.
9. Turn the battery module switch OFF (see page 12-4).
10. Remove the IPU cover (see page 12-210).
(0.96 kgf-m, 6.9 Ibf-ft)
11. Remove the PCU lid (see page 12-212).
Is the connection OK?
DTC P0A9D: Battery Module Temperature 8. Turn the ignition switch to ON (II).
Sensor 1 Circuit Low Voltage 9. Check the IMA BATTERY MODULE TEMPERATURE
SENSOR 1 VOLTAGE (IMA BATTERY MODULE
NOTE:
TEMPERATURE SENSOR 1) in the DATA LIST with the
Before you troubleshoot record all freeze data, and HDS.
any on-board snapshot, and review the general
troubleshooting information (see page 12-5). Is 0.05 V or less (194 F (90 C) or more) indicated?
If the DTC cannot be cleared, do the troubleshooting YES-Go to step 10.
for DTC U 1204.
NO-Replace the battery module (see page 12-217),
1.Turn the ignition switch to ON (II). then go to step 14.
2. Clear the DTC with the HDS (see page 12-6). 10. Turn the ignition switch to LOCK (0).
3. Check the IMA BATTERY MODULE TEMPERATURE 11. Remove the PCU lid, the PCU busplate, and the PCU
SENSOR 1 VOLTAGE (IMA BATTERY MODULE cover (see page 12-212).
TEMPERATURE SENSOR 1) in th e D A T A LIST with the
HDS. 12. Disconnect MCM connector B (24P).
Is 0.05 V or less (194 F (90 C) or more) indicated? 13. Check for continuity between MCM connector
terminal B21 and body ground.
YES-Go to step 4.
NO-lntermittent failure, the system is OK at this time. IVICM CONNECTOR B (24PJ
Check for poor connections or loose terminals at the
battery module and the MCM.H
n i _1
4. Turn the ignition switch to LOCK (0). 7 6 5 . 4.t. 3.1u
2 1
5. Turn the battery module switch OFF (see page 12-4). 16 15 14 13 12 11 10 9 8
Is there continuity?
14. Turn the ignition switch to LOCK (0). DTC P0A9E: Battery Module Temperature
15. Reconnect all connectors. Sensor 1 Circuit High Voltage
16. Reinstall the PCU cover, the PCU busplate, and the NOTE:
PCU lid (see page 12-212). Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general
17. Reinstall the IPU cover (see page 12-210), then turn
troubleshooting information (see page 12-5).
the battery module switch ON (see page 12-4).
If the DTC cannot be cleared, do the troubleshooting
18. Turn the ignition switch to ON (II). for DTC U1204.
19. Clear the DTC with the HDS (see page 12-6). 1. Turn the ignition switch to ON (II).
20. Check for Pending or Confirmed DTCs with the HDS. 2. Clear the DTC with the HDS (see page 12-6).
Is the DTC P0A9D indicated? 3. Check the IMA BATTERY MODULE TEMPERATURE
SENSOR 1 VOLTAGE (IMA BATTERY MODULE
YES-Check for poor connections, loose terminals, or
TEMPERATURE SENSOR 1) in the DATA LIST with the
damaged insulation at the battery module and the
HDS.
MCM, then go to step 1.
Is 4.95 V or more ( 40 F ( 40 C) or less) indicated?
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the YES-Go to step 4.
indicated DTC's troubleshooting.
NO-lntermittent failure, the system is OK at this time.
21. Reconnect all connectors. Check for poor connections or loose terminals at the
battery module and the MCM.11
22. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212). 4. Check for Pending or Confirmed DTCs with the HDS.
23. Reinstall the IPU cover (see page 12-210), then turn Are DTC P0A9E, P0AC8, and POACD indicated at the
the battery module switch ON (see page 12-4). same time?
24. Update the MCM if it does not have the latest software YES-Go to step 20.
(see page 12-211), or substitute a known-good MCM
(see page 12-8). NO-Go to step 5.
25. Turn the ignition switch to ON (II). 5. Turn the ignition switch to LOCK (0).
26. Check for Pending or Confirmed DTCs with the HDS. 6. Turn the battery module switch OFF (see page 12-4).
Is DTC P0A9D indicated? 7. Remove the IPU cover (see page 12-210).
YES-Check for poor connections, loose terminals, or 8. Disconnect the junction board 12P connector (A).
damaged insulation at the battery module and the
MCM. If the MCM was updated, substitute a
known-good MCM (see page 12-8), then recheck. If
the MCM was substituted, go to step 1.
NO-lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
DTC Troubleshooting (cont'd)
9. Connect junction board 12P connector terminal No. 7 14. Check for continuity between junction board 12P
to body ground with a jumper wire. connector terminals No. 7 and No. 9.
6 5 4 3 2 1
, TBATT1
12 11 10 9 8 7 (YEL/GRN)
12 11 10
TBATT1 (YEL/GRN)
JUMPER WIRE SGTB
(GRN/BLK)
11. Check the IMA BATTERY MODULE TEMPERATURE YES-lntermittent failure, the system is OK at this time.
SENSOR 1 VOLTAGE (IMA BATTERY MODULE Check for poor connections or loose terminals at the
TEMPERATURE SENSOR 1) in the DATA LIST with the battery module and the MCM, then go to step 32.
HDS. NO-Replace the battery module (see page 12-217),
Is 4.95 V or more ( 40 F ( 40 C) or less) indicated? then go to step 32.
YES-Go to step 15. 15. Turn the ignition switch to LOCK (0).
NO-Go to step 12. 16. Disconnect the jumper wire from the junction board
12P connector.
12. Turn the ignition switch to LOCK (0).
17. Remove the PCU lid, the PCU busplate, and the PCU
13. Disconnect the jumper wire from the junction board cover (see page 12-212).
12P connector.
18. Disconnect MCM connector B (24P).
19. Checkfor continuity between MCM connector 24. Connect junction board 12P connector terminal No. 9
terminal B21 and junction board 12P connector to body ground with a jumper wire.
terminal No. 7.
JUNCTI ON BOARD 12P CONNECTOR
M C M C O N N E C T O R B (2 4 P )
Wire side of fem al e terminals
__L__.
7 6 I5 4 2 nU 1 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 12 11 10 9 8 7
CM
CM
CM
24 23 n 21 19 18 17 SGTB (GRN/BLK)
JUMPER W IR E
T B A T T 1 ( Y E L /G R N )
31. Check for continuity between MCM connector DTC P0AA6: High Voltage Circuit Isolation
terminal B22 and junction board 12P connector
Problem
terminal No. 9.
NOTE:
M CM CONNECTOR B (24P)
Before you troubleshoot, record all freeze data, and
Wire side of fem al e terminals any on-board snapshot, and review the general
troubleshooting information (see page 12-5).
7 6 5 4T3I
u 2 1 Use the 250 V range of your insulated resistance
16 15 14 13 12 11 10 9 8 tester.
Wear insulated gloves and use insulated tools to
CM
00
CM
o
24 22 n 21 19 18 17
protect yourself from electrical shock.
SGTB (GRN/BLK) If the DTC cannot be cleared, do the troubleshooting
for DTC U1204.
1. Turn the ignition switch to ON (II).
9. Measure the resistance between body ground and the 12. Measure the resistance between the PCU case (A) and
MPI module terminals (A, B) individually. the junction board + terminal (B), the terminal (C),
and the high voltage contactor terminal (D)
individually.
NOTE: Use the 250 V range of your insulated
resistance tester, and wear insulated gloves.
11. Check the battery module, the junction board, the YES-Go to step 15.
wire harness on the battery module, and the junction
NO-Replace the battery module (see page 12-217),
board for damaged insulation.
then go to step 24.
Is the insulation OK?
13. Remove the DC-DC converter (see page 12-213).
YES-Go to step 12.
14. Measure the resistance between body ground and the
NO-Repair or replace parts as needed, then go to step MPI module terminals (A, B) individually.
25.
(cont'd)
DTC Troubleshooting (cont'd)
16. Check the drain cover (A) for damage or an 19. Measure t h e r e s i s t a n c e between b o d y ground and the
obstruction. phase motor current sensor terminals (A, B, and C)
individually.
NOTE: Use the 250 V range of your insulated
resistance tester, and wear insulated gloves.
31. Clear the DTC with the HDS (see page 12-6). DTC P0AA7: Motor Control Module (MCM)
32. Turn the ignition switch to LOCK (0). Internal Circuit Malfunction
33. Start the engine, and w ait 1 minute. NOTE:
Before you troubleshoot, record all freeze data, and
34. Check for Pending or Confirmed DTCs with the HDS.
any on-board snapshot, and review the general
Is DTC P0AA6 indicated? troubleshooting information (see page 12-5).
YES-Check for poor connections or loose terminals at If the DTC cannot be cleared, do the troubleshooting
for DTC U1204.
the MCM, the IMA motor power cable, and the MPI
module, then go to step 1. 1. Turn the ignition switch to ON (II).
NO-Troubleshooting is complete. If any other 2. Clear the DTC with the HDS (see page 12-6).
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting. 3. Monitor the OBD STATUS for P0AA7 in the DTCs
MENU with the HDS.
Does the HDS indicate FAILED?
YES-Go to step 4.
NO-lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. If the HDS indicates NOT
COMPLETED, keep the ignition switch ON (II) until a
result comes on.H
4. Update the MCM if it does not have the latest software
(see page 12-211), or substitute a known-good MCM
(see page 12-8).
5. Turn the ignition switch to ON (II).
6. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0AA7 indicated?
YES-lf the MCM was updated, substitute a
known-good MCM (see page 12-8), then recheck. If
the MCM was substituted, go to step 1.
NO-Go to step 7.
7. Monitor the OBD STATUS for P0AA7 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
YES-lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated in step 6, go to the
indicated DTC's troubleshooting.
NO-lf the HDS indicates FAILED, checkfor poor
connections or loose terminals at the MCM. If the
MCM was updated, substitute a known-good MCM
(see page 12-8), then recheck. If the MCM was
substituted, go to step 1. If the HDS indicates NOT
COMPLETED, keep the ignition switch ON (II) until a
result comes on.H
DTC P0AC0: Battery Current Sensor 1 Circuit DTC P0AC1: Battery Current Sensor 1 Circuit
Malfunction Low Voltage
NOTE; NOTE;
Before you troubleshoot, record all freeze data, and Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general any on-board snapshot, and review the general
troubleshooting information (see page 12-5). troubleshooting information (see page 12-5).
If the DTC cannot be cleared, do the troubleshooting If the DTC cannot be cleared, do the troubleshooting
for DTC U1204. for DTC U1204.
1.Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS (see page 12-6). 2. Clear the DTC with the HDS (see page 12-6).
3. Check for Pending or Confirmed DTCs with the HDS. 3. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0AC1, P0AC2, P0B10, orP0B11 indicated? Is DTC P0AC1 indicated?
YES-Do the troubleshooting for DTC P0AC1 (see page YES-Go to step 4.
12-121), P0AC2 (see page 12-124), P0B10 (see page
NO-lntermittent failure, the system is OK at this time.
12-140), or P0B11 (see page 12-143).B
Check for poor connections or loose terminals at the
NO-Replace the battery module (see page 12-217), MCM and the battery current sensor.H
then go to step 4.
4. Check for Pending or Confirmed DTCs with the HDS.
4. Turn the ignition switch to ON (II).
Is DTC P06B1 indicated?
5. Clear the DTC with the HDS (see page 12-6).
YES-Do the troubleshooting for DTC P06B1 (see page
6. Turn the ignition switch to LOCK (0), and wait 1 12-75).
minute.
NO-Go to step 5.
7. Turn the ignition switch to ON (II).
5. Check for Pending or Confirmed DTCs with the HDS.
8. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0B10 indicated?
Is DTC P0AC0 indicated?
YES-Go to step 6.
YES-Check for poor connections or loose terminals at
the battery current sensor and the MCM, then go to NO-Go to step 13.
step 1. 6. Turn the ignition switch to LOCK (0).
NO-Troubleshooting is complete. If any other 7. Turn the battery module switch OFF (see page 12-4).
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting. 8. Remove the IPU case (see page 12-215).
9. Remove the PCU busplate and the PCU cover (see
page 12-212).
10. Disconnect MCM connector B (24P).
DTC Troubleshooting (cont'd)
11. Disconnect the battery current sensor 4P connector 18. Check for continuity between MCM connector
(A). terminal B3 and body ground.
ISOC (PUR/WHT)
7 6 5 I 4 3 Iu 2 1
16 15 14 13 12 11 10 9 8
CM
CM
00
22 n 21 20 19 18 17
12. Check for continuity between battery current sensor Is there continuity?
4P connector termina l No. 1 and MCM connector
YES-Go to step 19.
terminal B17.
NO-Go to step 22.
MCM CONNECTOR B (24P) 19. Remove the IPU case (see page 12-215).
Wire si de of female terminal s
20. Disconnect the battery current sensor 4P connector
i i _i i
(A).
7 6 5 4 H u 2 1
VCCiSOC
16 15 14 13 12 11 10 9 8 (YEL/RED)
22 n 21 20 19 18 1/
CO
CM
CM
VCGISOC
(YEL/RED)
f4 j 3 j 2~|~1~|
BATTERY CURRENT SENSOR 4P CONNECTOR
Wire side of fem al e terminals
Is there continuity?
t 3 2 1
ISOC (PUR)
Is there continuity?
CM
o
22 n 21
ISOC (PUR/WHT)
i ------ :------
7 6 5 4 : 3 Iu 2 1
16 15 14 13 12 11 10 9 8 ISOC (PUR)
24 23 22 n 21 20 19 18 17
VCCISOC (YEL/RED) BATTERY CURRENT SENSOR 4P CONNECTOR
Wire side of female terminals
JUMPER WIRE
Wire side of female terminals is there continuity?
32. Reconnect all connectors. DTC P0AC2: Battery Current Sensor 1 Circuit
33. Reinstall the IPU case (see page 12-215). High Voltage
34. Reinstall the PCU busplate (see page 12-212). NOTE:
Before you troubleshoot, record all freeze data, and
35. Reinstall the IPU cover (see page 12-210), then turn
any on-board snapshot, and review the general
the battery module switch ON (see page 12-4).
troubleshooting information (see page 12-5).
36. Turn the ignition switch to ON (II). If the DTC cannot be cleared, do the troubleshooting
for DTC U1204.
37. Clear the DTC with the HDS (see page 12-6).
1. Turn the ignition switch to ON (II).
38. Checkfor Pending or Confirmed DTCs with the HDS.
2. Clear the DTC with the HDS (see page 12-6).
is DTC P0AC1 indicated?
3. Start the engine.
YES-Check for poor connections or loose terminals at
the MCM and the battery current sensor, then go to 4. Check for Pending or Confirmed DTCs with the HDS.
step 1.
Is DTC P0AC2 indicated?
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the YES-Go to step 5.
indicated DTC's troubleshooting. NO-lntermittent failure, the system is OK at this time.
39. Reconnect all connectors. Check for poor connections or loose terminals at the
MCM and the battery current sensor.!!
40. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212). 5. Turn the ignition switch to LOCK (0).
41. Reinstall the IPU cover (see page 12-210), then turn 6. Turn the battery module switch OFF (see page 12-4).
the battery module switch ON (see page 12-4). 7. Remove the IPU cover (see page 12-210).
42. Update the MCM if it does not have the latest software 8. Remove the PCU lid, the PCU busplate, and the PCU
(see page 12-211), or substitute a known-good MCM cover (see page 12-212).
(see page 12-8).
9. Disconnect MCM connector B (24P).
43. Turn the ignition switch to ON (II).
lO.Turn the ignition switch to ON (II).
44. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0AC1 indicated?
YES-Check for poor connections or loose terminals at
the MCM and the battery current sensor. If the MCM
was updated, substitute a known-good MCM (see
page 12-8), then recheck. If the MCM was substituted,
go to step 1.
NO-lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
in
11. Measure the voltage between MCM connector 16. Check for continuity between MCM connector
terminal B3 and body ground. terminal B14 and body ground.
7 6 5 4 ft I2 1
16 15 14 13 12 11 10 9 8 15 14 13 12 11 10
23 22 n 21 20 19 18 17
CM
CM
CM
23 n 21 20 19 18 17
12. Clear the DTC with the HDS (see page 12-6). 18. Disconnect the junction board 12P connector (A).
19. Check for continuity between junction board 12P 26. Reconnect all connectors.
connector terminal No. 2 and MCM connector
27. Reinstall the PCU cover, the PCU busplate, and the
terminal B14.
PCU lid (see page 12-212).
MCM CONNECTOR B (24P)
Wire side of female terminals 28. Reinstall the IPU cover (see page 12-210), then turn
the battery module switch ON.
n..........r
29. Update the MCM if it does not have the latest software
7 6 5 4 3 u 2 1
(see page 12-211), or substitute a known-good MCM
16 15 14 13 12 11 10 9 8 (see page 12-8).
o
CM
xf
CM
CM
CM
23; n 21 19 18 17
30. Turn the ignition switch to ON (II).
SGISOC
(GRN/YEL) 31. Check for Pending or Confirmed DTCs with the HDS.
SGISOC Is DTC P0AC2 indicated?
(GRN/YEL)
YES-Checkfor poor connections or loose terminals at
6 5 4 3 2 1 the MCM and the battery current sensor. If the MCM
12 11 10 9 8 7 was updated, substitute a known-good MCM (see
page 12-8), then recheck. If the MCM was substituted,
JUNCTION BOARD 12P CONNECTOR goto step 1.
Wire side of female terminals
NO-lf the MCM was updated, troubleshooting is
Is there continuity? complete. If the MCM was substituted, replace the
YES-Replace the battery module (see page 12-217), original MCM (see page 12-212). If any other Pending
then go to step 20. or Confirmed DTCs were indicated, go to the indicated
DTCs troubleshooting.!!
NO-Repair an open in the wire between the junction
board 12P connector and the MCM (B14), then go to
step 20.
20. Reconnect all connectors.
21. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212).
22. Reinstall the IPU cover (see page 12-210), then turn
the battery module switch ON (see page 12-4).
23. Turn the ignition switch to ON (II).
24. Clear the DTC with the HDS (see page 12-6).
25. Checkfor Pending or Confirmed DTCs with the HDS.
Is DTC P0AC2 indicated?
Is 0.05 V or less (194 F (90 C) or more) indicated? 13. Check for continuity between MCM connector
terminal B11 and body ground.
YES-Go to step 4.
M CM CONNECTOR B (24P)
NO-lntermittent failure, the system is OK at this time.
T............... ...... L .....*..I
Check for poor connections or loose terminals at the
7 6 5 4 31 I 2 1
battery module and the MCM.B
16 15 14 13 12 11 10 9 8
4. Turn the ignition switch to LOCK (0).
24 23 n 21 20 19
CM
CM
18 17
5. Turn the battery module switch OFF (see page 12-4). TBATT2 (BLU/YEL)
6. Remove the IPU cover (see page 12-210).
7. Disconnect the junction board 12P connector (A).
Wire side of female terminals
Is there continuity?
14. Turn the ignition switch to LOCK (0). DTC P0AC8: Battery Module Temperature
15. Reconnect all connectors. Sensor 2 Circuit H i g h Voltage
16. Reinstall the PCU cover, the PCU busplate, and the NOTE:
PCU lid (see page 12-212). Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general
17. Reinstall the IPU cover (see page 12-210), then turn
troubleshooting information (see page 12-5).
the battery module switch ON (see page 12-4).
If the DTC cannot be cleared, do the troubleshooting
18. Turn the ignition switch to ON (II). for DTC U1204.
19. Clear the DTC with the HDS (see page 12-6). 1. Turn the ignition switch to ON (II).
20. Check for Pending or Confirmed DTCs with the HDS. 2. Clear the DTC with the HDS (see page 12-6).
Is DTC P0AC7 indicated? 3. Check the IMA BATTERY MODULE TEMPERATURE
SENSOR 2 VOLTAGE (IMA BATTERY MODULE
YES-Check for poor connections, loose terminals, or
TEMPERATURE SENSOR 2) in the DATA LIST with the
damaged insulation at the battery module and the
HDS.
MCM, then go to step 1.
Is 4.95 V or more ( 40 F ( 40 C) or less) indicated?
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the YES-Go to step 4.
indicated DTCs troubleshooting.
NO-lntermittent failure, the system is OK at this time.
21. Reconnect all connectors. Check for poor connections or loose terminals at the
battery module and the MCM .B
22. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212). 4. Check for Pending or Confirmed DTCs with the HDS.
23. Reinstall the IPU cover (see page 12-210), then turn Are DTC P0A9E, P0AC8, and P0ACD indicated at the
the battery module switch ON (see page 12-4). same time?
24. Update the MCM if it does not have the latest software YES-Go to step 20.
(see page 12-211), or substitute a known-good MCM
(see page 12-8). NO-Go to step 5.
25. Turn the ignition switch to ON (II). 5. Turn the ignition switch to LOCK (0).
26. Check for Pending or Confirmed DTCs with the HDS. 6. Turn the battery module switch OFF (see page 12-4).
Is DTC P0AC7 indicated? 7. Remove the IPU cover (see page 12-210).
YES-Check for poor connections, loose terminals, or 8. Disconnect the junction board 12P connector (A).
damaged insulation at the battery module and the A
MCM. If the MCM was updated, substitute a
known-good MCM (see page 12-8), then recheck. If
the MCM was substituted, go to step 1.
NO-lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
9. Connect junction board 12P connector term inal No. 8 15. Turn the ignition switch to LOCK (0).
to body ground with a jumper wire.
16. Disconnect the jumper wire from the junction board
12P connector.
JUNCTION BOARD 12P CONNECTOR
17. Remove the PCU lid, the PCU busplate, and the PCU
cover (see page 12-212).
6 5 4 3 2 1 18. Disconnect MCM connector B (24P).
12 11 10 9 8 7 19. Checkfor continuity between MCM connector
TBATT2 (BLU/YEL) terminal B11 and junction board 12P connector
terminal No. 8.
JUMPER WIRE
MCM CONNECTOR B (24P)
Wire side of female terminals
Wire side of female terminals n . I _1
7 6 3 Iu 2 1
10. Turn the ignition switch to ON (II). 16 15 14 13 12 11 10 9 8
11. Check the IMA BATTERY MODULE TEMPERATURE 24 23 22 n 2 1 :20 19 18 i l
SENSOR 2 VOLTAGE (IMA BATTERY MODULE
TEMPERATURE SENSOR 2) in the DATA LIST with the TBATT2 (BLU/YEL)
HDS.
Is 4.95 V or more ( 40 F ( 40 C) or less) indicated?
YES-Go to step 15. 6 5 4 3 2 1
TBATT2
12 11 10 9 8 7 (BLU/YEL)
NO-Go to step 12.
12. Turn the ignition switch to LOCK (0). JUNCTION BOARD 12P CONNECTOR
Wire side of female terminals
13. Disconnect the jumper wire from the junction board
Is there continuity?
12P connector.
YES-Check for poor connections or loose terminals at
14. Checkfor continuity between junction board 12P
the battery module and the MCM, then go to step 32.
connector terminals No. 8 and No. 9.
NO-Repair an open in the wire between the junction
JUNCTION BOARD 12P CONNECTOR
board 12P connector and the MCM (B11), then goto
step 32.
20. Turn the ignition switch to LOCK (0).
n I I n
6 5 4 3 2 1 21. Turn the battery module switch OFF (see page 12-4).
12 11 10 9 8 7 TBATT2 22. Remove the I PU cover (see page 12-210).
(BLU/YEL)
SGTB
(GRN/BLK)
Is there continuity?
23. Disconnect the junction board 1 2 P connector (A). 29. Remove the PCU lid, the PCU busplate, and the PCU
cover (see page 12-212).
A
30. Disconnect MCM connector B (24P).
31. Checkfor continuity between MCM connector
terminal B22 and junction board 12P connector
terminal No. 9.
MCM CONNECTOR B (24P)
Wire side of female terminals
7 6 |5 4 l i u 2 1
16 15 14 13 12 11 10 9 8
24 23 22 n 21 20 19 18 17
SGTB (GRN/BLK)
24. Connect junction board 12P connector terminal No. 9
to body ground with a jum per wire.
YES-Replace the battery module (see page 1 2 - 2 1 7 ) , YES-Check for poor connections or loose terminals at
then go to step 32. the battery module and the MCM, then go to step 1.
NO-Go to step 28. NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the
28. Turn the ignition switch to LOCK (0). indicated DTC's troubleshooting.
DTC POACC: Battery Module Temperature 8. Turn the ignition switch to ON (II).
Sensor 3 Circuit Low Voltage 9. Check the IMA BATTERY MODULE TEMPERATURE
SENSOR 3 VOLTAGE (IMA BATTERY MODULE
NOTE:
TEMPERATURE SENSOR 3) in the DATA LIST with the
Before you troubleshoot, record all freeze data, and HDS.
any on-board snapshot, and review the general
troubleshooting information (see page 12-5). Is 0.05 V or less (194 F (90 QC) or more) indicated?
If the DTC cannot be cleared, do the troubleshooting YES-Go to step 10.
for DTC U1204.
NO-Replace the battery module (see page 12-217),
1. Turn the ignition switch to ON (II). then go to step 14.
2. Clear the DTC with the HDS (see page 12-6), 10. Turn the ignition switch to LOCK (0).
3. Check the IMA BATTERY MODULE TEMPERATURE 11. Remove the PCU lid, the PCU busplate, and the PCU
SENSOR 3 VOLTAGE (IMA BATTERY MODULE cover (see page 12-212).
TEMPERATURE SENSOR 3) in the DATA LIST with the
HDS. 12. Disconnect MCM connector B (24P).
Is 0.05 V or less (194 F (90 C) or more) indicated? 13. Check for continuity between MCM connector
terminal B20 and body ground.
YES-Go to step 4.
NO-lntermittent failure, the system is OK at this time. MCM CONNECTOR B (24P)
Check for poor connections or loose terminals at the
battery module and the MCM. __ I ....._L ......
7 16 5 4 I I 2 1
4. Turn the ignition switch to LOCK (0). 16 15 14 13 12 11 10 9 8
5. Turn the battery module switch OFF (see page 12-4).
'Sf
CM
CM
CO
CM
CM
n 21 20 19 18 17
6 . Remove the IPU cover (see page 12-210). TBATT3 (WHT/GRN)
Is there continuity?
14. Turn the ignition switch to LOCK (0). DTC POACD: Battery Module Temperature
15. Reconnect all connectors. Sensor 3 Circuit High Voltage
16. Reinstall the PCU cover, the PCU busplate, and the NOTE:
PCU lid (see page 12-212). Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general
17. Reinstall the IPU cover (see page 12-210), then turn
troubleshooting information (see page 12-5).
the battery module switch ON (see page 12-4).
If the DTC cannot be cleared, do the troubleshooting
18. Turn the ignition switch to ON (II). for DTC U1204.
19. Clear the DTC with the HDS (see page 12-6). 1. Turn the ignition switch to ON (II).
20. Check for Pending or Confirmed DTCs with the HDS. 2. Clear the DTC with the HDS (see page 12-6).
Is DTC POACC indicated? 3. Check the IMA BATTERY MODULE TEMPERATURE
SENSOR 3 VOLTAGE (IMA BATTERY MODULE
YES-Check for poor connections, loose terminals, or
TEMPERATURE SENSOR 3) in the DATA LIST with the
damaged insulation at the battery module and the
HDS.
MCM, then go to step 1.
Is 4.95 V or more ( 40 F ( 40 C) or less) indicated?
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the YES-Go to step 4.
indicated DTC's troubleshooting.
NO-lntermittent failure, the system is OK at this time.
21. Reconnect all connectors. Check for poor connections or loose terminals at the
battery module and the M CM .B
22. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212). 4. Check for Pending or Confirmed DTCs with the HDS.
23. Reinstall the IPU cover (see page 12-210), then turn Are DTC P0A9E, P0AC8, and POACD indicated at the
the battery module switch ON (see page 12-4). same time?
24. Update the MCM if it does not have the latest software YES-Go to step 20.
(see page 12-211), or substitute a known-good MCM
(see page 12-8). NO-Go to step 5.
25. Turn the ignition switch to ON (II). 5. Turn the ignition switch to LOCK (0).
26. Checkfor Pending or Confirmed DTCs with the HDS. 6. Turn the battery module switch OFF (see page 12-4).
Is DTC POACC indicated? 7. Remove the IPU cover (see page 12-210).
YES-Check for poor connections, loose terminals, or 8. Disconnect the junction board 12P connector (A).
damaged insulation at the battery module and the A
MCM. If the MCM was updated, substitute a
known-good MCM (see page 12-8), then recheck. If
the MCM was substituted, go to step 1.
NO-lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
9. Connect junction board 12P connector terminal 15. Turn the ignition switch to LOCK (0).
No. 10 to body ground with a jum per wire.
16. Disconnect the jumper wire from the junction board
12P connector.
JUNCTION BOARD 12P CONNECTOR
17. Remove the PCU lid, the PCU busplate, and the PCU
cover (see page 12-212).
6 5 4 3 2 1 18. Disconnect MCM connector B (24P).
12 11 10 9 8 7 19. Check for continuity between MCM connector
TBATT3 (WHT/GRN) terminal B20 and junction board 12P connector
terminal No. 10.
JUMPER WIRE
M CM CONNECTOR B (24P)
12. Turn the ignition switch to LOCK (0). JUNCTION BOARD 12P CONNECTOR
Wire side of female terminals
13. Disconnect the jum per wire from the junction board
Is there continuity?
12P connector.
YES-Check for poor connections or loose terminals at
14. Check for continuity between junction board 12P
the battery module and the MCM, then go to step 32.
connector terminals No. 9 and No. 10.
NO-Repair an open in the wire between the junction
JUNCTION BOARD 12P CONNECTOR
board 12P connector and the MCM (B20), then go to
step 32.
20. Turn the ignition switch to LOCK (0).
n r 1 n_
c 6 5 4 3 2 1 21. Turn the battery module switch OFF (see page 12-4).
P
12 11 10 9 8 7 SGTB 22. Remove the IPU cover (see page 12-210).
(GRN/BLK)
TBATT3
(WHT/GRN)
Is there continuity?
YES-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
battery module and the MCM, then go to step 32.
NO-Replace the battery module (see page 12-217),
then go to step 32.
DTC Troubleshooting (cont'd)
23. Disconnect the junction board 12P connector (A). 29. Remove the PCU lid, the PCU busplate, and the PCU
cover (see page 12-212).
A
30. Disconnect MCM connector B (24P).
31. Check for continuity between MCM connector
terminal B22 and junction board 12P connector
terminal No. 9.
MCM CONNECTOR B (24P)
Wire side of female terminals
J
7 6 T IT 4 T 3 Bu 2 1
16 15 14 13 12 11 10 9 8
24 23 22 n 21 20 19 18 17
SGTB (GRN/BLK)
24. Connect junction board 12P connector terminal No. 9
to body ground with a jum per wire.
DTC P0AE1: Bypass Contactor Malfunction 10. Remove the IPU cover (see page 12-210).
11. Remove the PCU lid, the PCU busplate, and the PCU
A WARN I NG cover (see page 12-212).
This procedure includes high voltage measurements
12. Reinstall the PCU busplate (see page 12-212).
with the IMA system turned oh. To avoid serious
injury from electrical shocks while testing the high 13. Check for poor connections, loose terminals, or
voltage cable, use insulated gloves, select a DC range damage at the busbars (A) and the MCM connectors
of 150 V or more on your digital multimeter, and do (B)..
not touch metal surface.
NOTE:
Before you troubleshoot, record all freeze data, and
review the general troubleshooting information (see
page 12-5). *
If the ignition switch is turned to ON (II) when the
battery module switch is OFF, DTC P0AE1 is stored.
If the DTC cannot be cleared, do the troubleshooting
for DTC U1204.
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS (see page 12-6).
3. Start the engine.
4. Check the SOC in the DATA LIST with the HDS.
5. Hold the engine speed between 3,500 rpm and 4,000 Are the connections and the terminals OK?
rpm w ithout load (in R or N (CVT model)) (in neutral
YES-Go to step 14.
(M/T model)) until the SOC increases to 70%. If the
SOC does not increase at all, go to step 8. NO-Repair the connections or the terminals, then go
to step 42.
6. M onitor the OBD STATUS for P0A78, P1570, P1634,
and U1220 in the DTCs MENU with the HDS. 14. Clear the DTC with the HDS (see page 12-6).
Does the HDS indicate PASSED? 15. Turn the ignition switch to ON (II), and listen for a
clicking sound from the contactor in the junction
YES-Go to step 7.
board.
NO-
Is there a clicking sound?
If the HDS indicates FAILED: Go to the indicated
YES-Go to step 16.
DTC's troubleshooting.
If the HDS indicates NOT COMPLETED: Keep the NO-lf you never hear the sound, go to step 26. If you
ignition switch ON (II) until a result is indicated. hearthe sound only once, after clearing the DTC, go to
step 16.
7. Check for Pending or Confirmed DTCs with the HDS.
16. Clear the DTC with the HDS (see page 12-6).
Is DTC P0AE1 indicated?
17. Turn the ignition switch to LOCK (0).
YES-Go to step 8.
18. Turn the battery module switch ON (see page 12-4).
NO -lnterm ittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the NOTE: Wear insulated gloves to protect yourseIf from
junction board, the DC-DC converter, the MPI module, electrical shock.
and the MCM.B
8. Turn the ignition switch to LOCK (0).
9 . Turn the battery module switch OFF (see page 12-4).
(cont'd)
DTC Troubleshooting (cont'd)
19. Quickly measure the voltage between the high; 29. Measure the resistance between MCM connector
voltage terminals (A, B) when the ignition switch is terminals B2 and B9.
turned to ON (II).
M CM CONNECTOR B (24P)
NOTE:
Use a DC range of 150 V or more on your digital
multimeter. PRE (RED/YEL)
CNTPG (GRY)
Is there 92.7 -1 13 .3 0?
YES-Go to step 30.
NO-
If the resistance is too high, go to step 33.
If the resistance is too low, go to step 35.
30. Check for continuity between MCM connector
terminal B2 and body ground.
21. Turn the battery module switch OFF (see page 12-4).
22. Remove the DC-DC converter (see page 12-213).
Wire side of female terminals
23. Turn the ignition switch to ON (II).
24. Clear the DTC with the HDS (see page 12-6).
Is there continuity?
25. Checkfor Pending or Confirmed DTCs with the HDS.
YES-Go to step 31.
Is DTC P0AE1 indicated?
NO-Replace the battery module (see page 12-217),
YES-Go to step 37. then go to step 42.
32. Check for continuity between MCM connector 34. Check for continuity between these terminals:
terminal B2 and body ground. MCM connector terminal B2 and junction board 12P
connector terminal No. 12.
MCM CONNECTOR B (24P)
MCM connector terminal B9 and junction board 12P
connector terminal No. 5.
PRE (RED/YEL) M C M CONNECTOR B (24P)
Wire side of female term i nals
---
ni I.......................... .
7 6 5 4 3I 2 U Tj PRE (RED/YEL)
16 15 14 13 12 11 10 9 8
5 4 % M
22 n 21 19 18 ill
CM
CM
CM
CO
2 16 15 14 13 12 11 10
24 23 22 n 21 20 19 17
Wire side of female terminals CNTPG (GRY)
Is there continuity? .
CNTPG (GRY)
YES-Repair a short in the wire between the junction n I.n
board 12P connector and the MCM (B2), then go to 6 5 4 .3. 2 1
step 42. PRE (RED/YEL)
12 11 10 9 8 7
NO-Replace the battery module (see page 12-217), JUNCTION BOARD 12P CONNECTOR
Wire side of female terminals
then go to step 42.
Is there continuity?
YES-Replace the battery module (see page 12-217),
then go to step 42.
NO-Repair an open in the wire between the junction
board 12P connector and the MCM (B2, B9),then go to
step 42.
DTC Troubleshooting (cont'd)
35. Disconnect the junction board 12P connector (A). 41. Compare the voltages you recorded in step 38 with
the voltages you record between the MCM connector
terminals listed below.
E21 and E31, compared to IMA BATTERY MODULE
1 VOLTAGE
E20 and E21, compared to IMA BATTERY MODULE
2 VOLTAGE
E9 and E20, compared to IMA BATTERY MODULE 3
VOLTAGE
E8 and E9, compared to IMA BATTERY MODULE 4
VOLTAGE
E12 and E13, compared to IMA BATTERY MODULE
5 VOLTAGE
E2 and E12, compared to IMA BATTERY MODULE 6
VOLTAGE
E1 and E2, compared to IMA BATTERY MODULE 7
36. Check for continuity between MCM connector VOLTAGE
terminals B2 and B9.
M C M CONNECTOR E (31P)
iVJCIVI CONNECTOR B (24P)
VHB3 VHB4 VHB7 VHB8
(GRN) (GRN/RED) (BLU) (WHT)
PRE (RED/YEL)
^0 j
9 8 7
CM
7 6 5 4 u 2 1 6 5 4
i3 21 20 19 18 17 16 15 14 13 12 11 10
16 15 14 13 12 11 10 9 8
VHB1
31 i b 29
n 28 27 PI 26 .* 24
H
22
o
CM
CM
CM
CM
23 n 21 19 18 17 (GRN/
YEL)
NO-Replace the battery module (see page 12-217), NO-Go to step 42.
then go to step 42.
37. Turn the ignition switch to ON (II).
38. Record the value of the IMA BATTERY MODULE 1
VOLTAGE through IMA BATTERY MODULE 7
VOLTAGE in the DATA LIST with the HDS.
39. Turn the ignition switch to LOCK (0).
40. Disconnect MCM connector E (31P).
42. Turn the ignition switch to LOCK (0). DTC POAEE: Motor Control Module (MCM)
43. Reconnect all connectors. Internal Circuit Malfunction
44. Reinstall the PCU lid, the PCU busplate, and the PCU NOTE:
cover (see page 12-212). Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general
45. Reinstall the IPU cover (see page 12-210), then turn
troubleshooting information (see page 12-5).
the battery module switch ON (see page 12-4).
If the IPU module fan duct is blocked, DTC POAEE may
46. Turn the ignition switch to ON (II). be detected.
47. Clearthe DTC with the HDS (see page 12-6). If the DTC cannot be cleared, do the troubleshooting
for DTC U1204.
48. Check for Pending or Confirmed DTCs with the HDS.
1.Turn the ignition switch to ON (II).
Is DTC P0AE1 indicated?
2. Clearthe DTC with the HDS (see page 12-6).
YES-Check for poor connections or loose terminals at
the junction board, the DC-DC converter, the MPI 3. Check and record the MPI TEMPERATURE in the
module, and the MCM, then go to step 1. DATA LIST with the HDS.
DTC POBOF: Battery Current Sensor 2 Circuit DTC P0B10: Battery Current Sensor 2 Circuit
Malfunction Low Voltage
NOTE: NOTE:
Before you troubleshoot record all freeze data, and Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general any on-board snapshot, and review the general
troubleshooting information (see page 12-5). troubleshooting information (see page 12-5).
If the DTC cannot be cleared, do the troubleshooting If the DTC cannot be cleared, do the troubleshooting
for DTC U1204. for DTC U1204.
1. Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS (see page 12-6). 2. Clear the DTC with the HDS (see page 12-6).
3. Check for Pending or Confirmed DTCs with the HDS. 3. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0AC1, P0AC2, P0B10, or P0B11 indicated? Is DTC P0B10 indicated?
YES-Do the troubleshooting for DTC P0AC1 (see page YES-Go to step 4.
12-121), P0AC2 (see page 12-124), P0B10 (see page
NO-lntermittent failure, the system is OK at this time.
12-140), or P0B11 (see page 12-143).B
Check for poor connections or loose terminals at the
NO-Replace the battery module (see page 12-217), MCM and the battery current sensor.H
then go to step 4.
4. Checkfor Pending or Confirmed DTCs with the HDS.
4. Turn the ignition switch to ON (II).
Is DTC P06B1 indicated?
5. Clear the DTC with the HDS (see page 12-6).
YES-Do the troubleshooting for DTC P06B1 (see page
6. Turn the ignition switch to LOCK (0), and wait 1 12-75).
minute.
NO-Go to step 5.
7. Turn the ignition switch to ON (II).
5. Check for Pending or Confirmed DTCs with the HDS.
8 . Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0AC1 indicated?
Is DTC POBOF indicated?
YES-Go to step 6.
YES-Check for poor connections or loose terminals at
the battery current sensor and the MCM, then go to NO-Go to step 13.
step 1. 6. Turn the ignition switch to LOCK (0).
NO-Go to step 9. 7. Turn the battery module switch OFF (see page 12-4).
9. M onitor the OBD STATUS for DTC POBOF in the DTCs 8. Remove the IPU case (see page 12-215).
MENU with the HDS.
9. Remove the PCU lid, the PCU busplate, and the PCU
Does the HDS indicate PASSED? cover (see page 12-212).
YES-Troubleshooting is complete. If any other 10. Disconnect MCM connector B (24P).
Pending or Confirmed DTCs were indicated in step 8,
go to the indicated DTC's troubleshooting.
NO-lf the HDS indicates FAILED, check for poor
connections or loose terminals at the battery current
sensor and the MCM, then go to step 1. If the HDS
indicates NOT COMPLETED, keep the ignition switch
ON (II) until a result comes on.H
11. Disconnect the battery current sensor 4P connector 18. Check for continuity between body ground and MCM
(A). connector terminal B12.
M CM CONNECTOR B (24P)
ISOCF (BLK/WHT)
7 6 5 4 3 !u 2 1
16 15 14 13 12! 11 10 9 8
24 23 22 n 21I 20 19 18 17
Is there continuity?
12. Check for continuity between battery current sensor YES-Go to step 19.
4P connector terminal No. 1 and MCM connector
terminal B17. NO-Go to step 22.
19. Remove the IPU case (see page 12-215).
MCM CONNECTOR B (24P) '
Wire side of female terminals
20. Disconnect the battery current sensor 4P connector
(A).
p _|
7 6 5 4 3 u 2 1
16 15 14 13 12 11 10 9 8
22 n 21 20 19 18 17
CM
CM
CO
VCCISOC
(YEL/RED)
J L^lL VCCISOC
(YEL/RED)
j4 3 2 1 I
BATTERY CURRENT SENSOR 4P CONNECTOR
Wire side of female terminals
Is there continuity?
21. Check for continuity between battery current sensor 30. Disconnect the battery current sensor 4P connector
4P connector terminal No. 3 and body ground. (A).
[4 | 3T 2 11~|
ISOCF (BLK/WHT)
Is there continuity?
YES-Repair a short in the wire between the battery 31. Check for continuity between battery current sensor
current sensor and the MCM (B12), then go to step 32. 4P connector terminal No. 3 and MCM connector
terminal B12.
NO-Replace the battery module (see page 12-217),
then go to step 32. M C M CONNECTOR B (24P)
Wire side of female terminals
22. Reconnect MCM connector B (24P).
ISOCF (BLK/WHT)
23. Connect MCM connector terminals B12 and B17 with T 1.....
a jumper wire. 7 6 I 5 I 4 I 3 u 2 1
16 15 14 13 12 11 10 9 8
MCM CONNECTOR B (24P)
24 n 21 20 19 18 17
CM
00
CM
CM
I
ISOCF (BLK/WHT)
n .......I
7 6 5 4 3 u 2 1 ISOCF (BLK/WHT)
16 15 14 13 12 11 10 9 8 - 1 n_
I 4 3 2 11
CM
CM
n 21 20 19 18 17
CM
23
VCCISOC (YEL/RED)
BATTERY CURRENT SENSOR 4P CONNECTOR
JUMPER WIRE Wire side of female terminals
YES-Go to step 27. 33. Reinstall the IPU case (see page 12-215).
NO-Go to step 39. 34. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212).
27. Turn the ignition switch to LOCK (0).
35. Reinstall the IPU cover (see page 12-210), then turn
28. Remove the IPU case (see page 12-215). the battery module switch ON (see page 12-4).
29. Disconnect MCM connector B (24P). 36. Turn the ignition switch to ON (II).
37. Clearthe DTC with the HDS (see page 12-6). DTC P0B11: Battery Current Sensor 2 Circuit
38. Checkfor Pending or Confi rmed DTCs with the HDS. High Voltage
Is DTC P0B10 indicated? NOTE:
Before you troubleshoot, record all freeze data, and
YES-Check for poor connections or loose terminals at
any on-board snapshot, and review the general
the MCM and the battery current sensor, then go to
troubleshooting information (see page 12-5).
step 1.
If the DTC cannot be cleared, do the troubleshooting
NO-Troubleshooting is complete. If any other for DTC U1204.
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting. 1. Turn the ignition switch to ON (II).
39. Reconnect all connectors. 2. Clear the DTC with the HDS (see page 12-6).
40. Reinstall the PCU cover, the PCU busplate, and the 3. Start the engine.
PCU lid (see page 12-212). 4. Checkfor Pending or Confirmed DTCs with the HDS.
41. Reinstall the IPU cover (see page 12-210), then turn Is DTC P0B11 indicated?
the battery module switch ON (see page 12-4).
YES-Go to step 5.
42. Update the MCM if it does not have the latest software
(see page 12-211), or substitute a known-good MCM NO-lntermittent failure, the system is OK at this time.
(see page 12-8). Check for poor connections or loose terminals at the
MCM and the battery current sensor.H
43. Turn the ignition switch to ON (II).
5. Turn the ignition switch to LOCK (0).
44. Check for Pending or Confirmed DTCs with the HDS.
6. Turn the battery module switch OFF (see page 12-4).
Is DTC P0B10 indicated?
7. Remove the IPU cover (see page 12-210).
YES-Check for poor connections or loose terminals at
the MCM and the battery current sensor. If the MCM 8. Remove the PCU lid, the PCU busplate, and the PCU
was updated, substitute a known-good MCM (see cover (see page 12-212).
page 12-8), then recheck. If the MCM was substituted, 9. Disconnect MCM connector B (24P).
go to step 1.
10. Turn the ignition switch to ON (II).
NO-lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
DTC Troubleshooting (cont'd)
11. Measure the voltage between MCM connector 20. Reconnect all connectors.
terminal B12 and body ground.
21. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212).
MCM CONNECTOR B (24P)
22. Reinstall the IPU cover (see page 12-210), then turn
ISOCF (BLK/WHT)
the battery module switch ON (see page 12-4).
i 23. Update the MCM if it does not have the latest software
n
(see page 12-211), or substitute a known-good MCM
7 6 5 4 3 I 2 1
(see page 12-8).
(2 16 15 14 13 12 11 10 9 8
24 23 19 18 17 24. Turn the ignition switch to ON (II).
n 21
CM
o
CM
CM
Wire side of female terminals YES-lf the MCM was updated, substitute a
Is there 4.95 V or more? known-good MCM (see page 12-8), then recheck. If
the MCM was substituted, go to step 1.
YES-Repair a short to power in the wire between the
battery current sensor and the MCM (B12), then go to NO-lf the MCM was updated, troubleshooting is
step 14. complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
NO-Go to step 12. or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
12. Clearthe DTC with the HDS (see page 12-6).
13. Checkfor Pending or Confirmed DTCs with the HDS.
Is DTC P0B11 indicated?
YES-Do the troubleshooting for DTC P0A5E (see page YES-Do the troubleshooting for DTC P0A61 (see page
12-85) and/or DTC P0A5F (see page 12-89). 12-93) and/or DTC P0A62 (see page 12-97).
NO-Replace the phase motor current sensor (see NO-Replace the phase motor current sensor (see
page 12-214), then go to step 5. page 12-214),then goto step 5.
5. Turn the ignition switch to ON (II). 5. Turn the ignition switch to ON (II).
6. Check for Pending or Confirmed DTCs with the HDS. 6. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0BE6 indicated? Is DTC POBEA indicated?
DTC POBEE: W Phase Motor Current Sensor DTC POBFD: Motor Current Sensor Circuit
Circuit Malfunction Ma l function
NOTE; NOTE;
Before you troubleshoot record all freeze data, and Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general any on-board snapshot, and review the general
troubleshooting information (see page 12-5). troubleshooting information (see page 12-5).
If the DTC cannot be cleared, do the troubleshooting If the DTC cannot be cleared, do the troubleshooting
for DTC U1204. for DTC U1204.
1.Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS (see page 12-6). 2. Clear the DTC with the HDS (see page 12-6).
3. Monitor the OBD STATUS for POBEE in the DTCs 3. Start the engine.
MENU with the HDS.
4. Check for Pending or Confirmed DTCs with the HDS.
Does the HDS indicate FAILED?
Is DTC POBFD indicated?
YES-Go to step 4.
YES-Go to step 5.
ISIO-lf the HDS indicates PASSED, intermittent failure,
NO-lntermittent failure, the system is OK at this
the system is OK at this time. If the HDS indicates NOT
time.H
COMPLETED, go to step 1.
5. Check for Pending or Confirmed DTCs with the HDS.
4. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0A5E, P0A5F, P0A61, P0A62, P0A64, orP0A65
Is DTC P0A64 andfor P0A65 indicated?
indicated?
YES-Do the troubleshooting for DTC P0A64 (see page
12-100) and/or DTC P0A65 (see page 12-104). YES-Go to the indicated DTC's troubleshooting.
NO-Replace the phase motor current sensor (see
NO-Replace the phase motor current sensor (see
page 12-214), then go to step 5. page 12-214), then go to step 8.
6. Turn the ignition switch to ON (II).
5. Turn the ignition switch to ON (II).
7. Clear the DTC with the HDS (see page 12-6).
6. Check for Pending or Confirmed DTCs with the HDS.
Is DTC POBEE indicated?
8. Start the engine.
9. Check for Pending or Confirmed DTCs with the HDS.
YES-Go to step 1.
Is DTC POBFD indicated?
NO-Go to step 7.
7. Monitor the OBD STATUS for POBEE in the DTCs YES-Go to step 1.
MENU with the HDS. NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs are indicated, go to the
Does the HDS indicate PASSED?
indicated DTC's troubleshooting.
YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 6,
go to the indicated DTC's troubleshooting.
NO-lf the HDS indicates FAILED, go to step 1. If the
HDS indicates NOT COMPLETED, keep the ignition
switch ON (II) until a result comes on.H
i m
DTC P1437: Motor Power Inverter (MPI) 7. Turn the ignition switch to ON (II).
Module Short Circuit 8. Clearthe DTC with the HDS (see page 12-6).
NOTE: 9. Turn the ignition switch to LOCK (0), and wait 1
Before you troubleshoot, record all freeze data, and minute.
any on-board snapshot, and review the general
10. Start the engine, and let it idle for 1 minute under
troubleshooting information (see page 12-5).
these conditions:
If the DTC cannot be cleared, do the troubleshooting
Headlights on high beam
for DTC U1204.
Blower fan at maximum speed
1. Turn the ignition switch to ON (II). Rear window defogger on
2. Clearthe DTC with the HDS (see page 12-6). 11. Check for Pending or Confirmed DTCs with the HDS.
3. Turn the ignition switch to LOCK (0), and wait 1 Is DTC P1437 indicated?
minute.
YES-Check for poor connections or loose terminals at
4. Start the engine, and let it idle for 1 minute under the MPI module, then go to step 1.
these conditions:
Headlights on high beam NO-Go to step 12.
Blower fan at maximum speed 12. Monitor the OBD STATUS for P1437 in the DTCs
Rear window defogger on MENU with the HDS.
5. Monitor the OBD STATUS for P1437 in the DTCs Does the HDS indicate PASSED?
MENU with the HDS.
YES-Troubleshooting is complete. If any other
Does the HDS indicate FAILED? Pending or Confirmed DTCs were indicated in step 11,
go to the indicated DTCs troubleshooting.
YES-Go to step 6.
NO-lf the HDS indicates FAILED, check for poor
NO-lf the HDS indicates PASSED, intermittent failure, connections or loose terminals at the DC-DC
the system is OK at this time. If the HDS indicates NOT converter and the MPI module, then go to step 1. If the
COMPLETED, go to step 1. HDS indicates NOT COMPLETED, keep the ignition
6. Checkfor Pending or Confirmed DTCs with the HDS. switch ON (II) until a result comes on.H
DTC P1440: Motor Power Inverter (MPI) 10. Check the connections at the IMA motor power cables
(A).
Module Output Circuit Malfunction
NOTE:
Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general
troubleshooting information (see page 12-5).
If the DTC cannot be cleared, do the troubleshooting
for DTC U1204.
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS (see page 12-6).
3. Start the engine, and let it idle for 1 minute under
these conditions:
Headlights on high beam Are the connections OK?
Blower fan at maximum speed YES-Go to step 11.
Rear window defogger on
NO-Repair the connections, then go to step 23.
4. Check for Pending or Confirmed DTCs with the HDS.
11. Remove the IMA motor power cables (A) from the
Is DTC P0A3F, P0A5E, P0A5F, P0A61f P0A62f P0A64, phase motor current sensor. ' '
P0A65, P0BE6, POBEA, POBEE, or POBFD Indicated?
NOTE: Check the position of the U phase, the V phase,
YES-Go to the indicated DTC's troubleshooting-^ and the W phase cables before disconnecting them.
NO-Go to step 5.
5. Monitor the OBD STATUS for P1440 in the DTCs
MENU w ith the HDS.
Does the HDS indicate PASSED?
Is there continuity?
Is there continuity?
19. Check for continuity between these terminals: 20. Check for continuity between these MCM connector C
MCM connector terminal C8 and MPI module 12P (22P) terminals and body ground individually:
connector terminal No. 11. C1 and body ground
MCM connector terminal C16 and MPI module 12P C2 and body ground
connector terminal No. 5. C8 and body ground
MCM connector terminal C17 and MPI module 12P C9 and body ground
connector terminal No. 10. C16 and body ground
MCM connector terminal C1 and MPI module 12P C17 and body ground
connector terminal No. 4.
MCM connector terminal C9 and MPI module 12P MCM CONNECTOR C (22P)
connector terminal No. 9. WH (YEL/BLU) VH (WHT)
MCM connector terminal C2 and MPI module 12P
connector terminal No. 3.
MCM CONNECTOR C (22P)
Wire side of female terminal s
VH (WHT)
WH (YEL/BLU)
7 6 u 5 4 3 2 1 UL (RED/YEL)
15 14 13 12 11 10 g 8 UH
22 21 20 19 18 n 17 16 (BLU/BLK)
WL (RED/BLU) VL
(YEL/RED) Is there continuity between each terminal and body
WH (YEL/BLU)
ground?
VH (WHT)
a
YES-Repair a short in the wire between the MPI
UH (BLU/BLK)
module 12P connector and the MCM (C l, C2, C8, C9,
C16, C17), then go to step 23.
6 5 4 3 2 1
NO-Go to step 21.
12 11 10 9 8 7
WL 21. Reconnect MCM connector C (22P).
(RED/BLU)
VL (YEL/RED)
UL (RED/YEL)
32. Reinstall the PCU cover, the PCU busplate, and the DTC P1446: Battery Module Individual Voltage
PCU lid (see page 12-212).
Input Deviation
33. Reinstall the IPU cover (see page 12-210), then turn
NOTE:
the battery module switch ON (see page 12-4).
Before you troubleshoot, record all freeze data, and
34. Update the MCM if it does not have the latest software any on-board snapshot, and review the general
(see page 12-211), or substitute a known-good MCM troubleshooting information (see page 12-5).
(see page 12-8). If the DTC cannot be cleared, do the troubleshooting
35. Start the engine, and let it idle for 1 minute under for DTC U1204.
these conditions: 1.Turn the ignition switch to ON (II).
Headlights on high beam
2. Clear the DTC with the HDS (see page 12-6).
Blower fan at maximum speed
Rear w indow defogger on 3. Turn the ignition switch to LOCK (0).
36. Check for Pending or Confirmed DTCs with the HDS. 4. Remove the No. B1 BACK UP (15A) fuse from the
under-dash fuse/relay box for at least 30 seconds,
Is DTC P1440 indicated? then reinstall it.
YES-Check for poor connections or loose terminals at 5. Turn the ignition switch to ON (II).
the MPI module, the IMA motor power cable, and the
MCM. If the MCM was updated, substitute a 6. Make sure all electrical items (A/C, audio, lights, etc.)
known-good MCM (see page 12-8), then recheck. If are off.
the MCM was substituted, go to step 1.
7. Start the engine.
NO-Go to step 37.
8. Check the SOC in the DATA LIST with the HDS.
37. M onitor the OBD STATUS for P1440 in the DTCs
9. Hold the engine speed between 3,500 rpm and 4,000
MENU w ith the HDS.
rpm w ithout load (in P or N (CVT model)) (in neutral
Does the HDS indicate PASSED? (M/T model)) until the SOC increases to 75%.
YES-lf the MCM was updated, troubleshooting is 10. Let the engine idle for 3 minutes.
complete. If the MCM was substituted, replace the
11. Check for Pending or Confirmed DTCs with the HDS.
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated in step 36, go to Is DTC P1446 indicated?
the indicated DTC's troubleshooting.
YES-Go to step 12.
N O -lf the HDS indicates FAILED, check for poor
connections or loose terminals at the MPI module, the NO-lnterm ittent failure, the system is OK at this
IMA m otor power cable, and the MCM. If the MCM t im e.B
was updated, substitute a known-good MCM (see 12. Check for Pending or Confirmed DTCs with the HDS.
page 12-8), then recheck. If the MCM was substituted,
go to step 1. If the HDS indicates NOT COMPLETED, Is DTC P1570 indicated?
go to step 35. YES-Do the troubleshooting for DTC P1570 (see page
12-158).
NO-Go to step 13.
13. Record the value of the IMA BATTERY MODULE 1
VOLTAGE through IMA BATTERY MODULE 7
VOLTAGE in the DATA LIST with the HDS.
14. Turn the ignition switch to LOCK (0).
15. Turn the battery module switch OFF (see page 12-4).
16. Remove the IPU cover (see page 12-210).
17. Remove the PCU lid, the PCU busplate, and the PCU 20. Reconnect all connectors.
cover (see page 12-212).
21. Reinstall the PCU cover, the PCU busplate, and the
18. Disconnect MCM connector E (31P). PCU lid (see page 1 2 - 2 1 2 ) .
19. Compare the voltages you recorded in step 13 with 22. Reinstall the IPU cover (see page 12-210), then turn
the voltages you record between the MCM connector the battery module switch ON (see page 12-4).
terminals listed below.
23. Turn the ignition switch to ON (II).
E21 and E31, compared to IMA BATTERY MODULE
1 VOLTAGE 24. Clear the DTC w ith the HDS (see page 12-6).
E20 and E21, compared to IMA BATTERY MODULE 25. Turn the ignition switch to LOCK (0).
2 VOLTAGE
E9 and E20, compared to I MA BATTERY MODULE 3 26. Remove the B1 BACK UP (15A) fuse from the
VOLTAGE under-dash fuse/relay box for at least 30 seconds,
E8 and E9, compared to IMA BATTERY MODULE 4 then reinstall it.
VOLTAGE 27. Turn the ignition switch to ON (II).
E12 and E13, compared to IMA BATTERY MODULE
5 VOLTAGE 28. Make sure all electrical items (A/C, audio, lights, etc.)
are off.
E2 and E12, compared to IMA BATTERY MODULE 6
VOLTAGE 29. Start the engine.
E1 and E2, compared to IMA BATTERY MODULE 7
30. Check the SOC in the DATA LIST with the HDS.
VOLTAGE
31. Hold the engine speed between 3,500 rpm and 4,000
M C M C O N N E C T O R E ( 3 1 P)
rpm w ithout load (in P or N (CVT model)) (in neutral
(M/T model)) until the SOC increases to 75%.
VHB3 VHB4 VHB7 VHB8
(GRN) (GRN/RED) (BLU) (WHT) 32. Let the engine idle for 3 minutes.
33. Check for Pending or Confirmed DTCs with the HDS.
9 8 7 6 5 4 T IL J IT 1
Is DTC P1446 indicated?
21 20 19 18 17 16 15 14 13 12 11 10
YES-Go to step 1.
31 d& 29 n 28 27 26 2 s 24 22
YEL) ft NO-Go to step 34.
\
VHB0 VHB2 34. M onitor the OBD STATUS for P1446 in the DTCs
(RED) (BLK) (GRN/BLK) (YEL)
MENU with the HDS.
W ire side o f fem ale term in a ls Does the HDS indicate PASSED?
Is there more than a 1.2 V difference between the MCM YES-Troubleshooting is complete. If any other
readings, and the readings from step 13? Pending or Confirmed DTCs were indicated in step 33,
go to the indicated DTC's troubleshooting.
YES-Go to step 35.
N O -lf the HDS indicates FAILED, go to step 4. If the
NO-Replace the battery module (see page 12-217), HDS indicates NOT COMPLETED, go to step 25.
then go to step 20.
(cont'd)
DTC Troubleshooting (cont'd)
35. Reconnect all connectors. DTC P1448: Intelligent Power Unit (IPU)
36. Reinstall the PCU cover, the PCU busplate, and the Module Fan Problem
PCU lid (see page 12-212).
NOTE:
37. Reinstall the IPU cover (see page 12-210), then turn Before you troubleshoot, record all freeze data, and
the battery module switch ON (see page 12-4). any on-board snapshot, and review the general
troubleshooting information (see page 12-5).
38. Update the MCM if it does not have the latest software
(see page 12-211), or substitute a known-good MCM If the DTC cannot be cleared, do the troubleshooting
(see page 12-8). for DTC U1204.
39. Turn the ignition switch to LOCK (0). 1. Turn the ignition switch to ON (II).
40. Remove the B1 BACK UP (15A) fuse from the 2. Clearthe DTC with the HDS (see page 12-6).
under-dash fuse/relay box for at least 30 seconds, 3 . Do the IPU MODULE FAN DRI VE in the I NSPECTI ON
then reinstall it. MENU with the HDS.
41. Turn the ignition switch to ON (II). Is the IPU module fan OK?
42. Make sure all electrical items (A/C, audio, lights, etc.) YES-lntermittent failure, the system is OK at this
are off. tim e.H
43. Start the engine. NO-Go to step 4.
44. Check the SOC in the DATA LIST with the HDS. 4. Check for Pending or Confirmed DTCs w ith the HDS.
45. Hold the engine speed between 3,500 rpm and 4,000 Is DTC P1634 indicated?
rpm w ithout load (in P or N (CVT model)) (in neutral
(M/T model)) until the SOC increases to 75%. YES-Do the troubleshooting for DTC P1634 (see page
12-178).
46. Let the engine idle for 3 minutes.
NO-Go to step 5.
47. Check for Pending or Confirmed DTCs with the HDS.
5. Turn the ignition switch to LOCK (0).
Is DTC P1446 indicated?
6. Remove the right cargo area side trim panel (see page
YES-lf the MCM was updated, substitute a 20-64).
known-good MCM (see page 12-8)f then recheck. If
the MCM was substituted, go to step 1. 7. Disconnect the IPU module fan 4P connector.
il
1GA2 GND fanctlI GND
(WHT) (BLK) (BLU] 0 (BLK)
W ire side of fem ale term inals W ire side o f fem ale term inals
Is there about 5 V?
YES-Go to step 11.
NO-Go to step 22.
11. Reconnect the IPU module fan 4P connector.
Is there continuity?
YES-Repair a short in the wire between the IPU
module fan and the MCM (A25), then go to step 29.
(cont'd)
DTC Troubleshooting (cont'd)
20. Check for continuity between IPU module fan 4P 25. Remove the PCU lid, the PCU busplate, and the PCU
connector terminal No. 2 and MCM connector cover (see page 12-212).
terminal A25.
26. Disconnect MCM connector B (24P).
MCM CONNECTOR A (31P) 27. Check for continuity between MCM connector
W ire side o f fem ale term inals terminal B1 and body ground.
M C M C O N N E C T O R B (2 4 P )
NFAN
( B L U /B L K )
__l fM
7 6 5. 4 Til u 2 1
16 15 14 13 12 11 10 9 8
CM
0
24 23 22 n 21 19 18 17
M C M C O N N E C T O R B (2 4 P )
IP U M O D U L E F A N 4 P C O N N E C T O R W ire side o f fem ale term inals
N F A N ( B L U /B L K )
I _L*
4 3 2 1 7 6 5 4 I3 Iu 2 1
IGA2 (WHT)
16 15 14 13 12 11 10 9 8
24 23 22 n 21 20 19 18 17
(cont'd)
DTC Troubleshooting (cont'd)
DTC P1570: Battery Module Individual Voltage 16. Measure the voltage between these MCM connector
terminals:
Problem
E21 and E31
NOTE: E20 and E21
Before you troubleshoot, record all freeze data, and E9 and E20
any on-board snapshot, and review the general E8 and E9
troubleshooting information (see page 12-5).
E12 and E13
If the DTC cannot be cleared, do the troubleshooting
E2 and E12
for DTC U1204.
E1 and E2
1. Turn the ignition switch to ON (II).
M C M CONNECTOR E (31P)
2. Clear the DTC with the HDS (see page 12-6).
VHB3 VHB4 VHB7 VHB8
3. Turn the ignition switch to LOCK (0). (GRN) (GRN/RED) (BLU) (WHT)
A
CM
31
CO
CM
CD
CM
29 n 27 fl 2f n23 22
5. Start the engine.
VHB1 4
(GRN/
6. Make sure all electrical items (A/C, audio, lights, etc.) YEL) /
are off.
7. Check the SOC in the DATA LIST with the HDS. VHB0 VHB2 VHB5 VHBS
(RED) (BLK) (GRN/BLK) (YEL)
8. Hold the engine speed between 3,500 rpm and 4,000 W ire side o f fem ale te rm in a l s
rpm without load (in P or N (CVT model)) (in neutral
(M/T model)) until the SOC increases to 75%. Is the difference between the maximum and the
minimum values 3 V o r more?
9. Let the engine idle for 3 minutes.
YES-Replace the battery module (see page 12-217),
10. Check for Pending or Confirmed DTCs with the HDS. then go to step 17.
Is DTC P1570 indicated? NO-Go to step 30.
YES-Go to step 11.
NO-lnterm ittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
MCM.H
11. Turn the ignition switch to LOCK (0).
12. Turn the battery module switch OFF (see page 12-4).
13. Remove the IPU cover (see page 12-210).
14. Remove the PCU lid (see page 12-212).
15. Disconnect MCM connector E (31P).
r r i
m B rn m
17. Turn the ignition switch to LOCK (0), 30. Reconnect all connectors.
18. Reconnect all connectors. 31. Reinstall the PCU lid (see page 12-212).
19. Reinstall the PCU lid (see page 12-212). 32. Reinstall the IPU cover (see page 12-210), then turn
the battery module switch ON (see page 12-4).
20. Reinstall the IPU cover (see page 12-210), then turn
the battery module switch ON (see page 12-4). 33. Update the MCM if it does not have the latest software
(see page 12-211), or substitute a known-good MCM
21. Turn the ignition switch to ON (II).
(see page 12-8).
22. Clear the DTC with the HDS (see page 12-6).
34. Clear the DTC with the HDS (see page 12-6).
23. Turn the ignition switch to LOCK (0).
35. Turn the ignition switch to LOCK (0)9
24. Remove the No. B1 BACK UP (15 A) fuse from the
36. Remove the No. B1 BACK UP (15 A) fuse from the
under-dash fuse/relay box for at least 30 seconds,
under-dash fuse/relay box for at least 30 seconds,
then reinstall i t
then reinstall it.
25. Start the engine.
37. Start the engine.
26. Check the SOC in the DATA LIST with the HDS.
38. Check the SOC in the DATA LIST with the HDS.
27. Hold the engine speed between 3,500 rpm and 4,000
39. Hold the engine speed between 3,500 rpm and 4,000
rpm w ithout load (in P or N (CVT model)) (in neutral
rpm w ithout load (in P or N (CVT model)) (in neutral
(M/T model)) until the SOC increases to 75%. (M/T model)) until the SOC increases to 75%.
28. Checkfor Pending or Confirmed DTCs with the HDS.
40. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P1570 indicated?
Is DTC P1570 indicated?
YES-Check for poor connections or loose terminals at
YES-Check for poor connections or loose terminals at
the battery module and the MCM, then go to step 1.
the battery module and the MCM. If the MCM was
NO-Go to step 29. updated, substitute a known-good MCM (see page
12-8), then recheck. If the MCM was substituted, go to
29. M onitor the OBD STATUS for P1570 in the DTCs step 1.
MENU with the HDS.
NO-Go to step 41.
Does the HDS indicate PASSED?
41. M onitor the OBD STATUS for P1570 in the DTCs
YES-Troubleshooting is complete. If any other MENU with the HDS.
Pending or Confirmed DTCs were indicated in step 28,
go to the indicated DTC's troubleshooting. Does the HDS indicate PASSED?
N O -lf the HDS indicates FAILED, checkfor poor YES-lf the MCM was updated, troubleshooting is
connections or loose terminals at the battery module complete. If the MCM was substituted, replace the
and the MCM, then go to step 1. If the HDS indicates original MCM (see page 12-212). If any other Pending
NOT COMPLETED, go to step 23. or Confirmed DTCs were indicated in step 40, go to
the indicated DTC's troubleshooting.
N O -lf the HDS indicates FAILED, check for poor
connections or loose terminals at the battery module
and the MCM. If the MCM was updated, substitute a
known-good MCM (see page 12-8), then recheck. If
the MCM was substituted, go to step 1. If the HDS
indicates NOT COMPLETED, go to step 35.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P I 574: Battery Module Temperature 6. Check the IPU module air duct and the IPU module fan
for disconnections, damage, or obstructions.
Signal Circuit Malfunction
Are the IPU module air duct and the IPU module fan OK?
NOTE;
Before you troubleshoot record all freeze data, and YES-lntermittent failure, the system is OK at this
any on-board snapshot, and review the general time.
troubleshooting information (see page 12-5).
NO-Repair or replace the IPU module air duct or the
If the IPU module fan duct is blocked, DTC P1574 may IPU module fan as needed, then go to step 7.
be detected.
If the DTC cannot be cleared, do the troubleshooting 7. Turn the ignition switch to ON (II).
for DTC U1204. 8. Clearthe DTC with the HDS (see page 12-6).
1. Turn the ignition switch to ON (II). 9. Check for Pending or Confirmed DTCs with the HDS.
2. Clearthe DTC with the HDS (see page 12-6). Is DTC P1574 indicated?
3. Check for Pending or Confirmed DTCs w ith the HDS. YES-Go to step 1.
Is D T C P 0 A 9 D , P 0 A 9 E , P 0 A C 7 , P 0 A C 8 , P O A C C , o r NO-Go to step 10.
POACD indicated?
10. Start the engine.
YES-Go to the indicated DTC's troubleshooting.
11. Check the SOC in the DATA LIST with the HDS.
NO-Go to step 4.
12. Hold the engine speed between 3,500 rpm and 4,000
4. Do the IPU MODULE FAN DRIVE in the INSPECTION rpm w ithout load (in P or N (CVT model)) (in neutral
MENU with the HDS. (M/T model)) until the SOC increases to the
Is the IPU module fan OK? maximum.
YES-Do the troubleshooting for DTC P1448 (see page 13. Monitor the OBD STATUS f o r P1574 in the DTCs
12-154). MENU with the HDS.
5. Check IMA BATTERY TEMPERATURE SENSOR 1, IMA YES-Troubleshooting is complete. If any other
BATTERY TEMPERATURE SENSOR 2, and IMA Pending or Confirmed DTCs were indicated in step 9,
BATTERY TEMPERATURE SENSOR 3 in the DATA go to the indicated DTCs troubleshooting.
LIST with the HDS. N O -lf the HDS indicates FAILED, go to step 1. If the
NOTE: If the vehicle is left outside for an extended HDS indicates NOT COMPLETED,, go to step 12.11
tim e with the temperature at 5 F (15 C) or less
bring it indoors overnight, where the temperature is
32 F (0 C) or more. Then continue with your
troubleshooting.
Are any of the values more than 131 F (55 C), or less
th a n 3 .6 F ( - 1 5 . 8 C ) in d ic a te d ?
DTC P1575: Motor Power Inverter (MPI) 10. Measure the resistance between MCM connector
term inals B9 and B10.
Module Voltage Malfunction
NOTE: MCM CONNECTOR B (24P)
CM
^r
for DTC U1204. 23 22 n 21 20 19 18 17
1. Turn the ignition switch to ON (II).
CNT (BLK)
2. Clearthe DTC with the HDS (see page 12-6).
W ire side o f fem ale term in a ls
3. Check for Pending or Confirmed DTCs with the HDS.
Is there 2 3.4-28.6 D?
Is DTC P0AE1 indicated?
YES-Go to step 11.
YES-Do the troubleshooting for DTC P0AE1 (see page
12-135). NO-
NO-Go to step 4. If the resistance is too high, go to step 17.
4. Checkfor Pending or Confirmed DTCs with the HDS. If the resistance is too low, go to step 19.
Is DTC P1575 indicated? 11. Check for continuity between MCM connector
terminal B10 and body ground.
YES-Go to step 5.
M CM CONNECTOR B (24P)
NO-lnterm ittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the n i
junction board, the MCM, and the MPI m o d u le .!
7 6 5 . 4 TT1J 2 1
5. Turn the ignition switch to LOCK (0). 16 15 14 13 12 11 10 9 8
CM
CM
CM
o
Is there continuity?
YES-Go to step 12.
NO-Go to step 14.
DTC Troubleshooting (cont'd)
12. Disconnect the junction board 12P connector (A). 16. Check for continuity between the high voltage
contactor terminals (A, B).
o
CM
24 23 n 21 19 18 17
CNT (BLK)
Is there continuity?
YES-Repair a short in the wire between the junction
board 12P connector and the MCM (B10), then go to
step 28.
NO-Replace the battery module (see page 12-217),
then go to step 28.
14. Make sure the battery module switch is turned OFF.
15. Connect MCM connector terminal B10 to 12 V battery
power, and connect MCM connector terminal B9 to
body ground.
18. Check for continuity between MCM connector 20. Check for continuity between MCM connector
terminal B10 and junction board 12P connector terminals B9 and B10.
terminal No. 6.
M CM C O N N E C T O R B (2 4 P )
M C M CO NNECTO R B (2 4 P )
W ire side o f fem ale te rm in a l s
C N T P G (G R Y )
7 6 I 1 I |LJ
5 .4 3 2 1
7 6 5 4 U I 2 1
16 15 14 13 12 11 10 9 8
16 15 14 13 12 11 10 9 8
n
CM
CM
24 23 21 20 19 18 17
CM
CM
24 23 n 21 20 19 18 17
C N T (B L K )
C N T (B L K )
26. Compare the voltages you recorded in step 23 with 27. Turn the ignition switch to LOCK (0).
the voltages you record between the MCM connector
28. Reconnect all connectors.
terminals listed below.
E21 and E31, compared to IMA BATTERY MODULE 29. Reinstall the PCU cover, the PCU busplate, and the
1 VOLTAGE PCU lid (see page 12-212).
E20 and E21, compared to IMA BATTERY MODULE 30. Reinstall the IPU cover (see page 12-210), then turn
2 VOLTAGE the battery module switch ON (see page 12-4).
E9 and E20, compared to IMA BATTERY MODULE 3
VOLTAGE 31 .Turn the ignition switch to ON (II).
E8 and E9, compared to IMA BATTERY MODULE 4 32. Clearthe DTC with the HDS (see page 12-6).
VOLTAGE
E12 and E13, compared to IMA BATTERY MODULE 33. Check for Pending or Confirmed DTCs with the HDS.
5 VOLTAGE Is DTC P1575 indicated?
E2 and E l2, compared to IMA BATTERY MODULE 6
VOLTAGE YES-Check for poor connections or loose terminals at
the junction board, the MCM, and the MPI module,
E1 and E2, compared to IMA BATTERY MODULE 7
then go to step 1.
VOLTAGE
NO-Troubleshooting is complete. If any other
M CM CONNECTOR E (31P)
Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
VHB3 VHB4 VHB7 VHB8
(GRN) (GRN/RED) (BLU) (WHT) 34. Turn the ignition switch to LOCK (0).
35. Reconnect all connectors.
9 8 7 6 5 4 T IL J fT 1
36. Reinstall the PCU cover, the PCU busplate, and the
21 20 19 18 17 16 15 14 13 12 11 10 PCU lid (see page 1 2 - 2 1 2 ) .
YEL)
31 0b 29
n 28 27 26 i s 24n 22
37. Reinstall the IPU cover (see page 12-210), then turn
/ the battery module switch ON (see page 12-4).
VHBO VHB5 VHB6
VHB2 (YEL)
(RED) (BLK) (GRN/BLK) 38. Update the MCM if it does not have the latest software
(see page 12-211), or substitute a known-good MCM
W ire side o f fem ale te rm in a l s
(see page 12-8).
Is there more than a1 V difference between the MCM 39. Turn the ignition switch to ON (II).
readings, and the readings from step 23? 40. Check for Pending or Confirmed DTCs with the HDS.
YES-Go to step 34. Is DTC P1575 indicated?
NO-Replace the MPI module (see page 12-214), then YES-Check for poor connections or loose terminals at
go to step 27. the junction board, the MCM, and the MPI module. If
the MCM was updated, substitute a known-good
MCM (see page 12-8), then recheck. If the MCM was
substituted, go to step 1.
N O -lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
DTC P1586: Battery Current Sensor Signal 9. M onitor the OBD STATUS fo r P1586 in the DTCs
MENU with the HDS.
Malfunction
Does the HDS indicate FAILED?
NOTE:
Before you troubleshoot, record all freeze data, and YES-Check fo r poor connections or loose term inals at
any on-board snapshot, and review the general the battery current sensor and the MCM. If the
troubleshooting information (see page 12-5). connections and the terminals are OK, replace the
If the DTC cannot be cleared, do the troubleshooting battery module (see page 12-217), then go to step 10.
for DTC U 1204. N O -lf the HDS indicates PASSED, interm ittent failure,
1.Turn the ignition switch to ON (II). the system is OK at this time. Check for poor
connections or loose terminals at the battery current
2. Clear the DTC with the HDS (see page 12-6). sensor and the MCM. If the HDS indicates NOT
COMPLETED, go to step 4.
3. Start the engine.
10. Turn the ignition switch to ON (II).
4. Check the SOC in the DATA LIST with the HDS.
11. Clearthe DTC with the HDS (see page 12-6).
Is the SOC 25% or more ?
12. Start the engine.
YES-Go to step 6.
13. Check the SOC in the DATA LIST with the HDS.
NO-Go to step 5.
Is the SOC 25% or more?
5. Hold the engine speed between 3,500 rpm and 4,000
rpm w ithout load (in P or N (CVT model)) (in neutral YES-Go to step 15.
(M/T model)) until the SOC increases to 25%.
NO-Go to step 14.
6. Test drive at 25 mph (40 km/h) in D (CVT model) or in
3rd gear or higher (M/T model). 14. Hold the engine speed between 3,500 rpm and 4,000
rpm w ithout load (in P or N (CVT model)) (in neutral
7. Press the brake pedal, and stop the vehicle slowly. (M/T model)) until the SOC increases to 25%.
8. Monitor the OBD STATUS for P0A3F, P0A5E, P0A5F, 15. Test drive at 25 mph (40 km/h) in D (CVT model) or in
P0A61, P0A62, P0A64, P0A65, P0A78, P0AC0, P0AC1, 3rd gear or higher (M/T model).
P0AC2, POBOF, P0B10, P0B11, P0BE6, POBEA, POBEE,
POBFD, P1440, P15A5, and P15AA in the DTCs MENU 16. Press the brake pedal, and stop the vehicle slowly.
with the HDS. 17. Checkfor Pending or Confirmed DTCs with the HDS.
Does the HDS indicate PASSED? Is DTC P1586 indicated?
YES-Go to step 9. YES-Checkfor poor connections or loose terminals at
NO- the battery current sensor and the MCM, then go to
step 1.
If the HDS indicates FAILED: Go to the indicated
DTC's troubleshooting. NO-Go to step 18.
# If the HDS indicates NOT COMPLETED: Keep the 18. M onitor the OBD STATUS for P1586 in the DTCs
ignition switch ON (II) until a result is indicated.! MENU with the HDS.
Does the HDS indicate PASSED?
YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 17,
go to the indicated DTC's troubleshooting.
N O -lf the HDS indicates FAILED, check for poor
connections or loose terminals at the battery current
sensor and the MCM, then go to step 1. If the HDS
indicates NOT COMPLETED, go to step 13.
DTC Troubleshooting (cont'd)
DTC P15A5: Motor Current Sensor Circuit 11. Remove the PCU lid, the PCU busplate, and the PCU
cover (see page 12-212).
Malfunction
12. Disconnect MCM connector C (22P).
NOTE;
Before you troubleshoot, record all freeze data, and 13. Disconnect the MPI module 12P connector (A).
any on-board snapshot, and review the general
troubleshooting information (see page 12-5).
If the DTC cannot be cleared, do the troubleshooting
for DTC U1204.
1.Turn the ignition switch to ON (II).
2. Clearthe DTC with the HDS (see page 12-6).
3. Start the engine, and let it idle 1 minute under these
conditions:
Headlights on high beam
Blower fan at maximum speed
Rear window defogger on
4. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0A3F, P0A5E, P0A5F, P0A61, P0A62, P0A64,
P0A65, P 0 B E 6 , POBEA, POBEE, P O B F D , P 1 4 3 7 , and/or
P1440 indicated?
YES-Go to the indicated DTC's troubleshooting.
NO-Go to step 5.
5. Test-drive the vehicle using wide open throttle for at
least 2 seconds, then decelerate while lightly braking.
6. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P15A5 indicated?
YES-Go to step 7.
N O -lnterm ittent failure, the system is OK at this time.
Checkfor poor connections or loose terminals at the
phase motor current sensor and the IMA m otor power
cable.ll
7. At idle, individually check the amperage of the U
PHASE MOTOR CURRENT SENSOR, the V PHASE
MOTOR CURRENT SENSOR, and the W PHASE
MOTOR CURRENT SENSOR in the DATA LIST with
the HDS.
Do the values vary from 0 A?
YES-Replace the phase m otor current sensor (see
page 12-214), then go to step 28.
NO-Go to step 8.
8. Turn the ignition switch to LOCK (0).
9. Turn the battery module switch OFF (see page 12-4).
10. Remove the IPU cover (see page 12-210).
14. Checkfor continuity between these terminals: 15. Checkfor continuity between these MCM connector C
MCM connector terminal C8 and MPI module 12P (22P) terminals and body ground individually:
connector terminal No, 11. C1 and body ground
MCM connector terminal C16 and MPI module 12P C2 and body ground
connector terminal No. 5. C8 and body ground
MCM connector terminal C17 and MPI module 12P C9 and body ground
connector terminal No. 10. C16 and body ground
MCM connector terminal C1 and MPI module 12P C17 and body ground
connector terminal No. 4.
MCM connector terminal C9 and MPI module 12P MCM CONNECTOR C (22P)
connector term inal No. 9. WH (YEL/BLU) VH (WHT)
MCM connector terminal C2 and MPI module 12P
connector terminal No, 3.
MCM CONNECTOR C (22P)
Wire side of female terminals
VH (WHT)
9.4 N-m
(0.96'kgf-m, 6.9 Ib fft)
(cont'd)
DTC Troubleshooting (cont'd)
17. Disconnect the IMA motor power cable connector 27. Check for Pending or Confirmed DTCs with the HDS.
from the motor stator (see page 12-4).
Is DTC P15A5 indicated?
NOTE: If the IMA motor power cable terminals are
wet, dry them with a clean shop towel. Do not use YES-Go to step 37.
compressed air. NO-Replace the MPI module (see page 12-214), then
go to step 28.
18. Check for continuity between IMA motor power cable
terminals A and B, B and C, and C and A individually. 28. Turn the ignition switch to LOCK (0).
29. Reconnect all connectors.
30. If removed, reconnect the IMA m otor power cables to
the phase motor current sensor.
NOTE: Make sure the cables are correctly positioned
before you reconnect them.
31. If removed, reinstall the PCU cover, the PCU busplate
and the PCU lid (see page 12-212).
32. If removed, reinstall the IPU cover (see page 12-210),
then turn the battery module switch ON (see page
12-4).
33. Turn the ignition switch to ON (II).
34. Clearthe DTC with the HDS (see page 12-6).
Is there continuity?
35. Test-drive the vehicle using wide open throttle for at
YES-Replace the IMA motor power cable (see page
least 2 seconds, then decelerate while lightly braking.
12-221), then go to step 28.
36. Check for Pending or Confirmed DTCs with the HDS.
NO-Go to step 19.
Is DTC P15A5 indicated?
19. Substitute a known-good MPI module (see page 12-8).
YES-Check for poor connections or loose terminals at
20. Turn the ignition switch to LOCK (0).
the phase motor current sensor and the IMA motor
21. Reconnect the IMA motor power cables to the phase power cable, then go to step 1.
m otor current sensor.
NO-Troubleshooting is complete. If any other
NOTE: Make sure the cables are correctly positioned Pending or Confirmed DTCs are indicated, go to the
before you reconnect them. indicated DTC's troubleshooting.
22. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212).
23. Reinstall the IPU cover (see page 12-210), then turn
the battery module switch ON (see page 12-5).
24. Turn the ignition switch to ON (II).
25. Clearthe DTC with the HDS (see page 12-6).
26. Test-drive the vehicle using wide open throttle fo r at
least 2 seconds, then decelerate while lightly braking.
37. Update the MCM if it does not have the latest software DTC P15AA: Motor Rotor Position Not
(see page 12-211), or substitute a known-good MCM
Learned
(see page 12-8).
NOTE;
38. Test-drive the vehicle using wide open throttle for at
least 2 seconds, then decelerate while lightly braking. Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general
39. Check for Pending or Confirmed DTCs with the HDS. troubleshooting information (see page 12-5).
Is DTC P15A5 indicated? If the IMA motor rotor position sensor and the IMA
motor rotor are installed incorrectly, DTC P15AA may
YES-lf the MCM was updated, substitute a be detected.
known-good MCM (see page 12-8), then recheck. If If the DTC cannot be cleared, do the troubleshooting
the MCM was substituted, replace the IMA motor for DTC U1204.
housing (see page 12-227),then g o to step 28.
1.Turn the ignition switch to ON (II).
N O -lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the 2. Clear the DTC w ith the HDS (see page 12-6).
original MCM (see page 12-212). If any other Pending
3. Start the engine, and let it idle 1 minute.
or Confirmed DTCs are indicated, go to the indicated
DTC's troubleshooting. 4. Turn the ignition switch to LOCK (0), then turn it to ON
(H).
9. Turn the ignition switch to ON (II). DTC P1BC4: Auto I dle Stop System
10. Clearthe DTC with the HDS (see page 12-6). Malfunction (M/T model )
11. Start the engine, and let it idle 1 minute. NOTE:
Before you troubleshoot, record all freeze data, and
12. Turn the ignition switch to LOCK (0), then turn it to
any on-board snapshot, and review the general
ON (II).
troubleshooting information (see page 12-5).
13. Checkfor Pending or Confirmed DTCs with the HDS. If the DTC cannot be cleared, do the troubleshooting
for DTC U1204.
Is DTC P15AA indicated?
This DTC is stored when the auto idle stop is
YES-Check for poor connections or loose terminals at prohibited due to failure.
the IMA motor rotor position sensor and the MCM,
then go to step 1. 1. Check the AUTO IDLE STOP DOES NOT OCCUR
(BRAKE) in the PGM-FI SYSTEM DATA LIST with the
NO-Go to step 14. HDS.
14. M onitor the OBD STATUS for P15AA in the DTCs Does the HDS indicate EXIST?
MENU with the HDS.
YES-Go to the brake booster pressure monitoring
Does the HDS indicate PASSED? system's general troubleshooting information (see
page 19-46). When the brake booster pressure
YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 13, monitoring system troubleshooting is completed,
go to the indicated DTC's troubleshooting. reset the ECM (see page 11 -4) then clear the DTC in
the IMA system (see page 12-6).I I
N O -lf the HDS indicates FAILED, check for poor
NO-Go to step 2.
connections or loose terminals at the motor rotor
position sensor and the MCM, then go to step 1. If the 2. Check the AUTO IDLE STOP DOES NOT OCCUR (A/C)
HDS indicates NOT COMPLETED, go to step 11. in the PGM-FI SYSTEM DATA LIST with the HDS.
Does the HDS indicate EXIST?
YES-Go to the climate control system's general
troubleshooting information (see page 21-8). When
the climate control system troubleshooting is
completed, reset the ECM (see page 11-4) then clear
the DTC in the IMA system (see page 12-6).11
NO-Go to step 3.
3. Check the AUTO IDLE STOP DOES NOT OCCUR (NP
SWITCH) in the PGM-FI SYSTEM DATA LIST with the
HDS.
Does the HDS indicate EXIST?
YES-Go to step 5.
NO-Go to step 4.
4. Check the AUTO IDLE STOP DOES NOT OCCUR
(CLUTCH PEDAL POSITION SWITCH) in the PGM-FI
SYSTEM DATA LIST with the HDS.
Does the HDS indicate EXIST?
YES-Go to step 26.
NO-lnterm ittent failure, the system is OK at this time.
Reset the ECM (see page 11 -4), then clear the DTC in
the IMA system (see page 12-6).11
iE H
5. Check the NP SWITCH in the PGM-FI DATA LIST with 12. Check for continuity between neutral position switch
the HDS. 2P connector terminal No. 2 and body ground.
Does the HDS indicate ON when you move the shift lever NEUTRAL POSITION SWITCH 2P CONNECTOR
to neutral, and does it indicate OFF when you move the
shift lever to 1st or 2nd gear?
YES-lnterm ittent failure, the neutral position switch is G l ~j j
OK at this time. Reset the ECM (see page 11-4), and NSW (RED/BLK)
clearthe DTC in the IMA system (see page 12-6).
NO-
If the neutral position switch stays ON, go to step 6.
If the neutral position switch stays OFF, go to step
W ire side o f fem ale term inals
13.
If the indication is unstable, check the neutral
Is there continuity?
position switch and the shift arm condition (see
page 13-63), then go to step 67. YES-Repair a short in the wire between the ECM (B13
and B21) and the neutral position switch, then go to
6. Turn the ignition switch to LOCK (0).
step 67.
7. Disconnect the neutral position switch 2P connector.
NO-Update the ECM if it does not have the latest
8. Check the NP SWITCH in the PGM-FI DATA LIST with software (see page 11-207), then recheck. If the ECM
the HDS with the shift lever in neutral. was updated, replace the original ECM (see page
11 -209), then recheck.B
Does the NP SWITCH indicate OFF?
13. Turn the ignition switch to ON (II).
YES-Replace the neutral position switch (see page
13-43), then go to step 67. 14. Disconnect the neutral position switch 2P connector.
JUMPER WIRE
(cont'd)
DTC Troubleshooting (cont'd)
19. Connect neutral position switch 2P connector 25. Check for continuity between these terminals:
terminals No. 1 and No. 2 with a jum per wire. ECM connector terminal B13 and neutral position
switch 2P connector terminal No. 2.
NEUTRAL POSITION SWITCH 2P CONNECTOR
ECM connector terminal B21 and neutral position
switch 2P connector terminal No. 2.
NSW
(ED GND
NEUTRAL POSITION SWITCH 2P CONNECTOR
05
CO
o
CM
CO
CO
CM
26 27 28 33 34 35
YES-Repair an open in the wire between the neutral I 3 6 I37 3 8 13 9 14 0 14 1 142 4 3 |4 4
position switch and G101 (see page 22-26), then go to
step 67.
ECM CONNECTOR B (44P)
NO-Replace the neutral position switch (see page
Term inal s i de o f fem ale term inals
13-43), then go to step 67.
is there continuity?
21. Disconnect the jum per wire from the neutral position
switch 2P connector. YES-Update the ECM if it does not have the latest
software (see page 11-207), then recheck. If the ECM
22. Turn the ignition switch to LOCK (0). was updated, replace the original ECM (see page
23. Jump the SCS line with the HDS. 11 -209), then recheck.il
24. Disconnect ECM connector B (44P). NO-Repair an open in the wire between the neutral
position switch and the ECM (B13 or B21), then go to
step 67.
26. Check CLUTCH PEDAL POSITION SWITCH A and 33. Check for continuity between clutch pedal position
CLUTCH PEDAL POSITION SWITCH A (C) in the switch A 2P connector terminal No. 1 and body
PGM-FI DATA LIST with the HDS. ground.
Do the HDS indicate CLOSE when the clutch pedal is CLUTCH PEDAL POSITION SWITCH A 2P CONNECTOR
pressed and OPEN when the clutch pedal is released?
YES-lntermittent failure, the system is OK at this time.
Reset the ECM (see page 11-4), and clear the DTC in
the IMA system (see page 12-6).I I
2 1
NO-
If clutch pedal position switch A CLOSE stays on, go
to step 27.
If clutch pedal position switch A OPEN stays on, go
to step 34. W ire side o f fem ale term inals
31. Jump the SCS line with the HDS. JUMPER WIRE
32. Disconnect ECM connector B (44P).
40. Connect clutch pedal position switch A 2P connector 46. Check for continuity between clutch pedal position
terminals No. 1 and No. 2 with a jum per wire. switch A 2P connector terminal No. 1 and ECM
connector terminal B12.
CLUTCH PEDAL POSITION SWITCH-A 2P CONNECTOR
CLUTCH PEDAL POSITION SWITCH A 2P CONNECTOR
W ire side o f fem ale term inals
JUMPER WIRE
W ire side o f fem ale term inals
1
2 1 CLSW2 (LT BLU)
GND (BLK)
" [C LS W 2 (LT BLU)
(H)
JUMPER WIRE
W ire side o f fem ale term inals
W ire side o f fem ale te rm in a ls
61. Check CLUTCH PEDAL POSITION SWITCH A (C) in the
Is there continuity? PGM-FI DATA LIST with the HDS.
YES-Repair a short in the wire between the ECM (B39) Does the HDS indicate OPEN?
and clutch pedal position switch C, then go to step 67.
YES-Repair an open in the wire between clutch pedal
NO-Update the ECM if it does not have the latest position switch C and G403 (see page 22-36), then go
software (see page 11-207), then recheck. If the ECM to step 67.
was updated, replace the original ECM (see page
11-209), then recheck.B NO-Replace clutch pedal position switch C (see page
13-9), then go to step 67.
54. Turn the ignition switch to LOCK (0).
62. Disconnect the jum per wire from the clutch pedal
55. Disconnect the clutch pedal position switch C 2P position switch C 2P connector.
connector.
63. Turn the ignition switch to LOCK (0).
56. Connect clutch pedal position switch C 2P connector
terminal No. 1 to body ground with a jum per wire. 64. Jump the SCS line with the HDS.
65. Disconnect ECM connector B (44P).
CLUTCH PEDAL POSIT I ON SWITCH C 2P CONNECTOR
2 1
CLSW2 (LT BLU)
JUMPER WIRE
66. Check for continuity between clutch pedal position 67. Turn the ignition switch to LOCK (0).
switch C 2P connector terminal No. 1 and ECM
68. Reconnect all connectors.
connector terminal B39.
69. Turn the ignition switch to ON (II).
CLUTCH PEDAL POSITION SWITCH C 2P CONNECTOR
W ire side o f fem ale term inals 70. Reset the ECM with the HDS (see page 11-4).
NOTE: If the ECM is not reset, DTC P15C4 is stored
again.
CLSW2 (LT BLU)
71. Clear the DTC with the HDS (see page 12-6).
72. Do the auto idle stop system inspection (see page
12-207).
r________ ____...______ ___.................... 73. Check for Pending or Confirmed DTCs with the HDS.
1 2 3 4 5 6 7 8
[ I 10 11 12 13pl4|15[l6 17 18 19 J Is DTC P15C4 indicated?
20 21 22 23 24 25 a
YES-Check for poor connections or loose terminals at
26 27 28 29|30|31|32 33 34 35
the ECM and clutch pedal position switches A and C.
00
CD
YES-Do the troubleshooting for DTC P0102 (see page YES-Replace the idle stop switch (see page 12-229),
11-86), then reset the PCM with the HDS (see page then go to step 19.
11-4).B
NO-Repair a short to power in the wire between the
NO-Go to step 4. idle stop switch 2P connector and the PCM (A13), then
go to step 19.
4. Check the AUTO IDLE STOP DOES NOT OCCUR
(BRAKE) in the PGM-FI SYSTEM with the HDS. 10. Turn the ignition switch to LOCK (0).
Does the HDS indicate EXIST? 11. Disconnect the idle stop switch 2P connector.
YES-Go to the brake booster pressure monitoring 12. Connect idle stop switch 2P connector terminals No. 1
system's general troubleshooting information (see and No. 2 with a jum per wire.
page 19-46). When the brake booster pressure
monitoring system troubleshooting is completed,
IDLE STOP SWITCH 2P CONNECTOR
clearthe DTC (see page 12-6).H
NO-Go to step 5.
5. Check the AUTO IDLE STOP DOES NOT OCCUR (A/C)
in the PGM-FI SYSTEM with the HDS.
Does the HDS indicate EXIST? BKSWNC IG1
(B R N ) (YEL)
YES-Go to the climate control system's general
troubleshooting information (see page 21-8). When JUMPER WIRE
the climate control system troubleshooting is W ire side o f fem ale term inals
completed, clearthe DTC (see page 12-6).H
13. Turn the ignition switch to ON (II).
NO-Go to step 6.
14. Check the IDLE STOP SW in the PGM-FI DATA LIST
with the HDS.
Does the HDS indicate CLOSE?
YES-Replace the idle stop switch (see page 12-229),
then g o to step 19.
NO-Go to step 15.
15. Turn the ignition switch to LOCK (0).
DTC Troubleshooting (cont'd)
16. Disconnect the jum per wire from the idle stop switch DTC P1634: Motor Power Inverter (MPI)
2P connector. Module Signal Circuit Malfunction
17. Turn the ignition switch to ON (II).
NOTE;
18. Measure the voltage between body ground and idle Before you troubleshoot, record all freeze data, and
stop switch 2P connector terminal No. 1. any on-board snapshot, and review the general
troubleshooting information (see page 12-5).
IDLE STOP SWITCH 2P CONNECTOR If the DTC cannot be cleared, do the troubleshooting
for DTC U1204.
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS (see page 12-6).
3. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P1634 indicated?
YES-Go to step 4.
W ire side o f fem ale te rm in a l s NO-lnterm ittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
Is there battery voltage?
MCM and the MPI m odule,!!
YES-Repair an open in the wire between the idle stop
4. Do the IPU MODULE FAN DRIVE in the INSPECTION
switch 2P connector and the PCM (A13), then go to
MENU with the HDS.
step 19.
NO-Repair an open in the wire between the No. B12 Does the HDS indicate OUT OF RANGE?
IG IMA (10 A) fuse and the idle stop switch 2P YES-Go to step 5.
connector, then go to step 19.
NO -lf the HDS indicates CONDITION IS NORMAL, go
19. Turn the ignition switch to LOCK (0). to step 15.
20. Reconnect all connectors. 5. Check the No. B53 + B IMA 2 (15 A) fuse in the
21 .Turn the ignition switch to ON (II). under-dash fuse/relay box.
22. Reset the PCM with the HDS (see page 11-4). Is the fuse OK?
NOTE: If the PCM is not reset, DTC P15C4 can return. YES-Go to step 6.
23. Clear the DTC with the HDS (see page 12-6). NO-Repair a short to ground in the wire between the
IPU module fan or the MPI module and the No. B53
24. Check for Pending or Confirmed DTCs with the HDS. IMA 2 (15 A) fuse. Also replace the No. B53 IMA 2 (15
A) fuse, then go to step 39.
Is DTC P15C4 indicated?
6. Turn the ignition switch to LOCK (0).
YES-Check for poor connections or loose terminals at
the PCM and the idle stop switch. Also checkfor brake 7. Turn the battery module switch OFF (see page 12-4).
system and climate control system DTCs, then go to
8. Remove the IPU cover (see page 12-210).
step 1.
NO-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated, go to the
indicated DTC's troubleshooting.
H 3
9. Turn the ignition switch to ON (II), and listen for a 14. Measure the voltage between IPU relay holder (MCM
clicking sound from MCM relay 2 (A). relay 2) 8P connector terminal No. 2 and body ground.
IPU RELAY HOLDER 8P CONNECTOR
r?___m ____ ;
_k
1 +B
(BLU)
7IX18
................I ...1
7 6 U 5 4 3 2 1
12. Test MCM relay 2 (see page 22-92).
15 14 13 12 11 10 9 8
Is the relay OK?
o
CM
22 21 19 18 n 17 16
YES-Go to step 13. IPUA (BLU/RED)
NO-Replace MCM relay 2, then go to step 39.
13. Turn the ignition switch to ON (II).
W i re side of fem ale term inals
Is there 1 MO or more?
YES-Go to step 21.
NO-Go to step 36.
(cont'd)
DTC Troubleshooting (cont'd)
21. Disconnect the MPI module 12P connector (A). 25. Measure the voltage between MPI module 12P
connector terminal No. 2 and body ground.
1----
f n
6 5 4 3 2 1 (\
12 11 10 9 8 7
M CM CONNECTOR C (22PJ
n i i r
6 5 4 3 2 1 i.......
12 11 10 9 8 7 7 6u 5 4 3 2 1
GND IGA2 15 14 13 12 11 10 9 8
(BLK) (RED)
22 21 20 19 18 n 17 16
I IPUA (BLU/RED)
29. Test MCM relay 2 (see page 22-92). 34. Turn the ignition switch to ON (II).
Is the relay OK? 35. Measure the voltage between MCM connector
terminal A4 and body ground.
YES-Go to step 30.
NO-Replace MCM relay 2, then go to step 39. M CM CONNECTOR A (31P)
30. Turn the ignition switch to ON (II).
IGHLD2 (LT GRN)
31. Measure the voltage between IPU relay holder (MCM ................. 1 .......... .......I... .. IL
0
3
CM
relay 2) 8P connector terminal No. 3 and body ground. 9 8 7 6 5 4
21 20 19 18 17 16 15 14 13 12 11 10
IPU RELAY HOLDER 8P CONNECTOR
31 30
CM
05
CM
00
27 24 23 22
______re____ ei_______ _ n n 26 25
1 IGA
ZM
CD
CO
^r
Is there about 12 V?
YES-Go to step 32.
NO-Repair an open in the wire between MCM relay 1
and MCM relay 2, then go to step 39.
32. Turn the ignition switch to LOCK (0).
(cont'd)
DTC Troubleshooting (cont'd)
36. Disconnect the MPI module 12P connector (A). 38. Measure the voltage between MPI module 12P
connector terminal No. 7 and body ground.
n .. r
6 5 4 3 2 1
12 11 10 9 8 7
9. Measure the voltage between IPU relay holder (MCM 14. Reconnect all connectors.
relay 1) 8P connector terminals No. 7 and No. 8.
15. If removed, reinstall the PCU cover, the PCU busplate,
iPU RELAY HOLDER 8P CONNECTOR and the PCU lid (see page 12-212).
________ rp _ 16. If removed, reinstall the IPU cover (see page 12-210),
then turn the battery module switch ON (see page
+B 1 12-4).
(LT BLU)
17. Turn the ignition switch to ON (II).
18. Clear the DTC with the HDS (see page 12-6).
19. Turn the ignition switch to LOCK (0), and wait at least
40 seconds. Turn the ignition switch to ON (II) again.
IGHLD (PUR) 20. Checkfor Pending or Confirmed DTCs with the HDS.
W ire side o f fem ale term inals Is DTC P1673 indicated?
When turning the ignition switch from ON (II) to LOCK (0), YES-Check for poor connections or loose terminals at
does the voltage change from 1 0V to0 V? MCM relay 1 and the MCM, then go to step 1.
YES-Go to step 10. NO-Troubleshooting is complete. If any other
NO-Go t o s t e p 1 1 . Pending or Confirmed DTCs are indicated, go to the
indicated DTC's troubleshooting.
10. Test MCM relay 1 (see page 22-92).
21. Reconnect all connectors.
Is the relay OK?
22. Reinstall the PCU cover, the PCU busplate, and the
YES-Repair a short to power in the wire between PCU lid (see page 12-212).
MCM relay 1 and the MCM (A9), then go to step 14.
23. Reinstall the IPU cover (see page 12-210), then turn
NO-Replace MCM relay 1, then go to step 14. the battery module switch ON (see page 12-4).
11. Remove the PCU lid, the PCU busplate, and the PCU 24. Update the MCM if it does not have the latest software
cover (see page 12-212). (see page 12-211), or substitute a known-good MCM
(see page 12-8).
12. Disconnect MCM connector A (31P).
25. Turn the ignition switch to ON (II), and then to LOCK
13. Checkfor continuity between MCM connector
(0). Wait at least 40 seconds, then turn the ignition
terminal A3 and body ground.
switch to ON (II) again.
MCM ECU CONNECTOR A (31 P)
26. Check for Pending or Confirmed DTCs with the HDS.
IGHLD (PUR)
Is DTC P1673 indicated?
immmm
9 8 7 6 5
3 (L 4
2j
21 20 19 18 17 16 15 14 13 12 11 10
J YES-lf the MCM was updated, substitute a
known-good MCM (see page 12-8), then recheck. If
the MCM was substituted, go to step 1.
31 30 29
n 28 27 fl 26 25 24 23 22
N O -lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
W ire side o f fem ale term inals
DTC's troubleshooting.
Is there continuity?
YES-Repair a short to ground in the wire between
MCM relay 1 and the MCM (A3), then go to step 14.
NO-Go to step 21.
DTC P16C3; DC-DC Converter Temperature DTC U0029: F-CAN M alfunction (BUS-OFF
Sensor Circuit M alfunction (M otor Control M odule (MCM)))
NOTE: NOTE:
Before you troubleshoot record all freeze data, and To verify this is the appropriate troubleshooting
any on-board snapshot, and review the general procedure, jum p the SCS with the HDS and read the
troubleshooting information (see page 12-5). flash code, or change the HDS setup to show Honda
If the IPU module fan duct is blocked, DTC P16C3 may codes, and read the Honda code.
be stored. If DTC U0029 is indicated on the HDS, intermittent
If the DTC cannot be cleared, do the troubleshooting failure, the system is OK at this time.
for DTC U1204. If the DTC cannot be cleared, do the troubleshooting
fo r DTC U1204.
1.Turn the ignition switch to ON (II).
Do the DLC circuit troubleshooting (see page 12-202).
2. Clear the DTC w ith the HDS (see page 12-6).
3. Check for Pending or Confirmed DTCs with the HDS.
Is DTC U1448, U1220, or U1221 indicated?
YES-Go to the indicated DTC's troubleshooting.
NO-Go to step 4.
4. Check the DC-DC CONVERTER TEMPERATURE in the
DATA LIST with the HDS.
Is more than 259 F (126 C), or less than 42 F
( -4 1 C) indicated?
YES-Go to step 5.
NO-lnterm ittent failure, the system is OK at this time.
Check the IPU module air duct and the IPU module fan
for disconnections, damage, or obstructions.
5. Turn the ignition switch to LOCK (0).
6. Check the IPU module air duct and the IPU modulefan
for disconnections, damage, or obstructions.
Are the IPU module air duct and the IPU module fan OK?
YES-Replace the DC-DC converter (see page 12-213),
then go to step 7.
NO-Repair or replace the IPU module air duct or the
IPU module fan as needed, then go to step 7.
7. Turn the ignition switch to ON (II).
8. Clear the DTC with the HDS (see page 12-6).
9. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P16C3 indicated?
YES-Check for poor connections or loose terminals at
the DC-DC converter and the MCM, then go to step 1.
DTC Troubleshooting (cont'd)
DTC U0038: IMA-CAN Malfunction (BUS-OFF 7. Measure the resistance between ECM/PCM connector
terminals A38 and A39.
(Motor Control Module (MCM)))
DTC U1204: IMA-CAN Malfunction ECM/PCM CONNECTOR A (44P)
YES-Go to step 3.
Is there about 0 Q?
NO-lnterm ittent failure, the system is OK at this time.
Check for poor connections or loose term inals at the YES-Go to step 8.
ECM/PCM and the MCM.B
NO-Go to step 13.
3. Jump the SCS line with the HDS.
8. Turn the battery module switch OFF (see page 12-4).
4. Turn the ignition switch to LOCK (0).
9. Remove the IPU cover (see page 12-210).
5. Disconnect ECM/PCM connector A (44P).
10. Remove the PCU lid, the PCU busplate, and the PCU
6. Measure the resistance between ECM/PCM connector cover (see page 12-212).
terminals A38 and A39.
11. Disconnect MCM connector A (31P).
IMA-CAN H IMA-CAN L 9 6 5 4
CO
- .i
(WHT) (RED)
21 20 19 18 17 16 15 14 13 12 11 10
31 30 29
n 28 27 n 26 25 24 23 22
Term inal s i de o f fem ale term inals
9 8 | 7 |6 | 5 |4 3 ILJmi
21 20 19 18 17 16 15 14 13 12 11 10
31 30 29 n
28 27 26 25 24 23 22
I 1 I 2 3 (4 | 5 | 6 ] T 8 fi1 _
1 10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25
1 1
26 27 28 29|30|31|32 33 34 35
136137 38139140141142 4 3 |4 4 |
1 I
2 3IT ly r e \ 7 8 I 9I . J IM A-CAN L (RED)
10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25 1 ECM /PCM CONNECTOR A (44P)
26 27 28 29|30|31|32 33 34 35 Term inal side o f fem ale te rm i nals
37 3813 9 140 f4 1 142
I 36 I I fS lU l Is there continuity?
IMA-CAN H (WHT)
YES-Go to step 38.
ECM/PCM CONNECTOR A (44P)
Term inal side o f fem ale te rm i nals NO-Repair an open in the wire between the ECM/PCM
Is there continuity? (A39) and the MCM (A1), then go to step 32.
YES-Go to step 18. 19. Turn the ignition switch to LOCK (0).
NO-Repair an open in the wire between the ECM/PCM 20. Turn the battery module switch OFF (see page 12-4).
(A38) and the MCM (A2), then go to step 32.
21. Remove the IPU cover (see page 12-210).
22. Remove the PCU lid, the PCU busplate, and the PCU
cover (see page 12-212).
23. Disconnect MCM connector A (31P).
(cont'd)
DTC Troubleshooting (cont'd)
24. Checkfor continuity between MCM connector 27. Measure the voltage between MCM connector
terminal A2 and body ground. terminal A2 and body ground.
mmm
5 I 4 3 IL JT 2 | T T T 3 IL P T i
oo
CD
9 8 7 6 9
21 20 19 18 17 16 15 14 13 12 11 10 21 20 19 18 17 16 15 14 13 12 11 10
31 30 29 28 27 26 25 24 23 22 31 26 25 24 23 22
CO
o
29 28 27
n n n n
9 8 7 6 5 4 jy u o r 1 9 8 7 3 |L JTT \
6 5 4
21 20 19 18 17 16 15 14 13 12 11 10 <8 21 20 19 18 17 16 15 14 13 12 11 10
K>
CD
31 26 25 24 23 22
CM
00
26 25 24 23 22
00
o
n 28 27 31 30 29
n
27
n
(cont'd)
DTC Troubleshooting (cont'd)
DTC U0100: F-CAN Malfunction (Powertrain DTC U0155: F-CAN Malfunction (Gauge
Control Module (PCM)-Motor Control Module Control Module-Motor Control Module
(MCM)) (MCM))
NOTE: NOTE:
To verify this is the appropriate troubleshooting If DTC U0155 is indicated on the HDS, the sends and
procedure, jum p the SCS with the HDS and read the receives communication function of the MCM is OK.
flash code, or change the HDS setup to show Honda Before you troubleshoot, record all freeze data, and
codes, and read the Honda code. any on-board snapshot, and review the general
If DTC U0100 is indicated on the HDS, intermittent troubleshooting information (see page 12-5).
failure, this system is OK at this time. If the DTC cannot be cleared, do the troubleshooting
If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
for DTC U1204.
1.Turn the ignition switch to ON (II).
Check for poor connections or loose terminals at the
ECM/PCM and the MCM. 2. Clear the DTC with the HDS (see page 12-6).
3. Turn the ignition switch to LOCK (0).
4. Turn the ignition switch to ON (II), and wait 4 seconds.
5. Turn the ignition switch to LOCK (0), then turn the
i g n i t i o n switch-to ON (II) a g a i n , a n d w a i t 4 seconds.
6. Check for Pending or Confirmed DTCs in the IMA
SYSTEM with the HDS.
Is DTC U0155 indicated?
YES-Go to step 7.
NO-lnterm ittent failure, the system is OK at this
tim e.ll
7. Turn the ignition switch to LOCK (0).
8. Turn the ignition switch to ON (II), and watch the
instrument panel indicators.
Do any indicators come on?
YES-Go to step 9.
NO-Go to step 17.
9. Turn the ignition switch to LOCK (0).
10. Turn the battery module switch OFF (see page 12-4).
11. Remove the IPU cover (see page 12-210).
12. Remove the PCU lid, the PCU busplate, and the PCU
cover (see page 12-212).
13. Disconnect the gauge control module 32P connector.
14. Disconnect MCM connector A (31P).
15. Checkfor continuity between gauge control module 16. Check for continuity between gauge control module
32P connector terminal No. 19 and MCM connector 32P connector terminal No. 20 and MCM connector
terminal A23. terminal A22.
GAUGE CONTROL MODULE 32P CONNECTOR GAUGE CONTROL MODULE 32P CONNECTOR
W ire side o f fem ale term in a ls
W ire side o f fem ale term inals
16 15 14 13 12 11 10 9 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
00
hO
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
00
o
CM
CM
CD
CM
32 31 29 27 25 24 23 21 20 19 18 17
F-CAN H (GRN) F-CAN L (PNK) I
T
_n ......... .............1
L ....... ............I
i - ,
.........
____-JL. ... m . m I I
9 8 7 6 5 4 3 lL J f2 1 9 8 7 6 5 4 3O fT n
21 20 19 18 17 16 15 14 13 12 11 10 21 20 19 18 17 16 15 14 13 12 11 10
31 30 29 n 28 27 m 26 25 24 23 22 31 30 29 n 28 27 26 25 24 23 22
F-CAN H (WHT) F-CAN L (RED)i
M CM CONNECTOR A (31P)
W ire side o f fem ale term in a ls MCM CONNECTOR A (31P)
W ire side o f fem ale term inals
(cont'd)
DTC Troubleshooting (cont'd)
21. Measure the voltage between gauge control module DTC U0311: MCM and BCM Program Version
32P connector terminal No. 17 and body ground.
Mismatch
GAUGE CONTROL MODULE 32P CONNECTOR NOTE:
Before you troubleshoot, record all freeze data, and
any on-board snapshot, and review the general
nil--- .... ..... __I!__ __ii__ r~n troubleshooting information (see page 12-5).
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
This DTC is indicated when a MCM update is not
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
completed.
1G1 (LT BLU)
Do not turn the ignition switch to LOCK (0) while
updating the MCM. If you do, the MCM can be
damaged.
1. Do the MCM (IMA Motor) update procedure (see page
W ire side o f fe m a l e term inals 12 - 2 1 1 ).
1. Do the MCM (IMA Battery) update procedure (see 2. Clearthe DTC w ith the HDS (see page 12-6).
page 12-211). 3. Start the engine.
2. Check fo r Pending or Confirmed DTCs with the HDS. 4. M onitor the OBD STATUS for U1220 in the DTCs
Is DTC U0312 indicated? MENU with the HDS.
YES-Replace the original MCM (see page 12-212).H Does the HDS indicate FAILED?
10. Checkfor continuity between MCM connector 14. Measure the voltage between DC-DC converter 4P
terminal A27 and body ground. connector terminal No. 3 and body ground.
SCIMD (GRN)
(cont'd)
DTC Troubleshooting (cont'd)
DTC U1221: Motor Control Module (MCM) 10. Check for poor connections, loose bolts, and damage
at the busbars (A).
Lost Communication with DC-DC Converter
NOTE;
Before you troubleshoot record all freeze data, and
any on-board snapshot and review the general
troubleshooting information (see page 12-5).
If the DTC cannot be cleared, do the troubleshooting
for DTC U1204.
1.Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS (see page 12-6).
3. Check for Pending or Confirmed DTCs with the HDS.
Is DTC U1221 indicated?
YES-Go to step 4.
N O -lnterm ittent failure, the system is OK at this time.
Check for poor connections or loose terminals at the
DC-DC converter and the MCMM
Are the busbar connections OK?
4. Check the No. B12 IG IMA (10 A) fuse in the YES-Go to step 11.
under-dash fuse/relay box.
NO-Repair the busbar connections, then go to step
Is the fuse OK? 23.
YES-Go to step 5. 11. Disconnect MCM connector A (31P).
NO-Repair a short to ground in the wire between the
12. Measure the resistance between MCM connector
DC-DC converter 4P connector and the No. B12 IG
terminal A28 and body ground.
IMA (10 A) fuse. Also replace the No. B12 IG IMA (10
A) fuse, then go to step 23. MCM CONNECTOR A (31P)
5. Turn the ignition switch to LOCK (0).
6. Turn the battery module switch OFF (see page 12-4). 9 8 7 6 574 IU l i 1
7. Remove the IPU cover (see page 12-210). 21 20 19 18 17 16 16 14 13 12 11 10
31 30 29 28 27 n 26 25 24 23 22
8. Remove the PCU lid, the PCU busplate, and the PCU n
cover (see page 12-212). JSCIDtVI (GRY)
Is there 1 MO or more?
YES-Go to step 13.
NO-Go to step 21.
13. Disconnect the DC-DC converter 4P connector (A). 19. Measure the voltage between DC-DC converter 4P
connector terminal No. 4 and body ground.
E 3 .
rSTsTaTil
SCIDM (GRY)
Is there about 12 V?
14. Turn the ignition switch to ON (II).
YES-Replace the DC-DC converter (see page 12-213),
15. Measure the voltage between DC-DC converter 4P
then go to step 23.
connector terminal No. 1 and body ground.
NO-Go to step 20.
DC-DC CONVERTER 4P CONNECTOR 20. Measure the voltage between MCM connector
terminal A28 and body ground.
[4|3|2|ll
I G1 (LT GRN)
(cont'd)
DTC Troubleshooting (cont'd)
21. Disconnect the DC-DC converter 4P connector (A). 23. Reconnect all connectors.
24. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212).
25. Reinstall the IPU cover (see page 12-210), then turn
the battery module switch ON (see page 12-4).
26. Turn the ignition switch to ON (II).
27. Clear the DTC with the HDS (see page 12-6).
28. Check for Pending or Confirmed DTCs with the HDS.
Is DTC U1221 indicated?
YES-Check for poor connections or loose terminals at
the MCM and the DC-DC converter, then go to step 1.
NO-Troubleshooting is complete. If any other
22. Measure the resistance between MCM connector Pending or Confirmed DTCs are indicated, go to the
terminal A28 and body ground. indicated DTC's troubleshooting.
29. Reconnect all connectors.
30. Reinstall the PCU cover, the PCU busplate, and the
PCU lid (see page 12-212).
31. Reinstall the IPU cover (see page 12-210), then turn
the battery module switch ON (see page 12-4).
32. Update the MCM if it does not have the latest software
(see page 12-211), or substitute a known-good MCM
(see page 12-8).
33. Turn the ignition switch to ON (II).
34. Check for Pending or Confirmed DTCs with the HDS.
W ire side o f fem ale term inals
is DTC U1221 indicated?
Is there 1MQ or more?
YES-Check for poor connections or loose terminals at
YES-Replace the DC-DC converter (see page 12-213), the MCM and the DC-DC converter. If the MCM was
then go to step 23. updated, substitute a known-good MCM (see page
NO-Repair a short in the wire between the DC-DC 12-8), then recheck. If the MCM was substituted, go to
converter 4P connector and the MCM (A28), then go step 1.
to step 23. N O -lf the MCM was updated, troubleshooting is
complete. If the MCM was substituted, replace the
original MCM (see page 12-212). If any other Pending
or Confirmed DTCs were indicated, go to the indicated
DTC's troubleshooting.
IMA System Indicator Circuit Troubleshooting
IMA system indicator stays onr no DTCs set IMA system indicator never comes on, no
1.Turn the ignition switch to LOCK (0).
DTCs set
2. Connect the HDS to the DLC (see page 12-5). 1. Turn the ignition switch to LOCK (0).
3. Turn the ignition switch to ON (II), and select the IMA 2. Do the gauge self-diagnostic function (see page
SYSTEM. 22-325).
Does the HDS communicate with the IMA system? Does the IMA system indicator flash?
NO-Do the DLC circuit troubleshooting (see page NO-Replace the gauge control module (see page
12-202). 2 2-354).
Charging system indicator stays on, no DTCs 8. Check the connections at the high voltage terminals
set (A, B) on the DC-DC converter (C).
3. Do the gauge self-diagnostic function (see page YES-Replace the DC-DC converter (see page
22-325). 12-213).
YES-Go to step 4.
NO-Replace the gauge control module (see page
22-354).
4. Turn the ignition switch to LOCK (0).
5. Turn the battery module switch OFF (see page 12-4).
6. Remove the IPU cover (see page 12-210).
7. Remove the PCU Hd, the PCU busplate, and the PCU
cover (see page 12-212).
Charging system indicator flickers, no-DTCs Charging system indicator newer comes on,
set no DTCs set
This indicator may blink after you start the engine in 1. Turn the ignition switch to LOCK (0).
extremely cold weather (22 F (30 C) or below). It
2. Connect the HDS to the DLC.
stops blinking when the battery module warms up.
3. Turn the ignition switch to ON (II), and select the IMA
SYSTEM.
Does the HDS communicate with the IMA system?
YES-Go to step 4.
NO-Do the DLC circuit troubleshooting (see page
12-202).B
NOTE: Make sure the HDS and its DLC cable are working 11. Remove MCM relay 1 (A).
properly.
1.Turn the ignition switch to LOCK (0).
2. Connect the HDS to the DLC (see page 12-5).
3. Turn the ignition switch to ON (II), and read the HDS.
Does the HDS identify the vehicle?
YES-Go to step 4.
NO-Do the DLC circuit troubleshooting (see page
11-383).
4. Check the No. B42 IMA 1 (7.5 A) fuse in the under-dash
fuse/relay box.
Is the fuse OK?
YES-Go to step 5. 12. Test MCM relay 1 (see page 22-92).
NO-Repair a short in the wire between the No. B42 Is the relay OK?
IMA 1 (7.5 A) fuse and the MCM (A9). Also replace the YES-Go to step 13.
No. B42 IMA 1 (7.5 A) f u s e *
NO-Replace MCM relay 1M
5. Turn the ignition switch to LOCK (0).
13. Turn the ignition switch to ON (II).
6. Turn the battery module switch OFF (see page 12-4).
14. Measure the voltage between IPU relay holder (MCM
7. Remove the IPU cover (see page 12-210). relay 1) 8P connector terminal No. 6 and body ground.
8. Turn the battery module switch ON (see page 12-4). IPU RELAY HOLDER 8P CONNECTOR
9. Turn the ignition switch to ON (II), and listen for a .------------ rs------ si------------
clicking sound from MCM relay 1 (A).
1
+B
(LT BLU)
4|>Q3
F-CAN H (GRN)
[ 1 2 3 4 5 6 7 8/
\ 9 10 11 12 13 14 15 16/
9 8 TT6 5 4 T fL J f 2 1 1
17. Remove the PCU lid, the PCU busplate, and the PCU
cover (see page 12-212). 21 20 19 18 17 16 15 14 13 12 11 10
31 30 29
18. Turn the ignition switch to ON (II). n 28 27 F l 26 25 24 23 22
F-CAN H (WHT)
19. Measure the voltage between MCM connector
terminals A6 and A9. W ire side of fem ale term inals
23. Check for continuity between MCM connector 24. Measure the voltage between MCM connector
terminal A22 and DLC terminal No. 14. terminal No. 9 and body ground.
M CM CONNECTOR A (31P)
D A T A L I N K C O N N E C T O R (D L C ) IGA (PNK/BLK)
fl I..........
2 3 4 5 6 7 9 8 7 6 5
\ 1
\9
8 /
10 11 12 13 14 15 16/ I) 21 20 19 18 17 16 15 14 13 12 11 10
31 30 29 28 27 26 25 24 23 22
F-CAIM L (PNK) n
T erm inal side o f fem ale term inals
JL
8 1 nun Is there battery voltage?
21 20 19 18 17 16 15 14 13 12 11 10 YES-Repair an open in the wire between the MCM
3113012911 [j281271 fl1 26125j24123122 (A6) and G901 (see page 22-54).H
F-CAN L (RED)
NO-Repair an open in the wire between the MCM (A9)
and MCM relay 1.
W ire side o f fem ale te rm in a l s
25. Turn the ignition switch to LOCK (0).
26. Remove MCM relay 1 (A).
Is there continuity?
YES-Update the MCM if it does not have the latest
software (see page 12-211), or substitute a
known-good MCM (see page 12-8), then recheck. If
the symptom goes away with a known-good MCM,
replace the original MCM (see page 12-212).
NO-Repair an open in the wire between DLC terminal
No. 14 and the MCM (A22).B
CM
CO
31 29 28 26 25 24 23 22
n n A
W ire side o f fem ale term inals W ire side o f fem ale term inals
PG (BLK)
9 8 7 <3 5 T
21 20 19 18 17 16 15 14 13 12 11 10
TUizzn
1
31 30 29 28 27 26 25 24 23 22
n n
32. Remove the PCU lid, the PCU busplate, and the PCU W ire side o f fem ale term inals
cover (see page 12-212).
33. Turn the ignition switch to ON (II). Is there continuity?
YES-Go to step 38.
NO-Repair an open in the wire between the MCM (A6)
and G901 (see page 2 2-54 ).!
38. Turn the ignition switch to ON (II).
DLC Circuit Troubleshooting Auto Idle Stop System Inspection
(cont'd)
39. Measure the voltage between MCM connector M /T model
terminal A7 and body ground.
1. Check under these conditions:
MCM CONNECTOR A (31P) Altitude 2,500 m (8,200 ft) or lower (At higher
altitudes, auto idle stop is often prevented because
of the lack of vacuum in the brake booster).
1G1 (PNK)
The low temperature indicator does not come on.
JL.......___________ I__ ____ JL The IMA battery level gauge displays at least half of
p 9 8 7 6 5 4 j j I Il E 1
21 20 19 18 17 16 15 14 13 12 11 10
31 30 29 28 27 26 25 24 23 22
n
its scale.
All electrical items (headlights, blower fan, radiator
fan, rear w indow defogger, A/C, etc.) are off.
Any indicator does not come on.
No heavy load in the vehicle (A heavy load prevents
W ire side o f fem ale term inals
auto idle stop because the system "thinks" the
vehicle is going uphill).
Drive the vehicle on a flat road or downhill.
Is there battery voltage? 2. Start the engine.
YES-Go to step 40. 3. Test-drive under these conditions:
Drive the vehicle at 25 mph (40 km/h), then press
NO-Repair an open in the wire between the No. B22
the clutch pedal fully, and stop the vehicle within 5
METER (7.5 A) fuse and the MCM (A7).B
15 seconds.
40. Measure the voltage between MCM connector Press and hold the brake pedal until the vehicle
terminal A8 and body ground. stops (do not pump the brake pedal).
Keep the brake pedal pressed after the vehicle
M CM CONNECTOR A (31P) stops.
(cont'd)
Auto idle Stop System Troubleshooting (cont'd)
11. Check BRAKE BOOSTER PRESSURE SENSOR (A) and 19. Turn the ignition switch to ON (II), select the ECO
BRAKE BOOSTER PRESSURE SENSOR (B) in the screen on the MID.
EVPS DATA LIST with the HDS.
Does the brake booster pressure change from air
pressure to vacuum pressure?
YES-Go to step 12.
NO-Check for an obstruction in the brake booster
pressure sensor vacuum line.
12. Turn the ignition switch to LOCK (0). Is the outside air temperature reading (A) accurate?
13. Turn the ignition switch to ON (II). YES-The system is OK at this tim e.ll
14. Checkfor DTCs in the WIPER SYSTEM with the HDS. NO-
Are any DTCs indicated? If the outside air temperature is not indicated,
substitute a known-good climate control unit (see
YES-Go to the indicated DTC's troubleshooting. page 21-112), then recheck. If the auto idle stop
system is OK, replace the original climate control
NO-Go to step 15.
unit (see page 21-112).
15. Check that HDS communicates w ith the GAUGES If the outside air temperature reading is not
SYSTEM and the CLIMATE CONTROL SYSTEM. accurate, check the outside air temperature sensor
(see page 2 1-7 3 ).
Does the HDS communicate with the GAUGES SYSTEM
and the CLIMATE CONTROL SYSTEM?
YES-Go to step 16.
NO-Go to the DLC circuit troubleshooting (see page
12 - 202).11
YES-Go to step 7. 16. Check that the HDS communicates with the GAUGES
SYSTEM and the CLIMATE CONTROL SYSTEM.
NO-Do the brake pedal position switch test (see page
22-246). Does the HDS communicate with the GAUGES SYSTEM
and the CLIMA TE CONTROL SYSTEM?
7. Do the brake booster vacuum leak test (see page
19-25). YES-Go to step 17.
Is the brake booster vacuum OK? NO-Go to the DLC circuit troubleshooting (see page
12-202).
YES-Go to step 8.
17. Checkfor DTCs in the GAUGE SYSTEM with the HDS.
NO-Replace any leaking part(s) as needed.
Are any DTCs indicated?
8. Turn the ignition switch to ON (II).
YES-Go to the indicated DTC's troubleshooting.
9. Press the brake pedal several times.
NO-Go to step 18.
10. Start the engine.
18. Check for DTCs in the CLIMATE CONTROL SYSTEM
with the HDS.
Are any DTCs indicated?
YES-Go to the indicated DTC's troubleshooting.
NO-Go to step 19.
(cont'd)
Auto Idle Stop System IPU Cover Removal/Installation
Troubleshooting (cont'd)
19. Turn the ignition switch to LOCK (0). IMA components are located in this area. The IMA is a
high-voltage system. You must be fam iliar w ith the IMA
20. Turn the ignition switch to ON (II), and select the ECO system before working on or around it. Make sure you
screen on the MID. have read the IMA service precautions before doing
repairs or service (see page 12-3).
12:541 1. Remove the cargo floor lid, the IPU duct cover, and
A' 73f the spare tire beam (see page 20-64).
2. Turn the battery module switch OFF (see page 12-4).
0 2 3 4 5 6 miles ,
3. Remove the bolts (A, B), the clips (C), and the IPU
cover (D).
Special Tools Required 1. Turn the ignition switch to ON (II). Do not start the
Honda Diagnostic System (HDS) tablet tester engine.
Honda Interface Module (HIM) and an iN workstation
2. Connect the updating tool to the data link connector
with the latest HDS software version
(DLC) (A) located under the driver's side of the
HDS pocket tester
dashboard.
GNA600 and an iN workstation with the latest HDS
software version
MVCI unit with the latest control module (CM) update
software installed
Any one of the above updating tools can be used.
NOTE: 8. Remove the bolts (A) and the PCU lid (B).
Wear insulated gloves and use insulated tools to
protect you from electrical shock.
When removing or installing items marked with
never fail to use insulated tools.
IMA components are located in this area. The IMA is a
high-voltage system. You must be fam iliar with the IMA
system before working on or around it. Make sure you
have read the IMA service precautions before doing
repairs or service (see page 12-3).
1. Connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.
(cont'd)
DC-DC Converter Motor Power Inverter (MPI) Module
Removal/Installation (cont'd) Removal/Installation
5. Remove the bolts (A) and the terminal cover (B). iiW A R N IN
A The IMA motor power cables carry high voltage when
3.4 N-m the engine is running or the IMA system is energized.
(0.35 kgf-m, 2.5 Ibf-ft)
To avoid serious injury from electrical shock, do not
start the engine with the IMA motor power cables
disconnected.
4. Remove the bolts (A, B). IMA components are located in this area. The IMA is a
high-voltage system. You must be familiar with the IMA
CO 00
8. Disconnect the connector (A). 11. Install the parts in the reverse order of removal.
NOTE: Make sure the IMA motor power cables are
correctly positioned before you reconnect them.
12. Do the 12 volt battery terminal reconnection
procedure (see page 22-86).
5. Remove the bolts (A), the IPU frames (B), and the
ground cable (C).
(cont'd)
Battery Module Removal/Installation (cont'd)
8. Disconnect the connectors (A, B) and the IPU relay 11. Disconnect the MCM connectors (A).
holder (C).
B
3.4 N-m
(0.35 kgf-m, 2.5 Ibf-ft)
15. Remove the bolt (B) and the busbar (C). 20. Disconnect the connector (C), then remove the PCU
wire harness (D).
16. Remove the bolts (D, E) and the DC-DC converter (F).
21. Remove the bolts (A) and the MPI module (B).
17. Disconnect the phase motor current sensor connector
(A). A
3.4 N-m
4. Remove the bolts (B) and the IPU module fan (C).
5. Remove the screws (A) and the IPU module fan (B).
NOTE: Take care not to scratch the surface of IMA motor 5. Disconnect the four IMA motor power cables (A) from
power cable. the phase motor current sensor, then wrap the end of
the 12 volt power cable (B) with insulating tape.
IMA components are located in this area. The IMA is a
high-voltage system. You must be familiar with the IMA NOTE: Check the position of the U phase, the V phase,
system before working on or around it. Make sure you and the W phase cables before disconnecting them.
have read the IMA service precautions before doing
A
repairs or service (see page 12-3). 9.4 N-m
(0.96 kgfm, 6.9 Ibfft)
1. Make sure the ignition switch is in LOCK (0).
2. Do the 12 volt battery terminal disconnection
procedure (see page 22-86).
3. Remove the IPU cover (see page 12-210).
4. Remove the bolts (A) and the PCU lid (B).
10. Slide the protector (A) in the direction of the arrow. 13. Remove the IMA motor power cable (A) from the
Push the tab.(B)., then raise the lever (C). Remove the brackets (B).
IMA motor power cable (D) from the motor stator.
NOTE:
If the outside of the IMA motor power cable
connector is dirty, clean it before you disconnect it.
Cover the disconnected connector (E) with a plastic
bag (F), and wrap the IMA motor power cable
terminals with tape (G).
If the IMA motor power cable terminals are wet, dry
them with a clean shop towel. Do not use
compressed air.
11. Remove the nut (A), the clamp (B), and the 12 V power
cable (C) from the battery terminal fuse box.
(0.95 kgfm,
6.9 Ibfft)
18. Remove the heat shield (B).
12. Remove the cowl cover and the under-cowl panel (see
page 20-153).
19, Remove the parking brake cable brackets (A). 22. Remove the bolt (A) and the clamp (B).
NOTE; The clamp cannot be reused; replace it with a
new one.
(cont'd)
IMA Motor Power Cable IMA Motor Rotor
Removal/Installation (cont'd) Removal/Installation
23. Remove the bolt (A) and the nut (B). Special Tools Required
Rotor Puller 07YAC-PHM010C
^W ARNING
If the rotor is installed by hand, it may suddenly be
pulled toward the stator with great force, causing
serious hand or finger injury. Always use the special
C9 1 tool (rotor puller) to remove or install the rotor
assembly.
Keep the .motor rotor away from magnetically
sensitive devices.
Do not blow air near the rotor, as metal particles
/ may get on the magnets.
A Store the rotor in the designated storage box, and
S.3 N-m
(0.95 kgf-m , i . i ibf-ft) keep it away from sensitive devices during storage.
- - -C3 5. Install a plastic film (A) between the IMA motor rotor
(B) and the motor stator (C),
B .
B'
9.3 N-m ' '
(0.95 kgfm, 6.9 Ibf-ft)
24. Pull out the I MA motor power cable from the body.
25. I nstall the parts in the reverse order of removal.
NOTE; Make sure the IMA motor power cables are
correctly positioned before you reconnect them.
26. Do the 12 vo l t battery terminal reconnection
procedure (see page 22-86).
6. Remove three of the six bolts (A) as shown. 8. Attach the rotor puller with its supplied bolts.
NOTE: When installing the rotor puller, position the
puller to fit over the guide pins (A).
07YAC-PHM010C
(cont'd)
IMA Motor Rotor Removal/Installation (cont'd)
10. To prevent damage to the rotor magnets while 11. Install the parts in the reverse order of removal.
working on the stator, place the rotor, with puller
NOTE:
attached, into the puller case.
When installing the rotor, make sure the special tool
is attached with its handle turned out several
threads.
Turn the handle of the special tool slowly when
inserting the rotor into the stator. The rotor is drawn
into the stator by magnetic force.
12 N-m
(1.2 k g fm , 9 Ibf-ft)
3. Remove the bolt (D) and the IMA motor housing (E).
NOTE: Set the dowel pins (F) in the IMA motor
housing before installing the motor stator on the
engine.
4. Remove the bracket (A) from the IMA motor housing
(B).
11 N-m
11 N-m (1.1 k g f m, 8 Ib fft)
A '
16 N-m
(1.6 kgfm, 12 Ibf-ft)
CVT model
1. Remove the driver's dashboard undercover (see page
20- 86 ).
2. Disconnect the idle stop switch connector (A).
9.4 N-m
(0.96 kgfm, 6.9 Ibfft)
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe
frontal or side collision, all SRS service work should be done by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal
injury caused by unintentional deployment of the airbags, side airbags, side curtain airbags, and/or seat belt
tensioners.
Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the
ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the
system may fail in a collision, or the airbags may deploy.
SRS electrical connectors are identified by yellow color coding. Related components are located in the
steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the
roof side, and around the floor. Do not use electrical test equipment on these circuits.
Clutch
Special Tools....................................... ............................. .13-2
Component Location In dex..............................................13-3
System Description.......................................................... 13-4
Clutch Hydraulic System Bleeding............ ........... . 13-5
Clutch Pedal and Clutch Pedal Position Switch
Adjustm ent..................................................................... 13-6
Clutch Pedal Assembly Replacement........................... 13-8
Clutch Pedal Position Switch Replacement..................13-9
Clutch Master Cylinder Replacement........................... 13-10
Slave Cylinder Replacement...........................................13-14
Clutch Hose Replacement....... ...................................... 13-15
Clutch Pedal Pad Cover Replacement........................... 13-16
Clutch Replacement.......................................................... 13-17
Special Tools
o
Component Location Index
FLYWHEEL
Inspection, page 13-19 CLUTCH HOSE
Replacement, page 13-20 Replacement, page 13-15
CLUTCH DISC
Inspection and Removal , page 13-19 RELEASE BEARING
Install ation, page 13-21 Removal, page 13-22
Inspection, page 13-22
Installation, page 13-23
PRESSURE PLATE
Inspection and Removal, page 13-17
Installation, page 13-21
CLUTCH LINE B
SLAVE CYLINDER
Replacement, page 13-14
ROLL PINS
System Description
CLUTCH PEDAL
POSITION SWITCH A
11. Connect the Honda diagnostic system (HDS) to the 19. Fully press the clutch pedal to the floor, then release
data link connector (DLC) (see step 10 on page 13-41). the clutch pedal 4853 mm (1.892.09 in) and hold it
there.
12. Turn the ignition switch to ON (II).
NOTE: Measure the clutch pedal height from middle
13. Make sure the HDS communicates with the vehicle. If
of the clutch pedal cover or the clutch pedal pad cover
it does not, go to the DLC circuit troubleshooting (see
(B).
page 11-383).
20. Check the CLUTCH PEDAL POSITION SWITCH A (C) in
14. Fully press the clutch pedal to the floor, then release
the PGM-FI DATA LIST with the HDS.
the clutch pedal 1520 mm (0.590.79 in) and hold it
there. 21. Adjust clutch pedal position switch C when the HDS
screen indicates CLOSE to OPEN.
NOTE: Measure the clutch pedal height from middle
of the clutch pedal cover or the clutch pedal pad cover NOTE: Be careful not to twist the wire.
(C).
22. While holding clutch pedal position switch C, tighten
15. Check the CLUTCH PEDAL POSITION SWITCH A in the locknut.
the PGM-FI DATA LIST with the HDS.
23. Check the clutch pedal does not contact to clutch
16. Adjust clutch pedal position switch A when the HDS pedal position switch A body and the clutch pedal
screen indicates CLOSE to OPEN. position switch C body when fully pressing the clutch
pedal to the floor.
NOTE: Be careful not to twist the wire.
24. Check the clutch operation.
17. While holding clutch pedal position switch A, tighten
the locknut 25. Check the shift indicator operation and the clutch
interlock operation.
26. Check the auto idle stop system (see page 12-206).
27. Install the driver's dashboard undercover (see page
20 - 86 ).
Clutch Pedal Assembly Replacement
NOTE: Put on gloves to protect your hands. 6. Remove clutch pedal position switch A, clutch pedal
position switch B, and clutch pedal position switch C
1. Remove the driver's dashboard undercover (see page from the clutch pedal assembly (D).
20- 86 ).
NOTE;
To prevent spills, cover the line joint with rags or
shop towels.
Loosen the flare nut (C) while holding the clutch line
connector (D) using a wrench.
8. Pry out the lock pin (A), and pull the clevis pin (B) out
of the clevis. Remove the master cylinder mounting
nuts (C).
(cont'd)
Clutch Master Cylinder Replacement (cont'd)
12. Inspect the length (A) of the clutch master cylinder 14. To prevent the retaining clip (A) from coming off, pry
push rod to the figure as shown. apart the tip (B) of the clip with a flat-tipped
screwdriver.
NOTE: When installing the used clutch master
cylinder only.
13. Install the clutch line connector (A) with a new O-ring 15. Install the reservoir hose (A) and adjust the hose
(B), then set in a new retaining clip (C) to the master clamp (B) positions and its direction.
cylinder (D).
NOTE: When attaching the reservoir hose, align the
NOTE; blue mark (C) on the hose to the rib (D).
Apply the silicone grease (P/N 08C30-B0234M) on
the O-ring and the joint part (E) of the clutch line
connector.
Make sure not to get any silicone grease on the
terminal part of the connectors and switches,
especially if you have silicone grease on your hands
or gloves.
16. Install a new master cylinder seal (E) and the clutch
master cylinder (F) to the body.
17. Install the master cylinder mounting nuts (A). 20. Install the harness holder (A) to the bracket (B), then
install the harness clamp (C).
NOTE:
Connect the clevis (B) to the clutch pedal, then
apply multipurpose grease between the clutch
pedal and the clevis.
Wipe off any excess grease.
(Multipurpose Grease)
8 x 1.25 m m
13 N -m
(1.3 kgf-m , 10 Ibf-ft)
(Multipurpose Grease)
(E).
22. Install the air cleaner (see page 9-3).
23. Bleed the clutch hydraulic system (see page 13-5).
10 x 1.0m m
Slave Cylinder Replacement
NOTE: 3. Pull back the boot (A), and apply silicone grease
Use fender covers to avoid damaging painted (P/N 08C30-B0234M) to the boot and the slave
surfaces. cylinder (C). Reinstall the boot.
Do not spill brake fluid on the vehicle; it may damage 8 x 1.25 mm
the paint or plastic. If brake fluid does contact the paint 22 N-m
or plastic, wash it off immediately with water. (2.2 kgfm,
16 Ibfft) grI aseVI
Make sure not to get any silicone grease on the (P/N 08798-9002)
terminal part of the connectors and switches, 0.4-1.0 g
9.014-0.035 oz)
especially if you have silicone grease on your hands or
gloves.
Removal/Installation
1. Disconnect clutch line B. Plug the end of clutch line B
with a shop towel to prevent brake fluid from coming
out. 10x1.0 mm
15 N-m
NOTE: Loosen the flare nut (A) while holding the (1.5 kgfm,
11 Ibfft)
clutch line connector (C) with a wrench.
(P/N 08C30-B0234M)
4. Apply a light coat of super high temp urea grease
(P/N 08798-9002) to the push rod (D) of the slave
cylinder.
5. Connect clutch line B to the slave cylinder, and loosely
tighten the flare nut (E).
6. Install the slave cylinder to the transmission housing,
then tighten the clutch line flare nut to the specified
torque.
NOTE: Tighten the flare nut while holding the clutch
line connector (F) with a wrench.
7. Bleed the clutch hydraulic system (see page 13-5).
2. Remove the mounting bolts (D), then remove the
slave cylinder (E). 8. Check the clutch operation, and check for leaks.
9. Test-drive the vehicle.
Clutch Hose Replacement
3. Remove and discard the clutch hose clips (A) from the
clutch hose (B).
(cont'd)
Clutch Hose Replacement (cont'd) Clutch Pedal Pad Cover
Replacement
5. Install the clutch hose (A) with the new clutch hose NOTE: This procedure is for models equipped with a
clips (B). clutch pedal pad cover.
1. Cover the carpet under the clutch pedal to prevent
metal shavings from getting on the carpet.
2. Center-punch each of the rivets (A), and drill their
heads off with a 3 mm (0.12 in) drill bit (B).
NOTE: Do not drill the clutch pedal pad (C).
Replace.
3. Remove the clutch pedal pad cover (A) and the clutch
pedal cover (B) from the clutch pedal pad (C).
(1.5 k g fm , 11 Ibf-ft)
5. Install the clutch pedal pad cover (A) with the rivets (B) Special Tools Required
firmly. Clutch Alignment Shaft 07AAG-SNAA100
Clutch Alignment Disc 07JAF-PM7011A
Ring Gear Holder 07LAB-PV00100
Ring Gear Bolt Set 150 mm 070AB-SZT0100
Attachment, 22 x 24 mm 07746-001A800
Driver Handle, 15 x 135L 07749-0010000
Bearing Remover Shaft Set, 15 mm 07936-KC10500
Remover Handle 07936-3710100
Slide Hammer 07936-371020A
Engine Side
Pressure Plate Inspection and Removal
1. Remove the transmission (see page 13-43).
2. Check the evenness of the height of the diaphragm
spring fingers using the clutch alignment disc (A)r the
clutch alignment shaft (B), the remover handle (C),
6. Using your hand, make sure the clutch pedal cover is and a feeler gauge (D). If the height difference is more
firmly fastened to the pedal. than the service limit, replace the pressure plate.
7. Check the clutch pedal height (see page 13-6). Standard (New): 0.6 mm (0.024 in) max.
Service Limit: 0.8 mm (0.031 in)
(cont'd)
Clutch Replacement (cont'd)
3. Install the ring gear holder (A), the 150 mm ring gear 6. Inspect the pressure plate (A) surface for wear, cracks,
bolt set (B), the clutch alignment shaft (C), and the and burning.
remover handle (D).
D
15. Measure the flywheel (A) runout using a dial indicator 18. Apply a small amount of engine oil to the seating
(B). Through at least two full turns with pushing surface of the flywheel mounting bolts (A).
against the flywheel each time you turn it to take up
A
the crankshaft thrust washer clearance. If the
measurement is not within the standard, replace the
flywheel, and recheck the runout. Go to step 16.
Standard (New): 0.05 mm (0.0020 in) max.
Service Limit: 0.15 mm (0.0059 in)
(cont'd)
Clutch Replacement (cont'd)
29. Torque the mounting bolts (A) in a crisscross pattern. Transmission Side
Tighten the bolts in several steps to prevent warping
the diaphragm spring. Make sure that there is not Release Bearing Removal
clearance between the pressure plate and the
1. Remove the transmission (see page 13-43).
flywheel.
2. Remove the release fork boot (A) from the clutch
Specified Torque:
housing (B).
25 N-m (2.5 kgf-m, 18 Ib fft)
7. Align the detent (D) of the release fork with the release
fork bolt (E), then press the detent of the release fork
over the release fork bolt squarely.
8. Install the release fork boot (F). Make sure the boot
seals around the release fork and clutch housing.
9. Move the release fork (A) right and left to make sure
that it fits properly against the release bearing (B), and
that the release bearing slides smoothly. Wipe off any
excess grease.
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe
frontal or side collision, all SRS service work should be done by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal
injury caused by unintentional deployment of the airbags, side airbags, side curtain airbags, and/or seat belt
tensioners.
Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the
ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the
system may fail in a collision, or the airbags may deploy.
SRS electrical connectors are identified by yellow color coding. Related components are located in the
steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the
roof side, and around the floor. Do not use electrical test equipment on these circuits.
At vehicle speeds of 12 mph (20 km/h) or more, the ECM, which monitors the signals from the output shaft
(countershaft) speed sensor, activates the reverse lockout solenoid, which pushes the select lock cam into the locked
position. As a result, the select lever cannot rotate to the reverse select position, making it impossible to engage reverse
gear. As the vehicle speed drops to 9 mph (15 km/h) or less, the ECM turns off the reverse lockout solenoid. The select
lock return spring pulls back the select lock cam, enabling the select lever to move freely so reverse gear can be selected.
BATTERY
TERMINAL
FUSE BOX
UNDER-DASH
FUSE/RELAY
BOX
Symptom Troubleshooting
Driver can select reverse gear when vehicle 8. Measure the voltage between reverse lockout
solenoid 2P connector terminal No. 1 and body
speed is 12 mph (20 km/h) or more
ground.
NOTE:
When checking if the transmission will shift to reverse REVERSE LOCKOUT SOLENOID 2P CONNECTOR
while the wheels are being driven forward, raise the
vehicle on a lift, make sure it is securely supported,
and allow the front wheels to rotate freely.
Do not release the clutch pedal if you can select
reverse gear while the wheels are driven forward. IG1 (iLK/YEL)
When the vehicle is on a lift, and you make the wheels
rotate, turn off the VSA system by the VSA OFF switch.
Refer to How to Troubleshoot Circuits at the ECM
connectors in the Fuel and Emissions Systems section
before troubleshooting this circuit (see page 11-6). Wire side of female term i nal s
1.Turn the ignition switch to LOCK (0).
Is there battery voltage?
2. Check the No. B12 (10 A) fuse in the under-dash
fuse/relay box. YES-Go to step 9.
Is the fuse O/C? NO-Repair an open in the wire between
No. B12 (10 A) fuse in the under-dash fuse/relay box
YES-Reinstall the fuse, then go to step 3.
and the reverse lockout solenoid.
NO-lnstall a new No. B12 (10 A) fuse, and recheck. If
9. Turn the ignition switch to LOCK (0).
the fuse continues to blow, check for short to body
ground on the No. B12 (10 A) fuse circuit.!! 10. Jump the SCS line with the HDS.
3. Test-drive the vehicle. 11. Disconnect ECM connector A (44P).
4. Check for fuel and emissions system's DTCs with the
HDS.
Are there any DTCs stored in the ECM?
Is the reverse lockout solenoid OK? NO-Repair or replace the reverse lockout solenoid
(see page 13-33).H
YES-Check for loose terminals or poor connections at
the ECM. If necessary, update the ECM if it does not 4. Start the engine, and try to shift the transmission into
have the latest software (see page 11-207), or reverse.
substitute a known-good ECM (see page 11-7), then Can you shift the transmission into the reverse?
recheck. If the symptom goes away with a
known-good ECM, replace the original ECM (see page YES-lntermittent failure, the system is OK at this
11-209).11 time.B
NO-Repair or replace the reverse lockout solenoid NO-Go to step 5.
(see page 13-33).
5. Turn the ignition switch to LOCK (0).
6. Jump the SCS line with the HDS.
7. Disconnect ECM connector A (44P).
8. Disconnect the reverse lockout solenoid 2P
connector.
(cont'd)
Symptom Troubleshooting (cont'd) Reverse Lockout Solenoid Test
9. Check for continuity between reverse lockout 1. Remove the reverse lockout solenoid (see page
solenoid 2P connector terminal No. 2 and body 13-33).
ground.
2. Connect jumper wires from the 12 volt battery
positive terminal to reverse lockout solenoid 2P
REVERSE LOCKOUT SOLENOID 2P CONNECTOR connector terminal No. 1, and from the 12 volt battery
negative terminal to reverse lockout solenoid 2P
connector terminal No. 2.
{JIT}
RVSLCK (BLU/WHT) REVERSE LOCKOUT SOLENOID
2P CONNECTOR
< fi>
Is there continuity? 0
YES-Repair a short to body ground in the wire
between the reverse lockout solenoid and the ECM.B Termi nal side of male terminals
1. Turn the ignition switch to LOCK (0), then turn the 5. Remove the harness bracket (A).
battery module switch OFF, and measure the voltage
at the IMA battery module terminals (see page 12-4).
2. Remove the air cleaner (see page 9-3).
3. Remove the harness clamp (A), then disconnect the
IMA motor power cable connector (B).
NOTE;
Make sure you have read the IMA system service
precautions (see page 12-3).
If the IMA motor power cable connector is dirty,
clean it before removal.
Cover the disconnected connector with plastic bag,
and wrap the IMA motor power cable terminal with
tape.
If the IMA motor power cable is wet, wait until it is
dry.
6. Remove the lock pins (B) and the shift cable bracket
bolts (C), then carefully remove both cables (D) and
the shift cable bracket (E) together out of the way to
avoid bending the cables.
7. Disconnect the reverse lockout solenoid 2P connector
(F).
8. Disconnect the neutral position switch 2P connector
(A), then remove the change lever assembly (B).
(cont'd)
Rewerse Lockout Solenoid Disassembly/Reassembly (cont'd)
9. Remove the three bolts (A) and the reverse lockout 12. Clean any dirt and oil from the reverse lockout
solenoid (B). solenoid sealing surface.
(cont'd)
Reverse Lockout Solenoid Disassembly/Reassembly (cont'd)
21. Install the cable guard bracket (A) and the clutch line
bracket (B).
CHANGE LEVER
ASSEMBLY
Disassembly/Reassembly, page 13-63
Select Arm Clearance Inspection, page 13-61
Shift Piece Clearance Inspection, page 13-62
SHIFT FORK
Clearance Inspection, page 13-64
Disassembly/Reassembl y, page 13-65
DIFFERENTI AL
COUNTERSHAFT
Disassembly, page 13-78
Inspection, page 13-79
Reassembly, page 13-80
Bearing Replacement, page 13-89
- COUNTERSHAFT ASSEMBLY
Clearance Inspection, page 13-76
BACK-UP
Symptom Troubleshooting Index
BS
1. Raise the vehicle on a lift, and make sure it is securely 7. Install the splash shield (see page 20-163).
supported.
8. Lower the vehicle on the lift.
2. Remove the splash shield (see page 20-163).
9. If the Maintenance Minder required replacing the
3. Remove the filler plug (A) and the sealing washer (B), MTF, reset the Maintenance Minder (see page 3-4).
check the condition of the MTF, and make sure it is at Even if the Maintenance Minder did not require you to
the proper level (C). replace the MTF, go to step 10.
10. With the ignition switch in LOCK (0), connect the
Honda Diagnostic System (HDS) to the data link
connector (DLC) (A) located under the driver's side of
the dashboard.
4. If the fluid is dirty, remove the drain plug (A) and the
sealing washer (B), and drain the MTF.
6. Install the filler plug (C) with a new sealing washer (D).
Back-Up Light Switch Test/Replacement
1. Remove the air cleaner (see page 9-3). 4. Remove the back-up light switch (A). Check for
continuity between back-up light switch 2P connector
2. Disconnect the back-up light switch 2P connector (A).
terminals No. 1 and No. 2. There should be continuity
when the switch end (B) is pressed, and no continuity
when the switch end is released.
If the test result is OK, check the reverse shift
mechanism in the transmission.
If the test result is faulty, replace the back-up light
switch.
(cont'd)
Transmission Removal (cont'd)
7. Remove the cable guard bracket (A) and the clutch 9. Remove the harness bracket (A).
line bracket (B).
10. Remove the lock pins (B) and the shift cable bracket
8. Remove the slave cylinder (A), then carefully move bolts (C), then carefully remove both cables (D) and
the slave cylinder out of the way to avoid bending the the shift cable bracket (E) together out of the way to
clutch line. avoid bending the cables.
15. Disconnect the output shaft (countershaft) speed 19. Remove auxiliary under-hood relay box A and the
sensor 3P connector (A). harness clips (B) from the ECM bracket (C).
(cont'd)
Transmission Removal (cont'd)
22. Install the engine hanger adapter (VSB02G000026) to 24. Remove the ground cable (A).
the engine support hanger (AAR-T1256), then install
the engine support hanger onto the vehicle, and
attach the hook (A) to the universal lifting eyelet (B).
Tighten the wing nut (C) by hand, and lift and support
the engine/IMA motor/transmission.
VSB02C000026
34. Remove the secondary H02S wire (A) from the clamp
(B).
NOTE: Do not disconnect the secondary H02S 4P
connector and secondary H02S.
(cont'd)
Transmission Removal (cont'd)
39. Separate the left driveshaft inboard joint from the 44. Remove the lower transmission housing mounting
differential (see step 8 on page 16-5). bolts.
40. Separate the right driveshaft inboard joint from the Front side
intermediate shaft (see step 9 on page 16-6).
41. Remove the intermediate shaft (see page 16-22).
42. Remove the torque rod bracket (A).
Rear side
(cont'd)
Transmission Installation (cont'd)
6. Install the torque rod bracket (A) with a new bolt (B) 9. Set the front subframe (A) with the steering gearbox
and bolts (C). on the transmission jack and support it.
/ \
83 N-m (8.5 k g fm , 61 Ib f -f t )
7. Install the intermediate shaft (see page 16-26).
c
8. Install both driveshafts (see page 16-19). 14 x 1.5 mm
Replace.
Replace.
10. Carefully raise the front subframe with the
transmission jack, and pass the pinion shaft into the
passenger's compartment.
NOTE:
Be sure that the pinion shaft grommet (B) is in place
securely. Make sure the pinion shaft grommet is not
turned up. Incorrect installation can cause leakage
of water or mud, and noise.
Take care not to damage the lower arm ball joint
boot with the edge of the knuckle, etc.
11. Loosely tighten new front subframe mounting bolts
(C). Align the front subframe (see page 20-173), then
tighten the bolts to the specified torque.
12. Install the torque rod (A). Install the bolt with the tab 14. Pull down the lever (A) of the EPS motor 3P connector
(B) on the bolt head aligned with the guide (C) on the (B), then confirm the connector is fully seated.
front subframe, then loosely tighten a new torque rod Connect the EPS motor angle sensor 8P connector (C)
mounting bolt (D) and a new nut (E). and torque sensor 6P connector (D) to the steering
gearbox.
NOTE: Make sure to set "UP" mark of the torque rod to
upper side when you install it.
A
13. I nstall the secondary H02S wire (A) to the clamp (B). C
15. Connect the lower arm ball joints to the knuckles (see
step 18 on page 17-70).
16. Connect the tie-rod end ball joints to the knuckles (see
step 20 on page 17-71).
17. Connect the stabilizer links to the stabilizer bar (see
page 18-20).
18. Lower the vehicle.
Transmission Installation (cont'd)
19. Install the upper transmission housing mounting 23. Loosen and retighten the side engine mount/bracket
bolts (A). assembly mounting nuts (A).
12 x 1.25 mm
64 N-m (6.5 kgf-m, 47 Ibf-ft)
20. Install the transmission mount bracket (A) with the
transmission mount bracket base (B). 24. Tighten the transmission mount bracket bolt and the
transmission mount bracket base bolts in the
numbered sequence shown.
10 x 1.25 mm
54 N-m
12 x 1.25 mm (5.5 kgf-m, 40 Ibf-ft)
74 N-m
(7.5 kgf-m, 55
21. Loosely tighten new transmission mount bolt (C) and 25. Raise the vehicle on a lift, and make sure it is securely
the transmission mount bracket base bolts (D), then supported.
install the ground cable (E).
22. Remove the engine support hanger (AAR-T1256) and
the universal lifting eyelet from the engine.
26. Tighten the torque rod mounting bolt and nut in the 31. Install the ECM bracket mount bolts (D).
numbered sequence shown.
(I) 14 x 1.5 mm
83 N-m
30. Install the harness clips (C) to the ECM bracket, then
install auxiliary under-hood relay box A.
Transmission Installation (cont'd)
35. Connect the back-up light switch 2P connector (A). 38. Connect the reverse lockout solenoid 2P connector
(A).
(cont'd)
Transmission Disassembly (cont'd)
NOTE: Pl ace the clutch housing on two pieces of wood 5. Remove the back-up light switch (A), the 18 mm
that are thick enough to keep the mainshaft from hitting sealing washer (B), and the transmission hanger (C).
the workbench.
1. Remove the release bearing and the release fork (see
page 13-22).
2. Remove the set screws (A), the 12 mm sealing
washers (B), the detent ball springs (C), and the steel
balls (D).
6. Remove the drain plug (A), the filler plug (B), the
14 mm sealing washer (C), the 20 mm searing washer
(D), the output shaft (countershaft) speed sensor (E),
and the O-ring (F).
12. Remove the reverse idler gear (A) and the reverse
gear shaft (B).
(cont'd)
Transmission Disassembly (cont'd)
13. Apply tape to the mainshaft splines to protect the seal, 15. Remove the differential assembly (A) and the magnet
then remove the mainshaft assembly (A) and the (B).
countershaft assembly (B) with the shift fork
assembly (C) from the clutch housing (D).
NOTE: Do not apply tape so thick that it damages the
oil seal.
16. Remove the oil gutter plate (A), the oil guide plate M,
and the 52 x 62 mm shim (B) from the transmission
housing (C).
NOTE:
Prior to reassembl ing, clean all the parts in solvent, dry them, and apply grease to the contact surfaces as shown. Do
not clean the rubber parts with solvent.
If too much time has passed after applying liquid gasket, remove the old liquid gasket and residue, then reapply new
liquid gasket.
SEALING BOLT
44 N-m (4.5 kg fm , 32 Ib fft}
Apply liquid gasket
(P/N 08718-0001,
BREATHER CAP 08718-0003, or
SHIFT LEVER 08718-0004) to the
Turn toward the Be careful not to
front of the vehicle, threads of the sealing
damage the dust seal b o lt
and install it. when installing it.
INTERLOCK
SELECT LEVER
Be careful not to
damage the dust seal
when installing it.
8 mm SPECIAL BOLT
12 N-m 31 N-m
31 N-m
(1.2 kgfm, 9 Ibfft) (3.2 k g fm , 23 Ib fft)
(3.2 kg fm , 23 Ib fft)
DETENT BOLT
22 N-m (2.2 kgf-m, 16 Ib fft)
Apply liquid gasket SET SCREW
(P/N 08718-0001,08718-0003, 22 N-m
or 08718-0004) to the threads (2.2 kgfm,
of the detent b o lt 16 Ibf-ft)
Shift Fork Clearance Inspection
1. Measure the clearance between each shift fork (A) 3. Measure the clearance between the shift forks (A) and
and its matching synchro sleeve (B). If the clearance the shift piece (B). If the clearance exceeds the service
exceeds the service l imit, go to step 2. limit, go to step 4.
Standard: 0.350.65 mm (0.0140.025 in) Standard: 0.200.50 mm (0.0080.019 in)
Service Limit: 1.0 mm (0.039 in) Service Limit: 0.6 mm (0.024 in)
Standard:
1st/2nd sh ift fork: 6.76.9 mm
(0.264-0.272 in)
3rd/4th, 5th/6th shift forks: 7.47.6 mm
(0.291-0.299 in)
Shift Fork Disassembly/Reassembly
NOTE: Prior to reassembl ing, clean all the parts in solvent, dry them, and apply MTF to all contact surfaces.
REVERSE SHIFT
Mainshaft Assembly Clearance Inspection
1. Support the bearing inner race with an appropriate 4. Measure the clearance between 4th gear (A) and the
sized socket (A), and push down on the mainshaft (B). 4th/5th gear distance collar (B) with a dial indicator
(C).
If the clearance exceeds the service limit, go to step
5.
If the clearance is within the service limit, go to step
7.
Standard: 0.060.19 mm (0.00240.0075 in)
Service Limit: 0.28 mm (0.0110 in)
10. Measure the clearance between 6th gear (A) and the 12. Measure the thickness of 6th gear.
angular ball bearing inner race (B) with a feeler gauge If the thickness is less than the service limit, replace
(C). If the clearance exceeds the service limit, go to 6th gear.
step 11. If the thickness is within the service limit, replace
Standard: 0.060.16 mm (0.0030.006 in) the 5th/6th synchro hub and the 5th/6th synchro
Service Limit: 0.25 mm (0.009 in) sleeve as a set.
Standard: 23.92-23.97 mm (0.9417-0.9437 in)
Service Limit: 23.85 mm (0.9390 in)
Special Tools Required 3. Support 5th gear (A) on bearing separator (B), and
Bearing Separator 07KAF-PS30200 press the mainshaft out of the 5th/6th synchro hub,
synchro spring, the synchro ring, and 5th gear.
NOTE: Refer to the Exploded View in the Mainshaft
Reassembly, as needed, when removing components
pressed onto the mainshaft (see page 13-72).
1. Support 6th gear (A) on bearing separator (B), and
press the mainshaft out of the angular ball bearing (C)
and 6th gear.
E
Mainshaft Disassembly (cont'd) Mainshaft Inspection
5. Support 3rd gear (A) on bearing separator (B), and 1. Inspect the oil passage, gear, and bearing contact
press the mainshaft out of the 3rd/4th synchro hub, areas for wear and damage, then measure the
mainshaft at points A, B, C, D, and E. If any part of the
the synchro spring, the synchro ring, 3rd gear, and the mainshaft is l ess than the service limit, replace it.
needle bearing.
Standard:
A Ball Bearing Contact Area
(Transmission Housing Side):
24.98725.000 mm (0.98374-0.98425 In)
B 4th/5th Gear Distance Collar Contact Area:
28.992-29.005 mm (1.14142-1.14193 in)
C Needle Bearing Contact Area:
34.984-35.000 mm (1.37732-1.37795 in)
D Ball Bearing Contact Area
(Clutch Housing Side):
25.977-25.990 mm (1.02271-1.02323 in)
E Pilot Bushing Contact Area:
18.800-18.850 mm (0.74016-0.74212 in)
Service Limit:
A: 24.930 mm (0.98149 in)
B: 28.930 mm (1.13897 in)
C: 34.930 mm (1.37519 in)
D: 25.920 mm (1.02047 In)"
E: 18.750 mm (0.73819 In)
E
s
2. Inspect the runout by supporting both ends of the
mainshaft. Then rotate the mainshaft two complete
turns while measuring with a dial gauge. If the runout
exceeds the service limit, replace the mainshaft.
Standard: 0.02 mm (0.0008 in) max.
Service Limit: 0.05 mm (0.0020 in)
Mainshaft Reassembly
Exploded View
NEEDLE BEARING
3RD/4TH Checkfor wear
SYNCHRO HUB and operation.
Note the direction
of installation.
6TH GEAR
DISTANCE COLLAR
SYNCHRO SPRING SYNCHRO RING
5TH/6TH SYNCHRO
SLEEVE
Note the direction
3RD GEAR of installation.
5TH/6TH SYNCHRO
HUB
Note the direction
NEEDLE BEARING of installation.
Check for wear
and operation. SYNCHRO SPRING
SYNCHRO RING
STH GEAR
MAINSHAFT
NEEDLE BEARING
Checkfor wear
and operation.
4TH/5TH GEAR
DISTANCE COLLAR
4TH GEAR
SYNCHRO RING
SYNCHRO SPRING
Special Tools Required 4. Install the 3rd/4th synchro hub (A) by aligning the
. Driver Handle, 40 mm I.D. 07746-0030100 synchro ring fingers (B) with the grooves (C) in the
Attachment, 25 mm I.D. 07746-0030200 3rd/4th synchro hub.
Bearing Driver Attachment, 30 mm 07746-0030300
NOTE: Make sure to install the 3rd/4th synchro hub in
NOTE: Refer to the Exploded View, as needed, during the direction shown.
this procedure.
1. Clean all the parts in solvent, dry them, and appl y MTF
to all contact surfaces.
2. Install the needle bearing (A) and 3rd gear (B) onto the
mainshaft (C).
B
07746-0030100
3. Install the synchro ring (A) with the synchro spring (B)
onto 3rd gear (C).
Mainshaft Reassembly (cont'd)
6. Install the 3rd/4th synchro sleeve (A) by aligning the 8. Install 4th gear (A) onto the synchro ring (B).
stops (B) of the 3rd/4th synchro sleeve and the 3rd/4th
synchro hub. After instal lation, check the operation of
the 3rd/4th synchro hub set (see page 13-85). A
7. Install the synchro ring (A) with the synchro spring (B)
by aligning the synchro ring fingers (C) with the
grooves (D) in the 3rd/4th synchro hub.
10. Install the synchro ring (D) with the synchro spring (E)
onto 5th gear.
11. Install the 5th/6th synchro hub (A) by aligning the 13. Install the 5th/6th synchro sleeve (A) by aligning the
synchro ring fingers (B) with the grooves (C) in the slots of the 5th/6th synchro sleeve and the 5th/6th
5th/6th synchro hub. synchro hub (B). After installation, check the
operation of the 5th/6th synchro hub set (see page
13-85).
NOTE: Make sure to align the slots in the 5th/6th
synchro hub as shown.
14. Install the synchro ring (A) with the synchro spring (B)
by aligning the synchro ring fingers (C) with the
grooves (D) in the 5th/6th synchro hub.
15. Install the 6th gear distance collar (E) with the needle
bearing (F) and 6th gear (G).
(cont'd)
Mainshaft Reassembly (cont'd) Countershaft Assembly Clearance
Inspection
16. Press on a new angular ball bearing (A) using the NOTE: Before inspection, make sure the special bolt is
40 mm driver handle (B), the 25 mm attachment (C), tightened to the specified torque (see step 20 on page
and a press (D). 13-85).
NOTE: Make sure the angular ball bearing is installed 1. Measure the clearance between 1st gear (A) and the
in the correct direction. 1st gear distance collar (B) with a feeler gauge (C).
If the clearance exceeds the service limit, go to step
2.
If the clearance is within the service limit, go to step
4.
Standard: 0.060.21 mm (0.0030.008 in)
Service Limit: 0.25 mm (0.009 in)
3. Measure the thickness of 1st gear. 5. Measure the length of the 2nd gear distance collar.
If the thickness is less than the service limit, replace If the length is not within the standard, replace the
1st gear. 2nd gear distance collar.
If the thickness is within the service limit, replace If the length is within the standard, go to step 6.
the 1st/2nd synchro hub and reverse gear as a set. Standard: 26.53-26.56 mm (1.0445-1.0457 in)
Standard: 27.42-27.47 mm (1.0795-1.0815 In)
Service Limit: 27.35 mm (1.0768 in)
Special Tools Required 4. Support 4th gear (A) on bearing separator (B), and
Bearing Separator 07KAF-PS30200 press the countershaft (C) out of 4th gear and 5th gear
using an attachment (D) and a press (E).
NOTE: Refer to the Exploded View in the countershaft
reassembly, as needed, when removing components
pressed onto the countershaft (see page 13-80).
1. Securely clamp the countershaft assembly in a bench
vise with wood blocks.
6. Remove the needle bearing (A), the 2nd gear distance 1. Inspect the oil passage, gear and bearing contact
collar (B), the friction damper (C), the double cone areas for wear and damage, then measure the
synchro assembly (D), and the synchro spring (E) countershaft at points A, B, and C. If any part of the
from the countershaft (F). countershaft is less than the service limit, replace it.
Standard:
A Ball Bearing Contact Area
(Transmission Housing Side):
26.020-26.033 mm (1.02441 -1.02492 in)
B 1st Gear Distance Collar Contact Area:
38.987-39.000 mm (1.53492-1.53543 in)
C Needle Bearing Contact Area
(Clutch Housing Side):
34.000-34.015 mm (1.33858-1.33917 in)
Service Limit:
A: 25.970 mm (1.02244 in)
B: 38.940 mm (1.53307 in)
C: 33.950 mm (1.33661 in)
8. Remove 1st gear (G), the needle bearing (H), and the
1st gear distance collar (I) from the countershaft.
Countershaft Reassembly
Exploded View
SPECIAL BOLT
NOTE; Left hand threads
Replace.
101 N-m
(10.3 kgf-m, 74 Ibf-ft)
REVERSE GEAR
BALL BEARING
Checkfor wear
1ST/2ND and operation.
SYNCHRO HUB Note the direction
Note the direction of installation.
of installation.
SYNCHRO
SPRING 32 mm SHIM
SYNCHRO
RING 6TH GEAR
FRICTION
DAMPER 5TH GEAR
Checkfor wear
and operation.
Note the direction 4TH GEAR
of installation.
NEEDLE BEARING
1ST GEAR Check for wear 3RD GEAR
and operation.
INNER RING*
SYNCHRO RING*
SYNCHRO SPRING
(cont'd)
Countershaft Reassembly (cont'd)
6. Install the double cone synchro assembly (A) with the 8. Install the needle bearing (A), then install 2nd gear (B)
synchro spring (B) by aligning the synchro ring by aligning the synchro cone fingers (C) with the
fingers (C) with the 1st/2nd synchro hub grooves (D). grooves (D) in 2nd gear.
7. Install the 2nd gear distance collar (A) with the friction 9. Support the countershaft (A) on steel blocks, then
damper ( B ) , then align the fingers (C) on the friction press on 3rd gear (B) using the 40 mm driver handle
damper and the grooves (D) in the 1st/2nd synchro (C) and a press (D).
hub.
NOTE: Do not exceed the maximum pressure.
10. Press on 4th gear (A) using the 40 mm dri ver handle 12. Press on 6th gear (A) using the 40 mm driver handle
(B) and a press (C). (B) and a press (C).
NOTE: Do not exceed the maximum pressure. NOTE: Do not exceed the maximum pressure.
11. Press on 5th gear (A) usi ng the 40 mm driver handle 13. Install the 32 mm shim (A), and temporarily press on
(B) and a press (C). the used ball bearing (B) using the 40 mm driver
handle (C), the 30 mm bearing driver attachment (D),
NOTE: Do not exceed the maximum pressure.
and a press (E).
Use any size of the 32 mm shim, and note size you
used. Measurements taken in the following steps
will determine the correct shim to use for final
assembly.
Make sure the ball bearing is installed in the correct
direction.
(cont'd)
Countershaft Reassembly (cont'd)
14. Measure the clearance between the bearing (A) and 15. If the measured clearance in step 14 is not within the
the 32 mm shim (B) with a feeler gauge (C). standard, select another suitabl e 32 mm shim from
the table, then go to next step to replace the 32 mm
Standard: 0.04-0.10 mm (0.002-0.003 in)
shim and the ball bearing with new ones. If the
measured clearance in step 14 is within the standard,
go to the next step to replace only the ball bearing
with a new one.
32 mm Shim
Type Thickness
A 1.56 mm (0.0614 n)
B 1.60 mm (0.0630 n)
C 1.64 mm (0.0646 n)
D 1.68 mm (0.0661 n>
E 1.72 mm (0.0677 n)
F 1.76 mm (0.0693 n)
G 1.80 mm (0.0709 n)
H 1.84 mm (0.0724 n)
J 1.88 mm (0.0740 n)
K 1.92 mm (0.0756 n)
L 1.96 mm (0.0772 n)
M 2.00 mm (0.0787 n)
IM , 2.04 mm (0.0803 n>
P 2.08 mm (0,0819 n)
Q 2.12 mm (0.0835 n)
R 2.16 mm (0.0850 n)
S 2.20 mm (0.0866 n)
T 2.24 mm (0.0882 n)
U 2.28 mm (0.0898 n)
V 2.32 mm (0.0913 n)
16. Remove 6th gear with the ball bearing and the 32 mm
shim using a press (see step 3 on page 13-78).
17. Repeat step 12 to install 6th gear.
< s
1. Inspect the synchro rings for scoring, cracks, and 4. Inspect the synchro teeth on gear for scoring, cracks,
damage (A). and damage (A).
GOOD WORN
9. Measure the clearance between each gear (A) and its Synchro ring-to-gear
synchro ring (B) all around the gear. Hold the synchro
ring against the gear evenly while measuring the
clearance. If the clearance is less than the service
limit, replace the synchro ring and gear.
Synchro Ring-to-Gear Clearance
Standard: 0.6551.334 mm (0.0250.052 in)
Service Limit: 0.4 mm (0.016 in)
Double Cone Synchro-to-Gear Clearance
Standard:
: Outer Synchro Ring (B) to Synchro Cone (C)
0.70-1.19 mm (0.028-0.046 in)
: Synchro Cone (C) to Gear (A)
0 .50-1.04 mm (0.002-0.040 in)
: Outer Synchro Ring (B) to Gear (A)
0.95-1.68 mm (0.038-0.066 in) Double cone synchro-to-gear
Service Limit:
: 0.3 mm (0.012 in)
: 0.3 mm (0.,012 in)
: 0.6 mm (0.024 in)
Mainshaft Bearing and Oil Seal Replacement
Special Tools Required 4. Drive in a new oil seal (A) about 0.50.9 mm
Adjustabl e Bearing Puller, 2540 mm 07736-A01000B (0.0200.035 in) below the surface of the clutch
Bearing Driver Attachment, 42 x 47 mm 07746-0010300 housing (B) using the 15 x 135L driver handle (C) and
Bearing Driver Attachment, 52 x 55 mm 07746-0010400 the 42 x 47 mm bearing driver attachment (D).
Driver Handle, 15 x 135L 07749-0010000
Slide Hammer 3/8"-16 UNF, commercially available
07736-A01000B
4. Install the mainshaft assembly into the clutch 11. Zero a dial gauge (A) on the end of the mainshaft.
housing.
5. Place the transmission housing over the mainshaft
and onto the clutch housing.
6. Tighten the clutch and transmission housings with
several 8 mm bolts.
NOTE: It is not necessary to use seal ing agent
between the housings for this procedure.
7. Lightly tap on the mainshaft with a plastic hammer.
8. Attach the mainshaft holder (A), the collar (B), and the
mainshaft base (C) to the mainshaft as follows:
Backout the mainshaft holder bolt (D), and loosen
the two hex bolts (E).
Fit the mainshaft holder over the mainshaft so its lip
is toward the transmission.
Align the mainshaft holder lip around the groove at
the inside of the mainshaft splines, then tighten the 12. Turn the mainshaft holder bolt (B) clockwise; stop
hex bolts. turning when the dial gauge has reached its
maximum movement. The reading on the dial gauge
is the amount of mainshaft thrust clearance.
NOTE: Do not turn the mainshaft holder bolt more
than 60 degrees after the needle of the dial gauge
stops moving. Applying more pressure with the
mainshaft holder bolt could damage the
transmission.
13. If the reading is within the standard, the clearance is
correct. If the reading is not within the standard, select
the appropriate shim needed from the table, and
recheck the thrust clearance.
Standard: 0.110.18 mm (0.00430.0071 in)
(Example)
Measure reading: 1.93 mm (0.0760 in)
9. Fully seat the mainshaft by tapping its end with the Subtract the total clearance measurement from the
plastic hammer. middle of the clearance standard 0.14 mm (0.0055 in).
10. Thread the mainshaft holder bolt in until it just 1.93 - 0.14 (0.0760 -0.0055 in) = 1.79 mm (0.0705 in)
contacts the wide surface of the mainshaft base.
Select the shim closest to the amount calculated. For
this example, the 1.78 mm (0.0701 in) shim is best.
14. With oil guide plate M and the appropriate size shim
installed in the transmission housing, check the thrust
clearance again to verify the clearance is within the
standard.
Transmission Reassembly
4. Install the reverse idler gear (A) and the reverse gear 6. Select the proper size 52 x 62 mm shim (A) according
shaft (B). to the measurements made during the Mainshaft
Thrust Clearance Adjustment (see page 13-89). Install
the oil gutter plate (B), oil guide plate M, and the
52 x 62 mm shim into the transmission housing (C).
15. Torque the 8 x 1.25 mm flange bolts in a crisscross 17. Install the back-up light switch (A) with a new 18 mm
pattern in several steps. sealing washer (B) and the transmission hanger (C).
Specified Torque: 8 x 1.25 mm
27 N-m (2.8 kgf-m, 20
18. Clean any dirt or oil from the change lever assembly
sealing surface.
16. Install new washers (A), the drain plug (B), the filler 19. Apply liquid gasket (P/N 08717-0004,08718-0001,
plug (C), a new O-ring (D), and the output shaft 08718-0003,08718-0004, or 08718-0009) evenly to the
(countershaft) speed sensor (E). transmission housing mating surface of the change
lever assembly. Install the component within
5 minutes of applying the liquid gasket.
NOTE:
If you apply liquid gasket P/N 08718-0012, the
component must be installed within 4 minutes.
If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
Allow it to cure at least 30 minutes after assembly
before filling the transmission with MTF.
21. Install the steel balls (A), the detent ball springs (B),
and the set screws (C) with new 12 mm sealing
washers (D).
SRS components are located in this area. Review the SRS component locations (see page 24-11) and the precautions
and procedures (see page 24-13) before doing repairs or service.
NOTE: Make sure not to get any silicone grease on the terminal part of the connectors and switches, especially if you
have silicone grease on your hands or gloves.
Shift Lever Housing Replacement
NOTE; Take care not to scratch the center console, 6. Normal type: Insert the appropriate trim tool into the
dashboard, and related parts. slit (A) of the shift lever trim (B) to detach the clips (C).
1. Sports type: Insert the appropriate trim tool into the
slit (A) of the shift lever trim (B) to detach the clips (C).
lever trim to detach the hooks (D) and the clips (E).
2. Sports type: Gently pry up along the edge of the shift 8. Normal type: Lower the shift lever boot (F) to release
lever trim to detach the hooks (D) and the clips (E), the hooks (G) from the boot, then remove the shift
then reverse the shift lever boot (F). lever knob (H).
3. Sports type: Release the hooks (G) from the shift lever 9. Normal type: Remove the shift lever trim.
boot ring (H), then lower the shift lever boot.
10. Remove the center console (see page 20-79).
4. Sports type: Loosen the shift l ever boot ring (A), then
remove the shift lever knob (B) and the shift lever boot 11. Remove the lock pin (A) and the washer (B).
ring from the shift lever (C).
13. Remove the shift cable clip (A). 16. Install the shift lever housing (A).
14. Expand the clamp (B), then disconnect the shift cable
(C) from the shift lever (D).
15. Remove the shift lever housing (A).
20. Install the washer (B) and the lock pin (C). 27. Sports type: Install the shift lever trim (C) to the center
console.
21. Install the center console (see page 20-79).
28. Normal type: Install the shift lever trim (A) to the
22. Sports type: Install the shift lever trim (A) over the
center console.
shift lever (B).
29. Normal type: Install the shift lever knob (B) on the shift
23. Sports type: Install and turn the shift lever boot ring lever (C), then connect the shift lever boot (D) to the
(C) until it reaches the bottom of the threads on the
shift lever knob.
shift lever.
NOTE: Tighten the shift lever knob until the shift
24. Sports type: Turn the shift lever knob (D) until the shift
pattern is properly aligned.
lever knob contacts the shift lever boot ring.
30. Check the shift lever operation.
25. Sports type: Tighten the shift lever boot ring and the
shift lever knob together with the shift pattern
properly aligned.
Component Location Index
3 5 x 5 8 x 8 mm OIL SEAL
Replacement, page 13-103
CARRIER BEARING
Replacement, page 13-102
80 mm SHIM
Differential Thrust Clearance
Adjustment, page 13-104
Backlash Inspection Differential Carrier/Final Driven
Gear Replacement
1. Place the differential assembly on V-blocks (A), and 1. Loosen the bolts in a crisscross pattern in several
install both axles. steps, then remove the final driven gear (A) from the
differential carrier (B).
Special Tools Required 3. Install new bearings (A) using the 40 mm driver
Driver Handle, 40 mm I.D. 07746-0030100 handle and a press. Press each bearing on until it
bottoms. There should be no clearance between the
1. Check the carrier bearings for wear and rough bearings and the carrier.
rotation. If they rotate smoothly and the rollers show
no signs of wear, the bearings are OK. NOTE: Place the seal part (B) of the bearing towards
the outside of the differential, then install it.
2. Remove the carrier bearings (A) using a commercially
available bearing puller (B). Transmission housing side
Special Tools Required 3. Install a new oil seal (A) flush with the transmission
Oil Seal Driver Attachment, 64 x 72 mm housing using the 15 x 135L driver handle (B) and the
07JAD-PN00100 64 x 72 mm oil seal driver attachment (C).
. Driver Handle, 15 x 135L 07749-0010000
4. I nstall a new oil seal (A) flush with the clutch housing
using the 15 x 135L driver handle (B) and the
64x72 mm oil seal driver attachment (C).
2. Remove the oil seal (A) from the clutch housing (B).
NOTE: Be careful not to damage the clutch housing
while removing the oil seal.
Differential Thrust Clearance Adjustment
80 m m Shim:
...... Typ Thickness
A 1.00 mm (0.0394 n)
B 1.10 mm (0.0433 n)
C 1.20 mm (0.0472 n)
D 1.30 mm (0.0512 n)
E 1.40 mm (0.0551 n)
F 1.50 mm (0.0591 n)
G 1.60 mm (0.0630 n)
H 1.70 mm (0.0669 n)
J 1.80 mm (0.0709 n)
K 1.05 mm (0.0413 n)
L 1.15 mm (0.0453 n)
M 1.25 mm (0.0492 n)
N 1.35 mm (0.0531 n)
P 1.45 mm (0.0571 n)
Q 1.55 mm (0.0610 n)
R 1.65 mm (0.0650 n)
S 1.75 mm (0.0689 n)
8. Remove the bolts and the transmission housing.
9. Replace the thrust shim selected in step 7, then
recheck the clearance.
10. Install a new transmission housing side oil seal (see
page 13-103).
11 . Reinstall the transmission housing.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (If CVT maintenance is required)
The CR-Z SRS includes a driver's airbag in the steering wheel hub, a front passenger's airbag in the dashboard
above the glove box, seat belt tensioners in the front seat belt retractors, side curtain airbags in the sides of the
roof, and side airbags in the front seat-backs. Information necessary to safely service the SRS is included in this
Service Manual. Items marked w ith an asterisk (*) on the contents page include or are located near SRS
components. Servicing, disassembling, or replacing these items requires special precautions and tools, and
should be done by an authorized Honda dealer.
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe
frontal or side collision, all SRS service work should be done by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal
injury caused by unintentional deployment of the airbags, side airbags, side curtain airbags, and/or seat belt
tensioners.
Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the
ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the
system may fail in a collision, or the airbags may deploy.
SRS electrical connectors are identified by yellow color coding. Related components are located in the
steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the
roof side, and around the floor. Do not use electrical test equipment on these circuits.
Forward Clutch
Clutch Clearance Inspection........... 14-242
Input Shaft
Input Shaft
Disassembly/Inspection/
Reassembly ......................................... 14-243
Pl anetary Carrier Clearance Inspection. 14-244
CVT
Transmission Reassembly..................... 14-248
CVT Differential
Component Location Index................... 14-261
Backlash Inspection................... ............ 14-262
Differential Carrier/Final Driven Gear
Replacement........................................ 14-262
Carrier Bearing Replacement................ 14-263
Oil Seal Replacement............................. 14-263
Carrier Bearing Side Clearance
Inspection.............................................. 14-264
Special Tools
ON
OFF
n m iiil
r
ON j
When the D indicator has been reported on, connect the
O F F ------ 1
HDS to the DLC (A) located under the driver's side of the
dashboard. Turn the ignition switch to ON (II), select the
30 + 4 = 34
SCS mode, then the D indicator w ill indicate (blink) the
DTC.
5. Record all fuel and emissions DTCs and A/T DTCs.
6. If there is a fuel and emissions DTC, first check the fuel
and emissions system as indicated by the DTC.
7. Clear the DTC(s) and the data with the HDS.
8. If the freeze data is available, drive the vehicle for
several minutes with periods of wide open throttle,
steady cruise, and stop and go, and then recheck for
DTCs. If the A/T DTC returns, go to the indicated DTC's
troubleshooting. If the DTC does not return, there was
an intermittent problem within the circuit Make sure
all pins and terminals in the circuit are tight.
(cont'd)
General Troubleshooting Information (cont'd)
How to Troubleshoot Circuits at the PCM 4. Connect one side of the patch cord (A) terminals to a
commercially available digital multimeter (B), and
Connectors
connect the other side of the patch cord terminals (C)
NOTE: The PCM overwrites data and monitors the EVAP to a commercially available banana jack (Pomona
system for about an hour after the ignition switch is Electronics Tool No. 3563 or equivalent) (D).
turned to ACCESSORY (I) or to LOCK (0). Jumping the
SCS line after turning the ignition switch to ACCESSORY
(I) or LOCK (0) cancels this function. Disconnecting the
PCM during this function, without jum ping the SCS line
first, can damage the PCM.
1. Jump the SCS line with the HDS.
2. Disconnect PCM connectors A, B, and C.
NOTE: PCM connectors A, B, and C have symbols
( A = a B=A, 0 = 0 ) embossed on them for
identification.
INOTICE I
For accurate results, always use the pin probe
(male).
To prevent damage to the connector terminals, do
not insert test equipment probes, paper clips, or
other substitutes as they can damage the terminals.
Damaged terminals cause a poor connection and
an incorrect measurement.
Do not puncture the insulation on a wire. Punctures
can cause poor or intermittent electrical
connections.
3. When diagnosis/troubleshooting is done at the PCM
connector, use the terminal test port (A) above the
terminal you need to check.
Clear A/T DTCs Procedure How to End a Troubleshooting Session
1. Connect the HDS to the DLC (A) located under the
(required after any troubleshooting)
driver's side of the dashboard. NOTE: Reset the PCM/TCM with the HDS while the
engine is stopped.
1. T u r n the ignition switch to LOCK (0 ).
2. Turn the ignition switch to ON (II), and wait for
30 seconds.
3. Turn the ignition switch to LOCK (0), and disconnect
the HDS from the DLC.
4. Start the engine with the shift lever in P or N, and
warm it up to normal operating temperature (the
radiator fan comes on twice).
5. To verify that the problem is repaired, test-drive the
vehicle for several minutes at speeds over 31 mph (50
km/h) or under the same conditions as those indicated
by the freeze data.
A Updating the A/T Software in the PCM
Refer to the PCM Update (see page 11-207) when the A/T
2. Turn the ignition switch to ON (II). software updating is needed in the DTC troubleshooting.
3. Make sure the HDS communicates with the PCM. If it Replacing the PCM
does not, go to the DLC circuit troubleshooting (see
page 11-383). Refer to the PCM Replacement (see page 11-209) when
replacing the PCM is needed in the DTC troubleshooting.
4. Clearthe DTC(s) on the HDS screen.
S ubstituting the PCM
OBD Status
Refer to the PCM substituting (see page 11-7) when
The OBD status shows the current system status of each substituting a known-good PCM is needed in the DTC
DTC and all of the parameters. This function is used to troubleshooting.
see if a repair was successfully completed. The results of
diagnostic tests for the DTC are displayed as: P C M /T C M Reset .
PASSED: The on-board diagnosis is successfully
completed. NOTE: To reset the PCM/TCM, initialize only the
automatic transmission memory stored in the PCM or
FAILED: The on-board diagnosis has completed but
theTCM.
failed.
NOT COMPLETED: The on-board diagnosis was 1 . Select the A / T S Y S T E M with the HDS.
running but is out of the enable conditions of the DTC.
2. Reset the PCM/TCM with the HDS while the engine is
stopped.
3. Turn the ignition switch to LOCK (0).
4. Turn the ignition switch to ON (II), and wait 30
seconds.
5. Turn the ignition switch to LOCK (0), and disconnect
the HDS from the DLC.
(cont'd)
General Troubleshooting Information (cont'd)
F a ilu re R e p r o d u c tio n T e c h n iq u e .
Be careful of the following points while the vehicle is
raising on a lift for the test-drive.
Disable the VSA by pressing the VSA OFF button.
VSA DTC(s) may come on when test-driving on a lift. If
the VSA DTC(s) come on, clear the DTC(s) with the
HDS.
S e lf-D ia g n o s is
If the PCM detects the failure of a signal from a sensor, a
switch, a solenoid valve, or another control unit, it stores
Pending or Confirmed DTCs. Depending on the failure, a
Confirmed DTC is stored in either the first or the second
drive cycle. When a Confirmed DTC is stored, the PCM
blinks the D indicator and/or turns on the MIL by a signal
sent to the gauge control module via F-CAN.
One Drive Cycle Detection Method:
When an abnormality occurs in the signal from a
sensor, a switch, a solenoid valve, or another control
unit, the PCM stores a Pending or Confirmed DTC for
the failure and blinks the D indicator and/or turns on
the MIL immediately.
Two Drive Cycle Detection Method:
When an abnormality occurs in the signal from a
sensor, a switch, a solenoid valve, or another control
unit in the first drive cycle, the PCM stores a Pending
DTC. The D indicator and the MIL do not turn on at this
time. If the failure continues in the second drive cycle,
the PCM stores a Confirmed DTC and blinks the D
indicator and/or turns on the MIL.
Fail-Safe Function
When an abnormality occurs in the signal from a sensor,
a switch, a solenoid valve, or another control unit, the
PCM ignores that signal and substitutes a
pre-programmed value for that signal to allow the
automatic transmission to continue operating. This
causes a DTC to be stored and the D indicator to blink
and/or the MIL to come on. The transmission may not
shift normally during fail-safe operation. Do not run the
test-driving diagnosis when the MIL is ON, or the D
indicator is blinking.
<2
DTC Troubleshooting Index
NOTE: Before you troubleshoot, record allfreeze data and any on-board snapshot with the HDS, and review General
Troubleshooting Information (see page 14-4).
DTC*1 Two D MIL Detection Item Page
Drive Indicator
Cycle O o
Detection
P0107 (12) Blinks ON Manifold Absolute Pressure (MAP) DTC
Sensor Circuit Low Troubleshooting
(see page 14-81)
P0108 (12) Blinks ON Manifold Absolute Pressure (MAP) DTC
Sensor Circuit High Troubleshooting
(see page 14-81)
P0335 (88) Blinks ON Crankshaft Position (CKP) Sensor No DTC
Signal Troubleshooting
(see page 14-82)
P0336 (88) Blinks ON Crankshaft Position (CKP) Sensor DTC
Circuit Range/Performance Troubleshooting
(see page 14-83)
P0501 (36)* Blinks ON CVT Speed Sensor Circuit DTC
Range/Performance Troubleshooting
(see page 14-84)
Blinks ON CVT Speed Sensor Circuit Open/Short DTC
Troubleshooting
(see page 14-85)
P062F () Blinks ON Powertrain Control Module (PCM) DTC
Internal Control Module Error Troubleshooting
(see page 14-88)
P0705 (5) * m Blinks ON Transmission Range Switch Multiple DTC
Shift Position Input Troubleshooting
(see page 14-89)
P0706 (6)* O OFF ON Transmission Range Switch Open DTC
Troubleshooting
(see page 14-90)
P0716 (34)*' Blinks ON CVT Input Shaft (Drive Pulley) Speed DTC
Sensor "A" Circuit Range/Performance Troubleshooting
(see page 14-92)
P0717 (34)"' Blinks ON CVT Input Shaft (Drive Pulley) Speed DTC
Sensor "A" Circuit No Signal Troubleshooting
(see page 14-93)
P0721 (35)"' Blinks ON CVT Output Shaft (Driven Pulley) Speed DTC
Sensor Range/Performance Troubleshooting
(see page 14-96)
P0722 (35)*(5 Blinks ON CVT Output Shaft (Driven Pulley) Speed DTC
Sensor No Signal input Troubleshooting
(see page 14-97)
NOTE:
*(1): The DTC in parentheses is the flash code the D indicator indicates when the DLC is connected to the HDS, and in
the SCS mode.
*(2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the
transmission.
This code is detected simultaneously with DTC P1898.
*(4): This code is detected simultaneously with DTC P1899.
*(5): The MIL comes on when the PGM-FI system detects the same failure.
*(6): '12 model
(cont'd)
DTC Troubleshooting Index (cont'd)
E l e c t r i c a l S y s t e m S y m p t o m Troubleshooting
Symptom Probable cause(s) Notes
When you turn the F-CAN communication line Check the F-CAN communication line for a DTC (see
ignition switch to error page 11-376).
ON (II), the D Gauge control module Check the A/T gear position indicator drive circuit i n the
indicator comes on defective gauge control module by using the gauge control
and stays on in all PCM defective module self-diagnostic function (see page 22-325).
shift lever positions,
or it never comes on
at all
A/T gear position F-CAN communication line Check the F-CAN communication line for a DTC (see
indicator does not error page 11-376).
come on while the Gauge control module Check the A/T gear position indicator drive circuit in the
shift lever is in that defective gauge control module by using the gauge control
position PCM defective module self-diagnostic function (see page 22-325).
Transmission range switch ; Inspect the transmission range switch (see page
defective 14-199).
Shift cable broken or out of Check for a loose shift cable at the shift lever and the
adjustment selector control lever.
Shift lever cannot be PCM defective Troubleshoot the shift lock system circuit (see page
moved from P while Shift lock solenoid defective 14-217).
pressing on the Shift lock solenoid control Test the shift lock solenoid (see page 14-221).
brake pedal circuit Inspect the transmission range switch (see page
Shift lock mechanism defective 14-199).
Brake switch circuit
Brake switch defective
@Accelerator pedal position
sensor circuit
Accelerator pedal position
sensor defective
Throttle body defective
Transmission range switch
defective
Transmission range switch
circuit
Ignition switch PCM defective Troubleshoot the key interlock system circuit (see page
cannot be moved Interlock control system circuit 22-96).
from ACCESSORY Key interlock solenoid defective Inspect the transmission range switch (see page
(I) to LOCK (0) (key is Park pin switch defective 14-199).
pushed in, the shift Transmission range switch
lever in P) defective
HDS does not DLC circuit Troubleshoot the DLC circuit (see page 11-383).
communicate with PCM defective
the PCM
Shift indicator does F-CAN communication line Check the F-CAN communication line for a DTC (see
not work on even error page 11-376).
though the paddle Gauge control module Check the F-CAN communication line by using the
shifter + (upshift defective gauge control module self-diagnostic function (see
switch) or paddle PCM defective page 22-325).
shifter (downshift Transmission range switch Check the indicator drive circuit in the gauge control
switch) is operated defective module by gauge control module self-diagnostic
in D function (see page 22-325).
Inspect the transmission range switch (see page
14-199).
< & >
(cont'd)
Symptom Troubleshooting Index (cont'd)
H y d ra u lic /M e c h a n ic a l S y s te m S y m p to m T r o u b le s h o o tin g
Symptom Probable cause(s) Notes
Engine does not Shift cable broken or out of Check for a loose shift cable at the shift lever and the
start in P or N adjustment transmission control lever.
PCM defective' Check for a stored DTC, and check for loose
Transmission range switch connectors.
defective Inspect the transmission range switch (see page
< Flywheel assembly defective 14-199).
Inspect the flywheel assembly for wear and damage. If
the flywheel assembly is worn or damaged, replace it
as an assembly.
Engine runs, but Intermediate housing assembly Check the CVTF level (see page 14-153), and check the
vehicle does not worn or damaged CVTF cooler lines for leakage and loose connections.
move in any Pulley pressure feed pipe Check for a stored DTC, and check for loose
position damaged or out of round connectors.
Start clutch assembly defective Inspect the transmission range switch (see page
Start clutch feed pipe damaged 14-199).
or out of round Check the stall speed (see page 14-134).
Input shaft worn or damaged Check the start clutch (see page 14-152).
Secondary drive gear or Check the drive and driven pulley pressure, and the
secondary driven gear worn or lubrication pressure (see page 14-135). If the pressure
damaged is low or there is no pressure, check the CVTF pump
Final driven gear worn or assembly, the CVTF pump drive chain, the CVTF pump
damaged drive/driven sprocket, and the CVTF feed pipes.
Sun gear worn or damaged Check the CVTF strainer and the CVTF filter for debris.
Selector control shaft assembly If the CVTF strainer or the CVTF filter is clogged, find
worn or damaged the damaged components that caused debris, and
Control lever worn or damaged clean the CVTF cooler lines (see page 14-175) if
Park pawl and pawl shaft worn necessary.
or damaged Check the lower valve body assembly for scoring and
CVTF pump worn, binding, or damage.
foreign material in CVTF pump Check the flywheel drive plate for wear and damage.
CVTF pump drive chain or CVTF Inspect the flywheel assembly for wear and damage. If
pump drive/driven sprocket the flywheel assembly is worn or damaged, replace it
worn or damaged as an assembly.
Low CVTF level Inspect the input shaft assembly for wear and damage.
CVTF strainer or CVTF filter If the input shaft is worn or damaged, replace it and
clogged also check the related part of the input shaft assembly
Lower valve body assembly for wear and damage.
defective Check the manual valve body assembly for scoring and
CVT driven pulley pressure damage. If the manual valve body assembly is worn or
control solenoid valve defective damaged, replace it as an assembly.
CVT drive pulley pressure Check the selector control shaft assembly for wear and
control solenoid valve defective damage. If the selector control shaft assembly is worn
CVT clutch pressure control or damaged, replace it as an assembly.
solenoid valve defective Check the control lever for wear and damage.
Manual valve body assembly Check the park pawl and the pawl shaft for wear and
defective damage. If the park pawl or the pawl shaft are worn or
Manual valve lines worn or damaged, replace them and also check the park gear
damaged for wear and damage.
Transmission range switch Check the secondary drive gear, the secondary driven
defective gear, and the final driven gear for wear and damage.
Flywheel drive plate worn or Check the intermediate housing assembly for wear and
damaged damage. If the drive pulley, the driven pulley, the
Flywheel assembly defective pulley shafts, the steel belt, or related part are worn or
Engine output low damaged, replace the intermediate housing assembly.
Driveshaft disengaged Inspect the differential pinion gears for wear. If the
differential pinion gears are worn, replace the
differential assembly.
<sG>
Hydraulic/Mechanical System Symptom Troubleshooting <cont'd) . ;
Symptom Probable cause(s) Notes
Vehicle does not Forward clutch assembly Check for a stored DTC, and check for loose
move in D defective connectors.
Sun gear worn or damaged Inspect the transmission range switch (see page
Shift cable broken or out of 14- 199).
adjustment Check for a loose shift cable at the shift lever and the
Manual valve lever and pin transmission control lever.
worn or damaged Check the forward clutch pressure (see page 14-135). If
Manual valve body assembly the pressure is low or there is no pressure, check the
defective CVTF pump assembly, the CVTF pump drive chain, the
Transmission range switch CVTF pump drive/driven sprocket, and the CVTF feed
defective pipes.
Engine output low Inspect the clearance between the forward clutch
end-plate and the top disc (see page 14-242). If the
clearance is out of tolerance, replace the forward
clutch assembly.
Inspect the input shaft assembly for wear and damage.
If the sun gear is worn or damaged, replace it and also
check the related part of the input shaft assembly for
wear and damage.
Check the manual valve body assembly for scoring and
damage. If the manual valve body assembly is worn or
damaged, replace it as an assembly.
Vehicle does not Reverse brake defective Check for a stored DTC, and check for loose
move in R Reverse brake piston stuck, connectors.
worn, or damaged Inspect the transmission range switch (see page
Planetary carrier assembly 14- 199).
worn or damaged Check for a loose shift cable at the shift lever and the
Sun gear worn or damaged transmission control lever.
Ring gear worn or damaged Check the reverse brake pressure (see page 14-135). If
Thrust needle bearing on the pressure is low or there is no pressure, check the
planetary carrier seized, worn CVTF pump assembly, the CVTF pump drive chain, the
or damaged CVTF pump drive/driven sprocket, and the CVTF feed
Thrust washer on planetary pipes.
carrier seized, worn or inspect the reverse brake piston and the O-rings. Check
damaged the spring retainer for wear and damage. Inspect the
Shift cable broken or out of clearance between the brake end-plate and the top
adjustment disc. If the clearance is out of tolerance, inspect the
Manual valve lever and pin brake discs and plates for wear and damage. If the
worn or damaged discs and plates are worn or damaged, replace them as
Manual valve body assembly a set. If they are OK, adjust the clearance with the brake
defective end-plate.
Solenoid valves defective Inspect the input shaft assembly for wear and damage.
PCM defective If the planetary carrier assembly, the sun gear, or the
Transmission range switch ring gear are worn or damaged, replace them and also
defective check the related part of the input shaft assembly for
Engine output low wear and damage.
Check the thrust needle bearing and the thrust washers
on the planetary carrier for wear and damage. If the
thrust needle bearing or the thrust washer are worn or
damaged, replace them and adjust the clearance with
the thrust shim.
Check the manual valve body assembly for scoring and
damage. If the manual valve body assembly is worn or
damaged, replace it as an assembly.
(cont'd)
Symptom Troubleshooting Index (cont'd)
H y d r a u l i c / M e c h a n i c a l S y s t e m Symptom T r o u b l e s h o o t i n g cont'd)
S y m p to m Probable cause(s) Notes
Engine stops when Intermediate housing assembly Check for a stored DTC, and check for loose
shifted to D from N worn or damaged connectors.
Reverse brake defective Calibrate the start clutch control system (see page
Reverse brake piston stuck, 14-150), and check the start clutch (see page 14-152).
worn or damaged Check the reverse brake pressure and the lubrication
Start clutch assembly defective pressure (see page 14-135). If the pressure is low or
Start clutch end-plate clearance there is no pressure, check the CVTF pump assembly,
incorrect the CVTF pump drive chain, the CVTF pump
Lower valve body assembly drive/driven sprocket, and the CVTF feed pipes.
defective Inspect the reverse brake piston and the O-rings. Check
CVT driven pulley pressure the spring retainer for wear and damage. Inspect the
control solenoid valve defective clearance between the brake end-plate and the top
CVT drive pulley pressure disc. If the clearance is out of tolerance, inspect the
control solenoid valve defective brake discs and plates for wear and damage. If the
CVT clutch pressure control discs and plates are worn or damaged, replace them as
solenoid valve defective a set. If they are OK, adjust the clearance with the brake
Manual valve body assembly end-plate.
defective Check the lower valve body assembly for scoring and
PCM defective damage.
Start clutch control system not Check the manual valve body assembly for scoring and
calibrated in PCM damage. If the manual valve body assembly is worn or
Engine output low damaged, replace it as an assembly.
Check the intermediate housing assembly for wear and
damage. If the drive pulley, the driven pulley, the
pulley shafts, the steel belt, or related part are worn or
damaged, replace the intermediate housing assembly.
Symptom Probable cause(s) Notes
Engine stops when Intermediate housing assembly Checkfor a stored DTC, and check for loose
shifted to R from N worn or damaged connectors.
Forward clutch assembly Calibrate the start clutch control system (see page
defective 14-150), and check the start clutch (see page 14-152).
Start clutch assembly defective Check the forward clutch pressure, the reverse brake
Start clutch end-plate clearance pressure, and the lubrication pressure (see page
incorrect 14-135). If the pressure is low or there is no pressure,
Planetary carrier assembly check the CVTF pump assembly, the CVTF pump drive
worn or damaged chain, the CVTF pump drive/driven sprocket, and the
Thrust needle bearing on CVTF feed pipes.
planetary carrier seized, worn Inspect the clearance between the forward clutch
or damaged end-plate and the top disc (see page 14-242). If the
Thrust washer on planetary clearance is out o f tolerance, replace the forward
carrier seized, worn or clutch assembly.
damaged Inspect the reverse brake piston and the O-rings. Check
Lower valve body assembly the spring retainer for wear and damage. Inspect the
defective clearance between the brake end-plate and the top
CVT driven pulley pressure disc. If the clearance is out of tolerance, inspect the
control solenoid valve defective brake discs and plates for wear and damage. If the
CVT drive pulley pressure discs and plates are worn or damaged, replace them as
control solenoid valve defective a set. If they are OK, adjust the clearance with the brake
CVT clutch pressure control end-plate.
solenoid valve defective Check the lower valve body assembly forscoring and
Manual valve body assembly damage.
defective Check the manual valve body assembly for scoring and
PCM defective damage. If the manual valve body assembly is worn or
Start clutch control system not damaged, replace it as an assembly.
calibrated in PCM Inspect the input shaft assembly for wear and damage.
Engine output low If the planetary carrier assembly is worn or damaged,
replace it and also check the related part of the input
shaft assembly fo r wear and damage.
Check the thrust needle bearing and the thrust washers
on the planetary carrier for wear and damage. If the
thrust needle bearing or the thrust washer are worn or
damaged, replace them and adjust the clearance with
the thrust shim.
Check the intermediate housing assembly for wear and
damage. If the drive pulley, the driven pulley, the
pulley shafts, the steel belt, or related part are worn or
damaged, replace the intermediate housing assembly.
(cont'd)
Symptom Troubleshooting Index (cont'd)
H y d r a u l i c / M e c h a n i c a l S y s t e m S y m p t o m T r o u b l e s h o o t i n g <cont'd) : .
S y m p to m . P r o b a b l e cause(s) Notes
No shift to higher Intermediate housing assembly Check the CVTF level (see page 14-153), and check the
ratio or lower ratio worn or damaged CVTF cooler lines for leakage and loose connections.
Pulley pressure feed pipe Check for a stored DTC, and check for loose
damaged or out of round connectors.
CVTF pump worn, binding or Check the speed sensors installation, for wear and
foreign material in CVTF pump damage, and measure their resistance, and also check
Low CVTF level the O-rings for wear and damage.
CVTF strainer or CVTF filter Check the stall speed (see page 14-134)
clogged Check the drive and driven pulley pressure, and the
Lower valve body assem bly. lubrication pressure (see page 14-135). If the pressure
defective is low or there is no pressure, check the CVTF pump
CVT driven pulley pressure assembly, the CVTF pump drive chain, the CVTF pump
control solenoid valve defective drive/driven sprocket, and the CVTF feed pipes.
CVT drive pulley pressure Check the CVTF strainer and the CVTF filter for debris.
control solenoid valve defective If the CVTF strainer or the CVTF filter is clogged, find
Solenoid wire harness worn or the damaged components that caused debris, and
damaged clean the CVTF cooler lines (see page 14-175) if
CVT input shaft (drive pulley) necessary.
and CVT output shaft (driven Inspect the solenoid wire harness for open and short.
pulley) speed sensors defective Check the lower valve body assembly for scoring and
Vehicle speed sensor defective damage.
PCM d e f e c t i v e Check the intermediate housing assembly for wear and
damage. If the drive pulley, the driven pulley, the
pulley shafts, the steel belt, or related part are worn or
damaged, replace the intermediate housing assembly.
Poor acceleration Intermediate housing assembly Checkfor a stored DTC, and check for loose
worn or damaged connectors.
Pulley pressure feed pipe Check the speed sensors installation, for wear and
damaged or out of round damage, and measure their resistance, and also check
CVTF pump worn, binding or the O-rings for wear and damage.
foreign material in CVTF pump Check the stall speed (see page 14-134).
CVTF strainer or CVTF filter Check the drive and driven pulley pressure, and
clogged - lubrication pressure (see page 14-135). If the pressure
Lower valve body assembly is low or there is no pressure, check the CVTF pump
defective assembly, the CVTF pump drive chain, the CVTF pump
CVT driven pulley pressure drive/driven sprocket, and the CVTF feed pipes.
control solenoid valve defective Check the CVTF strainer and the CVTF filter for debris.
CVT drive pulley pressure If the CVTF strainer or the CVTF filter is clogged, find
control solenoid valve defective the damaged components that caused debris, and
Manual valve lines worn or clean the CVTF cooler lines (see page 14-175) if
damaged necessary.
Solenoid valves defective Inspect the solenoid wire harness for open and short.
Solenoid wire harness worn or Check the lower valve body assembly for scoring and
damaged damage.
CVT input shaft (drive pulley) Check the manual valve body assembly for scoring and
and CVT output shaft (driven damage. If the manual valve body assembly is worn or
pulley) speed sensors defective damaged/replace it as an assembly.
Vehicle speed sensor defective Check the intermediate housing assembly for wear and
PCM defective damage. If the drive pulley, the driven pulley, the
Engine output low pulley shafts, the steel belt, or related part are worn or
IMA motor defective damaged, replace the intermediate housing assembly.
Check for low fuel pressure (see page 11-290).
Check for a restricted exhaust system
Symptom Probable cause(s) Notes
Engine revs up Intermediate housing assembly Check the CVTF level (see page 14-153) and condition,
abnormally high worn or damaged and check the CVTF cooler lines for leakage and loose
while driving Pulley pressure feed pipe connections. If necessary, replace the CVTF (see page
damaged or out of round 14-154), use genuine Honda CVTF.
Forward clutch assembly Check for a stored DTC, and check for loose
defective connectors.
Reverse brake defective Check the speed sensors installation, for wear and
Reverse brake piston stuck, damage, and measure their resistance, and also check
worn or damaged the O-rings for wear and damage.
Start clutch assembly defective Check the stall speed (see page 14-134).
Start clutch end-plate clearance Check the start clutch (see page 14-152).
incorrect Check the drive and driven pulley pressure, the
Start clutch feed pipe damaged lubrication pressure, the forward clutch pressure, and
or out of round the reverse brake pressure (see page 14-135). If the
CVTF pump worn, binding or pressure is low or there is no pressure, check the CVTF
foreign material in CVTF pump pump assembly, the CVTF pump drive chain, the CVTF
Low CVTF level pump drive/driven sprocket, and the CVTF feed pipes.
CVTF strainer or CVTF filter Inspect the clearance between the forward clutch
clogged end-plate and the top disc (see page 14-242). If the
CVTF deteriorated clearance is out of tolerance, replace the forward
Lower valve body assembly clutch assembly.
defective Inspect the reverse brake piston and the O-rings. Check
CVT driven pulley pressure the spring retainer for wear and damage. Inspect the
control solenoid valve defective clearance between the brake end-plate and the top
CVT drive pulley pressure disc. If the clearance is o ut of to Iera nce, i n spect the
control solenoid valve defective brake discs and plates for wear and damage. If the
CVT clutch pressure control discs and plates are worn or damaged, replace them as
solenoid valve defective a set. If they are OK, adjust the clearance with the brake
Manual valve body assembly end-plate.
defective Check the CVTF strainer and the CVTF filter for debris.
Manual valve lines worn or If the CVTF strainer or the CVTF filter is clogged, find
damaged the damaged components that caused debris, and
Solenoid valves defective clean the CVTF cooler lines (see page 14-175) if
Solenoid wire harness worn or necessary.
damaged Inspect the solenoid wire harness for open and short.
CVT input shaft (drive pulley) Check the lower valve body assembly for scoring and
and CVT output shaft (driven damage.
pulley) speed sensors defective Check the manual valve body assembly for scoring and
Vehicle speed sensor defective damage. If the manual valve body assembly is worn or
PCM defective damaged, replace it as an assembly.
Check the intermediate housing assembly for wear and
damage. If the drive pulley, the driven pulley, the
pulley shafts, the steel belt, or related part are worn or
damaged, replace the intermediate housing assembly.
(cont'd)
Symptom
No engine braking Intermediate housing assembly Check for a stored DTC, and check for loose
worn or damaged connectors.
Pulley pressure feed pipe Check the speed sensors installation, for wear and
damaged or out of round damage, and measure their resistance, and also check
Start clutch assembly defective the O-rings for wear and damage.
Start clutch feed pipe damaged Check the stall speed (see page 14-134).
or out of round Check the start clutch (see page 14-152).
Lower valve body assembly Check the drive and driven pulley pressure, and the
defective lubrication pressure (see page 14-135). If the pressure
CVT driven pulley pressure is low or there is no pressure, check the CVTF pump
control solenoid valve defective assembly, the CVTF pump drive chain, the CVTF pump
CVT drive pulley pressure drive/driven sprocket, and the CVTF feed pipes.
control solenoid valve defective Inspect the solenoid wire harness for open and short.
CVT clutch pressure control Check the lower valve body assembly for scoring and
solenoid valve defective damage.
Manual valve body assembly Check the manual valve body assembly for scoring and
defective damage. If the manual valve body assembly is worn or
Manual valve lines worn or damaged, replace it as an assembly.
damaged Check the intermediate housing assembly for wear and
Solenoid valves defective damage. If the drive pulley, the driven pulley, the
Solenoid wire harness worn or pulley shafts, the steel belt, or related part are worn or
damaged damaged, replace the intermediate housing assembly.
CVT input shaft (drive pulley)
and CVT output shaft (driven
pulley) speed sensors defective
Vehicle speed sensor defective
PCM defective
IMA motor defective
Symptom Probable cause(s) Notes
Vehicle does not a Intermediate housing assembly Check the CVTF level (see page 14-153) and condition,
creep on a flat road worn or damaged and check the CVTF cooler lines for leakage and loose
in D Pulley pressure feed pipe connections. If necessary, replace the CVTF (see page
damaged or out of round 14-154), use genuine Honda CVTF.
Forward clutch assembly Checkfor a stored DTC, and checkfor loose
defective connectors.
Reverse brake defective Check the speed sensors installation, for wear and
m Reverse brake piston stuck, damage, and measure their resistance, and also check
worn, or damaged the O-rings for wear and damage.
Start clutch assembly defective Check the stall speed (see page 14-134).
Start clutch end-plate clearance Calibrate the start clutch control system (see page
incorrect 14-150), and check the start clutch (see page 14-152).
Start clutch feed pipe damaged Check the drive and driven pulley pressure, the
or out o f round lubrication pressure, the forward clutch pressure, and
& Low CVTF level the reverse brake pressure (see page 14-135). If the
CVTF deteriorated pressure is low or there is no pressure, check the CVTF
Lower valve body assembly pump assembly, the CVTF pump drive chain, the CVTF
defective pump drive/driven sprocket, and the CVTF feed pipes.
9 CVT driven pulley pressure inspect the clearance between the forward clutch
control solenoid valve defective end-plate and the top disc (see page 14-242). If the
CVT drive pulley pressure clearance is out of tolerance, replace the forward
control solenoid valve defective clutch assembly.
CVT clutch pressure control Inspect the reverse brake piston and the O-rings. Check
solenoid valve defective the spring retainer for wear and damage. Inspect the
Manual valve body assembly clearance between the brake end-plate and the top
defective disc. If the clearance is out of tolerance, inspect the
Manual valve lines worn or brake discs and plates for wear and damage. If the
damaged discs and plates are worn or damaged, replace them as
Solenoid valves defective a set. If they are OK, adjust the clearance with the brake
Solenoid wire harness worn or end-plate.
damaged Inspect the solenoid wire harness for open and short.
CVT input shaft (drive pulley) Check the lower valve body assembly for scoring and
and CVT output shaft (driven damage.
pulley) speed sensors defective Check the manual valve body assembly for scoring and
Vehicle speed sensor defective damage. If the manual valve body assembly is worn or
PCM defective damaged, replace it as an assembly.
Start clutch control system not Cheek the intermediate housing assembly for wear and
calibrated in PCM damage. If the drive pulley, the driven pulley, the
Engine output low pulley shafts, the steel belt, or related part are worn or
damaged, replace the intermediate housing assembly.
Symptom Troubleshooting Index (cont'd)
(cont'd)
Unstable engine Intermediate housing assembly Check the CVTF level (see page 14-153) and condition,
speed worn or damaged and check the CVTF cooler lines for leakage and loose
Pulley pressure feed pipe connections. If necessary, replace the CVTF (see page
damaged or out of round 14-154), use genuine Honda CVTF.
Forward clutch assembly Check for a stored DTC, and check for loose
defective connectors.
Reverse brake defective Check the speed sensors installation, for wear and
Reverse brake piston stuck, damage, and measure their resistance, and also check
worn or damaged the O-rings for wear and damage.
Start clutch assembly defective Check the stall speed (see page 14-134).
Start clutch end-plate clearance Calibrate the start clutch control system (see page
incorrect 14-150), and check the start clutch (see page 14-152).
Start clutch feed pipe damaged Check the drive and driven pulley pressure, the
or out of round lubrication pressure, the forward clutch pressure, and
CVTF pump worn, binding, or the reverse brake pressure (see page 14-135). If the
foreign material in CVTF pump pressure is low or there is no pressure, check the CVTF
Low CVTF level pump assembly, the CVTF pump drive chain, the CVTF
CVTF strainer or CVTF filter pump drive/driven sprocket, and the CVTF feed pipes.
clogged Inspect the clearance between the forward clutch
CVTF deteriorated end-plate and the top disc (see page 14-242). If the
Lower valve body assembly clearance is out of tolerance, replace the forward
defective clutch assembly.
CVT driven pulley pressure Inspect the reverse brake piston and the O-rings. Check
control solenoid valve defective the spring retainer for wear and damage. Inspect the
CVT drive pulley pressure clearance between the brake end-plate and the top
control solenoid valve defective disc. If the clearance is out of tolerance, inspect the
CVT clutch pressure control brake discs and plates for wear and damage. If the
solenoid valve defective discs and plates are worn or damaged, replace them as
Manual valve body assembly a set. If they are OK, adjust the clearance with the brake
defective end-plate.
Manual valve lines worn or Check the CVTF strainer and the CVTF filter for debris.
damaged If the CVTF strainer or the CVTF filter is clogged, find
Solenoid valves defective the damaged components that caused debris, and
Solenoid wire harness worn or clean the CVTF cooler lines (see page 14-175) if
damaged necessary.
CVT input shaft (drive pulley) Inspect the solenoid wire harness for open and short.
and CVT output shaft (driven Check the lower valve body assembly for scoring and
pulley) speed sensors defective damage.
Vehicle speed sensor defective Check the manual valve body assembly for scoring and
PCM defective damage. If the manual valve body assembly is worn or
Start clutch control system not damaged, replace it as an assembly.
calibrated in PCM Check the intermediate housing assembly for wear and
Engine output low damage. If the drive pulley, the driven pulley, the
IMA motor defective pulley shafts, the steel belt, or related part are worn or
damaged, replace the intermediate housing assembly.
<3
Symptom
Excessive shock Forward clutch assembly Check the CVTF level (see page 14-153) and condition,
when starting off defective and check the CVTF cooler lines for leakage and loose
Reverse brake defective connections. If necessary, replace the CVTF (see page
Reverse brake piston stuck, 14-154), use genuine Honda CVTF.
worn or damaged Check for a stored DTC, and check for loose
Start clutch assembly defective connectors.
Start clutch end-plate clearance Check the stall speed (see page 14-134).
incorrect Calibrate the start clutch control system (see page
Start clutch feed pipe damaged 14-150), and check the start clutch (see page 14-152).
or out of round Check the lubrication pressure, the forward clutch
CVTF pump worn, binding or pressure, and the reverse brake pressure (see page
foreign material in CVTF pump 14-135). If the pressure is low or there is no pressure,
Low CVTF level check the CVTF pump assembly, the CVTF pump drive
CVTF deteriorated chain, the CVTF pump drive/driven sprocket, and the
Lower valve body assembly CVTF feed pipes.
defective Inspect the clearance between the forward clutch
CVT driven pulley pressure end-plate and the top disc (see page 14-242). If the
control solenoid valve defective clearance is out of tolerance/replace the forward
CVT drive pulley pressure clutch assembly.
control solenoid valve defective Inspect the reverse brake piston and the O-rings. Check
CVT clutch pressure control the spring retainer for wear and damage. Inspect the
solenoid valve defective clearance between the brake end-plate and the top
Solenoid wire harness worn or disc. If the clearance is out of tolerance, inspect the
damaged brake discs and plates for wear and damage. If the
PCM defective - discs and plates are worn or damaged, replace them as
Start clutch control system not a set. If they are OK, adjust the clearance with the brake
calibrated in PCM end-plate.
Engine output low Inspect the solenoid wire harness for open and short.
IMA motor defective Check the lower valve body assembly for scoring and
damage. ____________ _ _ ________
(cont'd)
Excessive shock Intermediate housing assembly Check the CVTF level (see page 14-153) and condition,
when accelerating worn or damaged and check the CVTF cooler lines for leakage and loose
and decelerating Pulley pressure feed pipe connections. If necessary, replace the CVTF (see page
damaged or out of round 14-154), use genuine Honda CVTF.
Forward clutch assembly Check for a stored DTC, and check for loose
defective connectors.
Reverse brake defective Check the stall speed (see page 14-134)
Reverse brake piston stuck, Calibrate the start clutch control system (see page
worn or damaged 14-150), and check the start clutch (see page 14-152).
Start clutch assembly defective Check the drive and driven pulley pressure, the
Start clutch end-plate clearance lubrication pressure, the forward clutch pressure, and
incorrect the reverse brake pressure (see page 14-135). If the
Start clutch feed pipe damaged pressure is low or there is no pressure, check the CVTF
or out of round pump assembly, the CVTF pump drive chain, the CVTF
Low CVTF level pump drive/driven sprocket, and the CVTF feed pipes.
CVTF deteriorated Inspect the clearance between the forward clutch
Lower valve body assembly end-plate and the top disc (see page 14-242). If the
defective clearance is out of tolerance, replace the forward
CVT driven pulley pressure clutch assembly.
control solenoid valve defective Inspect the reverse brake piston and the O-rings. Check
CVT drive pulley pressure the spring retainer for wear and damage. Inspect the
control solenoid valve defective clearance between the brake end-plate and the top
CVT clutch pressure control disc. If the clearance is out of tolerance, inspect the
solenoid valve defective brake discs and plates for wear and damage. If the
Manual valve body assembly discs and plates are worn or damaged, replace them as
defective a set. If they are OK, adjust the clearance with the brake
Manual valve lines worn or end-plate.
damaged Check the lower valve body assembly for scoring and
PCM defective damage.
Start clutch control system not Inspect the flywheel assembly for wear and damage. If
calibrated in PCM the flywheel assembly is worn or damaged, replace it
Flywheel assembly defective as an assembly.
IMA motor defective Check the manual valve body assembly for scoring and
damage. If the manual valve body assembly is worn or
damaged, replace it as an assembly.
Check the intermediate housing assembly for wear and
damage. If the drive pulley, the driven pulley, the
pulley shafts, the steel belt, or related part are worn or
damaged, replace the intermediate housing assembly.
e
(cont'd)
Symptom Troubleshooting Index (cont'd)
(cont'd)
Symptom
Noise from Intermediate housing assembly Check the CVTF level (see page 14-153) and condition,
transmission in R worn or damaged and check the CVTF cooler lines for leakage and loose
Reverse brake defective connections. If necessary, replace the CVTF (see page
Reverse brake piston stuck, 14-154), use genuine Honda CVTF.
worn or damaged . Check the stall speed (see page 14-134).
Reverse brake return Check the start clutch (see page 14-152).
springs/retainer worn or Check the lubrication pressure, the forward clutch
damaged pressure, and the reverse brake pressure (see page
Start clutch assembly defective 14-135). If the pressure is low or there is no pressure,
Input shaft worn or damaged check the CVTF pump assembly, the CVTF pump drive
Secondary drive gear or chain, the CVTF pump drive/driven sprocket, and the
secondary driven gear worn or CVTF feed pipes.
damaged Inspect the reverse brake piston and the O-rings. Check
Final driver gear worn or the spring retainer for wear and damage. Inspect the
damaged clearance between the brake end-plate and the top
Planetary carrier assembly disc. If the clearance is out of tolerance, inspect the
worn or damaged brake discs and plates for wear and damage. If the
Sun gear worn or damaged discs and plates are worn or damaged, replace them as
Ring gear worn or damaged a set. If they are OK, adjust the clearance with the brake
Input shaft needle bearing end-plate.
seized, worn or damaged Inspect the flywheel assembly for wear and damage. If
Thrust needle bearing on the flywheel assembly is worn or damaged, replace it
planetary carrier seized, worn as an assembly.
or damaged Inspect the input shaft assembly for wear and damage.
Thrust washer on planetary If the input shaft, the planetary carrier assembly, the
carrier seized, worn or sun gear, the ring geao or the input shaft needle
damaged bearing are worn or damaged, replace them and also
Selector control shaft assembly check the related part of the input shaft assembly for
worn or damaged wear and damage.
Park pawl and pawl shaft worn Check the thrust needle bearing and the thrust washers
or damaged on the planetary carrier for wear and damage. If the
Park pawl spring worn or thrust needle bearing or the thrust washer are worn or
damaged damaged, replace them and adjust the clearance with
CVTF pump worn, binding, or the thrust shim.
foreign material in CVTF pump Check the selector control shaft assembly for wear and
CVTF pump drive chain or CVTF damage. If the selector control shaft assembly is worn
pump drive/driven sprocket or damaged, replace it as an assembly.
worn or damaged Check the park pawl, the pawl shaft, and the park pawl
Low CVTF level spring for wear and damage. If the park pawl, the pawl
CVTF deteriorated shaft, or the park pawl spring are worn or damaged,
Flywheel assembly defective replace them and also check the park gear for wear and
damage.
Check the secondary drive gear, the secondary driven
gear, and the final driven gear for wear and damage.
Check the intermediate housing assembly for wear and
damage. If the drive pulley, the driven pulley, the
pulley shafts, the steel belt, or related part are worn or
damaged, replace the intermediate housing assembly.
Si
Stall speed high Intermediate housing assembly Check the CVTF level (see page 14-153) and condition,
worn or damaged and check the CVTF cooler lines for leakage and loose
Pulley pressure feed pipe connections. If necessary, replace the CVTF (see page
damaged or out of round 14-154), use genuine Honda CVTF.
Forward clutch assembly Check for a stored DTC, and check for loose
defective connectors.
Reverse brake defective Check the speed sensors installation, for wear and
Reverse brake piston stuck, damage, and measure their resistance, and also check
worn or damaged the O-rings for wear and damage.
Start clutch assembly defective Check the stall speed (see page 14-134),
Start clutch end-plate clearance Calibrate the start clutch control system (see page
incorrect 14-150), and check the start clutch.
Start clutch feed pipe damaged Check the drive and driven pulley pressure, the
or out of round lubrication pressure, the forward clutch pressure, and
CVTF pump worn, binding, or the reverse brake pressure (see page 14-135). If the
foreign material in CVTF pump pressure is low or there is no pressure, check the CVTF
Low CVTF level pump assembly, the CVTF pump drive chain, the CVTF
CVTF deteriorated pump drive/driven sprocket, and the CVTF feed pipes.
Lower valve body assembly Inspect the clearance between the forward clutch
defective end-plate and the top disc (see page 14-242). If the
CVT driven pulley pressure clearance is out of tolerance, replace the forward
control solenoid valve defective clutch assembly.
CVT drive pulley pressure Inspect the reverse brake piston and the O-rings. Check
control solenoid valve defective the spring retainer for wear and damage. Inspect the
CVT clutch pressure control clearance between the brake end-plate and the top
solenoid valve defective disc. If the clearance is out of tolerance, inspect the
Manual valve body assembly brake discs and plates for wear and damage. If the
defective discs and plates are worn or damaged, replace them as
Manual valve lines worn or a set. If they are OK, adjust the clearance with the brake
damaged end-plate.
Solenoid wire harness worn or Inspect the solenoid wire harness for open and short.
damaged Check the lower valve body assembly for scoring and
CVT input shaft (drive pulley) damage.
and CVT output shaft (driven Check the manual valve body assembly for scoring and
pulley) speed sensors defective damage. If the manual valve body assembly is worn or
PCM defective damaged, replace it as an assembly.
Start clutch control system not Check the intermediate housing assembly for wear and
calibrated in PCM damage. If the drive pulley, the driven pulley, the
pulley shafts, the steel belt, or related part are worn or
damaged, replace the intermediate housing assembly.
(cont'd)
Symptom Troubleshooting Index (cont'd)
H y d r a u l i c / M e c h a n i c a l S y s t e m S y m p t o m Troubleshooting cont'd)
S y m p to m Probable cause(s) N o te s
Stall speed low Intermediate housing assembly Check for a stored DTC, and check for loose
worn or damaged connectors.
Pulley pressure feed pipe Check the speed sensors installation, for wear and
damaged or out of round damage, and measure their resistance, and also check
Start clutch assembly defective the O-rings for wear and damage.
Lower valve body assembly Check the stall speed (see page 14-134).
defective Calibrate the start clutch control system (see page
CVT driven pulley pressure 14-150), and check the start clutch (see page 14-152).
control solenoid valve defective Check the drive and driven pulley pressure, and the
CVT drive pulley pressure lubrication pressure (see page 14-135). If the pressure
control solenoid valve defective is low or there is no pressure, check the CVTF pump
CVT clutch pressure control assembly, the CVTF pump drive chain, the CVTF pump
solenoid valve defective drive/driven sprocket, and the CVTF feed pipes.
CVT input shaft (drive pulley) Check t h e lower valve body assembly for scoring and
and CVT output shaft (driven damage.
pulley) speed sensors defective Check the intermediate housing assembly for wear and
PCM defective damage. If the drive pulley, the driven pulley, the
Start clutch control system not pulley shafts, the steel belt, or related part are worn or
calibrated in PCM damaged, replace the intermediate housing assembly.
Engine output low
IMA motor defective
Judder when Start clutch assembly defective Check the CVTF condition. If necessary, replace the
starting off CVTF deteriorated CVTF (see page 14-154), use genuine Honda CVTF.
Lower valve body assembly Check for a stored DTC, and check for loose
defective connectors.
CVT clutch pressure control Check the speed sensors installation, for wear and
solenoid valve defective damage, and measure their resistance, and also check
CVT input shaft (drive pulley) the O-rings for wear and damage.
and CVT output shaft (driven Check the stall speed (see page 14-134).
pulley) speed sensors defective Check the start clutch (see page 14-152).
Vehicle speed sensor defective Check the lubrication pressure (see page 14-135). If the
PCM defective pressure is low or there is no pressure, check the CVTF
pump assembly, the CVTF pump drive chain, the CVTF
pump drive/driven sprocket, and the CVTF feed pipes.
Check the lower valve body assembly for scoring and
damage.
Shift lever does not Selector control shaft assembly Check for a stored DTC, and check for loose
operate smoothly worn or damaged connectors.
Control lever worn or damaged Inspect the transmission range switch (see page
Park pawl and pawl shaft worn 14-1 9 9 ).
or damaged Check for a loose shift cable at the shift lever and the
Park gear worn or damaged transmission control lever.
Park pawl spring worn or Check the manual valve body assembly for scoring and
damaged damage. If the manual valve body assembly is worn or
Shift cable broken or out of damaged, replace it as an assembly.
adjustment Check the selector control shaft assembly for wear and
Manual valve lever and pin damage. If the selector control shaft assembly is worn
worn or damaged or damaged, replace it as an assembly.
Manual valve body assembly Check the control lever for wear and damage.
defective Check the park pawl, the pawl shaft, the park pawl
Transmission range switch spring, and the park gear for wear and damage.
defective
Hydraulic/Mechanical System Symptom Troubleshooting icont'd}
Symptom Probable cause(s) Notes
Transmission w ill Selector control shaft assembly Checkfor a stored DTC, and checkfor loose
not shift into P, or worn or damaged connectors.
transmission cannot Control lever worn or damaged Inspect the transmission range switch (see page
shift out of P Park pawl and pawl shaft worn 14-199).
or damaged Checkfor a loose shift cable at the shift lever and the
Park gear worn or damaged transmission control lever.
Park pawl spring worn or Check the manual valve body assembly for scoring and
damaged damage. If the manual valve body assembly is worn or
Shift cable broken or out of damaged, replace it as an assembly.
adjustment Check the selector control shaft assembly for wear and
Manual valve lever and pin damage. If the selector control shaft assembly is worn
worn or damaged or damaged, replace it as an assembly.
Manual valve body assembly Check the control lever fo r wear and damage.
defective Check the park pawl, the pawl shaft, the park pawl
PCM defective spring, and the park gear for wear and damage.
Transmission range switch
defective
A/T gear position Selector control shaft assembly @Checkfor a stored DTC, and checkfor loose
indicator does not worn or damaged connectors.
indicate shift lever Shift cable broken or out of Inspect the transmission range switch (see page
positions adjustment 14-199).
PCM defective Check for a loose shift cable at the shift lever and the
Transmission range switch transmission control lever.
defective
Component Location Index
//
S H IF T L O C K SOLENOID
<3
SHIFT LEVER
Removal, page 14-180
Insta l la t i on, page 14-181
Disassembl y/Reassembly, page 14-184
SHIFT LEVER BRACKET BASE
Replacement, page 14-185
SHIFT CABLE
Replacement, page 14-186
Adjustment, page 14-193
System Description
General Operation
The continuously variable transmission (CVT) is an electronically controlled automatic transmission with drive and
driven pulleys, and a steel belt. The CVT provides stepless forward speeds and one in reverse.
T ra n s m is s io n
Around the outside of the flywheel is a ring gear which meshes with the starter drive gear when the engine is being
started with the starter motor. The transmission has four parallel shafts: the input shaft, the drive pulley shaft, the driven
pulley shaft, and the final drive shaft. The input shaft is connected to the flywheel, which is connected to the IMA m otor
rotor through the drive plate. This is connected to the end of the engine crankshaft. The drive pulley shaft and the driven
pulley shaft consists of movable and fixed face pulleys. Both pulleys are linked by the steel belt. The input shaft includes
the sun gear and the planetary gears w ith the carrier. The drive pulley shaft includes the drive pulley and the forward
clutch. The driven pulley shaft includes the driven pulley, the start clutch, and the secondary drive gear which is integral
with the park gear. The final drive shaft is positioned between the secondary drive gear and the final driven gear. The
final drive shaft includes the secondary driven gear and the final drive gear which serves to change the rotation
direction, because the drive pulley shaft and the driven pulley shaft rotate the same direction. Under certain conditions
the planetary gears in the transmission are engaged by the forward clutch and the reverse brake, and power is
transmitted from the drive pulley shaft to the driven pulley shaft to provide movement in D and R.
Electronic Control
The electronic control system consists of the PCM, sensors, and solenoid valves. Shifting is electronically controlled for
comfortable driving under all conditions. The PCM is located in the engine compartment.
Hydraulic Control
The lower valve body assembly includes the main valve body, the secondary valve body, the CVT driven pulley pressure
control solenoid valve, the CVT drive pulley pressure control solenoid valve, the CVT clutch pressure control solenoid
valve, and the inhibitor solenoid. These valve bodies are positioned on the lower portion of the transmission housing.
The manual valve body is bolted on the intermediate housing. The main valve body contains the start clutch shift valve,
the shift inhibitor valve, the lubrication regulator valve, and cooler relief valve. The secondary valve body contains the
pressure high (PH) regulator valve, the pressure high control (PHC) shift valve, the start clutch back-up valve, the clutch
reducing valve, and the start clutch accumulator valve. The CVT driven pulley pressure control valve contains pulley
control valve A and the driven pulley control valve with the solenoid. The CVT drive pulley pressure control valve
contains pulley control valve B and the drive pulley control valve with the solenoid. The CVT start clutch pressure
control valve consists ofthe start clutch pressure control valve and the solenoid. These solenoid valves are controlled by
the PCM. The manual valve body contains the manual valve and the reverse inhibitor valve. The CVTF pump is located
on the transmission housing, and it is linked w ith the input shaft by the drive/driven sprockets and the drive chain. The
drive/driven pulleys, the forward clutch, and the start clutch receive fluid from their respective feed pipes, and the
reverse brake receives fluid from an internal hydraulic circuit.
S h i f t Control
The PCM controls the shift pulley ratio through the solenoid valves, while receiving input signals from the various
sensors and switches located throughout the vehicle. The PCM actuates the CVT driven and drive pulley pressure
control solenoid valves to control pulley control valves A and B. Drive pulley pressure is regulated at pulley control valve
B and applied to the drive pulley, driven pulley pressure is regulated at pulley control valve A and applied to the driven
pulley, and the pulley ratio is changed to their directed ratio.
(contd)
System Description (cont'd)
G e a r S e le c tio n
The shift lever has four positions, P: PARK, R; R E V E R S E , N: N E U T R A L , and D: D R IV E .
In D, the driver can select the Normal Mode, the ECON Mode, the Sport Mode with either non-stage speeds or 1st
through 7th speed stage ranges with the manual-paddle shift mode, and the L mode.________________________
Position Description
P: PARK Front wheels locked; park pawl engages with the park gear on the driven
pulley shaft. The start clutch and the forward clutch disengage.
R; REVERSE Reverse; reverse brake engages, and it locks with the planetary carrier to
the intermediate housing.
N: NEUTRAL Neutral; the start clutch and forward clutch disengage.
D: DRIVE Normal Mode/ Transmission automatically adjusts to keep the engine at the best rpm for
ECON Mode driving under all conditions. It is also equipped with the smart-paddle shift
mode that allows the transmission to be shifted manually to lower or
higher ratios with the steering wheel-mounted paddles under certain
conditions. To activate, press the paddle shifter + (upshift switch) or the
paddle shifter (downshift switch). The number of the selected ratio is
displayed in the shift indicator. The system returns to the automatic shift
mode and the shift indicator display turns off when the paddle shifter +
(upshift switch) is held for about 2 seconds, when the optional Mode switch
is pressed, or when the PCM detects a steady cruise.
Sport Sport driving Transmission automatically adjusts to keep the engine at a higher rpm than
Mode mode the Normal Mode or the ECON Mode driving conditions.
(non-stage
speeds)
Manual-paddle The transmission can be manually shifted from 1st through 7th using the
shift mode (1st steering wheel-mounted paddle shifters. The selected ratio position is
through 7th) displayed in the shift indicator. To activate, press the paddle shifter +
(upshift switch) or the paddle shifter (downshift switch). In this mode,
the vehicle can also start o ff in 1st gear, upshift automatically through the
ratios during acceleration, and then downshift automatically when
decelerating to a stop. The system returns to the automatic shift mode and
the shift indicator display turns off when the paddle shifter + (upshift
switch) is held for about 2 seconds or when the optional Mode switch is
pressed.
Normal L mode For engine braking and power for climbing; the transmission shifts into the
Mode/ lowest pulley ratio. To activate the L mode, press the paddle shifter +
ECON (upshift switch) and the paddle shifter (downshift switch) at the same
Mode/ time and hold them for about 5 seconds. The shift indicator displays an L
Sport while the system is in L mode. The system returns to the automatic shift
Mode mode and the shift indicator display turns off when the paddle shifter +
(upshift switch) and the paddle shifter (downshift switch) are held at the
same time for about 2 seconds or when the optional Mode switch is
pressed.
Starting the engine is possible only in P and N through the use of a neutral-safety switch.
Autom atic Transmission (A/T) Gear P o s i t i o n Indicator
The A/T gear position indicator in the instrument panel shows which shift lever position has been selected.
Clutches/Reverse Brake/Planetary Gear/Pulleys
The CVT uses the hydraulic-aetuated clutches and reverse brake to engage and disengage the transmission pulleys. When
hydraulic pressure is introduced into the clutch drum and the reverse brake piston cavity, the clutch piston and the reverse brake
piston are moved. This presses the friction discs and the steel plates together, locking them so they do not slip. Power is then
transmitted through the engaged clutch pack to its hub-mounted gear, and through the engaged ring gear to the planetary pinion
gears. Likewise, when the hydraulic pressure is bled from the clutch pack and reverse brake piston cavity, the piston releases the
friction discs and the stee l plates, and they are free to slide past each other. This allows the gearto spin independently on its shaft,
transmitting no power.
(cont'd)
System Description (cont'd)
Start Clutch
The start clutch engages/disengages the secondary drive gear, and is located at the end of the driven pulley shaft. The
start clutch is supplied hydraulic pressure by its CVTF feed pipe w ithin the driven pulley shaft.
Forward Clutch
The forward clutch engages/disengages the sun gear, and is located at the end of the drive pulley shaft. The forward
clutch is supplied hydraulic pressure by its CVTF feed pipe w ithin the drive pulley shaft.
Reverse Brake
The reverse brake locks the planetary carrier in R, and is located inside the intermediate housing around the planetary
carrier. The reverse brake discs engage/disengage the planetary carrier, and the reverse brake plates are fixed to the
intermediate housing. The reverse brake is supplied hydraulic pressure by a circuit connected to the internal hydraulic
circuit.
Planetary Gear Train
The planetary gear train is only used to switch the rotational direction of the drive pulley shafts in R. The planetary gear
train consists of the sun gear, the planetary pinion gears, the planetary carrier, and the ring gear. The sun gear is
connected to the input shaft with splines. The planetary pinion gears are mounted on the planetary carrier. The
planetary carrier is located on the end of the input shaft, over the sun gear. The ring gear is located in the planetary
carrier, and connected to the forward clutch drum. The sun gear inputs the engine power via the input shaft to the
planetary pinion gears, and the ring gear outputs the engine power. In D (forward range), the planetary pinion gears do
not rotate and revolve around the sun gear, so the planetary carrier rotates. In R (reverse range), the reverse brake locks
the planetary carrier, and the sun gear drives the planetary pinion gears to rotate. The planetary pinion gears rotate, but
do not revolve around the sun gear. The planetary pinion gears drive the ring gear in the opposite direction from the
rotational direction of the sun gear.
Pulleys
Both pulleys consist o f a movable face and a fixed face, and the effective pulley ratio changes with engine speed. The
drive pulley and the driven pulley are linked by the steel belt. To achieve a low pulley ratio, high hydraulic pressure
works on the movable face of the driven pulley and reduces the effective diameter of the drive pulley, and a lower
hydraulic pressure works on the movable face of the driven pulley to eliminate the steel belt slippage. To achieve a high
pulley ratio, high hydraulic pressure works on the movable face of the drive pulley and reduces the effective diameter of
the drive pulley, and low hydraulic pressure works on the movable face of the driven pulley to eliminate the steel belt
slippage.
P o w e r F lo w
P Position
Hydraulic pressure is not applied to the start clutch, the forward clutch, and the reverse brake. Power is not transmitted
to the secondary drive gear. The secondary drive gear is locked by the park pawl interlocking the park gear.
N Position
Engine power transmitted from the flywheel drives the input shaft, but hydraulic pressure is not applied to the forward
clutch and the reverse brake. Power is not transmitted to the drive pulley shaft. Also hydraulic pressure is not applied to
the start clutch.
(cont'd)
System Description (cont'd)
INPUT SHAFT
START CLUTCH
Engine speed
Engine speed
Shift-Hold Control
When driving on winding roads, and the throttle is suddenly released and the brakes are applied, as is the case when
decelerating at the entrance of a curve, the Shift-Hold Control keeps the transmission in its current (lower) ratio as it
negotiates the corner and accelerates out. When the vehicle is driven aggressively on a winding road, the PCM w ill keep
the engine speed on a higher-than-normal setting, so the vehicle can run smooth and have more power. The
transmission w ill resume the normal setting after the PCM determines that normal driving has resumed.
3-Mode Drive System
This vehicle is equipped with the 3-Mode Drive System. The transmission control system controls the drive system by
switching between the Normal Mode (standard drive mode), the ECON Mode, and the Sport Mode using a gear map,
imparting the characteristics of each mode to the running of the vehicle.
Normal Mode
This mode controls the drive system so that, when the accelerator pedal is depressed only slightly during acceleration,
the engine revolutions are kept mainly constant with respect to the speed of the vehicle, and when the accelerator pedal
is depressed by a large amount, acceleration is maintained within a practical running lim it w ithout imparting stress on
the vehicle and passengers.
ECON Mode
This mode controls the drive system so that, when the accelerator pedal is depressed only slightly during acceleration,
the engine revolutions are kept lower than the Normal Mode with respect to the speed of the vehicle, improving fuel
economy. By lowering the response in engine revolutions with respect to the amount by which the accelerator pedal is
depressed during acceleration, gear change responsiveness is softened and economy improved. However, when the
accelerator pedal is depressed by a large amount, the same control is used as in the Normal Mode to maintain
acceleration performance.
Sport Mode
This mode controls the drive system so that, when the accelerator pedal is depressed only slightly during acceleration,
torque is improved over the Normal Mode w ith assistance from the IMA motor, maintaining powerful running of the
engine. By increasing the response in engine revolutions with respect to the amount by which the accelerator pedal is
depressed during acceleration, gear change responsiveness and torque during acceleration are improved.
Change the shift map
(cont'd)
System Description (cont'd)
ECON Mode
Sport Mode
Smart-Paddle Shift Mode
When in the Normal Mode or the ECON Mode, engage the smart-paddle shift mode by pressing either of the steering
wheel mounted paddle shifters while driving in D. In this mode, the transmission can downshift by pressing the paddle
shifter (downshift switch), or upshift by pressing the paddle shifter + (upshift switch). Each tim e the transmission is
shifted to any of the seven speeds using the paddles, the shift indicator in the gauge control module displays the current
position. The system returns to the automatic shift mode and the shift indicator display turns off when the paddle shifter
+ (upshift switch) is held for about 2 seconds, when the optional Mode switch is pressed, or when the PCM detects a
steady cruise.
System Description fcont'd)
L mode
For maximum engine braking and power for climbing, activate the L mode by pressing the paddle shifter + (upshift
switch) and the paddle shifter (downshift switch) at the same time and hold them for about 5 seconds. The shift
indicator displays an L while in this mode. The system w ill return to the automatic shift mode and the shift indicator
display turns off when the paddle shifter + (upshift switch) and the paddle shifter (downshift switch) are held at the
same tim e for about 2 seconds or when the optional Mode switch is pressed.
(cont'd)
System Description (cont'd)
S ta r t C lu tc h P r e s s u r e C o n tro l
The hydraulic-controlled start clutch, like a torque converter, controls smooth starting-off and creeping in D and R. The
PCM inputs signals from the sensors and the switches, and actuates the CVT clutch pressure control solenoid valve to
regulate the clutch reducing pressure, and the clutch reducing pressure controls the start clutch.
<0
PCM CVT Control System Electrical Connections
P H 2 3I 4| 5| 6| 7 8I 9IJ h |2 3I 4| 5| 6| 7 8
1 10 11 12 13|l4|l5|l6 17 18 19 I
I T 12 3 14 1 5 | 6 I 1 8 f~9
10 11 12 13|l 4|l 5 |l 6 17 18 19 3M 15I16
20 21 22 * 9 > - < c r 23 24 25 1 1 20 21 22 23 24 25
1
26 27 28 29|30 |31132 33 34 35 26 27 28 29|30|3l|32 33 34 35
I36137 38 139 140 141 142 43 l |
l l-
37 38 139 140141 |42 43 |44 36|37 38|39|40141|42 43| 44 |
3 A (44P)
Terminal side of female terminals
(cont'd)
System Description (cont'd)
2 3 4 5 6 7 8
1 L
B 1 0 11 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9
I
2 0 21 2 2 23 24 25
i i
2 6 2 7 2 8 2 9 3 0 31 3 2 3 3 3 4 3 5
37 38 39 40 41 42 43
I36 441
(cont'd)
System Description (cont'd)
Hydraulic Flow
As the engine turns, the CVTF pump starts to operate. Transmission fluid (CVTF) is drawn through the CVTF strainer
(filter) and discharged into the hydraulic circuit. Then, CVTF flowing from the CVTF pump flows to the pressure high (PH)
regulator valve and becomes the pressure high (PH) pressure. PH pressure flows to the pulley control valves and then to
the pulleys.
The PCM actuates the solenoid valves to control hydraulic pressure shifting pulley ratio and engaging the start clutch.
Hydraulic Pressure at the Port for use in the Hydraulic Circuit:
Port No. Hydraulic Pressure Port No. Hydraulic Pressure
CC Start Clutch Control LUB Lubrication
CCB Start Clutch Control B PH Pressure High
COL CVTF Cooler PHC Pressure High Control
CR Clutch Reducing RCC Recirculation
DN Driven Pulley SA Reverse Inhibitor
DNC Driven Pulley Control RVS Reverse Brake
DR Drive Pulley SC Start Clutch
DRC Drive Pulley Control Si Shift Inhibitor
FWD Forward Clutch X Drain
(cont'd)
System Description (cont'd)
N Position
Fluid from the CVTF pump is regulated to high pressure at the pressure high (PH) regulator valve, and flows to the pulley
control valves. The CVT driven pulley pressure control solenoid valve and the CVT drive pulley pressure control
solenoid valve control pulley control valves A and B, which apply pressure to the pulleys. The driven pulley receives
pressure higher than the pressure the drive pulley receives. Hydraulic pressure to the forward clutch is blocked by the
manual valve, and hydraulic pressure to the start clutch is blocked by the CVT clutch pressure control solenoid valve.
Under this condition, hydraulic pressure is not applied to the start clutch and the forward clutch.
< s&
(cont'd)
System Description (cont'd)
DRIVEN PULLEY rg g x j
CANCELLER
DRIVE PULLEY
DRIVEN PULLEY
(cont'd)
GVT
1 Position
The manual valve is shifted into the R position, and uncovers the reverse brake pressure (RVS) port leading to the
reverse inhibitor valve. The inhibitor solenoid is turned OFF by the PCM, and the reverse inhibitor pressure (SA) is
applied to the right end of the reverse inhibitor valve. The reverse inhibitor valve is moved to the left side, and uncovers
the reverse brake pressure (RVS1) port leading to the reverse brake. The clutch reducing pressure (GR) becomes the
reverse brake pressure (RVS), and flows to the reverse brake via the reverse inhibitor valve. The reverse brake is
engaged, and it locks the planetary carrier.
NOTE; When used, "le ft" or "rig h t" indicates direction on the hydraulic circuit.
< 3
(cont'd)
System Description (cont'd)
P Position
The manual valve is shifted into the P position, and the manual valve blocks hydraulic pressure to the forward clutch.
Hydraulic pressure is not applied to the start and forward clutches, and power is not transmitted to the drive pulley shaft.
( S &
(cont'd)
System Description (cont'd)
(cont'd)
System Description (cont'd)
Park Mechanism
The park mechanism locks the transmission by engaging the park pawl with the park gear which is integral with the
secondary drive gear. The secondary drive gear engages with the secondary driven gear which is splined to the final
drive shaft, and the final drive gear integrated with the final drive shaft engages the final driven gear.
Shifting to P causes the park cone (installed at the end of the park rod) to press the park pawl onto the park gear. Even if
the end of the park pawl rides on the top of the park gear teeth, slight movement of the vehicle w ill cause the park pawl
and the park gear to mesh with each other completely because the park rod spring puts tension on the park cone. The
park pawl receives the tension (which acts to separate the park pawl from the park gear) from the park pawl spring.
PARK ROD
< 3
(cont'd)
System Description (cont'd)
When the shift lock system does not operate due to mechanical or electrical trouble, you can unlock the shift lock
temporarily by inserting the ignition key into the shift lock release hole and pressing the shift lock release. When the shift
lock release is pressed, the shift lock stop releases the lock pin, and the shift lever can move to any other position.
Circuit Diagram - PCM CVT Control System
[ H 7 ^ 3 | 4 | 5 f 6 ( 7 s fe l. I 1| 2 3 I 4 | 5I eJT b M 3 [ 4 | 5 T e l 7 ^ T i .I I
10 11 12 13|14|15|16 17 18 19 1 10 11 12 13|14|15|16 17 18 19 l 1
10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25 1 l 20 21 22 23 24 25
20 21 22 23 24 25
1 1 1
26 27 28 29|30131132 33 34 35 26 27 28 29|30131132 33 34 35 26 27 28 29|3o |31)32 33 34 35
(36|37 38|3 9|40|41|42 43144| |36|37 38|39 |4 0 J41|42 136 J37 38 j 39140141142 43|44|
3 A (44P)
(cont'd)
System Description (cont'd)
.ICIZlI.1
P 1 j 2 1 3 | 41 5 1 6 1 /
|
13|l4 isll6
|30|3l|32
8j 9 , 2 3I 4 | 5| 6I 7 T J T f
1 10 11 12 13114115116 17 18 19 1
1 20 21 22 23 24 25
26 27 28 29|30 J31(32 33 34 35
l
h I
1 10
20
26
2
11
21
27
3 |4 | 5 | 6 | 7
22
S I )|
12 13 |l4 jl 5)16 17 18 19
23 24 25
28 29)30|31 (32 33 34 35
1
B A (44P)
Terminal side of female termina l s
DTC Troubleshooting
DTC P0107: Manifol d Absolute Pressure 9. Monitor the OBD STATUS for P0107 or P0108 in the
DTCs MENU with the HDS.
(MAP) Sensor Circuit Low
Does the HDS indicate PASSED?
DTC P0108: Manifold Absolute Pressure
YES-lf the PCM was updated, troubleshooting is
(MAP) Sensor Circuit High
complete. If the PCM was substituted, replace the
NOTE: Before you troubleshoot record all freeze data original PCM (see page 11-209). If any other Pending
and any on-board snapshot with the HDS, and review or Confirmed DTCs were indicated in step 8, go to the
the General Troubleshooting Information (see page indicated DTC's troubleshooting.
14-4).
N O-lf the HDS indicates FAILED, checkfor poor
1.Turn the ignition switch to ON (II). connections or loose terminals at the MAP sensor and
the PCM. If the PCM was updated, substitute a
2. Clear the DTC with the HDS. known-good PCM (see page 11-7), then go to step 7. If
3. Turn the ignition switch to LOCK (0), then turn it to ON the PCM was substituted, go to step 1. If the HDS
(II) again. indicates NOT COMPLETED, go to step 7.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P0335: Crankshaft Position (CKP) Sensor 9. Monitor the OBD STATUS for P0335 in the DTCs
MENU with the HDS.
No Signal
Does the HDS indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot with the HDS, and review YES-lf the PCM was updated, troubleshooting is
the General Troubleshooting Information (see page complete. If the PCM was substituted, replace the
144)9 original PCM (see page 11 -209). If any other Pending
or Confirmed DTCs were indicated in step 8, go to the
1. Turn the ignition switch to ON (II).
indicated DTC's troubleshooting.H
2. Clear the DTC with the HDS.
NO -lf the HDS indicates FAILED, checkfor poor
3. Start the engine, shift the shift lever to D while connections or loose terminals at the CKP sensor and
pressing the brake pedal, and let the engine idle for at the PCM. If the PCM was updated, substitute a
least 30 seconds. known-good PCM (see page 11-7), then go to step 7. If
the PCM was substituted, go to step 1. If the HDS
4. Checkfor Pending or Confirmed DTCs in the PGM-FI indicates NOT COMPLETED, go to step 7.
SYSTEM with the HDS.
Is DTC P0335 indicated in the PGM-FI SYSTEM?
YES-Go to the DTC P0335 troubleshooting in PGM-FI
Systems (see page 11-138).
NO-Go to step 5.
5. Check for Pending or Confirmed DTCs in the A/T
SYSTEM with the HDS.
Is DTC P0335 indicated in the A/T SYSTEM?
YES-Go to step 6.
NO-lnterm ittent failure, the system is OK at this time.
If any other Pending or Confirmed DTCs were
indicated, go to the indicated DTCs
troubleshooting.
6. Update the PCM if it does not have the latest software
(see page 11-207), or substitute a known-good PCM
(see page 11-7).
7. Start the engine, and let it idle for at least 2 minutes.
8. Check for Pending or Confirmed DTCs the A/T
SYSTEM with the HDS.
Is DTC P0335 indicated in the A/T SYSTEM?
YES-Check for poor connections or loose terminals at
the CKP sensor and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 11-7), then
go to step 7. If the PCM was substituted, go to step 1.
NO-Go to step 9.
DTC P0336: Crankshaft Position (CKP) Sensor 9. M onitor the OBD STATUS fo r P0336 in the DTCs
MENU with the HDS.
Circuit Range/Performance
Does the HDS indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot with the HDS, and review YES-lf the PCM was updated, troubleshooting is
the General Troubleshooting Information (see page complete. If the PCM was substituted, replace the
14-4). original PCM (see page 11-209). If any other Pending
or Confirmed DTCs were indicated in step 8, go to the
1. Turn the ignition switch to ON (II).
indicated DTC's troubleshooting.
2. Clear the DTC w ith the HDS.
N O -lf the HDS indicates FAILED, checkfor poor
3. Start the engine, shift the shift lever to D while connections or loose terminals at the CKP sensor and
pressing the brake pedal, and let the engine idle fo r at the PCM. If the PCM was updated, substitute a
least 30 seconds. known-good PCM (see page 11-7), then go to step 7. If
the PCM was substituted, go to step 1. If the HDS
4. Check for Pending or Confirmed DTCs in the PGM-FI indicates NOT COMPLETED, go to step 7.
SYSTEM with the HDS.
Is DTC P0335 or P0339 indicated in the PGM-FI
SYSTEM?
YES-Go to the DTC P0335 troubleshooting (see page
11-138) or DTC P0339 troubleshooting (see page
11-140) in PGM-FI S ystem s.*
NO-Go to step 5.
5. Check for Pending or Confirmed DTCs in the A/T
SYSTEM with the HDS.
Is DTC P0336 indicated in the A/T SYSTEM?
YES-Go to step 6.
NO-lnterm ittent failure, the system is OK at this time.
If any other Pending or Confirmed DTCs were
indicated, go to the indicated DTC's
troubleshooting.
6. Update the PCM if it does not have the latest software
(see page 11-207), or substitute a known-good PCM
(see page 11-7).
7. Start the engine, shift the shift lever to D while
pressing the brake pedal, and let the engine idle for at
least 30 seconds.
8. Check for Pending or Confirmed DTCs the A/T
SYSTEM with the HDS.
Is DTC P0336 indicated in the A/T SYSTEM?
YES-Check for poor connections or loose terminals at
the CKP sensor and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 11-7), then
go to step 7. If the PCM was substituted, go to step 1.
DTC Troubleshooting (cont'd)
DTC P0501: CVT Speed Sensor Circuit 10. Monitor the OBD STATUS for P0501 in the DTCs
MENU with the HDS.
Range/Performance
Does the HDS indicate PASSED?
NOTE:
Before you troubleshoot record all freeze data and YES-Troubleshooting is complete. If any other
any on-board snapshot with the HDS, and review the Pending or Confirmed DTCs were indicated in step 9,
General Troubleshooting Information (see page 14-4). go to the indicated DTC's troubleshooting.
This code is caused by an electrical circuit problem NO -lf the HDS indicates FAILED, check for poor
and cannot be caused by a mechanical problem in the connections or loose terminals between the vehicle
transmission. speed sensor and the PCM, then go to step 1. If the
1. Turn the ignition switch to ON (II). HDS indicates NOT COMPLETED, go to step 8.
2. Clear the DTC with the HDS. 11. Update the PCM if it does not have the latest software
(see page 11-207), or substitute a known-good PCM
3. Raise the vehicle on a lift, or apply the parking brake, (see page 11-7).
block the rear wheels, and raise the front of the
vehicle. Make sure it is securely supported, and allow 12. Start the engine, disable the VSA by pressing the VSA
the front wheels to rotate freely. OFF button, run the vehicle with the shift lever in D,
and keep the vehicle at speeds over 25 mph (40 km/h)
4. Start the engine, disable the VSA by pressing the VSA while monitoring the Output shaft (Driven pulley)
OFF button, run the vehicle with the shift lever in D, Speed rpm in the Data List with the HDS, then release
and the engine speed at 4,500 rpm or higher, then the accelerator without pressing it again, for at least 7
release the accelerator w ithout pressing it again, for seconds. Slow down and stop the wheels.
at least 6 seconds. Slow down and stop the wheels.
13. Check for Pending or Confirmed DTCs with the HDS.
5. M onitor the OBD STATUS for P0501 in the DTCs
MENU with the HDS. Is DTC P0501 indicated?
Does the HDS indicate FAILED? YES-Check for poor connections or loose terminals
between the vehicle speed sensor and the PCM. If the
YES-Replace the vehicle speed sensor (see page PCM was updated, substitute a known-good PCM (see
14-148), then go to step 6. page 11 -7), then go to step 12. If the PCM was
substituted, go to step 1.
NO -lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for poor NO-Go to step 14.
connections or loose terminals between the PCM and
the vehicle speed sensor. If the HDS indicates NOT 14. Monitor the OBD STATUS for P0501 in the DTCs
COMPLETED, go to step 4. MENU with the HDS.
6. Turn the ignition switch to ON (II). Does the HDS indicate PASSED?
7. Clear the DTC with the HDS. YES-lf the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
8. Start the engine, disable the VSA by pressing the VSA original PCM (see page 11-209). If any other Pending
OFF button, run the vehicle with the shift lever in D, or Confirmed DTCs were indicated in step 13, go to
and keep the vehicle at speeds over 25 mph (40 km/h) the indicated DTC's troubleshooting.
while monitoring the Output shaft (Driven pulley)
Speed rpm in the Data List with the HDS, then release N O -lf the HDS indicates FAILED, checkfor poor
the accelerator without pressing it again, for at least 7 connections or loose terminals between the vehicle
seconds. Slow down and stop the wheels. speed sensor and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 11-7), then
9. Checkfor Pending or Confirmed DTCs with the HDS. go to step 12. If the PCM was substituted, go to step 1.
If the HDS indicates NOT COMPLETED, go to step 12.
Is DTC P0501 indicated?
YES-Go to step 11.
DTC P0502: CVT Speed Sensor Circuit 10. Measure the voltage between vehicle speed sensor
3P connector terminal No. 3 and body ground.
Open/Short
NOTE: V E H IC L E S P E E D S E N S O R 3 P C O N N E C T O R
Before you troubleshoot, record all freeze data and
any on-board snapshot with the HDS, and review the
General Troubleshooting Information (see page 14-4).
This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission. VCC2 ( Y E L /B L U )
4. Raise the vehicle on a lift, or apply the parking brake, Is there about 5 V?
block the rear wheels, and raise the front of the
YES-Go to step 15.
vehicle. Make sure it is securely supported, and allow
the front wheels to rotate freely. NO-Go to step 11.
5. Start the engine, disable the VSA by pressing the VSA 11. Turn the ignition switch to LOCK (0).
OFF button, run the vehicle with the shift lever in D,
and the engine speed at 4,500 rpm or higher, then 12. Jump the SCS line with the HDS.
release the accelerator without pressing it again, for 13. Disconnect PCM connector B (44P).
at least 6 seconds. Slow down and stop the wheels.
14. Checkfor continuity between PCM connector terminal
6. M onitor the OBD STATUS for P0502 in the DTCs B6 and vehicle speed sensor 3P connector terminal
MENU with the HDS. No. 3.
Does the HDS indicate FAILED?
V E H IC L E S P E E D P C M C O N N E C T O R B (4 4 P )
YES-Go to step 7. SE N S O R 3P
CO NNECTOR
N O -lf the HDS indicates PASSED, intermittent failure,
the system is OK at this time. Check for poor VCC2
( Y E L /B L U )
connections or loose terminals between the PCM and
the vehicle speed sensor. If the HDS indicates NOT
COMPLETED, go to step 5. V C C 2 ( Y E L /B L U ) 1 1 12 3 I 4 | 5 | 6 | 7 If | 9 j
1 10 11 12 13|14|15|16 17 18 19
7. Turn the ignition switch to LOCK (0). 3 2 1 20 21 22 23 24 25
26 27 28 29(30|31 (32 33 34 35
8. Disconnect the vehicle speed sensor 3P connector. 13 6 137 3 8 13 9 j 4 0 141 142 4 3 | 4 4 |
Is there continuity?
YES-Go to step 28.
NO-Repair an open in the wire between PCM
connector terminal B6 and vehicle speed sensor 3P
connector, then go to step 22.
(cont'd)
DTC Troubleshooting (cont'd)
15. Measure the voltage between vehicle speed sensor 20. Checkfor continuity between PCM connector terminal
3P connector terminals No. 1 and No. 2. B41 and vehicle speed sensor 3P connector terminal
No. 1.
VEHICLE SPEED SENSOR 3P CONNECTOR
VEHICLE SPEED PCM CONNECTOR B (44P)
SENSOR 3P
CONNECTOR
.Il----- Il.
VEL (BLK/W HT) I |SG2 (GRN/YEL) 1 I 2 3 I 4 I 5T6 | 7 8 I 9
a 10 11 12 13(14^1 s f l 6 17 18 19
B 20 21 22 23 24 25
26 27 28 29|30|3l|32 33 34 35
SG2
(GRN/YEL) 13 6 137 38^ 3 9 f 4 0 ] 4 1 | 42 43 14 4 1
SG2 (GRN/YEL)
1 | 2 3 | 4 | 5 | 6 | 7 8
M
I
10 11 12 H j l 4 Jl5|16 17 18 19
20 21 22 23 24 25
CM
O)
CO
0
00
00
CM
26 27 28 33 34 35
VEL (BLK/WHT) VEL
(BLK/W HT) 36 37 38 39 40 41 42 ^ 3 44
VEL (BLK/WHT)
22. Reconnect all connectors. 32. M onitor the OBD STATUS for P0502 in the DTCs
MENU with the HDS.
23. Turn the ignition switch to ON (II).
Does the HDS indicate PASSED?
24. Clear the DTC with the HDS.
YES-lf the PCM was updated, troubleshooting is
25. Start the engine, disable the VSA by pressing the VSA complete. If the PCM was substituted, replace the
OFF button, run the vehicle with the shift lever in D, original PCM (see page 11-209). If any other Pending
and keep the vehicle at speeds over 25 mph (40 km/h) or Confirmed DTCs were indicated in step 31, go to
while monitoring the Output shaft (Driven pulley) the indicated DTC's troubleshooting.
Speed rpm in the Data List with the HDS, then release
the accelerator w ithout pressing it again, for at least 7 N O -lf the HDS indicates FAILED, check for poor
seconds. Slow down and stop the wheels. connections or loose terminals between the vehicle
speed sensor and the PCM. If the PCM was updated,
26. Check for Pending or Confirmed DTCs with the HDS.
substitute a known-good PCM (see page 11-7), then
Is DTC P0502 indicated? go to step 30. If the PCM was substituted, go to step 1,
If the HDS indicates NOT COMPLETED, go to step 30.
YES-Check for poor connections or loose terminals
between the vehicle speed sensor and the PCM, then
go to step 1.
NO-Go to step 27.
27. M onitor the OBD STATUS for P0502 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 26,
go to the indicated DTC's troubleshooting.
NO -lf the HDS indicates FAILED, check for poor
connections or loose terminals between the vehicle
speed sensor and the PCM, then go to step 1. If the
HDS indicates NOT COMPLETED, go to step 25.
28. Reconnect all connectors.
29. Update the PCM if it does not have the latest software
(see page 11-207), or substitute a known-good PCM
(see page 11-7).
30. Start the engine, disable the VSA by pressing the VSA
OFF button, run the vehicle w ith the shift lever in D,
and keep the vehicle at speeds over 25 mph (40 km/h)
while monitoring the Output shaft (Driven pulley)
Speed rpm in the Data List with the HDS, then release
the accelerator w ithout pressing it again, for at least 7
seconds. Slow down and stop the wheels.
31. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0502 indicated?
YES-Check fo r poor connections or loose terminals
between the vehicle speed sensor and the PCM. If the
PCM was updated, substitute a known-good PCM (see
page 11-7), then go to step 30. If the PCM was
substituted, go to step 2.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P062F: Powertrain Control Module (PCM) 7. M onitor the OBD STATUS for P062F in the DTCs
MENU with the HDS.
Internal Control Module Error
Does the HDS indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot with the HDS, and review YES-lf the PCM was updated, troubleshooting is
the General Troubleshooting Information (see page complete. If the PCM was substituted, replace the
14-4). original PCM (see page 11-209). If any other DTCs
were indicated on step 6, go to the indicated DTC's
1. Clear the DTC with the HDS.
troubleshooting.
2. Check for Pending or Confirmed DTCs in the PGM-FI
N O -lf the HDS indicates FAILED, check for poor
SYSTEM with the HDS.
connections and loose terminals at the PCM. If the
Is DTC P062F indicated in the PGM-FI SYSTEM? PCM was updated, substitute a known-good PCM (see
page 11 -7), then go to step 5. If the PCM was
YES-Go to the DTC P062F troubleshooting in the substituted, go to step 1. If the HDS indicates NOT
PGM-FI Systems (see page 11-155). COMPLETED go to step 5.
NO-Go to step 3.
3. Checkfor Pending or Confirmed DTCs in the A/T
SYSTEM with the HDS.
Is DTC P062F indicated in the A/T SYSTEM?
YES-Go to step 4.
NO-lnterm ittent failure, the system is OK at this
tim e.H
4. Update the A/T software in the PCM if it does not have
the latest software (see page 11-207), or substitute a
known-good PCM (see page 11-7).
5. Start the engine, and let it idle for at least 2 minutes.
6. Checkfor Pending or Confirmed DTCs in the A/T
SYSTEM with the HDS.
Is DTC P062F indicated in the A/T SYSTEM?
YES-Check for poor connections and loose terminals
at the PCM. If the PCM was updated, substitute a
known-good PCM (see page 11-7), then go to step 5. If
the PCM was substituted, go to step 1.
NO-Go to step 7.
DTC P0705: Transmission Range Switch 4. Turn the ignition switch to LOCK (0).
Multiple Shift Position Input 5. Disconnect the transmission range switch 8P
connector.
NOTE:
Before you troubleshoot, record all freeze data and 6. Connect the transmission range switch 8P connector
any on-board snapshot with the HDS, and review the terminal that incorrectly indicated ON in step 3 to
General Troubleshooting Information (see page 14-4). body ground with a jum per wire; refer to the following
This code is caused by an electrical circuit problem table.
and cannot be caused by a mechanical problem in the Transmission Wire color
transmission. range switch 8P
connector
1.Turn the ignition switch to ON (II).
ATPP No. 7 BLU/BLK
2. Compare the ATPP, ATPR, ATPN, ATPD, and ATPFWD ATPR No. 4 WHT
inputs with the HDS to the following table in each shift ATPN No. 8 RED/BLK
lever position. ATPD No. 2 ^K
ATPFWD No. 5 BLU/YEL
ATPP ATPR ATPN ATPD ATPFWD
p ON OFF OFF OFF OFF 7. Turn the ignition switch to ON (II).
R OFF ON OFF OFF OFF 8. Compare the ATPP, ATPR, ATPN, ATPD, and ATPFWD
N OFF OFF ON OFF OFF
inputs with the HDS to the table in step 2.
D OFF OFF OFF ON ON
Do the transmission range switch signals match? Do multiple transmission range switch signals indicate
ON?
YES-lntermittent failure, the system is OK at this
tim e.H YES-Repair a short in the wires between the
transmission range switch and the PCM; refer to the
NO-Go to step 3.
PCM Transmission Wire color
3. Compare the ATPP, ATPR, ATPN, ATPD, and ATPFWD connector range switch
inputs with the HDS to the table in step 2 in each shift 8P connector
lever position. ATPP B13 No. 7 BLU/BLK
ATPR B14 No. 4 WHT
Are any transmission range switch signals ON in all shift
ATPN J12 No. 8 RED/BLK
lever position?
ATPD B21 No. 2 PNK
YES-Go to step 9. ATP B28 No. 5 BLU/YEL
FWD
NO-Go to step 4. NO-Replace the transmission range switch (see page
14-200).
9. Turn the ignition switch to LOCK (0).
10. Disconnect the transmission range switch 8P
connector.
11. Turn the ignition switch to ON (II).
12. Check the abnormal transmission range switch signal
that remained ON with the HDS.
Do any transmission range switch signals remain ON?
YES-Go to step 13.
NO-Replace the transmission range switch (see page
14-200).*
DTC Troubleshooting (cont'd)
13. Check for continuity to body ground in the circuit DTC P0706: Transmission Range Switch Open
which remained ON; refer to the following table.
NOTE:
Transmission Wire color
range switch 8P Before you troubleshoot, record all freeze data and
connector any on-board snapshot with the HDS, and review the
ATPP No. 7 BLU/BLK General Troubleshooting Information (see page 14-4).
ATPR No. 4 WHT 9 This code is caused by an electrical circuit problem
5. Turn the ignition switch to LOCK (0). 16. Checkfor continuity between transmission range
switch 8P connector terminal No. 3 and body ground.
6. Disconnect the transmission range switch 8P
connector.
TRANSMISSION RANGE SWITCH 8P CONNECTOR
7. Connect the transmission range switch 8P connector
terminal which did not indicate ON in step 4 to body
ground with a jum per wire; refer to the following GND (BRN)
table.
4 3 2 1
Transmission Wire color
range switch 8P 8 7 6 5
connector
ATPP No. 7 BLU/BLK
ATPR No. 4 WHT
ATPN No. 8 RED/BLK
ATPD No. 2 PNK
ATPFWD No. 5 BLU/YEL W ire side of fe m a l e te rm in a ls
8. Turn the ignition switch to ON (II).
Is there continuity?
9. Check the transmission range switch signals that did
not indicate ON with the HDS. YES-Replace the transmission range switch (see
page 14-200).*
Does the transmission range switch indicate ON?
NO-Repair an open in the wire between the
YES-Replace the transmission range switch (see transmission range switch and body ground (G101),
page 14-200). or repair poor body ground (G101).B
NO-Go to step 10.
10. Turn the ignition switch to LOCK (0).
11. Jump the SCS line with the HDS.
12. Disconnect PCM connector B (44P).
13. Checkfor continuity between the transmission range
switch 8P connector terminal and the PCM connector
terminal of the input which indicated OFF; refer to the
following table.
PCM Transmission Wire color
connector range switch
8P connector
ATPP B13 No. 7 BLU/BLK
ATPR B14 No. 4 WHT
ATPN B12 No. 8 RED/BLK
ATPD B21 No. 2 PNK
ATP B28 No. 5 BLU/YEL
FWD
Is there continuity?
YES-Replace the PCM (see page 11 -209).H1
NO-Repair an open in the wire between the
transmission range switch and the PCM.H
14. Turn the ignition switch to LOCK (0).
15. Disconnect the transmission range switch 8P
connector.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P0716: CVT Input Shaft (Drive Pulley) 9. Turn the ignition switch to ON (II).
Speed Sensor "A" Circuit Range/Performance 10. Clear the DTC with the HDS.
NOTE: 11. Start the engine, disable the VSA by pressing the VSA
Before you troubleshoot, record all freeze data and OFF button, run the vehicle with the shift lever in D, at
any on-board snapshot with the HDS, and review the speeds over 19 mph (30 km/h) for at least 30 seconds.
General Troubleshooting Information (see page 14-4). Slow down and stop the wheels.
This code is sometimes caused by an electrical circuit 12. Check for Pending or Confirmed DTCs with the HDS.
problem and sometimes caused by a worn or
defective flywheel drive plate in the transmission. Is DTC P0716 indicated?
1.Turn the ignition switch to ON (II). YES-Check for poor connections or loose terminals
between the CVT input shaft (drive pulley) speed
2. Clear the DTC with the HDS. sensor and the PCM, then go to step 1.
3. Raise the vehicle on a lift, or apply the parking brake, NO-Go to step 13.
block the rear wheels, and raise the front of the
vehicle. Make sure it is securely supported, and allow 13. Monitor the OBD STATUS for P0716 in the DTCs
the front wheels to rotate freely. MENU with the HDS.
4. Start the engine, disable the VSA by pressing the VSA Does the HDS indicate PASSED?
OFF button, run the vehicle with the shift lever in D, at
YES-Troubleshooting is complete* If any other
speeds over 19 mph (30 km/h) for at least 30 seconds.
Pending or Confirmed DTCs were indicated in step 12,
Slow down and stop the wheels.
go to the indicated DTC's troubleshooting.
5. Checkfor Pending or Confirmed DTCs with the HDS.
N O -lf the HDS indicates FAILED, check for poor
Is DTC P0717 indicated? connections or loose terminals between the CVT
input shaft (drive pulley) speed sensor and the PCM,
YES-Go to the DTC P0717 troubleshooting (see page then go to step 1. If the HDS indicates NOT
14-93J.B COMPLETED, go to step 11.
NO-Go to step 6.
6. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0716 indicated?
YES-Go to step 7.
NO-lnterm ittent failure, the system is OK at this
time.Hl
7. Turn the ignition switch to LOCK (0).
8. Check the CVT input shaft (drive pulley) speed sensor
for poor connection and proper installation.
Is the connection and installation OK?
YES-Replace the CVT input shaft (drive pulley) speed
sensor (see page 14-147), then go to step 9.
NO-Reconnect the CVT input shaft (drive pulley)
speed sensor 3P connector and reinstall the CVT input
shaft (drive pulley) speed sensor, then go to step 9.
DTC P0717; CVT Input Shaft (Drive Pull ey) 10. Measure the voltage between CVT input shaft (drive
pulley) speed sensor 3P connector terminal No. 3 and
Speed Sensor "A" Circuit No Signal
body ground.
NOTE:
Before you troubleshoot, record all freeze data and CVT INPUT SHAFT (DRIVE PULLEY)
any on-board snapshot with the HDS, and review the SPEED SENSOR 3P CONNECTOR
General Troubleshooting Information (see page 14-4).
This code is sometimes caused by an electrical circuit
problem and sometimes caused by a worn or
defective flywheel drive plate in the transmission.
1. Check for proper CVT input shaft (drive pulley) speed
sensor installation (see page 14-147). If the sensor is
installed incorrectly, reinstall the sensor correctly,
then go to step 22.
2. Turn the ignition switch to ON (II).
3. Clear the DTC with the HDS. W ire side o f fem ale te rm in a l s
4. Raise the vehicle on a lift, or apply the parking brake, Is there about 5 V?
block the rear wheels, and raise the front of the
YES-Go to step 15.
vehicle. Make sure it is securely supported, and allow
the front wheels to rotate freely. NO-Go to step 11.
5. Start the engine, disable the VSA by pressing the VSA 11 .Turn the ignition switch to LOCK (0).
OFF button, run the vehicle with the shift lever in D, at
speeds over 19 mph (30 km/h) for at least 30 seconds. 12. Jump the SCS line with the HDS.
Slow down and stop the wheels. 13. Disconnect PCM connector B (44P).
6. Monitor the OBD STATUS for P0717 in the DTCs 14. Checkfor continuity between PCM connector terminal
MENU with the HDS. B6 and CVT input shaft (drive pulley) speed sensor 3P
Does the HDS indicate FAILED? connector terminal No. 3.
YES-Go to step 7.
CVT INPUT SHAFT PCM CONNECTOR B (44P)
N O -lf the HDS indicates PASSED, intermittent failure, (DRIVE PULLEY)
SPEED SENSOR
the system is OK at this time. Check for poor 3P CONNECTOR
connections or loose terminals between the CVT
VCC2 (YEL/BLU)
input shaft (drive pulley) speed sensor and the PCM. If
the HDS indicates NOT COMPLETED, go to step 5.
VCC2 (YEL/BLU) f j j y 8 |9 j
[a j
7. Turn the ignition switch to LOCK (0). 10 11 12 13114115116 17 18 19
20 21 22 23 24 25
I
8. Disconnect the CVT input shaft (drive pulley) speed 26 27 28 2 9 |3 0 |3 l|3 2 33 34 35
sensor 3P connector. | 3 6 | 37 3 8 | 3 9 | 4 0 | 4 1 | 42 4 3 |4 4 |
Is there continuity?
YES-Go to step 28.
NO-Repair an open in the wire between PCM
connector terminal B6 and the CVT input shaft (drive
pulley) speed sensor 3P connector, then go to step 22.
(cont'd)
DTC Troubleshooting (cont'd)
15. Measure the voltage between CVT input shaft (drive 20. Check for continuity between PCM connector terminal
pulley) speed sensor 3P connector terminals No. 1 B41 and CVT input shaft (drive pulley) speed sensor
and No. 2. 3P connector terminal No. 1.
CVT INPUT SHAFT (DRIVE PULLEY) CVT INPUT SHAFT PCM CONNECTOR B (44P)
SPEED SENSOR 3P CONNECTOR (DRIVE PULLEY)
SPEED SENSOR
3P CONNECTOR
in
CO
2 3 7 8
1 l b I
1 0 11 1 2 13|14|15|16 17 18 19
NDR (WHT/RED) SG2 (GRN/YEL) 2 0 21 2 2 23 24 25
26 27 28 29(30j31132 33 34 35
SG2
(GRN/YEL) 36137 3 8 | 3 9 |4 0 | 4 1 |42 43
h i
SG2 (GRN/YEL)
13 2 9 1 20 21 2 2 23 24 25
l
26 27 28 29|30!31132 33 34 35
| 3 6 | 37 3 8 | 3 9 [ 4 0 | 4 l| 4 2 4 3 14 4 1
NDR (WHT/RED)
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
DTC P0721: CVT Output Shaft (Driven Pul ley) 9. Turn the ignition switch to ON (II).
Speed Sensor Range/Performance 10. Clear the DTC with the HDS.
NOTE: 11. Start the engine, disable the VSA by pressing the VSA
Before you troubleshoot, record all freeze data and OFF button, run the vehicle with the shift lever in D,
any on-board snapshot with the HDS, and review the and the engine speed at 3,500 rpm or higher, for at
General Troubleshooting Information (see page 14-4). least 30 seconds. Slow down and stop the wheels.
This code is sometimes caused by an electrical circuit 12. Check for Pending or Confirmed DTCs with the HDS.
problem and sometimes caused by a broken steel belt
in the transmission. Is DTC P0721 indicated?
1. Turn the ignition switch to ON (II). YES-Check for poor connections or loose terminals
between the CVT output shaft (driven pulley) speed
2. Clear the DTC with the HDS. sensor and the PCM, then go to step 1.
3. Raise the vehicle on a lift, or apply the parking brake, NO-Go to step 13.
block the rear wheels, and raise the front of the
vehicle. Make sure it is securely supported, and allow 13. M onitor the OBD STATUS for P0721 in the DTCs
the front wheels to rotate freely. MENU with the HDS.
4. Start the engine, disable the VSA by pressing the VSA Does the HDS indicate PASSED?
OFF button, run the vehicle with the shift lever in D,
YES-Troubleshooting is complete. If any other
and the en gine speed at 3,500 rpm or higher, for at
Pending or Confirmed DTCs were indicated in step 12,
least 30 seconds. Slow down and stop the wheels.
go to the indicated DTC's troubleshooting.*
5. Check for Pending or Confirmed DTCs with the HDS.
N O -lf the HDS indicates FAILED, check for poor
Is DTC P0722 indicated? connections or loose terminals between the CVT
output shaft (driven pulley) speed sensor and the
YES-Go to the DTC P0722 troubleshooting (see page PCM, then go to step 1. If the HDS indicates NOT
14-97).11 COMPLETED, go to step 11.
NO-Go to step 6.
6. Checkfor Pending or Confirmed DTCs with the HDS.
Is DTC P0721 indicated?
YES-Go to step 7.
NO-lntermittent failure, the system is OK at this
tim e.H
7. Turn the ignition switch to LOCK (0).
8. Check the CVT output shaft (driven pulley) speed
sensor for poor connection and proper installation.
Is the connection and installation OK?
YES-Replace the CVT output shaft (driven pulley)
speed sensor (see page 14-147), then go to step 9.
NO-Reconnect the CVT output shaft (driven pulley)
speed sensor 3P connector and reinstall the CVT
output shaft (driven pulley) speed sensor, then go to
step 9.
DTC P0722: CVT Output Shaft (Driven Pulley) 10. Measure the voltage between CVT output shaft
(driven pulley) speed sensor 3P connector terminal
Speed Sensor No Signal Input
No. 3 and body ground.
NOTE:
Before you troubleshoot, record all freeze data and CVT OUTPUT SHAFT (DRIVEN PULLEY)
any on-board snapshot with the HDS, and review the SPEED SENSOR 3P CONNECTOR
General Troubleshooting Information (see page 14-4).
This code is sometimes caused by an electrical circuit
problem and sometimes caused by a broken steel belt
in the transmission.
1. Check for proper CVT output shaft (driven pulley)
speed sensor installation (see page 14-147). If the
sensor is installed incorrectly, reinstall the sensor
correctly, then go to step 22.
2. Turn the ignition switch to ON (II).
3. Clear the DTC with the HDS. W ire side o f fem ale te rm in a l s
4. Raise the vehicle on a lift, or apply the parking brake, Is there about 5 V?
block the rear wheels, and raise the front of the
YES-Go to step 15.
vehicle. Make sure it is securely supported, and allow
the front wheels to rotate freely. NO-Go to step 11.
5. Start the engine, disable the VSA by pressing the VSA 11. Turn the ignition switch to LOCK (0).
OFF button, run the vehicle with the shift lever in D,
and the engine speed at 3,500 rpm or higher, for at 12. Jump the SCS line with the HDS.
least 30 seconds. Slow down and stop the wheels. 13. Disconnect PCM connector C (44P).
6. M onitor the OBD STATUS for P0722 in the DTCs 14. Check for continuity between PCM connector terminal
MENU with the HDS. C39 and CVT output shaft (driven pulley) speed
Does the HDS indicate FAILED? sensor 3P connector terminal No. 3.
YES-Go to step 7.
CVT OUTPUT SHAFT PCM CONNECTOR C (44P)
N O -lf the HDS indicates PASSED, intermittent failure, (DRIVEN PULLEY)
SPEED SENSOR
the system is OK at this time. Check for poor 3P CONNECTOR
connections or loose terminals between the CVT
output shaft (driven pulley) speed sensor and the
PCM. If the HDS indicates NOT COMPLETED, go to
step 5.
7. Turn the ignition switch to LOCK (0).
8. Disconnect the CVT output shaft (driven pulley) speed
sensor 3P connector.
9. Turn the ignition switch to ON (II). W ire s i de o f T erm inal side o f
fem ale term inals fem ale te rm in a ls
Is there continuity?
YES-Go to step 28.
NO-Repair an open in the wire between PCM
connector terminal C39 and the CVT output shaft
(driven pulley) speed sensor 3P connector, then go to
step 22.
(cont'd)
DTC Troubleshooting (cont'd)
15. Measure the voltage between CVT output shaft 20. Checkfor continuity between PCM connector term inal
(driven pulley) speed sensor 3P connector terminals C43 and CVT output shaft (driven pulley) speed
No. 1 and No. 2. sensor 3P connector terminal No. 1.
CVT OUTPUT SHAFT (DRIVEN PULLEY) CVT OUTPUT SHAFT PCM CONNECTOR C (44P)
SPEED SENSOR 3P CONNECTOR (DRIVEN PULLEY)
SPEED SENSOR
3P CONNECTOR
M n}
NON (W HT/GRN) SGI (GRN/W HT)
NDN (W HT/GRN)
is there continuity?
W ire side o f fem ale term inals
YES-Go to step 28.
Is there continuity?
NO-Repair an open in the wire between PCM
YES-Repair a short in the wire between PCM connector terminal B19 and the CVT output shaft
connector terminal B19 and the CVT output shaft (driven pulley) speed sensor 3P connector, then go to
(driven pulley) speed sensor 3P connector, then go to step 22.
step 22.
f
22. Reconnect all connectors. 32. M onitor the OBD STATUS for P0722 in the DTCs
MENU w ith the HDS.
23. Turn the ignition switch to ON (II).
Does the HDS indicate PASSED?
24. Clear the DTC with the HDS.
YES-lf the PCM was updated, troubleshooting is
25. Start the engine, disable the VSA by pressing the VSA
complete. If the PCM was substituted, replace the
OFF button, run the vehicle with the shift lever in D,
original PCM (see page 11-209). If any other Pending
and the engine speed at 3,500 rpm or higher, for at
or Confirmed DTCs were indicated in step 31, go to
least 30 seconds. Slow down and stop the wheels.
the indicated DTC's troubleshooting.*
26. Check for Pending or Confirmed DTCs with the HDS.
N O -lf the HDS indicates FAILED, check for poor
Is DTC P0722 indicated? connections or loose terminals between the CVT
output shaft (driven pulley) speed sensor and the
YES-Check for poor connections or loose terminals PCM. If the PCM was updated, substitute a
between the CVT output shaft (driven pulley) speed known-good PCM (see page 11-7), then go to step 30.
sensor and the PCM, then go to step 1. If the PCM was substituted, go to step 1. If the HDS
NO-Go to step 27. indicates NOT COMPLETED, go to step 30.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P0746: CVT Drive Pulley Pressure Control 6. Shift the shift lever to D while pressing the brake
Solenoid Valve Stuck OFF pedal, and let the engine idle for at least 5 seconds.
7. Accelerate from a stop at full throttle on a flat road for
NOTE: Before you troubleshoot, record all freeze data
about 15 seconds. Do not release the accelerator
and any on-board snapshot with the HDS, and review
during the test-drive.
the General Troubleshooting Information (see page
14-4). 8. Slow down to a stop, keep the shift lever in D while
pressing the brake pedal, and let the engine idle for at
1. Turn the ignition switch to ON (II).
least 5 seconds.
2 . Check for Pending or Confirmed DTCs with the HDS.
9. Turn the ignition switch to LOCK (0), then restart the
Are any other Pending or Con firmed DTCs indicated engine and repeat test-driving step 6.
simultaneously with DTC P0746?
10. Check for Pending or Confirmed DTCs with the HDS.
YES-Go to the indicated DTC's troubleshooting, and
Is DTC P0746, P0777, or P1899 indicated?
recheck.
YES-The CVT drive pulley pressure control solenoid
NO-Go to step 3.
valve may be stuck OFF or the CVT driven pulley
3. Clear the DTC with the HDS. pressure control valve may be stuck ON:
DTC P0746 is indicated, replace the CVT drive pulley
4. Start the engine, and warm it up to normal operating
pressure control solenoid valve (see page 14-145).
temperature (the radiator fan comes on twice).
DTC P0777 is indicated, replace the CVT driven
5. Check the SOC in the DATA LIST with the HDS. pulley pressure control solenoid valve (see page
14-146).
Does the SOC indicate more than 50%?
DTC P1899 is indicated, replace the CVT drive pulley
YES-Go to step 6. pressure control solenoid valve (see page 14-145)
and CVT driven pulley pressure control solenoid
NO-Start the engine with the shift lever in P or N, hold
valve (see page 14-146) as a set
it at 3,500 rpm until the SOC indicates at least 50%,
then go to step 6. If any part was replaced, go to step 11.
NO-Go to step 6, and repeat the test-drive. If the HDS
does not indicate a DTC after the test-drive has been
done four times, the problem was an intermittent
failure; the system is OK at this time.
11 .Turn the ignition switch to ON (II). DTC P0777: CVT Driven Pulley Pressure
12. Clear the DTC with the HDS. Control Solenoid Valve Stuck ON
13. Start the engine, and warm it up to normal operating NOTE: Before you troubleshoot, record all freeze data
temperature (the radiator fan comes on twice). and any on-board snapshot with the HDS, and review
the General Troubleshooting Information (see page
14. Shift the shift lever to D while pressing the brake 14-4).
pedal, and let the engine idle fo r at least 5 seconds.
1. Turn the ignition switch to ON (II).
15. Accelerate from a stop at full throttle on a flat road for
about 15 seconds. Do not release the accelerator 2. Check for Pending or Confirmed DTCs w ith the HDS.
during the test-drive.
Are any other Pending or Confirmed DTCs indicated
16. Slow down to a stop, keep the shift lever in D while simultaneously with DTC P0777?
pressing the brake pedal, and let the engine idle for at
YES-Go to the indicated DTC's troubleshooting, and
least 5 seconds.
recheck.
17. Turn the ignition switch to LOCK (0), then restart the
NO-Go to step 3.
engine and repeat test-driving step 14.
3. Clear the DTC with the HDS.
18. Check for Pending or Confirmed DTCs w ith the HDS.
4. Start the engine, and warm it up to normal operating
Is DTC P0746 indicated?
temperature (the radiator fan comes on twice).
YES-Replace the tran sm issio n.*
5. Check the SOC in the DATA LIST w ith the HDS.
NO-Go to step 19.
Does the SOC indicate more than 50% ?
19. M onitor the OBD STATUS for P0746 in the DTCs
YES-Go to step 6.
MENU with the HDS.
NO-Start the engine with the shift lever in P or N, hold
Does the HDS indicate PASSED?
it at 3,500 rpm until the SOC indicates at least 50%,
YES-Troubleshooting is complete. If any other then go to step 6.
Pending or Confirmed DTCs were indicated in step 18,
go to the indicated DTC's troubleshooting.*
N O -lf the HDS indicates FAILED, check fo r poor
connections or loose terminals between the CVT drive
pulley pressure control solenoid valve and the PCM,
then go to step 1. If the HDS indicates NOT
COMPLETED, go to step 13.
DTC Troubleshooting (cont'd)
6. Shift the shift lever to D while pressing the brake 11 .Turn the ignition switch to ON (II).
pedal, and let the engine idle for at least 5 seconds.
12. Clear the DTC with the HDS.
7. Accelerate from a stop at full throttle on a flat road for
13. Start the engine, and warm it up to normal operating
about 15 seconds. Do not release the accelerator
temperature (the radiator fan comes on twice).
during the test-drive.
14. Shift the shift lever to D while pressing the brake
8. Slow down to a stop, keep the shift lever in D while
pedal, and let the engine idle for at least 5 seconds.
pressing the brake pedal, and let the engine idle fo r at
least 5 seconds. 15. Accelerate from a stop at full throttle on a flat road for
about 15 seconds. Do not release the accelerator
9. Turn the ignition switch to LOCK (0), then restart the
during the test-drive.
engine and repeat test-driving step 6.
16. Slow down to a stop, keep the shift lever in D while
10. Checkfor Pending or Confirmed DTCs with the HDS.
pressing the brake pedal, and let the engine idle for at
Is DTC P0746, P0777, or P1899 indicated? least 5 seconds.
YES-The CVT driven pulley pressure control solenoid 17. Turn the ignition switch to LOCK (0), then restart the
valve may be stuck ON or the CVT drive pulley engine and repeat test-driving step 14.
pressure control valve may be stuck OFF:
18. Check for Pending or Confirmed DTCs with the HDS.
DTC P0746 is indicated, replace the CVT drive pulley
pressure control solenoid valve (see page 14-145). Is DTC P0777 indicated?
DTC P0777 is indicated, replace the CVT driven YES-Replace the transm ission.*
pulley pressure control solenoid valve (see page
14-146). NO-Go to step 19.
DTC P1899 is indicated, replace the CVT drive pulley 19. Monitor the OBD STATUS for P0777 in the DTCs
pressure control solenoid valve (see page 14-145) MENU with the HDS.
and CVT driven pulley pressure control solenoid
valve (see page 14-146) as a set. Does the HDS indicate PASSED?
If any part was replaced, go to step 11. YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 18,
NO-Go to step 6, and repeat the test-drive. If the HDS go to the indicated DTC's troubleshooting.*
does not indicate a DTC after the test-drive has been
done four times, the problem was an intermittent N O -lf the HDS indicates FAILED, check for poor
failure; the system is OK at this time. connections or loose terminals between the CVT
driven pulley pressure control solenoid valve and the
PCM, then go to step 1. If the HDS indicates NOT
COMPLETED, go to step 13.
DTC P0796: CVT Start Cl utch Pressure Control 9. Turn the ignition switch to ON(II).
Solenoid Valve Stuck OFF 10. Clear the DTC w ith the HDS.
NOTE: Before you troubleshoot, record all freeze data 11. Start the engine, shift the shift lever to D while
and any on-board snapshot with the HDS, and review pressing the brake pedal, and run the engine at idle
the General Troubleshooting Information (see page fo r at least 10 seconds. Then test-drive the vehicle at
14-4). an engine speed of 4,000 rpm
1.Turn the ignition switch to ON(II). 12. Check fo r Pending or Confirmed DTCs with the HDS.
2. Check for Pending or Confirmed DTCs with the HDS. Is DTC P0796 indicated?
Is DTC P0501 or P0502 indicated along with DTC YES-Replace the transm ission.*
P0796?
NO-Go to step 13.
YES-Go to the DTC P0501 troubleshooting (see page
14-84) or DTC P0502 troubleshooting (see page 13. M onitor the OBD STATUS fo r P0796 in the DTCs
14-85), and recheck. MENU with the HDS.
3. Checkfor Pending or Confirmed DTCs with the HDS. YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 12,
Is DTC P1891 indicated along with DTC P0796? go to the indicated DTC's troubleshooting.*
YES-Replace the start clutch, then go to step 11. N O -lf the HDS indicates FAILED, checkfor poor
connections or loose terminals between the CVT
NO-Go to step 4.
clutch pressure control solenoid valve and the PCM,
4. Clear the DTCs with the HDS. then go to step 1. If the HDS indicates NOT
COMPLETED, go to step 11.
5. Set the parking brake, and block the front wheels
securely.
6. Start the engine, and warm it up to normal operating
temperature (the radiator fan comes on twice).
7. Firmly press the brake pedal, and shift the shift lever
to D.
8. While pressing the brake pedal firm ly, press the
accelerator for 6 8 seconds at full throttle, and
measure the stall speed rpm in D.
Does the engine speed exceed 3,500 rpm?
YES-Replace the CVT clutch pressure control
solenoid valve (see page 14-145), then go to step 9.
NO-lntermittent failure, the system is OK at this
t im e .*
GVT
DTC P0962: CVT Drive Pulley Pressure Control 10. Measure the resistance between CVT drive pulley
pressure control solenoid valve 2P connector
Valve Circuit Low
terminals No. 1 and No. 2.
NOTE;
Before you troubleshoot record all freeze data and CVT DRIVE PULLEY PRESSURE CONTROL
any on-board snapshot with the HDS, and review the SOLENOID VALVE 2P CONNECTOR
General Troubleshooting Information (see page 14-4).
This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Start the engine, and let it idle for at least 1 second.
4. Check for Pending or Confirmed DTCs with the HDS.
Term inal side o f male term inals
Is DTC P0962 indicated?
YES-Go to step 5. Is there 3 . 8 - 6 . 8 Q?
NO-lnterm ittent fa ilure, the system is OK at this time. YES-Replace the solenoid wire harness (see page
Check for poor connections or loose terminals 14-145), then go to step 14.
between the PCM and the CVT drive pulley pressure NO-Replace the CVT drive pulley pressure control
control solenoid v a lv e .I solenoid valve (see page 14-145), then go to step 14.
5. Turn the ignition switch to LOCK (0). 11. Jump the SCS line with the HDS.
6. Disconnect the solenoid wire harness 8P connector. 12. Disconnect PCM connector B (44P).
7. Measure the resistance between solenoid wire 13. Checkfor continuity between PCM connector terminal
harness 7P connector terminals No. 2 and No. 5. B44 and body ground.
SOLENOID WIRE HARNESS 7P CONNECTOR
PCM CONNECTOR B (44P)
DRLS B
n i^ n v W 3 JT| s i 6 I 7 8 I9
3 2 1 [1
10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25
7 6 5 4 26 27 28 2 9 |3 0 |3 i|3 2 33 34 35
| 3 6 | 37 3 8 | 3 9 | 4 0 | 4 1 | 42 43
GND J
M
DRLS (BLU/WHT) I
U
DTC P0963: CVT Drive Pulley Pressure Control 10. Measure the resistance between CVT drive pulley
pressure control solenoid valve 2P connector
Valve Circuit High
terminals No. 1 and No. 2.
NOTE:
Before you troubleshoot, record all freeze data and CVT DRIVE PULLEY PRESSURE CONTROL
any on-board snapshot with the HDS, and review the SOLENOID VALVE 2P CONNECTOR
General Troubleshooting Information (see page 14-4).
This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Start the engine, and let it idle for at least 1 second.
4. Checkfor Pending or Confirmed DTCs with the HDS.
Term inal side o f male term inals
Is DTC P0963 indicated?
YES-Go to step 5. Is there 3.86 . 8 Cl?
NO-lnterm ittent failure, the system is OK at this time. YES-Replace the solenoid wire harness (see page
Checkfor poor connections or loose terminals 14-145), then go to step 17.
between the PCM and the CVT drive pulley pressure NO-Replace the CVT drive pulley pressure control
control solenoid valve. solenoid valve (see page 14-145), then go to step 17.
5. Turn the ignition switch to LOCK (0). 11. Jump the SCS line with the HDS.
6. Disconnect the solenoid wire harness 8P connector. 12. Disconnect PCM connector B (44P).
7. Measure the resistance between solenoid wire
13. Checkfor continuity between PCM connectorterminal
harness 7P connector terminals No. 2 and No. 5.
B1 and body ground, and between PCM connector
terminal B36 and body ground.
SOLENOID WIRE HARNESS 7P CONNECTOR
PCM CONNECTOR B (44P)
CO
CM
CM
26 27 28 33 34 35
136137 3 8 j 3 9 14 0 14 1 142 43 J4^
1 NO-Go to step 22.
DRLS (BLU/W HT)
22. M onitor the OBD STATUS for P0963 in the DTCs
MENU with the HDS.
W ire side o f Term inal side o f
fem ale te rm i na l s fem ale term inals
Does the HDS indicate PASSED?
Is there continuity? YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 21,
YES-Go to step 15.
go to the indicated DTC's troubleshooting.*
NO-Repair an open in the wire between PCM
NO -lf the HDS indicates FAILED, check for poor
connector terminal B44 and the solenoid wire harness
connections or loose terminals between the PCM and
8P connector, then go to step 17.
the CVT drive pulley pressure control solenoid valve,
15. Turn the ignition switch to ON (II). then go to step 1. If the HDS indicates NOT
COMPLETED, go to step 20.
16. Measure the voltage between PCM connector
terminal B44 and body ground. 23. Reconnect all connectors.
24. Update the PCM if it does not have the latest software
PCM CONNECTOR B (44P) (see page 11-207), or substitute a known-good PCM
(see page 11-7).
25. Start the engine, and let it idle for at least 1 second.
1 1 12 3 | 4 | 5 | 6 | 7 8 I 9 sj 26. Check for Pending or Confirmed DTCs with the HDS.
10 11 12 13 | 1411s] 16 17 18 19
I 20 21 22 23 24 25
26 27 28 2 9 |3 0 |3 l|3 2 33 34 35
Is DTC P0963 indicated?
1361 37 38 l3 9 ) 4 0 r 4 l l 42 43 j 4 4 1
YES-Check for poor connections or loose terminals
DRLS (BLU/WHT) between the PCM and the CVT drive pulley pressure
A control solenoid valve. If the PCM was updated,
substitute a known-good PCM (see page 11-7), then
go to step 25. If the PCM was substituted, go to step 1.
Term inal side o f fem ale term inals
NO-Go to step 27.
Is there voltage?
YES-Repair a short to power in the wire between PCM
connector terminal B44 and the solenoid wire harness
8P connector, then go to step 17.
(cont'd)
DTC Troubleshooting (cont'd)
27. Monitor the OBD STATUS for P0963 in the DTCs DTC.P0966: CVT Driven Pulley Pressure
MENU with the HDS. Control Valve Circuit Low
Does the HDS indicate PASSED?
NOTE:
YES-lf the PCM was updated, troubleshooting is Before you troubleshoot, record all freeze data and
complete. If the PCM was substituted, replace the any on-board snapshot with the HDS, and review the
original PCM (see page 11-209). If any other Pending General Troubleshooting Information (see page 14-4).
or Confirmed DTCs were indicated in step 26, go to This code is caused by an electrical circuit problem
the indicated DTC's troubleshooting. and cannot be caused by a mechanical problem in the
N O -lf the HDS indicates FAILED, checkfor poor transmission.
connections or loose terminals between the PCM and 1. Turn the ignition switch to ON (II).
the CVT drive pulley pressure control solenoid valve.
If the PCM was updated, substitute a known-good 2. Clear the DTC with the HDS.
PCM (see page 11-7), then go to step 25. If the PCM 3. Start the engine, and let it idle for at least 1 second.
was substituted, go to step 1. If the HDS indicates NOT
COMPLETED, go to step 25. 4. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0966 indicated?
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals
between the PCM and the CVT driven pulley pressure
control solenoid valve.
5. Turn the ignition switch to LOCK (0).
6. Disconnect the solenoid wire harness BP connector.
7. Measure the resistance between solenoid wire
harness 7P connector terminals No. 3 and No. 6.
DNLS
3 2 1
7 6 5 4
GND
Is there 3 . 8 - 6 . 8 D?
YES-Go to step 11.
NO-Go to step 8.
8. Remove the lower valve body (see page 14-142).
9. Disconnect the CVT driven pulley pressure control
solenoid valve 2P connector.
10. Measure the resistance between CVT driven pulley 14. Reconnect all connectors.
pressure control solenoid valve 2P connector
15. Turn the ignition switch to ON (II).
terminals No. 1 and No. 2.
16. Clear the DTC w ith the HDS.
CVT DRIVEN PULLEY PRESSURE CONTROL 17. Start the engine, and let it idle for at least 1 second.
SOLENOID VALVE 2P CONNECTOR
18. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0966 indicated?
YES-Check for poor connections or loose terminals
between the PCM and the CVT driven pulley pressure
control solenoid valve, then go to step 1.
NO-Go to step 19.
19. M onitor the OBD STATUS for P0966 in the DTCs
MENU with the HDS.
Term inal side of m a l e term inals Does the HDS indicate PASSED?
is there 3 .8 -6 .8 0 ? YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 18,
YES-Replace the solenoid wire harness (see page
go to the indicated DTC's troubleshooting.
14-145), then go to step 14.
N O -lf the HDS indicates FAILED, check for poor
NO-Replace the CVT driven pulley pressure control
connections or loose terminals between the PCM and
solenoid valve (see page 14-146), then go to step 14.
the CVT driven pulley pressure control solenoid valve,
11. Jump the SCS line with the HDS. then go to step 1. If the HDS indicates NOT
COMPLETED, go to step 17.
12. Disconnect PCM connector B (44P).
20. Reconnect all connectors.
13. Check for continuity between PCM connectorterminal
B43 and body ground. 21. Update the PCM if it does not have the latest software
(see page 11-207), or substitute a known-good PCM
(see page 11-7).
PCM CONNECTOR B (44P)
22. Start the engine, and let it idle for at least 1 second.
B 23. Check for Pending or Confirmed DTCs with the HDS.
1 I2 3 I 4 I 5 [ 6J7 8 I9
[I
10 11 12 13114115pl6 17 18 19
Is DTC P0966 indicated?
I 20 21 22 23 24 25
YES-Check for poor connections or loose terminals
CM
CD
00
CM
o
CO
CO
26 27 28 33 34 35
between the PCM and the CVT driven pulley pressure
N 37 38 13 9 140 J41 I 42 43
^ r TT M control solenoid valve. If the PCM was updated,
DNLS (GRN/WHT) substitute a known-good PCM (see page 11-7), then
n go to step 22. If the PCM was substituted, go to step 1.
NO-Go to step 24.
Term inal side o f fem ale term inals
Is there continuity?
YES-Repair a short in the wire between PCM
connectorterminal B43 and the solenoid wire harness
8P connector, then go to step 14.
(cont'd)
DTC Troubleshooting (cont'd)
24. M onitor the OBD STATUS for P0966 in the DTCs DTCP0967: CVT Driven Pulley Pressure
MENU with the HDS.
Control Valve Circuit High
Does the HDS indicate PASSED?
NOTE:
YES-lf the PCM was updated, troubleshooting is Before you troubleshoot, record all freeze data and
complete. If the PCM was substituted, replace the any on-board snapshot with the HDS, and review the
original PCM (see page 11 -209). If any other Pending General Troubleshooting Information (see page 14-4).
or Confirmed DTCs were indicated in step 23, go to This code is caused by an electrical circuit problem
the indicated DTC's troubleshooting. and cannot be caused by a mechanical problem in the
N O -lf the HDS indicates FAILED, checkfor poor transmission.
connections or loose terminals between the PCM and 1. Turn the ignition switch to ON (II).
the CVT driven pulley pressure control solenoid valve.
If the PCM was updated, substitute a known-good 2. Clear the DTC with the HDS.
PCM (see page 11 -7), then go to step 22. If the PCM
3. Start the engine, and let it idle for at least 1 second.
was substituted, go to step 1. If the HDS indicates NOT
COMPLETED, go to step 22. 4. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0967 indicated?
YES-Go to step 5.
NO-lnterm ittent failure, the system is OK at this time.
Check for poor connections or loose terminals
between the PCM and the CVT driven pulley pressure
control solenoid valve.
5. Turn the ignition switch to LOCK (0).
6. Disconnect the solenoid wire harness 8P connector.
7. Measure the resistance between solenoid wire
harness 7P connector terminals No. 3 and No. 6.
DNLS
3 2 1
7 6 5 4
GND
Is there 3 .8 -6 .8 0?
YES-Go to step 11.
NO-Go to step 8.
8. Remove the lower valve body (see page 14-142).
9. Disconnect the CVT driven pulley pressure control
solenoid valve 2P connector.
10. Measure the resistance between CVT driven pulley 14. Check for continuity between PCM connectorterminal
pressure control solenoid valve 2P connector B43 and solenoid wire harness 8P connector terminal
terminals No. 1 and No. 2. No. 3.
DNLS
(GRN/WHT)
I 1 I 2 3 i 4 | 5 | 6 | 7 8 I I
4 [I
CO
2 1 10 11 12 13|14|15|16 17 18i 19 J
I 20 21 22 23 24 25
8 7 6 5
CM
0>
o
CO
<N
CO
CO
26 27 28 33 34 35
| 3 6 | 37 3 8 |3 9 | 4 0 | 4 1 | 42 4 3 | 4 4 ]
U 1 1 u
D N L S (G R N /W H T )
Is there voltage?
Term inal side o f fem ale term inals
YES-Repair a short to power in the wire between PCM
Is there continuity? connectorterminal B43 and the solenoid wire harness
8P connector, then go to step 17.
YES-Go to step 14.
NO-Go to step 23.
(cont'd)
DTC Troubleshooting (cont'd)
17. Reconnect all connectors. 27. Monitor the OBD STATUS for P0967 in the DTCs
MENU with the HDS.
18. Turn the ignition switch to ON (II).
Does the HDS indicate PASSED?
19. Clear the DTC with the HDS.
YES-lf the PCM was updated, troubleshooting is
20. Start the engine, and let it idle for at least 1 second. complete. If the PCM was substituted, replace the
21. Check for Pending or Confirmed DTCs with the HDS. original PCM (see page 11-209). If any other Pending
or Confirmed DTCs were indicated in step 26, go to
Is DTC P0967 indicated? the indicated DTC's troubleshooting.
YES-Check for poor connections or loose terminals N O -lf the HDS indicates FAILED, checkfor poor
between the PCM and the CVT driven pulley pressure connections or loose terminals between the PCM and
control solenoid valve, then go to step 1. the CVT driven pulley pressure control solenoid valve.
NO-Go to step 22. If the PCM was updated, substitute a known-good
PCM (see page 11-7), then go to step 25. If the PCM
22. M onitor the OBD STATUS for P0967 in the DTCs was substituted, go to step 1. If the HDS indicates NOT
MENU with the HDS. COMPLETED, go to step 25.
Does the HDS indicate PASSED?
YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 21,
go to the indicated DTC's troubleshooting.
N O -lf the HDS indicates FAILED, check for poor
connections or loose terminals between the PCM and
the CVT driven pulley pressure control solenoid valve,
then go to step 1. If the HDS indicates NOT
COMPLETED, go to step 20.
23. Reconnect all connectors.
24. Update the PCM if it does not have the latest software
(see page 11 -207), or substitute a known-good PCM
(see page 11-7).
25. Start the engine, and let it idle for at least 1 second.
26. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0967 indicated?
YES-Check for poor connections or loose terminals
between the PCM and the CVT driven pulley pressure
control solenoid valve. If the PCM was updated,
substitute a known-good PCM (see page 11-7), then
go to step 25. If the PCM was substituted, go to step 1.
NO-Go to step 27.
s
DTC P0970: Pressure Control Solenoid "C" 10. Turn the ignition switch to LOCK (0).
Control Circuit Low 11. Check for blown No. B7 (10A) fuse in the under-dash
fuse/relay box.
NOTE:
Before you troubleshoot, record all freeze data and Is the fuse OK?
any on-board snapshot with the HDS, and review the YES-Repair an open in the wire between PCM
General Troubleshooting Information (see page 14-4). connectorterminal A1 and the under-dash fuse/relay
This code is caused by an electrical circuit problem box, then go to step 21.
and cannot be caused by a mechanical problem in the
transmission. NO-Repair a short in the wire between PCM
connector terminal A1 and the under-dash fuse/relay
1.Turn the ignition switch to ON (II). box, then go to step 21.
2. Clear the DTC with the HDS. 12. Turn the ignition switch to LOCK (0).
3. Start the engine, shift the shift lever to D while 13. Disconnect the solenoid wire harness 8P connector.
pressing the brake pedal, and let the engine idle for at
least 1 second. 14. Measure the resistance between solenoid wire
harness 7P connector terminals No. 1 and No. 4.
4. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P0970 indicated? SOLENOID WIRE HARNESS 7P CONNECTOR
17. Measure the resistance between CVT clutch pressure 21. Reconnect all connectors.
control solenoid valve 2P connector terminals No. 1
22. Turn the ignition switch to ON (II).
and No. 2.
23. Clear the DTC with the HDS.
CVT CLUTCH PRESSURE CONTROL 24. Start the engine, shift the shift lever to D while
SOLENOI D VALVE 2P CONNECTOR
pressing the brake pedal, and let the engine idle for at
least 1 second.
25. Check for Pending or Confirmed DTCs with the HDS.
M
GND U U SCLS
Is DTC P0970 indicated?
YES-Check for poor connections or loose terminals
between the PCM and the CVT clutch pressure control
solenoid valve, then go to step 1.
NO-Go to step 26.
Terminal side of male terminals 26. Monitor the OBD STATUS for P0970 in the DTCs
MENU with the HDS.
Is there 3.86.8 D?
Does the HDS indicate PASSED?
YES-Replace the solenoid wire harness (see page
YES-Troubleshooting is complete. If any other
14-145), then go to step 21.
Pending or Confirmed DTCs were indicated in step 25,
NO-Replace the CVT clutch pressure control solenoid go to the indicated DTC's troubleshooting.
valve (see page 14-145), then go to step 21.
N O -lf the HDS indicates FAILED, checkfor poor
18. Jump the SCS line w ith the HDS. connections or loose terminals between the PCM and
the CVT clutch pressure control solenoid valve, then
19. Disconnect PCM connector B (44P). go to step 1. If the HDS indicates NOT COMPLETED,
20. Check for continuity between PCM connectorterminal go to step 24.
B42 and body ground. 27. Reconnect all connectors.
28. Update the PCM if it does not have the latest software
PCM CONNECTOR B (44P)
(see page 11 -207), or substitute a known-good PCM
(see page 11-7).
29. Start the engine, shift the shift lever to D while
|1 |2 3 | 4 | 5 | 6 | 7 8 I 9 I
pressing the brake pedal, and let the engine idle for at
[1 10 11 12 13|14|15|16 17 18 19 J
1 20 21 22 23 24 25 least 1 second.
26 27 28 29|30|31|32 33 34 35
30. Check for Pending or Confirmed DTCs with the HDS.
| 36|37 38 | 39 |40|41|42 43|44|
SCLS
... Hi^xTL
3 2 1
7 6 5 i%
1 i
GND
Is there 3 .8 -6 .8 0 ?
YES-Go to step 11.
NO-Go to step 8.
8. Remove the lower valve body (see page 14-142).
(cont'd)
GVT
9. Disconnect the CVT clutch pressure control solenoid 13. Check for continuity between PCM connectorterminal
valve 2P connector. B1 and body ground, and between PCM connector
terminal B36 and body ground.
10. Measure the resistance between CVT clutch pressure
control solenoid valve 2P connector terminals No. 1
and No. 2. PCM CONNECTOR B (44P)
PG2 (BRN)
CVT CLUTCH PRESSURE CONTROL
SOLENO I D VALVE 2P CONNECTOR
11 I 2 3 | 4 | 5 | 6 [ 7 8 I 9
a 10 11 12 T J f l4 l l5 l l6 17 18 19 v
20 21 22 23 24 25
C = fjs 26 27 28 29|30|31 (32 33 34 35
136 j 37 38 f3 9 |4 0 |4 7 J 42 43 14 4 1
Is there continuity?
T erm inal side o f male term inals
YES-Go to step 14.
Is there 3 . 8 - 6 . 8 D?
NO-Repair an open in the wire between PCM
YES-Replace the solenoid wire harness (see page connector terminal B1, B36, and body ground (G101),
14-145), then go to step 16. or repair poor body ground (G101), then goto step 16.
NO-Replace the CVT clutch pressure control solenoid 14. Checkfor continuity between solenoid wire harness
valve (see page 14-145), then go to step 16. 8P connector terminal No. 5 and body ground.
11. Jump the SCS line with the HDS.
SOLENOID WIRE HARNESS 8P CONNECTOR
12. Disconnect PCM connector B (44P).
n /^ n
4 3 2 1
8 7 6 5
Hj
GND (BRN)
Is there continuity?
YES-Go to step 15.
NO-Repair an open in the wire between solenoid wire
harness 8P connector terminal No. 5 and body
ground, then go to step 16.
15. Check for continuity between PCM connectorterm inal 22. Reconnect all connectors.
B42 and solenoid wire harness 8P connectorterminal
23. Update the PCM if it does not have the latest software
No. 1.
(see page 11-207), or substitute a known-good PCM
(see page 11-7).
SOLENOID WIRE PCM CONNECTOR B (44P)
HARNESS 8P 24. Start the engine, shift the shift lever to D while
CONNECTOR pressing the brake pedal, and let the engine idle for at
least 1 second.
SCLS (YEL) 25. Checkfor Pending or Confirmed DTCs with the HDS.
Mb11321 |4| 5| 6| 7 8| 9I
4 3 2 1 [I
101 3|14|15|16171819 j Is DTC P0971 indicated?
8 7 6 5
B 202122 232425
26272829|30|31|32333435 l
YES-Check for poor connections or loose terminals
l36l3738|39|40|41|42 between the PCM and the CVT clutch pressure control
11
i
NO-Repair an open in the wire between PCM Does the HDS indicate PASSED?
connectorterminal B42andthe solenoid wire harness YES-lf the PCM was updated, troubleshooting is
8P connector, then go to step 16. complete. If the PCM was substituted, replace the
16. Reconnect all connectors. original PCM (see page 11-209). If any other Pending
or Confirmed DTCs were indicated in step 25, go to
17. Turn the ignition switch to ON (II). the indicated DTC's troubleshooting.
18. Clear the DTC with the HDS. N O -lf the HDS indicates FAILED, checkfor poor
19. Start the engine, shift the shift lever to D while connections or loose terminals between the PCM and
the CVT clutch pressure control solenoid valve. If the
pressing the brake pedal, and let the engine idle for at
PCM was updated, substitute a known-good PCM (see
least 1 second.
page 11-7), then go to step 24. If the PCM was
20. Checkfor Pending or Confirmed DTCs with the HDS. substituted, go to step 1. If the HDS indicates NOT
COMPLETED, go to step 24.
Is DTC P0971 indicated?
YES-Check for poor connections or loose terminals
between the PCM and the CVT clutch pressure control
solenoid valve, then go to step 1.
NO-Go to step 21.
21. M onitor the OBD STATUS for P0971 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 20,
go to the indicated DTC's troubleshooting.
N O-lf the HDS indicates FAILED, checkfor poor
connections or loose terminals between the PCM and
the CVT clutch pressure control solenoid valve, then
go to step 1. If the HDS indicates NOT COMPLETED,
g oto step 19.
(cont'd)
DTC Troubleshooting (cont'd)
DTC P16C0: PCM CVT Control System DTC P16D7: PCM Internal F-CAN
Incomplete Update Communication Circuit Malfunction
NOTE: DTC P16D8: PCM Internal IMA-CAN
Before you troubleshoot, record all freeze data and Communication Circuit Malfunction
any on-board snapshot with the HDS, and review the
General Troubleshooting Information (see page 14-4), NOTE: Before you troubleshoot, record all freeze data
This code is indicated when PCM updating is and any on-board snapshot with the HDS, and review
incomplete. the General Troubleshooting Information (see page
Do not turn the ignition switch to LOCK (0) or 14-4).
ACCESSORY (I) while updating the PCM. If you turn 1. Turn the ignition switch to ON (II).
the ignition switch to LOCK (0) or ACCESSORY (I)
before completion, the PCM can be damaged. 2. Clear the DTC with the HDS.
1. Update the PCM (see page 11 -207). 3. Turn the ignition switch to LOCK (0).
2. Check for Pending or Confirmed DTCs with the HDS. 4. Turn the ignition switch to ON (II), and wait for at least
5 seconds.
Is DTC P16C0 indicated?
5. Check for Pending or Confirmed DTCs with the HDS.
YES-Replace the original PCM (see page 1 1 -2 0 9 ).S I
Is DTC U0029 or U0038 indicated?
NO-Troubleshooting is complete.
YES-Go to the DTC U0029 troubleshooting (see page
14-129) or the DTC U0038 troubleshooting (see page
14-130).
NO-Go to step 6.
6. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P16D7 or P16D8 indicated?
YES-Go to step 7.
NO-lnterm ittent failure, the system is OK this tim e.B
7. Update the PCM if it does not have the latest software
(see page 11-207), or substitute a known-good PCM
(see page 11-7).
8. Start the engine, and let it idle for at least 2 minutes.
9. M onitor the OBD STATUS for P16D7 or P16D8 in the
DTCs MENU with the HDS.
Does the HDS indicate PASSED?
YES-lf the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
. original PCM (see page 11-209),IH
N O -lf the HDS indicates FAILED, checkfor poor
connections or loose terminals between PCM and
F-CAN circuit. If the PCM was updated, substitute a
known-good PCM (see page 11-7), then go to step 8. If
the PCM was substituted, go to step 1. If the HDS
indicates NOT COMPLETED, go to step 8.
DTC P1860: Inhibitor Solenoid Circuit Low 10. Measure the resistance between inhibitor solenoid 2P
connectorterminal No. 1 and body ground.
NOTE:
Before you troubleshoot, record all freeze data and INHIBITOR SOLENOID 2P CONNECTOR
any on-board snapshot with the HDS, and review the
General Troubleshooting Information (see page 14-4).
This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
1.Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Select the Inhibitor Solenoid Test in the
Miscellaneous Test Menu w ith the HDS.
4. Checkfor Pending or Confirmed DTCs with the HDS. Term inal side of male term inals
Is DTC P1860 indicated?
Is there 11.7-21.0 Q?
YES-Go to step 5.
YES-Replace the solenoid wire harness (see page
NO-lnterm ittent failure, the system is OK at this time. 14-145), then go to step 14.
Check for poor connections or loose terminals
between the PCM and the inhibitor solenoid. NO-Replace the inhibitor solenoid (see page 14-146),
then go to step 14.
5. Turn the ignition switch to LOCK (0).
11. Jump the SCS line with the HDS.
6. Disconnect the solenoid wire harness 8P connector.
12. Disconnect PCM connector B (44P).
7. Measure the resistance between solenoid wire
harness 7P connector terminal No. 7 and body 13. Checkfor continuity between PCM connectorterm inal
ground. B10 and body ground.
(cont'd)
DTC Troubleshooting (cont'd)
14. Reconnect all connectors. 24. M onitor the OBD STATUS for P1860 in the DTCs
MENU with the HDS.
15. Turn the ignition switch to ON (II).
Does the HDS indicate PASSED?
16. Clear the DTC with the HDS.
YES-lf the PCM was updated, troubleshooting is
17. Select the Inhibitor Solenoid Test in the
complete. If the PCM was substituted, replace the
Miscellaneous Test Menu with the HDS.
original PCM (see page 11-209). If any other Pending
18. Check for Pending or Confirmed DTCs with the HDS. or Confirmed DTCs were indicated in step 23, go to
the indicated DTC's troubleshooting.
Is DTC P1860 indicated?
N O -lf the HDS indicates FAILED, check for poor
YES-Check for an intermittent short between the connections or loose terminals between the inhibitor
inhibitor solenoid and the PCM, then go to step 1. solenoid and the PCM. If the PCM was updated,
NO-Go to step 19. substitute a known-good PCM (see page 11-7), then
go to step 22. If the PCM was substituted, go to step 1.
19. M onitor the OBD STATUS for P1860 in the DTCs If the HDS indicates NOT COMPLETED, go to step 22.
MENU w ith the HDS.
Does the HDS indicate PASSED?
YES-Troubleshooting is complete. If any other
Pending or Confirmed DTCs were indicated in step 18,
go to the indicated DTC's troubleshooting.
NO -lf the HDS indicates FAILED, check for poor
connections or loose terminals between the inhibitor
solenoid and the PCM, then go to step 1. If the HDS
indicates NOT COMPLETED, go to step 17.
20. Reconnect all connectors.
21. Update the PCM if it does not have the latest software
(see page 11-207), or substitute a known-good PCM
(see page 11-7).
22. Select the Inhibitor Solenoid Test in the
Miscellaneous Test Menu with the HDS.
23. Check for Pending or Confirmed DTCs with the HDS.
Is DTC P1860 indicated?
YES-Check for poor connections or loose terminals
between the inhibitor solenoid and the PCM. If the
PCM was updated, substitute a known-good PCM (see
page 11-7), then go to step 22. If the PCM was
substituted, go to step 1.
NO-Go to step 24.
< s
DTC P i861: Inhibitor Solenoid Circuit High 10. Measure the resistance between inhibitor solenoid 2P
connector terminal No. 1 and body ground.
NOTE:
Before you troubleshoot, record all freeze data and INHIBITOR SOLENOID 2P CONNECTOR
any on-board snapshot with the HDS, and review the
General Troubleshooting Information (see page 14-4).
This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the <C=D>
transmission. 2 1
1. Turn the ignition switch to ON (II).
UU
INHSOL
2. Clear the DTC with the HDS.
3. Select the Inhibitor Solenoid Test in the
Miscellaneous Test Menu with the HDS.
4. Check for Pending or Confirmed DTCs with the HDS. Terminal si de of male termi nals
Is DTC P1861 indicated?
Is there 1 1 .7 -2 1 .0 Q?
YES-Go to step 5.
YES-Replace the solenoid wire harness (see page
NO-lntermittent failure, the system is OK at this time. 14-145), then go to step 14.
Check for poor connections or loose terminals
between the PCM and the inhibitor solenoid. NO-Replace the inhibitor solenoid (see page 14-146),
then go to step 14.
5. Turn the ignition switch to LOCK (0).
11. Jump the SCS line with the HDS.
6. Disconnect the solenoid wire harness 8P connector.
12. Disconnect PCM connector B (44P).
7. Measure the resistance between solenoid wire
harness 7P connector terminal No. 7 and body 13. Checkfor continuity between PCM connectorterminal
ground. B10 and solenoid wire harness 8P connector terminal
No. 8.
INHSOL
CO
(0
CO
3 8 13 9 14014 1 [4 2 43 j4 4 |
(GRN/BLK)
(cont'd)
DTC Troubleshooting (cont'd)
14. Reconnect all connectors. 24. Monitor the OBD STATUS for P1861 in the DTCs
MENU with the HDS.
15. Turn the ignition switch to ON (II).
Does the HDS indicate PASSED?
16. Clear the DTC with the HDS.
YES-lf the PCM was updated, troubleshooting is
17. Select the Inhibitor Solenoid Test in the complete. If the PCM was substituted, replace the
Miscellaneous Test Menu with the HDS. original PCM (see page 11-209). If any other Pending
18. Check for Pending or Confirmed DTCs with the HDS. or Confirmed DTCs were indicated in step 23, go to
the indicated DTC's troubleshooting.
Is DTC P1861 indicated?
NO-lf the HDS indicates FAILED, check for poor
YES-Check for poor connections or loose terminals connections or loose terminals between the inhibitor
between the inhibitor solenoid and the PCM, then go solenoid and the PCM. If the PCM was updated,
to step 1. substitute a known-good PCM (see page 11-7), then
NO-Go to step 19. go to step 22. If the PCM was substituted, go to step 1.
If the HDS indicates NOT COMPLETED, go to step 22.
19. Monitor the OBD STATUS for P1861 in the DTCs
MENU with the HDS.
Does the HDS indicate PASSED?
DTC P1890: CVT Speed Control System 12. Test-drive the vehicle at about 37 mph (60 km/h)
under the condition that APP Sensor A 2.31 V for at
NOTE: Before you troubleshoot record all freeze data least 1 minute.
and any on-board snapshot with the HDS, and review
the General Troubleshooting Information (see page 13. Check the engine speed when vehicle speed is
14-4). 37 mph (60 km/h).
1.Turn the ignition switch to ON (II). Is the engine speed 2,2002,800 rpm?
2. Check for Pending or Confirmed DTCs with the HDS. YES-lntermittent failure, the system is OK at this time.
If necessary, replace the CVTF (see page 14-154), and
Are any other Pending or Confirmed DTCs indicated recheck.
aiong with DTC P1890?
NO-Replace the transmission.
YES-Go to the indicated DTC's troubleshooting, and
recheck.
NO-Go to step 3.
3. Clear the DTC with the HDS.
4. Start the engine, and warm it up to normal operating
temperature (the radiator fan comes on twice).
5. Check the SOC in the DATA LIST with the HDS.
Does the SOC indicate more than 50%?
YES-Go to step 6.
NO-Start the engine with the shift lever in P or N, hold
it at 3,500 rpm until the SOC indicates at least 50%,
then go to step 6.
6. Test-drive the vehicle at about 37 mph (60 km/h) for at
least 1 minute.
7. Check for Pending or Confirmed DTCs with the HDS.
Are any DTCs indicated?
YES-Go to the indicated DTC's troubleshooting.
NO-Go to step 6, and repeat the test-drive. If the HDS
does not indicate a DTC after the test-drive has been
done four times, go to step 8.
8. Park the vehicle on level ground, apply the parking
brake, and block all four wheels securely.
9. Start the engine.
10. Firmly press the brake pedal, and shift the shift lever
to D.
11. While pressing the brake pedal firmly, also press the
accelerator for 6 8 seconds at full throttle, and
measure the stall speed rpm.
Does the stall speed exceed 3,500 rpm?
DTC P1891: Start Clutch Control System 11. Park the vehicle on level ground, apply the parking
brake, and block all four wheels securely.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot with the HDS, and review 12. Start the engine, and warm it up to normal operating
the General Troubleshooting Information (see page temperature (the radiator fan comes on twice).
14-4). 13. Firmly press the brake pedal, and shift the shift lever
1.Turn the ignition switch to ON (II). to D.
2. Check for Pending or Confirmed DTCs with the HDS. 14. While pressing the brake pedal firmly, press the
accelerator for 68 seconds at full throttle, and
Are any other Pending or Confirmed DTCs indicated measure the stall speed rpm in D.
along with DTC P1891?
Does the engine speed exceed 3,500 rpm?
YES-Go to step 3.
YES-Replace the start clutch, then go to step 19.
NO-Go to step 4.
NO-Go to step 15.
3. Checkfor Pending or Confirmed DTCs with the HDS.
15. Turn the ignition switch to LOCK (0).
Is the DTC P0796 indicated along with DTC P1891?
16. Disconnect the solenoid wire harness 8P connector.
YES-Replace the start clutch, then go to step 19.
17. Start the engine. Shift the shift lever to D, and release
NO-Go to the indicated DTC's troubleshooting, and the parking brake and brake pedal, then check if the
recheck. vehicle moves.
4. Clear the DTC with the HDS. Did the vehicle move?
5. Turn the ignition switch to LOCK (0). YES-Go to step 22.
6. Disconnect the solenoid wire harness 8P connector. NO-Replace the start clutch, then go to step 19.
7. Start the engine. Shift the shift lever to D, and release 18. Clear the DTC with the HDS.
the parking brake and brake pedal, then check if the
vehicle moves. 19. Start the engine. Test-drive the vehicle at about 37
mph (60 km/h) for at least 1 minute.
Did the vehicle move?
20. Checkfor Pending or Confirmed DTCs with the HDS.
YES-Go to step 8.
Is DTC P1891 indicated?
NO-Replace the start clutch, then go to step 19.
YES-Check for poor connections or loose terminals
8. Turn the ignition switch to LOCK (0). between the CVT clutch pressure control solenoid
valve and the PCM, then go to step 1.
9. Reconnect the solenoid wire harness 8P connector.
NO-Go to step 21.
10. Start the engine. Shift the shift lever to D, and check
the creeping speed on level ground. 21. Monitor the OBD STATUS for P1891 in the DTCs
MENU with the HDS.
Is the creeping speed about 3 mph (5 km/h)?
Does the HDS indicate PASSED?
YES-Go to step 11.
YES-Troubleshooting is complete. If any other
NO-Replace CVT clutch pressure control solenoid
Pending or Confirmed DTCs were indicated in step 20,
valve (see page 14-145), then go to step 18.
go to the indicated DTC's troubleshooting.
NO-lf the HDS indicates FAILED, check for poor
connections or loose terminals between the CVT
clutch pressure control solenoid valve and the PCM,
then go to step 1. If the HDS indicates NOT
COMPLETED, go to step 19.
22. Reconnect all connectors. DTC P1838: CVT Drive Pulley Pressure Control
23. Update the PCM if it does not have the latest software Valve Stuck ON or CVT Driven Pulley Pressure
(see page 11-207), or substitute a known-good PCM Control Valve Stuck OFF
(see page 11-7).
DTC P0780: Shift Error
24. Start the engine. Test-drive the vehicle at about 37
mph (60 km/h) for at least 1 minute. NOTE:
25. Check for Pending or Confirmed DTCs with the HDS. Before you troubleshoot, record all freeze data and
any on-board snapshot with the HDS, and review the
Is DTC P1891 indicated? General Troubleshooting Information (see page 14-4).
YES-Check for poor connections or loose terminals Keep replacement solenoid valves on hand: the CVT
between the CVT clutch pressure control solenoid drive pulley pressure control solenoid valve and the
valve and the PCM. If the PCM was updated, CVT driven pulley pressure control solenoid valve set.
substitute a known-good PCM (see page 11-7), then 1.Turn the ignition switch to ON (II).
go to step 24. If the PCM was substituted, go to step 1.
2. Check for Pending or Confirmed DTCs with the HDS.
NO-Go to step 26.
Are any other Pending or Confirmed DTCs indicated
26. Monitor the OBD STATUS for P1891 in the DTCs along with DTC P1898 and P0780?
MENU with the HDS.
YES-Go to the indicated DTC's troubleshooting, and
Does the HDS indicate PASSED? recheck.
YES-lf the PCM was updated, troubleshooting is NO-Go to step 3.
complete. If the PCM was substituted, replace the
original PCM (see page 11-209). If any other Pending 3. Clear the DTC with the HDS.
or Confirmed DTCs were indicated in step 25, go to
4. Start the engine, and warm it up to normal operating
the indicated DTC's troubleshooting.
temperature (the radiator fan comes on twice).
NO-lf the HDS indicates FAILED, checkfor poor 5. Check the SOC in the DATA LIST with the HDS.
connections or loose terminals between the CVT
clutch pressure control solenoid valve and the PCM. If Does the SOC indicate more than 50%?
the PCM was updated, substitute a known-good PCM
YES-Go to step 6.
(see page 11-7), then go to step 24. If the PCM was
substituted, go to step 1. If the HDS indicates NOT NO-Start the engine with the shift lever in P or N, hold
COMPLETED, go to step 24. it at 3,500 rpm until the SOC indicates at least 50%,
then go to step 6.
(cont'd)
DTC Troubleshooting (cont'd)
6. Shift the shift lever to D while pressing the brake 17. Monitor the OBD STATUS for P1898 and P0780 in the
pedal, and let the engine idle for at least 5 seconds. DTCs MENU with the HDS.
7. Accelerate from a stop until the vehicle speed reaches Does the HDS indicate PASSED?
4050 mph {6580 km/h) on a flat road for at least 15
seconds. Do not release the accelerator during the YES-Troubleshooting is complete. If any other
test-drive. Pending or Confirmed DTCs were indicated in step 16,
go to the indicated DTC's troubleshooting.
8. Slow down to a stop, keep the shift lever in D while
pressing the brake pedal, and let the engine idle for at NO-lf the HDS indicates FAILED, check for poor
least 5 seconds. Then return to the test-drive of step 7. connections or loose terminals between the CVT drive
pulley pressure control solenoid valve, the CVT driven
9. Check for Pending or Confirmed DTCs with the HDS. pulley pressure control solenoid valve, and the PCM,
then go to step 1. If the HDS indicates NOT
Are DTC P1898 and P0780 indicated?
COMPLETED, go to step 12.
YES-Replace the CVT drive pulley pressure control
solenoid valve (see page 14-145) and the CVT driven
pulley pressure control solenoid valve (see page
14-146)as a set, then go to step 10.
NO-Go to step 6, and repeat the test-drive. If the HDS
does not indicate a DTC after the test-drive has been
done four times, the problem was an intermittent
failure; the system is OK at this time.
10. Turn the ignition switch to ON (II).
11. Clear the DTC with the HDS.
12. Start the engine, and warm it up to normal operating
temperature (the radiator fan comes on twice).
13. Shift the shift lever to D while pressing the brake
pedal, and let the engine idle for at least 5 seconds.
14. Accelerate from a stop until the vehicle speed reaches
4050 mph (6580 km/h) on a flat road for at least 15
seconds. Do not release the accelerator during the
test-drive.
15. Slow down to a stop, keep the shift lever in D while
pressing the brake pedal, and let the engine idle for at
least 5 seconds. Then return to the test-drive of step
14.
16. Checkfor Pending or Confirmed DTCs with the HDS.
Are DTC P1898 and P0780 indicated?
DTC P1899: CVT Drive Pulley Pressure Control 6. Shift the shift lever to D while pressing the brake
pedal, and let the engine idle for at least 5 seconds.
Valve Stuck OFF or CVT Driven Pulley
Pressure Control Valve Stuck ON 7. Accelerate from a stop until the vehicle speed reaches
4050 mph (6580 km/h) on a flat road for at least 15
DTC P0780: Shift Error seconds. Do not release the accelerator during the
test-drive.
NOTE:
Before you troubleshoot, record all freeze data and 8. Slow down to a stop, keep the shift lever in D while
any on-board snapshot with the HDS, and review the pressing the brake pedal, and let the engine idle for at
General Troubleshooting Information (see page 14-4). least 5 seconds. Then return to the test-drive of step 7.
Keep replacement solenoid valves on hand: the CVT 9. Check for Pending or Confirmed DTCs with the HDS.
drive pulley pressure control solenoid valve and the
CVT driven pulley pressure control solenoid valve set. Are DTC P0746, P0777, or P1899 and P0780 indicated?
1. Turn the ignition switch to ON (II). YES-The CVT drive pulley pressure control solenoid
valve may be stuck OFF or the CVT driven pulley
2. Checkfor Pending or Confirmed DTCs with the HDS. pressure control solenoid valve may be stuck ON:
Are any other Pending or Confirmed DTCs indicated DTC P0746 is indicated, replace the CVT drive pulley
along with DTC P1899 and P0780? pressure control solenoid valve (see page 14-145).
DTC P0777 is indicated, replace the CVT driven
YES-Go to the indicated DTC's troubleshooting, and pulley pressure control solenoid valve (see page
recheck. 14-146).
NO-Go to step 3. DTC P1899 and P0780 are indicated, replace the
CVT drive pulley pressure control solenoid valve
3. Clear the DTC with the HDS. (see page 14-145) and CVT driven pulley pressure
4. Start the engine, and warm it up to normal operating control solenoid valve (see page 14-146) as a set.
temperature (the radiator fan comes on twice). If any part was replaced, go to step 10.
5. Check the SOC in the DATA LIST with the HDS. NO-Go to step 6, and repeat the test-drive. If the HDS
Does the SOC indicate more than 50%? does not indicate a DTC after the test-drive has been
done four times, the problem was an intermittent
YES-Go to step 6. failure; the system is OK at this time.
NO-Start the engine with the shift lever in P or N, hold
it at 3,500 rpm until the SOC indicates at least 50%,
then go to step 6.
(cont'd)
DTC Troubleshooting (cont'd)
10. Turn the ignition switch to ON (II). DTC P2122: Accelerator Pedal Position (APP)
11. Clear the DTC with the HDS . Sensor A (Throttle Position (TP) Sensor D)
12. Start the engine, and warm it up to normal operating
Circuit Low
temperature (the radiator fan comes on twice).
DTC P2123: Accelerator Pedal Position (APP)
13. Shift the shift lever to D while pressing the brake Sensor A (Throttle Position (TP) Sensor D)
pedal, and let the engine idle for at least 5 seconds. Circuit High
14. Accelerate from a stop until the vehicle speed reaches NOTE: Before you troubleshoot, record all freeze data
4050 mph (6580 km/h) on a flat road for at least 15 and any on-board snapshot with the HDS, and review
seconds. Do not release the accelerator during the
the General Troubleshooting Information (see page
test-drive. 14-4).
15. Slow down to a stop, keep the shift lever in D while 1. Turn the ignition switch to ON (II). -
pressing the brake pedal, and let the engine idle for at
least 5 seconds. Then return to the test-drive of step 2. Clear the DTC with the HDS.
14.
3. Check for Pending or Confirmed DTCs in the PGM-FI
16. Checkfor Pending or Confirmed DTCs with the HDS. SYSTEM with the HDS.
Are DTC P1899 and P0780 indicated? is D T C P 2 1 2 2 o r P 2 1 2 3 in d ic a t e d in th e P G M - F i
SYSTEM ?
YES-Replace the transmission.
YES-Go to the DTC P2122 troubleshooting (see page
NO-Go to step 17. 11-233) or DTC P2123 troubleshooting (see page
17. Monitor the OBD STATUS for P1899 and P0780 in the 11-236) in Electronic Throttle Control Systems
DTCs MENU with the HDS. (ETCS).H
YES-Troubleshooting is complete. If any other 4. Check for Pending or Confirmed DTCs in the A/T
Pending or Confirmed DTCs were indicated in step 16, SYSTEM with the HDS.
go to the indicated DTC's troubleshooting.
Is D T C P 2 1 2 2 o r P 2 1 2 3 in d ic a t e d in th e A / T S Y S T E M ?
NO-lf the HDS indicates FAILED, check for poor YES-Go to step 5.
connections or loose terminals between the CVT drive
pulley pressure control solenoid valve, the CVT driven NO-lntermittent failure, the system is OK at this time.
pulley pressure control solenoid valve, and the PCM, If any other Pending or Confirmed DTCs were
then go to step 1. If the HDS indicates NOT indicated, go to the indicated DTC's
COMPLETED, go to step 12. troubleshooting.
5. Update the PCM if it does not have the latest software
(see page 11-207), or substitute a known-good PCM
(see page 11-7).
6. Start the engine, and let it idle for at least 2 minutes.
7. Check for Pending or Confirmed DTCs the A/T
SYSTEM with the HDS.
I s D T C P2122 o r P2123 i n d i c a t e d i n t h e A / T S Y S T E M ?
NO-lf the HDS indicates FAILED, checkfor poor DTC U1205: IMA-CAN M alfunction
connections or loose terminals at the PCM. If the PCM (PCM-to-Motor Control Module)
was updated, substitute a known-good PCM (see
page 11-7), then go to step 6. If the PCM was NOTE: Before you troubleshoot, record all freeze data
substituted, go to step 1. If the HDS indicates NOT and any on-board snapshot with the HDS, and review
COMPLETED, go to step 6. the General Troubleshooting Information (see page
14-4).
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Check for Pending or Confirmed DTCs in the PGM-FI
SYSTEM with the HDS.
Is DTC U0029, U0122, U0155, or U1205 indicated in the
PGM-FI SYSTEM?
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time.
If any other Pending or Confirmed DTCs were
indicated, go to the indicated DTC's
troubleshooting.
DTC Troubleshooting (cont'd)
5. Update the PCM if it does not have the latest software DTC UO038: IMA-CAN Malfunction (IMA-CAN
(see page 11-207), or substitute a known-good PCM
Bus OFF)
(see page 11-7).
NOTE: Before you troubleshoot, record all freeze data
6. Start the engine, and let it idle for at least 2 minutes.
and any on-board snapshot with the HDS, and review
7. Check for Pending or Confirmed DTCs the A/T the General Troubleshooting Information (see page
SYSTEM with the HDS. 14-4).
Is DTC U0029, U0122, U0155, or U1205 Indicated in the 1. Turn the ignition switch to ON (II).
A/T SYSTEM?
2. Clear the DTC with the HDS.
YES-Check for poor connections or loose terminals at
3. Check for Pending or Confirmed DTCs in the PGM-FI
the PCM. If the PCM was updated, substitute a
SYSTEM with the HDS.
known-good PCM (see page 11-7), then go to step 6. If
the PCM was substituted, go to step 1. I s D T C U0038 indicated in the P G M - F I S Y S T E M ?
NO-Go to step 8. YES-Go to the DTC U0038 troubleshooting in
Communication Systems (see page 11-364).
8. Monitor the OBD STATUS for U0029, U0122, U0155,
or U1205 in the DTCs MENU with the HDS. NO-Go to step 4.
Does the HDS indicate PASSED? 4. Check for Pending or Confirmed DTCs in the A/T
SYSTEM with the HDS.
YES-lf the PCM was updated, troubleshooting is
complete, if the PCM was substituted, replace the I s D T C U0038 indicated in the A / T SYSTEM?
original PCM (see page 11-209). If any other Pending
or Confirmed DTCs were indicated in step 7, go to the YES-Go to step 5.
indicated DTC's troubleshooting. NO-lntermittent failure, the system is OK at this time.
NO-lf the HDS indicates FAILED, check for poor If any other Pending or Confirmed DTCs were
connections or loose terminals at the PCM. If the PCM indicated, go to the indicated DTC's
was updated, substitute a known-good PCM (see troubleshooting.
page 11-7), then goto step 1. If the HDS indicates NOT 5. Update the PCM if it does not have the latest software
COMPLETED, go to step 6. (see page 11-207), or substitute a known-good PCM
(see page 11-7).
6. Start the engine, and let it idle for at least 2 minutes.
7. Check for Pending or Confirmed DTCs in the A/T
SYSTEM with the HDS.
Is DTC U0038 indicated in the A/T SYSTEM?
1. Start the engine, and warm it up to normal operating 9. Prepare the HDS to take a HIGH SPEED SNAPSHOT
temperature (the radiator fan comes on twice). (refer to the HDS user's guide for more details if
needed):
2. Apply the parking brake, and block all four wheels.
Select the High Speed icon.
3. Shift the shift lever to D while pressing the brake Select these parameters: -
pedal firmly. Press the accelerator pedal, and release - Vehicle Speed
it suddenly. The engine should not stall.
- Output Shaft (Driven Pulley) Speed (rpm)
4. Repeat step 3 in all shift lever positions. - Input Shaft (Drive Pulley) Speed (rpm)
5. Turn the ignition switch to LOCK (0) - Engine Speed
- APP Sensor A (V)
6. Connect the HDS to the DLC (A) located underthe
- Battery Voltage
driver's side of the dashboard.
- Brake Switch ; .
Set the Trigger Type to Parameter.
Adjust the Parameter setting to APP Sensor A
r above 1.21 V.
Set the recording time to 60 seconds.
Set the Trigger point to -30 seconds.
10. Find a suitable level road. When you are ready to do
the test, press OK on the HDS.
11. Shift the shift lever to D with the Normal Mode.
12. Monitor the HDS, and accelerate quickly until APP
Sensor A reads 1.22 V. Maintain a steady throttle at
1.22 V until the vehicle reaches a reasonable speed,
then slow the vehicle, and come to a stop.
13. Save the snapshot if the entire event was recorded, or
increase the recording time setting as necessary and
repeat step 12.
14. Adjust the Parameter setting to 2.30 V. Test-drive the
7. Turn the ignition switch to ON (II).
vehicle again. While monitoring the HDS, accelerate
8. Make sure the HDS communicates with the PCM, and quickly until APP Sensor A reads 2.31 V. Maintain a
go to the A/T Data List. If it does not, go to the DLC steady throttle at 2.31 V until the vehicle reaches a
circuit troubleshooting (see page 11-383). reasonable speed, then slow the vehicle, and come to
a stop.
15. Save the snapshot if the entire event was recorded, or
increase the recording time setting as necessary and
repeat step 14.
16. Accelerate quickly until the accelerator pedal is to the
floor. Maintain a steady pedal until the vehicle
reaches to reasonable speed, then slow to a stop, and
save the snapshot. Repeat steps 12 thru 16 in D with
the Sport Mode and the L mode.
17. R e v ie w e a c h s n a p s h o t in d iv id u a lly , a n d c o m p a r e A P P In D w ith L mode:
S e n s o r A V o lt a g e , V e h ic le S p e e d ,' a n d E n g in e S p e e d
APP Sensor A Vehicle Engine Speed
to the following table:
Voltage Speed
In D with Normal Mode: 1.22 V 25 mph 3,0703,670 rpm
(40 km/h)
APP Sensor A Vehicle Engine Speed 37 m p h 3,6004,200 rpm
Voltage Speed (60 k m / h )
1.22 V 25 mph 900 1,300 rpm 62 mph 4,1504,750 rpm
(40 km/h) (100 k m / h )
2.31 V 25 mph 1,9502,550 rpm 2.31 V 25 mph 3,8004,400 rpm
(40 k m / h ) (40 km/h)'
37 mph 2,200-2,800 rp m 37 mph 4,2504,850 rpm
(60 km/h) (60 k m / h )
62 m p h 2,5803,180 rpm 62 mph 4,7005,300 rpm
(100 k m / h ) (100 k m / h )
4.50 V 25 mph 2,7504,500 rpm 4.50 V 25 mph 3,6005,300 rpm
(40 km/h) (40 km/h)
37 mph 4,0005,500 rp m 37 mph 4,3005,700 rpm
(60 k m / h ) (6 0 k m /h )
62 mph 5,4006,000 rpm 62 mph 5,4006,000 rpm
(100 k m / h ) (100 k m / h )
In D with Sport Mode: 18. Park the vehicle on a slope (about 16-degrees), apply
APP Sensor A Vehicle Engine Speed the brake, and shift into P. Release the brake; the
Voltage Speed vehicle should not move.
1.22V 25 mph 1,350-1,750 rp m NOTE: Always use the brake to hold the vehicle when
(40 k m / h ) stopped on an incline in gear. Depending on the grade
37 mph 1,4002,000 rpm of the incline, the vehicle could roll backwards if the
(60 k m / h )
brake is released.
62 mph 2,250-2,850 rp m
(100 k m / h )
2.31 V 25 mph 2,450-3,050 rp m
(40 km/h)
37 mph 2,800-3,400 rp m
(60 k m / h )
62 m p h 3,4004,000 rpm
(100 k m / h )
4.50 V 25 mph 4,1505,050 rpm
(40 k m / h )
37 mph 4,6005,700 rpm
(60 km/h)
62 mph 5,4006,000 rpm
(100 k m / h )
Stall Speed Test
1. Make sure the transmission fluid is filled to the proper 10. Allow 2 minutes for cooling, then repeat the test with
level (see page 14-153)9 the shift lever in D with the ECON Mode and the Sport
Mode.
2. Apply the parking brake, and block all four wheels.
11. Allow 2 minutes for cooling, then shift the shift lever
3. Connect the HDS to the DLC (A) located under the
to D. Press the paddle shifter + (upshift switch) and
driver's side of the dashboard.
the paddle shifter (downshift switch) at the same
time, and hold them for about 5 seconds. Check that
the shift indicator displays L, then repeat the test in
the L mode.
12. Allow 2 minutes for cooling, then repeat the test with
the shift lever in R.
NOTE:
Do not test stall speed for more than 10 seconds at a
time.
Stall speed tests should be used for diagnostic
purposes only.
Do not test stall speed with the A/T pressure gauges
installed, there is danger that exceeds the resisting
pressure limit of the A/T pressure gauge.
Do not move the shift lever while raising the engine
speed.
Stall Speed rpm
13. If the stall speeds are out of the service limit, the Special Tools Required ^ _
problems and probable causes are listed in the table. A/T High Pressure Gauge 07AAJ-PLYA100
A/T Pressure Hose, 2,210 mm 07MAJ-PY4011A
Problem Probable Causes A/T Pressure Adapter 07MAJ-PY40120
Stall speed rpm high in D CVTF pump output A/T Oil Pressure Gauge Set 07406-0020401 or
with the Normal Mode, low
07406-0020400
the ECON Mode, the CVTF pump defective
Sport Mode, and the L Clogged CVTF A/T Low Pressure Gauge w/Panel 07406-0070301
mode, and R strainer
Pressure high (PH) NOTE:
regulator valve stuck Do not test pressure for more than 10 seconds at a
closed time.
Slipping forward Do not move the shift lever while raising the engine
clutch
speed.
Start clutch defective
Stall speed rpm high in R Slipping reverse Disable the VSA by pressing the VSA OFF button.
brake VSA DTC(s) may come on during the test-drive. If the
Start clutch defective VSA DTC(s) come on, clear the DTC(s) with the HDS.
Stall speed rpm low in D 9 Engine output low
with the Normal Mode, Start clutch defective 1. Make sure the transmission fluid is fil led to the proper
the ECON Mode, the Pulley control valves level (see page 14-153).
Sport Mode, and the L A and B stuck
mode, and R 2. Raise the vehicle on a lift, or apply the parking brake,
block the rear wheels, and raise the front of the
vehicle. Make sure it is securely supported, and allow
the front wheels to rotate freely.
3. Remove the splash shield (A) (see page 20-163).
C=> <o3)
o O
(cont'd)
Pressure Test (cont'd)
4. Connect the HDS to the DLC (A) located under the Forward Clutch Pressure
driver's side of the dashboard.
8. Connect the A/T oil pressure gauge set to the forward
clutch pressure inspection port (A).
Drive Pulley Pressure 19. If the pressure is out of standard, the problems and
probable causes are listed in the table.
14. Connect the A/T high pressure gauge to the drive
pulley pressure inspection port (A). Problem Probable causes
No or low drive CVTF pump defective
pulley pressure PH regulator valve
defective
CVT drive pulley pressure
control solenoid valve
defective
Drive pulley PH regulator valve
pressure too high defective
CVT drive pulley pressure
control solenoid valve
defective
Driven Pulley Pressure 25. If the pressure is out of standard, the problems and
probable causes are listed in the table.
20. Connect the A/T high pressure gauge to the drive
pulley pressure inspection port (A). Problem Probable causes
No or low driven CVTF pump defective
pulley pressure PH regulator valve
defective
CVT driven pulley
pressure control solenoid
valve defective
Driven pulley PH regulator valve
pressure too high defective
CVT driven pulley
pressure control solenoid
valve defective
3. Measure the CVT drive pulley pressure control 3. Measure the CVT driven pulley pressure control
solenoid valve resistance between solenoid wire solenoid valve resistance between solenoid wire
harness IP connector (B) terminals No. 2 and No. 5. harness 7P connector (B) terminals No. 3 and No. 6.
Standard; 3.86.8 Q Standard: 3.86.8 D
4. If the resistance is out of standard, check for open or 4. If the resistance is out of standard, check for open or
short in the solenoid wire harness. If the wires are OK, short in the solenoid wire harness. If the wires are OK,
replace the CVT drive pulley pressure control replace the CVT driven pulley pressure control
solenoid valve (see page 14-145). solenoid valve (see page 14-146).
5. Connect a jumper wire from the battery positive 5. Connect a jumper wire from the battery positive
terminal to solenoid wire harness 7P connector terminal to solenoid wire harness 7P connector
terminal No. 2, and connect another jumper wire from terminal No. 3, and connect another jumper wire from
the battery negative terminal to terminal No. 5. A the battery negative terminal to terminal No. 6. A
clicking sound should be heard. clicking sound should be heard.
6. If no clicking sound is heard, remove the CVT drive 6. If no clicking sound is heard, remove the CVT driven
pulley pressure control solenoid valve, and clean it, pulley pressure control solenoid valve, and clean it,
then recheck. Replace the CVT drive pulley pressure then recheck. Replace the CVT driven pulley pressure
control solenoid valve if a problem recurs (see page control solenoid valve if a problem recurs (see page
14-145). 14-146).
Inhibitor Solenoid Test Lower Valve Body
Removal/Installation
1. Remove the air cleaner (see page 9-3). 1. Raise the vehicle on a lift, and make sure it is securely
supported.
2. Disconnect the solenoid wire harness 8P connector
(A). 2. Disconnect the solenoid wire harness 8P connector
(A).
3. Measure the inhibitor solenoid resistance between 3. Remove the splash shield (A) (see page 20-163).
solenoid wire harness 7P connector (B) terminal No. 7
and body ground.
Standard: 1 1 .7 -2 1 .0 Q
4. If the resistance is out of standard, check for open or
short in the solenoid wire harness. If the wire is OK,
replace the inhibitor solenoid (see page 14-146).
5. Connect a jumper wire from the battery positive
terminal to solenoid wire harness 7P connector
terminal No. 7, and connect another jumper wire from
the battery negative terminal to body ground. A <G=> <=3
<=3)
clicking sound should be heard.
6. If no clicking sound is heard, replace the inhibitor
solenoid (see page 14-146).
*
4. Remove the drain plug (A), and drain the CVTF. 6. Remove the CVTF pan (A), the two dowel pins (B), and
the gasket (C).
NOTE;
Remove metal particles from the magnetic surface
of the drain plug.
If a coolercleaning is necessary, refer to the CVTF
cooler cleaning (see page 14-175).
6 x 1.0 mm
12 N-m
( 1.2kgf-m,
9 Ibf-ft)
6x 1.0 mm
12 N-m
(1.2 kgf-m,
9 Ibf-ft)
(cont'd)
Lower Valve Body Removal/Installation (cont'd)
8. Remove the eight bolts securing the lower valve body 20. Connect the solenoid wire harness 8P connector (A).
(E), and ho l d the lower valve body,
NOTE: Do not damage the solenoid wire harness
enough when you holding the lower valve body
removing it.
9, Remove the bolt securing the solenoid wire harness
7P connector (F), then remove the lower valve body,
the two CVTF pipes (G), and the solenoid wire harness
7P connector from the transmission housing.
10. Remove the CVTF magnets (H), and clean and
reinstall them in the CVTF pan.
11. Remove the O-ring (I) from the CVTF strainer, and
remove the O-ring (J) from the solenoid wire harness
7P connector.
12. Clean the inlet opening (K) of the CVTF strainer
thoroughly with compressed air, then check that it is
in good condition and that the inlet opening is not
clogged. 21. Refill the transmission with CVTF (see step 9 on page
14-155).
13. Test the CVTF strainer by pouring clean CVTF through
22. Install the splash shield (A) (see page 20-163).
the inlet opening, and replace it if it is clogged or
damaged.
14. Install a new O-ring on the solenoid wire harness 7P
connector.
15. Install the two CVTF pipes on the lower valve body,
then install the solenoid wire harness 7P connector
and the lower valve body in the transmission housing.
16. Install a new O-ring on the CVTF strainer, then install
the CVTF strainer on the lower valve body.
17. Install the two dowel pins and a new gasket on the
transmission housing.
18. Place the CVTF pan on the transmission housing.
19. Install the CVTF pan bolts, and tighten them to the
specified torque in a crisscross pattern in at least two
or three steps.
3. Install a new O-ring (C) on a new CVT input shaft 3. Install a new O-ring (C) on a new CVT output shaft
(drive pulley) speed sensor, then install the CVT input (driven pulley) speed sensor, then install the CVT
shaft (drive pulley) speed sensor in the transmission output shaft (driven pulley) speed sensor in the
housing. transmission housing.
4. Check the connector for rust, dirt, or oil, and clean or 4. Check the connector for rust, dirt, or oil, and clean or
repair if necessary, then connect the connector repair if necessary, then connect the connector
securely. securely.
5. Install the air cleaner (see page 9-3). 5. Install the air cleaner (see page 9-3).
Vehicle Speed Sensor Replacement
1. Remove the air cleaner (see page 9-3). 5. Remove the clamp bracket (A).
2. Remove the IMA motor power cable clamp (A) from
the clamp bracket (B). 7 /
3. Disconnect the transmission range switch 8P 6. Remove the lock pin (B) and the control pin (C) from
connector (A), the CVT output shaft (driven pulley) the selector control lever (D).
speed sensor 3P connector (B), and the vehicle speed
7. Remove the bolts securing the shift cable holder (E),
sensor 3P connector (C).
then separate the shift cable end (F) from the selector
control lever. Check the shift cable end collar (G) for
wear or damage, and replace the shift cable (H) (see
page 14-186) if necessary.
8. Remove the vehicle speed sensor (A) and the O-ring
(B).
Replace.
13. Insert the lock pin (I) in the direction shown through
the control pin hole and out the opening (J) of the
selector control lever so that the hooked end (K) of the
lock pin locks into the countersunk hole (L) of the
control pin.
Start Clutch Pressure Co ntrol Calibration Procedures
Do the start clutch pressure control calibration Start Clutch Pressure Control Calibration
procedures whenever you do any of these actions:
Procedure with SCS mode
Replace the PCM
Reset the PCM/TCM 1. Apply the parking brake, and block all four wheels
Update the PCM securely.
Replace the transmission 2. Start the engine, and warm up the engine to normal
Overhaul the transmission operating temperature (the radiator fan comes on
Replace the engine assembly twice).
Overhaul the engine assembly 3. Make sure that the MIL does not come on and the D
Replace the lower valve body indicator does not blink. If the MIL comes on or the D
Replace the start clutch indicator blinks, check the fuel and emissions system
or the CVT control system.
Start Clutch Pressure Control Calibration
4. Turn the ignition switch to LOCK (0).
Procedure with the HDS
5. Connect the HDS to the DLC (A) located under the
1. Connect the HDS to the DLC (A) located under the driver's side of the dashboard.
driver's side of the dashboard.
12. Follow the HDS screen prompts to open-circuit the Start Clutch Pressure Control Calibration
SCS signal terminal using the tester menu, then
Procedure by Driving the Vehicle
disconnect the HDS from the DLC.
1. Start the engine, and warm up the engine to normal
13. Check that the D indicator comes on when the shift
operating temperature (the radiator fan comes on
lever is in N, then goes off.
twice).
14. If the D indicator blinks or does not come on, or if the
2. Make sure that the MIL does not come on and the D
indicator comes on and stays on, turn the ignition
indicator does not blink. If the MIL comes on or the D
switch to LOCK (0), and restart the procedure with
indicator blinks, check the fuel and emissions system
step 5.
or the CVT control system.
15. Shift to D, and check that the D indicator comes on,
3. Start the engine without a load (headlights, audio
then goes off.
system, blower fan, rear window defogger, A/C, etc.),
16. If the D indicator blinks or does not come on, or if the and let it idle.
indicator comes on and stays on, turn the ignition
4. Check the IMA battery charge level. If the IMA battery
switch to LOCK (0), and restart the procedure with
level indicator displays no level, hold the engine
step 5.
speed between 3,500 and 4,000 rpm without load (in P
17. Test-drive the vehicle for several minutes, make sure or N) until the level in the indicator is half fu ll.
the engine does not stall or flare when starting off,
5. Drive the vehicle with the shift lever in D until the
and verify that a problem does not occur on the start
vehicle speed reaches 37 mph (60 km/h), then release
clutch pressure control system.
the accelerator and decelerate without pressing the
brake pedal for at least 5 seconds to reach
completion.
6. Test-drive the vehicle for several minutes, make sure
the engine does not stall or flare when starting off,
and verify that a problem does not occur on the start
clutch pressure control system.
Start Clutch Check
NOTE: If the transmission acts abnormally when the 7. Start the engine, and shift the shift lever to D while
vehicle starts off, check the start clutch with the HDS. pressing the brake pedal.
1. Connect the HDS to the DLC (A) located under the 8. Accelerate from a stop at over 50% throttle (with
drivers side of the dashboard. 2.75 V of the APP sensor voltage by monitoring APP
Sensor A (V) with the HDS), then slow down to a stop.
9. Repeat step 8 two times.
10. Select Data List in the A/T SYSTEM Menu, and make
sure that the Start Clutch Status is Normal with the
HDS.
11. Test-drive the vehicle for several minutes, make sure
the engine does not stall or flare when starting off,
and verify that a problem does not occur on the start
clutch pressure control system.
NOTE: Keep all foreign particles out of the transmission. 6. If the CVT fluid level is below the lower mark, check
for fluid leaks at the transmission, the CVTF filter, the
1. Park the vehicle on the level ground. CVTF cooler hoses, the CVTF cooler lines, and the
2. Start the engine, and warm it up to normal operating CVTF cooler line joints. If a problem is found, fix it
temperature (the radiator fan comes on twice), and before filling the transmission with CVTF.
turn the engine off. NOTE: If the vehicle is driven when the CVT fluid level
NOTE: Check the CVT fluid level within 6090 is below the lower mark, one or more of these
seconds after turning the engine off. Higher fluid level symptoms may occur:
may be indicated if the radiator fan comes on twice or Noise from transmission in D and R.
more. Engine runs, but vehicle does not move in any
position.
3. Remove the dipstick (yellow loop) (A), and wipe it with
a clean cloth. No shift to a higher ratio or lower ratio.
Flares while driving.
Excessive shock when accelerating and
decelerating.
Vehicle does not creep on a flat road in D.
Late shift after shifting from N to D or N to R.
Unstable rpm while driving.
Stall speed high.
7. If the level is above the upper mark, drain the CVTF to
proper level (see step 5 on page 14-154).
8. If necessary, fill the transmission with CVTF through
the dipstick tube opening (A) to bring the fluid level
between the upper mark and the lower mark of the
dipstick. Do not fill the fluid above the upper mark.
Always use Honda CVTF. Using a non-Honda CVTF
can affect shift quality.
9. Insert the dipstick (A). NOTE: Keep a ll foreign particles out of the transmission.
1. Start the engine, and warm it up to normal operating
temperature (the radiator fan comes on twice).
2. Park the vehicle on level ground, and turn the engine
o ff.
10. Check that the CVT fluid level (see page 14-153).
11. Insert the dipstick (A).
(cont'd)
CVT Fluid Replacement (cont'd) Transmission Removal
13. Connect the HDS to the DLC (A) located under the Special Tools Required
driver's side of the dashboard. Universal Lifting Eyelet 07AAK-SNAA120
Engine Hanger Adapter VSB02C000026*
Engine Support Hanger, A and Reds AAR-T1256*
^Available through the Honda Tool and Equipment
Program 888-424-6857
NOTE;
Use fender covers to avoid damaging painted
surfaces.
The engine support hanger (AAR-T1256) must be used
with the side engine mount installed.
IMA components are located in this area. The IMA is a
high-voltage system. You must be familiar with the
IMA system before working on or around it. Make sure
you have read the IMA service precaution before
doing repairs or service (see page 12-3).
1. Turn the battery module switch OFF, and measure the
voltage at the IMA battery module terminals (see
page 12-4).
14. Go to the Individual Maintenance Items Reset (see 2. Secure the hood in the vertical position.
page 3-6), and do the MAINTENANCE SUB ITEM 3
RESET with the HDS. 3. Do the 12 volt battery removal procedure (see page
22-87).
4. Remove the front bumper center upper beam (see
page 20-149).
5. Remove the air cleaner (see page 9-3).
6. Raise the vehicle on a lift, and make sure it is securely
supported.
7. Remove the splash shield (A) (see page 20-163).
<=> . <~3>
<3
% *
8. Remove the drain plug (A), and drain the CVTF. 12. Remove the PCM cover (D).
NOTE:
Remove metal particles from the magnetic surface
of the drain plug.
If a cooler cleaning is necessary, refer to the CVTF
cooler cleaning (see page 14-175).
(cont'd)
Transmission Removal (cont'd)
14. Remove the harness clamp (A) from the clamp 18. Disconnect the IMA motor power cable connector (A).
bracket (B), and remove the harness clamps (C) from
NOTE: Before disconnecting the IMA motor power
the clamp brackets (D) on the PCM bracket.
cable connector, make sure you have read the IMA
service precaution (see page 12-3).
25. Remove the lock pin (B) and the control pin (C) from
the selector control lever (D).
21. Remove the harness holder (C) from the clamp
26. Remove the bolts securing the shift cable holder (E),
bracket (D), then remove the clamp bracket.
then separate the shift cable end (F) from the selector
22. Disconnect the transmission range switch 8P control lever. Check the shift cable end collar (G) for
connector (A), the CVT output shaft (driven pulley) wear or damage, and replace the shift cable (H) (see
speed sensor 3P connector (B), and the vehicle speed page 14-186) if necessary.
sensor 3P connector (C).
27. Remove the hose clamp (A) from the clamp bracket
F A G C (B).
(cont'd)
Transmission Removal (cont'd)
29. Remove the drive plate bolts (A) (six) at the opening of 31. Install the engine hanger adapter (VSB02C000026) to
the starter while rotating the engine crankshaft pulley. the engine support hanger (AAR-T1256), then install
the engine support hanger onto the vehicle, and
attach the hook (A) to the universal lifting eyelet.
Tighten the wing nut (B) by hand, and lift and support
the engine/IMA motor/transmission.
VSB02C000026
32. Remove the steering joint cover, and the steering joint
from the steering gearbox pinion shaft, then install
the steering wheel holder tool (see step 5 on page
17-64).
33. Remove the ground cable terminal bracket (A). 36. Place a jack under the transmission.
37. Insert a 5 mm hex wrench (A) in the top of the ball
joint pins (B), and remove the nuts (C), then separate
the stabilizer links (D) from both stabilizer ends (E).
39. Remove the cotter pins (A) and the nuts (B), and 41. Disconnect the CVTF cooler hoses (A) from the CVTF
separate the tie-rod end ball joints (C) from both cooler pipes (B), then plug the CVTF cooler hoses and
knuckles (D) (see page 18-11). the pipes.
c
A B D
Replace. 42. Remove the bolt (C) and the CVTF filter (D) with the
CVTF filter holder, then hang the CVTF filter on body.
40. Remove the harness clamp (A) from the clamp
. bracket (B), then disconnect the EPS m otor 3P 43. Remove the secondary H02S harness clamp (A) from
connector (C), the torque sensor 6P connector (D), and the clamp bracket (B) on the steering gearbox.
the EPS m otor angle sensor 8P connector (E).
G &
44. Remove the torque rod bolt (A) from the 48. Remove the driveshaft cover (A).
transmission.
A
45.- Remove the torque rod nut (B) and bolt (C) from the
front subframe, and remove-the lower torque rod (D).
NOTE: Make sure the tab (E) on the bolt head aligned
w ith the guide (F) on the front subframe.
46. Support the front subframe w ith a piece of wood and
a jack.
47. Remove the si x bolts (A) securing the front subframe
(B), then remove the subframe with the steering
gearbox (C).
,i\
U U /j '
A
Replace.
(cont'd)
Transmission Removal (cont'd)
50. Remove the left and right driveshafts (A) from the 53. Remove the flywheel assembly (A) with the rubber
differential (see step 8 on page 16-5). Coat all sealing ring (B) and the two dowel pins (C).
precision machined surfaces with clean engine oil,
then put plastic bags over driveshaft ends and hang
the driveshafts on the body.
54. Check the drive plate and the flywheel support for
wear or damage, and replace the drive plate and the
flywheel support (see page 14-165) if necessary.
NOTE;
The motor rotor contains very strong magnets and
should be handled with special care.
51. Remove the rear and lower transmission housing Keep pieces of metal and all foreign particles out of
mounting bolts (A). the motor rotor during the transmission removal.
Keep the motor rotor away from magnetically
A
sensitive devices.
Do not blow air near the rotor, as metal particles
may get on the magnets.
(cont'd)
Transmission Installation (cont'd)
4. Install a new rubber sealing ring (A) on the input shaft 8. Install a new set ring (A) on the left and right
(B). driveshafts (B).
12 x 1.25 mm 12 x 1.25 mm
4 N-m (6.5 kgf-m, 47 I bf-ft) 64 N-m
(6.5 kgf-m,
47 Ibf ft)
11. Install the driveshaft cover (A). 14. Place a jack under the transmission, raise it, and
attach the torque rod (A) to ther mounting bracket (B)
8x1.25 mm
22 N-m (2.2 kgf m, 16 ibfft) and the front subframe (C).
NOTE: Make sure the "UP" mark (D) of the torque rod
faces up when you install it.
A 15. Install the mounting bolt (E), and set the tab (F) on the
bolt head into the stop (G) through the guide (H), then
loosely install the new nut (I).
16. Loosely install the new mounting bolt (J).
NOTE: Tighten the bolt/nut in the numbered sequence
shown to the specified torque in step 32.
17. Remove the jack.
* \
18. Install the secondary H02S harness clamp (A) to the 21. Connect the EPS motor 3P connector (A), the torque
clamp bracket (B) on the steering gearbox. sensor 6P connector (B), and the EPS motor angle
sensor 8P connector (C), then install the harness
clamp (D) to the clamp bracket (E).
20. Connect the CVTF cooler hoses (B) to the CVTF cooler
pipes (C), and secure the hoses with the clips (D) (see
page 14-178).
22. Connect the ball joints (A) to both knuckles (B), and 24. Install the tie-rod end ball joints (A) to both knuckles
loosely install the new ball joint nuts (C). (B), then install a new cotter pins (C) in the direction
shown.
(cont'd)
Transmission Installation (cont'd)
26. Install the transmission mount bracket (A), then 29. Remove the universal lifting eyelet and the spacer (A).
loosely install the new bolts/nuts (B).
07AAK-SNAA120
NOTE: Tighten the bolts/nuts to the specified torque
in step 31.
6 x 1 .0 mm
12 N-m (1.2 kgf-m, 9 Ibf-ft)
35. Install the hose clamp (B) to the clamp bracket (C).
39. Insert the lock pin (I) in the direction shown through
the control pin hole and out the opening (J) of the
selector control lever so that the hooked end (K) of the
lock pin locks into the countersunk hole (L) of the
control pin.
(cont'd)
Transmission Installation (cont'd)
40. Install the harness cover (A) to the clamp bracket (B), 44. Connect the IMA motor power cable connector (A).
and install the harness holder (C) on the clamp
NOTE: Before connecting the IMA motor power cable
bracket ( D ) .
connector, make sure you have read the IMA service
A E B G precaution (see page 12-3).
52. Install the starter cable (A), and connect the S terminal 60. Install the splash shield (A) (see page 20-163).
connector (B).
-> ..
C>
Special Tools Required 2. Plug the cooler cleaner into a 110 V grounded
. ATF Cooler Cleaner GHTTTCF6H* electrical outlet.
Magnetic Nonbypass Spin-On Filter GTHGNBP2*
Available through the Honda Tool and Equipment iim q tic e I
Program 888-424-6857 Make sure the outlet has no other appliances (light
fixtures, drop lights, extension cords) plugged into it.
NOTE; Also, never plug the cooler cleaner into an extension
cord or drop light; you could damage the unit.
Before installing an overhauled or remanufactured
CVT, you must thoroughly clean the CVTF cooler to
prevent system contamination. Failure to do so could
cause a repeat CVT failure.
The cleaning procedure involves heated CVTF
delivered under high pressure (100 psi). Check the
security of all hoses and connections. Always wear
safety glasses or a face shield, along with gloves and
protective clothing, if you get CVTF in your eyes or on
your skin, rinse with water immediately.
H H m r a H
Improper use of the ATF cooler cleaner can result in
burns and other serious injuries.
Always wear eye protection and protective
clothing, and follow this procedure. 3. Flip the HEAT toggle switch to ON; the green indicator
above the toggle switch comes on. Wait 1 hour for the
1. Check the fluid in the cooler cleaner tank. (The fluid cooler cleaner to reach its operating temperature.
level should be 4.5 inches from the top of the filler (The cooler cleaner is ready to use when the
neck.) Adjust the level if needed; do not overfill. Use temperature gauge reads 140 F to 150 F.)
only Honda CVTF; do not use any additives.
NOTE: If the red indicator above the HEAT toggle
switch comes on, the fluid level in the tank is too low
for the tank heater to work (see step 1 of this
procedure).
(cont'd)
CVTF Cooler Cleaning (cont'd)
4. Select the appropriate pair of fittings, and attach them 8. Flip the MOTOR toggle switch to ON; the green
to the radiator, to the hoses, or to the banjo bolts for indicator above the toggle switch comes on. Let the
flow through the ATF cooler cleaner. pump run for 5 minutes. While the pump is running,
open and close the air purge valve periodically to
TO HOSE TO BANJO BOLT cause agitation and improve the cleaning process.
Always open the valve slowly. At the end of the
TO RADIATOR 5-minute cleaning period, leave the air purge valve
open.
NOTE: While the pump is running with the air purge
valve open, it is normal to see vapor coming from the
filler/breather tube vents.
COOLER CLEANER
5. Connect the red hose to the cooler outlet line (the line
that normally goes to the external filter on the
transmission).
6. Connect the blue hose to the cooler inlet line.
9. With the air purge valve open, flip the MOTOR toggle
7. Connect a shop air hose (regulated to 100 to 125 psi) switch to OFF; the green indicator goes off. Leave the
to the air purge valve. air purge valve open for at least 15 seconds to purge
the lines and hoses of residual CVTF, then close the
INOTICE I valve.
The quick-connect fitting has a one-way check valve
10. Disconnect the red and blue hoses from the CVTF
to keep CVTF from entering your shop's air system.
cooler. Now connect the red hose to the cooler inlet
Do not remove or replace the fitting. Attach the
line.
coupler provided with the cooler cleaner to your shop
air line if your coupler is not compatible. 11. Now connect the blue hose to the cooler outlet line.
12. Flip the MOTOR toggle switch to ON, and let the pump
run for 5 minutes. While the pump is running, open
and close the air purge valve periodically. Always
open the valve slowly. At the end of the 5-minute
cleaning period, leave the air purge valve open.
NOTE: While the pump is running with the air purge
valve open, it is normal to see vapor coming from the
filler/breather tube vents.
13. With the air purge valve open, flip the MOTOR toggle
switch to OFF. Leave the air purge valve open for at
least 15 seconds to purge the lines and hoses of
residual CVTF, then close the valve.
14. Disconnect the red and blue hoses from the CVTF
cooler lines.
15. Connect the red and blue hoses to each other.
16. Disconnect the shop air from the air purge valve.
Disconnect and stow the coupler if used.
17. Disconnect and stow the fittings from the CVTF cooler
inlet and outlet lines.
18. Unplug the cooler cleaner from the 110 V outlet.
Tool Maintenance
Follow these instructions to keep the ATF cooler cleaner
working properly:
Replace the two magnetic nonbypass spin-on filters
after every 20 hours of use, based on the hour-meter,
or when you notice a restriction in the flow.
Check the level and condition of the fluid in the tank
before each use.
Replace the CVTF in the tank when it looks dark or
dirty.
FILLER CAP
HEATER
MAGNETIC NONBYPASS
SPIN-ON FILTER
CVTF Cooler Hose Replacement
Exploded View
NOTE: When installing the hose clamps, make sure they do not interfere with the surrounding parts.
1. Install the CVTF cooler hoses over the CVTF cooler lines with the clips at appropriate points in reference to the
following list.
Point Distance from Hose End to Clip (G) Hose End Contact Point
A
2 4 mm (0.08 0.16 in) CVTF Filter Housing from 57 mm (0.200.28 in)
B
C Pipe Bracket
6 - 8 mm (0.24-0.31 in)
D
E Bulge
2 4 mm (0.08 0.16 in)
F
2. Check the CVT fluid level (see page 14-153). Refill the transmission with CVTF if necessary.
CVTF Filter Replacement
1. Raise the vehicle on a lift, or apply the parking brake, 5. Disconnect the CVTF cooler hoses (A) from the CVTF
block the rear wheels, and raise the front of the filter (B).
vehicle. Make sure it is securely supported.
C
2. Remove the splash shield (A) (see page 20-163).
(cont'd)
CVTF Filter Replacement (cont'd) Shift Lever Removal
10. Install the splash shield (A) (see page 20-163). 1. Remove the center console (see page 20-79).
2. Apply the parking brake, and move the shift lever to N
(A ).
, &
a
3. Remove the nut (B) securing the shift cable end (C).
Shift Lever Installation
4, Rotate the socket holder (A) on the shift cable (B) - 1. Install the shift lever assembly (A).
counterclockwise (C) a quarter turn; the corner (D) on
the socket holde: 9/9 9 9$the openi ng (E) of the shift
8 x 1.25 m m 8x1.25 mm
lever bracket raze ' 9 . Yr.=n slide the socket holder to 22 N-m 22 N-m (2.2 kgfm, 16 I bf-ft)
remove the shift os'i-ta vrc-rn the shift lever bracket (2.2 kgf-m,
base. Do not remove the shift cable by pul l ing the shift 18 Ibf-ft)
cable guide (G). . . : . .
99
8. Remove the bolts (D) and the shift l ever assembly (E).
(cont'd)
Shift Lever Installatio n (cont'd)
4. If necessary, push the shift cable (A) until it stops, then 8. Rotate the socket holder (A) on the shift cable (B) to
release it. Pull the shift cable back two steps so that place the corner (C) on the holder opposite the
the shift position is in N. Do not hold the shift cable opening (D) in the shift lever bracket base (E). Align
guide (B) to adjust the shift cable. the socket holder with the opening in the bracket, then
slide the socket holder into the shift lever bracket
base. Rotate the socket holder clockwise (F) a quarter
turn until the socket holder stops to secure the shift
cable. Install the shift cable end (G) overthe mounting
stud (H) by aligning its square hole with the square
fitting (I) at the bottom of the stud.
c ,
\ I
C B
Properly installed:
Shift cable end rides on the bottom
of the mounting stud.
11. Remove the 6 mm (0.24 in) pin (B) that was installed to
hold the shift lever.
12. Turn the ignition switch to ON (II). Move the shift lever
to each position, and check that the A/T gear position
Improperly installed: indicator follows the transmission range switch.
Shift cable end out of position 13. Shift the shift lever to P, and check that the shift lock
with mounting stud.
works properly. Push the shift lock release, and check
that the shift lever releases, and also check that the
(
L shift lever locks when it is shifted back into P.
14. Install the center console (see page 20-79).
14183
Shift Lever Disassembly/Reassembly
NOTE:
Make sure not to get any silicone grease on the terminal part of the connectors and switches, especially if you have
silicone grease on your hands or gloves.
Do not wipe off the grease that is applied to the portion of the shift lever marked with an asterisk ( * ) when you
disassemble or assemble it because a special grease is used.
SHIFT LEVER
KNOB COVER
A /T GEAR POSITION
INDICATOR PANEL
SCREW
2.5 N-m
(0.25 kgf-m, 1.8 Ibf-ft)
Replace.
GREASfKl
SILICONE GREASE
LEVER COVER
A /T GEAR POSITION
INDICATOR PANEL
LIGHT BULB
A /T GEAR POSITION
INDICATOR PANEL
LIGHT SOCKET
SHIFT LOCK
SOLENOID
GREASE^
SHIFT LOCK
SOLENOID PLUNGER
SILICONE GREASE
SHIFT LOCK STOP/ greaseM
SHIFT LOCK STOP
SHIFT LOCK RELEASE CUSHION SILICONE GREASE
<2
Shift Lever Bracket Base Shift Lever Knob Replacement
Replacement
1. Remove the shift lever assembly (see page 14-180). NOTE: Do not wipe off the grease that is applied to the
portion of the shi ft lever marked with an asterisk (*)
2. Remove the shift lever knob, the A/T gear position
when you disassemble or assemble it because a special
indicator panel, the park pin switch harness/shift lock
grease is used.
solenoid/A/T gear position indicator panel light
assembly, the shift lock release, the shift lock release 1. Wrap the end of a thin blade screwdriver with tape,
spring, and the shift lock stop/ shift lock stop cushion pry the shift lever knob cover (A), and remove it.
from the shift lever assembly (see page 14-184).
3. Replace the shift lever bracket base (A). B
2.5 N-m
NOTE; The park pin switch (B) is built into the shift (0.25 kgfm, 1.8 Ibf-ft)
Replace.
lever bracket base.
' m
2. Remove the screws (B) and the shift lever knob (C),
then replace the shift lever knob.
4. Install the shift lock stop/shift lock stop cushion, the 3. Install new screws to secure the shift lever knob to the
shift lock release spring, the shift lock release, the shift lever (D).
park pin switch harness/shift lock solenoid/A/T gear
4. Install the shift lever knob cover by pushing the shift
position indicator panel light assembly, the A/T gear
lever knob cover onto the shift lever knob securely.
position indicator panel, and the shift lever knob to
the shift lever bracket base (see page 14-184).
5. I nstall the shift lever assembly (see page 14-181).
Shift Cable Replacement
SRS components are located in this area..Review the 5. Rotate the socket holder (A) on the shift cable (B)
SRS component locations (see page 24-11) and the counterclockwise (C) a quarter turn; the corner (D) on
precautions and procedures (see page 24-13) before the socket holder will be in the opening (E) of the shift
doing repair or service. lever bracket base (F). Then slide the socket holder to
remove the shift cable from the shift lever bracket
1. Raise the vehicle on a lift, or apply the parking brake,
base. Do not remove the shift cable by pulling the shift
-block rear wheels, and raise the front of the vehicle.
cable guide (G).
' Make sure it is secure l y supported.
( 'J p
4. Remove the nut (B) securing the shift cable end (C).
8. Disconnect the transmission range switch 8P 10. Remove the clamp bracket (A).
connector (A), the CVT output shaft (driven pulley)
speed sensor 3P connector (B), and the vehicle speed
sensor 3P connector (C).
F A G C
11. Remove the lock pin (B) and the control pin (C) from
the selector control lever (D).
12. Remove the bolts securing the shift cable holder (E),
9. Remove the harness holder (D) from the clamp
then separate the shift cable end (F) from the selector
bracket (E), and remove the harness cover (F) from the
control lever. Check the shift cable end collar (G) for
clamp bracket (G).
wear or damage, and replace the shift cable (H) if
necessary.
GVT
13. Remove the heat shield (A), and the secondary H02S 14. Remove the nut securing the shift cable bracket (A).
harness clamp (B) from the clamp bracket (C) of the
heat shield, then remove the heat shield (D).
15. Remove the shift cable grommet (B), and pull out the
shift cable (C).
16. Insert a new shift cable through the grommet hole (D),
and install the grommet in its hole. Do not bend the
shift cable excessively. Then secure the shift cable
bracket with the nut.
17. Install the heat shield (A), then install the secondary 20. Apply molybdenum grease to the hole in the shift
H02S harness clamp (B) to the clamp bracket (C) of cable end collar (A). Attach the shift cable end (B) to
the heat shield (D) and the heat shield. the selector control lever (C). Insert the control pin (D)
through the selector control lever hole (E), through
the shift cable end collar hole (F), and into the selector
control lever slotted hole (G) in the direction shown.
Push the control pin until its flange (H) contacts the
selector control lever surface.
21. I nsert the lock pin (I) in the direction shown through
the control pin hole and out the opening (J) of the
selector control lever so that the hooked end (K) of the
lock pin locks into the countersunk hole (L) of the
control pin.
18. Secure the shift cable holder (A) on the transmission
with the bolts.
8 x 1.25 mm 8 x 1.25 mm
Shift Cable Replacement (cont'd)
22. Install the harness cover (A) to the clamp bracket (B), 26. Turn the ignition switch to ON (II), and check that the
and install the harness holder (C) to the clamp bracket N indicator comes on (A).
(D).
27. I f necessary, push the shift cable (A) until it stops, then
release it. Pull the shift cable back two steps so that
23. Connect the transmission range switch 8P connector the shift position is in N. Do not hold the shift cable
(E), the CVT output shaft (driven pulley) speed sensor guide (B) to adjust the shift cable.
3P connector (F), and the vehicle speed sensor 3P
connector (G).
24. Install the IMA motor power cable clamp (A) to the
clamp bracket (B).
N * R *P
C B
(cont'd)
Shift Cable Replacement (cont'd)
32. Make sure the shift cable end (A) is properly installed 33. Secure the shift cable end with the nut (A).
on the mounting stud (B).
I f the shift cable end is out of position with the A
mounting stud, remove the shift cable from the shift 8 k 1.25 mm
cable bracket, then reinstall the cable end over the 22 N-m
(2.2 kgf-m, 16 Ibf-ft)
mounting stud before reinstalling the shift cable to
the shift cable bracket. Do not install the shift cable
end on the mounting stud with the shift cable install
/
on the shift cable bracket.
If the cable end does not ride at the bottom of the
mounting stud, rotate the stud to align the square %
fitting with the hole.
Properly installed:
Shift cable end rides on the bottom
of the mounting stud.
/fR \
34. Remove the 6 mm (0.24 in) pin (B) that was installed to
hold the shift lever.
35. Turn the ignition switch to ON (II). Move the shift lever
to each position, and check that the A/T gear position
Improperly installed: indicator follows the transmission range switch.
Shi ft cable end out of position 36. Shift the shift lever to P, and check that the shift lock
with mounting stud.
works properly. Push the shift lock release, and check
that the shift lever releases, and also check that the
/O i
L shift lever locks when it is shifted back into P.
37. Install the center console (see page 20-79).
1. Remove the center console (see page 20-79). 4. Rotate the socket holder (A) on the shift cable (B)
counterclockwise (C) a quarter turn; the corner (D) on
2. Apply the parking brake, and move the shift lever to N
the socket holder will be in the opening (E) of the shift
(A).
lever bracket base (F). Then slide the socket holder to
remove the shift cable from the shift lever bracket
base. Do not remove the shift cable by pulling the shift
cable guide (G).
5. Push the shift cable (A) until it stops, then release it.
Pull the shift cable back two steps so that the shift
3. Remove the nut (B) securing the shift cable end ().
position is in N. Do not hold the shift cable gui de (B) to
adjust the shift cable.
Shift Cable Adjustment (cont'd)
6. Turn the ignition switch to ON (II), and check that the 10. Rotate the socket holder (A) on the shift cable (B) to
N indicator comes on (A). place the corner (C) on the holder opposite the
opening (D) in the shift lever bracket base (E). Align
the socket holder with the opening in the bracket, then
slide the socket holder into the shift lever bracket
base. Rotate the socket holder clockwise (F) a quarter
turn until the socket holder stops to secure the shift
cable. Install the shift cable end (G) over the mounting
stud (H) by aligning its square hole with the square
fitting (I) at the bottom of the stud.
';
7. Turn the ignition switch to LOCK (0).
8. Place the shift lever in N (A), then insert a 6 mm (0.24
in) pin (B) into the positioning holes (C) on the shift
lever bracket base and into the positioning hole on the
shift lever. Use only the 6 mm (0.24 in) pin that is free
of burrs.
11. Make sure the shift cable end (A) is properly installed 12. Secure the shift cable end with the nut (A).
on the mounting stud (B).
If the shift cable end is out of position with the A
mounting stud, remove the shift cable from the shift 8 x 1.25 mm
cable bracket, then reinstall the cable end over the 22 N-m
(2.2 kgfm , 16 Ibf-ft)
mounting stud before reinstalling the shift cable to
the shift cable bracket Do not install the shift cable
end on the mounting stud with the shift cable install
on the shift cable bracket.
If the cable end does not ride at the bottom of the
mounting stud, rotate the stud to align the square ^ 9 ...
fitting with the hole.
Q>
P ro p e rly in stalled :
Shift cabl e end rides on the bottom
of the mounting stud.
13. Remove the 6 mm (0.24 in) pin (B) that was installed to
hold the shift lever.
I k 14. Turn the ignition switch to ON (II). Move the shift lever
to each position, and check that the A/T gear position
I m p ro p e rly in s ta ll ed: indicator follows the transmission range switch.
Shift cable end out of position 15. Shift the shift lever to P, and check that the shift lock
with mounting stud.
works properly. Push the shift lock release, and check
that the shift lever releases, and also check that the
shift lever locks when it is shifted back into P.
f t p
16. Install the center console (see page 20-79).
PADDLE SHIFTER +
(UPSHIFT SWITCH)
Circuit Troubleshooting, page 14-207
Illumination Circuit
Troubleshooting, page 14-210
Replacement, page 14-213
fJ
now
DATA LINK CONNECTOR iu R PANEL TRIM
iim u iu a
(DLC) Replacement, page 14-202
; / V 9 - : -9. 9 9 ^ 9
INDICATOR PANEL
PADDLE SHIFTER - Replacement, page 14-202
(DOWNSHIFT SWITCH) A /T GEAR POSITION
Circuit Troubleshooting, page 14-208 INDICATOR PANEL LIGHT
Illumination Circuit Troubleshooting, page 14-211 Replacement, page 14-206
Replacement, page 14-213 A /T GEAR POSITION
INDICATOR PAP9 i ! i 9
HARNESS
Replacement, page 14-204
TRANSMISSION RANGE SWITCH
Test, page 14-199
Replacement, page 14-200
Circuit Diagram
U N D E R -D A S H FU SE/RELAY BOX
1. Remove the air cleaner (see page 9-3). 5. Remove the transmission range switch (see page
14-200), and check the end of the selector control
2. Disconnect the transmission range switch 8P
shaft (A).
connector (A).
Selector Control Shaft Specifications
Width (B): 6.1 - 6 .2 mm {0.240-0.244 in)
End Gap (C): 1 .8-2.0 mm (0.071 -0.0 79 in)
A
1. Apply the parking brake, and move the shift lever to N. 5. Make sure the selector control shaft is in the N
position. If necessary, move the shift lever from P to
2. Remove the air cleaner (see page 9-3).
N.
3. Disconnect the transmission range switch 8P
NOTE: Do not use the selector control shaft to adjust
connector (A), and remove the control shaft cover (B).
the shift position. If the selector control shaft tips are
squeezed together it will cause a faulty signal or
position due to play between the selector control
shaft and the transmission range switch.
4. Remove the transmission range switch (C). 6. Set a new transmission range switch (A) to the N
position, align the cutouts (B) on the rotary-frame with
the neutral positioning cutouts (C) on the
transmission range switch. Then put a 2.0 mm
(0.079 in) feeler gauge blade (D) in the cutouts to hold
the transmission range switch in the N position.
NOTE: Be sure to use a 2.0 mm (0.079 in) feeler gauge
blade or equivalent to hold the transmission range
switch in the N position.
7. I nstall the transmission range switch (A) gently on the 9. Install the selector control shaft cover (A) on the
selector control shaft (B) while holding it in the N transmission range switch (B).
position with the 2.0 mm (0.079 in) feeler gauge blade
(C).
( 1.2 kgf-m,
9 Ib fft)
A /T Gear Position Indicator Panel A /T Gear Position Indicator Panel
Trim Replacement Replacement
1. Apply the parking brake, and move the shift lever to N. 1. Remove the center console (see page 20-79).
2. Wrap the end of a thin blade screwdriver with tape, 2. Apply the parking brake, and move the shift Iever to N.
and pry up the A/T gear position indicator panel trim
3. Remove the shift lever knob (see page 14-185).
(A) by releasing the six lock clips (B) from the center
console. 4. Remove the A/T gear position indicator panel light
socket (A).
A
B
\
D
' H
NOTE: 5. Release the lock tabs (A) retaining the shift lock
The A/T gear position indicator panel light harness is solenoid (B) using a thin blade screwdriver, then
contained in the park pin switch harness/shift lock remove the shift lock solenoid.
solenoid/A/T gear position indicator panel light
assembly.
Make sure not to get any silicone grease on the
terminal part of the connectors and switches,
especially if you have silicone grease on your hands or
gloves.
1. Remove the center console (see page 20-79).
2. Apply the parking brake, and move the shift lever to N.
3. Remove the shift knob (see page 14-185).
4. Disconnect the park pin switch/shift lock solenoid/A/T
gear position indicator panel light 6P connector (A),
and remove the park pin switch/shift lock
solenoid/A/T gear position indicator panel light 6P
connector clamp (B) from the shift lever bracket base.
6. Remove the A/T gear position indicator panel (A) from 8. Install the shift lock solenoid (A) by aligning the joint
the shift lever bracket base (B) (see page 14-202), then of the shift lock solenoid plunger (B) with the tip of the
disconnect the park pin switch 2P connector (C), and shift lock stop (C), then push the shift lock solenoid
remove the A/T gear position indicator panel light into the shift lever bracket base securely.
socket (D).
(cont'd)
A /T Gear Position Indicator Panel A /T Gear Position Indicator Panel
Light Harness Replacement (cont'd) Light Replacement
10. Connect the park pin switch/shift lock solenoid/A/T 1. Remove the A/T gear position indicator panel trim
gear position indicator panel light 6P connector (A), (see page 14-202).
and install the park pin switch/shift lock solenoid/A/T
2. Remove the A/T gear position indicator panel light
gear position indicator panel light 6P connector clamp
socket (A), and replace the A/T gear position indicator
(B) to the shift lever bracket base.
panel light bulb (B).
SRS components are located in this area. Review the 4. Check for continuity between paddle shifter +
SRS component (see page 24-11) locations and the (upshift switch) 4P connector terminals No. 1 and No.
precautions and procedures (see page 24-13) before 2 when pressing and releasing the paddle shifter +
doing repair or service. (upshift switch).
1. Remove the steeri ng wheel (see page 17-6).
PADDLE SHIFTER + (UPSHIFT SWITCH) 4P CONNECTOR
2. Check for continuity between cable reel connector C
(20P) terminals No. 4 and No. 19 when pressing and
releasing the paddle shifter + (upshift switch).
4 3 2 1
SUPP (YEL)
10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11
GND (BLK) Terminal side of male terminals
I s t h e r e c o n t i n u it y w h e n p r e s s i n g t h e p a d d l e s h i f t e r +
( u p s h if t s w i t c h ) a n d n o c o n t i n u it y w h e n t h e p a d d l e s h i f t e r
+ ( u p s h if t s w i t c h ) is r e l e a s e d ?
Wire side of female terminals YES-Replace the cable reel subharness.B
I s t h e r e c o n t i n u it y w h e n p r e s s i n g t h e p a d d l e s h i f t e r + NO-Replace the paddle shifter + (upshift switch) (see
( u p s h if t s w i t c h ) a n d n o c o n t i n u it y w h e n t h e p a d d l e s h i f t e r page 14-213).
+ ( u p s h if t s w itc h ) is r e le a s e d ?
5. Remove the cable reel (see page 24-183).
YES-Go to step 5.
6. Check for continuity between cable reel connector A
NO-Go to step 3. (20P) terminal No. 9 and body ground.
3. Disconnect the paddle shifter + (upshift switch) 4P
connector. CABLE REEL CONNECTOR A (20P)
GND (BLK)
10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11
I s t h e r e c o n t i n u it y ?
YES-Go to step 7.
NO-Repair an open in the wire between cable reel
connector A (20P) terminal No. 9 and body ground
(G502), or repair poor body ground (G502).B
(cont'd)
Paddle Shifter + (Upshift Switch) Paddle Shifter - (Downshift Switch)
Circuit Troubleshooting (cont'd) Circuit Troubleshooting
8. Measure the voltage between cable reel connector A SRS components are located in this area. Review the
(20P) terminals No. 5 and No. 9. SRS component locations (see page 24-11) and the
precautions and procedures (see page 24-13) before
doing repair or service.
CABLE REEL CONNECTOR A (20P)
1. Remove the steering wheel (see page 17-6).
2. Check for continuity between cable reel connector C
(20P) terminals No. 3 and No. 19 when pressing and
SUPP (YEL)
GND (BLK) releasing the paddle shifter (downshift switch).
10 9 8 7 6 5 4 3 2 1
CABLE REEL CONNECTOR C (20P)
CM
O
19 18 17 16 15 14 13 1 2 11
20 19 18 17 16 15 14 1 3 1 2 11
I s there b a t t e r y v o l t a g e ?
GND (BLK)
YES-Replace the cable reel (see page 24-183).
NO-Go to step 9,
9. Turn the ignition switch to LOCK (0).
Wire si de of female term i nals
10. Jump the SCS line with the HDS.
I s t h e r e c o n t i n u it y w h e n p r e s s in g t h e p a d d l e s h i f t e r
11. Disconnect PCM connector A (44P). ( d o w n s h if t s w i t c h ) a n d n o c o n t i n u it y w h e n t h e p a d d l e
12. Check for continuity between PCM connectorterminal s h i f t e r ( d o w n s h if t s w i t c h ) is r e l e a s e d ?
A30 and body ground. YES-Go to step 5.
NO-Go to step 3.
PCM CONNECTOR A (44P)
3. Disconnect the paddle shifter (downshift switch) 4P
connector.
s T ^ l
r r T ii I M I I .6 I 7
LI 10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25 1
I
26 27 28 29|30|31|32 33 34 35
13 6 137 3 8 | 3 9 | 40 j 4 1 142 4 3 | 4 4 |
SUPP (YEL)
I s t h e r e c o n t i n u it y ?
10 9 8 7 0 5 4 3 2 1
SDNP (BLK) GND (BLK)
20 19 18 17 10 15 14 13 12 11
2 1
5. Remove the cable reel (see page 24-183). 12. Checkfor continuity between PCM connectorterminal
A32 and body ground.
6. Check for continuity between cable reel connector A
(20P) terminal No. 9 and body ground.
PCM CONNECTOR A (44P)
f P T 2 ~ 3 r 4 I 5 fe I 7 a l s L
10 11 12 13 j 14 f 15 j16 17 18 19
GND (BLK) i
20 21 22 23 24 25
a E
26 27 28 29 )30(31 (32 33 34 35
10 9 8 7 6 5 4 3 2 1 836137 38 ] 39 [40 [ 4 142 43(44
...
CM
o
SRS components are located in this area. Review the 7. Check for continuity between paddle shifter +
SRS component (see page 24-11) locations and the (upshift switch) 4P connector terminal No. 4 and body
precautions and procedures (see page 24-13) before ground.
doing repair or service.
1. Remove the drivers airbag (see page 24-166). PADDLE SHIFTER + (UPSHIFT SWITCH) 4P CONNECTOR
I s t h e r e c o n t i n u it y ?
Wire side of female terminals 9. Check for continuity between paddle shifter +
(upshift switch) 4Pconnectorterminal No. 3 and body
Is th e r e b a tte r y v o lta g e ? ground.
YES-Go to step 8.
PADDLE SHIFTER + (UPSHIFT SWITCH) 4P CONNECTOR
NO-Go to step 5.
5. Turn the lighting switch OFF.
6. Checkfor blown No. B29 (10A) fuse in the under-dash
fuse/relay box.
Is th e fu s e O K ?
I s t h e r e c o n t i n u it y ?
I s t h e r e c o n t i n u it y ?
YES-Check the illumination control circuit in the
rtrWii
ILL+ (RED)
gauge control module self-diagnostic function (see
page 22-325). If the test results are OK, replace the
paddle shifter + (upshift switch) (see page 14-213).
NO-Repair an open in the wire between paddle shifter
+ (upshift switch) 4P connector terminal No. 3 and
the gauge control module.H Wire side of female terminals
Is th e r e b a tte r y v o lta g e ?
YES-Go to step 8.
NO-Go to step 5.
5. Turn the lighting switch OFF.
6. Check for blown No. B29 (10A) fuse in the under-dash
fuse/relay box.
Is th e fu s e O K ?
(cont'd)
Paddle Shifter - (Downshift Switch) Illumination Circuit Troubleshooting
(cont'd)
7. Check for continuity between paddle shifter 11. Check for continuity between paddle shifter
(downshift switch) 4P connector terminal No. 4 and (downshift switch) 4P connector terminal No. 3 and
body ground. gauge control module 32P connector terminal No. 16.
PADDLE SHIFTER - (DOWNSHIFT SWITCH) 4P CONNECTOR GAUGE CONTROL MODULE 32P CONNECTOR
IL L - (BLU)
W i re side of female terminal s Wire side of female terminals
Is t h e r e c o n t i n u it y ? is t h e r e c o n t i n u it y ?
YES-Repair a short in the wire between paddle shifter YES-Check the illumination control circuit in the
(downshift switch) 4P connector termina! No. 4 and gauge contro l module self-diagnostic function (see
the under-dash fuse/relay box.H page 22-325). If the test results are OK, replace the
paddle shifter (downshift switch) (see page
NO-Go to step 9.
14-213).M
8. Turn the lighting switch OFF.
NO-Repair an open in the wire between paddle shifter
9. Checkfor continuity between paddle shifter (downshift switch) 4P connector terminal No. 3 and
(downshift switch) 4P connectorterminal No. 3 and the gauge control module.
body ground.
I s t h e r e c o n t i n u it y ?
\
\
BATTERY TE R M IN A L
FUSE BOX U N D E R -D A S H F U SE/RE LAY BO X
3 A (44P)
1, Connect the HDS to the DLC-(A)- located under the 7. Select the Shift Lock Solenoid Test in the
driver's side ,of the dashboard,.- ; Miscellaneous Test Menu, and check that the shift
lock solenoid operates with the HDS.
Does the shift lock solenoid work properly?
YES-Update the PCM if it does not have the latest
software (see page 11-207), or substitute a
known-good PCM (see page 11-7), and recheck. If the
symptom goes away with a known-good PCM,
replace the original PCM (see page 11-209).B
NO-Go to step 8.
8. Turn the ignition switch to LOCK (0).
9. Remove the center console (see page 20-79).
10. Disconnect the park pin switch/shift lock solenoid/A/T
gear position indicator panel l ight 6P connector.
11. Turn the ignition switch to ON (II).
12. Measure the voltage between park pin switch/shift
lock solenoid/A/T gear position indicator panel light
2. Turn the ignition switch to ON (II ). 6P connector terminal No. 2 and body ground.
4. Check the Accelerator Pedal Position (APP) Sensor in IG1 (LT BLU)
the Data List with the HDS, Do not press the
accelerator.
2 _E==L 1
6 5 4 3
I s t h e A P P Sensor opening 5 % o r a b o v e , o r i s t h e A P P U---
S e n s o r A v o lta g e 1 .1 6 V o r a b o v e ?
(cont'd)
Shift Lock System Circuit Troubleshooting (cont'd)
15. Check for continuity between park pin switch/shift 17. Measure the voltage between park pin switch/shift
lock solenoid/A/T gear position indicator panel light lock solenoid/A/T gear position indicator panel light
6P connectorterminal No. 2 and body ground. 6P connector terminals No. 2 and No. 6 while pressing
the brake pedal.
PARK PIN SW ITCH/SHIFT LOCK SOLENOID/
A /T GEAR POSIT ION INDICATOR PANEL PARK PIN SW ITCH/SHIFT LOCK SOLENOID/
LIGHT 6P CONNECTOR A /T GEAR POSITION INDICATOR PANEL
IG1 {LT BLU) LIGHT 6P CONNECTOR
2 p=l T
IG1 (LT BLU)
6 5 4 3
u. L
.u
2 F = l. 1
6 5 4 3
y y
SLS (GRY)
PARK PIN SWITCH/SHIFT LOCK SOLENOID/ PARK PIN SW ITCH/ PCM CONNECTOR A (44P)
A /T GEAR POSITION INDI CATOR PANEL SHIFT LOCK SOLENOID/
LIGHT 6P CONNECTOR A /T GEAR POSITION
INDICATOR PANEL
LIGHT 6P CONNECTOR
IG1 (LT BLU)
6 5 4 3
SLS (GRY)
Is th e r e b a tte r y v o lta g e ? I s t h e r e c o n t i n u it y ?
YES-Repair a short in the wire between park pin YES-Update the PCM if it does not have the latest
switch/shift lock solenoid/A/T gear position indicator software (see page 11-207), or substitute a
panel light 6P connectorterminal No. 6 and the PCM known-good PCM (see page 11-7), and recheck. If the
connector.H symptom goes away with a known-good PCM,
replace the original PCM (see page 11-209J.B
NO-Check for a short or an open in the wire between
the park pin switch/shift lock solenoid/A/T gear NO-Repair an open in the wire between PCM
position indicator panel light 6P connector and the connector terminal A27 and the park pin switch/shift
shift lock solenoid, and check the shift lock lock solenoid/A/T gear position indicator panel light
mechanism, and repair them if necessary. If they are 6P connector.H
OK, replace the shift lock solenoid (see page
23. Turn the ignition switch to LOCK (0).
14-221 ) M
24. Disconnect the transmission range switch 8P
19. Turn the ignition switch to LOCK (0).
connector.
20. Jump the SCS line with the HDS.
25. Turn the ignition switch to ON (II).
21. Disconnect PCM connector A (44P).
Shift Lock System Circuit Troubleshooting (cont'd)
26. Measure the voltage between transmission range 31. Checkfor continuity between PCM connectorterminal
switch 8P connector terminals No. 3 and No. 7. B13 and transmission range switch 8P connector
terminal No. 7.
TRANSMISSION RANGE SW I TCH 8P CONNECTOR
PCM CONNECTOR B (44P) TRANSMISSION
RANGE SWITCH
8P CONNECTOR
GND (BRN) ATPP (BLU/BLK)
4 3 2 1
8 | 9 |
i 1 12 3 I 4 | 5 | 6 | 7
8 7 6 5 |
10 11 12 13 14|15|16 17 18 19
IJ
4 3 2 1
ATPP (BLU/BLK) 20 21 22 23 24 25
8 7 6 5
26 27 28 29|30|3l|32 33 34 35
| 3 6 | 37 3 8 ] 3 9 j4 0 | 4 1 |42 4 3 | 4 4 | ATPP
(BLU/BLK)
YES-Update the PCM if it does not have the latest 32. Check for continuity between transmission range
software (see page 11-207), or substitute a switch 8P connector terminal No. 3 and body ground.
known-good PCM (see page 11-7), and recheck. If the
symptom goes away with a known-good PCM, TRANSMISSION RANGE SWITCH 8P CONNECTOR
replace the original PCM (see page 11-209).
NO-Replace the transmission range switch (see page
14-200).11 GND (BRN)
I s t h e r e c o n t i n u it y ?
1. Connect the HDS to the DLC (A) located under the NOTE:
driver's side of the dashboard. The shift lock solenoid is contained in the park pin
switch harness/shift lock solenoid/A/T gear position
indicator panel light assembly.
Make sure not to get any silicone grease on the
terminal part of the connectors and swi tches,
especially if you have silicone grease on your hands or
gloves.
1. Remove the center console (see page 20-79).
2. Apply the parking brake, and move the shift lever to N.
3. Remove the shift knob (see page 14-185).
4. Disconnect the park pin switch/shift lock solenoid/A/T
gear position indicator panel light 6P connector (A),
and remove the park pin switch/shift lock
solenoid/A/T gear position indicator panel light 6P
connector clamp (B) from the shift lever bracket base.
A
5. Release the lock tabs (A) retaining the shift lock 6. Remove the A/T gear position indicator panel (A) from
solenoid (B) using a thin blade screwdriver, then the shift lever bracket base (B) (see page 14-202), then
remove the shift lock solenoid. disconnect the park pin switch 2P connector (C), and
remove the A/T gear position indicator panel light
socket (D).
fGREASEKl .
SILICONE GREASE -
Wm
[GREASEK
SILICONE GREASE
'NOTE: Make sure not to get any silicone grease on: the 4. Remove the shift lock stop/stop cushion (A), and
terminal part of the connectors and switches, especially replace them as an assembly.
if you have silicone grease on your hands or gloves.
1. Remove the center console (see page 20-79).
\ g re a s e K I
2. Release the lock tabs (A) retaining the shift lock SILICONE GREASE .
solenoid (B) using thin blade screwdriver, then \
remove the shift lock solenoid.
GREASEnl
SILICONE GREASE
3. Disconnect the park pin switch 2P connector (A).
SILICONE
GREASE
9^9*
V
A
6 . Connect the park pin switch 2P connector (D).
7. Install the center console (see page 20-79).
V
U
Shift Lock Release/Release Spring Park Pin Switch Replacement
Replacement
NOTE: Make sure not to get any silicone grease on the NOTE: The park pin switch is contained in the shift lever
terminal part of the connectors and switches, especially bracket base, and not available separately from the shift
if you have silicone grease on your hands or gloves. lever bracket base.
1. Remove the center console (see page 20-79). 1. Replace the shift lever bracket base (see page 14-185).
2. Wrap the end of a thin blade screwdriver with tape,
and pry up the A/T gear position indicator panel (A) by
releasing the four locks (B) from the shift lever bracket
base (C), and move the indicator panel up.
\ GREASEMI
SILICONE GREASE
1. Remove the CVTF pan (A) (eighteen bolts), the two dowel pins (B), and the gasket (C).
(cont'd)
19. Set the start clutch remover on the start clutch (A), 22. Remove the sealing ring (A) from the secondary
and attach the pawl (B) of the start clutch remover to drive/park gear (B), check it for rust, dirt, wear, or
the park gear (C) securely. Do not place the pawl of the damage, and clean or replace it if necessary; it will be
start clutch remover on the start clutch guide. If the reinstalled on a new secondary drive/park gear when
pawl contacts the start clutch guide, the clutch guide assembling the transmission.
may be damaged. Be sure not to allow dust and other
NOTE: The secondary drive/park gear must be
foreign particles to enter the driven pulley shaft.
replaced when disassembling the transmission.
20. Remove the start clutch (A) from the driven pulley
shaft.
23. Remove the park pawl shaft (A), and remove the park
pawl spring (B) and the park pawl (C).
24. Remove the thrust shim (D) and the final drive shaft
(E), then remove the secondary driven gear (F).
21. Remove the secondary drive/park gear from the start
25. Turn the transmission upside down, and set it on a
clutch.
workbench to prevent damaging to the input shaft
and the driven pulley shaft.
26. Remove the end cover (A) (sixteen bolts), the two 32. Remove the planetary carrier/input shaft assembly
dowel pins (B), and the gasket (C). (A), then remove the ring gear (B).
31. Remove the O-rings (L) of the CVTF feed pipes. 34. Remove the snap ring (H) securing the forward clutch
(I) to the drive pulley shaft (J), then remove the
forward clutch, the two O-rings (K), and the snap ring
retainer (L) from the drive pulley shaft.
(cont'd)
Transmission Disassembly (cont'd)
35. Install the reverse brake spring compressor to remove 37. Remove the snap ring (A) while compressing the
the snap ring securing the reverse brake return spring return spring.
retainer.
07TAE-P4V0110
CVT Clutch Pressure Control Solenoid CVT Drive Pulley Pressure Control
Valve Removal/Installation Solenoid Valve Removal/Installation
1. Disconnect the CVT clutch pressure control solenoid 1. Remove the solenoid wire harness clamp (A).
valve 2P connector (A).
6 x 1.0 mm
12 N-m
(1.2 kgf-m, 9 Ibf-ft)
Special Tools Required 3. Install the new bearing (A) into the flywheel housing
Adjustable Bearing Puller, 2540 mm 07736-A01000B using the 15 x 135L driver handle and the 62 x 68 mm
Driver Handle, 15 x 135L 07749-0010000 bearing driver attachment
Bearing Driver Attachment, 62 x 68 mm 07746-0010500
Input Shaft Oil Seal Replacement CVTF Feed Pipe/Feed Pipe Guide
Replacement
Special Tools Required 1. Remove the snap ring (A) from the flywheel housing
* Driver Handle, 15 x 135L 07749-0010000 on the CVTF feed pipe/feed pipe guide (B), then
Bearing Driver Attachment 37 x 40 mm 07746-0010200 remove the CVTF feed pipe/feed pipe guide.
B
2. Install a new input shaft oil seal (A) to a depth of
2.53.5 mm (0.0380.138 in) (B) below the flywheel 2. Remove the feed pipe guide (A) from the CVTF feed
housing level (C) using the 15 x 135L driver handle pipe (B), and remove the O-rings (C) from the feed
and the 37 x 40 mm bearing driver attachment pipe guide.
c
6. After installing the CVTF feed pipe/feed pipe guide,
install and check that the snap ring is seated in the
feed pipe guide and the housing groove, and that the
ring end gap (A) is 5.4 mm (0.213 in) or more.
End Cover
1. Remove the two feed pipe flange plates (A), then 5. Install the CVTF feed pipe (A) through the feed pipe
remove the two CVTF feed pipes (B) and two feed pi pe flange (B) by aligning the CVTF feed pipe tabs (C) with
flanges (C) from the end cover (D). the guides (D) on the feed pipe flange.
NOTE: Replace the end cover if replacement of the
unremovable two CVTF feed pipes (E) is required.
6 x 1.0 mm
12 N m (1.2 kgf-m, 9 Ibf-ft)
2. Remove the O-rings (F) from the two CVTF feed pipes
and the two feed pipe flanges, then replace the two
CVTF feed pipes.
3. Check the two feed pipe flange plates and the two
feed pipe flanges for wear or damage, and replace
them if necessary.
4. Install new O-rings over two new CVTF feed pipes and
on the two feed pipe flanges.
CVTF Pump Sprocket/Chain Removal/Installation
Special Tools Required 2. Remove the CVTF pump drive chain (A).
Snap Ring Pliers 07LGC-0010100
5. Install the 22 x 10 mm CVTF pipe and the 18 x 10 mm 3. Expand the snap ring using snap ring pliers, and
CVTF pipe in the transmission housing, then install install the driven pulley shaft bearing part-way into
new two O-rings over the CVTF pipes. the transmission housing.
6. Install a new CVTF pump (three bolts) with two dowel 4. Release the pliers, then push the driven pulley shaft
pins. Do not pinch the O-rings. bearing down into the transmission housing until the
snap ring snaps in place around it.
7. Install the snap ring in the snap ring groove.
8. Install the CVTF pump drive chain and the CVTF pump
sprocket (see page 14-237).
0
Final Drive Shaft Bearing
Removal/Installation
5. After installing the bearing, check that the snap ring is Special Tools Required
seated in the driven pulley shaft bearing and the Adjustable Bearing Puller, 2540 mm 07736-A01000B
housing groove, and that the ring end gap (A) is 9.0 Driver Handle, 15 x 135L 07749-0010000
mm (0.354 in) or less. Bearing Driver Attachment, 72 x 75 mm 07746-0010600
A 1. Remove the final drive shaft bearing (A) using the
2540 mm adjustable bearing puller and a
commercially available 3/8" 16 UNF slide hammer
(B).
(cont'd)
Final Drive Shaft Bearing Selector Control Shaft
Removal/Installation (cont'd) Removal/Installation
3. Install the f i nal drive shaft bearing (A) into the 1. Remove the bolt (A) and the lock washer (B), then
transmission housing using the 15 x 135L driver remove the control lever (C) from the selector control
handle and the 72 x 75 mm bearing driver attachment. shaft (D).
07749-0010000
07746-0010600
9 ^ rrr
Rpn|arp 6 x 1.0 mm
riepiace. 14 N .m (1,4 kgf.m, 10 ib fft)
2. Remove the selector control shaft from the
transmission housing (E), then check the control lever
and the selector control shaft for wear or damage, and
replace them if necessary.
3. Check for fluid leaks between the transmission
housing and the selector control shaft oil seal (F). If
there is a fluid leak, replace the selector control shaft
oil seal (see page 14-241).
4. Install the selector control shaft in the transmission
housing, and install the control lever on the selector -
control shaft.
5. Install the bolt with a new lock washer.
< &
Special Tools Required 3. Release the clutch end-plate (A) to lower the clutch
Clutch Compressor Attachment 07ZAE-PRP0100 end-plate, then put the clutch compressor attachment
on the clutch end-plate.
1. Set a dial indicator (A) on the clutch end-plate (B).
Special Tools Required 2. Remove the 25 x 31 mm thrust shim (A), the 25 x 41.5
Snap Ring Pliers 07LGC-0010100 x 2.5 mm thrust shim (B), the thrust needle bearing
(C),the 25x41.5x1 mm thrust shim (D),the planetary
1. Expand the snap ring (A) on the input shaft (B) using Garrier (E), the sun gear (F), and the O-rings (G) from
snap ring pliers, and remove the snap ring from the the input shaft (H).
input shaft.
(cont'd)
Input Shaft
Input Shaft Planetary Carrier Clearance
Disassemhly/Inspection/Reassembly (contd)
Inspection
5. After installing the snap ring, check that the snap ring 1. Measure the clearance between the 25 x 31 mm thrust
is seated in the snap ring groove of the input shaft, shim (A) and the snap ring (B) using a feeler gauge
and check that the ring outside diameter (A) is 30.7 (C), in at least three places. Use the average as the
mm (1.209 in) or l ess. actual clearance.
Standard: 0.050-0.115 mm (0.002-0.004 in)
THRUST SHIM, 25 x 31 mm
No. Thickness
A 1.05 mm (0.0413 in)
B 1.12 mm (0.0441 in)
C 1.19 mm (0.0469 in)
D 1.26 mm (0.0496 in)
E 1.33 mm (0.0524 m)
F 1 40 mm (0.0551 in)
G 1.47 mm (0.0579 in)
H 1.54 mm (0.0606 in)
I 1.6- mm (0.0634 in)
J 1.68 mm (0.0661 in)
K 1.75 mm (0.0689 in)
L 1.82 mm (0.0717 in)
M 1.085 mm (0.04272 in)
N 1.155 mm (0.04547 in)
O 1.225 mm (0.04823 in)
P 1.295 mm (0.05098 in)
G 1.365 mm (0.05374 in)
R 1.435 mm (0.05650 in)
S 1.505 mm (0.05925 in)
T 1.575 mm (0.06201 in)
U 1.645 mm (0.06476 in)
V 1.715 mm (0.06752 in)
w 1.785 mm (0.07028 in)
0
NOTE: If the transmission housing, the flywheel 3. Measure the distance (E) between the flywheel
housing, the final drive shaft, the secondary driven gear, housing surface and the bearing inner race surface,
or the final drive shaft bearing is replaced, the final drive then note the measurement (measurement E).
shaft thrust clearance must be adjusted with a 25 x 35
mm thrust shim.
1. Install the secondary driven gear (A) on the final drive
shaft (B), then install the final drive shaft in the
transmission housing. Install the existing 25 x 35 mm
thrust washer (C).
THRUST SHIM, 25 x 35 mm
No. Thickness
A 2.80 mm (0.1102 n)
B 2.90 mm (0.1142 n)
C 3.00 mm (0.1181 n)
D 3.10 mm (0.1220 n)
E 3.20 mm (0.1260 n)
F 3.30 mm (0.1299 n)
G 3.40 mm (0.1339 n)
H 3.50 mm (0.1378 n)
I 3.60 mm (0.1417 n)
J 3.70 mm (0.1457 n)
K 3.80 mm (0.1496 n)
L 3.90 mm (0.1535 n)
M 4.00 mm (0.1575 n)
Transmission Reassembly
Special Tools Required 5. Install two new O-rings (A) on the reverse brake
Reverse Brake Spring Compressor 07TAE-P4V0110 piston (B), then install the piston in the intermediate
Start Clutch Installer 07TAE-P4VA131 housing (C).
12. I nstall the disc spring (A) on the spring retainer (B) in
the direction shown.
14. After installing the snap ring, check that the snap ring 17. Release the reverse brake end-plate (A) to lower the
is seated in the snap ring groove of the intermediate reverse brake end-plate, and place a steel plate (B)
housing, and that the snap ring inside diameter (A) is across width of the reverse brake end-plate.
143.5 mm (5.650 in) or more, and also check that the
Standard: 0.55-0.70 mm (0.0217-0.0276 in)
snap ring end gap (B) is 8.7 mm (0.343 in) or more.
18. Press the steel plate down with 49 N (5.0 kgf, 11.0 Ibf)
(C) using a force gauge, and read the dial indicator (D).
The dial indicator reads the clearance (E) between the
reverse brake end-plate and the top-disc (F). Take
measurements in at least three places, and use the
average as the actual clearance.
19. If the clearance is out of standard, remove the reverse
brake end-plate, and measure it thickness.
20. Select a new reverse brake end-plate from the
following table and install it, then recheck that the
clearance is within the standard.
(cont'd)
Transmission Reassembly (cont'd)
29. Install two new O-rings (A) on the 10.9 x 18.6 mm 35. Install the sealing ring (A) on a new secondary
CVTF feed pipe (B), then install it on the manual valve drive/park gear (B).
body (C).
NOTE: The secondary drive/park gear must be
8 x 1 .2 5 m m replaced when disassembling the transmission.
37 N-m (3.8 kgf-m , 27 Ib fft)
36. Insert the secondary drive/park gear (A) into the start
clutch (B). Wiggle the secondary drive/park gear back
and forth as it goes into the start clutch, and push in
the secondary drive/park gear until it bottoms out.
38. Use the CVTF to lubricate the new O-rings (E) for the
driven pulley shaft (F), then install the O-rings on the
driven pulley shaft.
39. Place the start clutch and secondary drive/park gear
41. While holding the handle (A) down, push down the
(G) onto the driven pulley shaft.
bottom part (B) of the start clutch installer until it
NOTE: Make sure to hold the secondary drive/park contacts the seating surface of the start clutch (C).
gear engaged into the start clutch when you install the
start clutch and secondary drive/park gear onto the
driven pulley shaft.
(cont'd)
Transmission Reassembly (cont'd)
42. Hold the upper hex section (A) of the start clutch 45. Install the 25.5 mm cotters (A) to the cotter groove on
installer with a 19 mm wrench (B), then use an the driven pulley shaft (B), then measure the
adjustable wrench (C) to tighten the lower nut (D) of clearance between the cotters and the start clutch
the start clutch installer until the start clutch (E) seats. guide (C) using a feeler gauge (D). Take
measurements in at least three places, and use the
NOTE: When using the start clutch installer, hold the
average as the actual clearance.
upper hex section and then turn the lower nut.
Turning the upper hex section could damage the start Standard: 00.13 mm (00.005 in)
clutch installer.
COTTERS, 25.5 mm
43. Remove the start clutch installer. No. Thickness
44. Reach under the start clutch to confirm that the clutch A 2.90 mm (0.1142 in)
end-plate can move up and down slightly (less than B 3.00 mm (0.1181 in)
C 3.10 mm (0.1220 in)
1.0 mm (0.039 in)).
D 3.20 mm (0.1260 in)
0
48. Install the cotter retainer (A) and the snap ring (B) to 50. Install the thrust washer (A), the thrust needle bearing
the driven pulley shaft (C). (B), the thrust washer (C), the CVTF pump drive
sprocket hub (D), and the 22 x 28 mm thrust shim (E)
on the input shaft (F), and install the snap ring (G) to
secure them.
49. After installing the snap ring, check that the snap ring
is seated in the snap ring groove of the driven pulley
shaft, and that the snap ring outside diameter (A) is
33.9 mm (1.335 in) or less.
51. After installing the snap ring, check that the snap ring
is seated in the snap ring groove of the input shaft,
and that the snap ring outside diameter (A) is 26.3 mm
(1.035 in) or less.
(cont'd)
Transmission Reassembly (cont'd)
52 . Measure the clearance between the 22 x 28 mm thrust 56. Place the secondary driven gear (A) on the
shim (A) and the snap ring (B) using a feeler gauge transmission housing (B) by aligning it with the
(C). Take measurements in at least three places, and secondary drive gear (C), then install the final drive
use the average as the actual clearance. shaft (D) through the secondary driven gear into the
transmission housing.
Standard: 0.370.65 mm (0.0150.025 in)
8 x 1 .2 5 mm
29 N-m (3.0 k g fm , 21 Ib fft)
66. Install the two CVTF pipes (C) on the lower valve body
(D), then install the solenoid wire harness 7P
connector and the lower valve body in the
transmission housing (E).
61. Install two new O-rings (C) on both ends of the CVTF
passage pipe (D), then install the CVTF passage pipe 67. Install a new O-ring (F) on the CVTF strainer (G), then
in the pipe joint (E) of the transmission housing, and install the CVTF strainer (two bolts) on the lower valve
put the other end on the pipe guide (F). body.
62. Install the three dowel pins (G) and a new gasket (H)
on the transmission housing.
63. Place the flywheel housing (I) on the transmission
housing.
64. Install the housing bolts (nineteen), and tighten them
to the specified torque in a crisscross pattern in at
least two or three steps, then turn the transmission
flywheel housing down.
(cont'd)
Transmission Reassembly (co nt'd)
68. Install the two dowel pins (A) and a new gasket (B) on 72. Align the cutouts (A) on the rotary-frame with the
the transmission housing (C). neutral positioning cutouts (B) on the transmission
range switch (C). Then put a 2.0 mm (0.079 in) feeler
gauge blade (D) in the cutouts to hold the
transmission range switch in the N position.
NOTE: Be sure to use a 2.0 mm (0.079 in) feeler gauge
blade or equivalent to hold the transmission range
switch in the N position.
74. Tighten the bolts (A) on the transmission range switch 76. Install the breather cap (A) on the breather pipe (B)
(B) while you continue to hold it in the N position. Do with its arrow (C) pointing to the flywheel housing.
not move the transmission range switch when
tightening the bolts. Remove the feeler gauge (C).
y a i,u iiiiii
12 N-m
(1.2 k g fm , 9 Ib fft)
(cont'd)
Transmission Reassembly (cont'd)
78. Install the dipstick tube (A) with a new O-ring (B).
79. Install the CVT input shaft (drive pulley) speed sensor
(C) with a new O-ring (D).
80. Install the two CVTF cooler lines (E) with the line bolts
(F) and new sealing washers (G).
81. Install the CVTF dipstick in the tube.
CVT Differential a
2. Remove the oil seal (A) from the flywheel housing (B).
(cont'd)
Oil Seal Replacement (cont'd) Carrier Bearing Side Clearance
Inspection
3. Install a new oil seal flush to the transmission housing Special Tools Required
(A) using the 15 x 135L driver handle and the 78 x 80 Driver Handle, 40 mm I.D. 07746-0030100
mm bearing driver attachment.
1. Remove the oil seal from the transmission housing
(see page 14-263).
2. Install the set ring (A) in the transmission housing (B).
SET RING, 80 mm
No.
__!_
5. Place the flywheel housing (F) on the transmission ___ 2__
housing. __ 3_
__ 4_
6. Install the housing bolts (nineteen), and tighten them
to the specified torque in a crisscross pattern in at
___5__
__ 6_
least two or three steps, then turn the transmission
flywheel housing down. 10. Install a new set ring, and recheck the clearance and
make sure it is within the standard.
11. Install the oil seal to the transmission housing (see
page 14-263).
Driveline/Axle
Special Tools........................... ........................................... 16-2
Component Location Index..............................................16-3
Driveshaft Inspection.........................................................16-4
Driveshaft Rem oval................ ........................................ 16-4
Driveshaft Disassembly.................................................... 16-7
Dynamic Damper Replacement...................................... 16-10
Driveshaft Reassembly.............................................. 1611
Driveshaft Installation........................ ...............................16-19
Intermediate Shaft Rem oval........................................... 16-22
Intermediate Shaft Disassembly.....................................16-23
Intermediate Shaft Reassembly..................... .................16-24
Intermediate Shaft Installation........................................16-26
Special Tools
M /T model
INTERMEDIATE SHAFT
Removal, page 16-22
Disassembly, page 16-23
Reassembly, page 16-24
lr*+nl lri+ i/M^ r\n n 1C OC
DRIVESHAFT
Inspection, page 16-4
Removal, page 16-4
Disassembly, page 16-7
Reassembly, page 16-11
Installati on, page 16-19
DYNAMIC DAMPER
Replacement, page 16-10
CVT model
DRIVESHAFT
Inspection, page 16-4
Removal, page 16-4
Disassembly, page 16-7
DYNAMIC DAMPER Reassembly, page 16-11
Replacement, page 16-10 Installation, page 16-19
Driveshaft Inspection Driveshaft Removal
1. Check the inboard boot (A) and the outboard boot (B) Special Tools Required
on the driveshaft (C) for cracks, damage, leaking Ball Joint Remover, 28 mm 07MAC-SL0A202
grease, and loose boot bands (D). If any damage is Ball Joint Thread Protector, 14 mm 071AF-S3VA000
found, replace the boot and the boot bands.
1. Raise and support the vehicle (see page 1-10).
2. Remove the front wheel.
3. Pry up the stake (A) on the spindle nut (B), then
remove the nut.
6. Remove the lock pin (A) from the lower arm ball joint, 8. Left driveshaft: Pry the inboard joint (A) from the
then remove the castle nut (B). Separate the ball joint differential using a pry bar. Remove the driveshaft as
from the knuckle using the 14 mm ball joint thread an assembly.
protector and the 28 mm ball joint remover (see page
NOTE:
18-11).
Do not pull on the driveshaft (B), or the inboard joint
may come apart. Pull the inboard joint straight out
to avoid damaging the oil seal.
Be careful not to damage the oil seal or the end of
the inboard joint with the pry bar.
9. Right driveshaft: Drive the inboard joint (A) off of the 10. Remove the set ring (A) from the inboard joint (except
intermediate shaft using a drift punch and a hammer M/T model right driveshaft).
(M/T model). Pry the inboard joint (B) from the
differential using the pry bar (CVT model). Remove
the driveshaft as an assembly.
NOTE:
Do not pull on the driveshaft (C) or the inboard joint
may come apart. Pull the inboard joint straight out
to avoid damaging the oil seal.
Be careful not to damage the oil seal or the end of
the inboard joint with the drift punch or the pry bar.
M /T model
11. Remove the set ring (A) from the intermediate shaft
(M/T model).
A
0
Driveshaft Disassembly
C
3. Remove the inboard joint on a clean shop towel (D).
Be careful not to drop the rollers when separating
them from the inboard joint.
Driveshaft Disassembly (cont'd)
4. Make marks (A) on the spider (B) that match the marks Outboard Joint Side
on the rollers, then remove the rollers.
1. Remove the boot bands (A). Lift up the three tabs (B)
NOTE: Do not engrave or scribe any marks on the using a flat-tipped screwdriver, then release the band.
rolling surface. Be careful not to damage the boot.
1. Remove the inboard joint (see page 16-7). 5. Adjust the specified distance (A) between the
outboard joint side and the dynamic damper edge.
2. Remove the dynamic damper band (see step 1 on
page 16-7). NOTE: Check the type of dynamic damper by its
shape.
3. Remove the dynamic damper (A),
Dynamic damper type 1
Dynamic damper type 1
A
dl hn
J -----99 J-
Dynamic damper type 2
Driveshaft Reassembly
Exploded View
SET RING INBOARD JO INT DOUBLE LOOP BANDS
ROLLERS
Replace. (Replacement parts only)
Replace.
INBOARD JOINT
M /T model .
Right driveshaft /
INBOARD BOOT
GREASEnl
Use the grease included
in the inboard boot set.
Special T o o ls R e q u ir e d 5. Fit the rollers (A) onto the spider (B) as shown, and
Boot Band Tool KD-3191 or equivalent, commercially note these items:
available Reinstall the rollers in their original positions on the
Boot Band Clamp Tool Kent-Moore J-35910 or spider by aligning the marks (C) you m a d e .
equivalent, commercially available Hold the driveshaft pointed up to prevent the rollers
Boot Band Pliers, commercially available from falling off.
NOTE: Refer to the Exploded View, as needed, during
this procedure.
C
Replace.
Driveshaft type 2
c m
8. Fit the boot ends (A) onto the driveshaft (B) and the
inboard joint (C). Driveshaft Length
Model Driveshaft Type Specified length
(A)
M/T Left 1 513518 mm
(20.20-20.39 in)
Right 2 472-477 mm
(18.58-18.78 in)
CVT Left 1 508513 mm
(20.00-20.20 in)
Right 1 823-828 mm
(32.40-32.60 in)
Driveshaft Reassembly (cont'd)
10. Install new boot bands. 14. Thread the free end of the band through the nose
For the double loop type, go to step 11. section of the commercially available boot band tool
For the low profile type, go to step 20. (KD-3191 or equivalent) (A), and into the slot on the
winding mandrel (B).
11. Fit the boot ends onto the driveshaft and the inboard
joint, then install a new double loop band (A) onto the
boot (B).
NOTE: Pass the end of the new double loop band
through the clip (C) twice in the direction of the
forward rotation of the driveshaft.
13. Mark a line (A) on the band 1014 mm (0.390.55 in) 16. Lift up the boot band tool to bend the free end of the
from the clip (B). band 90 degrees to the clip. Center-punch the clip,
then fold over the remaining tail onto the clip.
17. Unwind the boot band tool, and cut off the excess free 20. Install a new low profile band (A) onto the boot (B),
end of the band to leave a 510 mm (0.200.39 in) then hook the tab (C) of the band.
tail protruding from the clip.
18. Bend the band end (A) by tapping it down using a 21. Close the hook portion of the band using a
hammer. commercially available boot band pliers (A), then
NOTE; hook the tabs (B) of the band.
Make sure the band and the clip do not interfere
with anything on the vehicle, and the band does not
move.
Clean any grease remaining on the surrounding
surfaces.
B
22. Install the boot band on the other end of the boot, and
repeat steps 20 and 21.
Outboard Joint Side 4. Install the stop ring (A) into the driveshaft groove (B).
INOTICE I
To avoid driveshaft and vehicle damage, make sure
you install a new stop ring.
6. Insert the driveshaft (A) into the outboard joint (B) 8. Check the alignment of the paint mark (A) you made
until the stop ring (C) is close to the joint. with the outboard joint end (B).
INOTICE I
To avoid driveshaft and vehicle damage, the shaft
must be all the way into the outboard joint to ensure
the stop ring is properly seated.
10. Fit the boot ends (A) onto the driveshaft (B) and the 11. Inspect the length (A) of the driveshafts to the figure
outboard joint (C). Bleed any excess air from the boot as shown, then adjust the boots to halfway between
by inserting a flat-tipped screwdriver between the full compression and full extension.
boot and the joint
Driveshaft type 1
Driveshaft type 2
m i
Driveshaft Length
Model Driveshaft Type Specified length
(A)
M/T Left 1 513518 mm
(20.20-20.39 in)
Right 2 472477 mm
(18.58-18.78 in)
CVT Left 1 508513 mm
(20.00-20.20 in)
Right 1 8 2 3 -8 28 mm
(32.40-32.60 in)
Driveshaft Installatio n
12. Close the ear portion (A) of the band using a NOTE: Before starting installation, make sure the mating
commercially available boot band clamp tool surfaces of the joint and the splined section are clean.
(Kent-Moore J-35910 or equivalent) (B).
1. Apply about 5 g (0.18 oz) of moly 60 paste (P/N
08734-0001) to the contact area (A) of the outboard
joint and the front wheel bearing.
NOTE: The paste helps to prevent noise and vibration.
6 mm
2. I nstall a new set ring (A) into the set ring groove (B) of
the driveshaft inboard joint (except M/T model right
driveshaft).
14. Repeat steps 12 and 13 for the band on the other end
of the boot.
Driveshaft Installation (cont'd)
3. Install a new set ring (A) into the set ring groove (B) of 6. Insert the inboard end (A) of the driveshaft into the
the intermediate shaft (M/T model). differential (B) or the intermediate shaft (C) until the
set ring (D) locks in the groove (E).
A
NOTE: Insert the driveshaft horizontally to prevent
damaging the oil seal.
11. Install the spindle nut, then tighten it. After tightening,
use a drift to stake the spindle nut shoulder (B) against
the driveshaft.
12. Clean the mating surfaces of the brake disc and the
wheel, then install the front wheel.
13. Turn the front wheel by hand, and make sure there is
no interference between the driveshaft and the
surrounding parts.
14. Refill the transmission with the recommended
transmission fluid:
Manual transmission (see page 13-41)
CVT (see page 14-154)
15. Install the splash shield (see page 20-163).
16. Lower the vehicle.
17. Check the wheel alignment, and adjust it if necessary
(see page 18-5).
18. Test-drive the vehicle.
Intermediate Shaft Removal
1. Drain the transmission fluid, then reinstall the drain 5. Remove the intermediate shaft (A) from the
plug with a new sealing washer (see page 13-41). differential. Hold the intermediate shaft horizontally
until it is clear of the differential to prevent damaging
2. Remove the right driveshaft (see page 16-4). the oil seal (B).
3. Remove the heat shield (A).
4. Remove the flange bolt (A) and the two dowel bolts
(B).
Intermediate Shaft Disassembly
Special Tools Required 3. Remove the internal snap ring (A) from the bearing
Half Shaft Base 07NAF-SR3A101 support (B).
Oil Seal Driver, 44.5 mm 07947-SB0A100
1. Remove the outer seal (A) and the external snap ring
(B) from the intermediate shaft (C).
Exploded View
DOWEL BOLTS
10 x 1.25 mm
39 N-m
07749-0010000
3. Install the internal snap ring (A) into the groove of the
bearing support (B).
Intermediate Shaft Reassembly Intermediate Shaft Installation
(cont'd)
6. Install a new outer seal (A) into the bearing support 1. Clean the areas where the intermediate shaft (A)
(B) using the 65 mm oil seal driver (C) and a press. contact the differential thoroughly with solvent, and
Press in the seal flush with the surface of the bearing dry them with compressed air.
support.
NOTE: Do not wash the rubber parts with solvent.
PRESS 07JAD-PL90100
Safety Messages
Your safety, and the safety of others, is very important. To help
you make informed decisions, we have provided safety
messages, and other safety information throughout this manual.
O f course, it is not practical or possible to warn you about all the
hazards associated with servicing this vehicle. You must use
your own good judgment.
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe
frontal or side collision, all SRS service work should be done by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal
injury caused by unintentional deployment of the airbags, side airbags, side curtain airbags, and/or seat belt
tensioners.
Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the
ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the
system may fail in a collision, or the airbags may deploy.
SRS electrical connectors are identified by yellow color coding. Related components are located in the
steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the
roof side, and around the floor. Do not use electrical test equipment on these circuits.
Steering
Special Tools....................................................................... 17-2
Component Location Index.............................................. 17-3
Steering Wheel Rotational Play Check..........................17-4
Power Assist Check..........................................................17-4
Steering Linkage and Gearbox Inspection. ..................17-5
* Steering Wheel Rem oval................................................. 17-6
Steering Wheel Disassembly/Reassembly.................. 17-7
* Steering Wheel Installation.............................................. 17-8
* Steering Column Removal and Installation.................. 17-9
Steering Column Inspection............................................ 17-14
Steering Lock Replacement............................................ 17-17
Rack Guide Adjustm ent...................................................17-18
Tie-Rod End Ball Joint Boot Replacement................... 17-19
Gearbox Mount Cushion Replacement........................ 17-20
EPS Components
Component Location Index............................................. 17-21
General Troubleshooting Information.......... ............... 17-22
DTC Troubleshooting Index............................................ 17-25
Symptom Troubleshooting Index................................. 17-26
System Description.......................................................... 17-27
Circuit Diagram .................................................................. 17-34
DTC Troubleshooting....................................................... 17-37
Symptom Troubleshooting..............................................17-60
EPS Motor Removal and Installation.............................17-62
Steering Gearbox Removal and Installation................ 17-64
Steering Gearbox Disassembly/Reassembly......... 17-74
Rack End Removal and Installation................................17-75
Rack Guide Removal/Installation................................... 17-79
EPS Control Unit Removal/Installation..........................17-80
Special Tools
STEERING COLUMN
Removal and installation, page 17-9
Inspection, page 17-14
Steering Lock Replacement, page 17-17
STEERING GEARBOX
Steering Linkage and G earbox Inspection, page 17-5
Rack Guide A djustm ent, page 17-18 TIE-ROD END BALL JOINT BOOT
G earbox M ou n t Cushion Replacement, page 17-20 Replacement, page 17-19
EPS C om ponent Location Index, page 17-21
Steering Wheel Rotational Play Power Assist Check
Check
1. Set the front wheels in the straight ahead position. NOTE: This test should be done with original equipment
tires and wheels at the correct tire pressure.
2, Measure how far you can turn the steering wheel left
and right w ithout moving the front wheels. 1. Start the engine, and let it idle.
If the play is within the lim it, the steering gearbox 2. Make sure the 3-mode Drive System is in the Normal
and the steering linkage are OK. Mode.
If the play exceeds the limit, adjust the rack guide
(see page 17-18). If the play is still excessive after 3. Attach a commercially available spring scale (A) to the
rack guide adjustment, do the steering linkage and steering wheel. With the engine idling and the vehicle
gearbox inspection (see page 17-5). on a clean, dry floor, pull the scale as shown, and read
it as soon as the tires begin to turn.
Rotational play: 0 10 mm (00.39 in)
Initial turning load: 29 N (3.0 kgf, 6.6 Ibf)
SRS components are located in this area. Review the 5. Install a commercially available steering wheel puller
SRS component locations (see page 24-11), and the (A) on the steering wheel (B). Free the steering wheel
precautions and procedures (see page 24-13) before from the steering column shaft by turning the
doing repairs or service. pressure bolt (C) of the puller.
1. Do the 12 volt battery terminal disconnection Note these items when removing the steering wheel:
procedure (see page 22-86). Do not tap on the steering wheel or the steering
column shaft when removing the steering wheel.
2. Set the front wheels in the straight ahead position,
then remove the driver's airbag from the steering If you thread the puller bolts (D) into the wheel hub
wheel (see page 24-166). more than five threads, the bolts w ill hit the cable
reel and damage it. To prevent this, install a pair of
3. Disconnect the cable reel subharness connector (A). jam nuts five threads up on each puller bolt.
B D
10 x 1.25 m m
DAMPER
CABLE REEL SUBHARNESS
PADDLE SHIFTER -
(DOWNSHIFT S W ITCH)
CRUISE CONTROL (CVT m odel)
COMBINATION SWITCH
STEERING WHEEL
REAR COVER
STEERING
WHEEL TRIM
STEERING WHEEL
HFL-NAVIGATION ACCESS PANEL
VO ICE CONTROL M ULTI -INFORMATION
SWITCH SWITCH
(With Navigation) LID
HFL SWITCH
(W ithout Navigation)
Steering Wheel Installation
SRS components are located in this area. Review the 2. Position the two tabs (A) of the turn signal canceling
SRS component locations (see page 24-11), and the sleeve as shown. Install the steering wheel on to the
precautions and procedures (see page 24-13) before steering column shaft, making sure the steering
doing repairs or service. wheel hub (B) engages the pins (C) of the cable reel
and tabs of the turn signal canceling sleeve. Do not
1. Before installing the steering wheel, make sure the
tap on the steering wheel or steering column shaft
front wheels are pointing straight ahead, then center
when installing the steering wheel.
the cable reel (A). Do this by first rotating the cable
reel clockwise until it stops. Then rotate it
counterclockwise about three full turns. The arrow
mark (B) on the cable reel label should point straight
up.
B A
ft /
>
Steering Column Removal and
Installation
3. Install the steering wheel bolt (A), and tighten it to the SRS components are located in this area. Review the
specified torque. Connect the cable reel subharness SRS component locations (see page 24-11), and the
connector (B). Make sure the wire harness is routed precautions and procedures (see page 24-13) before
and fastened properly. doing repairs or service.
A
1 0 x 1 .2 5 m m
Removal
39 N-m
(4.0 kgf-m, 1. Do the 12 volt battery terminal disconnection
29 Ibf-ft) procedure (see page 22-86).
2. Tilt the steering column all the way up, and move it all
the way in.
3. Remove the driver's airbag (see page 24-166) and the
steering wheel (see page 17-6).
4. Remove the driver's dashboard undercover (see page
20 - 86 ).
5. Release the hooks (A), then remove the steering joint
cover (B).
6. Hold the splined shaft (A) on the column with a piece 8. Disconnect the steering joint (A) by moving the
of wire (B) between the joint yoke (C) of the splined steering joint toward the column.
shaft and join t yoke (D) of the splined tube to prevent
NOTE:
the splined shaft from pulling out.
If the center guide (B) is in place and has not moved,
leave it in place.
If the center guide has moved or been removed,
discard it.
A
8 x 1.25 m m
9. Remove the column covers (see page 20-96).
10. Disconnect the connectors from the ignition switch, and release the wire harness clips (A) from the steering column.
11. Disconnect the connectors from the combination switch assembly/cable reel (B).
12. Remove the combination switch assembly/cable reel from the steering column shaft by removing the three screws
(C).
13. Remove the steering column (D) by removing the attaching nuts and bolts. If the splined shaft (E) is removed, slip it
into the splined tube (F) by aligning the paint or stamped marks (G).
NOTE: Do not release the lock lever until the steering column is installed. If the lock lever is released before
installation, adjust the steering column after installation (see step 6 on page 17-15).
Steering Column Removal and Installation (cont'd)
Installation 3. Cut the wire (A), and slip the lower end of the steering
joint (B) onto the pinion shaft (C).
1. Install the steering column in the reverse order of
removal, and note these items: NOTE:
Tighten the steering column mounting bolts to the Pinion shaft with center guide: Install the steering
specified torque first, then tighten the nuts. joint by aligning the center guide (D).
Make sure the wires are not caught or pinched by Pinion shaft without center guide: Position the
any parts. steering column by aligning the gap (E) with the
angle.
Take care not to let the coat plates (A) fall out of
position during column installation.
Tighten the three screws (B) in the sequence
shown.
i
4. Align the bolt hole (A) on the steering joint with the 6. Install the steering joint cover (A).
groove (B) around the pinion shaft, then loosely
install the steering join t bolt (C). Be sure that the joint NOTE: Check the steering joint cover fo r damage and
cracks. If the steering join t cover is cracked, replace
bolt is securely in the groove in the pinion shaft.
the steering joint cover.
Inspection
1. Remove the steering column (see page 17-9).
2. Check these items:
Check the upper ball bearing (A) and the lower ball bearing (B) fo r play and proper movement. If any bearing is
noisy or has excessive play, replace the steering column as an assembly.
Check the absorbing plates (C) and the coat plates (D) for distortion or breakage. If there is distortion or breakage,
replace the steering column as an assembly.
Check the tilt mechanism and telescopic mechanism for movement and damage.
Check the splined shaft (E) for smooth movement in and out. If the splined shaft is removed, slip it into the splined
tube by aligning the paint or stamped marks (F). If it sticks or binds, replace the steering column as an assembly.
Apply the multipurpose grease to the steering column.
NOTE: Do not use silicone grease.
(Between the
t il t bracket
and the pivot)
A"
Upward 7. Test the tilting force again. If the force is still higher
than the specification, replace the steering column as
an assembly (see page 17-9).
3. Pull the spring scale straight up, and read the force
required to move the steering column.
4. Attach the spring scale to the lowest point of the
steering wheel.
5. Pull the spring scale straight down, and read the force
required to move the steering column.
Tilting force (upward/downward):
Standard: 69 N (7.0 kgf, 15.5 Ibf) max.
Steering Column Inspection (cont'd)
1. Remove the steering column (see page 17-9). 6. Loosely tighten the new shear bolts.
2. Center-punch each of the tw o shear bolts (A), and drill 7. Insert the ignition key, and check for proper operation
their heads o ff with a 5.0 mm (0.197 in) drill bit. of the steering wheel lock and that the ignition key
Be careful not to damage the steering lock (B) when turnsfreely.
removing the shear bolts.
8. Tighten the shear bolts (A) until the hex heads (B)
tw ist off.
Special Tools Required 4. Tighten the rack guide screw (A) to 25 N^m (2.5 kgf-m,
Locknut Wrench, 40 mm 07MAA-SL00100, . 18 Ibf-ft), then loosen it. .
07916-SA50001, or 07AAA-TL2A100
131
1. Set the front wheels in the straight ahead position.
2. Loosen the rack guide screw locknut (A) with the
locknut wrench, then remove the rack guide screw
(B).
A B
B
E l
Tie-Rod End Ball Joint Boot Replacement
Special Tools Required 6. Install the new tie-rod end ball joint boot (A) using the
Bearing Driver Attachment, 36 mm 07965-SA50500 bearing driver attachment. The boot must not have a
gap at the boot installation sections (B). After
1. Disconnect the tie-rod end ball join t from the knuckle installing the boot, check the ball pin tapered section
(see step 11 on page 17-65). for grease contamination, and wipe it if necessary.
2. Remove the tie-rod end from the rack end (see page
17-74). 07965-SA50500
3. Remove the tie-rod end ball joint boot from the tie-rod
end, and wipe the old grease off the ball pin.
4. Pack the lower area of the ball pin (A) w ith fresh
multipurpose grease.
7. Install the tie-rod end to the rack end (see page 17-74).
8. Connect the tie-rod end ball joint to the knuckle (see
step 20 on page 17-71).
9. Check the wheel alignment, and adjust it if necessary
(see page 18-5).
5. Pack the interior of a new tie-rod end ball joint boot (B)
and lip (C) with fresh multipurpose grease.
Note these items when installing new grease:
Keep grease off the boot mounting area (D) and the
tapered section (E) of the ball pin.
Do not allow dust, dirt, or other foreign materials to
enter the boot.
Gearbox Mount Cushion Replacement
1. Remove the steering gearbox (see page 17-64). 4. Apply a mild soap and water solution to the new
gearbox mount cushion surface (A), then place the
2. Position a 34 mm socket (A) on the flange part of the
mount cushion on the gearbox mounting cushion
gearbox housing with a washer (B), a 10 x 105 mm
hole.
flange bolt (C), and a 10 mm nut (D) as shown.
m u
TORQUE SENSOR
(B uilt-in to th e
steering gearbox)
STEERING GEARBOX
Removal and Installation, page 17-64
Disassembly/Reassem bly, page 17-74
Rack End Removal and Installati on, page 17-75
Rack Guide Rem oval/Installation, page 17-79
General Troubleshooting Information
Self-Diagnosis
Self-diagnosis can be classified into two categories:
Initial diagnosis: Done right after the engine starts and
until the EPS indicator goes off.
Regular diagnosis: Done right after the initial
diagnosis until the ignition switch is turned to
LOCK (0).
The troubleshooting procedures assume that the cause 2. Turn the ignition switch to ON (II).
of the problem is still present and the EPS indicator is
still on. Following the procedure when the EPS indicator 3. Make sure the HDS communicates with the vehicle
does not come on can result in incorrect diagnosis. and the EPS control unit. If it does not, go to the DLC
circuit troubleshooting (see page 11-383).
1. Question the customer about the conditions when the
problem occurred, and try to reproduce the same 4. Check the DTC for all systems, and note it. Then refer
conditions for troubleshooting. Find out when the to the indicated DTC's troubleshooting, and do the
EPS indicator came on, such as w hile turning, after appropriate troubleshooting procedure.
turning, when the vehicle was at a certain speed, etc. NOTE;
2. When the EPS indicator does not come on during the The HDS reads the DTC, the current data, and other
test-drive, but troubleshooting is done based on the system data.
DTC, check for loose connectors, poor terminal For specific operations, refer to the Help menu that
contact, etc., in the affected circuit before you start came with the HDS.
troubleshooting.
3. After troubleshooting, clearthe DTC and test-drive the
vehicle. Be sure the EPS indicator does not come on.
General Troubleshooting Information (cont'd)
System Operation
The EPS control unit controls the EPS motor by these signals:
Vehicle speed signal (from ECM/PCM)
Engine speed signal (from ECM/PCM)
EPS m otor angle sensor signal
Torque sensor signal
3-mode Drive System information signal
At idle or low vehicle speeds, the EPS control unit sends a signal to the ECM/PCM to increase the engine idle speed to
prevent the engine from stalling.
When the EPS control unit detects a failure in the system, it stores a DTC and sends a signal to the gauge control module
to turn the EPS indicator on.
Engine
speed
signal
Steering
effort (N)
Lateral
acceleration (G)
Circuit Diagram
12 VOLT
BATTERY
G502
- : CAN line
- : Other com munication line
- ; Shielding
(cont'd)
Circuit Diagram (cont'd)
EPS CONTROL UNIT CONNECTOR A (11P) EPS CONTROL UNIT CONNECTOR B (16P)
3 2 1 i[3| 2 |1J
6 5 4
W ire side o f fem ale te rm in a ls
T erm i nal side o f m ale term inals Term inal side o f fem ale term inals
DTC Troubleshooting
DTC 11-02: Low/high I G1-terminal voltage DTC 21-03: CAN Vehicle Speed Stuck ON
DTC 12-01: Motor Power Supply Voltage NOTE:
Check for any powertrain DTCs and troubleshoot
1. Start the engine. those first.
2. Check the BATTERY and IG1 in the EPS DATA LIST Even though the system is operating normally, the
with the HDS. EPS indicator will come on caused and set DTC 21-03
when you raise the engine speed with the vehicle
Is there battery voltage? stopped. See General Troubleshooting (see page
YES-lntermittent failure, the system is OK at this 17-22).
time.B VSA DTCs may set during this troubleshooting. If so,
clear them.
NO-Check the battery (see page 22-85) and chargi ng
system indicator circuit troubleshooting (see page 1. Raise and support the vehicle (see page 1-10), and
12-200). If they are OK, go to step 3. allow all wheels to rotate freely.
3. Check for a poor connection at all IG1 circuit 2. Start the engine.
connections between the EPS control unit connector
3. Turn off the VSA function by using the VSA OFF
A (11P) terminal No. 11 and the under dash fuse/relay switch.
box No. B11 (7.5 A) fuse.
4. Run the vehicle in 4th gear (MT) or D (CVT).
Are the connections OK?
5. Check the VEHICLE SPEED in the EPS DATA LIST with
YES-Go to step 4.
the HDS.
NO-Repair the IG1 circuit.
Is the vehicle speed indicated?
4. Check for a poor connection at all + B circuit YES-lntermittent failure, the system is OK at this
connections between the EPS control unit connector
time.H
A (11P) terminal No. 1 and the battery terminal fuse
box No. A2 (70 A) fuse. NO-Go to step 6.
Are the connections OK? 6. Start the engine, and check the tachometer and the
speedometer.
YES-Substitute a known-good EPS control unit (see
page 17-80), and recheck.H Does the tachometer and the speedometer work
correctly?
NO-Repair the +B circuit.
YES-Check for loose terminals in the EPS control unit
connectors, and repair if necessary. If no poor
connections are found, Replace the EPS control unit
(see page 17-80).H
NO-Troubleshoot the gauge control module (see
page 22-325).B
DTC Troubleshooting (cont'd)
DTC 22-01: Engine Speed Signal 8. Check for continuity between EPS control unit
connector A (11P) terminal No. 3 and ECM/PCM
NOTE: Check for any powertrain DTCs and troubleshoot connector A (44P) terminal No. 28.
those first.
EPS CONTROL UNIT CONNECTOR A (11P)
1. Start the engine. W ire side of fem ale term inals
2. Check the ENGINE SPEED in the EPS DATA LIST with NEP (LT BLU)
11110| 9 I 8 I I 7 | 6 | 5 | 4 | 3 j-
the HDS.
Is 0300 rpm indicated? Ll ... ....rd
YES-Go to step 3.
NO-lnterm ittent failure, the system is OK at this
tim e .ll 3 4 5
Is there continuity?
YES-Repair a short to body ground in the wire
between the EPS control unit and the ECM/PCM.
NO-Go to step 8.
11. Measure the voltage between EPS control unit DTC 23-01; CAN Data Stuck ON
connector A (IIP ) terminal No. 3 and body ground.
DTC 32-OC: Battery Current Detect Circuit
EPS CONTROL UN I T CONNECTOR A (11P)
DTC 34-01: Power Relay
DTC 35-01: EPS Control Unit Internal Circuit
(CPU)
DTC 35-02: EPS Control Unit Internal Circuit
(EEPROM1)
DTC 35-04: EPS Control Unit Internal Circuit
W ire s i de o f fem ale term inals
(CPU Communication)
Is there battery voltage? DTC 35-05: EPS Control Unit Internal Circuit
YES-Check fo r loose terminals in the EPS control unit (A/D Conversion)
connectors, and repair if necessary. If no poor
connections are found, replace the EPS control unit DTC 35-08: EPS Control Unit Internal Circuit
(see page 17-80).H (EEPROM2)
NO-Update the ECM/PCM if it does not have the latest
DTC 35 - 0A: ECU Internal Circuit (CPU
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7), then go to Operation)
step 1 and recheck. If the ECM/PCM was updated and
DTCs are not indicated, troubleshooting is complete.
DTC 36-02: EPS Control Unit Internal Circuit
If the ECM/PCM was substituted and DTCs are not (INH Output Circuit)
indicated, replace the original ECM/PCM (see page
11-209). DTC 37-01: EPS Control Unit Internal Circuit
(Step-up Circuit)
DTC 38-01: EPS Control Unit Internal Circuit
(Temperature Sensor)
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Turn the ignition switch to LOCK (0).
4. Start the engine.
5. Check for DTCs with the HDS.
Is DTC 23-01, 32-OC, 34-01, 35-01, 35-02, 35-04, 35-05,
35-08, 35-OA, 36-02, 37-01, or 38-01 indicated?
YES-Check for loose terminals in the EPS control unit
connectors, and repair if necessary. If no poor
connections are found, replace the EPS control unit
(see page 17-80).
NO-lnterm ittent failure, the system is OK at this
tim e.H
DTC Troubleshooting (cont'd)
DTC 23-02: CAN Vehicle Speed Data 10. Check for continuity between EPS control unit
connector A (11P) terminals and ECM/PCM connector
NOTE: Clear the DTC related to the VSA. A (44P) terminals (see table).
1. Turn the ignition switch to ON (II). Sign EPS Control Unit ECM/PCM
2. Clear the DTC with the HDS. Connector A Connector A
(11P) Terminal (44P) Terminal
3. Turn the ignition switch to LOCK (0). F-CAN L No. 9 No. 37
F-CAN H No. 7 No. 36
4. Start the engine.
EPS CONTROL UNIT GONNECTOR A ( IIP )
5. Check for DTCs with the HDS. W ire side o f fem ale term inals
Is DTC 23-02 indicated? F-CAN L (PNK) F-CAN H (GRN)
YES-Go to step 6. I1 1 I 1 0 I 9 I 8 i I 7 l 6 | 5 | 4 I 3 |
Is there continuity?
YES-Go to step 11.
NO-Repair an open in the wire between the EPS
control unit and the ECM/PCM.
11. Reconnect ECM/PCM connector A (44P). DTC 23-03: CAN Engine Speed Data
12. Reconnect EPS control unit connector A (11P). 1. Turn the ignition switch to ON (II).
13. Raise and support the vehicle (see page 1-10), and 2. Clear the DTC w ith the HDS.
allow all wheels to rotate freely.
3. Turn the ignition switch to LOCK (0).
14. Start the engine.
4. Start the engine.
15.Turn off the VSA function by using the VSA OFF
switch. 5. Check for DTCs w ith the HDS.
16. Run the vehicle in 4th gear (MT) or D (CVT). Is DTC 23-03 indicated?
17. Check the VEHICLE SPEED in the EPS DATA LIST with YES-Go to step 6.
the HDS.
NO-lnterm ittent failure, the system is OK at this
Is the vehicle speed indicated? tim e.B
YES-Check for loose terminals in the EPS control unit 6. Turn the ignition switch to LOCK (0).
connectors, and repair if necessary. If no poor
7. Short the SCS line with the HDS.
connections are found, replace the EPS control unit
(see page 17-80).B 8. Disconnect ECM/PCM connector A (44P) (see step 14
on page 11-210).
NO-Update the ECM/PCM if it does not have the latest
software (see page 11 -207), or substitute a 9. Disconnect EPS control unit connector A (11P) (see
known-good ECM/PCM (see page 11-7), then go to step 3 on page 17-80).
step 1 and recheck. If the ECM/PCM was updated and
DTCs are not indicated, troubleshooting is complete.
If the ECM/PCM was substituted and DTCs are not
indicated, replace the original ECM/PCM (see page
11-209).B
(cont'd)
DTC Troubleshooting (cont'd)
10. Check for continuity between EPS control unit DTC 23-04: CAN Bus-Off Malfunction
connector A (11P) terminals and ECM/PCM connector
A (44P) terminals (see table). NOTE: Check for any powertrain DTCs and troubleshoot
those first.
Sign EPS Control Unit ECM/PCM
Connector A Connector A 1. Turn the ignition switch to ON (II).
(1 IP) Terminal (44P) Terminal 2. Clear the DTC with the HDS.
F-CAN L No. 9 No. 37
F-CAN H No. 7 No. 36 3. Turn the ignition switch to LOCK (0).
E P S C O N T R O L U N IT C O N N E C T O R A ( IIP ) 4. Start the engine.
W ire side o f fem ale term inals
5. Check for DTCs with the HDS.
F -C A N L (P N K ) F-CAN H.(GRN)
Is DTC 23-04 indicated?
|j 111o| 9 | 8 | | 7 | 6 I 5 | 4 | 3 |
YES-Go to step 6.
H
NO-lnterm ittent failure, the system is OK at this
tim e .ll
6. Turn the ignition switch to LOCK (0).
IEli[l4 |l5 |T 6
7. Short the SCS line with the HDS.
29|3Q|31132
8. Disconnect ECM/PCM connector A (44P) (see step 14
|3 6 |3 7 38 39 40 41 42
on page 11-210).
F -C A N H (G R N ) F -C A N L (P N K )
9. Disconnect EPS control unit connector A (1 IP) (see
step 3 on page 17-80).
E C M / P C M C O N N E C T O R A (4 4 P )
Is there continuity?
YES-Go to step 11.
NO-Repair an open in the wire between the EPS
control unit and the ECM/PCM.
11. Reconnect ECM/PCM connector A (44P).
12. Reconnect EPS control unit connector A (11P).
13. Start the engine.
14. Check the ENGINE SPEED in the EPS DATA LIST with
the HDS.
Is engine speed indicated?
YES-Check for loose terminals in the EPS control unit
connectors, and repair if necessary. If no poor
connections are found, replace the EPS control unit
(see page 17-80).H
NO-Update the ECM/PCM if it does not have the latest
software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7), then go to
step 1 and recheck. If the ECM/PCM was updated and
DTCs are not indicated, troubleshooting is complete.
If the ECM/PCM was substituted and DTCs are not
indicated, replace the original ECM/PCM (see page
11-209).
10. Checkfor continuity between EPS control unit DTC 23-05: CAN 3 Mode Information
connector A (11P) terminals and ECM/PCM connector
Malfunction
A (44P) terminals (see table).
1. Turn the ignition switch to ON (II).
Sign EPS Control U nit ECM/PCM
Connector A Connector A 2. Clear the DTC w ith the HDS.
(IIP ) Terminal (4 4 P) Terminal
3. Turn the ignition switch to LOCK (0).
F-CAN L No. 9 No. 37
F-CAN H No. 7 No. 36 4. Start the engine.
EPS CONTROL UNIT CONNECTOR A (1 IP) 5. Check for DTCs w ith the HDS.
W ire side o f fem ale term inals
F-CAN L (PNK) F-CAN H (GRN) Is DTC 23-05 indicated?
11111p| 9 I 8 | I 7 I 6 | 5 | 4 | 3 |
YES-
If DTC 21 -03,23-01, 23-02,23-03, and 23-04 are
CX- indicated at the same time, go to step 6.
If DTC 21-03,23-01, 23-02,23-03, and 23-04 are not
indicated, troubleshoot the gauge control module
(see page 22-325).B
h i * 3 |4 | 5 | 6 I 7 I t 0
1 0 11 1 213|14|15|16 17 18 19
23 24 25 1 NO-lnterm ittent failure, the system is OK at this
1 2 0 21 2 2
26 27 28 29|30|31|32 33 34 35
1 tim e.H
J
36 37 3 8 | 3 9 |4 0 |4 1 | 42 4 3 [ 4 4 )
1=
6. Turn the ignition switch to LOCK (0).
F-CAN H (GRN) F-CAN L (PNK)
7. Disconnect the gauge control module 32P connector
ECM /PCM CONNECTOR A (44P) (see step 3 on page 22-354).
T erm inal side o f fem ale term inals 8. Disconnect the EPS control unit connector A (11P)
(see step 3 on page 17-80).
Is there continuity?
YES-Check for loose terminals in the EPS control unit
connectors, and repair if necessary. If no poor
connections are found, replace the EPS control unit
(see page 1 7 -80 ).
NO-Repair an open in the wire between the EPS
control unit and the ECM/PCM.
DTC Troubleshooting (cont'd)
9. Checkfor continuity between EPS control unit DTC 32-09; Motor Current Correlation
connector A (11P) terminals and gauge control
module 32P connector terminals (see table). 1. Turn the ignition switch to ON (II).
Sign EPS Control Unit Gauge Control 2. Clear the DTC with the HDS.
Connector A Module 32P 3. Turn the ignition switch to LOCK (0).
{1 IF ) Terminal Connector
Terminal 4. Start the engine.
F-CAN L No. 9 No. 20
5. Check for DTCs with the HDS.
F-CAN H No. 7 No. 19
Is DTC 32-09 indicated?
EPS CONTROL UNIT CONNECTOR A ( IIP )
W ire side o f fe m a l e term inals YES-Check for loose terminals in the EPS control unit
connectors, and repair if necessary. If no poor
F-CAN L (PNK) F-CAN H (GRN)
connections are found, Replace the EPS control unit
(see page 17-80).H
NO -lnterm ittent failure, the system is OK at this
tim e.H
b,
5 l i - -------------r
10J 9 7 8 I T 6 | 5 \ 4 ] i j 2 \ T \ r
|32|31|30|29|28|27|26|25|24|23|22|21|20|19|18|17
F-CAN L (PNK)
F-CAN H (GRN)
GAUGE CONTROL MODULE 32P CONNECTOR
W ire side o f fem ale te rm in a ls
Is there continuity?
YES-Check fo r loose terminals in the EPS control unit
connectors, and repair if necessary. If no poor
connections are found, replace the EPS control unit
(see page 1 7-80 ).
NO-Repair an open in the wire between the EPS
control unit and the gauge control m odule.
DTC 32-OB; Over Current 10. Check for continuity between body ground and EPS
control unit connector B (16P) terminals No. 1, No. 2,
DTC 32-OE: Over Current Continuation and No. 3 individually.
DTC 32-OF: Battery Current/Motor Current DTC-39.-01; EPS Control Unit Internal Circuit
Correlation (Precharge Circuit)
DTC 52-07; Torque Sensor Amplifier Out of DTC 39-02; EPS Control Unit Internal Circuit
Range (Outside WDT)
1. Turn the ignition switch to ON (II). 1.Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS. 2. Clear the DTC with the HDS.
3. Turn the ignition switch to LOCK (0). 3. Turn the ignition switch to LOCK (0).
4. Start the engine. 4. Turn the ignition switch to ON (II).
5. Turn the steering wheel from lock to lock several 5. Check fo r DTCs with the HDS.
times.
Is DTC 39-01 or DTC 39-02 indicated?
6. Check for DTCs with the HDS.
YES-Check for loose terminals in the EPS control unit
Is DTC 32-OF or 52-07 indicated? connectors, and repair if necessary. If no poor
connections are found, Replace the EPS control unit
YES-Check for loose terminals in the EPS control unit (see page 17-80).H
connectors, and repair if necessary. If no poor
connections are found. Replace the EPS control unit NO-lnterm ittent failure, the system is OK at this
(see page 17-80). tim e.B
NO-lnterm ittent failure, the system is OK at this
tim e .ll
DTC 39-03: EPS Control Unit Internal Circuit DTC 52-01; Torque Sensor Allowable
(Power Self-Holding Circuit) Tolerance (Initial Diagnosis)
1. Turn the ignition switch to ON (II). DTC 52-03; Main Torque Sensor
2. Clear the DTC with the HDS.
DTC 52-04; Sub Torque Sensor
3. Turn the ignition switch to LOCK (0).
DTC 52-05: Torque Sensor Allowable
4. Wait 30 seconds or more.
Tolerance
5. Turn the ignition switch to ON (II).
1. Turn the ignition switch to ON (II).
6. Check fo r DTCs with the HDS.
2. Clear the DTC with the HDS.
Is DTC 39-03 indicated?
3. Turn the ignition switch to LOCK (0).
YES-Check for loose term inals in the EPS control unit
connectors, and repair if necessary. If no poor 4. Start the engine.
connections are found, Replace the EPS control unit 5. Check for DTCs with the HDS.
(see page 17-80).H
Is DTC 52-01, 52-03, 52-04, or 52-05 indicated?
NO -lnterm ittent failure, the system is OK at this
tim e.H YES-Go to step 6.
NO-lnterm ittent failure, the system is OK at this
tim e.H
6. Turn the ignition switch to LOCK (0).
7. Disconnect EPS control unit connector B (16P) (see
step 3 on page 17-80).
8. Turn the ignition switch to ON (II).
9. Measure the voltage between body ground and EPS
control unit connector B (16P) terminals No. 12,
No. 13, No. 14, No. 15, and No. 16 individually.
EPS CONTROL UNIT CONNECTOR B (16P)
SE (WHT)
11. Check for continuity between body ground and EPS 15. Check for continuity between EPS control unit
control unit connector B (16P) terminals No. 12, connector B (16P) terminals and torque sensor 6P
No. 13, No. 14, No. 15, and No. 16 individually. connector terminals (see table).
EPS CONTROL UNIT CONNECTOR B (16P) Sign EPS Control Unit Torque Sensor 6P
SE (WHT) Connector B (16P) Connector
Terminal Terminal
VREF No. 12 No 5
MAIN No. 15 No 5
SE No. 14 No. 1
SUB No. 13 No. 3
VCC No. 16 No. 4
EPS CONTROL UNIT CONNECTOR B (16P)
W ire side o f fem ale te rm in a l s
SE (WHT)
VREF (BRN)
Is there continuity?
vcc
YES-Go to step 12. (YEL)
16115114113~j 1121111Vo| 9 | 8 | | 7 | 6 | 5 |
NO-Go to step 14.
12. Disconnect the torque sensor 6P connector (see step b. id
17 on page 17-66). SUB (RED)
M AIN
(BLU)
13. Check for continuity between body ground and EPS
control unit connector B (16P) terminals No. 12,
No. 13, No. 14, No. 15, and No. 16 individually.
SUB VREF
EPS CONTROL UNIT CONNECTOR B (16P) (YEL) (WHT)
SE (WHT)
3 2 1 3 SE (BLK)
M AIN 6 5 4
(GRN) JVCC (RED)
YES-Repair a short to body ground in the wire 16. Substitute a known-good EPS control unit (see page
between the EPS control unit and the torque se n so r.ll 17-80).
NO-Replace the steering gearbox (see page 17-64).H 17. Reconnect all the connectors.
14. Disconnect the torque sensor 6P connector (see step 18. Start the engine.
17 on page 17-66). 19. Check for DTCs with the HDS.
is DTC 52-01, 52-03, 52-04, or 52-05 indicated?
YES-Replace the steering gearbox (see page
17-64).B1
NO-Replace the original EPS control unit (see page
17-80). I
DTC 52-02: Torque Sensor Power Supply 10. Turn the ignition switch to LOCK (0).
(Initial Diagnosis) 11. Substitute a known-good EPS control unit (see page
17-80).
1. Turn the ignition switch to ON (II).
12. Start the engine.
2. Clear the DTC with the HDS.
13. Check for DTCs with the HDS.
3. Turn the ignition switch to LOCK (0).
Is DTC 52-02 indicated?
4. Start the engine.
YES-Replace the steering gearbox (see page
5. Check for DTCs with the HDS.
17-64).B
Is DTC 52-02 indicated?
NO-Replace the original EPS control unit (see page
YES-Go to step 6. 17-80).B
DTC 52-06: Torque Sensor Offset Out of 12. Check for continuity between body ground and EPS
control unit connector B (16P) terminals No. 13 and
Range
No. 15 individually.
1. Turn the ignition switch to ON (II).
EPS CONTROL U N IT CONNECTOR B (16P)
2. Clear the DTC w ith the HDS. M AIN (BLU) SUB (RED)
Sign EPS Control Unit Torque Sensor 6P 2. Clear the DTC with the HDS.
Connector B (16P) Connector 3. Turn the ignition switch to LOCK (0).
Terminal Terminal
MAIN No. 15 No 6 4. Start the engine.
SUB No. 13 No 3
5. Check for DTCs with the HDS.
EPS CONTROL UNIT CONNECTOR B (16P)
W ire side o f fem ale te rm in a ls Is DTC 52-08 indicated?
MAIN (BLU) SUB (RED) YES-Go to step 6.
NO-lnterm ittent failure, the system is OK at this
r
__ I ...............................:............ .......... r r
tim e .ll
|16 |15 |14 |13 | I[ 12111 j 101 9 | 8 I | 7 | 6 | 5 | 4 |
6. Turn the ignition switch to LOCK (0).
3 2 1 7. Disconnect EPS control unit connector B (16P) (see
r .. r "
step 3 on page 17-80).
8. Turn the ignition switch to ON (II).
9. Measure the voltage between EPS control unit
connector B (16P) terminal No. 16 and body ground.
SUB (YEL) I
M AIN (GRN) |
3 2 1 i
6 5 4
Is there continuity?
YES-Go to step 17.
W ire side o f fem ale te rm in a ls
NO-Repair an open in the wire between the EPS
control unit and the torque sensor.B Is there battery voltage?
17. Substitute a known-good EPS control unit (see page YES-Repair a short to power in the w ire between the
17-80). EPS control unit and the torque sensor.B
18. Reconnect all the connectors. NO-Go to step 10.
19. Start the engine. 10. Turn the ignition switch to LOCK (0).
20. Turn the steering wheel from lock to lock several
times.
21. Check for DTCs with the HDS.
Is DTC 52-06 indicated?
YES-Replace the steering gearbox (see page
17-64).H
NO-Replace the original EPS control unit (see page
.17-80).11
(cont'd)
DTC Troubleshooting (cont'd)
11. Check for continuity between EPS control unit DTC 61-04: M otor Harness Malfunction
connector B (16P) terminal No. 16 and body ground.
1. Turn the ignition switch to ON (II).
EPS CONTROL UNIT CONNECTOR B (16P) 2. Clear the DTC with the HDS.
3. Turn the ignition switch to LOCK (0).
4. Start the engine.
5. Check for DTCs with the HDS.
Is DTC 61-04 indicated?
YES-Go to step 6.
NO-lnterm ittent failure, the system is OK at this
W ire side of fe m a l e term inals tim e .ll
Is there continuity? 6. Turn the ignition switch to LOCK (0).
YES-Go to step 12. 7. Disconnect EPS control unit connector B (16P) (see
NO-Go to step 14. step 3 on page 17-80).
12. Disconnect the torque sensor 6P connector (see step 8. Check for continuity between the follow ing terminals
17 on page 17-66). of EPS control unit connector B (16P).
13. Checkfor continuity between EPS controhunit EPS CONTROL UNIT CONNECTOR B (16P)
connector B (16P) terminal No. 16 and body ground.
No. 1 ----------:------------------------------ No. 2
Is there continuity?
YES-Repair a short to body ground in the wire
between the EPS control unit and the torque sensor.H
NO-Replace the steering gearbox (see page 17-64).H
14. Substitute a known-good EPS control unit (see page W ire side o f fem ale term inals
17-80).
Is there continuity?
15. Start the engine.
YES-Check for loose terminals in the EPS control unit
16. Check for DTCs w ith the HDS. connectors, and repair if necessary. If no poor
Is DTC 52-08 indicated? connections are found, replace the EPS control unit
(see page 17-80).
YES-Replace the steering gearbox (see page
17-64).HI NO-Go to step 9.
NO-Replace the original EPS control unit (see page 9. Disconnect the EPS m otor 3P connector (see step 17
17-80).B on page 17-66).
10. On the EPS motor side, check for continuity between DTC 61-05: Motor Harness Short
follow ing terminals of EPS motor 3P connector.
1. Turn the ignition switch to ON (II).
EPS MOTOR 3P CONNECTOR
2. Clear the DTC with the HDS.
No. 1 No. 2 3. Turn the ignition switch to LOCK (0).
No. 1 No. 3 4. Start the engine.
No. 2 No. 3 5. Check fo r DTCs with the HDS.
(cont'd)
DTC Troubleshooting (cont'd)
11. Checkfor continuity between body ground and EPS DTC 61-06: Motor Harness Open
control unit connector B (16P) terminals No. 1, No. 2,
and No. 3 individually. 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
EPS CONTROL UNIT CONNECTOR B (16P)
3. Turn the ignition switch to LOCK (0).
4. Start the engine.
5. Turn the steering wheel from lock to lock several
times.
6. Check for DTCs with the HDS.
Is DTC 61-06 indicated?
YES-Go to step 7.
W ire side o f fem ale te rm in a ls
NO-lnterm ittent failure, the system is OK at this
Is there continuity? tim e.H
YES-Go to step 12. 7. Turn the ignition switch to LOCK (0).
NO-Check for loose terminals in the EPS control unit 8. Disconnect EPS control unit connectors B (16P) (see
connectors, and repair if necessary. If no poor step 3 on page 17-80).
connections are found, replace the EPS control unit
(see page iy-80).H 9. Check for continuity between body ground and EPS
control unit connector B (16P) terminals No. 1, No. 2,
12. Disconnect the EPS motor 3P connector (see step 17 and No. 3 individually.
on page 17-66).
13. Check for continuity between body ground and EPS
EPS CONTROL UN I T CONNECTOR B (16P)
control unit connector B (16P) terminals No. 1, No. 2,
and No. 3 individually.
No. 1 N o. 2
No. 1 No. 3
No. 2 No. 3
Is there continuity?
YES-Check for loose terminals in the EPS control unit
connectors, and repair if necessary. If no poor
connections are found, replace the EPS control unit
(see page 17-80).Hi
NO-Go to step 13.
DTC Troubleshooting (cont'd)
DTC 71-01: Motor Angle Sensor (SIN/COS 9. Measure the resistance between following terminals
of EPS control unit connector B (16P).
Signals)
DTC 71-03: Motor Angle Sensor (SIN/COS EPS CONTROL UNIT CONNECTOR B (16P)
Signals)
No. 4 ---------- :------------------------------- No. 5
1.Turn the ignition switch to ON (II). No. 6 --------------------------------------- No. 7
2. Clear the DTC with the HDS. No. 8 ^ -------------------------------------------- No. 10
3. Turn the ignition switch to LOCK (0). EPS CONTROL UNIT CONNECTOR B (16P)
EPS R1 4 3 2 1
(WHT) c
8 7 6 5
EPS S4 EPS S2
(BLU) (YEL)
n>
14. On the sensor side, measure the resistance between DTC 71-04:-Motor Angle Sensor (Check
follow ing terminals of EPS m otor angle sensor 8P
Signals)
connector.
1. Turn the ignition switch to ON (II).
EPS MOTOR ANGLE SENSOR 8P CONNECTOR
2. Clear the DTC with the HDS.
No. 2 No. 3
3. Turn the ignition switch to LOCK (0).
No. 4 No. 8
No. 6 No. 7 4. Start the engine.
5. Turn the steering wheel to the right or left, and w ait at
EPS MOTOR ANGLE SENSOR 8P CONNECTOR least 10 seconds.
6. Check fo r DTCs with the HDS.
EPS S1 _ EPS S3
(BLK) p / O ) - , (RED)
Is DTC 71-04 indicated?
EPS R 2 ,
(GRN) YES-Go to step 7.
4 3 2 1 NO -lnterm ittent failure, the system is OK at this
8 7 6 5 tim e.H
EPS R1
(WHT) 7. Turn the ignition switch to LOCK (0).
EPS 84 EPS S2
(BLU) (YEL) 8. Disconnect EPS control unit connector B (16P) (see
step 3 on page 17-80).
9. Measure the resistance between EPS control unit
W ire side of fem ale te rm in a ls
connector B (16P) terminals No. 8 and No. 10.
EPS CONTROL UNIT CONNECTOR B (16P)
Is the resistance between R1 R 2 :13.517.5 Q,
S1S 3:2 5 -3 2 O, and S 2 -S 4 :2 5 -3 2 D?
^ k ir
EPS R1 (GRN) EPS R2 (PNK)
YES-Repair an open or short in the wire between the _i ---
HI...... ..... ........... ......
EPS control unit and the EPS motor angle sensor.H ]16|15|14|13| |l2 ] 1111o| 9 | 8 | | 7 | 6 | 5 | 4 |
NO-Replace the EPS motor (see page 17-62). 3 2 1
EPS R2 (GRN)
4 3 2 1
8 7 6 5
EPS R1 (WHT)
EPS R2 (GRN)
n r----- 1 n
[4 3 2 1
8 7 6 5
EPS R1 (WHT)
Is there continuity?
YES-Replace the EPS m otor (see page 17-62).H
NO-Repair a short to body ground in the wire
between the EPS control unit and the EPS motor
angle sensor.H
13. Disconnect the EPS m otor angle sensor 8P connector
(see step 17 on page 17-66).
Symptom Troubleshooting
EPS indicator does not come on EPS indicator does not go off, and no DTCs
are stored
1. Turn the ignition switch to ON (II), and watch the EPS
indicator. 1. Turn the ignition switch to LOCK (0).
Does the EPS indicator come on? 2. Check the No. B11 (7.5 A) fuse in the under-dash fuse/
YES-lntermittent failure, the system is OK at this relay box.
tim e.H Is the fuse blown?
NO-Troubleshoot the gauge control module (see YES-Replace the fuse. Turn the ignition switch to ON
page 22-325).B (II), then turn it to LOCK (0) again. If the fuse blows
again, repair the short to ground on the No. B11 (7.5
A) fuse c irc u itH
NO-Reinstall the checked fuse, then go to step 3.
3. Check the No. A2 (70 A) fuse in the battery terminal
fuse box.
Is the fuse blown?
YES-Replace the fuse. Turn the ignition switch to ON
(II), then turn it to LOCK (0) again. If the fuse blows
again, repair the short to ground on the No. A2 (70 A)
fuse circuit.H
NO-Reinstall the checked fuse, then go to step 4.
4. Do the gauge control module self-diagnostic function.
Is the gauge control module OK?
YES-Go to step 5.
NO-Replace the gauge control module (see page
22-354).B
5. Turn the ignition switch to LOCK (0).
6. Disconnect EPS control unit connector A (11P) (see
step 3 on page 17-80).
7. Turn the ignition switch to ON (II).
8. Measure the voltage between EPS control unit 11. Check fo r continuity between EPS control unit
connector A (11P) term inal No. 11 and body ground. connector A (11P) terminal No. 2 and body ground.
EPS CONTROL UNIT CONNECTOR A (11P)
EPS CONTROL UNIT CONNECTOR A ( IIP )
NO-Repair an open in the wire between the EPS YES-Go to step 12.
control unit and the No. B11 (7.5 A) fuse in the NO-Repair an open in the wire between the EPS
under-dash fuse/relay box.H control unit and the body ground (G402).H
9. Turn the ignition switch to LOCK (0).
10. Measure the voltage between EPS control unit
connector A (11P) terminal No. 1 and body ground.
EPS CONTROL UNIT CONNECTOR A ( IIP )
Sign EPS Control U nit Gauge Control 2. Remove the EPS motor 3P connector (A) and the EPS
Connector A Module 32P motor angle sensor 8P connector (B) from the
(IIP ) Terminal Connector connector bracket (C).
Terminal
F-CAN L No. 9 No. 20
F-CAN H No. 7 No. 19
EPS CONTROL UNIT CONNECTOR A (IIP )
W ire side of fem a l e terminals
2 1
r'
I--------------- [
16|15|14|13|12|11 10| 9 | 8 | 7 6 |5 |4 |3 |2 |1 |
|32|31|30|29|28|27|26|25|24|23|22|21|20|19|18|17
F-CAN L (PNK)
Is there continuity?
YESr-Cheek for loose terminals in the EPS control unit
connectors, and repair if necessary. If no poor
connections are found, replace the EPS control unit
(see page 1 7-80 ).
NO-Repair an open in the w ire between the EPS
control unit and the gauge control m oduIe.B
Installation 7. Install the wire harness clips (A).
Special Tools Required 6. Hold the splined shaft (A) on the column with a piece
Ball Joint Thread Protector, 12 m m 07AAF-SDAA100 of wire (B) between the joint yoke (C) of the splined
Ball Joint Remover, 28 mm 07MAC-SL0A202 shaft and joint yoke (D) of the splined tube to prevent
Ball Joint Thread Protector, 14 m m 071AF-S3VA000 the splined shaft from pulling out.
Removal
1. Do the 12 volt battery terminal disconnection
procedure (see page 22-86).
2. Raise and support the vehicle (see page 1-10).
3. Remove the front wheels.
7. Remove the steering joint bolt (A).
4. Tilt the steering column al! the way down and move it
all the way in.
5. Release the hooks (A), then remove the steering joint
cover (B).
A
8 x 1.25 mm
8. Center the steering wheel spokes, and install a 10. Remove the center guide (A) (if equipped) from the
commercially available steering wheel holder tool (A). top of the pinion shaft (B), and discard it.
NOTE: The center guide is for factory assembly use
only.
Q-....
11. Remove the cotter pin (A) from the tie-rod end ball
joint, then remove the nut (B) on both sides.
9. Disconnect the steering joint (A) by moving the
steering joint toward the column.
12. Disconnect the tie-rod end ball joint from the knuckle
using the ball joint remover and the ball joint thread
protector (see page 18-11) on both sides.
Steering Gearbox Removal and Installation (cont'd)
13. Remove the lock pin (A) from the lower arm ball joint, 19. Remove the secondary H02S wire (A) from the clamp
and remove the castle nut (B) from both sides. (B).
NOTE: Do not disconnect the secondary H02S 4P
connector and the secondary H02S.
20. Place a jack (A) under the middle of the IMA motor
housing.
14. Disconnect the lower arm ball joint from the knuckle
using the ball joint remover and the ball joint thread
protector (see page 18-11) on both sides.
15. Remove the stabilizer links from the stabilizer bar (see
page 18-20) on both sides.
16. Remove the splash shield (see page 20-163).
17. Disconnect the EPS motor angle sensor 8P connector
(A) and the torque sensor 6P connector (B).
I
B A
18. Disconnect the EPS motor 3P connector (C) by
pushing the lock (D) and pulling up the lever (E).
NOTE: W r a p the connectors with vinyl tape to avoid
contamination from grease or water.
25. Remove the steering gearbox (A) from the front
subframe (B).
NOTE: Make sure the tab (B) on the bolt head aligned
with the gui de (C) on the front subframe. 10 x 1.25 mm
14 x 1.5 mm
10 x 1.25 mm
Replace.
14 x 1.5 mm
26. Remove the pinion shaft grommet (A).
Replace.
CVT
12 x 1.25 mm
Replace. 14 x 1.5 mm
Replace.
*: The ill ustration shows CVT model .
1 0 x 1 .2 5 mm
60 N-m (6.1 kgf-m, 44 Ibf-ft)
Replace.
10 x 1.25 mm
60 N-m,
' (6.1 kgf-m, 44 Ibf-ft)
Replace.
Replace.
3. Loosely install the stiffener plates (C), and new 6. Install the front subframe, then loosely tighten the
gearbox mounting bolts, then tighten the bolts to the new front subframe mounting bolts.
specified torque in the sequence as shown. 7. Align the front subframe (see page 20-174).
11. Tighten the torque rod mounting bolt and nut in the
numbered sequence shown.
NOTE; Be sure to install the torque rod with the "UP"
mark facing up.
83 N-m
(8.5 kgf-m, 61 ibfft)
*: The ill ustration shows CVT model.
*: The ill ustration shows CVT model.
9. Install the bolt (B) with the tab (C) on the bolt head
aligned with the guide (D) on the front subframe, then 12. Install the secondary H02S wire (A) in the clamp (B).
loosely install a new torque rod mounting bolt (E) and
nut (F).
10. Remove the jack (A).
LT)
Steering Gearbox Removal and Installation (cont'd)
13. Remove the vinyl tape from the connectors. 18. Wipe off any grease contamination from the tapered
section and threads of the ball joint. Connect the
14. Connect the torque sensor 6P connector (A) and the
lower arm (A) to the knuckle. Install a new castle nut
EPS motor angle sensor 8P connector (B).
(B), and tighten it to the specified torque on both
sides.
NOTE:
Be careful not to damage the lower arm ball joint
boot (C). Check the ball joint boot for deformation
before connecting the knuckle.
Torque the castle nut to the lower torque
specification, then tighten it only far enough to
align the slot with the joint pin clip hole. Do not
align the castle nut by loosening it.
15. Pull down the lever (C) of the EPS motor 3P connector
(D), then confirm the connector is fully seated.
16. Install the stabilizer links to the stabilizer bar (see page
18-20) on both sides.
17. Install the splash shield (see page 20-163).
6 4 -7 4 N-m
(6.57.5 kgf-r
4 7 - 5 5 Ibf-ft)
Replace.
24. Cut the wire (A), and slip the lower end of the steering 25. Align the bolt hole (A) on the steering joint with the
joint (B) onto the pinion shaft (C) taking care to align groove (B) around the pinion shaft, then loosely
the gap (D) within the angle. install the steering joint bolt (C). Be sure that the joint
bolt is securely in the groove in the pinion shaft.
-A
- B
.-C
FRONT 8 x 1.25 mm
28 N-m
(2.9 k g fm , 21 Ib fft)
MM
TORQUE SENSOR
HARNESS
GEARBOX
HOUSING
GEARBOX CLAMP
MOUNT CUSHION
Inspect for damage
and deterioration.
6 x 1.0 mm
11 N-m
(1.1 kgfm,
8 Ibf-ft)
SPACER
Replace.
DAMPER
LOCK WASHER
Replace.
RACK END
74 N-m
(7.5 kgfm, 55 Ibfft)
Inspect for faulty
movement and damage.
8 x 1.25 mm LOCKNUT
19 N-m 14 x 1.5 mm
(1.9 kgf-m, 44 N-m (4.5 kgfm , 32 Ibfft)
14 Ibfft)
TIE-ROD END
^ ------- TIE-ROD END BALL JOINT BOOT
'/ Inspect for damage and deterioration.
xTIE-ROD CLIP Replace.
Rack End Removal and Installation
Removal 4. Remove the boot band (A) and the tie-rod clip (B). Pull
the boot (C) away from the end of the steering
NOTE: Do not allow dust, dirt, or other foreign materials gearbox.
to enter the steering gearbox.
1. Remove the steering gearbox (see page 17-64).
2. Remove the heat shield (A).
6 x 1.0 mm
3. Remove the tie-rod end and the locknut from the rack
end.
Rack End Removal and Installation (cont'd)
5. Hold the gearbox housing using a C-clamp (A) and 7. Unscrew the rack end (A) with a wrench. Be careful
wooden blocks (B) to a work bench as shown. Do not not to damage the rack shaft surface with the wrench.
clamp the cylinder part of the gearbox housing i n a Remove the rack end, the lock washer (B)* the spacer
vise. (C), and the damper (D).
Installation 3. Bend the lock washer tabs (A) back against the flat
spots (B) on the rack end ball joint housing.
1. Hold the gearbox housing using a C-clamp (A) and
wooden blocks (B) to a work bench as shown. Do not
clamp the cylinder part of the gearbox housing in a
vise.
(cont'd)
Rack End Removal and Installation (cont'd)
6. Apply a light coat of multipurpose grease to the boot 9. Close the ear portion (A) of the boot band with
installation groove (A) around the gearbox housing. commercially available boot band pliers, Oetiker 1098
Install the boot (B) on the rack end with the tie-rod clip or equivalent (B).
(C), and fit the boot end in the installation groove in
the housing properly.
B
10. Slide the rack right and left to be certain that the boots
7. After installing the boot, wipe the grease off the are not deformed or twisted.
threaded section (D) of the rack end.
11. Install the heat shield (A).
8. Install a new boot band (A) by aligning the tabs (B)
with the holes (C) of the band. 6 x 1.0 mm
11 N-m
(1.1 kgfm, 8 Ibfft)
g g iiifl
12. Install the tie-rod end and the locknut to the rack end.
13. Install the steering gearbox (see page 17-68).
Rack Guide Removal/Installation
Special Tools Required 3. Remove the O-ring (G) from the rack guide. Wipe the
Locknut Wrench, 40 mm 07MAA-SL00100, grease off the sliding surface of the rack guide.
07916-SA50001, or 07AAA-TL2A100 4. Apply the steering grease (08C35-B0534L) to a new
O-ring, then install it to the rack guide.
NOTE; During, removal/install ation, do not al l o w dust,
dirt, or other foreign materials to enter the steering 5. Apply the steering grease (08C35-B0534L) to the
gearbox. sliding surface and the circumference of the rack
1. Loosen the locknut (A) using the locknut wrench. guide, and install it onto the gearbox housing. Wipe
the grease off the threaded section of the gearbox
housing.
6. Install the plain washer onto the gearbox housing.
7. Install the conical springs onto the gearbox housing.
NOTE: Conical springs are directional, install them as
shown.
8. Install the spring onto the gearbox housing.
9. Remove the old sealant from the rack guide screw,
and apply new sealant (Three Bond 1215 or Loctite
5699) to the middle of the threads. Loosely install the
rack guide screw on the steering gearbox.
NOTE: If more than 5 minutes has passed after
applying the sealant, remove the old sealant and
residue, and reapply new sealant.
10. Loosely install the locknut.
or 07AAA-TL2A100
11. Adjust the rack guide screw (see page 17-18). After
2. Remove the locknut (A), the rack guide screw (B), the
adjusting, check that the rack moves smoothly by
spring (C), the conical springs (D), the plain washer
sliding the rack right and left.
(E), and the rack guide (F).
EPS Control Unit Removal/Installation
1. Do the 12 volt battery terminal disconnection 5. Install the EPS control unit (C).
procedure (see page 22-86).
2. Remove the driver's kick panel (see page 20-52).
3. Disconnect EPS control unit connector A (11P) and
connector B (16P) by pushing the lock (C) and pulling
down the lever (D) from the EPS control unit.
Front Suspension
Knuckle/Hub/Wheel Bearing Replacement..................18-13
Lower Arm Removal/Installation....... .................. .........18-19
Stabilizer Link Removal/Installation.............................. 18-20
Stabilizer Bar Replacement.............................................. 18-20
Damper/Spring Removal/Installation.............................18-22
Damper/Spring Disassembly, Inspection, and
Reassem b ly ..................................................................... 18-24
Rear Suspension
Hub Bearing Unit Replacement...................................... 18-28
Axle Beam Replacement.................................................. 18-30
Damper Replacement....................................................... 18-31
Spring Replacement.........................................................18-36
Dynamic Damper Replacement...................................... 18-39
Stabilizer Bushing Replacement.................................... 18-39
Special Tools
- DAMPER/SPRING
Removal/I nstallation, page 18-22
Disassembl y, Inspection, and
Reassembly, page 18-24
KNUCKLE/HUB/WHEEL BEARING
(MAGNETIC ENCODER)
Wheel Bearing End Play Inspection, page 18-8
Knuckle/Hub Replacement, page 18-14
Wheel Bearing Replacement, page 18-17
/WHEEL BOLT
<? Replacement, page 18-9
STABILIZER LINK
Removal/Installation, page 18-20 /V
J \
LOWER ARM
Removal/Installation, page 18-19
BALL JOINT WHEEL
Boot Inspection/Replacement, page 18-12 Runout Inspection, page 18-9
Component Location Index - Rear Suspension
DAMPER
Removal, page 18-32
Inspection, page 18-33
Installation, page 18-34
SPRING
Removal, page 18-36
Installation, page 18-37
<2
(D
AXLE BEAM
Replacement, page 18-30 HUB BEARING UNIT
(MAGNETIC ENCODER)
DYNAMIC DAMPER WHEEL BOLT Wheel Bearing End Play Inspection, page 18-8
Replacement, page 18-39 Replacement, page 18-9 Replacement, page 18-28
STABILIZER BUSHING
Replacement, page 18-39
WHEEL
Runout Inspection, page 18-9
Wheel Alignment
The suspension can be adjusted for front camber and 8. Lower the vehicle to the ground, and bounce the
front toe. However, each of these adjustments are vehicle up and down several times to stabilize the
related to each other. For example, when you adjust the suspension.
camber, the toe will change. Therefore, you must adjust
9. Check that the steering column is set at the center tilt
the front wheel alignment whenever you adjust camber
and telescopic position.
or toe.
(cont'd)
Wheel Alignment (cont'd)
Replace.
90 SM-m
(9.2 kgfm, 66 Ibf ft)
Replace.
(cont'd)
Wheel Alignment (cont'd) Wheel Bearing End Play Inspection
Turning Angle Inspection 1. Raise and support the vehicle (see page 1-10).
2. Remove the wheels.
Use commercially available computerized four wheel
alignment equipment to measure wheel alignment 3. Install suitable flat washers (A) and the wheel nuts.
(caster, camber, toe, and turning angle). Follow the Tighten the nuts to the specified torque to hold the
equipment manufacturer's instructions. brake disc securely against the hub.
1. Turn the steering wheel right and left while applying Front
the brake, and measure the turning angle of the both
wheels.
Turning angle:
Inward: 38* 0 8 ' 2
Outward (reference): 31 4 6 ' 1
Rear
12 x 1.5 mm
2. If the measurement is not within the specifications, 108 N*m
even up both sides of the tie-rod threaded section ( 11.0 kgf-m,
80 Ib f- f t)
length while adjusting the front toe. If it is correct, but
the turning angle is not within the specifications,
check for bent or damaged suspension components.
4. Attach the dial gauge. Place the dial gauge against the
hub flange.
5. Measure the bearing end play while moving the brake
disc inward and outward.
Wheel bearing end play:
Front/Rear: 00.05 mm (00.0020 in)
1. Raise and support the vehicle (see page 1-10). Special Tools Required
Ball Joint Remover, 28 mm 07MAC-SL0A202
2. Check for bent or deformed wheel.
3. Set up the dial gauge as shown, and measure the INOTICE l
axial runout by turning the wheel. Do not use a hammer or impact tools (pneumatic or
Front and rear wheel axial runout: electric) to remove and install the wheel bolts.
Standard: 0 0.7 mm (00.028 in) Be careful not to damage the threads of the wheel
Service limit: 2.0 mm (0.079 in) bolts.
Front
1. Raise and support the vehicle (see page 1-10).
2. Remove the front brake disc (see page 19-18).
3. Separate the wheel bolt (A) from the hub (B) using the
ball joint remover (C), and keep the jaw (D) of the ball
joint remover vertical against the wheel bolt (see page
18-11).
NOTE: If the angle of the remover against the wheel
bolt is not square, readjust the ball joint remover by
turning the head (E) of the adjusting bolt (F).
07MAC-SLOA2O2
4. Insert a new wheel bolt (A) into the hub (B) while Rear
aligning the splined surfaces (C) on the hub hole with
the wheel bolt. Adjust the measurement (D) with the 1. Raise and support the vehicle (see page 1-10).
washers (P/N 94101-12800 or equivalent) (E), then
2. Remove the hub bearing unit (see page 18-28).
install a nut (P/N 90304-SC2-000 or equivalent) (F)
hand-tight. 3. Separate the wheel bolt (A) from the hub (B) using a
hydraulic press. Support the hub with hydraulic press
NOTE:
attachments (C) or equivalent tools.
Before installing the new wheel bolt, clean the
mating surfaces on the bolt and the hub. Press
Degrease the area around the wheel bolt and the
threaded section of the nut.
Make sure the wheel bolt is installed vertically in
relation to the hub disc surface.
Do not install the nut and washers that have been
used as tools on a vehicle.
D
11 14 mm
4. Insert a new wheel bolt into the hub while aligning the
splined surfaces on the hub hole with the wheel bolt.
NOTE:
E Before installing the new wheel bolt, clean the
mating surfaces on the bolt and the hub.
5. Tighten the nut until the wheel bolt is drawn fully into Degrease all around the wheel bolt.
the hub. Do not exceed the maximum torque limit. Make sure the wheel bolt is installed vertically in
Make sure there is no gap (G) between the bolt and relation to the hub disc surface.
the hub.
5. Install the wheel bolt using a hydraulic press until the
Limited torque: wheel bolt shoulder is fully seated.
108 N-m (11.0 kgfm , 80 Ibfft) max.
6. Install the hub bearing unit (see page 18-28).
6. Install the front brake disc (see page 19-18).
NOTE: If you cannot tighten the wheel nut to the
NOTE: specified torque when installing the wheel, replace
If you cannot tighten the wheel nut to the specified the hub bearing unit as an assembly (see page 18-28).
torque when installing the wheel, replace the front
hub as an assembly (see page 18-13).
Before installing the wheel, clean the mating
surfaces between the brake disc and the inside of
the wheel.
Ball Joint Removal
S p e c ia l T o o ls R e q u ire d 3. Loosen the pressure bolt (A), and install the ball joint
Ball Joint Thread Protector, 12 mm 07AAF-SDAA100 remover as shown. Insert the jaws carefully, making
Ball Joint Thread Protector, 14 mm 071AF-S3VA000 sure not to damage the ball joint boot. Adjust the jaw
Ball Joint Remover, 28 mm 07MAC-SL0A202 spacing by turning the adjusting bolt (B).
NOTE: Fasten the safety chain (C) securely to a
INOTICE I suspension arm or the subframe (D). Do not fasten it
Always use a ball joint remover to disconnect a ball joint. to a brake line or wire harness.
Do not strike the housing or any other part of the ball
joint connection to disconnect it.
07MAC-SL0A202
4. Pack the interior and lip (C) of a new ball joint boot
with grease. Keep the grease off of the ball joint
boot-to-lower arm mating surfaces (D).
NOTE: Use the grease that comes with the ball joint
kit.
5. Pack fresh grease into the base (E). Do not let dirt or
other foreign materials get into the ball joint boot.
Knuckle/Hub/Wheel Bearing Replacement
Exploded View
SELF-LOCKING NUT
Replace.
KNUCKLE
Check for deformation and
damage.
WHEEL BEARING
(MAGNETIC ENCODER)
Replace.
5 x 0.8 mm
6.0 N-m
(0.61 kgf-m, 4.4 Ibf-ft)
DAMPER PINCH BOLT
14 x 1,5 mm
90 N*rr
(9.2 kgf-m, 66 Ibfft)
Replace.
FRONTHUB
Check for damage and
cracks.
Special T ools Required 3. Remove the brake hose mounting bolt (A) from the
Ball Joint Thread Protector, 12 mm 07AAF-SDAA100 damper bracket.
Ball Joint Remover, 28 mm 07MAC-SL0A202
*A
Ball Joint Thread Protector, 14 mm 071AF-S3VA000 8 x 1.25 mm
Hub Dis/Assembly Pin, 34 mm 07965-SA70100 22 N-m
Bearing Driver Attachment, 62 x 68 mm 07746-0010500 (2.2 kgf m,
16 ibf-ft)
Driver Handle, 15 x 135L 07749-0010000 mm
Support Base 07965-SD90100
Knuckle/Hub Replacement "9^
12 x 1.25 mmn
B 108 N-m
(11.0 kg fm ,
80 Ibf-ft)
f
4. Remove the brake caliper bracket mounting bolts (B),
then remove the caliper assembly (C) from the
knuckle. To prevent damage to the caliper assembly
or the brake hose, use a short piece of wire to hang
the caliper assembly from the undercarriage. Do not
twist the brake hose excessively.
-5. Remove the wheel speed sensor (A) from the knuckle
(B). Do not disconnect the wheel speed sensor 2P
connector.
108 N-m
(11.0 kgf-m, 80 Ib fft)
6 x 1.0 mm
9.5 N-m
(0.97 kgf m,
7.0 I b fft)
B
6. Pry up the stake (A) on the spindle nut (B), then 11. Remove the lock pin (A) from the lower arm ball joint,
remove the nut. then remove the castle nut (B).
NOTE: During installation, install the lock pin as
shown after tightening a new castle nut.
10. Disconnect the tie-rod end ball joint from the knuckle
using the ball joint remover (see page 18-11).
Knuckle/Hub/Wheel Bearing Replacement (cont'd)
13. Remove the damper pinch bolts (A) and the 15. Install the knuckle/hub in the reverse order of
self-locking nuts (B) from the damper. removal, and note these items:
NOTE: Use new damper pinch bolts and new Be careful not to damage the ball joint boot when
self-locking nuts during reassembly* connecting the knuckle.
Before connecting the ball joint, degrease the
threaded section and the tapered portion of the ball
joint pin, the ball joint connecting hole, and the
threaded section and the mating surfaces of the
castle nut.
Torque the castle nut to the lower torque
specification, then tighten it only far enough to
align the slot with the ball joint pin hole. Do not
align the castle nut by looseni ng it.
Use a new spindle nut on reassembly.
Before installing the spindle nut, apply a small
amount of engine oil to the seating surface of the
nut. After tightening, use a drift to stake the spindle
nut shoulder against the driveshaft.
Before installing the brake disc, clean the mating
surfaces between the front hub and the inside of the
brake disc.
Before installing the wheel, clean the mating
Replace. surfaces between the brake disc and the inside of
the wheel.
14. Pull the knuckle (C) outward, and separate the
outboard joint (D) from the front hub using a soft face 16. Check the wheel alignment, and adjust it if necessary
hammer. (see page 18-5).
NOTE:
Do not pull the driveshaft end outward. The
driveshaft inboard joint may come apart.
During installation, apply grease to the mating
surfaces of the wheel bearing and the driveshaft
outboard joint (see step 1 on page 16-19).
Wheal Bearing Replacement 3. Remove the splash guard (A) and the snap ring (B)
from the knuckle (C).
1. Separate the hub (A) from the knuckle (B) using the
hub dis/assembly pin and a hydraulic press. Hold the
knuckle with the attachment (C) of the hydraulic press
or equivalent tool. Be careful not to damage or
deform the splash guard (D). Hold onto the hub to
keep it from falling when pressed clear.
Press
2. Press the wheel bearing inner race (A) off of the hub
(B) using the hub dis/assembly pin, a commercially
available bearing separator (.C), and a press.
Press
8. Install the splash guard (C), and tighten the screws (D)
to the specified torque.
Lower Arm Removal/Installation
Special Tools Required 6. Remove the lower arm mounting bolts, then remove
Ball Joint Remover, 28 mm 07MAC-SL0A202 the lower arm (A) from the front subframe.
Ball Joint Thread Protector, 14 mm 071AF-S3VA00G
NOTE: Use new lower arm mounting bolts during
reassembly.
INOTICE I
Do not remove the lower arm from both sides at the
same time. The lower arm mounting bolts also secure
the subframe to the vehicle.
14 x 1.5 mm
93 N-m
(9.5 kgf m, 69 Ibf-ft)
Replace. 14 x 1.5 mm
93 N-m
(9.5 kgf-m, 69 Ibf-ft)
Replace.
10 X 1.25 mm
30 N-m
(3.1 kgfm ,
22 Ibf-ft)
Replace.
A
10 x 1.25 mm
38 N-m 3. Remove the stabilizer bar (D) from the front subframe.
(3.9 kgfm, 28 Ibfft)
Replace.
1. Raise and support the vehicle (see page 1-10). 6. Remove the damper pinch bolts (A) and the
self-locking nuts (B) from the damper.
2. Remove the front wheel.
NOTE:
3. Remove the wheel speed sensor (A) from the knuckle.
Do not disconnect the wheel speed sensor 2P Do not allow the knuckle to rotate too far outward.
This may allow the driveshaft inboard joint come
connector.
apart.
During instal lation, install new damper pinch bolts
and new self-locking nuts, then tighten the damper
pinch bolts to the specified torque.
6 x 1.0 mm
9.5 N-m
(0.97 kgf-m,
7.0 Ibf-ft)
B
Replace.
90 N-m
4. Disconnect the stabilizer link from the damper (see (9.2 kgf-m,
66 Ibf-ft)
page 18-20). Replace.
O:
12 x 1.25 mm
44 N-m
(4.5 kgf-m,
32 I bf ft)
8. Hold the damper shaft (B) using a hex wrench (C), and
loosen the damper mounting nut (D).
9. Remove the damper m o u n t i n g n u t (A ) a n d t h e wave
washer (B), then remove the d a m p e r m o u n t i n g base.
(C) from the top of the damper.
1.25 mm
JW
11. Install all of the removed parts in the reverse order of
removal.
NOTE: Before installing the wheel, clean the mating
surfaces between the brake disc and the inside of the
wheel.
12. Check the wheel alignment, and adjust it if necessary
(see page 18-5).
Damper/Spring Disassembly, Inspection, and Reassembly
Exploded View
DAMPER UNIT
Check for oil l eaks, gas l eaks,
and smooth operation.
NOTE; Inspection
When compressing the damper spring, use a
commercially available strut spring compressor 1. Install the nut on the damper shaft end, and set the
(Branick MST-580A or Model 7200, or equivalent) socket wrench and T-handle on the nut
according to the manufacturer's instructions. 2. Compress the damper unit by hand, and check for
Refer to the Exploded View as needed during the smooth operation through a full stroke, both
following procedure. compression and extension. The damper should
extend smoothly and constantly when compression is
Disassembly released. If it does not, the gas is leaking and the
1. Compress the damper spring, then remove the nut (A) damper should be replaced.
while holding the damper shaft with a hex wrench (B).
Do not compress the damper spring more than
necessary to remove the nut.
R e a sse m b ly 5. Install all the parts except the nut and the damper
bearing onto the damper unit (A) by referring to the
1. Install the upper spring seat (A) to the upper spring Exploded View.
seat clip (B).
NOTE: Make sure to securely set the upper spring seat
to the hook (C) on the spring seat clip.
2. Install the bump stop (D) and the dust cover (E) to the
upper spring seat.
NOTE: Push the bump stop and the dust cover into the 6. Compress the damper spring.
indentation (F) in the upper spring seat securely. 7. Align the raised portion (A) of the spring seat cushion
3. Install the damper spring (A) on the upper spring seat and the hole (B) of the lower spring seat on the
clip (B) by aligning the upper end (C) of the damper damper unit (C).
spring with the ledge portion (D) of the upper spring NOTE: After reassembling the damper/spring, install
seat clip. the dust cover (D) into the damper unit as shown.
4. Install the spring seat cushion on the damper spring. 8. Install the damper bearing onto the damper shaft.
9. Compress the damper spring until the position (A) of
the damper shaft (B) comes in contact with the
damper bearing. Do not excessively compress the
damper spring.
NOTE: Make sure the distance of the rod is 37.1 mm
(1.461 in) from the upper surface of the bearing.
Exploded View
AXLE BEAM
Check for deformation and damage.
f SPLASH GUARD
Check for corrosion,
deformation, and damage.
Replace if rusted.
6 x 1.0 mm
9.5 N-m
(0.97 kg fm , 7.
SPINDLE NUT
22 x 1.5 mm
181 N-m
(18.5 k g fm , 133 Ib fft)
Replace.
12x 1.5 mm
108 N-m
(11.0 kgf-m, 80 Ibf ft)
3. Release the parking brake lever fully.
4. Remove the caliper body and the brake pads from the
caliper bracket (see step 4 on page 19-28).
5. Remove the caliper bracket (A) from the axle beam.
10 x 1.25 mm
55 U r n
(5.6 kgf-m,
41 Ibfft)
A
/
Hub Bearing Unit Replacement Axle Beam Replacement
(cont'd)
10. Install the hub bearing unit in the reverse order of 1. Raise and support the vehicle (see page 1-10).
removal, and note these items:
2. Remove the rear wheels.
Tighten all mounting hardware to the specified
torque. 3. Remove the rear hub bearing unit (see page 18-29).
Use a new spindle nut and hub cap on reassembly. 4. Remove the rear spring seat lower cover (see page
Before installing the spindle nut, apply a small 20-167).
amount of engine oil to the seating surface of the
nut. After tightening, use a drift to stake the spindle 5. Remove the splash guard (A) from the axle beam (B).
nut shoulder against the spindle.
Before installing the brake disc, clean the mating
surfaces between the hub bearing unit and the
inside of the brake disc.
Before installing the wheel, clean the mating 6 x 1.0 mm
9.5 N-m
surfaces between the brake disc and the inside of (0.97 kgf-m,
the wheel. 7.0 Ib f- f t)
/
1
8. Place a floor jack under the lower spring seat (A) on Exploded View
both sides of the axle beam (B), and support it by
raising the floor jack. Do not place the floor jack under
the center of the axle beam. SELF-LOCKING NUT
10 x 1.25 mm
30 N-m
(3.1 kgf-m, 22 I bf-ft)
Replace.
^DAM PER
M OUNTING WASHER
Check for deformation.
> DAMPER
RUBBER MOUNT
Check for weakness
and damage.
14 x 1.5 mm
93 N-m
(9.5 kgf-m, 69 Ibf-ft)
Replace.
x ... -a A M
/ 8 x 1.25 mm
Passenger's side
ii&
10 x 1.25 mm
Repl ace.
B
/ ^ A
2. Position the floor jack under lower spring seat (A) on 6. Tighten the self-locking nut (A) to the specified torque
the axle beam (B). while holding the damper shaft (B) with a hex wrench
(C).
ea
"A
10 x 1.25 mm
30 N-m
(3.1 kgfm,
22 ibfft)
Replace.
3. Slowly raise the jack until you can align the bolt hole
with the holes in the axle beam and the damper (C),
then loosely tighten a new damper mounting bolt (D).
4. Raise the rear suspension with the jack until the
vehicle just lifts off of the lift, then tighten the damper
mounting bolts to the specified torque.
n
7. Install the damper maintenance lid (A) on the cargo 8. Install the wire guide grommet (A) and the brake hose
area side trim. mounting bolt (B) on the axle beam.
Driver's side
,B
8 x 1.25 mm
22 N-m
(2.2 kgfm ,
16 Ibf-ft)
Passenger's side
9. Clean the mating surfaces between the brake disc and
the inside of the wheel, then install the rear wheel.
Spring Replacement
E x p lo d e d V ie w Removal
NOTE: Refer to the Exploded View as needed during the
, UPPER RUBBER following procedure.
M O UNT
Check for weakness 1. Raise and support the vehicle (see page 1-10).
and damage.
2. Remove the rear wheels.
3. Remove the wire guide grommet (A) and the brake
hose mounting bolt (B) from both sides of the axle
beam.
8 x 1 .25 mm
9.
SPRING 4. Position the floor jack under spring seat (A) on both
Check for damage, sides of the axle beam (B). Raise the floor jack until the
suspension begins to compress.
3. Install the tab (A) of the lower rubber mount into the 7. Install the wire guide grommet (A) and the brake hose
groove (B) of the lower spring seat. bracket mounting bolt (B) on both sides of the axle
beam.
NOTE;
Make sure that the tab of the lower rubber mount is tB
properly installed into the axle beam (C). 8 x 1.25 mm
22 N-m
@Make sure that the spring is installed correctly. (2.2 kgf-m,
16 Ibf-ft)
5. Slowly raise the jacks until you can align the bolt hole
with the holes in the axle beam and the damper (C),
then loosely tighten a new damper mounting bolt (D)
on both sides.
6. Raise the rear suspension with the jacks until the
vehicle just lifts off of the lift, then tighten the damper
mounting bolts to the specified torque.
Dynamic Damper Replacement Stabilizer Bushing Replacement
1. Raise and support the vehicle (see page 1-10). 1. Raise and support the vehicle (see page 1-10).
2. Remove the dynamic damper (A) from the axle beam. 2. Remove the dynamic damper from the axle beam
(see page 18-39).
NOTE: Use new self-locking nuts (B) during
reassembly. 3. Remove the stabilizer bushing (A) from the axle
beam.
5. Make a mark (A) near the hole (B) of the axle beam as
shown. Install the stabilizer bushing (C) into the axle
beam by aligning the end face of the stabilizer
bushing to the plant mark.
NOTE: Make sure the stabilizer bushing is installed
into the stabilizer (D).
UP SIDE
UNDER-DASH
FUSE/RELAY BOX
DTC 11,13,15,17
If the system detects low pressure in any of the four tires,
the low tire pressure/TPMS indicator comes on, and the
TPMS control unit sets one or more of these codes: DTC
11,13,15,17. When the tire pressure returns to normal,
and the TPMS control unit receives the normal pressure
signal from the tire pressure sensor, the TPMS control
unit turns off the indicator. However, the TPMS control
unit still retains the DTC(s).
NOTE: It is necessary to test-drive the vehicle at 28 mph
(45 km/h) or more for at least 1 minute so that the tire
pressure sensor transmits the signal.
General Troubleshoot ing Informat ion (cont'd)
A
A
2. Turn the ignition switch to ON (II).
2. Turn the ignition switch to ON (II).
3. Make sure the HDS communicates with the vehicle
3. Make sure the HDS communicates with the vehicle and the TPMS control unit If it does not, go to the DLC
and the TPMS control unit. If it does not, go to the DLC circuit troubleshooting (see page 11-383).
circuit troubleshooting (see page 11 -383).
4. Clearthe DTC(s) by following the screen prompts on
4. Follow the prompts on the HDS to display the DTC(s) the HDS.
on the screen. After determining the DTC, refer to the
NOTE: See the HDS Help menu for specific
DTC troubleshooting.
instructions.
NOTE: See the HDS Help menu for specific
5. Turn the ignition switch to LOCK (0).
instructions.
Special Tools Required 1. With the ignition switch in LOCK (0), connect the HDS
TPMS Trigger Tool ATEQ VT55# to the data link connector (DLC) (A) located under the
Available through the Honda Tool and Equipment driver's side of the dashboard.
Program 888-424-6857
NOTE:
Make sure the TPMS tool has the latest software.
Check the official Honda service website for more
service information about the TPMS tool.
The TPMS tool is necessary to do this procedure.
Let the vehicle sit for at least 5 minutes to allowthetire
pressure sensors to switch to sleep mode.
To ensure the TPMS control unit memorizes the A
correct sensor ID, the vehicle with the new tire 2. Turn the ignition switch to ON (II).
pressure sensor must be at least 10 ft (3 m) away from
other vehicles that have tire pressure sensors. 3. Make sure the HDS communicates with the vehicle
When doing a tire rotation, memorizing the tire and the TPMS control unit. If it does not, go to the DLC
pressure sensors is not needed. circuit troubleshooting (see page 11 -383).
7. Repeat step 6 for each wheel until all four tire pressure
sensor IDs are memorized. When all four sensor IDs
are memorized, the low tire pressure/TPMS indicator
blinks.
12. Make sure the tires are inflated to the specified tire 2. Turn the ignition switch to ON (II).
pressure listed on the doorjamb label.
3. Make sure the HDS communicates with the vehicle
13. Turn the ignition switch to LOCK (0). and the TPMS control unit. If it does not, go to DLC
circuit troubleshooting (see page 11-383).
(cont'd)
Tire Pressure Sensor Location (cont'd)
6. Hold the TPMS tool (A) near the valve stem of one
wheel, and activate the tire pressure sensor.
fl
oo
h*.
10 9 6 5 4 I3 2 1
20 19 18 17 16 15 14 13 12 11
(cont'd)
System Description (cont'd)
System Structure
Once the vehicle speed exceeds 28 mph (45 km/h), the TPMS control unit monitors all four tire pressure sensors and the
system function. If it detects low pressure in a tire, it alerts the driver by turning on the low tire pressure/TPMS indicator.
If it detects a problem in the system, it turns on the low tire pressure/TPMS indicator (starts blinking).
Control unit
Mounted over the accelerator pedal module, the TPMS control unit receives wireless pressure sensor ID signals every
time the vehicle speeds exceeds 28 mph (45 km/h). It also receives wireless signals from the transmitters for tire
pressure and the sensor condition, and it continuously monitors and controls the system. The TPMS control unit cannot
directly determine the position (location) of a tire pressure sensor(s) on the vehicle since it is a wireless system. Tire
pressure sensor locations will change during scheduled vehicle maintenance (tire rotation).
NOTE: To determine the actual location of each tire pressure sensor on the vehicle, do the tire pressure sensor location
procedure (see page 18-47). Once the tire pressure sensor locations are identified, write the sensor ID on the side wall of
the tire with a tire crayon to eliminate confusion.
Indicators
The indicator is in the gauge control module:
The low tire pressure/TPMS indicator comes on when any tire pressure is low.
The low tire pressure/TPMS indicator blinks when the system is malfunctioning.
Vehicle
Tire pressure sensor
Each sensor is an integrated unit made up of the tire valve stem, a pressure sensor, and a transmitter. The unit is
attached to the inside of the wheel, around the valve stem. The sensor transmits the internal tire information to the
TPMS control unit once every 60 seconds when the vehicle speed exceeds 28 mph (45 km/h). When the TPMS control
unit receives a tire pressure signal that is less than 175 kPa (1.8 kgf/cm2, 25 psi), the TPMS control unit then turns on the
low tire pressure/TPMS indicator. When that tire's pressure is increased to more than 200 kPa (2.0 kgf/cm2, 29 psi), and
the vehicle is driven above 28 mph (45 km/h) the transmitter sends the tire pressure signal to the TPMS control unit, and
then the TPMS control unit turns the indicator off.
NOTE: Do not mix the TPMS tire pressure sensors or TPMS type wheels with other TPMS types. Be sure to use the
correct type sensors and wheels for this system.
,c
(cont'd)
System Description (cont'd)
NOTE: Be careful not to bend the brackets on the TPMS control unit. Misalignment of the TPMS control unit could
interfere with sending and receiving signals.
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
16 15 14 13 12 11 10 9
n n n i--------------- r n n n
CO
16 15 12 11 10 9 8 7 6 5 4 3 2 1
N5
CO
o
CM
o
00
32 31 29 27 26 25 24 23 22 21 19 18 17
$===t
10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11
I1 2 3 4 5 6 7 8/
\ 9 10 11 12 13 14 15 16J
DTC 1 1 , 13,15,17: Tire Low Air Pressure 8. Clearthe DTC with the HDS.
NOTE: If low tire pressure is detected, the TPMS control 9. Test-drive the vehicle at 28 mph (45 km/h) or more for
unit sets one or more of these DTCs, and turns on the at least 1 minute.
low tire pressure/TPMS indicator. If the low tire 10. Check for DTCs with the HDS.
pressure/TPMS indicator comes on because of a low tire
pressure, and the customer corrects it before bringing Is DTC 11, 13,15, or 17 indicated?
the vehicle in, the DTCs will be stored, but the indicator
YES-Replace the TPMS control unit (see page
turns off.
18-68).H
1 .Turn the ignition switch to LOCK (0).
N O -lf any other DTCs are indicated, troubleshoot the
2. Make sure the tires are inflated to the specified tire appropriate DTC. If no DTCs are indicated, the system
pressure listed on the doorjamb label. is OK at this tim e.H
YES-Go to step 8.
NO-Replace the appropriate tire pressure sensor (see
page 18-69).H
DTC Troubleshooting (cont'd)
DTC 21,22,23,24: Tire Pressure Sensor 8. Clear the DTC with the HDS.
Abnormally High Temperature 9. Test-drive the vehicle at 28 mph (45 km/h) or more for
at least 1 minute.
1. Turn the ignition switch to LOCK (0).
10. Check for DTCs with the HDS.
2. Make sure the tires have cooled down.
Is DTC 21, 22, 23, or 24 indicated?
NOTE: An abnormal rise in the internal temperature of
the tires can be caused by: YES-Check for loose terminals and poor connections
Excessive braking at the TPMS control unit. If necessary, substitute a
Failure to release the parking brake (rear tires only) known-good TPMS control unit (see page 18-68), and
recheek.H
Leaving the vehicle running while parked (front
tires only) N O -lf any other DTCs are indicated, troubleshoot the
Improper assembly of a wheel and tire appropriate DTC. If no DTCs are indicated, the system
is OK at this tim e.H
3. Test-drive the vehicle at 28 mph (45 km/h) or more for
at least 1 minute.
NO-Go to step 4.
DTC 31,33,35,37: Tire Pressure Sensor Low DTC 32,34,36,38: Tire Pressure Sensor
Battery Voltage Signal Failure
NOTE: This problem occurs when the temperature NOTE:
around the sensor is 4 F (20 C) or less. Note that Inspect for an aftermarket electrical device(s) (such as
the diagnosis must be made in a place where ambient an inverter, battery charger, CB radio, etc.) interfering
temperature is 4 F (20 C) or more. with the RFsignal from the tire pressure sensors when
driving the vehicle.
1. Turn the ignition switch to ON (II).
If DTC 41 is also set, troubleshoot the DTC first (see
2. Clear the DTC with the HDS. page 18-60).
3. Test-drive the vehicle at 28 mph (45 km/h) or more for 1. Turn the ignition switch to LOCK (0).
at least 1 minute.
2. Make sure all four wheels are TPMS type wheels with
4. Check for DTCs with the HDS. mounted tire pressure sensors.
Is DTC 31, 33, 35, or 37 indicated? Are TPMS type wheels with a tire pressure sensor
mounted on the vehicle?
YES-Go to step 5.
YES-Go to step 3.
NO-lntermittent failure, the system is OK at this
tim e.H NO-lnstall the TPMS type wheel, and memorize the
pressure sensor ID with the HDS (see page 18-46).H
5. Note the tire pressure sensor(s) number by the
indicated DTC. 3. Turn the ignition switch to ON (II).
DTC Tire Pressure Sensor Number 4. Check for DTCs with the HDS.
31 No. 1
5. Note the tire pressure sensor(s) number by the
33 No. 2
indicated DTC.
35 No. 3
37 No. 4 DTC Tire Pressure Sensor Number
6. Do the tire pressure sensor location procedure to 32 No. 1
determine the affected tire location and relate it to the 34 No. 2
tire pressure sensor number (see page 18-47). 36 No. 3
38 No. 4
Did each tire pressure sensor respond to the TPMS tool?
6. Do the tire pressure sensor location procedure to
YES-Go to step 7. determine the affected tire location and relate it to the
tire pressure sensor number (see page 18-47).
NO-Check that the tire pressure sensor is properly
mounted. If necessary, replace the appropriate tire Did each tire pressure sensor respond to the TPMS tool?
pressure sensor (see page 18-69).H
YES-Go to step 7.
7. Check the TIRE 1, TIRE 2, TIRE 3, or TIRE 4 PRESSURE
SENSOR BATTERY STATUS in the TPMS DATA LIST NO-Check for an aftermarket electrical device
with the HDS. interfering with the RF signals from the sensors. If
there are no electrical devices causing interference,
Is LOW indicated? replace the appropriate tire pressure sensor (see page
18-69).B
YES-Replace the appropriate tire pressure sensor
(see page 18-69).H
7. Turn the ignition switch to LOCK (0), and wait 5 DTC 41: Abnorma l Signal Reception Error
minutes or more.
NOTE: Inspect for an aftermarket electrical device(s)
8. Test-drive the vehicle at 28 mph (45 km/h) or more for (such as an inverter, battery charger, CB radio, etc.)
at least 1 minute. interfering with the RF signal from the tire pressure
9. Check if the value of the AIR PRESSURE and AIR sensors when driving the vehicle.
TEMPERATURE of the affected sensor changes from 1. Turn the ignition switch to LOCK (0).
DEFAULT to the correct tire pressure on the TPMS
DATA LIST with the HDS. 2. Make sure all four wheels are TPMS type wheels with
mounted tire pressure sensors.
Does the value of the AIR PRESSURE and AIR
TEMPERATURE change from DEFAULT to the correct Are TPMS type wheels with tire pressure sensors
tire pressure? mounted on the vehicle?
DTC 51,53,55,57: Tire Pressure Sensor 7. Turn the ignition switch to LOCK (0), and wait 5
minutes or more.
Registration Error
8. Turn the ignition switch to ON (II).
NOTE:
The DTCs will only set during memorizing the tire 9. Clear the DTC with the HDS.
pressure sensor ID.
10. Test-drive the vehicle at 28 mph (45 km/h) or more for
Inspect for an aftermarket electrical device(s) (such as at least 1 minute.
an inverter, battery charger, CB radio, etc.) interfering
with the RF signal from the tire pressure sensors when 11. Check for DTCs with the HDS.
driving the vehicle.
Is DTC 51, 53, 55, or 57 indicated?
1. Turn the ignition switch to LOCK (0).
YES-Check for loose terminals and poor connections
2 . Make sure all four wheels are TPMS type wheels with at the TPMS control unit. If necessary, substitute a
mounted tire pressure sensors. known-good TPMS control unit (see page 18-68), and
recheck.B
Are TPMS type wheels with a tire pressure sensor
mounted on the vehicle? NO-lntermittent failure, the system is OK at this
tim e.B
YES-Go to step 3.
NO-lnstall the TPMS type wheel, and memorize the
tire pressure sensor ID with the HDS (see page
18-46). I i
3. Turn the ignition switch to ON (II).
YES-Go to step 7.
DTC 81: TPMS Control Unit Failure DTC 83: No VSP Signa l
NOTE: Low 12 volt battery voltage can cause this DTC. NOTE: If DTC 85 stored at the same time as DTC 83,
Make sure the 12 volt battery is fully charged and in troubleshoot DTC 85 first, then recheck for DTC 83.
good condition (see page 22-85).
1. Turn the ignition switch to ON (II).
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
2. Clear the DTC with the HDS.
3. Test-drive the vehicle at 7 mph (10 km/h) or more.
3. Turn the ignition switch to LOCK (0), then turn it to ON
4. Check the speedometer.
(II) again.
Does the speedometer register speed?
4. Check for DTCs with the HDS.
YES-Go to step 5.
Is DTC 81 indicated?
NO-Update the ECM/PCM if it does not have the latest
YES-Replace the TPMS control unit (see page
software (see page 11-207), or substitute a
18-68).11
known-good ECM/PCM (see page 11-7), then go to
NO-lntermittent failure, the system is OK at this step 1 and recheck. If the ECM/PCM was updated and
tim e .ll DTCs are not indicated, troubleshooting is complete.
If the ECM/PCM was substituted and DTCs are not
indicated, replace the original ECM/PCM (see page
11-209).B
Is DTC 85 indicated? 10 9 8 7 6 5 4 3 2 1
o
CM
YES-Go to step 6. 19 18 17 16 15 14 13 12 11
F-CAN L (PNK)
NO-lntermittent failure, the system is OK at this
tim e.H
7. Turn the ignition switch to LOCK (0). F-CAN H (GRN) F-CAN L (PNK)
YES-Check for loose terminals and poor connections YES-Check for loose terminals and poor connections
at the TPMS control unit. If necessary, substitute a at the TPMS control unit and G502. If necessary,
known-good TPMS control unit (see page 18-68), and substitute a known-good TPMS control unit (see page
recheck.ll 18-68), and recheck.ll
NO-Turn the ignition switch to LOCK (0), and NO-Repair an open in the wire between the TPMS
reconnect all connectors, then check and control unit and the ECM/PCM.
troubleshoot the fuel and emissions systems (see
page 11-3).ll
(cont'd)
DTC Troubleshooting (cont'd) Symptom Troubleshooting
DTC 9 1 /9 3 ,95,97: Tire Pressure Sensor Low tire pressure/TPMS indicator does not
I nternal Error come on, and no DTCs are stored
1, Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS. 2. Check the low tire pressure/TPMS indicator for
several seconds when the ignition switch is turned to
3. Note the tire pressure sensor(s) number by the
ON (II).
indicated DTC.
Did the indicator come on, and then go off?
DTC Tire Pressure Sensor Number
91 No. 1 YES-Go to step 3.
93 No. 2 NO-Go to step 7.
95 No. 3
97 No. 4 3. Test-drive the vehicle at 28 mph (45 km/h) or more for
at least 1 minute.
4. Do the tire pressure sensor location procedure to
determine the affected tire location and relate it to the 4. Stop the vehicle, and lower the pressure in each tire
tire pressure sensor number (see page 18-47). until the low tire pressure/TPMS indicator comes on.
Did each tire pressure sensor respond to the TPMS tool? NOTE:
YES-Go to step 5. Reinflate the tire before continuing to the next tire.
A fte r n o tin g w h e th e r th e lo w tire pressure/T P M S
NO-Check that the tire pressure sensor is properly indicator came on, make sure it goes off when you
mounted. If necessary, replace the appropriate tire reinflate the tire before proceeding to the next tire.
pressure sensor (see page 1 8 -6 9 ). If 5 minutes has passed since finishing the last
5. Clear the DTC with the HDS. test-drive, reactivate the appropriate tire pressure
sensor using the TPMS tool (see page 18-47).
6. Test-drive the vehicle at 28 mph (45 km/h) or more for
at least 1 minute. Does the indicator come on when the pressure drops
below 175 kPa (1.8 kgf/cm2, 25 psi) or less?
7. Check for DTCs with the HDS.
YES-lntermittent failure, the system is OK at this
Is DTC 91, 93, 95, or 97 indicated? time.il
YES-Replace the appropriate tire pressure sensor NO-Go to step 5.
(see page 18-69), and recheck. If DTCs are still present,
substitute a known-good TPMS control unit (see page 5. Do the tire pressure sensor location procedure to
18-68), and recheck.B determine the affected tire location and relate it to the
tire pressure sensor number (see page 18-47).
N O -lf any other DTCs are indicated, troubleshoot the
appropriate DTC. If no DTCs are indicated, the system Did each tire pressure sensor respond to the TPMS tool?
is OK at this tim e.B YES-Go to step 6.
10 9 6 5 4 3 2 1
3. Turn the ignition switch to LOCK (0).
o
CM
19 18 17 16 15 14 13 12 11
4. Check the No. B2 (7.5 A) fuse in the under-dash
fuse/relay box.
YES-Go to step 5.
Is there battery voltage? NO-Reinstall the checked fuse, then go to step 7.
YES-Repair a short to power in the wire between the 5. Disconnect the TPMS control unit 20P connector (see
TPMS control unit and the No. B22 (7.5 A) fuse in the step 3 on page 18-68).
driver's under-dash fuse/relay box.B
NO-Check for loose terminals and poor connections
at the TPMS control unit. If necessary, substitute a
known-good TPMS control unit (see page 18-68), and
recheck.B
Symptom Troubleshooting (cont'd)
6. With the No. B2 (7.5 A) fuse removed, check for 9. With the No. B22 (7.5 A) fuse removed, check for
continuity between body ground and TPMS control continuity between body ground and TPMS control
unit 20P connector terminal No. 1. unit 20P connector terminal No. 3.
TPMS CONTROL UNIT 20P CONNECTOR TPMS CONTROL UNIT 20P CONNECTOR
00
10 9 8 7 6 5 4 |3 2 1 10 9 6 5 4 |3 2 1
CM
o
CM
o
19 18 17 16 15 14 13 12 11 19 18 17 16 15 14 13 12 11
YES-Repair a short to body ground in the wire YES-Repair a short to body ground in the wire
between the No. B2 (7.5 A) fuse in the under-dash between the No. B22 (7.5 A) fuse in the under-dash
fuse/relay box and the TPMS control unit.H fuse/relay box and the TPMS control unit.H
N O -lnstall a new No. B2 (7.5 A) fuse in the under-dash NO-lnstall a new No. B22 (7.5 A) fuse in the
fuse/relay box, then go to step 10. under-dash fuse/relay box, then go to step 10.
7. Check the No. B22 (7.5 A) fuse in the under-dash
fuse/relay box.
YES-Go to step 8.
10. Reconnect the TPMS control unit 20P connector. 15. Turn the ignition switch to ON (II).
11. Turn the ignition switch to ON (II). 16. Measure the voltage between body g rou nd a nd TPMS
control unit 20P connector terminal No. 3.
12. Check the low tire pressure/TPMS indicator for
several seconds when the ignition switch is turned TPMS CONTROL UNIT 20P CONNECTOR
ON (II).
Did the indicator come on, and then go off? IG1 (LT BLU)
YES-Troubleshooting is complete.
CM
10 9 8 j 7 6 5 4 | 3
CO
NO-Check for loose terminals and poor connections 18 17 16
CM
o
cn
14 13 12 11
at the TPMS control unit. If necessary, substitute a
known-good TPMS control unit (see page 18-68), and
recheck.
13. Disconnect the TPMS control unit 20P connector (see W ire side of female terminals
step 3 on page 18-68).
Is there battery voltage?
14. Measure the voltage between body ground and TPMS
control unit 20P connector terminal No. 1. YES-Go to step 17.
TPMS CONTROL UNIT 20P CONNECTOR NO-Repair an open in the wire between the TPMS
control unit and the No. B22 (7.5 A) fuse in the
under-dash fuse/relay box.H
+ B (PNK)
JL,____,...
10 9 8 7 6 5 4 I 3 2 1
20 19 18 17 16 15 14 13 12 11
I
Wire side of female terminals
17. Turn the ignition switch to LOCK (0). NOTE: Make sure the TPMS control unit mounting
bracket is not bent or twisted as this may affect its
18. Reconnect the TPMS control unit 20P connector.
communication with the tire pressure sensors.
19. Turn the ignition switch to ON (II).
1. Turn the ignition switch to LOCK (0).
20. Measure the voltage between body ground and TPMS
2. Remove the driver's dashboard undercover (see page
control unit 20P connector terminal No. 8.
20- 86).
TPMS CONTROL UNIT 20P CONNECTOR 3. Disconnect the TPMS control unit connector (A).
GND (BLK)
r
10 9 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11
Removal 5. Position the wheel so the tire machine (A) and the tire
iron (B) are next to the valve stem (C) and will move
I NOTICE I away from it when the machine starts. Then remove
the tire from the wheel.
Each tire pressure sensor contains a lithium anode
battery that is not removable. The complete tire pressure
sensor should be disposed of according to local battery
disposal guidelines or requirements. An improperly
disposed battery can be harmful to the environment.
3. Remove the tire valve stem cap and the valve stem
core to deflate the tire.
INOTICE I
Note these items to avoid damaging the tire pressure
sensor:
Do the outside of the wheel first. 6. Remove the valve stem nut (A) and the washer (B),
Position the wheel as shown so the valve stem (B) is then remove the tire pressure sensor with the valve
90 degrees from the bead breaker (C) as shown. stem (C) from the wheel.
Do not position the bead breaker of the tire changer NOTE: Check the nut and the washer; if they have
too close to the rim. deterioration or damage, replace with new ones
during reassembly.
Tire Pressure Sensor Replacement (cont'd)
2. Install the tire pressure sensor (A) and the washer (B) 4. Lube the tire bead sparingly with a paste-type tire
to the wheel (C), and tighten the valve stem nut (D) mounting lubricant, and position the wheel so the tire
finger tight. Make sure the pressure sensor is resting machine (A) is next to the valve stem (B) and will
on the wheel. move away from it when the machine starts. Then
install the tire onto the wheel.
NOTE: Install the tire pressure sensor so that the
sensor housing surface (E) does not extend beyond
the protrusion (F) on the wheel to prevent the sensor
housing from being caught on the bead of the tire
when assembling the tire.
5. With a dry air source, inflate the tire to 300 kPa (3.1
kgf/cm2, 44 psi) to seat the tire bead to the rim, then
adjust the tire pressure (see page 18-6), and install the
valve stem cap.
NOTE: Make sure the tire bead is seated on both sides
of the rim uniformly.
NOTE:
Do not use air or electric impact tools to tighten a
valve stem nut.
Do not twist the tire pressure sensor to adjust its
position with the wheel, as this will damage or
deform the valve stem grommet.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (If brake maintenance is required)
The CR-Z SRS includes a driver's airbag in the steering wheel hub, a front passenger's airbag in the dashboard
above the glove box, seat belt tensioners in the front seat belt retractors, side curtain airbags in the sides of the
roof, and side airbags in the front seat-backs. Information necessary to safely service the SRS is included in this
Service Manual. Items marked with an asterisk (*) on the contents page include or are located near SRS
components. Servicing, disassembling, or replacing these items requires special precautions and tools, and
should be done by an authorized Honda dealer.
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe
frontal or side collision, all SRS service work should be done by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal
injury caused by unintentional deployment of the airbags, side airbags, side curtain airbags, and/or seat belt
tensioners.
Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the
ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the
system may fail in a collision, or the airbags may deploy.
SRS electrical connectors are identified by yellow color coding. Related components are located in the
steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the
roof side, and around the floor. Do not use electrical test equipment on these circuits.
Inspect the brake system components listed. Repair or replace any parts that are leaking or damaged.
Component Inspections;
Component Procedure Also check for
Master Cylinder Look for damage or signs of fluid leakage at: Bulging seal at reservoir tank cap. This is
Reservoir tank, reservoir union or master a sign of fluid contamination.
cylinder body.
Lines, reservoir tank hose and grommets,
and their joints.
Between master cylinder and brake booster.
Brake Hoses Look for damage or signs of fluid leakage at: Bulging, twisted, or bent lines.
Line joints and banjo bolt connections.
Hoses and lines, also inspect for twisting or
damage.
Caliper Look for damage or signs of fluid leakage at: Seized or sticking caliper pins.
Piston seal.
Banjo bolt connections.
Bleed screw.
VSA Look for damage or signs of fluid leakage at:
Modulator-Control Line joints.
Unit Modulator-control unit.
Rapid brake pad wear, vehicle vibration (after 5. Loosen the hydraulic lines at the master cylinder, then
spin the wheels to check for brake drag.
a long drive), or high, hard brake pedal
Is there brake drag at any of the wheels?
NOTE: Make sure that the caliper pins are installed
correctly. YES-Go to step 6.
The upper caliper pin and the lower caliper pin are NO-Check the master cylinder reservoir for
different. If the pins are installed in the wrong location, it contamination in the brake fluid. If you find
will cause vibration, uneven or rapid brake pad wear, contamination, flush the entire brake system of all
and possibly uneven tire wear. For proper caliper pin contaminated fluid, then replace all rubber parts in
locations: Front caliper (see page 19-20), rear caliper the brake system that were exposed to contaminated
(see page 19-33). fluid. If the brake fluid is OK, replace the master
cylinder (see page 1 9 -2 2 ).
1. Drive the vehicle until the brakes drag or until the
pedal is high and hard. This can take 20 or more brake 6. Loosen the bleed screws at each caliper, then spin the
pedal applications during an extended test-drive. wheels to check for brake drag.
2. With the engine running, raise and support the Is there brake drag at any of the wheels?
vehicle (see page 1-10), and spin all four wheels by
YES-Check the master cylinder reservoir for
hand.
contamination in the brake fluid. If you find
Is there brake drag at any of the wheels? contamination, flush the entire brake system of all
contaminated fluid, then replace all rubber parts in
YES-Go to step 3.
the brake system that were exposed to contaminated
NO-Look for other causes of pad wear, high pedal, or fluid. If the brake fluid is OK, disassemble and repair
vehicle vibration. the caliper on the wheel(s) with brake drag.H
3. Turn the ignition switch to LOCK (0), press the brake NO-Look for and replace any damaged brake lines. If
pedal several times to deplete the vacuum in the all brake lines are OK, replace the VSA
brake booster, and then spin the wheels again to modulator-control unit (see page 19-125).
check for brake drag.
YES-Go to step 4.
YES-Go to step 5.
Pedal Height 7. Loosen the pushrod locknut (A), and screw the
pushrod (B) in or out with pliers until the standard
1. Remove the driver's dashboard undercover (see page pedal height from the floor is reached. After
20 - 86 ). adjustment, tighten the locknut firmly. Do not adjust
the pedal height with the pushrod pressed.
2. Turn the brake pedal position switch 45
counterclockwise, and pull it back until it is no longer
touching the brake pedal.
D,
( A B
*: The i l lustrati on shows CVT model.
M B s
fflH H
Rear
BLEEDING SEQUENCE;
Fr o nt Right . Rear Right 5. Refill the master cylinder reservoir tank to the MAX
(upper) level line.
BRAKE FLUID
ILEVEL SWITCH
CLOSED: Float down
OPEN: Float up
Parking Brake Switch Test Brake Fluid Level Switch Test
NOTE: If both the VSA indicator and the brake system NOTE: If both the VSA indicator and the brake system
indicator come on at the same time, check the VSA indicator come on at the same time, check the VSA
system first (see page 19-68). system first (see page 19-68).
1. Remove the center console (see page 20-79). 1. Disconnect the brake fluid level switch connector.
2. Disconnect the parking brake switch connector (A) 2. Check for continuity between the terminals (1) and (2)
from the parking brake switch (B). with the float in the down position and in the up
position.
Remove the brake fluid completely from the
reservoir tank. With the float down, there should be
continuity.
Fill the reservoir tank with brake fluid to the MAX
(upper) level (A). With the float up, there should be
no continuity.
4. Reconnect the parking brake switch connector. 3. Reconnect the brake fluid level switch connector.
5. Install the center console (see page 20-79).
Front Brake Pad Inspection and Replacement
Special Tools Required 3. Check the thickness (A) of the inner pad (B) and the
Brake Caliper Piston Compressor 07AAE-SEPA101 outer pad (C). Do not include the thickness of the
backing plate.
Inspection
1. Raise and support the vehicle (see page 1-10).
2. Remove the front wheels.
Replacement 6. Remove the pad springs (A) while holding the brake
pads.
1. Remove some brake fluid from the master cylinder.
NOTE: The pad springs are installed on the pads to
2. Raise and support the vehicle (see page 1-10). prevent brake drag. Be careful when pivoting the
caliper body up or the spring could pop out of
3. Remove the front wheels.
position.
4. Remove the brake hose mounting bolt (A).
A
8 x 1.25 mm
7. Remove the pad shims (A) and the brake pads (B).
O7AAE-SEPA101
9. Clean the caliper bracket (B) thoroughly; remove any 14. Press in the piston with the brake caliper piston
rust, and check for grooves and cracks. Verify that the compressor so the caliper will fit over the brake pads.
caliper pins (C) move in and out smoothly. Clean and Make sure the piston boot is in position to prevent
lube if needed. damaging it when pivoting the caliper down.
10. Inspect the brake disc for runout, thickness, NOTE: Be careful when pressing in the piston; brake
parallelism (see page 19-17), and check for damage fluid might overflow from the master cylinder
and cracks. reservoir tank. If brake fluid gets on any painted
surface, wash it off immediately with water.
11. Apply a thin coat of M-77 assembly paste (P/N
08798-9010) to the retainer mating surface of the 15. Remove the brake caliper piston compressor.
caliper bracket (indicated by the arrows).
12. Install the pad retainers. Wipe off the excess
assembly paste from the retainers. Keep the
assembly paste away from the brake disc and the
brake pads.
Front Brake Pad Inspection and Replacement (cont'd)
16. Apply a thin coat of M-77 assembly paste (P/N 18. Install the pad springs (A) while holding the brake
08798-9010) to the pad side of the shims (A), the back pads.
of the brake pads (B), and the other areas indicated by
NOTE: Insert the pad spring ends into the pad
the arrows. Wipe off the excess assembly paste from
installation holes securely.
the pad shims and brake pads friction material. Keep
grease and assembly paste away from the brake disc
and brake pads. Contaminated brake disc or brake
pads reduce stopping ability.
19. Pivot the caliper down into position. Install the flange
bolt (A), and tighten it to the specified torque while
holding the caliper pin (B) with a wrench being careful
not to damage the pin boot.
8 x 1.25 mm
17. Install the brake pads and pad shims correctly. Install 22 N-m
the brake pad with the wear indicator (C) on the upper (2,2 kgf-m , 16 Ibf-ft)
inside. If you are reusing the brake pads, always
reinstall the brake pads in their original positions to
prevent a temporary loss of braking efficiency.
A
8 x 1.0 mm
23 N-m (2.3 k g fm , 17 Ib fft)
21. Clean the mating surfaces between the brake disc and
the inside of the wheel, then install the front wheels.
Front Brake Disc Inspection
22. Press the brake pedal several times to make sure the Thickness and Parallelism
brakes work.
1. Raise and support the vehicle (see page 1-10).
NOTE: Engagement may require a greater pedal
stroke immediately after the brake pads have been 2. Remove the front wheels.
replaced as a set. Several applications of the brake
3. Remove the brake pads (see page 19-14).
pedal will restore the normal pedal stroke.
4. Using a micrometer (A), measure the brake disc
23. Add brake fluid as needed.
thickness at eight points, about 45 apart and 10 mm
24. After installation, check for leaks at hose and line (0.39 in) in from the outer edge of the brake disc.
joints or connections, and retighten if necessary. Replace the brake disc if the smallest measurement is
Test-drive the vehicle, then checkfor leaks (see page less than the max. refinishing limit.
19-36). Brake disc thickness:
Standard: 21.0 mm (0.827 in)
Max. refinishing limit: 19.0 mm (0.748 in)
Brake disc parallelism: 0.015 mm (0.00059 in)
NOTE: This is the maximum allowable difference
between the thickness measurements.
(cont'd)
Front Brake Disc Inspection (cont'd) Front Brake Disc Replacement
Runout NOTE: Keep grease away from the brake disc and brake
pads.
1. Raise and support the vehicle (see page 1-10).
1. Raise and support the vehicle (see page 1-10).
2. Remove the front wheels.
2. Remove the front wheel.
3. Remove the brake pads (see page 19-14).
3. Remove the brake hose mounting bolts (A).
4. Inspect the brake disc to wheel surface for damage
and cracks. Clean the brake disc thoroughly, and
remove all rust. A
/ 8 x 1.25 mm
5. Install suitable flat washers (A) and the wheel nuts (B), / 22 N-m
^ (2.2 kgfm, 16 Ibfft)
and tighten the wheel nuts to the specified torque to
hold the brake disc securely against the hub.
B
12 x 1,25 mm
108 N-m (11.0 kgfm, 80 Ibfft)
8 x 1.25 mm
A
6 x 1 .0 mm
9.3 N-m
(0.95 k g fm ,6.9 Ib fft)
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
Avoid breathing dust particles.
Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
INOTICE I
Do not spill brake fluid on the vehicle; it may damage the paint. If brake fluid gets on the paint, wash it off immediately
with water.
Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:
Make sure that the caliper pins are installed correctly. Upper caliper pin A and lower caliper pin B are different. If these
caliper pins are installed in the wrong location, it will cause vibration, uneven or rapid brake pad wear, and possibly
uneven tire wear.
To prevent dripping brake fluid, cover disconnected hose joints with clean rags or shop towels.
Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
Before reassembling, check that all parts are free of dirt and other foreign particles.
Replace parts with new ones as specified in the illustration.
Make sure no dirt or other foreign matter gets in the brake fluid.
Make sure no grease or oil gets on the brake discs or the brake pads.
When reusing brake pads, always reinstall them in their original positions to prevent loss of braking efficiency.
Do not reuse drained brake fluid. U se only new Honda D O T 3 Brake Fluid from an unopened container. Using a
non-Honda brake fluid can cause corrosion and shorten the life of the system.
Coat the piston, the piston seal groove, and the caliper bore with clean brake fluid.
Use recommended greases in the front caliper set.
After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
Refer to the Exploded View as needed during this procedure.
Make sure not to get any silicone grease on the terminal part of the connectors and switches, especially if you have
silicone grease on your hands or gloves.
PIN BOOT
Replace.
12 x 1.25 mm
108 N m
(11.0 kgfm ,
80 Ibf ft)
PAD RETAINERS
Master Cylinder Replacement
NOTE;
Be careful not to damage or bend the brake lines
during removal and installation.
After removal, plug the ends of the hoses and joints to
prevent spilling brake fluid.
1. Remove the air cleaner (see page 9-3).
12 x 1.0 mm 15 N*m
22 N-m (1.5 k g fm ,
(2.2 k g fm , 11 Ibfft)
16 Ibfft)
MASTER CYLINDER
Check for leaks,
RESERVOIR TANK rust, and damage.
Check for damage.
tsmm
A
1. Remove the master cylinder (see page 19-22). 5. Remove the engine wire harness clamps (A) from the
engine wire harness bracket (B).
2. Disconnect the brake booster vacuum hose (A) from
the brake booster.
6 x 1 . 0 mm
9.5 N-m
(0.97 kgf-m, 7.0 Ibf-ft)
6 x 1.0 mm
3. Remove the IMA motor power cable bracket (B). 9.5 N-m
(0.97 kgf m, 7.0 Ibf-ft)
4. Remove the brake lines (A) from the clamp (B).
12 N-m
(1.2 kgf-m, 9 Ibf-ft) B .
Replace.
9. Remove the brake booster/brake pedal mounting nuts
(C). 11. Install the brake booster in the reverse order of
removal, and note these items:
Install the master cylinder after installing the brake
booster (see page 19-22).
Check the brake pedal height and free play after
installing the master cylinder, and adjust it if
necessary (see page 19-6).
Bleed the brake system (see page 19-10).
Rear Brake Pad Inspection and Replacement
r , , : Replacement
Frequent inhalation of brake pad dust, regardless of
1. Remove some brake fluid from the master cylinder.
material composition, could be hazardous to your
health. 2. Raise and support the vehicle (see page 1-10).
Avoid breathing dust particles. 3. Remove the rear wheels.
Never use an air hose or brush to clean brake
assemblies. Use an OSHA-approved vacuum 4. Remove the parking brake cable mounting nut (A).
cleaner.
Inspection
1. Raise and support the vehicle (see page 1-10).
3. Check the thickness (A) of the inner pad (B) and the
outer pad (C). Do not include the thickness of the
backing plate.
Brake pad thickness:
Standard: 9.0 mm (0.354 in)
Service lim it; 1.6 mm (0.083 i n)
NOTE;
The grease between the mating surfaces of the
shim and the pad must be applied lightly on one
place on the inner pad and two places on the outer
pad as shown in the illustration.
After the shim is attached, remove the shim from
the pad and make sure that grease is not spread on
the whole surface.
When the shim is attached, make sure that the shim
and the pad are tightly attached.
8. Remove the pad retainers (A).
9. Clean the caliper bracket (B) thoroughly; remove any 14. Install the brake pads and pad shims correctly. Install
rust, and check for grooves and cracks. the brake pad with the wear indicator (C) on the
Verify that the caliper pins (C) move in and out bottom inside. If you are reusing the brake pads,
smoothly. Clean and lube if needed. always reinstall the brake pads in their original
positions to prevent a temporary loss of braking
10. Inspect the brake disc for runout, thickness, efficiency.
parallelism (see page 19-31), and checkfor damage
and cracks.
15. Rotate the caliper piston (A) clockwise into the 16. Install the caliper. Install the flange bolts (D), and
cylinder, then align the cutout (B) in the piston with tighten it to the specified torque while holding the
the tab (C) on the inner pad by turning the piston back. respective caliper pins (E) with a wrench being careful
Lubricate the boot with silicone grease to avoid not to damage the pin boots and parking brake cable
twisting the piston boot. If the piston boot is twisted, boots.
back it out so it is positioned properly.
17. Install the brake hose mounting bolt (F).
NOTE: Be careful when moving the piston back in the
18. Install the parking brake cable mounting nut (G).
caliper; brake fluid might overflow from the master
cylinder reservoir tank. If brake fluid gets on any 19. Clean the mating surfaces between the brake disc and
painted surface, wash it off immediately with water. the inside of the wheel, then install the rear wheels.
20. Press the brake pedal several times to make sure the
brakes work.
A
Rear Brake Disc Inspection
3. Remove the brake pads (see page 19-28). 3. Remove the brake pads (see page 19-28).
4. Using a micrometer (A), measure the brake disc 4. Inspect the brake disc to wheel surface for damage
thickness at eight points, about 45 apart and 10 mm and cracks. Clean the brake disc thoroughly, and
(0.39 in) in from the outer edge of the brake disc. remove all rust.
Replace the brake disc if the smallest measurement is 5. Install suitable flat washers (A) and the wheel nuts (B),
less than the max. refinishing lim it and tighten the wheel nuts to the specified torque to
hold the brake disc securely against the hub.
Brake disc thickness:
Standard: 9.0 mm (0.354 in)
Max. refinishing limit: 8.0 mm (0.315 in)
Brake disc parallelism: 0.015 mm (0.00059 in)
NOTE: This is the maximum allowable difference
between the thickness measurements.
NOTE: Keep grease away from the brake disc and brake 6. Remove the brake disc flathead screws (A).
pads.
1. Raise and support the vehicle (see page 1-10).
4. Remove the caliper body and the brake pads from the
caliper bracket (see page 19-28).
^ , >
6 x 1.0 mm
. 9.3 N-m .
(0.95 kgf-m, 6.9 Ibf-ft)
7. Remove the brake disc (B) from the hub bearing unit.
10. Clean the mating surfaces between the brake disc and
the inside of the wheel, then install the rear wheel.
R e a r B ra k e C a lip e r O v e r h a u l
Hr M i
i i C A U T IO N
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
Avoid breathing dust particles.
Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
INOTICE I
Do not spill brake fluid on the vehicle; it may damage the paint. If brake fluid gets on the paint, wash it off immediately
with water.
Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:
Make sure that the caliper pins are installed correctly. Upper caliper pin B and lower caliper pin A are different. If these
caliper pins are installed in the wrong location, it will cause vibration, uneven or rapid brake pad wear, and possibly
uneven tire wear.
To prevent dripping brake fluid, cover disconnected hose joints with clean rags or shop towels.
Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
Before reassembling, check that all parts are free of dirt and other foreign particles.
Replace parts with new ones as specified in the illustration.
Make sure no dirt or other foreign matter gets in the brake fluid.
Make sure no grease or oil gets on the brake discs or the brake pads.
When reusing brake pads, always reinstall them in their original positions to prevent loss of braking efficiency.
Do not reuse drained brake fluid. Use only new Honda DOT 3 Brake Fluid from an unopened container. Using a
non-Honda brake fluid can cause corrosion and shorten the life of the system.
Coat the piston, the piston seal groove, and the caliper bore with clean brake fluid.
Use recommended greases in the rear caliper set.
After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
Refer to the Exploded View as needed during this procedure.
Make sure not to get any silicone grease on the terminal part of the connectors and switches, especially if you have
silicone grease on your hands or gloves.
R e a r B r a k e C a lip e r O v e r h a u l ( c o n t 'd )
Exploded View
SLEEVE PISTON
BLEED SCREW
8.5 N-m (0.87 kgf-m
8.3 Ib fft) ADJUSTING BOLT
BEARING A
SPACER
ADJUSTING SPRING B
RETAINING RING
SHAFT COVER
Replace.
SPRING PISTON
WASHER ASSEMBLY
CALIPER BODY O-RING ,
Replace. Q yp
RETURN SPRING Rep l ace,
PARKING NUT PAD SPRING
28 N-m
(2.9 k g fm , 21 Ib fft) SPRING
A p p ly new sealant BRAKE PADS 8 x 1.0 mm GUIDE
(Loctite 569) w hen 23 N-m PISTON SEAL
in sta llin g it. (2.3 k g fm , CALIPER PIN B Rep l ace.
17 Ib fft) PISTON BOOT
R eplace^
GfilASpd
WEAR INDICATOR
Insta l l in n e r pad PAD RETAINERS
w ith its w ear
in d ica tor dow nw ard
1. Inspect the brake hoses for damage, deterioration, leaks, interference, and twisting.
2. Check the brake lines for damage, rusting, and leaks. Also check for bent brake lines.
3. Check for leaks at hose and line joints and connections, and retighten if necessary.
4. Check the master cylinder and the VSA modulator-control unit for damage and leaks.
C
B r a k e H o s e R e p la c e m e n t
INOTICE I
Do not spill brake fluid on the vehicle; it may damage the
paint. If brake fluid gets on the paint, wash it off
immediately with water.
NOTE;
Before reassembling, check that all parts are free of
dirt and other foreign particles.
Replace parts with new ones whenever specified to do
D
so. 8 x 1.25 mm
After removal, plug the end of a hose and joints to
prevent spilling brake fluid.
Front
1. Raise and support the vehicle (see page 1-10).
2. Remove the front wheel.
5. Remove the brake hose mounting bolt (D), then
3. Disconnect the brake line (A) from the brake hose (B), remove the brake hose.
then remove the brake hose bracket (C).
6. Install the brake hose (A) with the mounting bolt (B).
B
8 x 1.25 m m
22 N-m
(2.2 k g fm , 16 Ib fft)
KaMMMW
C
10 X 1.0 mm
35 N-m
(3.6 k g fm ,26 Ibf-ft)
Replace.
7. Connect the brake hose to the caliper with the banjo
bolt (C) and new sealing washers (D).
B ra k H o s e [ R e p la c e m e n t ( c o n t 'd )
8. Install the brake hose bracket (A) to the body, then Rear
connect the brake line (B). D o not twist the brake hose.
1. Raise and support the vehicle (see page 1-10).
B
' ' 15 N-m 2. Remove the rear wheel.
(1.5 kgf-m , 11 Ibf-ft)
3. Disconnect the brake line (A) from the brake hose (B),
then remove the brake hose clip (C).
/J
S x 1.25 mm
22 N-m (2.2 kgf-m, 16 I bf-ft)
9, After installing the brake hose, bleed the brake system
(see page 19-10).
10. Do the following checks:
Check the brake hose and line joint for leaks, and
tighten if necessary. C
Replace.
Check the brake hoses for interference and twisting.
4. Remove the banjo bolt (A), and disconnect the brake
11. Clean the mating surfaces between the brake disc and hose (B) from the caliper (C).
the inside of the wheel, then install the front wheel.
6. Install the brake hose (A) with the mounting bolt (B). 1. Release the parking brake lever fully.
2. Remove the center console (see page 20-79).
8 x 1 .2 5 m m
22 N-m 3. Disconnect the parking brake switch connector (A)
(2.2 kgf-m , 16 I b f-ft)
from the parking brake switch (B).
C 8 x 1.25 mm
10 x 1.0 m m 22 N-m
(2.2 kgf-m , 16 Ibf-ft)
B C
15 N-m 4. Remove the parking brake lever mount bolts (C).
(1.5 kgf-m, 11 Ibf-ft)
5. Disconnect the parking brake cables (D) from the
equalizer (E).
6. Remove the parking brake switch.
7. Install the parking brake lever in the reverse order of
removal.
8. Adjust the parking brake (see page 19-9).
Exploded View
8x 1.0 mm
9.5 N-m(0.97 kgfm, 7.0 Ibfft)
7. Remove the parking brake cable clip (A) from the
parking brake cable (B).
NOTE: 5. Install the brake pedal pad cover (A) with the rivets (B)
This procedure shows a model equipped with a brake firmly attached.
pedal pad cover.
The illustration shows an M/T model; the CVT model is
similar.
1. Cover the carpet under the brake pedal to prevent
metal shavings from getting on the carpet.
2. Center-punch each of the rivets (A), and drill their
heads off with a 3 mm (0.12 in) drill bit (B).
NOTE: Do not drill the brake pedal pad (C).
3. Remove the brake pedal plate pad cover (A) and the
brake pedal cover (B) from the brake pedal pad (C).
B ra k e B o o s te r P re s s u re M o n ito r in g S y s te m
Special T o o ls ...........................................................................19-44
Com ponent Location In d e x ................................................ 19-45
General Troubleshooting In fo rm atio n...................... . 19-46
DTC Troubleshooting In d e x .............................................. 19-48
System D escription............................................................. 19-49
Circuit Diagram .............................................................. 19-51
DTC Troubleshooting.......................................................... 19-52
Brake Booster Pressure Sensor A Replacem ent......... 19-63
Brake Booster Pressure Sensor B R eplacem ent......... 19-64
S p e c ia l T o o ls
1. If the system indicators stay on, connect the HDS to 2. Turn the ignition switch to ON (II).
the data link connector (DLC) (A) located under the 3. Make sure the HDS communicates with the vehicle
driver's side of the dashboard. and the ECM/PCM. If it does not, go to the DLC circuit
troubleshooting (see page 11-383).
4. Follow the prompts on the HDS to display the DTC(s)
on the screen. After determining the DTC, refer to the
DTC troubleshooting.
5. Turn the ignition switch to LOCK (0).
5. Gently insert the pin probe (male) at the test port from
the terminal side. Do not force the tips into the
terminals.
NOTICE I
For accurate results, always use the pin probe
(male).
To prevent damage to the connector terminals, do
not insert test equipment probes, paper clips, or
other substitutes as they can damage the terminals.
Damaged terminals cause a poor connection and
an incorrect measurement.
Do not puncture the insulation on a wire. Punctures
can cause poor or intermittent electrical
connections.
System Outline
During an auto idle stop, the vacuum inside the intake manifold decreases.
The power brake booster vacuum assist is constantly monitored by the ECM/PCM to make sure there is the appropriate
amount of vacuum available for applying the brakes.
When the brake booster vacuum is less than the reference value, an auto idle stop is not allowed.
Auto idle stop is monitored constantly and prohibited by the ECM/PCM when detecting a sensor failure. (Two sensors
monitor for the same abnormalities.)
The IMA system indicator comes on when either or both of the brake booster pressure sensors fail.
S y s te m D e s c r ip tio n ( c o n t'd )
The brake booster vacuum must reach the established point to ensure enough braking force to allow for auto idle stop
activation. If the established value is decreased to the extent that braking force cannot be ensured, the engine will
transition from auto idle stop to the engine idling.
Vehicle Speed
BRAKE
BOOSTER
PRESSURE
ECM/PCM SENSOR fi
D T C T r o u b le s h o o tin g
DTC P0555: Brake Booster Pressure Sensor A 11. Measure the voltage between brake booster pressure
sensor A 3P connector terminal No. 2 and body
Circuit High Voltage
ground.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
troubleshooting information (see page 19-46). BRAKE BOOSTER PRESSURE
SENSOR A 3P CONNECTOR
1.Turn the ignition switch to ON (II).
2. Check BRAKE BOOSTER PRESSURE SENSOR A in the
EVPS DATA LIST with the HDS. |T1...........
MP MON (GRN)
17. Turn the ignition switch to LOCK (0).
18. Turn the ignition switch to ON (II).
19. Check for DTCs with the HDS.
Wire si de of female terminals
Is DTC P0555 indicated?
YES-Update the ECM/PCM if it does not have the
Is there 4.8 V or more? latest software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7), then recheck.
YES-Go to step 7. If the symptom/indication goes away with a
known-good ECM/PCM, replace the original
NO-Go to step 20.
ECM/PCM (see page 11-209).B
7. Turn the ignition switch to LOCK (0).
NO-Replace the original brake booster pressure
8. Short the SCS line with the HDS. sensor A (see page 19-63).H
9. Disconnect ECM/PCM connector A (44P) (see step 14 20. Turn the ignition switch to LOCK (0).
on page 11-210).
10. Turn the ignition switch to ON (II).
21. Connect brake booster pressure sensor A 3P 25. Connect brake booster pressure sensor A 3P
connector terminal No. 2 to body ground with a connector terminals No. 1 and No. 2 with a jumper
jumper wire. wire.
{ I_____ Hi
JL 2 JJ 3 2 1
SG6 (PNK)
MP M O N (GRN) MP M ON (GRN)
JUMPER WIRE
JUMPER WIRE
W ire side of female term i nals
Wire side of female term inal s
22. Turn the ignition switch to ON (II). 26. Turn the ignition switch to ON (II).
23. Check BRAKE BOOSTER PRESSURE SENSOR A in the 27. Check BRAKE BOOSTER PRESSURE SENSOR A in the
EVPS DATA LIST with the HDS. EVPS DATA LIST with the HDS.
Is there 0.1 V or less? Is there 0.1 V or less ?
YES-Go to step 24. YES-Replace brake booster pressure sensor A (see
page19-63).B
NO-Go to step 32.
NO-Go to step 28.
24. Turn the ignition switch to LOCK (0).
28. Turn the ignition switch to LOCK (0).
29. Short the SCS line with the HDS.
30. Disconnect ECM/PCM connector A (44P) (see step 14
on page 11-210).
D T C T r o u b le s h o o t in g ( c o n t'd )
31. Check for continuity between ECM/PCM connector A 35. Check for continuity between ECM/PCM connector A
(44P) terminal No. 9 and brake booster pressure (44P) terminal No. 2 and brake booster pressure
sensor A 3P connector terminal No. 1. sensor A 3P connector terminal No. 2.
MPMON1 (GRN)
S G 6 (P N K )
Il--------- il
I 1 |2 3 I 4 | 5 | 6 i 7 8 ! c
111 2 3 P fT 5 | 6 7 8 I 9 I.
i 10 11 12 1 3 |1 4 jl5 |l6 17 18 19 1 10 11 12 13114115116 17 18 19
I
20 21 22 23 24 25 20 21 22 23 24 25 fl
1 1 1 1
26 27 28 29|3o|31132 33 34 35 26 27 28 29|30|31 (32 33 34 35
136137 3 8 | 3 9 | 4 0 |4 1 | 42 4 3 |4 4 | 3 8 | 3 9 | 4 0 | 4 1 (42 4 3 (4 4 J
I.3 0 ' 37
Is there about 5 V?
YES-Replace brake booster pressure sensor A (see
page19-63).B
NO-Go to step 8.
8. Turn the ignition switch to LOCK (0).
D T C T r o u b le s h o o t in g ( c o n t'd )
15. Check for continuity between brake booster pressure DTC P15C1: Brake Booster Pressure Sensor B
sensor ASP connectorterminal No. 2 and body
Circuit High Voltage
ground.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
troubleshooting information (see page 19-46).
BRAKE BOOSTER PRESSURE
SENSOR A 3P CONNECTOR
1. Turn the ignition switch to ON (II).
2. Check BRAKE BOOSTER PRESSURE SENSOR B in the
EVPS DATA LIST with the HDS.
{3@ 3 Is there 4.5 V or more?
MP M ON (GRN)
YES-Go to step 3.
NO-lntermittent failure, the system is OK at this time.
Check for poor connections or loose terminals at
Wire side of female terminals brake booster pressure sensor B and the ECM/PCM.
3. Turn the ignition switch to LOCK (0).
Is there continuity? 4. Disconnect brake booster pressure sensor B 3P
YES-Repair a short in the wire between the ECM/PCM connector (see step 2 on page 19-64).
and brake booster pressure sensor A M 5. Turn the ignition switch to ON (II).
NO-Update the ECM/PCM if it does not have the latest
6. Measure the voltage between brake booster pressure
software (see page 11-207), or substitute a sensor B 3P connector terminals No. 1 and No. 2.
known-good ECM/PCM (see page 11-7), then recheck.
If the symptom/indication goes away with a
known-good ECM/PCM, replace the original
ECM/PCM (see page 11 -209).B BRAKE BOOSTER PRESSURE
SENSOR B 3P CONNECTOR
SG6 (PNK)
MP MON (GRN)
Q T [5
MP M O N (GRN)
MP M O N (GRN)
J J U M P E R W IR E
25. Connect brake booster pressure sensor B 3P 31. Check for continuity between ECM/PCM connector A
connector terminals No. 1 and No. 2 with a jumper (44P) terminal No. 9 and brake booster pressure
wire. sensor B 3P connector terminal No. 1.
I SG6 (PNK)
Is there about 5 V?
YES-Replace brake booster pressure sensor B (see
page 1 9 -6 4 ).
NO-Go to step 8.
8. Turn the ignition switch to LOCK (0).
(cont'd)
D T C T r o u b le s h o o t in g ( c o n t'd )
9. Short the SCS line with the HDS. 15. Check for continuity between brake booster pressure
sensor B 3P connector terminal No. 2 and body
10. Disconnect ECM/PCM connector A (44P) (see step 14
ground.
on page 11-210).
11. Check for continuity between ECM/PCM connector
A (44P) terminal No. 19 and brake booster pressure
BRAKE BOOSTER PRESSURE
sensor B 3P connector terminal No. 3. SENSOR B 3P CONNECTOR
BRAKE BOOSTER PRESSURE
SENSOR B 3P CONNECTOR
W i re side o f fem ale te rm in a ls
MP MON (GRN)
VCC6 (YEL)
W ire side o f fe m a l e te rm in a ls
VCC6 (YEL)
Is there continuity?
If ll
YES-Repair a short in the wire between the ECM/PCM
3 | 4 | 5 | 6 | 7 8 | <
ii
h i 2 J *c
10 11 12 T3 | 14I15116 17 18 1 C! and brake booster pressure sensor B.
20 21 22 23 24 2E> ;
26 27 28 29|30|31132 33 34 3E>
NO-Update the ECM/PCM if it does not have the latest
| 36137 3 8 1 39|4 0 1 4 1 142 4 3 14 4 1 software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7), then recheck.
ECM/PCM CONNECTOR A (44P) If the symptom/indication goes away with a
Term inal side o f fe m a l e te rm in a ls known-good ECM/PCM, replace the original
Is there continuity? ECM/PCM (see page 11 -209).B
6. Check for DTCs with the HDS. Is the difference between BRAKE BOOSTER
PRESSURE SENSOR B and MAP SENSOR 6 kPa
Is DTC P15C3 indicated? (50 mmHg, 1.8 inHg) or less?
YES-Go to step 7. YES-Compare value of MAP SENSOR with the value
NO-lntermittent failure, the system is OK at this time. of BRAKE BOOSTER PRESSURE SENSOR A and
Check for poor connections or loose terminals at BRAKE BOOSTER PRESSURE SENSOR B, then check
brake booster pressure sensors and the ECM/PCM. the sensor which has a larger difference in the value.
Brake booster pressure sensor A: Go to step 20.
7. Start the engine. Hold the engine speed at 3,000 rpm
Brake booster pressure sensor B: Go to step 23.
without load (CVT in P or N, M/T in Neutral) until the
radiator fan comes on, then let it idle. NO-Go to step 23.
8. Turn the ignition switch to LOCK (0). 14. Press the brake pedal several times to deplete the
vacuum.
9. Turn the ignition switch to ON (II).
15. Start the engine. Hold the engine speed at 3,000 rpm
10. Press the brake pedal several times to deplete the
without load (CVT in P or N, M/T in Neutral) until the
vacuum with monitoring BRAKE BOOSTER
radiator fan comes on, then let it idle.
PRESSURE SENSOR A and BRAKE BOOSTER
PRESSURE SENSOR B in the EVPS DATA LIST w ith 16. With light pedal force, press the brake pedal several
the HDS. times slowly.
Is the difference between BRAKE BOOSTER 17. Check BRAKE BOOSTER PRESSURE SENSOR A and
PRESSURE SENSOR A and BRAKE BOOSTER BRAKE BOOSTER PRESSURE B in the EVPS DATA
PRESSURE SENSOR B 0.1 V or less? LIST with the HDS.
YES-Repair a short in the wire between brake booster Is the difference between BRAKE BOOSTER
pressure sensor A and brake booster pressure sensor PRESSURE SENSOR A and BRAKE BOOSTER
BM PRESSURE SENSOR B 6 kPa (50 mmHg, 1.8 inHg) or
less?
(cont'd)
D T C T r o u b le s h o o t in g ( c o n t 'd )
18. Check BRAKE BOOSTER PRESSURE SENSOR A and 26. Clear the DTC with the HDS.
MAP SENSOR in the EVPS DATA LIST with the HDS.
27. Turn the ignition switch to LOCK (0).
Is t h e d if f e r e n c e b e t w e e n B R A K E B O O S T E R
28. Turn the ignition switch to ON (II).
P R E S S U R E SE N S O R A and M A P SE N S O R 6 kPa
(50 mmHg, 1.8 inHg) or less? 29. Press the brake pedal several times to deplete the
vacuum.
YES-Go to step 19.
30. Check for DTCs with the HDS.
NO-Go to step 20.
19. Check BRAKE BOOSTER PRESSURE SENSOR B and
Is DTC P15C3 indicated?
MAP SENSOR in the EVPS DATA LIST with the HDS. YES-Go to step 31.
Is the difference between BRAKE BOOSTER NO-Check for poor connections or loose terminals at
P R E S S U R E S E N S O R B and M A P SE N S O R 6 kPa brake booster pressure sensor A, brake booster
(50 m m H g , 1.8 inHg) or less? pressure sensor B, and the ECM/PCM.
YES-Compare value of MAP SENSOR with the value 31. Check BRAKE BOOSTER PRESSURE SENSOR A and
of BRAKE BOOSTER PRESSURE SENSOR A and - BRAKE BOOSTER PRESSURE B in the EVPS DATA
BRAKE BOOSTER PRESSURE SENSOR B, then check LISTwiththeHDS.
the sensor which has a larger difference in the value.
32. Install the vacuum/pressure gauge (A) and a suitable
BRAKE BOOSTER PRESSURE SENSOR A; Go to
hose (B) between the brake booster and the vacuum
step 20/
hose (C).
BRAKE BOOSTER PRESSURE SENSOR B: G oto
step 23.
NO-Go to step 23.
20. Turn the ignition switch to LOCK (0).
21. Disconnect the vacuum hose from brake booster
pressure sensor A (see step 3 on page 19-63).
22. Start the engine, then check for vacuum at the
vacuum hose.
Is there vacuum?
YES-Replace brake booster pressure sensor A (see
page 19-63).
NO-Repair the clogged hose which connects brake
booster pressure sensor A to the brake vacuum
hose.H
23. Turn the ignition switch to LOCK (0).
24. Disconnect the vacuum hose from brake booster
pressure sensor B (see step 3 on page 19-64).
25. Start the engine, then check for vacuum at the
vacuum hose.
Is there vacuum?
YES-Replace brake booster pressure sensor B (see
page 19-64).
NO-Repair the clogged hose which connects brake
booster pressure sensor B to the brake vacuum
h o se .ll
B ra k e B o o s te r P re s s u re S e n s o r A
R e p la c e m e n t
33. Start the engine. Hold the engine speed at 3,000 rpm 1. Remove the vacuum hos? (C) from the vacuum hose
w ithout load (CVT in P or N, M/T in Neutral) until the bracket (D).
radiator fan comes on, then let it idle.
A D
34. Turn the ignition switch to LOCK (0).
b 9 9 :^ 3 3 E :::: 9 :
35. Turn the ignition switch to ON (II).
36. Set the value of BRAKE BOOSTER PRESSURE
SENSOR A and BRAKE BOOSTER PRESSURE
SENSOR B to the values in the freeze data with
pressing the brake pedal several times with low
treading strength.
37. Check BRAKE BOOSTER PRESSURE SENSOR A in the
EVPS DATA LIST with the HDS.
\ ar-
Is the difference between BRAKE BOOSTER
PRESSURE S E N S O R A a n d t h e v a lu e o f
vacuum/pressure gauge 6 k P a (50 mmHg, 1.8 inHg) or V 9.5 N-m
E (0.97 kgf-m, 7.0 Ibf-ft)
less?
YES-Go to step 38.
2. Disconnect the brake booster pressure sensor A 3P
NO-Replace brake booster pressure sensor A (see connector and the brake booster pressure sensor B 3P
page 19-63) connector.
38. Check BRAKE BOOSTER PRESSURE SENSOR B in the 3. Disconnect the vacuum hoses (E).
EVPS DATA LIST with the HDS.
4. Remove the vacuum hose bracket with brake booster
Is the difference between BRAKE BOOSTER - pressure sensors A and B from the body.
P R E S S U R E S E N S O R B a n d th e v a lu e o f
v a c u u m / p r e s s u r e g a u g e 6 k P a ( 5 0 m m H g , 1.8 i n H g ) o r 5. Remove brake booster pressure sensor A from the
le s s ? vacuum hose bracket (B).
V S A S y s te m C o m p o n e n ts
Com ponent Location In d e x ................................................ 19-66
General Troubleshooting In fo rm atio n ............ .............. 19-68
DTC Troubleshooting In d e x ...................................... ........19-71
Sym ptom Troubleshooting In d e x ...................................19-72
System Description................................................ . 19-73
Circuit D ia g ra m ................... ................................................. 19-84
DTC Troubleshooting.......................................................... 19-87
Sym ptom Troubleshooting....... ........................................19-118
* Steering Angle Sensor Replacem ent.............................. 19-121
Y aw Rate-Acceleration Sensor R eplacem ent................19-122
VSA Sensor Neutral Position M em o rizatio n ................. 19-123
VSA Off Switch Test/R eplacem ent.......... ............19-123
VSA Modulator-Control Unit U p d a te .................... ......1 9 -1 2 4
VSA Modulator-Control Unit Removal and
Installation............................................................. ............ 19-125
W heel Speed Sensor R eplacem ent..................................19-129
C o m p o n e n t L o c a tio n In d e x
' //
MAGNETIC ENCODER
(Wheel bearing unit)
Replacem ent, page 18-13
STEERING ANGLE SENSOR
(C om bination s w itc h body assem bly)
R eplacem ent page 19-121
This system has four indicators: The ABS indicator comes on when the ABS function is
lost. The brakes still work like a conventional system.
ABS indicator (A)
Brake system indicator (B) Brake System Indicator
VSA indicator (C) The brake system indicator comes on when the EBD
VSA OFF indicator (D) function is lost, the parking brake is applied, and/or the
brake fluid level is low.
NOTE: If two or more wheel speed sensors fail, the brake
system indicator will come on.
VSA Indicator
The VSA indicator comes on when the VSA function is
lost. The VSA indicator blinks when the VSA function is
activating.
VSA OFF Indicator
The VSA OFF indicator comes on, when the VSA is
turned OFF by using the VSA OFF switch.
1. If the system indicators stay on, connect the HDS to 2. Turn the ignition switch to ON (II).
the data link connector (DLC) (A) located under the 3. Make sure the HDS communicates with the vehicle
driver's side of the dashboard. and the VSA modulator-control unit If it does not, go
to the DLC circuit troubleshooting (see page 11-383).
4. Follow the prompts on the HDS to display the DTC(s)
on the screen. After determining the DTC, refer to the
DTC troubleshooting.
5. Turn the ignition switch to LOCK (0).
H o w to Clear DTCs
1. With the ignition switch in LOCK (0), connect the HDS
to the data link connector (DLC) under the driver's
side of the dashboard.
K
2. Turn the ignition switch to ON (II).
3. Make sure the HDS communicates with the vehicle
and the VSA modulator-control unit. If it does not, go
to the DLC circuit troubleshooting (see page 11-383).
A " 4. Clear the DTC(s) by following the screen prompts on
the HDS.
2. Turn the ignition switch to ON (II).
5. Turn the ignition switch to LOCK (0).
3. Make sure the HDS communicates with the vehicle
and the VSA modulator-control unit If it does not, go
to the DLC circuit troubleshooting (see page 11-383).
4. Check the diagnostic trouble code (DTC) and the
freeze data, and note them. Then refer to the indicated
DTC's troubleshooting, and do the appropriate
troubleshooting procedure.
NOTE:
Freeze data indicates the VSA conditions when the
first system malfunction that activated the indicator
was detected.
The HDS can read the DTC, the freeze data, the
current data, and other system data.
For specific operations, refer to the Help menu that
came with the HDS.
D T C T r o u b le s h o o tin g In d e x
When the vehicle has one of these symptoms, check for VSA diagnostic trouble codes (DTCs) with the HDS. If there are
no DTCs, do the diagnostic procedure for the symptom, in the sequence listed, until you find the cause.
VSA Modulator-Control Unit Inputs and Outputs for 32P Connector (Connector Disconnected)
9 n n n \
9 tX X ;i4 13 12 11 10 9 8 7 6 5X
7- 1
00
X >0 <161I5><
V
X1 91
4 3
31 28 27 25;24 23122: X 21
CO
CM
CO
o
CM
05
CM
CD
CM
o
V u u u J
(cont'd)
S y s te m D e s c r ip tio n ( c o n t'd )
VSA Modulator-Control Unit Inputs and Outputs for 32P Connector (Connector Disconnected)
9 -...... n ...................n n 9
CD
CD
00
2 <9 ; x s
T-
191
X i 18/>C I7>>0>C < ) *0 <1161 5 X
<1
4 32!31 3C129128127'26 12423122
CO
:X ,21 20
y u u .... u J
Wain Control
The control unit detects the wheel speed based on the wheel speed sensor signals it receives, then it calculates the
vehicle speed based on the detected wheel speed. The control unit detects the vehicle speed during deceleration based
on the wheel speeds.
The control unit calculates the slip rate of each wheel, and transmits the control signal to the modulator unit solenoid
valve when the slip rate is high.
The hydraulic control has three modes: Pressure retaining, pressure reducing, and pressure intensifying.
CONTROL UNIT
EBD (Electronic Brake Distribution) Features
The EBD feature helps control vehicle braking by adjusting the rear brake force in accordance with the rear wheel load
before the ABS operates. Based on the wheel speed sensor signals, the control unit uses the modulator to control the
rear brakes individually. When the rear wheel speed is less than the front wheel speed, the VSA modulator-control unit
retains the current rear brake fluid pressure by closing the inlet valve in the modulator. As the rear wheel speed
increases and approaches the front wheel speed, the VSA modulator-control unit increases the rear brake fluid pressure
by momentarily opening the inlet valve. This whole process is repeated very rapidly. While this is happening, kickback
may be felt at the brake pedal, you may also hear a muted buzzing sound from the VSA modulator-control unit. This is
normal.
(cont'd)
S y s te m D e s c r ip tio n ( c o n t'd )
Understeer control
Applies the brake to the front and rear inside wheels
9 Controls the engine torque when accelerating
Brake Pedal
Effort Reduced
Pressure
Brake Assist
Begins Danift Ctnn MiSfknnt DroUn Aeeief
Pressure
Threshold
Time
Threshold Time
CAS (Creep Aid System) Features (CVT model)
This system prevents the vehicle from rolling forward or backward on a hill during which the driver releases the brake
pedal by controlling the brake pressure.
When the VSA modulator control unit receives a CAS activation request signal from the PCM, the system assists the
driver to get the vehicle started by holding the brake pressure. This control is done not only on hills, but also on level
roads. When the driver lifts their foot off the brake pedal to get the vehicle started, the brake switch is turned off, and
then the brake pressure is held by operating the TCS valve and the ESV valve.
S y s te m D e s c r ip t io n ( c o n t'd )
HSA activation
(Hol ding of brake pressure)
Modulator Unit
The modulator unit consists of the inlet solenoid valve, the outlet solenoid valve, the TCS NO (normally open) solenoid
valve, the ESV NC (normally closed) solenoid valve, the reservoir, the pump, and the pump motor.
The hydraulic control has three modes of ABS action; pressure intensifying, pressure retaining, and pressure reducing.
Pressure intensifying (VSA) mode is combination of the TCS, VSA, CAS, HSA, and brake assist action.
The hydraulic circuit is an independent four channel type; one channel for each wheel.
MASTER CYLINDER
12 VOLT
BATTERY
*: M/T model
; CAN line
: Other com munication line
(cont'd)
C ir c u it D ia g r a m ( c o n t'd )
CM
CD
4PCONNECTOR
n fl fl 1----------- fl n n
CM
CD
CO
CM
<IX : i 4 1 2 1 1 2 ! 1 1 1C 7 6 5N X
00
2 7 1 VSA OFFSWITCH
CO
9
5 4 3 2 1
WHEEL SPEED SENSOR BRAKE FLUID NEUTRAL POSITION PARKING BRAKE STEERINGANGLE SENSOR
2P CONNECTOR LEVELSWITCH SWITCH SWITCH 5PCONNECTOR
2PCONNECTOR 2PCONNECTOR 1PCONNECTOR
jO - S Z 2.
m 5 4 3 2 1
W ire side of female terminals
Tt = h T ( n
_____ ___ ________ __ _____________ ____________ 1 _ o __
h
2 3 4 5 6 7 8 2 3 4 5 6 7 8
La 10 11 12 13 14 15; 16 17 18 19 [I 10 11 12 13 14 15 16 17 18 19 j
20 21 22 23 24 25 I I 20 21 22 23 24 25
I
26 27 28 29 30 31 33 34 35 26 27 28 29 30 31 32 33 34 35
CO
CM
136 37 38 39 40 41 42 43 44
I36 37 38 39 40 41 42 43 441
DATA LINKCONNECTOR (DLC)
2 3 4 5 6 7 8/
\ 1
\9 10 11 12 13 14 15 16j
DTC 11: Right-Front Wheel Speed Sensor 8. Check for continuity between body ground and the
appropriate wheel speed sensor + B and GND
Circuit Malfunction terminals of the VSA modulator-control unit 32P
DTC 13: Left-Front Wheel Speed Sensor connector individually (see table).
Circuit Malfunction DTC Appropriate Terminal
+B GND
DTC 15: Right-Rear Wheel Speed Sensor 11 FRS + : FR S-:
Circuit Malfunction Right-front No. 31 No. 32
13 FLS+; FLS-:
DTC 17: Left-Rear Wheel Speed Sensor Circuit Left-front No. 21 No. 20
Malfunction 15 RRS + : RRS:
Right-rear No. 22 No. 23
NOTE: Before you troubleshoot, record all freeze data 17 RLS+: RLS:
and any on-board snapshot, and review the general Left-rear No. 29 No. 28
troubleshooting information (see page 19-68). VSA MODULATOR-CONTROL UNIT 32P CONNECTOR
1.Turn the ignition switch to ON (II).
|X M 1 4 |1 3 |1 2 |1 1 |1 0 | 9 18 17 16 j 5 ( X W
2. Clear the DTC with the HDS. 2
X h 9h 8 | x k l l 7 |X IX I> < I X b ^ 1 6 | 1 5 ( X
1
4 3
3. Turn the ignition switch to LOCK (0). FRS- |32|31 |30|29|28|27|26|25|24|23|22|Xl21 M
FLS
(BLU) (BRN)
4. Test-drive the vehicle at 19 mph (30 km/h) or more.
R RS+ (LT GRN]
NOTE: Drive the vehicle on the road, not on a lift.
R R S + (GRN)
5. Check for DTCs with the HDS. RRS
(WHT)
Is DTC 11, 13, 15, or 17 indicated?
YES-Go to step 6.
( ) ( )
(cont'd)
D T C T r o u b le s h o o t in g ( c o n t'd )
10. On the sensor side, check for continuity between body 12. Measure the voltage between body ground and the
ground and wheel speed sensor 2P connector appropriate wheel speed sensor +B and GND
terminals No. 1 and No. 2 individually. terminals of the VSA modulator-control unit 32P
connector individually (see table).
(g )(2 ) (2
20. Check for continuity between the appropriate VSA 21. Check for continuity between the appropriate VSA
modulator-control unit 32P connector terminal and modulator-control unit 32P connector terminal and
the wheel speed sensor 2P connector terminal (see the wheel speed sensor 2P connectorterminal (see
table). table).
2 I X t 014|13(12|11 | 10 | 9 | 8 | 7 | J l ? 1
^ M14|13|12|11 |i o| 9 | 8 17 16 15 |X | X |
X |1 ^ 1 8 |X IX |1 7 |X IX IX E X ^ K l l 6 H 5 t X X 19|ISfXlX117|X(XfXl> ^1X|16|15|X
4 3 |32|31|30|29| 28|27|26|25l24|23l22lXl 2l|20|
|32|31 | 30|29|28|27|26|25 | 24|23|:Z2(X|21|201
nr
(cont'd)
D T C T r o u b le s h o o t in g ( c o n t'd )
DTC 12: Right-Front Wheel Speed Sensor 3. Inspect the appropriate magnetic encoder for
damage, debris, and correct installation.
Signal Malfunction
DTC Appropriate Note
DTC 14: Left-Front Wheel Speed Sensor Magnetic
Signal Malfunction Encoder
12 Right-front Remove the
DTC 16: Right-Rear Wheel Speed Sensor 14 Left-front driveshaft outboard
Signal Malfunction joint from the
appropriate wheel
DTC 18: Left-Rear Wheel Speed Sensor Signal hub (see page
18-13).
Malfunction 16 Right-rear Remove the hub
NOTE: 18 Left-rear bearing unit (see
page 18-28).
Before you troubleshoot, record all freeze data and
any on-board snapshot, and review the general Is the magnetic encoder surface OK?
troubleshooting information (see page 19-68). YES-Go to step 4.
If the ABS and the VSA indicators come on because of
electrical noise, the indicator goes off when you NO-Remove the debris from the magnetic encoder,
test-drive the vehicle at 9 mph (15 km/h) after the or replace the wheel bearing (front) or the hub bearing
system returns to normal. unit (rear):
An incorrectly installed wheel bearing can cause one Front: Replace the front wheel bearing (see page
of these DTCs. 18-13).H
Rear: Replace the rear hub bearing unit (see page
1. Turn the ignition switch to LOCK (0). 18-28).B
2. Check that the appropriate wheel speed sensor is
properly mounted (see page 19-129).
DTC 16:
b^14|lJl2|ll|lo| 9I8171615|XM
^19|l8p>0^17|Xlx lX|)CIXIXIl6h5lX
32|31|30|29|28|27|26|25l24|23l22|Xl21120]
FRS- RLS FLS
(BLU) (GRY) (BRN)
RRS
(WHT)
DTC 18:
14|l3|l2|1.111Ol 9I8171615MXI
|32l31l30|29l28|27|26|25|24|23|22|Xl21|2p|
Is there continuity?
YES-Repair a short in the wires between the
appropriate wheel speed sensor and the other wheel
speed sensor.H
D T C T r o u b le s h o o t in g ( c o n t 'd )
6. Substitute a known-good wheel speed sensor {see DTC 21: Right-Front Magnetic Encoder
page 19-129).
Malfunction
7. Reconnect all connectors.
DTC 22: Left-Front Magnetic Encoder
8. Turn the ignition switch to ON (II).
Malfunction
9. Clear the DTC with the HDS.
DTC 23: Right-Rear Magnetic Encoder
10. Turn the ignition switch to LOCK (0).
Malfunction
11. Test-drive the vehicle at 19 mph (30 km/h) or more.
DTC 24: Left-Rear Magnetic Encoder
NOTE: Drive the vehicle on the road, not on a lift.
Malfunction
12. Check for DTCs with the HDS.
NOTE: Before you troubleshoot, record all freeze data
Is DTC 12, 14, 16, or 18 indicated? and any on-board snapshot, and review the general
troubleshooting information (see page 19-68).
YES-Go to step 13.
1. Turn the ignition switch to ON (II).
NO-Replace the original wheel speed sensor (see
page 19-129),B 2. Clear the DTC with the HDS.
13. Update the VSA modulator-control unit if it does not 3. Turn the ignition switch to LOCK (0).
have the latest software (see page 19-124).
4. Test-drive the vehicle at 19 mph (30 km/h) or more.
14. Turn the ignition switch to LOCK (0).
NOTE: Drive the vehicle on the road, not on a lift.
15. Test-drive the vehicle at 19 mph (30 km/h) or more.
5. Check for DTCs with the HDS.
NOTE: Drive the vehicle on the road, not on a lift.
Is DTC 21,22, 23, o r 24 in d i c a t e d ?
16. Check for DTCs with the HDS.
YES-Go to step 6.
Is DTC 12, 14, 16, or 18 indicated?
NO-lntermittent failure, the system is OK at this time.
YES-Check for loose terminals in the VSA Refer to intermittent failures troubleshooting (see
modulator-control unit 32P connector. If the VSA page 19-69).H
modulator-control unit was updated and the
symptom/indication is still present, replace the VSA
modulator-control unit (see page 19-125).
NO-lf the VSA modulator-control unit was updated,
troubleshooting is complete. If any other DTCs are
indicated, go to the indicated DTCs
troubleshooting.
VSA
6. Inspect the appropriate magnetic encoder for DTC 25: Yaw Rate Sensor Ma l function
damage, debris, and correct installation.
DTC 26: Lateral Acce l eration Sensor
DTC Appropriate Note
Magnetic Malfunction
Encoder
21 Right-front Remove the
DTC 28: Longitudinal Acceleration Sensor
22 Left-front driveshaft outboard Malfunction
joint from the
appropriate wheel DTC 104: Yaw Rate-Acceleration Sensor
hub (see page Mal function
18-13).
23 Right-rear Remove the hub NOTE:
24 Left-rear bearing unit (see Before you troubleshoot, record all freeze data and
page 18-28).
any on-board snapshot, and review the general
Is th e m a g n e t ic e n c o d e r s u r fa c e O K ? troubleshooting information (see page 19-68).
YES-Go to step 7. These code(s) will set after test-drive if the sensor is
installed incorrectly.
NO-Remove the debris from the magnetic encoder,
or replace the wheel bearing (front) orthe hub bearing 1. Turn the ignition switch to ON (II).
unit (rear): 2. Clear the DTC with the HDS.
Front: Replace the front wheel bearing (see page
18-13).B 3. Turn the ignition switch to LOCK (0).
Rear: Replace the rear hub bearing unit (see page 4. Test-drive the vehicle around a number of corners.
18~28).H
NOTE: Drive the vehicle on the road, not on a lift.
7. Update the VSA modulator-control unit if it does not
have the latest software (see page 19-124). 5. Check for DTCs with the HDS.
NOTE: Drive the vehicle on a straight section of road, NO-lntermittent failure, the system is OK at this time.
not on a lift. Refer to intermittent failures troubleshooting (see
page 19-69).
10. Checkfor DTCs with the HDS.
6. Check the size, air pressure, and the amount of wear
Is D T C 2 1 , 2 2 , 2 3 , o r 2 4 in d ic a te d ? of all four tires.
YES-Check for loose terminals in the VSA I s t h e t ir e c o n d i t i o n O K ?
modulator-control unit 32P connector. If the VSA
modulator-control unit was updated and the YES-Go to step 7.
symptom/indication is still present, replace the VSA NO-Replace the tires and/or adjust the air pressure,
modulator-control unit (see page 19-125).H then recheck by test-driving.il
NO- l f the VSA modulator-control unit was updated, 7. Check the YAW/G COMBINE SENSOR DIAGNOSIS in
troubleshooting is complete. If any other DTCs are the VSA FREEZE DATA with the HDS.
indicated, go to the indicated DTCs
troubleshooting. I s YAW/G COMBINE SENSOR DIAGNOSIS NORMAL?
11. Measure the voltage between yaw rate-acceleration 16. Measure the voltage between yaw rate-acceleration
sensor 4P connector terminals No. 1 and No. 4. sensor 4P connector terminals No. 1 and No. 4.
YAW RATE-ACCELERATION
YAW RATE-ACCELERATION SENSOR 4P CONNECTOR
SENSOR 4P CONNECTOR
22. Clear the DTC with the HDS. 1. Turn the ignition switch to ON (II).
23. Turn the ignition switch to LOCK (0). 2. Clear the DTC with the HDS.
24. Test-drive the vehicle around a number of corners. 3. Turn the ignition switch to LOCK (0).
NOTE: Drive the vehicle on the road, not on a lift. 4. Test-drive the vehicle around a number of corners.
25. Check for DTCs with the HDS. NOTE: Drive the vehicle on the road, not on a lift.
27. Turn the ignition switch to LOCK (0). 6. Check the size, air pressure, and the amount of wear
of all four tires.
28. Test-drive the vehicle around a number of corners.
I s t h e t ir e c o n d i t i o n O K ?
NOTE: Drive the vehicle on the road, not on a lift.
YES-Go to step 7.
29. Check for DTCs with the HDS.
NO-Replace the tires and/or adjust the air pressure,
Is D T C 2 5 , 2 6 , 2 8 , o r 1 0 4 in d ic a te d ? then recheck by test-driving.B
YES-Check for loose terminals in the VSA 7. Turn the ignition switch to LOCK (0).
modulator-control unit 32P connector. If the VSA
modulator-control unit was updated and the 8. Disconnect the steering angle sensor 5P connector
sy m pto m/i nd icati on is still present, replace the VSA (see page 19-121).
modulator-control unit (see page 19-125). 9. Disconnect the VSA modulator-control unit 32P
NO-lf the VSA modulator-control unit was updated, connector (see step 3 on page 19-126).
troubleshooting is complete. If any other DTCs are 10. Turn the ignition switch to ON (II).
indicated, go to the indicated DTCs
troubleshooting.
(cont'd)
DTC Troubleshooting (cont'd)
11. Measure the voltage between body ground and VSA 14. Check for continuity between body ground and VSA
modulator-control unit 32P connector terminals modulator-control unit 32P connector terminals
No. 13 and No. 25 individually. No. 13 and No. 25 individually.
VSA MODULATOR-CONTROL UNIT 32P CONNECTOR VSA MODULATOR-CONTROL UNIT 32P CONNECTOR
I ^ 14|13|l2|1l|ip| 9 18 17j 6 | 5 M M
2 1
><di 9h s h m i 7 M M X 3 X I> < I> < Ii eh 5 |X X)l9|18|XlXHVlXIXlXIXIXIXM6|15|X.
4 |32|31 |30|29|28|27|26|25|24|23|22|X321120I 3 l32|31|30|29|28|27|26|25| 24[23|22|><l21|20j
Is th e r e 0 .1 V o r m o r e ? I s t h e r e c o n t i n u it y ?
YES-Repair a short to power in the wire between the YES-Repair a short to body ground in the wire
VSA modulator-control unit and the steering angle between the VSA modulator-control unit and the
sensor.H steering a n g l e sensor.!
NO-Go to step 12. NO-Go to step 15.
12. Measure the voltage between body ground and VSA 15. Check for continuity between body ground and VSA
modulator-control unit 32P connector terminals modulator-control unit 32P connector terminals
No. 15, No. 24, and No. 27 individually. No. 15, No. 24, and No. 27 individually.
VSA MODULATOR-CONTROL U N I T 32P CONNECTOR VSA MODULATOR-CONTROL UNIT 32P CONNECTOR
Is th e r e 0 .1 V o r m o r e ? I s t h e r e c o n t i n u it y ?
YES-Repair a short to power in the wire between the YES-Repair a short to body ground in the wire
VSA mod uIato r-co nt ro I unit and the steering angle between the VSA modulator-control unit and the
sensor.! steering angle sensor.!
NO-Go to step 13. NO-Go to step 16.
13. Turn the ignition switch to LOCK (0).
VSA
16. Checkfor continuity between VSA modulator-control 17. Check for continuity between VSA modulator-control
unit 32P connector terminal and steering angle sensor unit 32P connectorterminal and steering angle sensor
5P connector terminal individually (see table). 5P connector terminal individually (see table).
Sign VSA M odulator- Steering Angle Sign VSA M odulator- Steering Angle
co ntrol Unit 32P Sensor5P co n tro l Unit 32P Sensor5P
Connector Connector Connector Connector
Terminal Terminal Terminal Terminal
SVCC No. 13 No. 1 STR-A No. 24 No, ^
STR G No. 25 No. 5 STR-B No. 27 No. 2
STR-Z No. 15 No. 3
VSA MODULATOR-CONTROL UNIT 32P CONNECTOR
Wire side of female terminals VSA MODULATOR-CONTROL UNIT 32P CONNECTOR
Wire side of female terminals
SVCC (PUR)
STR Z (LT BLU)
|XM 14|13|12|11|10| 9 I 8 I 7 I 6 I 5 IXIXl
|XIX|14|13|12|11 |1G| 9 | 8 | 7 | 6 | 5 |X IX!
2 1
|32[31 [30|29|28|27|26|25|24l23|22|Xl21 |20l
xh9h 8ixixii7ixixixixixixii 6ii5ix
4 3
|32|31 |30|29|28|27|26|25|24|23|22|X|21 M
STR G (BLU)
STR B (GRN) STR A (GRY)
STR G
(BLU)
_5Z- STR Z (LT BLU) ( STR B (GRN)
5 4 3 2 1
]~SVCC (PUR)
STR A (GRY)
STEERING ANGLE SENSOR 5P CONNECTOR
Wire side of female terminals STEERING ANGLE SENSOR 5P CONNECTOR
I s t h e r e c o n t i n u it y ? Wire side of female terminals
Is th e r e c o n tin u ity ?
YES-Go to step 17.
YES-Go to step 18.
NO-Repair an open in the wire between the VSA
modulator-control unit and the steering angle NO-Repair an open in the wire between the VSA
sensor.H mod uIato r-co nt ro I unit and the steering angle
sensor.B
19. Substitute a known-good steering angle sensor (see DTC31,32,33,34,35,36,37,38: ABS Solenoid
page 19-121). Valve Malfunction
NOTE: Make sure the steering angle sensor and
NOTE: Before you troubleshoot, record all freeze data
combination switch is mounted properly.
and any on-board snapshot, and review the general
20. Reconnect all connectors. troubleshooting information (see page 19-68).
21. Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
22. Clear the DTC with the HDS. 2. Clear the DTC with the HDS.
23. Turn the ignition switch to LOCK (0). 3. Turn the ignition switch to LOCK (0), then turn it to
ON (II) again.
24. Test-drive the vehicle around a number of corners.
4. Check for DTCs with the HDS.
NOTE: Drive the vehicle on the road, not on a lift.
i s D T C 3 1 , 3 2 , 3 3 , 3 4 , 3 5 , 3 6 , 3 7 , o r 3 8 in d i c a t e d ?
25. Check for DTCs with the HDS.
YES-Go to step 5.
Is D T C 2 7 in d ic a te d ?
NO-lntermittent failure, the system is OK at this time.
YES-Go to step 26. Refer to intermittent failures troubleshooting (see
NO-Check for loose terminals in the steering angle page 19-69).ll
sensor 5P connector. If the connections are OK, 5. Update the VSA modulator-control unit if it does not
replace the steering angle sensor (see page 19-121 ) . have the latest software (see page 19-124).
26. Update the VSA modulator-control unit if it does not 6. Turn the ignition switch to LOCK (0), then turn it to
have the latest software (see page 19-124). ON (II) again.
27. Turn the ignition switch to LOCK (0). 7. Check for DTCs with the HDS.
28. Test-drive the vehicle around a number of corners. is D T C 3 1 , 3 2 , 3 3 , 3 4 , 3 5 , 3 6 , 3 7 , o r 3 8 i n d i c a t e d ?
NOTE: Drive the vehicle on the road, not on a lift. YES-Check for loose terminals in the VSA
29. Check for DTCs with the HDS. modulator-control unit 32P connector. If the VSA
modulator-control unit was updated and the
Is D T C 2 7 in d ic a te d ? symptom/indication is still present, replace the VSA
YES-Check for loose terminals in the VSA modulator-control unit (see page 19-125).
moduIator-controI unit 32P connector. If the VSA NO-lf the VSA modulator-control unit was updated,
modulator-control unit was updated and the troubleshooting is complete. If any other DTCs are
symptom/indication is still present, replace the VSA indicated, go to the indicated DTCs
modulator-control unit (see page 19-125). troubleshooting.
NO-lf the VSA modulator-control unit was updated,
troubleshooting is complete. If any other DTCs are
indicated, go to the indicated DTCs
troubleshooting.
DTC 51: Motor Lock 9. Check for continuity between VSA modulator-control
unit 32P connector terminal No. 2 and body ground.
DTC 52: Motor Stuck
VSA MODULATOR-CONTROL UNIT 32P CONNECTOR
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
troubleshooting information (see page 19-68). M T R + B (GRN)
(cont'd)
DTC Troubleshooting (cont'd)
17. Measure the voltage between VSA modulator-control 19. Reconnect the VSA mod ulator-control unit 32P
unit 32P connector terminal No. 2 and body ground. connector.
20. Update the VSA modulator-control ynit if it does not
VSA MODULATOR-CONTROL UNIT 32P CONNECTOR
have the latest software (see page 19-124).
21. Turn the i gnition switch to LOCK (0).
M T R + B (GRN)
22. Test-drive the vehicle at 19 mph (30 km/h) or more.
!X |:><|14| 13h 211,1Ho! 9 I f 17 16 I 5 IX D ^ IJ 7
)^19|l8D<^17MX|X|XIXMl6|r5M NOTE: Drive the vehicle on the road, not on a lift.
[32(31130l29|28|27l26|25l24l23l22lxl21120| 23. Check for DTCs with the HDS.
Is D T C 5 1 o r 5 2 in d ic a te d ?
M TRG ND
(BLK) (Q )
Is th e r e c o n tin u ity ?
YES-Go to step 6. I s t h e r e c o n t i n u it y ?
NO-lntermittent failure, the system is OK at this time. YES-Repair a short to body ground in the wire
Refer to intermittent failures troubleshooting (see between the No. B37 (FSR) (30 A) fuse in the
page 19-69).H under dash fuse/relay box and the VSA
modulator-control unit.B
6. Turn the ignition switch to LOCK (0).
NO-lnstall a new No. B37 (FSR) (30 A) fuse in the
7. Check the No. B37 (30 A) fuse in the under-dash under-dash fuse/relay box, then go to step 10.
fuse/relay box.
10. Reconnect the VSA modulator-control unit 32P
Is th e fu s e b lo w n ? connector.
YES-Go to step 8. 11. Turn the ignition switch to ON (II).
NO-Reinstall the checked fuse, then go to step 16. 12. Clear the DTC with the HDS.
8. Disconnect the VSA modulator-control unit 32P 13. Turn the ignition switch to LOCK (0).
connector (see step 3 on page 19-126).
14. Test-drive the vehicle at 19 mph (30 km/h) or more.
NOTE: Drive the vehicle on the road, not on a lift.
15. Check for DTCs with the HDS.
Is D T C 5 4 in d ic a te d ?
17. Measure the voltage between VSA modulator-control DTC 61: Battery Vo l tage Low
unit 32P connector terminal No. 4 and body ground.
DTC 62: Battery Vo l tage High
VSA MODULATOR-CONTROL UNIT 32P CONNECTOR NOTE:
Before you troubleshoot, record ail freeze data and
any on-board snapshot, and review the general
troubleshooting information (see page 19-68).
If the vehicle has high electric load or a weak 12 volt
battery, DTC 61 may be stored when starting the
engine.
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
W ire si de of female terminals 3. Turn the ignition switch to LOCK (0), then turn it to
ON (II) again.
Is th e r e b a tte r y v o lta g e ?
D o e s th e A B S in d ic a to r c o m e o n ?
YES-Go to step 18.
YES-Go to step 4.
NO-Repair an open in the wire between the No. B37
(FSR) (30 A) fuse in the under-dash fuse/relay box and NO-lntermittent failure, the system is OK at this time.
the VSA modulator-control unit.H Refer to intermittent failures troubleshooting (see
page 19-69).H
18. Reconnect the VSA modulator-control unit 32P
connector. 4. Check for DTCs with the HDS.
19. Update the VSA modulator-control unit if it does not Is D T C 6 1 o r 6 2 in d ic a te d ?
have the latest software (see page 19-124).
YES-Check the 12 volt battery (see page 22-85) and
20. Turn the ignition switch to LOCK (0). charging system indicator circuit troubleshooting
(see page 12-200).H
21. Test-drive the vehicle at 19 mph (30 km/h) or more.
NO-Do the appropriate troubleshooting for the DTC
NOTE: Drive the vehicle on the road, not on a lift.
indicated.
22. Check for DTCs with the HDS.
I s D T C 5 4 in d i c a t e d ?
YES-Check for loose terminals in the VSA
modulator-control unit 32P connector. If the VSA
modulator-control unit was updated and the
symptom/indication is still present, replace the VSA
modulator-control unit (see page 19-125).
NO-lf the VSA modulator-control unit was updated,
troubleshooting is complete. If any other DTCs are
indicated, go to the indicated DTCs
troubleshooting.
VSA
DTC 64: Sensor Power Source Voltage 10. Reconnect all connectors.
Malfunction 11. Update the VSA modulator-control unit if it does not
have the latest software (see page 19-124).
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general 12. Turn the ignition switch to LOCK (0).
troubleshooting information (see page 19-68).
13. Test-drive the vehicle at 19 mph (30 km/h) or more.
1. Turn the ignition switch to ON (II).
NOTE: Drive the vehicle on the road, not on a lift.
2. Clear the DTC with the HDS.
14. Check for DTCs with the HDS.
3. Turn the ignition switch to LOCK (0).
Is D T C 6 4 in d ic a te d ?
4. Test-drive the vehicle at 19 mph (30 km/h) or more.
YES-Check for loose terminals in the VSA
NOTE: Drive the vehicle on the road, not on a lift. modulator-control unit 32P connector. If the VSA
modulator-control unit was updated and the
5. Check for DTCs with the HDS.
symptom/indication is still present, replace the VSA
Is D T C 6 4 In d ic a te d ? modulator-control unit (see page 19-125).
YES-Go to step 6. NO-lf the VSA modulator-control unit was updated,
troubleshooting is complete. If any other DTCs are
NO-lntermittent failure, the system is OK at this time. indicated, go to the indicated DTCs
Refer to intermittent failures troubleshooting (see troubleshooting.!
page 19-69).H
6. Turn the ignition switch to LOCK (0).
7. Disconnect the steering angle sensor 5P connector
(see page 19-121).
8. Disconnect the VSA modulator-control unit 32P
connector (see step 3 on page 19-126).
9. Check for continuity between VSA modulator-control
unit 32P connectorterminal No. 13 and body ground.
SVCC (PUR)
9 n n ....9 n
[X3X]14|13|12|11|10| 9 18 17 16 | 5 IX tX l
X |19)18MX117|XIXIXlXlXIX|16(15|X 1
4 |32|31 |30|29|28|27|26|25|24|23|22|Xl21120| 3
V .....D"........ U U J
I s t h e r e c o n t i n u it y ?
(cont'd)
DTC Troubleshooting (cont'd)
DTC 65: Brake Fluid Low Level 10. Check for continuity between brake fluid level switch
2P connector terminal No. 1 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
troubleshooting information (see page 19-68). BRAKE FLUID LEVEL SWITCH 2P CONNECTOR
YES-Go to step 2.
NO-lnspect the brake pads: Front (see page 19-13),
rear (see page 19-28), and replace worn out brake
pads, then recheck.B
W i re side of fem al e terminals
2. Turn the ignition switch to ON (II).
3. Clear the DTC with the HDS. I s t h e r e c o n t i n u it y ?
4. Turn the ignition switch to LOCK (0). YES-Repair a short to body ground in the wire
between the gauge control module and the brake fluid
5. Disconnect the brake fluid level switch 2P connector
level switch.
(see step 1 on page 19-12).
NO-Go to step 11.
6. Turn the ignition switch to ON (II).
11. Update the VSA modulator-control unit if it does not
7. Check for DTCs with the HDS.
have the latest software (see page 19-124).
I s D T C 6 5 in d i c a t e d ?
12. Turn the ignition switch to LOCK (0), then turn it to
YES-Go to step 8. ON (II) again.
NO-Replace the master cylinder (see page 19-22).ll 13. Check for DTCs with the HDS.
8. Turn the ignition switch to LOCK (0). Is D T C 6 5 in d ic a te d ?
9. Disconnect the gauge control module 32P connector YES-Check for loose terminals in the VSA
(see page 22-354). modulator-control unit 32P connector. If the VSA
modulator-control unit was updated and the
symptom/indication is still present, replace the VSA
modulator-control unit (see page 19-125).
NO-lf the VSA modulator-control unit was updated,
troubleshooting is complete. If any other DTCs are
indicated, go to the indicated DTCs
troubleshooting.
DTC 66: Pressure Sensor Malfunction DTC 68: Brake Pedal Position Switch
NOTE: Before you troubleshoot, record all freeze data
Malfunction
and any on-board snapshot, and review the general NOTE: Before you troubleshoot, record all freeze data
troubleshooting information (see page 19-68). and any on-board snapshot, and review the general
1. Turn the ignition switch to ON (II). troubleshooting information (see page 19-68).
2. Clear the DTC with the HDS. 1. Turn the ignition switch to ON (II).
3. Turn the ignition switch to LOCK (0). 2. Check for other system DTCs.
NOTE: Drive the vehicle on the road, not on a lift. YES-Do the appropriate troubleshooting for the
D TC M
5. Check for DTCs with the HDS.
NO-Go to step 3.
Is D T C 6 6 in d ic a te d ?
3. Turn the ignition switch to LOCK (0).
YES-Go to step 6.
4. Check the brake pedal position switch (see page
NO-lntermittent failure, the system is OK at this time, 22-246), and adjustment (see page 19-6).
Refer to intermittent failures troubleshooting (see
page 19-69).1H Is th e s w itc h a n d a d ju s t m e n t O K ?
NO-lf the VSA modulator-control unit was updated, YES-Go to step 10.
troubleshooting is complete. If any other DTCs are NO-lntermittent failure, the system is OK at this time.
indicated, go to the indicated DTCs Refer to intermittent failures troubleshooting (see
troubleshooting. page 19-69).B
10. Troubleshoot the brake pedal position switch signal
circuit (see page 11-272).
Is th e b r a k e p e d a l p o s it io n s w itc h c ir c u it O K ?
11. Reconnect all connectors. DTC 81: VSA Modulator-Control Unit Interna l
12. Update the ECM/PCM if it does not have the latest Circuit Malfunction
software (see page 11-207), or substitute a
NOTE: Before you troubleshoot, record all freeze data
known-good ECM/PCM (see page 11-7).
and any on-board snapshot, and review the general
13. Turn the ignition switch to ON (II). troubl eshooting information (see page 19-68).
14. Clear the DTC with the HDS. 1. Turn the ignition switch to ON (II).
15. Turn the ignition switch to LOCK (0). 2. Check for other system DTCs.
16. Test-drive the vehicle at 19 mph (30 km/h) or more. Is a n o th e r D T C in d ic a te d ?
NOTE: Drive the vehicle on the road, not on a lift. YES-Do the appropriate troubleshooting for the
DTC.B
17. Check for DTCs with the HDS.
NO-Go to step 3.
Is D T C 6 8 in d ic a te d ?
3. Clear the DTC with the HDS.
YES-Check for loose terminals in the ECM/PCM
connector A (44P). If the ECM/PCM was updated, 4. Turn the ignition switch to LOCK (0).
substitute a known-good ECM/PCM (see page 11-7),
5. Test-drive the vehicle at 19 mph (30 km/h) or more.
then retest. If the ECM/PCM was substituted, go to
step 18. NOTE: Drive the vehicle on the road, not on a lift.
NO-lf the ECM/PCM was updated, troubleshooting is 6. Check for DTCs with the HDS.
complete. If the ECM/PCM was substituted, replace
the original ECM/PCM (see page 11-209).1I Is D T C 8 1 in d ic a te d ?
18. Update the VSA modulator-control unit if it does not YES-Go to step 7.
have the latest software (see page 19-124). NO-lntermittent failure, the system is OK at this time.
19. Turn the ignition switch to LOCK (0). Refer to intermittent failures troubleshooting (see
page 19-69).H
20. Test-drive the vehicle at 19 mph (30 km/h) or more.
7. Update the VSA modulator-control unit if it does not
NOTE: Drive the vehicle on the road, not on a lift. have the latest software (see page 19-124).
21. Check for DTCs with the HDS. 8. Turn the ignition switch to LOCK (0).
Is D T C 6 8 in d ic a te d ? 9. Test-drive the vehicle at 19 mph (30 km/h) or more.
YES-Check for loose terminals in the VSA NOTE: Drive the vehicle on the road, not on a lift.
modulator-control unit 32P connector. If the VSA
modulator-control unit was updated and the 10. Check for DTCs with the HDS.
symptom/indication is still present, replace the VSA Is D T C 8 1 in d ic a te d ?
modulator-control unit (see page 19-125).
YES-Check for loose terminals in the VSA
NO-lf the VSA modulator-control unit was updated, modulator-control unit 32P connector. If the VSA
troubleshooting is complete. If any other DTCs are modulator-control unit was updated and the
indicated, go to the indicated DTCs symptom/indication is still present, replace the VSA
troubleshooting. modulator-control unit (see page 19-125).H
NO-lf the VSA modulator-control unit was updated,
troubleshooting is complete. If any other DTCs are
indicated, go to the indicated DTCs
troubleshooting.
DTC 83: PGM-F! Malfunction 8. Update the VSA modulator-control unit if it does not
have the latest software (see page 19-124).
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general 9. Turn the ignition switch to LOCK (0).
troubleshooting information (see page 19-68). 10. Test-drive the vehicle at 19 mph (30 km/h) or more.
1. Turn the ignition switch to ON (II). NOTE: Drive the vehicle on the road, not on a lift.
2. Check for DTC with the HDS. 11. Check for DTCs with the HDS.
Is D T C 8 6 in d ic a te d ? Is D T C 8 3 in d ic a te d ?
YES-Do the troubleshooting for DTC 86.H YES-Check for loose terminals in the VSA
NO-Go to step 3. modulator-control unit 32P connector. If the VSA
modulator-control unit was updated and the
3. Clear the DTC with the HDS. symptom/indication is still present, replace the VSA
modulator-control unit (see page 19-125).
4. Turn the ignition switch to LOCK (0).
NO-lf the VSA modulator-control unit was updated,
5. Test-drive the vehicle at 19 mph (30 km/h) or more.
troubleshooting is complete. If any other DTCs are
NOTE: Drive the vehicle on the road, not on a lift. indicated, go to the indicated DTCs
troubleshooting.
6. Check for DTCs with the HDS.
I s D T C 8 3 in d i c a t e d ?
YES-Go to step 7.
NO-lntermittent failure, the system is OK at this time.
Refer to intermittent failures troubleshooting (see
page 19-69).H
7. Check for fuel and emissions systems DTCs with the
HDS (see page 11-3).
A r e a n y E C M / P C M D T C s in d i c a t e d ?
YES-Do the applicable troubleshooting for the
ECM/PCM.
NO-Go to step 8.
(cont'd)
DTC Troubleshooting (cont'd)
DTC 84: VSA Sensor Neutral Position Not DTC 86: F-CAN Communication Ma l function
Written NOTE: Before you troubleshoot, record all freeze data
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general
and any on-board snapshot, and review the general troubleshooting information (see page 19-68).
troubleshooting information (see page 19-68). 1. Turn the ignition switch to ON (II).
1. Do the VSA sensor neutral position memorization 2. Clear the DTC with the HDS.
(see page 19-123).
3. Turn the ignition switch to LOCK (0).
2. Clear the DTC with the HDS.
4. Start and run the engine for at least 5 seconds.
3. Turn the ignition switch to LOCK (0), then turn it to
ON (II) again. 5. Check for DTCs with the HDS.
4. Check for DTCs with the HDS. is D T C 8 6 in d ic a te d ?
Is D T C 8 4 in d ic a te d ? YES-Go to step 6.
YES-Go to step 5. NO-Check the COMMU PCM, COMMU GAUGE, and
COMMU YAW RATE/G, in the VSA FREEZE DATA with
NO-lntermittent failure, the system is OK at this time. the HDS. Then check for F-CAN communication lines
Refer to intermittent failures troubleshooting (see continuity to the appropriate system or sensor and
page 19-69).H loose terminals in the appropriate system or sensor
5. Update the VSA modulator-control unit if it does not connectors,
have the latest software (see page 19-124). 6. Check the COMMU PCM, COMMU GAUGE, and
6. Turn the ignition switch to LOCK (0), then turn it to COMMU YAW RATE/G, in the VSA FREEZE DATA with
ON (II) again. the HDS.
I s D T C 8 4 in d i c a t e d ? YES-Go to step 7.
13. Check the F-CAN communication lines for continuity VSA MODULATOR-CONTROL UNIT 32P CONNECTOR
between the VSA modulator-control unit and the Wire side of fem ale terminals
appropriate system or sensor (see table).
YES-
|32|3l|30|29|28|27|26|25|24|23|22[><l2l|20l
If the appropriate system or sensor is the yaw
rate-acceleration sensor: go to step 14.
If the appropriate system or sensor is not the yaw
rate-acceleration sensor: go to step 18.
NO-Repair an open in the appropriate line.H
14. Check for loose terminals in the yaw rate-acceleration
I 1 I2 r fT fT lT T T I 8 f n _
1 10 11
sensor 4P connector.
12 13114115116 17 18 19
20 21 22 23 24 25 1
I 1 I s t h e y a w r a t e - a c c e le r a t io n s e n s o r 4 P c o n n e c t o r O K ?
26 27 28 29|30|3l|32 33 34 35
| 3 6 | 37 3 8 | 3 9 |4 0 |4 1 |42 4 3 |4 4 |
YES-Go to step 15.
F-CAN H (GRN) F-CAN L (PNK) NO-Repair or reconnect the connector seeurely.il
ECM/PCM CONNECTOR A (44P)
15. Turn the ignition switch to ON (II).
Terminal side of female terminals
F-CAN H (GRN)
16. Measure the voltage between yaw rate-acceleration 19. Reconnect all the connectors.
sensor 4P connector terminals No. 1 and No. 4.
20. Start and run the engine for at least 5 seconds.
YAW RATE-ACCELERATION 21. Checkfor other system DTCs with the HDS.
SENSOR 4P CONNECTOR
I s a n o t h e r D T C in d i c a t e d ?
Is th e r e b a tt e r y v o lta g e ?
YES-Repair an open in the wire between the yaw
rate-acceleration sensor and body ground (G502).B
NO-Repair an open in the wire between the yaw
rate-acceleration sensor and the under-dash
fuse/relay box.B
18. Check for loose terminals in the appropriate system
connectors.
A r e th e a p p r o p r ia te s y s te m c o n n e c to r s O K ?
2. Clear the DTC with the HDS. 1. Turn the ignition switch to ON (II).
3. Turn the ignition switch to LOCK (0). 2. Clear the DTC with the HDS.
4. Test-drive the vehicle at 19 mph (30 km/h) or more. 3. Turn the ignition switch to LOCK (0).
NOTE: Drive the vehicle on the road, not on a lift. 4. Test-drive the vehicle at 19 mph (30 km/h) or more.
5. Check for DTCs with the HDS. NOTE: Drive the vehicle on the road, not on a lift.
YES-Go to step 6. Is D T C 1 0 5 in d ic a te d ?
8. Test-drive the vehicle at 19 mph (30 km/h) or more. 7. Turn the ignition switch to LOCK (0).
NOTE: Drive the vehicle on the road, not on a lift. 8. Test-drive the vehicle at 19 mph (30 km/h) or more.
9. Check for DTCs with the HDS. NOTE: Drive the vehicle on the road, not on a lift.
DTC 111: Back-Up Light Switch Malfunction DTC 112: Neutral Switch Malfunction
NOTE: Before you troubleshoot, record all freeze data NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general and any on-board snapshot, and review the general
troubleshooting information (see page 19-68). troubleshooting information (see page 19-68).
1. Turn the ignition switch to ON (II) for at least 5 1. Turn the ignition switch to ON (II).
seconds.
2. Check for DTCs with the HDS.
2. Check for DTCs with the HDS.
Is D T C 8 6 in d ic a te d ?
Is D T C 8 6 in d ic a te d ?
YES-Do the troubleshooting for DTC 86 (see page
YES-Do the troubleshooting for DTC 86 (see page 19-110).B
19-110).
NO-Go to step 3.
NO-Go to step 3.
3. Check the NP SWITCH in the PGM-FI DATA LIST with
3. Check the BACK-UP LIGHT SW I TCH in the PGM-FI the HDS.
DATA LIST with the HDS.
D o e s i t i n d i c a t e O N w h e n t h e s h i f t l e v e r is in n e u t r a l, a n d
D o e s i t i n d i c a t e O N w h e n t h e s h i f t l e v e r is in r e v e r s e , a n d O F F w h e n t h e s h i f t l e v e r is n o t in n e u t r a l?
O F F w h e n t h e s h i f t l e v e r is i n n e u t r a l?
YES-Go to step 25.
YES-Go to step 4.
NO-
NO-Check the back-up light switch (see page
If the indicator remains on: Go to step 4.
13-42).HI
If the indicator remains off: Go to step 12.
4. Check the BACK-UP LIGHT SWITCH in the VSA DATA If the indicator is flashing: Check the installation of
LIST with the HDS. the neutral position switch (see page 13-43).B
D o e s i t i n d i c a t e O N w h e n t h e s h i f t l e v e r is in r e v e r s e , a n d 4. Turn the ignition switch to LOCK (0).
O F F w h e n t h e s h i f t l e v e r is i n n e u t r a l?
5. Disconnect the neutral position switch 2P connector
YES-lntermittent failure, the system is OK at this time. (see step 2 on page 13-43).
Refer to intermittent failures troubleshooting (see
page 19-69). 6. Turn the ignition switch to ON (II).
NO-Go to step 5. 7. Check the NP SWITCH in the PGM-FI DATA LIST with
the HDS.
5. Update the VSA modulator-control unit if it does not
have the latest software (see page 19-124). D o e s i t in d i c a t e O F F ?
6. Turn the ignition switch to LOCK (0). YES-Replace the neutral position switch (see page
13-43).B
7. Turn the ignition switch to ON (II).
NO-Go to step 8.
8. Check the BACK-UP LIGHT SWITCH in the VSA DATA
LIST with the HDS. 8. Turn the ignition switch to LOCK (0).
11. Check for continuity between neutral position switch 17. Turn the ignition switch to LOCK (0).
2P connector terminal No. 2 and body ground.
18. Connect neutraI position switch 2P connector
terminals No. 1 and No. 2 with a jumper wire.
NEUTRAL POSITION SWITCH 2P CONNECTOR
JUMPER WIRE
Wire side of female term inal s
YES-Repair a short to body ground between the ECM 19. Turn the ignition switch to ON (II).
and the neutral position switch.
20. Check the NP SWITCH in the PGM-FI DATA LIST with
NO-Update the ECM if it does not have the latest the HDS.
software (see page 11-207), or substitute a
known-good ECM (see page 11-7), then recheck. If the D o e s it in d ic a te O F F ?
symptom/indication goes away with a known-good YES-Repair an open in the wire between the neutral
ECM, replace the original ECM (see page 11-2 09 ).l position switch and body ground (GT01 ) .
12. Turn the ignition switch to LOCK (0). NO-Replace the neutral position switch (see page
13. Disconnect the neutral position switch 2P connector 13-43). HI
(see step 2 on page 13-43). 21. Turn the ignition switch to LOCK (0).
14. Connect neutral position switch 2P connector 22. Disconnect the jumper wire from the neutral position
terminal No. 2 to body ground with a jumper wire. switch 2P connector.
D
NSW (RED/BLK)
JUMPER WIRE
24. Check for continuity between ECM connector B (44P) 26. Update the VSA modulator-control unit if it does not
terminals No. 13 and No. 21, and neutral position have the latest software (see page 19-124).
switch 2P connector terminal No. 2 individually.
27. Turn the ignition switch to LOCK (0).
NEUTRAL POSITION SWITCH 2P CONNECTOR
28. Turn the ignition switch to ON (II).
Wire side of fem al e terminals
29. Check the NEUTRAL SWITCH STATUS in the VSA
DATA LIST with the HDS.
D o e s i t i n d i c a t e O N w h e n t h e s h i f t l e v e r is in n e u t r a l, a n d
O F F w h e n t h e s h i f t l e v e r is in e x c e p t n e u t r a l?
I s t h e r e c o n t i n u it y ?
VSA cannot be turned OFF 6. Check for continuity between VSA OFF switch 5P
connectorterminal No. 4 and body ground.
NOTE: If the low tire pressure/TPMS indicator turns ON,
the VSA cannot be turned OFF. Check the tire pressure
first. VSA OFF SWITCH 5P CONNECTOR
1. Turn the ignition switch to LOCK (0).
2. Check the VSA OFF switch (see page 19-123). 1 p|
5 4 3 2 1
Is th e V S A O F F s w itc h O K ?
YES-Go to step 3.
NO-Replace the VSA OFF switch (see page 19-123).
3. Disconnect the VSA OFF switch 5P connector (see
page 19-123). W ire side of fem al e term i nals
YES-Go to step 6.
I s t h e r e c o n t i n u it y ?
NO-Repair an open in the wire between the gauge
control module and the VSA OFF switch . YES-Substitute a known-good gauge control module
(see page 22-354), and recheck. If it is OK, replace the
original gauge control module (see page 22-354).
NO-Repair an open in the wire between the VSA OFF
switch and body ground (G501).H
ABS indicator, brake system indicator, and 9. Check for continuity between VSA modulator-control
unit 32P connector terminal No. 1 and body ground.
VSA indicator do not go off
1. Turn the ignition switch to LOCK (0). VSA MODULATOR-CONTROL UNIT 32P CONNECTOR
Is th e fu s e b lo w n ?
|><M14|13|12|11|10| 9 | 8 | 7j 6 | 5 |X |X |
2 1
X H 9 ll8 |X lX ll 7 D < lX D < a > d X ^ 1 6 |1 5 |X
YES-Replace the fuse. Turn the ignition switch to ON
4 3
(II), then turn it to LOCK (0) again. If the fuse blows |32|31 |30|29|28|27|26|25l24|23|22Kl 21120|
Is th e r e b a tte r y v o lta g e ?
(cont'd)
Symptom Troubleshooting (cont'd)
12. Check for continuity between the VSA 13. Reconnect all connectors.
modulator-control unit32P connectorterminal and
the gauge control module 32P connector terminal 14. Update the VSA modulator-control unit if it does not
have the latest software (see page 19-124).
(see table).
15. Turn the ignition switch to LOCK (0), then turn it to
Sign VSA Modulator- Gauge Control ON (II) again.
Control Unit 32P Module 32P
Connector Connector 16. Check the ABS indicator, the brake system indicator,
Terminal Terminal and the VSA indicator for several seconds when the
F-CAN L No. 5 No. 20 ignition switch is turned to ON (II).
F-CAN H No. 6 No. 19
D o th e in d ic a to r s c o m e o n th e n g o o ff?
VSA MODULATOR-CONTROL UNIT 32P CONNECTOR
Wire side of female terminals YES-lf the VSA modulator-control unit was updated,
F-CAN H (GRN) F-CAN L (PNK) troubleshooting is complete. If any other DTCs are
9 n rt n 9 indicated, go to the indicated DTCs
2
|XIX|14|13|12|11110| 9 | 8 | 7 16 | 5 f c R ]
1 troubleshooting.
X H 9h 8(XE x 3i 7 |X IX IX IX IX IX |1 6 |1 5 |X
4 |32|31 |30|29 |2S|27|26|25|24|23|22|><|21120| 3 NO-Check for loose terminals in the VSA
V u .............. a..................... u...... J modulator-control unit 32P connector. If the VSA
modulator-control unit was updated and the
symptom/indication is still present, replace the VSA
modulator-control unit (see page 19-125).!
F-CAN H (GRN)
lo liJ s ll. 6 | 5 | 4 13
CSI
F-CAN L (PNK) L
GAUGE CONTROL MODULE 32P CONNECTOR
W ire side of female terminals
Is t h e r e c o n tin u ity ?
SRS components are located in this area. Review the 6. Disconnect the cable reel connector A (20P), the cabl e
SRS component locations (see page 24-11) and the reel connector B(4P), and the wiper/washer switch 8P
precautions and procedures (see page 24-13) before connector (C) from the combination switch
doing repairs or service. assembly/cable reel (D).
NOTE: Do not damage or drop the combination switch
as the steering angle sensor is sensitive to shock and
vibration.
1. Do the 12 volt battery terminal disconnection
procedure (see page 22-86).
2. With the front wheels in the straight-ahead position
and the steering wheel centered, then remove the
steering wheel (see page 17-6).
3. Remove the steering column covers (see page 20-96).
4. Disconnect the combination light switch 12P
connector (A) and the steering angle sensor 5P
connector (B) from the combination switch
assembly/cable reel (C).
D E
(cont'd)
Steering Angle Sensor Yaw Rate-Acceleration Sensor
Replacement (cont'd) Replacement
10. Remove the combination light switch (A) and the NOTE:
wiper/washer switch (B) from the combination switch Do not damage or drop the sensor as it is sensitive.
body assembly (C). Do not use power tool s when replacing the sensor.
NOTE: When installing the cable reel, set the turn Check the yaw rate-acceleration sensor bracket for a
signal canceling sleeve position so that the arrow deformation.
points (D) straight up.
1. Turn the ignition switch to LOCK (0).
2. Remove the yaw rate-acceleration sensor (A).
6 x 1.0 mm
9.4 N-m
(0.96 kgf-m, 6.9 Ibf-ft)
T erm i nal
4 5
P o sitio n
PRESSED o -------- -------- 0
RELEASED
NOTE;
Be careful not to damage or deform the brake lines
during removal and installation.
To prevent the brake fluid from dripping, plug and
cover the hose ends and joints with a shop towel.
Removal
- ' 1. Turn the ignition switch to LOCK (0).
2. Disconnect the 10 mm brake lines (A) and the 12 mm
brake lines (B) from the VSA modulator-control unit
(C).
A'
3. Disconnect the VSA modulator-control unit 32P 6. Remove the VSA modulator-control unit (A) from the
connector (A) by pushing the lock (B) and pulling bracket (B).
down the lever (C); the connector disconnects itself.
Front
1 . Turn the ignition switch to LOCK (0).
2. Remove the grommet (A ), then disconnect the wheel speed sensor 2P connector (B).
3. Remove the bol t and the bracket (C), the clip (D), and the wire guide grommet (E).
4. Remove the bolt and the wheel speed sensor (F).
5. Install the wheel speed sensor in the reverse order of removal, and note these items:
Do not twist the sensor wires.
If the wheel speed sensor comes in contact with the hub bearing, it is faulty.
Make sure there is no debris in the sensor mounting hole.
6. Start the engine, and make sure the VSA indicators go off.
7. Test-drive the vehicle, and make sure the VSA indicators do not come on.
Wheel Speed Sensor Replacement (cont'd)
Rear
1. Turn the ignition switch to LOCK (0).
2. Release the connector holding clamps (A), then disconnect the wheel speed sensor 2P connector (B).
6x 1.0 mm
9.5 N-m
(0.97 kgf-m,
7,0 ibf-ft)
3. Remove the wire guide grommets (C) and the clip (D).
4. Remove the bolt and the wheel speed sensor (E).
5. Install the wheel speed sensor in the reverse order of removal, and note these items:
Do not twist the sensor wires.
If the wheel speed sensor comes in contact with the hub bearing unit, it is faulty.
Make sure there is no debris in the sensor mounting hole.
6. Start the engine, and make sure the VSA indicators go off.
7. Test-drive the vehicle, and make sure the VSA indicators do not come on.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) {If body maintenance is. required)
The CR-Z SRS includes a driver's airbag in the steering wheel hub, a front passenger's airbag in the dashboard
above the glove box, seat belt tensioners in the front seat belt retractors, side curtain airbags in the sides of the
roof, and side airbags in the front seat-backs. Information necessary to safely service the SRS is included in this
Service Manual. Items marked with an asterisk (*) on the contents page include or are located near SRS
components. Servicing, disassembling, or replacing these items requires special precautions and tools, and
should be done by an authorized Honda dealer.
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe
frontal or side collision, all SRS service work should be done by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal
injury caused by unintentional deployment of the airbags, side airbags, side curtain airbags, and/or seat belt
tensioners.
Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the
ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the
system may fail in a collision, or the airbags may deploy.
SRS electrical connectors are identified by yellow color coding. Related components are located in the
steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the
roof side, and around the floor. Do not use electrical test equipment on these circuits.
Fenderwell
Component Location Index....................20-160
Front Inner Fender Replacement..........20-162
Splash Shield Replacement.................. 20-163
Front Bulkhead Lower Cover
Replacement...................................... 20-164
Front Bumper Air Guide Replacement. 20-164
Front Fender Fairing Replacement........20-165
Middle Floor Undercover
Replacement. . ..................................... 20-166
Rear Air Outlet Replacement................. 20-166
Rear Spring Seat Lower Cover
Replacement......................... .............. 20-167
Fuel Fill Pipe Cover Replacement..........20-167
Rear Fender Cover Replacement..........20-168
Front Floor Undercover Replacement . . 20-169
Frame
Component Location Index................... 20-170
Middle Crossmember Gusset
Replacement..................... .................. 20-171
Rear Wheelhouse Gusset
Replacement........................................ 20-171
Trailing Arm Brace Replacement..........20-172
Subframe Replacement......................... 20-173
Frame Repair C hart................................. 20-176
Component Location Index
DOOR PANEL \
Removal/ I nstal l ati on, page 20-4 DOOR GRI P
Replacement, page 20-7
j
Replacement, page 20-12 REGULATOR
Replacement, page 20-13
Door Panel Removal/Installation
Special Tools Required 5. Remove the screws securing the inner handle (A).
. KTC Trim Tool Set SOJATP2014*
Trim Pad Remover, Snap-on A 177A or equivalent, Fastener Locations
commercially available : Screw, 2
Available through the Honda Tool and Equipment
Program, 888-424-6857
NOTE:
Put on gloves to protect your hands.
Take care not to scratch the door or the related parts.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
If there are small scratches on the film trim, remove
them with an extra fine plastic polishing compound.
1. Lower the glass fully.
2. Remove the door mirror cover (see page 20-23).
3. Remove the door sash inner trim (see page 20-15).
4. Push on the upper hook (A) with the appropriate trim 6 Remove the pull pocket cap (A), and remove the
tool, then pull back the inner handle cap (B) to remove screw.
it.
Fastener Location
: Screw, 1
7. Remove the power window switch panel (A) from the 9. Remove the door panel (A) with as little bending as
door panel (B). possible to avoid creasing or breaking it.
-1. Pry up the power window switch panel to release -1. Start at the bottom edge of the door panel, insert a
the clip. commercially available trim pad remover into the
-2. Pull out along the edge of the panel to release all of notch (B) in the lower edge of the door panel to
the hooks (C). detach the clip (C).
-3. Disconnect the power window switch connector -2. Detach the clips (D), then pull out the bottom edge
(D). of the door panel.
-3. Detach the upper clips (E).
Fastener Location -4. Starting at the rear, pull the door panel upward.
O : Clip, 1
NOTE: The inner handle cable (F) and the latch
cable (G) are connected to the inner handle (H).
Do not pull up the door panel too far, or these
cables will be damaged.
Fastener Locations
C, D, E > : Clip, 8
Fastener Location
: Screw, 1
Door Panel Removal/Installation (cont'd)
10. While holding the door panel (A) away from the door, Inner handle replacement
remove the inner handle (B) from the opening of the
12. Disconnect the inner handle cable (A) and the latch
door panel.
cable (B) from the inner handle (C), then remove the
handle.
-1. Release the inner handle cable fastener (D), then
disconnect the inner handle cable from the inner
handle.
-2. Release the latch cable fastener (E), then disconnect
the latch cable from the inner handle.
NOTE: If the cable fasteners are damaged or
stress-whitened, replace them with new ones.
11. While holding the door panel (A) away from the door,
detach the door harness clip (B), and disconnect the
courtesy light bulb socket (C).
NOTE: If you are only removing the door panel, go to
step 15. If you are doing further disassembly, proceed
to step 12.
Door grip replacement Inner weatherstrip replacement
13. Remove the screws and detach the hook (A), then 14. Release the hooks (A), then remove the inner
remove the door grip (B) from the door panel (C). weatherstrip (B) from the door panel (C).
Fastener Locations
; Screw, 5
Special Tools Required 4. Disconnect the power door lock actuator connector
KTC Trim Tool Set SOJATP2G14* (A), and detach the door harness clips (B).
*Available through the Honda Tool and Equipment
Program, 888-424-6857
NOTE:
Put on gloves to protect your hands.
Take care not to scratch the door or the related parts.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
1. Remove the door panel (see page 20-4).
2. Raise the glass fully.
3. Remove the screws, then remove the pull pocket
brackets (A).
Fastener Locations
6 x 1 .0 mm
9.4 N-m (0.96 kgf m, 6.9 Ibf ft)
9. Remove the bolt ( C ) of the front side of the door outer
handle.
(cont'd)
Door Outer Handle Replacement (cont'd)
12. Remove the outer handle (A) from the door (B). 13. Remove the rod fastener (A) from the outer handle
base (B), then replace the rod fastener with a new one.
NOTE: Take care not to scratch the door.
NOTE: 7. Driver's door: Pull both side flanges (A) of the retainer
Put on gloves to protect your hands. (B) outward, and pull out the middle flange portion (C)
Take care not to scratch the door and related parts, of the outer casing cover (D), then disconnect the
cylinder cable (E) from the latch (F).
1. Raise the glass fully.
2. Remove the door panel (see page 20-4).
3. Remove the inner handle (see page 20-6).
4. Disconnect the power door lock actuator connector
and detach the harness clips (see step 4 on page 20-8).
5. Remove the plastic cover, as needed (see step 5 on
page 20-8).
6. Pull the glass run channel (A) away as needed, and
remove the bolt, then remove the center lower sash
(B) by pulling it downward.
Fastener Location
^ : Bolt, 1
8. Pull out the bottom of the outer handle rod (G) from
the latch.
Door Latch Replacement (cont'd)
9. Remove the screws (A, B) securing the latch (C), then 11. Remove the screw, then remove the latch protector
remove the latch through the hole in the door, (A) by releasing the hook (B).
NOTE: Fastener Location
Take care not to bend the latch cable (D), and the : Screw, 1
inner handle cable (E).
If you are only removing the door latch, go to step
13. If you are doing further disassembly, proceed to
step 10.
Fastener Locations
A : Screw, 1 B : Screw, 3
B
12. Disconnect the latch cabl e (A) and inner handle cable
(B) from the latch (C).
9.4 N-m
(0.96 k g fm , 6.9 Ib fft)
Door Glass and Regulator Replacement (cont'd)
5. Disconnect the connector (A) from the regulator (B), 9. Install the glass and the regulator in the reverse order
and loosen the bolts (C). of removal, and note these items:
Fastener Locations
If the clips are damaged or stress-whitened, replace
them with new ones.
C, D ; Bolt, 4 # : nut, 2
Make sure the connector is plugged in properly.
Push the clips into place securely.
Roll the glass up and down to verify that if it moves
6 x 1.0 mm freely without binding.
9.4 N-m
(0.96 kgf-m, 6.9 I bf-ft) Make sure that there is no clearance between the
glass and the glass run channel when the glass is
closed.
Adjust the position of the glass as necessary (see
page 20-19).
Do the power window control unit reset procedure
(see page 22-279).
When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its outside perimeter to seal out water.
Check for water leaks (see step 8 on page 20-19).
Test-drive and checkfor w i nd noise and rattles.
Make sure the power door locks, the power
windows, and the power mirrors operate properly.
\ A
"
NOTE: NOTE:
Put on gloves to protect your hands. Put on gloves to protect your hands.
Take care not to scratch the door or the related parts. Take care not to scratch the door or the related parts.
Use the appropriate tool from the KTC trim tool set to 1. Remove the door sash inner trim (see page 20-15).
avoid damage when removing components.
2. Remove the door sash outer trim (A).
1. Lower the door glass fully.
A . Remove the screws from inside the door.
2. Detach the clip and hooks (A), then remove the door -2. Pull up the trim to release the hooks (B) from the
sash inner trim (B). door.
Fastener Location -3. Release the lower edge of the trim from the door
t> ; Clip, T glass outer weatherstrip (C), then remove the trim.
Fastener Locations
: Screw, 2
29 N-m
(3.0 kgf-m, 22 Ibf-ft)
2. Detach the clips (A, B, C), then remove the door
weatherstrip (D).
3. Install the weatherstrip in the reverse order of
removal, and note these items:
If the clips are damaged or stress-whitened, replace
them with new ones.
Push the clips into place securely.
Make sure the weatherstrip is instal led in the holder
(E) securely.
Apply medium strength liquid thread lock to the
door checker mounting bolt before installation.
Checkfor water leaks (see step 8 on page 20-19).
Door Channel Tape Replacement
NOTE:
Keep dust away from the working area.
When working at lower temperatures, heat the door channel and the door channel tape with a hair dryer.
Door channel: about 59 F (15 C).
Door channel tape: about 86 F (30 C).
When heating the door channel tape, heat it evenly and gradually to prevent deformation.
When pressing the door channel tape, slowly press it from the corner to prevent air bubbles and wrinkles.
If there are air bubbles in the door channel tape, release the air with your finger ora plastic squeegee.
If the air bubble is more than 10 mm (0.39 in) in diameter, peel up the door channel tape, then reapply it.
1. The following tools are required to replace the door channel tape:
Plastic squeegee
Isopropyl alcohol
Sponge or shop towel
Hair dryer
2. Remove these items:
Power mirror (see page 20-23)
Door glass outer weatherstrip (see page 20-16)
Door weatherstrip, as needed (see page 20-16)
Glass run channel, as needed (see step 6 on page 20-11)
Door sash outer trim (see page 20-15)
3. Slowly peel up the old door channel tape while heating it with a hair dryer.
4. Clean the door channel bonding surface with a sponge dampened in isopropyl alcohol. After cleaning, keep oil,
grease, and water from getting on the surface.
5. Attach the door channel tape.
-1. Peel the edge of the adhesive backing from the channel tape.
-2. Fit the door channel tape to the door channel.
-3. Apply the door channel tape to the door channel while peeling the adhesive backing from it a little at a time. Check
that the channel tape is parallel with the door channel.
-4. Push firmly on the door channel tape with a plastic squeegee (felt side).
NOTE: To prevent air bubbles, slowly press the door channel tape around the door frame corner.
6. As necessary, repeat the preceding steps.
7. Reinstall all remaining removed parts.
8. Check that the body color on the door channel is covered by the door channel tape.
9. Check for water leaks (see step 8 on page 20-19).
Door Channel Tape Replacement (cont'd)
NOTE: Check the door weatherstrip and the glass run 8. Check for water leaks. Run water over the roof and on
channel for damage or deterioration, and replace them if the sealing area as shown, and note these items:
necessary. Use a 12 mm (0.47 in) diameter hose (A).
1. Place the vehicle on a firm, level surface. Adjust the rate of water flow as shown (B).
Do not use a nozzle.
2. Remove these items:
Hold the hose about 300 mm (11.81 in) away from
Door panel (see page 20-4) the door (C).
Plastic cover (see step 5 on page 20-8)
3. Carefully lower the glass (A) until you can see the 12 m m (0.47 in)
glass mounting bolts (B), then loosen them.
0.5 m (19.69 in)
A
9.4 N-m
{0.96 kgf*m, 6.9 Ibf-ft) 9. Reinstall the door panel (see page 20-4).
10. Do the power window control unit reset procedure
4. Push the glass against the glass run channel (C), then (see page 22-279).
tighten the glass mounting bolts.
5. Check that the glass moves smoothly.
6. Raise the glass fully, and check for gaps. Also make
sure that the glass (A) contacts the glass run channel
(B) evenly.
NOTE: Check for a flush fit with the body, then check for 4. Cheek that the door and body edges are parallel. If
equal gaps between the front, rear, and bottom door necessary, adjust the door cushions (A) to make the
edges and the body. Check that the door and body edges rear of the doors flush with the body.
are parallel.
1. Place the vehicle on a firm, level surface when
adjusting the doors.
2. Adjust at the hinges (A):
Pad a floor jack (B) with shop towels (C), then use
the jack to support the door to prevent damage to
the door while adjusting it.
Loosen the hinge mounting bolts (D) slightly, and
move the door backward or forward, up or down as
necessary to equalize the gaps.
MIRROR HOUSING
Replacement, page 20-25
Power Mirror Replacement
NOTE: 5. While holding the power mirror (A), remove the nuts
Put on gloves to protect your hands. securing the mirror.
Take care not to scratch the door or the related parts. Fastener Locations
: Nut. 3 '
1. Lower the door glass fully.
2. Carefully pull out the door mirror cover (A) to release
the hooks (B) and detach the clip, then remove it.
Fastener Location
O : C li p, 1
6 x 1.0 mm
9.4 N-m (0.96 kgf-m, 6.9 Ibf-ft)
6. While holding the mirror, pull out the harness through
the hole in the door. Take care not to scratch the door.
7. Install the power mirror in the reverse order of
removal, and note these items;
Make sure the connector is plugged in properly.
3. Remove the door panel (see page 20-4).
If the clip is damaged or stress-whitened, replace it
4. Disconnect the connector (A). with a new one.
@ Push the clip and hooks into place securely.
Mirror Holder Replacement
NOTE: 3. Separate the mirror holder (A) from the actuator (B)
Put on gloves to protect your hands. by releasing the hooks (C). Disconnect the mirror
Take care not to scratch the power mirror or the defogger connectors (D).
related parts. NOTE: If you are only removing the mirror holder, go
When prying with a flat-tip screwdriver, wrap it with to step 5. If you are doing further disassembly of the
protective tape to prevent damage. mirror, proceed to step 4.
1. Carefully push on the top edge of the mirror holder (A)
by hand.
/ /
W INDSHIELD
Replacement, page 20-28
WINDSHIELD MOLDING
Replacement, page 20-32
NOTE: 6. With a helper on the outside, pull the piano wire (A)
Put on gloves to protect your hands. back and forth in a sawing motion. Hold the piano
Wear eye protection while cutting the glass adhesive wire as close to the windshield (B) as possible to
with a piano wire. prevent damage to the body and the dashboard.
Use seat covers to avoid damaging the seats. Carefully cut through the rubber dam and the
Glass adhesive can be efficiently cut with a adhesive (C) around the entire windshield.
commercially available auto glass tool. See the tool
manufacturer's instructions for details.
1. Remove these items:
Windshield side trims, both sides (see page 20-155)
Hood hinge cover (see page 20-154)
Rearview mirror (see page 20-26)
Front pillar trims, both sides (see page 20-54)
Roof moldings, both sides (see page 20-156)
2. Remove the windshield molding (see page 20-32).
3. If the old windshield will be reinstalled, make
alignment marks across the windshield and the body
with a grease pencil.
4. Pull down the front area of the headliner (see page
Cutting positions
20-73). Take care not to bend the headliner
excessively, or you may crease or break it.
5. Apply protective tape along the edge of the
dashboard and the body. Make a hole with an awl
through the rubber dam and the adhesive from inside
the vehicle at a corner of the windshield. Push a piece
of piano wire through the hole, and wrap each end
around a piece of wood.
7. Carefully remove the windshield. 11. Apply glass primer to the upper clips mounting areas
on the windshield (C), and let it dry. Remove the
8. Scrape smooth the old adhesive with a knife until
adhesive backing, and attach the rubber dams A and
there is a thickness of about 2 mm (0.08 in) on the B and the upper clips (D) to the inside of the
bonding surface around the entire windshield windshield as shown:
opening flange:
Make sure the rubber dams and the upper clips line
Do not scrape down to the painted surface of the up with the alignment marks (E).
body; damaged paint will interfere with proper
Be careful not to touch the windshield where
bonding.
adhesive will be applied.
Remove the rubber dams and the upper clips from
the body.
9. Clean the body bonding surface with a shop towel
dampened in isopropyl alcohol. After cleaning, keep
oil, grease, and water from getting on the clean
surface.
10. If the old windshield will be installed, scrape off all of
the old adhesive, the upper clips and the rubber dams
from the windshield with a putty knife. Clean the
inside face and the edge of the windshield with
isopropyl alcohol where new adhesive is to be
applied. Make sure the bonding surface is kept free of
water, oil, and grease.
(cont'd)
Windshield Replacement (cont'd)
12. Attach the windshield molding (A) with adhesive tape 16. Apply a light coat of glass primer to the windshield (A)
(B) to the edge of the windshield (C): along the edge of the molding (B) and the rubber
Make sure each corner of the molding lines up with dams (C) as shown, then lightly wipe it off with gauze
the ones of the windshield. or cheesecloth:
Be careful not to touch the windshield where With the printed dots (D) on the windshield as a
adhesive will be applied. guide, apply glass primer to the windshield.
Apply glass primer to the molding.
Do not apply body primer to the windshield, and do
not mix up the body primer applicators and the
glass primer applicators.
Never touch the primed surfaces with your hands. If
you do, the adhesive may not bond to the
windshield properly, causing a leak after the
windshield is installed.
Keep water, dust, and abrasive materials away from
the primed surface.
:Apply glass primer here.
/, V
11 mm
(0.43 in)
i
17. Carefully apply a light coat of body primer to any 19. Pack adhesive into the cartridge without air pockets to
exposed paint or metal around the flange where the ensure continuous delivery. Put the cartridge in a
new adhesive will be applied. Let the body primer dry caulking gun, and run a bead of adhesive (A) around
for at least 10 minutes: Jf, the windshield (B) along the edge of the windshield
Do not apply body primer to any remaining original molding (C) and the rubber dams (D) as shown:
adhesive on the flange.
NOTE: Apply the adhesive within 30 minutes after
Be careful not to mix up the body primer applicators applying the glass primer. Make a slightly thicker
and the glass primer applicators. bead at each corner.
Never touch the primed surfaces with your hands.
12 mm
Cover the dashboard before applying the primer. (0.47 in)
18. Cut a "V" in the end of the nozzle (A) on the adhesive
cartridge as shown.
Windshield Replacement (cont'd) Windshield Molding Replacement
20. Hold the windshield with suction cups over the Special Tools Required
opening, align it with the alignment marks made in KTC Trim Tool Set SQJATP2014*
step 14, and set it down on the adhesive. Lightly push *Available through the Honda Tool and Equipment
on the windshield until its edges are fully seated on Program, 888-424-6857
the adhesive all the way around.
NOTE: Do not open or close any of the doors for about, NOTE:
an hour until the adhesive is dry. Take care not to damage the body or the glass.
21. Remove the excess adhesive with a putty knife or a Use the appropriate tool from the KTC trim tool set to
shop towel dampened with isopropyl alcohol. avoid damage when removing components.
22. Wait at least an hour for the adhesive to dry, then 1. Remove these items:
spray water over the windshield and check for leaks. Windshield side trims, both sides (see page 20-155)
Mark leaking areas, and let the windshield dry, then Hood hinge cover (see page 20-154)
seal with sealant Let the vehicle stand for at least 4
hours after windshield installation. If the vehicle has 2. Remove the windshield molding (A) from the upper
to be used within the first 4 hours, it must be driven edge of the windshield (B). If necessary, cut the
slowly. windshield molding with a utility knife.
8. Fold back the edges of the adhesive backing (A) on the 10. With a plastic spatula, push the back of the molding
new windshield moldings (B) on each side. (A) against the edge of the windshield (B) from end to
end.
\
\
NOTE: 4. With a helper on the outside, pull the piano wire (A)
Put on gloves to protect your hands. back and forth in a sawing motion. Hold the piano
Wear eye protection while cutting the glass adhesive wire as close to the quarter glass (B) as possible to
with a piano wire. prevent damage to the body, and carefully cut
through the adhesive (C) around the entire quarter
Use seat covers to avoid damaging the seats.
glass.
1. Remove the center pillar trim (see page 20-57).
2. Remove the quarter glass molding (A) from the edge
of the quarter glass (B). If necessary, cut the molding
with a utility knife.
Cutting positions
A
5. With a helper on the out side, hold the quarter glass 10. Apply glass primer to the edge of the quarter glass
with suction cups, then detach the clips (A, B). (A), and let it dry. Remove the adhesive backing and
attach the quarter glass molding (B) to the inside of
Fastener Locations
the quarter glass.
A 0 : Clip, 1 B t> ; Clip, 1
Be careful not to touch the quarter glass where the
adhesive will be applied.
(cont'd)
Quarter Glass Replacement (cont'd)
12. Attach the fastener with adhesive tape to the body as 13. Appl y a light coat of glass primer along the edge of
shown. Make sure the fastener aligns with the the quarter glass (A), the molding (B), and the rubber
alignment mark (A). dam (C) as shown, then lightly wipe it off with gauze
or cheesecloth:
Fastener Location
t>: Fastener, 1 With the printed dots (D) on the quarter glass as a
guide, apply the glass primer to the upper, lower,
and rear corner portions of the quarter glass.
Do not apply body primer to the quarter glass, and
do not mix up the body primer applicators and
glass primer applicators.
Never touch the primed surfaces with your hands. If
you do, the adhesive may not bond to the quarter
glass properl y, causing a leak after the quarter glass
is installed.
Keep water, dust, and abrasive materials away from
the primed surfaces.
15. Cut a "V" in the end of the nozzle (A) on the adhesive
cartridge as shown.
(cont'd)
Quarter Glass Replacement (cont'd) Upper Rear Window Replacement
17. Hold the quarter glass (A) over the opening with NOTE:
suction cups, align it with the clips (B, C) and the Put on gloves to protect your hands.
fastener (D), and set it down on the adhesi ve. Li ghtly Wear eye protection while cutting the glass adhesive
push on the quarter glass until its edges are fully with a piano wire.
seated on the adhesive all the way around.
Use seat covers to avoid damaging any surfaces.
NOTE: Do not open or close any of the doors for about Glass adhesive can be efficiently cut with a
an hour until the adhesive is dry. commercially available auto glass tool. See the tool
Fastener Locations
manufacturer's instructions for details.
B > : Clip, 1 C > : Clip, 1 D > : Fastener, 1 Do not damage the upper rear window defogger grid
lines and terminals.
1. Remove these-items: .
Hatch upper trim (see page 20-66)
Hatch spoiler (see page 20-157)
Rear window wiper motor (see page 22-310)
2. Remove the lower seal (A) from the edge of the upper
rear window. If necessary, cut the lower seal with a
utility knife.
ft
7. Carefully remove the upper rear window. 12. Apply glass primer to the edge of the upper rear
window (A) where the new lower seal (B) will be
8. Scrape smooth the old adhesive with a putty knife
attached as shown. Attach the lower seal with
until there is a thickness of about 2 mm (0.08 in) on the
adhesive tape to the lower edge of the upper rear
bonding surface around the entire upper rear window
window:
opening flange:
Be careful not to touch the window where the
Do not scrape down to the painted surface of the
adhesive will be applied.
body; damaged paint will interface with proper
bonding. Make sure the lower seal line up with the alignment
marks (C).
Remove the fasteners and rubber dam from the
hatch. After installing the lower seal, cut the ends (D) of the
lower seal as shown.
9. Clean the body bonding surface with a shop towel
dampened in isopropyl alcohol. After cleaning, keep : Apply glass primer here.
oil, grease and water from getting on the surface.
10. If you are installing the new upper rea r wi ndow, install
the rear wiper seal (A) on the upper rear window with
its alignment mark (B) aligned with the mark (C) on
the upper rear window.
N ik 3 1 .
15. Set the upper rear window (A) in the opening, and
center it. Make alignment marks (B) across the upper
rear window and the body with a grease pencil at the
four points shown. Be careful not to touch the upper
rear window where the adhesive will be applied.
Match both fasteners (C) with the body holes on the
upper rear window glass.
Replace.
17. Apply a light coat of glass primer to the upper rear 18. Carefully apply a light coat of body primer to any
window (A) along the edge of the rubber dams (B) and exposed paint or metal around the flange where new
lower seal (C) as shown, then lightly wipe it off with adhesive will be applied. Let the body primer dry for
gauze or cheesecloth: at least 10 minutes:
Apply the glass primer to the corner areas of the Do not apply body primer to any remaining original
upper rear window using the printed dots (D) on the adhesive on the flange.
upper rear window as a guide. Be careful not to mix up the body primer applicators
Do not apply body primer to the upper rear window, and the glass primer applicators.
and do not mix up the body primer applicators and Never touch the primed surfaces with your hands.
the glass primer applicators.
: Apply body primer here.
Never touch the primed surfaces with your hands. If
you do, the adhesive may not bond to the upper
rear window properly, causing a leak after the
upper rear window is installed.
Keep water, dust, and abrasive materials away from
the primed surfaces.
19. Cut a "V" in the end of the nozzle (A) on the adhesive
cartridge as shown.
1 in)
7 mm
(0.28 in)
20. Pack adhesive into the cartridge without air pockets to 21. Hold the upper rear window with suction cups over
ensure continuous delivery. Put the cartridge in a the opening, align it with the alignment marks you
caulking gun, and run a bead of adhesive (A) to the made in step 15, and set it down on the adhesive.
upper rear window (B) along the edge of the rubber Lightly push on the upper rear window until its edges
dams (C) and the lower seal (D) as shown: are fully seated on the adhesive all the way around.
With the printed dots (E) on the upper rear window NOTE: Do not open or close any of the doors for about
as a guide, apply the adhesive to both side portions an hour until the adhesive is dry.
of the upper rear window.
Apply the adhesive within 30 minutes after 22. Remove the excess adhesive with a putty knife or a
applying the glass primer. Make a slightly thicker shop towel dampened in isopropyl alcohol.
bead at each corner. 23. Wait at least an hour for the adhesive to dry, then
spray water over the upper rear window and checkfor
leaks. Mark the leaking areas, let the upper rear
window dry, then seal with sealant. Let the vehicle
stand for at least 4 hours after upper rear window
installation. If the vehicle has to be used within the
first 4 hours, it must be driven slowly.
24. Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the following
things for 2 to 3 days:
Slam the doors with all the windows rolled up.
Twist the body excessively (such as when going in
and out of driveways at an angle or driving over
rough, uneven roads).
Replace.
Lower Rear W indow Replacement
M M
/ Repl ace.
6. Detach the clips that hold the lower rear window (A), 10. Remove the adhesive backing, and attach the rubber
then carefully remove the lower rear window. dam (A, B) to the inside of the lower rear window (C)
as shown:
Fastener Locations
D>: Clips, 2 Make sure the rubber dams line up with the
alignment marks (D).
Be careful not to touch the lower rear window
where the adhesive will be applied.
4 After installing the rubber dams, cut the ends of the
rubber dam along the edge of the lower rear
window.
<} W//M ' App ly g l ass primer here.
< 1 mm
V
11. Apply glass primer to the clip mounting areas on the 13. Apply a light coat of glass primer to the lower rear
lower rear window (C), and let it dry. Attach the window (C) along the edge of the rubber dam (A, B) as
fasteners (A, B) and the clips (D) with the adhesive shown, then lightly wipe it off with gauze or
tape to the inside face of the lower rear window as cheesecloth:
shown: Apply the glass primer to the corner areas of the
Be careful not to touch the lower rear window lower rear window using the printed dots (D) on the
where the adhesive will be applied. lower rear window as a guide.
Make sure the fasteners and the clips line up with Do not apply body primer to the lower rear window,
the alignment marks (E). and do not mix up the body primer applicators and
the glass primer applicators.
Never touch the primed surfaces with your hands. If
you do, the adhesive may not bond to the lower
rear window properly, causing a leak after the lower
rear window is installed.
Keep water, dust, and abrasive materials away from
the primed surfaces.
Fastener Locations
A D>: Fastener, 2 B t>: Fastener, 1
XT
*7A
^B
^A'
14. Carefully apply a light coat of body primer to any 16. Pack adhesive into the cartridge without air pockets to
exposed paint or metal around the flange where the ensure continuous delivery. Put the cartridge in a
new adhesive will be applied. Let the body primer dry caulking gun, and run a continuous bead of adhesive
for at least 10 minutes: (C) around the lower rear window (D) along the edge
Do not apply body primer to any remaining old of the rubber dam (A, B) as shown:
adhesive on the flange. Use the printed dots (E) as a guide when you apply
Be careful not to mix up the body primer applicators the adhesive to the corners of the lower rear
and the glass primer applicators. window.
Never touch the primed surfaces with your hands. Apply the adhesive within 30 minutes after
Cover the interior parts before applying the primer. applying the glass primer. Make a slightly thicker
bead at each corner.
15. Cut a "V" in the end of the nozzle (A) on the adhesive
cartridge as shown.
(0.28 in)
Lower Rear Window Replacement (cont'd)
17. Hold the lower rear window (A) with suction cups
over the opening, align the clips and fastener (B), and
set it down on the adhesive. Lightly push on the lower
rear window until its edges are fully seated on the
adhesive all the way around.
* NOTE: Do not open or close any of the doors for about
an hour until the adhesive is dry.
Fastener Locations
O: Clip, 2
'B
DOOR S I LL TRIM
Removal/Installation, page 20-52
BULKHEAD COVER
Removal/Installation, page 20-62
CENTER PILLAR TRIM
Removal/Installation, page 20-57
Special Tools Required 2. Remove the driver's kick panel (A) or the passenger's
KTC Trim Tool Set SOJ ATP2014# kick panel (B).
^Available through the Honda Tool and Equipment -1. Pull out the door opening seal (C) as needed from
Program, 888-424-6857 the kick panel hooks and the door opening flange.
-2. Detach the hooks (D) from the door sill trim (E).
NOTE: .... -3. Pull back the kick panel by hand to detach the clips
Put on gloves to protect your hands. (F, G).
Take care not to bend or scratch the trim or the panels. -4. Driver's side: Disconnect the footwell light
connector (H).
Use the appropriate tool from the KTC trim tool set to
-5. Driver's side: Pass the hood release handle (I)
avoid damage when removing components.
through the hole in the panel, then remove it.
1. Remove these items: Driver's side
Driver's dashboard undercover (see page 20-86)
Fastener Lo cat i ons
Passenger's dashboard undercover (see page F D> : Clip, 1 G O ; Clip, 1
20-94) (Light (Green)
green)
9 < 9 f
E D
Passenger's side 6. Remove the door sill trim (A).
Fastener Locati ons -1. Pull out the door openi ng seal (B) as needed from
F D> : Clip, 1 G D> : Clip, 1 the door sill trim.
(Light (Green) -2. Pull up the door sill trim by hand to detach the clips
green)
(C, D), then remove the trim. The clips (D) will stay
in the body holes.
-3. Remove the clips from the body holes, then install
the clips to the door sill trim.
Fastener Locations
C, D D> ; Clip, 6
F ( > >
/
B "D E
3. Slide the seat forward fu l ly,
7. Pull out the door opening seal (A) from the trim hooks
4. Remove the driver's seat belt lower anchor bolt (see (B) and around the door opening flange, then remove
step 3 on page 24-4). the seal.
5. Remove the rear side trim panel (see page 20-64).
Special Tools Required 1. Pull the door opening seal away from the front pillar
KTC Trim Tool Set SQJATP2014* as needed (see step 7 on page 20-53).
Available through the Honda Tool and Equipment 2. Hit the upper clip (A) in the front pillar trim (B) with a
Program, 888-424-6857 rubber mallet. The clip is located under point (C)
where the triangle mark (D) on the edge of the trim
F ro n t P illar T rim indicates. Hitting the clip breaks the projections (E) on
SRS components are located in this area. Review the the pin (F) and pushes it into the grommet (G) on the
SRS component locations (see page 24-11) and the body (H).
precautions and procedures (see page 24-13) before NOTE: The upper clip must be replaced with a new
doing repairs or service. one when the front pillar trim is reinstalled.
NOTE;
If side airbags and/or side curtain airbags have
deployed, the affected pillar area trim and attachment
clips must be replaced. Refer to Component
Replacement/Inspection After Deployment (see page
24-163).
Put on gloves to protect your hands.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
Take care not to scratch the trim or the panels.
The upper clip (A) in the front pillar trim (B) consists of
a plastic grommet (C) and a metal pin (D). The groove
in the grommet secures it to the body panel (E). The
projection (F) on the grommet is broken during
removal, so the clip must be replaced with a new one
when the trim is reinstalled.
3. Pull back the top of the front pillar trim (A) by hand to 5. If the side curtain airbag has been deployed, replace
remove the upper clip (B) from the body (C). the front pillar trim, along with the other parts listed
for side curtain airbag deployment (see page 24-163).
6. If the side curtain airbag has not been deployed, check
the front pillar trim (A) and note the following items:
To prevent the side curtain airbags from deploying
improperly and possibly causing injury, inspect the
front pillar trim and replace it with a new one if it
has any of the following damage:
0 - Any cracks, deformations, or stress-whitened
areas in the front pillar trim
- Any cracks or stress-whitening in the clip seating
surfaces (B, C)
Replace the upper clip (D) with a new one after
checking the overlap.
If the clips (E) are damaged or stress-whitened,
replace them with new ones.
4. Pull out the front pillar trim (A) by hand to detach the
clips. Pull up the trim from the dashboard (B), then
remove the trim.
Fastener Locations
> : Clip, 2
T rim Removal/Installation - Pillar Areas (cont'd)
7. Before installing the front pillar trim (A), carefully 10. Reinstall the front pillar trim (A).
remove the new upper clip (B).
-1. Insert the bottom of the trim into the dashboard (B).
-2. Place the trim over the front pillar (C), and fit its
upper clip (D) and lower clips (E) into the holes (F) in
the front pillar, then lightly push the trim into place.
NOTE:
Make sure the side curtain airbag is not tucked
under the clips and the trim ribs.
Do not push too hard on the front pillar trim. If
you push too hard, the clip will be damaged, and
it will not hold the trim properly.
Gently tug on the front pillar trim to verify that all
clips are securely fastened.
Fastener Locations
E-t> : Clip, 2
Replace.
D
Replace.
SRS components are located in this area. Review the -1. Pull back the trim by hand to detach the clips (B, C)
SRS component locations (see page 24-11) and the and clip (D) ('12 model).
precautions and procedures (see page 24-13) before -2. Pull down the trim to release the upper hook (E)
doing repairs or service. from the hole in the body, and remove it from the
headliner (F).
NOTE; -3. Pass the seat belt (G) out through the hole in the
If side airbags and/or side curtain airbags have trim, then remove the center pillar trim.
deployed, the affected pillar area trim and attachment
Fastener Locations
clips must be replaced. Refer to Component B D>: Clip, 1 C D> ; Clip Dt>: Clip
Replacement/Inspection After Deployment (see page (White) '11 model, 3 '12 model, 1
24-163). '12 model, 2 (Light yellow)
(Green)
Put on gloves to protect your hands. kJL
Take care not to bend or scratch the trim or the panels.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
1. Remove these items:
Door opening seal, as needed (see step 7 on page
20-53)
Rear pillar trim
2. Slide the seat forward fully.
3. Remove the driver's seat belt lower anchor bolt (see
step 3 on page 24-4). %
Trim Removal/Installation - Pillar Areas (cont'd)
5. Install the trim in the reverse order of removal, and R ea r P illar T rim
note these items;
If the clips (A, B) are damaged or stress-whitened SRS components are located in this area. Review the
replace them with new ones. SRS component locations (see page 24-11) and the
precautions and procedures (see page 24-13) before
If the si de curtain airbag has deployed, replace the
doing repairs or service.
center pillartrim and all clips on the trim, along with
the other parts l ifted for side curtain airbag NOTE:
deployment (see page 24-163). If side airbags and/or side curtain airbags have
To prevent the side curtain airbags from deploying deployed, the affected pillar area trim and attachment
improperly and possibl y causing injury, inspect the clips must be replaced. Refer to Component
trim and replace it with a new one if it has any of the Replacement/Inspection After Deployment (see page
following damage: 24-163).
- Any cracks or deformations in the center pillar Put on gloves to protect your hands.
trim (C) or the upper hook (D) Use the appropriate tool from the KTC trim tool set to
- Any cracks or stress-whitened areas in the clip avoid damage when removing components.
seating surfaces (E) Take care not to bend or scratch the trim or the panels.
Replace any damaged parts with new ones. The upper clip (A) in the rear pillar trim (B) consists of
Make sure the top of the trim overlaps with the a grommet (C) and a pin (D). The groove in the
headliner correctly (see page 24-165). grommet secures it to the body panel (E). The
Make sure the upper hook is installed into the hole projection (F) on the grommet is broken during
in the body securely. removal, so the clip must be replaced with a new one
Push the clips and hook into place securely. when the trim is reinstalled.
Before installing the anchor bolt, make sure there
are no tw i sts or kinks in the seat belt.
B
Replace.
iW : Replace.
Trim Removal/Installation - Pillar Areas (cont'd)
4. Remove the rear pillar trim (A). 6. If the side curtain airbag has not been deployed, check
the rear pillar trim (A) and note the following items:
-1. Pull out the trim by hand to detach the clips (B, C)
from the holes in the body, and remove it from the To prevent the side curtain airbags from deploying
headliner (D). improperly and possibly causing injury, inspect the
-2. Detach the hooks (E) from the center pillar trim (F). rear pillar trim and replace it with a new one if it has
any of the following damage:
Fastener Locations - Any cracks, deformations, or stress-whitened
B t>: Clip, 1 C t> : Clip, 1 areas in the rear pillar trim
(Yellow) (Pink)
- Any cracks or stress-whitening in the clip seating
surfaces (B, C, D)
Replace the upper clip (E) with a new one after
checking the overlap.
If the clips (F, G) are damaged or stress-whitened,
replace them with new ones.
/ M
V i
Special Tools Required 3. Remove the bulkhead cover lids (A), t hen remove the
KTC Trim Tool Set SOJATP2014* bolts. '-
Available through the Honda Tool and Equipment
Fastener Locations / 8 x 1.25 mm .
Program, 888-424-6857 22 N-m .
f-9 :9 9 ;. :: (2.2 kgfm , 16 Ibf-ft)
NOTE:
Put on gloves to protect your hands.
Have an assistant help you when removing and
installing the bulkhead cover and the rear beam.
Take care not to scratch the trim or the panels.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
1. Pull up the rear tray (A) to detach the clips (B, C), then
remove it.
Fastener Locations
B l> ; Clip, 6 C D> ; C lip, 2
(Green) (W hite)
4. Pull out the alignment pins (A) of the rear beam (B)
ill from the bulkhead cover frame both sides, then
n remove the bulkhead cover (C).
a
' f
H r r
H r
.
Special Tools Required 5. Remove the cargo floor side boxes (A).
KTC Trim Tool Set SQJATP2014*
Available through the Honda Tool and Equipment
Program, 888-424-6857
NOTE;
Put on gloves to protect your hands.
v
Take care not to bend or scratch the trim or the panels.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
1. Remove the tonneau cover (A).
t> : Clip, 3
V
-
(cont'd)
Trim Removal/Installation - Cargo Trim Removal/Installation - Hatch
Area (cont'd) Area
12. If necessary, remove the quarter hole seal (A). Special Tools Required
-1. Remove the rear speaker (see page 23-122). KTC Trim Tool Set SOJATP2Q14*
-2. Detach the harness clip (B). *Available through the Honda Tool and Equipment
Program, 888-424-6857
NOTE;
Put on gloves to protect your hands.
Take care not to bend or scratch the trim and panels.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
1. Insert the appropriate trim tool (A) into the notch (B).
Pry up the pull pocket (C) to detach the hooks (D),then
remove it.
B
3. Remove the hatch middle trim (A). 5. Pull out the hatch upper trim (A) by hand to detach the
clips and the pin (B), then remove it.
-1. Detach the hooks (B) from both hatch side trims (C).
-2. Pull out the hatch middle trim by hand to detach the Fastener Locations
clips, then remove it. > ; Clip, 4
Fastener Locations
D> : Clip, 3 A
'11 model 2. While pushing in the hook (A) with the flat-tip
screwdriver, release the sunvisor (B) from the holder
NOTE: (C), and rotate the sunvisor backward about 45 .
Put on gloves to protect your hands. Make sure the hook slides into the bracket cover (D) as
Take care not to damage the sunvisor or the headliner. you rotate the sunvisor.
When prying with a flat-tip screwdriver, wrap it with
protective tape to prevent damage.
1. Insert a flat-tip screwdriver through the hole in the
front side of the bracket cover (A), and push the hook
(B). Make sure the hook is unlocked.
3. Pull down the sunvisor (A) to release the pin (B) and
the bracket (C) from the holes in the body. Then pull
out the vanity mirror light connector (D) and
disconnect it, if equipped.
NOTE: If the sunvisor cannot be pulled down, the
hook has not rotated into the bracket cover. Repeat
step 2 to rotate the hook.
* im H
4. Insert the flat-tip screwdriver into one of the notches 7. If the side curtain airbag has not deployed, inspect the
on the holder (A), and push the hooks (B) of the sunvisor for damage. A damaged sunvisor may cause
holder, then pull down the one side of the holder. the side curtain airbags to deploy improperly,
possibly causing injury. Replace the sunvisor if it has
NOTE: Push all of the hooks with the flat-tip
any of the following damage:
screwdriver.
Any cracks in the sunvisor bracket (A)
Any cracks in the sunvisor bracket cover (B)
Any bends or cracks in the sunvisor shaft (C)
Any cracks in the sunvisor base (D)
Any cracks in the vanity mirror base (E)
(contd)
Sunvisor Removal/Installation (cont'd)
10. Install the sunvisor (B) by inserting the bracket (C) and
the pin (D) of the bracket cover (E) into the holes in the
body.
11. While holding the bracket cover (A), rotate the
sunvisor (B) forward until the hook (C) snaps into
place. Gently pull down on the sunvisor to make sure
it is properly secured in the body. Rotate the sunvisor
into the holder (D).
2. While pushing in the hook (A) with the flat-tip 4. Turn the holder (A) 45 counterclockwise, and pull it
screwdriver, release the sunvisor (B) from the holder down to remove it from the holder grommet (B).
(C), and rotate the sunvisor backward about 45 .
Make sure the hook slides into the bracket cover (D) as
you rotate the sunvisor.
(cont'd)
Sunvisor Removal/Installation (cont'd)
7. If the side curtain airbag has not deployed, inspect the 9. Connect the vanity mirror light connector (A), if
sunvisor for damage. A damaged sunvisor may cause equipped.
the side curtain airbags to deploy improperly,
possibly causing injury. Replace the sunvisor if it has
any of the following damage:
Any cracks in the sunvisor bracket (A)
Any cracks in the sunvisor bracket cover (B)
Any bends or cracks in the sunvisor shaft (C)
Any cracks in the sunvisor base (D)
Any cracks in the vanity mirror base (E)
10. Install the sunvisor (B) by inserting the bracket (C) and
the pin (D) of the bracket cover (E) into the holes in the
body.
11. While holding the bracket cover (A), rotate the
sunvisor (B) forward until the hook (C) snaps into
place. Gently pull down on the sunvisor to make sure
D it is properly secured in the body. Rotate the sunvisor
into the holder (D).
8. Install the holder (A) i nto the holder grommet (B) by
turning it 45 clockwise, and install them into the
body as an assembly by pushing it until the hooks (C)
snap securely into place.
Headliner Removal/Installation
(0.96 k g fm ,
6.9 Ibfft)
Headliner Removal/Installation (cont'd)
5. With the help of an assistant/pull out the headliner (A) Roof side bracket replacement
through the passenger's door opening.
6. If necessary, remove the bolt, then remove the roof
NOTE; Do not bend the headliner. Bending the side bracket (A) from each side by releasing the hook
headliner will crease and damage it. (B).
-1. M/T model: Position the shift lever in reverse. Fastener Location
-2. CVT model: Move the shift lever to D. . B o lt 1
-3. Match the center pillar part of the headliner with the
passenger's door opening.
-4. Turn the headliner inside and face the front edge of
the headliner to the passenger's seat side.
-5. Pull out the headliner by avoiding the driver side
front edge to be in contact with front side of the
passenger's side door panel.
-6. Close the right and left width of the headliner a little
and pull out the headliner from the passenger's
door opening.
6 x 1,0 mm
9.4 N-m *
(0.96 kgf-m , 6.9 Ib fft)
7. Install the headliner in the reverse order of removal, Headliner
and note these items;
If the side curtain airbag has deployed, replace the
headliner, along with the other parts listed for side
curtain airbag deployment (see page 24-163).
To prevent the side curtain airbags from deploying
improperly and possibly causing injury, inspect the
headliner and all removed trim. Replace any pieces
with the following damage:
- Any creases or tears in the headliner (A)
- Any damage around the sunvisor holes (B) in the
headliner
- Any cracks in the sunvisor bracket (C)
- Any bends or cracks in the sunvisor shaft (D)
-A n y cracks in the sunvisor base (E)
- Any cracks in the sunvisor bracket cover (F)
- Any cracks or breaks in the vanity mirror base (G)
Sunvisor
If the clips are damaged or stress-whitened, replace
them with new ones.
Push the clips into place securely.
Check that both sides of the headliner are securely
attached to the trim.
Make sure the headliner overlaps the trim pieces
correctly (see page 24-165).
When reinstalling the headliner through the
passenger's door opening, be careful not to fold or
bend it. Also, be careful not to scratch the body.
Make sure each connector is plugged in properly.
Carpet Replacement
A
5. Install the carpet in the reverse order of removal, and
note these items:
Take care not to damage, wrinkle, or twist the
carpet.
Make sure the floor wire harnesses are routed
correctly.
If the clips are damaged or stress-whitened, replace
them with new ones.
Push the clips into place securely.
Make sure each connector is plugged in properly.
Component Location Index
REAR CONSOLE .
Removal/Installation, page 20-81
CENTER CONSOLE
Removal/I nstal lation, page 20-79
Center Console Removal/Installation
$
%
mm
4. Remove the dashboard center lower trim (see page
o 20-88).
Center Console Removal/Installation (cont'd)
5. Remove the center console lid (A). 7. Pry up on the rear edge of the parking brake cover lid
(A) to detach the hooks (B), then remove it.
-1. Remove the front console mat (B).
-2. insert the appropriate trim tool into the notch (C) of
the center console lid to detach the hooks (D).
E
, ;
V'*-. V v
> V D VD
r
Rear Console Removal/Installation
9. If necessary, detach the harness clips (A) and remove Special Tools Required
the bolts, then remove the center console bracket (B). KTC Trim Tool Set SOJATP2G14*
Fastener Locations Available through the Honda Tool and Equipment
: Bolt, 2 Program, 888-424-6857
NOTE:
___ __ _____ i A
Put on gloves to protect your hands.
Take care not to scratch the center console or the
related parts.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
1. Insert the appropriate trim tool into the notch (A) of
the rear console (B) to detach the clips, then remove it.
Fastener Locatio ns
D> : Clip, 7
Ml
g a
22 N-m 9
(2.2 kgf-m, 16 ibf-ft)
PASSENGER'S DASHBOARD
PANEL
Removal/Installation, page 20-93
COLUMN COVER
Removal/ GLOVE BOX LID
I nstallation, page 20-96 Replacement, page 20-95
GLOVE BOX
Removal/Installation, page 20-94
PASSENGERS DASHBOARD
UNDERCOVER
Removal/Instal l ation, page 20-94
DRIVER'S DASHBOARD
UNDERCOVER
Removal/Instal lation, page 20-86
Instrument Panel Removal/Installation
3. Disconnect the climate control unit connector (A). 4. Gently pull out along the edge of the instrument panel
(A) to detach the clips, then remove it.
-1. Gently pull out the right side edge of the panel to
detach the clips. Fastener Locati ons
-2. Disconnect the connector at the gap of the > : Clip, 14
instrument panel and the dashboard.
Fastener Locations
> : Clip, 2
B '- O
< 9 '<]
2. Install the lid panel in the reverse order of removal,
and push the hooks into place securely.
m g l
EM
Driver's Dashboard Lower Cover Driver's Dashboard Undercover
Removal/Installation (cont'd) Removal/Installation
Switch tr i m replacement NOTE: Take care not to scratch the dashboard or the
related parts.
4. Remove the switch trim (A) from the driver's
dashboard lower cover (B). 1. Remove the driver's dashboard undercover (A).
-1. Detach the hooks (C), then remove the switch lid -1. Turn the lock knob (B) 90 .
(D). -2. Gently pull down the front edge to detach the clips
-2. Remove the screws and detach the hooks (E), then (C,D).
remove the trim. -3. Pull away the undercover to release the pin (E) from
the hole in the kick panel (F).
Fastener Locations
Screw, 2 Fastener Locations
C E> : Clip, 1 D l> ; Clip, 1
il
u
>
.B
Special Tools Required' 3. If necessary, detach the hooks (A), then remove the
KTC Trim Tool Set SOJATP2014* mat (B) from the upper pocket (C).
Available through the Honda Tool and Equipment
Program, 888-424-6857
NOTE;
Take care not to scratch the dashboard or the related
parts.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
1. Remove these items:
Audio unit (without navigation) (see page 23-119)
Audio-navigation unit (with navigation) (see page
23-232)
2. Remove the upper pocket (A).
-1. Remove the screw.
-2. Pul l out the upper pocket slightly toward you, and
detach the clips and the pins (B). 4. Install the upper pocket in the reverse order of
removal, and note these items:
Fastener Locations
If the clips are damaged or stress-whitened, replace
them with new ones.
Push the clips, hooks, and pins into place securely.
Dashboard Center Trim Removal/Installation
Special Tools Required 2. Remove the dashboard center lower trims (A).
KTC Trim Tool Set SOJATP2Q14* -1. Remove the screws.
Available through the Honda Tool and Equipment -2. Pull the dashboard center lower trim diagonally up
Program, 888-424-6857 toward you to detach the clips (B, C).
Fastener Locations
NOTE: : Screw, 6 B t> : Clip, 4 C t> : Clip, 4
Take care not to scratch the dashboard or the related
parts.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
If there are small scratches on the film trim, remove
them with an extra fine plastic polishing compound.
1. Gently pul l out the bottom edge of the dashboard
center upper trim (A) by hand toward you to detach
the clips, then remove it.
Fastener Locations
O : Clip, 3
A
Dashboard Center Lower Cover
Removal/Installation
Mesh panel/support replacement Special Tools Required
3. Remove the screws, then separate the mesh panel (A) KTC Trim Tool Set SOJATP2014*
and the support (B) from the dashboard center lower ^Available through the Honda Tool and Equipment
trim (C). Program, 888-424-6857
Fastener Locations
Screw, 4
NOTE:
Take care not to scratch the dashboard or the related
parts.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
1. Remove the center lower lid (A).
-1. Pull down the front edge of the lid by hand to detach
the hooks (B).
-2. Disconnect the console box light connector (C).
-3. Pull out the lid to detach the tabs (D).
(cont'd)
Dashboard Center Lower Cover Removal/Installation (cont'd)
3. Remove the dashboard center lower cover (A). Center pocket repl acement
-1. Remove the screws. 4. Remove the screws and detach the hooks (A), then
-2. Grab the bottom of the lower cover and pull it out remove the center pocket (B) from the dashboard
then detach the clips. center lower cover (C).
-3. Remove the grommet (B), then pass the USB
Fastener Locations
adaptor harness (C) through the hole i n the cover.
. Screw, 4
-4. Disconnect the accessory power socket connector
(D) and the auxiliary jack assembly connector (E), if
equipped.
Fastener Locations
: Screw, 2 D> : Clip, 4
\ 9
<7
< } 5. Install the cover in the reverse order of removal, and
note these items:
If the clips are damaged or stress-whitened, replace
them with new ones.
Push the clips, the hooks, and the tabs into place
securely.
Make sure the wire harnesses are not pinched.
Make sure each connector is plugged in properly.
Dashboard Side Lid Side Defogger Vent Trim
Removal/Installation Removal/Installation
Special Tools Required Special Tools Required
KTC Trim Tool Set SQJATP2014* KTC Trim Tool Set SOJATP2014*
Available through the Honda Tool and Equipment ^Available through the Honda Tool and Equipment
Program, 888-424-6857 Program, 888-424-6857
NOTE: NOTE:
Take care not to scratch the dashboard or the related Take care not to scratch the dashboard or the related
parts. parts.
Use the appropriate tool from the KTC trim tool set to Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components. avoid damage when removing components.
Driver's dashboard side lid is shown; Passenger's
dashboard side lid is similar. Driver's side
1. Gently pry the edge of the lid with the appropriate 1. Remove the driver's side defogger vent trim (A).
trim tool to detach the hooks (A), then remove the -1. Pry out the rear edge of the trim to detach the hooks
dashboard side lid (B). (B) with the appropriate trim tool.
-2. Pull out the upper edge of the trim, then puli it out.
2. Install the lid in the reverse order of removal, and 2. Install the trim in the reverse order of removal, and
push the hooks into place securely. push the hooks into place securely.
Side Defogger Vent Trim Dashboard Vent
Removal/Installation (cont'd) Removal/Installation
Passenger's side NOTE:
Take care not to scratch the dashboard or the related
1, Remove the passenger's dashboard panel (see page parts.
20-93). Driver's outside vent is shown; driver's inside vent is
2. Remove the passenger's side defogger vent trim (A). similar.
-1, Pry the rear edge of the trim to detach the hooks (B) 1. Remove the instrument panel (see page 20-83).
with the appropriate trim tool.
2. Remove the screws, then pull out on the dashboard
-2. Pull the panel rearward. vent (A).
B
Fastener Locations
& Screw, 2
NOTE: NOTE;
# Take care not to scratch the dashboard or the related Take care not to scratch the dashboard or the related
parts, parts.
Use the appropriate tool from the KTC trim tool set to Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components. avoid damage when removing components.
1. Remove the passenger's dashboard panel (A), 1. Remove the passenger's dashboard panel (see page
20-93).
-1. Insert the appropriate trim tool into the notch (B) in
the panel, and pull out the panel partially to detach 2. Pull out the passenger's middle panel (A) by hand to
the clips (C). detach the clips and the tabs (B), then remove it.
-2. Gently pull out along the upper edge of the panel to
Fastener Locations
detach the clips (D) and the hook (E). t> : Clip, 8 ,
-3. Gently pull out along the lower edge of the panel to
detach the clip (F) and the hook (G).
Fastener Locations
C, D, F > : Clip, 4
\
9 ^ 7 V
9 / 9 '
a n
iF 1) v < /
H i
/I
A7
c -p
W m m m .;
9
9
INOTICE i
Carefully release the tabs, and note the hooks (E) may
break when the upper column cover is pulled up too
hard.
(cont'd)
Dashboard Upper Panel Removal/Installation (cont'd)
3. With navigation; Remove the screws securing the 6. Remove the bolts (A) and the screws (B, C).
GPS antenna bracket (A).
Fastener Locations
Fastener Locations 1 A : Bolt, 3 B & : Screw, 5 C : Screw, 3
Screw, 2
C C
A *
> C
5 x 0.8 mm
4.4 N-m (0.45 kgf-m, 3.2 I bf-ft)
7. Pull out the dashboard upper panel (A) to detach the
clips, then remove it.
Fastener Locations
> : Clip, 10 ,
,9\
4. If the front passenger's airbag has deployed, K
disconnect the front passenger's airbag 4P connector,
and remove the bolts securing the front passenger's
airbag (see page 24-167).
5. If the front passenger's airbag has not deployed,
remove the front passenger's airbag (see page
24-167).
8. Install the panel in the reverse order of removal, and
note these items:
If the clips are damaged or stress-whitened, replace
them with new ones.
Push the clips into place securely.
Make sure the wire harnesses are not pinched.
Make sure the connectors are plugged in properly.
Do the 12 volt battery terminal reconnection
procedure (see page 22-86).
Dashboard Removal/Installation
Special Tools Required 3. With navigation: Detach the harness clip (A) of the
KTC Trim Tool Set SOJATP2014* GPS antenna lead (B).
*AvailabIe through the Honda Tool and Equipment
Program, 888-424-6857
9.4 N-m
(0.96 kgf-m, 6.9 Ib fft)
6 x 1.0 mm
9.4 N-m
(0.96 k g fm , 6.9 Ibfft)
Dashboard/Steering Hanger Beam Removal/Installation (cont'd)
A
8 x 1.25 mn
14. Check that the collar bolts (A) are seated in the fixed 15. From outside the driver's door, remove the
space adjuster (B). caps (A, B), then remove the dashboard mounting
bolts (C/D).
-1. Insert a 21 mm open-end wrench to the collar bolt.
-2. Gently turn the wrench counterclockwise. Fastener Locations
If the wrench turns easily, continue turning the Bolt, 2 D : Bolt, 1
collar bolt.
-3. If the wrench does not turn easily, the collar bolt is
seated.
8 x 1.25 mm
NOTE: If either collar bolt was not seated, replace 22 N-m
the special bolts. (2.2 kgf m, 16 Ibf-ft) mmm
8 x "i.25 mm
22 N-m (2.2 kgf-m, 16 Ibf-ft)
16. Lift up on the dashboard (A) to release it from the 17. Install the dashboard in the reverse order of removal,
guide pins (B). Carefully remove the dashboard and note these items:
through the door opening. Take care not to scratch Make sure the dashboard fits onto the guide pins
the body with the collar bolts on the passenger's side. correctly.
NOTE: Do not rest the dashboard on its lower center Before tightening the bolts, make sure the wire
cover opening, or it may be damaged. Lay it on its harnesses are not pinched.
front or back. Make sure the connectors and the air hose are
plugged in properly.
B Before reinstalling the dashboard, be sure the collar
bolts (A) on the passenger's side can be
screwed/unscrewed lightly by hand, and then screw
them into the space adjuster (B) fully by hand. Do
not tighten them with any tools.
Before reinstalling the dashboard, screw the special
bolts (C) into the collar bolts, and check that they
turn together. If they do not turn together, replace
the special bolts.
After setting the dashboard in the body, reinstall all
of the mounting bolts but do not tighten them. First
tighten the driver's side mounting bolts to the
B specified torque. Next, tighten the special bolts. As
you tighten the bolts, the collar bolts screw out of
the space adjuster until they contact the body.
Continue tightening the special bolts to the
specified torque.
Tighten all remaining mounting bolts to the
specified torque.
After tightening both side bracket mounting bolts,
tighten the center frame mounting bolts.
Do the 12 volt battery terminal reconnection
procedure (see page 22-86).
(cont'd)
Dashboard/Steering Hanger Beam Removal/Installation (cont'd)
B A
A O
3 x 1.25 mm
22 N-m
(2.2 kgfm, 16 Ibf-ft)
Component Location Index
NOTE: If the vehicle has been in a collision, always 4. Push the head restraint (A) forward, and measure the
inspect the active head restraint, even if they appear horizontal head restraint movement. The head
reusable, by doing the following procedure. restraint should move more than 52 mm (2.05 in)
without resistance. If it is less than 52 mm (2.05 in), or
1. Fold the seat-back forward, then recline the seat-back
the head restraint does not move smoothly, replace
to the first lock position.
the seat frame assembly (see page 20-113).
2. Apply masking tape (A) on the top of the head
restraint (B).
Above 52 mm (2.05 in)
5. Detach the fastener (A), then remove the bolts. . Lift up the seat, then detach the harness clips (A) of
the floor wire harness (B), and disconnect the seat belt
Fastener Locations
Bolt, 4
buckle switch connector (C), the side airbag connector
(D), the seat heater wire harness connector (with seat
heater) (E), and driver's seat position sensor (F). On
the passenger's seat, disconnect the ODS unit
harness connector (G).
10 x 1.2? m m Driver's seat
Passenger's seat
7. Remove the head restraint (A). 9. Install the seat in the reverse order of removal, and
note these items:
-1. Spread apart the gap between the head restraint
If the clips are damaged or stress-whitened, replace
trim (B) and the seat-back (C), and pull up the head
restraint a little by pressing the release tab (D) of the them with new ones.
head restraint guide (E). When reinstalling the head restraint, connect the
-2. Detach the magnet (F) from the seat-back side strap seat-back side strap through the head restraint side
(G), and pull it out from the head restraint side strap strap, then attach the magnet.
(H). Tighten the seat mounting bolts to the specified
-3. Pull out the head restraint from the head restraint torque in the sequence shown. Slide the seat all the
guide. way back and tighten and , then slide it forward
and tighten (D and .
Make sure each connector is plugged in properly.
Push the clips into place securely.
Tighten the bol ts by hand first, then tighten them to
specification with a torque wrench.
Do the 12 volt battery terminal reconnection
procedure (see page 22-86).
Driver's seat
Fastener Locations
: Bolt, 4 '
V?;V
V
Seat Removal/Installation (cont'd) Slide Lever Replacement
t
A p(i) f
T 10 x 1.25 mm
34 N-m
(3.5 kgf-m, 25 Ibf-ft)
Driver's Seat
rx
Check the operation of the driver's seat position sensor
after any of these actions (see page 24-30):
Driver's seat position sensor replacement iBL,.. lljit.
Cover plate (front side of driver's seat slide rail)
replacement
NOTE
Put on gl oves to protect your hands.
Apply oil to the pivot portions of the slide locks.
Apply multipurpose grease to the sliding portions of
the seat tracks.
If the side airbag has deployed, replace the seat frame
and related parts with new ones (see page 24-163).
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
Take care not to tear or damage the seat covers.
1. Remove the seat (see page 20-109).
Seat Frame Replacement (cont'd)
3. Detach the clip, then remove the upper rail inner Passenger's Seat
cover (A) and the upper rail outer cover (B).
Do the front passenger's weight sensor initialization (see
Upper rail inner cover page 24-27) after passenger's seat frame replacement.
Fastener Location
NOTE
> : Clip, 1
Put on gloves to protect your hands.
Apply oil to the pivot portions of the slide locks.
I - Apply multipurpose grease to the sliding portions of
the seat tracks.
If the side airbag has deployed, replace the seat frame
and related parts with new ones (see page 24-163).
1. Remove the seat (see page 20-109).
2. Remove these items:
Recline covers (see page .20-115)
Seat belt buckle (see page 24-6)
Seat-back cover/pad (see page 20-117)
Seat cushion cover/pad (see page 20-123)
Side airbag module (see page 24-171)
e ODS unit (see page 24-190)
HI
3. Detach the clips, then remove the upper rail inner Special Tools Required
cover (A) and the upper rail outer cover (B). KTC Trim Tool Set SOJATP2G14*
Upper rail inner cover Available through the Honda Tool and Equipment
Program, 888-424-6857
Fastener Location
TO J^>
(cont'd)
Seat-Back Cover Replacement (cont'd)
2. From under the seat cushion, release the hook strap 3. From under the seat cushion, disconnect the side
(s) (A) of the seat-back cover (B) and the hooks (C) of airbag connector (A), the ODS harness connectors (B)
the seat cushion cover (D) from the seat cushion , and the seat heater connector (with seat heater) (C),
frame spring. remove the wire ties (D), and detach the wire harness
clips (E), then pull it outside of the seat.
Driver's seat
Driver's seat
Passenger's seat
Passenger's seat
A
4. Pull back the seat cushion cover (A) and the seat-back 6. Pull back the seat-back cover (A), then release the
cover (B). hook strips (B) from the seat-back frame.
7. Detach the clips and the hooks (A), then pull down the
protect board (B).
Fastener Locations
D> .* Cli p, 2
Jh
(cont'd)
Seat-Back Cover Replacement (cont'd)
8. Release airbag attachment wire A and airbag 10. Passenger's seat: Remove the ODS unit cover (A).
attachment wire B from the seat-back frame (C). -1. Turn over the seat-back cover (B) as needed.
A -2. Release the cover from the lower hooks (C).
-3. Pull the cover upward to release it from the upper
hook (D).
9. Driver's seat: Pull the side airbag harness (A) and the
seat heater harness (with seat heater) (B) out through
the seat-back cover (C).
17. Pull back the edge of the seat-back cover all the way 18. Install the seat-back cover in the reverse order of
around, and release the upholstery rings (A), then removal, and note these items:
remove the seat-back cover (B). If the clips are damaged or stress-whitened, replace
them with new ones.
To prevent wrinkles when installing a seat-back
cover, make sure the material is stretched evenly
over the pad before securing the clips, the hooks,
and the hook strips.
Before installing the seat-back cover, make sure the
airbag attachment wires (A, B) are installed in the
reinforcing cloths (C) correctly.
Reinstall the airbag attachment wires (A, B)
securely to the seat-back frame as shown.
Replace any upholstery rings (D) you removed with
new ones. Install them with commercially available
upholstery ring pliers (E).
Make sure the side airbag harness and the OPDS
sensor harness (passenger's seat) are routed
properly.
Use only original Honda replacement seat-back
covers.
Push the clips and hooks into place securely.
Make sure the the seat heater harness (if equipped)
are routed properly.
Seat Cushion Cover Replacement
Passenger's seat 5. From under the seat cushion, disconnect the side
airbag connector (A) the ODS harness connectors (B)
and the Seat heater connector (w i th Seat heater) (C),
remove the wire ties (D), and detach the wire harness
clips (E), then pull it outside of the seat.
Passenger's seat
6. Pull back the seat cushion cover (A) and the seat-back Passenger's seat
cover (B).
Fastener Location
D> ; Clip, 1
41
9. Release the hole (B) of the seat cushion cover (C) from
the seat frame.
Seat Cushion Cover Replacement (cont'd)
10. Remove the seat cushion cover/pad (A) and the 12. Release the upholstery rings (A) from under the seat
silencer (B) from the seat frame (C). cushion (B).
11. Pull back the edge of the seat cushion cover all the
way around, and release the upholstery rings (A),
then remove the seat cushion cover (B).
13. Install the cover in the reverse order of removal, and
note these items:
To prevent wrinkles when installing a seat-back
cover, make sure the material is stretched evenly
over the pad before securing the clips, the hooks,
and the hook strips.
Replace any upholstery rings (A) you removed with
new ones. Install them with commercially available
upholstery ring pliers (B).
If the clips are damaged or stress-whitened, replace
them with new ones.
Push the clips into place securely.
Make sure the the seat heater harness (if equipped)
are routed properly.
Component Location Index
Front
FRONT BUMPER
Removal/Installation, page 20-128
Rear
Front Bumper Removal/Installation
NOTE: 4. Pull out the front bumper (A) at the wheel arch areas
Put on gloves to protect your hands. to release it from the hooks (B) on the side spacers (C).
Have an assistant help you when removing and
installing the front bumper.
Take care not to scratch the front bumper or the body.
When prying with a flat-tip screwdriver, wrap it with
protective tape to prevent damage.
1. Remove the front bumper center seal (see page
20-149).
2. Remove the upper clip (A) from the front bumper (B).
3. Remove the screws (C, D) and the clips (E) securing
the front bumper.
NOTE: To release the clips, pry up on the center pin at
the notch (F).
Fastener Locations
A O :C lip , 1 C Screw,4 D Screw,2 E > : Clip, 10
r
5. With the help of an assistant, pull both sides of the
IU front bumper (A) away from the side spacer (B). Then
pull out the front bumper to release the hooks (C) on
the upper beam (D).
A
Y
> c
6. Disconnect the fog light connectors (A), then remove Cooling guide replacement
the front bumper (B).
8. If necessary, remove the clips, then remove the
NOTE; If you are only removing the front bumper, go cool ing guide (A) from the body.
to step 9. If you are doing further disassembly,
Fastener Locations
proceed to step 7. > : Clip, 4
*
9. Install the bumper in the reverse order of removal,
7. If necessary, remove the bolts, then remove the front and note these items:
bumper absorber (A) from the front bumper beam (B).
Make sure the fog l ight connectors are plugged in
Fastener Locations properly.
: Bolt, 2 Make sure the front bumper engages the hooks (of
both upper beams and side spacers) on each side
securely.
@ If the clips are damaged or stress-whitened, replace
them with new ones.
Push the clips and hooks into place securely.
Front Air Spoiler Replacement Rear Bumper Removal/Installation
NOTE: NOTE:
Put on gloves to protect your hands. Put on gloves to protect your hands.
Take care not to scratch the front bumper. Have an assistant help you when removing and
When prying with a flat-tip screwdriver, wrap it with installing the rear bumper.
protective tape to prevent damage. Take care not to scratch the rear bumper or the body.
1. Remove the screw and the clips securing the front air When prying with a flat-tip screwdriver, wrap it with
spoiler (A) from under the front bumper (B). protective tape to prevent damage.
NOTE: To release the clips, pry up on the center pin at 1. Remove the screws (A), the bolts (B), and the clips
securing the rear bumper (C).
the notch (C).
NOTE: To release the clips, pry up on the center pin at
Fastener Locations the notch (D).
: Screw, 1 > : Cl ip, 3
Fastener Locations
A : Screw, 6 B : Bolt, 2 D> : Clip, 3
i t
2. Pull out one side of the rear bumper (A) to release the
hooks (B) on the side spacer (C) as shown. Repeat this
step on the opposite side.
2. Pull back the front air spoiler to detach the hooks (D)
and remove the spoiler.
3. Install the front air spoiler in the reverse order of
removal:
If the clips are damaged or stress-whitened, replace
them with new ones.
Push the clips and the hooks into place securely.
3. Pull out one side of the rear bumper (A) to release the 5. If necessary, remove the rear bumper absorber (A)
hooks (B) on the body as shown. Repeat this step on from the rear bumper beam (B) by pulling the
the opposite side. absorber to release the projections (C) on both sides.
'X :
/*= D
Rear Bumper Lower Trim Replacement
HOOD INSULATOR
Replacement, page 20-138
NOTE:
Put on gloves to protect your hands,
Take care not to scratch the body or the related parts.
Take care not to kink the hood opener cable.
1. Remove these items;
Left front inner fender (see page 20-162)
Kick panel, driver's side (see page 20-52)
2. Disconnect the hood opener cable (A) from the hood latch (B), and disconnect the hood opener cable from the hood
release handle (C).
Fastener Locations
3. Detach the clips (D, E, F) with a clip remover, and remove the grommet (G) from the body.
4 lnstall the cable in the reverse order of removal, and note these items:
If the clips are damaged or stress-whitened, replace them with new ones.
Make sure the cable is connected properly.
Make sure the hood opens properly and locks securely.
Push the clips into place securely.
Hood Latch Replacement
NOTE:
Put on gloves to protect your hands.
Take care not to scratch the body.
Take care not to kink the cable.
1. Remove the kick panel, driver's side (see page 20-52).
2. Remove the bolts, then remove the hood release
handle (A).
Fastener Locations
: Bolt, 2
NOTE:
Put on gloves to protect your hands.
Take care not to scratch the hood, the body, or the related parts.
1. Remove the hood hinge cover (see page 20-153).
2. Slightly loosen the hood hinge mounting bolts (A) and the hood latch mounting bolts (B).
(cont'd)
Hood Adjustment (cont d) Hood Insulator Replacement
5. Tighten the bolts to the specified torque. NOTE: Take care not to scratch the hood.
6. Check that the hood opens properly and closes 1. Detach the clips with a clip remover, then remove the
securely. hood insulator (A).
7. Apply touch-up paint to the hinge mounting bolts and
Fastener Locations
around the hinges, and let the paint dry.
O : Clip, 5
8. Apply multipurpose grease to the hood latch and the
hood hinges as indicated by the arrows.
1. Remove the hatch support struts on both sides (see 7. Apply touch-up paint to the hinge mounting bolts and
page 20-142). around the hinges and let the paint dry.
2. Slightly loosen the hatch hinge mounting bolts (A) 8. Apply multipurpose grease to the pivot area of the
and the striker mounting bolts (B). hatch hinges (A) as indicated by the arrows.
Rearward
8 x 1.25 mm
18 N-m (1.8 kg fm , 13 Ibfft)
NOTE;
Put on gloves to protect your hands.
Take care not to scratch the hatch or the related parts.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
1. Detach the hooks (A) with a clip remover, then
remove the hatch lower stop (B).
2. Remove the left rear wheel, remove the fuel fill pipe
cover (see page 20-167), then lower the fuel fill pipe as
needed (see page 11 -308).
3. Carefully pull the fuel fill door/adapter lip (A) off of the
fuel fill pipe (B).
4. Detach the hooks (C, D), then pul l out the fuel fill
door/adapter (E) toward you.
Fuel Fill Door
C
Component Location Index
Front
ROOF MOLDI NG
Removal/Installation, page 20-156
Rear
HATCH SPOILER
Replacement, page 20-157
/
(cont'd)
Front Bumper Center Upper Beam Front Bumper Side Cover
Replacement (cont'd) Replacement
3. Remove the front bumper center upper beam (A). Special Tools Required
-1. Remove the bolts and the clips (B, C). KTC Trim Tool Set SOJATP2014*
-2. Move the beam upward, and take the tab (D) of the Available through the Honda Tool and Equipment
bottom of the beam off the insertion parts (E). Program, 888-424-6857
-3. Bend the beam slightly and pull it upward.
NOTE: To release the clips, pry up on the center pin For some models
at the notch (F). NOTE:
Fastener Locations Put on gloves to protect your hands.
:B o lt ,2 B 0 : Clip, 2 C > : Clip, 1 Take care not to scratch the front bumper or the
related parts.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
1. Remove the front bumper (see page 20-128).
2. Remove the screws and detach the hooks (A), then
remove the front bumper side cover (B) from the front
bumper (C).
Fastener Locations
: Screw, 2
V V
Spec ial Tools Required 3. While sliding the front pillar corner trim rearward in
KTC Trim Tool Set SOJATP2014* the direction shown, detach the tab (A) from the body,
Available through the Honda Tool and Equipment then remove the trim (B).
Program, 888-424-6857
NOTE:
Put on gloves to protect your hands.
Take care not to scratch the corner trim or the body.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
Put a shop towel into the gap between the trim and the
body to prevent scratches.
1. Open the door.
2. Carefully insert the appropriate trim tool (A) next to
the body, and detach the clips by prying on the
front pillar corner trim (B).
Fastener Locations
D> : Clip, 2
Special Tools Required 3. Detach the clips with a clip remover from the cowl
KTC Trim Tool Set SQJATP2014* cover (A), then disconnect the windshield washer
^Available through the Honda Tool and Equipment tube (B).
Program, 888-424-6857 Fastener Locations
> : Clip, 2
NOTE;
Put on gloves to protect your hands.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
Take care not to scratch the body or the related parts.
1. Pull out the hood rear seal (A) as needed. Detach the
hooks (B), then remove the wiper pivot cover (C).
l o r 8 x 1.25 mm
22 N-m (2.2 kgfm, 16 I bfft)
Right side 8. Install the cowl cover in the reverse order of removal,
and note these items:
Fastener Locations
If the clips are damaged or stress-whitened, replace
> : Clip, 2
them with new ones.
Push the clips and the hooks into place securely.
Make sure the washer tube is connected securely.
^7
V
O
Windshield Side Trim Replacement
Special Tools Required 3. Remove the clips (A) from the body by turning them
KTC Trim Tool Set SOJATP2014* 90.
*Available through the Honda Tool and Equipment
Program, 888-424-6857 Fastener Locations
A D>: Clip, 4 C > ; Clip, 1
NOTE;
Put on gloves to protect your hands.
Take care not to scratch the body or the related parts.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
Take care not to damage the windshield.
Do not use any metallic tools to remove the
windshield area of the windshield side trim, or you
may chip or crack the windshield.
1. Apply protective tape (A) to the body.
4. Detach the hooks (B), then remove the clip (C) from
the body.
5. Install the clips on the windshield side trim, and fit the
clips into the hole in the body. Then push on the trim
B until the clips snap into place securely, and note these
items:
If the clips are damaged or stress-whitened, replace
2. Pull up the upper portion of the windshield side trim
them with new ones.
(B) and slide it upward along the front pillarto remove
the clips (C). The clips will stay in the body holes. Push the clips into place securely.
Roof Molding Replacement
Special Tools Required 4. Pull up and release the rear bracket (A) from the pin
KTC Trim Tool Set SOJATP20T4* (B), then remove the roof molding (C).
*Available through the Honda Tool and Equipment
Program, 888-424-6857
C A
NOTE:
Take care not to scratch the body.
Take care not to bend the roof molding.
Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
1. Apply protective tape (A) to the body. Insert the
appropriate trim tool (B) into the body and the roof
molding (C).
Special Tools Required 5. Install the hatch spoiler in the reverse order of
KTC Trim Tool Set SOJATP2014* removal, and note these items:
Available through the Honda Tool and Equipment If the clips are damaged or stress-whitened, replace
Program, 888-424-6857 them with new ones.
Push the clips into place securely.
NOTE: If the grommets and pins are damaged or
Put on gloves to protect your hands. stress-whitened, replace grommets and pins as an
Take care not to scratch the hatch or the related parts. assembly with new ones.
Use the appropriate tool from the KTC trim tool set to Make sure the connector is plugged in properly.
avoid damage when removing components.
1. Remove the hatch middle trim (see page 20-66).
2. Remove the hatch spoiler (A).
-1. Disconnect the high mount brake light harness
connector (B), then remove the nuts and detach the
harness clip (C) from inside the hatch.
-2. Close the hatch. Put a shop towel (D) in the opening
between the hatch spoiler and the upper rear
window to prevent scratches. Detach the pins (E, F)
of the clips (G, H) from the grommets (I, J) with the
appropriate trim tool (K).
Fastener Locations
: Nut, 4 G D> : Clip, 2 H O : Clip, 1
q IH r
E IF " J
6 x 1.0 mm
9.4 N-m (0.96 kgf-m, 6.9 Ibf-ft)
NOTE:
Put on gloves to protect your hands.
Take care not to scratch the body or the related parts.
When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
Side sill panel replacement
1. Remove the side sill panel (A).
-1. Remove the clips (B) from under the panel.
-2. On the rear wheel arch, remove the pin (C) of the clip (D) from the panel.
-3. Slide the side sill panel rearward and remove it. The side clips (E) will stay in the body.
-4. Remove the side clips (E) from the body by turning them 90 .
-5. If necessary, remove the grommet (F) from the body.
Fastener Locations
B > : Cl ip, 5 D t> : Cl ip, 1 E D> ; Clip, 9
C F' G
Rearward
NOTE: When removing the emblems/sticker, take care not to scratch the body.
1. Clean the body surface with a sponge dampened in isopropyl alcohol. After cleaning, keep oil, grease, and water from
getting on the surface.
2. When install ing the AT-PZEP sticker on the inside surface of the left quarter glass, align the sticker with the edge of the
black ceramic.as shown, then press the sticker into place and remove the application tape.
3. Appl y the emblems/sticker where shown.
Unit: mm (in)
Adhesive tape: :
Thickness 0.8 mm (0.031 in)
FRONT "H " ' REAR "H " ADHESIVE
EMBLEM ADHESIVE TAPE EMBLEM TAPE
Component Location Index
Front
Rear
NOTE:
Put on gloves to protect your hands.
Take care not to scratch the body or the related parts.
When prying with a flat-tip screwdriver, wrapped it with protective tape to prevent damage.
1. Remove the front wheel.
2. Remove the front inner fender (A).
-1. Canada models: On the back of the wheel arch, remove the screws (B) and the clip (C), then remove the front splash guard
(D).
-2. From under the front bumper (E), remove the screws (F) that secure the front bumper, the splash shield (G), the front
bulkhead lower cover (H), and the front inner fender to the body.
-3. -Remove the clips (I), that secure the front bumper and the front inner fender.
-4. From the wheel arch, remove the clip (J) that secure the splash shield and the front inner fender.
-5. From the wheel arch, remove the clips (K, L, M) and the screws (N).
-6. Release the hook (0) of the splash shield, then pull out the front inner fender.
NOTE: To release the clips (C, I, J), pry up on the center pin at the notch (P).
Fastener Locations
B : Screw, 3 C, I, J D> : Clip, 6 F : Screw, 2 K D> ; Clip, 8 L > : Cl ip, 1 M D> : Clip, 3 N : Screw, 2
P P
A
K
^7j
O
E
AI AI A
nr
A
I
A
C
3. Instal l the front inner fender in the reverse order of removal, and note these items:
I f the cl ips are damaged or stress-whitened, replace them with new ones.
Push the clips and the hook into place securely.
Splash Shield Replacement
NOTE:
Put on gloves to protect your hands.
Take care not to scratch the body or the related parts.
When prying with a f lat-tip screwdriver, wrapped it with protective tape to prevent damage.
1. From under the body, remove the clips (A, B) and the screws (C), then remove the engine undercover (D).
NOTE: To release the clips (A), pry up on the center pin at the notch (E).
2. Remove the splash shield (F).
-1. From the wheel arch on both sides, remove the clips (G) that secure the splash shield and the front inner fender (H) to the
body.
-2. From under the front bumper (I), remove the clips (J) and the screws (K).
-3. From under the body, remove the clips (L, M) that secure the splash shield to the body.
-4. Release the hooks (N) of the splash shield from the front inner fender, then pull out the splash shield.
-5. If necessary, remove the screws (O) from the splash shield, then remove the maintenance lid (P).
NOTE: To release the clips (G, J, L), pry up on the center pin at the notch (E).
Fastener Locations
A, G, J, L > : Clip, 9 B, M t> ; Clip, 3 C, K, O Screw, 12
3. Install the splash shield in the reverse order of removal, and note these items:
If the clips are damaged or stress-whitened, replace them with new ones.
Push the clips and the hooks into place securely.
Front Bulkhead Lower Cover Front Bumper Air Guide
Replacement Replacement
NOTE: NOTE:
Put on gloves to protect your hands. Put on gloves to protect your hands.
Take care not to scratch the body or the related parts. Take care not to scratch the body or the related parts.
When prying with a flat-tip screwdriver, wrapped it When prying with a flat-tip screwdriver, wrapped it
with protective tape to prevent damage. with protective tape to prevent damage.
1. Remove the clips (A, B) and the screws, then remove 1 . Remove the front bumper (see page 20-128).
the front bulkhead lower cover (C) from the front
2. Remove the bolt and the clips (A, B), then remove the
bulkhead.
front bumper air guide (C).
NOTE:
NOTE:
To release the clips, pry up on the center pin at the
To release the clips, pry up on the center pin at the
notch (D).
notch (D).
If necessary, release the hooks (E), then remove the
If necessary, release the hooks (E), then remove the
clip.
clip.
Fastener Locations
Fastener Locations
A D> : Clip, 1 B > : Clip, 8 : Screw, 4 : Bolt, 1 A > : Clip, 4 B t> : Clip, 4
D U D
x6 x 1.0 mm
9.4 N-m (0.96'kgf-m, 6.9 Ibf-ft)
v . < ]
V * - r r "
6 x 1.0 mm *
18 N-m (1.8 kgf-m, 13 Ibfft) B
2. Install the middle floor undercover in the reverse 3. Install the air outlet by pushing on the hook portions
order of removal. until the hooks snap into place.
If the clips are damaged or stress-whitened, replace
them with new ones. 4. Reinstall the rear bumper (see page 20-130).
Push the clips into place securely.
Rear Spring Seat Lower Cover Fuel Fill Pipe Cover Replacement
Replacement
NOTE: NOTE:
Take care not to scratch the body or the related parts. Put on gloves to protect your hands.
When prying with a flat-tip screwdriver, wrap it with Take care not to scratch the body or the related parts.
protective tape to prevent damage. When prying with a flat-tip screwdriver, wrap it with
1. Remove the screw, the clip and detach the hook (A), protective tape to prevent damage.
then remove the rear spring seat lower cover (B). 1. Remove the left rear wheel.
NOTE: To release the clip, pry up on the center pin at 2. Remove the clips, then remove the fuel fill pipe cover
the notch (C). (A).
Fastener Location NOTE: To release the clip, pry up on the center pin at
S crew , 1 > : Clip, 1 the notch (B).
Fastener Locations
t> : Clip, 3
!9
9-
='9
S f l
M B
A
2. Install the cover in the reverse order of removal, and
note these items:
3. Install the fuel fill pipe cover in the reverse order of
If the clip is damaged or stress-whitened, replace it
removal, and note these items:
with a new one.
If the clips are damaged or stress-whitened, replace
Push the clip and the hook portions into place
them with new ones.
securely.
Push the clips into place securely.
4. Reinstall the left rear wheel.
Rear Fender Cover Replacement
A
A
A
Fastener Locations
: Bolt, 1 > : Clip, 6
J J
B B
6 x 1.0 mm
18 N-m (1.8 kgf m, 13 Ibf-ft)
6 x 1.0 mm
18 N*m (1.8 kgf-m, 13 Ibf-ft)
SUBFRAME
Replacement, page 20-173
(2.2 k g fm , 16 Ib fft)
NOTE:
Put on gloves to protect your hands.
Take care not to scratch the body or the related parts.
1. Remove the middle floor undercover (see page
20-166).
2. Remove the bolts (A, B) and the nuts, then remove the
trailing arm brace (C) from the body.
Fastener Locations
A : Bolt,2 B : Bolt,2 :N u t,2
Replace.
Subframe Replacement (cont'd)
2. After reinstalling all removed parts, check and adjust the front wheel alignment.
Frame Repair Chart
Top View
Unit: mm (in) -
0 : Inner diam eter
al For engine side m ount 015 (0.59) front g Front side crossmember locating hole 011 (0.43)
a2 For engine side m ount 015 (0.59) outer hi Front floor locating hole 050 (1.97) front
a3 For engine side m ount 015 (0.59) rear il Inside sill locating hole 025 (0.98) front
b1 For transmission m ount 015 (0.59) front j Front floor frame l ocating hole 025 (0.98)
b2 For transmission m ount 015 (0.59) wheelhouse side
b3 For transmission m ount 015 (0.59) rear
c Front side fram e locating hole 0 I 6 (0.63) 374 (14.72) al
d Front damper center hole 048 (1.89)
e1 For front subframe m ount
015 (0.59) front
e2 For front subframe mount
015 (0.59) middle
e3 For front subframe
mount 015 (0.59) rear
f Outrigger locating hole
25 (0.98)
CENTER LINE
BASE LINE
12 Inside sill locating hole 025 (0.98) rear n1 Rear floor rear locating hole 025 (0.98)
h2 Front floor locating hole 025 (0.98) rear n2 Rear floor rear locating hole 025 (0.98)
k Middle fl oor front locating hole 025 (0.98) n3 Rear floor rear locati ng hole 050 (1.97)
11 For trailing arm mount 015 (0.59) inner o Rear damper center hole 024 (0.94)
12 For trailing arm mount 017 (0.67) outer p Rear frame B locating hole 020 (0.79)
(cont'd)
Frame Repair Chart (cont'd)
Side View
Unit: mm (in)
0 : Inner diam eter
al For engine side mount 015 (0.59) front g Front side crossmember locating hole 011 (0.43)
a2 For engine side mount 015 (0.59) outer hi Front floor locating hole 050 (1.97) front
a3 For engine side mount 015 (0.59) rear i1 Inside sill locating hole 025 (0.98) front
bl For transmission m ount 015 (0.59) front j Front floor fram e locating hole 025 (0.98)
b2 For transmission m ount 015 (0.59) wheelhouse side
b3 For transmission m ount 015 (0.59) rear
c Front side frame locating hole 0 I 6 (0.63)
d Front damper center hole 048 (1.89)
e! For front subframe mount
015 (0.59) front
r tS iN
12 Inside sill locating hole 025 (0.98) rear n1 Rear floor rear locating hole 025 (0.98)
h2 Front floor locating hole 025 (0.98) rear n2 Rear floor rear locating hole 025 (0.98)
k Middle floor front locating hole 025 (0.98) n3 Rear floor rear locating hol e 050 (1.97)
11 For trailing arm m ount 015 (0.59) inner o Rear dam per center hole 024 (0.94)
12 For trailing arm m ount 017 (0.67) outer P Rear fram e B locating hole 020 (0.79)
m For spring base locating hole 15 (0.59) x 15 (0.59) square
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if HVAC maintenance is required)
The CR-Z SRS includes a driver's airbag in the steering wheel hub, a front passenger's airbag in the dashboard
above the glove box, seat belt tensioners in the front seat belt retractors, side curtain airbags in the sides of the
roof, and side airbags in the front seat-backs. Information necessary to safely service the SRS is included in this
Service Manual. Items marked with an asterisk (*) on the contents page include or are located near SRS
components. Servicing, disassembling, or replacing these items requires special precautions and tools, and
should be done by an authorized Honda dealer.
To avoid rendering the SRS inoperative/which could lead to personal injury or death in the event of a severe
frontal or side collision, all SRS service work should be done by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal
injury caused by unintentional deployment of the airbags, side airbags, side curtain airbags, and/or seat belt
tensioners.
Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the
ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the
system may fail in a collision, or the airbags may deploy.
SRS electrical connectors are identified by yellow color coding. Related components are located in the
steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the
roof side, and around the floor. Do not use electrical test equipment on these circuits.
Special Tools
I
Component Location Index
RECEIVER/DRYER
Desiccant Replacement, page 21-93
A/C COMPRESSOR
Replacement, page 21-94
Cl utch Check, page 21-78
Cl utch Overhaul , page 21-95 A/C CONDENSER
Thermal Protector Replacement, page 21-97 Replacement, page 21-92
Rel ief Valve Repl acement, page 21-96
Component Location Index (cont'd)
SENSOR
Test, page 21-73
Replacement, page 21-109
EVAPORATOR CORE SUNLIGHT SENSOR
Test, page 21-74 BLOWER UNIT
(Located in the heater unit) Removal/Installation, page 21-99
Replacement, page 21-103 Replacement, page 21-110
Component Replacement, page 21-100
HEATER UNIT/CORE
Replacement, page 21-105
RECIRCULATION
CONTROL IVIOTOR
Test, page 21-77
ASPIRATOR Replacement, page 21-108
EVAPORATOR
TEMPERATURE
SENSOR
Test, page 21-77
w
i ft
HUMIDITY/IN-CAR
TEMPERATURE SENSOR
Test, page 21-72
Replacement, page 21-109 POWER
TRANSISTOR AIR M IX CONTROL MOTOR
Test, page 21-74 CLIMATE CONTROL
Test, page 21-75 UNIT
Replacement, page 21-107 Removal/Installation, page 21-112
Knob Replacement, page 21-110
A/C Service Tips and Precautions A/C System Inspection
ikWARNIN NOTE: For A/C system noise, go to the A/C System Noise
Check (see page 21-84).
Compressed air mixed with the R-134a forms a
combustible vapor. Before troubleshooting any problem with the air
The vapor can burn or explode causing serious conditioning system, other than noise, do the following:
injury.
1. Check that the HVAC air intake plenum at the base of
Never use compressed air to pressure test R-134a the windshield is not blocked by leaves or debris.
service equipment or vehicle air conditioning Remove any blockage.
systems.
2. Check for kinks or sharp bends in the A/C lines and
hoses (which can greatly reduce system
ACAUTIO f t . performance). If any of the A/C lines and hoses are
Air conditioning refrigerant or lubricant vapor can kinked or bent, replace them (see page 21-98).
irritate your eyes, nose, or throat.
Be careful when connecting service equipment 3. Inspect the A/C components, the pressure lines, and
the hoses for stains that may indicate a refrigerant or
Do not breathe refrigerant or vapor.
an A/C compressor oil leak. If there is any indication of
The air conditioning system uses HFC-134a (R-134a) leaks, do the Refrigerant Leak Check (see page 21-79)
refrigerant and polyalkyleneglyeol (PAG) refrigerant oil. to confirm the leak(s).
NOTE: If indicator segments A, C, D, E, G, J, and the AUTO indicator or the A/C indicator are on at the same time, there
may be an open in the climate control unit ground circuit. .
C E B D
AUTO A /C
L J HP
(cont'd)
General Troubleshooting Information (cont'd)
C F C F C F C F C F
50 122 60 140 70 158 80 176 90 194
51 124 61 142 71 160 81 178 91 196
52 126 62 144 72 162 82 180 92 198
53 127 63 145 73 163 83 181 93 199
54 128 64 147 74 165 84 183 94 201
55 131 65 149 75 167 85 185 95 203
56 133 66 151 76 169 86 187 96 205
57 135 67 152 77 170 87 188 97 207
58 136 68 154 78 172 88 190 98 208
59 139 69 158 79 174 89 192 99 210
(cont'd)
General Troubleshooting Information (cont'd)
MODE 2 MODE 4
SHORT
(GND)
0
I
Lighting Li ghting
\ Lighting
(cont'd)
Symptom Troubleshooting Index (cont'd)
The air conditioning (A/C) system removes heat from the passenger compartment by transferring heat from the ambient
air to the evaporator. The A/C system refrigerant expands in the evaporator, and the evaporator becomes very cold and
absorbs the heat from the ambient air. The blower fan pushes air across the evaporator where the heat is absorbed, and
then it blows the cool air into the passenger compartment.
EXPANSION VALVE
(Meters the required amount of
refrigerant into the evaporator)
BLOWER FAN
EVAPORATOR
(Absorption of heat)
RELI EF VALVE
(Rel ieves pressure at the A/C compressor
w hen the pressure is too high)
A/C PRESSURE SENSOR
When the refrigerant i s bel ow
196 kPa (2.00 kgf/cm2, 28.4 psi)
or above 3,138 kPa (32.00 kgf/cm2,
455.1 psi), the ECM/PCM turns
the A/C compressor clutch relay off
to protect the A/C compressor.
When the refrigerant is above A/C COMPRESSOR
1,230 kPa (12.54 kgf/cm2, 178.4 psi), (Suction and compression)
the A/C pressure sensor switches
the radiator and A/C condenser HIGH PRESSURE VAPOR
fans to high speed.
HIGH PRESSURE LIQUID
RECEIVER/DRYER
(Traps debris, and
removes moisture)
This vehicle uses MFC-134a (R-134a) refrigerant, which does not contain chlorofluorocarbons. Pay attention to the
following service items:
Use only the recommended polyalkyleneglyeol (PAG) refrigerant oil (SP-10) designed for the R-134a A/C compressor.
Intermixing the recommended (PAG) refrigerant oil with any other refrigerant oil will result in A/C compressor failure.
Ail A/C system parts (A/C compressor, discharge line, suction line, evaporator, A/C condenser, receiver/dryer,
expansion valve, O-rings for joints) are designed for refrigerant R-134a.
Use a halogen gas leak detector designed for refrigerant R-134a.
Use only a recovery/recycling/charging station for refrigerant R-134a.
Always recover refrigerant R-134a with an approved recovery/recycling/charging station before disconnecting any
A/C fitting.
System Description (cont'd)
Oil Separator
Oil emission from the A/C compressor to the A/C line is reduced by placing the oil separator in the A/C compressor. This
results in a thinner oil film inside of the heat exchangers (A/C condenser and evaporator). Air conditioning efficiency is
increased without sacrificing engine performance.
Climate Control Door Positions
HOT COOL
t* 1 ft ! tJ J
(VENT)
y
(HEAT/VENT)
(HEAT)
System Description (cont'd)
HOT COOL
,9 }
(HEAT/DEF)
%
' i >,
)! TT-
'( ((
wT rr \ ii
9 !{4
(DEF)
P P iS
IU 9
Air Conditioning System Control in the ECON iVlode ~.
At an outside air temperature of 73 F (23 C) or higher in ECON mode, the air conditioning system controls the following,
functions to reduce power consumption.
ECON MODE
The following conditions also disable auto idle stop when the A/C is ON, in NORMAL or SPORT mode, or when the A/C is
OFF, in NORMAL or SPORT mode and HEAT or HEAT/DEF is selected. ______________
When the driver selects MAX COOL or MAX HOT_____________________
When the fan operates at the specified voltage of the terminal of the blower fan (8 V or more) ____________
When HEAT or HEAT/DEF is selected
- Outside air temperature is less than 32 F (0 C)
-W hen the engine coolant temperature is less than 158 F (70 C)______________________________________
B B
(cont'd)
System Description (cont'd)
CASE
VOLTAGE
(V)
HUMIDITY LEVEL { % )
(cont'd)
System Description (cont'd)
i..ri r1 r1 r1 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CO
ro
CM
00
CM
o
CM
N-
26 25 24 22 21 19
00
00
00
36 35 32 31 30 28
36P CONNECTOR
Cavity Wire co lor Terminal Description Signal
name
1 PNK MODE 1 Mode control motor position With ignition switch ON (II): about 5 V
feedback 1 signal (depending on motor position)
2 YEL MODE 2 Mode control motor position With ignition switch ON (II): about 5 V
feedback 2 signal (depending on motor position)
3 WHT MODES Mode control motor position With ignition switch ON (II): about 5 V
feedback 3 signal (depending on motor position)
4 GRY MODE 4 Mode control motor position With ignition switch ON (II): about 5 V
feedback 4 signal (depending on motor position)
5 LT BLU BLW-V Feedback signal of power With ignition switch ON (II): about
transistor drain vo ltage 0 V battery voltage (depending on blower
motor speed)
6 ORN BLW-G Outputs power transistor With ignition switch ON (II) and fan control
gate voltage switch OFF: less than 0.5 V.
With ignition switch ON (II) and fan control
switch ON: about 4.0 V battery voltage
(depending on blower motor control)
7 GRN B-CAN B-CAN communication With ignition switch ON (II): pulses
signal
8* GRY AC-CLK Communication signal from With ignition switch ON (II): pulses
audio-navigation unit
9* WHT AC-SI Communication signal to With ignition switch ON (II): pulses
audio-navigation unit
10* YEL AC-SO Communication signal from With ignition switch ON (II): pulses
audio-navigation unit
11 BLK Not used
12 ORN SENS-COM Sensor ground Less than 0.2 V at all times
13 Not used Not used
14 RED AMD-P Detects potentiometer signal With ignition switch ON (II): about 0.54.0 V
of air mix control motor (depending on air mix control motor
position)
15 YEL Tam Detects outside air With ignition switch ON (II): about 1.04.0 V
temperature sensor signal (depending on outside air temperature)
16 PNK Teva Detects evaporator With ignition switch ON (II): about 1.04.0 V
temperature sensor signal (depending on evaporator temperature)
*:With navigation
a n
BATTERYTERMINAL UNDER-DASH
B B
*1: Withautomaticlighting
*2: Without automaticlighting
:CANline
:Othercommunicationline
CLIMATECONTROLUNIT
DTC Troubleshooting
DTC indicator A: Climate Control Unit Internal DTC B1205 or DTC indicator B: Climate
Error Control Unit Lost Communication with Gauge
NOTE; Check the 12 volt battery condition (see page
Control Modu l e (VSP/NE message)
22-85) and the charging system (see page 12-200).
DTC B1206 or DTC indicator C: Climate
1. Turn the ignition switch to LOCK (0), and then back to Control Unit Lost Communication with Gauge
ON (II). Control Module (coolant temp message)
2. Do the Self-Diagnostic Function with the climate
control unit (see page 21-10). DTC B1207 or DTC indicator D: Climate
Control Unit Lost Communication with Gauge
3. Checkfor DTCs.
Control Module (illumination message)
Is DTC A indicated?
1. Clear the DTC with the HDS.
YES-The climate control unit is faulty, replace the
climate control unit (see page 21-112). 2. Turn the ignition switch to LOCK (0), and then back to
ON (II).
NO-lnterm ittent failure, the climate control unit is OK
at this tim e. 3. Do the Self-Diagnostic Function with the HDS (see
page 21-9) or the climate control unit (see page 21-10).
4. Check the DTCs.
Is DTC B1205 or B, and/or B1206 or C, and/or B1207 or
D indicated?
YES-Go to step 5.
N O-lnterm ittent failure. Check for loose wires or poor
connections on the gauge control module and climate
control unit c irc u it.!
5. Select B-CAN Control Units Information in the BODY
ELECTRICAL menu.
6. Select Check Connected Control Units in the B-CAN
Control Units Information menu.
Is the gauge control module detected?
YES-Substitute a known-good climate control unit,
and recheck. If the symptom/indication goes away,
replace the original climate control unit (see page
21-112).
NO-Go to step 7.
7. Disconnect under-dash fuse/relay box connector Y
(16P).
8. Disconnect the gauge control module 32P connector.
B B
9. Check for continuity between under-dash fuse/relay 11. Check fo r continuity between gauge control module
box connector Y (16P) terminal No. 6 and gauge 32P connector terminal No. 31 and climate control
control module 32P connector terminal No. 31. unit 36P connector terminal No. 7.
GRN
8 7 6 5 4 3 2 1 * = r
i.
1s]"1711611sl*14113112 11110| 9 | 8 7 | 6 | 5 T4 | 3 | 2 J 1 |
16 15 14 13 12 11 10 9 |36|35|34|33|32|31|30|29|28(27|26|25|24|23|22|21|20|19
@
n---------- ------- j.
16 15114 f 13112111 10| 9 | 8 | 7 6 |5 |4 3 |2 |1| 1ef 15 j 14^13112111 10| 9 | 8 | 7 6 I 5 I 4 3 | 2 | 1 |
|32|31|30|29|28|27|26|25|24|23|22|21|20|19|18|17 |32|31|30|29|28|27|26|25|24|23|22|21|20|19[18|17
GRN
GRN
GAUGE CONTROL MODULE 32P CONNECTOR
W ire side o f fem ale term inals
Is there continuity? GAUGE CONTROL MODULE 32P CONNECTOR
W i re side o f fem ale term inals
YES-Go to step 10.
Is there continuity?
NO-Repair an open in the wire between the MICU and
the gauge control module. YES-Go to gauge control module input test (see page
22-347).
10. Disconnect the climate control unit 36P connector.
NO-Repair an open in the wire between the gauge
control module and the climate control unit.H
DTC Troubleshooting (cont'd)
DTC B1225 or DTC indicator A and AUTO: An 9. Check for continuity between climate control unit 36P
connectorterminal No. 12 and humidity/in-car
Open in the In-Car Temperature Sensor Circuit
temperature sensor 4P connectorterminal No. 3.
1. Clear the DTC with the HDS. CLIMATE CONTROL UNIT 36P CONNECTOR
2. Turn the ignition switch to LOCK (0), and then back to W ire side o f fem ale te rm inals
ON (II). ORN
I r
3. Do the Self-Diagnostic Function with the HDS (see 1 8 h 7 | l 6 | l 5 j i 4 | l 3 | l 2 I I |lo | 9 | 8 7 I 6 I 5 ? 4 I 3 I 2 ? 1 I
page 21-9) orthe climate control unit (see page 21-10). |36|35|34|33|32|31|30|29|28|27|26|25|24|23|22|21|20|19
LT BLU
J L n _
3 2 11
i -------------r
18*fi 7| 16|15*fl4| 13|12 11 ho| 9 I 8 7 | 6 | s T 4 | 3 | 2 h |
|36|35|34|33|32|31|30|29|28|27|26|25|24|23|22|21|20|19
DTC B1227 or DTC indicator C and AUTO: An 8. Check for continuity between climate control unit 36P
connector terminal No. 15 and outside air
Open in the Outside Air Temperature Sensor
temperature sensor 2P connector terminal No. 2.
Circuit
CLI MATE CONTROL UNIT 36P CONNECTOR
1. Clear the DTC with the HDS. W ire side o f fem ale te rm inals
I - , .....,..... ,...I.
18 h 7| 16| 1s |l 4| 13| 12 11110| 9 | 8 7|6|5|4|3|2|1|
|36|35|34(33|32|31|30|29|28|27|26|25|24|23|22|21|20|19
DTC B1228 or DTC indicator D and AUTO: A 9. Check for continuity between climate control unit 36P
connector terminals No. 15 and No. 12.
Short in the Outside Air Temperature Sensor
Circuit CLIMATE CONTROL UNIT 36P CONNECTOR
YES-Go to step 5.
Is there continuity?
NO-lnterm ittent failure. Check fo r loose wires or poor
connections on the outside air temperature sensor YES-Repair a short in the wires between the climate
circuit. control unit and the outside air temperature sensor.H
5. Turn the ignition switch to LOCK (0). NO-Substitute a known-good climate control unit,
and recheck. If the symptom/indication goes away,
6. Remove the outside air temperature sensor (see page replace the original climate control unit (see page
21-109), and test it (see page 21-73). 21-112).B
Is the outside air temperature sensor OK?
YES-With the outside air temperature sensor
disconnected, go to step 7.
NO-Replace the outside air temperature sensor (see
page 21-109).
7. Disconnect the climate control unit 36P connector.
8. Check for continuity between climate control unit 36P
connector terminal No. 15 and body ground.
YEL
P- L n * n
1 8 |l7 |l6 |l5 |l4 fl3 li2 11 |lo | 9 | 8 7 | 6 | s | 4 | 3 | 2 h |
|36|35|34|33|32|31130|29|28|27|26|25|24|23|22 |21120|19
Is there continuity?
YES-Repair a short to body ground in the wire
between the climate control unit and the outside air
temperature sensor.H
(cont'd)
DTC Troubleshooting (cont'd)
DTC B1229 or DTC indicator E and AUTO: An 8. Check fo r continuity between climate control unit 36P
connector terminal No. 33 and sunlight sensor 5P
Open in the Sunlight Sensor Circuit
connector terminal No. 2 (with automatic lighting) or
1. Clear the DTC with the HDS. sunlight sensor 2P connector terminal No. 2 (without
automatic lighting).
2. Turn the ignition switch to LOCK (0), and then back to
ON (II). With automatic lighting
3. Do the Self-Diagnostic Function with the HDS (see CLIMATE CONTROL UN I T 36P CONNECTOR
page 21 -9) or the climate control unit (see page 21 -10). W ire side o f fem ale te rm in a ls
4. Checkfor DTCs.
Is DTC B1229 or E and AUTO indicated?
1sT1T| 1611sTl4l 13( 12 11 |l0 | 9 [ 8 7 | 6 | 5 f 4 I 3 [ 2 T f f
YES-Go to step 5. 136135134>|33132131130129128127126125124123 (22[21120| 19
PUR
NO-lnterm ittent failure. Check for loose wires or poor
connections on the sunlight sensor circ u it.!!
5. Turn the ignition switch to LOCK (0). PUR
........... S ?
6. Disconnect the sunlight sensor 5P connector (with 5 4 3 2 1
automatic lighting) or 2P connector (without
automatic lighting).
SUNLIGHT SENSOR 5P CONNECTOR
7. Disconnect the climate control unit 36P connector. W ire side o f fem ale te rm in a ls
r
18|17|16|15|14|13|12 11110| 9 | 8 7 | 6 | 5 | 4 | 3 | 2 | 1 |
|36|35|34|33|32|31|30|29|28|27|26|25|24|23|22|21|20|19
PUR
9, Checkfor continuity between climate control unit 36P 12. Test the sunlight sensor (see page 21-74).
connector terminal No. 12 and sunlight sensor 5P
connectorterminal No. 4 (with automatic lighting) or Is the sunlight sensor OK?
sunlight sensor 2P connector term inal No. 1 (without YES-Check for loose wires or poor connections at the
automatic lighting). climate control unit 36P connector and at the sunlight
With automatic lighting sensor 5P connector (with automatic lighting) or the
sunlight sensor 2P connector (without automatic
lighting). If the connections are good, substitute a
CLIMATE CONTROL UNIT 36P CONNECTOR
known-good climate control unit, and recheck. If the
W ire side o f fem ale te rm in a ls
symptom/indication goes away, replace the original
ORN climate control unit (see page 21-112).
r . - I t------------ r - n
NO-Replace the sunlight sensor (see page 21-110).B
CO
18|17|16|15|14|13|12 7|6|5|4|3]2|1|
00
o
|36|35|34|33|32|31|30|29|28|27|26|25|24|23| 22|21|20|19
T
ORN
5 4 3 2 1
ORN
i---------- r
1 8 |l7 |l6 |l5 h 4 |l3 |l2 1111o| 9 | 8 r I e1 5T4 13 12T11
|36|35|34|33|32|31130|29|28|27|26|25|24|23|22|21120|19
ORN
L l=
j
2 1
y. . 1
(contd)
DTC Troubleshooting (cont'd)
DTC B1230 or DTC indicator F and AUTO: 9. Check for continuity between climate control unit 36P
connector terminals No. 12 and No. 33.
A Short in the Sunlight Sensor Circuit
1. Clear the DTC with the HDS. CLIMATE CONTROL UNIT 36P CONNECTOR
2. Turn the ignition switch to LOCK (0), and then back to ORN
ON (I I). P r* I n n r,
18117116115114 113112 11 |io | 9 I 8 7 1e 15 T 4 13 r z T n "
3. Do the Self-Diagnostic Function with the HDS (see |36|35|34|33|32 |3 1|30|29|28|27|26|25|24 |2 3|2 2|21|20|19
page 21-9) or the climate control unit (see page 21-10). PUR
4. Check for DTCs.
Is DTC B1230 or F and AUTO indicated?
YES-Go to step 5. W i re side o f fem ale te rm i nals
T 1
YES-Substitute a known-good climate control unit,
1 ^ 7 | l 6 | l 5 h 4 | l 3 l l 2 11110| 9 J 8 7 I 6 ] 5 T473 | 27 1 f and recheck. If the symptom/indication goes away,
|36|35|34|33|32|31|30|29|28|27|26|25|24 |2 3|2 2|21|20|19 replace the original climate control unit (see page
21-112).M
NO-Replace the sunlight sensor (see page 21-110).SB
Is there continuity?
YES-Repair a short to body ground in the wire
between the climate control unit and the sunlight
se nso r.il
NO-Go to step 9.
m
DTC B1231 or DTC indicator G and AUTO: An 8. Check fo r continuity between climate control unit 36P
connectorterminal No. 16 and evaporator
Open in the Evaporator Temperature Sensor
temperature sensor 2P connector terminal No. 2.
Circuit
CL I MATE CONTROL UN IT 36P CONNECTOR
1. Clear the DTC with the HDS. W ire side o f fem ale te rm in a ls
2. Turn the ignition switch to LOCK (0)f and then back to
ON (II). "1 m K n---------- n - r.
18|17|16|15|14|13|12 11|lo| 9 | 8 7 | 6| 5| 4| 3| 2| 1|
3. Do the Self-Diagnostic Function with the HDS (see |36|35|34|33|32|31130|29|28|27|26|25|24|23|22[21120|19
page 21 -9) orthe climate control unit (see page 21 -10).
4. Check for DTCs.
Is DTC B1231 or G and AUTO indicated?
YES-Go to step 5.
NO-lntermittent failure. Checkfor loose wires or poor
connections on the evaporator temperature sensor EVAPORATOR TEMPERATURE SENSOR 2P CONNECTOR
W ire side o f fem ale term inals
c ir c u iill
Is there continuity?
5. Turn the ignition switch to LOCK (0).
YES-Go to step 9.
6. Remove the evaporator temperature sensor (see
page 21-103), and test it (see page 21-77). NO-Repair an open in the w ire between the climate
control unit and the evaporator temperature
Is the evaporator temperature sensor OK? sensor.H
YES-With the evaporator temperature sensor
disconnected, go to step 7.
NO-Replace the evaporator temperature sensor (see
page 21-103).
7. Disconnect the climate control unit 36P connector.
DTC Troubleshooting (cont'd)
9. Check for continuity between climate control unit 36P DTC B1232 or DTC indicator H and AUTO: A
connector terminal No. 12 and evaporator
Short in the Evaporator Temperature Sensor
temperature sensor 2P connector terminal No. 1.
Circuit
CLIMATE CONTROL UNIT 36P CONNECTOR
1. Clear the DTC with the HDS.
W ire side o f fem ale te rm in a ls
2. Turn the ignition switch to LOCK (0), and then back to
ORN | t------------r ON (II).
18|17|16|15|14|13|12 11|lo| 9 I 8 7 | 6 | 5^4 | 3 j 2*[ 1 |
|36|35|34|33|32|31|30|29|28|27| 26|'25| 24| 23|22'| 21120|19 3. Do the Self-Diagnostic Function with the HDS (see
page 21-9) orthe climate control unit (see page 21-10).
4. Check for DTCs.
Is DTC B1232 or H and AUTO indicated?
A
YES-Go to step 5.
ORN
NO-lntermittent failure. Check for loose wires or poor
EVAPORATOR TEMPERATURE SENSOR 2P CONNECTOR connections on the evaporator temperature sensor
W i re side o f fem ale te rm in a ls c ircu it.!!
Is there continuity?
5. Turn the ignition switch to LOCK (0).
YES-Check for loose wires or poor connections at the
climate control unit 36P connector and at the 6. Disconnect the climate control unit 36P connector.
evaporator temperature sensor 2P connector. If the 7. Disconnect the evaporator temperature sensor 2P
connections are good, substitute a known-good connector.
climate control unit, and recheck. If the
symptom/indication goes away, replace the original 8. Check for continuity between climate control unit 36P
climate control unit (see page 21-112). connector terminal No. 16 and body ground.
NO-Repair an open in the wire between the climate CLI MATE CONTROL UNIT 36P CONNECTOR
control unit and the evaporator temperature
sensor.B PNK
_ j
CO
| | | |
|36|35 34|33|32|31130|29|28|27 2 6 2 5 |2 4 |2 3 22|21120|19
9. Check fo r continuity between climate control unit 36P DTC B1233 or DTC indicator A and A/C:
connector terminals No. 12 and No. 16.
An Open in the Air Mix Control Motor Circuit
1. Clear the DTC w ith the HDS.
CLIMATE CONTROL UNIT 36P CONNECTOR
2. Turn the ignition switch to LOCK (0), and then back to
ON (II).
PNK IDRN
3. Do the Self-Diagnostic Function with the HDS (see
n:--------- ri page 21 -9) or the climate control unit (see page 21-10).
18|17|16|15|14|13|12 1 l|lo [ 9 I 8 7 | 6 | 5 f 4 [ 3 | 2 T 1I
|36|35|34|33|32 |3 1|30|29|28|27|26|25|24 |2 3|2 2|21|20|19 4. Check for DTCs.
Is DTC B1233 or A and A/C indicated?
W ire side o f fem ale te rm in a ls
YES-Go to step 5.
NO-lnterm ittent failure. Check fo r loose wires or poor
Is there continuity?
connections on the air m ix control motor circuit.
YES-Repair a short in the wires between the climate
5. Turn the ignition switch to LOCK (0).
control unit and the evaporator temperature
s e n s o r, 6. Test the air mix control motor (see page 21-75).
N O -G o to s te p 10. Is the air mix control motor OK?
10. Remove the evaporator temperature sensor (see YES-Go to step 7.
page 21-103), and test it (see page 21-77).
NO-Replace the air mix control motor (see page
Is the evaporator temperature sensor OK? 21-107).
YES-Substitute a known-good climate control unit, 7. Disconnect the air mix control motor IP connector.
and recheck. If the symptom/indication goes away,
replace the original climate control unit (see page 8. Disconnect the climate control unit 36P connector.
21-112).
NO-Replace the evaporator temperature sensor (see
page 21-103).
DTC Troubleshooting (cont'd)
9. Checkfor continuity between the follow ing terminals DTC B1234 or DTC indicator B and A/C: A
of the climate control unit 36P connector and the air
Short in the Air Mix Control Motor Circuit
m ix control motor 7P connector.
7P: 1. Clear the DTC with the HDS.
36P;
No. 12 No. 3 2. Turn the ignition switch to LOCK (0), and then back to
No. 14 No. 5 ON (II).
No. 19 No. 1
3. Do the Self-Diagnostic Function with the HDS (see
CLIMATE CONTROL UNIT 36P CONNECTOR page 21-9) or the climate control unit (see page 21-10).
W ire side o f fe m a l e te rm in a ls
4. Check for DTCs.
RED ORN Is DTC B1234 or B and A/C indicated?
n - n YES-Go to step 5.
1
I 8 | i 7 j i 6 h 5 | i 4 | ^ f i 2 11 10| 9 I 8 7 ! 6 | 5 7 4 | 3 | 2 T l I
|
|36|35|34|33|32|31 |30|29|28|27|26 25|24|23|22|21|20|19 NO-lntermittent failure. Check for loose wires or poor
GRN connections on the air m ix control motor circuit.
5. Turn the ignition switch to LOCK (0).
6. Test the air mix control motor (see page 21 -75).
GRN
Is the air mix control motor OK?
512
7 6 5 4 3 2 1 YES-Go to step 7.
RED ORN NO-Replace the air mix control motor (see page
AIR M IX CONTROL MOTOR 7P CONNECTOR
21-107).
W ire side o f fem ale te rm inals 7. Disconnect the air mix control motor 7P connector
Is there continuity? and the humidity/in-car temperature sensor 4P
connector.
YES-Check for loose wires or poor connections at the
climate control unit 36P connector and at the air mix 8. Disconnect the climate control unit 36P connector.
control motor 7P connector. If the connections are
good, substitute a known-good climate control unit 9. Check for continuity between body ground and
climate control unit 36P connector terminals No. 14
and recheck. If the symptom/indication goes away,
replace the original climate control unit (see page and No. 19 individually.
21-112).H
CLIMATE CONTROL UNIT 36P CONNECTOR
NO-Repair an open in the wire(s) between the climate
control unit and the air mix control m otor. RED
rh-------------- n
1 8 f l 7 | l 6 | l 5 f l 4 | l 3 | l 2 11 |i0 | 9 | 8 " ^ T s T s T 4 | 3 | 2 T 1 I
| |
|36|35|34 33|32|31130 29|28|27|26|25|24|23|22|21120|19
GRN
Is there continuity?
YES-Repair a short to body ground in the wire(s)
between the climate control unit and the air mix
control m otor.
B B
10. Check for continuity between climate control unit 36P DTC B1235 or DTC indicator C and A/C; A
connector terminals No. 14 and No. 19.
Problem in the Air Mix Control Motor Circuit,
CLIMATE CONTROL UNIT 36P CONNECTOR Linkage, Door, or Motor
RED
1. Clearthe DTC with the HDS.
; I
2. Turn the ignition switch to LOCK (0), and then back to
18 |l7 |l6 |l5 h4 |l3 |l2 11 |l0| 9 | 8 7 | 6 l 5 ? 4 | 3 | 2 | l 9
ON (II).
|36|35|34|33|32|31130| 29|28|27|26|25|24|23|22|21120[19
GRN 3. Do the Self-Diagnostic Function with the HDS (see
page 21-9) or the climate control unit (see page 21-10).
4. Checkfor DTCs.
W ire side o f fem ale te rm in a ls Is DTC B1235 or C and A/C indicated?
YES-Go to step 5.
Is there continuity?
NO-lnterm ittent failure. Check for loose wires or poor
YES-Repair a short in the wires between the climate connections on the driver's air mix control motor
control unit and the air m ix control m otor. circuit.
NO-Go to step 11. 5. Turn the ignition switch to LOCK (0).
11. Turn the ignition switch to ON (II), and check the same 6. Test the air mix control motor (see page 21-75).
terminals fo r voltage to body ground.
Is the air mix control motor OK?
CLI MATE CONTROL UNIT 36P CONNECTOR YES-Go to step 7.
RED NO-Replace the air mix control motor (see page
PI | i -------------r 21-107), or repair the air mix control linkage or door.
1 8 h 7|l6|l5h4|l3|l2 11 ho| 9 I 8 7 | 6 | 5 T4 | 3 | 2 T1 I
|36|35|34|33|32|31130|29|28|27|26|25|24|23|22|21120|19 7. Disconnect the air mix control motor 7P connector.
GRN
8. Disconnect the climate control unit 36P connector.
9. Check for continuity between the following terminals 10. Check fo r continuity between body ground and
of the climate control unit 36P connector and the air climate control unit 36P connector terminals No. 25
m ix control motor 7P connector. and No. 26 individually.
36P: 7P:
CLIMATE CONTROL UNIT 3@P CONNECTOR
No. 25 No. 6
No. 26 No. 7
r r
CLIMATE CONTROL UNIT 36P CONNECTOR 18|17|16|15|14|13|12 11110| 9 | 8 ZJ_ i 5 T 4 I 3 I 2 T 1 I
W ire side o f fem ale te rm in a l s |36|35|34|33| 32| 31130|29|28|27|26|25|24| 23|22|21120| 19
BLU
DTC B1239 or DTC indicator D and A/C: An 9. Check for continuity between the following terminals
of the climate control unit 36P connector and the
Open or Short in the Mode Control Motor
mode control motor 7P connector.
Circuit
7P: 36P;
1. Clear the DTC with the HDS. No. 1 No. 12
No. 2 No. 1
2. Turn the ignition switch to LOCK (0), and then back to
No. 3 No. 2
ON (II).
No. 4 No. 3
3. Do the Self-Diagnostic Function with the HDS (see No. 5 No. 4
page 21-9) or the climate control unit (see page 21-10).
MODE CONTROL MOTOR 7P CONNECTOR
4. Check fo r DTCs. Wire side of female terminals
_
21-108).
CO
7 | 6 | 5 ? 4 | 3 |2Tl I
00
1 8 h 7 |l6 |l5 h 4 |l3 |l2
o
|36 |35|34|33|32|31130|29|28|27|26|25|24|23|22 |21120| 19
7. Disconnect the mode control motor 7P connector.
CLIMATE CONTROL UNIT 36P CONNECTOR
8. Disconnect the climate control unit 36P connector. Wire side of female terminals
Is there continuity?
YES-Go to step 10.
NO-Repair an open in the wire(s) between the climate
control unit and the mode control m otor.
(cont'd)
DTC Troubleshooting (cont'd)
10. Check for continuity between body ground and 12. Turn the ignition switch to ON (II), and check the same
climate control unit 36P connector terminals No. 1,2, terminals fo r voltage to body ground.
3, and No. 4 individually.
CLIMATE CONTROL UNIT 36P CONNECTOR
CLIMATE CONTROL UNIT 36P CONNECTOR
WHT YEL
WHT YEL GRY PNK
GRY PNK
18h7| l6 |l5 |l4 |l3 |l2 11110| 9 | 8 7 | 6 | 5 | 4 | 3 | 2 | 1 |
18|,17|16|15|,14|13|12 11110| 9 | 8 7 | 6 | 5 J4 | 3 | 2 j 1 | |36| 35|34| 33|32|31130|29|28|27|26|25|24| 23|22|21120|19
|36|35|34|33|32|31|30|29|28|27|26|25|24|23|22|21|20|19
DTC B1241 or DTC indicator F and A/C: A 12. Connect blower motor 2P connectorterminal No. 1 to
body ground with a jum per wire.
Problem in the Blower Motor Circuit
1. Clear the DTC with the HDS.
BLOWER MOTOR 2P CONNECTOR
2. Turn the ignition switch to LOCK (0), and then back to
ON (II).
3. Do the Self-Diagnostic Function with the HDS (see M i
page 21-9) or the climate control unit (see page 21-10). BLU
2 1
WHT
W ire side o f fem ale te rm in a ls
Is there continuity?
YES-Go to step 18.
W ire side o f fem ale te rm in a ls NO-Check for an open in the BLK wire between the
power transistor and body ground. If the wire is OK,
Is there battery voltage? checkfor poor body ground at G502 (see page
22-44).11
YES-Go to step 10.
NO-Go to step 30.
10. Turn the ignition switch to LOCK (0).
11. Reconnect the blower motor 2P connector.
18. Connect power transistor 4P connector terminals 24. Check for continuity between the following terminals
No. 1 and No. 3 with a jum per wire. of the climate control unit 36P connector and the
power transistor 4P connector.
POWER TRANSISTOR 4P CONNECTOR 36P: 4P:
No. 5 No. 4
No. 6 No. 2
BLK
2 11 CLIMATE CONTROL UNIT 36P CONNECTOR
| JUMPER WIRE W ire side o f fem ale te rm in a l s
CO
4
BLU
ORN LT BLU
I r I I n
18| 17|16|15|14|13|12 II |lO| 9 | 8 7 1e 15T4T 3 12T1 r
W ire side o f fem ale te rm in a ls |36|35|34|33|32|31130|29| 28|27|26|25|24| 23|22|21120|19
20. Turn the ignition switch to LOCK (0). POWER TRANSISTOR 4P CONNECTOR
W ire side o f fem ale te rm in a ls
21. Disconnect the jum per wire.
Is there continuity?
22. Disconnect the climate control unit 36P connector.
YES-Go to step 25.
23. Check for continuity between body ground and
climate control unit 36P connector terminals No. 5 NO-Repair an open in the wire(s) between the climate
and No. 6 individually. control unit and the power tra n s is to r.!
25. Turn the ignition switch to ON (II).
CLIMATE CONTROL UNIT 36P CONNECTOR
26. Measure the voltage between body ground and
ORN LTBLU climate control unit 36P connector terminals No. 5
i ------------ r and No. 6 individually.
18 h 7 |l6 |l5 |l4 |l3 |l2 1 l|lo | 9 I 8 7 | 6 | s l 4 | 3 | i T 1 I
|36| 35|34|33| 32|31130|29| 28| 27|26| 25|24|23| 22|21120|19 CLIMATE CONTROL UNIT 36P CONNECTOR
ORN LT BLU
n------------ n I I . . -
1 8 fl7 |l6 |l5 ll4 |l3 |l2 11 |l0| 9 [ 8 7 | 6 j 5 | 4 [3 |2 | 1 f
|36|35|34|33|32|31|30|29|28|27|26|25|24|23|22|21|20|19
W ire side o f fem ale te rm in a ls
Is there continuity?
YES-Repair a short to body ground in the wire(s)
between the climate control unit and the power W ire side o f fe m a l e te rm in a ls
tra n s is to r.!
NO-Go to step 24. Is there voltage?
YES-Repair a short to power in the w ire (s ).!
NO-Go to step 27.
27. Turn the ignition switch to LOCK (0).
DTC Troubleshooting (cont'd)
28. Reconnect the climate control unit 36P connector. 34. Measure the voltage between blower motor relay 4P
socket terminal No. 3 and body ground.
29. Test the power transistor (see page 21-74).
Is the power transistor OK? UNDER-DASH FUSE/RELAY BOX
BLOWER MOTOR RELAY 4P SOCKET
YES-Check for loose wires or poor connections at the
climate control unit 36P connector and at the power
transistor 4P connector. If the connections are good,
substitute a known-good climate control unit, and
recheck. If the symptom/indication goes away,
replace the original climate control unit (see page
21-112).!
NO-Replace the power transistor (see page 2 1-74 ).!
NOTE: If the power transistor is faulty, check the
blower motor for damage. If necessary, replace the Is there battery voltage?
blower motor (see page 21-100).
YES-Go to step 35.
30. Turn the ignition switch to LOCK (0). ,
NO-Replace the under-dash fuse/relay box.
31. Remove the blower motor relay from the under-dash USA models (see page 2 2 -8 2 )!
fuse/relay box, and test it (see page 22-92).
Canada models (see page 22-83)11
Is the relay OK?
35. Turn the ignition switch to LOCK (0).
YES-Go to step 32.
36. Check for continuity between blower motor relay 4P
NO-Replace the blower motor r e la y .! socket terminal No. 4 and body ground.
32. Measure the voltage between blower motor relay 4P
UNDER-DASH FUSE/RELAY BOX
socket terminal No. 1 and body ground. BLOWER MOTOR RELAY 4P SOCKET
Is there continuity?
YES-Repair an open in the WHT wire between the
Is there battery voltage? blower motor relay and the blower m o to r .!
YES-Go to step 33. NO-Check for an open in the wire between the blower
m otor relay and body ground. If the wire is OK, check
NO-Replace the under-dash fuse/relay box. fo r poor ground at G501 (see page 2 2-40 ).!
USA models (see page 2 2 -8 2 )!
Canada models (see page 2 2 -8 3 )!
33. Turn the ignition switch to ON (II).
D B
DTC B2967 or DTC indicator J and AUTO: An 9. Check for continuity between the following terminals
of the climate control unit 36P connector and the
Open in the Humidity Sensor Circuit
humidity/in-car temperature sensor 4P connector.
1. Clear the DTC with the HDS. 36P: 4P;
2. Turn the ignition switch to LOCK (0), and then back to No. 12 No. 3
ON (ID- No. 19 No. 1
No. 35 No. 2
3. Do the Self-Diagnostic Function with the HDS (see
page 21-9) orthe climate control unit (see page 21-10). CLIMATE CONTROL UNIT 36P CONNECTOR
W ire side o f fem ale te rm in a ls
4. Check for DTCs.
ORN n------------fi
Is DTC B2967 or J and AUTO indicated?
18|17|16|15|14|13|12! 11 |lo| 9 | 8 7 I 6 I 574 I 3 1 2 ? 1 1
YES-Go to step 5. |36|35|34|33| 32|31|30|29|28|27|26|25|24| 23| 22| 21|20|19
WHT GRN
NO-lnterm ittent failure. Check for loose wires or poor
connections on the humidity sensor c irc u it.!
WHT
5. Turn the ignition switch to LOCK (0).
ORN
6. Remove the humidity/in-car temperature sensor (see
page 21-109), and test it (see page 21-72).
GRN
Is the humidity sensor OK?
YES-With the humidity/in-car temperature sensor HUM IDITY/IN-CAR TEMPERATURE SENSOR
4P CONNECTOR
disconnected, go to step 7.
W ire side o f fem ale te rm in a l s
NO-Replace the humidity/in-car temperature sensor Is there continuity?
(see page 21 -1 0 9 ).
YES-Check for loose wires or poor connections at the
7. Disconnect the climate control unit 36P connector. climate control unit 36P connector and at the
8. Disconnect the humidity/in-car temperature sensor 4P humidity/in-car temperature sensor 4P connector. If
connector and air mix control m otor IP connector. the connections are good, substitute a known-good
climate control unit, and recheck. If the
symptom/indication goes away, replace the original
climate control unit (see page 21 -112).H
NO-Repair an open in the wire(s) between the climate
control unit and the humidity s e n s o r.!
DTC Troubleshooting (cont'd)
DTC B2968 or DTC indicator K and AUTO: A 9. Check for continuity between terminals of the climate
control unit 36P connector as follows.
Short in the Humidity Sensor Circuit
From terminal To terminals
1. Clear the DTC with the HDS. 12 19,35
2. Turn the ignition switch to LOCK (0), and then back to 19 35
ON (II). Is there continuity between any of the terminals?
3. Do the Self-Diagnostic Function with the HDS (see YES-Repair a short in the w ir e s .!
page 21 -9) o rthe climate control unit (see page 21-10).
NO-Go to step 10.
4. Checkfor DTCs.
10-Turn the ignition switch to ON (II), and check the same
Is DTC B2968 or K and AUTO indicated? terminals for voltage to body ground.
YES-Go to step 5.
CLIMATE CONTROL UNIT 36P CONNECTOR
NO-lntermittent failure. Check for loose wires or poor
connections on the hum idity sensor c ir c u it ! ORN
Is there continuity? 13. Test the humidity sensor (see page 21-72).
YES-Repair a short to body ground in the wire(s) Is the humidity temperature sensor OK?
between the climate control unit and the humidity YES-Substitute a known-good climate control unit,
s e n s o r.! and recheck. If the symptom/indication goes away,
NO-Go to step 9. replace the original climate control unit (see page
21-112).!
NO-Replace the humidity/in-car temperature sensor
(see page 21-109).!
IB
DTC B2969: Climate Control Unit Lost 9. Check for continuity between under-dash fuse/relay
box connector Y (16P) terminal No. 6 and gauge
Communication with MICU (WIPSW
control module 32P connectorterminal No. 31.
message)
UNDER-DASH FUSE/RELAY BOX CONNECTOR Y (16P)
1. Clear the DTC with the HDS. W ire side o f fe m a l e te rm in a ls
1. Check the No. B10 (7.5 A) fuse in the under-dash fuse/ 8. Check for continuity between body ground and
relay box. climate control unit 36P connector terminals No. 27
and No. 28 individually.
Is the fuse OK?
YES-Go to step 2. CLIMATE CONTROL UNIT 36P CONNECTOR
NO-Repair an open in the wire between the No. B10 |36|35|34|33|32|31130|29|28|27| 26|25|24|23|22|21120|19
(7.5 A) fuse in the under-dash fuse/relay box and the
recirculation control m o to r .!
5. Turn the ignition switch to LOCK (0).
6. Test the recirculation control motor (see page 21-77).
W ire side o f fem ale term inals
Is the recirculation control motor OK?
Is there any voltage?
YES-Go to step 7.
YES-Repair a short to power in the wire(s) between
NO-Replace the recirculation control motor (see page the climate control unit and the recirculation control
21-108), or repair the recirculation control linkage or motor. This short may also damage the climate
d o o r .! control unit. Repair the short to power before
7. Disconnect the climate control unit 36P connector. replacing the climate control u n it.!
NO-Go to step 10.
10. Turn the ignition switch to LOCK (0).
n n
Climate Control Power and Ground
Circuit Troubleshooting
11. Check for continuity between the following terminals 1. Check the No. B10 (7.5 A) fuse in the under-dash fuse/
of the climate control unit 36P connector and the relay box.
recirculation control m otor 7P connector.
Is the fuse OK?
36P: 7P:
No. 27 No. 1 YES-Go to step 2.
No. 28 No. 3 NO-Replace the fuse, and recheck. If the fuse blows
CLIMATE CONTROL UNIT 36P CONNECTOR again, checkfor a short in the No. B10 (7.5 A) fuse
W i re side o f fem ale te rm in a ls e irc u it.il
2. Disconnect the climate control unit 36P connector.
I .. z ix 3. Turn the ignition switch to ON (II).
18h7|l6 |l5 h 4 |l3 |i2 1|
11 10 9 | 8 r I 6tsT4I 3 | 2T1I
| 1 | |
|36|35 34|33|32 |3 1 3 0 |2 9 2 8 27|26|25 |2 4|2 3|22|21 120| 19 4. Measure the voltage between climate control unit 36P
LT BLU Gl connector terminal No. 36 and body ground.
RED
RECIRCULATION CONTROL IVIOTOR 7P CONNECTOR
W ire s i de o f fem ale te rm in a ls
(y )
Is there continuity?
W ire side o f fe m a l e te rm in a ls
YES-Check for loose wires or poor connections at the
climate control unit 36P connector and at the Is there battery voltage?
recirculation control motor 7P connector. If the
connections are good, substitute a known-good YES-Go to step 5.
climate control unit, and recheck. If the
NO-Repair an open in the wire between the No. B10
symptom/indication goes away, replace the original
(7.5 A) fuse in the under-dash fuse/relay box and the
climate control unit (see page 21-112).
climate control u nit.B
NO-Repair an open in the wire(s) between the climate
5. Turn the ignition switch to LOCK (0).
control unit and the recirculation control m o to r.ll
(cont'd)
Climate Control Power and Ground Radiator and A/C Condenser Fan
Circuit Troubleshooting (cont'd) Low Speed Circuit Troubleshooting
6. Check for continuity between climate control unit 36P NOTE:
connector terminal No. 31 and body ground. Do not use this troubleshooting procedure if the A/C
compressor is inoperative. Refer to the symptom
CLIMATE CONTROL UNIT 36P CONNECTOR troubleshooting index.
Before doing symptom troubleshooting, check for
t---------- r
powertrain DTCs (see page 11 -3).
18h7|l6|l5|l4|l3|l2 11|lo| 9 | 8 7 | .6| 5?4|3|2 h |
|36|35|34|33|32|31|30|29|28|27|26|25|24|23|22|21|20|19 1. Check the No. B10 (7.5 A) and the No. B30 (30 A) fuse
in the under-dash fuse/relay box.
BLK
Are the fuses OK?
YES-Go to step 2.
NO-Replace the fuse, and recheck. If the fuse blow
again, check for a short in the No.BIO (7.5 A) fuse and
W ire side o f fem ale te rm inals
the No. B30 (30 A) fuse circuits.!!
T 5
lu lX M 12 6
_8j h1IX M
I16I15I14I13] 3 T
3 4 |16|ls]l-4|l3^
10 2
PNK J
PUR
T erm inal side o f fem ale te rm in a ls T erm inal side o f fem ale te rm in a ls
Is there battery voltage? Is there battery voltage?
YES-Go to step 9. YES-Go to step 13.
NO-Replace the under-dash fuse/relay box.H NO-Repair an open in the wire between the No. B10
USA models (see page 22-82) (7.5 A) fuse in the under-dash fuse/relay box, A/C
Canada models (see page 22-83) diode B, and the radiator fan re Iay.
9. Connect radiator fan relay 4P socket terminals No. 1 13. Turn the ignition switch to LOCK (0).
and No. 2 with a jum per wire. 14. Reinstall the radiator fan relay.
AUXILIARY UNDER-HOOD RELAY BOX B 15. Jump the SCS line with the HDS.
6I15I14I13] I RED
Ii-----il
. I
1112 3111!J 6.17
Term inal s i de o f fem ale te rm i nals
10111213|14|15|16171819
1202122: > c 232425
26272829|30|31|32333435 1
Do the radiator and A/C condenser fans run?
H e 38139140141142 43 441
YES-Go to step 10.
JUMPER WIRE
NO-Go to step 19.
10. Disconnect the jum per wire. Term inal side o f fem ale te rm in a ls
W ire side o f fe m a l e te rm in a ls
JUMPER WIRE
Is there battery voltage?
m<m
YES-Go to step 24.
6|is]l4[13~|
NO-Repair an open in the wire between the radiator
fan relay and the radiator fan.H
24. Turn the A/C switch and the fan control switch OFF, T erm inal side o f fe m a l e te rm inals
then turn the ignition switch to LOCK (0).
25. Remove the fan control relay from auxiliary
under-hood relay box A, and test it (see page 22-92).
Is the relay OK?
YES-Go to step 26.
NO-Replace the fan control relay.H
m i
29. Connect fan control relay 5P socket terminal No. 6 to 33. Check for continuity between A/C condenser fan 2P
body ground w ith a jum per wire. connectorterminal No. 2 and body ground.
JUMPER WIRE
is there continuity?
YES-Go to step 33.
NO-Repair an open in the wire between the fan
control relay and the A/C condenser fan.H
A/C Condenser Fan High Speed Circuit Troubleshooting
c 3
C 3
PUR
8. Check for continuity between fan control relay 5P 9. Jump the SCS line with the HDS.
socket terminal No. 15 and A/C condenser fan relay 4P
NOTE: This step must be done to protect the
socket terminal No. 10.
ECM/PCM from damage.
AUXILIARY UNDER-HOOD RELAY BOX A 10. Disconnect ECM/PCM connector A (44P).
T erm inal side o f fem ale te rm inals
11. Checkfor continuity between A/C condenser fan relay
4P socket terminal No. 10 and ECM/PCM connector A
(44P) terminal No. 5.
AUXILIARY UNDER-HOOD RELAY BOX B
T erm inal s i de o f fem ale te rm i nals
GRY
GRY
AUXILIARY UNDER-HOOD RELAY BOX B
Term inal side o f fem ale te rm in a ls 1110I112 123 I13|14|15|16
4 | 5 | 6 | T M
17 18 19
Jl
Is there continuity? 1
20 21 22 23 24 25
26 27 28 29|30|31|32 33 34 35
136 37 38139140141142 431441
YES-Go to step 9.
NO-Repair an open in the wire between the fan ECM/PCM CONNECTOR A (44P)
control relay and the A/C condenser fan re Iay. Term inal side o f fem ale term inals
Is there continuity?
YES-Go to step 12.
NO-Repair an open in the wire between the A/C
condenser fan relay and the ECM/PCM.
12. Reconnect ECM/PCM connector A (44P).
A/C Condenser Fan High Speed A/C Compressor Clutch Circuit
Circuit Troubleshooting (cont'd) Troubleshooting
13. Check the DTCs by selecting the DTC MENU (DTCs) NOTE:
from the HDS (see page 11-3). It is normal for the A/C compressor to turn off under
Is DTC P0532, P0533, P2184 andi or P2185 Indicated? certain conditions, such as low idle, high engine
coolant temperature, or hard acceleration.
YES- Do not use this troubleshooting procedure if the fans
DTC P0532 indicated: Go to A/C pressure sensor are also inoperative with the A/C on. Refer to the
circuit low voltage troubleshooting (see page symptom troubleshooting index.
11-266). Before doing any symptom troubleshooting, check for
DTC P0533 indicated: Go to A/C pressure sensor powertrain DTCs (see page 11-3).
circuit high voltage troubleshooting (see page 1. Check the No. B10 (7.5 A) and the No. B43 (7.5 A) fuse
11-268). in the under-dash fuse/relay box.
DTC P2184 indicated: Go to ECT sensor 2 circuit low
voltage troubleshooting (see page 11-172). Are the fuses OK?
DTC P2185 indicated: Go to ECT sensor 2 circuit YES-Go to step 2.
high voltage troubleshooting (see page 11-173).H
NO-Replace the fuse, and recheck. If the fuses blow
NO-Check for loose wires or poor connections at again, checkfor a short in the No. B10 (7.5 A) and
ECM/PCM connector A (44P). If the connections are No. B43 (7.5 A) fuse c irc u its .!
good, substitute a known-good ECM/PCM (see page
2. Connect the HDS to the DLC.
11-7), and recheck. If the symptom/indication goes
away, replace the original ECM/PCM (see page 3. Start the engine.
11-209).HI
4. Turn on the A/C.
14. Remove the A/C condenser fan relay from auxiliary
under-hood relay box B. 5. Check the A/C switch in the PGM-FI Data List with the
HDS.
15. Measure the voltage between A/C condenser fan relay
4P socket terminal No. 10 and body ground. Is the A/C switch on?
YES-Go to step 7.
AUXILIARY UNDER-HOOD RELAY BOX B
NO-Go to step 6.
6. Using the HDS, confirm the following values in the
PGM-FI Data List at idle.
TP sensor About 0.5 V at idle
RPM 700-800
ECTSENSOR 2 176-212 F (80-100 C)
A/C SWITCH ON
A/C CLUTCH ON
A/C PRESSURE 196-3,138 kPa
SENSOR (2.00-32.00 kgf/cm2)
[28.4-455.1 psi]
T erm in a l side o f fem ale te rm inals Are all the values within specifications?
Is there battery voltage? YES-Go to step 7.
YES-Repair an open in the wire between the A/C NO-Troubleshoot the value that is not within the
condenser fan relay and the fan control relay. specifications.
NO-Repair an open in the wire between the No. B31
fuse in the under-dash fuse/relay box, A/C diode A
and the A/C condenser fan relay.H
in
7. Turn the ignition switch to LOCK (0). 11. Disconnect the jum per wire.
8. Remove the A/C compressor clutch relay from 12. Turn the ignition switch to ON (II).
auxiliary under-hood relay box A, and test it (see page
13. Measure the voltage between A/C compressor clutch
22-92).
relay 4P socket terminal No. 16 and body ground.
Is the relay OK?
YES-Go to step 9.
AUXILIARY UNDER-HOOD RELAY BOX A
NO-Replace the A/C compressor clutch relay.
9. Measure the voltage between A/C compressor clutch
relay 4P socket terminal No. 7 and body ground.
RED
AUXILIARY UNDER-HOOD RELAY BOX A
LT GRN
T erm inal side o f fem ale te rm inals
Is there battery voltage?
YES-Go to step 14.
NO-Repair an open in the wire between the No. B10
(7.5 A) fuse in the under-dash fuse/relay box and the
A/C compressor clutch relay.
T erm inal side o f fem ale te rm inals
14. Turn the ignition switch to LOCK (0).
Is there battery voltage?
15. Reinstall the A/C compressor clutch relay.
YES-Go to step 10.
16. Make sure the A/C switch is OFF.
NO-Repair an open in the wire between the No. B43
(7.5 A) fuse in the under-dash fuse/relay box and the 17. Jump the SCS line with the HDS.
A/C compressor clutch relay.
NOTE: This step must be done to protect the engine
10. Connect A/C compressor clutch relay 4P socket control module (ECM)/powertrain control module
terminals No. 7 and No. 8 with a jum per wire. (PCM) from damage.
18. Disconnect ECM/PCM connector A (44P).
AUXILIARY UNDER-HOOD RELAY BOX A
BLU
LT GRN
JUMPER WIRE
(cont'd)
A /C Compressor Clutch Circuit Troubleshooting (cont'd)
19. Measure the voltage between ECM/PCM connector A 24. Check fo r continuity between A/C compressor clutch
(44P) terminal No. 14 and body ground. relay 4P socket terminal No. 8 and A/C compressor
clutch 3P connector terminal No. 2.
ECM/PCM CONNECTOR A (44P)
AUXILIARY UNDER-HOOD RELAY BOX A
Term inal s i de o f fem ale te rm in a ls
GRY
I 1 I 2 * M i k i Z. e I L
10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25 1
1 1
26 27 28 29|30|3l|32 33 34 35
36 37 38|39|40|41|42 43144 i
YES-Go to step 9.
NO-Check for poor or loose connections at the A/C
pressure sensor. If the connections are OK, replace
the A/C pressure sensor.
Term inal side o f male te rm in a ls
9. Turn the ignition switch to LOCK (0).
10. Disconnect the climate control unit 36P connector. Is there battery voltage?
17. Test the A/C compressor thermal protector (see page 20. Measure the evaporator temperature sensor
21-78). resistance between climate control unit 36P
connector terminals No. 12 and No. 16.
Is the A/C compressor thermal protector OK?
YES-Go to step 18. CLIMATE CONTROL UNIT 36P CONNECTOR
"H............... =3
NO-Replace the A/C compressor thermal protector
(see page21-97).H
PNK (-<s h ORN
18. Checkfor continuity between climate control unit 36P
"S'1
CO
connector terminal No. 30 and A/C compressor clutch 18h7| l6 |l5 h 4 |l3 |l2 7 | 6 | 5 T4 | 3 | 2 T1 I
0
3P connector terminal No. 3. |36|35|34|33|32|31130|29|28|27|26|25| 24|23|22|21120|19
oo
o
CO
in
CO
CO
CO
CM
CO
O ?
PNK
YES-Check for loose wires or poor connections at
climate control unit 36P connector. If the connections
are good, substitute a known-good climate control
unit and recheck. If the symptom/indication goes
away, replace the original climate control unit (see
page 21-112).B
NO-Test the evaporator temperature sensor (see
A /C COMPRESSOR CLUTCH 3P CONNECTOR page 21-77).B
Term inal side o f m ale te rm in a ls
Is there continuity?
YES-Check for loose wires or poor connections at the
climate control unit 36P connector and at the A/C
compressor clutch 3P connector.
NO-Repair an open in the wire between the climate
control unit and A/C com pressor.!!
19. Turn the ignition switch to LOCK (0).
Navigation Communication Line Circuit Troubleshooting
1. Operate the climate control system in several modes. 7. Check for continuity between body ground and
climate control unit 36P connector terminals No, 8,
Is the climate control system OK?
No. 9, and No. 10 individually.
YES-Go to step 2.
CLIMATE CONTROL UNIT 36P CONNECTOR
NO-Do the Self-Diagnostic Function with the HDS WHT _________ ___
(see page 21-9) or the climate control unit (see page YEL
2i-io ).m klGRY
18117 11 6 11 5 11411311 2 j 11 |lp | 9 | 8 7 [6 [5 \ 4 [ 3 | 2 [7
2. Do the System Links in Navigation System Diagnostic 136135134133|32131130129128 12 7 126125124j23122 j21 |20| 19
Mode (see page 23-174).
Is the A/C icon red?
YES-Go to step 3.
NO-Go to step 9. W ire s i de o f fem ale te rm inals
P n
YEL fT 1-j GRY JUMPER
1B11711611 1 4 |l3 |l2 11 |lo | 9 I 8 7 | 6 |
6 5 4 3 I I WIRE
| 3 | 2 T1 1
|36|35|34|33|32|31|30|29|28|27|26|25|24|23|22|21|20|19 12 11 10 9 8 7
i 2 ) @
W ire side o f fe m a l e te rm in a l s
WHT _ YEL
n__
n___ n = n -jn
n 10. Turn the ignition switch to ON (II).
6 5 4 3 2 1I
12 11 10 9 8 7
gryL
(cont'd)
Navigation Communication Line Humidity/ln-Car Temperature
Circuit Troubleshooting (cont'd) Sensor Test
11. Press and hold the AUTO button, then press and hold Humidity Sensor Test
the ON/OFF button.
NOTE: Before testing the sensor, check for climate
control DTCs (see page 21-8).
1. Remove the humidity/in-car temperature sensor (see
page 21-109).
2. Connect the humidity/in-car temperature sensor 4P
connector.
3. Turn the ignition switch to ON (II). Measure the
voltage between the terminals with the (-+) probe on
terminal No. 2 and the () probe on terminal No. 3
with the connector connected.
HUMIDITY/IN-CAR TEMPERATURE SENSOR
VOLTAGE
(V)
4 3 2 1
14 32 50 68 86 104 F
11 (-1 0 ) (0) (10) (20) (30) (40) (C)
10
TEMPERATURE
9
RESISTANCE 8 4. If the resistance is not as specified, replace the outside
(kfl) 7 air temperature sensor (see page 21-109).
6
5
4
3
2
1
14 32 50 68 86 104 F
(-1 0 ) (0) (10) (20) (30) (40) (C)
TEMPERATURE
NOTE: Before testing the sensor, check for climate 1. Remove the passenger's dashboard undercover (see
control DTCs (see page 21-8). page 20-94).
1. Remove the sunlight sensor (see page 21-110). 2. Disconnect the 4P connector from the power
transistor.
With automatic lighting
3. Measure the resistance between power transistor
terminals No. 3 and No. 4. It should be about 1.5 kD.
If the resistance is within the specifications, go to
step 4.
If the resistance is not within the specifications,
replace the power transistor.
NOTE: Also check the blower motor. Power
transistor failure can be caused by a defective
blower motor.
POWER TRANSISTOR
4. Carefully release the lock tab on terminal No. 2 (ORN) Special Tools Required
(A) in the 4P connector, then remove the terminal and Backprobe Set 07SAZ-001000A (2)
insulate it from body ground.
NOTE: Before testing the motor, check fo r climate
control DTCs (see page 21-8).
1. Disconnect the 7P connector from the air m ix control
motor.
INOTICE I
Incorrectly applying power and ground to the air m ix
control m otor w ill damage it. Follow the instructions
carefully.
4. Measure the resistance between terminals No. 1 and NOTE: Before testing the motor, check for climate
No. 3. It should be between 4.2 to 7.8 kD. control DTCs (see page 21-8).
5. Reconnect the air m ix control motor 7P connector, 1. Disconnect the 7P connector from the mode control
then turn the ignition switch to ON (II). motor.
6. Using the backprobe set, measure the voltage INOTICE I
between terminals No. 3 and No. 5.
Incorrectly applying power and ground to the mode
Max Cool: About 1.0 V control motor w ill damage it. Follow the instructions
Max Hot: About 4.0 V carefully.
7. If either the resistance or voltage readings are not as
2. Connect battery power to mode control motor
specified, replace the air mix control motor (see page
terminal No. 6, and ground terminal No. 7; the mode
21-107).
control motor should run smoothly, and stop at Vent.
If it does not, reverse the connections; the mode
control motor should run smoothly, and stop at
Defrost. When the mode control motor stops running,
disconnect battery power immediately.
7 6 5 4 3 2 1
50
40
7 6 5 4 3 2 1
30
RESISTANCE
(kfi)
20
1. Check the armature plate for discoloration, peeling, or 4. Check the thermal protector for continuity between
other damage. If there is damage, replace the clutch A/C compressor clutch 3P connector terminals No. 1
set (see page 21-95). and No. 3. If there is no continuity, replace the thermal
protector (see page 21-97).
2. Check the rotor pulley bearing play and drag by
rotating the rotor pulley by hand. Replace the clutch NOTE: The thermal protector w ill have no continuity
set with a new one if it is noisy or has excessive above 252 to 262 F (122 to 128 C). When the
play/drag (see page 21-95). temperature drops b elow 241 to 219F (116to 104C),
the thermal protector w ill have continuity.
NOTE: The rotor pulley and the armature plate were
mated at the factory by a burnishing operation.
Always replace the rotor pulley and the armature
plate as a set. Replacing only one part of the clutch set
w ill cause clutch slippage.
A
m
6. Disconnect the field coil connector (A). Check Special Tools Required
resistance of the field coil. If resistance is not within . Leak Detector YGK-H-10PM*
specifications, replace the field coil (see page 21-95). Leak Detector HLD-100*
Leak Detecto r Tl FZX-1*
Field Coil Resistance: 3.15-3.45 D at 68 F (20 C)
('11 model) . OPTIMAX Jr. A/C Leak Detection Kit TRP124893*
Field Coil Resistance: 3.353.45 D at 68 *F (20 C) *These tools are available through the Honda Tool and
('12 model) Equipment Program; call 888-424-6857
NOTE:
If accidental system discharge occurs, ventilate the
work area before resuming service.
Additional health and safety information may be
obtained from the refrigerant and lubricant
manufacturers.
Check the system for leaks using an R-134a refrigerant
leak detector with an accuracy of 14 g (0.5 oz) per year
or better
(cont'd)
Refrigerant Leak Check (cont'd)
Leak Detector Usage Tips (Refer to the If any refrigerant dye contacts an exterior paint
surface, remove it by doing this:
Operator's Manual for complete operating
- Carefully wash the affected surfaces to remove any
instructions) dirt, and to prevent paint scratching.
Position the vehicle in a wind-free work area. This w ill - M ix water and isopropyl alcohol in a 50/50 mixture.
aid in detecting small leaks. Soak a soft 100 % cotton towel with the
When using the leak detector for the first time, allow it water/alcohol mixture, and place the cloth on the
to warm up for 2 minutes with the probe in a clean affected areas to remove the dye.
atmosphere. This lets the temperature sensor in the - After removing the dye with the
detector stabilize. water/alcohol-soaked cloth, carefully wash the
The calibration check should be done in the "Search affected areas, and check that there is no remaining
2" mode. Once that is done, the other check modes do dye.
not need calibrating. 1. Connect an R-134a refrigerant
When leak checking through the HVAC module drain recovery/recycling/charging station (A) to the
hose, avoid drawing water into the probe. Water can high-pressure service port (B) the low-pressure
damage the internal pump and sensor. service port (C), as shown, following the equipment
Avoid creasing the flexible probe extension. Creases manufacturer's instructions.
can restrict air flow and give false readings.
Because the detector recalibrates itself for ambient
gases, it may be necessary to move the detector away
from the leak to clear the sensor. Once the sensor has
cleared, recheck the suspected leak.
When removing the clear probe tip, be careful not to
lose the flow ball.
R-134a is heavier than air; always check below and to
the sides of all potential leak sources.
Halogen leak detectors are sensitive to chemicals:
windshield washing solutions, solvents/cleaners, and
some vehicle adhesives. Keep these chemicals out of
the area when doing leak detection.
Refrigerant Capacity:
450 to 500 g
0.45 to 0.50 kg
0.99 to 1.10 lbs
15.8 to 17.6 oz
Refrigerant Leak Check (cont'd)
4. With the engine OFF, use a halogen leak detector first to detect the leak source. Follow a continuous path in order to
ensure that you w ill not miss any possible leaks. Test the following areas of system for leaks:
11. Run the engine and A/C system for 15 minutes to thoroughly circulate the dye. Then shut the engine off, and inspect
the follow ing areas of the system for leaks.
NOTE:
Check for leaks in a dark work area, and use the UV light and the special glasses from the leak check kit. Other UV
lights may not work well with the Tracer-Stick dye.
Small leaks may take up to 1 week of vehicle operation (with normal A/C use) to become visible.
Possible Leak Area Diagnostic Procedure with Fluorescent Dye
Service ports If a leak is found, replace the Schrader valve on the service port.
A/C lines Use a permanent marker pen to circle the leak area.
If a leak is found, remove and replace the A/C line (see page 21 -98).
A/C condenser Ifa leakisfound, remove the A/C condenser (see page 21-92).
Determine whether leak is in the A/C condenser or the receiver/dryer.
Use a permanent marker pen to circle the leak area.
Replace either the receiver/dryer (see page 21-93), or the A/C condenser (see page
21-92), depending upon which is leaking.
A/C compressor Checkfor leaks at all of the A/C compressor joints, the clutch center, the A/C
compressor front housing bolts, and the scroll bolts on the back of the A/C
compressor.
Ifa leak is found, use a permanent marker pen to circle the leak area.
If the A/C compressor relief valve appears to be leaking, determine whether the leak
is coming from the relief valve, or the joint between the A/C compressor casing and
the valve. If the leak is from the reliefvalve, check the A/C system pressures, and refer
to the pressure test in the A/C System Test (see page 21-86). If the leak is from the
casing/valve joint, replace the A/C compressor relief valve (see page 21-96).
If the leak is coming from the suction hose and/or discharge hose fittings on the A/C
compressor, clean the A/C fittings and replace the suction/discharge fitting O-rings.
For all other A/C compressor leaks, remove and replace the A/C compressor (see
page 21-94).
Evaporator Start checking for evaporator leaks by illuminating the evaporator drain tube area.
Ifa leak is found, remove the evaporator core (see page 21-103).
Determine whether leak is from evaporator or expansion valve.
Use a permanent marker pen to circle the leak area.
Replace the expansion valve (see page 21-101), or the evaporator core (see page
21-103), depending upon which is leaking.
A /C System Noise Check
A C A U TIO N 3. Operate the blower at each speed with the engine and
A/C off, and checkfor unusual noises and excessive
A ir conditioning refrigerant or lubricant vapor can
vibration. If noise and/or vibration are present, do the
irritate your eyes, nose, or throat.
following checks:
Be careful when connecting service equipm ent
Do not breathe refrigerant vapor. -1. If the noise or vibration occurs only in a specific
IMA components are located near A/C system mode or setting, then check these items:
components. Make sure you have read the IMA Operation of the mode control motor, door, and
service precautions (see page 12-3) before doing linkage.
repairs or service. Operation of the air mix control motor, door, and
linkage.
The A/C system noise check w ill help you determine the Operation of the recirculation control motor,
source of abnormal A/C system noise. door, and linkage.
NOTE; -2. If there is a squeaking or chirping noise, but no
If accidental system discharge occurs, ventilate the unusual vibration, replace the blower motor (see
work area before resuming service. page 21-100).
Additional health and safety information may be -3. Remove the blower unit (see page 21-99), and check
obtained from the refrigerant and lubricant for foreign material (leaves or twigs, for example)
manufacturers. on the blower motor and fan. If foreign material is
Identify the conditions when the noise occurs. The present, remove it, and recheck for noise. If you do
weather, the vehicle speed, the vehicle being in gear not find any foreign material, remove the blower
or in neutral, the engine temperature, or other motor (see page 21-100), and check these items:
conditions may be factors in determining the noise Check if the fan blades are cracked or broken.
source. @Make sure the fan retainer is tight.
Do the A/C system inspection (see page 21-6), and Inspect the fan alignment on the blower motor
correct any problems found prior to diagnosing shaft.
abnormal noises.
Replace the blower motor if any problems are
Abnormal A/C noises can be misleading. For example, present.
a sound similar to a failed bearing may be caused by
loose fasteners, loose mounting brackets, or a faulty 4. Set up the vehicle for the running A/C checks:
A/C compressor clutch assembly. Select a quiet area for testing.
1. Inspect the air inlet grille in the cowl cover for debris. Apply the parking brake.
If debris is present, remove it. Shift the vehicle to PARK or Neutral.
Start the engine.
2. Sit inside the vehicle, close the doors and windows,
and turn the ignition switch to ON (II), but do not start Set the temperature control dial to Max Cool.
the engine. Cycle the HVAC system through all blower Set the mode control switch to Vent.
speeds and all air distribution modes to determine Set the fan switch to minimum (but not OFF).
where and when the noise occurs. Turn the A/C switch ON.
Switch the A/C compressor on and off several times to
clearly identify the sound during A/C compressor
operation. Listen to the noise while the A/C
compressor clutch is engaged and disengaged. Probe
the A/C system with a stethoscope to pinpoint the
noise.
NOTE: If the noise does not change when the A/C
compressor clutch engages or disengages, the noise
may be caused by an engine-related component.
Probe the engine area with a stethoscope to pinpoint
the noise.
5. Turn the ignition switch to LOCK (0), and check the 8. Listen with a stethoscope for noises coming from the
drive belt fo r excessive wear, oil contamination, A/C compressor, and check these items:
improper routing (see page 10-17), or a faulty belt @The noise changes when the A/C compressor clutch
tensioner (see page 10-18). Correct any problems disengages. If the noise does not change when the
found. Start the engine, run the A/C system, and check A/C compressor disengages, the noise may be
if the noise is coming from the drive belt, the belt caused by an engine-related component. Probe the
tensioner, or any of the pulleys. Repair or replace any engine area with a stethoscope to pinpoint the
faulty components. noise.
6. Listen for noises coming from the A/C lines, the A/C The A/C system operating pressures are normal. If
hoses, the A/C condenser, the evaporator, the the system pressures are abnormal, troubleshoot
receiver-dryer, or the expansion valve, and check the problem using the pressure test table in the A/C
these items: system test (see page 21-90). Correct the
Noises caused by A/C components touching other pressure-related problem(s), and recheck for noise.
components or the body. Reroute or insulate the The A/C compressor hose connections, mounting
A/C component(s) as needed, and recheck for noise. brackets, and fasteners are in good condition. If any
Loose, damaged or excessively worn A/C of these components are loose, damaged, or
components or mounting hardware. Repair or excessively worn, repair or replace the faulty
replace the faulty component(s) or hardware, and component(s), and recheck for noise. If these
recheck for noise. components are in good condition, and the noise is
still present, replace the A/C compressor (see page
A moaning noise coming from the A/C suction line.
21-94).
If there is a moaning noise, check the system
refrigerant charge (see page 21-114). If the
refrigerant charge is OK, replace the receiver/dryer.
7. Check the operation of the A/C compressor clutch:
Make sure A/C compressor clutch engages w ithout
slipping. If the clutch does not engage, troubleshoot
the A/C compressor clutch circuit (see page 21-66).
If the A/C compressor clutch slips, replace the A/C
complete clutch assembly (see page 21-95).
Make sure the A/C compressor clutch disengages. If
the clutch does not disengage, do the A/C
compressor clutch check (see page 21-78). If the A/C
compressor clutch is OK, replace the A/C
compressor (see page 21-94).
Make sure the A/C compressor clutch cycles
normally. If the A/C compressor clutch is cycling
rapidly, the A/C system is probably low on
refrigerant due to a leak. Do the refrigerant leak
check (see page 21-79). If the refrigerant charge is
OK, and there are no leaks, troubleshoot the A/C
compressor clutch circuit (see page 21-66).
A/C System Test
A CA UTIO N
A ir conditioning refrigerant or lubricant vapor can
irritate your eyes, nose, or throat.
Be careful when connecting service equipment.
Do not breathe refrigerant or vapor.
95 -
(35)
HUMIDITY
LEVEL
80%
VENT
(DELIVERY)
TEMPERATURE
68 -
(20)
30 %
50 -
(10)
41
(5)
32 68 77 88 95 104 F
(0) (20) (25) (30) (35) (40) CC)
(cont'd)
A /C System Test (cont'd)
11. To complete the high side (discharge) pressure/blower intake temperature chart:
Mark the high side (discharge) pressure on the vertical line.
Mark the blower intake temperature on the bottom line.
Draw a vertical line from the blower intake temperature mark.
Draw a horizontal line from the high side (discharge) pressure mark until it intersects the vertical line.
NOTE: The high side pressure and the blower intake temperature should intersect in the shaded area. Any
measurements outside the area may indicate the need for further inspection.
80%
2500 H
(25.5)
[363]
2000 -
(20.4) 30%
[290]
HIGH SIDE
(DISCHARGE)
PRESSURE
1500
(15.3)
[218]
1000
(10.2)
[145]
500 H
(5.1)
[73]
68 77 36 95 104 F
(20) (25) (30) (35) (40) (C)
12. To complete the low side (suction) pressure/blower intake temperature chart:
Mark the low side (suction) pressure along the vertical line.
Mark the blower intake temperature along the bottom line.
Draw a vertical line from the blower intake temperature mark.
Draw a horizontal line from the low side (suction) pressure mark until it intersects the vertical line.
NOTE: The low side pressure and the blower intake temperature should intersect in the shaded area. Any
measurements outside the area may indicate the need for further inspection.
400
(4.1)
[58]
350 ~
(3.6)
[51]
300
(3.1)
[44]
250
(2.5)
[36]
200
(2.0)
LOW SIDE E29l
(SUCTION)
PRESSURE
150
(1.5)
[22]
100
(1.0)
[15]
50 -
(0.5)
[7.3]
68 77 86 95 104 F
(20) (25) (30) (35) (40) (C)
A/C System Test (cont'd)
Pressure Test
Test results Related symptoms Probable cause
Driver and passenger's Suction pressure may be low. Low refrigerant charge.
side A/C vent Expansion valve not opening sufficiently.
temperatures may vary
by approx. 52 F (11 C) or
more.
Discharge pressure Discharge pressure reduced when Significant refrigerant overcharge.
abnormally high. A/C condenser cooled with water
spray.
With doors open, fresh air selected
and radiator and A/C condenser fan
run on high speed, temperature drop
across A/C condenser inlet to outlet
is less than about 41 F (5 C).
Restricted/weak airflow through A/C Dirty A/C condenser or damaged fins.
condenser. Debris between A/C condenser and
radiator.
One or more cooling fans malfunctioning.
Discharge pressure Suction and discharge pressures Faulty A/C compressor discharge valve or
abnormally low. equalize rapidly after stopping seal.
compressor.
Suction pressure higher than
normal.
Suction pressure Weak or insufficient airflow across Restricted blower intake or pollen filter.
abnormally low. evaporator.
Suction pressure varies from near Moisture in the system.
normal to a vacuum, as moisture Faulty expansion valve.
freezes in expansion valve orifice.
Reduced airflow from vents. Condensation freezing on evaporator.
Vent temperature is very low. Faulty evaporator temp sensor (check DTC).
Faulty expansion valve or compressor
relay.
Suction pressure Lack of slight suction pressure Expansion valve stuck open or open too long.
abnormally high. variation at 1,500 RPM
when Recirculated airflow is
switched to Fresh Air."
Discharge pressure near normal.
Suction and discharge Sheet of paper does not stick to front One (or both) cooling fan motor inoperative or
pressures abnormally of A/C condenser surface with wires reversed.
high. cooling fans on.
With doors open, fresh air selected
and radiator and A/C condenser fan
run on high speed, temperature drop
across A/C condenser inlet to outlet
is less than about 41 F (5 C)
A/C ompressor clutch remains Insufficient compressor clutch clearance.
engaged during off cycle. Compressor relay or circuit problem.
Pressure relief valve may open. Excessive air in system.
IH
1. Recover the refrigerant with a 8. Remove the bolts and the A/C condenser brackets (A).
recovery/recycling/charging station (see page
21-113).
2. Remove the front bumper center upper beam (see
page 20-149).
3. Remove the cooling guide.
4. Remove the hood latch (see page 20-135).
5. Remove the horn (see page 22-206).
6. Remove the nut, then disconnect the discharge hose
(A) from the A/C condenser. Remove the O-ring (B)
from the discharge hose.
A
Receiver/Dryer Desiccant
Replacement
10. Install the A/C condenser in the reverse order of NOTE: Install the receiver/dryer as quickly as possible to
removal, and note these items: prevent the system from absorbing moisture from the
If you're installing a new A/C condenser, add air.
refrigerant oil (SP-10) (see page 21-97). 1. Remove the A/C condenser (see page 21-92).
Replace the O-rings with new ones at each fitting,
and apply a thin coat of refrigerant oil before 2. Remove the cap (A) from the bottom of the A/C
installing them. Be sure to use the correct O-rings condenser. Remove the O-ring (B) and the desiccant
for HFC-134a (R-134a) to avoid leakage. (C).
Immediately after using the oil, reinstall the cap on
the container, and seal it to avoid moisture
absorption.
Do not spill the refrigerant oil on the vehicle; it may
damage the paint; if the refrigerant oil contacts the
paint, wash it off immediately.
m Be careful not to damage the radiator or the A/C
condenser fins when installing the A/C condenser.
Charge the system (see page 21 -114).
NOTE; Do not install an A/C compressor into a system 7. Remove the mounting bolts, and remove the A/C
unless you are completely sufe that the system is free of compressor downward. Be careful not to damage the
contamination. Installing the A/C compressor into a radiator fins when removing the A/C compressor.
contaminated system can result in premature A/C Do not drop the A/C compressor.
compressor failure.
1. I f the A/C compressor is marginall y operable, run the
engine at idle speed, and let the air conditioning work
for a few minutes, then shut the engine off,
2. Recover the refrigerant with a
recovery/recycling/charging station (see page
'21-113).
3. Raise the vehicle on the lift.
4. Remove the splash shield (see page 20-163).
5. Remove the drive belt (see page 10-17).
6. Remove the compressor clutch connector (A).
Remove the harness clip (B) from the A/C condenser
fan shroud, then disconnect the connector. Remove 8x1.25 mm
22 N-m
the bolts, then disconnect the suction line (C) and the (2.2 kgfm,
discharge line (D) from the A/C compressor, and 16 Ibfft)
remove the O-rings (E). Plug or cap the lines 8. Install the A/C compressor in the reverse order of
immediately after disconnecting them to avoid removal, and note these items;
moisture and dust contamination. Inspect the A/C lines for any signs of contamination.
6x1.0 mm Replace the O-rings with new ones at each/fitting,
9.8 N-m (1.00 kg fm , 7.2 Ib f f t } ' \
and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings
for HFC-134a (R-134a) to avoid leakage.
// Use refrigerant oil (SP-10) for HFC-134a KEIHIN
W JB nm spiral type A/C compressor only.
To avoid contamination, do not return the oil to the
container once dispensed, and never mix it with
other refrigerant oils.
Replace. Immediately after using the oil, reinstall the cap on
the container, and seal it to avoid moisture
absorption.
Do not spill the refrigerant oil on the vehicle; it may
damage the paint; if the refrigerant oil contacts the
paint, wash it off immediately.
Charge the system (see page 21-114).
9. Lower the vehicle on the lift.
A/C Compressor Clutch Overhaul
Special Tools Required 3. If you are replacing the field coil, remove the snap ring
A/C Compressor Kit 07AAF-000A150 (A) with snap ring pliers, then remove the rotor pulley
(B). Be careful not to damage the rotor pulley and A/C
1. Remove the center nut while holding the armature compressor.
plate (A) with the A/C clutch holder (B).
(cont'd)
A/C Compressor Clutch Overhaul A/C Compressor Relief Valve
(cont'd) Replacement
5. Reassemble the clutch in the reverse order of NOTE: If the A/C compressor relief valve released
disassembly, and note these items: refrigerant to the atmosphere, determine and correct the
Install the field coil with the wire side facing down, cause of the excessive system pressure, then replace the
and align the boss on the field coil with the hole in relief valve.
the A/C compressor. 1. Recover the refrigerant with a
Clean the rotor pulley and A/C compressor friction recovery/recycling/charging station (see page
surfaces with contact cleaner or other 21-113).
non-petroleum solvent.
Install new snap rings, note the installation 2. Remove the relief valve cover (A), the relief valve (B),
direction, and make sure they are fully seated in the and the O-ring (C). Plug the opening to keep foreign
groove. matter from entering the system and the A/C
compressor oil from running out.
Make sure that the rotor pulley turns smoothly after
if s reassembled.
Route and clamp the wires properly or they can be
damaged by the rotor pulley.
A/C condenser
(including Dryer
Desiccant)................ 25 mL (5/6 fl-oz)
Evaporator...............35 mL (1 1/6 fl-oz)
Line or hose .............. 10 mL (1/3 fl-oz)
Dryer Desiccant.......10 mL (1/3 fl-oz)
Leakage repair.........25 mL (5/6 fl-oz)
A/C compressor.......Since the oil separator is equipped
inside the compressor for this
vehicle, oil drainage is
unnecessary at the time of
compressor replacement.
1. Open the glove box, then open the glove box lid (A). 1. Remove the passenger's dashboard undercover (see
page 20-94) and the glove box (see page 20-94).
2. Cut the plastic cross brace (A) in the glove box
opening with diagonal cutters in the area shown, and
discard it.
(cont'd)
Blower Unit Removal/Installation Blower Unit Component
(cont'd) Replacement
4. Remove the self-tapping screws and the duct (A). Note these items when overhauling the blower unit:
The recirculation control motor (A), the blower motor
(B), and the dust and pollen filter (C) can be replaced
without removing the blower unit.
Before reassembly, make sure that the recirculation
control linkage and door move smoothly without
binding.
After reassembly, make sure the recirculation control
motor runs smoothly.
9.8 N-m
(1.00 kgf m, 7.2 Ibfft)
6. Install the unit in the reverse order of removal. Make
sure that there is no air leakage.
Expansion Valve Replacement
1. Recover the refrigerant with a 5. Disconnect the connectors (A) from the evaporator
recovery/recycling/charging station (see page temperature sensor and the power transistor, then
21-113). remove the connector clip (B). Remove the
self-tapping screws, the expansion valve cover (C),
2. Remove the bolt from the A/C line clamp (A). and the seal (D).
7. Remove the bolts and the expansion valve (A) and the Install the expansion valve in the reverse order of
inlet/outlet lines from the evaporator core assembly removal, and note these items:
without bending the lines. Replace the O-rings with new ones at each fitting,
5 x 1.0 mm and apply a thin coat of refrigerant oil before
3.3 N-m installing them. Be sure to use the correct O-rings
(0.34 k g fm , for HFC-134a (R-134a) to avoid leakage.
2.4 I b f f t)
Immediately after using the oil, reinstall the cap on
the container, and seal it to avoid moisture
absorption.
Do not spill the refrigerant oil on the vehicle; it may
damage the paint; if the refrigerant oil contacts the
paint, wash it off immediately.
Make sure that there is no air leakage.
Charge the system (see page 21-114).
Replace.
1. Recover the refrigerant with a 5. Disconnect the connectors (A) from the evaporator
recovery/recycling/charging station (see page temperature sensor and the power transistor, then
21-113). remove the connector clip (B). Remove the
self-tapping screws, the expansion valve cover (C),
2. Remove the bolt from the A/C line clamp (A). and the seal (D).
7. Remove the bolts and the expansion valve (A) and the 9. Pull out the evaporator temperature sensor (A) from
inlet/outlet lines from the evaporator core assembly the evaporator core.
without bending the lines.
10. Install the evaporator temperature sensor in the SRS components are located in this area. Review the
evaporator core, and note these items: SRS component locations (see page 24-11), and the
When the evaporator temperature sensor (A) is precautions and procedures (see page 24-13) before
installed into the new evaporator core, set the doing repairs or service.
sensor into the factory-preset position (B, C). 1. Do the 12 volt battery terminal disconnection
When the evaporator temperature sensor is procedure (see page 22-86).
reinstalled into the original evaporator core, set the
sensor into the new position (D, E) because the fin 2. Recover the refrigerant with a
may be deforming by the previous installation. recovery/recycling/charging station (see page
21-113).
Installing into the factory-preset position
3. Disconnect the A/C line from the evaporator core (see
B page 21-103).
13th row of fins A
4. Drain the engine coolant from the radiator (see page
10-8).
5. From the inlet heater hose, remove the clip (A). Slide
the hose clamps (B) back, then disconnect the inlet
heater hose (C) and the outlet heater hose (D) from the
heater unit. Note the layout of the hoses. Engine
coolant will run out when the hoses are disconnected;
drain it into a clean drip pan. Be sure not to let coolant
spill on the electrical parts or the painted surfaces. If
any coolant spills, rinse it off immediately.
Installing into the new position
NOTE: Discard the removed clip (A) because it is
unnecessary at the time of heater hose installation.
6. Remove the mounting nut from the heater unit. Take 9. Disconnect the connector (A) from the evaporator
care not to damage or bend the fuel lines or the brake temperature sensor. Disconnect these connectors (B)
lines, etc. from the mode control motor, the power transistor
and the air mix control motor, then remove the A/C
wire harness.
6 x 1.0 mm
9.8 N-m
(1.00 k g fm , 7.2 Ib fft)
Air Mix Control Motor Replacement
11. Remove the self-tapping screws and the heater core 1. Remove the glove box (see page 20-94).
cover (A), the cap (B), and the grommet (C), then
2. Disconnect the 7P connector (A) from the air mix
carefully pull out the heater core (D).
control motor (B). Remove the self-tapping screws
and the air mix control motor from the heater unit
12. Install the heater core and the evaporator core in the
reverse order of removal.
13. Install the heater unit in the reverse order of removal,
, and note these items:
Do not interchange the inlet and outlet heater
hoses, and install the hose clamps securely.
Refill the cooling system with engine coolant (see
page 10-8).
Make sure that there is no coolant leakage.
Make sure that there is no air leakage.
Refer to the evaporator core replacement (see page
21-103).
14. Do the 12 volt battery terminal reconnection
procedure (see page 22-86).
Mode Control Motor Replacement Recirculation Control Motor
Replacement
1. Remove the blower unit (see page 21-99). 1. Remove the glove box (see page 20-94).
2. Disconnect the IP connector (A) from the mode 2. Disconnect the 7P connector (A) from the
control motor (B). Remove the self-tapping screws recirculation control motor (B). Remove the
and the mode control motor from the heater unit self-tapping screws and the recirculation control
motor from the blower unit.
3. Remove the self-tapping screw and humidity/in-car 3. Disconnect the 2P connector (A) from the outside air
temperature sensor from the humidity/in-car temperature sensor (B).
temperature sensor trim (D).
4. Install the sensor in the reverse order of removal. Be
sure to connect the aspirator air hose securely.
4. Lift the tab (C) to release the lock, then remove the
outside air temperature sensor from the clip (D).
5. Install the sensor in the reverse order of removal.
Sunlight Sensor Replacement Climate Control Unit Knob
Replacement
1. Pull out the sunlight sensor (A) from the dashboard,, NOTE:
then disconnect the connector (B). Be careful not to Do not work in a dusty or dirty place.
damage the sensor and the dashboard. Do not work with dusty hands.
Discharge static electricity from your body before and
during the work.
Do not touch the circuit board(s) with your bare hands.
1. Remove the climate control unit (see page 21 -112).
2. Remove the dial (A).
I B
3. Remove the self-tapping screws, then remove the 6. Remove the self-tapping screws and the knob (A).
cover (A) from the climate control unit.
(cont'd)
Climate Control Unit Knob Climate Control Unit
Replacement (cont'd) Removal/Installation
8. Remove the knobs (A) using the flat-tip screwdriver 1. Remove the instrument panel (see page 20-83).
wrapped in protective tape.
2. Remove the self-tapping screws and the climate
NOTE Take care not to scratch the climate control control unit (A).
unit.
9. Install the knob in the reverse order of removal. After 3. Install the climate control unit in the reverse order of
installation, operate the various functions to see removal. After installation, operate the climate control
whether it works properly. unit in various functions to confirm that it works
10. Run the self-diagnostic function to confirm that there properly.
are no problems in the system (see page 21-10). 4. Run the self-diagnostic function to confirm that there
are no problems in the system (see page 21-10).
Refrigerant Recovery System Evacuation
NOTE:
A C A U T IO N
If accidental system discharge occurs, ventilate the
Air conditioning refrigerant or lubricant vapor can
work area before resuming service.
irritate your eyes, nose, or throat.
Additional health and safety information may be
Be careful when connecting service equipment.
obtained from the refrigerant and lubricant
manufacturers. Do not breathe refrigerant or vapor.
NOTE:
If accidental system discharge occurs, ventilate the
work area before resuming service.
Additional health and safety information may be
obtained from the refrigerant and lubricant
manufacturers.
1. Connect an R-134a refrigerant
recovery/recycling/charging station (A) to the
high-pressure service port (B) and the low-pressure
service port (C), as shown, following the equipment
manufacturer's instructions.
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe
frontal or side collision, all SRS service work should be done by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal
injury caused by unintentional deployment of the airbags, side airbags, side curtain airbags, and/or seat belt
tensioners.
Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the
ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the
system may fail in a collision, or the airbags may deploy.
SRS electrical connectors are identified by yellow color coding. Related components are located in the
steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the
roof side, and around the floor. Do not use electrical test equipment on these circuits.
Reminder Systems
Component Location Index. ................. 22-363
Circuit Diagram . . .......................... .. 22-364
Control Unit Input Test.......................... 22-366
Power Mirrors
Component Location Index................... 22-373
Circuit D iagram ...................................... . 22-374
Function Test . . . ...... ............................. . 22-376
Power Mirror Switch
Test/Replacement............................... . 22-377
Power Mirror Actuator T est.................... 22-378
Power Mirror Actuator Replacement. . . 22-379
Seat Heaters
Component Location Index-----. . . . . . . 22-380
Circuit Diagram . . . . . . . . . ................... . 22-382
* Seat Heater T est. . ...... ......................... 22-384
Switch Test/Replacement. . . . . . . . . ----- 22-385
* Seat Heater Replacement.. . . . . . . . ----- 22-386
General Troubleshooting Information
Tips and Precautions Some connectors have a clip on their side used to
attach them to a mount bracket on the body or on
Special Tools Required another component. This clip has a pull type lock.
Back Probe Adapter 07TAZ-001020A Some mounted connectors cannot be disconnected
unless you first release the lock and remove the
Before Troubleshooting connector from its mount bracket (A).
1. Check applicable fuses in the appropriate fuse/relay
box.
2. Check the 12 volt battery for damage, state of charge,
and clean and tight connections.
In o t ic e !
Do not quick-charge a 12 volt battery unless the
battery ground cable has been disconnected,
otherwise you will damage the alternator diodes.
Do not attempt to crank the engine with the 12 volt
battery ground cable loosely connected or you will
severely damage the wiring.
Handling Connectors
Make sure the connectors are clean and have no loose Never try to disconnect connectors by pulling on their
wire terminals. wires; pull on the connector halves instead.
Make sure multiple cavity connectors are packed with Always reinstall plastic covers.
dielectric grease (except waterproof connectors).
All connectors have push-down release type locks (A).
Checkfor loose retainers (A) and rubber seals (B). Handling Wires and Harnesses
Secure wires and wire harnesses to the frame with
their respective wire ties at the designated locations.
Remove clips carefully; don't damage their locks (A).
DOWN
Testing and Repairs Five-Step Troubleshooting
Do not use wires or harnesses with broken insulation. 1. Verify The Complaint:
Replace them or repair them by wrapping the break
with electrical tape or shrink tubing. Turn on all the components in the problem circuit to
Never attempt to modify, splice, or repair SRS wiring. verify the customer complaint. Note the symptoms.
If there is an open or damage to the SRS wiring or Do not begin disassembly or testing until you have
terminals, replace the harness. narrowed down the problem area.
After installing parts, make sure that no wires are 2. Analyze The Schematic:
pinched under them.
Look up the schematic for the problem circuit.
When using electrical test equipment, follow the
Determine how the circuit is supposed to work by
manufacturer's instructions and those described in
tracing the current paths from the power feed through
this manual.
the circuit components to ground. If several circuits
If possible, insert the probe of the tester from the wire fail at the same time, the fuse or a ground is a likely
side (except waterproof connectors). cause.
Based on the symptoms and your understanding of
the circuit operation, identify one or more possible
causes of the problem.
3. Isolate The Problem By Testing The Circuit:
Make circuit tests to check the diagnosis you made in
step 2. Keep in mind that a logical, simple procedure
is the key to efficient troubleshooting. Test for the
most likely cause of failure first. Try to make tests at
points that are easily accessible.
4. Fix The Problem:
Once the specific problem is identified, make the
repair. Be sure to use proper tools and safe
procedures.
Use back probe adaptor 07TAZ-001020A.
5. Make Sure The Circuit Works:
Turn on all components in the repaired circuit in all
modes to make sure you've fixed the entire problem.
If the problem was a blown fuse, be sure to test all of
the circuits on the fuse. Make sure no new problems
turn up and the original problem does not recur.
(cont'd)
General Troubleshooting Information (cont'd)
Wire Color Codes How to Check for DTCs with the Honda
The following abbreviations are used to identify wire Diagnostic System (HDS)
colors in the circuit schematics: NOTE: For specific operation, refer to the user's manual
WHT.................................... ... White that came with the Honda Diagnostic System (HDS).
YEL.............................. ....... ... Yellow Make sure the HDS is loaded with the latest software.
BLK...................................... ... Black
BLU..... .......... ......... ..... ......... Blue 1. Connect the HDS to the data link connector (DLC) (A)
GRN.................................... ... Green located under the driver's side of the dashboard.
RED......................................... Red
ORN .................... ................ ... Orange
PNK....... ...... ....................... ... Pink
BRN..................................... ... Brown
GRY................................. ........ Gray
PUR.......................... ........ ..... Purple
TAN......... .......................... ..... Tan
LTBLU ........ ................. .......... Light Blue
LT GRN................... ........ ...... Light Green
The wire insulation has one color or one color with
another color stripe. The second color is the stripe.
7
A
2. Turn the ignition switch to ON (II).
3. Make sure the HDS communicates with the vehicle; if
it does not, troubleshoot the DLC circuit (see page
11-383).
4. Enter BODY ELECTRICAL, then select the desired
SYSTEM MENU.
5. Check for DTCs with the HDS.
NOTE: If the DTCs do not pertain to the selected
menu, select the All DTC Check icon to view all Body
Electrical DTCs.
6. If any DTCs are indicated, note them, and go to the
indicated DTCs troubleshooting.
Engine Compartment
D a s h b o a rd
ELECTRICAL LOAD
DETECTOR (ELD)
BLOWER MOTOR
RELAY (4P) ,GAUGE CONTROL MODULE
UNDER-DASH
FUSE/RELAY BOX
UNDER-DASH 1
RELAY HOLDER B
UNDER-DASH
RELAY HOLDER A
I l
Driver's Door
\
0
RELAY { L O W ) (5P)
fW ir e colors; RED, BLU/YEL,1
L.BLK, BLK, and PUR/WHT J
Connector Index
Identification numbers have been assigned to in-line connectors, junction connectors, terminals, and thermal joints. The
number is preceded by the letter "C" for connectors, "G" for ground terminals and "T" for non-ground terminals.
Harness Harness Location Notes
Code Engine Dashboard Others
Compart (Floor, Door,
ment Trunk, and
Roof)
A/C wire harness (BL) C113, C117 Connector to harness
(see page 22-67)
Battery ground cable (GA) ( )/ G1 Connector to harness:
M/T model (see page
22-16)
CVT model (see page
22-18)
Cable reel subharness (AA) T10 Connector to harness
(see page 22-68)
CKP sensor subharness (JA) C202 Connector to harness:
M/T model (see page
22-22)
CVT model (see page
22-26)
Dashboard wire harness (BD) C113, C115, Connector to harness
(view of middle) C11? Cl19^ (see page 22-42)
C120, C121,
G502, G503,
G504
Dashboard wire harness (BD) C106, C112, Connector to harness
(view of driver's side) C114, C116, (see page 22-38)
C118, C122,
G501
Dashboard wire harness (BD) C101, C103, Connector to harness
(view of passenger's side) C123 (see page 22-46)
DC-DC converter ground (GC) T18, G4 Connector to harness
cable (see page 22-54)
Driver's door wire harness (DA) C114 Connector to harness
(see page 22-60)
Driver's seat position sensor (SC) C501 Connector to harness
subharness (see page 22-62)
Driver's seat wire harness (SJ) C504 Connector to harness
(see page 22-64)
Driver's side wire harness (BB) C106, C107, Connector to harness
C109, C110, (see page 22-50)
C111, G701,
G702, G703
Engine ground cable (GD) G2,T7 Connector to harness:
M/T model (see page
22-16)
CVT model (see page
22-18)
Engine wire harness (M/T) (EB) C124, C127, Connector to harness
C202, C203, (see page 22-20)
C204, G101
Engine wire harness (CVT) (EB) C124, C127, Connector to harness
(engine section) C202, C203, (see page 22-24)
C204, G101
Engine wire harness (CVT) (EB) C201 Connector to harness
(transmission section) (see page 22-28)
Harness Harness Location Notes
Code Engine Dashboard Others
Compart (Floor, Door,
ment Trunk, and
Roof)
Floor wire harness (SA) C115, C501, Connector to harness
C502, C503, (see page 22-48)
C504, G601,
G602
Front fog light subharness (Bl) C104 Connector to harness
(Canada model) (see page 22-30)
Hatch wire harness (BC) C107, G801 Connector to harness
(see page 22-58)
IMA motor power cable (IA) T11, T12, Connector to harness
(cargo area branch) T13, T14, G5 (see page 22-54)
IMA motor power cable (IA) T2, T15, T16, Connector to harness
(engine compartment T17 (see page 22-52)
branch)
IPU wire harness (IB) c m , C401, Connector to harness
C402, C403 (see page 22-54)
Left engine compartment (BF) C124, C127, C102, C110, Connector to harness
wire harness C128, T3, T4, C112, C122, (see page 22-32)
T5, G401 Cl 25, C126,
T9, G402,
G403
License subharness (BG) C109 Connector to harness
(see page 22-58)
ODS unit harness (SB) C502, C557 Connector to harness
(see page 22-63)
Passenger's door wire (DB) C123 Connector to harness
harness (see page 22-61)
Passenger's seat wire (SK) C557 Connector to harness
harness (see page 22-65)
PCU wire harness (IC) C401, C403, Connector to harness
G901 (see page 22-54)
Right engine compartment (BA) C104, G201, C101, C102, Connector to harness
wire harness G202 C103 (see page 22-30)
Roof wire harness (BK) C116 Connector to harness
(see page 22-56)
Seat heater switch (CB) C503 Connector to harness
subharness (see page 22-66)
Solenoid wire harness (EA) C201 Connector to harness
(CVT model) (see page 22-28)
Starter cable (EF) (+ ), T1, T6 Connector to harness:
M/T model (see page
22-16)
CVT model (see page
22-18)
Transmission ground cable (GB) G3, T8 Connector to harness:
M/T model (see page
22-16)
CVT model (see page
22-18)
Torque sensor subharness (JO) C128 Connector to harness
(see page 22-36)
Visor switch subharness (BE) C118 Connector to harness
(see page 22-40)
Connector to Harness Index
(cont'd)
Connector to Harness Index (cont'd)
CVT model
(cont'd)
Connector to Harness Index (cont'd)
(cont'd)
Connector to Harness Index (cont'd)
(cont'd)
Connector to Harness Index (cont'd)
(cont'd)
Connector to Harness Index (cont'd)
(cont'd)
Connector to Harness Index (cont'd)
CVT model
SOLENOI D WIRE HARNESS (EA) ENGI NE WIRE HARNESS (EB)
(cont'd)
Connector to Harness Index (cont'd)
(cont'd)
Connector to Harness Index (cont'd)
(cont'd)
C o n n e c t o r t o H a r n e s s I n d e x ( c o n t 'd )
(cont'd)
C o n n e c t o r t o H a r n e s s I n d e x ( c o n t 'd )
(cont'd)
C o n n e c t o r t o H a r n e s s I n d e x ( c o n t 'd )
(cont'd)
C o n n e c t o r t o H a r n e s s I n d e x ( c o n t 'd )
(cont'd)
C o n n e c t o r t o H a r n e s s I n d e x ( c o n t 'd )
U PHASE CABLE
V PHASE CABLE
W PHASE CABLE
IPU WIRE HARNESS (IB)
IM A MOTOR POWER
CABLE (IA)
(cont'd)
C o n n e c t o r t o H a r n e s s I n d e x ( c o n t 'd )
(cont'd)
C o n n e c t o r t o H a r n e s s I n d e x ( c o n t 'd )
2
Passenger's Door W ire Harness (DB)
Connector or Terminal Ref Cavities Location Connects to Notes
Passenger's door courtesy 6 2 Passenger's door
light
Passenger's door lock 5 10 Passenger's door
actuator/knob switch
Passenger's power w indow 3 2 Passenger's door
motor
Passenger's power w indow 4 8 Passenger's door
switch
Passenger's door speaker 7 2 Passenger's door
Right power m irror 2 13 Passenger's door
Right power m irror 2 6 Passenger's door *2
C123 1 23 Under right side of dash Dashboard wire harness
(see page 22-46)
*1: With power m irror defogger
*2: W ithout power m irror defogger
(cont'd)
C o n n e c t o r t o H a r n e s s I n d e x ( c o n t 'd )
(cont'd)
C o n n e c t o r t o H a r n e s s I n d e x ( c o n t 'd )
(cont'd)
C o n n e c t o r t o H a r n e s s I n d e x ( c o n t 'd )
4
C o n n e c t o r t o F u s e /R e la y B o x In d e x
(cont'd)
C o n n e c t o r t o F u s e / R e la y B o x I n d e x ( c o n t 'd )
n p .
Auxiliary Under-Hood Relay Box B
Socket Ref Terminals Connects to
A/C condenser fan relay 1 4 Left engine compartment wire harness (see page
22-32)
Radiator fan relay 2 4 Left engine compartment wire harness (see page
22-34)
A/C diode A 3 2 Left engine compartment wire harness (see page
22-32)
A/C diode B 4 2 Left engine compartment wire harness (see page
22-32)
(cont'd)
C o n n e c t o r t o F u s e / R e la y B o x I n d e x ( c o n t 'd )
HOLDER A
HOLDER B
Driver's Seat Relay Holder
Socket Ref Terminal Connects to
Driver's seat heater relay (high) 1 4 Driver's seat wire harness (see page 22-64)
Driver's seat heater relay (low) 2 5 Driver's seat wire harness (see page 22-64)
NOTE: These fuses are not serviceable; replace the battery terminal fuse box as an assembly.
(cont'd)
F u s e t o C o m p o n e n t s I n d e x ( c o n t 'd )
(cont'd)
Fuse to Components Index (cont'd)
m oi
C 1I C 113 [~56~[ [ 57] [^8~| | 59 |
C 21C121C20H C26l C32D L383
L zlL n l C21I] C27D C33D C39H
C rU D C l C22D C28H C34I] C 40l 4 4 3 C48] 523
L s l L w l L 2 3 l C29H C35D C413 C451 C49H C53l
C 6U C16D
C241C303 C36D C.42J L46*: C503 C543
C 7DCull C251C313 C37G C431 C 4 7 l C 511D ad
C8 3Ei8g
C 9 X 19*
V 9P
*: Not used
G r o u n d to C o m p o n e n ts In d e x
R e m o v a l a n d I n s t a lla t io n
USA models 8. Using the relay puller, carefully remove the relays by
prying under the base of the relay (see page 22-92).
SRS components are located in this area. Review the
NOTE: Do not use pliers. Pliers w ill damage the relays,
SRS component locations (see page 24-11), and
which could cause the engine to stall or not start or
precautions and procedures (see page 24-13) before
cause other functions to fail.
doing repairs or servicing.
Removal
NOTE: The imoes unit is built into the MICU which is part
of the under-dash fuse/relay box. You must register the
imoes unit when replacing the under-dash fuse/relay
box, or the engine w ill not start.
1. Do the 12 volt battery terminal disconnection
procedure (see page 22-86).
2. Remove the fuse lid panel (see page 20-85), and
remove the driver's dashboard lower cover (see page
20-85).
3. Disconnect the connectors from the front side of the
under-dash fuse/relay box (A).
(cont'd)
U n d e r-D a s h F u s e /R e la y B o x
R e m o v a l a n d I n s t a ll a t i o n ( c o n t 'd )
10. Remove the double nuts from stud bolts (B), then
install the nuts (C) to the stud bolts.
NOTE: Apply high strength type liquid thread lock
(Loctite 277 or equivalent) to the stud bolts before
reinstallation.
11. Install the removed parts in the reverse order of
removal.
12. Do the 12 volt battery terminal reconnection
procedure (see page 22-87).
13. If the under-dash fuse/relay box is being replaced, do
the following with the HDS.
-1. Have a all registered keys and the ECM/PCM code.
-2. Connect the HDS to the data link connector (DLC).
-3. Turn the ignition switch to ON (II).
-4. Select IMMOBI from the System Selection Menu,
then select IMMOBILIZER SETUP.
-5. Select REPLACE MPCS/MICU/IMOES.
-6. Do the registration according to the instructions on
the HDS screen.
14. Confirm that all systems work properly.
1 2 V o lt B a t te r y T e s t
2.95.9 N*m
(0.300.60 kgfm, 2.1 -4 .4 Ibfft)
4. Apply multipurpose grease to the terminals to
prevent corrosion.
5. Install the terminal cover (D).
6. Enter the anti-theft code for the audio system or
audio-navigation unit.
7. Set the clock (for vehicles w ithout navigation).
(cont'd)
12 V o lt B a tte r y R e m o v a l a n d P a r a s itic D r a w C h e c k
I n s t a ll a t i o n ( c o n t 'd )
1. Install the battery (A), then install the battery setting LH41 AC/DC low current clamp meter, FLULH41A*
plate (B). *: Available through the Honda Tool and Equipment
Program, 888-424-6857
2.95.9 N*m
1. Make sure the battery is fully charged, and that all the
vehicle's electrical accessories are turned off.
2. Open the hood.
3. Disconnect the security hood switch 2P connector to
allow the security system to arm itself with the hood
open.
4. Turn the ignition switch to ON (II).
5. Turn the ignition switch to LOCK (0), and remove the
ignition key from the ignition switch.
6. Get out of the vehicle, and close all the doors.
7. Lock the doors with the keyless transmitter.
8. Make sure the map lights are turned off and the
security alarm system is armed by confirming that the
security indicator is flashing.
9. Wait at least 20 minutes.
10. Attach the LH41 AC/DC low current clamp meter (A) to
the battery ground cable (B). Follow the equipment
manufacturer's instructions, then measure the
parasitic draw.
NOTE: If you are using a digital multimeter, g oto step
11.
2. Tighten the two nuts (C) equally until the battery is
stable.
NOTE: Do not deform the battery hold down plate by
over-tightening the nuts.
3. Do the 12 volt battery terminal reconnection
procedure (see page 22-87).
NOTE: Make sure the battery is installed correctly, and
the positive terminal and the negative terminal are
not connected in reverse.
11. Check the following items before measuring: 14. Slide the negative terminal of the battery ground
The multimeter dial is set to the DCA (direct current cable upwards from the battery negative terminal
amps) range. post to avoid miseonnection. Then connect the black
The red test probe is plugged into the red A (Amps) () test lead (C) to the battery negative terminal post.
jack, and the black test probe is plugged into the 15. Disconnect the negative terminal (A) of the battery
COM jack. ground cable from the battery negative terminal.
To avoid blowing an input fuse, start by setting the
range above 10 A.
12. Loosen the nut (A) of the battery negative terminal.
NOTE: Be careful not to disconnect the battery ground
cable terminal from the battery negative terminal.
19. Disconnect the aftermarket electrical accessories one 22. Install the No. B1 (15 A) fuse to the under-dash
at a time, then measure the parasitic draw. fuse/relay box, then measure the parasitic draw.
-1. Turn the ignition switch to ON (II), and then back to -1. Turn the ignition switch to ON (II), and then back to
LOCK (0). LOCK (0).
-2. Get out of the vehicle and close all doors. -2. Get out of the vehicle and close all doors.
-3. Wait at least 40 seconds. -3. W ait at least 40 seconds.
-4. Measure the parasitic draw. -4. Measure the parasitic draw.
Is the parasitic draw 30 mA or less? Is the parasitic draw 30 mA or less?
YES-Replace or repair the aftermarket electrical YES-Disconnect the control units from the B-CAN
accessory that reduced the parasitic draw to 30 mA or circuit one at a time, perform steps 14 above, then
less when disconnected. measure the parasitic draw. Do the input test for the
control unit that reduced the parasitic draw to 30 mA
NO-Go to step 20.
or less when disconnected.
20. Remove the No. B1 (15 A) fuse in the under-dash
NO-Disconnect the control units from the
fuse/relay box, then measure the parasitic draw.
No. B1 (15 A) fuse circuit one at a time, perform steps
Is the parasitic draw 19 mA or less? 14 above, then measure the parasitic draw. Replace
the control unit that reduced the parasitic draw to
YES-Go to step 21. 30 mA or less when disconnected.
NO-Go to step 23. 23. Remove the No. B60 (IGN) (50 A) fuse i n the
21. Connect immobiIizer-keyless control unit 7P under-dash fuse/relay box, then measure the parasitic
connector terminal No. 4 and body ground w ith a draw.
jum per wire. -1. Turn the ignition switch to ON (II), and then back to
LOCK (0).
IMMOBILIZER-KEYLESS CONTROL UN IT 7P-CONNECTOR -2. Get out of the vehicle and close all doors.
-3. Wait at least 40 seconds.
-4. Measure the parasitic draw.
_SZZ_ Is the parasitic draw 30 mA or less?
B-CAN (GRN)
YES-Go to step 24.
JUMPER WIRE NO-Remove the fuses from the fuse box one at a
time, perform steps 1 4 above then, measure the
parasitic draw in order to isolate the circuit which
contains the fault. If all circuit are OK, check the starter
W ire side o f fem ale term inals circuits and do the starter performance test (see page
4 -9 ).
24. Install the No. No. B60 (IGN) (50 A) fuse in the
under-dash fuse/relay box.
25. Disconnect the ignition switch 7P connector, then
measure the parasitic draw.
Is the parasitic draw 30 mA or less?
YES-Replace the ignition switch (see page 22-100).
NO-Repair a short to ground in the wire between the
No. B60 (IGN) (50 A) fuse in the under-dash fuse/relay
box and ignition switch.
S y m p to m T r o u b le s h o o tin g
Low or Dead Battery 4. Lock the doors with the remote transmitter LOCK
button. Make sure the security alarm system arms by
NOTE: A battery might be discharged under these confirming that the security indicator is flashing
conditions: slowly, about once every 3 seconds.
Driving a vehicle 6 miles (10 km) or less per day.
Is the security alarm system armed?
Leaving a vehicle parked w ithout removing the
ignition key from the ignition switch. YES-Go to step 5.
Leaving the vehicle idling high electrical loads such as
NO-Go to the symptom troubleshooting for the
headlight, seat heaters, wipers, rear window
security alarm system (see page 22-160).
defogger, etc.
Parking the vehicle with the hood unlatched prevents 5. Check the following items with the ignition key
the security system from arming, which causes removed from the ignition switch:
excessive parasitic draw. The brake lights are o ff when the brake pedal is not
pressed.
1. Check the battery (see page 22-85). Recharge or
replace the battery (see page 22-87) if necessary. The courtesy lights are off with all doors closed.
The cargo area light is off with the hatch closed.
2. Start the engine, and check the charging system
The radiator and condenser fans are not running.
indicator.
The audio unit (including navigation) is off.
Does the charging system indicator go off with the There is no operating sound from the VSA
engine running? modulator-control unit.
YES-Go to step 3. The rear window defogger and the power m irror
defoggers are off.
NO-Do the charging system indicator stays on
symptom troubleshooting (see page 12-200). Are all of the check items OK?
3. Check the following items: YES-Check the parasitic draw (see page 2 2-88 ).
m The hazard warning switch is off. NO-Troubleshoot and repair the affected c irc u its .!
The individual map light and interior light switches
are off.
All of the doors, hood, and hatch are closed.
The brake pedal is not pressed.
Are all of the check items OK?
YES-Go to step 4.
NO-Turn off the applicable switch, and check the
parasitic draw (see page 22-88).B
P o w e r R e la y T e s t
1 3
C o m p o n e n t L o c a tio n In d e x
IGNITIONSWITCH
UNDER-DASH
BATTERYTERMINALFUSEBOX FUSE/RELAYBOX
BATTERY No. B60(IGN)
No. A1(100A) {50A)
-ctxjo ctxjo-
UNDER-DASH
FUSE/RELAYBOX
J7 TRANSMISSION
RANGESWITCH
Sy (Closed: PARKPIN
|3 inPposition) SWITCH
(Open:
inPposition)
i
K e y In te r lo c k S y s te m C ir c u it T r o u b le s h o o t in g
SRS components are located in this area. Review the 10. Check for continuity between steering lock 6P
SRS component locations (see page 24-11) and the connector terminal No. 4 and body ground.
precautions and procedures (see page 24-13) before
doing repairs or servicing. STEERI NG LOCK 6P CONNECTOR
1. Check the A/T system DTCs with the HDS.
Are DTCs P0705 and/or P0706 indicated? r ?
6 5 4 3 2 1
YES-Go to DTC troubleshooting P0705 (see page
KEY LOCK SOL (LT BLU)
14-89), P0706 (see page 14-90).!
NO-Go to step 2.
2. Move the shift lever to P and set the parking brake.
3. Remove the steering column covers (see page 20-96). W ire side of female term inals
6 5 4 3 2 1
Is there continuity?
YES-Go to step 12.
NO-Repair an open or high resistance in the wire
between the key interlock solenoid and the MICU.B
12. Move the shift lever to P.
13. Remove the center console (see page 20-79).
p BODY
9 H1
14. Disconnect the park pin switch 2P connector, and 18. Check the A/T system Data List with the HDS.
disconnect under-dash fusel/relay box connector Y
Is the transmission range switch indicated ON when the
(16P).
shift lever is in P, and is the transmission range switch
15. Do the park pin switch test (see page 22-99). indicated OFF when the shift lever is shifted to any
position other than P?
Is switch OK?
YES-Go to step 20.
YES-Go to step 16.
NO-Go to step 19.
NO-Check the park pin switch installation. If the
switch installation is OK, replace the switch (see page 19. Do the transmission range switch test (see page
14-225) and retest. 14-199).
16. Check for continuity between park pin switch 2P Is switch OK?
connector terminal No. 2 and body ground.
YES-Go to step 20.
Is there continuity?
YES-Repair a short to body ground in the wire
between park pin switch 2P connector terminal No. 2
and the MICU.
NO-Go to step 17.
17. Check for continuity between park pin switch 2P
connector terminal No. 1 and body ground.
Is there continuity?
YES-Go to step 18.
NO-Repair an open or high resistance in the wire
between the park pin switch and body ground
(G 60 1).l
(cont'd)
K e y In te r lo c k S y s te m C ir c u it T r o u b l e s h o o t i n g ( c o n t 'd )
22. Check for continuity between under-dash fuse/relay 23. Check for continuity between transmission range
box connector B (36P) terminal No. 14 and switch 8P connector term inal No. 3 and body ground.
transmission range switch 8P connectorterminal
No. 7. T RANSM I SSION RANGE SWITCH 8P CONNECTOR
is there continuity?
YES-Faulty MICU, replace the under-dash fuse/relay
box.B
4 3 2 1 USA models (see page 22-82)
8 7 6 5 Canada models (se ppgp
JATPP (BLU/BLK) NO-Repair an open or high resistance in the wire
TRANSM ISSION RANGE SWITCH 8P CONNECTOR between the transmission range switch and body
W ire side o f fem ale term inals ground (G101).H
Is there continuity?
YES-Go to step 23.
NO-Repair an open or high resistance in the wire
between the under-dash fuse/relay box and the
transmission range s w itc h .!
Key Interlock Solenoid Test Park Pin Switch Test
SRS components are located in this area. Review the 1. Remove the center console (see page 20-79).
SRS component locations (see page 24-11) and the
2. Disconnect the park pin switch 2P connector (A).
precautions and procedures (see page 24-13) before
doing repairs or servicing.
1. Remove the steering column covers (see page 20-96).
2. Disconnect the steering lock 6P connector (A).
q---- p
6 5 4 3 2 1
3. Check for continuity between connector terminals No.
1 and No. 2.
There should be continuity when the shift lever
button is pressed or the shift lever is moved out of
P.
3. Insert the ignition key in the key cylinder, then turn the
There should be no continuity when the shift the
ignition key to ACCESSORY (I).
shift lever is moved to P and the shift lever button is
4. Connect the positive battery terminal to steering lock released.
assembly connector terminal No. 3, and connect the
4. If the continuity is not as specified, check the shift
negative battery terminal to terminal No. 4. Check that
cable adjustment (see page 14-193). If the cable
the ignition key cannot be turned to LOCK (0). Release
adjustment is OK, go to step 5.
the battery terminals, and check that the key can be
turned to the LOCK (0) position and removed from the If the continuity is not as specified, replace the park
cylinder. pin switch (see page 14-225).
5. If the key interlock solenoid works improperly, replace 5. Install the parts in the reverse order of removal.
the ignition key cylinder/steering lock (see page
17-17).
Ignition Switch Test Ignition Switch Replacement
SRS components are located in this area. Review the SRS components are located in this area. Review the
SRS component locations (see page 24-11), and SRS component locations (see page24-1 H a n d
precautions and procedures (see page 24-13) before precautions and procedures (see page 24-13) before
doing repairs or servicing. doing repairs or servicing.
1. Do the 12 volt battery terminal disconnection 1. Do the 12 volt battery terminal disconnection
procedure (see page 22-86). procedure (see page 22-86).
2. Remove the steering column covers (see page 20-96). 2. Remove the steering column covers (see page 20-96).
3. Disconnect the 7P connector (A) from the ignition 3. Disconnect the 7P connector (A) from the ignition
switch (B). switch (B).
DTC SERVICE
DTC detected (the four digits after the
letter "B" represent the DTC)
PA 50 Control Unit I .D. Number (the two digits after the letters
DTCB1 152 "PA" represent the control unit number)
No DTCs detected
The control unit that has stored the code can be identified by the number shown after the letters "PA on the
multi-information display (MID).
NOTE: Record all DTCs, and sort them by DTC type using the following DTC troubleshooting indexes, then troubleshoot
the DTC(s) in this order:
Battery voltage DTCs
Internal error DTCs
Loss of communication DTCs (beginning with the lowest number first; for example, if B1011 and B1028 are retrieved,
troubleshoot B1011 first).
Signal error DTCs
MICU
DTC - Description DTC type Page
B1000 Communication circuit error (BUS-OFF) Loss of DTC Troubleshooting
communication (see page 22-135)
B1002 MICU internal error (EEPROM error) Internal error DTC Troubleshooting
(see page 22-136)
B1011 MICU lost communication with gauge control module Loss of DTC Troubleshooting
(VSP/NE message) communication (see page 22-137)
B1028 Rear wiper motor (Park) signal error Signal error DTC Troubleshooting
(see page 22-295)
B1036 IG1 Power supply circuit malfunction Signal error DTC Troubleshooting
(see page 22-138)
B1077 Windshield wiper motor (Park) signal error Signal error DTC Troubleshooting
(see page 22-297)
B1078 Daytime running l ight for Canada circuit malfunction Bulb failure ; DTC Troubleshooting
(see page 22-220)
B1079 Daytime running l ight for USA circuit malfunction Bulb failure DTC Troubleshooting
(see page 22-220)
B1127 Driver's door key cylinder switch input circuit Signal error DTC Troubleshooting
malfunction (Simultaneous input of lock and unlock (see page 22-152)
signal)
B1128- Driver's door remote switch input circuit malfunction Signal error DTC Troubleshooting
(Simultaneous input of lock and unlock signal) (see page 22-153)
B1129 Driver's door knob switch input circuit malfunction Signal error DTC Troubleshooting
(Simultaneous input of lock and unlock signal) (see page 22-154)
B1275 Headlight switch OFF position circuit malfunction Signal error DTC Troubleshooting
(see page 22-222)
B1276 Headlight switch PARKING position circuit malfunction Signal error DTC Troubleshooting
(see page 22-222)
B1277 Headlight switch AUTO position circuit malfunction Signal error DTC Troubleshooting
(see page 22-222)
B1278 Headlight switch ON position circuit malfunction Signal error DTC Troubleshooting
(see page 22-222)
B1279 Dimmer switch circuit malfunction Signal error DTC Troubleshooting
(see page 22-224)
B1280 Turn signal switch circuit malfunction Signal error DTC Troubleshooting
(see page 22-252)
B1281 Front wiper MIST position circuit malfunction Signal error DTC Troubleshooting
(see page 22-299)
B1282 Front wiper INT (AUTO) position circuit malfunction Signal error DTC Troubleshooting
(see page 22-299)
B1283 Front wiper LOW position circuit malfunction Signal error DTC Troubleshooting
(see page 22-299)
B1284 Front wiper HIGH position circuit malfunction Signal error DTC Troubleshooting
(see page 22-299)
(cont'd)
DTC Troubleshooting Index (cont'd)
MICU (cont'd)
DTC Description DTC type Page
B1575 Auto light sensor circuit malfunction Signal error DTC Troubleshooting
(see page 22-226)
(cont'd)
DTC Troubleshooting Index (cont'd)
Body Controller Area Network (B-CAN) and Fast Controller Area Network (F-CAN)
The body controller area network (B-CAN) and the fast controller area network (F-CAN) share information between
multiple electronic control units (ECUs). B-CAN communication moves at a slower speed (33.33 kbps) for convenience
related items and for other functions. F-CAN information moves at a faster speed (500 kbps) for "YeaI time" functions
such as fuel and emissions data. To allow both systems to share information, the gauge control module translates
information from B-CAN to F-CAN and from F-CAN to B-CAN. This is called the Gateway Function.
GAUGECONTROLMODULE
(F-CAN)
F-CAN
TRANSCEIVER
F-CANL
B-CAN
TRANSCEIVER
DATALINKCONNECTOR(DLC)
SRSUNIT UNDER-DASHFUSE/RELAYBOX
VSAMODULATOR-
CONTROLUNIT (B-CAN)
YAWRATE-ACCELERATION
SENSOR
EPSCONTROLUNIT
TPMSCONTROLUNIT(WithTPMS) IMMOBILIZER-
MOTORCONTROLMODULE(MCM) KEYLESSCONTROL
UNIT
CLIMATE
CONTROLUNIT
HANDSFREELINK
CONTROLUNIT*
:CANline
*:WithHandsFreeLinksystem
(cont'd)
System Description (cont'd)
Gateway Function
The gauge control module acts as a gateway to allow both systems to share information. The gauge control module
translates and relays the information from B-CAN to F-CAN and from F-CAN to B-CAN.
BAT IG1
COMMUNICATION
CHECK
F-C A N ERROR
B-CAN OK
Self-Diagnostic Function (On-Board Diagnosis)
By connecting the HDS to the data link connector (DLC), the HDS can retrieve the diagnostic information from the MICU
via a diagnostic line called K-LINE. The K-LINE is separate from the CAN lines, and is connected to the CAN related ECUs.
The MICU is a gateway between the HDS and B-CAN related ECUs, and it sends B-CAN diagnostic information to the
HDS. When doing a function test with the HDS, the HDS sends an output signal through the K-LINE to the MICU. The
MICU either relays the request to another ECU or commands the function itself.
F-CAN(500kbps) \ I B-CAN(33.33kbps)
SRSUNIT
4
4 MICU
I
I
I
I IMMOBILIZER-KEYLESS
ECM/PCM "T-1-4 t CONTROLUNIT
I
1
I
I CLIMATE
.-I-. t CONTROLUNIT
EPSCONTROLUNIT
-4i
I HANDSFREELINK
I CONTROLUNIT*
I
VSAMODULATOR- -!~4
CONTROLUNIT
AUDIOUNIT
1 (Withoutnavigation)
YAWRATE- -J -
ACCELERATION
SENSOR -41
AUDIO-NAVIGATION
i UNIT(Withnavigation)
1
I
MOTORCONTROL 1-4 (K-LINE)
MODULE(MCM)
4
S
1
I
TPMSCONTROLUNIT
(WithTPMS)
I
I
I
1
1
I
1
(K-LINE) I
I
I
DATALINK
CONNECTOR(DLC) 7
1
*:WithHandsFreeLinksystem
CANline
*.Othercommunicationline
System Description (cont'd)
Input Output
MICU Battery voltage (VBU)
B-CAN MICU (UNDER 10 V) message
Input Output
MICU IG1 power supply Headlights (LO)
Combination light switch (PARKING) Headlights (HI)
Combination light switch (OFF) Side marker lights
Combination light switch (ON) License plate lights
Combination light switch (DIMMER) Taillights
Combination light switch (PASSING)
B-CAN Combination light switch (PARKING) message
Combination light switch (HLLO) message
Combination light switch (HLHI) message
Combination light switch (PASSING) message
Fog Lights
The MICU controls the fog lights based on inputs from the fog light switch.
Input Output
MICU IG1 power supply Fog light relay
Combination light switch (OFF)
Combination light switch (ON)
Combination light switch (FOG)
B-CAN Combination light switch (FRFOG) message
RM (FRFOGRLY) message
Input Output
MICU IG1 power supply Turn signal lights (LEFT)
Hazard warning switch Turn signal lights (RIGHT)
Turn signal switch (LEFT)
Turn signal switch (RIGHT)
B-CAN MICU (HAZARDSW) message
MICU (TURNRLY) message
Turn signal switch (TURNL) message
Turn signal switch (TURNR) message
System Description (cont'd)
Entry Light
The MICU controls the interior light based on inputs from each switch and B-CAN signals.
I nput Output
MICU IG1 power supply Individual map lights
Ignition key switch Rear tray lights
Driver's door switch
Passenger's door switch
Driver's door lock knob switch (LOCK/UNLOCK)
B-CAN Keyless door lock signal
Automatic Lighting
The M I CU control s the automatic lighting system based on inputs from the automatic lighting sensor and B-CAN signal.
I nput Output
MICU IG1 power supply Headlights (LO)
Automatic lighting sensor (SIO) signal Headlights (HI)
Ignition key switch Side maker lights
Licence plate lights
Taillights
B-CAN MICU (SGI) signal AUTOLT signal
Input Output
MICU Hatch latch switch Cargo area light
Input Output
MICU IG2 power supply Headlights (LO)
Combination light switch (OFF) Headlights (HI)
Combination light switch (ON) Side maker lights
Combination light switch (DIMMER) License plate lights
Combination light switch (PASSING) Taillights
B-CAN Parking brake switch signal
IG1 METER signal
Automatic lighting signal (ALPARKING)
Automatic lighting signal (ALHLLO)
Windshield Wiper/Washer (Normally Operation)
The MICU controls the windshield wiper motor and the windshield washer motor based on inputs from each switch.
Input Output
MICU IG1 power supply Windshield wiper motor (INT)
Windshield wiper switch (INT/LO) Windshield wiper motor (HI)
Windshield wiper switch (LO/HI) Windshield washer motor
Windshield wiper switch (MIST)
Windshield washer switch
Wiper switch intermittent dwell time controller
Windshield wiper motor (AUTO STOP)
B-CAN IG1 METER signal Windshield wiper switch (FRINT) message
Windshield wiper switch (FRWIPLO) message
Windshield wiper switch (FRWIPHI) message
Windshield washer switch (FRWASH) message
Windshield wiper switch (FRMIST) message
Windshield wiper motor (FRWIPAS) message
Windshield wiper switch (FRONTVR) message
Input Output
MICU IG1 power supply Windshield wiper motor (INT)
Brake pedal position switch Windshield wiper motor (HI)
Windshield wiper switch (INT/LO) Windshield washer motor
Windshield wiper switch (HI/LO)
Windshield wiper switch (MIST)
Windshield washer switch
Wiper switch intermittent dwell time controller
Windshield wiper motor (AUTO STOP)
Transmission range switch (P) position (CVT)
B-CAN Parking brake switch signal Windshield wiper switch (FRINT) message
Vehicle speed pulse signal Windshield wiper switch (FRWIPLO) message
Windshield wiper switch (FRWIPHI) message
Windshield washer switch (FRWASH) message
Windshield wiper switch (FRMIST) message
Windshield wiper switch (FRONTVR) message
System Description (cont'd)
I nput Output
MICU 1G1 power supply Rear window wiper motor
Back-up light switch (M/T) Rear window washer motor
Transmission range switch (R) position (CVT)
Windshield washer motor switch
Rear window washer motor switch
Rear window wiper switch
Windshield wiper switch (INT)
Windshield wiper switch (LO)
Windshield wiper switch (HI)
B-CAN Rear window wiper switch (RRWIP) message
Rear window washer switch (RRWASH) message
Input Output
MICU Rear window washer motor switch Rear window washer motor
Windshield washer motor switch Windshield washer motor
IG1 power supply
B-CAN Windshield washer switch (FRWASH) message
Rear window washer switch (RRWASH) message
Input Output
MICU IG1 power supply Power window timer
Ignition key switch
Driver's door switch
Passenger's door switch
Input Output
MICU IG1 power supply Door lock actuators (LOCK/UNLOCK)
B-CAN SRS (CDSFR) message
SRS (CDSSD) message
SRS (CDSRR) message
SRS (CDSRO) message
Power Door Locks
The M I C U control s the door lock actuators based on inputs from each switch.
Input Output
M IC U IG 1 power supply Door lock actuator (LOCK/UNLOCK)
Ignition key switch Driver's door lock actuator (UNLOCK)
Driver's door switch
Passenger's door switch
Hatch latch switch
Driver's door lock switch (LOCK/UNLOCK)
Driver's door key cylinder switch (UNLOCK)
Driver's door lock knob switch (LOCK)
Input Output
M IC U Door lock actuators (LOCK/UNLOCK)
Driver's door lock actuator (UNLOCK)
Hatch release actuator
B -C A N Door lock signal
Input Output
M IC U IG1 power supply Door lock actuators (LOCK/UNLOCK)
Ignition key switch Driver's door lock actuator (UNLOCK)
Driver's door switch Hatch release actuator
Passenger's door switch
Hatch latch switch
Driver's door lock knob switch (LOCK/UNLOCK)
Driver's door lock switch (LOCK/UNLOCK)
Driver's door key cylinder switch (LOCK/UNLOCK)
B -C A N Keyless door lock signal Relock message
*: This system can be customized in the multi-information display (MID) to suit the customer's needs. For more
information about the system options, refer to the Owner's Manual.
Key-in Reminder
The MICU controls the door lock actuators based on inputs from each switch.
Input O u tp u t
M IC U Ignition key switch Door lock actuators (LOCK/UNLOCK)
Driver's door switch Driver's door lock actuator (UNLOCK)
Driver's door lock knob switch (UNLOCK)
System Description (cont'd)
Input O u tp u t
MICU IG1 power supply Headlights (LO)
Ignition key switch Side marker lights
Audio switch Taillights
Hatch latch switch License plate lights
Driver's door switch Horn
Passenger's door switch
Driver's door key cylinder switch (LOCK/UNLOCK)
Driver's door lock knob switch (UNLOCK)
Passenger's door lock knob switch (UNLOCK)
Security hood switch
B-CAN Keyless door lock signal MICU (SET1) message
Door lock signal MICU (SET2) message
ALARM (ACTION) message
Input Output
MICU Side marker lights
Taillights
License plate lights
Horn
B-CAN Answer back (PARKING) signal
Answer back (HLLO) signal
Answer back (HORN) signal
*: This system can be customized in the multi-information display (MID) to suit the customer's needs. For more
information about the system options, refer to the Owner's Manual.
Hatch Outer Handle Switch Operation
The MICU control s the hatch rel ease actuator based on inputs from each switch.
Input Output
MICU Hatch outer handle switch Hatch release actuator
Driver's door lock knob switch (LOCK/UNLOCK)
Passenger's door lock knob switch (UNLOCK)
input Output
MICU IG1 power supply Door lock actuators (LOCK)
Driver's door switch
Passenger's door switch
Hatch latch switch
Driver's door lock knob switch (UNLOCK)
Passenger's door lock knob switch (UNLOCK)
Right rear door lock knob switch (UNLOCK)
Transmission range switch (P) position
Brake pedal position switch
B-CAN Vehicle speed signal
Engine speed signal
Input Output
MICU I G1 power supply Door lock actuators (UNLOCK)
Ignition key switch Driver's door lock actuator (UNLOCK)
Driver's door switch
Passenger's.door switch
Hatch latch switch
Driver's door lock knob switch (UNLOCK)
Passenger's door lock knob switch (UNLOCK).
Transmission range switch (P) position
Brake pedal position switch
B-CAN
I nput Output
MICU Headlights (LO)
Side marker lights
Taillights
License plate lights
Horn
B-CAN PANIC signals
System Description (cont'd)
Input
System Menu Data List Data List Indication
Lighting Driver's Door Switch OFF/ON
Hazard Warning Switch OFF/ON
Headlight Switch (OFF) OFF/ON
Headlight Switch (PARKING) OFF/ON
Headlight Switch (HEADLIGHT) OFF/ON
Headlight Switch (AUTO) OFF/ON
Headl ight Switch (High Beam) OFF/ON
Headlight Switch (PASSING) OFF/ON
Turn Signal Switch (LEFT) OFF/ON
Turn Signal Switch (RIGHT) OFF/ON
Fog Light Switch OFF/ON
Rear Fog Light Switch OFF/ON
Autolight Sensor Input Voltage V
Autolight Sensor Malfunction Detection Voltage V
Max
Auto light Sensor Malfunction Detection Voltage V
Min
Door Switch Interior Light Command OFF/ON
Left Turn Signal Command OFF/ON
Right Turn Signal Command OFF/ON
Rear Fog Light Command OFF/ON
Cargo Light Command OFF/ON
Autolight Parking Command OFF/ON
Autolight Headlight Command OFF/ON
Autolight Warning Command OFF/ON
Autolight Headlight Backup Line Command OFF/ON
Headlight Command OFF/ON
Headlight High Beam Command OFF/ON
Parking Light Command OFF/ON
Fog Light Command OFF/ON
DRL Command OFF/ON
Input
System Menu Data List Data List Indication
Gauges Cruise Control Main Switch (ACC switch) OFF/ON
Cruise Control Set Switch OFF/ON
Cruise Control Resume Switch OFF/ON
Washer Fluid Level Switch OFF/ON
Gauge Select/Reset Switch OFF/ON
VSA off Switch OFF/ON
Parking Brake Switch OFF/ON
Brake Fluid Level Switch OFF/ON
Select/Reset Switch OFF/ON
IN FO Previous Switch OFF/ON
INFO or Next Switch OFF/ON
km/h mph Select Switch OFF/ON
ECON Switch OFF/ON
SPORT Switch OFF/ON
NORMAL Switch OFF/ON
Fuel Sending Unit Input 1
Fuel Sending Unit Input 2 V
Judging Equipment of CLOCK Display OFF/ON
ABS Indicator OFF/ON
EBD Indicator (Electronic Brake Distribution) OFF/ON
Cruise Control Main Switch Indicator OFF/ON
MIL Indicator OFF/ON
VSA Off Indicator OFF/ON
VSA Indicator OFF/ON
Low Oil Pressure Indicator OFF/ON
Charging System Indicator OFF/ON
Cruise Main Switch ON Indicator OFF/ON
High Beam Indicator OFF/ON
Parking Light ON Indicator OFF/ON
System Description (cont'd)
Input
System Menu Data List Data List Indication
Gauges ECON Indicator OFF/ON
Low Fuel Warning Indicator OFF/ON
Security Indicator OFF/ON
Fog Light Indicator OFF/ON
Master Warning Indicator OFF/ON
Seatbelt Indicator OFF/ON
Tire Pressure Warn OFF/ON
IMA Auto-stop Indicator OFF/ON
IMA Indicator OFF/ON
IMA Battery Level (Number of segment to turn on)
IMA Assist/Charge Indicator A/B/C (Neutral and
Charge/Neutral/Neutral and Assist)
Door Open warn Multi Information Display OFF/ON
Maintenance Minder change oil indicator OFF/ON
Fuel fill cap caution Multi Information Display OFF/ON
A/T system trouble warn Multi Information Display OFF/ON
SRS system trouble warn Multi Information Display OFF/ON
Side Airbag Cutoff Indication Multi Information OFF/ON
Display
Trunk Open Indicator Warn Multi Information OFF/ON
Display
Normal Mode Indication Multi Information Display OFF/ON
Speed Indicator (km/h) Command km/h
Speed Indicator (mph) Command MPH
A/T Gear Position Switch (R) OFF/ON
A/T Gear Position Switch (P) OFF/ON
EPS/ECPS System Trouble Warn Multi Information OFF/ON
Display
Driver's Seat Belt Buckle Switch OFF/ON
Input
System Menu Data List Data List Indication
Door Locks Driver's Door Switch OFF/ON
Front Passenger's Door Switch OFF/ON
Driver's Rear Door Switch OFF/ON
Passenger's Rear Door Switch OFF/ON
Driver's Rear Door Lock Knob Switch (UNLOCK) OFF/ON
Passenger's Rear Door Lock Knob Sw. (UNLOCK) OFF/ON
Driver's Door Key Cylinder Switch (LOCK) OFF/ON
Driver's Door Key Cylinder Switch (UNLOCK) OFF/ON
Driver's Door Lock Switch (LOCK) OFF/ON
Driver's Door Lock Switch (UNLOCK) OFF/ON
Driver's Door Lock Knob Switch (LOCK) OFF/ON
Driver's Door Lock Knob Switch (UNLOCK) OFF/ON
Front Passenger's Door Lock Knob Sw. (UNLOCK) OFF/ON
Door LOCK Command OFF/ON
Door UNLOCK Command OFF/ON
Driver's Door UNLOCK Command (Individual) OFF/ON
Wiper Brake Pedal Position Switch OFF/ON
Rear Wiper Auto Stop Switch ON/OFF
Windshield Wiper Switch (LOW) OFF/ON
Windshield Wiper Switch (HIGH) OFF/ON
Windshield Wiper Switch (MIST) OFF/ON
Rear Wiper Switch OFF/ON
Windshield Wiper Switch (INT) OFF/ON
Windshield Washer Switch OFF/ON
Rear Washer Switch OFF/ON
Windshield Wiper Motor PARK Switch OFF/ON
Rear Wiper Command OFF/ON
Rear Washer Command OFF/ON
Windshield Wiper Motor HI Command OFF/ON
Windshield Wiper Motor LO Command OFF/ON
Windshield Washer Motor Command OFF/ON
Keyless Driver's Door Switch OFF/ON
Transmitter Front Passenger's Door Switch OFF/ON
Driver's Rear Door Switch OFF/ON
Passenger's Rear Door Switch OFF/ON
Trunk Lid/Tailgate Switch OFF/ON
Front Passenger's Door Lock Knob Sw. (UNLOCK) OFF/ON
Driver's Rear Door Lock Knob Switch (UNLOCK) OFF/ON
Passenger's Rear Door Lock Knob Sw. (UNLOCK) OFF/ON
Trunk Knob Sw. (UNLOCK) OFF/ON
Trunk Key Cylinder (UNLOCK) OFF/ON
Trunk Handle Switch OFF/ON
Driver's Door Key Cylinder Switch (LOCK) OFF/ON
Driver's Door Key Cylinder Switch (UNLOCK) OFF/ON
Drivers Door Lock Switch (LOCK) OFF/ON
Driver's Door Lock Switch (UNLOCK) OFF/ON
Driver's Door Lock Knob Switch (LOCK) OFF/ON
Driver's Door Lock Knob Switch (UNLOCK) OFF/ON
Door LOCK Command OFF/ON
Door UNLOCK Command OFF/ON
Driver's Door UNLOCK Command (Individual) OFF/ON
Trunk Lid Release Command OFF/ON
System Description (cont'd)
Input
System Menu Data List Data List Indication
Security Ignition Key Cyl inder Switch OFF/ON
Driver's Door Switch OFF/ON
Front Passenger's Door Switch OFF/ON
Driver's Rear Door Switch OFF/ON
Passenger's Rear Door Switch OFF/ON
Trunk Lid/Tailgate Switch OFF/ON
Front Passenger's Door Lock Knob Sw. (UNLOCK) OFF/ON
Driver's Rear Door Lock Knob Switch (UNLOCK) OFF/ON
Passenger's Rear Door Lock Knob Sw. (UNLOCK) OFF/ON
Trunk Knob Sw. (UNLOCK) OFF/ON
Trunk Key Cylinder (UNLOCK) OFF/ON
Trunk Handle Switch OFF/ON
Radio Harness Connected OFF/ON
Hazard warning switch OFF/ON
Security Hood Switch OFF/ON
Driver's Door Key Cylinder Switch (LOCK) OFF/ON
Driver's Door Key Cylinder Switch (UNLOCK) OFF/ON
Driver's Door Lock Switch (LOCK) OFF/ON
D r i v e r ' s D o o r L o c k Switch (UNLOCK) OFF/ON
Driver's Door Lock Knob Switch (LOCK) OFF/ON
Driver's Door Lock Knob Switch (UNLOCK) OFF/ON
Door LOCK Command OFF/ON
Door UNLOCK Command OFF/ON
Driver's Door UNLOCK Command (Individual) OFF/ON
Trunk Lid Release Command OFF/ON
Headlight Command OFF/ON
Headlight High Beam Command OFF/ON
Parking Light Command OFF/ON
Horn Command OFF/ON
HVAC/Climate A/C Pressure Switch/Thermal Protector OFF/ON
Control
HDS Inputs and Function Tests
Function Test
System Menu HDS Description Note
Door Locks LOCK all doors Outputs LOCK signal 1 time (for 0.6
seconds) to all door
UNLOCK driver's side door Outputs UNLOCK signal 1 time (for 0.6
seconds) to driver's side door
UNLOCK all doors Outputs UNLOCK signal 1 time (for 0.6
seconds) to all door
Lighting Ignition Key Cylinder Light Command Illuminates for 30 seconds
Interior Light Command Illuminates for 30 seconds
Foot Light Command Illuminates for 30 seconds
Left Turn Signal Command Blinks for 5 seconds
Right Turn Signal Command Blinks for 5 seconds
Hazard Flasher Blinks turn signal (left and right) for 15
seconds
Headlight Command Operates headlight (low) for 15 seconds
Headlight High Beam Command Operates headlight (high) for 15 seconds
Parking Lights Command Operates Parking Light for 15 seconds
Cargo Area Light Illuminates for 30 seconds
Floor Light (Rear Door Ashtray Light) Illuminates for 30 seconds
Keyless Release Trunk Lid/Tailgate Outputs UNLOCK signal 1 time (for 0.9
Transmitter seconds) to trunk
Keyless Buzzer Operates keyless buzzer 1 time
Security Horn Command Operates horn for 1 second
Wiper Windshield Wiper Motor Low Command Operates windshield wiper for 5 seconds
(low speed)
Windshield Wiper Motor High Command Operates windshield wiper for 5 seconds
(high speed)
Windshield Washer Command Operates windshield washer for 5
seconds
Rear Wiper Motor Operates for 5 seconds
Rear Wiper Washer Operates for 5 seconds
Troubleshooting - B-CAN System Diagnosis Test Mode A
Check the ECM/PCM for DTCs and troubleshoot 3. From the BODY ELECTRICAL menu, select B-CAN
ECM/PCM (see page 11-3) or F-CAN loss of CONTROL UNITS INFORMATION, and then select
communication errors first, then do this diagnosis if the CONNECTED UNITS listed to see if the following
symptom is related to the B-CAN system. control units are communicating with the HDS.
1. Compare the symptom with this list of B-CAN related MICU
systems: Gauge control module
Gauge control module Immobilizer-keyless control unit
Immobilizer Climate control unit
Climate control HandsFreeLink control unit
HandsFreeLink NOTE:
Exterior lights Ifa unit is communicating with the HDS, DETECT is
Entry light control displayed.
Turn signal/hazard warning lights Ifa unit is not communicating or the vehicle is not
Horn (security and panic) equipped, "Not Available" is displayed.
Wiper/washer The HDS only checks the connected units status
Power windows one time when BODY ELECTRICAL is selected. To
recheck the status after repair, reboot the HDS and
Security
repeat step 3.
Keyless entry
Power door locks A r e a ll c o n t r o l u n its c o m m u n ic a tin g w ith t h e H D S ?
Key interlock YES-Go to step 4.
Is th e s y m p t o m r e la t e d to th e B - C A N s y s te m ? NO-lf any of the control units are not communicating,
YES-Go to step 2. go to B-CAN System Diagnosis Test Mode B (see
page 22-127). If all units are not communicating or
NO-Go to the system troubleshooting for the system only the MICU is communicating, go to DTC B1000
with the symptom. troubleshooting (see page 22-135).H
2. Connect the HDS to the data link connector (DLC) (A),
then turn the ignition switch to ON (II).
Troubleshooting - B-CAN System
Diagnosis Test Mode B
4. Select the system that has the problem from the Do this diagnosis if any of the control units are not
BODY ELECTRICAL menu, then select DTCs. communicating (Not Available is displayed on the HDS)
as found by the B-CAN System Diagnosis Test Mode A
A r e a n y D T C s in d ic a te d ?
(see page 22-126).
YES-Go to step 6.
1. Using the HDS, select the system that has the
NO-lf the problem is related to one of the following symptom from the BODY ELECTRICAL menu.
items and the system that is malfunctioning does not
2. Select the DTCs, and then check for loss of
stop or turn off, go to B-CAN System Diagnosis Test communication DTCs.
Mode C (see page 22-128). If the problem is related to
one of the following items and the system that is A r e a n y lo s s o f c o m m u n ic a tio n D T C s in d ic a t e d ?
malfunctioning does not work or turn on, go to B-CAN
System Diagnosis Test Mode D (see page 22-129). YES-Go to step 3.
Exterior lights NO-Faulty MICU; replace the under-dash fuse/relay
Entry light control box.H
Horn (security and panic) USA models (see page 22-82)
Wiper/washer Canada models (see page 22-83)
Power windows 3. Do the power, ground, and communication part of the
Power door locks input test for the unit(s) not communicating with the
Turn signal/hazard warning lights HDS.
Key interlock
________ Unit not communicating_____
If the problem is related to one of the following items, MICU (see page 22-141)_______
go to the troubleshooting for that individual Gauge control module (see page 22-347)________
system. Immobilizer-keyless control unit (see page 22-199)
Gauge control module Climate control unit (see page 21-30)___________
HandsFreeLink control unit* (see page 23-282)
Immobilizer
Climate control *: With HandsFreeLink system
HandsFreeLink
Security
Keyless entry
5. Record the DTCs, and sort them by DTC type.
6. Troubleshoot the DTC(s) in this order:
@ Battery voltage DTCs.
Internal error DTCs,
Loss of communication DTCs.
Signal error DTCs.
Troubleshooting - B-CAN System Diagnosis Test Mode C
Do this diagnosis if a component that is controlled by the 6. Check the switch, then check for a short in the wire
B-CAN system does not stop or turn off. between the switch and the control unit that monitors
the switch.
NOTE;
If the component does not run or turn on, go to B-CAN A r e th e s w it c h a n d w ir e h a r n e s s O K ?
System Diagnosis Test Mode D (see page 22-129).
YES-Replace the control unit that monitors the
See the B-CAN system unit input/output index for a list switch.il
of input and output devices and the control units that
monitor the input and control the output devices (see NO-Replace the switch, or repair/replace the wire
page 22-120). harness.H
YES-Go to step 4.
NO-Go to step 6.
4. In the DATA LIST, check the output signal of the
malfunctioning component.
Is th e o u tp u t s i g n a l O F F ?
YES-Go to step 5.
NO-Replace the control unit that controls the device
that wi l l not turn OFF.H
5. Check the relay that does not stop or turn off, if
applicable, then check for a short in the wire between
the relay and the component, the relay and control
unit, or the component and control unit.
A r e th e r e la y a n d th e w ir e h a r n e s s O K ?
Do this diagnosis if a component that is controlled by the 7. With the malfunctioning output device connected,
B-CAN system does not work or come on. connect a voltmeter between the malfunctioning
output device input and the ground wire that the
NOTE: control unit uses to control the output device circuit.
If the component does not turn off or stop, go to
B-CAN System Diagnosis Test Mode C (see page 8. Select FUNCUTIONAL TEST from the MODE MENU,
22-128). and do the forced operation test of the malfunctioning
See the B-CAN system unit input/output index for a list component.
of input and output devices and the control units that Is t h e r e a c h a n g e in v o lta g e ( 1 2 V t o O V o r O V t o 1 2 V )?
monitor the input and control the output devices (see
page 22-120). YES-lnspect the ground for the component. If OK,
replace the component.!
1. Check the fuse of the malfunctioning output device.
NO-Replace the control unit that controls the
Is t h e f u s e O K ? malfunctioning com ponent!
YES-Go to step 2. 9. Select DATA LIST from the system MODE MENU, and
NO-Replace the fuse. If the fuse blows again, repair a make sure the switch signal input for the
short to ground on the fuse circuit of the malfunctioning system indicates a change when
malfunctioning device. operated
NO-Go to step 3. 10. Check the switch and its ground (if applicable), then
check for an open or a short in the wire between the
3. Turn ON the switch that controls the malfunctioning switch and the control unit that monitors it.
component.
Is th e s w it c h a n d th e w ir e h a r n e s s O K ?
4. Select the applicable system from the system MODE
MENU, then select DATA LIST, and check output YES-Replace the control unit that monitors the
signal for the malfunctioning component. sw itch.!
YES-Go to step 6.
NO-Replace the relay, or repair the circuit.!
6. Do the function test for the malfunctioning
component.
D o e s t h e o u tp u t d e v ic e p a s s t h e fu n c tio n te s t?
YES-Go to step 7.
Troubleshooting - B-CAN System Diagnosis Test Mode 1 and Test Mode 2
(without the HDS)
Special Tools Required 6. Check for B-CAN DTCs indicated by the
MPCS (MCIS) Service Connector 07WAZ-00101OA multi-information display (MID) on the gauge control
module while still in Test Mode 1. Press the
Test Mode 1 SELECT/RESET knob to display the next code. After
you get to the last code, the display shows END. If no
Check the ECM/PCM for DTCs and troubleshoot DTCs are stored, the display will read NO. (see page
ECM/PCM (see page 11-3) or F-CAN loss of 22-103)
communication errors first, then do this diagnosis if the
HDS is not available. NOTE: If the test times out, remove the MPCS service
connector, turn the ignition switch to LOCK (0), and
1. Check the No. B1 (15 A) and the No. B22 (7.5 A) fuses repeat steps 3 and 4.
in the under-dash fuse/relay box.
A r e a n y D T C s in d ic a te d ?
A re th e fu s e s O K ?
YES-Go to step 7.
YES-Go to step 2.
NO-Go to step 9.
NO-Replace the fuses. If the fuse blows again, repair
the short to ground on the fuse circuit(s).H 7. Record all DTCs and troubleshoot them in this order:
Battery voltage DTCs
2. Remove the fuse lid panel (see page 20-85).
Internal error DTCs
3. Turn the ignition switch to ON (II), and move the Loss of communication DTCs
interior light switch to the DOOR position. S ignal e rro r DTCs
4. Connect the MPCS service connector (A) to the 8. Clear the DTCs by pressing and holding the
multiplex control inspection connector socket (B) in SELECT/RESET knob for at least 10 seconds.
the under-dash fuse/relay box.
9. You will hear a beep to confirm the codes have been
cleared. Operate the devices that failed, and recheck
for codes.
Test Mode 2
10. Remove the MPCS service connector from the
under-dash fuse/relay box multiplex control
inspection connector socket for 5 10 seconds, then
re-insert it to enter Mode 2. When the system enters
Mode 2, the individual map lights flash two times
quickly and then goes off.
NOTE: if the MPCS service connector is disconnected
for too short or too long of a time, or the ignition
switch is turned to LOCK (0), the system returns to
Test Mode 1.
BATTERYTERMINAL
FUSEBOX UNDER-DASHFUSE/RELAYBOX
1 1
1 1
1
17 1 131 27 >25 28
IG1 +B B-CAN B-CAN IG2 ACC B-CAN +B 3-CAN +B 1G1 K-LINE
BACKUP BACKUP BACKUP
CLIMATE IMMOBILIZER-KEYLESS
GAUGECONTROLMODULE CONTROLUNIT HANDSFREELINKCONTROLUNIT*3 CONTRO LUNIT
S-GND P-GND P-GND GND GND
4 32 14
(cont'd)
Circuit Diagram (cont'd)
*1:Withnavigation
*2: Withoutnavigation
*3: WithHandsFreeLinkcontrol unit
*4: WithTPMS
-------- :B-CANline
...........:Othercommunicationline
UNDER-DASHFUSE/RELAYBOX
;A5
K-LINE
TPMS EPS
DATALINK SRSUNIT CONTROLUNIT*4 CO NTROLUNIT
CONNECTOR(DLC)
AUDIO UNIT*2
DTC B1000: Communication Circuit Error 12. Turn the ignition switch to LOCK (0).
(BUS-OFF) 13. Disconnect the under-dash fuse/relay box connector
Y (16P).
NOTE: If you are troubleshooting multiple DTCs, be sure
to follow the instructions in B-CAN System Diagnosis 14. Checkfor continuity between under-dash fuse/relay
Test Mode A (see page 22-126). box connector Y (16P) terminal No. 6 and body
ground.
1. Clear the DTCs with the HDS.
2. Turn the ignition switch to LOCK (0), and then back to UNDER-DASH FUSE/RELAY BOX CONNECTOR Y (16P)
ON (II).
3. Wait for at least 6 seconds.
B-CAN (GRN)
4. Check for DTCs with the HDS.
8 7 6 5 4 3 2 1
Is D T C B 1 0 0 0 in d ic a t e d ?
16 15 14 13 12 11 10 9
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time.
Check for loose or poor connections, or worn/shorted
wires. If the connections are good, check the 12 volt Wire side of fema l e terminals
battery condition (see page 22-85) and the charging
system. Is t h e r e c o n tin u ity ?
5. Turn the ignition switch to LOCK (0). YES-Repair a short to ground in the wire between the
6. Disconnect the appropriate connector at each control under-dash fuse/relay box connector and the affected
unit in the table. control unit.B
7. Turn the ignition switch to ON (II). 18. Turn the ignition switch to LOCK (0), and then back to
ON (II).
8. Clear the DTCs with the HDS.
19. Wait for at least 6 seconds.
9. Turn the ignition switch to LOCK (0), and then back to
ON (II). 20. Check for DTCs with the HDS.
11. Check for DTCs with the HDS. YES-Replace the gauge control module (see page
22-354). H
Is D T C B 1 0 0 0 in d ic a t e d ?
NO-Go to step 21.
YES-Go to step 12.
DTC Troubleshooting (cont'd)
21. Reconnect the climate control unit 36P connector. DTC B1002: MICU Internal Error (EEPROM
22. T u r n t h e i g n i t i o n switch to ON (II ). Error)
23. Clear the DTCs with the HDS. NOTE: If you are troubleshooting multiple DTCs, be sure
to follow the instructions in B-CAN System Diagnosis
24. T u rn th e ig n itio n switch to LOCK (0), and then back to Test Mode A (see page 22-126).
ON (II).'
1. Clear the DTCs with the HDS.
25. Wait for at least 6 seconds.
2. Turn the ignition switch to LOCK (0), and then back to
26. Check for DTCs with the HDS. ON (II).
Is D T C B 1 0 0 0 in d ic a te d ?
3. Check for DTCs with the HDS.
YES-Replace the climate control unit (see page Is D T C B 1 0 0 2 in d ic a t e d ?
21-112).
YES-Faulty MICU; replace the under-dash fuse/relay
NO-
box.B
With HandsFreeLink system: go to step 27. USA models (see page 22-82)
Without HandsFreeLink system: Replace the Canada models (see page 22-83)
immobilizer-keyless control unit (see page
NO-lntermittent failure, the system is OK at this time.
22-203).11
Check for loose or poor connections. If the
27. Reconnect the HandsFreeLink control unit 28P connections are good, check the 12 vo!t battery
connector. condition (see page 22-85) and the charging
system. B
28. Turn the ignition switch to ON (II).
29. Clear the DTCs with the HDS.
30. Turn the ignition switch to LOCK (0), and then back to
O N (IS).
31. Wait for at least 6 seconds.
32. Check for DTCs with the HDS.
Is D T C B 1 0 0 0 in d ic a t e d ?
YES-Go to step 9.
GAUGE CONTROL MODULE 32P CONNECTOR
NO-Repair an open or high resistance in the ground
+B BACK UP wire or poor ground (G5G1).
(PNK)
!------------- f 9. Turn the ignition switch to LOCK (0).
16fl5|l4|l3|l2|l1 1o| 9 I 8 I 7 6 | 5 | 4 | 3 | 2 1
|32|31|30|29|28|27|26|25|24|23|22|21|20|19|18|17 10. Disconnect under-dash fuse/relay box connector Y
(16P).
IG1 (L T B L U )
11. Disconnect the gauge control module 32P connector.
(2) (2)
Is t h e r e b a t t e r y v o lta g e ?
YES-Go to step 8.
NO-Go to step 6.
(cont'd)
DTC Troubleshooting (cont'd)
12. Check for continuity between under-dash fuse/relay DTC B1036: I G1 Power Supply Circuit
box connector Y (16P) terminal No. 6 and gauge
Malfunction
control module 32P connectorterminal No. 31.
NOTE;
UNDER-DASH FUSE/RELAY BOX CONNECTOR Y (16P) If you are troubleshooting multiple DTCs, be sure to
Wire side of female terminals follow the instructions in B-CAN System Diagnosis
Test Mode A (see page 22-126).
B-CAN (GRN)
Before troubleshooting, make sure the No. B22 (7.5 A)
p n r I n n fuse in the under-dash fuse/relay box is OK.
8 7 6 5 4 3 2 1
1. Clear the DTCs with the HDS.
16 15 14 13 12 11 10 9
2. Turn the ignition switch to LOCK (0), and then back to
ON (II).
i------------- r
16 15|l4fl3|l2|l1 10| 9 | 8 | 7 6 | 5 | 4 | 3 | 2 l l | 3. Wait for at least 6 seconds.
|32|31130|29|28|27|26|25|24|23|22|21120| 19| 18| 17
4. Check for DTCs with the HDS.
B-CAN (GRN)
Is D T C B 1 0 3 6 in d ic a t e d ?
GAUGE CONTROL MODULE 32P CONNECTOR YES-Go to step 5.
Wire side of female terminals
NO-lntermittent failure, the system is OK at this time.
Is th e r e c o n tin u ity ? Check for loose or poor connections at the gauge
YES-Faulty MICU; replace the under-dash fuse/relay control module 32P connector and at under-dash
fuse/relay box connector Y (16P). If the connections
box.B
are good, check the 12 volt battery condition (see
USA models (see page 22-82)
page 22-85) and the charging system.
Canada models (see page 22-83)
5. Measure the voltage between gauge control module
NO-Repair open or high resistance in the wire 32P connector terminal No. 17 and body ground.
between the under-dash fuse/relay box and the gauge
control module.B
GAUGE CONTROL MODULE 32P CONNECTOR
CO
ef 1 5 11 4^1 3 11 2 111 6 | 5 | 4 13 | 2 1
' 00
1
0
|32|31|30|29|28|27|26|25|24|23|22|21|20| 19|18|17
IG1 (LT BLU)
Is th e r e b a t t e r y v o lta g e ?
YES-Troubleshoot DTC B1000 (see page 22-13B).H YES-Troubleshoot DTC B1000 (see page 22-135).B
NO-lntermittent failure, the system is OK at this NO-lntermittent failure, the system is OK at this
time.H time.H
DTC Troubleshooting (cont'd)
CONNECTOR A (36P)
BLU
CONNECTOR B (36P)
, P lReTsTTlSPI RfTfT
I 34I 112111|10| I9I8
1 2] |3i)ib|i7|16|3q|29| [2b|15[1411312f[26|
5*
BLU
1__ r BLK
4 3 J L 2 1 _r cI V i rI rTL_ n
17 16 15 14 13 12 II 10 9 8 7 6 5 4 3 2 1
00
10 9 6 5 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
Li Ky
BRN BLK PUR
4. Inspect the connector and socket terminals to make sure they are all making good contact.
If the terminals are bent, loose or corroded, repair them as necessary, and recheck the system.
If the terminals look OK, go to step 5.
(cont'd)
MICU Input Test (cont'd)
5. With the connectors still disconnected, make these input tests at the connectors.
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 6.
Cavity Wire Test condition Test: Desired result Possible cause if desired
result is not obtained
A18 BLU VSA modulator-control unit Check for continuity between An open or high resistance
32P connector disconnected terminal A18 and VSA in the wire
modulator-control unit 32P
connector terminal No. 8: There
should be continuity.
B16 BLU EPS control unit connector A ' Check for continuity between An open or high resistance
(11P) disconnected terminal B16 and EPS control in the wire
unit connector terminal A5:
There should be continuity.
Y7 BLU Under all conditions Checkfor continuity between An open or high resistance
terminal Y7 and data link in the wire
connector (DLC) (16P)
connectorterminal No. 7: There
shoul d be continuity.
Y7 BLU Immobilizer-keyless control Checkfor continuity between An open or high resistance
unit 7P connector terminal Y7 and in the wire
disconnected immobilizer-keyless control
unit 7P connector terminal No. 3
: There should be continuity.
Y7*i BLU Audio-navigation unit Check for continuity between An open or high resistance
connector A (24P) terminal Y7 and in the wire
disconnected audio-navigation unit
connector terminal A13: There
should be continuity.
C
BLU Audio unit connector A (24P) Check for continuity between An open or high resistance
M
6. Reconnect the connectors to the under-dash fuse/relay box, and make these input tests at the connector.
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 7.
Cavity Wire Test condition Test: Desired result Possible cause if desired result is
not obtained
R2 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
N5 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in
the wire
Y16 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
Q2 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in
the wire
R3 PNK Under all conditions Measure the voltage to ground: Blown No. B1 (15 A) fuse in the
There should be battery under-dash fuse/relay box
voltage. Faul ty under-dash fuse/relay
box
An open or high resistance in
the wire
Q34 PUR Ignition switch Measure the voltage to ground: Blown No. B14 (7.5 A) fuse in the
ACCESSORY (I) There should be battery under-dash fuse/relay box
voltage. Faulty under-dash fuse/relay
box
An open or high resistance in
the wire
N7 BRN Ignition switch ON (II) Measure the voltage to ground: o b l own No. B20 (15 A) fuse in the
There should be battery under-dash fuse/relay box
voltage. Faulty under-dash fuse/relay
box
An open or high resistance in
the wire
Y1 LT Ignition switch ON (II) Measure the voltage to ground: Blown No. B22 (7.5 A) fuse in the
BLU There should be battery under-dash fuse/relay box
voltage. Faulty under-dash fuse/relay
box
An open or high resistance in
the wire
Y11 RED Ignition switch ON (II) Measure the voltage to ground: Blown No. B10 (7.5 A) fuse in the
There should be battery under-dash fuse/relay box
voltage. Faulty under-dash fuse/relay
box
An open or high resistance in
the wire
7. If multiple failures are found on more than one control unit, replace the under-dash fuse/relay box (includes the
MICU).
USA models (see page 22-82)
Canada models (see page 22-83)
If input failures are related to a particular control unit, replace the control unit.
C o m p o n e n t L o c a tio n In d e x
IMMOB
CONTR
(Has a fc
receivei
Trouble
Replace
HATCH OUTER
HANDLE SWITCH
Test/Replacement, page 22-180
KEYLESSRECEIVER
UNIT(Built inthe
immobilizer-keyless
control unit)
---- { transmitter)
+BBACKUP
LG
GRN I
I I
1
BRN/YEI - GRN---------------------------1
1
i
I Y6
Circuit Diagram (cont'd)
No.A3(20A)
FUSE
(BATTERYTERMINAL
FUSEBOX)
V
*1:Withnavigation
*2: Without navigation
SILAS
UNLOCK
SW
DOOR
LOCK
KNOB
A12
AUDIO-
NAVIGATION O P ASSENGER'S
DOOR
UNIT*
or UN LOCK LOCK
KNOB i SECURITY HATCH
AUDIOUNIT*2 LOCK SWITCH nN HW00 .. LATCH
M|\ S ITD
CH Qft SWITCH
g U (Closed:
A1 (Closed: ^ Hatchopen)
Hoodopen)
PASSENGER'S
DOORLATCH
Xl _a_ _a_ _L
G503 G502 G403 G801
DTC Troubleshooting
DTC B1127: Driver's Door Key Cylinder Switch 10. Disconnect under-dash fuse/relay box connector F
(12P).
Input Circuit Malfunction (Simultaneous input
of lock and un l ock signal) 11. Check for continuity between body ground and
under-dash fuse/relay box connector F (12P)
NOTE: terminals No. 3 (UNLOCK) and No. 4 (LOCK)
If you are troubleshooting multiple DTCs, be sure to individually.
follow the instructions in B-CAN System Diagnosis
Test Mode A (see page 22-126).
UNDER-DASH FUSE/RELAY BOX CONNECTOR F (12P)
You will need two keys to do this troubleshooting.
1. Clear the DTCs with the HDS.
LOCK (PNK) UNLOCK (GRY)
2. Turn the ignition switch to LOCK (0), and then back to
ON (II). 6 5 4 3 2 1
3. Insert the ignition key into the driver's door key 12 11 10 9 8 7
cylinder, and turn the key to the LOCK and UNLOCK
positions at least 10 times.
4. Check for DTCs with the HDS.
Is D T C B 1 1 2 7 in d ic a t e d ? Wire side of female term i nals
YES-Go to step 5.
NO-lntermittent failure, the driver's door key cylinder Is th e r e c o n tin u ity ?
switch system is OK at this time. Check for loose or YES-Repair a short to ground in the LOCK or UNLOCK
poor connections. wire.B
5. With the driver's door key cylinder in the neutral NO-Go to step 12.
position, select KEYLESS TRANSMITTER with the
HDS, and enter the DATA LIST. 12. Check for continuity between under-dash fuse/relay
box connector F (12P) terminals No. 3 (UNLOCK) and
6. Check the ON/OFF information of the DRIVER'S DOOR No. 4 (LOCK).
KEY CYLINDER SWITCH (LOCK) and DRIVER'S DOOR
KEY CYLINDER SWITCH (UNLOCK) in the DATA LIST.
UNDER-DASH FUSE/RELAY BOX CONNECTOR F (12P)
A r e b o th in fo r m a tio n in d ic a t o r s O F F ?
YES-The MICU is faulty. Replace the under-dash LOCK (PNK) UNLOCK (GRY)
fuse/relay box.B
USA models (see page 22-82)
00
CM
6 5 4 1
Canada models (see page 22-83)
00
12 11 10 9 7
NO-Go to step 7.
7. Disconnect the driver's door lock actuator/knob
switch 10P connector. Wire side of female terminals
YES-Go to step 4.
NO-lntermittent failure, the driver's door lock switch
Wire side of fema l e terminal s
system is OK at this time. Check for loose or poor
connections.!
is t h e r e c o n t in u it y ?
4. With the driver's door lock switch in the neutral
position, select KEYLESS TRANSMITTER from the YES-Repair a short to ground in the LOCK or UNLOCK
HDS and enter the DATA LIST. wire.BI
5. Check the ON/OFF information of the DRIVER'S DOOR NO-Go to step 11.
LOCK SWITCH (LOCK) and DRIVER'S DOOR LOCK
11. Check for continuity between under-dash fuse/relay
SWITCH (UNLOCK) in the DATA LIST.
box connector F (12P) terminals No. 11 (LOCK) and
A r e b o th in fo r m a tio n in d ic a t o r s O F F ? No. 6 (UNLOCK).
YES-Faulty door lock switch; replace the power YES-Repair a short in the wire between the LOCK and
window master switch (see page 22-289). UNLOCK wires.B
DTC B1129: Driver's Door Knob Switch Input 7. Disconnect the driver's door lock actuator/knob
switch 10P connector.
Circuit Ma l function (Simultaneous input of
lock and unlock signal) 8. Check the ON/OFF information of the DRIVER'S DOOR
LOCK KNOB SWITCH (LOCK) and DRIVER'S DOOR
NOTE: If you are troubleshooting multiple DTCs, be sure LOCK KNOB SWITCH (UNLOCK) in the DATA LIST.
to follow the instructions in B-CAN System Diagnosis
Test Mode A (see page 22-126). A r e b o th in fo r m a tio n in d ic a t o r s O F F ?
1. Clear the DTCs with the HDS. YES-Check for an open in the driver's door lock knob
switch (LOCK) wire or the driver's door lock knob
2. Turn the ignition switch to LOCK (0) and then back to switch (UNLOCK) wire between the MICU and the
ON (II). driver's door lock knob switch. If OK, replace the
3. Operate the driver's door lock knob switch several driver's door latch (see page 20-11 ) M
times. NO-Go to step 9.
4. Check for DTCs with the HDS. 9. Turn the ignition switch to LOCK (0).
Is D T C B 1 1 2 9 in d ic a t e d ? 10. Disconnect under-dash fuse/relay box connector F
YES-Go to step 5. (12P).
NO-lntermittent failure, the driver's door lock knob 11. Check for continuity between body ground
switch is OK at this time. Check for loose or poor under-dash fuse/relay box connector F (12P)
connections. terminals No. 5 (UNLOCK) and No. 10 (LOCK)
individually.
5. Select KEYLESS TRANSMITTER from the BODY
ELECTRICAL menu, and enter the DATA LIST.
UNDER-DASH FUSE/RELAY BOX CONNECTOR F (12P)
6. Check the ON/OFF information of the DRIVER'S DOOR
LOCK KNOB SWITCH (LOCK) and the DRIVER'S ---------- UNLOCK (LT BLU)
DOOR LOCK KNOB SWITCH (UNLOCK).
6 5 4 3 2 1
A r e t h e D R I V E R S D O O R L O C K K N O B S W I T C H ( L O C K )
i n f o r m a t i o n i n d i c a t o r O N a n d t h e D R I V E R S D O O R 12 11 10 9 8 7
L O C K K N O B S W IT C H ( U N L O C K ) in fo r m a tio n in d ic a t o r LOCK (YEL)
O F F w i t h t h e d r i v e r s d o o r l o c k k n o b s w i t c h i n L O C K
p o s i t i o n , a n d a r e t h e D R I V E R S D O O R L O C K K N O B
S W IT C H ( L O C K ) in fo r m a tio n in d ic a t o r O F F a n d th e
D R I V E R S D O O R L O C K K N O B S W I T C H ( U N L O C K )
i n f o r m a t i o n i n d i c a t o r O N w i t h t h e d r i v e r s d o o r l o c k k n o b Wire side of female terminals
s w it c h in U N L O C K p o s it io n ?
6 5 4 3 2 1
12 11 10 9 8 7
LOCK (YEL)
Is t h e r e c o n tin u ity ?
Doors automatically relock 30 seconds after Keyless operation does not work (LOCKr
being unlocked w ith the transmitter even UNLOCK. PANIC)
though a door has been opened NOTE:
NOTE: Before troubleshooting, check the B-CAN DTCs. If If the LOCK and UNLOCK buttons work OK, but the
any DTC is indicated, refer to the B-CAN System PANIC button does not, see the troubleshooting for
Diagnosis Test Mode A (see page 22-126), and The horn does not sound and/or the headlights do not
troubleshoot the indicated DTCs first. flash when the PANIC button on the transmitter is
pressed (see page 22-159).
1. Place the individual map light switch in the DOOR
Before troubleshooting, check the B-CAN DTCs. If any
position.
DTC is indicated, refer to the B-CAN System Diagnosis
2. Turn the ignition switch to ON (II). Test Mode A (see page 22-126), and troubleshoot the
indicated DTCs first.
3. Watch the individual map light and the door
indicators on the gauge control module. 1. Insert the key into the ignition switch, but leave the
switch in LOCK (0).
D o th e in d iv id u a l m a p lig h t a n d d o o r in d ic a to r s c o m e o n
w h e n t h e d o o r is o p e n , a n d g o o f f w h e n t h e d o o r is 2. Open the driver's door, and listen for the key-in
c lo s e d ? reminder beeper.
YES-Substitute a known-good under-dash fuse/relay D o e s th e b e e p e r s o u n d ?
box and recheck. If the symptom goes away, replace
YES-Go to step 3.
the original under-dash fuse/relay box.B
NO-Do the ignition switch test (see page 22-100).
NO-Repair an open or high resistance in the wire
between the MICU and each door switch. If the wire is 3. Turn the ignition switch to ON (II).
OK, replace the door switch.
4. Try to start the engine.
D o e s th e e n g in e s ta rt?
1.Turn the ignition switch to LOCK (0). 2. Press the horn button.
4. Try to lock/unlock the doors with the keyless NO-Test the horn switch and its circuit (see page
transmitter. 22-207).
Security alarm system will not arm Hatch latch switch circuit troubleshooting
NOTE: Before troubleshooting, check the B-CAN DTCs. If 1. Turn the ignition switch to ON (II).
any DTC is indicated, refer to the B-CAN System
2. With the hatch closed, select SECURITY with the HDS,
Diagnosis Test Mode A (see page 22-126), and
and enter the DATA LIST.
troubleshoot the indicated DTCs first.
3. Check the ON/OFF information of the TRUNK LID/TAIL
1.Turn the ignition switch to ON (II).
GATE SWITCH in the DATA LIST.
2. Select SECURITY from the BODY ELECTRICAL menu,
Is d a t a lis t v a lu e in d ic a t e d O N ?
and enter the DATA LIST with the HDS.
YES-Go to step 4.
3. Check the ON/OFF information in the DATA LIST
when each switch is operating. NO-Go to step 8.
TRUNK LID/TAILGATE SWITCH
4. Disconnect the hatch latch switch 2P connector.
SECURITY HOOD SWITCH
DRIVER'S DOOR LOCK KNOB SWITCH (UNLOCK) 5. Check the ON/OFF information of the TRUNK LID/TAIL
FRONT PASSENGER'S DOOR LOCK KNOB SW GATE SWITCH in the DATA LIST.
(UNLOCK) Is d a t a lis t v a lu e in d ic a t e d O F F ?
DRIVER'S DOOR SWITCH
YES-Faulty hatch latch switch, replace the hatch latch
FRONT PASSENGER'S DOOR SWITCH
(see page 20-140).
DRIVER'S DOOR KEY CYLINDER SWITCH (LOCK)
DRIVERS DOOR KEY CYLINDER SWITCH NO-Go to step 6.
(UNLOCK) 6. Disconnect under-dash fuse/relay box connector D
Is t h e e a c h s w it c h e s in fo r m a tio n O K ? (49P).
YES-Intermittent failure, the system is OK at this 7. Check for continuity between under-dash fuse/relay
tim eJI box connector D (49P) terminal No. 17 and body
ground.
NO-Troubleshoot the indicated cireuit.il
Hatch latch switch circuit troubleshooting (see page
22-160). UNDER-DASH FUSE/RELAY BOX CONNECTOR D (49P)
Security hood switch circuit troubleshooting (see
page 22-162).
Driver's door lock knob switch circuit
troubleshooting (see page 22-163). ilflfTTlfR R e R F M RlTTTTpipil tr
|18|17|16| ' |l5|l4h3|~ |l2|ll|lor
Passenger's door lock knob switch circuit |45)27l2(|2s|44pi] [^24|23|22[4i|4o| |39j2l|20|l9[38]37|
troubleshooting (see page 22-165).
T/G SW (ORN)
Driver's door switch circuit troubleshooting (see
page 22-167).
Passenger's door switch circuit troubleshooting
(see page 22-168).
Driver's door key cylinder switch circuit Wire side of female terminals
troubleshooting (see page 22-170).
Is t h e r e c o n tin u ity ?
T/G SW (ORN) R eiyTylffisi] RrrrrrRii] a
JUMPER WIRE |18|17|16| |1 5 |1 4 [1 3 |~ ~ |12|11|101
49 I|45|27l2l [2s|44143| [4^24|23l22[4l~|40l |39j2ll20|l9|38|37|
T /G SW (ORN)
Is data list value indicated ON? 13. Check the ON/OFF information of the TRUNK LID/TAIL
GATE SWITCH in the DATA LIST.
YES-Go to step 11.
Is data list value indicated ON?
NO-Go to step 12.
YES-Repair an open or high resistance in the w ire.B
11. Check for continuity between hatch latch switch 2P
connector terminal No. 2 and body ground. NO-Faulty MICU; replace the under-dash fuse/relay
box.B
HATCH LATCH SWITCH 2P CONNECTOR USA models (see page 22-82)
Canada models (see page 22-83)
GND (BLK)
Is there continuity?
S ecurity hood sw itch circu it trou blesh ooting 9. Connect security hood switch 2P connectorterminal
No. 1 and body ground with a jumper wire.
1.Turn the ignition switch to ON (II).
2. With the hood closed, select SECURITY with the HDS, SECURITY HOOD SWITCH 2P CONNECTOR
and enter the DATA LIST.
NO-Go to step 8.
Wire side of female terminals
4. Disconnect the security hood switch 2P connector.
5. Check the ON/OFF information of the SECURITY 10. Check the ON/OFF information of the SECURITY
HOOD SWITCH in the DATA LIST. HOOD SWITCH in the DATA LIST.
Is data list value indicated OFF? Is data list value indicated ON?
YES-Faulty security hood switch; replace the hood YES-Go to step 11.
latch (see page 20-135).
NO-Go to step 12.
NO-Go to step 6.
11. Check for continuity between security hood switch 2P
6. Disconnect under-dash fuse/relay box connector A connector terminal No. 2 and body ground.
(36P).
7. Check for continuity between under-dash fuse/relay SECURITY HOOD SWITCH 2P CONNECTOR
box connector A (36P) terminal No. 28 and body
ground.
Is there continuity?
NO-Go to step 8.
Wire side of female terminals 4. Disconnect the driver's door lock actuator/knob
switch 10P connector.
13, Check the ON/OFF information of the SECURITY
5. Check the ON/OFF information of the DRIVER'S DOOR
HOOD SWITCH in the DATA LIST. LOCK KNOB SWITCH (UNLOCK) in the DATA LIST.
Is data list value indicated ON?
Is data list value indicated OFF?
YES-Repair an open or high resistance in the wire.B
YES-Faulty driver's door lock knob switch; replace the
NO-Faulty MICU; replace the under-dash fuse/relay door latch (see page 20-11 ).B
box.B
NO-Go to step 6.
USA models (see page 22-82)
Canada models (see page 22-83) 6. Disconnect under-dash fuse/relay box connector
F (12P).
7. Check the ON/OFF information of the DRIVER'S DOOR
LOCK KNOB SWITCH (UNLOCK) in the DATA LIST.
Is data list value indicated OFF?
9. Connect driver's door lock actuator/knob switch 10P 12. Connect under-dash fuse/relay box connector F (12P)
connector terminal No. 8 and body ground with a terminal No. 5 and body ground with a jumper wire.
jumper wire.
6 5 4 3 2 1
4 3 2 1 12 11 10 9 8 7
10 9 8 7 6 5
JUMPER WIRE
UNLOCK (LT BLU)
JUMPER WIRE
Is there continuity?
2. With the passenger's door lock knob switch in LOCK UNDER-DASH FUSE/RELAY BOX CONNECTOR Q (34P)
position, select SECURITY with the HDS, and enter the
DATA LIST.
n_ I _1ju . I T1 _r1_ _n
3. Check the ON/OFF information of the FRONT 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
PASSENGER'S DOOR LOCK KNOB SW (UNLOCK) in 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
the DATA LIST. UNLOCK (PUR)
YES-Go to step 4.
NO-Go to step 8.
W ire side of female terminals
4. Disconnect the passenger's door lock actuator/knob
switch 10P connector.
Is there continuity?
5. Check the ON/OFF information of the FRONT
PASSENGER'S DOOR LOCK KNOB SW (UNLOCK) in YES-Repair a short to ground in the w ire.B
the DATA LIST.
NO-Faulty MICU; replace the under-dash fuse/relay
Is data list value indicated OFF? box.B
YES-Faulty passenger's door lock knob switch; USA models (see page 22-82)
replace the door latch (see page 20-11 ).B Canada models (see page 22-83)
9. Connect passenger's door lock actuator/knob switch 12. Connect under-dash fuse/relay box connector Q (34P)
10P connectorterminal No. 7 and body ground with a terminal No. 28 and body ground with a jumper wire.
jumper wire.
UNDER-DASH FUSE/RELAY BOX CONNECTOR Q (34P)
PASSENGER S DOOR LOCK ACTUATOR/KNOB
SWITCH 10P CONNECTOR
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
4 3 2 1 UNLOCK (PUR)
10 9 8 7 6 5 JUMPER WIRE
UNLOCK (PUR)
JUMPER WIRE
4 3 2 I 1
10 9 8 7 6 5
GND (BLK)
Is there continuity?
NO-Go to step 9.
DOOR SW (DR) (PNK)
4. Remove the driver's door switch.
5. Disconnect the driver's door switch 1P connector.
6. Check for continuity between driver's door switch 1P Wire side of female termina l s
connector and switch ground.
Is there continuity?
DRIVER'S DOOR SWITCH
YES-Repair a short to ground in the w ire.B
YES-Go to step 7.
(cont'd)
Symptom Troubleshooting (cont'd)
12. Connect under-dash fuse/relay box connector D (49P) Passenger's door sw itch circu it
terminal No. 26 and body ground with a jumper wire.
troublesh ooting
1.Turn the ignition switch to ON (II).
UNDER-DASH FUSE/RELAY BOX CONNECTOR D (49P)
2. With the passenger's door closed, select SECURITY
with the HDS, and enter the DATA LIST.
13. Check the ON/OFF information of the DRIVER'S DOOR 6. Check for continuity between passenger's door
SWITCH i n the DATA LIST. switch 1P connector and switch ground.
YES-Go to step 7.
NO-Faulty passenger's door switch; replace the
passenger's door switch.B
B p|18|17|16|
p rjjg mppdpm BM M Si tr
|15|14|13|~ ' |12|11|10T
RiTiTTHiil ES teS Ri HFppI |45|2Vl26|2s|44p3| |g24[23|22{4i|4p| |y |2oll9{38|i7|
|18|17|16| Iis|l4|l3r~~ _|l2ill|l0|
[45j27|26l25|44|43| [4^24l23|22)41piol [ag]21120|19[3s|i?1
DOOR SW (AS) (BRN)
DOOR SW (AS) (BRN) JUMPER WIRE
YES-Repair a short to ground in the w ire.B Is data list value indicated ON?
NO-Faulty MICU; replace the under-dash fuse/relay YES-Repair an open or high resistance in the wire.B
box.B
NO-Faulty MICU; replace the under-dash fuse/relay
USA models (see page 22-82)
box.B
m Canada models (see page 22-83)
USA models (see page 22-82)
9. Remove the passenger's door switch. 9 Canada models (see page 22-83)
Driver's door key cylinder switch circuit 7. Check for continuity between driver's door lock
actuator/knob switch 10P connectorterminal No. 10
troubleshooting and body ground.
NOTE: Before troubleshooting, check the B-CAN DTCs. If
any DTC is indicated, refer to the B-CAN System DRIVERS DOOR LOCK ACTUATOR/KNOB
Diagnosis Test Mode A (see page 22-126), and SWITCH 10P CONNECTOR
troubleshoot the indicated DTCs first.
Is there continuity?
4 I 3 box.H
10 9 7 6 5
00
Wire side of fem a l e termina l s 8. Connect under-dash fuse/relay box connector F (12P)
terminal No. 4 and body ground with a jumper wire.
YES-Go to step 6.
JUMPER WIRE
NO-Go to step 8.
6. Test the door key cylinder switch (see page 22-178).
NO-Faulty driver's door key cylinder switch; replace 9. Check the ON/OFF information of the DRIVER'S DOOR
the door latch (see page 20-11 ) . KEY CYLINDER SWITCH (LOCK) in the DATA LIST.
Is data list value indicated ON?
NOTE:
Before testing, make sure the turn signal/hazard warning lights work properly.
Before testing, check the No. B1 (15 A), No. B20 (15 A), No. B22 (7.5 A), No. B23 (10A), No. B24 (10A), No. B27 (20 A),
No. B35 (7.5 A), No. B36 (10 A), No. B45 (20 A), No. B49 (7.5 A), and No. B60 (50 A) fuses in the under-dash fuse/relay
box.
There are two circuits that each have a pair of fuses (No. 35 and No. 49 fuses, No. 36 and No. 45 fuses). If one fuse is
blown, make sure to check the other fuse in the same circuit. If necessary, replace the blown fuse(s).
1. Turn the ignition switch to LOCK (0).
2. Remove the fuse lid panel (see page 20-85), and remove the driver's dashboard lower cover (see page 20-85).
3. Disconnect under-dash fuse/relay box connectors A, B, D, F, G, N, Q, R, Y, AA, and AD.
NOTE: All connector views are wire side of female terminals.
\ -
PUR WHT
/ \
BRN PNK GRN YEL
CM
f t 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 I-----1 2 1
10 7 6 L-
5
00
9 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
LfT* 8 7 6 5 4 ,
Li
GRN PNK BLU BLK GRN PUR YEL GRY
CONNECTOR Y(16P) CONNECTOR AA(28P) CONNECTOR AD (1P)
GRN RED
1 n ir i n n
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
16 15 14 13 12 11 10 9 8 7 6 fa
?8 27 26 25 24 23 22 21 20 19 18 17
\ /
BLK YEL
MICU Input Test (cont'd)
4, Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.
If the terminals look OK, go to step 5.
5. With the connectors still disconnected, do the following input tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 6.
Cavity Wire Test condition Test: Desired result Possible cause if desired result
is not obtained
N6 BLU Connect the battery Check actuator operation: Faulty driver's door lock
AA0 RED positive terminal to The driver's door lock actuator
G1 PUR terminal N6, and actuator should unlock. An open or high resistance in
connect terminal AA6 the wire
and G1 to body ground Faulty driver's door unlock
relay
Poor ground (G501) or an
open in the ground wire
G1 PUR Connect the battery Check actuator operation: Faulty driver's door lock
positive terminal to The driver's door lock actuator
terminal G1 actuator should lock. An open or high resistance in
the wire
Faulty driver's door unlock
relay
Poor ground (G501) or an
open in the ground wire
N10 GRN Connect the battery Check actuator operation: Faulty passenger's door lock
N9 PNK positive terminal to The left rear door lock actuator
terminal N10 (N9), and actuator should lock (or An open or high resistance in
connect terminal N9 unlock). the wire
(N10) to body ground
N6 BLU Connect the battery Check actuator operation: Faulty hatch release actuator
027 YEL positive terminal to The hatch release actuator An open or high resistance in
terminal N6, and should work. the wire
connect terminal 027 Faulty hatch release actuator
to body ground relay
Poor ground (G801) or an
open in the ground wire
A20 BLU Under all conditions Connect terminal A20 and Faulty horn
terminal B32 with a jumper An open or high resistance in
wire: The horn should sound. the wire
Poor ground
6. Reconnect the connectors to the under-dash fuse/relay box, and do the following input tests.
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, the MICU must be faulty; replace the under-dash fuse/relay box:
- USA models (see page 22-82)
- Canada models (see page 22-83)
Cavity Wire Test condition Test: Desired result Possible cause if desired result
is not obtained
R2 BLK In all ignition switch Measure the voltage to Poor ground (G501)
positions ground: There should be less An open or high resistance in
than 0.2 V. the wire
N5 BLK In all ignition switch Measure the voltage to Poor ground (G502)
positions ground: There should be less An open or high resistance in
than 0.2 V. the wire
Y16 BLK In all ignition switch Measure the voltage to Poor ground (G501)
positions ground: There should be less An open or high resistance in
than 0.2 V. the wire
Q2 BLK In all ignition switch Measure the voltage to Poor ground (G502)
positions ground: There should be less An open or high resistance in
than 0.2 V. the wire
Q29 GRN Under all conditions Measure the voltage to Poor ground (G503) or an
ground: There should be less open in the ground wire
than 0.2 V.*3 Faulty audio-navigation
unit*1 or audio unit*2
An open or high resistance in
the wire
D1 PNK Hatch outer handle Measure the voltage to Poor ground (G801) or an
switch pressed ground: There should be less open in the ground wire
than 0.2 V. An open or high resistance in
the wire
Faulty hatch outer handle
switch
B32 W HT Under all conditions Measure the voltage to Blown No. A3 (20 A) fuse in
ground: There should be the battery terminal fuse box
battery voltage. An open or high resistance in
the wire
AD1 YEL Ignition switch ON (II) Measure the voltage to Blown No. A1 (100 A) fuse in
ground: There should be the battery terminal fuse box
battery voltage. Blown No. B60 (IGN) (50 A)
fuse in the under-dash
fuse/relay box
Faulty ignition switch
An open or high resistance in
the wire
*1: With navigation
*2: Without navigation
*3: If the factory-installed audio unit or audio-navigation unit is removed from the vehicle, this voltage will be
between 1012V.
MICU Input Test (cont'd)
Cavity Wire Test condition Test: Desired result Possible cause if desired result
is not obtained
D26 PNK Driver's door open Measure the voltage to Faulty driver's door switch
ground: There should be less Faulty driver's door switch
than 0.2 V. ground
An open or high resistance in
the wire
Driver's door closed Measure the voltage to Faulty driver's door switch
ground: There should be at A short to ground in the wire
least 5 V.
D27 BRN Passenger's door open Measure the voltage to Faulty passenger's door
ground: There should be less switch
than 0.2 V. Faulty passenger's door
switch ground
An open or high resistance in
the wire
Passenger's door Measure the voltage to Faulty passenger's door
closed ground: There should be at switch
least 5 V. A short to ground in the wire
D17 ORN Hatch open Measure the voltage to Faulty hatch latch switch
ground: There should be less Poor ground (G801) or an
than 0.2 V. open in the ground wire
An open or high resistance in
the wire
Hatch closed Measure the voltage to Faulty hatch latch switch
ground: There should be at A short to ground in the wire
least 5 V.
A28 PUR Hood open Measure the voltage to Faulty security hood switch
ground: There should be less Poor ground (G403) or an
than 0.2 V. open in the ground wire
An open or high resistance in
the wire
Hood closed Measure the voltage to Faulty security hood switch
ground: There should be at A short to ground in the wire
least 5 V.
F10 YEL Driver's door lock knob Measure the voltage to Poor ground (G501) or an
switch in LOCK ground: There should be less open in the ground wire
than 0.2 V. Faulty driver's door lock
knob switch
An open or high resistance in
the wire
Driver's door lock knob Measure the voltage to Faulty driver's door lock
switch in UNLOCK ground: There should be at knob switch
least 5 V. A short to ground in the wire
F5 LT BLU Driver's door lock knob Measure the voltage to Poor ground (G501) or an
switch in UNLOCK ground: There should be less open in the ground wire
than 0.2 V. Faulty driver's door lock
knob switch
An open or high resistance in
the wire
Driver's door lock knob Measure the voltage to Faulty driver's door lock
switch in LOCK ground: There should be at knob switch
least 5 V. A short to ground in the wire
Cavity Wire Test condition Test: Desired result Possible cause if desired result
is not obtained
Q28 PUR Passenger's door lock Measure the voltage to Poor ground (G502) or an
knob switch in ground: There should be less open in the ground wire
UNLOCK than 0.2 V. Faulty passenger's door lock
knob switch
An open or high resistance in
the wire
Passenger's door lock Measure the voltage to Faulty passenger's door lock
knob switch in LOCK ground: There should be at knob switch
least 5 V. A short to ground in the wire
Q18 GRY Ignition key inserted Measure the voltage to Poor ground (G502) or an
into the ignition switch ground: There should be less open in the ground wire
than 0.2 V. Faulty ignition key switch
An open or high resistance in
the wire
Ignition switch in LOCK Measure the voltage to Faulty ignition key switch
(0), and the ignition key ground: There should be at A short to ground in the wire
removed from the least 5 V.
ignition switch
F4 PNK Driver's door key Measure the voltage to Poor ground (G501) or an
cylinder switch in ground: There should be less open in the ground wire
LOCK than 0.2 V. Faulty driver's door key
cylinder switch
An open or high resistance in
the wire
Driver's door key Measure the voltage to Faulty driver's door key
cylinder switch in ground: There should be at cylinder switch
neutral or UNLOCK least 5 V. A short to ground in the wire
F3 GRY Driver's door key Measure the voltage to Poor ground (G501) or an
cylinder switch in ground: There should be less open in the ground wire
UNLOCK than 0.2 V. Faulty driver's door key
cylinder switch
An open or high resistance in
the wire
Driver's door key Measure the voltage to Faulty driver's door key
cylinder switch in ground: There should be at cylinder switch
neutral or LOCK least 5 V. A short to ground in the wire
F11 GRN Driver's door lock Measure the voltage to Poor ground (G501) or an
switch in LOCK ground: There should be less open in the ground wire
than 0.2 V. Faulty door lock switch
An open or high resistance in
the wire
Driver's door lock Measure the voltage to Faulty door lock switch
switch in neutral or ground: There should be at A short to ground in the wire
UNLOCK least 5 V.
F6 LT GRN Driver's door lock Measure the voltage to Poor ground (G501) or an
switch in UNLOCK ground: There should be less open in the ground wire
than 0.2 V. Faulty door lock switch
An open or high resistance in
the wire
Driver's door lock Measure the voltage to Faulty door lock switch
switch in neutral or ground: There should be at A short to ground in the wire
LOCK least 5 V.
Door Lock Actuator Test
2. Disconnect the 10P connector (A) from the door latch 2. Disconnect the 10P connector (A) from the door latch
(B). (B).
.....q' F=\
4 3 2 1
10 9 8 7 6 5
3. Check actuator operation by connecting power and 3. Check actuator operation by connecting power and
ground according to the table. To prevent damage to ground according to the table. To prevent damage to
the actuator, apply battery voltage only momentarily. the actuator, apply battery voltage only momentarily.
Terminal Terminal
4 3 2 1
Position 9. Position
LOCK LOCK
UNLOCK UNLOCK
4. If the actuator does not operate as specified, the 4. If the actuator does not operate as specified, the
actuator is faulty; replace the driver's door latch (see actuator is faulty; replace the passenger's door latch
page 20-11). (see page 20-11).
Door Lock Knob Switch Test
2. Disconnect the 10P connector (A) from the door latch 2. Disconnect the 10P connector (A) from the door latch
(B). (B).
n L F =l n
4 3 2 1
10 9 8 7 6 5
3. Check for continuity between the terminals. 3. Check for continuity between the terminals.
There should be continuity between terminals No. 9
There should be continuity between terminals No. 7
and No. 10 when the door lock knob switch is in the
and No. 5 when the door lock knob switch in the
LOCK position, and no continuity when the switch is
UNLOCK position, and no continuity when the switch
in the UNLOCK position.
is in the LOCK position.
There should be continuity between terminals No. 8
and No. 10 when the door lock knob switch is in the 4. If the continuity is not as specified, the switch is faulty;
UNLOCK position, and no continuity when the replace the passenger's door latch (see page 20-11).
switch is in the LOCK position.
Check for continuity between terminals No. 9 and
No. 8 of door lock knob switch. There should be no
continuity in either the LOCK or UNLOCK positions.
1. Remove the driver's door panel (see page 20-4). 1. Remove the power window master switch, and
disconnect its connector (see page 22-289).
2. Disconnect the 10P connector (A) from the door latch
(B).
CM
10 9 T16 15 14 1 3 1
19
CM
o
22 21 14 13 12
UNLOCK
1. Open the hatch, and remove the hatch lower trim (see 4. Checkfor continuity between tailgate outer handle
page 20-66). switch 2P connector terminals No. 1 and No. 2.
There should be continuity when the hatch outer
2. Remove the hatch outer handle switch (A) from the
handle switch is pressed.
hatch by plastic tool (B).
There should be no continuity when the hatch outer
NOTE: Take care not to scratch the seal. handle switch is released.
5. If the continuity is not as specified, the switch is faulty;
replace the hatch outer handle switch.
With HDS
1. Press the transmitter lock or unlock button at least 10
times to reset the transmitter.
If the locks work, the transmitter is OK.
If any of the transmitter buttons do not work,
replace the transmitter, then register the
transmitter programming (see page 22-202).
If the locks don't work, go to step 2.
4. Replace the transmitter battery (A) with a new one, The security system stores information on the last
and try to lock and unlock the doors with the tripped sensor if the security system has been actuated.
transmitter by pressing the lock or unlock button at The information can be retrieved using the HDS.
least 10 times.
To retrieve the last tripped sensor data, do this:
If the doors lock and unlock, the transmitter is OK.
If the doors don't lock and unlock, go to step 5. 1. Select HISTORY DATA from the SECURITY MODE
MENU.
TRANSPONDER
(Built into the transmitter)
Registration, page 22-202
IMMOBILIZER-KEYLESS CONTROL UNIT
(Has a built-in receiver)
Symptom Troubleshooting, page 22-191
Replacement, page 22-203
Registration, page 22-202
Input Test, page 22-199
UNDER-DASH FUSE/
RELAY BOX
(Has a built-in MICU! IMOES UNIT (Built into the MICU)
Removal and Installation
-USA models, page 22-82
-Canada models, page 22-83
System Description
The vehicle is equipped with a Type VI immobilizer system that disables the vehicle unless a programmed ignition key is
used.
This system consists of a transponder built into the ignition key, an immobilizer-keyless control unit (has a built-in
receiver), the MICU (has a built-in imoes unit), an immobilizer indicator, and the ECM/PCM.
When the immobilizer key (programmed by the HDS) is inserted into the ignition switch and turned to ON (II), the
immobilizer-keyless control unit sends a signal to the transponder. The transponder then sends a coded signal back to
the immobilizer-keyless control unit, which then sends a coded signal to the ECM/PCM and the MICU (imoes unit).
The ECM/PCM and MICU (imoes unit) identify this coded signal, then voltage is supplied to the fuel pump.
Immobilizer key
* : The immobilizer-keyless control unit can store up to 6 immobilizer keys per vehicle; the original 2 keys that came
w ith the vehicle, and up to four more keys can be added.
If the wrong key is used or the code was not received or recognized, the indicator flashes once, then it blinks until the
ignition switch is turned to LOCK (0). When the ignition switch is turned to the LOCK (0) position, the indicator blinks 10
times to signal that unit has reset correctly, then the indicator goes off.
Circuit Diagram
- - : CAN line
BATTERY TERMINAL - - : Other communication line
FU SE BOX UNDER-DASH FUSE/RELAY BOX
DTC Troubleshooting
DTC B1901: Immobilizer Unit Internal Error DTC B1905; Immobilizer Unit Lost
(CPU Error) Communication With M I CU (Door Lock
Switch Message)
DTC B1902: Immobilizer Unit Internal Error
(EEPROM Error) NOTE: If you are troubleshooting multiple DTCs be sure
to follow the instructions in B-CAN System Diagnosis
NOTE: If you are troubleshooting multiple DTCs be sure Test Mode A (see page 22-126).
to follow the instructions in B-CAN System Diagnosis
Test Mode A (see page 22-126). 1. Clear the DTCs with the HDS.
1. Clear the DTCs with the HDS. 2. Turn the ignition switch to LOCK (0), and then back to
ON (II).
2. Turn the ignition switch to LOCK (0), and then back to
ON (II). 3. Wait for at least 6 seconds.
3. Checkfor DTCs with the HDS. 4. Check for DTCs with the HDS.
SG (BLK)
[j-----------------n I
16 15|14 |13 |12|11 10 |9 | 8 | 7 6 | 5 ) 4 f s | 2 | 1 |
|32|31 |30|29|28|27|26|25|24|23|22|21|20|19|18|17
PG (BLK)
YES-Go to step 8.
NO-Repair an open or high resistance in the wire or
poor ground (G501).B
|32|31|30|29|28|27|26|25|24|23|22|21|20|19|18|17
B-CAN (GRN)
V*
B-CAN (GRN)
<r ~?
CO
CM
7 6 5 4 1
Is there continuity?
YES-Replace the gauge control module (see page
22-354).
(cont'd)
Symptom Troubleshooting Information (cont'd)
Function
Line Error \
Immobilizer Engine Start Key Tester
Terminal Indicator Registration Keyless Operation
Communication
No. Cause of
(WireColor) Malfunction
5 S-NET line
open or short Blinking Impossible Impossible Impossible Possible
(PNK)
Immobilizer:
4 B-CAN l ine Comes on, Possible
(GRN) open or short then goes off. Possible Impossible Impossible
Keyless:
Impossible
3 K-LINE line Comes on,
(BLU) then goes off. Possible Impossible Impossible Possible
open or short
KEYSW line Possible
2 open Comes on, (even with the key
Possible Possible Possible in the ignition switch)
(GRY) KEYSW line then goes off.
short to ground Impossible
1 GND (LG) line
(BRN) Blinking I mpossible Impossible Impossible Impossible
open
System Check (Current status) and Status Log (History log if the immobilizer system kept engine
from running)
NOTE: The HDS can be used to:
Check the state of the immobilizer key registration and the S-NET line by doing a SYSTEM CHECK.
Check the number of times the immobilizer-keyless control unit did not permit the engine to run by checking the
STATUS LOG.
1. Connect the HDS to the data link connector (DLC), then turn the ignition switch to ON (II) and follow the prompts to the
SYSTEM SELECTION MENU.
NOTE: If the HDS does not communicate with the vehicle, go to DLC circuit troubleshooting (see page 11-383).
2. At SYSTEM SELECTION MENU, enter IMMOBI, then select the IMMOBILIZER SETUP.
3. Do the SYSTEM CHECK. If there is a system check number, do the troubleshooting for the item indicated.
4. Check the STATUS LOG using the HDS (see page 22-198). Troubleshoot the line with the highest counts first. If all the
lines are 0 (zero), the problem may not be caused by the immobilizer system; check for ignition or fuel problems.
Refer to PGM-FI System Symptom Troubleshooting (see page 12-5).
NOTE: Once repaired, clearthe status log by removing the No. B1 (15 A) fuse in the under-dash fuse/relay box or
disconnecting the battery.
Symptom Troubleshooting Index
1. Try to start the engine. 4. From the SYSTEM SELECTION MENU, enter IMMOBI,
select IMMOBILIZER SET UP, then select SYSTEM
Does the engine start? CHECK, NUMBER OF KEY, and STATUS LOG.
YES-lntermittent failure, the vehicle is OK at this time NOTE: If the HDS does not communicate with the
Check STATUS LOG (see page 22-198) and check the immobilizer-keyless control unit, check the power,
line indicated ta b le .il ground, and K-line connectors.
NO-Go to step 2. 5. Do the SYSTEM CHECK with the HDS.
2.Turn the ignition switch to LOCK (0). Is N-1 indicated?
3. Turn the ignition switch to ON (II), and check the YES-Do the indicator drive circuit check (see page
immobilizer indicator. 22-325). If the indicator does not go off; replace the
Does the indicator blink once, then stay off? gauge control module (see page 22-354).li
YES-Go to step 5.
YES-Go to step 6.
NO-Go to the PGM-FI System Symptom
Troubleshooting (see page 11-3).H
6. Wait for a few minutes with the engine running.
If you suspect there is a immobilizer system problem, check the STATUS LOG in the HDS.
1. Connect the HDS to the data link connector (DLC).
2. Turn the ignition switch to ON (II).
3. On the HDS screen, at SYSTEM SELECTION MENU, enter IMMOBI, then select IMMOBILIZER SETUP, select SYSTEM
CHECK, NUMBER OF KEYS and STATUS LOG, then select STATUS LOG.
4. Check the STATUS LOG count. Troubleshoot the status with the highest count first. If no counts are listed, the
immobilizer system is OK. Continue with normal symptom troubleshooting.
Status Log No. Detected Item Probable Cause
A-1 KEY CO D E M I S M A T C H The key was not registered
(Code format normal, but code I nterference from metal such as key chains
data is mismatched) Low battery voltage
A-2 KEY CODE M IS M A TC H Ignition switch was turned to ON (II) with another type of immobilizer
(Code format failure) key or aftermarket key
Interference from metal such as key chains
Low battery voltage
A-3 KEY CODE M I S M A T C H Ignition switch was turned to ON (II ) with another type of immobilizer
(No key code or key or aftermarket key
non-immobilizer key) Interference from metal such as key chains
Low battery voltage
Key failure
Immobilizer-keyless control unit failure
B-1 ECM/PCM CODE MSSMATCHd) ECM/PCM was not registered correctly
(Code format normal, but code Low battery voltage
data is mismatched) Poor or loose terminal connections at the immobilizer-keyless control
unit
Communication line electrical noise
B-2 ECM/PCM M IS M A TC H * ECM/PCM was not registered correctly
(Code format failure) * Low battery voltage
Poor or loose terminal connections at the immobilizer-keyless control
unit
Communication l ine electrica l noise
C-1 IMOES UNIT M IS M A TC H Imoes unit was not registered
(Code format normal, but data is The communication was not good between imoes unit and
mismatched) immobilizer-keyless contro l unit by battery vo l tage low
The communication was not good between imoes unit and
immobilizer-keyless control unit by influence of some noise
C-2 IMOES UNIT M IS M A TC H Imoes unit was not registered correctly
(Code format failure) The communication was not good between imoes unit and
immobilizer-keyless control unit by battery voltage low
The communication was not good between imoes unit and
immobilizer-keyless control unit by influence of some noise
D-1 S-NET LINE PROBLEM Low battery voltage
(Short to ground) Poor or loose terminal connections at the immobilizer-keyless control
unit and the ECM/PCM
Communication l ine electrical noise
D-2 S-NET LINE PROBLEM Blown fuse
(No communication) Harness open from imoes unit to immobilizer-keyless control unit
The communication was not good between imoes unit and
immobilizer-keyless control unit by battery voltage low
The communication was not good between imoes unit and
immobilizer-keyless control unit by influence of some noise
Imoes unit failure
Immobilizer-keyless control unit failure
D-3 S-NET LINE PROBLEM Open or short in the harness from the ECM/PCM to the
(Open l ine or ECM/PCM failure) immobilizer-keyless control unit
Low battery voltage
Poor or loose term ina l connections at the immobilizer-keyless control
unit and the ECM/PCM
Communication line electrical noise
Poor S-NET data communication due to electrical interference
Im m o b iliz e r -K e y le s s C o n tr o l U n it In p u t T e s t
NOTE:
SRS components are located in this area. Review the SRS component locations (see page 24-11 )f and precautions and
procedures (see page 24-13) before performing repairs or servicing.
Before testing, troubleshoot the multiplex integrated control unit first, using B-CAN System Diagnosis Test Mode A
(see page 22-126).
3. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.
If the terminals look OK, go to step 4.
Immobilizer-Keyless Control Unit Input Test (cont'd)
Cavity Wire Terminal Test condition Test: Desired result Possible cause if desired
name result is not obtained
4 GRN B-CAN Disconnect the Check for continuity An open or high
gauge control between the terminal No. 4 resistance in the wire
module 32P and the gauge control
connector module 32P connector
terminal No. 31: There
should be continuity.
Disconnect Check for continuity An open or high
under-dash between the terminal No. 4 resistance in the wire
fuse/relay box and under-dash fuse/relay
connector Y (16P) box connector Y (16P)
terminal No. 6: There
should be continuity.
5 PNK S-NET Disconnect Measure the voltage to A short to ground in the
ECM/PCM connector ground: There should be wire
A (44P)* (see page about 5 V. An open or high
11-6) resistance in the wire
Disconnect the Measure the resistance Faulty imoes unit
battery negative between the terminal No. 5 (built into the MICU)
terminal and body ground: There Faulty under-dash
should be more than fuse/relay box
50 kD. An open or high
resistance in the S-NET
wire
Disconnect Checkfor continuity An open or high
ECM/PCM connector between the terminal No. 5 resistance in the wire
A (44P)* (see page and ECM/PCM connector
11-6) A (44P) terminal No. 44:
There should be
continuity.
*: To disconnect the ECM/PCM connectors, turn the ignition switch to LOCK (0) and jump the SCS line with the HDS.
5. Reconnect the connector to the immobilizer-keyless control unit, and do the following input tests;
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, replace the immobilizer-keyless control unit (see page 22-203).
NOTE: After replacing the immobilizer-keyless control unit, do the immobilizer registration (see page 22-202).
Cavity Wire Terminal Test condition Test: Desired result Possible cause if desired
name result is not obtained
7 PNK + B BACK Under all conditions Measure the voltage to Blown No. B1 (15 A) fuse
UP ground: There should be in the under-dash
battery voltage. fuse/relay box
An open or high
resistance in the wire
6 BRN IG1 Ignition switch Measure the voltage to o Blown No. B20(15 A) fuse
ON (II) ground: There should be in the under-dash
battery voltage. fuse/relay box
An open or high
resistance in the wire
2 GRY KEYSW Ignition key inserted Measure the voltage to Poor ground (G502)
into the ignition ground: There should be Faulty ignition key switch
switch less than 0.2 V. An open or high
resistance in the wire
1 BRN LG In all ignition switch Measure the voltage to Poor ground (G101)
position ground: There should be An open or high
less than 0.2 V. resistance in the wire
3 BLU K-LINE Under all conditions Measure the voltage to Faulty control unit on the
ground: There should be K-line
pulse voltage (digital Short to ground in the
signal). K-line wire
Immobilizer Key Registration
Add O ne New Key/Keyless Transmitter 5. Select Add and Delete keys, then All keys lost.
1. Have a registered key, a new immobilizer key, and the 6. Do the registration according to the instructions on
first password from the iN system. the HDS screen.
2. Connect the HDS to the data link connector (DLC). 7. Check if the engine can be started using all the
registered keys, and check that the door locks operate
3. Turn the ignition switch to ON (II). using the immobilizer key transmitter.
4. Select IMMOBI from the System Selection Menu, then
select IMMOBILIZER SETUP.
4. Select IMMOBI from the SYSTEM SELECTION MENU, 1. Remove the steering column covers (see page 20-96).
then select IMMOBILIZER SETUP. 2. Disconnect the 7P connector (A) from the
5. Select REPLACE IMMOBILIZER RECEIVER/CONTROL immobilizer-keyless control unit (B).
UNIT.
6. Do the registration according to the instructions on
the HDS screen.
UNDER-DASH
FUSE/RELAY BOX
Removal and Installation
-USA mode l s, page 22-82
-Canada models, page 22-83
HORN RELAY
Test, page 22-92
B A TT E R Y
Horn Test/Replacement
2. Remove the front bumper (see page 20-128). 2. Disconnect the 1P connector (A) from the horn (B),
then remove the bolt.
3. Disconnect the 1P connector (A) from the horn (B),
then remove the bolt.
4. Remove the bolt (C). 4. Test the horn by connecting battery power to the
terminal (A) and body ground to the bracket (B).
5. Test the horn by connecting battery power to the
The horn should sound.
terminal (A) and body ground to the bracket (B).
The horn should sound.
(cont'd)
Horn Switch Test (cont'd)
pjrt-
6 5 4 3 2
16 15 14 13 12
(cont'd)
Component Location Index (cont'd)
With HID
B A TTERY TER M IN A L
FUSE B OX U N D E R -D A S H FU SE/RELAY BOX
(cont'd)
Circuit Diagram - Headlights (cont'd)
BATTERY TERMINAL
FUSE BOX UNDER-DASH FUSE/RELAY BOX
GA U G E C ON TRO L M O D U LE C O M B IN A T IO N LIG H T SW IT C H
Circuit Diagram - Back-up Lights
IG N IT IO N SW ITC H
B A TTE RY TE R M IN A L
C ir c u it D ia g r a m - B r a k e L ig h ts
BATTERYTERMINAL
FUSE BOX UNDER-DASH FUSE/RELAYBOX
No. A3 (20A)
-< r \jo ------
: CANline
BATTERYTERMINAL GAUGECONTROLMODULE
FUSEBOX
BATTERY No. A1 (100A)
-"CrvD-----
0 -
CPU/POWERSUPPLYCIRCUIT/
CONTROLLERAREA
NETWORKCONTROLLER
n FOGLIGHT
B-CAN INDICATOR
TRANSCEIVER (LED)
B-CAN
----------------- 1---------------
UNDER-DASH FUSE/RELAYBOX
GRN
i
I
No, B9
(20A)
MICU IY6
COMBI
FRFOG FRFOG GND
SG RLY SW (LIGHT)
AA4
HT
BLK BLK
jC l jQ - _q_ _ ll _Q _
DTC B1078: Daytime Running Light for 9. Check the headlight bulbs.
Canada Circuit Malfunction Are the headlight bulbs OK?
DTC B1079: Daytime Running Light for USA YES-Go to step 10.
Circuit Malfunction NO-Replace the bulb and recheck.B
NOTE: If you are troubleshooting multiple DTCs, be sure 10. Disconnect under-dash fuse/relay box connectors A
to follow the instructions in B-CAN System Diagnosis (36P) and B (36P).
Test Mode A (see page 22-126).
11. Disconnect both of the headlight (high beam) 2P
1.Turn the ignition switch to ON (II). connectors.
2. Pull the parking brake lever. 12. Check for continuity between right headlight (high
3. Clear the DTCs with the HDS. beam) 2P connector terminal No. 2 and under-dash
fuse/relay box connector A (36P) terminal No. 27.
4. Release the parking brake lever.
UNDER-DASH FUSE/RELAY BOX CONNECTOR A (36P)
5. Turn the ignition switch to LOCK (0), and then back to
ON (II). Wire side of female terminals
8. Check the No. B28, No. B34 [No. B48], and No. B51
fuses in the under-dash fuse/relay box. RIGHT HEADLIGHT (HIGH BEAM):2P CONNECTOR
[ ]: Without HID Wire side of female terminals
W ith HID
GND (BLK)
UNDER-DASH FUSE/RELAY BOX CONNECTOR B (36P)
Is there continuity?
W ithout HID
UNDER-DASH FUSE/RELAY BOX CONNECTOR B (36P)
Wire side of female terminals
L H /L H IG H (PNK)
Is there continuity?
DTC B1275; Headl ight switch OFF Position 5. Select LIGHTING from the BODY ELECTRICAL system
select menu, and enter the DATA LIST.
Circuit Malfunction
6. Check each combination light switch position value
DTC B1276: Headl ight Switch PARKING with the DATA LIST menu.
Position Circuit Ma l function
When the combination light switch is turned OFF
DTC B1277: Headl ight switch AUTO Position Data List Value
Circuit Malfunction Headlight Switch (OFF) ON
Headlight Switch (PARKING) OFF
DTC B1278; Headl ight switch ON Position Headlight Switch (AUTO) OFF
Circuit Malfunction Headlight Switch (HEADLIGHT) OFF
NOTE: If you are troubleshooting multiple DTCs, be sure When the combination light switch is turned to
to follow the instructions in B-CAN System Diagnosis PARKING
Test Mode A (see page 22-126). Data List Value
Headlight Switch (OFF) OFF
1. Clear the DTCs with the HDS.
Headlight Switch (PARKING) ON
2. Turn the ignition switch to LOCK (0), and then back to Headlight Switch (AUTO) OFF
ON (II). Headlight Switch (HEADLIGHT) OFF
3. Turn the combination light switch to the PARKING, When the combination light switch is turned to
AUTO, and ON (low beam) positions for at least 6 AUTO
seconds in each position, and then to the OFF
Data List Value
position.
Headlight Switch (OFF) OFF
4. Check for DTCs with the HDS. Headlight Switch (PARKING) OFF
Headlight Switch (AUTO) ON
Is DTC B1275, B1276, B1277, or B1278 indicated? Headlight Switch (HEADLIGHT) OFF
YES-Go to step 5.
When the combination light switch is turned ON
NO-lntermittent failure, the system is OK at this time. (HEADLIGHT)
Check for loose or poor connections. Data List Value
Headlight Switch (OFF) OFF
Headlight Switch (PARKING) ON
Headlight Switch (AUTO) OFF
Headlight Switch (HEADLIGHT) ON
Are all data list values correct?
NO-Go to step 7.
H BODY |
7. Turn the ignition switch to LOCK (0). 15. Turn the ignition switch to LOCK (0).
8. Disconnect the combination light switch 12P 16. Do the combination light switch test (see page
connector. 22-234).
9. Turn the ignition switch to ON (II). Is the combination light switch OK?
10. Select LIGHTING from the BODY ELECTRICAL system YES-Go to step 17.
select menu, and enter the DATA LIST.
NO-Replace the combination light switch.B
11. Check each combination light switch position value
17. Disconnect under-dash fuse/relay box connector Q
with the DATA LIST menu.
(34P).
Data List Value 18. Check for continuity between the under-dash
Headlight Switch (OFF) OFF
fuse/relay box connector G (34P) terminals and the
Headlight Switch (PARKING) OFF
combination light switch 12P connector terminals as
Headlight Switch (AUTO) OFF
shown:
Headlight Switch (HEADLIGHT) OFF
Are all data list values indicated OFF? Under-dash Combination light
fuse/relay box switch 12P connector
YES-Go to step 15. connector Q (34P)
NO-Go to step 12. 19 7
11 8
12. Turn the ignition switch to LOCK (0). 13 9
10 10
13. Disconnect under-dash fuse/relay box connector G
(34P). COMBINATION LIGHT SWITCH 12P CONNECTOR
Wire side of female terminals
14. Check for continuity between body ground and
under-dash fuse/relay box connector G (34P)
terminals No. 10, No.11, and No. 13 individually. 6 5 4 3 2 1
12 11 10 9 8 7
UNDER-DASH FUSE/RELAY BOX CONNECTOR Q (34P) COMBI GND (BLK)
PARKING LTSW (GRY) H/L OFF SW (BLU)_______ H/L ON SW H/L OFF SW (BLU)
(RED) PARKING LTSW (GRY)
H/L ON SW (RED)
n_ _ri_ __rU - i r f fi
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 PARKING LTSW (GRY)
H/L ON SW
I co [
Io l
19. Check for continuity between the under-dash DTC B1279: Dimmer Switch Circuit
fuse/relay box connector Q (34P) terminals as shown:
Malfunction
From terminal To terminal NOTE: If you are troubleshooting multiple DTCs, be sure
10 11,13,14,15 to follow the instructions in B-CAN System Diagnosis
11 13,14,15 Test Mode A (see page 22-126).
Is there continuity?
1. Clear the DTCs with the HDS.
YES-Repair a short between the wires.B
2. Turn the ignition switch to LOCK (0), and then back to
NO-Faulty MICU; replace the under-dash fuse/relay ON (II).
box.B
3. Turn the combination light (headlight) switch ON.
USA models (see page 22-82)
Canada models (see page 22-83) 4. Change the dimmer switch from low beam to high
beam.
5. Turn the combination light switch OFF and then to the
passing position.
6. Check for DTCs with the HDS.
Is DTC B1279 indicated?
YES-Go to step 7.
NO-lntermittent failure, the system is OK at this time.
Check for loose or poor connections.B
7. Select LIGHTING from the BODY ELECTRICAL system
select menu, and enter the DATA LIST.
8. Check each combination light switch position value
with the DATA LIST menu.
9. T u r n t h e ig n itio n s w itc h to LOCK (0). 17. Turn the ignition switch to LOCK (0).
10. Disconnect the combination light switch 12P 18. Do the combination light switch test (see page
c o n n e c to r . 22-234).
11. Turn the ignition switch to ON (II). Is the combination light switch OK?
12. Select LIGHTING from the BODY ELECTRICAL system YES-Go to step 19.
select menu, and enter the DATA LIST.
NO-Replace the combination light switch (see page
13. Check each combination light switch position value 22-234).
with the DATA LIST menu.
19. Disconnect under-dash fuse/relay box connector Q
Data List Value (34P).
Headlight Switch (PASSING) OFF 20. Checkfor continuity between the under-dash
Headlight Switch (High beam) OFF fuse/relay box connector Q (34P) terminals and the
Headlight Switch (HEADLIGHT) OFF combination light switch 12P connector terminals as
Are all data list values indicated OFF? shown:
YES-Go to step 17. Under-dash Combination light
NO-Go to step 14. fuse/relay box switch 12P connector
connector Q (34P)
14. Turn the ignition switch to LOCK (0). 14 1
15 3
15. Disconnect under-dash fuse/relay box connector Q
19 7
(34P).
13 9
16. Check for continuity between body ground and COMBINATION LIGHT SWITCH 12P CONNECTOR
under-dash fuse/relay box connector Q (34P) Wire side of female terminals
terminals No. 13, No. 14, and No. 15 individually.
PASSING SW
DIM SW (LT BLU)
UNDER-DASH FUSE/RELAY BOX CONNECTOR Q (34P)
6 5 4 3 2 1
PASSING SW COMBI GND (BLK)
(WHT)______ H/L ON SW (RED) ___________ 12 11 10 9 8 7
H/L ON SW
PASSING SW (RED)
n.. i rjr i r1 .. rT_
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (WHT)
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
DIM SW JL
(LTBLU) (g DIM SW H/L ON SW (RED)
r JT L - __ I1 1 A J 3---- ji n
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
W ire side of female terminals 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
Is there continuity? COMBI GND (BLK) |
YES-Repair a short to ground in the wire.H
UNDER-DASH FUSE/RELAY BOX CONNECTOR Q (34P)
NO-Faulty MICU; replace the under-dash fuse/relay W ire side of female terminals
box.ll
Is there continuity?
USA models (see page 22-82)
Canada models (see page 22-83) YES-Go to step 21.
NO-Repair an open or high resistance in the w ire.!
(cont'd)
DTC Troubleshooting (cont'd)
21. Check for continuity between the under-dash DTC B1575: Auto Light Sensor Circuit
fuse/relay box connector Q (34P) terminals as shown:
Malfunction
From terminal To terminal NOTE: If you are troubleshooting multiple DTCs, be sure
10 14,15 to follow the instructions in B-CAN System Diagnosis
11 10,14,15 Test Mode A (see page 22-126).
13 10,11,14,15
1. Clear the DTCs with the HDS.
Is there continuity?
2. Turn the ignition switch to LOCK (0), and then back to
YES-Repair a short between the w ire s .!
ON (II).
NO-Faulty MICU; replace the under-dash fuse/relay
box.H 3. Check for DTCs with the HDS.
USA models (see page 22-82) Is DTC B1575 indicated?
Canada models (see page 22-83)
YES-Go to step 4.
NO-lntermittent failure, the system is OK at this time.
Checkfor loose or poor connections.
4. Turn the ignition switch to LOCK (0).
5. Disconnect automatic lighting/sunlight sensor 5P
connector.
6. Disconnect under-dash fuse/relay box connector Q
(34P).
7. Check for continuity between the under-dash 9. Reconnect under-dash fuse/relay box connector Q
fuse/relay box connector Q (34P) terminals and the (34P).
automatic lighting/sunlight sensor 5P connector
terminals as shown: 10. Measure the voltage between body ground and
under-dash fuse/relay box connector G (34P) terminal
Under-dash Automatic No. 2, and between body ground and under-dash
fuse/relay box lighting/sunlight fuse/relay box connector Y (16P) terminal No. 16.
connector Q (34P) sensor 5P connector
22 5 UNDER-DASH FUSE/RELAY BOX CONNECTOR Q (34P)
21 3
SG (BLK)
20 1
p_ __r1_ _r LJ __r1__ _ri
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UNDER-DASH FUSE/RELAY BOX CONNECTOR G (34P) 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
34 33 32 31 29 28 27 26 25 24 23 22 21 20 19 18
OI
5 4 3 2 1
8 7 6 5 4 3 2 1
AUTO LT SIP (WHT) AUTO L TS I G (BRN)
16 15 14 13 12 11 10 9
AUTOMATI C LIGHTING/SUNLIGHT
SENSOR 5P CONNECTOR SG (BLK)
Is there continuity?
Is there continuity?
(cont'd)
DTC Troubleshooting (cont'd)
AUTOMATIC LIGHTING/SUNLIGHT
SENSOR 5P CONNECTOR
5 4 3 2 1
AUTO LT S I P (WHT)
Is there about 5 V?
YES-Replace the automatic lighting/sunlight sensor
(see page 22-247).
NO-Faulty MICU; replace the under-dash fuse/relay
box.Hl
USA models (see page 22-82)
Canada models (see page 22-83)
MICU Input Test
NOTE: Before doing the input tests, check the No. B1 (15A), No. B5 (10A), No. B9 (20A), No. B15 (7.5A), No. B22 (7.5A),
No. B24 (10A), No. B28 (20A), No. B29 (10A), No. B32 (15A) [10A], No. B34 (10A),l\lo. B48 (15A) [10A], No. B51 (10A), and
No. B60 (BOA) fuses in the under-dash fuse/relay box.
[]: Without HID
1.Turn the ignition switch to LOCK (0).
2. Remove the fuse lid panel (see page 20-85), and remove the driver's dashboard lower cover (see page 20-85).
3. Disconnect under-dash fuse/relay box connectors A, B, D, N, Q, R, Y, AA, AB, and AD.
NOTE: All connector views are wire side of female terminals.
LT GRN .W H T
1__ CO __n
CM
~l^m f 8 | 7 |35|34| (ii] 6 | 5 I 4 |32|3l| |
3o] 3 | 2 | 1|29|28| 4 1
". i... Tiji4!i3|.. .lffiiiioT . .n
OO
.
CO
RED BLK
n rI 1 * JLIJ__ r1
__ n
n 1 n i i n n
17 16 15 14 13 12 I I 10 9 8 7 6 5 4 3 2 1 3 ..I I.. 2 1 8 7 6 5 4 3 2 1
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 8 7 6 5 4j 16 15 14 13 12 11 10 9
j
/ \ y
BLK GRY BLK
ORN
JL. JTL.
16 15 14 13 12 11 10 9 8 7 6 b 1 ^
Ifool
27 26 25 24 23 22 21 20 19 18 17
C
M|
H IT
/
RED
\GRN
YEL
[ ]: Without HID
(cont'd)
MICU Input Test (cont'd)
4. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose or corroded, repair them as necessary and recheck the system.
If the terminals look OK, go to step 5.
5. With the connectors still disconnected, do the following input tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 6.
Cavity Wire Test condition Test: Desired result Possible cause if result is not
obtained
AD1 YEL Ignition switch ON (II) Measure the voltage to ground: Blown No. B60 (BOA) fuse in the
There should be battery voltage. under-dash fuse/relay box
Faulty ignition switch
An open or high resistance in
the wire
A30 GRN Ignition switch ON (II) Connect terminals AD1 and A30 Blown bulb
with a jumper wire: Faulty HID unit*1
The right headlight (low beam) Poor ground (G201) or an open
should come on. in the ground wire
An open or high resistance in
the wire
A27 RED Ignition switch ON (II) Connect terminals AD1 and A27 Blown bulb
with a jumper wire: Poor ground (G201) or an open
The right headlight (high beam) in the ground w ire
should come on. An open or high resistance in
the wire
B29 PNK*1 Ignition switch ON (II) Connect terminals AD1 and B29 Blown bulb
with a jumper wire: Poor ground (G401) or an open
The left headlight (high beam) in the ground wire
should come on. An open or high resistance in
the wire
LT Connect terminals AD1 and B29 Blown bulb
BLU*2 with a jumper wire: Poor ground (G401) or an open
The left headlight (low beam) in the ground wire
should come on. An open or high resistance in
the wire
B20 LT Ignition switch ON (II) Connect terminals AD1 and B20 Blown bulb
BLU*1 with a jumper wire: Faulty HID unit*1
The left headlight (low beam) Poor ground (G401) or an open
should come on. in the ground wire
An open or high resistance in
the wire
PNK*2 Connect terminals AD1 and B20 Blown bulb
with a jumper wire: Poor ground (G401) or an open
The left headlight (high beam) in the ground wire
should come on. An open or high resistance in
the wire
A22 RED Ignition switch ON (II) Connect terminals AD1 and A22 Blown bulb
with a jumper wire: Poor ground (G201) or an open
The right front turn signal/side in the ground wire
marker light should come on. An open or high resistance in
the wire
*1:With HID
*2:Without HID
Cavity Wire Test condition Test: Desired result Possible cause if result is not
obtained
B28 RED Ignition switch ON (II) Connect terminals AD1 and B28 Blown bulb
with a jumper wire: Poor ground (G401) or an open
The left front turn signal/side in the ground wire
marker light should come on. An open or high resistance in
the wire
D40 RED Ignition switch ON (II) Connect terminals AD1 and D40 Blown bulb
with a jumper wire: Faulty LED
The taillights, rear side marker Poor ground (G701, G702) or an
lights, and license plate lights open in the ground wire
should come on. An open or high resistance in
the wire
D18 LT GRN Ignition switch ON (II) Connect terminals AD1 and D18 Blown bulb
with a jumper wire: Poor ground (G701, G702) oran
The back-up lights should come open in the ground wire
on. An open or high resistance in
the wire
D30 WHT Ignition switch ON (II) Connect terminals AD1 and D30 Faulty LED
with a jumper wire: Poor ground (G701, G702,
The brake lights and the high G801) or an open in the ground
mount brake light should come on. wire
An open or high resistance in
the wire
MICU Input Test (cont'd)
6. Reconnect the connectors to the under-dash fuse/relay box, and do the following input tests;
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, the MICU must be faulty; replace the under-dash fuse/relay box:
- USA models (see page 22-82)
- Canada models (see page 22-83)
Cavity Wire Test condition Test: Desired result Possible cause if result is not
obtained
R2 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
N5 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in
the wire
Y16 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
Q2 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in
the wire
Q18 GRY Ignition key inserted Measure the voltage to ground: Poor ground (G502) or an open
into the ignition switch There should be less than 0.2 V. in the ground wire
Faulty ignition key switch
An open or high resistance in
the wire
Ignition switch in Measure the voltage to ground: Faulty ignition key switch
LOCK (0) position and There should be at least 5 V. A short to ground in the wire
ignition key removed
from the ignition switch
AB1 ORN Ignition switch ON (II) Measure the voltage to ground: Blown No. B60 (BOA) fuse in the
There should be battery voltage. under-dash fuse/relay box
Faulty ignition switch
An open or high resistance in
the wire
G10 BLU Combination light Measure the voltage between Faulty combination light switch
switch OFF terminals Q10 and Q19: An open or high resistance in
Q19 BLK There should be less than 0.2 V. the wire
Combination light Measure the voltage between Faulty combination light switch
switch in any other terminals Q10 and Q19: A short in the wire
position than OFF There should be at least 5 V.
Q11 GRY Combination light Measure the voltage between Faulty combination light switch
switch (PARKING) ON terminals G11 and Q19: An open or high resistance in
Q19 BLK There should be less than 0.2 V. the wire
Combination light Measure the voltage between Faulty combination light switch
switch OFF terminals Q11 and Q19: A short in the wire
There should be at least 5 V.
Q13 RED Combination light Measure the voltage between Faulty combination light switch
switch (headlight) ON terminals Q13 and Q19: An open or high resistance in
Q19 BLK There should be less than 0.2 V. the wire
Combination light Measure the voltage between Faulty combination light switch
switch OFF terminals Q13 and Q19: A short in the wire
There should be at least 5 V.
Q14 WHT Combination light Measure the voltage between Faulty combination light switch
switch lever pulled terminals G14 and Q19: An open or high resistance in
Q19 BLK (Passing) There should be less than 0.2 V. the wire
Combination light Measure the voltage between Faulty combination light switch
switch lever released terminals Q14 and Q19: A short in the wire
.......... (OFF) There should be at least 5 V.
Cavity Wire Test condition Test: Desired result Possible cause i f result is not
obtained
Q15 LTBLU Combination light Measure the voltage between Faulty combination light switch
switch (Dimmer) in high terminals 015 and Q19: An open or high resistance in
Q19 BLK beam position There should be less than 0.2 V. the wire
Combination light Measure the voltage between Faulty combination light switch
switch (Dimmer) in low terminals Q15 and Q19: A short in the wire
beam position There should be at least 5 V.
AA24* GRN Fog light switch ON Measure the voltage between Faulty combination light switch
terminals AA24 and Q19: An open or high resistance in
Q19 BLK There should be less than 0.2 V. the wire
Fog light switch OFF Measure the voltage between Faulty combination light switch
terminals AA24 and 019: A short to ground in the wire
There should be about 5 V.
AA25* RED Under all condition Connect the terminal AA25 and Blown No. B9 (20 A) fuse in t h e
body ground: under-dash fuse/relay box
The fog lights should come on. Blown bulb
Faulty fog light relay
An open or high resistance in
the wire
B17 PNK Ignition switch ON (II) Measure the voltage to ground: Faulty MICU
There should be battery voltage. Blown No. B60 (50 A) fuse in the
under-dash fuse/relay box
Blown No. B5 (10A) fuse in the
under-dash fuse/relay box
An open or high resistance in
the wire
*:With fog lights
Combination Light Switch Test/Replacement
6 5 4 3 2 1
12 11 10 9 8 7
3. Remove the two screws, then slide out the combination light switch.
4. Inspect the connector terminals to be sure they are all making good contact.
If the terminals are bent, loose or corroded, repair them as necessary, and recheek the system.
If the terminals look OK, check for continuity between the terminals in each switch position according to the tables.
- If the continuity is not as specified, replace the switch.
LEFT C ^ - O OFF
NEUTRAL ON
o o
RIGHT O O
Headlight Adjustment
6. If necessary, open the hood and adjust the headlights Headlight (High Beam)
by turning the adjuster (A).
1. Disconnect the 2P connector (A) from the cover (B).
Headlight (High Beam): SOW
Headlight (Low Beam) (Without HID) HID Bulb (Headlight Low Beam)
1. Disconnect the 2P connector (A) from the bulb socket.
A W A R N IN c .
Headlight (Low Beam): 55W A transient high tension (25,000 V) occurs at the bulb
sockets of the high intensity discharge (HID) lamps
when the combination light switch is turned ON, that
may cause serious electrical shock or electrocution if
you do not observe the cautions.
2 2 2 3 8
5. Turn the bulb socket (A) 45 counterclockwise to Front Turn Signal/Sid Marker Light
remove it from the bulb (B).
1. Disconnect the 3P connector (A) from the front turn
Headlight; S5WV signal light.
Front Turn Signal/Side Marker Light: 28/ 8W
6. Pull the retaining spring (C) away from the bulb, then
2. Turn the bulb socket (B) 45 counterclockwise to
remove the bulb.
remove the bulb (C).
7. Install a new bulb in the reverse order of removal.
3. Install a new bulb in the reverse order of removal.
Make sure the notches in the bulb align with the tabs
in the headlight.
NOTE: Do not touch the glass of the bulb with your
hands. If necessary, clean the glass area with alcohol.
8. Install the parts in the reverse order of removal.
9. Do the 12 volt battery terminal reconnection
procedure (see page 22-87).
(cont'd)
Bulb Replacement (cont'd)
With HID 6. Disconnect the cord (A) from the bulb socket (B).
ik W A R N I N
A transient high tension (25,000 V) occurs at the bulb
sockets of the high intensity discharge (HID) lamps
when the combination light switch is turned ON, that
may cause serious electrical shock or electrocution if
you do not observe the cautions.
A C A U T IO s
Never turn on the combination light switch before
fitting the HID bulbs to their bulb sockets and
completing the reassembly of the headlight
assembly.
Do not service the headlights assembly in wet
conditions, such as rain or snow, near a sprinkler
system, or when your hands are wet to prevent
electrocution.
Do not touch the surface of the HID bulbs with your 7. Install the parts in the reverse order of removal.
bare hands and do not stain it with any oils and fats.
8. Do the 12 volt battery terminal reconnection
Do not disassemble the inverter unit and the igniter
procedure (see page 22-87).
unit.
Do not turn on the HID bulb by using a power
source other than the battery mounted on your
vehicle.
1. Turn the combination light switch OFF. 1. Remove the front bumper center upper beam (see
page 20-149).
2. Turn the ignition switch to LOCK (0).
2. Remove the front bumper (see page 20-128).
3. Do the 12 volt battery terminal disconnection
procedure (see page 22-86). 3. Remove the three bolts (A), and pull the headlight (B)
out slightly.
4. Remove the headlight assembly (see page 22-242).
A
5. Remove the three mounting screws (A) from the HID
unit (B).
NOTE: When replacing the bulb for the back-up light or 4. Release the bezel cover (A), and remove the two bolts
the rear turn signal light, skip steps 2 and 3. (B).
1. Open the hatch.
2, Remove the damper maintenance lid (A).
1. Remove the front bumper center upper beam (see Before adjusting the fog lights:
page 20-149). Park the vehicle on a level surface.
2. Remove the front bumper (see page 20-128). Make sure the tire pressures are correct.
The driver or someone who weighs the same should
3. Remove the three screws (A). sit in the driver's seat.
Unload the vehicle.
The fog lights should aim down slightly. To check for
proper adjustment:
1. Park the vehicle in front of a wall (A).
4. Adjust each fog light by turning the adjuster (A). 1. Slide out the license plate light (A) from the rear
bumper.
License Plate Light: 5 W
NOTE: Adjust the fog lights to illuminate lower than 2. Disconnect the 2P connector (B) from the license plate
the specified value of height. light.
3. Separate the lens (C) and the housing, then remove
the bulb (D).
4. Install the license plate light in the reverse order of
removal.
High Mount Brake Light Brake Pedal Position Switch Test
Replacement
1. Open the hatch. 1. Disconnect the 4P connector (A) from the brake pedal
position switch (B).
2. Remove the hatch lower trim (see page 20-66).
3. Disconnect the 2P connector (A).
High Mount Brake Light: LED
BATTERYTERMINAL
Y
HAZARD
WARNING
SWITCH
V
GAUGE
CONTROL
MODULE
DTC B128Q: Turn Signal Switch Circuit 7. Turn the ignition switch to LOCK(O).
Malfunction 8. Disconnect the combination light switch 12P
connector.
NOTE: If you are troubleshooting multiple DTCs, be sure
to follow the instructions in B-CAN System Diagnosis 9. Turn the ignition switch to ON (II).
Test Mode A (see page 22-126).
10. Select the BODY ELECTRICAL system select menu,
1. Clear the DTCs with the HDS. then enter the LIGHTING SYSTEM.
2. Turn the ignition switch to LOCK (0) and then back to 11. Check each turn signal switch position value with the
ON (II). DATA LIST menu.
3. Operate the turn signal switch in the left and the right Data List Value
positions, and wait for at least 6 seconds. Turn Signal Switch (LEFT) OFF
4. Check for DTCs with the HDS. Turn Signal Switch (RIGHT) OFF
Are both data list values indicated OFF?
Is DTC B1280 Indicated?
YES-Go to step 15.
YES-Go to step 5.
NO-Go to step 12.
NO-lntermittent failure, the system is OK at this time.
Check for loose or poor connections. 12. Turn the ignition switch to LOCK (0).
5. Select LIGHTING from the BODY ELECTRICAL 13. Disconnect under-dash fuse/relay box connector Q
SYSTEM SELECT menu, then enter the DATA LIST. (34P).
6. Check each turn signal switch position value with the 14. Check for continuity between body ground and
DATA LIST menu. under-dash fuse/relay box connector Q (34P)
terminals No. 12 and No. 16 individually.
When the turn signal switch is in left position:
Data List Value UNDER-DASH FUSE/RELAY BOX CONNECTOR Q (34P)
Turn Signal Switch (LEFT) ON
Turn Signal Switch (RIGHT) OFF TURN L SW
(LT GRN) TURN R SW (BRN)
When the turn signal switch is in right position: _r
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Data List Value 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
Turn Signal Switch (LEFT) OFF
Turn Signal Switch (RIGHT) ON
Are all data list values correct?
<n>
TURN R SW
TURN L SW (BRN)
(LT GRN)
6 5 4 3 2 1
CO
00
12 11 10 7
Is there continuity?
NOTE: Before testing, check the No. B1 (15 A), No. B22 (7.5 A), and No. B23 (10 A) fuse in the under-dash fuse/relay box.
1.Turn the ignition switch to LOCK (0).
2. Remove the fuse lid panel (see page 20-85), and remove the driver's dashboard lower cover (see page 20-85).
3. Disconnect the under-dash fuse/relay box connectors A, B, D, F, N, G, R, Y, and AD.
NOTE: All connector views are wire side of female terminals.
1A
33 32 j24[6lsl4l23|22[ R 3 j7 ]T C T i| j j R y r y n g g R y f y iy f f l 33 ro
|12|11|10| | 9| 8j 7j | 34 j I12I11jl0| I 9 I 8 I 7j --- 36
36 35 |30jl8ll7ll6|29[28] [2jl5|l4|l3|26|25|
1 ^ |3l]18l17i16l30|29| |2g|l5|l4|l3[27|26| 35
j
W HT BLU
BLU
_____________ /
SsTbTtPW R e T s T im F lfTfTTHal tr
|18|17|16| |15|141131 |12|11|10T 6 5 4 3 2 1
[4s)27l26|25[44|43l jj24|23|22}41|4o| |^2ll2oll9[38|37]
1 2 11 1 0 9 8 7
r ii
\
WHT BLU
10 9 8 7 6 L 5_ j 34 33 32 31 29 28 27 26 25 24 23 22 21 20 19 18
I
j
\ /
BLK BLU BLK
1__ __r n. n 1 n .r
3 rp. 2 1 8 7 6 5 4 3 2 1
8 7 j6 5 4 16 15 14 13 12 11 10 9
\ BLK \ \ YEL
YEL PNK
4. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose or corroded, repair them as necessary and recheck the system.
If the terminals look OK, go to step 5.
5. With the connectors still disconnected, do the following input tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 6.
Cavity Wire Test condition Test: Desired result Possible cause if result is n ot
obtained
B32 WHT Under all conditions Measure the voltage to Blown No. A3 (20 A) fuse in
ground: There should be the battery terminal fuse box
battery voltage. An open or high resistance in
the wire
AD1 YEL Ignition switch ON (II) Measure the voltage to Blown No. B60 (50 A) fuse in
ground: There should be the under-dash fuse/relay
battery voltage. box
Faulty ignition switch
An open or high resistance in
the wire
B27 BLU Under all conditions Connect terminals B27 and Poor ground (G401) or an
B32 with a jumper wire: The open in the ground wire
left front turn signal light Blown bulb
should come on. An open or high resistance in
the wire
D31 BLU Under all conditions Connect terminals B32 and Poor ground (G702) or an
D31 with a jumper wire: The open in the ground wire
left rear turn signal light Blown bulb
should come on. An open or high resistance in
the wire
A29 WHT Under all conditions Connect terminals A29 and Poor ground(G201) or an
B32 with a jumper wire: The open in the ground wire
right front turn signal light Blown bulb
should come on. An open or high resistance in
the wire
D41 WHT Under all conditions Connect terminals B32 and Poor ground(G701) or an
D41 with a jumper wire: The open in the ground wire
right rear turn signal light Blown bulb
should come on. An open or high resistance in
the wire
Q32 BLU Under all conditions Connect terminals B32 and Faulty gauge control module
Q32 with a jumper wire: The An open or high resistance in
left turn signal indicator the wire
should come on. Poor ground (G501)
Y3 WHT Under all conditions Connect terminals B32 and Faulty gauge control module
Y3 with a jumper wire: The Faulty LED
right turn signal indicator and An open or high resistance in
right side turn signal light the wire
should come on. Poor ground (G501, G502)
F12 BLU Under all conditions Connect terminals B32 and Faulty LED
F12 with a jumper wire: The An open or high resistance in
left side turn signal light the wire
should come on. Poor ground (G501)
MICU Input Test (cont'd)
6. Reconnect the connectors to the under-dash fuse/relay box, and do the following input tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, the MICU must be faulty; replace the under-dash fuse/relay box:
- USA models (see page 22-82)
- Canada models (see page 22-83)
Cavity Wire Test condition Test: Desired result Possible cause if result is not
obtained
R2 BLK In all ignition switch Measure the voltage to Poor ground (G501)
positions ground: There should be less An open or high resistance in
than 0.2 V. the wire
N5 BLK In all ignition switch Measure the voltage to Poor ground (G502)
positions ground: There should be less An open or high resistance in
than 0.2 V. the wire
Y16 BLK In all ignition switch Measure the voltage to Poor ground (G501)
positions ground: There should be less An open or high resistance in
than 0.2 V. the wire
Q2 BLK In all ignition switch Measure the voltage to Poor ground (G502)
positions ground: There should be less An open or high resistance in
than 0.2 V. the wire
R7 YEL Under all conditions Measure the voltage to o Faulty under-dash fuse/relay
ground: There should be box
battery voltage. o a short to ground in the wire
Y12 PNK Hazard warning switch Measure the voltage to Faulty hazard warning switch
pressed ground: There should be An open or high resistance in
battery voltage. the wire
Q16 LT GRN Ignition switch ON (II), Measure the voltage between Faulty combination light
turn signal switch in left terminals Q16 and Q19: There switch
Q19 BLK position should be less than 0.2 V. An open or high resistance in
the wire
Ignition switch ON (II), Measure the voltage between Faulty combination light
turn signal switch in terminals Q16 and Q19: There switch
right or neutral position should be at least 5 V. A short to ground in the wire
Q12 BRN Ignition switch ON (II), Measure the voltage between Faulty combination light
turn signal switch in terminals Q12 and Q19: There switch
Q19 BLK right position should be less than 0.2 V. An open or high resistance in
the wire
Ignition switch ON (II), Measure the voltage between Faulty combination light
turn signal switch in left terminals Q12 and Q19: There switch
or neutral position should be at least 5 V. A short to ground in the wire
Side Turn Signal Light Replacement Hazard Warning Switch
Test/Replacement
1. Remove the mirror holder (see page 20-24). 1. Remove the center panel:
With audio-navigation unit (see page 23-232)
2. Remove the mirror housing.
With audio unit (see page 23-119)
3. Disconnect the 2P connector (A) from the side turn
signal light (B). 2. Remove the two screws and the hazard warning
switch (A).
Side Turn Signal Light: LED
NOTE : The illustration shows with audio unit.
MICU
(Built into the under-dash fu se /re la y box)
Replacem ent:
-USA m odels, page 22-82
-Canada m odels, page 22-83
DRIVER'S FOOTWELL CONSOLE BOX LIGHT PASSENGER'S FOOTWELL GLOVE BOX LIGHT
LIGHT Replacement, page 22-266 LIGHT Replacement, page 22-267
Replacement, page 22-268 Replacement, page 22-268
Circuit Diagram
BATTERYTERMINAL
FUSEBOX UNDER-DASH FUSE/RELAYBOX
Circuit Diagram (cont'd)
*1 :Withambient light
*2 :Without ambient light
*3: Withvanitymirror light
LEFT RIGHT
REARTRAY REARTRAY
( l) LIGHT
(3.4W)
(I) LIGHT
(3.4W)
CARGO
AREA DRIVER'S PASSENGER'S
LIGHT vDOOR s\DOOR
(5W) ) COURTESY
LIGHT
1CLIG
OURTESY
HT
(3.8W) (3,8W)
INTERIOR UNDER-DASH
LIGHT FUSE/RELAY
SWITCH BOX
1
HATCH DRIVER'S PASSENGER'S
LATCHSWITCH DOOR DOOR
2 d(Coloorseodp:en) SWITCH
(Closed;
door open)
SWITCH
(Closed;
door open)
1
Individual Map Light Interior Light Switch
Test/Replacement Test/Replacement
1.Turn the individual map light switch OFF. W ith ambient light
2. Carefully pry off the lens (A). 1. Remove the individual map light (see page 22-263).
Individual Map Light: 8W x 2 2. Disconnect the interior light switch 10P connector (A)
and the map light 3P connector (B).
L r
CM
3 1
u y
(cont'd)
Interior Light Switch Ambient Light Test/Replacement
Test/Replacement (cont'd)
Without ambient light NOTE: The ambient light is built into the interior light
switch.
1. Remove the individual map light (see page 22-263).
1. Remove the individual map light (see page 22-263).
2. Disconnect the interior light switch 4P connector (A)
and the map light 3P connector (B). 2. Disconnect the interior light switch 10P connector (A)
and the map light 3P connector (B).
CO
CM
|1 0 9 |8 7 |6 |5 |4 1 I
1. Open the hatch. 1. Remove the center lower lid (see page 20-89).
2. Remove the hatch lower trim (see page 20-66). 2. Turn the console box light (A) counterclockwise to
remove it.
3. Disconnect the 2P connector (A) from the hatch latch
(B). Console Box Light: LED
1. Remove the glove box (see page 20-94). 1. Carefully pry off the lens (A).
2. Turn the bulb socket (A) 45 counterclockwise to Courtesy Light: 3.8 W
remove it
Glove Box Light: 1.4 W
Driver's Passenger's
1. Remove the driver's kick panel (see page 20-52). 1. Remove the passenger's dashboard undercover (see
page 20-94).
2. Turn the driver's footwell light (A) counterclockwise
to remove it. 2. Turn the passenger's footwell light (A)
counterclockwise to remove it.
Footwell Light: LED
Footwell Light: LED
*1 ;With navigation
*2: Without navigation
*3 :Withseat heater
V V V V
ATGEAR VSAOFFSWITCH GLOVEBOXLIGHT AMBIENT RIGHTTAILLIGHT LEFTFRONT RIGHTFRONT
POSITION STEERINGWHEEL DRIVER'S LIGHT LEFTTAILLIGHT SIDEMARKER SIDEMARKER
INDICATOR SWITCHES FOOTWELLLIGHT RIGHTLICENSE LIGHT LIGHT
PANELLIGHT AUDIO -NAVIGATION PASSENGER'S PLATELIGHT
Km/h, mph UNIT*1 FOOTWELLLIGHT LEFTLICENSE
CHANGE AUDIOUNIT*2 PLATELIGHT
SWITCH HAZARDWARNINGSWITCH RIGHTREAR
DRIVER'S POWERMIRRORSWITCH SIDEMARKERLIGHT
SEAT LEFTREAR
HEATER FRONTPASSENGER'SAIRBAG
SWITCH*3 CUTOFFINDICATOR SIDEMARKERLIGHT
PASSENGER'S CLIMATECONTROLUNIT
SEAT 3-MODESWITCH
HEATER CONSOLELIGHT
SWITCH*3
M I CU
NOTE: Before testing, check the No. B1 (15 A) and No. B22 (7.5 A) fuse in the under-dash fuse/relay box.
1.Turn the ignition switch to LOCK (0).
2. Remove the fuse lid panel (see page 20-85), and remove the driver's dashboard lower cover (see page 20-85).
3. Disconnect the under-dash fuse/relay box connectors D, F, H, N, Q, R, Y, and AD.
NOTE: All connector views are wire side of female terminals.
CONNECTOR D (49P)
j j a j E i i ] B n jE g H
1181171161 ll5|14|13| 1i2|i1|
1q1
[45|27|26|25|44|43] [42|24|23|22|41po) |
^21|20|18|3s|37]
BLK BLK
. n i
C4
i .n
8 7 6 5 4 3 1 cnoD
16 15 14 13 12 11 10 9 1
\ \
BLK YEL
4. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose or corroded, repair them as necessary and recheck the system.
If the terminals look OK, go to step 5.
MICU Input Test (cont'd)
5. Reconnect the connectors to the under-dash fuse/relay box, and do the follow ing input tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, the MICU must be faulty; replace the under-dash fuse/relay box:
- USA models (see page 22-82)
- Canada models (see page 22-83)
Cavity Wire Test condition Test: Desired result Possible cause if desired result is
not obtained
R2 BLK In ail ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
N5 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in
the wire
Y16 BLK In a ll ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
Q2 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in
the wire
AD1 YEL Ignition switch ON (II) Measure the voltage to ground: Blown No. B60 (IGN)(50 A) fuse
There should be battery voltage. in the under-dash fuse/relay box
Faulty ignition switch
An open or high resistance in
the wire
D26 PNK Driver's door open Measure the voltage to ground: Faulty driver's door switch
There should be less than 0.2 V. Faulty driver's door switch
ground
An open or high resistance in
the wire
Driver's door closed Measure the voltage to ground: Faulty driver's door switch
There should be at least 5 V. A short to ground in the wire
D27 BRN Passenger's door Measure the voltage to ground: Faulty passenger's door switch
open There should be less than 0.2 V. Faulty passenger's door switch
ground
An open or high resistance in
the wire
Passenger's door Measure the voltage to ground: Faulty passenger's door switch
closed There should be at least 5 V. A short to ground in the wire
Q18 GRY Ignition key inserted Measure the voltage to ground: Poor ground (G502) or an open
into the ignition There should be less than 0.2 V. in the ground wire
switch Faulty ignition key switch
An open or high resistance in
the wire
Ignition switch in Measure the voltage to ground: Faulty ignition key switch
LOCK (0), and the There should be at least 5 V. A short to ground in the wire
ignition key removed
from the ignition
switch
F5 LT Driver's door lock Measure the voltage to ground: Poor ground (G501) or an open
BLU knob switch in There should be less than 0.2 V. in the ground wire
UNLOCK Faulty driver's door lock knob
switch
An open or high resistance in
the wire
Driver's door lock Measure the voltage to ground: Faulty driver's door lock knob
knob switch in LOCK There should be at least 5 V. switch
A short to ground in the wire
Cavity Wire Test condition Test: Desired result Possible cause if desired result is
not obtained
F10 YEL Driver's door lock Measure the voltage to ground: Poor ground (G501) or an open
knob switch in LOCK There should be less than 0.2 V. in the ground wire
Faulty driver's door lock knob
switch
An open or high resistance in
the wire
Driver's door lock Measure the voltage to ground: Faulty driver's door lock knob
knob switch in There should be at least 5 V. switch
UNLOCK A short to ground in the wire
H5 PNK Interior light switch in Connect terminal H5 and body Blown No. B1 (15 A) fuse in the
DOOR position ground with a jumper wire: The under-dash fuse/relay box
ceiling light should come on. Faulty individual map light
Faulty interior light switch
Blown bulb
An open or high resistance in
the wire
H2 BLK Interior light switch in Connect terminal H2 and body Blown No. B1 (15 A) fuse in the
ON position ground with a jumper wire: The under-dash fuse/relay box
cargo area light should come on. Faulty individual map light
Faulty interior light switch
Blown bulb
An open or high resistance in
the wire
Ignition Key Switch Test
HALL 1C UNIT
POWER W INDO W IVIOTOR (PULSER)
Period of _ r u n _ i| i___ i
pulses 1 4
Threshold value for
judgm ent of obstacle
Resetting the Power Window Control Unit
Reset the power window control unit after doing any of the following:
Power window regulator replacement or repair
Power window motor replacement or repair
Window run channel replacement or repair
Driver's door glass replacement or repair
1. Turn the ignition switch to ON (II).
2. Move the driver's window all the way down by using the driver's window DOWN switch.
3. Open the driver's door.
NOTE: Steps 4 7 must be done within 5 seconds of each other.
OPEN
Driver's
Door
CLOSED
O N(Il)
Ignition
S w itch
LOCK(O) Power w indow
mem ory cleared.
ON
Driver's W i ndow
Down Switch
OFF
T1 T1 T1 T1 T1 T1 T i T1 T1 T1 T1 T1 T1
T1=Less than 5 seconds
NOTE: The power window control unit is built into the power window master switch.
1. Remove the power window master switch (see page 22-289).
2. Disconnect the 22P connector (A) from the power window master switch (B).
W ire side o f fe m a le te rm in a ls
3. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose or corroded, repair them as necessary and recheck the system.
If the terminals look OK, go to step 4.
Power Window Master Switch Input Test (cont'd)
4. Reconnect the connector to the power window master switch, turn the ignition switch to ON (II), and do the following
input tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 5.
Cavity Wire Test condition Test: Desired result Possible cause if desired
result is not obtained
1 BLK In all ignition switch Measure the voltage to Poor ground (G501)
positions ground: An open or high
There should be less than resistance in the ground
0.2 V. wire
14 BLK In all ignition switch Measure the voltage to Poor ground (G501)
positions ground: An open or high
There should be less than resistance in the ground
0.2 V. wire
4 ORN Under all conditions Measure the voltage to Blown No. B3 (20 A) fuse
ground: in the under-dash
There should be battery fuse/relay box
voltage. An open or high
resistance in the wire
5 BRN Ignition switch ON (II) Measure the voltage to Blown No. B17 (20 A) fuse
ground: in the under-dash
There should be battery fuse/relay box
voltage. An open or high
resistance in the wire
22 RED Ignition switch ON (II) Measure the voltage to Faulty power window
ground: master switch
There should be battery An open or high
voltage. resistance in the wire
16 BRN Under all conditions Check for continuity to Poor ground (G501)
ground: Faulty power window
There should be continuity. master switch
An open or high
resistance in the wire
17 YEL Ignition switch ON (II), and Measure the voltage Faulty power window
driver's window switch between the terminals master switch
moving up or down. No. 16 and No. 17: Faulty driver's power
There should be 0 V about window motor
5 V 0 V about 5 V An open or high
repeatedly (a digital resistance in the wire
voltmeter should read about A short to ground in the
2.5 V while the window wire
moves).
18 BLU Ignition switch ON (II), and Measure the voltage
driver's window sw itch between the terminals
moving up or down. No. 16 and No. 18:
There should be 0 V about
5 V 0 V about 5 V
repeatedly (a digital
voltmeter should read about
2.5 V while the window
moves).
5. Turn the ignition switch to LOCK (0), then disconnect the 22P connector from the power window master switch again.
6. With the connector still disconnected, do the following input tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, replace the power window master switch (see page 22-289).
NOTE: After replacing the power window master switch, reset the power window control unit (see page 22-279).
Cavity Wire Test condition Test: Desired result Possible cause if desired
result is not obtained
2 LTBLU Connect the terminals No. 4 Check driver's power Faulty driver's power
and No. 2 and the terminals window motor operation: window motor
No. 3 and No. 1 with jumper The window should go up. Faulty driver's power
wires window switch
3 PNK Connect the terminals No. 4 Check driver's power An open or high
and No. 3 and the terminals window motor operation: resistance in the wire
No. 2 and No. 1 with jumper The window should go
wires down.
7 WHT Ignition switch ON (II), Check passenger's power Faulty passenger's power
connect the terminals No. 7 window motor operation: window motor
and No. 5 and the terminals The window should go up. Faulty passenger's power
No. 6 and No. 14 with window switch
jumper wires An open or high
6 YEL Ignition switch ON (II), Check passenger's power resistance in the wire
connect the terminals No. 6 window motor operation:
and No. 5 and the terminals The window should go
No. 7 and No. 14 with down.
jumper wires
Power Window Master Switch Test
1. Remove the power window master switch (see page 3. Check for continuity between the terminals in each
22-289), position according to the table.
2. Disconnect the 22P connector (A) from the power Driver's Switch
window master switch (B).
The drivers switch is combined with the control unit
so you cannot isolate the switch to test it.
Instead, run the power window master switch input
test procedures (see page 22-281). If the tests are
normal, the driver's switch must be faulty; replace the
power window master switch (see page 22-289).
Passenger's Switch
N\ ^ Termina l
5 6 7 14
Position Main \
Switch \
ON
OFF
OFF
ON O - - 0
a - -O
UP
CM
CO
5 4 18|17|16|15| 3 OFF O - - 0
CO
14 13 12 11 |22|21|20|19 10
00
ON O - -o 0 - -O
DOWN
OFF O - - 0
Terminal
2 3
Direction
UP
DOWN 0
Terminal
Position CM
7 6 5 4 18|17|16|15| 3 1
OFF 14 13 12 11 |22|21|20|19 10 9 8
UP
4. Remove the driver's door panel (see page 20-4). Pulser Test
5. Disconnect the 6P connector (A) from the driver's 8. Do the power window master switch input test for
power window motor (B). terminals No. 16, No. 17, No. 18, and No. 22 (see page
22-281).
1. Remove the passenger's power window switch (see 5. Disconnect the 2P connector (A) from the passenger's
page 22-289). power window motor (B).
2, Test the motor in each direction by connecting battery
power and ground to the passenger's power window
switch 8P connector according to the table.
3 2 I---- L 1
8 7 6 5 4
j
Removal Installation
1. Remove the door panel (see page 20-4). NOTE: The holes for the mounting screws (C) in a new
power window motor (A) are not threaded. The screws
2. Remove the door glass and regulator (see page cut threads in the holes the first time they are installed.
20-13).
1. Install the power window motor (A) onto the regulator
3. Remove the three screws (A), then remove the power (B) as shown, and tighten the screws (C) until the
window motor (B). screw head contacts with the linkage.
NOTE:
Keep the screws (C) perfectly straight while
screwing them in.
Do not use the air tool and impact wrench.
Do not use any other screws; these screws (C) are
designed to cut the threads.
4. Remove the four screws and the power window 4. Remove the four screws and the passenger's power
master switch (A). window switch (A).
tf/
WIPER/WASHER S W ITCH
Test/Replacement, page 22-306
System Description
ON
Back-up l ight
OFF _ r
INT
Windshield w iper switch
OFF
ON
Rear w indow wiper switch
OFF
- 0.70.1 sec.
Rear w indow wiper ON
auto stop position 7.0+1.5 7.01.5
OFF sec. sec.
ON
Rear w indow w iper motor
OFF i u i
ON
Back-up light
OFF _ r
HI or LO
Windshie l d w iper switch INT
OFF
ON
Rear w indow w iper switch
OFF
BATTERY TERMINAL
FUSE BOX UNDER-DASH FUSE/RELAY BOX
GAUGE
CONTROL
MODULE
2 WASHER
FLUID
LEVEL
SWITCH
_ (Closed:
-j Floatdown)
-LL
G201 |
i
(Canada models)
Circuit Diagram - Rear W indow
BATTERY TERMINAL
FUSE BOX UNDER-DASH FUSE/RELAY BOX
DTC Troubleshooting
DTC B1028: Rear Wiper Motor (Park) Signal 9. Measure the voltage between rear window wiper
motor 4P connector terminal No. 2 and body ground.
Error
NOTE: If you are troubl eshooting multiple DTCs, be sure REAR W INDO W WIPER MOTOR 4P CONNECTOR
to follow the instructions in B-CAN System Diagnosis
Test Mode A (see page 22-126).
1G1 (PUR)
1. Clear the DTCs with the HDS. 1
V
2. Turn the ignition switch to LOCK (0) and then back to 4 3
ON (II).
3. Operate the rear window wiper for at least 15
seconds, then turn the rear window wiper switch OFF.
4. Checkfor DTCs with the HDS. Wire side of female terminals
Is D T C B 1 0 2 8 in d ic a te d ? Is th e r e b a tt e r y v o lta g e ?
YES-Go to step 5. YES-Go to step 10.
NO-lntermittent failure, the system is OK at this time. NO-Repair an open or high resistance in the wire
Checkfor loose or poor connections. between the under-dash fuse/relay box and the rear
window wiper motor.H
5. Do the rear window wiper motor test (see page
22-307). 10. Check for continuity between rear window wiper
motor 4P connector terminal No. 3 and body ground.
Is th e r e a r w in d o w w ip e r m o to r O K ?
YES-Go to step 6.
REAR W INDO W WIPER IVIOTOR 4P CONNECTOR
NO-Replace the rear window wiper motor (see page
22-310).B
6. Check the No. B16 (10 A) fuse in the under-dash GND (BLK)
fuse/relay box.
Is th e fu s e O K ?
YES-Go to step 7.
NO-Replace the fuse, and recheck the system. W ire side of female terminals
7. Disconnect the rear window wiper motor 4P
Is th e r e c o n tin u ity ?
connector.
8. Turn the ignition switch to ON (II). YES-Go to step 11.
NO-Repair an open or high resistance in the wire
between rear window wiper motor 4P connector
terminal No. 3 and body ground (G801).H
DTC Troubleshooting (cont'd)
11. Disconnect the under-dash fuse/relay box connector 14. Check for continuity between under-dash fuse/relay
D (49P). box connector D (49P) terminal No. 10 and rear
window wiper motor 4P connector terminal No. 4.
12. Measure the vo l tage between rear window wiper
motor 4P connector terminal No. 4 and body ground. REAR W INDOW WIPER MOTOR 4P CONNECTOR
Wire side of female terminals
RR W I PER
COM (BRN)
RR WIPER
COM (BRN)
17]i!Hp35@ BfL.,.
49||45j27|26l25[44|43[ |^24l23l22[4i|4o| [a^21|2o|l9}3b|37|
W ire side of female terminals
UNDER-DASH FUSE/RELAY BOX CONNECTOR D (49P)
Is th e r e b a tte r y v o lta g e ? Wire side of female terminals
I s t h e r e c o n t i n u it y ?
YES-Repair a short to power in the wire between the
rear w indow w iper motor and the under-dash YES-Faulty MICU; replace the under-dash fuse/relay
fuse/relay box.il box.H
NO-Go to step 13. USA models (see page 22-82)
Canada models (see page 22-83)
13. Checkfor continuity between rear window wiper
motor 4P connector terminal No. 4 and body ground. NO-Repair an open or high resistance in the wire
between the rear window wiper motor and the
under-dash fuse/relay box.H
REAR W I NDOW WIPER MOTOR 4P CONNECTOR
I s t h e r e c o n t i n u it y ?
DTC B 1077: Windshield Wiper Motor (Park) 9. Check for continuity between windshield wiper motor
5P connector terminal No. 3 and under-dash
Signal Error
fuse/relay box connector B (36P) terminal No. 9.
NOTE: If you are troubl eshooting multipl e DTCs, be sure
WINDSHIELD WIPER MOTOR 5P CONNECTOR
to follow the instructions in B-CAN System Diagnosis Wire si de of female terminals
Test Mode A (see page 22-126). FR WIP
AS (LT GRN) i
1. Clear the DTCs with the HDS. {3 2 1
2. Turn the ignition switch to LOCK (0) and then back to \5 4/
ON (II).
3. Turn the windshield wiper switch to LOW or HIGH for
FR WIP
at least 15 seconds, then turn the switch OFF. AS (LT GRN)
D o e s th e w ip e r m o to r w o rk ?
[is] [24]61514I 23I22I |iT|~3
YES-Go to step 4. 34I I12I11I10I I9IsM
H [3lJl8|l7|l6|3o|29| |28|l5|l4fl:
NO-Go to step 13.
4. Check for DTCs with the HDS. UNDER-DASH FUSE/RELAY BOX CONNECTOR B (36P)
Wire side of female term i nals
Is D T C B 1 0 7 7 in d ic a te d ?
YES-Go to step 5. I s t h e r e c o n t i n u it y ?
NO-lntermittent failure, the windshield wiper system YES-Go to step 10.
is OK at this time. Check for loose or poor
connections. NO-Repair an open or high resistance in the wire.B
5. Turn the ignition switch to LOCK (0). 10. Check for continuity between windshield wiper motor
5P connector terminal No. 3 and body ground.
6. Do the windshield wiper motor test (see page 22-307).
D o e s t h e w i p e r m o t o r r u n a n d d o e s i t p u l s e n o r m a ll y ? WINDSHIELD W I PER MOTOR 5P CONNECTOR
I s t h e r e c o n t i n u it y ?
12. Measure the voltage between windshield w iper 17. Check for continuity between under-dash fuse/relay
motor 5P connector terminal No. 3 and body ground. box connector A (36P) terminals and windshield
wiper motor 5P connector terminals as shown:
W I NDSHIELD WIPER MOTOR 5P CONNECTOR
Under-dash Windshield wiper
fuse/relay box motor 5P connector
connector A (36P)
19 1
23 4
W I NDSHIELD W I PER IVIOTOR 5P CONNECTOR
Wire side of female terminals
FR W I P LO (BLU)
NO-Replace the fuse, and recheck the system.B NO-Repair an open or high resistance in the BLU
(low) or GRN (high) wire.B
15. Do the windshield wiper motor test (see page 22-307).
D o e s t h e w i p e r m o t o r r u n n o r m a ll y ?
YES-Go to step 5.
NO-lntermittent failure, the system is OK at this time.
Check for loose or poor connections.^
5. Select WIPER from the BODY ELECTRICAL menu.
6. Check each windshield wiper switch position value
with the DATA LIST menu.
(cont'd)
DTC Troubleshooting (cont'd)
7. Turn the ignition switch to LOCK (0). 15. Check each windshield wiper switch position value
with the DATA LIST menu.
8. Disconnect the wiper/washer switch 8P connector.
9. Turn the ignition switch to ON (II). When the windshield wiper switch 3s ON (LOW):
Data List Value
10. Select WIPER from the BODY ELECTRICAL menu.
Windshield Wiper Switch (LOW) ON
11. Check each windshield wiper switch position value
When the windshield wiper switch is ON (HIGH):
with the DATA LIST menu.
Data List Value
Data List Value Windshield Wiper Switch (HIGH) ON
Windshield Wiper Switch (LOW) OFF
Windshield Wiper Switch (HIGH) OFF When the windshield wiper switch is MIST:
Windshield Wiper Switch (MIST) OFF Data List Value
Windshield Wiper Switch (INT) OFF Windshield Wiper Switch (MIST) ON
A r e a ll d a ta lis t v a lu e s in d ic a te d O F F ?
When the windshield wiper switch is INT:
YES-Replace the wiper/washer switch (see page
Data List Value
22-306).B Windshield Wiper Switch (INT) ON
NO-Go to step 12. A r e a l l d a t a li s t v a l u e s c o r r e c t ?
12. Turn the ignition switch to LOCK (0). YES-Faulty MICU; replace the under-dash fuse/relay
13. Disconnect the under-dash fuse/relay box connector box.H
Q (34P). USA models (see page 22-82)
Canada models (see page 22-83)
14. Check for continuity between body ground and
under-dash fuse/relay box connector Q (34P) NO-Go to step 16.
terminals No. 6, No. 7, and No. 8 individually.
16. Turn the ignition switch to LOCK (0).
UNDER-DASH FUSE/RELAY BOX CONNECTOR G (34P) 17. Do the wiper/washer switch test (see page 22-306).
FR WIP INT&LO SW (ORN) Is th e w ip e r /w a s h e r s w itc h O K ?
FR WIP M IST
FR WIP HB&.OSW (RED) SW (GRN) YES-Go to step 18.
n ri f1 1 i rILL. __tis__ _n
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
NO-Replace the wiper/washer switch (see page
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 22-306).
18. Disconnect under-dash fuse/relay box connectors Q
(34P) and Y(16P).
I s t h e r e c o n t i n u it y ?
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
I CO I
fo l
34 33 32 31 29 28 27 26 25 24 23 22 21 20 19 18
FR WIP I NT&LO
<n><n) FR WIP MIST SW (ORN)
SW (GRN)
FR WIP H I &LO
SW (RED)
4, 3 2 1
8 7 6 5
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
GND 4 3 2 1
(BLK)
8 7 6 5
WIPER/WASHER SWITCH 8P CONNECTOR
Wire side of female terminals
MICU Input Test
NOTE:
Before testing, check the No. B5 (10 A ), No. B16 (10 A), No. B21 (15 A), No. B56 (30 A), and No. B60 (50 A) fuses in the
under-dash fuse/relay box.
If there is a malfunction of the rear window wiper operation, and no DTCs are detected, check the rear window wiper
motor and an open in the ground circuit of the rear window wiper (see step 10 on page 22-295).
1. Turn the ignition switch to LOCK (0).
2. Remove the fuse lid panel (see page 20-85), and remove the driver's dashboard lower cover (see page 20-85).
3. Disconnect under-dash fuse/relay box connectors A, B, D, N, Q, R, Y, and AD.
NOTE: All connector views are wire side of female terminals.
1__ CO __r
CM
n[ii] 9j aI7|3s|34| |33] 6I514[32(311 |So| 3|2| 1feM r am 4 J v 1
118117|16[ |is|l4li3| I12I11I10I 00
[) |42|24|3l22[41|4t)| |ag|21l20|l9[|g|37| 10 9 7 6 5
J--- nl
\
LT GRN BRN BLK
__ n
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 ..r i. 2 1
Irl
34 33 32 31 29 28 27 26 25 24 23 22 21 20 19 18
O
O1
8 7 6 5 4
j i
8 7 6 5 4 3 2 1 n o n
1
1 6 1 5 1 4 1 3 12 11 10 9
YEL
BLK
. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose or corroded, repair them as necessary and recheck the system.
If the terminals look OK, go to step 5.
5. With the connectors still disconnected, do the following input tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 6.
Cavity Wire Test condition Test: Desired result Possible cause if desired result is
not obtained
AD1 YEL Ignition switch ON (II) Measure the voltage to ground: Blown No. B60 (50 A) fuse in the
There should be battery voltage. under-dash fuse/relay box
Faulty ignition switch
An open or high resistance in
the wire
A23 GRN Under all conditions Connect terminal A23 to battery Poor ground (G401) or an open
power: The windshield wiper in the ground wire
motor should run at high speed. Faulty windshield wiper motor
A19 BLU Under all conditions Connect terminal A19 to battery An open or high resistance in
power: The windshield wiper the wire
motor should run at low speed.
A26 WHT Under all conditions Connect terminal A26 to battery Faulty windshield/rear window
power and terminal A25 to body washer motor
ground: The windshield/rear An open or high resistance in
window washer motor should the wire
run.
A25 GRN Under all conditions Connect terminal A25 to battery Faulty windshield/rear window
power and terminal A26 to body washer motor
ground: The windshield/rear An open or high resistance in
window washer motor should the wire
run.
B9 LT The motor stops at Check for continuity to ground: Faulty windshield wiper motor
GRN auto-stop position. There should be no continuity. A short to ground in the wire
Connect the terminal Check for continuity to ground: Faulty windshield wiper motor
A19 to battery power There should be continuity. Poor ground (G401) or an open
momentarily, and stop in the ground wire
the motor operation An open or high resistance in
before the motor the wire
reaches the auto-stop
position.
Y2 PNK Windshield Check resistance between the Faulty windshield
wiper/washer switch terminals: The resistance should wiper/washer switch
Y4 BLK (intermittent dwell vary between 0 to 1 kO. An open or high resistance in
timer) turned the wire
D23 PUR Connect battery Check rear window wiper motor Faulty rear window wiper
power to terminal operation: The rear window wiper motor
D10 BRN D23, then connect motor should run. Poor ground (G801) or an open
terminal D10 to body in the ground wire
ground momentarily. An open or high resistance in
the wire
D18 LT Transmission shifted Check for continuity between the Faulty back-up light switch
GRN to reverse terminals D18 and B3: An open or high resistance in
B3* There should be continuity. the wire
GRY Transmission shifted Check for continuity between the Faulty back-up light switch
to any position other terminals D18 and B3:
than reverse There should be no continuity.
*: M/T models
(cont'd)
MICU Input Test (cont'd)
6. Reconnect the connectors to the under-dash fuse/relay box, turn the ignition switch to ON (II), and do the following
input tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, the MICU must be faulty; replace the under-dash fuse/relay box:
- USA models (see page 22-82)
- Canada models (see page 22-83)
Cavity Wire Test condition Test: Desired result Possible cause if desired result is
not obtained
R2 BLK In all ignition switch Measure the voltage to ground: o Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
N5 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in
the wire
Y16 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
Q2 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in
the wire
S i? * PNK Transmission range Measure the voltage to ground: Poor ground (G101) or an open
switch in R There should be less than 0.2 V. in the ground wire
Faulty or improperly installed
transmission range switch
An open or high resistance in
the wire
Transmission range Measure the voltage to ground: Faulty or improperly installed
switch in any position There should be at least 5 V. transmission range switch
other than R A short to ground in the wire
Q8 RED Windshield Measure the voltage between Faulty windshield
wiper/washer switch terminals Q 8 and Y4: wiper/washer switch
Y4 BLK (LO or HI) ON There should be less than 0.2 V. Poor ground (G501, G502) or an
open in the ground wire
An open or high resistance in
the wire
Windshield Measure the voltage between Faulty windshield wiper/washer
wiper/washer switch terminals Q 8 and Y4: switch
OFF There should be at least 5 V.
Q7 ORN Windshiel d Measure the voltage between Faulty windshield
wiper/washer switch terminals Q7 and Y4: wiper/washer switch
Y4 BLK (INT or LO) ON There should be less than 0.2 V. Poor ground (G501, G502) or an
open in the ground wire
An open or high resistance in
the wire
Windshield Measure the voltage between Faulty windshield wiper/washer
wiper/washer switch terminals Q7 and Y4: switch
OFF There should be at least 5 V.
*: CVT models
Cavity Wire Test condition Test: Desired result Possible cause if desired result is
not obtained
Q6 GRN Windshield Measure the voltage between Faulty windshield
wiper/washer switch terminals 06 and Y4: wiper/washer switch
Y4 BLK (MIST) ON There should be less than 0.2 V. Poor ground (G501, G502) or an
open in the ground wire
An open or high resistance in
the wire
Windshield Measure the voltage between Faulty windshield wiper/washer
wiper/washer switch terminals 06 and Y4: switch
OFF There should be at least 5 V.
Q5 PUR Washer switch ON Measure the voltage between Faulty windshield
terminals Q5 and Y4: wiper/washer switch
Y4 BLK There should be less than 0.2 V. Poor ground (G501, G502) or an
open in the ground wire
An open or high resistance in
the wire
Washer switch OFF Measure the voltage between Faulty windshield wiper/washer
terminals 05 and Y4: switch
There should be at least 5 V.
Q4 YEL Rear window Measure the voltage between Faulty rear window
wiper/washer switch terminals Q4 and Y4: wiper/washer switch
Y4 BLK (RRWIPER) ON There should be less than 0.2 V. Poor ground (G501, G502) or an
open in the ground wire
An open or high resistance in
the wire
Rear window Measure the voltage between Faulty rear window wiper/washer
wiper/washer switch terminals 04 and Y4: switch
OFF There should be at least 5 V.
Q3 BLU Rear window Measure the voltage between Faulty rear window
wiper/washer switch terminals Q3 and Y4: wiper/washer switch
Y4 BLK (RRWASH) ON There should be less than 0.2 V. Poor ground (G501, G502) or an
open in the ground wire
An open or high resistance in
the wire
Rear window Measure the voltage between Faulty rear window wiper/washer
wiper/washer switch terminals Q3 and Y4: switch
OFF There should be at least 5 V.
Wiper/W asher Switch Test/Replacement
1. Remove the steering column covers (see page 20-96). 5. Check for continuity between the terminals in each
switch position according to the table.
2. Disconnect the 8P connector (A) from the
wiper/washer switch (B). Windshield
Terminal
1 2 3 4 5 8
Position n.
OFF
INT KJ n
rs -T Pi
LO KJ\ -
HI r\
KJ L/
M ist ON o r\
vj KJ
W asher ON vj
in te rm itte n t dwell
tim e c o n tro l ler o - o
turned
Rear window
Terminal
3. Remove the two screws, then slide out the
w i per/washer switch. Position A
Washer switch ON,
4. Inspect the connector terminals to be sure they are all w ip e r switch OFF o -o
making good contact.
OFF
If the terminals are bent, loose, or corroded, repair
them as necessary, and recheck the system.
If the terminals look OK, go to step 5.
W iper switch ON,
washer switch OFF o- -o
Wiper and washer o- -o
switch ON o- -o
6. If the continuity is not as specified, replace the switch.
7. Install the switch in the reverse order of removal.
Wiper M otor Test
1. Remove the right front inner fender (see page 20-162). Canada models
2. Disconnect the 2P connector (A) from the washer 1. Remove the front bumper center upper beam (see
motor (B). page 20-149).
NOTE: The illustration shows USA models. 2. Remove the front bumper (see page 20-128).
3. Remove the washer fluid level switch (A) from the
washer reservoir.
NOTE: Fluid may flow out of the opening.
1. Before installing the motor, connect the 5P connector 1. Remove the wiper arm (see page 22-311).
to the wiper motor, and turn the windshield 2. Remove the cap (A) and the mounting nut (B).
wiper/washer swi tch ON to (LO) or (HI ) position, then
OFF to return the motor shaft to the park position.
NOTE:
Do not use the windshield wiper/washer switch INT
position in this step.
Apply multipurpose grease to the moving parts.
2. Install the wiper motor to the wiper linkage assembly
in the reverse order of removal.
3. Install the linkage to the wiper motor shaft, then align
the mark (A) of the linkage and the mark (B) of the
wiper linkage assembly.
B
8.4 N-m
(0.86 kgf m, 6.1 Ibf ft)
4. Disconnect the 4P connector (A) from the rear window NOTE: Set the wiper arms to the auto-stop position
wiper motor (B). before removal and installation.
Windshield
NOTE: Always pull up the driver's side wiper blade first.
1. Remove the wiper pivot cover (see step 1 on page
20-153).
2. Close the hood.
3. Remove the caps, the nuts, and the wiper arms (A).
18 N-m
(1.8 kgf-m, 13 Ibf-ft)
(0.81 kgf-m,
5.8 I bf-ft)
Washer Reservoir Replacement
1. Remove the front bumper center upper beam (see 6. Canada models:
page 20-149).
Disconnect the 2P connector (A) from the washer fluid
2. Remove the front bumper (see page 20-128). level switch (B), and remove the washer fluid level
switch.
3. Remove the headlight (see page 22-242).
4. Disconnect the 2P connector (A) from the washer
motor (B).
Washer Reservoir Capacity:
2.5 L (2.6 US qt): USA models
4.85 L (5.1 US qt): Canada models
NOTE: The illustration shows USA models.
7. Remove the three bolts (C) and the clip (D), then
remove the washer reservoir (E).
(B).
(cont'd)
Wiper Blade Replacement (cont'd)
4. Align the groove (A) of each rail (B) with the tabs in a Rear W indow
new blade (C), then install the blade and the rails into
the blade holder in the reverse order of removal. 1. Lift the wiper arm off the rear window.
2. Push the lock (A) of the wiper blade assembly (B), and
remove the wiper blade assembly from the wiper arm
(C).
5. Install the wiper blade assembly onto the wiper arms 3. Locate the word SET (A) and the arrow on the wiper
in the reverse order of removal. blade holder, then pull the blade (B) in the opposite
direction of the arrow to remove it.
6. Check the wiper operation. If the blades slip, turn the
wiper switch OFF, and reinstall the blades securely.
INOTICE I
When you adjust the washer nozzles, carefully move the outside of the washer nozzles (A).
Do not insert tools into the nozzle hole (B), as it may cause the washer fluid to spray incorrectly.
Wiper Arm /Nozzle Adjustment (cont'd)
(Canada models)
Test, page 22-308
IMA BATTERY
LEVEL GAUGE
CHARGE/ASSIST
GAUGE
SEQUENTIAL MULTI-INFORMATION
SHIFT MODE TPMS INDICATOR MESSAGE DISPLAY (MID)
SHIFT INDICATOR (USA models) INDICATOR
(CVT models)
SHIFT UP INDICATOR
(M /T models) SIDE AIRBAG CUTOFF INDICATOR
(Canada models)
SHIFT DOWN INDICATOR
(M /T models)
32P CONNECTOR
16 - 1
ir r lZ K r v
32 17
System Description
AMBIENT METER
ECO SCORE
ECO GUIDE
GAUGES
Eco Guide Feedback M onitor on the M ulti-Inform ation Display (MID)
When the 3-Mode button is pressed, the selected SPORT/NORMAL/ECON pattern indicator appears for 2 seconds in the
MID and the gauge control module indicator comes on.
Then the MID screen returns to the previous screen. Turning the ignition switch to LOCK (0) displays the Eco score (Eco
drive profile data) and the Eco stage indicator (Lifetime Points) for 6 seconds.
Note: The Eco score and the Eco stage indicator are not displayed unless the vehicle has idled for 3 minutes or driven at
least 218 yards (200meters).
IGNITION
SWITCH -
ON (II)
3-MODE
SWITCH
System Description (cont'd)
Eco stage
When the lifetime points reach a prescribed level, the multi-information display (MID) shows the Eco stage up/down
indicator for 6 seconds from when the ignition switch is turned to LOCK (0). The MID then displays the Eco score for 6
seconds. When you advance up a stage, it displays for 12 seconds.
ECO STAGE
Stage up displays
NOTE: Before doing the self-diagnostic function, make sure the No. B1 (15 A) and the No. B22 (7.5 A) fuses in the
under-dash fuse/relay box are OK.
The gauge control module has a self-diagnostic function which consists of the following checks:
The indicator drive circuit check.
The beeper drive circuit check.
The ambient meter color variation check.
The switch input test.
The multi-information display (MID) check.
The gauges drive circuit check (tachometer).
The communication line check of the B-CAN (body-controller area network) communication line and the F-CAN
(fast-controller area network) communication line between the gauges.
NOTE:
Indicators are also controlled via the communication lines.
Entering the Self-Diagnostic Function W ith the HDS
Using the HDS, select BODY ELECTRICAL, GAU GES, then FU NCTION TESTS and do the SELF-DIAGNOSTIC FUNCTION.
Entering the Self-Diagnostic Function (Manual method)
1. Push and hold the SELECT/RESET knob.
2. Turn the combination light switch (-DG-) ON.
3. Turn the ignition switch to ON (II).
4. Within 25 sec.f turn the combination light switch & Q z ) OFF, then ON and OFF again.
5. Within 5 sec., release the SELECT/RESET knob, and then repeatedly push and release the knob three times.
NOTE:
While in the self-diagnostic mode, the dashlights brightness controller operates normally.
While in the self-diagnostic mode, the SELECT/RESET knob is used to start the Beeper Drive Circuit Test and the
Gauge Drive Circuit Check.
If the vehicle speed exceeds 1 mph (2km) or the ignition switch is turned to LOCK (0), the self-diagnostic mode ends.
The SEL/RESET button of the multi-information switch can do the same functions as the SELECT/RESET knob.
ON (II)
Ignition
sw i tch
LOCK m
Combinat ion
light switch
SELECT/RESET
switch
Move to self-diagnostic mode.
2 5 sec. 5 sec.
Self-Diagnostic Function (cont'd)
Self-diagnostic ON | ;-----------------------------------------------------------------------
mode OFF I
SELECT/RESET ON
switch OFF
ON j--------------------------- 1 j-
Gauge needle
OFF U
| I
Beeper
The needle sweeps from the
minimum posi tion to the
maximum position, then returns
to the minimum position.
The Communication Line Check
While in the self-diagnostic mode, the Communication Line Check starts after the Multi-Information Display (MID)
Check.
If the communication lines are OK, the word "OK" will be indicated on the multi-information display (MID). If there is a
communication line error, the word "ERROR" will be indicated on the MID.
Indication pattern
There is a malfunction in the communication line between the F-CAN and the gauge control module. The B-CAN is OK at
this time. Check for DTCs in the ECM/PCM, and troubleshoot any DTCs found.
There is a malfunction in the communication line between the B-CAN and the gauge control module. The F-CAN line is
OK at this time.
There is a malfunction in the communication line between the gauge control module and the F-CAN and the B-CAN.
Check for DTCs in the ECM/PCM, and troubleshoot any DTCs found.
*1 : With TPMS
*2 : With HandsFreeLink system
- -: CAN line
BATTERYTERMINAL UNDER-DASH FUSE/RELAY BOX
FUSE BOX
IGNITION SWITCH
No.A1(100A)
crx-o
(>
| Y1 R3
LTBLU PNK
GAUGE CONTROL MODULE 17 1
IG1
BATT/ FUEL/INSTANT
ASSIST FUEL LCD 5V
LCD CONTROL
TACHOMETER CIRCUIT
DRIVE DRIVE
CIRCUIT CIRCUIT
ON/OFF
5V
CPU/POWER SUPPLY CIRCUIT/
CONTROLLERAREA NETWORK CONTROLLER
. 2.6kQ .
, F-CAN L , F-CAN H
I 20
I I I
PNK GRN GRN No.B29 (10A)
I I I FUSE
I I I (UNDER-DASH (UNDER-DASH
I I I FUSE/RELAY FUSE/RELAY
BOX) BOX)
ECM/PCM IMMOBILIZER-KEYLESS
EPS CONTROL UNIT CONTROL UNIT
SRS UNIT CLIMATE CONTROL UNIT
VSA MODULATOR- HANDSFREELINK
CONTROL UNIT CONTROL UNIT*2
YAW RATE-ACCELERATION MICU
SENSOR
DATA LINK CONNECTOR (DLC)
MOTOR CONTROL
MODULE (MCM) i Ii
i SPORT i ECON i NORMALli 3-MODE
TPMS CONTROL UNIT*1 , LIGHT , LIGHT SWITCH
' (LEDx3) ' (LEDx3)
6800 330Q 330
CLIMATE
CONTROL
UNIT
GAUGE CONTROL MODULE
Circuit Diagram (cont'd)
CPU/POWER SUPPLYCIRCUIT/
CONTROLLER AREA NETWORK CONTROLLER
Tu
KM/H MPH CRUISE CRUISE CRUISE WASHER
CHANGE SW MAIN SW SET SW RESUME SW LEVEL SW
No.29(10A)FUSE
(UNDER DASH
FUSE/RELAY BOX)
V V V
CRUISE CONTROL COMBINATION AUDIO
SWITCH NAVIGATION
UNIT*3 WASHER FLUID
AUDIO UNIT*4 I LEVEL SWITCH
I (Closed : Float down)
(Open : Float up)
XL
G201
(Canada models)
* : With fog lights
*1 : With TPMS
*2 : With seat heater
MICU
YEL ORN
BRAKE FLUID
LEVEL SWITCH PARKING
HAZARDWARNING
SWITCH LIGHT
CLIMATE CONTROL UNIT V (Closed:
Float down)
BRAKE SWITCH
CONSOLE LIGHT VSA OFF (Closed :
POWER MIRROR DRIVER'S FOOT LIGHT SWITCH (Open ; Lever pulled)
SWITCH LIGHT PASSENGER'S FOOT LIGHT 2 Float up)
AUDIO UNIT AMBIENT LIGHT
(Without navigation) FRONT PASSENGER'S AIRBAG
AUDIO-NAVIGATION CUTOFF INDICATOR
UNIT (With navigation) DRIVER'S SEAT HEATER
STEERINGWHEEL SWITCH LIGHT*2
SWITCHES PASSENGER'S SEAT HEATER
VSA OFFSWITCH SWITCH LIGHT*2
LIGHT
A/T GEAR POSITION
INDICATOR PANEL
LIGHT
_LL J l.
G403 G501
DTC Troubleshooting
DTC B1152: Gauge Control Module Internal DTC B1175: Fuel Level Sensor (Fuel Gauge
(EEPROM) Error Sending Unit) Circuit Malfunction
NOTE: If you are troubleshooting multiple DTCs, be sure NOTE: If you are troubleshooting multiple DTCs, be sure
to follow the instructions in B-CAN System Diagnosis to follow the instructions in B-CAN System Diagnosis
Test Mode A (see page 22-126). Test Mode A (see page 22-126).
1. Clear the DTCs with the HDS. 1. Clear the DTCs with the HDS.
2. Turn the ignition switch to LOCK (0), and then back to 2 . Turn the ignition switch to LOCK (0), and then back
ON (II). ON (II).
3. Check for DTCs with the HDS. 3. Wait for at least 30 seconds.
Is D T C B 1 1 5 2 in d ic a te d ? 4. Check for DTCs with the HDS.
YES-Replace the gauge control module (see page Is D T C s B 1 1 7 5 in d ic a te d ?
22-354).
YES-Go to step 5.
NO-lntermittent failure, the gauge control module is
NO-lntermittent failure, the system is OK at this time.
OK at this tim e.ll
Check for loose or poor connections between the
gauge control module and the fuel tank unit.H
5. Turn the ignition switch to LOCK (0).
6. Disconnect the fuel tank unit 4P connector.
7. Disconnect the gauge control module 32P connector.
DTC Troubleshooting (cont'd)
8. Checkfor continuity between gauge control module DTC B 1176: Fuel Level Sensor (Fuel Gauge
32P connector terminals No. 21 and No. 22 and fuel
Sending Unit) Circuit Short
tank unit 4P connector terminals No. 4 and No. 2
respectively. NOTE: If you are troubleshooting multiple DTCs, be sure
to follow the instructions in B-CAN System Diagnosis
GAUGE CONTROL MODULE 32P CONNECTOR Test Mode A (see page 22-126).
Wire side of female terminals
1. Clear the DTCs with the HDS.
i ------------r 2. Turn the ignition switch to LOCK (0), and then back to
16fl5|l4fl3|l2|l1 10| 9 | 8 [ 7 6 | 5 |4?3|2 11|
|32|3l|30|2t|28| 27|26|25|24|23|22| 2l | 20| l9 | l8|l7 ON (II).
FUEL UN I T (BRN) FUEL GND (BLK) 3. Wait for at least 30 seconds.
4. Check for DTCs with the HDS.
p (a I s D T C B 1 1 7 6 in d i c a t e d ?
FUEL UNIT (BRN)
YES-Go to step 5.
NO-lntermittent failure, the fuel level sensor circuit is
OK at this time. Check for worn/missing insulation or
FUEL GND (BLK) an internal short in the w ire .ll
I s t h e r e c o n t i n u it y ?
(cont'd)
DTC Troubleshooting (cont'd)
6. Disconnect the appropriate connector at each control 7. Turn the ignition switch to LOCK (0).
unit in the table one at a time. Clear the DTC, then
8. Disconnect all the control unit connectors in the
recheck for DTCs after each unit is disconnected.
following table.
Control Unit Connector
Control Unit Connector
ECM/PCM Connector A (44P)
ECM/PCM Connector A (44P)
SRS unit Connector A (39P)
SRS unit Connector A (39P)
Gauge control module 32P connector
Gauge control module 32P connector
VSA modulator-control 32P connector
unit VSA modulator-control 32P connector
unit
EPS control unit Connector A (11P)
EPS control unit Connector A (11P)
Yaw rate-acceleration 4P connector
sensor Yaw rate-acceleration 4P connector
sensor
Motor control module Connector A (31P)
(MCM) Motor control module Connector A (31P)
(MCM)
TPMS control u n it* 20P connector
TPMS control unit* 20P connector
* : With TPMS
* : With TPMS
Is D T C U 0 0 2 9 in d ic a te d a fte r e a c h in d iv id u a l u n it w a s
d is c o n n e c te d ? 9. Disconnect the HDS from the data link connector
(DLC).
YES-Go to step 7.
10. Check for continuity between body ground and gauge
NO-Replace the control unit that was disconnected control module32Pconnectorterminal No. 19 and
when DTC U0029 did not s e t.il No. 20 individually.
&
I s t h e r e c o n t i n u it y ?
(cont'd)
DTC Troubleshooting (cont'd)
10. Check for continuity between gauge control module DTC U0111; Gauge Control Module Lost
32P connector terminals No. 19 and No. 20 and
Communication With Motor Control Module
ECM/PCM connector A (44P) terminals No. 36 and
No. 37 respectively. (BATT message)
GAUGE CONTROL MODULE 32P CONNECTOR NOTE: If you are troubleshooting multiple DTCs, be sure
W i re side of female term inal s to follow the instructions in B-CAN System Diagnosis
Test Mode A (see page 22-126).
^1sf15j14-f13112111 10[ 9 8 7 6 5 4 3 2 1. Clear the DTCs with the HDS.
|32|31130|29|28l27|26l25|24l23|22l21120| 19|18|17
F-CAN L (PNK) F-CAN H 2. Turn the ignition switch to LOCK (0), and then back to
(GRN) ON (II).
3. Wa i t for at least 6 seconds.
4. Check for DTCs with the HDS.
3 | 4 | 5 | e jT 8 Is D T C U 0 1 1 1 in d ic a te d ?
h i 2 I9 I
10 11 12 13|14|15|16 17 18 19
20 21 22 23 24 25 1
YES-Go to step 5.
1
26 27 28 29|3o|31132 33 34 35
NO-lntermittent failure, the system is OK at this time.
3 6 137 3 8 |3 9 |4 0 |4 1 |42 431441
Check for loose or poor connections between the
F-CAN H F-CAN L gauge control module and the motor control module
(GRN) (PNK) (MCM).B
ECM/PCM CONNECTOR A (44P) 5. Check for IMA system DTCs with the HDS.
Term inal side of female terminals
A r e a n y D T C s in d ic a te d ?
I s t h e r e c o n t i n u it y ?
YES-Go to the indicated DTCs troubleshooting, then
YES-Update the ECM/PCM if it does not have the
recheck.B
latest software (see page 11-207), or substitute a
known-good ECM/PCM (see page 11-7), and recheck. NO-Go to step 6.
If the indication goes away, replace the original
ECM/PCM (see page 11-209). If the DTC is still present, 6. Turn the ignition switch to LOCK (0).
replace the gauge control module (see page 7. Disconnect the gauge control module 32P connector.
22-354).11
8. Disconnect motor control module (MCM) connector A
NO-Repair an open or poor connection in the wire (31P).
between the ECM/PCM and the gauge control
module..
9. Checkfor continuity between gauge control module DTC U0122: Gauge Control M odu le Lost
32P connectorterminal No. 19 and No.20 and motor
Communication With VSA Modulator-Control
control module (MCM) connector A (31P) terminal
No. 23 and No. 22 respectively. Unit (VSA Message)
GAUGE CONTROL MODULE 32P CONNECTOR NOTE;
Wire side of fem a l e term ina l s If you are troubleshooting multiple DTCs, be sure to
follow the instructions in B-CAN System Diagnosis
16 15I 14I13112I1T 10| 9 [ 8 | 7 6 | 5 I 4.| 3 | 2 j
Test Mode A (see page 22-126).
|32| 31130| 29l28|27|26l25]24|23l22[21120ll9|l8|l7
F-CAN L F-CAN H If the HDS does not communicate with the VSA
(PNK) (GRN) modulator-control unit, the VSA indicator stays on,
and no VSA DTCs are stored, go to symptom
troubleshooting for ABS indicator, brake system
3 IU | 2 | 1 indicator, and VSA indicator do not go off, and no
30
CO
10
MOTOR CONTROL MODULE (MCM) CONNECTOR A (31P) 3. Wait for at least 6 seconds.
Wire side of female terminals
4. Check for DTCs with the HDS.
I s t h e r e c o n t i n u it y ? Is D T C U 0 1 2 2 in d ic a te d ?
YES-Go to step 10. YES-Go to step 5.
NO-Repair an open or poor connection in the wire NO-lntermittent failure, the F-CAN communication
between the motor control module (MCM) and the li ne is OK at this time. Checkfor DTCs in the ECM/PCM
gauge control module. and the VSA modulator-control unit with the HDS. If
10. Reconnect the gauge control module 32P connector F-CAN DTCs are present, check for a loose VSA
and motor control module (MCM) connector A (31P). ground or poor connections at the VSA
modulator-control unit or gauge control module. If
11. Clear the DTCs with the HDS. the connections are good, check the battery condition
(see page 22-85) and the charging system, then clear
12. Turn the ignition switch to LOCK (0) and then back to
all DTCs.B
ON (II).
5. Check for VSA system DTCs with the HDS.
13. Wait for at least 6 seconds.
A r e a n y D T C s in d ic a te d ?
14. Check for DTCs with the HDS.
YES-Go to the indicated DTCs troubleshooting, then
I s D T C U 0 1 1 1 in d i c a t e d ?
recheck.B
YES-Replace the gauge control module (see page
NO-Go to step 6.
22-354).
6. Turn the ignition switch to LOCK (0).
NO-Replace the motor control module (MCM) (see
page 12-212). 7. Disconnect the gauge control module 32P connector.
8. Disconnect the VSA modulator-control unit 32P
connector.
(cont'd)
DTC Troubleshooting (cont'd)
9. Checkfor continuity between gauge control module DTC U0127: Gauge Contro l Module Lost
32P connector terminal No. 19 and No. 20 and VSA
Communication With TPMS Contro l Unit
modulator-control unit32Pconnectorterminal No. 6
and No. 5 respectively. (TPMS message)
NOTE:
GAUGE CONTROL MODULE 32P CONNECTOR
Wire side of female term i nals If you are troubleshooting multiple DTCs, be sure to
follow the instructions in B-CAN System Diagnosis
'
00
o
NO-Repair an open or poor connection in the F-CAN YES-Go to the TPMS indicated DTCs troubleshooting,
wire between the VSA modulator-control unit and the then recheck.B
gauge control module.
NO-Go to step 6.
6. Turn the ignition switch to LOCK (0).
7. Disconnect the gauge control module 32P connector.
8. Disconnect the TPMS control unit 20P connector.
9"9 1
. NOT: j
9. Checkfor continuity between gauge control module DTC U0131; Gauge Control M odu le Lost
32P connector terminals No. 19 and No. 20 and TPMS
Communication With EPS Unit (EPS Message)
control unit 20P connector terminals No. 9 and No. 20
respectively. NOTE:
If you are troubleshooting multiple DTCs, be sure to
GAUGE CONTROL MODULE 32P CONNECTOR follow the instructions in B-CAN System Diagnosis
Wire si de of female terminals Test Mode A (see page 22-126).
If the HDS does not communicate with the EPS control
unit, the EPS indicator stays on, and no EPS DTCs are
CO
oo
-Nl
16|15|14|13|12|11 6 I5 I4 I3 I2 1 I
o
| | | |
|32|31130|29|28 2 7 |2 6 2 5 24|2 3 |2 2 |2 1 |2 0 19|18|17 stored, go to symptom troubleshooting for EPS
F-CAN L F-CAN H indicator does not go off, and no DTCs are stored (see
(PNK) (GRN) page 17-60).
1. Clear the DTCs with the HDS.
F-CAN H (GRN) 2. Turn the ignition switch to LOCK (0), and then back to
ON (II).
CD
CM
CO
CO
10 7 6 5 4 1
3. Wait for at least 6 seconds.
CD
OO
CM
20 17 16 15 14 13 11
j F-CAN L (PNK)
4. Check for DTCs with the HDS.
I s D T C U 0 1 3 1 in d i c a t e d ?
TPMS CONTROL UNIT 20P CONNECTOR
Wire side of female terminals YES-Go to step 5.
I s t h e r e c o n t i n u it y ? NO-lntermittent failure, the system is OK at this time.
Check for loose or poor connections between the
YES-Substitute a known-good TPMS control unit, and gauge control module and the EPS control unit.H
recheck. If the indication goes away, replace the
original TPMS control unit (see page 18-68). If the DTC 5. Check for EPS DTCs with the HDS (see page 17-22).
is still present replace the gauge control module (see
A r e a n y D T C s in d ic a te d ?
page 22-354).
YES-Go to the indicated DTCs troubleshooting, then
NO-Repair an open or high resistance in the wire poor
recheck.B
connection in the F-CAN wire between the TPMS
control unit and gauge control module.H NO-Go to step 6.
6. Turn the ignition switch to LOCK (0).
7. Disconnect the gauge control module 32P connector.
8. Disconnect EPS control unit connector A (11P).
(cont'd)
DTC Troubleshooting (cont'd)
9. Checkfor continuity between gauge control module DTC U0151: Gauge Contro l Modu le Lost
32P connector terminal No. 19 and No. 20 and EPS
Communication With SRS Unit (SRS
control unit connector A (11P) terminal No. 7 and
No. 9 respectively. Message)
NOTE:
GAUGE CONTROL MODULE 32P CONNECTOR
W ire side of female term ina l s SRS components are located in this area. Review the
SRS component locations (see page 24-11) and
---------------1
16 15114?13112111 1o| 9 | 8 | 7 6 | 5 j 4 1 3 | 2 l | precautions and procedures (see page 24-13) before
|32|31|30|29|28|27|26|25|24|23|22|21|20|19|18|17 doing repairs or servicing.
F-CAN L (PNK) F-CAN H If you are troubleshooting multiple DTCs, be sure to
JG R N )
follow the instructions in B-CAN System Diagnosis
'T
F-CAN H (GRN) Test Mode A (see page 22-126).
F-CAN L (PNK) If the HDS does not communicate with the SRS unit,
the SRS indicator stays on, go to symptom
|11|io|9 7 6 5 4 3
troubleshooting for SRS indicator does not go off, but
no DTCs are stored, or cannot be read (see page
Ll 24-160).
1. Clear the DTCs with the HDS.
EPS CONTROL UNIT CONNECTOR A (11P)
Wire side of female termina l s 2. Turn the ignition switch to LOCK (0), and then back to
ON (II).
Is th e r e c o n tin u ity ? 3. Wait for at least 6 seconds.
YES-Substitute a known-good EPS control unit, and 4. Check for DTCs with the HDS.
recheck. If the indication goes away, replace the
ori ginal EPS control unit (see page 17-80). If the DTC is I s D T C U 0 1 5 1 in d i c a t e d ?
still present, replace the gauge control module (see YES-Go to step 5.
page 22-354).B
NO-lntermittent failure, the system is OK at this time.
NO-Repair an open wire or poor connection in the Checkfor loose or poor connections between the
wire between the EPS control unit and the gauge
gauge control module and the SRS unit.H
control moduIe.H
5. Check for SRS DTCs with the HDS (see page 24-23).
A r e a n y D T C s in d ic a te d ?
9 8 39 38 7 6 5 4 3 2 37 36 35 34
23 22 21 20 19 18 17 16 15 14 13 12 11 10
tr
SRS UNIT CONNECTOR A (39P)
Wire side of female terminals
3-Mode drive system does not change when 9. Disconnect the 3-Mode switch 7P connector.
the mode button is pressed 10. Measure the voltage between 3-Mode switch 7P
connector terminal No. 2 and body ground.
1. Turn the ignition switch to ON (II ).
2. Check the indication of SPORT, NORMAL, and ECON 3- I VIODE SWITCH 7P CONNECTOR
mode indicators.
Is th e r e in d ic a tio n ?
YES-Go to step 4. 7 6 5 4 3 2 1
MODE SW (PUR)
NO-Go to step 3.
3. Check the indication of MID in gauge control module.
D o e s t h e M I L a n d / o r E P S in d i c a t e d ?
Wire side of fem a l e terminals
YES-Go to the indicated DTCs troubleshooting.
NO-Go to the DTC U0100 troubleshooting (see page Is th e r e b a tte r y v o lta g e ?
22-337).
YES-Go to step 11.
4. Press each button ofthe 3-Mode switch, and check the
NO-Go to step 13.
indication in the MID.
11. Disconnect the gauge control module 32P connector.
I s t h e i n d i c a t i o n c h a n g e d w h e n t h e s w i t c h is p r e s s e d ?
12. Check for continuity between gauge control module
YES-lntermittent failure, the system is OK at this
32P connectorterminal No. 2 and 3-Mode switch 7P
time.B
connector terminal No. 7.
NO-Go to step 5.
GAUGE CONTROL MODULE 32P CONNECTOR
Wire side of female terminals
5. Select GAUGES from the BODY ELECTRI CAL menu,
and enter the DATA LIST with the HDS.
MOE)E SW GNt) (LT GRN) r
6. Check the ON/OFF information ofthe SPORT SWITCH,
NORMAL SWITCH, and ECON SWITCH in the DATA 16h5|l4|l3|l2|l1 10| 9 | 8 | 7 6 | 5 | 4 3 | 2 " l |
LIST. |32|31|30| 29| 28|27|26|25| 24|23|22|21|20| 19|18|17
D o e s e a c h s w itc h in d ic a te O N w h e n it is p r e s s e d ?
YES-Replace the gauge control module (see page MODE SW GND (LT GRN)
22-354).B
NO-Go to step 7.
3-MODE SWITCH I P CONNEGTOR
7. Turn the ignition switch to LOCK (0).
Wire side of female terminals
8. Do the 3-Mode switch test (see page 22-351).
I s t h e r e c o n t i n u it y ?
Is th e 3 -M o d e s w itc h O K ?
YES-Replace the gauge control module (see page
YES-Go to step 9. 22-354).M
NO-Replace the 3-Mode switch (see page 22-351 ) . NO-Repair an open or high resistance in the wire.B
13. Disconnect the gauge control module 32P connector.
Symptom Troubleshooting (cont'd)
MODE SW (PUR)
)
IVAODE SW (PUR)
n ..J .......... I
6 5 4
1
3 2
3-MODE SWITCH 7P CONNECTOR
Wire side of female terminals
I s t h e r e c o n t i n u it y ?
n n n I I-------------- ! II 11 ... PI
16|15|14|13|12|11 10| 9 | 8 | 7 6 | 5 | 4 T 3 | 2 l 1 |
|32|31|30|29|28|27|26|25|24|23|22|21|20|19|18|17
I s t h e r e c o n t i n u it y ?
NOTE: Before testing, do the gauge control module self-diagnostic function (see page 22-325), and make sure the B-CAN
communication line is OK.
1. Turn the ignition switch to LOCK (0).
2. Remove the gauge control module (A) (see page 22-354), and disconnect the 32P connector (B) from it.
3. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose or corroded, repair them as necessary, and recheck the system.
If the terminals are OK, go to step 4.
Gauge Control Module Input Test (cont'd)
NOTE: SRS components are located in this area. Review 4. Measure the resistance between the
the SRS component locations (see page 24-11) and multi-information switch 6P connector terminals
precautions and procedures (see page 24-13) before No. 3 and No. 4 in each switch position according to
repairing or servicing. the table.
1. Remove the lid (A) from the steering wheel.
s r*
6 5 4 3 2 1
Position Resistance
2. Disconnect the 6P connector (B) from the
About 33 0
multi-information switch.
SEL/RESET About 1,043 0
3. Remove the three screws, then remove the w About 363 0
multi-information switch. 5. If the resistance is not as specified, replace the switch.
If the switch is OK, but the system does not operate,
check for an open in the wire between the switch and
the cable reel.
6. Install the switch in the reverse order of removal.
3-Mode Switch Test/Replacement
1. Remove the instrument panel (see page 20-83). 3. Remove the two screws, then remove the 3-Mode
switch (A).
2. Remove the five screws and the cover (A).
1. Remove the instrument panel (see page 20-83). 5. If the continuity is not as specified, remove the cover
(A), and replace the switch (B) or bulb (C).
2. Remove the five screws and the cover (A).
11......... 11.
5 4 3 2 1
u u
o o
Rewriting the ODO Data and Transferring the Maintenance Minder Data
to a New Gauge Control Module
NOTE: How to release locked odometer mileage to
Obtain a new gauge control module before starting the original gauge control module
the rewriting process. Only new gauges can be
rewritten. If, after you attempt to transfer mileage to a new gauge
Rewriting is not possible on a gauge control module assembly, the odometer display has dashes (----- ), is
that will not communicate with the HDS. garbled, or shows an incorrect value, the original gauge
Check the official Honda website for more information control module can be unlocked and restored to its
on how to write odometer information to a gauge original state In this way, it can be used again for
control module that will not communicate with the additional attempts to transfer the mileage:
HDS. 1. Confirm that you have the latest HDS version of
Make sure that the HDS shows the correct VIN for the software.
vehicle you are working on.
2. Make sure that the HDS shows the correct VIN for the
Once you have started this procedure, you must
vehicle you are working on.
complete it before removing the HDS from the data
link connector (DLC). 3. With the ignition switch in LOCK (0), reconnect the
Connect a jumper battery (do not connect a battery original gauge control module.
charger) to insure that correct battery voltage is
4. Completely re-boot the HDS.
maintained.
5. Clear any stored DTCs.
1. Before replacing the gauge control module, connect
the HDS. 6. Navigate to BODY ELECTRICAL/GAUGES/
ADJUSTMENT/GAUGE CONTROL MODULE
2. Select GAUGES from the BODY ELECTRICAL
REPLACEMENT.
SYSTEM SELECT menu with the HDS.
7. Select LOCK RELEASE.
3. Select GAUGE CONTROL MODULE REPLACEMENT
(ODO Rewrite) from the ADJUSTMENT MENU, and 8. Follow the prompts and the odometer mileage is
select READ OUT DATA, and save ODO value and the restored.
Maintenance Minder data into the HDS.
9. Start over and make sure the screen prompts are
4. Replace the gauge control module (see page 22-354). followed.
5. Select WRITE DATA and follow the instructions on the
HDS display, install the ODO value and the
Maintenance Minder data into the replacement gauge
control module. If the data transfer fails, refer to the
instructions below to release the locked ODO value.
Gauge Control Module Replacement
NOTE: Before replacing the gauge control module, retrieve the ODO value and the maintenance minder data from the
gauge control module with the HDS (see page 22-353).
1. Remove the instrument panel (see page 20-83).
2. Remove the four screws from the gauge control module (A).
3. Disconnect the 32P connector (B) from the gauge control module.
4. Install the gauge control module in the reverse order of removal.
5. Rewrite the ODO data and transfer the mai ntenance minder data to the new gauge control module (see page 22-353).
NOTE: Check the official Honda website for more information on how to write odometer information to a gauge
control module that will not communicate with the HDS.
Outside Air Temperature Indicator Calibration
(cont'd)
Outside Air Temperature Indicator Calibration (cont'd)
4. When the desired correction value appears on the 5. The snow mark is displayed when the temperature is
display, release the button, and the recalibrated 37 F (3 C) or less the first time you turn the ignition
outside air temperature will be displayed. switch to ON (II).
NOTE; The recalibration temperature is not the value
the sensor sees.
Therefore the temperature can only be adjusted 5
degrees from sensors reading.
Example:
Incorrect value = 68 F
4 \ LOW
O U T S ID E
(20 C) TEM PERATURE
NOTE:
Do steps 1 through 5 within 30 seconds.
If the ambient meter color is set to always display blue
with the custom setting, cancel that setting by
following the instructions in the Owner's Manual.
1. Turn the ignition switch to ON (II).
2. Confirm that the NORMAL mode or SPORT mode by
the multi-information display (MID) or indicator.
NOTE: If the ECON system is in the ECON mode,
change it to the NORMAL mode or SPORT mode by
pressing the NORMAL mode switch or SPORT mode
switch, then turn the ignition switch to LOCK (0), then
repeat this step again.
3. Press and release the brake pedal at least twice.
4. Confirm that the ambient meter color is green.
NOTE: If the ambient meter color is set to always be
blue with the custom setting, it will not change to
green.
5. Press the ECON mode switch once, then press the
SPORT mode switch or NORMAL mode switch once.
6. Confirm that the ambient meter color disappears.
NOTE: If the ambient meter color is set to always be
blue with the custom setting, it does not disappear.
7. Turn the ignition switch to LOCK (0).
NOTE: The Eco score and the Eco stage indicator are
not displayed unless you let the engine idle for 3
minutes or drive for at least 218 yards (200 m).
Component Location Index
SAFETY INDICATOR
fuse/relay box)
Input Test, page 22-360
Removal and Installation
-USA models, page 22-82
-Canada models, page 22-83
BATTERYTERMINAL
FUSE BOX UNDER-DASH FUSE/RELAY BOX
DRIVER'S PASSENGER'S 1
DOOR SWITCH DOOR SWITCH HATCH
(Closed: (Closed: LATCH
Door open) Door open) SWITCH
(Closed:
Hatch open)
BLK
NOTE:
Before testing, troubleshoot the multiplex integrated control system first, using B-CAN System Diagnosis Test Mode
A (see page 22-126).
Before testing, do the gauge control module self-diagnostic function (see page 22-325) to make sure the door indicator
LED and the B-CAN communication line are OK.
MICU
1. Turn the ignition switch to LOCK (0).
2. Remove the fuse lid panel (see page 20-85), and remove the driver's dashboard lower cover (see page 20-85).
3. Disconnect under-dash fuse/relay box connectors D, N, Q, R, Y, and AD.
NOTE: All connector views are wire side of female terminals.
CONNECTOR D (49P)
ORN
BLK
n r
4 2 1
r n
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
00
CD
10 7 6 5
j "
L _ J 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
BLK
r i ___ r n
r
..n
CM
00
3 I l 2 1 7 6 5 4 3 1
LT
8 7 6 5 4
d
/
16 1 5 14 13 12 11 10 9
/
BLK YEL
4. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose or corroded, repair them as necessary and recheck the system.
If the terminals look OK, go to step 5.
5. Reconnect the connectors, turn the ignition switch to ON (II), and do the following input tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 6.
Cavity Wire Test condition Test: Desired result Possible cause if desired result is
not obtained
N5 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in
the wire
Y16 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
R2 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
02 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in
the wire
AD1 YEL Ignition switch ON (II) Measure the voltage to ground: Blown No. B60 (50 A) fuse in
There should be battery voltage. the under-dash fuse/relay box
Faulty ignition switch
An open or high resistance in
the wire
D26 PNK Driver's door open Measure the voltage to ground: Faulty driver's door switch
There should be less than 0.2 V. Faulty driver's door switch
ground
An open or high resistance in
the wire
Driver's door closed Measure the voltage to ground: Faulty driver's door switch
There should be about 5 V. A short to ground in the wire
D27 BRN Passenger's door Measure the voltage to ground: Faulty passenger's door switch
open There should be less than 0.2 V. Faulty passenger's door switch
ground
An open or high resistance in
the wire
Passenger's door Measure the voltage to ground: Faulty passenger's door switch
closed There should be about 5 V. A short to ground in the wire
D17 ORN Hatch open Measure the voltage to ground: Faulty hatch latch switch
There should be less than 0.2 V. An open or high resistance in
the wire
Hatch closed Measure the voltage to ground: Faulty hatch latch switch
There should be about 5 V. Poor ground (G801) or an open
in the ground wire
A short to ground in the wire
Control Unit Input Test (cont'd)
BLK PNK
n n n i---------------: r \ n n r n
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 | 1 |
CO
O
CM
00
CM
r ^
CM
CD
CM
CM
CM
CO
CM
o
3 2 31 29 2 2 21 19 18 17
7
BLK LTBLU
8. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose, or corroded, repair them as necessary and recheck the system.
If the terminals look OK, go to step 9.
9. Reconnect the connector to the gauge control module, turn the ignition switch to ON (II), and do the following input
tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 10.
Cavity Wire Test condition Test: Desired result Possible cause if desired result is
not obtained
4 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
32 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
17 LTBLU Ignition switch ON (II) Measure the voltage to ground: Blown No. B22 (7.5 A) fuse in
There should be battery voltage. the under-dash fuse/relay box
Faulty under-dash fuse/relay
box
An open or high resistance in
the wire
1 PNK Under all conditions Measure the voltage to ground: Blown No. B1 (15 A) fuse in the
There should be battery voltage. under-dash fuse/relay box
An open or high resistance in
the wire
10. Substitute a known-good gauge control module, and recheck the system.
If the symptom is gone, the gauge control module is faulty: replace it (see page 22-354).
If the symptom is still present, the MICU is faulty; replace the under-dash fuse/relay box:
- USA models (see page 22-82)
- Canada models (see page 22-83)
Component Location index
(Built into
the under-dash
fuse/relay box)
Input Test, page 22-366
Removal and Installation COMBINATION , llkii,
-USA mode l s, page 22-82 LIGHT SWITCH SRS UNIT
-Canada models, page 22-83 Test/Replacement, page 22-234
PASSENGER'S
SEAT BELT BUCKLE SWITCH
_Q _
GAUGE CONTROL
MODULE
V
GRN
Q15
D26
6 IGNITION
KEYSWITCH
(Closed:
Key inserted)
DRIVER'S
DOOR
SWITCH
(Closed:
Door open)
NOTE: Before testing, do the gauge control module self-diagnostic function (see page 22-325) to make sure the beeper
and the indicators in the gauge control module work properly, and the B-CAN and F-CAN lines are OK.
MICU
1. Turn the ignition switch to LOCK (0).
2. Remove the fuse lid panel (see page 20-85), and remove the driver's dashboard lower cover (see page 20-85).
3. Disconnect under-dash fuse/relay box connectors D, N, Q, R, Y, and AD.
NOTE: All connector views are wire side of female terminals.
CONNECTOR D (49P)
PNK
4 2 1
J L
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CO
00
10 7 6 5
Lj L _ J 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
1 ..._r
3 1 1
2 1 8 7 6 5 4 3 2 1
05
CO
7 5 4 1 6 1 5 1 4 1 3 1 2 11 1 0
J 9
/
BLK YEL
4. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose, or corroded, repair them as necessary and recheck the system.
If the terminals are OK, go to step 5.
5. Reconnect the connectors, turn the ignition switch to ON (II), and do the following input tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 6.
Cavity Wire Test condition Test: Desired result Possible cause if desired
result is not obtained
N5 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in the
wire
Y16 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in the
wire
R2 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in the
wire
Q2 BLK In all ignition switch Measure the voltage to ground: Poor ground (G502)
positions There should be less than 0.2 V. An open or high resistance in the
wire
ADI YEL Ignition switch ON (II) Measure the voltage to ground: Blown No. B60 (50 A) fuse in the
There should be battery voltage. under-dash fuse/relay box
Faulty ignition switch
An open or high resistance in the
wire
D26 PNK Driver's door open Measure the voltage to ground: Faulty driver's door switch
There should be less than 0.2 V. Faulty driver's door switch
ground
An open or high resistance in the
wire
Driver's door closed Measure the voltage to ground: Faulty driver's door switch
There should be about 5 V. A short to ground in the wire
Q18 GRY Ignition key inserted Measure the voltage to ground: Poor ground (G502) or an open in
into the ignition switch There should be less than 0.2 V. the ground wire
Faulty ignition key switch
An open or high resistance in the
wire
Ignition switch in LOCK Measure the voltage to ground: Faulty ignition key switch
(0) position and ignition There should be about 5 V. A short to ground in the wire
key removed from the
ignition switch
Q10 BLU Combination light Measure the voltage between Faulty combination light switch
switch OFF terminals Q10 and G19: An open or high resistance in the
Q19 BLK There should be less than 0.2 V. wire
Combination light Measure the voltage between Faulty combination light switch
switch in any other terminals Q10 and Q19: A short to ground in the wire
position than OFF There should be about 5 V.
Q11 GRY Combination light Measure the voltage between Faulty combination light switch
switch (PARKING terminals Q11 and Q19: An open or high resistance in the
Q19 BLK position) ON There should be less than 0.2 V. wire
Combination light Measure the voltage between Faulty combination light switch
switch OFF terminals Q11 and G19: A short to ground in the wire
There should be about 5 V.
Q13 RED Combination light Measure the voltage between Faulty combination light switch
switch (Headlight terminals Q13 and Q19: An open or high resistance in the
Q19 BLK position) ON There should be less than 0.2 V. wire
Combination light Measure the voltage between Faulty combination light switch
switch OFF terminals Q13 and G19: A short to ground in the wire
There should be about 5 V.
(cont'd)
Control Unit Input Test (cont'd)
BLK PNK
n n n I------------------------- _ V n n / n
16 15 14 13 12 11 . 1 0 9 8 7 6 5
4 3 2 1
3 2 31 3 0 2 9 2 8 2 7 2 6 2 5 2 4 2 3 2 2 21 20 19 18 17
/ / \
BLK ORN LT BLU
8. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.
If the terminals are OK, go to step 9.
9. Reconnect the connector to the gauge control module, turn the ignition switch to ON (II), and do the following input
tests:
If any test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 10.
Cavity Wire Test condition Test: Desired result Possible cause if desired result is
not obtained
4 . BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
32 BLK In all ignition switch Measure the voltage to ground: Poor ground (G501)
positions There should be less than 0.2 V. An open or high resistance in
the wire
17 LT Ignition switch ON (II) Measure the voltage to ground: Blown No. B22 (7.5 A) fuse in
BLU There should be battery voltage. the under-dash fuse/relay box
Faulty ignition switch
An open or high resistance in
the wire
1 PNK Under all conditions Measure the voltage to ground: Blown No. B1 (15 A) fuse in the
There should be battery voltage. under-dash fuse/relay box
An open or high resistance in
the wire
26 ORN Parking brake switch Measure the voltage to ground: Faulty parking brake switch
ON (Lever pulled) There should be less than 1 V. An open or high resistance in
the wire
Parking brake switch Measure the voltage to ground: Faulty parking brake switch
OFF (Lever released) There should be about 5 V. o A short to ground in the wire
10. Do the gauge control module self-diagnostic function (see page 22-325), and check the beeper and the seat belt
reminder indicator.
If the beeper sounds and the seat belt reminder indicator flashes, go to step 11.
If the beeper does not sound or the seat belt reminder indicator does not flash, replace the gauge control module
(see page 22-354).
11. Substitute a known-good gauge control module, and recheck the system.
I f the symptom is gone, the gauge control module is faulty; replace it (see page 22-354).
If the symptom is still present, the MICU is faulty; replace the under-dash fuse/relay box:
- USA models (see page 22-82)
- Canada models (see page 22-83)
Accessory Power Socket
BATTERYTERMINAL
FUSE BOX
BATTERY
No. A1 (100 A)
c r\jo
-
WHT
ACCESSORY
POWER
ci) SOCKET
-
G502
Accessory Power Socket
NOTE: I f the accessory power socket does not work, 6. Check for continuity between the accessory power
check the No. B13 (20 A) fuse in the under-dash socket 2P connectorterminal No. 1 and body ground.
fuse/relay box and ground (G502) first. There should be continuity.
1. Remove the center lower cover (see page 20-89). If there is continuity, replace the accessory power
socket; go to step 7.
2. Disconnect the 2P connector (A) from the accessory If there is no continuity, checkfor:
power socket (B). - Poor ground (G502).
- An open or high resistance in the wire between
accessory power socket 2P connector terminal
No. 1 and body ground (G502).
7. Remove the socket (A) from the housing (B).
POWER MIRRORS
UNDER-DASH FUSE/RELAYBOX
BATTERYTERMINAL
FUSE BOX REAR WINDOW -RED-
No. B59 (30 A)*1 DEFOGGER RELAY
No. A1 (100 A) (40 A)*2 No. B55 (10 A) F2
crxjo---- c r \ j j ----- - -BRN-
(+> - C T X j O .......
j No. B60
IGNITION SWITCH (IGN)
3(50 A)
No. B10(7.5A)
ORN- ---- ctvjo----
-BRN----(|s
-BRN
RED PUR
36 I29
IG2 Rr DEF
RLY
SWITCH A Ai RDEEAFO
RWINDOW CLIMATE
INDICATORLVJ GGERSWITCH/ CONTROL
(LED) X H POWERMIRROR UNIT
DEFOGGERSWITCH*2
i i
GND
j 31
BLK
jQ_
G502
* : With power mirror defogger
pf]: With power mirror defogger
[~2~|: Without power mirror defogger
0 RED-
1
RED
y
Function Test
1. Remove the power mirror switch (see page 22-377). Left mirror
2. Disconnect the 13P connector (A) from the power 6. Connect power mirror switch 13P connector terminals
mirror switch (B). No. 4 and No. 9, and power mirror switch 13P
connector terminals No. 1 (or No. 7) and No. 13 with
jumper wires.
The left mirror should tilt down (or swing left) with the
ignition switch in ON (II).
If the left mirror does not tilt down (or does not
swing left), check for an open or high resistance in
the GRY (or PNK) wire between the left mirror and
the 13P connector.
If the wire is OK, check the left mirror actuator.
If the mirror neither tilts down nor swings left,
repair the ORN wire.
If the mirror works properly, check the mirror
switch.
Right mirror
- /G R Y
7. Connect power mirror switch 13P connector terminals
5 4 3 1 'I 7 1 .( 2 1 \ Wire side of
No. 4 and No, 8, and power mirror switch 13P
13 12 11 |10| 9 | 8 | 7 6 j female terminals
bu connector terminals No. 1 (or No. 6) and No. 13 with
BLU jumper wires, and the ignition switch ON (II).
The right mirror should tilt down (or swing left) with
BLK RED ORIM LT GRN the ignition switch in ON (II).
If the mirror does not tilt down (or does not swing
left), check for an open or high resistance in the
3. Choose the appropriate test based on the symptom: GRY (or BLU) wire between the right mirror and the
Both mirrors don't work, go to step 4. 13P connector. If the wire is OK, check the right
Left mirror does not work, go to step 6. mirror actuator.
Right mirror does not work, go to step 7. If the mirror neither tilts down nor swings left,
Mirror defoggers don't work, go to step 8. repair the LT GRN wire.
If the mirror works properly, check the mirror
Both mirrors
switch.
4. Measure the voltage between power mirror switch
Defogger
13P connector terminal No. 4 and body ground with
the ignition switch to ON (II). 8. Connect rear window defogger relay terminals No. 1
There should be battery voltage. and No. 2 with a jumper wire. Measure the voltage
If there is no battery voltage, check for: between terminal No. 4 ofthe mirror connectors and
- Blown No. B10 (7.5 A) fuse in the under-dash body ground. There should be battery voltage and
fuse/relay box. both mirrors should warm up.
- An open or high resistance in the RED wire. If there is no voltage or neither warms up, checkfor:
If there is battery voltage, go to step 5. - An open or high resistance in the BRN wire.
- Blown No. B55 (10 A) or No. B59 (40 A) fuse in the
5. Check for continuity between power mirror switch under-dash fuse/relay box.
13P connector terminal No. 13 and body ground.
There should be continuity. If only one fails to warm up, check:
If there is no continuity, check for: - Its defogger.
- An open or high resistance in the BLK wire. - Poor ground (G501, G502).
- Poor ground (G501). If both warm up, check the defogger switch or the
If there is continuity, check both mirrors rear window defogger relay.
individually.
Power Mirror Switch Test/Replacement
1. Remove the instrument panel (see page 20-83). 4. Check for continuity between the terminals in each
switch position according to the table.
2. Remove the five screws and the cover (A).
Power Mirror Switch
- -n
5 4 3 2 1
13 12 11 10| 9 | 8 7 6
Power Mirror Actuator Test
1. Remove the door panel (see page 20-4). 3. Check actuator operation by connecting power and
2. Disconnect the power mirror 13P (or 6P)* connector ground according to the table.
(A). Power Mirror Actuator
*: Without power mirror defogger
Term ina l
6 7 8
Position [3] [4] [5]
TI LT UP
TILT DOWN
SW I NG LEFT
SW ING RI GHT
[ ]: W ithout power mirror defogger
l W ith
5 4 3 2 1
13 12 11 10 9 8 7 6
W ithout
y F=\ Y power
6 5 4 3 mirror
defogger
BATTERYTERMINAL
FUSEBOX UNDER-DASHFUSE/RELAYBOX IGNITIONSWITCH
BATTERY No. A1 (100A) No. B60(IGN) (50A)
-
-- crxjo---
No. B40(10A) No. B10(7.5A)
i-<r\jd----
TH:THERMOSTAT [ON:84-102F(29-39C)]
[OFF: 102-117F(39-47C)] D33 Y11
BR:BREAKER [ON:77-95F(25-35C)]
[OFF: 115-129 (46-54C)] BRN RED
G601 G601
Seat Heater Test
1. Remove the center console (see page 20-79). 3. Check for continuity between the terminals in each
switch position according to the table.
2. Disconnect the 6P (or 7P*) connector from the seat
heater switch, then remove the switch. NOTE;
*: Passenger's seat heater switch Make sure the correct test lead ( + or ) is placed
on the terminal.
Driver's seat heater switch
When checking for continuity across the diode, use
the diode setting (-M -) on the digital volt/ohm
meter to check the diode bias.
Be aware of this characteristic; a diode is one that
Passenger's seat heater conducts fully in one direction (forward) and not at
switch all in the opposite direction (reverse).
Terminal side of
male terminals V Termina l
I -j
Y Position \
7|6|5|.4|3|2|1
7 o
HIGH
AAAr-@-AAAH4- >
Terminal side of
male terminals ------ VSA------
-WV-N-WV
ON
a
AAAr-@-AAAr+#-
LOW
-AAA------@-
-AAAr+4-AA/V
OFF
-AAAr >
a -AA/V-M-WV
NOTE:
Aftermarket window tinting should be removed
before testing.
To make an effective repair, the broken wire section
must be no longer than 25 mm (1.0 inch).
1. Lightly rub the area around the broken section (A)
with fine steel wool, then clean it with isopropyl
alcohol.
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe
frontal or side collision, all SRS service work should be done by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal
injury caused by unintentional deployment ofthe airbags, side airbags, side curtain airbags, and/or seat belt
tensioners.
Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the
ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the
system may fail in a collision, or the airbags may deploy.
SRS electrical connectors are identified by yellow color coding. Related components are located in the
steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the
roof side, and around the floor. Do not use electrical test equipment on these circuits.
A u d io , N a v i g a tio n , a n d T e le m a tic s
A u d io , N a v ig a t io n , a n d
System D e scrip tio n .................. 23-149
T e le m a t ic s Circuit Diagram . . . .............. ......23-172
Special Tools ....................... 23-2 System Diagnostic M o d e ........23-174
DTC T roubleshooting ........... 23-198
A u d io S y s te m
S ym ptom Troubleshooting ....23-214
C om ponent Location In d e x .... 23-3
CD, DVD, and PC Card
General Troubleshooting
R em oval/Installation ...... . 23-231
In fo rm a tio n ............ . ...2 3 -6
* A udio-N avigation Unit
S ym ptom Troubleshooting
R em oval/Installation ............ 23-232
In d e x ............................... .........23-7
* Voice Control Switch T e s t...... 23-234
System D e scrip tio n ................2 3 -9
* Voice Control Switch
C ircuit D ia g ra m .........................23-42
R eplacem ent...... ................... 23-235
Self-Diagnostic F u n c tio n ........ 23-49
HFL-Navigation M icrophone
Error C odes................................ 23-56
R em oval/Installation ......... 23-236
S ym ptom T ro u b le s h o o tin g .... 23-59
GPS Antenna
Sound Q uality D ia g n osis........23-115
Rem oval/Installation ............ 23-236
* A udio U nit
R em oval/Installation.............23-119 HandsFreeLink System
Stereo A m p lifie r Com ponent Location Index 23-237
R em oval/Installation............ 23-121 General Troubleshooting
Speaker Test/R eplacem ent 23-122 In fo rm a tio n ........................... 23-239
* A udio Remote Switch T e s t 23-125 DTC Troubleshooting In d e x ... 23-249
* A udio Remote Switch Sym ptom Troubleshooting
R eplacem ent.......................... 23-125 In d e x .......................... .............23-251
USB A dapter Control U nit System D e sc rip tio n .................. 23-253
R eplacem ent........................... 23-128 HFL System T ro u b le s h o o tin g . 23-255
A u xiliary Jack Assem bly Circuit D ia g ra m ........................ 23-256
R eplacem ent.......................... 23-128 Self-Diagnostic F u n ctio n ......... 23-258
AM /FM Antenna DTC T ro u b le s h o o tin g .............. 23-259
R eplacem ent.......................... 23-129 S ym ptom Troubleshooting 23-270
W in d o w Grid R epair................. 23-129 HFL M icrophone
R em oval/Installation............ 23-280
N a v ig a tio n S y s te m
* HFL Switch T e s t.........................23-280
Com ponent Location Index 23-130
* HFL Switch R eplacem ent........ 23-281
General Troubleshooting
Control U nit Input
In fo rm a tio n ............................ 23-131
Test/R eplacem ent................. 23-282
DTC Troubleshooting In d e x ... 23-142
S ym ptom Troubleshooting
In d e x ............................ ........... 23-145
Audio, Navigation, and Tel ematics
Special Tools
W ith Navigation
STEREO AMPLIFIER
W ith Navigation
B
Symptom Troubleshooting Index
With navigation
Symptom Diagnostic procedure Also check for
Poor AM or FM radio reception or Symptom Troubleshooting AM/FM antenna lead and/or sublead
interference (see page 23-59) short or open in the wire
Audio-navigation unit power switch will Symptom Troubleshooting
not turn on (No information display and (see page 23-67)
no sound)
Audio-navigation unit power switch will Symptom Troubleshooting Coins in the CD player
not turn off (see page 23-70)
No sound is heard from the speaker(s) Symptom Troubleshooting
(display is normal) (see page 23-72)
Auxil iary input sound is low or cannot be Symptom Troubleshooting
heard (see page 23-82)
Audio system sound is weak or distorted Symptom Troubleshooting
(display is normal) (see page 23-84)
Radio preset memory is lost Symptom Troubleshooting Internal error
(see page 23-85)
Volume does not change Symptom Troubleshooting
(see page 23-85)
Volume does not increase with speed Symptom Troubleshooting
(see page 23-86)
Volume is too high or too low when Symptom Troubleshooting
driving at freeway speeds (see page 23-88)
Radio tuner does not change stations Symptom Troubleshooting
(see page 23-88)
Audio-navigation unit button Symptom Troubleshooting
illumination does not work (see page 23-90)
Audio remote switch does not work Symptom Troubleshooting
properly (see page 23-93)
Audio disc does not load Symptom Troubleshooting Label on the disc
(see page 23-96)
Audio disc does not eject Symptom Troubleshooting Label on the disc
(see page 23-96)
Audio disc does not play Symptom Troubleshooting Unsupported format
(see page 23-97)
Audio disc skips Symptom Troubleshooting Tire pressure (over-inflated), disc
(see page 23-97) smudged, dirty, or scratched
USB device does not function Symptom Troubleshooting Compatibility ofthe USB device (see
(see page 23-99) Owner's Manual)
USB input sound is low or cannot be Symptom Troubleshooting Compatibility ofthe USB device (see
heard (see page 23-109) Owner's Manual)
Audio disc cannot be inserted and/or Symptom Troubleshooting
ejected (see page 23-113)
Display can be opened and/or closed Replace the
even when an audio disc is being audio-navigation unit (see
inserted or ejected page 23-232)
PC card wi l l not play/card icon on audio Symptom Troubleshooting
screen cannot be selected (see page 23-114)
(cont'd)
Symptom Troubleshooting Index (cont'd)
W ithout navigation
Sym ptom Diagnostic procedure Also check for
Poor AM or FM radio reception or Symptom Troubleshooting AM/FM antenna lead and/or sublead
interference (see page 23-63) short or open in the wire
Audio unit power switch will not turn on Symptom Troubleshooting
(No information display and no sound) (see page 23-69)
Audio unit power switch will not turn off Symptom Troubleshooting Coins in the CD player
(see page 23-71)
No sound is heard from the speaker(s) Symptom Troubleshooting
(display is normal) (see page 23-76)
Auxiliary input sound is low or cannot be Symptom Troubleshooting
heard (see page 23-84)
Audio system sound is weak or distorted Symptom Troubleshooting
(see page 23-84)
Radio preset memory is lost Symptom Troubleshooting Internal error
(see page 23-85)
Volume does not change Symptom Troubleshooting
(see page 23-85)
Volume does not increase with speed Symptom Troubleshooting
(see page 23-87)
Volume is too high or too low when Symptom Troubleshooting
driving at freeway speeds (see page 23-88)
Radio tuner does not change stations Symptom Troubleshooting
(see page 23-88)
Display does not dim or brighten with Symptom Troubleshooting
dimmer (see page 23-89)
Audio unit button illumination does not Symptom Troubleshooting
work (see page 23-91)
Audio remote switch does not work Symptom Troubleshooting
properly (see page 23-94)
Audio disc does not load Symptom Troubleshooting Label on the disc
(see page 23-96)
Audio disc does not eject Symptom Troubleshooting Label on the disc
(see page 23-96)
Audio disc does not play Symptom Troubleshooting Unsupported format
(see page 23-97)
Audio disc skips Symptom Troubleshooting Tire pressure (over-inflated), disc
(see page 23-97) smudged, dirty, or scratched
Audio unit button does not work Symptom Troubleshooting
(see page 23-98)
Audio unit disc indicator does not work Symptom Troubleshooting
(see page 23-99)
USB device does not function Symptom Troubleshooting Compatibility of the USB device (see
(see page 23-104) Owner's Manual)
USB input sound is low or cannot be Symptom Troubleshooting Compatibility ofthe USB device (see
heard (see page 23-111) Owner's Manual)
System Description
Overview
The audio unit or audio-navigation unit acts as the processor for all audio functions. Select audio functions from the
audio unit or audio-navigation unit, the audio remote switch (on the steering wheel), or by using the navigation voice
control system (with navigation). The audio display provides the current audio status. For vehicles with navigation,
additional audio information is available by touching the audio button on the navigation screen (seethe Owner's
Manual and the navigation manual for more details.).
The audio system is equipped with an auxiliary input jack (AUX) in the audio unit (without navigation), or in the
dashboard center lower cover (with navigation). The system accepts auxiliary audio inputs using a 3.5 mm stereo
miniplug.
The audio unit or audio-navigation unit has a built-in EEPROM (electrically erasable programmable read-only memory).
This memory holds the audio presets (AM/FM radio frequency, sound settings, etc.) even when the 12 volt battery is
disconnected.
For vehicles with navigation, pressing the open/close button on the navigation display allows access to the CD slot, the
PC card slot, and the navigation DVD.
A security signal is daisy-chained between the audio and vehicle components for integration into the vehicle's security
system.
Speed-Sensitive Volume Compensation (SVC)
The audio system is equipped with speed-sensitive volume compensation (SVC). The audio-navigation unit or audio
unit receives the vehicle speed pulse (VSP) from the ECM/PCM. The system processes the speed input and increases the
navigation or audio system volume level as the vehicle speed increases to compensate for the various interior noises
that occur at higher speeds. When the vehicle slows down, the volume returns to its normal level. The SVC has four
settings: SVC OFF, LOW, MID and HIGH that can be adjusted using the audio-navigation unit or audio unit. The SVC
comes from the factory with the MID setting as the default.
To change the audio unit SVC setting, press the sound (J*/od) button repeatedly until the SVC is displayed, and rotate the
VOL/SELECT knob to adjust the SVC to the desired setting (SVC OFF, LOW, MID, or HIGH).
To change the audio-navigation unit SVC setting, press the AUDIO button, and then select the SOUND icon on the
navigation display. Press the navigation display to select the desired setting (SVC OFF, LOW, MID, or HIGH).
Radio Data System (RDS)
On the FM band, you can select a favorite station and display the program service name provided by the radio data
system (RDS).
Program Service (PS) Name Display
The program service name display function shows the name of the station you are listening to. You can turn this
function on or off.
Rear Antenna Ground
All models are equipped with the rear antenna ground attached to the upper rear window that is connected to the body
ground. This antenna ground prevents the electromagnetic waves that are created the IMA system from interfering with
the reception ofthe AM/FM radio frequencies.
System Description (cont'd)
M u tin g L o g ic
The navigation system allows voice control of the audio, the PC card, and the CD player. Voice control commands are
communicated on the GA-Net. When using the navigation TALK/BACK button, the audio is muted on all speakers and
you get navigation sound on the front channels. When using the navigation or route guidance (RG), the front speakers
give the navigation sound and the rear speakers continue to play. For more information, see the navigation section. The
outline ofthe interruption function is shown in this table.
U S B A d a p te r
The audio-navigation unit or the audio unit can play digital music from portable audio players, USB drives, etc. when the
device is plugged into the USB port. The audio-navigation unit or the audio unit uses the GA-Net to allow you to control
the device from the audio-navigation unit or the audio unit when searching and playing the files. Not all players and
player functions work with the USB adapter. Please see the Owner's Manual for more information.
GA-Net Bus Configuration
The GA-Net bus passes audio and navigation commands throughout the navigation and audio components.
These commands include navigation touch screen and hard button signals. Because the entire bus is daisy-chained
between components (see diagram), any open or short in the GA-Net bus harness will cause any or all of these functions
to become inoperative. The addition of any audio accessory must maintain the continuity ofthe GA-Net bus by installing
the Y cable included with the accessory kit.
Anti-Theft Feature
With navigation
The audio-navigation unit has a coded theft protection circuit. Make sure you have the anti-theft security code before;
Disconnecting the 12 volt battery.
Disconnecting the audio-navigation unit connector A (24P) and C (8P).
Removing the No. B1 (15 A) fuse from the under-dash fuse/relay box.
When the audio-navigation unit is reconnected to the power and the ignition switch is turned to ON (II), CODE appears
on the display. Enter the 4-digit anti-theft security code.
If the code cannot be found, use the interactive Network (iN) to look it up. You can view the serial number in the ECU Info
diagnostic screen (see page 23-183). Alternatively, you can find the serial number on the underside label which is
located on the audio-navigation unit in the dash.
When replacing the audio-navigation unit, be sure to give the customer the new anti-theft security code.
If you cannot find the code, refer to the Anti-Theft Feature in the navigation section (see page 23-131) on how to retrieve
the code using the iN.
Without navigation
The audio unit has a coded theft protection circuit. Make sure you have the anti-theft security code before:
Disconnecting the 12 volt battery.
Disconnecting the audio unit connector A (24P).
Removing the No. B1 (15 A) fuse from the under-dash fuse/relay box.
When the audio unit is reconnected to the power and the ignition switch is turned to ON (II), CODE appears on the
display. Enter the 5-digit anti-theft security code.
When replacing the audio unit, be sure to give the customer the new anti-theft security code.
If you cannot find the code, refer to the Self-Diagnosis Function (see page 23-49) on how to retrieve the code using the
iN.
(cont'd)
System Description (cont'd)
1. When you press the VOL/SELECT button, the mode changes to the SELECT mode. When you are in the SELECT
mode, use the following buttons or knob to navigate through the various audio inputs.
The audio unit organizes the music folders and files in a similar matrix that appears on the USB drive. The exception to
this matrix is music files that are not located in a folder. The audio unit automatically creates a folder titled ROOT or
FOLDER 01 and lists all these playable music files in it. If your customer complains that they can't find some songs
loaded on their USB drive, recommend that they check the ROOT folder or FOLDER 01 for the missing music files.
USB with Audio-Navigation Units
When you plug in a USB drive, the audio-navigation unit automatically searches the USB drive for playable music files.
See the Owner's Manual for more information about navigating USB menus, selecting music, and music file
compatibility.
The audio-navigation unit organizes the playable music folders and files that appear on the USB drive. If there are any
music files that are not located in a folder, the audio-navigation unit automatically creates a folder titled ROOT, and lists
all these playable music files in it. If your customer complains that they can't find some songs loaded on their USB drive,
recommend that they check the ROOT folder for the missing music files. If all the music files on the USB are in folders,
the ROOT folder does not appear.
When there are music files not located in a folder, the audio-navigation automatically creates a folder named ROOT (A).
fscANl*S
FO
Cl-D
ANER Track List Sound Background
FO
REL
PD
EE
AR
T FO
RAL
D
NDEO
RM REW FF SKIP- SKIP+
System Description (cont'd)
Select the Track List button to see the ROOT folder (A) which is automatically created only when there are music files not
located in folders.
Select a track:
CG 1 m ROOT A
OUSB
2 CD Album 1 n
3 CB Album 2
4 Album 3
5 QH Album 4
Return
All the music files not located in folders are listed under the ROOT folder.
iPod
When an iPod is connected to the audio unit with the USB port, you can navigate through the iPod's music files with the
VOL/SELECT knob and the key on the audio unit. You cannot use the iPod's controls.
The AUX terminal is a sound input terminal. When you connect an iPod to the audio unit using the AUX terminal, the
audio unit cannot control the iPod except for the volume control. To select and play songs, use the iPod's controls.
Because hardware and software continually change, make sure the iPod is compatible with the vehicle by referring to
the applicable Owner's Manual.
iPod Operation with Audio-Navigation Unit
When an iPod is connected to the audio-navigation unit with the USB port, you can navigate through the iPod's music
files with the joystick and the key on the audio-navigation unit. You cannot use the iPod's controls.
The AUX terminal is a sound input terminal. When you connect an iPod to the audio-navigation unit using the AUX
terminal, the audio-navigation unit cannot control the iPod except for the volume control. To select and play songs, use
the iPod's controls.
Because hardware and software continually change, make sure the iPod is compatible with the vehicle by referring to
the applicable Owner's Manual.
System Description (cont'd)
System Diagram
With navigation
Audio-navigation unit
W ithout navigation (Separata stereo am plifier type)
AM/FM
AM/FM signal
Digital Signal
Stereo amplifier Processor (DSP) receiver AM/FM antenna
Microphone
AM/FM
AM/FM signal
Speaker(s) Stereoamplifier Digital Signal
Processor (DSP) receiver AM/FM antenna
USB adapter
control unit
Illumination
Audio
signal Accessory
remote switch (lighted buttons) I (CDchange,MusicLink,etc.)
System Description (cont'd)
Audio Glossary
NOTE: All items may not apply to this vehicle. See the Owner's Manual for more information.
Item Definition
Active noise cancellation The active noise cancellation system cancels some ofthe vehicle
noise. This occurs in the 1,5002,400 rpm range. Microphones
detect the low frequency sound, and the system outputs a
canceling sound from the audio speaker.
Active Sound Control The next generation of sound control that eliminated unwanted
sound in the passenger compartment.
AM (Amplitude Modulation) The type of transmission used in the standard radio broadcast
band from 530 to 1,710 kHz.
Amplifier A device that increases the level of a signal by increasing the
current or voltage.
Antenna A device used to send or receive electromagnetic waves through
the air.
ATA (PC Card) A type of card that has been tested for use in playing WMA and
MP3 music files in the PC card slot. Sizes of up to 1 GB have been
tested.
Audio remote switch The switches on the steering wheel that control the audio system.
Auxiliary jack Allows the customer to use a portable audio device to input audio
recordings.
Balance A control that changes the relative volume ofthe left and right
channels.
Band A range of frequencies between two definite limits. Bands are
assigned by the Federal Communications Commission for specific
uses.
Bass An adjustment for the low frequency sounds of around 160 Hz and
below.
Bluetooth Audio Allows the customer to play audio recordings stored on their cell
phone through the audio system.
Byte A unit of storage for computer files and memory. A CD holds
approximately 700 million bytes.
Compact flash A standard for small-size (3x4 cm), memory cards used in mobile
computers, PDAs, and digital cameras. Compact flash memory
cards are available in size of 32 MB up to 4 GB or more and can be
played in the audio PC slot. Sizes above 1GB have not been tested.
CD A 4.5-inch plastic disc containing digital audio recording that is
played optically on a laser equipped player. Never use discs with a
paper label. I n a hot vehicle, labels can curl up and jam the unit.
CD changer CD player that can store and play more than one CD. Two types are
available. Some units accept CDs fed into the changer one at a
time, and others accept a magazine (with CDs stacked in a
container).
CD player A component designed to play compact disc recordings using a
laser optical pickup. The signal from a CD player usually requires
amplification.
CSF (Cold Start Fix) screens These screens are displayed if the system requires a GPS
initialization. The vehicle should be moved outside into an open
area away from buildings/power lines.
dB (Decibels) A method of measuring sound or radio signal strength received by
the audio unit antenna.
Distortion I nexact reproduction of an audio signal caused by playing music at
levels the audio system cannot handle, you will typically hear this
as static, pops, or crackles.
Dolby (noise reduction) A processing system developed by Dolby Laboratories that
reduces the background noise on recording media. The result is a
cleaner playback from the audio system.
Item Definition
DUET A serial data communication line used for sub display.
DVD (Digital Versatile Disc) A 4.5-inch CD-like format used for storing movies with digital
audio and video features. The DVD-A format is a DVD format
designed for DVD audio systems. Some vehicles can play DVD and
DVD-A formats.
Equalizer A device that changes the relative volume of individual frequency
bands to suit personal tastes of the listener.
Fader The control that adjusts the relative volume levels of front and rear
speakers in a four-speaker system.
Format To prepare a PC card to receive files this function is done on a PC.
Always choose either FAT or FAT32, as the NTFS format is not
accepted by the system. Pick the default sectors for the format
method selected.
FM (Frequency Modulation) The form of modulation used for radio and television sound
transmission in most ofthe world. Less prone to interference than
AM. The FM broadcast band in North America covers roughly 87.7
to 107.9 MHz.
GA-Net The GA-Net allows the audio unit to communicate with all the
audio and navigation components in a vehicle. If there is an open
in the GA-Net or components, the entire audio and navigation
system may appear inoperative.
GB (Gigabyte) A unit of memory or disc storage equal to one billion bytes (1,000
million bytes).
HDD Hard disc drive. The navigation does not use a DVD, but uses a
hard drive to contain the navigation software. Can be updated with
a CD or DVD that is inserted into the audio disc slot.
Hz (Hertz) The unit of frequency equal to one cycle per second (cps). One
kilohertz (kHz) equals 1,000 cps; one megahertz (MHz) equals 1
million cps.
I ntegrated amplifier A component that combines a pre amp and a power amp into a
single unit. A receiver combines an integrated amp and a tuner
into a single unit.
iPod Portable digital audio player.
LCD (Liquid Crystal Display) A type of digital display that changes reflectance or transmittance
when an electrical field is applied to it.
Memory Circuitry or devices that hold information in electrical or magnetic
form, such as the AM/FM radio presets.
MB (Megabyte) One million bytes. Written as 1MB. Megabytes are used as a
measure of digital storage space. For example, a CD can hold 650
MB.
Mic (Microphone) An abbreviation for microphone. For vehicles with navigation, the
microphone accepts navigation voice commands to control audio
and navigation functions.
Mute When the navigation gives guidance, the front speakers are muted
(no music). When you use the voice control system, all ofthe
speakers are muted.
Noise Unwanted random sounds like buzzing, hiss, pops, static, whine,
etc.
PC card The slot used for playing MP3 and WMA music files. The PC card is
usually a combination of a small flash card in a PCMCIA adaptor
that slides into the slot. The ATA, SD, and compact flash types of
cards have been tested up to 1 GB.
PCMCIA A computer standard for the slot that the PC card slides into.
Another term for the PC card slot.
Processor The part of an audio device that performs tasks/calculations. In the
audio unit, the processor handles muting to allow the navigation
system to speak its voice commands, and the decoding/playback
ofthe sound files, etc.
(cont'd)
System Description (cont'd)
Item Definition
Radio A head unit that combines a tuner, a preamplifier, and often a
power-amplifier.
Route guidance Spoken voice used for turn-by-turn navigation from the audio
speakers.
Stereo A recording of at least two channels where you can hear sound or
music from the left or right side.
SD (Secure Digital) card This compact type of memory card allows for fast data transfer
and has built-in security functions. SD cards have a small
write-protection switch on the side.
Shield A metallic foil or braided wire layer surrounding conductors which
are designed to prevent electrostatic or electromagnetic
interference (noise) from external sources which you hear as
buzzing or popping sounds which you hear on the speakers.
Loudspeaker A device that converts electrical energy into acoustical energy
(sound).
SVC (Speed-sensitive volume compensation) The SVC increases the audio volume to compensate for increased
interior noise when the vehicle is driven at freeway speeds.
Subwoofer A loudspeaker made to reproduce the lowest audio frequencies,
from about 25 Hz to 125 Hz.
Track A sound recording on a CD, tape, or PC card.
Treble An adjustment to control the volume of the high frequency
sounds.
Tuner A component (or part of a component) that receives radio signals
and selects one broadcast from many.
Tweeter A speaker designed to reproduce the higher frequencies (treble)
only.
USB Universal serial bus. The USB is used for playing audio files (MP3,
WMA, AAC, etc.) on the external device through the audio unit.
USB port Allows the customers to play data such as input audio recording
from portable audio devices (such as iPod) or data from USB flash
memory.
Woofer A speaker that is designed to reproduce low (bass) frequencies
only.
XM radio Satellite based radio transmission, which also uses a ground
based repeater network to ensure seamless reception. The
channels originate from XM's broadcast center, in Washington
DC, and uplink to two satellites. These satellites transmit the signal
across the entire continental United States.
XM receiver The external component that receives and processes the XM
signals from the XM satellites, and terrestrial (land) stations. The
audio unit communicates to the XM receiver over the GA-Net bus.
Audio-Navigation Unit Connector for Inputs and Outputs
With navigation
CONNECTOR E (14P)
NOTE: Refer to the navigation section for audio-navigation unit connector C, D, and H inputs and outputs (see page
23-162).
System Description (cont'd)
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