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UT TENSIO, SIC VIS

THE EXTENSION IS PROPORTIONAL TO THE FORCE


Max y = W L3/ 3 E I
ENGINEERING MATERIALS

DENSITY KG/M3

FIBERGLASS 1.800
CARBON FIBER 1.500

ALUMINIUM 2.700
STEEL 7.500
ENGINEERING MATERIALS

MODULUS OF
ELASTICITY

MPA
PSI

FIBERGLASS 7.000 1 E
06
FIBERGLASS INFUSION 35.000 5 E
06
CARBON FIBER 150.000 22 E
06
ALUMINIUM 70.000 10 E 06
STEEL 200.000 30 E 06
WEIGHT x VOLUME FRACTION

LAMINATE THICKNESS
FIBRE WEIGHT CONTENT X MANUFACTURING PROCESS

100%

30%
35%
80% 40% 40%

60%

60%

40%
70%
65%
60% 60%

20% 40%

0%
HAND LAYUP VACUUM BAG INFUSO PR PREG AUTOCLAVE

Fibra
FIBRE Resina
RESIN
HOW MUCH REINFORCEMENT?

WEIGHT FRACTION
Used in manufacture and refer to fibre or resin weight
percentages.
Manufacturers will specify a glass content of (e.g.) 25 wt%
a prepreg supplier might give a resin content (e.g) of 34
wt%.

VOLUME FRACTION
Used in structural design to calculate composite properties
and almost always refers to fibre volume content.
WEIGHT FRACTION
X
VOLUME FRACTION CONVERSION
For the special case of a two-component composite (fibre and
matrix)
VOLUME FRACTION X WEIGHT FRACTION CONVERSION
(EPOXY RESIN MATRIX)

GLASS HS CARBON ARAMID

1,00

0,90

0,80
FIBRE VOLUME FRACTION

0,70

0,60

0,50

0,40

0,30

0,20

0,10

0,00
0,00 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1,00

FIBRE WEIGHT FRACTION


VOLUME FRACTION X WEIGHT FRACTION CONVERSION
(EPOXY RESIN MATRIX)

GLASS HS CARBON ARAMID

1,00

0,90

0,80
FIBRE VOLUME FRACTION

0,70

0,60

0,50

0,40

0,30

0,20

0,10

0,00
0,00 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1,00

FIBRE WEIGHT FRACTION


VOLUME FRACTION X WEIGHT FRACTION CONVERSION
(EPOXY RESIN MATRIX)

GLASS HS CARBON ARAMID

1,00

0,90

0,80
FIBRE VOLUME FRACTION

0,70

0,60

0,50

0,40

0,30

0,20

0,10

0,00
0,00 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1,00

FIBRE WEIGHT FRACTION


MAXIMUM FIBRE VOLUME FRACTION

A composite cannot contain 100% fibre. Maximum volume fraction could be


achieved only if unidirectional fibres are hexagonally close packed. The
triangular unit cell has area R2 3
The unit cell contains an area of fibre (three 60o segments) equal to R2 / 2

R 3

3R

2R
MAXIMUM FIBRE VOLUME FRACTION

In a unidirectional fibre composite the fibre area fraction is


the same as the fibre volume fraction:
MAXIMUM FIBRE VOLUME FRACTION

For other forms of reinforcement, maximum volume fraction also


depends on the detailed arrangement of the fibres.

Unidirectional 0.70 0.72


Stitched non-crimp 0.60 0.65
Woven Fabric 0.40 - 0.55
Chopped Strand Mat 0.15 - 0.25
MAXIMUM FIBRE VOLUME FRACTION

Commercial reinforcements are characterised by their areal


weight (Aw). This is simply the weight (usually given in
grams of 1 m2 of the reinforcement (gr/m2).

Aw depends on many factors - fibre density, tow or bundle


size, weave style, etc. Aw may range from 50 g/m2 or less (for
lightweight surfacing tissues), up to more than 2000 g/m2 for
some heavyweight non-crimp fabrics.
LAMINATE THICKNESS
The thickness of a composite laminate depends on the amount of
reinforcement and the relative amount of resin which has been
included. For a given quantity of reinforcement, a laminate
with a high fibre volume fraction will be thinner than one
with a lower fibre volume fraction, since it will contain less
resin.
LAMINATE THICKNESS
The thickness of a composite laminate depends on the amount of
reinforcement and the relative amount of resin which has been
included. For a given quantity of reinforcement, a laminate
with a high fibre volume fraction will be thinner than one
with a lower fibre volume fraction, since it will contain less
resin.
FIBRE

MATRIX

HIGH MATRIX CONTENT=LOW FIBRE CONTENT =THICK


LAMINATE
LAMINATE THICKNESS
The thickness of a composite laminate depends on the amount of
reinforcement and the relative amount of resin which has been
included. For a given quantity of reinforcement, a laminate
with a high fibre volume fraction will be thinner than one
with a lower fibre volume fraction, since it will contain less
resin.
FIBRE

MATRIX

HIGH MATRIX CONTENT=LOW FIBRE CONTENT =THICK LOW MATRIX CONTENT = HIGH FIBRE CONTENT = THIN
LAMINATE LAMINATE
COMPRESSIBILIDADE DAS FIBRAS FRAO EM VOLUME

Mat Vidro
100
WR Vidro
Biax Vidro
80
FRAO EM VOLUME (%)

WR Carbono
Uni Carbono

60

40

20

0
0 0,5 1 1,5 2

PRESSO DE MOLDAGEM (ATM)1/2


LAMINATE THICKNESS

Fibre volume fraction is inversely proportional to


laminate thickness.

If the fibre content and laminate If the fibre content and volume
thickness are defined, we can fraction are defined, we can
calculate the fibre volume calculate the laminate thickness:
fraction:
PLY THICKNESS X FIBRE VOLUME FRACTION (HS CARBON)

100 g/m2 150 g/m2 200 g/m2 300 g/m2 500 g/m2

1,6

1,4

1,2
PLY THICKNESS (MM)

0,8

0,6

0,4

0,2

0
0,2 0,25 0,3 0,35 0,4 0,45 0,5 0,55 0,6 0,65 0,7 0,75 0,8

FIBRE VOLUME FRACTION


PLY THICKNESS X FIBRE VOLUME FRACTION (HS CARBON)

100 g/m2 150 g/m2 200 g/m2 300 g/m2 500 g/m2

1,6

1,4

1,2
PLY THICKNESS (MM)

0,8

0,6

0,4

0,2

0
0,2 0,25 0,3 0,35 0,4 0,45 0,5 0,55 0,6 0,65 0,7 0,75 0,8

FIBRE VOLUME FRACTION


PLY THICKNESS X FIBRE VOLUME FRACTION (HS CARBON)

100 g/m2 150 g/m2 200 g/m2 300 g/m2 500 g/m2

1,6

1,4

1,2
PLY THICKNESS (MM)

0,8

0,6

0,4

0,2

0
0,2 0,25 0,3 0,35 0,4 0,45 0,5 0,55 0,6 0,65 0,7 0,75 0,8

FIBRE VOLUME FRACTION


PLY THICKNESS X FIBRE VOLUME FRACTION (HS CARBON)

100 g/m2 150 g/m2 200 g/m2 300 g/m2 500 g/m2

1,6

1,4

1,2
PLY THICKNESS (MM)

0,8

0,6

0,4

0,2

0
0,2 0,25 0,3 0,35 0,4 0,45 0,5 0,55 0,6 0,65 0,7 0,75 0,8

FIBRE VOLUME FRACTION


PLY THICKNESS X FIBRE VOLUME FRACTION (HS CARBON)

100 g/m2 150 g/m2 200 g/m2 300 g/m2 500 g/m2

1,6

1,4

1,2
PLY THICKNESS (MM)

0,8

0,6

0,4

0,2

0
0,2 0,25 0,3 0,35 0,4 0,45 0,5 0,55 0,6 0,65 0,7 0,75 0,8

FIBRE VOLUME FRACTION


RULES OF MIXTURE AND
ELASTIC PROPERTIES
RULES OF MIXTURE AND ELASTIC PROPERTIES

'Rules of Mixtures' are mathematical expressions which give


some property of the composite in terms of the properties,
quantity and arrangement of its constituents.

They may be based on a number of simplifying assumptions, and


their use in design should tempered with extreme caution!
DENSITY
RULE OF MIXTURES DENSITY FOR GLASS/EPOXY COMPOSITES

300 0

2500
rf

20 00
KG/ M3

150 0
rm
100 0

50 0

0
0 0 ,2 0 ,4 0 ,6 0 ,8 1

FIBRE VOLUME FRA CTION


GENERALISED RULE OF MIXTURES FOR TENSILE MODULUS

is a length correction factor ( 1 for fibres longer


than about 10 mm)

corrects for non-unidirectional reinforcement:

UNIDIRECIONAL 1.000
BIAXIAL 0/90 0.500
BIAXIAL 45/-45 0.250
RANDOM 0.375
RULE OF MIXTURES TENSILE MODULUS
(GLASS FIBRE/POLYESTER)

UD BIAXIAL CSM

60

50
TENSILE MODULUS ( GPA )

40

30

20

10

0
0 ,0 00 00 1 0 ,0 5 0 ,1 0 ,15 0 ,2 0 ,25 0 ,3 0 ,35 0 ,4 0 ,45 0 ,5 0 ,55 0 ,6 0 ,65 0 ,7 0 ,75

FIBRE V OLUME FRA CTION


RULE OF MIXTURES TENSILE MODULUS
(GLASS FIBRE/POLYESTER)

UD BIAXIAL CSM

60

50
TENSILE MODULUS ( GPA )

40

30

20

10

0
0 ,0 00 00 1 0 ,0 5 0 ,1 0 ,15 0 ,2 0 ,25 0 ,3 0 ,35 0 ,4 0 ,45 0 ,5 0 ,55 0 ,6 0 ,65 0 ,7 0 ,75

FIBRE V OLUME FRA CTION


RULE OF MIXTURES TENSILE MODULUS
(GLASS FIBRE/POLYESTER)

UD BIAXIAL CSM

60

50
TENSILE MODULUS ( GPA )

40

30

20

10

0
0 ,0 00 00 1 0 ,0 5 0 ,1 0 ,15 0 ,2 0 ,25 0 ,3 0 ,35 0 ,4 0 ,45 0 ,5 0 ,55 0 ,6 0 ,65 0 ,7 0 ,75

FIBRE V OLUME FRA CTION


RULE OF MIXTURES TENSILE MODULUS
(T300 CARBON FIBRE)

UD BIA XIA L QUA SI-ISOTROPIC

20 0

180

160
TEN SILE MOD ULUS ( GPA )

140

120

100

80

60

40

20

0
0 ,0 00 00 1 0 ,1 0 ,2 0 ,3 0 ,4 0 ,5 0 ,6 0 ,7

FIBRE VOLUME FRA CTION


RULE OF MIXTURES TENSILE MODULUS
(T300 CARBON FIBRE)

UD BIA XIA L QUA SI-ISOTROPIC

20 0

180

160
TEN SILE MOD ULUS ( GPA )

140

120

100

80

60

40

20

0
0 ,0 00 00 1 0 ,1 0 ,2 0 ,3 0 ,4 0 ,5 0 ,6 0 ,7

FIBRE VOLUME FRA CTION


RULE OF MIXTURES TENSILE MODULUS
(T300 CARBON FIBRE)

UD BIA XIA L QUA SI-ISOTROPIC

20 0

180

160
TEN SILE MOD ULUS ( GPA )

140

120

100

80

60

40

20

0
0 ,0 00 00 1 0 ,1 0 ,2 0 ,3 0 ,4 0 ,5 0 ,6 0 ,7

FIBRE VOLUME FRA CTION


RULE OF MIXTURES ELASTIC MODULUS
HS CARBON / EPOXY RESIN

UD BIA XIA L UD QUA SI-ISOTROPIC UD PLA IN W OVEN

180

160

140

120

100
GPa

80

60

40

20

0
0 ,15 0 ,2 0 ,25 0 ,3 0 ,35 0 ,4 0 ,45 0 ,5 0 ,55 0 ,6 0 ,65 0 ,7

FIBRE VOLUME FRA CTION


RULE OF MIXTURES ELASTIC MODULUS
HS CARBON / EPOXY RESIN

UD BIA XIA L UD QUA SI-ISOTROPIC UD PLA IN W OVEN

180

160

140

120

100
GPa

80

60

40

20

0
0 ,15 0 ,2 0 ,25 0 ,3 0 ,35 0 ,4 0 ,45 0 ,5 0 ,55 0 ,6 0 ,65 0 ,7

FIBRE VOLUME FRA CTION


RULE OF MIXTURES ELASTIC MODULUS
HS CARBON / EPOXY RESIN

UD BIA XIA L UD QUA SI-ISOTROPIC UD PLA IN W OVEN

180

160

140

120

100
GPa

80

60

40

20

0
0 ,15 0 ,2 0 ,25 0 ,3 0 ,35 0 ,4 0 ,45 0 ,5 0 ,55 0 ,6 0 ,65 0 ,7

FIBRE VOLUME FRA CTION

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