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Kuwait National Petroleum Company (K.S.C.

)
Clean Fuels Project - Project Coordination Group- EPC PKG-1

System No: Tag ID: ITR No.:

Eqpt. No. / Line No. Date:


Checklist Location NFI No.:
Before Starting Hot-Tapping Reference Std.

Disposition
Description of Activities
A B C D E
01) Approved Hot Work Permits obtained.

02) Hot-tapping Work Authorization Permits obtained.


Tapping Machine has the suitable pressure and temperature ratings and adequate cutter travel
03)
for the job.
04) Exact location of the hot tap on the line or vessel been identified and marked.
Area to be welded been inspected for thickness and freedom from lamination, hydrogen attack,
05)
or other metallurgical imperfections.
06) NDE performed as per requirement.

07) Metallurgy of the line been established and it is compatible with the connecting fitting.

08) Determined that stress relieving of the welded area is not required.
Do the flanges, bolts, gaskets, pipe and valves to be installed meet the piping code for the line
09)
or vessel to be hot tapped.
10) Is there sufficient external clearance to accommodate the operation of the hot tap machine?

11) Is there sufficient internal clearance to retract the cutter through the valve?

12) Is the hot tap fitting of the proper length to accommodate operation of the hot tap machine?

13) Have combustible and toxic gas tests been conducted in the area of hot tapping.
Has the chemical composition of the line or vessel contents been considered to avoid welding
14)
on equipment containing flammable mixtures, hydrogen or chemicals affecting metal strength?
15) Is the material in the line stable under heated conditions and free of oxygen?

16) Has fire fighting equipment been provided?


Has suitable protective equipment been provided to all exposed personnel in the hot tapping
17)
area?
Is the area to be hot tapped located below the liquid level of a tank or on a line or piece of
18)
equipment in which fluid flow has been established?
Is there adequate hoisting and support equipment for the tapping machine and subsequent
19)
piping, satisfactory storage area, and room for operational and emergency access?
Has a procedure to isolate the work area in the event of a failure been prepared, and are the
20)
personnel trained to implement this procedure?
21) Valve tested is performed and accepted?
22) Pneumatic test for hot tap fittings & split tee.
REMARKS Data: Please see attached

Note : Columns A, B, C. D, E
A - No, B - Yes, C - Adequate during time of Inspection, D - Needs immediate Attention, E - Needs Consideration.

CHECKED BY: INSPECTED BY: WITNESSED BY:


Sub Contractor QC Inspector Contractor QC Inspector Company QC Inspector

D
DATE:
R A DATE: DATE:

N
I A Y
19-M
- 2 016 P6011MAA.000.10.51.500
REV F5 Page 147 of 272
JGSK-QC-6000-28 Rev.3

S-000-1670-0401V
Kuwait National Petroleum Company (K.S.C.)
Clean Fuels Project - Project Coordination Group- EPC PKG-1

System No: Tag ID: ITR No.:

Eqpt. No. / Line No. Date:


Checklist Location NFI No.:
Before Starting Hot-Tap Welding Reference Std.

Disposition
Description of Activities
A B C D E

01) Is a Preheat of the weld area required?

Is the fitting properly positioned so misalignment of the hot tap machine will not
02)
occur?

Has the pressure and temperature of the contained material been reduced as much
03)
as the process operations will allow?

04) Is there liquid or flowing gas in contact with the area to be hot tapped?

REMARKS Data: Please see attached

Note : Columns A, B, C. D, E

A - No, B - Yes, C - Adequate during time of Inspection, D - Needs immediate Attention, E - Needs Consideration.

CHECKED BY: INSPECTED BY: WITNESSED BY:


Sub Contractor QC Inspector Contractor QC Inspector Company QC Inspector

DATE: DATE: DATE:

IN DR-20A
AY
16
P6011MAA.000.10.51.500 JGSK-QC-6000-29 Rev.3
19-M REV F5 Page 148 of 272
S-000-1670-0401V
Kuwait National Petroleum Company (K.S.C.)
Clean Fuels Project - Project Coordination Group- EPC PKG-1

System No: Tag ID: ITR No.:

Eqpt. No. / Line No. Date:


Checklist Location NFI No.:
Before Hot-Tap Cutting
Reference Std.

Disposition
Description of Activities
A B C D E

01) Has the Weld been tested?

Have the Hot Tap valve, packing, gasket, and bolts been checked for possible
02)
leakage?

03) Has the packing or seals on hot tap machine been checked?

Has the bleed-off valve been checked to be sure it will hold, is operable, and is not
04)
obstructed?

05) Are all bolts on the cutter and pilot bit tight?

06) Is the coupon catcher on the pilot bit?

07) Is the valve cetered on the Flange?

08) Has the cutting depth been calculated to avoid cutting the opposite side of the pipe?

09) Has the boring bar been run through the valve to ensure free passage?

REMARKS Data: Please see attached

Note : Columns A, B, C. D, E

A - No, B - Yes, C - Adequate during time of Inspection, D - Needs immediate Attention, E - Needs Consideration.

CHECKED BY: INSPECTED BY: WITNESSED BY:


Sub Contractor QC Inspector Contractor QC Inspector Company QC Inspector

D
DATE:
R A DATE: DATE:

N
I A Y
19-M
- 2 016 P6011MAA.000.10.51.500
REV F5 Page 149 of 272
JGSK-QC-6000-30 Rev.3

S-000-1670-0401V
Kuwait National Petroleum Company (K.S.C.)
Clean Fuels Project - Project Coordination Group- EPC PKG-1

System No: Tag ID: ITR No.:

Eqpt. No. / Line No. Date:


Checklist Location NFI No.:
Before Removing Hot-Tap Machine. Reference Std.:

Disposition
Description of Activities
A B C D E
Have the manufacturer's instructions been followed to be sure the boring bar is fully
01)
retracted before closing the hot tap valve?

02) Has the hot tap valve been closed?

03) Has the bleeder valve been opened?

Has all pressure been bled off the hot tap machine before removing bolts from the
04)
flange?

REMARKS Data: Please see attached

Note : Columns A, B, C. D, E

A - No, B - Yes, C - Adequate during time of Inspection, D - Needs immediate Attention, E - Needs Consideration.

CHECKED BY: INSPECTED BY: WITNESSED BY:


Sub Contractor QC Inspector Contractor QC Inspector Company QC Inspector

DATE: DATE: DATE:

D R A
N
I 19-MA Y - 2 016 P6011MAA.000.10.51.500
REV F5 Page 150 of 272
JGSK-QC-6000-31 Rev.3

S-000-1670-0401V

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