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The Rexroth hydraulic fly-wheel system is the basis of the innovative hydraulic start-stop
function for construction machinery.
The hydraulic fly wheel system (HFW), which always operates in the open
dircuit, builds up the required power reserve. HFW comprises Rexroth
components (axial piston pump, control block, hydraulic accumulator, and
control unit) in addition to basic machinery components such as a tank, filter,
and cooling system, as well as a connection to the travel drive or working
hydraulics. The HFW system briefly gathers energy and makes it available to
the machine later on as needed, for instance to provide a boost, support the
diesel engine in the event of a power peak, or to power a start-stop function.
As a result, energy is applied in a much more efficient manner. First, the axial
piston unit picks up torque at the combustion engine shaft. The hydraulic oil
flow generated is fed to an accumulator, where pressure and thus the amount
of stored energy increase accordingly. If the accumulator is unloaded, the
axial piston unit serves as a hydraulic motor a special characteristic of
several versatile Rexroth components and converts the oil flow back into
energy for the combustion engine shaft.
This concept is the force behind the new start-stop solution. Here, the
electronics assess whether enough pressure is available to restart the diesel
aggregate once it has been switched off. If the internal combustion engine is
off, the electronics evaluate the consumers potential energy needs. If the travel
drive or work hydraulics require energy, the start-stop system immediately restarts the diesel engine with
energy stored earlier on.
Bosch Rexroth AG is one of the worlds leading specialists in the field of drive
and control technologies. Under the brand name of Rexroth, the company
supplies more than 500,000 customers with tailored solutions for driving,
controlling, and moving. Bosch Rexroth is a partner for mobile and machinery
applications, engineering, factory automation as well as renewable energies.
The company covers the requirements and special needs of each of these
markets. As The Drive & Control Company, Bosch Rexroth develops,
produces and sells components and systems in more than 80 countries. In
2011, Bosch Rexroth, part of the Bosch Group, achieved sales of around 6.4
billion euros with 38,400 employees.