10/4/2017 980G Wheel Loader 2KR00001-UP (MACHINE) POWERED BY 3406C Engine(SEBP2395 - 140) - Systems & Components

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Welcome: m620wel
Product: WHEEL LOADER
Model: 980G WHEEL LOADER 2KR
Configuration: 980G Wheel Loader 2KR00001-UP
(MACHINE) POWERED BY 3406C Engine

Systems Operation
980G Wheel Loader Hydraulic System
Media Number -SENR5883-08Publication Date -01/10/2003Date Updated -15/10/2003

i01233049

General Information
SMCS - 5050

Note: Illustration 1 shows a machine with an auxiliary function. Machines without

auxiliary functions (logging fork, side dump bucket, multipurpose bucket, etc) will not
have auxiliary cylinders (1). Machines without auxiliary functions will not have the
auxiliary section of main control valve (7) or pilot valve (oil manifold) (15).

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10/4/2017 980G Wheel Loader 2KR00001-UP (MACHINE) POWERED BY 3406C Engine(SEBP2395 - 140) - Systems & Components

Illustration 1 g00659318
Hydraulic Schematic

(1) Auxiliary cylinders

(2) Tilt cylinders

(3) Lift cylinders

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(4) Pressure equalizer valve

(5) Solenoid valve

(6) Ride control accumulator

(7) Main control valve

(8) Head end line relief valve for auxiliary cylinders

(9) Rod end line relief valve for auxiliary cylinders

(10) Rod end line relief valve for tilt cylinders

(11) Head end line relief valve for tilt cylinders

(12) Main relief valve

(13) Ride control diverter valve

(14) Pressure reduction valve for the pilot system

(15) Pilot control valve group

(16) Pump group

(17) Lift cylinder valve (manual lowering)

(18) Implement electronic control module

(19) Pump group

(20) Implement pump sections

(21) Fan drive pump

(22) Fan pump relief valve

(23) Oil filter

(24) Hydraulic oil tank

(25) Lift lever raise detent coil

(26) Lift lever lower detent coil

(27) Tilt lever detent coil

(28) Options code plug

(29) Implement function select switch

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(30) Implement lockout switch

(31) Kickout set switch

(32) Lift lever position sensor

(33) Tilt lever position sensor

(34) Auxiliary lever position sensor

(35) Lift arm position sensor

(36) Bucket position switch

(A) Pilot supply line to the brake system

(B) Pilot supply line to the steering system

(C) Signal line to the steering pump

(D) Supply line to the steering system

(E) Supply line to the fan system

(F) Supply line to the transmission system

(G) Return oil for the fan system

(H) Steering pilot return oil

(J) High pressure hydraulic oil

(K) Low pressure hydraulic oil

(L) High pressure pilot hydraulic oil

(M) Low pressure pilot hydraulic oil

(AA) Head end pressure (tilt cylinders)

(BB) Rod end pressure (tilt cylinders)

(CC) Head end pressure (lift cylinders)

(DD) Rod end pressure (lift cylinders)

(EE) Relief pressure for the implement system

(FF) Return pressure for the hydraulic oil

(GG) Pilot system pressure

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10/4/2017 980G Wheel Loader 2KR00001-UP (MACHINE) POWERED BY 3406C Engine(SEBP2395 - 140) - Systems & Components

(HH) Steering system pressure

(JJ) Implement system pressure

(KK) Fan system pressure

Illustration 2 g00526784
Locations of Standard Components

(2) Tilt cylinders

(3) Lift cylinders

(6) Ride control accumulator

(7) Main control valve

(13) Ride control diverter valve

(15) Pilot control valve

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(16) Pump group

(20) Implement pump sections

(23) Oil filters

(24) Hydraulic oil tank

The implement hydraulic system is composed of the following systems: the implement
electronic control system, the main hydraulic system, the ride control system, the kickout
system and the fan drive system. Hydraulic oil tank (24) is common to all of the systems.

The implement electronic control system is made up of the following components: pilot
valve (oil manifold) (15), pilot/brake pump, the implement electronic control module (18),
the control levers, detent coil (25), detent coil (26), detent coil (27), electronic position
sensor (32), electronic position sensor (33), electronic position sensor (34), electronic
position sensor (35), switch (29), switch (30) and switch (31) and switch (36) .

The main hydraulic system is made up of the following components: main control valve
(7), auxiliary cylinders (1), tilt cylinder (2), lift cylinders (3), main relief valve (12) and
implement pumps (20) .

The ride control system is made up of the following components: lift cylinders (3), ride
control diverter valve (13), ride control accumulator (6) and Implement Electronic Control
Module (18) .

The kickout system is made up of the following components: pilot valve (oil manifold)
(15), the lift position sensor (35), the bucket position switch (36), the implement electronic
control module (18), the control levers, detent coil (25), detent coil (26) and detent coil
(27) .

Reference: For additional information on the fan drive system, refer to the Service Manual
module Systems Operation, "Fan Drive System".

Note: On newer machines, the fan drive pump is a vane type pump. Machines with a high
ambient cooling package will have a gear pump for the fan drive.

Machines with the optional ride control system have a ride control diverter valve that
attaches to main control valve (7). Ride control diverter valve (13) controls the flow of oil
to ride control accumulator (6). Ride control accumulator (6) is located in front of the
articulation joint on the right side of the front end frame.

Lowering control valve (17) is located in front of the articulation joint. Lowering control
valve (17) is used in order to manually lower the lift arms when there is an electrical
failure.
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Reference: For more information about the steering system, refer to Systems Operation,
Testing and Adjusting, SENR5879, "980G Wheel Loader Steering System".

Reference: For additional information on the transmission, refer to Systems Operation,

Testing and Adjusting, SENR5875, "980G Wheel Loader Power Train".

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