Realift

Rod Pump Controller

Improving reliability and energy efficiency

Schneider Electric offers Realift Rod Pump Control, an
expandable and easy-to-use rod pump solution that enhances
production through advanced extraction control, which helps to:

Optimize production

Reduce operational expenses

Improve pump efficiency

Extend equipment life

Reduce risk to people and equipment

Decrease energy consumption and waste

Streamline data collection, sharing, and analysis

Designed to reduce cost of deployment and total cost of

ownership, the Realift Rod Pump Control solution can be
tailored to your installation. Realift solutions enhance simple
to complex rod pump control, providing downhole, surface,
torque, and timed modes. A range of options is available,
from cost-effective, entry-level optimization with a VFD to
fully integrated turnkey solutions in customized enclosures.
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Realift
Rod Pump Control solution

Solutions are provided by two hardware

platforms:

SCADAPack controller-based for use with Variable Frequency Drive-based for use with an
an Altivar 71/61/900/600 and many third-party Altivar 71/61 drive only, available as a complete
drives. The SCADAPack RTU-based platform ready-to-install panel or as a kit. The kit includes
offers many features including: cables, accessories, and a preconfigured IMC
Drive Controller card.
A complete and ready-to-install enclosed
equipment panel with a state-of-the-art Both platforms offer flexible communication:
dual-core. 32-bit processor RTU and optional
SCADA Expert ClearSCADA software pre-
operator interface display. An optional long-
configured to commission and monitor1 your
haul data radio is also available.
rod pump control solution
Downhole, surface, torque, and timed control
Supports other leading third party artificial lift
modes.
host software
Advanced floating rod algorithm detects and
mitigates the effect of pumping heavy oil on
equipment.

Stop/start control of non-electric motors

and across-the-line starters based on well
conditions.

1 With purchase of SCADA Expert ClearSCADA Host license

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Realift
Rod Pump Control solution

Specifications SCADAPack Controller-based Control

General characteristics

Controller platform SCADAPack 535E with Altivar 71/61/900/600

Input power 24 VDC

Packaging Complete panel enclosure for a turnkey installation

Panel dimensions 430 mm (16.9 in.) H X 330 mm (13.0 in.) W X 200 (7.87 in.) D

Environment -40 to 70 C (-40 to 158 F) operational and storage

Warranty 18 months

Employs a speed-hunting algorithm and digital filtering to determine optimal speed in downhole,
surface, torque, and timed control modes
Control Intelligent pump-off management automatically adjusts pumping time and downtime per user parameters
Peak energy consumption management
Detects and mitigates the effect of floating rod

Offers user-configurable alarms for pump behavior such as belt slip, imbalance, fluid load, torque,
frequency, power, maximum load, and minimum load
User-configurable response to external digital and analog (4-20 mA) I/O
Protection User and equipment protection such as automated start warning time, start reverse time, and start
delay following power cycle
Detects and responds to loss of load cell and proximity sensor signals, automatically adjusts pump
operation and transmits alarms to the local panel and to the host system

Time-stamped events
Time-stamped start/stop log
24 hour and 60 day trends
History
Calculates parameters such as fill status, gross and net production, and downtime
Tracks parameters related to drive and motor performance such as speed, torque, current, power,
and voltage

Produces downhole, surface, torque, and timed dynacards

Automatically retains up to 18 historic cards grouped by pump-off event or individual cards selected
Dynamometer card by user
Retains last dynacard saved by user
Automatically uploads dynacards to Host system

Uses standard Modbus/TCP for communication

Ready for connection to ClearSCADA or other host software systems
Communication
Compatible with standard IP enabled radios such as Trio Data Radios
The capability for the user to run the IEC 61131-3 logic application in parallel to RPC

Configured by user remotely or locally using Modbus/TCP or optional HMI touch screen
Supports 4 20 mA load cell
I/O Supports proximity sensor
Highly expandable I/O - can be employed to monitor additional processes using up to 515 physical
I/O points
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Realift
Rod Pump Control solution
Rod Pump Control solution

Model Code SCADAPack Controller-based

Realift

Reference No. Description

Controller Panel

TBUG293026 Realift Rod Pump Controller with SCADAPack, Cabinet

TBUG293020 Realift Rod Pump Controller with SCADAPack, Cabinet, Display

Instrumentation Kits

TBUG293039 Realift Rod Pump Controller Instrumentation Kit (30K Load Cell)

TBUG293040 Realift Rod Pump Controller Instrumentation Kit (50K Load Cell)

Spares and Accessories

TBUG293044 Realift Rod Pump Heater Kit

TBUG293041 Realift Rod Pump Controller SCADAPack 535E

TBUG293008 Realift Rod Pump 3-wire proximity sensor cable with M12 connector

TBUG293009 Realift Rod Pump Proximity Sensor Installation Kit

TBUG293014 Realift Rod Pump Load Cell installation Kit

TBUG293054 Realift Rod Pump Load Cell, 30K Pound Capacity

TBUG293055 Realift Rod Pump Load Cell, 50K Pound Capacity

TBUG293056 Realift Rod Pump Cable for Load Cell

TBUG293042 Realift Rod Pump Controller Display

TBUG293007 Realift Rod Pump Proximity Sensor

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Realift
Rod Pump Control solution

Specifications Variable Frequency Drive-based Control

General characteristics

Drive platform Altivar 71/61

Input power 3-phase 460 VAC, 3-phase 200/230 VAC, or single-phase 230 VAC, 50/60 Hz

Packaging Available in kit form or as a complete VFD drive panel enclosure for a turnkey installation

Panel dimensions 939.8 mm (37 in.) W X 1066.8 mm (42 in.) H X 406.4 mm (16 in.) D (varies with Drive size)

Operation: -10 to 50 C (14 to 122 F) [without derating], Storage: -25 to 70 C (-13 to 158 F)
Environment Can be extended to -40 to 70 C (-40 to 158 F) operating in panel with use of optional heater and
cooling fan

Warranty 12 months; 18 months if installed by Schneider Electric

Employs a speed-hunting algorithm and digital filtering to determine optimal speed in downhole,
surface, torque, and timed control modes
Control
Intelligent pump-off management automatically adjusts pumping time and downtime per user parameters
Peak energy consumption management

User-configurable alarms for pump behavior such as belt slip, imbalance, fluid load, torque,
frequency, power, maximum load, and minimum load
Monitors and responds to standard VFD alarms
User-configurable response to VFD faults and external I/O
Protection
User and equipment protection such as automated start warning time, start reverse time, and start
delay following power cycle
Detects and responds to loss of load cell and proximity sensor signals, automatically adjusts pump
operation and transmits alarms to the local panel and to the host system

Time-stamped events
Time-stamped start/stop log
24 hour and 60 day trends
History
Calculates parameters such as fill status, gross and net estimated production, and downtime
Tracks parameters related to drive and motor performance such as speed, torque, current, power,
and voltage

Produces downhole, surface, torque, and timed dynacards

Automatically retains up to 18 historic dynacards grouped by pump-off event or individual
Dynamometer card dynacards selected by user
Retains last dynacard saved by the user
Automatically uploads dynacards to host system

Uses standard ModbusTM/TCP for communication

Ready for connection to ClearSCADA or other leading third-party artificial lift host software
Communication
Compatible with standard IP-enabled radios such as Trio Data Radios
Capability for the user to run proprietary logic application in parallel to IEC 61131-3.

Configured by user remotely or locally using Modbus/TCP or graphic display terminal or optional
HMI touch screen
I/O
Supports 4 20 mA load cell
Up to four user-configurable analog inputs and up to eight user-configurable digital inputs are available
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Realift
Rod Pump Control solution

Model Code Variable Frequency Drive-based

Realift

Reference No. Description

TBUG293000 Realift Rod Pump Drive Kit (Torque only)

TBUG293001 Realift Rod Pump Drive Kit (30K Load Cell)

TBUG293002 Realift Rod Pump Drive Kit (50K Load Cell)

Spares and Accessories

TBUG293004 Realift Rod Pump Drive IMC

TBUG293005 Realift Rod Pump Drive Downhole

TBUG293006 Realift Rod Pump Drive Power Supply, 24 V, 1.2 A

TBUG293007 Realift Rod Pump Proximity Sensor

TBUG293008 Realift Rod Pump 3-wire Proximity Sensor Cable with M12 connector

TBUG293009 Realift Rod Pump Proximity Sensor Installation Kit

TBUG293014 Realift Rod Pump Load Cell Installation Kit

TBUG293054 Realift Rod Pump Load Cell, 30K Pound Capacity

TBUG293055 Realift Rod Pump Load Cell, 50K Pound Capacity

TBUG293056 Realift Rod Pump Cable for Load Cell

TBUG293042 Realift Rod Pump Controller Display

TBUG293061 Realift Rod Pump Drive I/O Extension Card

Realift Rod Pump Controller Part Number Builder Altivar 71 Drive Panel
(includes Instrumentation Kit)
Horsepower/Voltage/Phase
HP 230/1 230/3 460/3
3 ER1 ER3
5 FR1 FR3
7.5 GR1 GR3 GR4
10 HR1 HR3 HR4
15 JR1 JR3 JR4
20 KR1 KR3 KR4
25 LR1 LR3 LR4
30 MR1 MR3 MR4
40 NR3 NR4
50 PR3 PR4
60 QR3 QR4 Radio Option
75 RR3 RR4 Control Option None X
100 SR3 SR4 FVNR Bypass Torque 0A Trio R
Oil O 125 TR4 None CW DH-30 1A FrWave F
Prefix 150 UR4 Yes CY DH-50 2A MDS M

TBUGRPC O
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Realift
Rod Pump Control solution

Variable Frequency Drive-based Control Dimensions

(example only; cabinet size varies as horsepower increases)
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Realift
Rod Pump Control solution

SCADAPack Controller-based Control Dimensions

Telemetry & Remote SCADA Solutions

415 Legget Drive, Suite 101, Kanata, Ontario K2K 3R1 Canada
Direct Worldwide: +1 (613) 591-1943
Fax: +1 (613) 591-1022
Toll Free within North America: +1 (888) 267-2232
www.schneider-electric.com

Part Number TBULM01021 v22

2016 Schneider Electric. All Rights Reserved. Schneider Electric, Life Is On, Altivar, ClearSCADA, Modbus, Realift, SCADAPack, and Trio are
trademarks and the property of Schneider Electric SE, its subsidiaries and affiliated companies. All other trademarks are the property of their
respective owners. June 2016.