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CONSTRUCTION
Application to Alquevas Dam
Elosa Castilho
Abstract
With this work it is intended to analyse the thermal action on concrete dams, in particular during the construction
phase. Numerical simulation of dams thermal behaviour is very useful in taking decisions about the construction process,
because only by predicting the influence of each variable on the dams temperature it is possible to plan the construction in
order to control it. Among the factors that allow controlling the dams temperature it is possible to highlight: type of
formwork and time it remains in place, lift placement rate (lift height as well as time interval between the placement of lifts)
and, finally, concrete temperature control, either by using special cements, by prior cooling concretes constituent materials,
or by artificial cooling after pouring (post cooling). In order to achieve the goal of this work, the general laws of heat transfer
by radiation, convection and conduction are analysed. Climatic actions are evaluated as they affect thermal state of dams, at
the same time as concretes constituent materials and construction methods do. Regarding climatic factors, functions
describing air and water temperatures and also solar radiation are estimated. Climatic actions modelling, material properties
and the finite element models discretization are evaluated in exploration phase, by comparing models results with in situ
observed temperature. After validating these parameters, the construction phase is studied, which is the main purpose of this
work. Construction phase of the dam is simulated. For this purpose a program was developed, updating the model on every
construction date and evaluating existing elements as well as exposed and formwork faces at each stage. Hydration heat of
Alquevas Dam concrete is estimated, and then the construction phase calculation is performed. The methodology used in the
development of this work revealed to be suitable because, despite all the uncertainties characteristic of this type of problem,
variables are confirmed in exploration phase, allowing achieving results very close to the ones actually observed in
construction phase.
Key words: Thermal Analysis; Alquevas Dam; Climatic Actions; Solar Radiation; Hydration Heat; Construction Phase.
1
2. GENERAL PRINCIPLES OF THE
q ht (T1 T2 ) (4)
THERMAL PHENOMENON
The temperature variations of a dam are related to the
where the parameter ht is known as the total thermal
thermal environmental actions (such as air and water
transmission coefficient.
temperatures, as well as the effects of solar radiation)
and to internal heat generation of concrete during the
2.2. Internal heat generation
construction process.
Hydration of cement is a fairly complex set of
2.1. Transmission of heat laws competing chemical reactions of different kinetics and
Heat transfer occurs by conduction, convection and amplitudes [1]. It is a highly exothermic and thermally
activated reaction. Therefore, its simulation requires a
radiation.
thermochemical model.
Conduction is a heat transfer mode that takes place in
The free water present in the mixture reacts with the
stationary media as a result of a temperature gradient.
The law of heat conduction, also known as Fourier's unhydrated cement to form hydrates. The water
law, states that the time rate of heat transfer through a diffusion through the hydrates layers may be
considered as the dominant mechanism of the
material is proportional to the negative gradient in the
hydration with respect to the kinetics [1].
temperature and to the area, at right angles to that
gradient, through which the heat is flowing: According to Cervera [2], kinetics relationship can be
expressed in order to represent the normalized affinity,
Q T
A , as:
q k (1) ~
A n
2
T (8) According to Mendes [3], in forced convection, the
Neumann conditions: q k C in q
n respective coefficient can be expressed as:
Boundary condition for surfaces with fixed heat flux
and with heat changes by convection and radiation can hc 3,8V (V <50m/s) (11)
be expressed as:
where V is the mean wind velocity.
T T T
kx l ky m kz n q h(T Ta ) 0 Silveira [4], shown that, for the values of T
x y z (9) observed in reality, the radiation coefficient is nearly
in q constant, and has an average value of 5,23 W/(m2K).
Time appears as a first-order term. Therefore, only
3.2. Environments conditions simulation
one initial value needs to be specified for the entire
body, that is: In the usual analysis of dams, it is common to
represent the variation of air temperature over time as
T To all over the domain at t = to (10) the superposition of a medium temperature with two
harmonic functions, one with an annual period and
another with a daily period:
3. THERMAL STATE QUANTIFICATION
2
The variables influencing the thermal behavior of T (t ' ) Tm Taa cos (t 't oa )
365 (12)
concrete dams are summarized in Table 1:
Tad (t ' ) cos 2 (t 't od )
Table 1: Concrete dams thermal behavior influencing variables
where t ' is the time, in days, since the beginning of
Concrete colocation temperature
Contraction joints spacing the year, Tm is the average annual temperature, Taa is
CONSTRUCTION Formworks type and its placement
METHOD duration the annuals wave semi-amplitude, Tad (t ' ) is the daily
CHARACTERIZATION Concreting rate
waves semi-amplitude, t oa is the annuals wave
Temperature control measures
phase, and t od is the daily waves phase.
THERMAL Thermal conductivity
CHARACTERIZATION Specific heat Similarly, the reservoirs water temperature presents
OF CONCRETE Specific mass an evolution in time with seasonal nature, with the
(Type of cement and its Absorption coefficient
Emission coefficient
particularity that the average temperature, Tm ( y) ,
dosage; Composition of
concrete) Hydration heat semi-amplitude, Ta ( y) , and phase, t0 ( y) , vary with
Latitude depth, y . In its modeling, it is simply assumed the
GEOMETRICAL AND Solar declination
existence of an annual variation, disregarding the daily
LOCATION Face azimuth
Thickness variation. In this way, the reservoirs water
CHARACTERIZATION
Face slope temperature can be expressed as:
Air temperature
2
Water temperature T ( y, t ' ) Tm ( y) Ta ( y) cos t 'to ( y) (13)
THERMAL Convection coefficient (wind 365
CHARACTERIZATION velocity)
OF THE Solar radiation The knowledge of the average wind speed on a given
ENVIRONMENT Reflection coefficient of the location is essential to determine the heat transfer
surroundings coefficient by forced convection and, consequently,
the total heat transmission coefficient between the
3.1. Environments heat transfer characterization concretes surface and the air.
In order to estimate the dams heat loss by its faces in Information about the solar radiation, as well as
contact with the air, due to the effects of radiation and exposure conditions of the dams surfaces, are
convection, it is necessary to calculate the Newton's fundamental to determine the temperature of these
formula coefficient for convection, and the heat loss surfaces, or, more specifically, their temperature
by radiation by the Boltzmann formula. increase in relation to the airs temperature. At the
3
ground level, short wavelength solar radiation (global 4. SOLAR RADIATION LJGK1997 MODEL
radiation), I , is given by the sum of three IMPLEMENTATION
components: direct or beam radiation, diffuse
LJGK1997 model, presented in [6], is used in GIS
radiation from the atmosphere and radiation reflected
(Geographic Information System) implementations
by the ground.
[7], and it is an application of Liu and Jordans model
[8], which allows determining the different
3.3. Hydration heat quantification
components of the solar radiation (namely, the diffuse
Cervera et al. [2] normalized affinitys expression is one) on inclined plans. In addition, this model has
used: application anywhere in the world, allowing rough
estimates of the solar radiation amount, which may be
k A 0
exp
~
A( , T ) (14) improved if there is locally measured radiation values
0 k
information.
In order to estimate Cervera et al. propose the From the calculation point of view, solar radiation is a
following expression, according to which, infinite prescribed heat flux, depending not only on time but
hydration degree is related with the w/ c (water- also on the exposed surface orientation. This surfaces
cement) ratio: orientation is defined by its normal vector.
4
where m is the optical air mass:
cos A sen B cos t cos C sen t cos (20)
H on I 0 (22) Y 1 cos Y
Fsky, l cos 2 (29)
2 2
Where is a correction factor, and I 0 is the
The hemispheres remaining fraction contributes with
empirical solar constant: I 0 =1367 W/m2 (Allen et al. reflected radiation by the ground. The reflected
1998). radiation component is sometimes neglected, since it
has a low weight in total, except in conditions of high
In the LJGK1997 method is determined by
albedo [7]. Therefore, in this work, this component is
Hofierska & Suri expression [10]:
not considered.
2
1 0,00344 cos N 0,048869 (23) 4.4. Adaptation to local real sky conditions
365,25
Solar radiation in clear sky conditions determined by
(where N varies from 1 to 365 (366)).
LJGK1997 model does not account for the elevation
of the location, nor for climate or environmental
4.3. LJGK1997 model
conditions, among others. Therefore, it is not adjusted
Solar beam radiation, incident on an inclined surface, to the real sky conditions, particulars to the effective
in clear sky conditions, Bc i , is given by: dam location.
In this work, the adaption to local real sky conditions
Bc i H 0 n B cos FB (24) was achieved through the comparison of the
LGJK1997 models results with Silveiras [4] solar
where FB is a variable which has the value 1 if the radiation values for global radiation on a horizontal
solar disk is visible and 0 if it is hidden. plane (obtained based on vora registers made in the
50s). The results are exposed on Fig. 1 and Fig. 2. In
B represents the beams radiation atmospherical these figures, LJGK1997 models clear-sky results (at
attenuation. According to Kumar et al. [11] it is different days) are represented discrete and Silveiras
estimated by: real-sky values are continuous.
5
1 200
5. TEMPERATURE VARIATION
1 000 CALCULATION DURING ALQUEVAS
DAM CONSTRUCTION
Ich ; Ih (Wm-2)
800
600
The aim of this work is related to the study of
400
Alquevas dam construction phase. However, given
200
the number of variables affecting the temperature of
0
0,0 0,2 0,4 0,6 0,8 1,0 dams under construction, it is necessary to start the
cos (Z)
analysis with the study of the exploration phase, in
Fig. 1: LJGK1997 model and Silveiras Global Radiation on a order to confirm the climate actions admitted
horizontal plane functions, as well as the materials assumed properties.
1 200
5.1. Alquevas dam characteristics
1 000
Bch ; Ih (Wm-2)
800
Alquevas dam is a double-curved arch dam. The
600
dome, with theoretical maximum height of 96,0m, and
400
200
development of 348,0m at the crest and 124,0m on the
0
valley floor, has a thickness of 33,5m at the base and
0,0 0,2 0,4 0,6 0,8 1,0 7,0m at the top. It consists of 24 blocks, generally with
cos (Z)
14,5m, limited by vertical joints.
Fig. 2: LJGK1997 models Beam and Silveiras Global Radiation
on a horizontal plane 5.2. Materials thermal characteristics
Analysing this information one can observe that, for a
horizontal surface, the direct solar radiation portion In Table 2 thermal models properties are described.
determined by LJGK1997 model adequately simulates Table 2: Thermal models properties.
real sky conditions characteristic of the actual dams
location. Thus, in this work, this model was adapted to Property Unit Value
of the solar radiation. It is important to mention that Specific heat, c [J/(kg K)] 879
this adjustment is clearly justified on horizontal plane. Thermal conductivity, k [W/(m K)] 4,6
However, bearing in mind that the different radiation Specific mass, [kg/m3] 2600
components respond differently to the dams slope, Absorption coefficient, a [-] 0
these conclusions would have to be corroborated with CONCRETE
solar radiation on inclined plane data. Specific heat, c [J/(kg K)] 920
The LJGK1997 model estimated solar radiation flux, Thermal conductivity, k [W/(m K)] 2,62
Specific mass,
3
adapted to real and local conditions (by the exclusive [kg/m ] 2400
use of the direct component, Bc i ), is considered in the Absorption coefficient, a [-] 0,65
2
static boundary conditions expressed by eq. (2.40) Total heat transmission coefficient, ht [W/(m K)] 20,20
directly in the term q . Formwork surfaces transm. coef., h [W/(m2K)] 2,02
possible to realize that, only with the introduction of Activation energy, Ea / R [K] 4000
the dams latitude, it is conceivable, for any part of the
~
planet, to have a very reasonable estimation of the Normalized chemical affinity A( ) (see section 5.5):
solar radiation, which can be improved whenever local k
registers of solar radiation are available. Therefore, [1/s] 555,1360
0
this model is considered to be a very useful tool in the
climate actions affecting dams modelling. A0
[-] 0,0015
k
[-] 5,4749
Latent heat, L [J/m3] 6,289.107
6
g e H (38)
In the total heat transmission coefficient ( y) d f ey (39)
determination, the convection coefficient is estimated
using expression (11), for a mean wind velocity in where Tms is the average annual temperature in the
Alqueva of 4,0m/s.
reservoirs surface, Tas is the reservoir surface
temperatures wave semi-amplitude, Tmb is the average
annual temperature in the reservoirs bottom, H is the
5.3. Environment thermal actions simulation reservoirs deep, t oar is the air temperatures wave
Following expression (12) it is possible to write the air phase, ( y) is the phase difference of the water
temperatures function as: temperature relative to the air temperature and , , ,
d and f are constants.
T (t ' ) T1 (t ' ) Tad (t ' ) cos 2 (t 't od ) (30)
Alquevas reservoir water parameters are described in
Table 3.
where:
Table 3: Alquevas reservoir water parameters
2 2
T1 (t ' ) Tm a cos t ' b sen t' (31)
365 365 Parameter Unit Value
Taking into account the records of the daily maximum Tms [C] 19,95
and minimum temperature of the air, to Alquevas
Tas [C] 7,55
dam location, the following results can be obtained:
Tm =17,49C; a =-7,43C; b =-3,34C. Tmb [C] 11,49
[-] 0,0632
The annuals variation of the daily waves amplitude
is represented by: [-] 0,0434
[-] 0,0609
2
2Tad (t ' ) A(t ' ) Am Aaa cos (t ' oa ) (32) d [months] 3,313
365
where Am , Aaa and oa represent, respectively, the f [months] 2,00
7
Calculated
valores values
calculados
exposed surfaces subjected to convection and T(C)
Registered values
50 valores observados
radiation heat exchanges (Fig. 6); lateral borders of the T Average
mdia arairs temperature
40
model are considered to be adiabatic boundaries.
30
20
10
0
0 50 100 150 200 250 300 350
50
40
30
Fig. 3 upstream submersed
Fig. 4 bottom of foundation 20
surfaces
10
0
0 50 100 150 200 250 300 350
50
40
30
20
8
Table 4: Alquevas concrete hydration heat. Assuming an initial temperature of 20C, the
ad
expression (42) T =41,07C is obtained. It is then
t (days) Q (cal/g) Q (kJ/kg)
possible to calculate the concretes temperature in the
0 0,00 0,00
experiment as well as its rate T ad .
3 3,85 16,12
According to Cervera, the normalized affinity can be
7 4,31 18,05
expressed as:
28 4,63 19,39
T ad E (46)
A ad
~
exp aad
T T0 RT
Expression (15) allows calculating the final degree of
With this information it is conceivable, through the
hydration with the average properties of Alquevas
analytical expression in Cerveras model for this
concrete composition. Therefore:
function (expression (14)), to calibrate the properties
1,031 0,49284 (40) of the material which fully characterize the chemical
0,74
0,194 0,49284 behavior of the concrete mixture. It is obtained:
T
C (42) According to section 5.4, the grid should be more
Q
ad
T0 refined near the exposed faces. However, the current
mesh is already computationally demanding, so it was
where C is the specific heat of the material (920 chosen to maintain the mentioned grid. The results of
J/(kgk)), T0 is the initial temperature of the adiabatic the exposed faces will have to be analyzed in the light
ad of this information. The difference in the obtained
experiment and T is the final reached temperature.
temperature field of the exposed faces, using both
The amount of released heat is given by: mentioned meshes, subjected to the exploration phase
Q Q (43) actions, is presented in Fig. 10 .
The foundation is discretized in conformance with the
From the previous relationship it is obtained:
grid of the dam in a model with 18 857 elements and
Q Q 19,386 (44) 90 434 nodes (Fig. 11).
Q Q 26,2
0,74
A program was developed, in order to build the data
Cervera relates the hydration degree to the archive to be read by the program PATQ_2 [17]. The
temperature rise in the adiabatic experiment in the designed program considers the evolution of the mesh
form: in every concreting or stripping phase, updating the
exposed faces (in blue in Fig. 12) as well as the faces
T ad (45)
ad with formwork (in green), and its correspondent total
T T ad heat transmission coefficient. A typical output of this
program is the top figure of Fig. 12, which is
ad
where T is the measured temperature of concrete contrasted with a photo taken during the construction
along the experiment. of the dam. In red, assumed adiabatic faces are
represented.
9
In what the initial thermal field is concerned, for the
dam, it was considered that the concretes colocation
temperature is equal to the airs temperature, except in
the cases where it doesnt satisfy the 27.2 article of
[18]. Regarding the foundation, the initial temperature
field is calculated using PATQ_2 program and
considering the existence of only one phase, in which
Fig. 9 Construction phase discretization - detail.
every foundation belonging elements are placed,
during a calculus period of time long enough for the
T(C) valores calculados-malha
Exploration fase definitiva
phase mesh (Fig. 7)
valores calculados-malha
Construction phase meshfase
(Fig.construtiva
9) thermal field to achieve the stationary behavior (10
40
years).
30
20 5.6. Results
10
In the interpretation of the following results it has to
0
0 50 100 150 200 250 300 350 be noticed that, in 2001, artificial cooling process was
days since the beginning of the year
carried on, and this action modelling wasnt
Fig. 10 Exploration phase temperatures near the top of the dam considered in the present study. In Fig. 13 to Fig. 17,
(z=141,0m) - downstream. registered temperature is represented in dots, as the
calculated temperature is represented in a continuous
line.
10
only on 23-08-99. Therefore, the fact that the layer has T(C)
been exposed longer in the model than in reality, in
40
the summer, caused a higher temperature reached by
the nodes than the registered one. 20
the foundation. Thus, the cooling curve has a slope Fig. 16 Dams crest results T49.
greater than lower level located sections do. It is also
T(C)
evident that, for this dams thickness, temperatures
seasonal variations are experimented by internal 40
20
0
06-01-99 25-07-99 10-02-00 28-08-00 16-03-01
0
16-07-98 01-02-99 20-08-99 07-03-00 23-09-00 11-04-01
Fig. 14 Near the dams base results G08.
Fig. 18 Consideration of the foundation in the dams base nodes.
11
T(C) for each phase of concreting or striking), allowing to
40 represent the real rhythm of casting.
20 Also regarding the model, it is necessary to refine the
0
mesh near the exposed faces, in order to be able to
10-07-99 26-01-00 13-08-00 01-03-01 precisely represent the daily wave airs temperature.
Fig. 19 Consideration of the foundation near the dams base The concretes placement temperature is also relevant
nodes (approximately 20,0m - G05).
in the calculation of the concretes temperature rise.
The effect associated to this initial condition tends to
6. CONCLUSIONS decrease over time, with intensity depending on the
layers exposure conditions. This observation confirms
The thermal behavior study of dams is essential since the limited efficiency of the constituent concrete
it allows reflecting on the progress of construction materials pre-cooling as a technique of temperature
processes, as well as on the different structural types control.
of concrete dams to adopt, in order to limit the
temperature and to moderate retraction effects It was found that the modeling of the foundation or its
associated with the curing process and hardening of consideration as an adiabatic boundary only affects the
concrete. Therefore, it is an important tool in the dams base nodes temperature.
assessment of the safety of the dams. The combination of the correct simulation of all these
In order to plan efficiently the dams temperature factors, as noted, allows obtaining very credible
control measures, it is essential that this reflection is estimates of concretes temperature variations during
based on reasonable estimations of the dams construction. Thus, it is possible to rehearse, in the
temperature. After completing this study one came to design stage, different rates of concreting, joint
the understanding that it is possible, by using the spacing, materials, or even the use of artificial
PATQ_2 [17] calculation program, to get very credible refrigeration cooling, in order to adopt, in a
estimates of the dams temperature during its knowledgeable manner, the most efficient and
construction, as long as the most relevant factors are economic construction process at the level of the
well reproduced. concretes temperature control.
12