Escolar Documentos
Profissional Documentos
Cultura Documentos
Milan Sedl a), Patrik Zima b), Tom Nmec b) and Frantiek Mark b)
a)
SIGMA Research and Development Institute s.r.o.
J. Sigmunda 79, 783 50 Lutn, Czech Republic
b)
Institute of Thermomechanics, Academy of Sciences of the Czech Republic, v.v.i.
Dolejkova 5, 182 00 Prague 8, Czech Republic
Email: milan.sedlar@sigma-vvu.cz
The cavitating flow behaviour is very sensitive to nuclei content, which is undoubtedly
dependent on the physical properties of the liquid. For water, it is believed that heterogenous
nucleation initiators prevail over homogeneous nucleation and this is understood to be the reason
why the classical nucleation theories are regarded as unreliable for the treatment of cavitation.
As a result, the problem of nuclei content is typically treated either empirically or
experimentally. In this paper we show how the empirical approach can be used to obtain a useful
picture of the cavitation flow aggressiveness (erosion potential) using numerical modelling of
the turbulent cavitating flow. In addition, we present the latest advances in the understanding of
the bubble nucleation process under cavitating conditions based on the modified binary
nucleation theory. In this article we also shortly describe the experimental research of the
cavitating flow aimed at the validation of the erosion potential model, development of the
nuclei-content measurement and the validation of the bubble nucleation model. As far as the
practical application of our work is concerned, the paper concentrates on an evaluation of the
cavitation erosion potential in the hydraulic machinery, mainly water pumps and turbines.
This assumption is very important because only In our numerical model we take into account a
bubbles with gas content can oscillate with their finite number of nuclei sizes in water with a given
natural frequency and reach more collapses. The discrete spectrum. Typically, we prescribe 10 initial
mass of gas inside the bubble is assumed to be nuclei radii in the range from 10-5 m to 2.10-4 m
constant with no phase change. (Fig. 1). The initial bubble size distribution is
A new model of the cavitation erosion potential assumed empirically according to measurements.
is presented in this article. It is based on the The spectrum of cavitation nuclei can be measured
estimation of the energy dissipated by the collapses in the test facility used for the pump tests or, more
of the cavitating bubbles. In this model, the Runge- frequently, it is taken from the literature. There is a
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lot of data measured in cavitation tunnels with maintaining constant volume flow rate. The transit
various configurations (e.g., measurements [7] used time of one fluid particle resulting simply from a
in the cavitation analysis presented in this paper), complete tunnel loop capacity is 72s for the
but unfortunately there is a lack of measurements maximum flow rate.
for industrial applications. The reason is that The currently tested hydrofoils are prismatic
monitoring the bubble distribution during the with a typical chord length of 100 mm and a
industrial tests of hydraulic machinery is very maximum span of 150 mm (corresponding to the
expensive and time consuming. Further problems width of the test section). The profile incidence
arise from scaling the cavitation events (from the angle can vary between 0 and 180. The test
test pump to the real-size pump) and from the fact section is made of organic glass to facilitate
that during the design of a hydraulic machine little visualization (Fig. 3).
information is available about the physical To enable monitoring of the cavitation nuclei in
properties of water; the spectrum of cavitation the inlet flow to the test section a bypass section is
nuclei is typically missing. The situation would be installed allowing to measure nuclei content using
less complicated if there was a correct physical the acoustic spectrometer. Before the nuclei-content
model able to predict the nuclei distribution based measurement is put into operation we assume for
on the basic properties of water (like temperature, the inlet flow in our present numerical simulations
ambient pressure, surface tension etc.). the nucleus population shown in Fig. 1.
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As a result, the actual erosion pattern on the
blade surface is a function of time and the
development of the erosion pattern has to be
recorded during the experiment. In addition, the
nuclei content has to be known and controlled
accurately during the experiment. The first
hydrodynamic tests in the tunnel are aimed to
quantify the erosion potential by pitting tests during
the incubation period. The erosion pits in the metal
Figure 3: Tunnel test section surface are usually circular with a diameter ranging
from a few micrometers to one millimeter. The
larger the initial cavitation nuclei, the larger the
resulting pits. From a typical nuclei distribution
(Fig. 1) we can conclude that the number of small
pits is much higher than the number of the large
ones. While the dependence of the number of
events on the pit diameter has no inflexion point
[8], the contribution to the eroded area has its
maximum depending on the initial nuclei density
distribution. Usually the nuclei in the range
Figure 4: Attached cavitation regime from 10 m to 200 m give the highest contribution
to the material erosion [8]. Figure 6 shows the
region on the hydrofoil where the material suffered
from the plastic deformation. In Fig. 7 detail of the
pits of different size is shown.
When first signs of cavitation erosion are
observed on the hydrofoil the pits are scanned using
the optical profilometer FRT. The scan of the
surface is recorded and the cavitation experiment is
resumed with the same operating conditions. The
procedure is repeated several times during the
initial stages of erosion pattern development. An
Figure 5: Supercavitation regime
example image of the profilometric measurement of
the eroded surface is shown in Fig. 8. The size of
As was already stated, the design of the tunnel
the scanned area shown in the figure is 3x3 mm.
is oriented especially for a study of the cavitation
erosion. This phenomenon exhibits a rather
complicated time evolution of the mass-loss rate.
Many different types of dependencies can be
obtained experimentally depending on the material
used and the erosion process typically undergoes
four basic modes [7]:
Incubation, during which no mass loss is
observed. During this period the material undergoes
plastic deformation in the form of rather small pits,
which do not overlap.
Acceleration, during which the rate of mass loss
of eroded material grows linearly with time. Figure 6: Incubation mode of cavitation
Steady state, during which the mass loss rate is
constant in time.
Attenuation, during which the mass loss rate
decreases with time. The decrease may be a
consequence of weaker collapses due to decreased
adverse pressure gradient.
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13 times. Generally, the larger the nuclei, the lower
the relative growth. Smaller bubbles collapse
sooner than the larger ones. All first collapses are
located between 34% and 36.5% of the chord
length. In reality, the bubbles typically survive only
the first few rebounds before they fission. As a
result the most important collapses can be found in
the region 34-40% of the chord length, which
agrees well with the experimental observation
Figure 7: Pits of different sizes on the blade (Fig. 4). Figure 11 shows the cumulative erosion
surface potential of all bubbles of the same size along the
streamline. The erosion potential of the first
collapses is several orders higher than for the
successive rebounds. In the detail picture of Fig. 11
the location of the first collapses can be seen for
bubbles originating from different nuclei sizes. The
maximum of the cumulative energy of the first
collapses can be found for the bubbles with the
initial radius 14 m.
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the first collapses is slightly lower now, which
corresponds to slightly lower bubble relative
growth (the radius of the smallest nuclei increases
169 times while the largest one increases 11 times).
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theoretical predictions of homogeneous nucleation We will ascribe the prevailing component (water in
rates for cavitation in water are rather inaccurate. this case) the subscript 1. The additional
The usual formulation of CNT [4, 9, 10, 12] components of the liquid can be, such as in our case,
predicts the nucleation process to occur at large the dissolved gases. The nucleation work is
negative pressures of hundreds of megapascals at evaluated consistently as an increase of the grand
room temperature rendering the homogeneous thermodynamic potential whose total differential
nucleation process highly improbable under the follows
thermodynamic conditions of the water flow in
hydrodynamic machines studied in this work. d = SdT pdV ni d i + dA , (6)
i
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water and nitrogen as the first approximation. In constant [11])
such a case the nucleation work takes the form inside the bubble. A typical saddle-shaped surface
4 of the nucleation work can be observed, forming an
W = 4r 2 + pr 3 +
3 energy barrier to nucleation. The lowest maximum
xl1 p x p of this energy barrier W (i.e., the saddle point) is
+ kTn1 ln + kTn2 ln l2 , (8)
psat xg1 kH xg2 crucial for the evaluation of the nucleation rate
whose general form is [14]
where r is the bubble radius, psat is the saturation c0 (1) W*
pressure of water [15], kH is the Henry constant [11] J= exp .
(11)
2kT det D kT
given by
pg2 The evaluation of formula (11) involves, first of
k H = lim . (9) all, the determination of the saddle point W of Eq.
xl 2 0 xl2
(7). As the nucleation work is generally a function
ni is the number of molecules of water (subscript 1), of N independent variables (bubble radius r , and
and nitrogen respectively (subscript 2), inside the mole fractions of admixtures xg2,...xgN) the search
bubble and it can be calculated as for the saddle point might become computationally
xgiVN A intensive. We, therefore, selected a simpler binary
ni = , (10) mixture of water-nitrogen for an exemplary
N xgi M i
i =1 gi
calculation. On the other hand, as nitrogen is the
main component of air, the nucleation
where gi is the density of the (gas-phase) characteristics of this binary system can be taken as
component i inside the bubble (under the pressure a rough approximation for the description of bubble
2 nucleation in the cavitating water-air system.
pg = p + ) and NA is the Avogadro constant.
r In Figs. 17 21 the nucleation parameters of the
The nucleation work is shown in Fig. 16 as a water-nitrogen liquid mixture, calculated using the
function of the bubble radius (in nanometers) and theory presented above, are shown as functions of
the mole fraction of nitrogen temperature (0 80 C ) and pressure (1 15 kPa).
The mole fraction of nitrogen in water was taken
xl2 = 1.16 10-5, i.e., its equilibrium value at 300 K
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Figure 18: The critical nucleation work W [zJ] Figure 21: Number ng2 of nitrogen molecules in
corresponding to the nucleation rate the critical bubble corresponding to
shown in Fig. 17. The values are Fig. 17
calculated numerically from the saddle
point of Eq. (8) (according to the Henry constant [11]). For clarity,
the saturation curve psat(T) [15] is shown in all the
figures as a dashed line. We can see that we no
longer need the large negative pressures required by
the previous theoretical descriptions [10, 12] to
achieve an observable homogeneous nucleation
process; we just need to sufficiently lower the
pressure under the saturation pressure of water. At
25 C , for example, the nucleation process is
predicted to occur at a pressure of roughly 1 kPa,
which is a small but positive pressure. The result of
our theoretical treatment can be summarized as
follows: if the thermodynamic state of water is
around 20 C above its saturation curve at a given
pressure, one can expect homogeneous nucleation
of bubbles (see the temperature difference between
the saturation curve and the curve of
Figure 19: Critical radius r [nm] corresponding
J = 1010 m 3 s 1 in Fig. 17).
to Fig. 17
Summary and Conclusion
In this paper we have shortly described the
numerical modelling as well as the experimental
research of cavitation in hydraulic machines. The
main interest was focused on the flow
aggressiveness associated with cavitation.
The presented numerical model predicts regions
highly endangered by the bubble collapses as well
as the energy of these collapses denoted as erosion
potential. The first stage of experimental research
in the cavitation tunnel was also presented. This
stage is aimed at validation of the erosion potential
model, visualisation of the cavitation bubbles,
development of the nuclei content measurement and
the validation of the bubble nucleation model.
Figure 20: Number ng1* of water molecules in the
Though the nuclei content in the numerical model
critical bubble corresponding to Fig. 17
was still determined empirically, the agreement of
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the theoretical results and the observations is [8] J. P. Franc and J. M. Michel: Fundamentals
encouraging. The measurements of the cavitation of Cavitation, Kluwer Academic Publishers
nuclei in water by light scattering and the acoustic (2004).
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(1975).
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improved to reliably predict the process of bubble [10] F. Caupin and E. Herbert: Cavitation in
Water: A Review. C. R. Phys. 7: 1000-1017
nucleation under cavitation conditions.
(2006).
As far as the practical application of our work is
[11] R. Fernandez-Prini, J. L. Alvarez, and A. H.
concerned, the paper demonstrates the analysis of
Harvey: Henry's Constants and Vapor-liquid
the cavitation erosion in the impeller of the mixed- Distribution Constants for Gaseous Solutes in
flow water pump. H2O and D2O at High Temperatures. J. Phys.
Chem. Ref. Data 32: 903-916 (2003).
Acknowledgments
[12] S. F. Jones, G. M. Evans, and K. P. Galvin:
This work has been supported by the Grant Bubble Nucleation from Gas Cavities - A
Agency of Czech Republic under grant Review. Adv. Colloid Interface Sci. 80: 27-50
101/07/1612 The effect of physical properties of (1999).
water on bubble nucleation and cavitation damage [13] IAPWS Release on Surface Tension of
in pumps and by the Grant Agency of the Czech Ordinary Water Substance. IAPWS (1994).
Academy of Sciences under grant KJB400760701 [14] T. Nmec: Homogeneous Nucleation in
Classical multicomponent nucleation theory for Selected Aqueous Systems. Ph.D. thesis,
cavitation and condensation. Czech Technical University in Prague (2006).
[15] W. Wagner and A. Pru: The IAPWS
Formulation 1995 for the Thermodynamic
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