Lecturers in Government Polytechnic Colleges 2013 D MECHANICAL ENGINEERING series Paper Il Time : 150 Minutes Max, Marks : 300 INSTRUCTIONS 1. Please check the Test Booklet and ensure that it contains all the questions, If you find any defect in the Test Booklet or Answer Shect, please get it replaced immediately. 2, The Test Booklet contains 150 questions. Bach question carries two marks. BIGD). THe series, The ‘Pest Booklet i printed in four (4) Serie, vee ]_ is printed on the sight-hand corner of the eover page of the Test Booklet Mark your ‘Tost Bocklet Eeries[Alor [BJor [Cl or[D]in Part © on sice 1 of the Angwer Ghect hy darkening the appevpriate ciclo with Blue/Black Bal point pon. Example to fill up the Booklet Series If your Test Booklet Series is A, please fill as showin below @®OoO If you have not marked the Teet Hooklet Sertex at Part C of side 1 of the Anstoer Sheet or marked in a way that it leads ta diserepancy in determining the exact Test Bookiet Series, then, in all wuch cases, your Anawer Sheet will be invalidated without any further notice, No correspondence will be entertained in the matter. 4. Each question is followed by 4 answer choices. Of these, you have to select one corree: answer and mack it on the Ancwor Sheet by darkoning the appropriate cirele for the question. If more than one cule is darkened, the enswer will not be valued at all. Use Blue/Black Ball point pen to make hoavy black marks t¢ fill the civele completely. Make no ather siray mazks, eg. : If the answer for Question No. 1 is Answer choice (2), it should be marked as follows : 11O|@/@/@PGL/S12, (2) 2 10, Mark Payer Code and Roll No. as given in the Hall Ticket with Blue/Black Ball point pen darkening appropriate circles in Part A of side 1 of the Answer Sheet. Incorrect/not encuding ¥ lead to invatidation of your Answer Sheet. eample + If the Paper Code is 027, and Roll No. is 95840378 fll as shown below : Paper Code Roll No. ol2|7 s[slels[o[s|[7,« e@oO0 OQOVOOCEeDOO QOO DODODODOD Q2@o B®@®SODBOOD @ QO B9®XOOOBOO QOo@ @@OOGOO®@ Q2O®O 9@OOO02O® ©® QQDADHOOOe 2Ooe@e QBDOODOeO $83 BRRe8 ®@©OOOO9O Please got the signature of the Invigilator affixed in the space provided in the Answer Sheet. . Anawer Sheet without the signature of the Invigilator is liable for invalidation. The candidals should not do rough work or write any irrelevant matter in the Answer She Doing so will lead to invalidation. Do not mark answer choices on the Test Booklet. Violation of this will be viewed seriousiy. Before leaving the examination hall, the esndidate should hand over the criginal OMR Answ Sheet (top shoot) to the Invigilator and carry the bottom shevt (duplicate) far hisvher record, faill which disciplinary action will be tsken, Use of whitener is prohibited. If used, the answer sheot 1s liable for invalidation.PGLo12 (ay B 1. A big advantage of eleetro-chemical machining over clectrodischarge machining is that ‘The composition of 18-4-1 high speed steel is (1) 18% chromium, 19% tungsten and (1) itean cut hardor material 4% vanediirn (2) itiemore accurate (2) 18% vanadium, 1% chromium and (3) it consumes less power 4% tungsten (3) 18% tungsten, 49 chromium and (4) tool wen is negligible me 1% vanadium (4) 18% tungsten, 4% vanadium and 2 Identify the carryet statements : laekiomieen In the tool life formula VT" =C, ois 1. 011006 forhigh opeed steel tools, | 6. Ina tool wear test with high apeed steel culling Wo}, the flowing data were recorded: 1, 02 04 for tungsten carbide tools, for tangaten rarbide tools Tool lif Cuthing speed I. 0-406 for coramte tools. TV. 110 15 foralley tools. 30 min 25 nvmin Of theso statements, which are correct ? ate O ciaiin Gy Tenet ‘The Taylor's equation is oe aaah (aoe ros 4) Allof the above Qj 25 x 2075 = 79 9298 @) 25x 907% =2 x 707% ® 80x 2579 79290 8. The rumbor of strokes required to complete the shaping operation is « o % f nyo @ £ 4) pats ¥, tai fh 4 " where A-shear angle @ 2 iy iw friction angle cake angle wo &POLIOT2 a 10. Ta NC machine tool is oporated by (1) feedback eystem (2) digitising (3) a series of caded instructions (4 output input modules Tn abrasive jet machining process, the abrasive particles should be (2) perfectly round (2) mado of diamond powder (8) round 1 mm in size (irregular shapo Tho ineluced angle for the V-belt is ueually () 10°to20° 2) 20° to 30" (9) 20° to 40 (4) 60° to 80° Simplex and transportation method are connected with G) linear programming (2) material handling (9) value anelysia (A) quousing theory ‘The best process for mass production of good quality gears in (1) hobbing (2) gearshaping @) casting 4) milling 4) 12. Aetivity Predecensors Duration (¢ a 2 3 b a 4 e a 5 a a 4 e b 2 t q 9 & ee 6 h fe 2 The critical path for the project is D abegh (2 weg () ad-th (8) aebrefoh 13, The nascent to mill hexagonal t direct, indexihy, if the rapid index plat 24 slots, is M2 am 4 @ 8 4) 16pows12 (8) wo 14, Match List I with List 11 and select the correct | 18. Match Liot T with List IL and sclcet the correct answer using the codes given below the liets fanawor using the codes given below the lists List 1 ist I bist i List 1 Metal forming process ‘Type of stress Machining process Associated medium %, ‘A Coining i, Tensile x, a 6 aa g B. Wire deuwing Shear ©. Blanking ‘Tensile and a pena compressive ©. ROM Vacuum D. Deep drawing iv. Compressive Db. BBM i “TH Code: Code: aA BC OD he BONE et a iw i fi iii a iv ii @ wi ho @ i ow @ i hw iii @ wt i om a iw a 1 1a psa ig otis iets i ae) oe Lae ee into an electrolyte solution is (1) Scheduling of machines hi 2) Amount of labour to be committed (8) Rate at whieh production should hap; ey se 4) Inventory to be carried forward @ EDM addition of 20, Which one is not the type of EDM? (2) vanadium, alumini () RAM type BDM (2) sulphur, phosp! (2) Orbital type EDM (3) chromium (3) Wire cut EDM i“ lenum, vanadium, (4) Straight EDM 21. Which functional code indicatos the parabolic Ta of the gear of 8 mm module| interpolation ? imber of tooth is ts Ged pn © Gos }) 128 mm @): “Gee : (4) 129mm @) GosPaL/912 22, 2. 24, 25. Which is the correct anawer for specification of Broaching machine? I. Weight of the machine M1, Speed and feed range TIL, Power rating TV. ‘Type of motion (Mando (2 Mand (8) 11, Wandv (4) Lalone A. grinding wheel is specified as 49 A.26 96 M7 V 24. The number 36 stands. for () Structure (2) Grade (3) Grein size (4) Bond Which is the composition of Corundum ? (1) 75 t0.90% crystalline ALLO, +iren oxide (2) 20 10 90% crystalline Al,O, +iron oxide () ‘100% ALLO, (4) 100% iron oxide: ‘Which aturface is not produced by shapor ? (1) Curved surface (2) Inclined surface (3) Horizontal surface (4) Vertical surface (8) 28. 27, 28. 29. 30, t ‘The critical radius of insulation for sphere equal to () akxh a 2 @ 2 h (@) a Sm High transfor rato is high in (1) Sim boiling (2) nucleate boiling (3) both (2) and (2) (A) simple convection In cage of a black body (1) transmiltivity igone | (2) absorptivity is zero @)> reflectivity is one (A) None of the above Stefan-Boltzmann’s law is applicable to (1) grey body ) white body (8) Black body (4) Allof the above Radiation hoat transfer occurs at a speed ol sound (2 light (3) 60000 kan/a (4) 8000 mhPGList2 a 33, BA 35, When the discharge pressure is too high in a refrigeration system, high pressure contyol is alled to (2) stop the cooling fan (2) stop the water pump (3) regulate the flow of cooling water (A) atop the compressor For large tonnage (more than 200 tons) air conditioning applicationr, which one of the comprossora is recommended 7 (1) Reciprocating (2) Rotating (3) Centrifugal @) Screw In an ideal refrigeration cycle, the condenser and evaporator temperatures are 27°C and = 18°C respectively. The COP of this cycle would be a 68 @ 75 @) 105 @ 160 ‘Moisture should be removed fram refrigerants to avoid 1 compressor seal Failuro. Ul, froozing et the expansion valve. TIL, restriction to refrigerant flow. TV. corrosion of steel parts. Of these statements Q) 1, I, Tana rV are correct (2) Land ILare correct @) II, Uland IV. are correct (4) 1, and IV are correct ‘The functional relationship for free convective ‘macs transfor is given as @) Na+ £Gx, Pr) @) Sh=MSe, ax) (B) Nu= f(Re, Pr) (4) Sh=ffRe, 50) 7) 36. 37, 39. 4. Correction is applied for LMITD for (1) parallel flow 2) counter flow ©) crows flew (4) None af the above Loss of heal from unlagged steam pipe to the ambient air is by 2) conduction 2) convection (3) radiation (4) Allof the above Gases have poor (1) absorptivity (2) rellectivity (3) transmissivity (4) ayend(@ Mark the matter with leest value of thermal ‘sonduetivity’ D Air (2) Water (3) Ash (4) Window glass ‘The intensiiy of scler radiation on Earth is (1 Wim? 2 kWim (8) 4 Wim? (8 kWim? ‘The thickness of thermal and hydredynamic boundary layors are equal if GQ) Pret @) Prat @ Pret a NapoLior2 42, aa, 45. 16. Addition of tim to the surface inereases the hest transferif MA /KP is equal one (2) less than one . (2) greater than one (4) greater than une bul less than two, ‘The rehedt cycle helps Wo reduce 1. fueleunsumpticn. 1, steam flow, LIL. the condenser size. Of those statements, which is correct? () Lend tt (2) Vand Tit (Mand 1 (1 Manat A beat pump operating on Carnot eyele pumps host from a reservoir at 300 K to a reservoir al 600 K. The coofficiont of perjprmane: a 1s @) 05 ay 2 @ 1 Tn a long cylindrical rod of radius Banda surface heat flux of q,, the uniform internal hoat generation rate is 0) Angf @ 2, @) afk afk? When/a particle moves with a uniform velocity along a cireular path, thea the particle has « (2y @ ay ‘tangential acceleration only centripetal acceleration only both (1) and (2) None of the above (ay a2 48, 60. Bl. ‘The coofficient of restitution for i bodies is tere (2) between zeroand one (3) one (4) more than one ‘The maximum acceleration of a moving wilh simple harmonic motion insLant is given by @ @ @ cy ‘The relation between the number of 1 forming @ Kinematic chain and the nu links is (i) f=ap-2 (2) P a p~4 dy f= 2p-5 ‘The total number of instantaneous cer a mechanism consisting of n links ia @ 3 @o @) ria) w = ‘The radius of friction circle for a. radius r rotating inside a bearing is rsing 2) reed (3) rtang a) reote +Pawar 52, 5A, Due to slip of the belt, the velocity ratio of the belt drive (1) decreases (2) increases (3) _ first mereases then deerenses (4) None of the shove Ta vibretion isolation system, ifava, > 1, then the phase difference between the transmitted {force and distorting force is, a oF (2) 90° @) 180° 4) 270° A dise opinning on its axia at 20 rad/s will undergo precession when a torque 100 N-m is applied about an axis normal to it at un angular speed, If mass moment of inertia of the disc is 1 kg-m?, then the angular speed will be 2 radis (2) Sradis 3) 10 rad/s (4) 20 rad/s A pinion having 90 teeth drives a gear having, 80 teeth. The profile of the gears is inyclute with 20° pressure anglo, 12 mm module and 10 mm afdendum. The radius of addendum cirele of pinion ix (180mm 2) 190mm. 2) 200mm (4) 210mm For a speed ratio of 100, smallest gear box is obtained by using (2) a pairof spur gears (2) epairof helical and a pair of epur gears (3) @ pair of bevel and a pair of spur gears (@) @ pair of holical and a pair of worm gears (a) 87. 58. 59, wo The angular displacement of the following raller follower is Roller a fe 2) Qn/o @) 9/18 (4) ans In an engine, the work dofie by inertia forces in acydeis (positive: @) roro (3) negative (4) None of the above If the tearing efficiency of a riveted joint is 60%, then ratio of diameter of rivat hole to the Pitch of rivets ie @ 02 @ 08 @) 06 a) 06 ‘Tho principle of applying heat and pressure is widely used in Q) spot welding @) ceam welding (3) projection welding (4) Allofthe abovePGLIO12 ar. 62. Periteeloid reaction is (1) Liquid = Solid 1 + Solid 2 (2) Liquid + Soli 1 = Sotid 2 (Solid 1 <2 Solid 2 + Solid 3 (4) Solid 1+ Solid 2 = Solid 3 ‘The co-ordination number of BCC structure: is a 2 @ 4 @ 8 w 16 Otjective of Tempering is ()_tmprove ductility (2) reduce ductility (8) improve brittlenoas (4) improve internal stresses ‘The carbon content of forging dies is Q) 01t002% (2) 055 to 0.65% B) 08 t01% (1 to 14% Example of large particle compositor (1) comonted carbide (2) natural composites gr particle reinforced composite GY None of the above (10) Which one of the following not re carburisation ? (9° BaCO, = BaD + CO, @) CO,+C# 20 (8) 2C0+SFe = Fel + CO, (1) NaCl + 11,0 = NaO + H,CL Spheroidizing is extensively employe (2) low snd medium carbon stecl (2) medium and high carbon stee (3) lowarbon steet (4) None ofthe above ‘A vehiele covers a distanes of 30 ‘with a constant acceloration of 0+ initial velocity in Q) 575 me Q) 2875 ws 3) 115 ms po ‘The 60 kg crate shown in Figur down an ineline with an init 10 mls. The normal reaction of 8 | =10m/s () 29380N (@) 19342N (8) 47380N (4) BOON,PaLia12 70. Two cablos are tied together at C and loaded with a weight of 2000 N as shown in figure ‘The tension in the cable AC is B a @ @ (4) Vector equations of 3-dimensional system are WY xP 0, sM=0 (2) 220, 2Me0 (2) 3F¥0, 3M-0 (4) IF #0, IM#0 The velocity of 2 piston in a reciprocating pump mechaniem is maximum when thon obliquity is a 2 (3) cy The efficioncy of a screw jack is maximum when the helix angle is equal to 459402 45-972 (3) 02 +20° (4) @2—s0° sor7N 20886 N 3000.N 1999N a average minimum a 4. 16. 6. ™ 18. ft] ‘Theorem of perpendicular axis is used in obtaining the moment of inertia of a (Q) triangular lamina (2) square lamina (3) circular lamina (4) semicircular lamina ‘Tho centro of gravity of an equilateral triangle with each side (a)ia ai @M —" at @ 9 a © 38 i 4) aE ‘According to Lami’s theorem, the three forces. gfurtfapeea (2) must be at 120° to each other (3) must be both of above CFipany net be any ofthe to ‘For a beam of uniform strength having constant width, the depth of the beam at a distance of x from the support varies with a ve @ «x @ aw ay Tho expression EIS at a section of ‘member represents (1) shearing fore (2) rate ofloading (8) bending moment (4) slope.PaLia2 1”. 81. 82. ‘The bending moment at a section, where shear foree is zero, will be () zero (2) maximum, @) minimum . (4) either minimum or maximum ‘The ‘Thermal Siress is given by @) ot o # Ea @ % 1 ai ste If D is the diameter of a sphere, then volumetric strain is equal to on (3) 3 times the strain of D one ‘The ratio of modulus of rigidity of an 3) 08 ne @ @ Alo: both (1) and (2) ‘None of the above @ (2) 84, ‘The lexural rigidity for the deflection of bi is expressed as am a F vr g (3) EI 1 a + O sy 85. ‘shaft section es % 4) polar @ pol Ke ‘commercial refrigerator odulus ofthe above ration cycle is used in a (2) gas liquification (3) domestic refrigerator (1) air-conditioning In milk chilling plants, the usual secon refrigerant is = (2) ammonia solution (2) sodium silicate (3) glyeo! (4) brine .PaL/o12 433) 88. Match List 1 with List IT and select the eorreet | 91. answer using the codes given below the lists List List AL Bell Goleman i. Compressor relrigorution B, Vapour ii, Generator “a 92. compression ©. Absorption iti, Flash refrigeration chamber D. detrefrigeration iv, Expansion eglinder Code: 93. A B CG D Oi wom a @ wo it ih a @ io Hi iii on ® wv i of tt 0622 p, 89. ‘The expression ————~ is used to determine Py Py 5. (1) relative humidity (2) specific humidity (3) dogree of saturation (4) partial pressure 26, 90, The most commonly used method for the design of duct size is the (1) velocity xeduetion method (2) equal friction mothad ()) late regain method (4) dual or double mathod fl Atmospheric pressure held in terms of water column is 1) 750m @ 930m 43) 1030m ) 1130m ‘The value of momentum correction factor (B) for the viscous Now through a circular pipe is a 133 @) 460 3) 20 a) 125 Buler’s number is the ratio of (2) inertial foree to pressure’ fores (inertial force ta elastic force (@) inertial force to gravity force (4) None of the above ‘The boundary layer takes place () for ideal fh (2) for pipe flow only (8) for real fluid (4) for flow over flat plate only Maximum efficioney of a saries of vertical plates ie () 66-67% 38.38% (8) 50% 4) 80% ‘The hydraulic mean depth is given by o = : o = o 4 o£PoL/o12 97. 98, 99, 100. 101. 102. Which mouthpiece ia coefficient of discharge ? Q) External mouthpicee having 2) Convorgent-divergent mouthpiece ) Internal mouthpiece (4) None ofthe above ‘The capillary rise in the glass tube is nat to exceed 02 mm of water. Determine minimum size given that surface tension for water in. contact with air = 0-0725 N/m, QQ) 28cm aay a) @ @) (a) 103. For a thermodynamic cycle to be irre itis necessary that a2 Ly T [a [i [ee 104. The thermodynamic parameters are @) 380m 1 Temperature @) 148m U. Specifie volume @ 586m MI. Pressure A body of dimensions 20 mx LOmx30m| —TV-_ Eathalpy ‘weighs 3924 N in water. Find its weight in me ee risen air, -yeon equation 4 ) 62784N “— an ole (2) 11, WandV eae @) I, Vanav So Se 11, Mand1v Dynamic viscosity (y) has the dimensions as |195, ‘The characteristic equation a MLT? PV = mkT holds good for @ mer! (1) monoatomie gases @) diatomic gases @ Mir? ‘Gy. vealges @)owcirt @) ideal gas ‘The boundary layer soparation takes place if | 106. Ina reversible cycle, the entropy 0 () pressure gradient is zero Q) increases @) decreases @ 3) does not chango 2 (@)_ sik eronon nad th das (4) None of the above An ogee weir 6 meters long has a head of 40 em of water, If ¢, = 0:6, find the discharge over the weir. () 22409 m%s 2) 112045 mie @) 44918 ms @) ims a @ @) a where f> velume fraction, ‘Mole fraction of a component of g equal to yf f f fe nd P— pressure of the mixte