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Description of
Risk Assessment: DownHole Video
Assessment Date: 22-Dec-09 HIRA Number/Rev:
Camera at MBA-4
SBS, YI, RMP, ES, HRY, AZ, HK, SH,
Assessment Team RS, WM, DJM, ZA, MPR
Nature
TOOL, EQUIPMENT HAZARD or POTENTIAL IMPACT or
NO. ACTIVITY BEST PRATICE
& MATERIAL USED ASPECT CONSEQUENCES Proc / Guideline
REF No. Cont
SE LH RR Y N Legal Reference rol Remark SE LH RR
Personal injury, fatality, property and Inspection checklist, traffic sign, valid driving lisence,
Traffic accident S, E, P A II 1 N A,P B III 3
environmental damage certified operator, experience personnel
Mobilization equipment Crane 20T, Boom Truck, Transport
1
to MBA-4 well car
Personal injury, property and environmental
Material sliding or dropped off from the truck S,E,P C II 3 N A,P Inspection checklist, certified lifting gears C III 4
damage
Nature
TOOL, EQUIPMENT HAZARD or POTENTIAL IMPACT or
NO. ACTIVITY BEST PRATICE
& MATERIAL USED ASPECT CONSEQUENCES Proc / Guideline
REF No. Cont
SE LH RR Y N Legal Reference rol Remark SE LH RR
Enviroment damage due to oil spill, Fire check joint section of oil pump, barricade line,check
Oil Engine Oil Spill S,H,E B III 3 N A C III 4
accident, fatality function oil pump
Pump Enginee Noise Thick of hearing S, H C II 3 N P Use : Ear Plug (Complete PPE) C III 4
Well Well obstruction, Survey can not be Lost time Run dummy tool D III 4
continued, No data, Lost of capital.
O B I 3 N S
Wire line unit Depth counter fails (mechanical), Wrong cut off the tool Pre inspection, functions test C III 4
depth is recorded. Wrong analysis.
O B III 2 N A
Wire line unit Decrease in the load tension, Kink on the the tool stuck Pre inspection, functions test D IV 4
cable.
O B III 3 N A
Casing 13 3/8" Casing collapse, the tool stuck Drilling History, weight indicator, dummy run C III 4
Tool get stuck. S,H,E,P B III 3 N A
Casing 13 3/8" Well Blow Out, Casing collaps/broken due Personal injury, fatality, property damage S,H,E,P A III 2 N - the maximum wellhead pressure is 32 bar (464 psi) on B III 3
to identification problem at 381 m (Casign 31 November 2009. While the hydrostatic pressure at
Joint 33th) 381 meter is around 38 bar (551 psi). The suspected
leaking zone is located at 381 meter from previous
sample catcher running on 11 November 2009. Based
on daily drilling report data the FIT (formation integrity
test) on this zone is 12.5 ppg (pound per gallon).
The maximum allowable shut-in pressure (MASP) @
Log Down-Running
5 381 meter (1250 ft) = 12.5 ppg x 0.052 x 1250 = 813 psi
Dummy Tool
(56 bar, and it is still safe!
-In case of emergency (underground blow out) pull out
dummy and close master valve then follow the SOP-101
(Production well shut in to bleed condition) to reduce
WHP. Standby operator for LOTO at well location,
E,P Stancby mechanic persons, Standby SHE and Medical
team and get supporting from Security and Community
Team
Dirty branch line/well head due to oil spill, N check joint section of oil pump, barricade line,check
Lubricator/Stuffing Box Grease Spill S,H,E B III 3 A C III 4
fatality function oil pump
Enginee / Lubricator Noise Thick of hearing S, H C II 3 N P Use : Ear Plug (Complete PPE) C III 4
Well Burn out the tool fail to survey S, O,P B II 2 N A Monitor parameter, experience personnel C III 4
Wire line unit Seal get leak, Bad head connection, No communication from tools to surface B III 3 N Pre inspection, functions test D III 4
Instrumentation on tools or at surface fail device,
Pull out and repeat the survey for A
S,E,P
replacement and repair, Excess hour, No
data . Lost Time
Well Bad condition at top of liner, Mechanical Well obstruction, Survey can not be C II 3 N monitor H2S gas, running dummy first D III 4
damage at Casing, Lost in hole continued, No data, Lost of capital, Lost S,E,P A,P
time
Wie line unit slick line gets a kink. Wire gets stuck at the lubricator pack-off, B III 2 N Pre inspection, functions test C III 3
Wire gets cut off and we lose the tool. The
cut off wire can block the well bore. S,E,P A
Casing 13 3/8" production cycling. Trapped water in the Casing collapse, B III 3 N check Drilling History, emergency procedures C III 4
annulus (bad cement bond)., Tool Stuck Tool get stuck. S,H,E,P A,P
Nature
TOOL, EQUIPMENT HAZARD or POTENTIAL IMPACT or
NO. ACTIVITY BEST PRATICE
& MATERIAL USED ASPECT CONSEQUENCES Proc / Guideline
REF No. Cont
SE LH RR Y N Legal Reference rol Remark SE LH RR
Casing 13 3/8" Casing collaps/broken due to idientification Well Blow Out, Personal injury, fatality, S,H,E,P A III 2 N - the maximum wellhead pressure is 32 bar (464 psi) on B III 3
potential problem at 381 m property damage,steam release, brine 31 November 2009. While the hydrostatic pressure at
spill,trees damage 381 meter is around 38 bar (551 psi). The suspected
leaking zone is located at 381 meter from previous
sample catcher running on 11 November 2009. Based
on daily drilling report data the FIT (formation integrity
test) on this zone is 12.5 ppg (pound per gallon).
The maximum allowable shut-in pressure (MASP) @
Log Up-Running Dummy 381 meter (1250 ft) = 12.5 ppg x 0.052 x 1250 = 813 psi
6 (56 bar, and it is still safe!
Tool
-In case of emergency (underground blow out) pull out
dummy and close master valve then follow the SOP-101
(Production well shut in to bleed condition) to reduce
WHP. Standby operator for LOTO at well location,
E,P Stancby mechanic persons, Standby SHE and Medical
team and get supporting from Security and Community
Team
H2S abatement H2S smell in surrounding area Bleed of NCG gas, Kepmenaker No.KEP-51/Men/1999 - H2S abatement
Community Complaint, Community dan Kep-187/Men/1999 Monitor ambient H2S levels (< 24 ppb) before and
demonstration, bad media coverage during test
Advise community of testing program
S,H,E,P B II 2 Y A,P '- Make sure community and any local farmers have C III 4
been informed. Stop test if allowable limit exceeded
Enginee / Lubricator Noise Thick of hearing S, H C II 3 N Use : Ear Plug (Complete PPE) C III 4
Certified crane operator, rigger and lifting gears
Crane 20T, Dimas/Expro unit, lifting procedure and SOP
Hit, struck by, lifting, falling, caught between Personal injury, fatality, property damage S,E,P A II 1 N A,P C III 4
Hand tools Safety briefing
PPE Requirement
Down hole camera. Wireline Burn out the tool, High temperature on the fail to survey A increase injection rate C III 4
Video Camera Survey reservoir zone O B III 3 N
7
set up and log down
Wire line unit High temperature on the reservoir zone, Lost time A Pre inspection, functions test, Spare tool D III 4
Seal get leak, Bad head connection,
Instrumentation on tools or at surface fail O B III 3 N
Enginee / Lubricator Noise Thick of hearing S, H C II 3 N P Use : Ear Plug (Complete PPE) C III 4
Well Well obstruction, Survey can not be Lost time Run dummy tool D III 4
continued, No data, Lost of capital.
O B I 3 N S
Wire line unit Depth counter fails (mechanical), Wrong cut off the tool Pre inspection, functions test C III 4
depth is recorded. Wrong analysis.
O B III 2 N A
Wire line unit Decrease in the load tension, Kink on the the tool stuck Pre inspection, functions test D IV 4
cable.
O B III 3 N A
Casing 13 3/8" Casing collapse, the tool stuck Drilling History, weight indicator, dummy run C III 4
O B III 3 N A,P
Tool get stuck.
Casing 13 3/8" Well Blow Out, Casing collaps/broken due Personal injury, fatality, property damage O A III 2 N - the maximum wellhead pressure is 32 bar (464 psi) on C III 4
to identification problem at 381 m (Casign 131 November 2009. While the hydrostatic pressure at
Joint 33th) 381 meter is around 38 bar (551 psi). The suspected
leaking zone is located at 381 meter from previous
Log Down-Running sample catcher running on 11 November 2009. Based
8
Downhole CameraTool on daily drilling report data the FIT (formation integrity
test) on this zone is 12.5 ppg (pound per gallon).
The maximum allowable shut-in pressure (MASP) @
381 meter (1250 ft) = 12.5 ppg x 0.052 x 1250 = 813 psi
(56 bar, and it is still safe!
-In case of emergency (underground blow out) pull out
tools and close master valve then follow the SOP-101
(Production well shut in to bleed condition) to reduce
E,P
WHP. Standby operator for LOTO at well location,
Stancby mechanic persons, Standby SHE and Medical
team and get supporting from Security and Community
Team
Nature
TOOL, EQUIPMENT HAZARD or POTENTIAL IMPACT or
NO. ACTIVITY BEST PRATICE
& MATERIAL USED ASPECT CONSEQUENCES Proc / Guideline
REF No. Cont
SE LH RR Y N Legal Reference rol Remark SE LH RR
Burn out the tool High temperature on the reservoir zone fail to survey B III 3 N Run in hole temperature survey C III 4
S, H, E E,P
Wire line unit Seal get leak, Bad head connection, No communication from tools to surface Pre inspection, functions test D III 4
Instrumentation on tools or at surface fail device,
Pull out and repeat the survey for
S, H, E B III 3 N A,P
replacement and repair, Excess hour, No
data . Lost Time
Well Bad condition at top of liner, Mechanical Well obstruction, Survey can not be monitor H2S gas D III 4
damage at Casing, Lost in hole continued, No data, Lost of capital, Lost S, H, E C II 3 N A,P
time
Wie line unit slick line gets a kink. Wire gets stuck at the lubricator pack-off, Pre inspection, functions test C III 3
Wire gets cut off and we lose the tool. The
cut off wire can block the well bore.
S, H, E B III 2 N A,P
Casing 13 3/8" production cycling. Trapped water in the Casing collapse, Drilling History C III 4
annulus (bad cement bond)., Tool Stuck Tool get stuck. S,H,E,P B III 3 N A
Casing 13 3/8" Casing collaps/broken due to idientification Well Blow Out, Personal injury, fatality, S,H,E,P A III 2 N - the maximum wellhead pressure is 32 bar (464 psi) on B III 3
potential problem at 381 m property damage 31 November 2009. While the hydrostatic pressure at
381 meter is around 38 bar (551 psi). The suspected
leaking zone is located at 381 meter from previous
sample catcher running on 11 November 2009. Based
on daily drilling report data the FIT (formation integrity
Log Up-Running test) on this zone is 12.5 ppg (pound per gallon).
9
Downhole CameraTool The maximum allowable shut-in pressure (MASP) @
381 meter (1250 ft) = 12.5 ppg x 0.052 x 1250 = 813 psi
(56 bar, and it is still safe!
-In case of emergency (underground blow out) pull out
tools and close master valve then follow the SOP-101
(Production well shut in to bleed condition) to reduce
E,P WHP. Standby operator for LOTO at well location,
Stancby mechanic persons, Standby SHE and Medical
team and get supporting from Security and Community
Team
H2S abatement H2S smell in surrounding area Bleed of NCG gas, S, H, E B II 2 Y Kepmenaker No.KEP-51/Men/1999 A,P - H2S abatement C III 4
Community Complaint, Community dan Kep-187/Men/1999 Monitor ambient H2S levels (< 24 ppb) before and
demonstration, bad media coverage during test
Advise community of testing program
'- Make sure community and any local farmers have
been informed. Stop test if allowable limit exceeded
Environmental - Irreversible impact or extreme damage to a - Reversible damage to a natural environment - Minor reversible damage to a natural environment - Minor reversible damage to a natural environment
Loss natural environment (emission to the air, release to (emission to the air, release to the water, release to (emission to the air, release to the water, release to (emission to the air, release to the water, release to
the water, release to the land) or loss of a critical the land), major degradation to a critical natural the land) the land)
natural habitat, natural resource or cultural habitat, natural resource or cultural resource
resource
- Water usage : More than 3.33 l/s*) or 8.640 - Water usage : More than 3.33 l/s or 8.640 - Water usage 3.33 l/s or 8.640 m3/month for - Water usage : less than 3.33 l/s or less than
m3/month for each water taping during dry m3/month for each water taping during wet each water taping during dry season 8.640 m3/month for each water taping during all
seasons season seasons
- Number of people impacted : 10,000 House holds - Number of people impacted : 1,000 House holds - Number of people impacted : 100 House holds (1 - Number of People impacted : 10 House holds (1
(1 Kecamatan) (1 Desa) RW) RT)
- Damage repair in 1 day - Easily corrected in < 1 day
- violate regulation, sue by other party - not comply with regulation for 5 years - not comply with regulation within a year - in compliance
- Impact dispersion > 1km - Impact dispersion between 500m-1km - Impact dispersion between 100m - 500m - Impact dispersion < 100m
Property Damage - Facility / Property damage > $200,000 - Facility / Property damage $25,000 - $200,000 - Facility/ Property damage $500 - $25,000 - Facility / Property damage <$500
Process Loss / - Unplanned unit down time causing potential loss - Unplanned unit down time causing potential loss - Process loss $500 - $25,000 - Process loss <$500
Disturbance > $ 200,000 >$25,000 - $200,000 - Power Station Trip - Recoverable process upset
External Relations - Significant national news media coverage (TV, - Local news media coverage (TV, Press) very - Local news article with critical comments about - inaccurate local news article with critical
Press) extremely negative criticism (which is negative criticism (which is accurate) (Bandung & Company comments about Company
accurate) of Company Pangalengan)
- Violent attack WW employee/contractor resulting - Violent attack WW employee/contractor resulting - Violent attach WW employee/contractor issue
LWC (ER issue) MTC/RWC (ER issue) and resulting FAC (ER issue)
- Civil unrest involving > 200 people or with violent - Civil unrest involving 50 200 people - Civil unrest involving < 50 people
intent
- Rumor civil unrest >= 200 people - Rumor civil unrest < 200 people
- Blockade of access to Power Station - Restriction access to Power Station - Rumors to blockade access to PS
- Citations with potential fines >$25,000 - Citations with potential fines $500 - $25,000 - Citations with potential fines < $500
Theft/Crimes - >$200,000 - >$25,000 - $200,000 - $500 - $25,000 - <$500
Vehicle Damage - >$200,000 - >$25,000 - $200,000 - $500 - $25,000 - <$500
Near Miss - Major/Serious - Moderate - Minor
Other - Kidnapping, extortion, or other life endangering - Sabotage or terrorism that affecting personnel or
threats property
Falling from height Inadequate handrails/ working at height ( scaffolds, storage tanks, etc. ) Scaffold regulation
UV/ IR radiation welding / flame cutting PP No.12-1975, Izin Pemakian Zat Radioaktif Dan Atau Sumber Radiasi
Lainnya & PP no 64 Thn 2000 Perijinan Pemanfaatan Tenaga Nuklir
X ray X ray testing Ka BAPETEN no 8 Thn 1999 ttg Keselamatan Radiografi Industri
Ultrasound Ultrasound testing
Resonance testing Magnetic
Hot gases Heating gases, fumes from heating liquids
Cold surface Liquefied nitrogen
Hot environment Outdoor work, inadequate ventilation
Cold environment Working in cold room
H - (Occupational) Contagious diseases Hepatitis, tuberculosis, HIV, etc Kepmenakertrans No.68/MEN/IV/2004
Health hazard Workplace health H2S, Noise, Dust, Temperature, Illumination, Vibration, etc Kepmenaker No.KEP-51/Men/1999 dan Kep-187/Men/1999
hazard
Psychological Stress, fatigue at work Permenakertrans No.03/MEN/1982
Ergonomics Work overloaded, abnormal work schedule, work station, computer, etc Permenaker No.05/Men/1996
Substance abuse Diseases caused by substance abuse eg.smoking, alcohol, etc Permenakertrans No.Per-11/MEN/2005
diseases
Hygiene & Sanitation Food poisoning, foodborne diseases SK Menkes No. 715/MENKES/SK/V/2003
Inhalation Substances ( fumes, chemicals, dusts, etc ) that are toxic if
inhaled/inadequate ventilation
Lack of oxygen Substance that may reduce the oxygen content in the air/confined
space/inadequate ventilation
Eye contact Substances that are toxic to the eye/ chemical splashes/ mixing/ filling
Absorption Substance that are toxic via skin contact or absorption/handling acids, alkalis,
benzene, etc
Ingestion Substance that are toxic if ingested/ contaminated food, drink
Iritation Skin contacted
E - Environmental Spillage Hazardous substance/ chemical spillages, brine spill, waste spill
Impact Waste Surplus material, ex-container, by product (scaling, deposit) UU no.18 Thn 2008 Ttg Pengelolaan Sampah
Emission to air Steam discharge to environment, emission from genset operation
Water discharge Water pond discharge, Effluent from STP operation Kep.MenLH No 112 Thn2003 Ttg Baku Mutu Limbah Domestik
Energy usage Electricity usage, Fuel usage Keppres no.10 thn 2007 Hemat Energy
Resource material Paper usage, water usage UU 7 th 2004 ttg SUMBER DAYA AIR
usage
Noise Noise from steam discharge, noise from vehicle to surrounding
O - Disruption to unit trip House load, trip
Process/Operation load decrease insufficient steam, equipment failure, maintenance
al unplanned outage equipment failure
Natural disasters Flood, cyclone, earthquake, landslides etc. UU no.24 Thn 2007 Penanggulangan Bencana Alam
P - Threat to an Fire Flammable materials/ ignition sources ( electrical power points, smoking, etc )
/ handling solvents/welding/flame cutting
Asset/
Property Damage Explosion Pressure vessels/ gas cylinders/ heat, pressure buid up/ equipment under
pressure / high pressure test fluids
incl. Vehicular Fire/ explosion Flammable materials under pressure (LPG) / ignition sources/ use of mobile
phone/ friction/ use of sparking tools/ no earthing, ignition sources ( matches,
lighters, camera, mobile phone )