Escolar Documentos
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by
Dr. Syed Ismail
Strength failures of load bearing structures can be either of the yielding-dominant or
fracture-dominant types. Defects are important for both types of failure, but those of
primary importance to fracture differ in an extreme way from those influencing yielding
and the resistance to plastic flow.
Larger defects like inclusions, porosity, surface scratches and small cracks may influence
the effective net section bearing the load, but otherwise have little effect on resistance to
yielding.
For fracture-dominant failures, i.e. fracture before general yielding of the net section, the
size scale of the defects which are of major significance is essentially macroscopic, since
general plasticity is not involved but only the local stress-strain fields associated with the
defects. The minute lattice-related defects which control resistance to plastic flow are not of
direct concern. They are important in so far as the resistance to plastic flow is related to the
materials susceptibility to fracture.
Fracture mechanics, which is the subject of this course, is concerned almost entirely with
fracture-dominant failure
Where cracks are difficult to avoid, a special methodology called fracture mechanics can
be used to aid in selecting materials and designing components to minimize the possibility
of fracture.
In addition to cracks themselves, other types of flaws that are crack-like in form may
easily develop into cracks, and these need to be treated as if they were cracks.
Examples:
deep surface scratches or gouges, Voids in welds,
Inclusions of foreign substances in cast and forged materials, and
Delaminations in layered materials
The study and use of fracture mechanics is of major engineering importance simply because
cracks or crack-like flaws occur more frequently than we might at first think.
For example, the periodic inspections of large commercial aircraft frequently reveal cracks,
sometimes numerous cracks, that must be repaired.
Cracks or crack-like flaws also commonly occur in ship structures, bridge structures,
pressure vessels and piping, heavy machinery, and ground vehicles.
Prior to the development of fracture mechanics in the 1950s and 1960s, specific analysis
of cracks in engineering components was not possible.
Engineering design was based primarily on tension, compression, and bending tests,
along with failure criteria for nominally uncracked material.
Such methods automatically include the effects of the microscopic flaws that are inherently
present in any sample of material. But they provide no means of accounting for larger
cracks, so their use involves the implicit assumption that no unusual cracks are present
Notch-impact tests, do represent an attempt to deal with cracks. These tests provide a
rough guide for choosing materials that resist failure due to cracks, and they aid in
identifying temperatures where particular materials are brittle.
But there is no direct means of relating the fracture energies measured in notch-impact
tests to the behavior of an engineering component.
Hence, it provides a basis for choosing materials and design details so as to minimize the
possibility of failure due to cracks.
Effective use of fracture mechanics requires inspection of components, so that there is
some knowledge of what sizes and geometries of cracks are present or might be present.
For example, periodic inspections are commonly performed on large aircraft and bridges
so that a crack cannot grow to a dangerous size before it is found and repaired.
Methods of inspection for cracks include not only simple visual examination, but also
sophisticated means such as X-ray photography and ultrasonic.
Damage accumulation is associated with the properties of a material, such as its atomic
structure, crystal lattice, grain boundaries, and prior loading history.
When the local strength or ductility is exceeded, a crack (two free surfaces) is formed.
On continued loading, the crack propagates through the section until complete rupture
occurs.
Linear elastic fracture mechanics (LEFM) applies the theory of linear elasticity to the
phenomenon of fracture -- mainly, the propagation of cracks.
Now, Ue = a22/E, the energy released by the advancing crack per unit of plate
thickness. This is for plane stress. For plane strain, a factor of (1 -- 2) is introduced in
the denominator. Thus,
fracture is givenby Eq. (7-17a), but t 3a0 the fracture stress is given by Eq. (7-10).
In the above sentence, it is not the Eq. (7-15) actually it is Eq. (7-17a)