Você está na página 1de 20

Presented courtesy of Aetna Plastics Corp.

Chemtrol Thermoplastic Flow Solutions


www.aetnaplastics.com
800-634-3074

PP Pipe,
Valves & Fittings

Chemtrol is a brand of

Product Guide Valves

Black and Chem-Pure (Natural) Polypropylene Features


Rated at 150 psi with non-shock water service at 73F
Tru-Bloc True Union Ball Valve, Model C Designed with an energizer O-ring beneath the seat-carrier, Model C valves
automatically adjust for seat wear.
Full port design produces minimum flow restriction with the lowest
possible pressure-drop.
Valves are manufactured and assembled without exposure to
silicone compounds.
Distinctive red handle indicates open/close and direction of flow at a
distance.

Construction Materials
Components1 Black PP Nat.PP
1. Handle Red PVC
2. Stem Nat. PP Nat. PP
3. Body Black PP Nat. PP
4. Seat-Carrier Nat. PP Nat. PP
6. Union Nut Black PP Nat. PP
7. End Connector Black PP Nat. PP
8. Ball Nat. GBPP4 Nat. GBPP4
9. Seat2; (2 ea.) PTFE
10. O-Ring3 Seat-Carrier; End Seal
11. O-Ring3 Body; End Seal
12. O-Ring3 Stem; OD Seal FKM
13. O-Ring3 Seat-Carrier; OD Seal
14. O-Ring3 Seat-Carrier; Seat Energizer Chemtrol Figure Numbers
15. Plain-End Nipple; 2 ea. Spg x Spg Black PP N.A. Valve Elastomeric End Connections
16. Flange 2 ea. Socket-End Black PP N.A. Sizes Materials Trim Soc. Thd. Flgd.
17. Stem; Friction Washer (4" Only) PTFE 1/2 4 Black Polypro FKM S61TB-V 1 T61TB-V 1 F61TB-V 1
18. Handle Bolt (4" Only) Nat. PP 1/2 4 Natural Polypro FKM S62TB-V 2 S62TB-V 2 NA2
1 All components except valve bodies are available as replacement parts. 1 Flanged figures are not available in the 1 1/4" size.
2 Each replacement PTFE seat kit contains two seats. 2 Socket Chem-Pure (natural PP) Valves are available in the range of sizes shown except for the
3 Each replacement O-ring kit contains all the O-rings required to refurbish a particular size True 1 1/4" size. Socket valves may be converted to threaded by exchanging the socket end connector
Union Ball or Check Valve (regardless of model or style), or a minimum of two pipe unions. with a threaded end connector. Flanged figures are not available.
4 Polypropylene filled with glass micro-beads.

DimensionsWeightsFlow Coefficients
Profile End-to-End Fluid Flow Coefficient
Valve A 1 B C D N P E F G H Approx.2
Size Thd. Soc. Soc. Flgd. Wt. Lbs. CV3
1/2 1.70 1.94 1.96 0.50 2.98 3.44 4.19 4.19 2.49 6.04 0.32 22
3/4 2.12 2.50 2.41 0.75 3.63 3.82 5.00 5.00 3.05 7.32 0.58 56
1 2.12 2.69 2.76 1.00 4.13 4.20 5.50 5.50 3.30 8.06 0.76 113
1 1/4 2.56 3.74 4.01 1.25 4.70 4.55 6.47 N/A N/A N/A 1.69 180
1 1/2 2.56 3.74 4.01 1.50 4.98 4.91 6.76 6.76 4.06 9.92 1.79 288
2 2.92 4.25 5.13 2.00 5.78 5.87 8.01 8.01 5.06 11.41 3.52 544
3 4.00 5.59 7.04 2.97 7.42 7.41 10.39 10.39 6.70 14.87 7.98 1348
4 8.00 6.05 8.59 4.01 8.52 8.85 12.22 12.22 7.78 17.52 15.78 2602
1 Handle is not symmetrical about centerline. Dimension shown represents the longest operational radius, but the handle position must be rotated 180 from that shown for the 4" size.
2 Weight shown represents the polypropylene threaded figure.
3 Cv values were computed for basic valve laying lengths (G).
4 No flanged figures are offered in any size for natural PP.

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
Failure to follow this warning can result in personal injury or damage to property. 9

Product Guide Black/Chem-Pure Natural PP

Pipe Adapters
Chemtrol
Chemtrol
Fig. No
Fig. No.
6100-80(1/2-6)/6200-80(1/2-4) Plain End Schedule 80 Pipe (20 ft. Lengths)
6103/6203 Female Adapter Coupling (S x FPT*)

Pipe is ordered and specified with the Chemtrol figure number followed by the
nominal size (e.g., 1 1/2" Schedule 80 PP Pipe 6100 1 1/2"). Weights and Nominal Universal Part No. Ctn. Approx. Dim.
dimensions for all pipe may be found in the Reference Data section of this catalog. Size Black Chem-Pure Qty. Lbs./Ea. O
1/2 2835-005 7835-005 10 0.06 1.14
Couplings 3/4 2835-007 7835-007 10 0.08 1.26
1 2835-010 7835-010 10 0.13 1.38
Chemtrol 1 1/2 2835-015 7835-015 10 0.24 1.63
Fig. No.
2 2835-020 7835-020 10 0.34 1.75
6101/6201 Socket Couplings(S x S) 3 2835-030 7835-030 5 0.65 2.08
4 2835-040 7835-040 5 1.16 2.44
*Recommended for intermittent service not exceeding 20 psi.

6150 Tank Adapter (Tank x FPT*)

Nominal Universal Part No. Ctn. Approx. Dim.


Size Black Chem-Pure Qty. Lbs./Ea. N
1/2 2829-005 7829-005 10 0.06 0.29
3/4 2829-007 7829-007 10 0.08 0.29
1 2829-010 7829-010 10 0.13 0.28 Nom. Part Ctn. Approx. Dim. Dim. Dim.
Size No. Qty. Lbs./Ea. A OR DO
1 1/2 2829-015 7829-015 10 0.22 0.28
1/2 Use 5 0.20 14npt 1.19 1.63
2 2829-020 7829-020 10 0.35 0.27
3/4 Figure 5 0.30 14npt 1.19 1.63
3 2829-030 7829-030 5 0.60 0.24
1 No. & 5 0.31 11 1/2npt 1.38 2.50
4 2829-040 7829-040 5 1.01 0.22
1 1/4 Nom. Size 5 0.35 11 1/2npt 1.38 2.50
6 2829-060 2 2.37 0.26
1 1/2 5 0.39 11 1/2npt 1.38 2.50
6101-3-3/6201-3-3 Thread* Coupling (FPT x FPT) 2 5 0.52 11 1/2npt 1.56 3.13
3 5 0.81 8npt 1.75 4.25
*Recommended for intermittent service not exceeding 20 psi.
Note: 1. Gasket is EPDM

Nominal Universal Part No. Ctn. Approx. Dim.


Size Black Chem-Pure Qty. Lbs./Ea. L
1/2 2830-005 7830-005 10 0.06 1.99
3/4 2830-007 7830-007 10 0.09 2.24
1 2830-010 7830-010 10 0.14 2.48
1 1/4 2830-012 7830-012 10 0.19 2.73
1 1/2 2830-015 7830-015 10 0.26 2.98 
2 2830-020 7830-020 10 0.35 3.22
3 2830-030 7830-030 5 0.73 3.93
4 2830-040 7830-040 5 1.21 4.66
*Recommended for intermittent service not exceeding 20 psi.

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
Failure to follow this warning can result in personal injury or damage to property. 15

Product Guide Black/Chem-Pure Natural PP

Elbows
Chemtrol Chemtrol
Fig. No. Fig. No.

6107/6207 Socket 90 Elbow (S x S) 6106/6206 Socket 45 Elbow (S x S)

Nominal Universal Part No. Ctn. Approx. Dim. Nominal Universal Part No. Ctn. Approx. Dim.
Size Black Chem-Pure Qty. Lbs./Ea. G Size Black Chem-Pure Qty. Lbs./Ea. J
1/2 2806-005 7806-005 10 0.06 0.53 1/2 2817-005 7817-005 10 0.06 0.28
3/4 2806-007 7806-007 10 0.08 0.70 3/4 2817-007 7817-007 10 0.08 0.35
1 2806-010 7806-010 10 0.15 0.76 1 2817-010 7817-010 10 0.14 0.38
1 1/2 2806-015 7806-015 10 0.32 1.06 1 1/2 2817-015 7817-015 10 0.25 0.48
2 2806-020 7806-020 10 0.49 1.25 2 2817-020 7817-020 10 0.37 0.61
3 2806-030 7806-030 5 1.14 1.83 3 2817-030 7817-030 5 0.80 0.79
4 2806-040 7806-040 5 1.93 2.32 4 2817-040 7817-040 5 1.54 1.02
6 2806-060 2 4.47 3.44 6 2817-060 2 3.55 1.72

6107-3-3/6207-3-3 Thread* 90Elbow(FPT x FPT) 6106-3-3/6206-3-3 Thread* 45 Elbow (FPT x FPT)

Nominal Universal Part No. Ctn. Approx. Dim. Nominal Universal Part No. Ctn. Approx. Dim.
Size Black Chem-Pure Qty. Lbs./Ea. H Size Black Chem-Pure Qty. Lbs./Ea. K
1/2 2808-005 7808-005 10 0.07 1.38 1/2 2819-005 7819-005 10 0.06 1.13
3/4 2808-007 7808-007 10 0.11 1.67 3/4 2819-007 7819-007 10 0.11 1.32
1 2808-010 7808-010 10 0.16 1.86 1 2819-010 7819-010 10 0.15 1.48
1 1/4 2808-012 7808-012 10 0.25 2.14 1 1/4 2819-012 7819-012 10 0.21 1.66
1 1/2 2808-015 7808-015 10 0.33 2.41 1 1/2 2819-015 7819-015 10 0.30 1.83
2 2808-020 7808-020 10 0.49 2.73 2 2819-020 7819-020 10 0.42 2.09
3 2808-030 7808-030 5 1.12 3.67 3 2819-030 7819-030 5 0.92 2.64
4 2808-040 7808-040 5 2.02 4.54 4 2819-040 7819-040 5 1.62 3.24
*Recommended for intermittent service not exceeding 20 psi. *Recommended for intermittent service not exceeding 29 psi.



warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
16 Failure to follow this warning can result in personal injury or damage to property.

Product Guide Black/Chem-Pure Natural PP

Tees Plugs
Chemtrol Chemtrol
Fig. No. Fig. No.

6111/6211 Socket Tee (S x S x S) 6116-4/6216-4 Thread* Plug (MPT)

Nominal Universal Part No. Ctn. Approx. Dim.


Nominal Universal Part No. Ctn. Approx. Dim. Dim. Size Black Chem-Pure Qty. Lbs./Ea. LL
Size Black Chem-Pure Qty. Lbs./Ea. G I 1/2 2850-005 7850-005 10 0.02 1.15
1/2 2801-005 7801-005 10 0.09 0.53 0.53 3/4 2850-007 7850-007 10 0.02 1.27
3/4 2801-007 7801-007 10 0.14 0.70 0.70 1 2850-010 7850-010 10 0.04 1.53
1 2801-010 7801-010 10 0.19 0.76 0.76 1 1/4 2850-012 7850-012 5 0.13 1.57
1 1/2 2801-015 7801-015 10 0.43 1.06 1.06 1 1/2 2850-015 7850-015 5 0.16 1.55
2 2801-020 7801-020 10 1.69 1.25 1.25 2 2850-020 7850-020 5 0.25 1.55
3 2801-030 7801-030 5 1.43 1.83 1.83 3 2850-030 7850-030 5 0.33 2.38
4 2801-040 7801-040 5 2.41 2.32 2.32 4 2850-040 7850-040 5 0.66 2.76

6 2801-060 2 5.71 3.44 3.44 * Recommended for intermittent service not exceeding 20 psi.

6112-3-3/6212-3-3 Thread* Tee (FPT x FPT x FPT)

Nominal Universal Part No. Ctn. Approx. Dim.


Size Black Chem-Pure Qty. Lbs./Ea. H
1/2 2805-005 7805-005 10 0.10 1.38
3/4 2805-007 7805-007 10 0.16 1.67
1 2805-010 7805-010 10 0.24 1.86
1 1/4 2805-012 7805-012 10 0.35 2.14
1 1/2 2805-015 7805-015 10 0.46 2.41
2 2805-020 7805-020 10 0.67 2.73
3 2805-030 7805-030 5 1.54 3.67
4 2805-040 7805-040 5 1.97 4.54
* Recommended for intermittent service not exceeding 20 psi.



warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
Failure to follow this warning can result in personal injury or damage to property. 17

Product Guide Black/Chem-Pure Natural PP

Caps Bushings
Chemtrol Chemtrol
Fig. No. Fig. No.

6117/6217 Socket Cap (S) 6118/6218 Flush Socket Reducer Bushing (SPG x S)

Nominal Universal Part No. Ctn. Approx. Dim.


Size Black Chem-Pure Qty. Lbs./Ea. O C Nominal Universal Part No. Ctn. Approx. Design Dim. Dim.
1/2 2847-005 7847-005 10 0.04 0.41 Size Black Chem-Pure Qty. Lbs./Ea. Style LL NN
3/4 2847-007 7847-007 10 0.05 0.38 3/4 x 1/2 2837-101 7837-101 10 0.02 S 1.28 0.43
1 2847-010 7847-010 10 0.09 0.42 1 x 1/2 2837-130 7837-130 10 0.04 S 1.53 0.68
1 1/2 2847-015 7847-015 10 0.17 0.42 1 x 3/4 2837-131 7837-131 10 0.03 S 1.53 0.56
2 2847-020 7847-020 10 0.23 0.42 1 1/2 x 1 2837-211 7837-211 10 0.10 S 1.78 0.68
3 2847-030 7847-030 5 0.52 1.29 2 x 1 2837-249 7837-249 10 0.18 S 1.91 0.81
4 2847-040 7847-040 5 0.90 1.57 2 x 1 1/2 2837-251 7837-251 10 0.12 S 1.91 0.56
6 2847-060 2 2.08 2.04 3 x 2 2837-338 7837-338 5 0.42 S 2.38 0.90
Sizes 2" and smaller are flat; 3" and larger are domed. 4 x 3 2837-422 7837-422 5 0.62 S 2.76 0.91
6 x 4 2837-532 2 1.74 S 3.00 0.78
6117-3/6217-3 Thread* Cap (FPT) Note: 3" and 4" sizes are hex head, 3/4", 1", 1 1/2", 2", and 6" have round heads.
All Bushings have solid walls.

6118-3-4/6218-3-4 Flush Thread* Reducer Bushing (MPT x FPT)

Nominal Universal Part No. Ctn. Approx. Dim.


Size Black Chem-Pure Qty. Lbs./Ea. W
1/2 2848-005 7848-005 10 0.04 1.26
3/4 2848-007 7848-007 10 0.08 1.36 Nominal Universal Part No. Ctn. Approx. Design Dim. Dim.
1 2848-010 7848-010 10 0.09 1.52 Size Black Chem-Pure Qty. Lbs./Ea. Style LL Y**
1 1/4 2848-012 7848-012 10 0.13 1.63 3/4 x 1/2 2839-101 7839-101 10 0.02 S 1.27 0.43
1 1/2 2848-015 7848-015 10 0.19 1.77 1 x 1/2 2839-130 7839-130 10 0.04 S 1.53 0.43
2 2848-020 7848-020 10 0.26 1.90 1 x 3/4 2839-131 7839-131 10 0.03 S 1.53 0.45
3 2848-030 7848-030 5 0.58 3.13 1 1/4 x 3/4 2839-167 7839-167 10 0.09 S 1.38 0.45
4 2848-040 7848-040 5 1.02 3.79 1 1/4 x 1 2839-168 7839-168 10 0.07 S 1.38 0.53
1 1/2 x 1 2839-211 7839-211 10 0.11 S 1.55 0.53
* Recommended for intermittent service not exceeding 20 psi.
Sizes 2" and smaller are flat; 3" and larger are domed. 1 1/2 x 1 1/4 2839-212 7839-212 10 0.07 S 1.55 0.55
2 x 1 2839-249 7839-249 10 0.18 S 1.57 0.53
2 x 1 1/2 2839-251 7839-251 10 0.13 S 1.57 0.55
3 x 2 2839-338 7839-338 5 0.38 S 2.38 0.57
4 x 3 2839-422 7839-422 5 0.49 S 2.76 0.95
* Recommended for intermittent service not exceeding 20 psi.
** Typical male component engagement, hand tight (L1 in ANSI B1.20.1 thread spec.) plus 1 1/2 turns.

Note: 3/4", 1", 3", and 4" sizes are hex head; 1 1/4", 1 1/2", and 2" are knurled round.
All Bushings have solid walls.

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
18 Failure to follow this warning can result in personal injury or damage to property.

Product Guide Black/Chem-Pure Natural PP

Class 150 Flanges


For flange dimensions that comply with ANSI B16.5, 150 lb., steel flanges, Chemtrol
see page 37. Fig. No.

Chemtrol 6119-H/6219-H Blind Flange, One-Piece (Solid)


Fig. No.

6151-H/6251-H Socket Flange (S), One-Piece (Solid)

Nominal Universal Part No. Ctn. Approx. Dim Dim.


Size Black Chem-Pure Qty. Lbs./Ea. G O B
1/2 2853-H05 7853-H05 10 0.13 0.54 0.75
3/4 2853-H07 7853-H07 10 0.20 0.60 0.82
Nominal Universal Part No. Ctn. Approx. Dim Dim. 1 2853-H10 7853-H10 10 0.26 0.67 0.87
Size Black Chem-Pure Qty. Lbs./Ea. G N 1 1/4 2853-H12 10 0.32 0.65 0.89
1/2 2851-H05 7851-H05 10 0.13 0.54 0.23 1 1/2 2853-H15 7853-H15 10 0.39 0.72 0.98
3/4 2851-H07 7851-H07 10 0.20 0.60 0.20 2 2853-H20 7853-H20 5 0.82 0.90 1.11
1 2851-H10 7851-H10 10 0.24 0.67 0.21 3 2853-H30 7853-H30 5 1.74 1.12 1.37
1 1/2 2851-H15 7851-H15 10 0.41 0.72 0.23 4 2853-H40 7853-H40 5 2.70 1.23 1.49
2 2851-H20 7851-H20 10 0.79 0.90 0.27 6 2853-H60 2 4.28 1.33 1.53
3 2851-H30 7851-H30 5 1.50 1.12 0.34
4 2851-H40 7851-H40 5 2.20 1.23 0.33 6151-W/6251-W Socket Flange (S), One-Piece (Webbed Design)
6 2851-H60 2 3.45 1.33 0.28

6151-H-3/6251-H-3Thread* Flange (FPT), One-Piece (Solid)

Nominal Universal Part No. Ctn. Approx. Dim. Dim.


Size Black Chem-Pure Qty. Lbs./Ea. G N
2 2851-020 7851-020 10 0.61 0.90 0.27
3 2851-030 7851-030 5 1.16 1.12 0.34
Nominal Universal Part No. Ctn. Approx. Dim. Dim.
4 2851-040 7851-040 5 1.69 1.23 0.33
Size Black Chem-Pure Qty. Lbs./Ea. G OF
6 2851-060 7851-060 2 2.66 1.33 0.28
1/2 2852-H05 7852-H05 10 0.13 0.54 0.87
Note: One-piece webbed flanges have oblong bolt holes which permit mating with ANSI B16.5,
3/4 2852-H07 7852-H07 10 0.18 0.60 0.90 150 lb.; BS 1560, class 150; ISO 2084, PN10; and DIN 2532, PN10 flanges.
1 2852-H10 7852-H10 10 0.24 0.67 1.07
1 1/4 2852-H12 7852-H12 5 0.34 0.65 1.11
6151-W-3/6251-W-3 Thread* Flange (FPT), One-Piece (Webbed Design)
1 1/2 2852-H15 7852-H15 5 0.39 0.72 1.07
2 2852-H20 7852-H20 5 0.71 0.90 1.17
3 2852-H30 7852-H30 5 1.22 1.12 1.53
4 2852-H40 7852-H40 5 2.03 1.23 1.65
* Recommended for intermittent service not exceeding 20 psi.

Nominal Universal Part No. Ctn. Approx. Dim. Dim.


Size Black Chem-Pure Qty. Lbs./Ea. G OF
2 2852-020 7852-020 5 0.56 0.90 1.17
3 2852-030 7852-030 5 0.98 1.12 1.53
4 2852-040 7852-040 5 1.62 1.23 1.65
* Recommended for intermittent service not exceeding 20 psi.

Note: One-piece webbed flanges have oblong bolt holes which permit mating with ANSI B16.5,
150 lb.; BS 1560, class 150; ISO 2084, PN10; and DIN 2532, PN10 flanges.

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
Failure to follow this warning can result in personal injury or damage to property. 19

Product Guide Black/Chem-Pure Natural PP

Unions
6119-W Blind Flange, One-Piece (Webbed Design) Chemtrol
Fig. No.

6133/6233 FKM Socket Union (S x S)

Nominal Universal Ctn. Approx. Dim. Dim.


Size Part No. Qty. Lbs./Ea. G OB
2 2853-020 5 0.59 0.90 1.11
3 2853-030 5 1.14 1.12 1.37
4 2853-040 5 1.94 1.23 1.49
6 2853-060 2 3.08 1.33 1.53 Nominal Universal Part No. Ctn. Approx. Dim. Dim. Dim.
Note: One-piece webbed flanges have oblong bolt holes which permit mating with ANSI B16.5, Size Black Chem-Pure Qty. Lbs./Ea. A L S*
150 lb.; BS 1560, class 150; ISO 2084, PN10; and DIN 2532, PN10. 1/2 2897-005 7897-005 10 0.11 1.98 0.46 0.85
Chemtrol 3/4 2897-007 7897-007 10 0.20 2.41 0.50 0.98
Fig. No. 1 2897-010 7897-010 10 0.28 2.77 0.48 1.10
1 1/2 2897-015 7897-015 5 0.70 4.04 0.79 1.35
Flanged Fittings* Fabricated from Molded Components
2 2897-020 7897-020 5 1.31 5.20 0.82 1.48
Unions are supplied with FKM O-Rings. EPDM O-Rings may be ordered for field replacement,
where required. Socket x Thread is available on request. Threaded fittings are recommended for
intermittent service not exceeding 20 psi.
* Socket Depth

6133-3-3/6233-3-3 FKM Threaded* Union (FPT x FPT)



Flanged Tee Flanged 90 ELL Flanged 45 ELL
Nominal Approx. Dim. Approx. Dim. Approx. Dim.
Size Lbs./Ea. A Lbs./Ea. A Lbs./Ea. B
1/2 0.24 2 13/32 0.21 2 13/32 0.21 2 5/32
3/4 0.37 2 23/32 0.31 2 23/32 0.31 2 15/32
1 0.48 3 3/32 0.44 3 3/32 0.43 2 23/32
1 1/2 0.94 3 31/32 0.83 3 31/32 0.76 3 13/32
2 1.64 5 7/32 1.44 4 15/32 1.32 3 27/32 Nominal Universal Part No. Ctn. Approx. Dim. Dim. Dim.
3 4.97 5 15/32 3.04 5 13/32 2.70 4 25/32 Size Black Chem-Pure Qty. Lbs./Ea. A L T**
4 5.30 7 3/32 4.82 7 3/32 4.43 5 25/32 1/2 2898-005 7898-005 10 0.12 1.17 1.30 0.43
*Flanged fittings are produced by heat fusion of socket flanges to socket fittings with short plain 3/4 2898-007 7898-007 10 0.20 2.41 1.55 0.45
end pipe nipples. 1 2898-010 7898-010 10 0.29 2.77 1.62 0.53
1 1/4 2898-012 7898-012 5 0.67 4.04 2.17 0.55
NR 51 Flange Gaskets, for Class 150 Flanges 1 1/2 2898-015 7898-015 5 0.74 4.04 2.39 0.55
Note: These gaskets are 1/8" thick, full face polychloroprene (CR), 70 duometer. 2 2898-020 7898-020 5 1.39 5.20 2.63 0.57
Unions are supplied with FKM O-Rings. EPDM O-Rings may be ordered for field replacement,
where required. Socket x Thread is available on request.
* Recommended for intermittent service not exceeding 20 psi.
** Thread Joint Engagement

Nominal Part Approx.


Size No. Lbs./Ea.
1/2 0.11
3/4 0.12
1 0.13 
1 1/4 0.14
1 1/2 Use 0.15
2 Figure No. 0.20
2 1/2 & Nom. Size 0.25
3 0.28
4 0.30
6 0.40
8 0.50

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
20 Failure to follow this warning can result in personal injury or damage to property.

Product Guide Black/Chem-Pure Natural PP

Nipples
6129 Threaded* Pipe Nipple (MPT x MPT) Chemtrol
Fig. No.

6131 Plain End Pipe Nipple (SPG x SPG)

Length 2" Used for joining any


Nom. Ctn. Approx. Example of part identification Sch. 80 Polypropylene
Size Qty. Lbs./Ea. 1/2" x Short PP Nipple 6129 1/2" SH
fitting face-to-face.
1/2 10 0.02

Length Close Length Short Length 3"


Nom. Ctn. Approx. Dim. Ctn. Approx. Dim. Ctn. Approx.
Size Qty. Lbs./Ea. A Qty. Lbs./Ea. A Qty. Lbs./Ea. Nominal Part Ctn. Approx. Dim.
1/2 10 0.01 1.13 10 0.01 1.50 10 0.03 Size Number Qty. Lbs./Ea. B
3/4 10 0.02 1.38 10 0.03 2.00 10 0.04 1/2 6 0.02 1.62
1 10 0.03 1.50 10 0.04 2.00 10 0.06 3/4 10 0.03 2.86
1 1/4 10 0.04 1.63 10 0.06 2.50 10 0.08 1 Use 10 0.05 2.08
1 1/2 10 0.06 1.75 10 0.08 2.50 10 0.10 1 1/2 Figure No. & 10 0.10 2.56
2 10 0.09 2.00 10 0.11 2.50 10 0.14 2 Nom. Size 10 0.16 2.77
3 5 0.21 2.63 5 0.26 3.00 See Short 3 6 0.40 3.48
4 5 0.35 2.88 5 0.50 4.00 See Close 4 6 0.69 4.26
6 3 1.80 5.70
Length 4" Length 5" Length 6"
Nom. Ctn. Approx. Ctn. Approx. Ctn. Approx.
Size Qty. Lbs./Ea. Qty. Lbs./Ea. Qty. Lbs./Ea.
1/2 10 0.04 10 0.05 10 0.06
3/4 10 0.06 10 0.07 10 0.09
1 10 0.08 10 0.10 10 0.12
1 1/4 10 0.12 10 0.14 10 0.18
1 1/2 10 0.14 10 0.18 10 0.21
2 10 0.20 10 0.24 10 0.30
3 5 0.37 5 0.46 5 0.59
4 See Short 5 0.72 5 0.85
*Recommended for intermittent service not exceeding 20 psi.

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
Failure to follow this warning can result in personal injury or damage to property. 21

Reference Data

Actuator Mounting Data Ball Valve Drive Coupling

The same plastic modular mounting kits, including fastener hardware and
drive couplings, used for factory assembly, are available for field assembly
of Chemtrol actuation equipment to installed valves. When designing the
CPVC mounting brackets and adapter plates we recognized that some facilities
specify Chemtrol plastic valves, but are standardized on other actuator brands.
Therefore, holes in the mounting platforms are slotted and the heights of
platforms over valve stems are set to offer the broadest mounting flexibility.
For many reasons, including economic, the use of Chemtrol mount kits is also
encouraged when joining Chemtrol valves to other actuator brands, and the
critical data on this page is offered to facilitate adaptation.

TU Tru-Bloc Ball Valve Min. Torque & Actuator-Mounting Dimensions


Valve Min. Torque A B C D
Size (in. lbs.)
1/2 40 3.62 2.87 1.35 0.96
3/4 50 3.62 2.87 1.87 1.53
1 50 3.62 2.87 2.16 1.70 Material: Zinc Plated Steel
1 1/4 / 1 1/2 90 5.25 4.50 3.01 2.46
2 170 5.25 4.50 3.75 3.07
3 360 7.00 6.00 4.75 4.00
4/6 540 8.35 7.35 5.81 5.31

Valve E F G H I J K L M N P R S T U V W
Size B. C. Sq.
B. C. Sq. Dia. Flats B. C. Sq.
B. C. Sq.
1/2 2.50 1.82 1.29 2.46 1.74 4.43 0.422 0.280 0.90 4.89 0.75 1.40 0.99 2.60 1.84 1.34 0.57 0.28 1.13 0.88 0.26
3/4 2.50 1.82 1.29 2.46 1.74 4.43 0.613 0.450 0.90 4.89 0.75 1.40 0.99 2.60 1.84 1.00 0.34 0.28 1.13 0.88 0.26
1 2.50 1.82 1.29 2.46 1.74 4.43 0.613 0.450 0.90 4.89 0.75 1.40 0.99 2.60 1.84 0.71 0.46 0.28 1.13 0.88 0.26
1 1/4 / 1 1/2 3.00 2.46 1.74 3.02 2.14 7.22 0.738 0.535 1.26 7.32 0.75 1.40 0.99 3.02 2.14 1.49 0.55 0.34 1.64 0.88 0.32
2 3.00 2.46 1.74 3.02 2.14 7.22 0.988 0.755 1.26 7.32 0.75 1.40 0.99 3.02 2.14 0.75 0.68 0.34 1.64 0.88 0.32
3 5.00 2.74 1.94 5.16 3.65 9.59 1.240 0.900 1.00 1.84 1.30 5.16 3.65 1.25 0.75 0.32 1.83 1.02 0.40
4/6 5.00 4.20 2.97 5.16 3.65 11.74 2.090 1.260 1.00 1.84 1.30 5.16 3.65 1.54 0.50 0.39 3.03 1.02 0.40

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
28 Failure to follow this warning can result in personal injury or damage to property.

Reference Data

Actuator Mounting Data


Ball Valve Mount Kit Part Numbers & Coupling Dimensions
Valve Mount Actuator Drive Coupling Dimensions
Size Kit Pt. # Type1 A B C D E F G H J
1/2 T111556 A/A, A/SR & E 0.351 0.437 3.08 1.81 0.67 0.281 1.10 0.46 0.42
3/4 T111557 A/A, A/SR & E 0.351 0.437 2.51 1.24 0.44 0.451 1.10 0.46 0.42
1 T111558 A/A, A/SR & E 0.351 0.437 2.34 1.07 0.56 0.451 1.10 0.46 0.42
1 1/4 / 1 1/2 T111559 A/A & E 0.351 0.437 3.24 1.97 0.65 0.539 1.61 0.46 0.45
T111566 A/SR 0.430 0.549 3.28 1.97 0.65 0.539 1.61 0.57 0.49
2 T111560 A/A 0.430 0.549 2.64 1.33 0.78 0.761 1.61 0.50 0.46
T111567 A/SR 0.548 0.704 2.64 1.33 0.78 0.761 1.61 0.50 0.46
T111770 E 0.351 0.437 2.60 1.33 0.78 0.761 1.61 0.46 0.42
3 T111561 A/A & E 0.548 0.704 3.46 1.90 0.86 0.911 1.50 0.50 0.46
T111568 A/SR 0.666 0.882 2.46 1.90 0.86 0.911 1.50 0.50 0.462
4/6 T111562 A/A 0.666 0.882 3.44 1.88 0.59 1.266 1.75 0.50 0.40
T111569 A/SR 0.863 1.000 3.44 1.88 0.59 1.266 1.75 0.50 0.40
T111724 E 0.548 0.704 3.44 1.88 0.59 1.266 1.75 0.50 0.40
1 A/A = Pneumatic Air to Air. A/SR = Pneumatic Air to Spring Return (fail-safe). E = Electric (motor driven).
2 No adapter plate is used with this coupling. J represents distance above reference point Y (top of mount bracket).

Ball Valve Drive Coupling

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
Failure to follow this warning can result in personal injury or damage to property. 29

Reference Data

Valve Installation Valve Maintenance


For socket-end valves refer to the solvent cement joining instructions for PVC and Valve repair should only be performed by qualified maintenance personnel.
CPVC, and the heat fusion joining instructions for PP and PVDF in the Chemtrol Contact the nearest Chemtrol distributor should further information be required.
Thermoplastic Piping Technical Manual.
For threaded-end valves usually one or two turns beyond hand-tight using a suitable Ball Valves
strap wrench, if necessary, is sufficient. Do not overtighten threads. ANSI B1.20.1 Should a valve need repair, depressurize and drain the system on all sides
defines hand tight as 4 to 5 threads for sizes through 2 and 5 to 6-3/4 threads for of the valve. Loosen the valve union nuts and slide them back over the end
sizes greater than 2. connectors. To minimize downtime, it may be advisable to have a replacement
For flanged-end valves refer to the plastic flange joining instructions in the Chemtrol valve cartridge ready to install in place of the one to be repaired. An advantage
Thermoplastic Piping Technical Manual. of the Chemtrol design is that the current model is interchangeable with all
earlier models. Disassemble valve cartridge following the instructions provided
CAUTION: Over tightening threads may result in damage to products. with the valve.

Ball and Check Valves General Design and Installation Guidelines


When joining union-end valves, or when flanging end connectors, never make the
joint to the end connectors while they are attached to the valve body. Remove the The manufacturer does NOT recommend running a thermoplastic piping
union nuts and end connectors from the valve cartridge first. Slide the union nut system with velocity greater than 5 feet/sec.
(smallest bore first) over the pipe or nipple and flange hub (when flanging) before WARNING: Do NOT close a quarter turn valve quickly. This will create
making the joint to the end connector. shock in the system and cause damage to property or personal injury.
After allowing the proper joint drying time, or cooling time in the case of PP and Installing thermoplastic piping components at temperatures at 40F
PVDF, end connections may be joined to the valve cartridge. O-rings provide the seal requires extra precaution in handling because the material may be at
between the valve cartridge faces and the end connectors. Ensure that these O-rings increased risk of impact damage.
are clean and in their proper grooves before slipping the valve cartridge between its
end connectors. Slide the union nuts over the end connectors and screw onto the WARNING: Follow the recommended bolt tightening techniques, including
valve cartridge threads, no more than handtight. Once the end connector engages sequence of tightening and final torque values, for flanges and butterfly
the O-ring seal, no more than 1/8 to 1/4 turn of the union nut will fully compress the valves because failure to do so will result in damage to the product.
O-ring in its groove. Do not allow primer or solvent cement to come in contact with the sealing
CAUTION: Over tightening threads may result in damage to products. face of valve end connectors or internal components of the valve.
The pipe supports surrounding the valve must be loose and the adjoining piping must Valves must be installed with the molded-in flow arrow(s) on the valve
be well aligned with the valve. The union nuts cannot be expected to bend and/or cartridge facing in the direction of the fluid flow.
stretch the adjoining pipe in order to allow the end connectors to make the required To ensure comprehensive chemical compatibility, a piping system must
flush seal against the valve cartridge faces. take into consideration the chemical resistance of all system components,
Check Valves - Check valves should be installed at least four feet from the including, but not limited to, plastic components, solvent cements or
discharge side of a pump. Ball chatter and internal damage may result if fluid thread pastes (if applicable), elastomeric seals, all valve components and
flow is too turbulent. Also, in keeping with good mechanical design practice, the lubricants. Testing under field conditions may be the best way to ensure
upper threshold of fluid flow recommended from Chemtrol products is five feet selected materials will work in a particular application.
per second. Consult the Chemtrol Thermoplastic Piping Technical Manual for additional
The valves may be installed vertically or horizontally (refer to the preceding design and installation requirements for Chemtrol products.
page for minimum seating head requirements), but the molded-in flow arrow on
the valve cartridge must be installed in the direction of the fluid flow such that
reverse flow will be checked.
Vent Valve Conversion - The ball in a standard Chemtrol Ball Check Valve
is intended by design to have a greater density than the fluid medium. When
installed in the upright (seat down arrow on body pointed in direction of normal
flow) to horizontal positions, gravitational force on the ball allows it to sink in the
fluid and seal at the seat in order to prevent back-flow when directional flow is
ceased (e.g., pump stops). However, the mechanical designer sometimes wants
air or gas to be vented from a piping system or vessel as fluid fills the system, but
to check flow of fluid beyond the vent tube. As fluid is evacuated from the system
or vessel, the vent valve must open to prevent formation of a vacuum. The field
conversion of the check valve to the venting function requires the replacement
of the standard ball with a polypropylene ball, which will float in water or fluids
of greater density. A vent valve must be installed in the inverted vertical position
(seat up arrow on body pointed in opposite direction of normal venting). The
floater ball must also be chemically resistant to the medium. Failure to follow
these instructions may cause stress cracking to the polypropylene ball (e.g., bleach,
concentrated sulfuric or nitric acids).

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
30 Failure to follow this warning can result in personal injury or damage to property.

Reference Data

Metric Equivalent Charts Metric to English Conversion Table


Units Change to Multiply by
Linear Conversion Table From Fractional Inches to Millimeters Millimeters Inches .03937
inches mm inches mm Centimeters Inches .39371
1/64 .016 .397 33/64 .516 13.097 Meters Inches 39.371
1/32 .031 .794 17/32 .531 13.494 Meters Feet 3.281
3/64 .047 1.191 35/64 .547 13.891 Kilometers Miles .62137
1/16 .063 1.588 9/16 .563 14.288 Sq. Centimeters Sq. Inches .1550
5/64 .078 1.984 37/64 .578 14.684 Sq. Meters Sq. Feet 10.7649
3/32 .094 2.381 19/32 .594 15.081 Cu. Centimeters Cu. Inches .061
7/64 .109 2.778 39/64 .609 15.478 Cu. Meters Cu. Feet 35.314
1/8 .125 3.175 5/8 .625 15.875 Liters U.S. Gallons .26417
9/64 .141 3.572 41/64 .641 16.272 Kilograms Pounds 2.20462
5/32 .156 3.969 21/32 .656 16.669
11/64 .172 4.366 43/64 .672 17.066
3/16 .188 4.763 11/16 .688 17.463 Physical
Properties
13/64 .203 5.519 45/64 .703 17.859 of Thermoplastic Piping Materials
7/32 .219 5.556 23/32 .719 18.256
15/64 .234 5.953 47/64 .734 18.653 Material
1/4 .250 6.350 3/4 .750 19.050 ASTM Test PVC CPVC
17/64 .266 6.747 49/64 .766 19.447 Methods Properties 12454-B 23447-B PVDF Polypropylene
9/32 .281 7.144 25/32 .781 19.844 General
19/64 .297 7.541 51/64 .797 20.241 D792 Specific Gravity 1.38 1.50 1.76 .905
5/16 .313 7.938 13/16 .813 20.638 D570 Water Absorption .05 .05 .04 .02
21/64 .328 8.334 53/64 .828 21.034 % 24 Hrs. @ 73F
11/32 .344 8.731 27/32 .844 21.431 Mechanical
23/64 .359 9.128 55/64 .859 21.828 D638 Tensile Strength 7,300 7,200 6,000 4,600
3/8 .375 9.525 7/8 .875 22.225 psi @ 73F
25/64 .391 9.922 57/64 .891 22.622 D638 Modulus of 4.2 3.7 2.1 2.0
Elasticity in Tension
13/32 .406 10.319 29/32 .906 23.019 psi @ 73F x 105
27/64 .422 10.716 59/64 .922 23.416 D790 Flexural Strength 14,500 15,600 9,700 7,000
7/16 .438 11.113 15/16 .938 23.813 psi
29/64 .453 11.509 61/64 .953 24.209 D256 Izod Impact 1.1 2.0 3.8 .8
15/32 .469 11.906 31/32 .969 24.606 Strength
31/64 .484 12.303 63/64 .984 25.003 @ 73F (Notched)
1/2 .500 12.700 1 1.000 25.400 Thermal
D696 Coefficient of 3.0 3.8 7.9 5.0
1 inch = 25.4 millimeters
Thermal Expansion
in/in/F x 10-5
English to Metric Conversion Table C177 Thermal 1.2 .95 .79 1.2
Units Change to Multiply by Conductivity
Inches Millimeters 25.40 BTU/HR/Sq. Ft./F/in
Inches Centimeters 2.54 D648 Heat Distortion NA NA 284 195
Temp. F @ 66 psi
Inches Meters .0254
D648 Heat Distortion 163 212 194 140
Feet Meters .3048
Temp. F @ 264 psi
Miles Kilometers 1.609347
Resistance to 140 210 280 180
Sq. Inches Sq. Centimeters 6.452 Heat F at
Sq. Feet Sq. Meters .0929 Continuous Drainage
Cu. Inches Cu. Centimeters 16.3872 Flammability
Cu. Feet Cu. Meters .02832 D2863 Limiting Oxygen 43 60 44 17
U.S. Gallons Liters 3.7854 Index (%)
Pounds Kilograms .45359 E84 Flame Spread < 25 < 25 < 25 NA
E84 Smoke Generation > 250 < 250 < 50 > 450
Underwriters 94V-O 94V-O 94V-O 94HB
Lab Rating (Sub. 94)

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
Failure to follow this warning can result in personal injury or damage to property. 31

Reference Data

Dimensions and References


Pipe1 20 ft. Lengths

Nominal Approximate Weight per 100 ft. Nom. Outside Nom. Inside Wall Cross- Internal Fluid Outside Threshold
Pipe Diameter Diameter Thickness (in.) sectional Area Capacity Surf. Area Flow2
Size PVC cpvc Polypropylene pvdf (In.) (In.) Nom. Min. Area (in.2) (in.2) (gal/100ft.) (ft2/100ft) (gpm)
1/4 10.1 11.9 .540 .282 .129 .119 .167 .062 .32 14.14 .97
1/2 20.5 24.3 14.0 24.4 .840 .526 .157 .147 .337 .217 1.13 21.99 3.39
3/4 27.8 32.9 18.9 33.0 1.050 .722 .164 .154 .457 .409 2.13 27.49 6.38
1 40.4 48.5 27.1 48.7 1.315 .936 .1895 .179 .670 .688 3.57 34.43 10.72
1 1/4 56.7 66.9 37.9 1.660 1.255 .2025 .191 .927 1.237 6.43 43.46 19.28
1 1/2 68.9 81.1 44.8 81.4 1.900 1.476 .212 .200 1.124 1.711 8.89 49.74 26.67
2 94.9 108.5 62.3 112.6 2.375 1.913 .231 .218 1.556 2.874 14.93 62.18 44.79
2 1/2 144.9 165.4 2.875 2.290 .2925 .276 2.373 4.119 21.40 75.27 64.19
3 193.8 221.3 126.6 256.4 3.500 2.864 .318 .300 3.179 6.442 33.47 91.63 100.40
4 283.3 323.4 185.2 357.0 4.500 3.786 .357 .337 4.647 11.258 58.48 117.81 175.44
6 541.1 616.8 359.9 714.3 6.625 5.709 .458 .432 8.873 25.598 132.98 173.44 398.93
8 821.9 905.8 8.625 7.565 .530 .500 13.479 44.948 233.49 225.80 700.48
10 1227.7 10.750 9.493 .6285 .593 19.985 70.778 367.68 281.43 1103.02
12 1710.4 12.750 11.294 .726 .687 27.495 100.181 520.79 333.79 1562.36
1 Dimensions shown are listed in ASTM D1785 and F441 for PVC and CPVC Schedule 80 plastic pipe, respectively.
2 Upper threshold rate of flow = 5 ft./sec. fluid velocity.
Y Z
C
F A B X
B A M
CM

Fittings1
Male
Threads
Solvent Socket (S) Female Threads (FPT) (MPT) Male End (SPG) Wall Thickness
Size ips Dia A3 B3 C4 Nom Y2 M5 Min Z2 X Cm4 Nom F4 Min E4 Min
1/4 .540 .552 .536 .640 .311 .840 .311 .540 .655 .149 .119
1/2 .840 .848 .836 .890 .427 1.280 .427 .840 .905 .185 .147
3/4 1.050 1.058 1.046 1.015 .446 1.500 .446 1.050 1.030 .195 .154
1 1.315 1.325 1.310 1.140 .530 1.810 .530 1.315 1.155 .225 .179
1 1/4 1.660 1.670 1.655 1.265 .550 2.200 .550 1.660 1.280 .240 .191
1 1/2 1.900 1.912 1.894 1.390 .550 2.500 .550 1.900 1.405 .250 .200
2 2.375 2.387 2.369 1.515 .566 2.375 .566 2.375 1.530 .275 .218
2 1/2 2.875 2.889 2.868 1.780 .870 3.560 .870 2.875 1.810 .345 .276
3 3.500 3.516 3.492 1.905 .954 4.300 .954 3.500 1.933 .375 .300
4 4.500 4.518 4.491 2.280 1.032 5.430 1.032 4.500 2.310 .420 .337
6 6.625 6.647 6.614 3.030 6.625 3.060 .540 .432
8 8.625 8.655 8.610 4.500 8.625 4.590 .625 .500
10 10.750 10.780 10.735 5.500 10.750 5.590 .741 .593
12 12.750 12.780 12.735 6.500 12.750 6.590 .859 .687
1 With exception of thread lengths, dimensions shown are listed in ASTM D2467 and F439 for PVC and CPVC socket-type Schedule 80 fittings, respectively.
2 Dimensions shown are typical male component engagement, hand-tight (L1 in ANSI B1.20.1 thread spec.) plus 1 1/2 turns lightening.
3 Dimensions shown are not applicable for polypropylene or PVDF. Socket diameters in these materials are designed for Chemtrol thermo-seal socket fusion joining.
4 Chemtrol fittings may exceed certain minimum ASTM dimensional requirements in order to ensure functional satisfaction.
5 Dimensions are listed in ASTM D2464 and F437 for PVC and CPVC threaded Schedule 80 fittings, respectively.

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
32 Failure to follow this warning can result in personal injury or damage to property.

Reference Data

Dimensions and References

National (American) Standard Taper Pipe Thread, NPT (excerpt from ANSIB1.20.1)
Number Normal Length of Wrench Total Length: Pitch Diameter Pitch Diameter
Outside of Threads Pitch of Engagement Effective Makeup Length End of Pipe at Beginning at Beginning Height of
Nominal Diameter Per Inch Thread By Hand Thread for Internal to Vanish of External of Internal Thread
Size D n p L1 L2 Thread Point Thread Thread (Max.)
L3 L4 E0 E1 h
in. in. in. in. in. in. in. in. in. in.
1/4 0.540 18 .05556 .228 .4018 .1667 .5946 .47739 .49163 .04444
1/2 0.840 14 .07143 .320 .5337 .2143 .7815 .75843 .77843 .05714
3/4 1.050 14 .07143 .339 .5457 .2143 .7935 .96768 .98887 .05714
1 1.315 11 1/2 .08696 .400 .6828 .2609 .9845 1.21363 1.23863 .06957
1 1/4 1.660 11 1/2 .08696 .420 .7068 .2609 1.0085 1.55713 1.58338 .06957
1 1/2 1.900 11 1/2 .08696 .420 .7235 .2609 1.0252 1.79609 1.82234 .06957
2 2.375 11 1/2 .08696 .436 .7565 .2609 1.0582 2.26902 2.29627 .06957
2 1/2 2.875 8 .12500 .682 1.1375 .2500 1.5712 2.71953 2.76216 .10000
3 3.500 8 .12500 .766 1.2000 .2500 1.6337 3.34062 3.38850 .10000
4 4.500 8 .12500 .844 1.3000 .2500 1.7337 4.33438 4.38712 .10000

ANSI B16.5 Dimensional Data Flanges and Flanged Fittings


Dimensions
Drilling
Nominal Outside Number Diameter Diameter of
Pipe Size Diameter of Holes of Bolt Bolt Circle
(In.) (In.) (In.) (In.)
1/2 3.50 4 1/2 2.38
3/4 3.88 4 1/2 2.75
1 4.25 4 1/2 3.12
1 1/4 4.62 4 1/2 3.50
1 1/2 5.00 4 1/2 3.88
2 6.00 4 5/8 4.75
Do not thread Schedule 40 pipe. 2 1/2 7.00 4 5/8 5.50
3 7.50 4 5/8 6.00
Pressure Factors 4 9.00 8 5/8 7.50
Pressure measurements are based on the standardized weight of water 6 11.00 8 3/4 9.50
expressed in a variety of English and metric units. 8 13.50 8 3/4 11.75
1 psig (gauge) = 2.3068 foot of water head 10 16.00 12 7/8 14.25
= 2.036 inch of mercury head 12 19.00 12 7/8 17.00
= 0.0689 bar Dimensions and bolts conform to ANSI B16.5 for 150 lb. steel flanges.
= 0.0703 kgm/cm2 (kilograms/centimeter2) Bolt holes are 1/8" larger in diameter than the required bolts.
= 6894.757 N/m2 (newton/meter2)
= 6.8948 kPa (kilopascal) Vacuum Factors
1 foot of water = 0.4335 psig
= 0.0305 kgm/cm2 (kilograms/centimeter2) Vacuum may be thought of as the absence of pressure. It is the measure of
= 2988.8837 N/m2 (newton/meter2) negative pressure between standardized atmospheric pressure and a theoretically
= 0.33457 kPa (kilopascal) perfect vacuum.
= 0.02989 bar 1 Std. Atmosphere = 14.6959 psia (absolute)
1 bar = 100000.0 N/m2 (newton/meter2) = 760.0 mm (millimeter) of mercury head
= 14.50377 psig = 1.0332276 kgm/cm2 (kilograms/centimeter2)
= 100.0 kPa (kilopascal) = 1.01325 bar
= 10197.1621 kgm/cm2 (kilograms/centimeter2) = 101.325 kPa (kilopascal)
= 33.456 foot of water head 1 mm = 0.03937 inch
1 N/m2 (newton/meter2) = 1.0 Pa (pascal) = 0.001 kPa (kilopascal) 1 micron of mercury = 0.001 mm (millimeter) of mercury head
= 0.000010197 kgm/cm2 = 0.000019336 psig (gauge)
= 0.000145 psig (gauge) 1 mm of mercury = 1000.0 micron of mercury head
1 kilogram/centimeter2 = 98066.5 N/m2 (newton/meter2) 1 inch = 25.4 mm (millimeter)
= 14.2233 psig 1 inch of mercury = 25400.0 micron of mercury head
= 0.4912 psig
1 inch of water = 0.0361 psig
= 1868.2742 micron of mercury head
1 psig (gauge) = 27.6817 inch of water head
warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
Failure to follow this warning can result in personal injury or damage to property. 33

Reference Data

Pressure Ratings of Chemtrol Products


Pipe and Fittings
In order to determine the pressure rating for product system, first find the plastic As implied by the preceding, the pressure for all thermoplastic piping is a
material and schedule (wall thicknesssee Reference DataSchedule 80 function of temperature. For pipe and fitting applications above 73 F, refer
components for additional information) of pipe and fittings in the heading of the to the table at the top of the next column for the Temperature Correction
Maximum Nonshock Operating Pressure table below. Then, locate the selected Factors. To determine the maximum non-shock pressure rating at an elevated
joining method in the subheading of the table and go down the column to the temperature, simply multiply the base pressure rating obtained from the upper
value across from a particular pipe size, listed in the far left column. This will be table by the correction factor from the upper table in the next column. Below 73
the maximum non-shock operating pressure at 73 F for the defined product F the pressure rating will be the same as the base pressure in the table above.
system.

Maximum Nonshock Operating Pressure (psi) at 73 F1 Temperature Correction Factors


Schedule Operating Factors Kynar
Nom. 40 Temperature ( F) PVC CPVC PP PVDF
Pipe PVC& Schedule 80 Schedule 80 Schedule 80 70 1.00 1.00 1.00 1.00
Size CPVC PVC & CPVC Polypropylene PVDF (Kynar)
80 0.90 0.96 0.97 0.95
Thermo- Thermo-
90 0.75 0.92 0.91 0.87
Socket Socket Threaded Seal Threaded3 Seal Threaded
End End End Joint End Joint End 100 0.62 0.85 0.85 0.80
1/2 600 850 420 410 20 580 290 110 0.50 0.77 0.80 0.75
3/4 480 690 340 330 20 470 230 115 0.45 0.74 0.77 0.71
1 450 630 320 310 20 430 210 120 0.40 0.70 0.75 0.68
1 1/4 370 520 260 260 20 ----- ----- 125 0.35 0.66 0.71 0.66
1 1/2 330 470 240 230 20 326 160 130 0.30 0.62 0.68 0.62
2 280 400 200 200 20 270 140 140 0.22 0.55 0.65 0.58
2 1/2 300 420 210 ----- ----- ----- ----- 150 N.R. 0.47 0.57 0.52
3 260 370 190 190 20 250 N.R. 160 N.R. 0.40 0.50 0.49
4 220 320 160 160 20 220 N.R 170 N.R. 0.32 0.26 0.45
6 180 280 N.R. 140 N.R. 190 N.R. 180 N.R. 0.25 * 0.42
8 160 250 2 N.R. ----- ----- ----- ----- 200 N.R. 0.18 N.R. 0.36
10 140 230 N.R. ----- ----- ----- ----- 210 N.R. 0.15 N.R. 0.33
12 130 230 N.R. ----- ----- ----- ----- 240 N.R. N.R. N.R. 0.25
1 For more severe service, an additional correction factor may be required. 280 N.R. N.R. N.R. 0.18
2 8 " CPVC Tee, 90 ELL and 45 ELL rated at 1/2 of value shown. * Recommended for intermittent drainage pressure not exceeding 20 psi.
3 Recommended for intermittent drainage pressure not exceeding 20 psi. N.R. Not Recommended and NOT WARRANTED by manufacturer.
Not available in natural polypropylene.
N.R. Not Recommended and NOT WARRANTED by manufacturer.

Temperature Conversion
F = C x 1.8 + 32 C= (F-32) 1.8

* Formerly known as Centigrade

Kynar is a registered trademark of Arkema Inc.

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
34 Failure to follow this warning can result in personal injury or damage to property.

Reference Data

Pressure Ratings of Chemtrol Products Chemtrol Valve Construction and


Performance Standards
Valves, Unions, and Flanges
As with all other thermoplastic piping components, the maximum pressure For over 55 years, the construction and performance standards on

rating for all Chemtrol valves, unions and flanges, regardless of size, is related plastic valves have traditionally been set by Chemtrol products for
to temperature as per the chart below. the industry to follow. Specifying engineers should know that:
1. Chemtrol valves are 100% seat and shell tested.
Maximum Non-Shock Operating Pressure (psi) vs. Temperature
2. The sockets of PVC and CPVC Chemtrol valves conform to the dimensional
Operating Model D Ball Valve All Other Valves, Unions & Flanges requirements of ASTM Standards D2467 (PVC) and F439 (CPVC) for Schedule 80
Temperature ( F) PVC CPVC PVC CPVC PP PVDF Socket pressure fittings. For dimensional details please reference the data on the
preceding pages.
70 250 250 150 150 150 150
80 250 250 150 150 150 150 3. The threaded end connections of all Chemtrol valves meet ANSI B1.20.1 (was ASA
B2.1) requirements for National (American) Standard Pipe Taper Threads and conform
90 225 250 150 150 150 150 to the dimensional requirements of ASTM Standards D2464 (PVC)and F437 (CPVC) for
100 200 240 150 150 150 150 Schedule 80 Threaded pressure fittings.
110 180 220 135 140 140 150 4. The flanges attached to all Chemtrol valves meet the outside diameter and bolt hole
120 165 190 125 130 130 150 requirements of ANSI B16.5 for 150 lb. Steel Pipe Flanges.
130 140 180 110 120 118 150 5. The physical and chemical properties of PVC and CPVC are classified and grouped
140 130 170 50 110 105 150 into characteristic materials by ASTM Standard D1784. The materials, used in
domestically produced Chemtrol Valves, exceed the rigid requirements set forth
150 N.R. 160 N.R. 100 93 140 for cell class 12454 (PVC) and 23447 (CPVC). These are the respective materials
160 N.R. 150 N.R. 90 80 133 stipulated for use in pipes which merit the highest Hydrostatic Design Stress rating
170 N.R. 140 N.R. 80 70 125 (2000 psi) and the maximum corrosion resistance.
180 N.R. 130 N.R. 70 50 115 6. Independent third party tested and certified PVC and CPVC Chemtrol Valves are
200 N.R. 65 N.R. 50 N.R. 97 regularly tested for compliance with NSF/ANSI 14 "Plastic Piping System Components
and Related Materials" requirements establishing minimum physical, performance,
210 N.R. 30 N.R. 25 N.R. 85 and health effect requirements for the protection of public health and the
220 N.R. N.R. N.R. N.R. N.R. 75 environment.
240 N.R. N.R. N.R. N.R. N.R. 55
260 N.R. N.R. N.R. N.R. N.R. 40
280 N.R. N.R. N.R. N.R. N.R. 25
Valve Pressure-Loss Calculations
N.R. Not Recommended and NOT WARRANTED by manufacturer.
As an aid to system design, fluid flow coefficients (Cv values) are shown for all
Chemtrol valves. Cv is defined as the flow, in GPM, through a valve which will
produce a pressure drop of 1.0 PSIwhen the medium is water at 60F.

To determine the pressure drop for a given condition, the following formula may
be used:

P = Q2 S.G.
C v2

Where P = Pressure drop across the valve in psi


Q = Flow through the valve in gpm
S.G. = Specific gravity of the liquid (water = 1.0)
Cv = Fluid flow coefficient

The solution of an example problem follows. Refer to the product description page in
this Valve Guide for Cv values of specific valves.

Example
Find the pressure drop across a 1 1/2" Ball Check Valve with a water flow rate
of 50 gpm.

The Cv for the Chemtrol Check Valve is 56, as shown on page 11.

P = (50)2 x 1.0
(56)2

( )
P = 502
562

P = .797 psi

Kynar is a registered trademark of Arkema Inc.

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
Failure to follow this warning can result in personal injury or damage to property. 35

Standards
Many commercial, industrial, and governmental standards or specifications are ASTM D1598
available to assist the design engineer in specifying plastic piping systems. This test method covers the determination of the time-to-failure of both
Standards most frequently referred to and most commonly called out in plastic thermoplastic and reinforced thermosetting/resin pipe under constant internal
piping specifications are ASTM Standards. These standards also often form the pressure.
basis of other standards in existence. Below is a list and description of those
standards most typically applied to industrial plastic piping. ASTM D2837
This standard describes the procedure for obtaining the Hydrostatic Design Basis
ASTM D1784 for all known thermoplastic pipe materials and for any practical temperature and
(American Society for Testing and Materials) medium. This was achieved by evaluating stress rupture data, taken from tests
This specification covers rigid PVC and CPVC compounds intended for general conforming to ASTM D1598, for the subject material and involved specified
purpose use in extruded or molded form including pressure piping applications treatment and analysis of data.
and nonpressure piping applications composed of poly(vinyl chloride), chlorinated
poly(vinyl chloride), or vinyl chloride copolymers containing at least 80% vinyl ASTM D2657
chloride, and the necessary compounding ingredients. This standard covers the procedure for heat-fusion bonding of polyolefin
materials.
ASTM D1785 and F441
These standards cover the specification and quality of Schedule 40, 80, and ASTM D3222
120 PVC (D1785) and CPVC (F441) pressure pipe. Outlined in these standards are This standard covers the polymerization method and physical properties of PVDF
dimensional specifications, burst, sustained, and maximum operating pressure (polyvinylidene fluoride) Fluoroplastic Materials for molding and extrusion.
requirements and test procedures for determining pipe quality with respect to
workmanship and materials. Organizations other than ASTM issue standards that are commonly
encountered in industrial thermoplastic piping design. The most
ASTM D2466 important of these are described below.
This standard covers Schedule 40 PVC threaded and socket pressure fittings.
Stipulated in the standard are thread and socket specifications, by lengths, wall ASME B1.20.1 (was B2.1)
thickness, burst, material, quality, and identification requirements. This specification details the dimensions and tolerance for tapered pipe
threads. This standard is referenced in the ASTM standards for threaded fittings
ASTM D2467 and F439 mentioned above. See Reference Data for details.
These standards cover Schedule 80 PVC (D2467) and CPVC (F439) Socket Type
and Threaded Pressure Fittings. Dimensions, burst strength, resin compound ASME B16.5
stipulation, and scheme of product identification requirements are specified. This specification sets forth standards for bolt holes, bolt circles, and overall
dimensions for steel 150# flanges. See Reference Data for details.
ASTM D2564 and F493
These standards set forth requirements for PVC (D2564) and CPVC (F493) Solvent Technical Service
Cement. The specification identifies the resin compound to be used and stipulates Technical assistance regarding standards, applications, product performance,
minimum resin content, solution viscosities, and physical performance qualities. design, and installation tips is available from Technical Services Technical
Information Hotline: (888) 446-4226 phone; (888) 336-4226 fax.
ASTM F656
This specification covers requirements for primers for use with poly (vinyl
chloride) (PVC) pipe and fittings that are to be joined by PVC solvent cements
meeting the requirements of Specification.
ASTM F1970
This specification covers special engineered fittings or appurtenances for use in PVC
or CPVC systems. Flanges, unions, and valves not included in the scope of other ASTM
specifications are specifically referenced. Minimum requirements are identified for
testing, materials, dimensions, marking, and in-plant quality control.
ASTM F1498
This specification adapts the General Purpose American Pipe Thread Specification,
ASME B1.20.1, to taper pipe threads for use on plastic pipe and fittings with machined
or molded threads. The standard covers dimensions and gaging of plastic tapered
National Pipe Threads (NPT) for leak-tight joints, and it is now referenced in all ASTM
Standards for plastic piping products.
ASTM D2855
This standard describes the procedure for making joints with PVC pipe and fittings
by means of solvent cementing.
ASTM D4101 (Formerly D2146)
This specification covers polypropylene materials suitable for injection molding
and extrusion. Polymers consist of homopolymer, copolymers, and elastomer
compounded with or without the addition of impact modifiers (ethylene-
propylene rubber, polyisobutylene rubber, and butyl rubber), colorants, stabilizers,
lubricants, or reinforcements.

ASTM D1599
This standard covers the test method for establishing the short-term hydraulic
failure pressure of thermoplastic pipe, tubing, and fitting under specific
temperature, time, and method of loading conditions. These test techniques are
normally used for quality control.

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
36 Failure to follow this warning can result in personal injury or damage to property.

Product Specifications

Polypropylene (PP) Schedule 80 Polyvinylidene Fluoride (PVDF)(KYNAR)


Industrial Pipe and Fittings Schedule 80 Industrial Pipe and Fittings
Scope: Scope:
This specification establishes the manufacturing requirements for black and This specification establishes the manufacturing requirements for red and
Chem-Pure Schedule 80 polypropylene piping components intended for use natural PVDF Schedule 80 piping components intended for use in industrial,
in industrial, pressure-rated, fluid-handling systems for applications at 180 F pressure-rated, fluid-handling systems of 280 F or less where resistance to
or less, where resistance to corrosion are of prime importance. corrosion are of prime importance.
Materials: Materials:
Rigid PP (polypropylene) used in the manufacture of Schedule 80 piping Rigid PVDF (polyvinylidene fluoride) used in the manufacture of Schedule 80
components shall be one of the following: piping components shall conform to requirements in ASTM D3222 for Type I
Black Polypropylene: homopolymers. Pipe and fitting components shall be manufactured from one
Pipe-material shall be Cell Class PP0110-A2-1510 as per ASTM D4101. of the following:
Fittings material shall be Cell Class PP0110-M30-A10120 (glass bead
material) and Cell Class PP0110-B67154 (unfilled material) as per ASTM Red Kynar:
D4101. These materials shall be pigmented jet black. PVDF compound with a minimum of 1.7% red pigment content for opaqueness
Chem-Pure (Natural) Polypropylene: to UV radiation.
Pipe material shall be Cell Class PP0110-A2-1510 as per ASTM D4101.
Fitting material shall be Cell Class PP0210-B45145 as per ASTM D4101. Natural Kynar:
These materials shall be unpigmented. Unpigmented 700 series PVDF compound of the highest purity.
Dimensions/Design (IPS Size): Dimensions/Design:
Socket-end connections suitable for heat-fusion welding shall have socket Socket-end connections suitable for heat-fusion welding shall have
lengths and wall thicknesses as required for Schedule 80 fittings in ASTM socket lengths and wall thicknesses conforming to ASTM D2467 and
D2467. Socket diameters shall be in accordance with the manufacturers socket diameters shall be in accordance with the manufacturers printed
recommendations for an interference fit with the pipe as prescribed in recommendations to provide an interference-fit with the pipe; taper pipe
ASTM D2657; taper pipe threaded-ends shall have lengths, diameters, and threaded-ends shall have thread lengths, diameters, and configurations in
configuration in accordance with ASTM D2467 for Schedule 80 fittings. conformance with ASTM D2467.
Pipe shall have diameters and wall thicknesses in conformance with ASTM Pipe shall be manufactured to the same tolerances for outside diameter and
D1785 for Schedule 80 pipe. wall thicknesses as outlined in ASTM D1785 for Schedule 80 pipe.
Fittings shall be industrial, heavy-duty, hub style. Fittings shall be industrial, heavy-duty, hub style.
Flanges shall be one-piece design utilizing the tapered-, serrated-, and full- Unions shall have an O-ring seal and components interchangeable with true
face gasket technique for joining, with bolt pattern compatible with ASME union valves for maximum system versatility.
B16.5 Class 150 metal flanges.
Transition unions, unions intended for joining dissimilar materials, shall utilize
Unions shall have an O-ring seal and components interchangeable with true components of the two dissimilar materials, joined with an elastomeric seal
union valves for maximum system versatility. to absorb the thermal-expansion coefficient differential.
Transition unions, unions intended for joining dissimilar materials, shall utilize Pressure Ratings:
components of the two dissimilar materials, joined with an elastomeric seal Pipe and fittings joined by the heat-fusion technique shall be rated according
to absorb the thermal-expansion coefficient differential. to the following pressures for a given nominal size at 73 F water service.
Pressure Ratings: 1/2 580 psi 1 430 psi 2 270 psi 4 220 psi
Pipe and fittings joined by the heat-fusion technique shall be rated according 3/4 470 psi 1-1/2 320 psi 3 260 psi 6 190 psi
to the following pressures for a given nominal size at 73 F water service.
NOTE: Threaded pipe and fittings shall be rated at 50% of the values given
1/2 410 psi 1 310 psi 2 200 psi 4 160 psi for socket ends.
3/4 330 psi 1-1/2 230 psi 3 190 psi 6 140 psi
Valves, unions, and flanges (either socket or threaded end) shall be pressure
NOTE: Threaded pipe and fittings shall be rated at 20 psi maximum for all rated at 150 psi non-shock water service at 73 F and have a minimum 60
sizes at 73 water service. second burst requirement of 3.2 times the rated pressure.
Heat-fusion valves, unions, and flanges shall be rated at 150 psi for Markings:
non-shock water service at 73 F and have a minimum 60 second burst All pipe, fittings, and valves shall be clearly marked with the manufacturers
requirement of 3.2 times the rated pressure. name or trademark, nominal size, and country of manufacture.
Markings: Installation:
Fittings and pipe shall be clearly marked with the manufacturers name or Installation and operation shall be as specified by the manufacturers printed
trademark, nominal size, material designation, and country of manufacture. instructions. Specialized joining equipment shall be as recommended by
manufacturer.
Installation/Maintenance:
Installation and operation shall be as specified by the manufacturers printed
instructions. Specialized joining equipment shall be as recommended by the
manufacturer.

Kynar is a registered trademark of Arkema Inc.

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
Failure to follow this warning can result in personal injury or damage to property.

Product Specifications

150 PSI Tru-Bloc True Union Ball Valves, 150 PSI Ball Check and Foot Valves
Model C Scope:
Scope: This specification establishes the manufacturing requirements for PP and PVDF
This specification establishes the manufacturing requirements for dual-blocking (Tru- ball check valves intended for use in industrial, commercial, and residential
Bloc) and downstream-only blocking (true union) quarter-turn ball valves of PP and pressure-piping systems, where cost-effective, long-term resistance to corrosion is
PVDF materials intended for use in industrial, commercial, and residential pressure- of prime importance. Maximum service temperatures are: PP, 180 F; PVDF, 280 F.
piping systems, where cost-effective, long-term resistance to corrosion is of prime
importance, and the service temperature does not exceed: PP, 180 F; PVDF, 280 F. Materials:
Major component parts shall be constructed from one of the following:
Major component parts shall be constructed from one of the following:
NPS 1/2 2 PP (polypropylene) Cell Class PP0110-M30-A10120 (glass-filled
NPS 1/2 4 PP (polypropylene) Cell Class PP0110-M30-A10120 (glass-filled material) and Cell Class PP0110-B67157 (unfilled material) as per ASTM D4101.
material) and Cell Class PP0110-B67157 (unfilled material) as per ASTM D4101. These materials shall be pigmented jet black.
These materials shall be pigmented jet black. Valve style shall be full-port True
Union. NPS 1-1/2 2 Chem-Pure (natural polypropylene) Cell Class PP0210-B45145 as
per ASTM D4101. Materials shall be unpigmented and of the highest purity.
NPS 1/2 4 Chem-Pure (natural polypropylene) Cell Class PP0210-B45l45 as per
ASTM D4101. Materials shall be unpigmented and of the highest purity. Valve style NPS 1/2 2 PVDF (polyvinylidene fluoride) Type I compound per ASTM D3222.
shall be full-port True Union. The material shall be pigmented red for maximum UV opaqueness.

NPS 1/2 4 PVDF (polyvinylidene fluoride) Type I compound per ASTM D3222. The NPS 1/2 2 PVDF (polyvinylidene fluoride) Type I compound per ASTM D3222.
material shall be red Kynar (pigmented red) for maximum UV opaqueness, and the The material shall be natural (unpigmented) 700 Series Kynar of the highest
valve style shall be full-port Tru-Bloc, TU or True Union. purity.

NPS 1/2 4 PVDF (polyvinylidene fluoride) Type I compound per ASTM D3222. The Dimensions/Valve Design:
material shall be natural (unpigmented) 700 Series Kynar of the highest purity and PP and PVDF socket-end connections shall be suitable for heat-fusion welding as
the valve style shall be full-port Tru-Bloc, TU or True Union. specified in ASTM D2567 Technique I. All threaded-end connections shall conform
to the requirements of ASTM D2467 and F439 as well as ASTM F1498 for tapered
Dimensions/Valve Design: pipe threads.
PP and PVDF socket-end connections shall be suitable for heat-fusion welding as
specified in ASTM D2567 Technique I. The valve design shall be full port with full flow around the rib-guided ball.

All threaded-end connections shall conform to the requirements of ASTM D2467 The valve seat shall be an elastomeric seal that will permit seating at low-head
and F439 as well as ASTM F1498 for tapered pipe threads. pressure, and an arrow shall be molded on the valve body for permanent visibility
to indicate the intended direction of flow.
Performance:
Valves shall be rated for 150 psi non-shock water service at 73 F water and have a Markings:
minimum burst rating of 3.2 times the rated working pressure. Valves shall be clearly marked with the manufacturers name or trademark,
nominal size, material designation, ASTM number or equivalent symbol indicating
Markings: compliance with applicable standards, and county of manufacture.
Valves shall be clearly marked with the manufacturers name or trademark,
nominal size, material designation, ASTM number or equivalent symbol indicating Performance:
compliance with applicable standards, and country of manufacture. Valves shall be rated for 150 psi service at 73 F non-shock water service and
have a minimum burst rating of 3.2 times the rated working pressure.
Installation:
Installation and operation shall be as specified by the manufacturers printed Installation:
instructions. Installation and operation shall be as specified by the manufacturers
printed instructions.

Authorized Distributor:

Aetna Plastics Corp.


9075 Bank Street, Valley View, Ohio 44125
Tel: 800-634-3074 216-781-4421 Fax: 216-524-2280
E-mail: sales@aetnaplastics.com Website: www.aetnaplastics.com

Kynar is a registered trademark of Arkema Inc.

warning: Do not use or test the products in this catalog with compressed air or other gases. Revision 9/23/2013
Failure to follow this warning can result in personal injury or damage to property.