Escolar Documentos
Profissional Documentos
Cultura Documentos
FUNCTIONAL SPECIFICATION
03510.VON.CIV.FUN
Rev. 1 June 2009
FOREWORD
INDEX
FOREWORD ......................................................................................................................................... 2
1 INTRODUCTION............................................................................................................... 4
2 BASIC DOCUMENTS....................................................................................................... 5
ATTACHMENTS ................................................................................................................................. 38
1 INTRODUCTION
Operative figure under this specification are specified by the following terms:
CONTRACTOR: The Company charged by Eni Div. E&P with basic/front-end design
drawing up
The Contractor is requested to carry out the work according to this specification and the
rules of good engineering. The Contractor may propose different technical requirements,
deliverables, project document, codes, etc. but any deviation from this specification shall be
highlighted, justified and submitted to the Company for specific approval. Moreover, the
Contractor is requested to review specifications, drawings and in general all the applicable
project documents; errors, omissions and discrepancies shall be notified in writing to the
Company.
Eni S.p.A. 03510.VON.CIV.FUN
Rev. 1 April 2009
Exploration & Production Division
Sheet 5 of 41
2 BASIC DOCUMENTS
The Company shall deliver to the Contractor the following documents (if available), to be
used during the design activities:
Topographic Maps;
Existing installations Drawings (if any) and various information regarding the area
and/or the plant;
Soil Investigation Report;
Other documents required for the execution of the design activities.
In case these documents are not available, the Contractor could be requested to make
reasonable assumptions regarding the missing information necessary for the design of
systems, structures and foundations or, alternatively, to carry out the relevant activities and
investigations. In this case, the Contractor shall submit to the Company for approval type
and extension of the proposed investigations, according to the needs of a basic/front-end
engineering design.
Concerning these activities, the Contractor should refer to the following Company Standard:
In general:
- The topographic survey shall establish existing elevations of the ground in the areas
affected by the works;
- The existing installations survey shall verify or establish location, conditions, dimensions,
materials and other features of existing systems, roads, and services (including
underground network and obstructions) which will be or may be affected by the works;
- The geotechnical survey shall define the main data related to the soil and ground
water, to be used to establish the design criteria for foundations, underground
structures, soil retaining structures and earthworks included in the project.
The geotechnical survey shall include in situ test results (for example: standard
penetration test (SPT), cone penetration test (CPT), permeability, resistivity,
groundwater, plate load, trial pits, etc.), laboratory test results (classification, shear
resistance, consolidation, chemical analysis, etc.) and their interpretation with relevant
recommendation for foundations and earthworks.
Eni S.p.A. 03510.VON.CIV.FUN
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3 BASIC DATA
The basic data listed in the following shall be confirmed and/or collected by the Contractor,
providing a detailed explanation of the assumptions. Consistence with data used by other
disciplines involved in the project shall be also ensured.
Other:
3.2) Temperature
Other:
Other:
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3.4) Rainfall:
Return period:
3.5) Snow
3.6) Earthquake
Zone type:
Importance factor:
Soil type:
Other information:
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3.7) Wind
Wind speed at 10 m:
Return period:
Exposure:
Importance factor:
Predominant direction:
Internal overpressure:
Offices:
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The Contractor is requested to prepare a list of the working codes and standards
specifically referred to the project, classified in the following categories:
(*) For italian projects, refer to Attachment 2 Italian Laws and Regulations
The Contractor shall clarify the situations of conflict between Codes, Standards and
Regulations, providing explanations and specifying priority of documents. As general
criteria, the more stringent requirements shall prevail.
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Codes and standards to be used for the project: (name of the project)
(to be highlighted by the Contractor in the following sections by .) .
The following list is not exhaustive but offers what the Company considers the minimum
acceptable International Codes and Standards (CS&R) to be used for the project.
When Local National Codes and Standards exist, they will be applied conform to their latest
requirements and complete and modify the present requirements. However, in the event of
conflict between the applicable Local and International C&S , the most stringent
requirement shall be followed.
ACI
ANSI
ASCE
BSI
EUROCODE
IBC
UBC
AFNOR
Others
4.1.2) Earthworks
ASTM
BSI
UNI
Others
ASTM
BSI
EUROCODE
UNI
AFNOR
Others
4.1.3.1) General
ASTM
BSI
EUROCODE
UNI
AFNOR
Others
4.1.4.5) Fireproofing
4.1.5) Buildings
ACI
ANSI
ASCE
ASTM
BSI
EUROCODE
IBC
UBC
UNI
AFNOR
Others
4.1.5.3) HVAC
4.1.5.5) Masonry
4.1.5.6) Blast
AASHTO
ACI
BSI
UNI
Others
4.1.6.3) Paving
4.1.7) Fence
ISO 7900 Steel wire and wire products for fences - zinc-
and zinc-alloy-coated steel barbed wire
4.1.8) Underground
UNI EN 124 Gully tops and manhole tops for vehicular and
pedestrian areas - design requirements, type
testing, marking, quality control
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This chapter is referred to the design requirements and general description for on-shore
civil works. The Contractor shall make use of this information in the preparation of the
required documents listed in Chapter 6.
Even if not mentioned, it is understood that Contractors scope of work shall include any
other civil work required for a complete and satisfactory execution of design activities.
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A) Scope of work
The Contractor shall carry out a study in order to define the modification and the
dismantling of existing structures and installations, such as:
- Concrete/steel structures and buildings;
- Roads and paved areas;
- Underground works (foundations, piping, cable ducts, trenches, etc.)
- Sleepers;
- Gates and fences;
- Etc.
The Contractor shall take into account the effective site conditions and shall:
- Identify the existing works involved in the dismantling and/or modification;
- Provide a general description of the procedure, equipments and sequence of the required
activities.
B) Requirements
A) Scope of work
The Contractor shall carry out a study to define the site preparation and the earthworks, in
terms of:
- Site levels;
- Earth movements;
- Site procedure for clearing, excavation, filling;
- Other related activities and work, such as retaining walls, material disposal, need for
imported materials, etc.
The Contractor shall take into account the effective site conditions (if available), for
example:
- Existing levels;
- Ground water levels;
- Need of site clearing and top soil removal;
- Environmental requirements;
- Availability of area for the disposal of materials;
- Availability for imported material;
- Plant requirements;
- Etc.
B) Requirements
The goal of the site preparation study shall be to minimize the volume of earthworks and/or
the cost associated. A terraced solution with different levels could be foreseen, for example
in area with large foundations.
If the ground solidity doesnt allow the slope building up or if the supporting slope surface is
so wide to produce a large reduction of the erection area, supporting works such walls,
gabions, etc. shall be foreseen.
In addition to the site preparation, earthworks shall be required for the construction of
foundations, structures, basins, pits, paving, roads and other works.
Earthworks will include also any soil treatments (such as stone columns, vibroflotation, etc.)
that may become necessary to improve the soil conditions, as well as the protection of the
side slopes.
Unsuitable excavated material shall be disposed outside the site, according to the
applicable laws, codes and regulations, while materials suitable for backfilling shall be
reused inside the perimeter of the site.
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A) Scope of work
The Contractor shall carry out an analysis regarding the need of piles under foundations,
with particular reference to main equipments and structures, based on the findings of the
Soil Investigation report.
On the basis of the foreseen settlement of ground, bearing capacity, soil properties and the
maximum weight and characteristic of the sustained items, the Contractor shall define:
- Design criteria and applicable codes;
- Pile type (material, length, spacing, diameter);
- Load capacity for compression, traction and lateral force;
- Group effects;
- Expected settlements.
The study shall be carried out according to the type and extension of the soil investigation,
according to the following main cases:
- If the available soil investigation is very detailed and extended, then the study shall be
carried out in order to completely define the pile design, to be used in the following stage
of the project;
- If the available soil investigation is not specific and accurate, then the study shall be
carried out in order to provide only preliminary information regarding the pile design, to be
confirmed and detailed in a following stage of the project.
B) Requirements
The main function of bearing piles is to transfer the load to lower levels of the ground which
are capable of sustaining the load with an adequate factor of safety and without settling at
the working load by an amount detrimental to the structure they support.
Piles derive their carrying capacity from a combination of friction along their sides and end
bearing at the pile point or base. The former is likely to predominate for piles in clays and
silts and where long sockets are formed in soft rocks. The latter applies to piles terminating
in a stratum such as compacted gravel, hard clay or rock.
Piles may be divided into three main types, depending on their effect on the soil. These are
the follows:
The final choice shall be made considering the effective soil conditions, acting loads,
supported foundations, availability of equipment and local Contractors capability.
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A) Scope of work
The Contractor shall prepare the relevant documentation listed in chapter 6 according to
the requirements stated in the following.
In particular, the Contractor shall define:
- Design criteria and applicable codes;
- Materials;
- Preliminary plans and sections drawings;
- Typical details;
- Construction requirements;
- Etc.
B) Requirements
In general, concrete works shall be made with reinforced concrete utilising Portland
cement. In same specific cases, a different type of cement could be necessary, if required
for the specific site conditions, according to the soil investigation findings.
Indicatively, concrete is requested with the following characteristics:
- Maximum water-cement ratio in weight 0,45;
- Minimum cement content 350 kg/m3;
- Maximum aggregate for concrete 25 mm;
- Minimum cylindrical strength (fc) 30 N/mm2 (conforming to ACI 318).
Different prescriptions shall be applied depending on the specific use.
Reinforcement shall be epoxy coated (if required for the specific site conditions, according
to soil investigation findings) with the following characteristics:
- Steel bars grade 60 deformed bars (conforming to ASTM A615/A615M) epoxy coated
(conforming to ASTM A 775/A775M);
- Steel welded deformed wire mesh (conforming to ASTM A497) epoxy coated (conforming
to ASTM A884/A884M).
Foundations will be poured on lean concrete with minimum strength 15 N/mm2 (minimum
100 mm thickness). Ordinary foundations shall rest generally at 1.5 m min depth (if not
otherwise recommended in the soil investigation); secondary foundations at minimum of
0.40 m depth; the minimum distance between the top of buried foundation slabs and
finished ground level will be generally 1.00 m.
Foundation top elevation (for equipment and steel structures) above high point of paving
shall be minimum 200 mm.
The top surfaces and/or pockets shall be levelled and/or filled by means of non-shrink grout
(normal grout will be used only for general levelling).
Non shrink epoxy grout shall be used for main machinery, according to equipment
Manufacturers instructions.
All concrete in contact with earth shall be protected with two cold bituminous layers.
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Foundations for circular tanks will consist in a reinforced concrete ring (or slab), properly
dimensioned, filled with suitable granular material. Retaining walls for tanks will be made in
reinforced concrete, able to contain the eventual loss of liquids. Paving inside the dike
areas shall be made in reinforced concrete, laid on a granular material layer. Joints of the
walls and paving shall be sealed with a fire resistant mastic with chemical resistance
adequate to the contained liquid. A water drainage system inside the dike areas will collect
the rainwater and send it into the dedicated system.
Steel structures, equipment and machinery shall be fixed to the foundations by means of
anchor bolts (hot dip galvanized), embedded in the concrete or positioned into pockets
previously made in the foundations. The use of pockets shall be avoided where high values
of the acting forces on bolts are foreseen.
For low values of acting forces and for minor structural works, expansion and chemical
bolts are allowed.
Foundations for vibrating equipments will be in accordance with the applicable international
standard. They will be separated from the surrounding structures and slab by joints to avoid
possible vibration transmission.
Specific dynamic calculation report will be required for vibrating equipment with weight
more than 40 kN.
Foundations of the transformers will be reinforced concrete basins filled with gravel as
flame barrier.
A) Scope of work
The Contractor shall prepare the relevant documentation listed in chapter 6 according to
the requirements stated in the following.
In particular, the Contractor shall define the main features of the underground network,
establishing the basic characteristics of the systems indicated in the following.
For sewers and drainages, the Contractor shall define (for example):
- Design criteria and applicable codes;
- Maximum and minimum pipe slope;
- Maximum and minimum flow velocity;
- Discharge philosophy and environmental requirements (if any);
- Materials;
- Pipe protection;
- Typical details;
- General layout;
- Etc.
For trenches, ducts and cables, the Contractor shall define (for example):
- Typical details;
- General layout;
- Etc.
Where required, the Contractor shall also consider the need to update and/or modify the
existing systems.
B) Requirements
Sewers and drainages shall be normally gravity type and shall be designed according to
the following classification and functions:
a) Rain water system
Rain drainage, realised by pipes or ditches, shall efficiently collect all run-off from the
plant site and discharge it through a suitably drainage system into the
discharge/collection point(s). The rain drainage system shall be realised to collect the
precipitation considering the specific values of the site, keeping the site plant clear of
ponding water.
b) Sanitary System
The sanitary collection system shall efficiently collect all foul water from the buildings of
the plant and shall convey it to the plant treatment /disposal facility.
c) Other drainages and pipe network
According to specific plant requirements, the underground network shall include the
piping systems such as oily and accidentally oily, chemical, fire fighting, potable water,
etc.
In the common practice, for the several types of sewer system, the most frequently used
materials are below indicated:
a) Rain water:
Reinforced concrete or PVC.
b) Sanitary system:
PVC or reinforced concrete or polypropylene.
c) Oily water sewer system:
PVC or cast iron or carbon steel.
d) Chemical
Polypropylene or PVC or GRP or HDPE.
Trenches, ducts and cables installation design shall comply with the requirements stated in
the following.
a) Trenches
Where required by plant requirements, underground pipes shall be installed in
reinforced concrete trenches complete with removable pre-cast covers.
Trenches shall be realised with adequate slopes and sumps for drainages purposes.
Sealing at all joints in covers shall be provided, in order to prevent ingress of rainwater
into the trenches.
b) Ducts
Ducts for electrical and instrumentation cable shall consist of PVC pipes embedded into
reinforced concrete. This type of installation is normally required under road crossing.
Manholes shall be provided:
- At changes in direction in vertical and horizontal planes;
- At a maximum spacing of 25 m (or different distance according to installation cable
procedure).
c) Buried cables
The civil works regarding the installation of buried cable (electrical and instrumentation
type) shall consist of the following:
- Trench excavation;
- Sand bed, 100 mm thickness for the laying of cables;
- Sand bed, to cover the cables after their laying for more than 100 mm;
- Red concrete tile covering;
- Refilling.
This type of installation is normally used along the perimeter of the plant or in peripheral
area.
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A) Scope of work
The Contractor shall prepare the relevant documentation listed in chapter 6 according to
the requirements stated in the following.
In particular, the Contractor shall define:
- Design criteria and applicable codes;
- Materials;
- Preliminary plans and sections drawings;
- Typical details;
- Construction requirements;
- Etc.
B) Requirements
Materials for steel structures shall have the following characteristics or equivalent,
according to market availability:
- Steel for shapes and plates: EN 10025 S275 JR
- Common bolts: ISO 898-1 Class 5.6
- High strength bolts: ISO 898-1 Class 8.8
- Anchor bolts : EN 10025 S275 JR
- Gratings material: EN 10025 S235 JR
Structural steel will be primerized and painted. In general, steel structures shall be sent to
site with primer and first painting, while second painting shall be made after erection in site.
Steel gratings, chequered plates, ladders and stairs treads shall be supplied hot dip
galvanized.
The vertical deflection of beams and horizontal sway of structures supporting equipment or
pipes should be limited as follows:
For structures supporting monorail or travelling crane, the sway shall be limited to H/400.
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5.7 BUILDINGS
A) Scope of work
The Contractor shall prepare the relevant documentation listed in chapter 6 according to
the requirements stated in the following.
In particular, the Contractor shall define:
- Design criteria and applicable codes;
- Materials;
- Preliminary plans, views and sections drawings;
- Main systems (electrical, HVAC, etc.) required for each building;
- Finishing for each room of buildings;
- Typical details;
- Thermal and acoustic insulation;
- Etc.
A list of possible kind of buildings and rooms, that can be included in the project, is reported
in the following for easy reference of the Contractor:
- Shed for machinery (generators, compressors, pumps, etc.);
- Workshop;
- Warehouse;
- Electrical power substation;
- Fiscal measurement station;
- Instrumentation air station;
- Drinking water treatment station;
- Fire fighting station;
- Laboratory;
- Guard-house;
- Fiscal control Office;
- Intake room;
- Infirmary/first aid;
- Laundry/ironing;
- Toilet rooms;
- Dressing room;
- Kitchen;
- Canteen;
- Offices;
- Meeting room;
- Polyvalent/control room;
- Lodgings;
- Mess-room;
- Recreation room.
B) Requirements
In all three cases A), B) and C), masonry walls will be plastered and painted. Insulation, as
required by thermal/noise requirements, shall be provided.
Sliding, folding or roller doors will be provided to the larger maintenance access doors.
Double leaf and single personnel doors will be installed, taking into account maintenance
requirements and fire escape routes.
Escape doors will be fitted with anti-panic bars for quick release.
Windows double glazed will be metal or aluminium framed type as appropriate.
All finishing materials (floor and wall tiles, skirting, toilet chinaware, glasses, doors and
windows, false ceiling, false floor, plaster, etc.) will be as per good quality, easily available
in the local market.
Inside industrial building, generally the ceiling will be made up by the raw materials (roof
decking, reinforced concrete).
In some particular cases, the bottom face of RC slabs and the soffits will be coated with
acrylic emulsion paint.
False ceilings will be generally foreseen only for control rooms and offices.
For the toilet rooms, flooring will consist of ceramic tiles with floor drains; walls will be tiled
up to 1.2 m and then painted up to the ceiling with emulsion paint; ceilings will be painted
with emulsion painting; wooden works and metal works will be coated with a synthetic
enamel.
Sanitary fixtures will be standard commercial products of reputable manufacturers. Inside
the buildings, water supply pipes can be standardised galvanised pipes, copper pipes,
PEHD pipes. Waste water pipes will be preferably PVC pipes. The following sanitary
equipments shall be provided, where required: wash basin of white glazed porcelain, fully
equipped with mirror, soap holder, towel rack; WC sets of white glazed porcelain including
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the low level flushing cistern, floor mounted; urinal of white glazed porcelain, level type, wall
mounted.
Roofing of reinforced concrete buildings will normally consist of the following (from the
bottom to the top):
- Lightweight 2% minimum sloped concrete (thickness 50 mm minimum);
- Vapour barrier in polyetilene sheet 1000 g/m thickness 0.3 mm;
- Insulation polyurethane panels (thickness 40 mm minimum);
- Double waterproof membrane;
- Sand bed (20 mm minimum);
- Terrazzo tile flooring (25 mm minimum).
Small equipment (such as HVAC system) which will be placed on roofs supported by R.C.
blocks resting on a resistant material laid on the waterproofing system.
Heavier equipment will be placed on concrete supports connected to the main structure.
Bituminous membrane of the roof will be properly detailed in order to avoid the complete
impermeability of the roof.
In general, roof shall have gutters to remove rain water. Downspout shall be fixed to the
outside of the building.
As a minimum, ladders for the access to the roof will be provided. Maintenance
requirements of HVAC shall be taken into consideration in the design phase, providing
where required the necessary access.
5.8 FIREPROOFING
A) Scope of work
The Contractor shall prepare the relevant documentation listed in chapter 6 according to
the requirements stated in the following.
In particular, the Contractor shall define materials and typical details for the passive fire
protection of the steel structures.
B) Requirements
The following elements of steel structures located in hazardous area should be protected:
- Elevated structures and cables/pipes (rack): columns, beams and main cross members
from grade to the specified elevation; normally not bearing bracings (under condition of
absence of wind and earthquake) and secondary elements shall not be fireproofed;
- Structures for heaters: support and cross members from the foundation up to the floor of
the heater;
- Skirts to support columns, reactors, vessels, etc.: outside surface of the skirt from grade
up to the insulation or, lacking this, up to the top of skirt;
- Saddles for horizontal vessels and exchangers: complete fireproofing of the saddles
allowing sliding motion in the saddle slotted holes;
- Legs for vertical vessels: complete fireproofing;
- Base plates and anchor bolts of above said structures: complete fireproofing.
In general, in the above mentioned cases, cementitious fireproofing shall be preferred, such
as concrete or gunite. Fireproofing minimum thickness should be 50 mm. In same specific
case, such as building with high level of internal finishing, fire resistant panels should be
used.
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A) Scope of work
The Contractor shall prepare the relevant documentation listed in chapter 6 according to
the requirements stated in the following.
In particular, the Contractor shall define:
- Design criteria and applicable codes;
- Materials;
- Typical sections and details drawings;
- Preliminary general layout;
- Drainage philosophy;
- Construction requirements;
- Etc.
B) Requirements
B1) Roads
The functional requirement is to provide a safe and reliable access to all locations of the
site for cars, trucks, cranes, mobile equipment and personnel which are required at those
locations during the lifetime of the plant.
The maximum longitudinal slope shall be 5% maximum, while transversal slope shall be
2%.
Main road shall be from 8 m to 10 m wide, with double slope; secondary roads shall be 6 m
wide, with double slope.
The minimum inside radius shall be defined considering the plant traffic requirements in
operation and maintenance, but it should not be less than 9 m.
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Specific requirements for the patrol road or other special roads shall be investigated and
defined.
Parking areas shall be provided, shaded or open type, according to climate conditions and
use.
Concrete paved areas subject to vehicle traffic shall be minimum 15 cm thickness while
paved areas not subject to vehicle traffic shall be minimum 10 cm thick, in both cases
reinforced with appropriate welded wire mesh.
Expansion joints and contraction joints shall be foreseen for reinforced concrete paving,
filled and sealed with oil resistant material.
The foundation layer in granular material (base course) shall be minimum 150 mm thick
compacted to 95% Modified Proctor as per ASTM D 1557.
Concrete paving shall be separated from all foundations above grade, by 20 mm thick
resilient jointing material and sealed with oil resistant component.
Lean concrete shall not be provided under the concrete slab, but a polyethylene sheet (0.15
mm minimum thickness) will be provided before the placing of the concrete.
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A) Scope of work
The Contractor shall prepare the relevant documentation listed in chapter 6 according to
the requirements stated in the following.
In particular, the Contractor shall define:
- Design criteria and applicable codes;
- Materials;
- General layout of the unpaved areas;
- Construction requirements;
- Etc.
B) Requirements
Unpaved areas are generally limited to those parts of a site where no hydrocarbon
(chemical) spill is expected, and where the surface normally does not need to support loads
other than personnel on foot.
Examples of these areas are:
- The zone between inner and outer fence;
- Flare and liquid burner areas, except the plots where equipment is located;
- Administration and other landscaped areas;
- Off-battery areas which are not used (future construction, safety zones, etc.)
- Tank pits excluding areas around (and underneath) pressurized gas storage which shall
be paved;
- Off-battery racks which contain no flanged connections, valves or sample points.
A) Scope of work
The Contractor shall prepare the relevant documentation listed in chapter 6 according to
the requirements stated in the following.
In particular, the Contractor shall define:
- Materials;
- Typical sections and details;
- General layout of fencing with gates position;
- Security requirements;
- Etc.
B) Requirements
Fencing types generally used shall be one or more of the following, according to plant,
security and environmental requirements.
6.1 GENERAL
The Contractor is requested to prepare the documents highlighted in the following section
by .
The Contractor shall submit his offer indicating the price for the same selected documents,
considering all needs for the safe and efficient planning, management, administration and
execution of the required activities.
For each document, the Contractor shall provide the following number of copies:
A) Basic documents
Soil Investigation
Topographic map
Other
B) General specifications
Specification for structural design loads (including: description of loads and design
values; combinations and factors; reference codes and standards; etc.)
..
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Walls
Roads
Paving
Dike walls
Steel structures (including: gratings, chequered plate, ladders, stairs, handrails, anchor
bolts, etc.)
Piling
Architectural drawings (plans, sections, view, main details) for each building with list of
required systems and facilities; in particular, general layout of the following:
Electrical distribution
Plumbing
HVAC
General layout (plans, sections) of main structures and civil works with preliminary
dimensions (for example: foundations and steel structures for heavy equipments,
cooling towers, etc.)
Other technical documents required to obtain permits for civil works execution from
Local Authorities
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E) Cost estimation
Bill of quantities and cost estimation with reference to the technical specifications and
the drawings.
The document shall form a separate private attachment for the Company and shall
include all the costs related to civil works (including for example detail surveys, permits
for Local Authorities, etc.). The estimated costs shall be calculated on:
Budget prices (for example: /m2 for buildings, /m3 for plant steel structures, etc.
Unit prices for specific civil items (/m3 for concrete, /kg for steel, /m2 for
painting, etc.)
Drawing shall be prepared using AutoCAD computer program, while reports and
specifications using MS Word/Excel computer programs.
All documents shall be according to metric system units and with the following languages:
English
.
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ATTACHMENTS
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A.2.2) Earthworks
A.2.4) Masonry
A.2.5) Buildings