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Airframe Design/Structure

y Modular design based on casted sections


y Provides aerodynamic lift, strength, stiffness, aircraft interface
y Per Section: 600 900 mm long, 30 kg
y Wall Thickness 2 mm min.

Casted Sections Aluminum Investment Casting( )

TAURUS Systems GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Airframe - Manufacturing of Castings

y Casting Process
Aluminum Investment Casting

Development: S.O.P.H.I.A. process used

Series production: HERO process used

Driving factors
Thin walled structures
Alloy name :
Accuracy of structures machining only at interfaces
DIN WL 3.2384(A357)
Microstructure - Strength - Casting Factor: 1.0
Heat treatment : T61
y Machining Mechanical Properties
Positioning of Tooling points with Gauge Yield strength : 270Mpa
Steering of milling machine with tooling points Tensile Strength : 320Mpa

y Surface Treatment : (3) Strain(5% offset) : 3%


NDT : (MIL STD 2175)
y Hellicoil

(2D, 3D)

TAURUS Systems GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Airframe - Manufacturing of Castings

Positioning of Tooling points with


Gauge
Steering of milling machine with
Wax model tooling points
Casting Mold
Machining

Casting Raw Part

TAURUS Systems GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Casted sample

TITAL GmbH
Kapellenstr. 44 59909 Bestwig Germany
+49 2904 981 0 , +49 2904 981 400
philipp.jerusalem@tital.de, www.tital.de

TAURUS Systems GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

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