NATIONAL INSTITUTE OF FASHION TECHNOLOGY

Department of Fashion Technology

APPAREL INTERNSHIP
PLANT LAYOUT ASSIGNMENT AREA
PERCENTAGE OF MOVEMENT
Name of the Company TOTAL PERCENTAGE OF ACTIVITY PERCENTAGE OF AREAS IN AREA AVAILABLE IN VARIOUS STATEMENT OF AREA WRT
AREA AVAILABLE FOR EVERY AREA AVAILABLE FOR TOTAL PLOT AREA / PASSAGES TO TOTAL STATEMENT OF AREA WRT
CONSTRUCTION AREA / TOTAL AREA OF EVERY DEPARTMENT TO SECTION LIKE PRODUCTION, NUMBER OF WORKERS IN
ACTIVITY. EVERY DEPARTMENT. AREA. AREA IN EVERY PRODUCTION CAPACITY.
AREA. EVERY DEPARTMENT. TOTAL AREA OF PLANT. ADMINISTRATION, EVERY DEPARTMENT
DEPARTMENT.
Activity ENTERTAINMENT.
Department Area DEPARTMENT Area Activity % Movement % DEPARTMENT Area DEPARTMENT Area Department
Sampling Store while spreading Adminstration
Pattren making Sampling Sewing (feeding) Production
Sewing Cutting While supervising Store
Design section Finishing Cutting Parking
Embroidery printing Sewing Plantation
Data entry Sewing Cutting to Sewing
Cutting Finishing Sewing to finishing
Spreading/Cutting
Ticketing
Passage
Printing
Prnting
Block printing
Passage
Data entry
Checking
Sewing
Sewing
Checking
Passage
finishing/warehouse
Ironong table
Inspection table
Thread sucker
Washing machine
Inspection machine
Boiler
Stain remover

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 NATIONAL INSTITUTE OF FASHION TECHNOLOGY
Department of Fashion Technology
APPAREL INTERNSHIP
PLANT LAYOUT ASSIGNMENT - INFRASTRUCTURAL
Name of the Company Approximate
Number of artificial light points - Approximate Presence of other services Location of external
coverage area of Number of fan points per activity
per activity in every department. coverage area of fan and its department wise connections and its
such points wrt its in every department
(with voltage output if possible) point concentration impact on plan
height.
Dept / Activity No. Dept / Activity Dept / Service
Sampling Sampling
Pattren making Pattren making
Sewing Sewing
Design section Design section
Embroidery Embroidery
Data entry Data entry
Cutting Cutting
Spreading/Cutting Spreading/Cutting
Ticketing Ticketing
Passage Passage
Printing Printing
Printing Printing
Block printing Block printing
Passage Passage
Data entry Data entry
Checking Checking
Sewing Sewing
Sewing Sewing
Checking Checking
Passage Passage
finishing/warehouse finishing/warehouse
Ironong table Ironong table
Inspection table Inspection table
Thread sucker Thread sucker
Washing machine Washing machine
Inspection machine Inspection machine
Boiler Boiler
Stain remover Stain remover

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 NATIONAL INSTITUTE OF FASHION TECHNOLOGY
Department of Fashion Technology
APPAREL INTERNSHIP
PLANT LAYOUT ASSIGNMENT - MATERIAL HANDLING
Name of the Company Methods and carriage Area required / reserved as Material flow chart Length maximum /
Inout points and its
capacity per hour passages & percentage to total indicating frequency, minimum of different Width / length ratio
impact on flow layout
when pick floor area in every department intensity and duration laps
Method Capacity Department % Department Ratio
Store Store
Sampling Sampling
Cutting Cutting
Finishing Finishing
Printing Printing
Sewing Sewing
Finishing Finishing

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 NATIONAL INSTITUTE OF FASHION TECHNOLOGY
Department of Fashion Technology
APPAREL INTERNSHIP
PLANT LAYOUT ASSIGNMENT - BUILDING - STRUCTURAL STUDY

Name of the Company
Structural span in both direction
and its relevance
Relationship between structural
span and arrangement of
activities / departments
Finishing Materials : SMT of windows available for SMT of
floor area in every department
Structural materials for Floor / Roof /
Walls / Openings
Department Ratio

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 NATIONAL INSTITUTE OF FASHION TECHNOLOGY
Department of Fashion Technology
APPAREL INTERNSHIP
PLANT LAYOUT ASSIGNMENT - PRODUCTION PROCESS
Name of the Company Schematic Production method Detailed process and its Type of Furniture / Machines
and its relevance with PL relevance with area / location used with their actual dimensions Nature of activities and their strength Online Storage Synchronization of PL
relevance of such PL with allocation for every activity / and dimensions required for its in every department Practices + MH + Building Plan
building type department usage
Dept/activity Department Method
Sampling Store
Pattren making Sampling
Sewing Cutting
Design section Finishing
Embroidery Printing
Data entry Sewing
Cutting Finishing
Spreading/Cutting
Ticketing
Passage
Printing
Prnting
Block printing
Passage
Data entry
Checking
Sewing
Sewing
Checking
Passage
finishing/warehouse
Ironong table
Inspection table
Thread sucker
Washing machine
Inspection machine
Boiler
Stain remover

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 NATIONAL INSTITUTE OF FASHION TECHNOLOGY
Department of Fashion Technology
APPAREL INTERNSHIP
PLANT LAYOUT ASSIGNMENT - FEEDBACK OBSERVATIONS
Name of the Company Relevance of pl with production Judgmental comfort level
Short falls if any of pl and Degree of effective department wise and over all Quality of Internal Any uggestion to increase Observations on Building /
process and also with building Limitations / Strength of Plant Special Features
how to overcome the same use of spaces Environment Efficiency / Production Structure / Materials
types.
Departmnet comments
Store

Sampling

Cutting

Finishing

Printing

Sewing

Finishing

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 NATIONAL INSTITUTE OF FASHION TECHNOLOGY
Department of Fashion Technology
APPAREL INTERNSHIP
PLANT LAYOUT ASSIGNMENT
POWER REQUIREMENT STUDY ON PLANT LAYOUT

Total Electricity Bill of Factory for Last 3 months Month 1 Month 2 Month 3
Power Factors
Unit Cost of Electricity KWHr.
SMT.
Cooling
Area Window Furniture Equipement Light Fan Exhaust
Sr. Departmental Break up System
Department Opening
No. Based on Activity
in Sq.
in Sq. Meter LxWxH Nos KW Nos KW Lux Nos KW Nos KW Nos KW
Meter
Factory
Souronding

Fabric Store Unloading

Fabric Checking
Storage
2 Ailes

Cutting Ticketing
Bundling
3 Ailes

Sewing Ailes

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 Sewing SMT.
Cooling
Area Window Furniture Equipement Light Fan Exhaust
Sr. Departmental Break up System
Department Opening
No. Based on Activity
4 in Sq.
in Sq. Meter LxWxH Nos KW Nos KW Lux Nos KW Nos KW Nos KW
Meter

Quality Ailes
Assurance

Finishing Thread Cutting

Ironing
Folding
Tagging
6 Poly Packing
Ailes

Carton
Packing

Ailes
8 Utility Area Wash Room
Canteen
Boiler Room
Electric Room

9 Other

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 NATIONAL INSTITUTE OF FASHION TECHNOLOGY
APPAREL INTERNSHIP
PLANT LAYOUT ASSIGNMENT
Department of Fashion Technology

One Complete Layout in A1 size paper

The Layout should cover following:

1 All Openings from the Compound / Plot
2 Building Details like Column Size, Beam Size.
3 Road Positions
4 Directions
5 All the departments
6 Machine Positions within the departments
7 Furniture details
8 Material Handling Equipments
9 Clearly demarked Ailes Spaces, Window Openings, Doors, Emergency Exit. etc
10 Detailed Utility Drawings
11 Manpower Movement
12 Material Handlimg Movement
13 Documentation of building construction material.

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