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Contract: L2CM

PRESSURE VESSEL Item Tag(s): 410-R-002A/B


DATA SHEET Revision: B
Unit: 410
P.O. No.:
Inquiry No.: L2CM-4-0202-RQ
Sheet 2 of 9 REV
1 Client: Lake Charles Methanol, LLC Supplier:
2 Service: Shift First Stage Reactor Plant: Lake Charles Methanol Project Site: Lake Charles, Louisiana
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4 DESIGN CONDITIONS
5 Design Basis: ASME Section VIII Division 2 Stamping Requirements:
6 Internal Pressure: 1075 psig @ (Note 4) F
7 External Pressure FV psig @ 300 F
8 Minimum Design Metal Temp: 20 F @ 1075 psig
9 Specific Gravity of Liquid: @ F
10 High Liquid Level: Normal Liquid Level: Low Liquid Level:
11 Vessel Orientation: Vertical Inside Diameter: 192 (Note 5) in Tan to Tan Length: 174 in
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13 OPERATING CONDITIONS
14 Internal Pressure: 919 psig @ 872 F
15 External Pressure psig @ F
16 Low Temperature: F @ psig
17 Hydrogen Partial Pressure: 302 psia @ 872 F
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19 SPECIAL CONDITIONS CONSTRUCTION
20 PWHT: Yes per service Materials Corrosion Allowance
21 Vessel in Lethal Service: Shell: 1.25 Cr-0.5 Mo (Note 6) 0.125 in
22 Vessel in Wet Sour Service: (Note 4) Heads: 1.25 Cr-0.5 Mo (Note 6) 0.125 in
23 Steam Out Required: No Nozzles: in
24 Hydrogen Service: Yes Boot Shell: in
25 Cyclic Service: Boot Head: in
26 No. of Cycles per Year / Design Life: / Internals: 347 SS in
27 Lining/Cladding: Refractory and Coating (Note 4) in
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29 INTERNALS INSULATION
30 Bulk Density Liquid Holdup P Type: No External Insulation (See Note 4)
Description
31 lb/ft Vol. % psi Thickness: in
32 Packing / Tray:
33 Catalyst: 40.6 10 (Note 3) FIREPROOFING
34 Mist Eliminator: Required:
35 Support Balls: 125 Location:
36 Guard Material: 53 Thickness: in
37 Skirts to Have Sleeved
38 Openings:
39 Saddles:
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41 SPECIFICATIONS:
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47 NOTES:
48 1) Total of two vessels are required (2 x 50%).
49 2) H2S Partial Pressure: 7.9 psia at 872F.
50 3) Catalyst pressure drop indicated is the expected maximum pressure drop during normal operation.
51 4) Vessel is refractory lined. Shell design temperature to be 700F. Any unlined part of reactor (internals, etc.) to be designed for 925F.
52 Operating temperature in the vessel ranges from 515F (minimum normal inlet temperature) to 872F (maximum normal outlet temperature).
53 Refractory to be designed to maintain a nominal wall temperature of 250F in still ambient air at 80F considering maximum normal outlet
54 temperature . Suitable coating to be provided between vessel shell and refractory lining to protect shell from wet sour conditions. Type of
55 refractory and thickness to be confirmed by selected refractory vendor. Low iron (HW Kast-O-Lite 20 LI or equivalent) refractory to be used.
56 Vessel to be painted using heat sensitive paint for identification of hot spots due to refractory damage.
57 5) The vessel metal ID is 16' and the finished ID including a maximum allowable refractory thickness of 6" is 15'.
58 6) Material of Construction to be confirmed.
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Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number
to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201

FFD v. 2.0 Y:\255_MECHANICAL\255E_ENGINEERING_DESIGN_DATA\255E_006_R_Mech_Eqp_Data_Shts\410-R-002AB\L2CM-410-58-DS-502_RB.xls


Contract: L2CM
PRESSURE VESSEL Item Tag(s): 410-R-002A/B
DATA SHEET Revision: B
Unit: 410
P.O. No.:
Inquiry No.: L2CM-4-0202-RQ
Sheet 3 of 9 REV
1 VESSEL SKETCH
2 Outline of Equipment and Dimensions That Supplier Shall Hold
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Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number
to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201

FFD v. 2.0 Y:\255_MECHANICAL\255E_ENGINEERING_DESIGN_DATA\255E_006_R_Mech_Eqp_Data_Shts\410-R-002AB\L2CM-410-58-DS-502_RB.xls


Contract: L2CM
PRESSURE VESSEL Item Tag(s): 410-R-002A/B
DATA SHEET Revision: B
Unit: 410
P.O. No.:
Inquiry No.: L2CM-4-0202-RQ
Sheet 4 of 9 REV
1 NOZZLE SCHEDULE
2 SIZE PRESSURE
TAG QUANTITY SCHEDULE DESCRIPTION
3 in RATING psig
4 A 1 24" 1.25" thk 900# Reactor Inlet B
5 B 1 24" 9.0" thk stud 900# Reactor Outlet B
6 D 1 4" 2.5" thk x 0.75 thk 900# Drain B
7 M 1 (Note 8) 8.5" thk stud special Manway (see Detail C) B
8 T1-T3 3 4" 2.5" thk x 0.75 thk 900# Thermowell (Note 7,9) B
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43 7. Multipoint thermocouples with internal thermowell. Thermocouples to be located 120 apart. Number and sizes of nozzles to
44 be confirmed by Control Systems pending selection of reactor temperature profiling technology.
45 8. Inlet distributor needs to be removable. Mechanical to size nozzle accordingly (See Detail C, pg. 11).
46 9. Per client request, detail design to consider the inclusion of pressure indication 1/3 of way through catalyst bed for detection of
47 plugging in the top layer of catalyst.
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Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number
to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201

FFD v. 2.0 Y:\255_MECHANICAL\255E_ENGINEERING_DESIGN_DATA\255E_006_R_Mech_Eqp_Data_Shts\410-R-002AB\L2CM-410-58-DS-502_RB.xls


Contract: L2CM
PRESSURE VESSEL Item Tag(s): 410-R-002A/B
DATA SHEET Revision: B
Unit: 410
P.O. No.:
Inquiry No.: L2CM-4-0202-RQ
Sheet 5 of 9 REV
1 SUPPLEMENTAL DATA
2 To be filled out by Mechanical only if vessel is inquired and purchased to this data sheet.
3 Radiography: Type of Body Flange:
4 Joint Efficiency Shell: Shell:
5 Joint Efficiency Head: Flange Face Finish:
6 Shell Thickness: in Number of Supports:
7 Head Thickness (minimum after forming): Type of Supports:
8 Top/Ends: in Lifting Lugs: Yes
9 Bottom: in Tailing Lugs: Yes
10 Number of Vacuum Stiffeners: Anchor Bolt Template: Yes
11 Support Stiffeners for Horizontal Vessels: N.A. Calculated MAP (New and Cold): psig
12 Type of Heads: Limited By:
13 Top/Ends: Shop Hydro. Test Press. (New And Cold): psig
14 Bottom: Limited By:
15 Calculated MAWP @ Design Temp: psig
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17 MATERIAL SPECIFICATIONS
18 (a) Shell SA-387 Typ. 11 Cl.1 or equiv. (k) Boot Shell / Heads B
19 (b) Heads SA-387 Typ. 11 Cl.1 or equiv. (l) Bolts (External) B
20 (c) Cladding none (m) Bolts (Internal) B
21 (d) Support (n) Internals (Fixed)
22 (e) Support (o) Internals (Removable)
23 (f) Nozzle Necks & Pipe (p) Trays
24 (g) Flanges (External) (q) Packing
25 (h) Fittings (r) External Appurtenances
26 (i) Gaskets (External)
27 (j) Gaskets (Internal)
28 Paint:
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30 ESTIMATED VESSEL WEIGHTS
31 (a) Trays lbs.
32 (b) Fabricated 281,000 lbs. B
33 (c) Empty (Field) lbs.
34 (d) Operating (Incl. Oper. Liquid) lbs.
35 (e) Full of Water (Field) 597,000 lbs. B
36 (f) Erection lbs.
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Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number
to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201

FFD v. 2.0 Y:\255_MECHANICAL\255E_ENGINEERING_DESIGN_DATA\255E_006_R_Mech_Eqp_Data_Shts\410-R-002AB\L2CM-410-58-DS-502_RB.xls


Contract: L2CM
PRESSURE VESSEL Item Tag(s): 410-R-002A/B
DATA SHEET Revision: B
Unit: 410
P.O. No.:
Inquiry No.: L2CM-4-0202-RQ
Sheet 6 of 9 REV
1 APPLICABLE REFRENCE DRAWINGS
2 DOCUMENT
NAME YES/NO
3 NUMBER
4 See L2CM-4-0202-RQ Technical Scope of Supply (TSOS) paragraph 2.0 for other applicable documents. B
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Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number
to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201

FFD v. 2.0 Y:\255_MECHANICAL\255E_ENGINEERING_DESIGN_DATA\255E_006_R_Mech_Eqp_Data_Shts\410-R-002AB\L2CM-410-58-DS-502_RB.xls


Contract: L2CM
PRESSURE VESSEL Item Tag(s): 410-R-002A/B
DATA SHEET Revision: B
Unit: 410
P.O. No.:
Inquiry No.: L2CM-4-0202-RQ
Sheet 7 of 9 REV
1 BASE DETAILS
2 Moment at Base - due to Wind ft-lbf
3 Shear Force at Base - due to Wind lbf
4 Moment at Base - due to Seismic ft-lbf
5 Shear Force at Base - due to Seismic lbf
6 Number and Size of Anchor Bolts
7 Bolt Circle Diameter in
8 Description of Support Base
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10 GENERAL NOTES:
11 1. One vessel required mark 410-R-002A&B National Board registration is required B
12 2. Vessel fabricator shall furnish and install all parts unless otherwise noted
13 3. Blinded connections to be furnished with blind flange, studs, nuts and (2) gaskets.
14 4. All internals shall be removable through vessel manholes unless otherwise noted
15 5. Nozzle projections are from centerline of vessel to extreme face of flange except as noted
16 for and smaller
17 for and larger
18 6. All nozzle bolt holes to straddle principal vessel centerlines
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Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number
to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201

FFD v. 2.0 Y:\255_MECHANICAL\255E_ENGINEERING_DESIGN_DATA\255E_006_R_Mech_Eqp_Data_Shts\410-R-002AB\L2CM-410-58-DS-502_RB.xls


Contract: L2CM
PRESSURE VESSEL Item Tag(s): 410-R-002A/B
DATA SHEET Revision: B
Unit: 410
P.O. No.:
Inquiry No.: L2CM-4-0202-RQ
Sheet 8 of 9 REV
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47 Notes:
48 10. Bottom head of vessel to be filled with 2" diameter inert balls to one foot below vessel bottom tangent covering collector at least 4". Provide at least 4"
49 layer of 1" diameter balls on top of the 2" balls. Provide at least 4" layer of 1/2" diameter balls on top of the 1" balls. Provide at least 4" layer of 1/4"
diameter balls on top of the 1/2" balls.
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51 11. Top of collector drilled with 1/2" diameter holes on 2" triangular pitch.
52 12. Collector ring to be covered with 2x2 mesh .048" wire screen. One layer of 10x10 mesh screen to cover top.
53 13. Oulet collector to be slotted (1" wide) so that slot area is 1 1/2 times outlet pipe area. One slot in each quadrant to extend to vessel head for drainage.
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55 14. Provide a 12" layer of Dypor 607FB high voidage hold down medium on top of the catalyst bed with 10 x 10 mesh screen between Dypor
56 layer and main catalyst bed.
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Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number
to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201

FFD v. 2.0 Y:\255_MECHANICAL\255E_ENGINEERING_DESIGN_DATA\255E_006_R_Mech_Eqp_Data_Shts\410-R-002AB\L2CM-410-58-DS-502_RB.xls


Contract: L2CM
PRESSURE VESSEL Item Tag(s): 410-R-002A/B
DATA SHEET Revision: B
Unit: 410
P.O. No.:
Inquiry No.: L2CM-4-0202-RQ
Sheet 9 of 9 REV
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Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees Document Number
to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished. 000.258.DS4201

FFD v. 2.0 Y:\255_MECHANICAL\255E_ENGINEERING_DESIGN_DATA\255E_006_R_Mech_Eqp_Data_Shts\410-R-002AB\L2CM-410-58-DS-502_RB.xls