Drilling Rig Inspection Program 5 Year, 2 Year, 1 Year 6 Months, Monthly

INSPECTION PROGRAM
Mobile Rigs
Rev 1 10/2007
Drillmec SpA
Drilling Technologies
12, Via 1 Maggio

I-29027 Gariga di Podenzano
PIACENZA (Italy)
Corporate web site: http://www.drillmec.com

Mailbox: info@drillmec.com
CAREFULLY READ THIS MANUAL Ph +39.0523.354211
BEFORE OPERATING THE MACHINE Fx +39.0523.524418
Rev.1 - 10/2007 INSPECTION PROGRAM
INDEX
INDEX
CHECKS WITH WEEKLY FREQUENCY......................................................................................5
WEEKLY VISUAL CHECK OF RIG ............................................................................................................................ 3
CHECKS WITH MONTHLY FREQUENCY ...................................................................................7

MONTHLY VISUAL CHECK OF RIG ......................................................................................................................... 9
CHECKS WITH THREE MONTHS FREQUENCY ......................................................................11

3 MONTH / RIG UP OR RIG DOWN VISUAL CHECK OF RIG .............................................................................. 13
BAND BRAKE- MECHANICAL MOBILE RIGS ....................................................................................................... 15
CROWN O MATIC SYSTEM - MECHANICAL MOBILE RIGS ................................................................................. 16
CHECKS WITH SIX MONTH FREQUENCY ..............................................................................17

CHECK OF 6 MONTH / RIG UP OR RIG DOWN OF RIG...................................................................................... 19
CHAINS AND SPROCKETS - MECHANICAL MOBILE RIGS................................................................................. 20
CHECKS WITH YEARLY FREQUENCY ....................................................................................23

BRAKE LEVER MAIN ASSEMBLY - MECHANICAL MOBILE RIGS ...................................................................... 25
BRAKE LEVER SERVICE ASSEMBLY - MECHANICAL MOBILE RIGS ............................................................... 27
LUBRIFICANT SYSTEM - MECHANICAL MOBILE RIGS ...................................................................................... 29
ROTARY TABLE - MECHANICAL MOBILE RIGS ................................................................................................... 30
GUY LINE - MECHANICAL MOBILE RIGS ............................................................................................................. 31
CHECKS WITH TWO YEARS FREQUENCY ............................................................................33

CHECK OF 2 YEARS .............................................................................................................................................. 35
CHECKS WITH FIVE YEARS FREQUENCY .............................................................................39

MAST FIXED SECTION - MECHANICAL MOBILE RIGS........................................................................................ 41
MAST MOBILE SECTION - MECHANICAL MOBILE RIGS .................................................................................... 43
RACKING BOARD - MECHANICAL MOBILE RIGS ............................................................................................... 45
HYDRAULIC CATHEAD- MECHANICAL MOBILE RIGS ........................................................................................ 46
CROWN BLOCK - MECHANICAL MOBILE RIGS................................................................................................... 47
TURNBUCKLES - MECHANICAL MOBILE RIGS ................................................................................................... 51
COUNTEWEIGHT - MECHANICAL MOBILE RIGS ................................................................................................. 52
BASE MAST SECTION - MECHANICAL MOBILE RIGS ........................................................................................ 53
STAIR AND ANTI FALL OF MAST - MECHANICAL MOBILE RIGS ....................................................................... 54
SKID BASE - MECHANICAL MOBILE RIGS ........................................................................................................... 55
SERVICE DRUM ASSEMBLY - MECHANICAL MOBILE RIGS .............................................................................. 57
MAIN DRUM ASSEMBLY - MECHANICAL MOBILE RIGS ..................................................................................... 59
SEMITRAILER - MECHANICAL MOBILE RIGS ...................................................................................................... 61
DRAWWORK- MECHANICAL MOBILE RIGS ......................................................................................................... 62
COMPOUND - MECHANICAL MOBILE RIGS ......................................................................................................... 63
WATER SYSTEM - MECHANICAL MOBILE RIGS .................................................................................................. 64
SUBSTRUCTURE MR5000 - MR6000 - MECHANICAL MOBILE RIGS ................................................................. 65
SUBSTRUCTURE MR7000-MR8000 - MECHANICAL MOBILE RIGS ................................................................... 69
BOP HANDLING SYSTEM - MECHANICAL MOBILE RIGS ................................................................................... 72
INSPECTION PROGRAM Rev.1 - 10/2007
INTRODUCTION
Pag 3
GENERAL PRINCIPES
These documents are a suggestions for users to establish written procedures for inspection, maintenance and repair
of each item of equipment or may utilize the written recommendations from the equipment manufacturer.
If manufacturer program is incomplete for any item, the user should develop inspection, maintenance and repair
procedures including utilizing applicable API recommended practices and specifications.
User can found more information of inspection program on API or IADC rules.
The following rules are some references for information:
API RP 9B
API RP 54
API 4F
ASNT TC-1A
ASTM A370
AWS D1.1
API RP 8B
API RP 4G
IADC Drilling Manual
PERSONNEL QUALIFICATIONS
Inspection, maintenance and repair procedures should be carried out by a person who, by possession of a recog-
nized degree, certificate, or professional standing, or who by knowledge, training, or experience, has successfully
demonstrated the ability to solve or resolve problems relating to hte subject matter, the work or the subject. Inspectors
should be familiar with the type of equipment to be evaluated.
TYPE OF CONTROL ( FREQUENCY) TYPE OF CONTROLLER

WEEKLY Rig personnel during operations
MONTHLY Rig personnel during operations
3 MONTHS Rig personnel and personnel with adeguate knowledge of rigs
6 MONTHS Individual must possess adeguate knowledge and experience in the

inspection criteria. Typical persones qualified to supervise the inspection
could be an engineer, NDT technician, ASNT Technician.
YEARLY Individual must possess adeguate knowledge and experience in the
2 YEARS Individual with adeguate experience and knoledge
5 YEARS Individual must possess adeguate knowledge and experience in the

INSPECTION
The equipment is to be disassembled and cleaned to the extent necessary to conduct NDT of all defined critical
areas. An ultrasonic thickness test is recomended on all tubular style ( or closed style) members to test for internal
corrosion.
All foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the cencerned parts by a suitable
method ( e.g. paint-stripping, steam-cleaning, girt-blasting)
All welds should be visually examined. All welds of in critical area should be inspected using magnetic particle (MT)
or liquid penetrant (PT) method. An alternative is to utilize ultrasonic test.
IMPORTANT
When clean some component (e.g. cardan, shaft, sheave, etc.), after its important to greasing its
INTRODUCTION
Pag 4
IMPORTANT
In the absence of assembly drawing and/or critical area drawings, all area of primary load carrying compo-
nents shall be considered critical. This data shall be used by the inspector to adapt the inspection procedure.
In addition, the users may provide the history of repair, if available.
IMPORTANT
The following inspection program is an suggestion for inspection of rig. The prevention of damage or breaks
is a care of operators that they work on rig.
Checks of the following documents are minimum for rig inspection, to improve checks is a care of custo-
mer
IMPORTANT
For the greasing and oil lubrication routine maintenance see Use and Maintenance.
WARNING
With these suggestions users should be made a complete inspection before ( if anticipated) and after criti-
cal jobs (e.g, running heavy casing, strings, jarring, pulling on stuck pipes and/or operating at extreme low
temperature)
FREQUENCY OF CHECKS
The user of the equipment should be develop his own schedule of inspections based on experience, manufactures
recommendations, and consideration of one or more of the following factors:
- environment
- load cycles
- regulatory requirements
- operating time
- testing
- repairs
- remanufactured
RECORD OF CHECKS
The users shall mantain an equipment file containing pertinent informationregarding the equipment. The equipment
file should include the following:
- documentation delivered by the manufactured

- documentation estabilished by the user during the life of the equipment
Records of inspections shall be entered in the equipment file as well as any load test data related to or indicating the
load- carrying capacity of the equipment.
Entries describing repair, remanufacture and testing activities shall be included in the user equipment file.
Records shall indicate:
significant defects ( type, dimension ) reported on a drawing

location and extent of repairs
NDT methods and results
primary-load-carryng components replaced or remanufactured
the date and the name of the responsible person(s) involved in the inspection, maintenance, repair or remanu-
facture.
WEEKLY
WEEKLY - Pag 5
CHECKS WITH WEEKLY FREQUENCY

WEEKLY
Pag 6 - WEEKLY
WEEKLY
Weekly - Pag 3
WEEKLY VISUAL CHECK OF RIG
ASSEMBLY GROUP/CHECK
CROWN BLOCK
CHECK NUTS AND BOLTS AND WASHER
CHECK FOR CRACKS IN RIMS AND BEARING BOSSES CROWN BLOCK SHEAVE ASSEMBLY.
CHECK NUTS, FASTENERS AND SUPPORT BEAMS.
CHECK THAT BEARING SEALS ARE NOT LEAKING.
MAST
CLIMB THE DERRICK TO CONDUCT A THOROUGH VISUAL INSPECTION.
CHECK THE WORKING PLATFORMS FOR ANY DAMAGE AND ENSURE THAT HANDRAILS ARE PROPERLY SECURED AND FREE
FOR ANY DAMAGE. ANY FINDINGS MUST BE RECTIFIED.
CHECK ALL LADDERS FOR BAD OR DAMAGED RUNGS
CHECK THE MAST ILLUMINATION (WHILE IT IS DARK) AND THAT ALL LIGHTS FITTINGS ARE PROPERLY SECURED WITH SA-
FETY WIRES. MISSING SAFETY WIRE MUST BE INSTALLED.
INSPECT ALL THE SAFETY BELTS AND THE BELLY BUSTER ON MONKEY BOARD TO ENSURE THEY ARE NOT DAMAGED AND
IN A SAFE CONDITION. IF ANY BELTS ARE FOUND WITH SOME KIND OF DEFICIENCIES, DETERIORATED OR DEFORMED,
THEY MUST BE REPLACED IMMEDIATELY.
INSPECT AND CHECK THE GENERAL CONDITION OF THE DERRICK ESCAPE LINE AND ITS ANCHOR POINTS. CONFIRM THAT
IT IS READY FOR IMMEDIATE USE.
VISUALLY INSPECT DRILL PIPE / COLLAR FINGERS FOR CRACKS OR ANY DAMAGE. ANY FINDINGS MUST BE RECTIFIED.
ENSURE THAT ALL DRILL PIPE / COLLAR FINGERS SAFETY CHAINS ARE PROPERLY FASTENED AND WITHOUT ANY DAMA-
GE.
CHECK THAT ALL SHEAVES ARE SECURED WITH A SAFETY WIRE. MISSING SAFETY WIRE MUST BE INSTALLED.
ENSURE THAT THE COUNTERWEIGHTS ARE CORRECTLY SECURED AND THE WIRES ARE IN GOOD CONDITION.
ENSURE THAT NO LOOSE ITEMS (BOLTS, NUTS, GRATING OR ANY OTHER KINDS OF OBJECTS) ARE LYING IN THE MAST
THAT MIGHT FALL AND CAUSE SERIOUS ACCIDENTS ARE FOUND IN THE DERRICK. REPORT TO SUPERVISOR IF ANY LOOSE
OBJECTS ARE FOUND.
CHECK ALL SPREADERS FOR DAMAGE.
CHECK ALL MAIN BEAMS FOR DAMAGE.
CHECK ALL GIRDERS AND BRACING FOR DAMAGE.
CHECK THAT ALL DEADLINE STABILISERS ARE IN PLACE.
CARRY OUT A VISUAL INSPECTION OF ALL WIRE-LINES IN THE MAST ANY DAMAGED OR SEVERELY CORRODED WIRES
MUST BE REPLACED.
CHECK ALL WIRING AND ELECTRICAL FIXTURES FOR DAMAGE AND DETERIORATION.
CHECK STANDPIPE CLAMPS FOR DETERIORATION AND TIGHTNESS OF FASTENERS.
BOP HOIST
CARRY OUT AN IN-DEPTH INSPECTION OF THE BOP HANDLING HOISTS AND BEAMS. CHECK FOR CRACKS, DAMAGE OR
OTHER MALFUNCTIONS THAT CAN CAUSE CRITICAL OPERATION BREAKDOWNS AND / OR LEAD TO SAFETY HAZARDS.
FUNCTION-TEST THE ENTIRE SYSTEM
ENSURE THAT ALL SAFETY SLINGS AND SHACKLES, THEY ARE RIGHT LOCKED
CHECK THE CONDITION OF THE BEAM SUPPORT BOLTS.
CHECK THE CONDITION OF THE TROLLEY ROLLERS AND BOLTS.
ENSURE THE SAVE WORK LOAD IS STENCILLED CLEARLY ON THE SIDES.
CASING STABBING BOARD

GREASE ALL CARRIAGE ROLLERS
GREASE THE CARRIAGE ROLLERS GUIDE RAILS
CHECK THE SPRING OF THE SAFETY LATCH FOR CORROSION AND FUNCTIONALITY
CHECK FOR ANY DEFORMITIES ON THE CARRIAGE ASSEMBLY
CHECK THE STRAIGHTNESS OFF THE GUIDE RAILS
CHECK THE CONDITION OF THE HOISTING CHAIN
CHECK THE LEVEL AND REFILL THE OIL RESERVOIR OF THE CHAIN HOIST IF NEEDED
WEEKLY
Pag 4 -
DEAD LINE ANCHOR

CARRY OUT A VISUAL INSPECTION AND CHECK FOR ANY DAMAGE TO THE ANCHOR, DRILL LINE CLAMP, LOAD CELL AND
HOSE.
CHECK ALL HOLD DOWN BOLTS AND NUTS FOR PROPER TIGHTNESS. CHECK THAT NO LOCK NUTS ARE MISSING.
CHECK TIGHTNESS ON ALL BOLTS AND NUTS ON THE DRILL LINE CLAMP.
CHECK THE LOAD CELL FOR ANY DEFECT AND THAT THE HYDRAULIC HOSE IS PROPERLY SECURED AND PROTECTED. CHECK
THE TWO PINS ON THE LOAD CELL FOR WEAR AND THAT THEY ARE PROPERLY SECURED AND CANNOT WORK THEMSELVES
FREE. ALSO CHECK THAT THE PINS ARE COATED WITH A THIN LAYER OF GREASE TO PREVENT CORROSION.
MEASURE THE LOAD CELL GAP.
DRAWWORK
CHECK THE POSITION OF THE BRAKE LEVER (POSITION SHOULD BE 34" +/- 2" BETWEEN EXTREME END OF THE BRAKE
LEVER AND THE FLOOR, IF NOT ADJUST ACCORDING MAINTENANCE INSTRUCTIONS)
CHECK THE BRAKE LEVER FOR 'KICK BACK' WHILE OPERATING THE DRAWWORKS (WORN BUSHINGS, WEAK OR BROKEN
EQUALISER BAR SPRINGS).
INSPECT THE INTERNALS OF THE DRAWWORKS FOR LOOSE LOCK WIRE AND LOOSE BOLTS.
CHECK THE CONDITION OF ALL CHAINS AND SPROCKETS.
CHECK IF ALL OIL SPRAY NOZZLES ARE FUNCTIONAL AND NOT BLOCKED.
CHECK THE FUNCTIONING OF THE QUICK RELEASE VALVES ON THE DRUM CLUTCHES AND ON THE SANDLINE CLUTCHES.
(THE CLUTCH SHOES SHOULD RELEASE IN 3-4 SEC)
CHECK THE AIR PRESSURE (PRESSURE SHOULD BE BETWEEN 100 AND 130 PSI NEVER LOWER THAN 100 PSI).
"THE FOLLOWING ISSUES MUST BE INSPECTED ON THE HIGH/LOW DRUM CLUTCHES:
-LEAKS IN AIRLINES OR ROTORSEAL.
-CONDITION OF THE FRICTION SURFACE OF THE DRUM.
-CONDITION OF THE FRICTION SHOE ASSEMBLIES.
-CONDITION OF THE RELEASE SPRINGS AND TORQUE BARS.
-EXCESSIVE OIL OR GREASE ON THE TUBE AND SHOES.
-CONDITION OF THE RUBBER ACTUATING TUBE (DIAPHRAGM).
CLEAN THE AIR FILTER.
OBSERVE THE EQUIPMENT DURING OPERATION FOR ANY OPERATIONAL DISCREPANCIES. AT THIS TIME CHECK THE OIL
PRESSURE GAUGE. CHECK THE OIL PRESSURE (OIL PRESSURE SHOULD BE 40.4 - 1.5 PSI)
CHECK THE WIRING AND CONNECTIONS OF THE DRAWWORKS FOOT THROTTLE.
CHECK AND RECORD THE FLOW OF THE BRAKE WATER FROM EACH PUMP THROUGH THE BRAKE RIMS, BY DISCONNECTING
THE OUTLET HOSE AT THE SPEAR AND TIMING THE FLOW OF WATER INTO THE DRUM. (RECOMMEND 15-30 GPM). CHECK
THE COOLING WATER INHIBITOR PH LEVEL. CHECK ALL COOLING WATER ALARMS FOR PROPER OPERATION.
CHECK THE CLEARANCE BETWEEN THE DRUM FLANGE AND COVER TO ENSURE THAT THAT THERE IS NO POSSIBILITY OF
SPARK GENERATION.
CHECK THE BRAKE EQUALISING BAR ADJUSTMENT AND ADJUST IF REQUIRED. CHECK ALL SUPPORT AND HOLD DOWN
BOLTS FOR PROPER TIGHTNESS.
EXAMINE THE DEAD LINE AND FAST LINE STABILISERS FOR SECURITY AND WEAR. EXAMINE THE DRILL LINE TURN BACK
ROLLERS.
HYDRAULIC CATHEAD
CHECK THE SHEAVE AND THE PIVOT IF THE CAN MOVE AND ROTATE SMOOTHLY.
CHECK FOR HYDRAULIC LEAKAGES ON THE CYLINDER ASSEMBLY.
CHECK HYDRAULIC HOSES AND FITTINGS FOR LEAKAGES.
ROTARY TABLE
CHECK ROTARY TABLE FOR ANY VIBRATION AND NOISE. RUN TABLE AT 25 - 50 - 100 RPM.
GREASE LOCKING MECHANISM.
CHECK OIL LEVEL. ADD OIL IF REQUIRED.
CHECK THE LOCKING SYSTEM AND CLEAN OR LUBRICATE AS NECESSARY
CHECK FOR OIL LEAKS AT THE PINION SHAFT SEALS OR AT THE LABYRINTH SEALS AT THE TOP AND BOTTOM OF THE
ROTARY.
TRAVELLING BLOCK
CARRY OUT A MECHANICAL INSPECTION AND CHECK FOR ANY ABNORMAL NOISE, AND INSPECT FOR ANY DAMAGE OR
LOOSE COMPONENTS (E.G. BOLTS AND NUTS) ON THE TRAVELLING BLOCK ASSEMBLY.
WEEKLY
- Pag 5
VISUAL INSPECT SHEAVE GROOVE

INSPECT BEARING WEAR BY CHECKING LATERAL MOVEMENT OF SHEAVES WITH A PINCH BAR.
CHECK THE CONDITION OF ALL GREASE NIPPLES.
WEEKLY
Pag 6 -
Intentionally blank page

MONTHLY
MONTHLY - Pag 7
CHECKS WITH MONTHLY FREQUENCY

MONTHLY
Pag 8 - MONTHLY

MONTHLY
MONTHLY - Pag 9
MONTHLY VISUAL CHECK OF RIG
ROTARY TABLE
CARRY OUT A VISUAL INSPECTION AND CHECK THAT NO HOLD DOWN BOLTS AND NUTS ARE MISSING OR LOOSE ON THE
ROTARY TABLE AND THE TRANSMISSION CHAIN CASE.
CHECK FOR ANY ABNORMAL NOISE DURING OPERATION OR ANY DAMAGE TO THE ROTARY TABLE, THE TRANSMISSION AND
THE MASTER BUSHING.
DRAIN A SMALL AMOUNT OF OIL FROM THE RESERVOIR AND CHECK FOR CONTAMINATION. IF CONTAMINATION IS SUSPECTED,
SEE USE AND MAINTENACA LITERATURE OF ROTARY TABLE
CROWN-O-MATIC
TEST CROWN-O-MATIC BY RAISING THE TRAVELLING BLOCK UP TO THE CROWN BLOCK.
HP MUD HOSE
VISUALLY INSPECT JUMPER AND ROTARY HOSES FOR ANY DEFORMATION, DAMAGE OR WEAR. REPORT ANY FINDINGS TO
SUPERVISOR.
CHECK THAT ALL HIGH-PRESSURE MUD HOSES ARE PROPERLY SECURED WITH SAFETY CHAINS (THIS SHOULD BE INSTALLED
FOR SAFETY REASONS IF NOT PREVIOUSLY FITTED).
CHECK THAT HOSES ARE NOT RUBBING/WORKING AGAINST ANY SHARP EDGES, THAT THEY HAVE A JUSTIFIED RUN (NOT TO
CURVED/ ANGLED) AND THAT THEY DO NOT HAVE ANY KIND OF EQUIPMENT OR COMPONENTS RESTING ON THEM.
CARRY OUT A GENERAL SAFETY INSPECTION AROUND THE HOSES. CLEAN UP ANY LOOSE ITEMS, DEBRIS, MUD AND OIL
SPILLS.
TONGS
CLEAN ITEMS PROPERLY.
CHECK THE CONDITION OF THE DIES.
INSPECT FOR FATIGUE CRACKS IN THE SUPPORT ELEMENTS, JAWS AND PINS ETC.
OIL OR GREASE LUBRICATE.
CHECK FOR BENT ARMS AND HANGING STRAIGHT.
CHECK THE CONDITION OF THE TONG MAKE-UP LINE.
CHECK THE CONDITION OF THE TONG BREAK-OUT LINE.
CHECK THE CONDITION OF THE TONG BACK-UP LINES.
CHECK THE CONDITION OF THE TONG PULL LINE WIRE GUIDE ROLLERS.
HOOK
CARRY OUT A MECHANICAL INSPECTION AND CHECK FOR ANY ABNORMAL NOISE, AND INSPECT FOR ANY DAMAGE OR LOOSE
COMPONENTS ON THE TRAVELLING BLOCK ASSEMBLY.
CHECK THAT THE GREASING SYSTEM IS FREE OF DAMAGE OR ANY OBSTRUCTION BY PUMPING GREASE INTO EACH GREASE
NIPPLE AND VISUALLY CONFIRM THAT THE APPLICABLE COMPONENTS RECEIVE SUFFICIENT GREASE.
DRAWWORK
CHECK THE CONDITION OF THE BRAKES AND BRAKE BANDS. WHEN ADJUSTING, BE SURE TO CORRECTLY SET THE RELEASE
CONTROL SCREWS SO THAT RELEASING THE BANDS ARE SYNCHRONISED ALL AROUND THE DRUM.
CLEAN AND CHECK THE AIR FILTER, AND DRAIN OFF CONDENSATE.
INSPECT THE DRILL LINE - REFER TO THE DAILY TON MILE REGISTER.
CHECK THAT ALL GUARDS ARE IN PLACE AND SECURED.
BRAKE COOLING WATER

CHECK BRAKE COOLING WATER PUMPS FOR LEAKAGE.
MAST
CLIMB THE DERRICK TO CONDUCT A VISUAL INSPECTION.
CHECK ALL THE SAFETY BELTS AND THE BELLY BUSTER ON MONKEY BOARD TO ENSURE THEY ARE NOT DAMAGED AND IN
A SAFE CONDITION.
GREASE THE MANUAL TONGS COUNTERBALANCE LINE SHEAVES.
CHECK THAT THE MANUAL TONGS COUNTERBALANCE WEIGHT BUCKETS ARE SECURELY FASTENED AND FOUND WITHOUT
ANY DAMAGE.
MONTHLY
Pag 10 - MONTHLY
CHECK THE CONDITION OF THE LADDER RUNGS.
CROWN BLOCK
CARRY OUT A MECHANICAL INSPECTION AND CHECK FOR ANY ABNORMAL NOISE OR HEAT PENETRATION DURING THE OPE-
RATION, AND INSPECT FOR ANY DAMAGE OR LOOSE COMPONENTS ON THE CROWN BLOCK ASSEMBLY.
MEASURE BEARING WEAR WITH LATERAL MOVING OF SHEAVE
CHECK WOOD BLOCK
CHECK NET OF WOOD BLOCK
MEASURE GROOVE WITH GAUGE AND REPORT
CHECK FASTNER OF NUTS AND BLOCK
WINCH
VISUALLY INSPECT CONDITION OF WIRE ROPE FOR DAMAGE.
CHECK OPERATION OF EACH WINCH AND VERIFY THAT THE THROTTLE (OPERATING CONTROLS) RETURN TO NEUTRAL WHEN
RELEASED.
CHECK THE CONDITION OF BRAKE ASSEMBLY AND THAT THE BRAKE IS CORRECTLY ADJUSTED TO SUPPORT THE LOAD.
OPERATE EACH UNIT AND CHECK FOR ANY ABNORMAL NOISE OR VIBRATION.
CHECK THAT ALL HOLD DOWN BOLTS AND NUTS ARE PROPERLY TIGHTENED.
ADJUST THE BRAKE IF NECESSARY.
SWIVEL
CARRY OUT A MECHANICAL INSPECTION AND CHECK FOR ANY ABNORMAL NOISE, AND INSPECT FOR ANY DAMAGE OR LOOSE
COMPONENTS ON THE SWIVEL.
CHECK OIL LEVEL AND RE-FILL AS REQUIRED.
CHECK THAT THE PACKING GLAND NUTS ARE FREE OF DAMAGE AND FOR TIGHTNESS.
AIR VESSEL
DRAIN WATER OUT OF ALL AIR VESSELS.
CHECK THE CONDITION OF THE RIG AIR AND INSTRUMENT AIR FILTERS. CHECK THE AUTOMATIC DRAINS. INVERT BOTH
UNITS: AIR SHOULD EXPEL THEN STOP WHEN THEY ARE PUT BACK IN THE NORMAL POSITION.
THREE MONTHS
3 MONTHS - Pag 11
CHECKS WITH THREE MONTHS

FREQUENCY
( NEAREST, RIG-UP OR RIG-DOWN )
WEEKLY
Pag 12 - 3 MONTHS

THREE MONTHS
3 MONTHS - Pag 13
3 MONTH / RIG UP OR RIG DOWN VISUAL CHECK OF RIG
CROWN BLOCK
MEASURE SHEAVE GROOVE WEAR AND RECORD THE RESULT IN THIS SYSTEM.
CHECK LINE GARDS FITTINGS
HANDRAILS FITTINGS
HANDRAILS FRAME
CHECK PAINTING OF FRAME TO AVOID CORROSION
DEAD LINE ANCHOR

CLEAN DOWN COMPLETE UNIT.
CARRY OUT A VISUAL INSPECTION FOR ANY DAMAGE TO THE ANCHOR, DRILL LINE CLAMP, LOAD CELL AND HOSE.
CHECK INTEGRITY OF GAUGE.
REMOVE THE TWO PINS ON THE LOAD CELL, CHECK ANCHOR FOR FULL AND FREE MOVEMENT BETWEEN STOPS AND CHECK
PINS AND PIN HOLES FOR WEAR AND CORROSION.
RECORD DATE PINS AND LOAD CELL WERE REMOVED AND INSPECTED
LIGHTLY LUBRICATE PINS AND REPLACE, ENSURE THEY ARE PROPERLY SECURED AND CANNOT WORK THEMSELVES
FREE.
CHECK AREA AROUND ANCHOR IS CLEAR AND DOES NOT RESTRICT MOVEMENT.
REPORT ANY DISCREPANCIES OR DEFICIENCIES TO THE RIG MANAGER.
DRAWWORK
CHECK THE CONDITION OF THE BRAKE RIM WATER HOSES.
CHECK THE CONDITION OF THE KICK BACK SPRINGS ON THE BRAKE BANDS.
CHECK THE ADJUSTMENT OF THE KICKBACK SCREWS ON THE BRAKE BANDS
CHECK THE ADJUSTMENT OF THE EQUALIZING BAR
CHECK THE CONDITION OF BRAKE STABILIZER
CHECK THE WIRE KICK PLATES PLATES ON THE DRUM FLANGES, FOR SECURITY AND WEAR
EXAMINE THE THREADS OF THE BRAKE ADJUSTOR NUTS AND EYEBOLTS FOR WEAR AND/OR CRACKIING
CHECK DRUM CLUTCH STOP ENGINE AND LISTEN FOR AIR LEAKS WHEN THE CLUTCHES ARE ENGAGED. CHECK THE CON-
DITION OF THE DRUM FRICTION SURFACES, FRICTION SHOE.
CLEAN THE OIL PUMP SUCTION AND DISCHARGE STRAINER
CHECK THE WEAR ON THE BRAKE BAND RIMS
CHECK FOR OVERHEATING COLOURING ON THE BRAKE BAND RIMS.
CHECK FOR WEAR ON THE BRAKE BAND PADS
CHECK FOR EXCESSIVE PLAY OR WORN HOLES ON ALL BRAKE ASSEMBLE JOINTS.
CHECK THE CONDITION AND THE FUNCTIONING OF THE INERTIA BRAKE.
CHECK THE CONDITION OF THE SPLINE COUPLING ON THE TRANSMISSION OUTPUT SHAFT.
CHECK THE CONDITION OF THE SPLINE COUPLING OF THE AUXILIARY BRAKE.
CHECK THE CORRECT OPERATION OF THE LOW DRUM DRIVE CLUTCH ASSEMBLY; (CHECK ACTUATING CYLINDER IS MAKING
THE FULL STROKE)
CHECK THE CONDITION OF THE CHAINS AND THE SPROCKETS (CHECK FOR EXCESSIVE WEAR AND PLAY)
CHECK THE CONDITION OF THE CHAINS AND SPROCKETS OF THE ROTARY TABLE DRIVE.
CHECK THE MECHANICAL INTEGRITY OF THE CROWN BLOCK SAVER (PAY ATTENTION TO CORROSION AND BEND OR DEFOR-
MED PARTS OF THE CYLINDER ASSEMBLY)
ROTARY TABLE
CHECK THE CONDITION OF THE SPROCKETS AND DRIVE CHAIN (CHECK FOR EXCESSIVE PLAY AND WORN OUT SPROCKET
WHEELS)
CHECK THE ROTARY TABLE LOCKS.
CHECK THE FUNCTIONING OF THE MASTER BUSHING LOCKS.
THREE MONTHS
Pag 14 - 3 MONTHS
TRAVELLING BLOCK
MEASURE SHEAVE GROOVE WEAR AND RECORD THE RESULT
VISUAL CHECK FOR ANY CRACKS OR DISTORSION
CHECK THAT BOLTS AND NUTS ARE PROPERLY TIGHT AND WITHOUT ANY DAMAGE
CHECK THE CONDITION OF THE TRAVELLING BLOCK HANG OFF LINES
EVALUATION OF BEARING WEAR BY CHECKING LATERAL MOVEMENT OF SHEAVE.
CHECK THAT GUARD PLATES ARE IN PLACE AND PROPERLY SECURED.
USE GROOVE GAUGE TO CHECK WEAR OF THE SHEAVE GROOVES. THE GROOVES SHOULD BE SMOOTH AND FREE OF
WIRELINE IMPRINTS.
HOOK
REMOVE HOOK STEM PIN AND CHECK FOR WEAR, CRACKS IN PIN, HOOK AND HOOK STEM.
WINCH
INSPECT PIPING, HOSES AND VALVES FOR TIGHTNESS AND DAMAGE AND GENERAL CONDITION. THERE SHOULD BE NO
NOTICEABLE OIL LEAKS.
CHECK THAT ALL HOLD DOWN BOLTS AND NUTS ARE PROPERLY TIGHTENED
ENSURE THE SAFE WORKING LOAD (SWL) IS CLEARLY MARKED ON THE WINCH.
SUBSTRUCTURE
VISUAL CHECK FOR LOOSE, BROKEN OR MISSING BOLTS ON MAIN AND SUPPORT MEMBERS IN SUBSTRUCTURE. CHECK
FOR BOWING, BAD PIN CONNECTIONS . ENSURE THAT SAFETY-LOCKING PINS ARE INSTALLED.
CHECK THE SUBSTRUCTURE FOR CORROSION, DAMAGE OR OTHER MALFUNCTIONS THAT CAN CAUSE CRITICAL OPERATION
BREAKDOWNS AND / OR LEAD TO SAFETY HAZARDS.
CHECK THAT ALL EQUIPMENT INSTALLED IN THE SUBSTRUCTURE IS PROPERLY SECURED WITH A SAFETY WIRE. MISSING
SAFETY WIRE MUST BE INSTALLED.
ENSURE THAT NO LOOSE ITEMS ARE LYING AROUND THAT MIGHT FALL AND CAUSE SERIOUS ACCIDENTS ARE FOUND IN THE
SUBSTRUCTURE. RECTIFY THIS IF ANY LOOSE OBJECTS ARE FOUND.
THREE MONTHS
3 MONTHS - Pag 15
BAND BRAKE- MECHANICAL MOBILE RIGS
BB.2
BB.4
BB.1 BB.3
BB.1
BB.1
BB.1
BB.4
CHECK N PART CONTROLLED CONTROL DESCRIPTION ACTION
BB.1 Fittings frame welds Dissassembled band brake from drawwork and brake shoe, cleaning Replace as requi-
for full inspection. Check welds of fittings frame with NDT inspection. red. It isnt possible
We advise to check with MT inspection. to weld for repair.
REPORT
BB.2 Fittings frame Dissassembled band brake from drawwork and brake shoe, clea- Replace as requi-
ning for full inspection. Check frame with NDT inspection. We advise red. It isnt possible
to check with MT inspection. to weld for repair.
REPORT
BB.3 Anti rotation pins Dissassembled band brake from drawwork,cleaning for full inspec- Remanufactured as
tion. Check welds of plates frame with NDT inspection. We advise to require. REPORT
check with MT inspection.
BB.4 Hole dimension Check with caliper holes of fitting frame for deformation Replace as required.
REPORT
BB.5 Band Brake Disassembled guyline to permit full inspection and cleaning. Check Replace as required.
all band with NDT inspections. We advise to check with MT. REPORT
THREE MONTHS
Pag 16 - 3 MONTHS
CROWN O MATIC SYSTEM - MECHANICAL MOBILE RIGS

CoM.2
CoM.2
CoM.5
CoM.4
CoM.4
CoM.4 CoM.3
CoM.1
CoM.1
CoM.1 Check pins connection Disassembled Pneumatic cylinder system, and pins. Make NDT Replace as required.
inspection of all pins. We advise to check with UT inspection. REPORT
Replace safety block system of pins ( safety pin, circlip, ecc...)
CoM.2 Check bolts and nuts Check all bolts and nuts for damage or fasteners. Replace as required
CoM.3 Check pneumatic cylinder DIsassembled pneumatic cylinder and check for leaking Replace as required
CoM.4 Check connection and ducts of Check pneumatic connection for leaking Replace as required
pneumatic system
CoM.5 Functional test Functional test of Crown O Matic system with manual engage of Replace parts with
switch. damage. REPORT
SIX MONTHS
6 MONTHS - Pag 17
CHECKS WITH SIX MONTH FREQUENCY

SIX MONTHS
Pag 18 - 6 MONTHS

SIX MONTHS
6 MONTHS - Pag 19
CHECK OF 6 MONTH / RIG UP OR RIG DOWN OF RIG
CROWN BLOCK
clean all dirt, MT inspection on the accessible sheaves. grease and paint
TRAVELLING BLOCK
CLEAN ALL DIRT, MT INSPECTION ON THE ACCESSIBLE SHEAVES. GREASE AND PAINT
HOOK
MPI INSPECT THE HOOK.
MPI INSPECT LINK ADAPTER/TRUNNION.
DEAD LINE ANCHOR

CARRY OUT MT OF THE ACCESSIBLE HIGHLY STRESSED LOAD AREA ON THE ANCHOR
ROTARY TABLE
CHECK ALL FASTENERS FOR PROPER TIGHTNESS
CHECK THE ROTARY DRIVE FOR ALIGNMENT AND CHAIN TENSION AS NECESSARY
SIX MONTHS
Pag 20 - 6 MOnTHS
CHAINS AND SPROCKETS - MECHANICAL MOBILE RIGS
MR8000-MR7000 SP.CH.2 SP.CH.1

SP.CH.2 SP.CH.1
SP.CH.1
SP.CH.1 SP.CH.2
SP.CH.2
SP.CH.2 SP.CH.2
SP.CH.2 SP.CH.2 SP.CH.2
SP.CH.2
SP.CH.1
SP.CH.1
SP.CH.1 SP.CH.2
SP.CH.2
SP.CH.1
SP.CH.1
SP.CH.2
SP.CH.1
SP.CH.2
SP.CH.2
MR6000-MR5000
SP.CH.2
SP.CH.1 SP.CH.2 SP.CH.1 SP.CH.2

SP.CH.2
SP.CH.2 SP.CH.2
SP.CH.2 SP.CH.1
SP.CH.2
SP.CH.2
SP.CH.1 Check sprockets wear Disassembled to check sprocket for: chipped, broken or deformed Replace as required
teeth. Realign sprocket as
Check for roughness or binding when a new chain engages or di- required. REPORT
sengages the sprocket. Inspect for reduced tooth thickness and ho-
oked tooth tips. If any of these conditions are present, the sprocket
teeth are excessively worn and the sprocket should be replaced.
Do not run new chain on worn sprocket, do not run a worn chain on
new sprocket.
Inspect for significant wear on the inside surfaces of the chain roller
line plates and on the sprockets flange faces. If this type of wear is
present, the sprockets may be misaligned.
If 10% or more of hte sprocket tooth flange thickness is worn away,
the sprockets should be replaced.
For more details and troubleshooting guide see IADC -
Drilling Manual
SIX MONTHS
6 MOnTHS - Pag 21
Chain and Sprockets - Mechanical mobile rigs

SP.CH.2 Check chains wear Disassembled to check sprocket for: cracked, broken, deformed or Replace as required.
corroded parts, and for tight joints or turned pins. REPORT
The chains are considered worn when it has reached 3% wear
elongation.
In drives with large sprockets ( more than 66 teeth), allowable wear
is limited to 200/N less 3%.
And, in fixed-center, non-adjustable drives, allowable wear may be
limited to as little as one-half of one chain pitch wear elongation.
Drilling Manual
SIX MONTHS
Pag 22 - 6 MOnTHS

YEARLY
YEARLY - Pag 23
CHECKS WITH YEARLY FREQUENCY

YEARLY
Pag 24 - YEARLY

YEARLY
YEARLY - Pag 25
BRAKE LEVER MAIN ASSEMBLY - MECHANICAL MOBILE RIGS

BLM.2
BLM.2
BLM.17 BLM.1
BLM.16
BLM.16
BLM.2
BLM.1 BLM.3
BLM.14
BLM.13 BLM.1
BLM.1
BLM.1 BLM.1
BLM.17 BLM.1
BLM.15 BLM.1
BLM.18 BLM9 BLM.15
BLM.1 BLM.1
BLM.20
BLM.5
BLM.11 BLM.8
BLM.11
BLM.4
BLM.9
BLM.11 BLM.7
BLM.6
BLM.12
BLM.11
BLM.10
BLM..1 Check Pins Disassembled all brake lever system, and pins. Make NDT inspec- Repace safety block.
tion of all pins. We advise to check with UT inspection. Replace pins as
Replace safety block system of pins ( safety pin, circlip, ecc...) required. REPORT
BLM..2 Check brake lever Disassembled brake lever of main drum, and cleaning. Check all Remanufactured as
welds with NDT inspection. We advise to check with MT inspection. required. REPORT
Full visual control of laver shape for deformation.
Visual control of fork for deformation, check that chain blocks lever.
BLM..3 Check anchor of chains Disassembled and clean chains, bolts and shackle. Make a visual Replace as required.
check of shackle, bolts and chain and NDT inspections. We advise REPORT
to check with MT.
BLM..4 Turnbuckle Disassembled turnbuckle to permit a full inspection and cleaning. Replace asa require.
Check body frame with NDT inspection. We advise to check with REPORT
MT inspection. Assembly test with pins and ring nuts, for threads
damaged.
BLM..5 Arm of lever Disassembled arm to permit a full inspection and cleaning. Check all Replace as required.
welds with NDT inspection. We advise to check with MT inspection. REPORT
Check all interferences from pins and holes. ( check hole dimension
)
YEARLY
Pag 26 - YEARLY
Brake Lever Main assembly - Mechanical mobile rigs

BLM..6 Ring nuts of turnbuckle Disassembled ring nuts from turnbuckle to permit a full inspection Replace as required.
and cleaning. Check with NDT inspection all nuts, we advise with REPORT
MT control. Make a full visual control of nuts threads, and assembly
test on pins.
BLM..7 Threads pins of tunrbuckle Disassembled pins to permit a full inspection and cleaning. Check of Replace as required.
threads and pins frame with NDT and visual inspection. We advise REPORT
a MT inspection. Check with caliper for hole-pins interference. ( for
deformation )
BLM:5.8 Links of brake lever Disassembled link to permit a full inspection and cleaning. Check of Replace as required.
link frame with NDT and visual inspection. We advise a MT inspec- REPORT
tion. Check with caliper for hole-pins interference. ( for deformation )
BLM..9 Arm of lever Disassembled arm to permit a full inspection and cleaning. Check of Replace as required.
arm frame with NDT and visual inspection. We advise a MT inspec- REPORT
BLM..10 Check of tie rod Disassembled tie rod to permit a full inspection and cleaning. Check Replace as required.
of threads and tie rod frame with NDT and visual inspection. We REPORT
advise a MT inspection. Check with caliper for hole-pins interferen-
ce. ( for deformation )
BLM..11 Support frame Disassembled support to permit a full inspection and cleaning. Remanufactured as
Check of welds with NDT and visual inspection. We advise a MT required. REPORT
inspection. Check with caliper for hole-pins interference ( for defor-
mation )
BLM..12 Bolts of support Replace bolts and check hole deformation with caliper Replace and remanu-
factured as required.
BLM..13 Check of balancer Disassembled balancer to permit a full inspection and cleaning. Remanufactured as
Check all welds with NDT and visual inspection. We advise a MT required. REPORT
inspection. Full visual check for damage and deformation.
BLM..14 Ring nuts of tie rod Disassembled ring nuts from tie rod to permit a full inspection and Replace as required.
cleaning. Check with NDT inspection all nuts, we advise with MT REPORT
control. Make a full visual control of nuts threads, and assembly test
on pins.
BLM..15 Bolts and nuts of support frame Replace all and chek hole deformation with caliper Replace and remanu-
of balancer factured as required.
REPORT
BLM..16 Support frame of balancer Disassembled support to permit a full inspection and cleaning. Remanufactured as
mation )
BLM..17 Stopper assembly Full visual check of bolts, nuts, roller and all component of stopper Replace as requireD.
for damage or fastener.
BLM..18 Brake lever main shaft Disassembled shaft to permit a full inspection and cleaning. Check Replace as required.
of frame with NDT and visual inspection. We advise a UT inspection. REPORT
Check with caliper for hole-pins interference ( for deformation or
wear ). Replace spline
BLM..19 Support of shaft Disassembled shaft to permit a full inspection and cleaning. Full Replace or remanu-
visual check for wera or deformation. factured as required
BLM..20 Arm of crown o matic pneuma- Disassembled fork to permit a full inspection and cleaning. Check Replace as required.
tic cylinder with NDT inspection all nuts, we advise with MT control. Check with REPORT
caliper for hole-pins interference ( for deformation )
YEARLY
YEARLY - Pag 27
BRAKE LEVER SERVICE ASSEMBLY - MECHANICAL MOBILE RIGS
BLS.15 BLS.15
BLS.1 BLS.16
BLS7
BLS.1
BLS.2
BLS.1 BLS.2
BLS.1
BLS.3
BLS.14 BLS.1
BLS.1
BLS.1
BLS.1
BLS.1
BLS.2
BLS.13
BLS.4
BLS.11
BLS.5
BLS.12 BLS.7
BLS.10 BLS.9
BLS.6
BLS.12 BLS.8
BLS.1 Check Pins Disassembled all brake lever system, and pins. Make NDT inspec- Repace safety block.
tion of all pins. We advise to check with UT inspection. Replace pins as
Replace safety block system of pins ( safety pin, circlip, ecc...) required. REPORT
BLS.2 Check brake lever Disassembled brake lever of service drum, and cleaning. Check all Remanufactured as
welds with NDT inspection. We advise to check with MT inspection. required. REPORT
Full visual control of laver shape for deformation.
Visual control of fork for deformation, check that chain blocks lever.
BLS.3 Check anchor of chains Disassembled and clean chains, bolts and shackle. Make a visual Replace as required.
check of shackle, bolts and chain and NDT inspections. We advise REPORT
to check with MT.
BLS.4 Arm of lever Disassembled arm to permit a full inspection and cleaning. Check all Replace as require.
welds with NDT inspection. We advise to check with MT inspection. REPORT
Check all interferences from pins and holes. ( check hole dimension
)
BLS.5 Turnbuckle Disassembled turnbuckle to permit a full inspection and cleaning. Replace as required.
damaged.
YEARLY
Pag 28 - YEARLY
Brake Lever Service assembly - Mechanical mobile rigs

BLS.6 Ring nuts of turnbuckle Disassembled ring nuts from turnbuckle to permit a full inspection Replace as required.
test on pins.
BLS.7 Threads pins of tunrbuckle Disassembled pins to permit a full inspection and cleaning. Check of Replace as required.
deformation )
BLS.8 Arm of lever Disassembled arm to permit a full inspection and cleaning. Check of Replace as required.
BLS.9 Threads pins of tunrbuckle Disassembled pins to permit a full inspection and cleaning. Check of Replace as required.
deformation )
BLS.10 Turnbuckle Disassembled turnbuckle to permit a full inspection and cleaning. Replace as required.
damaged.
BLS.11 Ring nuts of turnbuckle Disassembled ring nuts from turnbuckle to permit a full inspection Replace as required.
test on pins.
BLS.12 Arm of lever Disassembled arm to permit a full inspection and cleaning. Check of Replace as required.
BLS.13 Check of tie rod Disassembled tie rod to permit a full inspection and cleaning. Check Replace as required.
of threads and tie rod frame with NDT and visual inspection. We REPORT
advise a MT inspection. Check with caliper for hole-pins interferen-
ce. ( for deformation )
BLS.14 Support frame Disassembled support to permit a full inspection and cleaning. Remanufactured as
mation )
BLS.15 Ring nuts of tie rod Disassembled ring nuts from tie rod to permit a full inspection and Replace as required.
cleaning. Check with NDT inspection all nuts, we advise with MT REPORT
control. Make a full visual control of nuts threads, and assembly test
on pins.
BLS.16 Brake lever service shaft Disassembled shaft to permit a full inspection and cleaning. Check Replace as required.
of frame with NDT and visual inspection. We advise a UT inspection. REPORT
Check with caliper for hole-pins interference ( for deformation or
wear ). Replace spline
BLS.17 Support of shaft Disassembled shaft to permit a full inspection and cleaning. Full Replace or remanu-
visual check for wear or deformation. factured as required
YEARLY
YEARLY - Pag 29
LUBRIFICANT SYSTEM - MECHANICAL MOBILE RIGS
LS.1
B B B
LS.1
B
B
B
B
B
LS.1
LS.1 LS.1
LS.1
LS.1
LS.1 Check nozzles of oil When lubrication ducts are under pressure, full visual inspection of Replace as required
all nozzles for obstructions
LS.2 Pressure control When oil lubrication system is activated, pressure control on gauge Replace as required
( Perssure 0,4-1,5 bar )
LS.3 Ducts control Partial disassembling of drawwrok housing to check ducts damaged Replace as required
or leaks.
YEARLY
Pag 30 - YEARLY
ROTARY TABLE - MECHANICAL MOBILE RIGS
RT.1 General control Remove the rotary table from the base housing; inspect the interior Clean as necessary.
of the reservoir for contamination.
RT.2 Check gears of rotary table Inspect the gears for proper operation and wear pattern Replace as required
RT.3 Check main bearings Check the clearance in the rotary table main bearings assembly and Replace as required
adjust as necessary
RT.4 Check pinion shaft Check the pinion shaft bearings for excessive clearance and replace Replace as required
as necessary
RT.5 Check backlash of the gear Check the backlash of the gear set and adjust as necessary Replace as required
YEARLY
YEARLY - Pag 31
GUY LINE - MECHANICAL MOBILE RIGS

GL.7 GL.8
GL.1
GL.2
GL.7 GL.7
GL.1
GL.3
GL.5
GL.8 GL.4
GL.6 GL.7
GL.2 GL.5
GL.2 GL.5
GL.6
GL.1 GL.1 GL.7
GL.1 GL.1 GL.5
GL.7 GL.1
GL.1 GL.1
GL.1 GL.5
GL.1
GL.9 GL.4
GL.1 GL.3
GL.7
619
GL.1 Check of wire rope of GuyLine Full visual check of wire rope for: basket cage, looping, corrosion Replace as required.
and abrasive wear, nodes, constriction, flat spot, kink, buckling, ecc.. REPORT
Dimensional check with caliper
GL.2 Check of thimbles Disassembled guyline to permit full inspection of qire rope and Replace . REPORT
replace thimble.
GL.3 Check turnbuckler pins of Disassembled guyline to permit full inspection and cleaning. Check Replace as required.
GuyLine all pins with NDT inspections and full visual control of threads and REPORT
assembly test. We advise to check with MT.
GL.4 Check turnbuckler body of Disassembled guyline to permit full inspection and cleaning. Check Replace as required.
GuyLine all body with NDT inspections and full visual control of threads and REPORT
GL.5 Check tunrbuckler nuts of Disassembled guyline to permit full inspection and cleaning. Check Replace as required.
GuyLine all nuts with NDT inspections and full visual control of threads. REPORT
We advise to check with MT. Assembly test of nuts with dynamic
wrench up to 2000 Nm.
GL.6 Shackle check Disassembled guyline to permit full inspection and cleaning. Check Replace as required.
all shackle with NDT inspections. We advise to check with MT. REPORT
GL.7 Bolts and pins of shackles Disassembled guyline to permit full inspection and cleaning. Check Replace as required.
all bolts with NDT inspections and full visual control of threads and REPORT
YEARLY
Pag 32 - YEARLY
Guy LIne - Mechanical mobile rigs

GL.8 Clips of wire rope Replace clips and closed with adeguate torque, see IADC ( Wire Replace . REPORT
rope 7/8 clips torque 305 Nm )
GL.9 Anchor points welds Disassembled guyline to permit full inspection and cleaning. Check Replace as require.
all anchors welds with NDT inspections and visual control for defor- REPORT
mation. We advise to check with MT.
TWO YEARS
TWO YEARS - Pag 33
CHECKS WITH TWO YEARS FREQUENCY

TW O YEARS
Pag 34 - TWO YEARS

TWO YEARS
TWO YEARS - Pag 35
CHECK OF 2 YEARS
CROWN ASSEMBLY
MAIN SHEAVE VISUAL CHECK OF WELD AND BODY SHEAVE
FASTLINE SHEAVE VISUAL CHECK OF WELD AND BODY SHEAVE
SANDLINE SHEAVE ( IF IT'S PART OF IRG ) VISUAL CHECK OF WELD AND BODY SHEAVE
SEALS VISUAL CHECK OF SHEAVE BLOCK AND CHECK LEAKING
OF GREASE
LINE GUARDS VISUAL CHECK OF ALL WELDS AND PAINT
GREASE FITTINGS WHEN GREASING CHECK THAT GREASE GOES INTO ALL
SPACE
CENTER PIN LOCKS CHECK FASTNER OF NUTS AND BOLTS.
WINCH LINE SHEAVES VISUAL CHECK OF WELD AND BODY SHEAVE, CHECK WITH
GAUGE
CROWN RAITING ( API PLATE OF MAST) CHECK PLATE PRESENCE AND IT IS POSSIBLE TO READ
ITS
CROWN FRAME VISUAL CHECK OF ALL WELDS AND PAINT
GUYLINE SUPPORT PAD EYES VISUAL CHECK OF ALL WELDS AND PAINT
SHEAVE PEDESTAL MOUNTS, OF FASTLINE, SANDLINE ADN VISUAL CHECK OF ALL WELDS AND PAINT
WINCH.
FALL PROTECTION MOUNT VISUAL CHECK OF ALL WELDS AND FITTINGS
FALL PROTECION DEVICE CHECK EXPIRY DATE, AND REPLACE AS REQUIRED
MOBILE SECTION OF MAST

OPERATOR'S SIDE FRONT LEG VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
OPERATOR'S SIDE REAR LEG VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
OFF SIDE FRONT LEG VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
OFF SIDE REAR LEG VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
C SECTIONS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
DIAGONAL BRACING VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
BACK BRACING VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
RACKING BOARDS MOUNTS VISUAL CHECK OFALL WELDS SUPPORT FRAME OF SU-
CKER RODS
FIXED SECTION OF MAST

OPERATOR'S SIDE FRONT LEG VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
OPERATOR'S SIDE REAR LEG VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
OFF SIDE FRONT LEG VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
OFF SIDE REAR LEG VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
C SECTIONS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
DIAGONAL BRACING VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
BACK BRACING VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION
AND PAINT
TW O YEARS
Pag 36 - TWO YEARS
LOWER LATCH ASSEMBLY ( LOCK) VISUAL CHECK OF ALL WELDS SUPPORT FRAME OF SU-
CKER RODS
STAND PIPE CLAMPS SUPPORTS VISUAL CHECK OF ALL CLAMPS WELDS, CHECK FASTENER
OF BOLTS AND NUTS WITH TORQUE
RATING TAGS IN PLACE CHECK PLATES PRESENCE AND RIGHT RATINGS CAPACI-
TY
TELESCOPING CYLINDER STABILIZER VISUAL CHECK OF PINS WITH MAST AND SAFETY LOCK
SYSTEM PRESENCE
TELESCOPING CYLINDER VISUAL CHECK OF HYDRAULIC CONNECTION AND LEAKING
OF CYLINDER, VISUAL CHECK OF ALL CYLINDER WELDS
TUBING BOARD MOUNTS VISUAL CHECK OF ALL WELDS SUPPORT FRAME OF TUBING
BOARD
BASE MAST SECTION

BASE SECTION STRUCTURE VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND
DIAGONAL SUPPORTS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND
TURNBUCKLES DISASSEMBLED OF VISUAL CHECK OF THREADS, ASSEMBLY
TEST, AND VISUAL CHECK OF ALL WELDS. DIMENSIONAL
CHECK OF PIN HOLES WITH CALIPER
HINGE POINTS CHECK FOR BAD CONNECTIONS OF PINS. ENSURE THAT
SAFETY-LOCKING PINS ARE INSTALLED.
DERRICK LOCKING DEVICE VISUAL CHECK OF RING NUTS OF TURNBRUCKLES
SUPPORT BEAM VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND
ANGLE ADJUSTMENT SCREWS CHECK ANGLE OF BOTTOM BASE OF MAST WITH DRAWWINGS
OF USE AND MAINTENANCE FOR DEFORMATION OF BASE
MAST FRAME
TELESCOPING HYDRAULIC CYLINDER

CYLINDER PUSH POINTS VISUAL CHECK OF ALL WELDS OF PAD EYES, DIMENSIONAL
CHECK OF PIN HOLE AND PINS WITH CALIPER. VISUAL
CHECK OF COATING SURFACE OF TELESCOPIC SECTION
HYDRAULIC CONNECTIONS VISUAL CHEK, CHECK THE LEAKING
HYDRAULIC HOSES CHECK FOR DAMAGE OF FLEXIBLE HOSE
RETANING PINS OR LOCKS CHECK BAD PINS AND LOCKS CONNECTION, PRESENCE
OF SAFETY LOCK
TELESCOPING RAM CHECK FOR LEAKAGE OF SEALS AND CONDITION OF COA-
TING. VISUAL CHECK ON HOLE FOR DEFORMATION
TUBING BOARD
TUBING BOARD FRAME VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
FRAME HINGE POINTS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
HOIST SYSTEM FUNCTIONAL TEST OF HOIST SYSTEM, VISUAL CHECK OF
WIRE ROPE, DAMAGE, DEFORMATION, AND PRESENCE OF
ALL CONNECTION AND SAFETY BLOCK SYSTEM.
DIVING BOARD VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
HAND RAILS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
ROD BASKET
ROD BASKET FRAME VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
LOAD LINE ANCHOR POINTS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
ROD RACK HINGE POINTS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
TWO YEARS
TWO YEARS - Pag 37
SUPPORT CABLES FULL VISUAL CHECK OF WIRE ROPE AND THE ANCHOR
POINT. AND LUBRICATED
MONKEY BOARD
FRAME STRAIGHT VISUAL CHECK DEFORMATION OR CRACK AND PAINT
PIN HOLE VISUAL FOR DEFORMATION OR CRACK
PINS VISUAL FOR DEFORMATION OR CRACK OR WEAR
SAFETY PINS KEEPERS VISUAL FOR PRESENCE OR DEFORMATION OR CRACK.
FRAME WELDS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
WORKING PLATFORM VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
LANDING PLATFORM VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
HANDRAILS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
LADDER ACCESS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
FINGERS STRAIGHT VISUAL CHECK OF DEFORMATION OR CRACK AND PAINT
FINGERS WELDS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
FINGERS SAFETY LINE VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
LADDER
VERTICAL RAILS STRAIGHT VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
RAILS IN ALLIGNEMENT VISUAL CHECK FOR DEFORMATION
STAND OFF CONNECTIONS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
RAIL WELDS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
RUNG/ WELDS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
ACCESS AT RIG FLOOR VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
TONG COUNTERWEIGHTS
GUIDES VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
WEIGHT DEVICE VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
SHEAVE/SHAFTS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
WIRELINES FULL VISUAL CHECK OF WIRE ROPE AND THE ANCHOR
CABLE CLAMPS VISUAL CHECK FOR DEFORMATION OR CRACK AND PAINT
WELDS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
MISCELANEOUS SHEAVE ASSEMBLIES

CLEVIS/SHACKLE VISUAL CHEK OF BODY WELDS, WEAR, DEFORMATION
AND PAINT
MAST PAD-EYE VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
SHEAVES MEASURE WEAR GROOVE WITH GAUGE
BEARINGS VISUAL FOR WEAR AND CONTROL FOR VIBRATION OR
NOISE
SHEAVE BOLT VISUAL CHECK OF PRESENCE AND FOR FASTENER, VERIFY
PRESENCE OF SAFETY BLOCKS
TW O YEARS
Pag 38 - TWO YEARS
BOLT SAFETY PINS VISUAL CHECK OF PRESENCE OF SAFETY LOCKS

SAFETY LINE VISUAL CHECK OF SAFETY LINE OF ANTI-FALL SYSTEM
CARRIER /TRAILER
DEAD LINE ANCHOR VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT
REAR JACK BEAM VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT. FUNCTIONAL TEST OF MECHANICAL
SAFETY BLOCK
FRONT JACK BEAM VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
SAFETY BLOCK
LOAD LINE TURNBUCKLES VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
SAFETY BLOCK
LOAD LINE CONDITION FULL VISUAL CHECK OF WIRE ROPE AND THE ANCHOR
SUBSTRUCTURE
CHECK PADEYES OF SUBSTRUCTURE VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT.
CHECK OF FRAME ARM VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT.
CHECK OF PINS CHECK OF PINS BLOCK SYSTEM, AND VEFIRY SAFETY
BLOCK PRESENCE
CHECK SUPPORTS OF TON, CHECK OF CONNECTION OF SNATCH VISUAL CHECK OF ALL WELDS AND COMPONENT, CHECK
BLOCK DEFORMATION OR CRACK AND PAINT. VISUAL CHECK OF
BOLTS
CHECK PAD EYES OF ARMS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT.
CHECK OF THREADS PINS OF ARM VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT.
CHECK BODY OF TUNRBUCKLE VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT.
CHECK OF ROTARY TABLE FRAME STAY VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT.
CHECK OF SETBACK FRAME STAY VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT.
CHECK SETBACK BEAMS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT.
CHECK ROTARY BEAMS VISUAL CHECK OF ALL WELDS, CHECK DEFORMATION OR
CRACK AND PAINT.
FIVE YEARS
5 YEARS - Pag 39
CHECKS WITH FIVE YEARS FREQUENCY

FIVE YEARS
Pag 40 - 5 YEARS

FIVE YEARS
5 YEARS - Pag 41
MAST FIXED SECTION - MECHANICAL MOBILE RIGS

MAF.11
MAF.5 MAF.11 MAF.5
MAF.5 MAF.11 MAF.5
MAF.10 MAF.9 MAF.10 MAF.9
MAF.9 MAF.10
MAF.9 MAF.10
MAF.10 MAF.9
MAF.5 MAF.5
MAF.5 MAF.5
MAF.5
MAF.8 MAF.5
MAF.8 MAF.5
MAF.5 MAF.5
MAF.5 MAF.5
MAF.6 MAF.6 MAF.5
MAF.6
MAF.6
MAF.5 MAF.5
MAF.5
MAF.5
MAF.5 MAF.5
MAF.5 MAF.5
MAF.5
MAF.5 MAF.5
MAF.5
MAF.3 MAF.5
MAF.4 MAF.1
MAF.5 MAF.2
MAF.5
MAF.5 MAF.5
MAF.6 MAF.6 MAF.5
MAF.6
MAF.6
MAF.5 MAF.5
MAF.5
MAF.5
MAF.5 MAF.5
MAF.5 MAF.5
MAF.5
MAF.5 MAF.5
MAF.5
MAF.5
MAF.5
MAF.5 MAF.5
MAF.5
MAF.9 MAF.5 MAF.10
MAF.5
MAF.5 MAF.5
MAF.5
MAF.6 MAF.5
MAF.6 MAF.5
MAF.5 MAF.6
MAF.5 MAF.9 MAF.10 MAF.6
MAF.10 MAF.9 MAF.5 MAF.9 MAF.10
MAF.5 MAF.9 MAF.10
MAF.5
MAF.7
MAF.1 Driller Side front leg Disassembled mast and cleaning welds to permit full inspection. Remanufactured as
Check all welds with NDT inspections. We advise to check with MT required. REPORT
inspection of welds and dimensional visual check
MAF.2 Drillers side rear leg Disassembled mast and cleaning welds to permit full inspection. Remanufactured as
MAF.3 Opposite drillers side front leg Disassembled mast and cleaning welds to permit full inspection. Remanufactured as
MAF.4 Opposite drillers side rear leg Disassembled mast and cleaning welds to permit full inspection. Remanufactured as
MAF.5 Check of nodes welds Disassembled mast and cleaning welds to permit full inspection. Remanufactured as
Check all welds of nodes with NDT inspection ( diagonal, C Sec- required. REPORT
tions, legs)
We advise to check with MT inspection of welds and dimensional
visual check for deformation.
MAF.6 Check tickness of legs Check each leg with UT inspection ( or similar method) the thickness Remanufactured as
of tubular. Take the measure of thickness on three points of legs. require. REPORT
Max tollerance from nominal thickness +/- 10%.
FIVE YEARS
Pag 42 - 5 YEARS
Mast Fixed Section - Mechanical mobile rigs
MAF.7 Upper latch assembly lock Disassembled pins lock system and cleaning. UT inspection on shaft Replace as require.
and replace of seals. Fit dimensional check of pins. REPORT
MAF.8 Support frame of pin locks of Disassembled pin lock system and cleaning to permit full inspec- Remanufactured as
telescoping section tion of welds and frame. Check all welds with NDT inspections. We require. REPORT
advise to check with MT inspection of welds and dimensional visual
check.
MAF.9 Padeyes Disassembled mast and cleaning all padeyes welds connection to Remanufactured as
permit full inspection. Check all welds with NDT inspections. We require. REPORT
check. Check that all padeyes are complete with S.W.L and its
readable.
MAF.10 Padeyes hole Check all padeyes holes with caliper Remanufactured as
require. REPORT
MAF.11 Roller support Disassembled mast and cleaning all support welds connection to Remanufactured as
check.
FIVE YEARS
5 YEARS - Pag 43
MAST MOBILE SECTION - MECHANICAL MOBILE RIGS

MAM.5 MAM.5
MAM.5
MAM.5 MAM.10 MAM.9 MAM.5 MAM.5

MAM.5 MAM.10 MAM.9
MAM.6 MAM.6 MAM.5
MAM.6 MAM.6
MAM.5 MAM.5 MAM.5
MAM.5
MAM.5
MAM.3 MAM.5
MAM.10 MAM.9 MAM.5 MAM.5
MAM.1 MAM.5
MAM.5 MAM.5 MAM.5

MAM.5
MAM.5
MAM.5
MAM.5 MAM.5
MAM.5
MAM.5 MAM.5 MAM.5

MAM.5
MAM.6 MAM.5
MAM.6 MAM.6
MAM.6
MAM.5
MAM.5 MAM.5
MAM.5
MAM.3 MAM.2 MAM.4
MAM.1
MAM.5 MAM.5 MAM.5
MAM.5
MAM.5
MAM.5 MAM.5 MAM.5

MAM.5
MAM.5 MAM.5 MAM.5

MAM.5
MAM.6 MAM.5
MAM.6 MAM.6
MAM.6
MAM.5 MAM.5 MAM.5
MAM.5 MAM.5 MAM.5
MAM.7 MAM.8 MAM.5 MAM.5

MAM.7 MAM.8
MAM.11 MAM.12
MAM.11 MAM.12 MAM.12
MAM.11 MAM.12 MAM.11
MAM.12
MAM.11
MAM.1 Drillers side front leg Disassembled mast and cleaning welds to permit full inspection. Remanufactured as
MAM.2 Drillers side rear leg Disassembled mast and cleaning welds to permit full inspection. Remanufactured as
MAM.3 Opposite drillers side front leg Disassembled mast and cleaning welds to permit full inspection. Remanufactured as
MAM.4 Opposite drillers side front leg Disassembled mast and cleaning welds to permit full inspection. Remanufactured as
MAM.5 Check of nodes welds Disassembled mast and cleaning welds to permit full inspection. Remanufactured as
Check all welds of nodes with NDT inspection ( diagonal, C Sec- required. REPORT
tions, legs)
We advise to check with MT inspection of welds and dimensional
visual check for deformation.
MAM.6 Check tickness of legs Check each leg with UT inspection ( or similar method) the thickness Remanufactured as
of tubular. Take the measure of thickness on three points of legs. require.
Max tollerance from nominal thickness +/- 10%. . REPORT
FIVE YEARS
Pag 44 - 5 YEARS
Mast Mobile Section - Mechanical mobile rigs

MAM.7 Hole for pins lock on mast Disassembled pins lock system and cleaning. Dimensional check Remanufactured as
mobile secrtion with caliper for deformation required. REPORT
MAM.8 Support frame of pin locks of Disassembled pin lock system and cleaning to permit full inspec- Remanufactured as
telescoping section tion of welds and frame. Check all welds with NDT inspections. We require. REPORT
advise to check with MT inspection of welds
MAM.9 Padeyes Disassembled mast and cleaning all padeyes welds connection to Remanufactured as
check. Check that all padeyes are complete with S.W.L and its
readable.
MAM.10 Padeyes hole Check all padeyes holes with caliper Remanufactured as
require. REPORT
MAM.11 Support plats of crown block Disassembled mast and cleaning welds to permit full inspection. Remanufactured as
Check all welds with NDT inspections. We advise to check with MT require. REPORT
inspection of welds
MAM.12 Holes of support plats of crown Dimensional check with caliper for deformation Remanufactured as
block require. REPORT
FIVE YEARS
5 YEARS - Pag 45
RACKING BOARD - MECHANICAL MOBILE RIGS
RB.8
RB.3 RB.4
RB.1 RB.2
RB.4
RB.1 RB.4
RB.3
RB.2
RB.8
RB.1 RB.3
RB.3
RB.1 RB.2
RB.1
RB.6
RB.2
RB.2 RB.5
RB.4 RB.1 RB.3
RB.6
RB.2
RB.3 RB.4
RB.8
RB.6
RB.1
RB.1
RB.1
RB.1
RB.1
RB.3
RB.2
RB.1 RB.8
RB.1
RB.3 RB.3
RB.2 RB.2
RB.1 RB.7
RB.1
RB.1 Racking board frame welds Disassembled racking board to permit full inspection and cleaning Remanufactured as
welds. Check welds with NDT inspections. We advise to check with required. REPORT
MT and visual dimensional check ( for deformation )
RB.2 Pad eyes welds Disassembled racking board to permit full inspection and cleaning Remanufactured as
MT and visual dimensional check ( for deformation )
RB.3 Pad eyes holes Check all holes of padeyes with caliper Remanufactured as
required. REPORT
RB.4 Handrails support welds Disassembled racking board and handrails to permit full inspection Remanufactured as
and cleaning welds. Check welds of all handrails support with NDT required. REPORT
inspections. We advise to check with MT and visual dimensional
check ( for deformation )
RB.5 Pipe handler supports Disassembled racking board to permit full inspection and cleaning Remanufactured as
welds. Check welds of all handrails support with NDT inspections. required. REPORT
We advise to check with MT and visual dimensional check ( for
deformation )
RB.6 Fingers welds Disassembled racking board to permit full inspection and cleaning Remanufactured as
welds. Check all welds of all finger with NDT inspections. We advise required. REPORT
to check with MT and visual dimensional check ( for deformation )
RB.7 Fittings for safety chains of pipe Check all welds of rings for damage on chains and the right shape Remanufactured as
to link chains, with visual inspection. required. REPORT
RB.8 Pins and safety block Check all pins with NDT inspection ( we advise to check with UT) Replace as require..
for crack or damage and check presence and deformation of safety REPORT
blocks.
FIVE YEARS
Pag 46 - 5 YEARS
HYDRAULIC CATHEAD- MECHANICAL MOBILE RIGS
HC.5
HC.4
HC.6
HC.1
HC.2
HC.7
HC.8
HC.1
HC.7
HC.8
HC.2 HC.2
HC.3
HC.6
HC.6
HC.5
HC.1 Support for hydraulic cylinder Disassembled hydraulic cathead system to permit full inspection and Remanufactured as
cleaning welds. Check all welds with NDT inspections. We advise to required. REPORT
check with MT inspection and visual check of deformation.
HC.2 Bolts and fittings Check all bolts and nuts for fasteners, and presence of self locking. Remanufactured and
replace as required
HC.3 Anchor frame of wireline Disassembled hydraulic cathead system to permit full inspection and Remanufactured as
cleaning welds. Check welds with NDT inspections. We advise to required. REPORT
check with MT inspection and visual check of deformation.
HC.4 Sheave grooves Disassembled sheave of hydraulic cathead system to check grooves Replace as required.
with go-gauge. REPORT
HC.5 Sheave shafts Disassembled shafts of sheave check for cracks or damage with UT Replace as required.
Inspection. REPORT
HC.6 Idler and support Disassembled idler, check support welds with MT inspection, and Remanufactured and
shaft with MT and visual check of bearings guide wear. replace as required.
REPORT
HC.7 Hydraulic jack Check coating of telescopic section of cylinder. Oil leakage and Replace as require
deformation
HC.8 Seals of hydraulic jack Replace all seals of hydraulic jacks Replace as require
HC.9 Wire rope Full depth visual check of wire rope( for damage ) and MT inspection Replace as require.
of extremity of cables and shackle. REPORT
FIVE YEARS
5 YEARS - Pag 47
CROWN BLOCK - MECHANICAL MOBILE RIGS

CB.4
CB.3
CB.11
CB.12
CB.24
CB.12 CB.11
CB.11
CB.12
CB.24
CB.11
CB.22 CB.12 CB.22
CB.11
CB.12
CB.11
CB.12
CB.5
CB.7 CB.6
CB.8
CB.11 POINT FOR

NDT
CB.24 CB.12
CB.9
CB.10
CB.1
CB.9 CB.2
CB.10 CB.16
CB.1 Main sheave structure Disassembled Crown Block to permit full inspection and cleaning Replace sheave as
sheave. Check with NDT inspection sheave boby. We advise to required. REPORT
check with MT, groove, bottom side of groove and connection of
body with bearing housing.Dimensional check with caliper of bea-
rings housing.
CB.2 Main sheave groove dimension Disassembled crown block clean groove and check with go-gauge Replace sheave as
required. REPORT
CB.3 Fastline sheave structure Disassembled Crown Block to permit full inspection and cleaning Replace sheave as
sheave. Check with NDT inspection sheave boby. We advise to required as required.
check with MT, groove, bottom side of groove and connection of REPORT
body with bearing housing.Dimensional checl with caliper of bea-
rings housing.
CB.4 Fastline sheave groove dimen- Disassembled crown block clean groove and check with go-gauge Replace sheave as
sion required as required.
REPORT
CB.5 Deadline sheave structure Disassembled Crown Block to permit full inspection and cleaning Replace sheave as
sheave. Check with NDT inspection sheave boby. We advise to required as required.
check with MT, groove, bottom side of groove and connection of REPORT
body with bearing housing.Dimensional checl with caliper of bea-
rings housing.
CB.6 Deadline sheave groove Disassembled crown block clean groove and check with go-gauge Replace sheave as
dimension required as required.
REPORT
FIVE YEARS
Pag 48 - 5 YEARS
Crown Block - Mechanical mobile rigs
CB.13
CB.13
CB.13
CB.13 CB.13 CB.13
CB.13
CB.11
CB.12
CB.10
CB.12
CB.20 CB.9
CB.11
CB.9
CB.11
CB.12
CB.11
CB.21
CB.12
CB.21 CB.12
CB.9 CB.11
CB.20 CB.11
CB.12
CB.14
CB.15
CB.14
CB.14 CB.15 CB.9
CB.15
CB.14
CB.14 CB.14 CB.14
CB.15
CB.15 CB.15
CB.15
CB.14 CB.14
CB.15 CB.15
CB.17
CB.18
CB.19
CB.7 Sandline sheave structure Disassembled Crown Block to permit full inspection and cleaning Replace sheave as
rings housing.
CB.8 Sandline sheave groove Disassembled crown block clean groove and check with go-gauge Replace sheave as
dimension required. REPORT
CB.9 Winch sheaves structure Disassembled Crown Block to permit full inspection and cleaning Replace sheave as
rings housing.
CB.10 Winch sheaves groove dimen- Disassembled crown block clean groove and check with go-gauge Replace sheave as
sion required. REPORT
CB.11 Check bolts and nuts Check bolts and nuts, with visual check ( presence of autoblock Replace bolts nuts as
system) and dimensional ( deformation ). require. REPORT
CB.12 Hole of fittings Check deformation of holes, with caliper Remanufactured as
require. REPORT
CB.13 Crown Block Frame welds Disassembled Crown Block to permit full inspection and cleaning Remanufactured as
welds. Check with NDT inspection welds of frame. We advise to require. REPORT
check with MT and visual dimensional check ( for deformation ).
CB.14 Pad eyes Disassembled Cron Block to permit full inspection and cleaning Remanufactured as
welds. Check welds with MT inspections. require. REPORT
FIVE YEARS
5 YEARS - Pag 49
Crown Block - Mechanical mobile rigs

CB.15 Pad eyes hole Check holes of pins on padeyes with caliper Remanufactured as
require. REPORT
CB.16 Bearings Check bearing wear, and dimension of rings guide. Replace seals Replace bearings as
for grease required.
CB.17 Wood Block Check integrity of wood block Replace as requires
CB.18 Wood block frame Disassembled Crown Block to permit full inspection and cleaning Remanufactured as
welds. Check with NDT inspection sheave boby. We advise to check require. REPORT
with MT, and visual dimensional check (for deformation).
CB.19 Wood block net Check net of wood block, for damage Replace as required
CB.20 Handrails Visual check of all welds of handrails ( painting, deformation, ecc...) Remanufactured or
Check presence of all bolts connections and nuts with self locking replace as require.
CB.21 Line guards for sheaves Disassembled Crown Block to permit full inspection and cleaning Remanufactured as
welds. Check with NDT inspection line guards welds. We advise to require,. REPORT
check with MT, and visual dimensional check (for deformation).
CB.22 Fittings frame for connection Disassembled Crown Block to permit full inspection and cleaning Remanufactured and
from mast to crown block welds. Check with NDT inspection plates and bolts. We advise to replace as require,.
check with MT, and visual dimensional check (for deformation). REPORT
Replace bolts nuts.
CB.23 Safety block on line guards of Check presence of safety block on tubular line guard of main sheave Replace as require
main sheaves
CB.24 Check of shats Disassembled crown block sheaves to checl shafts with NDT in- Replace as require.
spection. We advise to check with UT inspections. REPORT
CB.25 Painting Full visual check of painting ( for corrosion, paint cracks, or other Remanufactured as
damages ), control is on all component and frame of crown block. require
FIVE YEARS
Pag 50 - 5 YEARS

FIVE YEARS
5 YEARS - Pag 51
TURNBUCKLES - MECHANICAL MOBILE RIGS
TNB.1 TNB.1
TNB.5
TNB.2
TNB.2
TNB.4 TNB.3
TNB
TNB.1 Check weld of Body of Turnbuc- Disassembled turnbuckles to permit full inspection and cleaning Replace as required.
kles welds. Check welds with NDT inspections. We advise to check with REPORT
UT inspection and visual check for damage or deformation.
TNB.2 Check threads of Turnbuckles Disassembled turnbuckles to permit full inspection and cleaning Remanufactured as
MT inspection and visual check for damage or deformation.
TNB.3 Check Threads of extremity of Disassembled extremity from turnbuckles to permit full inspection Replace as require.
Turnbuckles and cleaning. Check all threads with MT inspections and visual REPORT
check. After check greasing
TNB.4 Holes of pins for extremity Check pin holes with caliper for deformation, to verify hole-pin Replace as require.
interference REPORT
TNB.5 PIns of turnbuckles Disassembled pins to permit full inspection and cleaning. Check all Replace as require.
welds with UT inspections and visual check. REPORT
FIVE YEARS
Pag 52 - 5 YEARS
COUNTEWEIGHT - MECHANICAL MOBILE RIGS
CW.2 CW.3
CW.2 CW.3
CW.6
CW.4
CW.5 CW.5
CW.1
CW.6
CW.1 Counterweight frame connec- Disassembled counterweight to permit full inspection and cleaning Remanufactured as
tion welds. Check welds with NDT inspection.We advise to check with required.. REPORT
MT and visual check for deformation.
CW.2 Idler Disassembled sheaves and cleaning to permit full inspection with Remanufactured as
go-gauge required.. REPORT
CW.3 Idler shaft Disassembled sheave to permit full inspection and cleaning. Check Remanufactured as
with UT inspections. required.. REPORT
CW.4 Wire rope Full inspection of wire rope, visual and dimensional check Replace as require.
REPORT
CW.5 Bolts fittings of counterweight Disassembled all bolts and verify the fastener Replace as require
CW.6 Shackle Disassembled shackle to permit full inspection and cleaning. Check Remanufactured as
all with MT inspections, and visual check for deformation. required. REPORT
CW.7 Wire rope end connection Visual check of wire line clamps Replace as require
FIVE YEARS
5 YEARS - Pag 53
BASE MAST SECTION - MECHANICAL MOBILE RIGS

BM.1
BM.1 BM.1
BM.4 BM.1
BM.4 BM.4
BM.5 BM.4
BM.5 BM.5
BM.5
BM.7
BM.6
BM.3 BM.2
BM.3 BM.3 BM.3
BM.8 BM.8
BM.8
BM.8 BM.2
BM.1
BM.4
BM.1 BM.1 BM.5
BM.4 BM.4
BM.5 BM.5
BM.1 Legs of base mast section Disassembled mast base and cleaning welds to permit full inspec- Remanufactured as
tion. Check all welds with NDT inspections. We advise to check with required. REPORT
MT inspection of welds and dimensional visual check
BM.2 Diagonal of base mast section Disassembled mast base and cleaning welds to permit full inspec- Remanufactured as
tion. Check all welds with NDT inspections. We advise to check with required. REPORT
BM.3 Orizontal beams of base mast Disassembled mast base and cleaning welds to permit full inspec- Remanufactured as
section tion. Check all welds with NDT inspections. We advise to check with required. REPORT
BM.4 Hinge points of base mast Disassembled mast base and cleaning welds to permit full inspec- Remanufactured as
section tion. Check all welds with NDT inspections. We advise to check with required. REPORT
MT and dimensional visual check ( for deformation).
BM.5 Hinge points hole of base mast Check holes of hinge points with caliper Remanufactured as
section required. REPORT
BM.6 Push points of turnbuckles of Disassembled mast base and cleaning welds to permit full inspec- Remanufactured as
base mast section tion. Check all welds with NDT inspections. We advise to check with required. REPORT
MT, and dimensional visual check ( for deformation)
BM.7 Push points of turnbuckles on Disassembled mast base and cleaning welds to permit full inspec- Remanufactured as
base mast section tion. Check all welds with NDT inspections. We advise to check with required. REPORT
MT inspection, and dimensional visual check.
BM.8 Check tickness of legs Check each leg with UT inspection ( or similar method) the thickness Remanufactured as
of tubular. Take the measure of thickness on three points of legs. required. REPORT
Max tollerance from nominal thickness +/- 10%.
FIVE YEARS
Pag 54 - 5 YEARS
STAIR AND ANTI FALL OF MAST - MECHANICAL MOBILE RIGS
STR.5
STR.4 STR.3
STR.2
STR.2
STR.6
STR.1
STR.1
STR.1
STR.1
STR.1 Check stairs welds for fixed Disassembled stairs to permit full inspection and cleaning welds. Remanufactured as
section of mast Check some welds with NDT inspections. We advise to check with required. REPORT
UT inspection. Visual check on all welds of stairs, and control of
deformation
STR.2 Check stairs welds for mobile Disassembled stairs to permit full inspection and cleaning welds. Remanufactured as
section of mast Check some welds with NDT inspections. We advise to check with required. REPORT
UT inspection. Visual check on all welds of stairs, and control of
deformation
STR.3 Check bolts connection of stairs Check with wrench all bolts for fastener, and self locking presence Remanufactured or
replaceas required.
REPORT
STR.4 Plates with hole thread Disassembled stairs to permit full inspection and cleaning welds. Replace as require.
Check some welds with NDT inspections. We advise to check with REPORT
MT inspection. Visual check on all welds of stairs, and control of
deformation
STR.5 Anti collision support Disassembled support frame to permit full inspection and cleaning Remanufactured as
welds. Check some welds with NDT inspections. We advise to required. REPORT
check with MT inspection. Visual check on all welds of support, and
control of deformation
STR.6 Connection of support frame for Disassembled stairs to permit full inspection and cleaning welds. Remanufactured as
anti collision system Check some welds with NDT inspections. We advise to check with required. REPORT
MT inspection. Visual check on all welds of support, and control of
deformation
FIVE YEARS
5 YEARS - Pag 55
SKID BASE - MECHANICAL MOBILE RIGS
SB.2 SB.2 SB.2

SB.1 SB.1 SB.1
SB.2
SB.1
SB.2 SB.2
SB.1 SB.1
SB.1
SB.2
SB.1 SB.1
SB.1 SB.2 SB.2
SB.1
SB.2 SB.2
SB.1 Check of pad eyes welds Disassembled skid to permit full inspection and cleaning welds. Remanufactured as
Check all padeyes with NDT inspections. We advise to check with required. REPORT
MT.
SB.2 Check of hole Check with caliper for deformation of holes Replace as required .
REPORT
FIVE YEARS
Pag 56 - 5 YEARS

FIVE YEARS
5 YEARS - Pag 57
SERVICE DRUM ASSEMBLY - MECHANICAL MOBILE RIGS
SD.4
SD.2
SD.3
SD.1 SD.1
SD.1 Check brake wear ( drum ) Check with caliper wear of drum brake. Max wear 11.11 mm from Replace as required.
nominal diameter . See Use and maintenance manual. REPORT
SD.2 Sprocket check Disassembled housing of drawwork to check sprocket for: chipped, Replace as required.
broken or deformed teeth. REPORT
Check for roughness or binding when a new chain engages or di-
new sprocket.

Drilling Manual
SD.3 Check drum and material of Partial or complete disassembled is required. Full visual check of air Repair any leaks os
friction control components. Check that the tube has not been damaged by discovered. Replace
excessive heat. If any portion of the tube is hard or charred, the tube component as requi-
must be replaced. Check for any blisters, wich would indicate ply red. REPORT
separation. A tube in this condition must be repplaced.
- MINIMUM FRICTION MATERIAL THICKNESS 33VC650 thru
42VC650 7.1 mm ( original thickness 14.7 mm)
- MAXIMUM DRUM WEAR LIMITS 33VC650 thru 42VC650 5 mm
For more details on Maintenance see attached catalog
of Clutch ( Use and Maintenance literature )
FIVE YEARS
Pag 58 - 5 YEARS
Service Drum assembly - Mechanical mobile rigs

SD.4 Welds check Disassembled housing of drawwork for a visual check of welds. Replace as required
SD.5 Bearings check Visual check of bearings, and control during rotation. Replace as required
FIVE YEARS
5 YEARS - Pag 59
MAIN DRUM ASSEMBLY - MECHANICAL MOBILE RIGS
MD.5
MD.2
MD.2
MD.3
MD.4
MD.1 MD.1
MD.3
MD.1 Check brake wear ( drum ) Check with caliper wear of drum brake. Max wear 11.11 mm from Replace as required..
nominal diameter . See Use and maintenance manual. REPORT
MD.2 Check drum wearinf flange Check with caliper wear of lateral plats. Max wear; 0.4 mm from Replace as required .
nominal thickness. REPORT
MD.3 Sprocket check Disassembled housing of drawwork to check sprocket for: chipped, Replace as required.
broken or deformed teeth. REPORT
Check for roughness or binding when a new chain engages or di-
new sprocket.

Drilling Manual
FIVE YEARS
Pag 60 - 5 YEARS
Main Drum assembly - Mechanical mobile rigs
MD.4 Check drum and material of Partial or complete disassembled is required. Full visual check of air Repair any leaks os
friction control components. Check that the tube has not been damaged by discovered. Replace
excessive heat. If any portion of the tube is hard or charred, the tube component as requi-
must be replaced. Check for any blisters, wich would indicate ply red. REPORT
separation. A tube in this condition must be repplaced.
- MINIMUM FRICTION MATERIAL THICKNESS 33VC650 thru
42VC650 7.1 mm ( original thickness 14.7 mm)
- MAXIMUM DRUM WEAR LIMITS 33VC650 thru 42VC650 5 mm
For more details on Maintenance see attached catalog
of Clutch ( Use and Maintenance literature )
MD.5 Welds check Disassembled housing of drawwork for a visual check of welds. Replace as required.
MD.6 Bearings check Visual check of bearings, and control during rotation. Replace as required
FIVE YEARS
5 YEARS - Pag 61
SEMITRAILER - MECHANICAL MOBILE RIGS
SMT.4 SMT.2
SMT.5
SMT.3
SMT.6
SMT.1 SMT.1
SMT.1 Check bottom mast support Disassembled bottom mast section to permit a full inspection and Remanufactured as
cleaning. Check all welds of support frame with NDT and visual required. REPORT
inspection. We advise a MT inspection. Check with caliper for hole-
pins interference. ( for deformation )
SMT.2 Check Dead line anchor Disassembled deadline anchor from trailer frame to permit a full Remanufactured as
support inspection and cleaning. Check all welds of support frame with required. REPORT
NDT and visual inspection. We advise a MT inspection. Check with
caliper for bolts hole.
Raplace bolts and nuts of dead line anchor
SMT.3 Bolts connections Replace all bolts of connection Replace
SMT.4 Padeyes of guyline Disassembled to permit a full inspection and cleaning. Check all Remanufactured as
welds of padeyes with NDT and visual inspection. We advise a required. REPORT
MT inspection. Check with caliper for hole-pins interference. ( for
deformation )
SMT.5 Check Mast stand Disassembled to permit a full inspection and cleaning. Check all Remanufactured as
welds of stand with NDT and visual inspection. We advise a MT required. REPORT
inspection. Check with caliper for hole-pins interference. ( for defor-
mation )
SMT.6 Check padeye for ground link Disassembled to permit a full inspection and cleaning. Check all Remanufactured as
welds of padeyes with NDT and visual inspection. We advise a required. REPORT
MT inspection. Check with caliper for hole-pins interference. ( for
deformation )
FIVE YEARS
Pag 62 - 5 YEARS
DRAWWORK- MECHANICAL MOBILE RIGS
DWWK.1
DWWK.1
DWWK.1
DWWK.1
DWWK.1
DWWK.1
DWWK.1 Check Bolts connection of Replace bolts connection of drawwork and visual inspection of thre- Replace
drawwork ads. Closed bolts with 960 Nm
FIVE YEARS
5 YEARS - Pag 63
COMPOUND - MECHANICAL MOBILE RIGS
CMP.1 CMP.1 CMP.1
CMP.1 CMP.1 CMP.1

CMP.1
CMP.1
CMP.2
CMP.2 CMP.2
CMP.1
CMP.1
CMP.1
CMP.1 CMP.1
CMP.2 CMP.2
CMP.2
CMP.4 CMP.4
CMP.1 Check nozzle of oil lubrication When lubrication ducts are actived, full visual inspection of all noz- Replace as required
zles for obstructions
CMP.2 Bearings Partial disassembling of compound housing for visual check of bea- Replace as required
rings, and control during rotation.
CMP.3 Ducts control Partial disassembling of compound housing to check ducts dama- Replace as required
ged or leaks.
CMP.4 Check of cardan shaft Full visual check of cardan shaft for damage, crack, wear or defor- Replace as required
mation.
Check wear of pillow block
FIVE YEARS
Pag 64 - 5 YEARS
WATER SYSTEM - MECHANICAL MOBILE RIGS

WS.1
WS.2 WS.2
L TORNELLO DI MANOVRA
C
L ARGANO
C
WS.2
WS.2
WS.1 Water rotoseal Replace rotoseal and trim of flange connection Replace
WS.2 Water flexible pipe Replace flexible pipa of water cooling system Replace
WS.3 Flow control Check if ducts pipe have any leak with flow control. Delivary of Replace as required
system will be 189 l/min
WS.4 Pressure control Check if ducts have some obstruction with pressure control on gau- Clean or replace.
ge. Visual check of all ducts for damage
WS.5 Control of leaks When ducts are connected with pressure, make full inspection for Replace as required
leaks
FIVE YEARS
5 YEARS - Pag 65
SUBSTRUCTURE MR5000 - MR6000 - MECHANICAL MOBILE RIGS
SUB.3
SUB.3
SUB.3 SUB.3
SUB.3 SUB.3
SUB.3 SUB.1
SUB.1 SUB.3
SUB.3
SUB.1
SUB.3
SUB.1 SUB.1 SUB.1
SUB.1 SUB.3 SUB.1
SUB.3 SUB.3 SUB.3 SUB.3
SUB.3 SUB.3
SUB.1
SUB.5 SUB.3
SUB.1 SUB.3
SUB.3
SUB.3
SUB.1
SUB.3
SUB.4
SUB.1 SUB.1
SUB.3 SUB.3
SUB.1
SUB.3
SUB..1 Check padeyes of SUB. Disassembled SUB.sstructure to permit full inspection and cleaning. Remanufactured as
sstructure Check with NDT inspection welds of padeyes. We advise to check required. REPORT
with MT.Dimensional check with caliper of hole for wear or deforma-
tion.
SUB..2 Check of frame arm Disassembled SUB.sstructure to permit full inspection and clea- Replace or remanu-
ning. Check with NDT inspection all welds of arm.. We advise to factured as required .
check with MT.Dimensional check with caliper of holes for wear or REPORT
deformation.
Check with UT inspection pins and replace safety block.
SUB..3 Check of pins Disassembled SUB.sstructure to permit full inspection and clea- Replace as required.
ning. Check with NDT inspection all pins. We advise to check with REPORT
UT.Dimensional check with caliper of pins diameters for wear or
deformation.
Replace all safety blocks of pins
SUB..4 Check supports of tong anchor Disassembled supports to permit full inspection and cleaning. Check Replace or remanu-
with NDT inspection bottom shape of rig floor for connection. We factured as required .
advise to check with MT. REPORT
SUB..5 Check of connection of snatch Disassembled upper connection of support to permit full inspection Remanufactured as
block and cleaning. Check with NDT inspection upper pad eye for connec- required. REPORT
tion. We advise to check with MT.
FIVE YEARS
Pag 66 - 5 YEARS
Substructure MR5000 - MR6000 - Mechanical mobile rigs

SUB.1
SUB.1
SUB.9
SUB.1
SUB.9 SUB.9 SUB.9

SUB.1
SUB.1
SUB.11
SUB.11
SUB.11
SUB.11
SUB.9 SUB.9
SUB.1
SUB.11 SUB.11 SUB.7
SUB.9
SUB.9
SUB.7
SUB.6
SUB.10 SUB.10
SUB.10
SUB.10 SUB.10
SUB.10
SUB.10
SUB.10 SUB.10
SUB..6 Check of threads pins of arm Disassembled pins to permit full inspection and cleaning. Check all Replace as required.
welds with MT inspections and visual check. Dimensional check with REPORT
caliper of hole for wear or deformation, to veifry interference with
pins.
SUB..7 Check body of tunrbuckle Disassembled turnbuckles to permit full inspection and cleaning Replace as required.
welds. Check welds and threads with NDT inspections. We advise to REPORT
check with MT inspection and visual check for damage or deforma-
tion.
SUB..8 Check of central frame stay Disassembled SUB.sstructure to permit full inspection and cleaning. Remanufactured as
Check with NDT inspection welds of padeyes. We advise to check required. REPORT
with MT.Full visual check for deformation, painting, or damage.
SUB..9 Check of back frame stay Disassembled SUB.sstructure to permit full inspection and cleaning. Remanufactured as
SUB..10 Check pad eyes of arm Disassembled SUB.sstructure to permit full inspection and cleaning. Remanufactured as
tion.
SUB..11 Check thicknes for corrosion Disassembled arm to permit full inspection and cleaning. Check with Replace as required.
UT inspection for thickness control. REPORT
FIVE YEARS
5 YEARS - Pag 67
Substructure MR5000 - MR6000 - Mechanical mobile rigs

SUB.15
SUB.1 SUB.1
SUB.14
SUB.15 SUB.1
SUB.15 SUB.1
SUB.14
SUB.1
SUB.1
SUB.1 SUB.1
SUB.1
SUB.14 SUB.1
SUB.1
SUB.14
SUB.1
SUB.14
SUB.15 SUB.15
SUB.1
4
SUB.12 SUB.12
SUB.1 SUB.13 SUB.13
SUB.12 SUB.13 SUB.13
SUB.12
SUB.13

SUB.13
SUB.13 SUB.13
SUB.13
SUB.12 SUB.13
SUB.12
SUB..12 Check pad eyes of Main skid Disassembled SUB.sstructure to permit full inspection and cleaning.
base Brace Check with NDT inspection welds of padeyes. We advise to check
tion.
SUB..13 Check pad eyes of lateral skid Disassembled SUB.sstructure to permit full inspection and cleaning. Remanufactured as
base Check with NDT inspection welds of padeyes. We advise to check required. REPORT
tion.
SUB..14 Check setback beams Disassembled Setback frame to permit full inspection and cleaning. Remanufactured as
Check with NDT inspection welds setback beams. We advise to required. REPORT
check with MT inspection. Full visual check for deformation, pain-
ting, or damage.
SUB..15 Check rotary beams Disassembled Rotary Table frame to permit full inspection and cle- Remanufactured as
aning. Check with NDT inspection welds rotary beams. We advise required. REPORT
to check with MT inspection. Full visual check for deformation,
painting, or damage.
FIVE YEARS
Pag 68 - 5 YEARS

FIVE YEARS
5 YEARS - Pag 69
SUBSTRUCTURE MR7000-MR8000 - MECHANICAL MOBILE RIGS

SUB.5
SUB.5
SUB.5 SUB.5 SUB.5
SUB.3 SUB.3
SUB.1
SUB.3
SUB.1
SUB.3 SUB.1
SUB.3 SUB.3 SUB.3
SUB.3
SUB.3
SUB.1
SUB.3
SUB.1
SUB.3
SUB.1 SUB.1
SUB.3 SUB.3
SUB.1 SUB.3
SUB.3 SUB.3
SUB.1
SUB.1
SUB.3
SUB.1
SUB.3
SUB.1 SUB.1
SUB.1 SUB.3 SUB.1 SUB.1 SUB.1
SUB.1 SUB.1
SUB.1 SUB.3
SUB.3 SUB.3
SUB.1
SUB.3
SUB.5
SUB.4
SUB.1 Check padeyes of substructure Disassembled Substructure to permit full inspection and cleaning. Remanufactured as
tion.
SUB.2 Check of frame arm Disassembled Substructure to permit full inspection and cleaning. Replace or remanu-
Check with NDT inspection all welds of arm.. We advise to check factured as required .
with MT.Dimensional check with caliper of holes for wear or defor- REPORT
mation.
Check with UT inspection pins and replace safety block.
SUB.3 Check of pins Disassembled Substructure to permit full inspection and clea- Replace as required.
ning. Check with NDT inspection all pins. We advise to check with REPORT
UT.Dimensional check with caliper of pins diameters for wear or
deformation.
SUB.4 Check supports of tong anchor Disassembled supports to permit full inspection and cleaning. Check Replace or remanu-
with NDT inspection bottom shape of rig floor for connection. We factured as required .
advise to check with MT. REPORT
SUB.5 Check of connection of snatch Disassembled upper connection of support to permit full inspection Remanufactured as
block and cleaning. Check with NDT inspection upper pad eye for connec- required. REPORT
tion. We advise to check with MT.
FIVE YEARS
Pag 70 - 5 YEARS
Substructure MR7000-MR8000 - Mechanical mobile rigs

SUB.1 SUB.1
SUB.1 SUB.
SUB.1
SUB.9
SUB.9
SUB.1
SUB.10
SUB.9
SUB.12
SUB.10
SUB.10
SUB.9
SUB.1
SUB.8
SUB.12
SUB.8
SUB.2 SUB.2
SUB.6 SUB.6
SUB.7
SUB.11
SUB.11
SUB.6 Check pad eyes of heavy Brace Disassembled Substructure to permit full inspection and cleaning. Remanufactured as
tion.
SUB.7 Check of threads pins of arm Disassembled pins to permit full inspection and cleaning. Check all Replace as required.
welds with MT inspections and visual check. Dimensional check with REPORT
caliper of hole for wear or deformation, to veifry interference with
pins.
SUB.8 Check body of tunrbuckle Disassembled turnbuckles to permit full inspection and cleaning Replace as required.
welds. Check welds and threads with NDT inspections. We advise to REPORT
check with MT inspection and visual check for damage or deforma-
tion.
SUB.9 Check of rotary table frame stay Disassembled Substructure to permit full inspection and cleaning. Remanufactured as
SUB.10 Check of setback frame stay Disassembled Substructure to permit full inspection and cleaning. Remanufactured as
SUB.11 Check pad eyes of little brace Disassembled Substructure to permit full inspection and cleaning. Remanufactured as
tion.
SUB.12 Check thicknes for corrosion Disassembled arm to permit full inspection and cleaning. Check with Replace as required.
UT inspection for thickness control. REPORT
FIVE YEARS
5 YEARS - Pag 71
Substructure MR7000-MR8000 - Mechanical mobile rigs

SUB.1 SUB.1
SUB.1
SUB.1 SUB.1 SUB.1
SUB.14
SUB.1 SUB.1 SUB.1
SUB.1
SUB.1
SUB.1
SUB.13
SUB.13 Check setback beams Disassembled Setback frame to permit full inspection and cleaning. Remanufactured as
Check with NDT inspection welds setback beams. We advise to required. REPORT
check with MT inspection. Full visual check for deformation, pain-
ting, or damage.
SUB.14 Check rotary beams Disassembled Rotary Table frame to permit full inspection and cle- Remanufactured as
aning. Check with NDT inspection welds rotary beams. We advise required. REPORT
to check with MT inspection. Full visual check for deformation,
painting, or damage.
FIVE YEARS
Pag 72 - 5 YEARS
BOP HANDLING SYSTEM - MECHANICAL MOBILE RIGS
BOP.2
B
BOP.2
BOP.2
BOP.1
BOP.4 BOP.4
BOP.6 BOP.2
BOP.6 BOP.3
BOP.5 BOP.5
BOP.1 Check pins and bearings of Disassembled trolley to permit full inspection and cleaning. Check Replace as remanu-
trolley with NDT inspection of pins. We advise to check with UT inspection. factured as required.
Full visual check for deformation, crack, or damage. REPORT
BOP.2 Check padeyes of beams Disassembled Beams to permit full inspection and cleaning. Check Replace as remanu-
with NDT inspection of welds. We advise to check MT inspection. factured as required.
Full visual check for deformation, crack, or damage. REPORT
BOP.3 Check pins Disassembled pins to permit full inspection and cleaning. Check Replace as remanu-
with NDT inspection of pins. We advise to check UT inspection. Full factured as required.
visual check for deformation, crack, or damage. REPORT
BOP.4 Check fittings of BOP handling Disassembled Bop handling system to permit full inspection and Replace as remanu-
systrem cleaning. Check with NDT inspection of welds and pins. We advise factured as required.
to check MT inspection. Full visual check for deformation, crack, or REPORT
damage.
BOP.5 Check of shackle and elevator Disassembled Bop handling system to permit full inspection and Replace as remanu-
of BOP cleaning. Check with NDT inspection of shackle and elevator. We factured as required.
advise to check MT inspection. Full visual check for deformation, REPORT
crack, or damage.
BOP.6 Check of hydraulic jack Disassembled Bop handling system to permit full visual inspection Repair any leaks.
for leaks and deformation Replace component
as required

Drilling Rig Inspection Program 5 Year, 2 Year, 1 Year 6 Months, Monthly

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Drilling Rig Inspection Program 5 Year, 2 Year, 1 Year 6 Months, Monthly

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INSPECTION PROGRAM

12, Via 1 Maggio

Corporate web site: http://www.drillmec.com

CHECKS WITH MONTHLY FREQUENCY ...................................................................................7

CHECKS WITH THREE MONTHS FREQUENCY ......................................................................11

CHECKS WITH SIX MONTH FREQUENCY ..............................................................................17

CHECKS WITH YEARLY FREQUENCY ....................................................................................23

CHECKS WITH TWO YEARS FREQUENCY ............................................................................33

CHECKS WITH FIVE YEARS FREQUENCY .............................................................................39

TYPE OF CONTROL ( FREQUENCY) TYPE OF CONTROLLER

MONTHLY Rig personnel during operations

3 MONTHS Rig personnel and personnel with adeguate knowledge of rigs

6 MONTHS Individual must possess adeguate knowledge and experience in the

5 YEARS Individual must possess adeguate knowledge and experience in the

- documentation delivered by the manufactured

significant defects ( type, dimension ) reported on a drawing

CHECKS WITH WEEKLY FREQUENCY

WEEKLY VISUAL CHECK OF RIG

CASING STABBING BOARD

DEAD LINE ANCHOR

VISUAL INSPECT SHEAVE GROOVE

Intentionally blank page

CHECKS WITH MONTHLY FREQUENCY

Intentionally blank page

MONTHLY VISUAL CHECK OF RIG

BRAKE COOLING WATER

CHECK THE CONDITION OF THE LADDER RUNGS.

CHECKS WITH THREE MONTHS

Intentionally blank page

3 MONTH / RIG UP OR RIG DOWN VISUAL CHECK OF RIG

DEAD LINE ANCHOR

BAND BRAKE- MECHANICAL MOBILE RIGS

CHECK N PART CONTROLLED CONTROL DESCRIPTION ACTION

CROWN O MATIC SYSTEM - MECHANICAL MOBILE RIGS

CHECK N PART CONTROLLED CONTROL DESCRIPTION ACTION

CHECKS WITH SIX MONTH FREQUENCY

Intentionally blank page

CHECK OF 6 MONTH / RIG UP OR RIG DOWN OF RIG

DEAD LINE ANCHOR

CHAINS AND SPROCKETS - MECHANICAL MOBILE RIGS

MR8000-MR7000 SP.CH.2 SP.CH.1

SP.CH.2 SP.CH.1 SP.CH.2

SP.CH.1 SP.CH.2 SP.CH.1 SP.CH.2

SP.CH.2 SP.CH.1 SP.CH.2

CHECK N PART CONTROLLED CONTROL DESCRIPTION ACTION

Chain and Sprockets - Mechanical mobile rigs

Intentionally blank page

CHECKS WITH YEARLY FREQUENCY

Intentionally blank page

BRAKE LEVER MAIN ASSEMBLY - MECHANICAL MOBILE RIGS

CHECK N PART CONTROLLED CONTROL DESCRIPTION ACTION

Brake Lever Main assembly - Mechanical mobile rigs

BRAKE LEVER SERVICE ASSEMBLY - MECHANICAL MOBILE RIGS

CHECK N PART CONTROLLED CONTROL DESCRIPTION ACTION

Brake Lever Service assembly - Mechanical mobile rigs

LUBRIFICANT SYSTEM - MECHANICAL MOBILE RIGS

CHECK N PART CONTROLLED CONTROL DESCRIPTION ACTION

ROTARY TABLE - MECHANICAL MOBILE RIGS

CHECK N PART CONTROLLED CONTROL DESCRIPTION ACTION

GUY LINE - MECHANICAL MOBILE RIGS

GL.1 GL.1 GL.7

GL.1 GL.1 GL.5

CHECK N PART CONTROLLED CONTROL DESCRIPTION ACTION