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GEI-100727D

Mark* VIe Control


General-Purpose I/O Modules
These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible
contingency to be met during installation, operation, and maintenance. The information is supplied for informational
purposes only, and GE makes no warranty as to the accuracy of the information included herein. Changes, modifications,
and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected
herein. It is understood that GE may make changes, modifications, or improvements to the equipment referenced herein or to
the document itself at any time. This document is intended for trained personnel familiar with the GE products referenced
herein.
This document is approved for public disclosure.
GE may have patents or pending patent applications covering subject matter in this document. The furnishing of this
document does not provide any license whatsoever to any of these patents.
GE provides the following document and the information included therein as is and without warranty of any kind, expressed
or implied, including but not limited to any implied statutory warranty of merchantability or fitness for particular purpose.
For further assistance or technical information, contact the nearest GE Sales or Service Office, or an authorized GE Sales
Representative.

Revised: Aug 2014


Issued: May 2008

Copyright 2008 - 2014 General Electric Company, All rights reserved.


___________________________________
* Indicates a trademark of General Electric Company and/or its subsidiaries.
All other trademarks are the property of their respective owners.

We would appreciate your feedback about our documentation.


Please send comments or suggestions to controls.doc@ge.com

For public disclosure


Contents
1 Introduction.................................................................................................................................................3
2 Packaging ...................................................................................................................................................4
3 Communications...........................................................................................................................................5
4 Diagnostics..................................................................................................................................................5
5 Specifications ..............................................................................................................................................6
6 Analog I/O Modules......................................................................................................................................7
7 Thermocouples........................................................................................................................................... 10
8 RTD......................................................................................................................................................... 11
9 Discrete Input Modules................................................................................................................................ 12
10 Discrete Output Modules ............................................................................................................................ 17
11 I/O Fieldbus Modules ................................................................................................................................ 21

2 GEI-100727D Mark VIe Control General-Purpose I/O Modules


For public disclosure
1 Introduction
The Mark* VIe I/O modules are applied in systems for turbine and plant controls. Its I/O
modules reflect this diversity with a wide range of types and the flexibility to distribute
them individually or in clusters. This document describes the general-purpose I/O
modules that are available for all applications. Other modules are available for
applications specific to turbine controls and safety controllers.

Note Refer to GEH-6721_Vol_II, Mark VIe Control, Volume II System Hardware Guide
for more detailed information.

Typical I/O Modules Mounted in a Cabinet

GEI-100727D 3
For public disclosure
2 Packaging
I/O modules consist of an I/O pack mounted on a terminal board. The I/O pack contains a
local processor with a QNX operating system and a data acquisition board. The terminal
board contains a terminal block for field wiring and passive circuits that connect the
terminal block to the I/O pack. Terminal blocks can be removed from the I/O module with
field wiring attached in the unlikely event of a failure of the passive circuits on the
module.
contain two 24 point, barrier type, pluggable, terminal blocks. Each point can accept two
2.05 mm (0.081 in) #12 AWG wires with 300 V insulation per point with ring type lugs.
In addition, captive clamps are provided for terminating bare wires. Screw spacing is 9.53
mm (0.375 in) minimum, center-to-center. T-type modules are normally base mounted
and support multiple I/O packs.
S-type modules have box type terminal blocks that accept one 2.05 mm2 (0.081 in2) #12
AWG wire, or two 1.63 mm2 (0.064 in2) #14 AWG) wires with 300 V insulation per
point. Screw spacing is 5.08 mm (0.2 in) minimum, center-to-center. S-type modules are
DIN-rail and base mounted and support one I/O pack.


DIN Rail or Surface Mounted I/O Pack
Diagnostic LEDs
Customer Wiring
IONet (Ethernet Cat. 5 )
H1 Fixed Second IONet Port
H2 Pluggable
24 V dc Power

Box Type Block

Shield Bar Infrared Transceiver

DIN Rail

Typical I/O Module with I/O Pack and Terminal Block

4 GEI-100727D Mark VIe Control General-Purpose I/O Modules


For public disclosure
3 Communications
Each I/O pack has two RJ-45, 100 MB Ethernet ports for communication with the I/O
network switches and the controllers. These can be used for network redundancy, such as
dual redundant controllers communicating with a single I/O pack. If an I/O module
contains two or three I/O packs, then each pack can be configured to communicate with
one or two networks.
If an application requires exceptional speed, packs can be configured for peer-to-peer
communication on the I/O network for a quick response. Communication rules conform
to IEEE 802.3 u for 100 MB Ethernet with a star topology and category 5 or fiber
connectivity. Up to 199 I/O packs are supported on each network and can be located up to
300 m (984 ft) from network switches with category 5 wire.

4 Diagnostics
Each I/O pack transmits diagnostic messages to the controllers and contains local status
LEDs. There are application-specific LEDs, such as those used for status indication of
discrete inputs and six generic LEDs, on all packs including:

Power (PWR): green when power is applied (18-32 V dc)


Attention (ATTN): red
Off: no fault
Solid: critical fault that prevents pack communication
Fast flash: alarm connected to wrong module or software loading error
Medium flash: pack is not online
Slow flash: manual request to flash to identify pack location
Link (LINK): green when I/O network communication established (quantity 2)
Transmit / Receive (TxRx): yellow when transmitting/ receiving data (quantity 2)
In addition, each terminal board contains a read-only ID chip with the board serial
number, board type, revision number, and the connector location.

GEI-100727D 5
For public disclosure
5 Specifications
The first two tables in this section contain specifications that are common to all I/O
modules, associated terminal boards, and terminal blocks. The tables that follow contain
specifications for the I/O packs and boards indicated in each table.
Environmental Specifications for I/O Modules, Terminal Boards, and Terminal Blocks Meets EN50178 Section A.6.1.4
Table A.2 (m)
Seismic Universal building code (UBC) Seismic code section 2312 Zone 4 with operation without trip

Vibration 1.0 g horizontal, 0.5 g vertical at 15 to 120 Hz

Storage Temperature -40 to 80C (-40 to 176 F)

Operating Temperature -30 to 65C (-22 to 149 F), local temperature sensor in I/O pack

Relative Humidity 5 to 95% non-condensing (exceeds EN50178)

Air Quality Pollution degree 2, free convection at the module


Control equipment can withstand the following concentrations of corrosive gasses at 50%
relative humidity and 40C (104 F)
Sulfur dioxide (SO2) 30 ppb
Hydrogen sulfide (H2S) 10 ppb

Airborne Contaminants Nitrous fumes (NO) 30 ppb


(Gas) Chloride (Cl2) 10 ppb
Hydrogen fluoride (HF) 10 ppb
Ammonia (NH3) 500 ppb
Ozone (O3) 5 ppb
Control equipment can withstand the following concentrations of corrosive gasses at 50%
relative humidity and 40C (104 F)
Sulfur dioxide (SO2) 30 ppb
Hydrogen sulfide (H2S) 10 ppb

Class I, Division 2 Supported

Other Specifications for I/O Modules, Terminal Boards, and Terminal Blocks

I/O Pack Size 8.26 cm high x 4.19 cm wide x 12.1 cm deep


(3.25 in x 1.65 in x 4.78 in)

Technology Surface mount

6 GEI-100727D Mark VIe Control General-Purpose I/O Modules


For public disclosure
6 Analog I/O Modules
Type: 10AI (V/I Inputs) and 2AO (4-20/0-200 mA Outputs)

I/O Pack PAICH1A


Physical Specification

Terminal board types Group Isolated


TBAIH1C Two 24 point, barrier type terminal blocks, removable, 1or 3 I/O packs per board
STAIH1A One 48 point, box type terminal block, not removable, 1 I/O pack per board
STAIH2A One 48 point, box type terminal block, removable, 1 I/O pack per board
Point Isolated Inputs and Group Isolated Outputs
SAIIH1A One 48 point, box type terminal block, not removable, 1 I/O pack per board
SAIIH2A One 48 point, box type terminal block, removable, 1 I/O pack per board

Terminal board sizes TBAIH1C 10.16 cm wide x 33.02 cm high (4.0 x 13 in)
STAIH1A, 2A 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in)
SAIIH1A, 2A 17.8 cm wide x 15.9 cm high (7.0 x 6.25 in)

Item Specification

Number of channels 12 channels per board (10 AI, 2 AO)

Analog I/O types 2, 3, and 4 wire transmitters. External and internal power 24 V dc

Input span 1 - 5 V dc, 5 V dc, 10 V dc, (Inputs 1 - 8)


0 - 20 mA or 1 mA (Inputs 9 - 10)

Input converter resolution 16 bit analog-to-digital converter

Input burden resistance 250 for 4 20 mA input, 5 k for 1 mA

Scan time Normal scan, 5 ms (200 Hz). Note that maximum controller frame rate is 100 Hz

Measurement accuracy 0.1% of full scale over the full operating temperature range

Noise suppression on inputs The 10 circuits have a hardware filter with single pole down break at 500 rad/sec. A software
filter, using a two pole low pass filter, is configurable for: 0.75 Hz, 1.5 Hz, 3 Hz, 6 Hz, 12 Hz

Common mode rejection Ac common mode rejection 60 dB at 60 Hz, with up to 5 V common mode voltage
Dc common mode rejection 80 dB with from -5 to 7 peak V common mode voltage

Common mode voltage 5 V (2 V CMR for the 10 V inputs)


range

Output converter 14-bit D/A converter with 0.5% accuracy

Output load 800 for 4 20 mA output

Maximum lead resistance 15 maximum two-way cable resistance


Components can be located up to 300 m (984 ft) from module

Power Consumption PAICH1A 5.00 W typical


TBAIH1C 7 W typical
STAIH1A, 2A 7 W typical
SAIIH1A, 2A 7 W typical

GEI-100727D 7
For public disclosure
Type: 10AI (V/I Inputs) and 2AO (4-20 mA Outputs) with HART

I/O Pack PHRAH1A


Physical Specification

Terminal board types SHRAH1A One 48 point, box type terminal block, not removable, 1 I/O pack per board
SHRAH2A One 48 point, box type terminal block, removable, 1 I/O pack per board

Terminal board sizes 15.9 cm high x 17.8 cm wide (6.25 x 7.0 in)

Item Specification

Number of channels 12 channels per board (10 AI, 2 AO)

Analog I/O types 2, 3, and 4 wire transmitters. External and internal power 24 V dc

Input span 4 20 mA dc, 5 V dc, (Inputs 1 8)


4 20 mA or 1 mA (Inputs 9 10)

Input converter resolution 16-bit analog-to-digital converter

Scan time Normal scan 5 ms (200 Hz). Note that controller frame rate is 100 Hz

Measurement accuracy Better than 0.1% full scale over the full operating temperature range

Noise suppression on inputs The 10 circuits have a hardware filter with two poles at 12.5 Hz and 48.3 Hz. A software filter,
using a two-pole, low-pass filter, is configurable for: 0.75 Hz, 1.5 Hz, 3 Hz, 6 Hz, 12 Hz

Common mode rejection Ac common mode rejection 60 dB at 60 Hz, with up to 5 V common mode voltage
Dc common mode rejection 80 dB with -5 to 7 peak V common mode voltage

Common mode voltage 5 V


range

Output converter 14-bit D/A converter with 0.5% accuracy

Output load 800 for 4 - 20 mA output

Maximum lead resistance 15 maximum two-way cable resistance


Components can be located up to 300 m (984 ft) from module Power

Consumption PHRAH1A 5.30 W typical


SHRAH1A, 2A 4.5 W typical

8 GEI-100727D Mark VIe Control General-Purpose I/O Modules


For public disclosure
Type: 8 / 16 (4 - 20 mA Outputs)

I/O Pack PAOCH1A


Physical Specification

Terminal board types TBAOH1C Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board
STAOH1A One 36 point, box type terminal block, not removable, 1 I/O pack per board
STAOH2A One 36 point, box type terminal block, removable, 1 I/O pack per board

Terminal board sizes TBAOH1C 10.16 cm wide x 33.02 cm high (4.0 x 13 in)
STAOH1A, 2A 15.9 cm high x 10.2 cm wide (6.25 x 4.0 in)

Item Specification

Number of channels TBAOH1C 16 current output channels, single-ended (one side connected to common)
STAOH1A, 2A 8 current output channels, single-ended (one side connected to common)

Output converter resolution 16-bit

Measurement accuracy 0.5% over the full operating temperature range and 0 to 900 load impedance

Frame rate 100 Hz on all eight outputs

D/A converter resolution 16-bit resolution


Analog outputs 0 20 mA, up to 900 burden (18 V compliance)

Output type 0 20 mA

Response Better than 50 rad/sec

Maximum load resistance 900 maximum two-way cable resistance


Components can be located up to 300 m (984 ft) from module

Power Consumption PAOCH1A 4.82 W typical


TBAOH1C no watts
STAOH1A, 2A no watts

GEI-100727D 9
For public disclosure
7 Thermocouples
Type: 12 / 24 Thermocouples

I/O Pack PTCCH1A


Physical Specification

Terminal board types TBTCH1B Two 24 point, barrier type terminal blocks, removable, 1, 2, or 3 I/O packs per
board
TBTCH1C Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board
STTCH1A One 42 point, box type terminal block, not removable, 1 I/O pack per board
STTCH2A One 42 point, box type terminal block, removable, 1 I/O pack per board

Terminal board sizes TBTCH1B, 1C 10.16 cm wide x 33.02 cm high (4.0 x 13 in)
STTCH1A, 2 A 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in)

Thermocouple types E, J, K, S, T thermocouples, and mV inputs for PTCCH1

Item Specification

Number of channels 12 channels per I/O pack (24 total when using 2 I/O packs)

Span -8 mV to 45 mV for PTCCH1

A/D Converter resolution Sampling type 16-bit A/D converter

Scan time All inputs are sampled at up to 120 times per sec per input

Measurement accuracy PTCCH1 is 53 V (excluding cold junction reading).


Example:
For type K, at 538C (1000 F), including cold junction contribution, RSS error is 1.7C (3 F)

Common mode rejection AC common mode rejection 110 dB at 50/60 Hz, for balanced impedance input. Both
hardware and firmware filtering

Common mode voltage 5 V

Cold junction compensation Reference junction temperature is measured in each module


TMR board has three cold junction references

Cold junction temperature Cold junction accuracy 1.1C (2 F) A 0.6C (1 F) error in the CJ compensation will cause a
accuracy 0.6C (1 F) error in the thermocouple reading, for a total of 1.2C (2 F).

Conformity error Maximum software error 0.14C (0.25 F)

Normal mode rejection 250 mV rms at 50/60 Hz, 5%


Both hardware and firmware filtering provides a total of 80 dB NMRR

Fault detection High/low (hardware) limit check


High/low system (software) limit check
Monitor readings from all TCs, CJs, calibration voltages, and calibration zero readings

Maximum lead resistance 450 maximum two-way cable resistance


Thermocouples can be located up to 300 m (984 ft) from the module and can be grounded or
ungrounded.

Power Consumption PTCCH1A 3.53 W typical


TBTCH1B, 1C no watts
STTCH1A, 2A no watts

10 GEI-100727D Mark VIe Control General-Purpose I/O Modules


For public disclosure
8 RTD
Type: 8 / 16 RTD Inputs

I/O Pack PRTDH1A


Physical Specification

Terminal board types TRTDH1D Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board
TRTDH2D Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board
SRTDH1A One 36 point, box type terminal block, not removable, 1 I/O pack per board
SRTDH2A One 36 point, box type terminal block, removable, 1 I/O pack per board

Terminal board sizes TRTDH1D, 2D 10.16 cm wide x 33.02 cm high (4.0 x 13 in)
SRTDH1A, 2 A 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in)

RTD types 10, 100, and 200 platinum


10 copper
120 nickel
Item Specification

Number of channels 8 channels per I/O pack (16 channels per terminal board)

Span 0.3235 to 4.054 V

A/D converter resolution 14-bit resolution


Scan time Normal scan 250 ms (4 Hz)
Fast scan 40 ms (25 Hz)

Measurement accuracy RTD Type Group Gain Accuracy at 204 C (400 F)


120 Nickel Normal 1.0 1.1C (2 F)
200 Platinum Normal 1.0 1.1C (2 F)
100 Platinum Normal 1.0 2.22C (4 F)
100 Platinum Normal 2.0 1.11C (2 F)
-51 to 204C (-60 to 400 F)
10 Copper Normal 10 5.55C (10 F)

Common mode rejection Ac common mode rejection 60 dB at 50/60 Hz,


Dc common mode rejection 80 dB

Common mode voltage 5 V


range

Normal mode rejection 15 maximum two-way cable resistance


RTDs can be located up to 300m (984 ft) from module and can be grounded or ungrounded

Power Consumption PRTDH1A 5.3 W


TRTDH1D, 2D no watts
SRTDH1A, 2 A no watts

GEI-100727D 11
For public disclosure
9 Discrete Input Modules
Type: 24 DI Group Isolated (125, 24, 48 V dc) 1 ms Sequence of Events (SOE)

I/O Pack PDIAH1A


Physical Specification

Terminal board types TBCIH1C, 2C, 3C Two 24 point, barrier type terminal blocks, removable, 1, 2, or 3 I/O packs
per board
STCIH1A One 52 point, box type terminal block, not removable, 1 I/O pack per board
STCIH2A, 4B, 6B One 52 point, box type terminal block, removable, 1 I/O pack per board

Terminal board sizes TBCIH1C, 2 C, 3 C 10.16 cm wide x 33.02 cm high (4.0 x 13 in)
TICIH1A, 2A 10.16 cm wide x 33.02 cm high (4.0 ix 13 in)
STCIH1A, 2 A, 4 A, 6 A 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in)

Item Specification

Number of channels 24 dry contact voltage input channels

Input isolation in pack Optical isolation to 1500 V on all inputs

Input filter Hardware filter, 4 ms

Voltage ranges TBCIH1C Nominal 125 V dc (100 - 145 V dc)


TBCIH2C Nominal 24 V dc (18.5 - 32 V dc)
TBCIH3C Nominal 48 V dc (32 - 64 V dc)
STCIH1A Nominal 24 V dc (18.5 - 32 V dc)
STCIH2A Nominal 24 V dc (18.5 - 32 V dc)
STCIH4B Nominal 48 V dc (32 - 64 V dc)
STCIH6B Nominal 125 V dc (100 - 145 V dc)

Ac voltage rejection 60 V rms at 50/60 Hz at 125 V dc excitation

Current ranges Input circuits # 1 21 = 2.5 mA


Input circuits # 22 24 = 10 mA

Frame rate System dependent scan rate for control purposes


1,000 Hz scan rate for sequence of events monitoring

Fault detection Loss of contact input excitation voltage


Non-responding contact input in test mode
Incorrect terminal board
Power Consumption PDIAH1A 5.00 W typical
TBCIH1C, 2C, 3C no watts
STCIH1A, 2A, 4B, 6B no watts

12 GEI-100727D Mark VIe Control General-Purpose I/O Modules


For public disclosure
Type: 16 DI Point / Group isolated with Line-break Detection
(24, 48, 125, 250 V dc with 1ms SOE, 115/230 V ac with 3ms SOE)

I/O Pack PDIIH1A


Physical Specification

Terminal board types SDIIH1 One 16 point, box type terminal block, removable, 1 I/O pack per board

Terminal board sizes SDIIH1 17.8 cm wide x 15.9 cm high (7.0 x 6.25 in)

Item Specification

Number of channels 16
Input isolation in pack Optical isolation to 1500 V on all inputs

Input filter Hardware filter: 10, 20, 50, 100 ms, none

Voltage ranges SDIIH1 24, 48, 125, 250 V dc, 115, 230 V ac rms point isolated
SDIIH1 and WDIIH1 Wetting voltages 24 V dc, 115, 230 V ac rms
SDIIH1 and WDIIH2 Wetting voltages 48 V dc,
SDIIH1 and WDIIH3 Wetting voltages 125 V dc, no option for point isolation
Voltage ranges for point isolated inputs:
Nominal 24 V dc (14 - 32 V dc)
Nominal 48 V dc (19 - 64 V dc)
Nominal 125 V dc (50 - 156 V dc)
Nominal 250 V dc (100 - 264 V dc)
Nominal 115 V ac rms (90 - 143 V ac rms), 50/60 Hz 3 Hz
Nominal 230 V ac rms (90 - 265 V ac rms), 50/60 Hz 3 Hz

Frame rate System dependent scan rate for control purposes


1,000 Hz scan rate for sequence of events monitoring

Fault detection Loss of contact input excitation voltage


Incorrect terminal board
Fuse blown / open field wire (single and dual resistor configuration)
Line to line short in field (dual resistor configuration)

Power Consumption PDIIH1A 5.00 W typical


SDIIH1A 0.04 W typical

Refer to GEI-100739, Mark VIe Control Isolated Discrete Input (PDII) Module
Description for additional information.

GEI-100727D 13
For public disclosure
Type: 24 DI Point Isolated (24, 125, 250 V dc with 1 ms SOE, 115/230 V ac with 3 ms SOE)

I/O Pack PDIAH1A


Physical Specification

Terminal board types TICIH1A, 2A Two 24 point, box type terminal blocks, removable, 1, 2, or 3 I/O packs per
board
Terminal board sizes TICIH1A, 2A 17 cm high x 33.02 cm wide (7.0 x 13 in)

Item Specification

Number of channels 24 dry contact voltage input channels

Input isolation 1500 V optical isolation on all inputs (point isolated)

Input filter Hardware filter 15 ms

Voltage ranges TICIH1A - Nominal 125 V dc (70 - 145 V dc)


TICIH1A - Nominal 250 V dc (200 - 300 V dc)
TICIH1A - Nominal 115 V rms (90 - 132 V rms), 47 - 63 Hz
TICIH1A - Nominal 230 V rms (190 - 264 V rms), 47 - 63 Hz
TICIH2A - Nominal 24 V dc (16 - 32 V dc)

AC voltage rejection 12 V rms at 24 V dc


24 V rms at 48 V dc
60 V rms at 125 V dc
Frame rate System dependent

Fault detection Non-responding contact input in test mode


Unplugged cable

Power Consumption PDIAH1A 5.00 W typical


TICIH1A, 2A 1.4 W typical

14 GEI-100727D Mark VIe Control General-Purpose I/O Modules


For public disclosure
Type: 24 DI (24, 48, 125 V dc Group Isolated) 1 ms SOE - 12 DO with Form C Relays

I/O Pack PDIOH1A


Physical Specification

Terminal board types TDBS Two 48 point, box type terminal blocks, removable, 1 I/O pack per board
TDBT Two 48 point, box type terminal blocks, removable, 3 I/O packs per board
Available daughter boards:
WROBH1A adds solenoid interface to first 6 circuits
WROFH1A adds fuse in COM leg of all 12 circuits
WROGH1A adds fuse power distribution in COM leg of all 12 circuits

Terminal board sizes 17.8 cm wide x 33.02 cm high (7.0 x 13 in)

Item Specification

Number of channels 24 DI and 12 form C contact DO


Input isolation Optical isolation to 1500 V on all inputs (group isolation)

Input filter Hardware filter, 4 ms

Input voltage ranges TDBSH2A - Nominal 24 V dc (16 - 32 V dc)


TDBSH4A - Nominal 48 V dc (32 - 64 V dc)
TDBSH6A - Nominal 125 V dc (100 - 145 V dc)
TDBTH2A - Nominal 24 V dc (16 - 32 V dc)
TDBTH4A - Nominal 48 V dc (32 - 64 V dc)
TDBTH6A - Nominal 125 V dc (100 - 145 V dc)

AC voltage rejection 60 V rms at 50/60 Hz at 125 V dc wetting voltage


24 V rms at 48 V dc
60 V rns at 1125 V dc
Current ranges Input circuits #1 21 = 2.5 mA
Input circuits #22 24 = 10 mA

Frame rate System dependent scan rate for control purposes


1,000 Hz scan rate for sequence of events monitoring

Fault detection Loss of contact input wetting voltage


Non-responding contact input in test mode
Incorrect terminal board
Relay position feedback using contact pair separate from load contacts

Number of relay command 12 relays


channels
Relay contact current rating 0.4 A at 125 V dc, 1.2 A at 48 V dc, 3.15 A at 24 V dc, 3.15 A at 120/240 V ac, 50/60 Hz

Relay and coil monitoring 15 pack inputs. The selection of monitor feedbacks depends on the type of terminal board
used, based on ID chip

Relay max. response time 25 ms on and 25 ms off (typical) Relay

Contact material Silver cad-oxide


Relay contact life Electrical operations 100,000
Mechanical operations 10,000,000

I/O pack response time From Ethernet command to output is typically 4 ms

Physical Specification

SOE reporting Each relay may be configured to report operation in the SOE record.

GEI-100727D 15
For public disclosure
I/O Pack PDIOH1A
WROBH1 Option Board

Powered Output Circuits 6 fused, associated with relays 1 - 6, fed from parallel connectors JF1 and JF2. Both sides of
the power source are fused for each output. MOV suppression on NO contact.
1 unfused, associated with relay 12, fed from connector JG1. MOV suppression on NO contact

WROFH1 Option Board

Fused Output Circuits 12 fused circuits, one per relay

WROGH1 Option Board

Powered Output Circuits 12 fused circuits, one associated with each relay. Single side fusing of the power is associated
with the power input on JF1 pin 1. Return power path through JF1pin 3 is not fused.

Power Consumption PDIOH1A 5.38 typical


TDBSH2A, H4A, H6A 12.07 W typical
TDBTH2A, H4A, H6A 11.1 W typical (33.1 W total with 3 I/O packs per board)

16 GEI-100727D Mark VIe Control General-Purpose I/O Modules


For public disclosure
10 Discrete Output Modules
Type: 6 / 12 Mechanical Relays with Provision for Solenoid Interface

I/O Pack PDOAH1A


Physical Specification

Terminal board types TRLYH1B, 1C, 2C Two 24 point, barrier type terminal blocks, removable, 1 or 3 I/O packs
per board
TRLYH1D One 24 point, barrier type terminal blocks, removable, 1 or 3 I/O packs per board
SRLYH1A One 48 point, box type terminal block, not removable, 1 I/O pack per board
SRLYH2A One 48 point, box type terminal block, removable, 1 I/O pack per board
Available daughter boards for SRLYH2A:
WROBH1A adds solenoid interface to first 6 circuits
WROFH1A adds fuse in COM leg of all 12 circuits
WROGH1A adds fuse power distribution in COM leg of all 12 circuits

Terminal board sizes TRLY 17.8 cm wide x 33.02 cm high (7.0 x 13 in)
SRLY 17.8 cm wide x 15.9 cm high (7.0 x 6.29 in)

Item Specification

Number of relays and TRLYH1B, 1C, 2C 12 form C (6 configurable for solenoids)


contact configuration TRLYH1D 6 form C (for solenoids)
SRLYH1A, 2 A 12 form C (6 configurable for solenoids)

Relay contact current rating 0.6 A at 125 V dc, 3.0 A at 24 V dc, 3.0 A at 120/240 V ac, 50/60 Hz
For solenoid drivers:
At 24 V dc < 2 A, L/R 7 ms, without suppression
At 125 V dc < 0.2 A, L/R 7 ms, without suppression
At 125 V dc < 0.65 A, L/R 150 ms, with suppression

Relay and coil monitoring 15 pack inputs. The selection of monitor feedbacks depends on the type of terminal board
used, based on ID chip

Relay max. response time 25 ms on and 25 ms off (typical)

Relay contact material Silver cad-oxide

Relay contact life Electrical operations 100,000


Mechanical operations 10,000,000

Relay diagnostics TRLYH1B Relay coil diagnostics


TRLYH1C Contact voltage (115/230 V ac, 125 V dc)
TRLYH2C Contact voltage (24 V dc)
TRLYH1D Solenoid impedance diagnostics (24/125 V dc)
SRLYH1A, 2A Relay coil diagnostics
Blown fuse indication
I/O pack response time From Ethernet command to output is approximately 6 ms

Physical Specification

Fault detection TRLYH1B Loss of relay solenoid excitation current


Coil current disagreement with command
Unplugged cable or loss of communication with I/O board (relays de-energize if
communication with associated I/O board is lost)

TRLYH1C, 2C Loss of relay excitation current


NO contact voltage disagreement with command
Unplugged cable or loss of communication with I/O board (relays de-energize if
communication with associated I/O board is lost)

GEI-100727D 17
For public disclosure
I/O Pack PDOAH1A

TRLYH1D Loss of solenoid voltage supply (fuse monitor)


Solenoid resistance measured to detect open and short circuits
Unplugged cable or loss of communication with I/O board (relays de-energize if
communication with associated I/O board is lost)

SRLYH1A, 2A Relay position feedback using contact pair separate from load contacts

WROBH1 Option Board

Powered Output Circuits 6 fused, associated with relays 1-6, fed from parallel connectors JF1 and JF2. Both sides of
the power source are fused for each output.
1 unfused, associated with relay 12, fed from connector JG1

WROFH1 Option Board

Fused Output Circuits 12 fused circuits, one per relay

WROGH1 Option Board

Powered Output Circuits 12 fused circuits, one associated with each relay. Single side fusing of the power is associated
with the power input on JF1 pin 1. Return power path through JF1pin 3 is not fused.

Power Consumption PDOAH1A 3.8 W typical


TRLYH1B 14 W typical
TRLYH1C, 2C 14.7 W typical
TRLYH1D 11.5 W typical
SRLYH1A, 2A 11 W typical
SRLYH2A + IS200WROB 12W typical
SRLYH2A + IS200WROF 12.3W typical
SRLYH2A + IS200WROG 12.3W typical

18 GEI-100727D Mark VIe Control General-Purpose I/O Modules


For public disclosure
Type: 12 Form A Solid-state Relays (115/230 V ac, 24/125 V dc)

I/O Pack PDOAH1A


Physical Specification

Terminal board types TRLYH1E, 2E, 3E One 24 point, barrier type terminal blocks, removable, 1 or 3 I/O packs
per board

Terminal board sizes 17.8 cm wide x 33.02 cm high (7.0 in x 13 in)

Item Specification

Number of relays & Contact 12 relays with single, NO contacts


configuration

Relay diagnostics TRLYH1E Isolated contact voltage (115/230 V ac)


TRLYH2E Isolated contact voltage (24 V dc)
TRLYH3E Isolated contact voltage feedback (125 V dc)

Contact V/I rating TRLYH1E 250 V rms at 47 63 Hz, 10 A at 25C (77 F)


De-rate current linearity to 6 A at 65C (149 F)
TRLYH2E 28 V dc, 10 A at 40C (104 F)
De-rate current linearity to 7 A at 65C (149 F)
TRLYH3E 140 V dc, 3 A at 40C (104 F)
De-rate current linearity to 2 A at 65C (149 F)

Maximum load resistance TRLYH1E 115 V ac is 2.5 k


TRLYH2E 24 V dc is 4.5 k
TRLYH3E 125 V dc is 25 k
Maximum off-state leakage TRLYH1E 3 mA rms
TRLYH2E 3 mA dc at 55 V
TRLYH3E 2.5 mA dc
Maximum response time - on 1 ms for dc relays, 1/2 cycle for ac relays

Maximum response time - off 0.3 ms for dc relays, 1/2 cycle for ac relays

Relay MTBF TRLYH1E 50 years


TRLYH2E 37 years
TRLYH3E 47 years

Fault detection Relay current disagreement with command


Unplugged cable or loss of communication with I/O board; relays de- energize if
communication with associated I/O board is lost
Power Consumption PDOAH1A 3.8 W typical
TRLYH1E, 2E, 3E 9.4 W typical

GEI-100727D 19
For public disclosure
Type: 36 Mechanical Relays, 12 for Form A and B Outputs (option for fused branches)

I/O Pack PDOAH1A


Physical Specification

Terminal board types TRLYH1F, 2F Two 24 point, barrier type terminal blocks, removable, 3 I/O packs per board
WPDFH1A Optional daughter board to TRLYH1F for 24/125 V dc, 115 V ac source with fuses
for field solenoid power

Terminal board sizes TRLY 17.8 cm wide x 33.02 cm high (7.0 x 13 in)
WPDF 10.16 cm wide x 33.02 cm high (4.0 x 13 in)

Item Specification

Number of relays & Contact TRLYH1F 36 relays that vote to create 12 form A (NO) contact outputs
configuration TRLYH2F 36 relays that vote to create 12 form B (NC) contact outputs

Rated voltage on relays Nominal 100/125 V dc, 24 V dc, or 48 V dc


Nominal 115 V ac
Relay diagnostics Relay coil diagnostics and blown fuse indication

Relay contact current rating 0.5/0.3 A resistive for 110/125 V dc


5.0 A resistive for 24 V dc
5.0 A resistive for 115 V ac
Relay max. response time 25 ms on and 25 ms off (typical)

Relay contact life Electrical operations 100,000

Fault detection PDOAH1A Incorrect terminal board


TRLYH1F, 2F Coil voltage disagreement with command
Blown fuse indication (with WPDF power daughterboard).
Unplugged cable or loss of communication with I/O board; relays de-energize if communication
with associated I/O board is lost.
WPDF Solenoid Power Distribution Board
Number of Power Two each rated 10 A, nominal 115 V ac or 125 V dc
Distribution Circuits (PDC)

Number of Fused Branches Twelve, 6 for each PDC


Fuse rating 3.15 A at 25C (77 F)
2.36 A recommended maximum usage at 65C (149 F)

Voltage monitor, maximum 60 ms typical


response delay

Voltage monitor, minimum 16 V dc


detection voltage 72 V ac

Voltage monitor, max 3 mA


current (leakage)

Power Consumption PDOAH1A 3.8 W typical


TRLYH1F, 2F 8.6W typical (25.8 W total with 3 I/O packs per board)

20 GEI-100727D Mark VIe Control General-Purpose I/O Modules


For public disclosure
11 I/O Fieldbus Modules
Type: FOUNDATION Fieldbus Linking Device

I/O Pack PFFAH1A Physical


Physical Specification

Mounting DIN rail mounted

Item Specification

Features 4 H1 ports with galvanic isolation (transformer)


16 field devices per segment
IEC-61158 compliant data link layer
Access to device data, function blocks, and configuration from HSE
Data republishing from H1 to HSE or between H1 links
Redundant and non-redundant configuration
Each H1 channel can be a Link Master or Time Manager

Registration Class 42c of the HSE profile Registration


CE: EN 6100062; EN 6100064; EN 55022 Limit Class A
FCC: Part 15 Subpart B Class A
VCCI: Class 2 Information Technology Equipment 2002
Shock/Vibration: DIN IEC 68 part 2
UL 508; CSA C22.2 No. 14M95 Industrial Control Equipment

Characteristics Power Supply 24 V dc 20%


Power Consumption 200 mA (nominal)
Dimensions 47 x 131 x 111 mm (1.9 x 5.2 x 4.4 in)
Protection IP-20
Operating Temperature 0 to 55C (32 to 131 F)
Storage temperature -20 to 70C (-4 to 170 F)
Ethernet Interface 10BaseT/100BaseTX, RJ-45
Ethernet Transfer Rate 10/100MB autosensing
H1 Interface 4 H1 3pole screw terminals, transformer
H1 Transfer Rate coupling
H1 Data Link Layer 31.25 kB
Serial Interface IEC-61158
Serial transfer Rate 9pole SubD RS-232C port
115.2 kB
Physical Specification

Board types SPIDG1A

Item Specification

PROFIBUS master type DPV0 or DPV1 Class 1 master

PROFIBUS connection RS-485 interface through DE-9 D-sub receptacle

Redundancy The PPRF supports single I/O pack with single I/O Ethernet connection (no redundancy),
single I/O pack with dual I/O Ethernet connections, and hot-backup I/O pack with dual I/O
Ethernet connections (hot-backup redundancy is available with two PPRFH1A I/O packs. One
operates as the active master, and the second operates as a backup master in standby mode)

Transmit time Can be as fast as Mark VIe frame rate (up to 100 Hz)

Receive time Inputs are asynchrounous and scanned at 100Hz. System receive time is determined by:

PROFIBUS network baud rate

Number of slaves

GEI-100727D 21
For public disclosure
I/O Pack PFFAH1A Physical
Amount of I/O

Slave response time

Transmission speed 9.6 Kbaud to 12 Mbaud

Number of slaves 500 inputs and 500 outputs, half Boolean and half analog, 10 ms frame rate
This is a requirement, not a hard limit.

Input event detection Available on input Booleans, 10 ms resolution

Power Consumption PPRFH1A 4.25W typical

Operating Temperature -20 to 55C (-4 to 131 F)

RS485 Topology

Types Supported Linear, tree

Segment Lengths 100 m at 12 MB


200 m at 1.5 MB
400 m at 500 KB
1,000 m at 187 KB
1,200 m at 94 KB
Nodes per Segment 32

Nodes per network 125

Repeaters Three per network

Cable Two wires, shielded


Fiber-optic Topology

Types Supported Ring, star, linear

Segment lengths 80 m
2-3 km
15 km at 12 MB Plastic
Multi-mode
Single-mode

Nodes per network 125

22 GEI-100727D Mark VIe Control General-Purpose I/O Modules


For public disclosure
Type: Modbus Master Serial and Ethernet

I/O Packv PSCAH1A


Physical Specification

Terminal board types SSCAH1A One 48 point, box type terminal block, not removable, 1 I/O pack per board
SSCAH2A One 48 point, box type terminal block, removable, 1 I/O pack per board

Terminal board sizes 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in)

Item Specification

Number of channels Six independently configurable serial channels


One Ethernet Modbus channel (simplex network)

Cable distance, rate, and RS-232 Mode: up to 50 ft, 19,200 baud max, 1 drop
drops RS-422 Mode: up to 1,000 ft, 375 kbps max, 8 drops
RS-485 Mode: up to 1,000 ft, 375 kbps max, 8 drops

Serial Modbus master Service is configurable at the port level as follows:


service Physical connections: RS-232, RS-422, RS-485
Baud Rate: 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115000
Parity: none, odd, even
Data Bits: 7, 8
Stop Bits: 1, 2
Station Addresses
Multi-drop, 8 devices/port max, 18 devices/board maximum
RTU
Time-out (sec) per device
32-bit data format, (byte format)
Device response delay time
Service is configurable at the signal level as follows:
Signal type
Register number
Read/write
Transfer rate: 0.5, 1, 2, or 4 Hz
Ethernet Modbus master Physical connection: RJ-45
service Parameters defined for all stations on the Ethernet port:
TCP/IP address for the Ethernet port
TCP/IP subnet mask
TCP/IP gateway IP address of intermediate router (optional)
Parameters defined for each field device station
Field device TCP/IP address
Field device TCP/IP port (Modbus default is 502)
Modbus station address (optional)
TCP/IP connection timeout (default is 75 sec)
TCP/IP read/write timeout
32-bit data format (byte order) Open
Modbus TCP/IP protocol
Service is configurable at the signal level as follows:
Signal type
Register number
Read/write
Transfer rate: 0.5, 1, 2, or 4 Hz
Scaling, offset, gain

Power Consumption PSCAH1A 7.8 W typical


SSCAH1A, 2A no watts

GEI-100727D 23
For public disclosure
1501 Roanoke Blvd.
Salem, VA 24153 USA
For public disclosure

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