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FL Flywheel
Coupling/
GuardexTM
Type FLD
Pulley
Coupling
Guardian Couplings I FL Flywheel Coupling
FL FLYWHEEL
COUPLING FEATURES
AND ADVANTAGES
MINIMUM SPACE
The entire coupling length is
normally mounted inside the
flywheel housing face requiring
only a flat pump mounting plate, FL Flywheel Coupling Reference Data
saving valuable space inside the ARRANGEMENT 1 ARRANGEMENT 2
equipment frame. Typical arrangement for SAE 6-1/2, SAE 7-1/2, and SAE 11-1/2 Typical arrangement for SAE 8 and SAE 10
ENGINE SIDE
(D3)
PUMP SIDE
PUMP SIDE
The steel hub gear tooth design
Steel Steel
provides for angular misalignment, Hub Hub
preventing angular forces on the Bolt Bolt
Length Length
pump shaft bearings and seals. Circle Circle
Diameter Diameter
(D2) Steel (D2) Steel
FREE AXIAL TRAVEL Hub Hub
The crowned steel hub teeth slide Diameter Diameter
freely in the nylon flywheel gear
teeth. Any shaft float is absorbed
by the coupling and is not
transmitted to the pump.
OAL OAL
BLIND ASSEMBLY
*Consult Guardian for specific product installation instructions!
In most assemblies, the steel hub
gear passes through the pilot hole
of the pump mounting plate.This Dimensions
allows for quick assembly without
SAE Nylon Flange Coupling Assembly
the need for a view or hand ports. Steel Hub Dimensions Dimensions Dimensions
Available Overall Overall
Bore Range Number Nylon Length Length
Coupling Steel Hub Steel Hub of Gear Flange Spline Arrangement Arrangement
Size Min. Max. Length Diameter Teeth Thickness Length 1 2
.625 1.625 1.50 2.56 .51 .78 1.30 1.65
FL42 50
16mm 42mm 38.1mm 65mm 13mm 20mm 33mm 42mm
.625 1.625 2.19 2.56 .51 .78 2.00 2.36
FL45 50
16mm 42mm 55.6mm 65mm 13mm 20mm 51mm 60mm
.625 1.875 1.80 2.68 .51 .78 1.61 1.97
FL48 50
16mm 48mm 45.7mm 68mm 13mm 20mm 41mm 50mm
FL48\ .625 1.875 2.20 2.60 .51 .78 1.93 2.20
50
TSB 16mm 48mm 56mm 66mm 13mm 20mm 49mm 56mm
FL65\ .625 2.500 2.17 3.78 .82 1.05 1.90 2.20
42
TSB 10 16mm 65mm 55mm 96mm 21mm 27mm 49mm 55mm
FL65\
.625 2.500 1.92 3.78 .84 1.20 1.89 1.92
TSB 42
16mm 65mm 48.7mm 96mm 21.3mm 30.5mm 48mm 48.7mm
11-1/2
FL80\
.875 3.125 1.92 4.88 .84 1.20 1.89 1.83
TSB 46
22mm 80mm 48.7mm 124mm 21.3mm 30.5mm 48mm 48.7mm
11-1/2
SAE Flanges
Bolt Circle Outside Max
SAE Number
Diameter Diameter Torque Speed
Flywheel Mating of Bolt
Size Hub Size (D2) (D3) Holes TKN TKmax RPM
7.875 8.500 2,100 in-lbs 5,300 in-lbs
6-1/2 M-42 6 5,000
200.02mm 215.90mm 237 Nm 599 Nm
8.750 9.500 2,100 in-lbs 5,300 in-lbs
7-1/2 M-42 8 5,000
222.25mm 241.30mm 237 Nm 599 Nm
9.625 10.375 2,100 in-lbs 5,300 in-lbs
8 I-45 6 5,000
244.47mm 263.52mm 237 Nm 599 Nm
11.625 12.375 2,100 in-lbs 5,300 in-lbs
10 M-48 8 5,000
295.27mm 314.32mm 237 Nm 599 Nm
11.625 12.375 2,700 in-lbs 6,600 in-lbs
10 M-48 TSB 8 5,000
295.27mm 314.32mm 305 Nm 745 Nm
11.625 12.375 5,700 in-lbs 14,200 in-lbs
10 M-65 8 3,600
295.27mm 314.32mm 644 Nm 1,605 Nm
11.625 12.375 7,000 in-lbs 17,700 in-lbs
10 M-65 TSB 8 3,600
295.27mm 314.32mm 791 Nm 2,000 Nm
13.125 13.875 5,700 in-lbs 14,200 in-lbs
11-1/2 M-65 8 3,600
333.37mm 352.42mm 644 Nm 1,605 Nm
13.125 13.875 7,000 in-lbs 17,700 in-lbs
11-1/2 M-65 TSB 8 3,600
333.37mm 352.42mm 791 Nm 2,000 Nm
13.125 13.875 10,600 in-lbs 26,600 in-lbs
11-1/2 M-80 8 3,600
333.37mm 352.42mm 1,198 Nm 3,006 Nm
13.125 13.875 13,700 in-lbs 34,300 in-lbs
11-1/2 M-80 TSB 8 3,600
333.37mm 352.42mm 1,458 Nm 3,875 Nm
Notes:
1. Several hub lengths are available, or the steel hubs can be machined to specific lengths to meet other mounting dimensions.
2. Axial adjustment of the steel gear in flange gear is +/-.08 (+/- 2mm), parallel misalignment to .03, angular misalignment to 2.
3. Steel hub bores are available with shaft keyways, tapers, and SAE or metric splines with cross-bolt clamping.
4. The TSB hubs have a wider tooth form than standard hubs and yield approximately 30% greater torque-carrying capacity.
Diameter (2-Bolt)
Steel
Coupling
Hub
Coupling Housing
Flywheel Pilot
Flange DIA
ENGINE FLYWHEEL
Hydraulic
Pump Engine
Pump
Mounting Housing
Plate Bolt Circle
Diameter
Pump Pilot
Pilot Diameter
Depth
Other SAE, DIN and JIS spline sizes are available - Inquire!
Pump Mounting
Bolt Circle
Diameter (4-Bolt)
Coupling Pump Mounting
Flywheel Bolt Circle
Flange
BACKPLATE
Diameter (2-Bolt)
FLYWHEEL
Steel
Coupling
Hub
ENGINE
Hydraulic
BACKPLATE
Pump
Pump Mount
Housing Pump Pilot
Diameter
Driven Hub
Nylon Sleeve
Adaptor
Sleeve Flange
Snap Ring
Drive Hub
Remove
Snap Ring
to Retract
Sleeve
Nylon Sleeve in
Retracted Position
Retainer
To Allow Easy V Belt
Ring
Replacement
Guardian provides a wide range of standard and custom products including flywheel couplings, hydraulic pump mounts,
bearing supported stub shafts, flexible shaft-to-shaft couplings, motion control couplings as well as compression pipe
couplings.
Durable Guardian products are utilized in key industries including mobile hydraulics, farm & ag, tree care, concrete, food &
beverage, material handling, automation, power generation, and oil & gas on applications such as skid steers, aerial lifts,
harvesters, wood chippers, concrete pumps, dewatering pumps, baggage handlers, conveyors, robotics, compressors, and
generator sets.
ALTRA COUPLINGS
Altra Couplings offers the largest selection of industrial couplings available from a single source...worldwide. For over 150
years, TB Woods, Ameridrives, Bibby Turboflex, Lamiflex, Guardian and Huco, the industry-leading brands of Altra
Couplings have been providing innovative coupling solutions to meet the requirements for a broad variety of drivetrain
applications spanning many industries including energy, metals, mining, oil & gas, and food processing. Highly-engineered
Altra coupling products represent the latest in coupling technology, featuring superior design and exceptional quality to ensure
long-lasting performance in all types of environments.
San Marcos, TX - USA New Hartford, CT - USA Nuttall Gear and Warren, MI - USA
1 -800-458-0887 1-800-800-6445 Delroyd Worm Gear 1-800-348-0881 Press #1
For application assistance:
Universal Joints, Drive Shafts, Worm Gear and
Matrix 1-800-348-0881 Press #2
Mill Gear Couplings Helical Speed Reducers
Electromagnetic Clutches Niagara Falls, NY - USA
Erie, PA - USA and Brakes, Pressure Operated Marland Clutch
1-920-593-2444 Clutches and Brakes
1-716-298-4100
Roller Ramp and Sprag Type
Brechin, Scotland Overrunning Clutches
Heavy Duty and Backstops
Bibby Turboflex +44 (0) 1356 602000 Clutches and Brakes
Disc, Gear, Grid Couplings, New Hartford, CT - USA Warren, MI - USA
Overload Clutches Industrial Clutch 1-800-216-3515
1-800-825-6544
Dewsbury, England Pneumatic and Oil Immersed
+44 (0) 1924 460801 Clutches and Brakes Stieber Clutch
Warner Electric
Boksburg, South Africa Waukesha, WI - USA Overrunning Clutches
Electromagnetic Clutches
+27(0) 11 918 4270 and Brakes 1-262-547-3357 and Holdbacks
While Guardian Industries makes every effort to ensure the accuracy of the information provided,
we make no warranty as to the accuracy or completeness of said information.
www.guardiancouplings.com