DSI Catalog Supporting

DSI Underground
Mining and Tunneling Products

September 2016 www.dsiunderground.com
2
Table of Contents Section
Mechanical Rock Bolts, Extension Bolts & Stelpipe Bolts 1

Rebar Rock Bolts 2
Cable Bolts 3
Friction Stabilizers & Expandable Bolts 4
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Resins & Cement Cartridges 9
Mesh, Straps & Plate Washers 10
Eyebolts, Scaling Bars & Utility Hangers 11
Tools & Hardware, Drilling Consumables 12
Lattice Girders, Steel Arches & Props 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
www.dsiunderground.com September 2016

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3
Headed Markings
Canada, Mexico
BAR DIAMETER/TYPE MATERIAL GRADE

CODE BAR DIAMETER, BAR TYPE CODE GRADE
in. (mm)
GR 40
5/ 5 5/8 (16) Smooth / Rebar
6/ 6 3/4 (19) Smooth / Rebar

* GR 55
GR 60
X GR 75
7/ 7 7/8 (22) Smooth / Rebar XS GR 90
GR 100
8/ 8 1 (25) Smooth / Rebar 2 GR 120
4 GR 140
9/ 9 1-1/8 (29) Smooth / Rebar
LOCATION CODE NO CIRCLE =

BAR SIZE SMOOTHBAR
CIRCLE= REBAR
BOLT GRADE
LENGTH MARKING
ADDITIONAL REQUIRED
INFORMATION
Header Marking Location Code
I.D. Code Location

G1 SALT LAKE
G2 SUDBURY
G3 STURGEON FALLS
G4 EVANSVILLE
G5 SASKATOON
G6
G7 MEXICO
G8 CAMBRIDGE
September 2016 www.dsiunderground.com

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4

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16
www.dsiunderground.com September 2016 Section 1

5
Mechanical Rock Bolts (Forged Head & Threaded)
Nominal 5/8" and 3/4" sizes and 7/8"
Forged Head (11/8" Square)

+ 1/ " (6 mm) up to 10' (3 m)

H length as specified +1/ 4" (13 mm) over 10' (3 m)
2
G
G3 5 F I
48
thread length as specified
bolt length E 33/4" (95 mm) min.
12" (305 mm) max.
USA manufactured bolts: made to ASTM F432 and MSHA approved
T-Dome (1 5/16" Square)

DSI
5
Threaded Both End (TBE)
Dimensions
Head
Head Type
Type 8" Bolt
5/8"5Bolt
/ 4" Bolt
3/4"3/Bolt 7/8" 7
8" Bolt
Bolt
/
EBody
Body Diameter
Diameter E AllAll bolts
bolts 0.56"
0.56"(14.2 mm)mm) 0.68"
( 14.2 0.68"(17.3 mm)mm)0.79"
( 17.3 (20.1mm)
0.79" ( 20.1 mm )
1111//88"" Square
Square 1.088" - -1.125"
1.088" 1.125" (27.64
(27.64 - 28.58
- 28.58 mm) mm)
FHead
Head Across
Across FlatsFlats
F 0.906"
T-Dome
T-Dome 0.906" - 0.938" (23.01 - 23.83 mm) mm)
- 0.938" (23.01 - 23.83
1 11/8" Square 1.425" - 1.591" (36.19 - 40.41 mm)
G Head Across Corners /8" Square
1T-Dome 1.425" - -1.591"
1.244" 1.326"(36.19 - 40.41
(31.60 mm) mm)
- 33.68
Head Across Corners G
T-Dome 1.244" - 1.326" (31.60 - 33.68 mm)
H Head Height 11/8" Square & T-Dome 0.40" (10.16 mm)
Head Height H 11/8" Square & T-Dome 5/8" -
0.40" (10.16 mm)3
I Thread Size, left & right All bolts 11 UNC /4" - 10 UNC 7/8" - 9 UNC
Thread Size (left and right) I All Bolts 5/8"- 11 UNC 3/4"- 10 UNC 7/8"- 9 UNC
All dimensions in accordancewith ASTM F432 & CSA M430-90 specications
All dimensions in accordance with ASTM F432 & CSA M430-90 specifications
continued
C1060 Steel C1070 C1070M

5/8" Bolt 3/4" Bolt 5/8" Bolt 5/8"
TBE Bolt
13,600 lbs 20,000 lbs 17,100 lbs 28,400 lbs
Yield Strength, min. (60 kN) (89 kN) (76 kN) (126 KN)
22,600 lbs 33,400 lbs 31,200 lbs 35,000 lbs
Tensile Strength, min.
(100 kN) (148 kN) (139 kN) (156 KN)
Ultimate Axial Strain Minimum 12% Minimum 8% Minimum 2.2%
Section 1 September 2016 www.dsiunderground.com
www.dsiunderground.com August 2016 Section1-Page1
6 C1055 (A29) A29 (gr75 for USA)
5 5 3 7
Mechanical Rock Bolts (Forged Head & Threaded) continued
Technical Data
C1060 Steel C1070 C1070M
5/8" Bolt 3/4" Bolt 5/8" Bolt 5/8" TBE Bolt
13,600 lbs 20,000 lbs 17,100 lbs 28,400 lbs

Yield Strength, min.
(60 kN) (89 kN) (76 kN) (126 kN)
22,600 lbs 33,400 lbs 31,200 lbs 35,000 lbs

(100 kN) (148 kN) (139 kN) (156 kN)
Ultimate Axial Strain Minimum 12% Minimum 8% Minimum 2.2%
C1055 (A29) A29 (Gr.75 for USA)

5/8" Bolt 5/8" Bolt 3/4" Bolt 7/8" Bolt
15,600 lbs 17,000 lbs 25,100 lbs 34,700 lbs

(69 kN) (75 kN) (111 kN) (154.3 kN)
24,000 lbs 22,600 lbs 33,400 lbs 46,200 lbs

(106 kN) (100 kN) (149 kN) (205.5 kN)
Ultimate Axial Strain Minimum 10% Minimum 8%
All mechanical & physical properties in accordance with ASTM F432, ASTM A29 & CSA M430-90 specifications
5/8"steel special order

Section1-Page2 August 2016 www.dsiunderground.com
7
Installation Accessories
Mechanical Rock Bolts
Expansion Shells
for 5/8" & 3/4" UNC threads & 7/8" where applicable
= 11/32" (26 mm) hole size: model F1F, L = 31/4"
= 11/4" (32 mm) hole size: model F11/4B, L = 31/4"
= 13/8" (35 mm) hole size: model F2B, L = 27/8"
= 1 1/2" (38 mm) hole size: model D1L, L = 5"
= 13/4" (45 mm) hole size: model D5-1, L = 3"
Nuts
for TBE rock bolts only
for 5/8" and 3/4" & 7/8" UNC thread:
A.F. = 11/8" square
T = 0.8"
Hardened Round Washers

to ASTM F436 specifications
for 5/8" and 3/4" thread
I.D. = 13/16"
O.D. = 115/32"
T = 0.122" to 0.177"
Spherical Seat (Compensation) Washers

ductile iron ASTM A536 Gr. 65-45-12
for 5/8" thread:
I.D. = 11/16", O.D. = 2", H = 3/4" (model TSW-2)
I.D. = 15/16", O.D. = 2", H = 1/2" (model TSW)
for 3/4" thread:
I.D. = 13/16", O.D. = 2", H = 13/16" (model TSW-4)
I.D. = 15/16", O.D. = 2", H = 1/2" (model TSW)
Installation Tools - for Stopers/Jacklegs

for forged head rock bolts:
11/8" square driver
15/16" square driver (for T-Dome bolts)
for TBE bolts:

11/8" square nutrunner
available with 7/8" hex shank or socket

8
Extension Bolt (7/8" High Tensile)
2 Part with Coupler
Dimensions
7/8" High Tensile Extension Bolt
Body Diameter E 0.88" (22.3 mm)
Thread Size (left and right) I1 7/8" - 9 UNC
Thread Size (left and right) I2 7/8" - 14 UNF
Technical Data
7/8" High Tensile Extension Bolt
Minimum Yield Strength 57,200 (254 kN)
Typical Ultimate Strength 74,500 (330 kN)
Ultimate Axial Strain Minimum 1.85%
Torquing Pinch (optional) Nominal 70 ft - lbs
Hardware
1 5/16" 7/8"
D5-1 Shell D5-1 Expansion
UNC 7/8"
Hardened TSW-1 Spherical 7/8"
UNF
Hex Nutrunner Plug for resin Shell
Hex Nut Round Washer Seat Washer Coupler
x 7/8" hex socket installation 13/4"

9
Stelpipe Bolts (Groutable Rock Bolts)
Nominal " and 1" sizes
Dimensions
3/4" (19 mm) Stelpipe 1" (25 mm) Stelpipe
Body Diameter E 0.68" (17.3 mm) 0.92" (23.4 mm)
Grout Hole Diameter F 0.34" (8.6 mm) 0.40" (10.2 mm)
Thread Size (left and right) I 3/4- 10 UNC 1" - 8 UNC
Roll Threading
Thread Size / Type Pitch Diameter Major Diameter
3/4"
0.6773" to 0.6832" 0.7353" to 0.7482"
- 10 UNC
(17.20 mm to 17.35 mm) (18.68 mm to 19.00 mm)
0.9100" to 0.9168" 0.9830" to 0.9980"

1" - 8 UNC
(32.11 mm to 23.29 mm) (24.97 mm to 25.35 mm)
Standard UNC 2A Values

Left Hand (LH) & Right Hand (RH) threads available
Technical Data
3/4" (19 mm) Stelpipe 1" (25 mm) Stelpipe
Steel Grade 1022M
27,000 lbs 50,000 lbs

Minimum Tensile Strength
(120 kN) (222 kN)
11/4" to 13/8" 13/4"

Recommended Hole Diameter
(31.8 mm to 35 mm) (44.5 mm)
Frazer & Jones Model Frazer & Jones Model

Recommended Expansion Shell 3/4" F 1/4" with bail center hole 1" F9F with bail center hole
Ultimate Axial Strain 15% typical
Specification for the tube bolt steel is selected by Stelpipe's metallurgical department

10
Stelpipe Rock Bolts
Expansion Shells
for 3/4" thread (model F11/4 B):
L = 31/4"
= 11/4" (32 mm) hole size
for 1 thread (model F9F):
L = 31/4"
= 13/4
Nuts
for 3/4" thread:
A.F. = 11/8" square
T = 0.8"
for 1 thread:
A.F. = 15/8" hex
T = 63/64"

for 3/4" thread:
I.D.= 13/16", O.D. = 115/32", T = 0.122 to 0.177"
for 1 thread:
I.D. = 11/8", O.D. = 2", T = 0.136" to 0.177"

for 3/4" thread:
I.D. = 13/16", O.D. = 2", H = 13/16" (model TSW-4)
I.D. = 15/16", O.D. = 2", H = 1/2" (model TSW)
for 1" thread:
I.D. = 11/16", O.D. = 2", H = 1/2" (model TSW-1)

11/8" square nutrunner (for 3/4" bolts)
15/8" hex nutrunner (for 1" bolts)
available with 7/8" hex socket
or 31/4" long 7/8" hex shank

11
Installation Quality Guidelines
Mechanical Rock Bolts
Forged Head Rock Bolt
Threaded Both End (TBE)

Rock Bolt
The following are items to be aware of when Condition of Threads - Threads should be
installing mechanical rock bolts (forged head and inspected before installation. Increased friction on
threaded both end [TBE] bolts): the threads adversely affects the torque tension
relationship.
Type of Ground - The nature of the ground must
be evaluated. Soft strata requires a larger plate Fillet on Forged Head - Forged head rock bolts
washer and/or expansion shell bearing area. should be inspected to ensure a fillet of 1/8 " radius
Greater expansion of the expansion shell leaves is present where the shaft connects to the forged
may be required. Soft ground results in larger hole head. Sharp transitions may weaken the bolt.
sizes for a given bit size (bit rattling and reaming).
Special anchors are available for soft ground. Hole Length - Holes too short for the bolt in use
Excessively hard ground can be detrimental as may cause the shell to distort or inhibit proper
well. Hard ground can result in poor anchorage as tensioning of the bolt. Good practice suggests that
the shell is unable to bite into the rock. the hole length should be equal to the bolt length
plus shell length.
Scaling - The ground should be thoroughly scaled
i.e. barred down, before drilling and bolting. Hole Condition - The hole should be cleaned and
Periodic re-scaling may be required while drilling. examined to ensure the bolt will insert smoothly.
Damage to the shell may result if it must be forced
Strength and Yield Capacity of Bolt - The into the hole.
mechanical properties of the bolt should be
appropriate for the ground conditions, bolt length continued
and bolting pattern. Pull tests and torque-tension
tests should be performed to determine yield
strengths and anchorage capacities of the bolts
being used.

12
Installation Quality Guidelines continued
Oversize Holes - Holes 1/8 " oversized can reduce Resin Anchors - Using a resin cartridge to assist
holding strength by 70%. Oversized holes can be in anchoring mechanical rock bolts is gaining
caused using the wrong bit size, leaving the drill popularity. If used with an expansion shell, the
running while flushing the hole, soft ground (faults, shell must have provisions for the passage of
gouge, etc.) and bent drill steel. resin around the shell wedge. This ensures proper
encapsulation of the expansion shell without
Undersized Holes - Undersized holes will not permit
causing any damage to the assembly.
the plug in the expansion shell to seat properly.
The leaves or bail can break and distort upon Expansion Shell Plastic Sleeve - The plastic
forced entry. Undersized holes are usually caused sleeve holding the leaves together on an expansion
by worn bits and/or wrong bit sizes being used. shell should be removed prior to installation. If left
on it could result in poor anchorage.
Friction Flair Expansion Shells - A recent
improvement in expansion shell design is the Set Up of Expansion Shell - Immediately prior
addition of flairs or wings on the bail strap at the to installation the expansion shell should be set
bottom of the leaves. Installation is improved as to the correct diameter to enable the bolt to be
there is no need to set the anchor to keep the bolt pushed up the hole by hand, set and anchored.
from sliding out of the hole during installation. Ifnot expanded enough there will be difficulties in
Theanchor sets up faster as the plug engages the anchoring. If expanded too much the end of the
leaves freely. Spinning of the anchor in the hole is bolt can break the bail or leaf attachment prior to
prevented, thereby eliminating the principal cause the leaves being set.
of bolt failure upon installation.
continued

13
DSI - Minings T-Dome - forged head rock bolts bolt dollies have a 7/8" hex shank and are only 31/4"
have a special concave head design which when long. In addition to being the proper size for the
used in conjunction with T-Dome plates, work rock bolt head or nut, the dolly must also have
like a ball-and-socket and correct for angularity sufficient socket depth to allow nuts to be run onto
without requiring extra washers. the ends of TBE bolts.
Rock Bolt Dollies - Rock bolt installation dollies Proper Torquing of Bolts - Typically, 3.5 tons of
should only transfer rotational energy to the rock installed tension is required for a rock bolt to set
bolt during installation, not percussive energy, the anchor and tension the bolt to 50% of the
when stopers and jacklegs are used. The shank yield strength. An approximately linear relationship
end of the dollie must be short enough to avoid exists between the applied torque and the tension
contact with the drill piston. Typically, these rock in a forged head rock bolt.
As TBE bolts turn at both ends during torquing, they generally apply more tension for the same
amount of applied torque due to the reduced resistance to friction. However, as a generality:
All mechanical rock bolts should be torqued to a minimum of 150 ft-lbs (per ASTM F432).
continued

14
Overtorquing - Overtorquing of the bolts must the placement and spacing of bolts. Torque
be avoided. With forged head bolts, the heads measurements can be recorded on the wall or
can be weakened or sheared off. Overtorquing plate of the bolt which will permit monitoring of
may tension the bolt past its yield point which is the load on the bolt during the mining cycle. If
undesirable. necessary, bolts can also be re-torqued if loss in
tension occurs. Torque testing is best done by a
Undertorquing - Undertorquing can result in poor
crew supervisor (or dedicated technician) while
anchorage. Under tensioned bolts are particularly
visiting work areas during his rounds.
susceptible to blasting damage. Bolts will not
apply sufficient compressive force to the ground Education - Proper education of mining personnel
as per design requirements. and supervisors is mandatory. As manpower
turnover is relatively frequent in bolting crews,
Monitoring - In practice, rock bolt tension often
education must be continuous. Forget this and
drops after installation. Expansion shells can slip
you waste money.
due to blasting vibrations, shells can move as
high stress concentrations along the leaves cause Packaging - Vendors must package bolting
localized failure of the ground, and finally, the rock products in an acceptable manner both for con-
can fail under the plate washer. venience of use as well as prevention of damage
to the product during shipping and handling.
The installation of any ground support system
Particular care must be paid to wrapping of the
must be monitored to ensure proper procedures
thread ends to prevent damage and corrosion.
and installation quality are maintained. For
Good packaging costs more but is worth the
rock bolts this requires verifying torque and
added cost by reducing wastage on site.
continued

15
Matching Bolt and Shell Threads - While North Proper Grade Plates - Thin or weak plates will
American mines typically use UNC thread specs, deform at low bolt tension. High torques will
other countries can use different thread types. produce lower tension values. The bolt could also
Care must be taken not to mismatch shells and rip through the plate during installation or by bolt
bolts from various manufacturers. A minimum loading. Plate should meet ASTM F432 specs. The
UNC class 1A thread spec should be met on minimum spec is a grade 2 plate which has less
all threads as per ASTM F432 guidelines. DSI - than 0.25 deflection when the load on the plate is
Mining exceeds ASTM specs and rolls threads to increased from 6,000 to 20,000 lbs.
aclass 2A specification.
Hardened Steel Washers - Hardened steel
Support Nuts - While they are sometimes used washers should be used between the forged
on TBE bolts, the practice of installing a nut below head or nut and the plate washer. The washer
the anchor shell should be avoided on forged head reduces friction and enhances the torque-tension
bolts. If the support nut comes in contact with relationship. Minimum grade should be Type 2
the shell, friction between these two surfaces will (ASTM F432 spec) and hole size in plate washer
prevent the bolt from elongating properly and will should be no more than 3/8" diameter larger than
give false torque readings as the bolt is tensioned. bolt size. A spherical seat washer can also be
Headed bolts should be free to elongate into the used to reduce friction.
hole through the expansion shell.
Wooden Washers - Although seldom used
TBE Bolt Nuts - Do not run the nut on a TBE bolt nowadays, wooden washers help prevent the
to the end of the threads and onto the shank. plate from cutting into mine screen (mesh) when
Strength can be reduced by as much as 50%. present. The wood may cause tension bleed off
Each revolution of the nut onto the shank reduces however. Care must be used to watch for rotting
the thread engagement length. ofthe wood.
Notching of TBE bolt threads - Notching threads Perpendicular Installation - Bolts should be
on TBE bolts is a poor installation practice and installed as near perpendicular to the rock surface
must be avoided. This practice locks the nut onto as possible. Bolts not perpendicular to the plate
the bolt which then makes the TBE bolt act as a and rock surface will be marginally weaker and
forged head bolt. Deep gouging can reduce the will not be pretensioned properly. The following
bolts strength. example using a 5/8 " forged head rock bolt
installed with 180 ft-lbs torque illustrates the
scope of the problem.
Angle from Installed Ultimate Breaking
Reduction Reduction
Perpendicular Tension Load
0 13,030 lbs - 26,780 lbs -

10 10,280 lbs 21.1% 25,690 lbs 4.1%
20 5,230 lbs 59.8% 25,060 lbs 6.4"
30 3,280 lbs 74.8% 23,050 lbs 13.9%
Results from lab testing conducted at Stelco.

16

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

17
Rebar Rock Bolts (Forged Head & Threaded)
#5 (15M), #6 (20M), #7 (22M) and #8 (25M)
Forged Head Rebar
Threaded Rebar
Dimensions
#5 (15M) #6 (20M) #7 (22M) #8 (25M)
Nominal Bar Size E 0.625" (16 mm) 0.750" (19.5 mm) 0.875" (22.2 mm) 1.0" (25.2 mm)
Head Across Flats F 1.088" to 1.125" (27.64 mm to 28.58 mm)
Head Across Corners G 1.425" to 1.591" (36.19 mm to 40.41 mm)
Head Height, min. H 0.40" (10.2 mm)
Thread Size (left and right) I 5/8- 11 UNC 3/4"- 10 UNC 7/8"- 9 UNC 1"- 8 UNC
Technical Data - Forged Head - Grade 60

#5 (15M) #6 (20M) #7 (22M) #8 (25M)
18,600 lbs 26,400 lbs 36,100 lbs 47,100 lbs

(80 kN) (120 kN) (155 kN) (200 kN)
27,600 lbs 39,600 lbs 54,100 lbs 70,600 lbs

(121 kN) (180 kN) (232 kN) (300 kN)
Elongation in 8" (200mm) 9% minimum
Technical Data - Threaded - Grade 60

5/8" - 11 UNC 3/4" - 10 UNC 7/8" - 9 UNC 1" - 8 UNC
13,600 lbs 20,000 lbs 27,700 lbs 36,400 lbs

(60.5 kN) (89 kN) (123.2 kN) (161.9 kN)
20,300 lbs 30,100 lbs 41,600 lbs 54,500 lbs

(90.3 kN) (133.9 kN) (185 kN) (242.4 kN)
Elongation in 8" (200 mm) 9% minimum
Notes: USA - manufactured to ASTM F432 and ASTM A615 specifications; bolts MSHA approved
Canada - manufactured to ASTM F432, CSA M430 and CSA G30.18M specifications
Grade 40 & 75 available where applicable. Notched rebar optional for bending.
18
MGSD Bar
The new DSI hybrid size bar to allow easier
insertion through resin and better resin mixing.
Yield Yield Tensile Tensile "A" "A" "C"

Size Grade Elongation "C" Deviation
min. max. min. max. Diameter Aim Nominal
3/4"
0.038" min.
75 75,000 87,000 100,000 131,000 8 % min. 0.680" 0.680"-0.686" 0.060"
0.068" max.
7/8"
0.038" min.
75 75,000 87,000 100,000 131,000 8 % min. 0.796" 0.796"-0.808" 0.054"
0.068" max.

19
Rebar Rock Bolts
Nuts
Domenuts
for 3/4" thread A.F. = 1 1/8" square
for 7/8" thread A.F. = 11/8" square
for 1" thread A.F. = 1 5/8" hex
Plain Nuts - used with pinched thread
for 3/4" thread A.F. = 11/8" square
for 7/8" thread A.F. = 11/8" square with flange
for 1" thread A.F. = 15/8" hex
Torq Bolts - system available
for 3/4" and 7/8" thread A.F. = 11/8" square
Resin Mixing System "crimped thread"
Reverse Spin Reverse Drive

for 3/4" thread:
I.D. = 13/16", O.D. = 1 15/32", T = 0.122" to 0.177"
for /8" thread:
7
I.D. = 15/16", O.D. = 13/4", T = 0.136" to 0.177"

for 1" thread:
I.D. = 11/8", O.D. = 2", T = 0.136" to 0.177"

for 3/4" thread:
I.D. = 13/16", O.D. = 2", H = 13/16" (model TSW-4)
I.D. = 15/16", O.D. = 2", H = 1/2" (model TSW)
for 7/8" & 1" thread:
I.D. = 1 1/16", O.D. = 2", H = 1/2" (model TSW-1)

Forged Head Rebar Driver (Dollie)
1 1/8" square driver
available with 7/8" hex socket or 3 1/4" long hex shank
Threaded Rebar Nutrunners
11/8" square nutrunner (for 3/4" & 7/8" bolts)
15/8" hex nutrunner (for 1" bolts)
available with 7/8" hex socket or 31/4" long hex shank

20
Tandem Anchor
patented
slotted shell base removes the chance of severely twisted
shells with leaves buckled inward onto the thread
the system incorporates both mechanical (expansion shell) &
resin anchorage
Other Rebar Product Variations

coupled bolts
notched bolts (for bending)

21
Tandem Anchor
Components
#6 (3/4") or #7 (7/8") headed rebar
expansion shell (usually D8)
support nut Expansion
washer (2" or 21/4") Shell
for 13/8" or 11/2" drill holes
Tandem Anchor Bolts are "POINT ANCHOR BOLTS" because

the full length of the bolt is placed under tension. Resin is
inserted into the drilled hole followed by the bolt. Rotation of
the bolt mixes the resin and causes the expansion shell to
expand and place the bolt in tension. This system incorporates
both mechanical (expansion shell) and resin anchorage. Resin

22
Two Piece Tandem Anchor
Components
#6 (3/4") or #7 (7/8") rebar
5/8" or 3/4" headed smooth bar
coupling Expansion
expansion shell (usually D8) Shell
support nut
washer (2" or 21/4")
Support
Nut
Tandem Anchor Combos are "POINT ANCHORS". The primary
difference in this unit and the Tandem Anchor is the utilization
of two or more individual rods to create a single bolt. This is
Rebar
necessary when the bolt, to be installed, is longer than the
coal seam is high and the bending of a single bolt is difficult
orimpossible.
Resin
Coupling
Smooth Bar
Washer

23
D-DomeTM Rebar Rockbolts (patent pending)
#7 (22m)
regular head for comparison
D-Dome head for comparison
Dimensions and Regulatory Requirements

see Rebar Rockbolts page for size and regulatory requirement
characteristics of D-DomeTM Rebar Rockbolts
Technical Data
the D-DomeTM Rebar Rockbolts produces up to a 60%
increase in head strength versus ASTM F432.95 requirements
Side View Comparison
Traditional headed rebar bolt D-DomeTM headed rebar bolt

loaded to 32,000 lbs loaded to 54,000 lbs
the D-DomeTM headed rebar bolt offers increased security against roof loading
please contact a local sales representative for a sample product and to arrange for a trial

24
Posimix Resin Bolt System
General Features In addition to improved mixing properties the

Manufacture of the posimix bolt is the posimix device also tends to pump the plastic
addition of a specially designed spring wire skin of the chemical anchor to the back of the
attached to the up hole end of many of DSI hole which eliminates the gloving effect.
rock bolts. All DSI conventional chemical bolts can be
The posimix bolting system was designed manufactured as posimix bolts and supplied to
to assist in the installation of rock bolts with suit either left or right hand bolt rotation.
chemical anchors in larger diameter holes Recommended hole size is 31 to 38mm diameter.
(31-38mm) by providing: Corrosion protection may be provided by hot
substantially enhanced mixing of the dip galvanizing.
chemical anchors,
load transfer capabilities are maximised,
the ability to be installed with a face jumbo
as well as hand held machines.
The posimix device centralises the bolt
in the hole allowing an even distribution of
the chemical anchor around the bolt. It also
acts as an Archimedes screw pump forcing
the chemical towards the back of the hole,
assisting in mixing whilst consolidating the
anchor for improved load transfer properties.

25
Tension Jack/Pull Test Kit
30 Ton Capacity
General Information
The pull test kit consists of two assemblies:
a mechanical assembly which includes a claw, stand, nut, & spindle
a hydraulic assembly which includes a hollow core ram, hand pump, gauge, & hose
The gauge measures pressure, which is easily converted into tons of load
Suitable for testing virtually all types of rock bolts and soil nails
When testing Split Set, Swellex, or forged head bolts, the pull collar must be put onto the bolt
BEFORE installation of the bolt
30 ton units available for sale or rent
Comes complete with wooden crate
Pull test collars available upon request

26

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

27
Minicage Cable Bolts (Plain & Bulb)
0.5", 0.6" and 0.7"
Plain Cable Bolt
Bulbed Cable Bolt
Dimensions
0.5" Cable Bolt 0.6" Cable Bolt 0.7" Cable Bolt
+0.026" +0.026" +0.026"
0.500" -0.006" 0.600" -0.006" 0.700" -0.006"
Strand Diameter E +0.66 mm +0.66 mm +0.66 mm
12.70 mm -0.15 mm 15.24 mm -0.15 mm 17.78 mm -0.15 mm
Physical Properties
Product uncoated 7 wire low relaxation strand
Grade 270 K - 270,000 psi (1860 MPa) ultimate strength
Breaking strength, min 41,300 lbs (183.7 kN) 58,600 lbs (260.7 kN) 76,200 lbs (339 kN)
1% extension under load, min. 37,170 lbs (165.3 kN) 52,740 lbs (234.6 kN) 68,600 lbs (305.1 kN)
Elongation in 24 inch (610 mm) 3.5% minimum
maximum 2.5% with initial load = 70% breaking strength

Relaxation after 1000 hrs
maximum 3.5% with initial load = 80% breaking strength
Specification ASTM A416, CSA G279-75, CSA G279-M1985
Construction Details
Construction 1 center wire & 6 outer wires
nom. 0.153 in2 nom. 0.217 in2 nom. 0.304 in2

Steel area
(98.7 mm2) (140 mm2) (196 mm2)
Standing pitch 12-16 diameter
Weight per 1000 ft 520 lbs 740 lbs 1110 lbs

Weight per 1000 m 775 kg 1102 kg 1654 kg
Difference in wire size min. 0.003" min. 0.004" min. 0.005"

(center - outer) (0.076 mm) (0.102 mm) (0.127 mm)
Galvanized cable bolts available on request

28
Cable Bolts
End Holding Device - Conventional Style
to hold cable bolt prior to grouting
2 straps 3/4" x 23/4" (19 mm x 70 mm)
suitable for 2" (51 mm) to 2.5" (64 mm) hole
can be ordered separately and site installed
if factory ordered, straps removed for shipping
not available for double cable bolts
End Holding Device - Fish Hook Style

hooks swaged on with steel tubing
hooks can be bent out to accommodate
any hole size
for single or double cable bolts
fitting holds double cables together
0.5", 0.6" & 0.7" Machined Cable Grip - to fasten Plates

rated for full load of cable bolt
11/4" (32 mm) for 0.5" cable bolts
11/2" (38 mm) for 0.6" cable bolts
c/w 2 part gripper wedges
available galvanized
optional plastic cap to secure wedges
during shipping
0.6" & 0.7" Cast Domed Cable Grip

- to fasten Plates
2" (51 mm) domed face
c/w 2 part gripper wedges
wedges available with or without
groove & retaining spring
optional plastic cap to secure wedges
during shipping

29
Installation Accessories continued
Passive Spinnable Cable Bolt - for Resin Installation

0.6" & 0.7" cable available
resin anchored
bulbs provide resin mixing and anchoring
accepts 11/8" square or hex male spinner
available plain or galvanized
cable available in any length
factory assembled
Strand Lok
available with minimum 4 ton or 12 ton terminal
easy installation, no cement to mix
dissipates impact shock
maintains bond between cable and resin grout
enhanced one pass support
bulge diameter and spacing variable
ideal for confined spaces
superior shear strength for one pass support
higher ultimate tensile
installed with high strength low viscosity strand-loc resin
resin compressive strength exceeding 100 MPA
Youngs modulus 11-13 GPA
custom cartridge diameter and length
Installation Procedure
drill a 1" hole to a depth which will allow the bolt to bottom out when fully inserted
insert the Strand-Lok resin cartridges
manually push the Strand Bolt into the resin to within 2' or 3' of full penetration
Spin the Strand Bolt through the resin to complete the insertion and then continue spinning
for an additional 10 seconds at full insertion
on tensioned installations allow sufficient time for the resin to gel and gain strength before torquing
Notes
the 12 ton terminal is designed for where collar support is needed
a recessed terminal has been designed to be used in close quarters where the
protruding termnal would be an obstruction
a coupled extension drill steel has been designed to keep the "extension" drill
hole size at 1"

30
Installation Accessories continued
0.6" & 0.7" Dogbone Cable Coupler

used to join cables for slings or trusses
used to wrap failing pillars
requires 2 sets of wedges (included)
Grout and Breather Tubing

" ID x 7/8" OD black poly tubing (400' roll)
" ID x 7/8" OD high density grout tubing (400' roll)
" ID x 5/8" OD regular poly tubing (400' roll)
3/8" ID x " OD high density poly tubing (500' roll)
black poly tubing rated for 100 psi
yellow high density tubing rated for 200 psi

31
Cable Bolt
0.6" or 0.7" Passive and Tensionable
Cable Diameter 0.6" gr270 0.7" gr270
Weight 0.74 lbs/ft 1.11 lbs/ft
Bore Hole Diameter 1" to 1.375" 1" to 1.375"
Cross Sectional Area 140 mm 2
196 mm2
Ultimate Strength [1000 lbs] 58.6 76.2
Yield Strength [1000 lbs] 46 68.6
Min. Elongation in 2ft 3.5% 3.5%
Typical Plate gr6 w/ 13/8" hole Grade 6
Also available are 0.5, 0.62 and 0.9 upon request.
270 ksi, low relaxation cable per ASTM A416.

Supplied in any length, black or galvanized cable.
Point anchored active bolt, tensioned after
installation utilizing the hydraulic tensioning jack.
Point-anchored passive bolt with pre-seated tensionable
head. Wedge barrel shaped to accept 11/8" hex or
square male spinner.
Several options for anchoring in the resin are
available: The bulbed cable bolt is designed
for point-anchoring in resin. It may also be fully
grouted with slow speed resin, or cement grouts.
Bulbing is an effective means to center the bolt
in the drill hole, to mix the resin and to develop
bond for anchoring the bolt.
The Bond head is an additional bulb that can be passive
formed on the end of the cable bolt.
Bulbs are provided to fit hole sizes:
1" hole: strip cage
13/8" hole: plunge bulb
1" hole: bond head
Ultra low passive heads can be provided for low
clearance situations.
Bond Head at end to fit

specific Hole diameter

32
CBJ-1 Cable Bolt Tensioning Jack
For installation of bearing plates
Specifications
for 0.6" (15.2 mm) or 0.7" (17.8 mm) cable bolts
maximum load 25 ton @ 10,000 psi (225 kN @ 70 MPa)
stroke = 3" (75 mm)
double acting hollow core ram
aluminum construction - weighs only 10 lbs (4.5 kg)
requires double acting hydraulic pump or hand pump
L = 11.75" (300 mm)
D = 4" (102 mm)
Parts
1) Regularly ensure autogripper

is screwed hand tight into the
hollow core ram.
2) Ensure the cable strand is free
from mud and dust. Also regularly
clean the autogripper wedges.
Seal Kit includes:

1 - 2.25" AN wiper
1 - 2.25" x 2.75" x 3.75" rod seal
1 - 1.25" x 1.75" x 0.250" rod seal
1 - 2.31" O-ring
1 - 2.875" T-seal

33
Torque Tension Relationship for CB1-1
Cable Jack with 3.4:1 Intensifier
Specifications
for 0.6" (15.2 mm) or 0.7" (17.8 mm) cable bolts
stroke = 3" (75 mm)
double acting hollow core ram
aluminum construction - weighs only 10 lbs (4.5 kg)
requires double acting hydraulic pump or hand pump
L = 11.75" (300 mm)
D = 4" (102 mm)
.6 Cable Tensioner with 3.4:1 Intensifier

Pressure Vs. Load (LBF)
0.6" Cable Tensioner with 3.4:1 Intensifier Pressure Vs Load (LBF)
2000 PSI Maximum Inlet Pressure
2000 Psi Maximum Working Pressure
35,000
30,000
25,000
20,000
Load (LBF)
15,000
10,000
5,000
0
0 250 500 750 1000 1250 1500 1750 2000
Pressure (Psi)
Note
cylinder area = 5.01 in
2000 psi is the maximum pressure allowed for use with 0.6" cable

34
Operating Procedure
For intensified cable truss tensioner
Ensure that all hydraulic fittings are tightened Slide assembly onto the tail of the cable until
before operation, and that the unit is in good the tensioner nose is fully seated against the
working order. Check the following: wedges of the dogbone/wedge barrel.
There are no major dents in the housing. A minimum of one inch of cable tail should
That the autogripper assembly (gold in color) protrude from the end of the autogripper
is fully tightened against the face assembly. (If the cable does not protrude
of the piston. from the back of the tensioner the minimum
That the autogripper wedges are in good one inch length the jaws will not grip the cable
condition and are not chipped, dented or properly. There is significant risk that the cable
missing teeth. will strip the wedge teeth).
That there are no major leaks in the system.
Pressurize the cylinder to the desired load
Monitor during use the following (2,000 psi/17 ton maximum for the 0.6 x 30
The autogripper remains screwed in tight ton cable see appendix 1 for a pressure
against the face of the piston versus load plot). If the cylinder runs out of
The gripper wedges do not become too dirty travel before the load is reached, release the
That the wedge teeth do not wear too badly. pressure and slide the cylinder on further and
The autogripper wedges are designed for repeat the tensioning process.
reuse, but eventually need replacing.
The following wear components are available
Before placing the tensioner onto the cable, for purchase from your local DSI supplier
ensure the cable has minimal dirt and or dust on (appendix 2):
its surface. This dirt and dust will make it harder Autogripper assembly
for the wedges to grip the cable. Autogripper wedges
O-Ring kit
Banana Nose

35
Cable Tensioner Mark2
For tensioning cables and installing plates
Specifications
A light weight and unique way for pre-loading
cable bolts, the DSI Cable Tensioner Mark2 grips
the end of the cable bolt and tensions it, leaving
only a short tail protruding from the bearing plate
(approx. 6"). The Cable Tensioner is a single
hydraulic ram driven by an air/hydraulic pump or
by machine hydraulics.
The jack weighs 25 lbs. The entire kit (jack
and pump) weighs 51lbs.
Two grip handles allow for operation by
one person.
Unit locks on the cable, until lanyard is pulled
to release spring loaded grippers.
Can be configured for all cable bolts, from 0.6"
to 0.7" and the DSI 0.9" HITEN cable bolt.
Capacity: 48,500 lbs
Bleed off: 15% i.e. cable lock-off load is 85%
of pulling force due to seating loss.
(for a typical 12' bolt)
Operation
Install the plate and wedge barrel with wedge on
the end of the cable bolt.
Push the Cable Tensioner on. It will self-lock onto
the cable.
Tension bolt to the desired load per hydraulic gage
included with the unit.
After stressing, the Cable Tensioner is easily
removed by pulling on the lanyard to release the
internal grippers.

36
HI-TEN Strand Bolt
Physical Properties
Yield Strength 108,000 lbs
Ultimate Tensile Strength 124,000 lbs
Uniform Elongation 3-4%
Mass Per ft 1.90lb
Cable (Strand) Diameter 0.9"
General Features Installation Guidelines

The DSI HI-TEN Strand Bolt is a cable designed 28mm hole diameters are preferred.
to be installed as a long rock bolt which is Hole depth is critical. Hole depth should be
capable of being post-tensioned at the face, approximately 155mm shorter than the bolt
orout-bye, to loads of up to 27 tonnes using length.
the DSI Tensioner Unit. This allows for sufficient tail to fit accessories,
The HI-TEN Strand Bolt is manufactured from roof plate, collar/wedges & Tensioner Unit.
21 wire strand having a 12mm square, for After insertion of the chemical anchors the bolt
mixing chemical anchors, welded to one end is rotated through the anchors while pushing
ofthe strand. the bolt, fully, to the back of the hole.
The HI-TEN Strand Bolt has a special collar It is important to follow the chemical
and segmented wedge, which can sustain manufacturers recommended mixing and
collar loads of between 57 and 60 tons. hold times as printed on the chemical anchor
The HI-TEN Strand Bolt is designed for high cartons. DO NOT OVER MIX.
pre-tensioning using a point anchor system. The tensioner unit is connected to the HI-TEN
If full encapsulation is required, extra slow Strand Bolt and tension applied.
speed chemical anchors of 20 minutes set time For further details refer to DSIs Tensioner Unit
are available. user instruction guide.
The HI-TEN Strand Bolt can also be effectively
used with cementitious grouts. Standard Lengths & Packaging
The HI-TEN Strand Bolt concept allows a Standard HI-TEN Strand Bolts lengths range
longer than seam height bolt to be installed from 4100 to 8100mm.
at up to 30 from the vertical at the face, Collar/wedge assemblies are supplied
or out-bye, to supplement existing strata separately to the bolt.
reinforcement. Compatible domed plates are Non-standard requirements are available by
available to be used with the HI-TEN Strand negotiation.
Bolt.
The HI-TEN Strand Bolt system is patent
pending.

37
The Wedge Anchorage of the Cable Bolt
The anchorage of most cable bolts consists of
a wedge barrel and a 2- or 3-part wedge. The
wedge segments grip the cable by means of tooth
shaped threads which are forced into the surface
of the cable wires.
The clamping force W is highly dependent on

the friction between wedge and wedge hole.
Fornormal friction conditions, the clamping force
W is more than 4 times the cable pulling force V
and it adjusts with the pulling force V.
Warning: If friction increases (due to corrosion),

a larger F will reduce the clamping force. As V
increases all other forces can only increase if
the wedge can seat deeper into the barrel. If the
wedge is restrained to do so (i.e. by corrosion or
dirt-accumulation), the clamping force can not
increase with the pulling force causing slippage
when the load on the cable bolt gradually
increases during service life.
To avoid slippages during use, it is important
that the cable bolt is fully stressed at time of
installation to a force equal to 0.5 Fu. (i.e. 50%
ofthe capacity of the cable)
When a wedge is properly seated, radial cracks
may develop indicating adequate seating.
The wedge can be supplied with a rubber O-ring
or a metal spring ring holding the wedge segments
together.

38

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

39
Friction Stabilizers
Nominal sizes 33mm, 39mm and 46mm
Dimensions
FS-33 FS-39 FS-46
Taper Diameter A 11/8" (28 mm) 13/16" (30 mm) 11/2" (38 mm)
Taper Length B 2 3/8" (60 mm) 2 1/2" (65 mm) 2 1/2" (65 mm)
Slot Width C 1/2" (13 mm) 5/8" (16 mm) 7/8" (22 mm)
Steel Thickness D 3/32" (2.5 mm) 3/32" (2.5 mm) 1/8" (3 mm)
Bolt Size E 1 5/16" (33 mm) 11/2" (39 mm) 113/16" (46 mm)
All dimensions nominal
Technical Data
FS-33 FS-39 FS-46
13/16" to 1 5/16" 1 3/8" to 11/2" 111/16" to 13/4"

Recommended Nominal Bit Size
(31 to 33 mm) (35 to 38 mm) (43 to 45 mm)
3' to 12'
3' to 8' 3' to 10'
Available Tube Lengths
(0.9 to 2.4 m) (0.9 to 3.0 m) (0.9 to 3.7 m)
24,000 lbs 28,000 lbs 40,000 lbs

Typical Breaking Capacity
(107 kN) (124 kN) (178 kN)
16,000 lbs 20,000 lbs 30,000 lbs

Minimum Breaking Capacity
(71 kN) (89 kN) (133 kN)
3 to 6 tons 3 to 6 tons 6 to 10 tons

Recommended Initial Anchorage
(27 to 53 kN) (27 to 53 kN) (53 to 89 kN)
Ultimate Axial Strain Typical 16%
18 & 24 (0.46 m & 0.61 m) utility hangers also available - not intended for ground support
Also available hot dip galvanized to ASTM A123, CSA G164 specifications

40
Plate Washers
minimum A-36 material (36,000 psi yield)
A = 6" square
B = FS-33 & FS-39: 3/16" thick; FS-46: " thick
C = FS-33: 36mm (17/16") diameter
FS-39: 41mm (15/8") diameter
FS-46: 48mm (17/8") diameter
Standard Driver Tool - for Stopers/Jacklegs

with 7/8" round x 4" long shanked end
available in low profile design (9" long)
L = FS-33: 13", 24", 36" and 42" overall
FS-39: 13", 24", 36" and 48" overall
FS-46: 13", 24" and 36" overall
Female Driver Tool - for Stopers/Jacklegs

with 7/8" hex socket
available in 12 and 11 tapers
L = FS-33: 9" overall
FS-39: 9" overall
FS-46: 9" overall
Threaded Driver Tool - for Mechanized Bolters

with R32 and R38 rope thread
available in low profile design (9" long)
L = FS-33: 18", 24" and 32" overall
FS-39: 18", 24" and 32" overall
FS-46: 18", 24" and 32" overall
Female Threaded Driver Tool - for Mechanized Bolters

with R32 and R38 rope thread socket
L = FS-33: 7", 9" and 14" overall
FS-39: 7", 9" and 14" overall
FS-46: 7", 9" and 14" overall

41
The following are items to be aware of when
using/installing friction stabilizers:
Type of Ground - The nature of the ground
must be evaluated. Soft strata requires a longer
anchorage length to be effective. Soft ground Friction Stabilizer & Plate
results in larger hole sizes for a given bit size
(dueto bit rattling and reaming).
(i.e. barred down) before drilling and bolting.
Periodic re-scaling may be required while drilling.
Strength and Yield Capacity of Bolt -The
mechanical properties of the bolt should be
appropriate for the ground conditions, bolt length
and bolting pattern. Pull tests should be performed
to determine initial anchorage of the friction bolts.
Proper Grade Plates - Thin or weak plates will
deform at low bolt tension. The bolt could also
rip through the plate during installation or by bolt
loading. Plates should meet ASTM F432 specs. Undersize Holes - If the hole size is too small
relative to the friction size then it becomes
Hole Condition - The hole should be cleaned
extremely difficult to install the bolt. The bolt can
andexamined to ensure the friction bolt will insert
be damaged i.e. kinked or bent when installed.
smoothly. Variation in hole diameters (due to
Undersized holes are usually caused by worn bits
differing strengths of rock strata or excessively
and/or wrong bit sizes being used. If integral steel
fragmented ground) can yield variations in
is used with a stoper or jackleg, the hole diameter
anchorage capacities at various elevations.
decreases with each change of steel (normal
Hole Length - If holes are drilled too short then practice requires smaller bits be used as one
the bolt will stick out of the hole and the plate will drills deeper into the hole). With each reduction in
not make contact with the rock surface. Damage hole diameter the anchorage capacity increases.
to the bolt will result if an attempt is made to drive Integral steel often results in crooked holes and
the bolt further than the hole length will permit. should be avoided whenever possible.
The hole should thus be a few inches deeper than
Drive Times - For a typical 5 or 6 foot friction bolt,
the bolt length being used.
a stoper or jackleg will drive the bolt into the hole
Oversize Holes - The hole size required for the in 8 to 15 seconds. This drive time corresponds to
friction stabilizer is the most crucial aspect of the proper initial anchorages of the stabilizer. Faster
installation. The holding power of the bolt relies on drive times should serve as a warning that the hole
the fact that the hole is smaller than the diameter size is too large and thus the initial anchorage of
of the bolt. The larger the hole relative to the the bolt will be too low. Longer drive times indicate
bolt diameter, the less the holding force (at least smaller holes sizes probably caused by bit wear.
initially). Oversized holes can be caused by using
the wrong bit size, leaving the drill running while
flushing the hole, soft ground (faults, gouge, etc.)
continued
and bent steel.

www.dsiunderground.com May 2013 Section4-Page3
42
Bit Selection - Button bits are commonly up

to 2.5mm larger than their slated size. A 37mm
button bit may in reality be 39.5mm in diameter
when new. This is too large for an SS- 39 friction.
Button bits do wear quickly however, increasing
anchorage capacity and increasing drive times.
Cross or X bits, on the other hand, are sized true
to stamped size usually within 0.03". They hold
their gauge very well but tend to drill slower than
button bits. They are preferable to button bits for
friction installation where possible.
Perpendicular Installation - Bolts should be
installed as near perpendicular to the rock
surface as possible. This ensures the welded ring
is in contact with the plate all round. Bolts not
perpendicular to the plate and rock surface will
result in the ring being loaded at a point which
may cause early failure. Unlike other rock bolts,
spherical seat washers are not available to correct
for angularity with frictional stabilizers.
Installation Driver Tools - Driver tools must
transfer percussive energy to the bolt during
installing, not rotational energy. This is opposite
to most other forms of ground support. The shank
end of the driver must be the proper length to
contact the drill piston in stopers and jacklegs (i.e.
4" long for 7/8" hex drill steel). The shank end
on the drivers is round so as to not engage the
rotation of the drill. The driver tools must have the
proper end shape to fit into the friction without
binding and causing damage to bolt during
installation.
Education - Proper education of mining personnel
and supervisors is mandatory. As manpower
turnover is relatively frequent in bolting crews,
education must be continuous. An informed
workforce will save money in the long run.
Monitoring - Installation must be monitored
to ensure proper procedures and quality are
maintained. Pull-test measurements should be
routinely conducted on friction stabilizers to
checkinitial anchorage values.

Section4-Page4 May 2013 www.dsiunderground.com
43
OMEGA-BOLT
Physical Properties
12 Tonnes 24 Tonnes
12 Tonnes Plus 16 Tonnes Plus 24 Tonnes Plus
Standard Standard
Minimum Breaking Load (kN) 120 115 150 240 220

Minimum Elongation 10% 20% 20% 10% 20%
Profile Diameter (in) 1.08 1.08 1.42 1.42 1.42
Material Thickness (in) 0.078 0.078 0.078 0.118 0.118
Hole Diameter Range (in) 11/4 to 11/2 11/4 to 11/2 1.7 to 2.05 1.7 to 2.05 1.7 to 2.05
Optimal Hole Diameter (in) 13/8 to 11/2 13/8 to 11/2 13/4 to 2 13/4 to 2 13/4 to 2
Inflation Pressure 300 bar 300 bar 300 bar 300 bar 300 bar
* 1 tonne = 1.1 ton
General Features
The DSI OMEGA-BOLT is an expandable rock bolt with excellent elongation properties designed to
accommodate ground movement. The OMEGA-BOLT is a folded steel tube with a welded ferrule on
each end.
The OMEGA-BOLT is safe and easy to install. The OMEGA-BOLT is inserted into the drilled hole and
inflated using high pressure water.
The OMEGA-BOLT is inflated to the exact shape of the drilled hole and can tolerate a large variation in
hole diameter.
Standard Lengths & Packaging

Standard lengths available include 5ft, 6ft, 7ft, 8ft, 10ft, 12ft, 2.4m, 3.0m
Standard pack of 100

44
OMEGA-BOLT continued
Custom Protective Coatings

In general, regular expandable rock bolts are not resistant to corrosive environments. To alleviate this problem
in mining and tunneling applications, DSI is using a special coating that isolates and actively protects the
steel. Neither coating interferes with normal installation procedures.
Zinc Epoxy Coating

Zinc Coated OMEGA-BOLT rock bolts are recommended for mid-term support in tunneling, civil engineering
and mining applications, where non acidic to slightly acidic corrosive environments can be expected.
This coating consists of a zinc rich epoxy coating that acts as a physical barrier as well as a galvanic
protection against corrosion.
Product Application
High Humidity or ground water
Alkaline (low pH)
Basic (high pH)
High Abrasive Environment
Polymer Acid Impervious Coating

Polymer coated OMEGA-BOLT rockbolts are endorsed for mid-term support in tunneling, civil engineering
and mining applications, in most environments, where highly acidic corrosive environments are found.
This polymer coating creates a physical barrier that is impenetrable by most acids, bases, alkalizes and
highly electronegative solutions. This includes but is not limited to sulfuric acid, hydrochloric acid and
sodium hydroxide. This coating is also highly abrasion resistant.
Product Application
Highly Acidic and Basic Solutions (H2SO4, HCl, NaOH)
High Alkaline Solutions
High Abrasive Environment

45
Omega Pump
Hydraulic Pump
Inlet Air Pressure Range Outlet water psi
280 to 300 bar

70 to 100 psi
(4060 to 4350 psi)
Electric Pump

46

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

47
DYWIDAG THREADBAR (Black & Galvanized)
#6 (19mm) through #14 (44mm)
Dimensions
#6 #7 #8 #10 #11 #14
3/4" 7/8" 1" 11/4" 13/8" 13/4"

Nominal Bar Size E
(19 mm) (22 mm) (25 mm) (32 mm) (35 mm) (44 mm)
0.86" 0.99" 1.12" 1.43" 1.61" 1.86"

Max. Bar Diam. F
(21.8 mm) (25.1 mm) (28.4 mm) (36.3 mm) (40.9 mm) (47.3 mm)
All dimensions in accordance with ASTM F432 & CSA M430-90 specifications
Technical Data
Nominal Size Yield Strength (min.) Ultimate Strength (typ.) Nominal Weight
33,000 lbs 44,000 lbs 1.50 lbs/ft

#6
(146 kN) (195 kN) (2.24 kg/m)
45,000 lbs 60,000 lbs 2.04 lbs/ft

#7
(200 kN) (270 kN) (3.04 kg/m)
59,300 lbs 79,000 lbs 2.67 lbs/ft

#8
(263 kN) (350 kN) (3.98 kg/m)
Gr. 75 (Gr. 517/ 690)
95,300 lbs 127,000 lbs 4.30 lbs/ft
#10
(425 kN) (564 kN) (6.41 kg/m)
70,000 117,000
100,000lbs 156,000 lbs 5.31 lbs/ft
#11 lbs lbs 2.67 lbs/ft
(520 kN) (693 kN) (7.91 kg/m)
( Gr. 690/825)
(310 kN) (445 kN) (3.98 kg/m)

Gr. 100
169,000 lbs 225,000 lbs 7.65 lbs/ft

#14**
(750 kN) (1000 kN) (11.38 kg/m)
70,000 lbs 100,000 lbs 2.67 lbs/ft

Gr. 100 (Gr. 690/ 825) #8
(310 kN) (445 kN) (3.98 kg/m)
Also available hot dip galvanized to ASTM A123 and CSA G164 specifications
All mechanical and physical properties in accordance with ASTM A615-92b and CSA G30.18M-92 specifications
THREADBAR is left hand (LH) thread only unless otherwise noted
** Right hand (RH) thread

48
DYWIDAG THREADBAR
THREADBAR Torque Tension Relationship
Threadbar Torque Tension Relationship
30,000
25,000
20,000
Tension (Lbs.)
15,000
10,000
5,000
0
0 100 200 300 400 500 600 700 800 900 1000 1100
Torque (Ft. - Lbs.)
#5 Grade 150
#8 Grade 75
#9 Grade 75
#10 Grade 75
#11 Grade 75
#14 Grade 75
#18 Grade 75
#6 Grade 75

49
THREADBAR Hardware
(Black & Galvanized)
Hardware #6 #7 #8 #10 #11 #14
Anchornut stock stock stock stock stock n/a
Hex Nut- Cast stock stock stock stock stock n/a
Hex Nut -
special order special order special order special order special order stock
Machined
Coupler - Cast stock stock stock n/a n/a n/a
Coupler -
special order special order special order stock stock stock
Machined
Bevelled
stock stock stock stock stock stock
Washer
Eyenut - Cast n/a stock stock n/a n/a n/a
Eyenut -
n/a n/a n/a special order special order stock
Machined
Expansion
n/a special order special order special order n/a n/a
Shell
Also available hot dip galvanized to ASTM A123 and CSA G164 specifications.
THREADBAR Spinners & Nutrunners

THREADBAR Spinners & Nutrunners #6 #7 #8
Oval Spinner
7/8" Hex Socket stock stock stock
7/8" Hex Shank
Threaded Spinner
special special special
7/8" Hex Socket
order order order
7/8" Hex Shank
Nutrunner
7/8" Hex Socket stock stock stock
7/8" Hex Shank
Other sizes available by special order

T-thread, rope thread, 1" hex, etc .bar spinners and nutrunners available by special order

50
All Thread Rebar (Grade 690)
Nominal 5/8" (15 mm) through 11/4" (32 mm)
Dimensions
#5 #6 #7 #8 #10
5/8" 3/4" 7/8" 1" 11/4"

Nominal Diameter E
(15 mm) (19 mm) (22 mm) (25 mm) (32 mm)
3/4" 7/8" 1" 11/8" 13/8"

Thread Diameter F
(19.0 mm) (22.2 mm) (25.4 mm) (28.6 mm) (34.9 mm)
0.31 in2 0.44 in2 0.60 in2 0.79 in2 0.1.20 in2
Cross-Sectional Area F
200 mm2 285 mm2 385 mm2 500 mm2 800 mm2
Technical Data
#5 #6 #7 #8 #10
23,000 lbs 33,150 lbs 45,100 lbs 58,900 lbs 90,000 lbs
Yield Strength min.
(100 kN) (145 kN) (200 kN) (260 kN) (408 kN)
28,800 lbs 41,300 lbs 56,300 lbs 73,800 lbs 112,500 lbs
Ultimate Strength
(130 kN) (188 kN) (255 kN) (335 kN) (510 kN)
1.04 lbs/ft 1.50 lbs/ft 2.0 lbs/ft 2.7 lbs/ft 3.4 lbs/ft
Nominal Weight
(1.55 kg/m) (2.36 kg/m) (3.04 kg/m) (3.93 kg/m) (5.06 kg/m)
Ultimate Axial Strain 5% to 8% typical

Cold Rolled Threads 5 threads per inch for all bar sizes
This bar exceeds the physical properties of ASTM A615
Hardware
Hex Nut Hemispherical Coupler

(Anchor) Nut

51
Rebar and DYWIDAG THREADBAR Bolts
The following are items to be aware of when Fillet on Forged Head Rebar - Forged head rebar
using/installing resin grouted rebar and DYWIDAG bolts should be inspected to ensure a fillet of
rock bolts: 1/8"radius is present where the shaft connects to
the forged head. Sharp transitions may weaken

Type of Ground - The nature of the ground must
the bolt.
be evaluated. Soft strata requires a larger plate
washer bearing area and a longer anchorage Shelf Life of Resin - Resin has a practical shelf
length if point anchored. Soft ground results in life. Although the chemical ingredients do not
larger hole sizes for a given bit size (due to bit change with time, most resin cartridges are
rattling and reaming). This can adversely affect the water based and thus dry out with age. The shelf
mixing of the resin. life thus refers to the workability of the resin
cartridge. Aged cartridges are still effective;
however, because they are drier, the ingredients are
i.e. barred down, before drilling and bolting.
crumbly and harder to mix properly. The bolts are
Periodic re-scaling may be required while drilling.
more difficult to insert through old resin as well.
Strength and Yield Capacity of Bolt - The Set times may also be reduced somewhat with
mechanical properties of the bolt should be older resin. The resin cartridge box will have the
appropriate for the ground conditions, bolt length manufacturing date written on it. Resin should be
and bolting pattern. Pull tests should be performed used as soon as possible. Stock should be rotated
to determine yield and ultimate strengths of the so older resin does not accumulate.
bolts as well as resin anchorage capacities.
Storage - Resin should be stored in a cool location
Condition of Rebar Threads - Threaded rebar to maximize shelf life. Elevated temperatures dry
should be inspected before installation. Increased out the resin cartridges.
friction on the threads can adversely affect
Temperature and Set Time - Temperature greatly
tensioning of the rebar. DYWIDAG threads are
affects the gel (set) time of resin cartridges. A
generally immune to defects and damage.
20F rise in temperature reduces the set time by
approximately 50%. Conversely, a 20F drop in
temperature will approximately double the set time
of the resin. Resin should be stored and used at
room temperature whenever possible.
continued

52
Resin Usage
Hole diameters (inches)
ASTM 1" 11/4" 13/8" 11/2" 15/8" 11/2" 15/8" 13/4" 17/8" 2" 21/4"
A615 Cartridge Diameter (mm)
Bar Size 23 28 32 32 32 35 35 40 40 40 40
#6(3/4") 18.5" 13" - - - - - - - -
#7(7/8") - 16" 14" - - 12.5" - - - - -
#8(1") - 22.5" 17.5" 12.5" - 15.5" 11.5" 12" - - -
#10(1-1/4") - - - 15.5" - 18.5" 17" 13" - -
#11(1-3/8") - - - - - - - 23" 16" 12" -
#14(1-5/8") - - - - - - - - - - 11"
Chart indicates inches of bolt encapsulation based on standard 12" length Lokset resin cartridge.
This chart is prepared as a guide based on average drilling conditions in concrete or rock. Field trials should be conducted
to determine actual resin requirements.
Example: When a 11/2" hole is drilled, using a 1" diameter deformed rebar bolt, one 35 mm x 12" cartridge will grout 15.5
linear inches of the bolt.
Inches grouted include a typical 15% loss.
Blank spaces are non-recommended bolt/hole combinations.
Resin Size, Bolt Size and Hole Size - The size of Oversize Holes - If the hole size is too large
the bolt relative to the cartridge and hole size is relative to the bolt size, poor mixing of the resin
critical. The above chart gives the recommended will result. The grout yield per resin cartridge will
combinations of bar, hole and cartridge sizes. The also be reduced. This is particularly important
numbers in the chart refer to the yield i.e. length of with point anchored bolts. Oversized holes can
encapsulation of the bolt per 12" resin cartridge. be caused by using the wrong bit size, leaving the
Blank spaces are non-recommended bolt and hole drill running while flushing the hole, soft ground
combinations. (faults, gouge, etc.) and bent drill steel.
Hole Condition - The hole should be cleaned and Undersized Holes - Undersized holes will result
examined to ensure the resin cartridges and the in insufficient bonding of the bolt to the rock.
rock bolt will insert smoothly. Difficulties in inserting the bolt into the hole may
also be experienced. Undersized holes are usually
Hole Length - If holes are drilled too short then
caused by worn bits and/or wrong bit sizes being
excessive lengths of the bolt will stick out of the
used.
hole. The plate may not be effectively installed.
If holes are drilled too long then resin will be
wasted at the end of the hole. This will reduce continued
the encapsulation length for a point anchored
rock bolt and can reduce the load capacity of the
bolt. The bolt may not be able to be tensioned
adequately.

53
Spinning of the Bolt - refer to Resin and Cement

cartridge section (Section 9).
Underspinning - The bolt is spun into the resin
cartridge to mix the two separate components (the
catalyst and the resin matrix). Improper mixing will
result in a poor installation. Underspinning results
in inadequate mixing of the resin and insufficient
gelling may occur. Operators will complain the
resin will not set up.
No Spinning - If the bolt is simply pushed through
the resin cartridge without rotation, a detrimental
effect may be caused by the resin catalyst being
picked up by the end of the bolt. This may cause
both undercatalysed and overcatalysed areas to
be created.
Overcatalysed resin yields an understrength
crumbly type of anchor. Undercatalysed resin
stays soft virtually indefinitely because it does
not have enough catalyst to speed up the gelling
reaction.
Overspinning - Overspinning will grind up the
resin as it sets. Poor anchorage will result. The
bolt may not be able to be tensioned properly.
Consequently, the operator will once again
complain the resin is not setting up!
Tensioning with Fast/Slow Set Resins - As a
general guideline, when bolts are to be tensioned,
fast set resin should be used at the toe of the
hole for 1/3" the bolt length (minimum 24"). Slow
set resin is used for the remaining 2/3" length to
fully encapsulate the bolt. The slow set must be
sufficiently slow to allow the plate washer and
nut to be installed and the bar tensioned before
the resin set up. Rebar bolts can be tensioned by
torquing the nut. DYWIDAG bolts require a greater
torque to achieve adequate tension.
continued

54
Proper Grade Plates - Thin or weak plates will Gloves - Gloves and eye wear should be worn
deform at low bolt tension. The bolt could also when handling resin.
rip through the plate during installation or by
Odour - Polystyrene monomers in the resin have
bolt loading. Plates should meet ASTM F432
a particularly noticeable smell. Properly installed
standards.
bolts (i.e. properly set up resin) will have no odour.
The smell of styrene underground implies broken
cartridges at the work place or insufficiently mixed
resin in the hole.
Education - Proper education of mining personnel
and supervisors is mandatory. Resin anchored
bolts in particular require skilled miners. As
manpower turnover is relatively frequent in bolting
crews, education must be continuous. Forget this
and you waste money.
Perpendicular Installation - Bolts should be
installed as near perpendicular to the rock surface Monitoring - Installation must be monitored
as possible. Bolts not perpendicular to the plate to ensure proper procedures and quality are
and rock surface will be marginally weaker and maintained. Pull-test measurements should be
will not be pretensioned properly. Spherical seat routinely conducted on resin anchored bolts.
washers are available to correct for angularity. Torque measurements can also be taken on
threaded rebar bolts and monitored for changes.
Hardened Steel Washers - Hardened steel
Torque testing is best done by a crew supervisor
washers should be used between the forged head
(or dedicated technician) while visiting work areas
or nut and the plate washer. The washer reduces
during his rounds.
friction and enhances tensioning in threaded
rebar. Minimum grade should be ASTM F436 Type Packaging - Vendors must package bolting
1or 2 and hole size in plate washer should be no products in an acceptable manner both for
more than 3/8" diameter larger than bolt size if a convenience of use as well as prevention of
spherical seat washer is not used. damage to the product during shipping and
handling. Particular care must be paid to
Rock Bolt Dollies - Installation dollies should
wrapping of the thread ends to prevent damage
only transfer rotational energy to the bolt during
and corrosion. Resin cartridges must be robust
installation, not percussive energy when drills are
so as to not rip or tear during normal handling.
used to rotate the bolt. The shank end of the dollie
Goodpackaging costs more but is worth the
must be short enough to avoid contact with the
added cost by reducing wastage on site.
drill piston in stopers and jacklegs. Typically, these
rock bolt dollies have a 7/8" hex shank and are
only 3" long. Besides being the proper size for
the rock bolt head or nut, the dolly must also have
sufficient socket depth to allow nuts to be run onto
the threaded portion of the bolt.

55
56

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

57
SanJuan EZ TRUSS
ASTM F432 gr6 -Nominal 30 Ton Capacity
The DYWIDAG SanJuan EZ Truss combines ease
of installation with superior support performance.
It can be installed safely from the bolter without
exposure to unsupported roof at anytime.
Patent application pending in USA
Installation
The truss shoe and the inclined bolt can be
installed first and separately from the truss.
Apiece of 0.6" cable is inserted into the end of
truss shoe automatically engaging the cable grip
wedges. This can be done without leaving the
protection of the bolter. Then both cables are fed
through the cable truss coupler in the middle.
Wedges are installed into barrels against the
cable truss coupler and stressing may commence
using a hydraulic tensioning unit. The truss
shoe is designed to accommodate #7 or #8 bar
and angles between 45 and 60 degrees to the
horizontal.

58
Trusses and Slings
Bar Sling
Full Load Truss coupler
Torque wrench to tension truss at coupler
Patented in US and Canada
Cable Truss
Full load dog-bone cable coupler
Hydraulic jack to tension
Ring-eye plate or wood at bends to transfer
corner forces

59
Cable Slings
Uses Installation
Cable slings can be used as primary ground Holes are always drilled 8' (2.4m) in length and are
support in drifts, for the construction of sill generally oriented at approximately 45 degrees.
mats and for wrapping pillars. Cable slings are Three cement cartridges are immersed in water,
particularly useful in soft, yielding ground or in and when ready, inserted into the first hole and
areas prone to rockbursts. tamped to the end. One end of the cable is then
inserted manually into the hole. The cable is slid
Materials
into the gap in the end of the friction stabilizer
Each sling is comprised of a length of cable (see and the bolt is fully installed. The same process is
chart below) with drive blocks or buttons, 2 pc. of repeated for the other end of the cable.
5' (1.5m) 39mm friction stabilizers and a minimum
of 6 cement cartridges (32mm diameter), three per If properly installed the friction stabilizers will hold
hole. Cables can be either 0.5" (12.7 mm) or 0.6" approximately 1 ton per foot of length and will
(15.2 mm). immediately tension the cable. Blocks or wedges
can be inserted between the cable strand and the
rock. After the cement cures the full strength of the
cable can be mobilized.
Cable Length and Spacing

Distance Between Holes Drill Hole Length Total Length of Cable
11.5' (3.5 m) 8' (2.4 m) 27.5' (8.3 m)
13.1' (4.0 m) 8' (2.4 m) 29.1' (8.8 m)
14.8' (4.5 m) 8' (2.4 m) 30.8' (9.3 m)
16.4' (5.0 m) 8' (2.4 m) 32.4' (9.8 m)
18' (5.5 m) 8' (2.4 m) 34' (10.3 m)
19.7' (6.0 m) 8' (2.4 m) 35.7' (10.8 m)
In Mexico cable slings are supplied complety assembled and ready to install.

60

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

61
DCP Bolt
Double Corrosion Protection by Grouting
The DCP bolt combines ease of installation with
durable long-term corrosion protection.
Patent application filed
The hex drive nut and domed washer are Installation

integrated. The grout nozzle is easily attached over the end
The nut has grouting channels through it. of the bar and sealed against the drive nut. Grout
The domed washer transitions to a steel is injected through the nut. The bar is completely
trumpet that provides a sealing fit with a encased in grout even at the critical inside of the
deformed plastic sleeve. nut for maximum corrosion protection.
The deformations of the plastic sleeve center
the bar inside, allow grout to flow inside and
outside the sleeve.
The deformations are designed to transfer the
load from the inner to the outer grout.
The sleeve is a protective barrier against
corrosive elements.
The bolt is installed using an expansion shell
for immediate support.
Technical Data
Bar Size/Grade #7 (22 mm) Gr. 60 #7 (22 mm) Gr. 75 #7 (22 mm) Gr. 100
Thread Yield Strength, min. 27,700 lbs (123 kN) 34,700 lbs (154 kN) 46,200 lbs (205 kN)
Thread Yield Strength, min. 41,600 lbs (185 kN) 46,200 lbs (205 kN) 57,800 lbs (267 kN)
Recommended Hole Size 13/4" (45 mm) or 2" (51 mm)

62
DCP Bolt
Typical Installation Procedure
Description Installation
The DSI Double Corrosion Protected Bolt (DCP Slide a plate over the top of the bolt and insert
Bolt) is a pre-tensioned & post-grouted rock bolt. the pre-assembled DCP bolt into the hole until
It allows for immediate ground support using an the domed plate bears against the strata. Do not
expansion shell and has a high density corrugated rotate the bolt while inserting. Important: ensure
polyethylene (HDPE) sheath along the bar length that the HDPE sheath does not scrape against the
that provides long term corrosion protection and collar of the hole.
load transfer. The system can also be provided
Pre-Loading
with triple corrosion protection (TCP Bolt) using
special anti-corrosion bars, galvanizing or epoxy- Once the plate is hard against the rock face, apply
coating. left-hand rotation to engage the expansion shell.
Pre-load the DCP bolt to the required torque.
Components Use a torque wrench with a 36mm (13/8") deep
The DCP Bolt comprises a 7/8" diameter steel socket. Note: percussion must not be used for
bar pre-assembled with an expansion shell, tightening the nut.
corrugated polyethylene (HDPE) sheath attached
Load Testing (if required)
to a grouting bell and domed hex nut (36mm A/F).
The nut is slotted for post-grouting. The required A minimum of 30mm (1.2") of bolt thread must
dome plates are supplied separately and are protrude behind the nut. Install the testing
generally ASTM F432 grade 2 or 3 material. equipment and perform loading tests however,
do not overstress the bar. Warning: never stand
Bolt Handling behind the jack during testing and read DSIs
DCP bolts must be kept clean at all times. Care Safety and Operating Instruction prior to testing.
must be taken not to damage the HDPE sheath,
Post-Grouting
grout bells and expansion shells during shipping
and handling. The cement grout mixture must be thick enough
to adhere to an overturned hand (mayonnaise
Drilling consistency). The optimal water:cement ratio
Depending on the size of the expansion shell, drill is 0.30:1 by weight for Type I-II cement. This is
either 45mm or 50mm (1" or 2") holes the total equivalent to 0.3 lbs of water per 1 lb of cement
length of the bolt plus 50mm (2"). Thoroughly flush or 3.4 gallons of water per 94 lb sack of cement.
the hole with water after drilling. Ensure that the Atypical 2 or 3 stage progressive cavity pump can
bearing surface for the dome plate is within 15 pump a 0.30:1 water:cement ratio grout through a
degrees from being perpendicular to the bolt. " hose for 15m (45-ft) and 6m (10-ft) of bolt.
continued

63
Typical Installation Procedure continued
If the grout is thinner than 0.3:1 it may run out of

the hole. If thin grout is kept in the hole the water
will bleed away from the grout thus failing to fully
encapsulate the bolt.
The normal post-grouting steps are:
Prepare grout with proper amounts of water
and cement.
Pump some grout to the end of the hose,
check consistency and stop pumping.
[Install a ball valve in the hose near the Chicago
fitting to control grout flow.]
Attach Chicago fitting to DCP bolt grouting
adapter.
Connect the DCP bolt grouting adapter onto
the bayonet mount of the grouting bell, rotating
to the right and tightening with the handle on
the adapter.
Open ball valve and restart pumping at a slow
to medium rate until grout appears around the
plate.
Stop pumping and disconnect the adaptor.
Important: if grout drains from the nut and/or
the plate, the bolt must be grouted again with a
thicker grout mix.
Move to a new bolt & repeat above steps.
Clean the grout adaptor thoroughly after use.
Warning: when grouting, the operator should
wear the prescribed protective equipment in
addition to gloves and safety glassed. Consult
the applicable MSDS.

64
DYNA Tork Bolt
DYNA Tork bolt is designed with a spiral mixing
blade to ensure ultimate mixing of DSI resin in the
borehole. This blade design has a dual propose:
to mix the resin properly and provide anchorage
for static ground support. The cone is designed
to yield and transfer dynamic loads into the resin
in rock burst conditions, absorbing the energy
through controlled deformation. This ploughing
effect through the resin will ensure that most of
the kinetic energy in a rock burst is contained
within the rock-mass. The DYNA Tork bolt is the
ultimate Dynamic Rock Support Solution for deep
mining where it provides proper anchorage in a
regular static mining environment, and ultimately
yielding support in dynamic rock burst conditions.
1055 Modified Steel

Elongation 10%
448 MPa 65.000psi

Yield Strength
93 kN 20,904 lb
660 MPa 65,700 psi

Ultimate Tensile Strength
143 kN 32,160 lb
Recommended Domed Washer Plate 6.3 mm 150 mm 150 mm 1/4" 6" 6"
Thread Diameter 19.05 mm 3/4 in
Bore Hole Diameter 33 mm
Hemispherical Pinnut (dia len hole dim) 46 mm 18 mm 19 mm
Dynamic Bolt Energy Absorption: 15 kJ tested, 23 kJ tested, 30 kJ tested
Technologically Advanced Unique

Dome Plate Mixing Helix Patent Pending
1055 Modified Smooth Bar

65
DYWI Drill Self-Drilling Bolt
Bar Size R25N R32N R32S R38N R51N
Diameter over threads [in] / [mm] 0.984 25 1.260 32 1.260 32 1.496 38 2.008 51
Cross sectional area of bar a)
[in ] / [mm ]
2 2
0.378 244 0.614 396 0.756 488 1.111 717 1.455 939
Ultimate Strength [1000 lbs] 45.0 62.9 80.9 112.4 179.8
Yield Strength [1000 lbs] 33.7 51.7 62.9 89.9 141.6
Weight [lbs/ft] / [kg/m] 1.5 2.3 2.3 3.4 2.8 4.1 4.0 6.0 5.6 8.4
Maximum Drilling Depths c)
[ft] / [m] 39.4 12 52.5 16 65.6 20 78.7 24 98.4 30
The DYWI Drill Self-Drilling bolt is a fully threaded

hollow bar that initially serves as a drill rod, utilizing
a lost bit. The thread is made to 15010208. For use
in unconsolidated ground or other difficult ground
conditions.
Excellent for spiling (fore-poling).
Bolt is drilled in and grout is pumped through the
center hole with pumpable resin or cement grouts.
The couplers are designed to exceed the ultimate
load of the bar by 20%. The couplers are designed
to minimize the loss of drill energy.
Several drill bits are available. Most widely used is
the EXX Tungsten carbide chisel bit for handling
UCT* up to 12.5N/mm (RQD 100%) and up to
50N/mm (RQD 75%).
Standard length is 3m (9ft-10"). Longer lengths are
available: 4m, 6m
*UCT is unconfined compressive strength
Installation
DSI Hollow Bar System is typically installed using is placed over the full length of the borehole. For
rotary percussive drilling. This technique enables ground conditions where borehole collapse is
high rates of installation, good directional stability anticipated or where subsequent grout injection
and also helps to consolidate the grout within the down the center of the bar is problematical,
borehole. simultaneous drilling and grouting is the preferred
Rotation speeds should be sufficient to cut a true solution.
borehole (120-150 RPM for soil nails; 100-130 Grouting pressures should be regulated to
RPM for mini piles), as opposed to displacement maintain circulation at all times (typically up to 100
of the soil with the drill bit through percussion and psi), with a small amount of grout return visible at
heavy feed pressures (driven installation). Drilled the mouth of the borehole. Pressures in excess of
boreholes ensure enlarged grout bodies together 100 psi are generally only required for specialist
with better permeation of the grout into the applications (i.e. anchors in cohesive soils or
surrounding ground. Feed pressures on the drill mining applications).
rods should be regulated in accordance with the The choice of grout pump varies between
cutting performance of the drill bit. applications, but basic requirements are as follows:
Simultaneous Drilling and Grouting a) thorough mixing of the grout to avoid
Suitable for granular soils and fills. This installation blockages at the drill bit,
method utilizes a Grout Swivel, grout pump b) delivery of a continuous volume to ensure
and drifter. The technique combines drilling and consistent grouting,
grouting as a single operation, ensuring that grout c) maintenance of sufficient pressure.

66
Self Drilling Bolt continued
Accessories
Grout Swivels
Grout Swivels are used for simultaneous drill and
grout installation, to inject grout into the bore of a Grout Swivel (hand held installation)
rotating DSI Hollow Bar. The unit comprises of a
heat treated shaft (to withstand the impact energy
from the hammer drive) and a housing into which
the grout is pumped. Inlet ports within the shaft
enable grout to be pumped into the bore of the
bar.
A locator frame is required (bolted to the drill Grout Swivel (rig installation)
sledge) to prevent the housing from rotating with
the shaft, as well as positioning it at the correct
location to enable unrestricted operation of the
hammer.
Drill Bits
EX / EXR EXX
Hardened cross cut drill bit, Tungsten carbide chisel drill
suitable for the majority of bit. EXX is the hardest drill
applications including narrow bit available, for strong rock,
bands of soft rock. hard seams and concrete
(EXR denotes retroflush version) footings.
Soil types: Fills, Shales, and Rock types: Strong rock,

Gravels. Metamorphic and Igneous
Rocks i.e. Slate and Granite.
Diameters Available for Both Drill Bit Types

R25 1.65", 2"
R32 2", 3"
R38 3", 3.5"
R51 3.5", 4.53"
Drill Tooling
A range of drill accessories are available, to enable connection between the output drive of the drilling head
and the different DSI Bar diameters.
Air Flush Shank (hand held installation) Balance Rod Reducing Coupler Reducing Coupler
(with centre bridge)

67
68

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

69
Threaded Fiberglass Bolts (Solid & Groutable)
Nominal 3/4" (20 mm) & 1" (25 mm)
Dimensions
3/4" (20 mm) Bolt 1" (25 mm) Bolt 1" (25 mm) Hollow Bolt
E Diameter 3/4" (20 mm) 1" (25 mm) 1" (25 mm)
F Grout Hole Diameter not available not available 1/2" (12 mm)
E Thread Size/Type 3/4" right hand 1" right hand 1" right hand
20" (500 mm) of each end is threadable with a nut.
Technical Data
3/4" (20 mm) Bolt 1" (25 mm) Bolt 1" (25 mm) Hollow Bolt
Resin Type polyester / epoxy resin
Glass Type E - glass
Glass Content (by weight) 75% minimum
E-Modulus, minimum 5,075 ksi (35,000 MPa)
Breaking Strain, maximum 3% maximum
Cross Sectional Area 0.439 in (284 mm) 0.701 in (452 mm) 0.526 in (339 mm)
Tensile Strength, minimum 31,500 lbs (140 kN) 50,500 lbs (225 kN) 38,000 lbs (170 kN)
Shear Strength, minimum 6,200 lbs (28 kN) 11,000 lbs (45 kN) 10,000 lbs (45 kN)
Nut/Thread Strength, min. 18,000 lbs (80 kN) 20,000 lbs (90 kN) 19,000 lbs (85 kN)
Nut Break Out Torque 40 ft-lbs (55 Nm) 40 ft-lbs (55 Nm) 40 ft-lbs (55 Nm)
Weight 0.37 lbs/ft (0.55 kg/m) 0.59 lbs/ft (0.88 kg/m) 0.44 lbs/ft (0.66 kg/m)
1.65" A.F. 3.1" long 2" A.F. 3.1" long 2" A.F. 3.1" long
Nut Dimensions (octagonal)
(42 mm A.F. 80 mm) (51 mm A.F. 80 mm) (51 mm A.F. 80 mm)
4.7" square x 3/4" thick

Fibreglass Plate
(120 square x 20 mm thick)

70
Fibreglass Dowel Fully Formed
Threaded & Ribbed FRP Dowels
Physical Properties 12.5 Tonne Dowel 15 Tonne Dowel 20 Tonne Dowel 30 Tonne Dowel 38 Tonne Dowel
Ultimate Tensile Strength 125 kN 150 kN 200 kN 300 kN 380 kN
Nut/Thread Tensile Strength 55 kN 85 kN 85 kN 95 kN 95 kN
Single Shear Strength 45 kN 50 kN 57 kN 65 kN 74 kN
Nut Breakout Torque 30 ft/lbs 35 ft/lbs 40 ft/lbs 40 ft/lbs 40 ft/lbs
Mass per Meter (Std-HD) 650-800 gms 675-850 gms 720-875 gms 750 gms 775 gms
Nominal Bolt Diameter 20 mm 20 mm 20 mm 20 mm 22 mm
Nominal Cross Sectional

310 mm2 310 mm2 310 mm2 310 mm2 325 mm2
Area of Bolt
Thread Length 150 mm 200 mm 200 mm 200 mm 200 mm

Major Bar Diameter (thread) 25.4 mm 25.4 mm 25.4 mm 25.4 mm 25.4 mm
Specific Gravity (grams/cm ) 3
1.7-2.0 1.8-2.1 1.9-2.15 1.95-2.2 2.0-2.25
Notes: - HD - High Density Version

- 20 and 22mm bolt diameters available
General Features After insertion of the chemical anchors, the bolt

The dowels are pull formed (matched die) is rotated through the anchor(s) while being
fibreglass construction and are ribbed over its pushed to the back of the hole.
full length to provide maximum load transfer. It is important to follow the chemical
Thread form is of a sinusoidal type, nominally manufacturers recommended mixing and
150mm long and 25mm diameter, and is fitted hold times as printed on the chemical anchor
with an integral drive nut with radial face. cartons. DO NOT OVER MIX.
All fibreglass dowels are designed to be For further details regarding installation
used with chemical anchors and be fully procedures refer to DSIs Practical Guide
encapsulated. to Rock Bolting.
Bolts over 2400mm in length are available in all
dowel types by negotiation. Standard Lengths & Packaging
Australian Patent Numbers 631881 and 65494 Standard bolt lengths range from 1200 to
are applicable to these bolts. 1800mm in 300mm increments.
Other lengths are available by negotiation.
Installation Guidelines 1200mm long dowels are packed in 10s then
26-27mm hole diameters are preferred. Holes palletized in lots of 1000.
over 28mm diameter are not recommended. 1500 and 1800mm long dowels are packed in
Hole depth is critical. Hole depth should be 10s then palletized in lots of 500.
shorter than the bolt to allow for the height of
the washer and nut.

71
72

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

73
Ground Lok Pourable Resin Grout
Description
Ground Control Pourable Resin Grout is a 2 com- hardener is observed in the grout-hardener
ponent, free flowing polyester anchor. Each kit mixture. The proper ratio is obtained when all
consists of a liquid resin supplied in a mixing pail, of the hardener is added to the grout. UNDER
and a cup of liquid hardener. The Ground Control NO CIRCUMSTANCES should any foreign
Pourable Resin Grout is outstanding for grouting substance be added to the grout-hardener
dowels and anchor bolts concrete, rock and mixture.
masonry. 3. Installation
Once cured, the product forms an effective Pour the grout-hardener mixture into the drill
corrosion barrier from a pH of 2 through to a pH hole to a level about 2/3 full. Insert the dowel or
of11. Working compressive strength is obtained anchor bolt and work it back and forth to avoid
atsix times the indicated pot life. air entrapment. Assume the final position of the
dowel or anchor bolt, top up the hole with liquid
Specifications grout and allow the grout to gel in that position.
Working Compressive Strength: The grout will gel in one and one-half times its
65 MPa, (9,500 P.S.I.) pot life at the given temperature. Working loads
Ultimate Compressive Strength: can be applied in six times the pot life.
83 MPa, (12,000 P.S.I) 4. Cleaning
Example:
Cleaning of tools, spills or runs is best
30 cm, (12) of grouted #7 rebar in a 3.0 cm,
accomplished before the grout has hardened
(1") hole in 4000 P.S.I. limestone, has an
by wiping off excess and further cleaning the
ultimate pull strength
surfaces with acetone (propanone), or another
of 107,000 N, (24,000 lbs.)
type of high grade mineral spirit, making
Specific Gravity: 1.8
certain that the surface is compatible with the
Shelf Life:
spirit used. Remove empty containers from
Four months under ideal storage conditions
the job site and dispose of according to area
Packaging: Pail of grout and cup(s) of hardener
regulations.
Kit Size: 3.5 L, (0.78 Imp. Gal.), 213 cubic inches
Pot Life: 5. Caution
17 min. at 30 degrees C, (86F) This product is intended for industrial use
20 min. at 25 degrees C, (77F) only. Avoid contact with eyes and prolonged
24 min. at 20 degrees C, (68F) contact with skin. Use protective measures.
30 min. at 15 degrees C, (59F) In case of eye contact, flush with water for at
37 min. at 10 degrees C, (50F) least 15 minutes. If irritation develops, contact
a physician. The kit contains: benzoyl peroxide,
Directions For Use polyester resin, styrene and inert fillers. If taken
1. Hole Preparation internally, consult a physician immediately.
The holes should be drilled with rotary 6. Formula for Determining Resin Requirements
percussion type equipment such that the hole Hole Volume - Bar Volume = Annulus Volume
side walls are not smooth. The drill hole must Hole Volume = 3.1416 x radius of hole squared
be clean and free from debris, oil and grease. x length (in inches)
The hole should be dry, but a good bond can be Bar Volume = 3.1416 x radius of bar squared
obtained in wet or underwater holes if sufficient x length (in inches)
sidewall deformities exist.
Example: Using a 1" hole and 1" bar 8' long
2. Mixing Instructions Hole = 3.1416 x (1.25/2) 2 x (8x12) = 118.08
Note the pot life-temperature relation and cubic inches
proceed by suspending all solids in the grout Bar = 3.1416 x () 2 x (8 x 12) = 75.40 cubic
followed by adding the cup(s) of hardener to inches
the mixing pail of grout and stirring the mixture Grout Required = 42.68 cubic inches
as rapidly as feasible until no streaking of the 213 / 42.68 = 4.99 holes per kit
74
FASLOC Resin Cartridges
Polyester Resin Anchoring System
A. THE CARTRIDGE
Description
The FASLOC resin in the cartridge is used to The light-weight, dimensionally stable casing of
anchor bolts to the surrounding strata. This film is strong enough to withstand rough handling,
unification of the resin, bolt and strata layers but shreds quickly and thoroughly during the
provides the necessary strength and rigidity to installation procedure.
prevent sag by acting as a reinforcement which FASLOC is thixotropic and fast setting. This
anchors the individual stratified layers of rock into reduces viscosity during insertion of the bolt and
a single high strength beam. permits relatively low installation force and torque.
The two-compartment cartridge shown in The results are fast installation, rapid achievement
illustration A above consists of a heat-sealed of full strength, and a minimum tendency for
tube of polyester film clipped at both ends. One ungelled resin to drip from the holes during
compartment contains a dark gray resin; the installation.
other, a light gray catalyst. A cross section of the
cartridge is shown in illustration B. B. CROSS SECTION
A film barrier of heat sealed polyester film prevents

migration between the resin and the catalyst to heat seal
provide optimum shelf life. The excellent chemical
resistance of the film minimizes migration from the
inside and the absorption of contaminants from
the outside. light gray
dark gray
heat seal
continued

75
FASLOC Resin Cartridges continued
Performance Data Fig. 1. Resin anchorage related to

1. Figure 1 represents the range of anchorage compressive strength of rock
strengths for estimating requirements.
2. Depending upon the compressive strength of
the rock being considered, the diameter of the
s*
ne
hole may affect the anchorage strength the
sto
es
ites
eston
larger the diameter, the larger the contact area.
nd
s
ne
/Sa
I - Gran
to
I - Lim
les
ilts
3. Pull test under field conditions should be used
/S
ha
es
to determine actual requirements.
-S
5000 PS
on
0 PS
SI
st
ud
0P
4. Gel times are faster when temperatures exceed
-800
M
*Sandstones will
I-
55F and slower when temperatures are
-22
12000-1
vary since they are
PS
6000
often intermixed
00
below 55F.
0
80
18
with shales.
0-
70
5. For RPM not shown in the Mix Table, determine
minimum spin time based on 30 revolutions.
6. For 1-minute and lower gel times, the spin times
indicated exceed the minimum 30 revolutions
necessary for mixing. The additional spin times
generates heat to achieve the stated gel times.
7. Mixing the resin and catalyst components in Fig. 2. Gel time
Gel time
4
Mix Table
@ 55F 2 min.
Spin Times, Sec. 1 min.
1/2 min.
Product Type 50 RPM 300 RPM 600 RPM 800 RPM
3 QC, TR, B-Fast
B-Fast, TR N.R. 6-7 3-4 3
Gel Time (minutes)
G-HV,QC N.R. 6-7 3-4 3

1/2 minute, QC1 12-15 6-8 3-5 3-4 2
1 minute 12-15 6-8 3-8 3-6
11/2 minutes 12-15 6-8 3-8 3-6
2 minutes 12-15 6-8 3-8 3-6 1
2-4 minutes 12-15 6-8 3-8 3-6
7 minutes 12-15 6-8 3-8 3-6
0
N.R. - Not recommended 35 45 55 65 75 85 95
a cartridge creates a strong three dimensional
polymer matrix that is reinforced with limestone
filters. Most of the anchorage strength is continued
reached in 5 to 10 times the product gel time.

76
General Installation Instructions

The installation procedures should be followed
carefully to ensure successful application of
FASLOC resin grouting.
Various factors affect installation. These
instructions are general guidelines. Mine tests
must be conducted with bolts to determine
actual mix and hold times.
Bolts should be installed as soon as possible
in newly-exposed roof. Roof that has shifted 1 Insert necessary FASLOC 2 Push the bolt into the hole
cartridges into the hole. to a point just below the roof
or sagged offers least chance for successful line. Slow rotation of the bolt
support. during insertion is optional.
Do not use ruptured or broken cartridges.

Refer to M.S.D. sheets and Product Bulletin for
additional technical and safety data.
Safe Handling Precautions

Caution: Do not open or puncture cartridge.
Physical contact with liquid contained in cartridge
may cause mild irritation. Safety glasses or eye
shield should always be used when roof bolting
is done. In case of eye contact, immediately flush
with plenty of water for at least 15 minutes. Call a 3 Rotate the bolt as indicated
4a Fully Grouted Bolts
Push the bolt upward with
physician. above. the maximum thrust available
from the machine and hold
In case of skin contact, flush skin with water. until FASLOC hardens. Do not
rotate after Step 3. Damage to
Prolonged contact with skin may cause mild partially gelled resin may result.
irritation. Irritation should subside when material is
removed.
For complete safety information, refer to the
Material Safety Data Sheets. Copies will be
furnished upon request.
Cartridges are filled with inert fillers, water,
polyester resin and activator (active ingredients
include low levels of styrene and modified benzoyl
peroxide). FASLOC cartridges are for industrial
use only and are intended for use in conjunction
with bolts. The relationship between hole
dimensions, bolt size and the size and number
4b Tension Rebar & Combination Bolts 4c Resin Point Anchor Bolts
of cartridges is critical to good performance. Hold the bolt until the resin has When FASLOC is used to
Your DSI representative will be glad to assist in hardened. This period of strength supplement mechanical shell
development will vary depending on anchors, spin-to-lock.
determining the proper combinations for specific gel time, product temp. and mine
applications. conditions. When resin has hardened,
rotate the bolt until the desired torque
is developed.
continued

77
Uses Storage Recommendations

FASLOC has been a leading supplier of polyester For maximum shelf life, FASLOC cartridges
resin cartridges to the mining industry for over should be stored away from direct sunlight in
30years. FASLOC resin cartridges allow for quick a reasonably cool, well-ventilated, dry area.
and reproducible anchoring of many varieties of Storage life is up to 1 year, depending on ambient
bolts and cables. In mine roof support, FASLOC temperature conditions. Under adverse conditions
systems reinforce strata, providing strength and shelf-life is reduced. To ensure proper storage, the
rigidity in untensioned systems, and ensure a product should not be subjected to temperatures
durable anchorage for FASLOC resin grouted in excess of 85F for prolonged periods. Storage
tensioned bolts. The reinforcement technique is recommended under cover, on original pallets
bonds the individual stratified layers of rock with adequate ventilation. If stored in trailers in hot
into a single, high strength beam. FASLOC weather, door should be left ajar or a sun screen
resin cartridge can also be used in many other erected over the trailer. Conversely, while cold
reinforcement, stabilization, and anchoring storage does not adversely affect the shelf-life of
applications. The reliability of the anchorage FASLOC, it should be warmed to a range of 50-
system, plus ease of use and minimal resin setting 60F before using to assure gel times within the
times, will increase productivity and safety. specified range (see Figure 2).
Advantages The time required for cases of FASLOC to warm
The proprietary FASLOC package has a distinct or cool to ambient temperature is dependent on
advantage over other resin systems due to: both the initial temperature and how the cases are
stacked. Where the initial temperature is anywhere
High catalyst/resin ratio between 25 and 85F, cases will come within 5 of
Uniform installation time ambient temperature in 48 hours when stacked in
Mixing efficiency single columns with 4 sides of each case exposed
Cartridge Diameters to the air. Multiple columns should be separated
Nominal diameters for both imperial and metric are by at least 2" to assist air circulation between
available. Diameters are as follows: columns.
Imperial Metric
0.9" 23 mm
1" 25 mm
11/8" 28 mm
13/16" 30 mm
11/4" 32 mm
13/8" 35 mm
19/16" 40 mm
Cartridge Lengths
Cartridges are available in lengths from 12" to 60".

78
Cement Cartridges
Non-shrink Cementitious Anchor Grout
Uses Physical Properties
Cement cartridges were developed to anchor mine Characteristics
and tunnel rock bolts (rebar and THREADBAR) Package type - Pellon (petroleum based fabric)
and to anchor steel dowels in concrete. Appearance (dry) - firm, dusty
Appearance (wet) - rigid, easy to hold
Advantages
Soak time - 1.5 minutes maximum
Convenient easy to handle cartridge form
Fast curing compared to ordinary Compressive strength
cement grouts 2 hours: 1700 psi (12 MPa)
Controlled setting times 4 hours: 2000 psi (14 MPa)
No on-site mixing, just immerse in water 24 hours: 3200 psi (21 MPa)
Thixotropic and non-shrink 3 days: 5500 psi (35 MPa)
No special grout pumping equipment required 7 days: 6800 psi (43 MPa)
High strength Anchorage Values (typical)
Non-toxic, non-combustible and chloride free 4 hrs: 500 lbs/inch (90 kg/cm)
No rotation 8 hrs: 1800 lbs/inch (320 kg/cm)
Description 12 hrs: 2100 lbs/inch (375 kg/cm)
24 hrs: 3000 lbs/inch (540 kg/cm)
The system consists of an easy to handle
cartridge containing a cementitious compound Shelf Life
encased in a perforated package which, when 12 months or more in a dry location
immersed in water, will allow controlled wetting
of contents, forming a thixotropic grout. The Packaging
cartridge is then inserted into the hole and the 25 mm x 305 mm - 50/bag
deformed bolt or dowel is pushed in. 28mm x 305 mm - 50/bag
32mm x 305mm - 50/bag
Instructions for Use 38mm x 305 mm - 50/bag
1. Remove required number of cartridges from
package.
2. Immerse cartridges in water until there are no
signs of air release (bubbling) from the cartridge.
Do not leave for longer than 5minutes in water.
3. The cement grout will begin to set in 20 minutes
after initial water emersion; therefore the bolt
must be installed within this time period.
However, it is recommended that the wetted
cartridges be used within 15 minutes to obtain
optimum results.
4. Insert cartridges into a clean hole. Tamp with a
loading stick.
5. Insert the bolt. Bolt will rupture the cartridges
allowing the grout to fill the annular space
between the bolt and the hole.
After 12 hours the grout will typically withstand
the full yield point load of the deformed bolts or
dowels.

79
80

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

81
Mesh
Welded Wire Mesh
to ASTM A185 specifications
wire to ASTM A82 specs (75,000 psi tensile)
minimum weld shear strength (lbs)
= 35,000 x wire cross sectional area (in2)
ends flush cut for safer handling
T = 4 (0.232"), 6 (0.192"), 8 (0.160"),
9 (0.144") and 10 (.0128") gauge
W = 48" to 96" wide
L = 48" to 24' long sheet or to 100' long roll
S = 4" x 4" spacing typical but variable (as shown)
Chainlink Mesh (Frost Fencing)

galvanized to ASTM A392 specifications
T = 6 (0.192"), 9 (0.144"),
11 (0.120") and 12 (0.106") gauge
W = 4', 5', 6', 7', 8' and 10' wide
L = rolls 25', 50' and 100' long
S = 2", 2" and 3" opening size
Expanded Metal Mesh

carbon steel to ASTM A1011 specifications
up to 4x stronger than welded wire mesh at joints
T = 12 gauge (0.106")
W = 4', 5' and 6'
L = 4' to 10'
S = 3" x 6" opening size
Gabion Mesh
galvanized
weight = 0.365 lbs/ft2
T = 11 gauge (0.120")
W = 2m (79") or 3m (118")
L = 30m (99')
S = 3.25" x 4.5" opening size

82
Formed Mesh
Mesh Channels
For construction of shotcrete barricades and fill fences
mesh to ASTM A185 specifications
wire strand to ASTM A82 specifications (75,000 psi tensile minimum)
minimum weld shear strength (lbs) = 35,000 x wire cross sectional area (in2)
T = 6 gauge (0.192")
H/W = 3" x 3, 6" x 7.5", 7.5" x 9"
L = 10'
S = 4" x 4" spacing
Mesh Retainers
For construction of soil retaining walls
mesh to ASTM A185 specifications
wire strand to ASTM A82 specifications (75,000 psi tensile minimum)
minimum weld shear strength (lbs) = 35,000 x wire cross sectional area (in2)
support struts hold mesh at 80 angle
T = mesh and support struts 4 gauge (0.225")
H/W = 18" x 18", 18" x 22", 18" x 24" and 20" x 22"
L = 10'
S = 4" x 4" spacing

83
Shotcrete Mesh Panels
Shotcrete Mesh Panels are constructed with black
or galvanized mesh and burlap cloth. Stiffeners
are incorporated for three-dimensionable stability.
The panels can be various sizes depending on
application. They are lightweight and can be cut-
to-shape with small bolt-cutters. When Shotcrete
is applied to the panels, the result is a durable wall,
which is resilient to close proximity blasting.
Advantages Uses
Fast and easy to erect Construction of walls for lunchrooms
Non-corrosive if galvanized mesh is used. Utility rooms
Concussion-resistant Building bulkheads
Protective wall for shaft areas
Installation
Install grouted dowels on 2-4' centers around perimeter of proposed wall
Tie 1/2" rebar to the dowels and form a grid of approximately 2-3' squares
Tie the Shotecrete Mesh Panel forms to the rebar grid using tie wire. The rib stiffener of the panel is
then tied to the rebar. The panels must be butted together and wire tied about every foot. Panels can be
easily trimmed to conform to tunnel of drift irregularities using ordinary bolt-cutters.
Apply Shotcrete through rebar grid.
Can also be attached to existing beams on structures.

84
Gun Quip Wall & Support System
Shotcrete panel panel side view
ventilation walls - temporary or permanent.
fireproof underground work shops and offices.
provides rock support with rock bolt installation
protective reinforcing around elevators and shafts.
extra protection on walls and roofs near expensive
machinery or electrical substations.
comes complete with backing or plain
manufactured under ASTM A02
Technical wire specifications

ASTM 510 wire composition
ASTM A82
wire size 14 gauge (WO.5)
nominal diameter - wire diameter
0.080" (2.032 mm). Specify wire diameter.
0.081" +.001" (2.0574 mm + .0254 mm)
Tensile
maximum: 130,000 psi (896 MPa)
minimum: 110,000 psi (758 MPa)

85
Polymesh
DYWIDAG Polymesh is comprised of high tenacity
yarns, woven into a stable interlocking grid
structure and then coated with PVC for protection
during installation.
Polymesh is used for longwall recovery mats as
well as rib and roof control. Longwall recovery
mats are fabricated and assembled to mine-
specifications.
Light weight - reduces cost and handling time.
No sharp edges, reducing injury hazard
associated with chain link and welded wire.
Conforms easily to the roof or ribs due to the
multifilament yarn design.
Stronger than other polymer grids: Since the Polymesh is available in rolls made to custom
longitudinal and transverse members are length. The typical roll lengths are 30 m, 50 m
crossed and independent, there is less ripping and 100 m.The width also can be customized to
out at the intersections than with other polymer specific needs but common are 1.25 m and 2.5 m
grids. with 5 m being the maximum width.
Both FRAS and Non-FRAS available
(FRAS - Fire Resistant and Anti-Static))
DSI Grades Tensile strength (ASTM-D4595) Minimum aperture size Weight (ASTM-D5261)
MD XMD MD XMD ultimate

at 2% strain 1
ultimate
All Polyester lbs/ft kN/m elongation inch mm oz/yd2 g/m2
55/55 440 440 55 55 18 23% 1.30 33 12 375
55/55 440 440 55 55 18 23% 2.40 60 12 375
80/80 650 650 80 80 18 23% 1.25 31 15 500
80/80 650 650 80 80 18 23% 2.40 60 15 500
200/80 1,600 650 200 80 18 23% 1.25 31 23 780
200/200 1,600 1,600 200 200 18 23% 1.05 26 38 1288
MD = machine direction, XMD = Cross Machine Direction

1
2% strain is equivalent to 10" convergence given 10ft unsupported span during shield recovery.

86
Polymer Mining Grid
DSI Polymer Mining Grid is an alternative Physical Properties
to weld wire mesh products and can Physical Characteristics Test Methods Data
be used as a supplemental support
structure between roof/rib bolts in any Structure Bi-Oriented Geogrids
underground mining and or tunneling Mesh Type Rectangular Apertures
operation.
Standard Color White
It is corrosion resistant and is especially Polymer Type Polypropylene
applicable to any screening project when
Carbon Black Content ASTM D4218 No
it will need to be "mined through" such
as for pillar wrapping or for pilot tunnels. Flame Retardant ISO 9705 Yes
It is also especially useful in corrosive
Rolls in Polyethylene
environments. Packaging ISO 10320
bags with I.D. labels.
Dimensions
Dimensional Characteristics Test Method Unit FR 270 Notes
Aperture MD mm 59.5 b,d

Aperture TD mm 56.5 b,d
Mass Per Unit Area ISO 9864 g/m 270 b
Roll Width m 4.0 b
Roll Length m 25.0 b
Roll Diameter m 0.3 b
Roll Volume m 0.4 b
Gross Roll Weight kg 61.0 b
Technical Data
Technical Test Method Unit FR 270 Notes
Characteristics
MD TD
Peak Tensile Strength ISO 10319 kN/m 20.0 20.0 a,c,d
Yield Point Elongation ISO 10319 % 13.0 10.0 b,c,d
Notes:
a) 95% lower confidence limit values, IS) 2602
b) Typical values
c) Tests performed using extensometers
d) MD: machine direction (longitude to the roll)
TD: transversal direction (across roll width)
GEOGRID D TYPE
A = MG270 SAMPLE

87
Straps (Mats)
W-Strap (Mat)
T = 12, 14, 16 gauge
W = 5" to 13"
L = 54" to 240"
C = hole size/spacing to customer specs
Rock Bolt Strap

A36 material (36,000 psi yield)
T = 12 gauge to "
W = 4" to 8"
L = 48" to 120"
C = hole/slot size/spacing to spec
Expanded Metal Mesh Strap

1008 material (30,000 psi yield)
T = 8 gauge (0.164")
W = 15"
L = 88.5"
deburred for safer handling
Welded Wire Mesh Strap

T = 0/0 gauge (0.306")
W = 12"
L = 84" and 108"
S = 4" x 4" spacing
Custom sizes and/or galvanizing available on request

88
Roof Channel
Description
2 material grades - A36 and 65000psi minimum
yield
Length and hole spacing - to customer
specifications
Width - nominal 5-1/2 inches
Thickness
T-2 - minimum 0.100 inc
T-3 - minimum 0.125 inch
Design Features
a) holes punched on the sides for hanging
cables and ventilation materials
b) channel ends have the corners rounded -

such reducing sharp corners and prevent cuts
to the miners hands and backs in low coal

89
Bearing Plates (washers)
Flat Plate - for General Use
A = 4" to 12" square
B = 1/8" to 1" thick
C = hole diameter as required
bent corner, grout slots & keyholes available
Domed Plate - Use with Anchornuts,

Cable Grips or Spherical Seat Washers
A = 5", 6", 8" and 12" square (rect 4" x 6")
B = 1/4" or 3/8" thick
C = hole diameter as required
Friction Bolt Plate - for Use with Friction Stabilizers

A = 6" square
B = FB-33 & FB-39: 3/16" thick; FB-46: " thick
C = FB-33: 36mm (1 7/16") diameter
FB-39: 41mm (1 5/8 ") diameter
FB-46: 48mm (2") diameter
Embossed Plate (Donut plate)

A = 6" and 8" square
C = 13/16" to 11/8 "
available in Gr. 2 or Gr. 3 rating
Push-on-Plate - for installing Screen/Mesh

(Threaded Bolts and OMEGA-BOLT Rockbolts)
heat treated to HRC 45 minimum
A = 5" square
B = 0.068" thick
C = 5/8", " and 7/8" available
magnetic installation tool available
T-Dome Plate - for use with T-Dome Rock Bolts

A = 4", 5" & 6" square
B = " thick
C = 7/8" diameter

90
Bearing Plates (washers) continued
D
Conventional Header Plate
A = 6"
B = 10" and 16"
C = grade 2 and 3 A
D = hole diameter as required
Low Profile Header Plate D

A = 6"
B = 16"
C = grade 2 and 3 A

91
Bearing Plates (washers) continued
D
8 x 12 Header Plate
A = 8"
B = 12"
C = grade 2 or grade 3
A
T-Channel Plate D
A = 4"
B = 9"
C = grade 2 and 3
D = hole diameter as required A

92
Shotcrete (Spider) Plate (Black & Galvanized)
Description
DSI shotcrete anchor plates are constructed
specifically for use with rock bolts and shotcrete.
Reinforcing bar is custom bent and welded to
conventional rock bolt anchor plates.
Plates are 5" x 5" x ", 6" x 6" x " or 3/8". Hole
size can be from 7/8" to 1". Rise on spider can
be made to any height required for depth of
shotcrete.
Advantages Installation
Fast and easy to use. 1. Install DSI shotcrete plates in the same manner
Greatly improves punching shear of as conventional plates.
shotcrete. 2. Apply shotcrete to the rock surfaces and ensure
Provides enlarged bearing area for higher load the plates and rebar wings are embedded at
carrying capacity. least 38 mm (1").
Where to Use Materials
Any areas where bolting precedes shotcreting, Plate material Grade A-36 (36,000 psi) meets or
especially in poor rock conditions, where improved exceeds ASTM F432 deflection criteria. Rebar
bearing capacity of the ground support is meets ASTM A-615 and CSA G30.18M specs.
desirable.
Dimensions Center Hole Form Weight
5" 5" 1/4" 1.2" Flat 4.5 lbs

6" 6" 1/4" 1.2" Flat 6.4 lbs
5" 5" 3/8" 1.2" Flat 9.6 lbs
Custom sizes available upon request

93
Butterfly Plate
Length x Width Thickness Hole Diameter Net weight black Net weight galv.
300 278 mm
1.9 mm 50 mm = 2 inch 2.87 lbs 2.95 lbs
12 11 inch
400 278 mm
1.9 mm 50 mm = 2 inch 3.73 lbs 3.83 lbs
15.75 11 inch
The butterfly plate is a light-weight plate with a

large surface area. It is used as an intermediate
plate to increase the surface coverage of a bolt.
DSI Butterfly plates feature both longitudinal
and transverse V-shaped deformations
for added strength and greater ability to
conform to irregularities in the rock surface.
The deformed design renders a greater
strength, placing the perimeter of
the Butterfly Plate in tension.
User friendly rounded corners.
Can be used with both flat and domed
plates (up to 150mm, 6 in2)
Butterfly plates are can be placed directly to the
rock surface or used with Welded Steel Mesh.
Butterfly plates are supplied with slots
Product Code(s)
for supporting of light service lines.
Corrosion protection may be provided 12 12" black BUTT300S USA
by hot-dip galvanizing the finished plate 12 12" galv. BUTT300GS USA
or by using pre-galvanized material.
12 16" black BUTT400SWA
Packaging 12 16" galv. BUTT400GS
Butterfly Plates are tied with wire clips and palletized.

94
Surface Control Plates
23" and 19"
General Information
the 23" diameter is "special" order
the 19" diameter is stock production
all plates have the "rolled edge" to provide for safe handling
large diameter plates for surface control
these plates are to be used in conjunction with a roof bolt and roof plate
23" Description
23" diameter with a 13/8" center hole
available in a variety of mill thicknesses from 0.022" to 0.050" cold rolled or coated steel
23"
19" Description
19" diameter with a 1" center hole
19" diameter with a 13/8" center hole
available in a variety of mill thicknesses from 0.022" to 0.050" cold rolled or coated steel
19"

95
96

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

97
Eyebolt
Butt Welded Eyebolt
44W material (60,000 psi)
E = 9/16" if 5/8"-11 UNC thread
11/16" if "-10 UNC thread
L = 18" and 24" under eye
5/8" rated for 2,300 lbs
" rated for 3,600 lbs
Welded Return Eyebolt

E = 9/16" if 5/8"-11 UNC thread
11/16" if "-10 UNC thread
Forged Slusher Eyebolt

Steel Alloy
E = 11/8"
"-10 UNC thread
rated for 9,000 lbs
Forged Oval Eyebolt

Steel Alloy
E = 5/8" and "
5/8"-11 and "-10 UNC thread
Cable Eyebolt
E = 0.6" cable diameter
F = 11/8" fittings, 1045 steel (80,000 psi)
L = approx. 28" overall
5/8"-11 and "-10 UNC thread
continued

98
Eyebolt continued
Open Eyebolt & L Bolt

DSI supplies welded, bent, open, and L bolts
as well as custom manufacturing them to your
length and threading requirements.
These bolts are generally used for hanging
piping, cable, and equipment.
High strength steel. Grade 100 K.
Bar diameteres: 5/8", ", 7/8"
Expansion shells: Included.

99
Scaling Bars
Hexagonal Solid Steel
AISI 1080 or equivalent steel
T = 7/8" hex (" special order)
weight = 2.3 lbs/ft
angle chisel on one end
moil point (shown) or straight
chisel on other end
optional rubber hand grip
L = 4', 6' and 8'
Hexagonal Solid Aluminum

6061-T6 hexagonal aluminum
T = 1" hex
weight = 1.1 lbs/ft
tips AISI 1080 or equivalent
straight chisel on other end
L = 4', 6', 8', 10' and 12'
Square Steel Tube (Swaged)

HSS tubing ASTM A500C
T = 1" x 1" x 0.100" wall
weight = 1.2 lbs/ft
tips " octagon
AISI 1080 or equivalent
moil point on other end
L = any length to 20'
Square Aluminum Tube (Swaged)

6063-T5 aluminum tubing
T = 1" x 1" x 0.095" wall
weight = 0.4 lbs/ft
tips " octagon
C1080 or equivalent
moil point on other end
L = any length to 20'

100
Utility Hangers
Pipehanger (J-Bolt) (J-Hook) - for 3/16" Chain or 1/4" Chain
1060 material (100,000 psi)
E = 9/16"
L = 18" and 24" overall
rated for 2,000 lbs
Bullhorn - Square Timber Support

E = 1", 11/8" and 1"
L = 18", 24", 30" and 36"
S = 8" x 8", 10" x 10" and 12" x 12"
S-Hook Hanger
E = 5/16"
L = 8" overall
also available plastic coated (for electrical use)
Sill Nut (Eye Nut)

available in: ductile iron - 2000 lb rating
5140 alloy - 4000 lb rating
L = 4" overall
5/8" - 11, " - 10, 7/8" - 9, and
1" - 8 UNC thread
J-Nut
available in: ductile iron - 500 lb rating
L = 4" overall
5/8" - 11, " - 10 and 7/8" - 9 UNC thread

101
Keyhole and Hanging Brackets
Service Line Keyhole Brackets are used in
conjunction with service line slots pre-punched in
W-Strap vees.
The Keyhole Brackets are used for suspension of
light mine services using chain.
A safety factor of 6:1 has been applied to the
failure load on the design.
Loads are valid for static loads only with no
allowance being made for shock load or vibration.
Corrosion protection may be provided by hot dip
galvanizing.
Notes
For details of Keyhole Brackets, load limitations Plastic Blasting
and other factors please contact DSI Mining Wire Hangers
Products.
Hook Type
Pipe Hangers
Screen Hangers
Save on
unnecessary
additional bolting
just to hang screen.
Quick, easy screen
positioning. Railbolt
Squeeze them shut. C-1060 Steel
Pipe: " SCH: 40

102

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

103
Tools & Hardware, Drilling Consumables
Miners Wrench Holder
mild steel construction
fits onto standard safety belts
holds hammer head and regular wrench models
Muck Scoop (Pelican Pick)

with wooden handle
replacement handles available
L = 32"
Raise Rascals (Folding Degree Rules)

made from heavy duty plastic
both metric and imperial measurements
degrees on one side, 0/0 grade on other
comes with level bubble
6-12" long when folded, 24" (60 cm) unfolded
also available in aluminum (metric only)
Raise Ladders
with 3" standoff legs
T = 1" sched 40 pipe
W = 12"
L = 8' and 10'
custom sizes available

104
Tools & Hardware, Drilling Consumables continued
Drill Bits
spade and wing bits
for wet and dry drilling
diameter 26 to 30 mm typical
thread shanks M16 or " whitworth
or spigot shanks in small figure 8, 3/8" square or " 3/8"
Drill Rods
For dry drilling fabricated scroll or twisted scalloped type
pinned or threaded joints available
different drive ends to suit bolter ( 7/8" hex, square drive, etc)

105
106

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

107
Lattice Girders and Steel Arches
3 bar type
Dimensions
O.P. Bar Size Weight H B e H1 Ix Sx ly By Joint Plate Foot Plate
Size Length Unit Size Unit Wt
Type S3 S2 S1 [lbs/ft] [in] [in] [in] [in] [in2] [in2] [in2] [in2] [in] [in] Wt[lbs] [in] [lbs]
6 8 6.72 3.70 3.94 2.01 3.441 1.716 2.324 1.180 4 9/16 3.2 3/8 5 5 2.7
0.39
50
6 10 8.26 3.94 1.88 4.676 2.226 2.395 1.216 4 9/16 3.2
70 6 8 6.95 4.50 5.60 2.42 2.75 5.544 2.295 5.064 1.846 5 5/16 3.5 3/8 6 6 3.8
L4 3 3/8
0.39
6 10 8.59 4.77 2.20 7.376 2.886 5.135 1.867 5 1/2 3.7

8 11 11.83 5.16 2.69 12.108 4.465 8.226 2.991 5 3/4 3.9
95 6 8 7.07 5.50 7.09 2.94 3.76 8.937 3.036 8.950 2.526 5 9/16 4.4 3/8 7 8 6.0
0.39
6 10 8.70 5.77 2.59 11.741 3.751 9.028 2.548 6 3/4 4.6

8 11 12.05 6.16 3.18 18.883 5.854 14.840 4.188 7 1/16 4.8
115 6 8 7.94 6.25 8.66 3.37 4.50 12.182 3.636 13.906 3.21 7 11/16 8.0 3/8 8 91/2 8.1
0.47
6 10 9.58 6.52 2.91 15.849 4.416 13.985 3.229 7 13/16 8.1

L5 3 1/2
8 11 12.92 6.91 3.69 25.208 6.953 23.342 5.390 8 1/8 8.4

130 6 8 7.76 6.87 8.66 3.69 5.12 15.015 4.068 13.906 3.211 8 1/8 8.4 3/8 8 91/2 8.1
0.47
6 10 9.39 7.14 3.15 19.379 4.929 13.977 3.229 8 5/16 8.6

8 11 12.73 7.53 3.93 30.623 7.794 23.342 5.390 8 3/4 9.3

108
Lattice Girders and Steel Arches continued
4 bar type
Dimensions
O.P. 0 [mm] S Weight H B A Ix Sx ly Sy Joint Plate Foot Plate
Bar [lbs/ft] [in] [in] Bars [in2] [in2] [in2] [in2]
Type Size [in2] Size Length Unit W Size Unit Wt
[in] [in] [lbs] [in] [lbs]
100 10 5 7.61 5.19 3.94 1.2 6.42 2.47 3.40 1.72 51/4 5.6
6 8.88 5.44 1.8 9.77 3.59 4.56 2.31 51/2 5.9
7 10.23 5.69 2.4 10.04 4.94 5.75 2.92 53/4 6.1 1/2 5 7 5.0
8 13.43 5.94 3.1 19.34 6.52 6.97 3.54 6 6.4
10 17.16 6.44 4.9 33.50 10.41 9.34 4.75 61/2 6.9
140 10 5 7.88 6.76 5.51 1.2 11.54 3.42 7.32 2.66 63/4 7.2
6 9.14 7.01 1.8 17.32 4.95 10.03 3.65 7 7.5
7 10.51 7.26 2.4 24.55 6.77 12.98 4.72 71/4 7.7 1/2 7 9 8.3
8 13.71 7.51 3.1 33.38 8.90 16.10 5.66 71/2 8
L5 3 1/2
10 17.42 8.01 4.9 56.39 14.10 22.65 8.24 8 8.5

180 10 5 8.51 8.34 1.2 20.28 4.64 12.85 3.63 83/8 8.9
6 9.78 8.59 1.8 30.13 6.70 17.82 5.03 85/8 9.2
7 11.51 8.84 7.09 2.4 42.29 9.14 23.34 6.58 87/8 9.6 1/2 8 101/2 11.9
8 14.35 9.09 3.1 56.94 11.99 29.32 8.27 81/8 9.7
10 18.06 9.59 4.9 94.44 18.89 42.33 11.94 85/8 10.3
220 12 5 9.80 9.91 1.2 28.45 5.55 19.84 4.58 915/16 10.6
6 11.06 10.16 1.8 42.06 8.01 27.71 6.40 103/16 10.9
7 12.43 10.41 6.66 2.4 58.75 10.93 36.57 8.44 107/8 11.1 5/8 10 12 21.2
8 15.63 10.66 3.1 78.74 14.32 46.29 10.65 1011/16 11.8
10 19.34 11.16 4.9 129.41 22.51 67.88 15.68 118/16 11.9

109
Steel Rib Supports
*Other variations available on request.
DSI Underground Systems Inc. can bend I,WF, with 30' sections, it is recommended the sections
H sections ranging from 4" to 27" in depth not exceed 22'. DSI Underground Systems Inc.
(DSIUndergroundSystems Inc. has formed also recommends against the use of lighter-weight
W14x287 lb ft with 2" flanges). sections when the radius of curvature is less than
25 times the depth of section.
Curvatures range from a minimum radius of
10times the beam depth for 4" and 6" sections DSI Underground Systems Inc. also fabricates
to 14 times the depth of section for larger beams. straight beams, forepoling sheets, steel lagging,
While DSIUnderground Systems Inc. has worked tie rods, foot plates and pipe spacers.

110
Accessories Used with Ribs
Butt Joint
Butt plate height: Rib Depth plus 1"
Width: Flange width plus 1"
Thickness: 4" and 5" sections 3/8"
6" sections "
8" sections 5/8"
10" sections "
12" sections 1"
Bolt size (A325) and quantity:

4" sections: (2) " dia
5" and 6" sections: (2) 1" dia
8" and 10" sections: (4) 1" dia
12" sections: (6) 1" dia
The above are for normal loading conditions. For extreme

conditions, a full-moment strength joint may be required.
Foot Plate
4" sections: " x 7" x 7"
5" sections: 5/8" x 9" x 9"
6" sections: 5/8" x 9" x 9"
8" sections: " x 12" x 12"
10" sections: 1" x 14" x 14"
12" sections: 1" x 16" x 16"
Tie Rods
A529 rod stock with 4" N.C. thread each end
Length=rib spacing + 6"
With 4" and 6" sections: " dia.
With 8" and 10" sections: " dia.
With 12" and above: structural spreaders are recommended
Pipe Spacers
Schedule 40 pipe stock
Length=rib spacing web thickness
With " dia. Tie rods: 2" dia.
With " dia. Tie rods: 2" dia.

111
Adjustable Support Jacks
FastJax
12" Adjustable Tops
100 Ton Yield Strength
Available in 6" increments from 4' to 9' high
Can be fitted with yieldable dish, yolk to suit box
beam or flat plate top
No loose pieces or grout bags
RBS Posts
6" or 9" Adjustable Tops
90 Ton Yield Element
10 Ton Setting Load
Diameters available from 6" to 10"
Pine Posts
No loose pieces or grout bags
SUPPORT LOAD, klps
0 1 2 3 4 5 6 7 8
DISPLACEMENT, inches

112
Mastercast and Traditional Overcasts
Mastercast
Rapid Assembly as few as six major pieces
All sizes available in 12" increments
Reusable and galvanized panels
Chanel ends for wingwalls
Light and Heavy Duty versions
Ships complete with all tools
Traditional Overcasts
Strong - Made with Wide Flange Beam
All Steel - No Aluminum
Quick Erection - 2-4 Hours
Most Sizes
Reuseable

113
Crib Systems
Tri-Log Wood Crib Tri-Log Crib System
Introducing the Tri-Log System, the new cribbing Lowest cost system
method from DSI Underground Systems Inc. Capacities up to 1,000 tons
that saves you time and money. It is designed 100% contact area
to replace four and nine point cribs as well as Stable triangle base
other four-sided structural wood systems. This Single specie hardwood
system uses only three pieces to build each Pieces lock together
course compared to four or more pieces for the Less pieces to haul
competitive systems. Thats 25% fewer pieces, so Less pieces to erect
youll benefit from significant reductions in labor, Patent No. 6,079,910
handling and transportation costs.
The unique interlocking design delivers 100%
contact between the nested timber layers. This
efficiency means Tri-Log cribs give up to 50%
more support than the average four point crib.
The tripod configuration and interlocking design
provide superior stability, allowing higher aspect
ratios than conventional cribbing.
The angle-cuts of the notches reduces stress
at the overlap and maximizes carrying capacity
throughout the load cycle.
Tri-Log cribs are slid into place tight to the roof
rather than having to be lifted over the previous
course and can also be used with ACI prestressing
grout bags or headers.
The finished wedge-shaped cribs promote more
efficient ventilation and air flow than solid square
or rectangular cribs.
Tri-Logs are available in standard lengths up to
60 in either 4" or 6" sizes to handle capacities in
excess of 800 tons. Custom designs for virtually
any capacity can be produced.

114
Steel 4-Flange Liner Plates
DSI Underground Systems Inc. selection of under- There are various methods for determining the
ground supports, the widest in the world, affords required strength of tunnel linings. Nevertheles, the
the contractor, the designer, and the owner a type of ground, the location and depth of cover,
matchless combination of high performance and the size and length of the tunnel, level of ground
tunneling at low cost. water, superimposed loading, and history always
guide these calculations.
One of these products alone - liner plates - offers
these outstanding advantages:
Economy of construction in time, excavation,
material, manpower.
Maximum support per given length with
minimum weight of steel.
Standard variation of plate design for all shapes
of tunnels in dry or wet ground.
Predictable strength, fire resistant.
Continuous support during the critical mining
phase in soft ground tunneling.
Easy to store, handle and erect, whether the
tunnel is straight, curved, circular, elliptical or
horseshoe in shape.
Gasket plates that seal joints, stop water
leakage and reduce air loss when water is a
problem.
Steel liner plates provide a relatively light-weight,

easy-to-handle, safe support for soft ground
tunneling because the ground that supplies the
loading also supplies the resistance to the load. DSI Underground Systems Inc. liner plates can be
The liner plate assembly simply distributes and purchased in 16" and 24" widths as corrugated
transmits the load to the surrounding earth. As a or smooth plates. Liner plates are formed from
steel liner plate ring takes load vertically, it tends one piece of metal to provide longitudinal and
to deflect inward at the top and outward at the circumferential flanges. The plates can be
sides. The ground resists deflection of the lining by galvanized and/or bituminously coated and grout
developing a passive force equal in magnitude and holes with plugs can be included. For special
opposite in direction to the force exerted by that conditions gasketed liner plates and tapered liner
of the lining. The diagram on the left illustrates this plates can also be manufactured. Liner plates can
principle. be installed alone or in conjunction with steel ribs
The ability of the surrounding ground to resist the if additional support is required.
outward bulge of the liner plate ring is the key
to vertical load support. With the ring confined Corrugated and Smooth
to a small amount of deflection, the thrust line Liner Plates
induced by the load is forced to follow the ring
of liner plates. Thus, the ability of the assembly
to withstand the applied load depends upon its
ability to transmit ring thrust from plate to plate
around the ring. Obviously, this ability is enhanced
by the four-flange design of DSI Underground
Systems Inc. plates.
continued

115
Steel 4-Flange Liner Plates continued
General Specifications Material Specifications

The following paragraphs are offered as a guide Thickness tolerances shall conform to AASHTO
for those who write and issue specifications for specification for Highway Bridges, Section 16,
steel liner plates as underground supports. or comparable AREMA Manual for Railway
Engineering, Chapter 1, Section 4~15.
Scope
These specifications are intended to cover the The Tunnel Liner Plates shall be fabricated from
fabrication and installation of liner plates in structural quality, hot rolled, carbon steel sheets
tunnels constructed by conventional methods. or plates conforming to the specification of ASTM
Tunnels excavated by full face, heading and designation A1011.
bench, or multiple drift procedures are considered The mechanical properties of the flat plate and
conventional methods. Liner plates used with any sheets before cold forming shall be:
construction method utilizing a full or partial shield, Tensile Strength psi 42,000 Min.
a tunneling machine, or other equipment which will Yield Strength psi 28,000 Min.
exert a force upon the liner plates to propel, steer, Elongation in 2", % 30 Min.
or stabilize the equipment are considered special
cases and are not covered by these specifications. Forming and Punching of Liner Plates
All plates shall be formed from one piece of
Description
metal to provide longitudinal and circumferential
Cold-formed steel liner plates conforming to the flanges. They shall be punched for bolting on
specifications below shall be furnished to the sizes both longitudinal and circumferential flanges in
and dimensions required on the plans. Such plates accordance with the manufacturer's standard
shall be installed at the locations designated on spacing, and shall be a multiple of the plate length
the plans or as designed by the engineer or the so that plates having the same curvature shall be
responsible authority. interchangeable and will permit staggering of the
Design and shape of the liner plates shall be joints.
such that erection and assembly of the liner plate Grout holes with plugs shall be provided at
structure can be completely and readily erected spacing sufficient to allow filling of all voids with
from inside the tunnel. grouting material.
Plates shall be accurately curved to suit the tunnel
cross section, and all dimensions are of such size
and accuracy that plates of similar curvature will
be interchangeable.
Bolts on both the longitudinal and circumferential
joints shall connect all plates.
Grout holes 2" in diameter shall be provided, as
shown on the plans, to permit grouting as the
erection of tunnel liner plates proceeds.
continued

116
Steel 4-Flange Liner Plates continued
Galvanizing and Coating

Where liner plates are used as temporary
supports, and the permanent support is monolithic
concrete or reinforced concrete pipe, and the
opening between the back of the pipe and the
inside of the liner plate is filled with grout or sand,
liner plates are furnished black, not coated.
When so specified, the liner plates will be
galvanized to meet the current ASTM Specification
A 123. In addition, the liner plates when so
specified, shall be bituminous coated to meet the
current AASHTO Specification M190.
Bolts and Nuts
Bolts and nuts used with four-flange liner plates
shall be not less than " diameter for 7 gage
plates and lighter, and not less than 5/8" diameter
for liner plates heavier than 7 gage. They shall
be quickacting coarse thread with material
conforming to ASTM Specification A307.
When required, the bolts and nuts shall be hot
dip galvanized to conform to ASTM Specification
A 153.
Installation
Liner plates shall be assembled in accordance
with the manufacturer's instructions.
Voids occurring between the liner plates and the
surrounding ground shall be pressure grouted as
directed by the engineer in charge to completely
fill all voids. The grout shall be forced through the
grouting holes provided in the liner plates.

117
Typical Liner Plate Installations
Three basic ways sof installing plates in tunnels or shafts are illustrated here; each has its
advantage in a particular application or ground condition.
Liner Plates Only

The most obvious advantages of
this structure are that maximum
support per foot of tunnel is
obtained with minimum weight
of steel. Liner plates, properly
grouted or backfilled as tunneling
progresses, form a dependable
structure in either cohesive or
non-cohesive ground. Liner plate
structures generally require no
additional support in tunnels up to
14' in diameter.
Ribs Inside Liner Plates

To give extra support to a liner
plate structure in large diameter
or heavy load conditions, ribs can
be added inside the ring. Liner
plates then act as lagging and are
normally lighter in gage.
This additional support usually
requires an increase in the
diameter of the driven bore to
maintain the dimensions of the
finished inside diameter. This
method is often used in shaft
construction.
Liner Plates Between Ribs

This type of structure is less
common than ribs inside liner
plates because it is harder to erect.
It does offer a practical trade-off
under certain tunneling conditions.

118

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

119
Grouting Pump Systems
ICTUS
Pump
Model ICT 060G
Ratio : 8,1
Inlet Pressure : 4bar
Output Pressure : 28bar
Delivery JMin. Grout : 30 litres min.
Delivery JMin. Water : 37 litres min
Mixer
Model ICT 5001 mixer
Capacity : 3 HP
Bucket Capacity : 85 litre

120
VK Grout Plugs
VK Grout Plugs Type A
Product No. Hole Diameter Pipe Size 13" 17" 21" 24" 30" 36" 48" 60" 72" 84" 96"
A125L-A125R 11/4" 1/2" x - - x - x x x x x x
A138L-A138R 13/8" 1/2" x - - x - x x x x x x
A150L-A150R 11/2" EX 1/2" x - - x - x x x x x x
A175L-A175R 13/4" 1/2" x - - x - x x x x x x
A187L-A187R 157/64" AQ 1/2" x - - x - x x x x x x
A200L-A200R 2" 1/2" x - - x - x x x x x x
A212L-A212R 21/8" 1/2" - x - x - x x x x x x
A225L-A225R 21/4" 1" - x - - - x x x x x x
A238L-A238R 223/64" BQ 1" - x - - - x x x x x x
A250L-A250R 21/2" 1" - - - - - x x x x x x
A275L-A275R 23/4" 11/4" - - x - - x x x x x x
A300L-A300R 263/64" NQ 11/4" - - x - - x x x x x x
A350L-A350R 31/2" NC 11/4" - - x - - x x x x x x
A375L-A375R 325/32" HQ 11/4" - - x - - x x x x x x
A387L-A387R 329/32" HW 11/4" - - x - - x x x x x x
A483L-A483R 353/64" PQ 2" - - x - - x x x x x x
Product Numbers shown above are for standard plug lengths - 13" for EX and AQ; 17" for BQ; 21" for NQ, NC, HQ, HW

121
Margo Type Plugs
Product No. Hole Diameter Pipe Size 18" 24" 36" 48" 60" 72" 84" 96" 108" 120"
M-112 11/4" 1/2" x x x x x x x x x x
M-125 13/8" 1/2" x x x x x x x x x x
M-137 11/2" EX 1/2" x x x x x x x x x x
M-162 13/4" 1/2" x x x x x x x x x x
M-175 17/8" AQ 1/2" x x x x x x x x x x
M-187 2" 1/2" x x x x x x x x x x
M-200 21/8" 1/2" x x x x x x x x x x
M-212 21/4" 1" x x x x x x x x x x
M-225 23/8" BQ 1" x x x x x x x x x x
M-237 21/2" 1" x x x x x x x x x x
M-262 23/4" 1" - x x x x x x x x x
M-287 3" NQ 1" - x x x x x x x x x
M-337 31/2" NC 2" - x x x x x x x x x
M-350 33/4" HQ 2" - x x x x x x x x x
M-387 4" 2" - x x x x x x x x x
M-437 41/2" 2" - x x x x x x x x x
M-450 43/4" 2" - x x x x x x x x x
M-462 47/8" 2" - x x x x x x x x x
M-487 5" 2" - x x x x x x x x x
To order, add the overall length to the product no.: e.g.: an AQ plug 36" long is Product No. M-175-36
Margo Plugs - to Seal Drill Holes
tightening the nut expands the rubber sleeves

plug is hollow for drainage
ball valve (sold separately) may be threaded onto end

122
Drill Hole Safety Plug
Product Number Drill Hole Size Item
P-125 XRP Safety Plug
P-138 13/8" Safety Plug
P-150 EX Safety Plug
P-187 AQ Safety Plug
P-200 2" Safety Plug
P-238 BQ Safety Plug
P-300 NQ Safety Plug
P-387 HQ Safety Plug
Wrenches are available for above plugs.

123
124

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

125
DIAMOND SEAL
Absorbent Polymer for Lost Circulation
Description
DIAMOND SEAL is a water-swellable but not water-soluble, 100% crystalline synthetic polymer. DIAMOND
SEAL absorbs hundreds of times its own weight in water. It is intended for use primarily as a lost circulation
material for horizontal directional drilling.
Applications/Functions
Lost circulation material for horizontal directional drilling
Prevent inadvertent returns in river crossing applications
Stabilize borehole in cobble and gravel
Stabilize unconsolidated formations
Advantages
Rapid water absorption
Effective in mitigating lost circulation
Economical-small quantity yields large volume
Easy to use
Non-fermenting
Recommended Treatment
For slug treatment
Add to 1 pound (0.25 - .5 kg) DIAMOND SEAL per joint
As a pill:
Add DIAMOND SEAL at 10 20 lb/100 gallons of drilling fluid
Add DIAMOND SEAL at 12 24 kg/m3 of drilling fluid
Treatment for Loss of Circulation or Inadvertent Returns in HDD Operations:

(Prior to pumping, remove all in-line screens in circulating system)
Add the following to existing drilling fluid and displace:
BAROLIFT - 0.25 0.5 lb/100 gallons (0.3 0.6 kg/m3)
N-SEAL TM
- 3 5 lb/100 gallons (3.6 6.0 kg/m3)
DIAMOND SEAL - 10 20 lb/100 gallons (12 24 kg/m3)

126
EZ-MUD DP
Borehole Stabilizing Dry Polymer
Description
EZ-MUD DP is a free-flowing, dry granular synthetic polymer containing partially hydrolyzed polyacrylamide/
polyacrylate (PHPA) copolymer. EZ-MUD DP, a water-soluble polymer, disperses and dissolves in fresh
water rapidly. When mixed with fresh water, EZ-MUD DP hydrates quickly and forms a clear, viscous fluid.
With its high molecular weight and optimum charge density, EZ-MUD DP provides excellent borehole
stability through a coating mechanism (encapsulation).
Stabilize reactive clay and shale formations
Keep trench excavation open during the construction
Produce high viscosity solids-free slurry
Enhances rheological properties of a low-solids drilling mud
Enhance core recovery in continuous wireline coring operations
Flocculate non-reactive solids in reserve pit at low concentrations
Reduces torque and drag
Advantages
Disperses easily with minimal shear
Efficient shale/clay stabilizer and viscosifier
Imparts high degree of lubricity
Compatible with other drilling fluid additives when added in proper sequence
Non-fermenting
No petroleum distillates involved
Breaks down chemically with bleach (sodium hypochlorite)
NSF/ANSI Standard 60 Certified

127
EZ-MUD PLUS
Polymer Emulsion
Description
EZ-MUD PLUS is a high molecular weight version of EZ-MUD with improved properties. EZ-MUD PLUS, a
liquid polymer emulsion containing partially hydrolyzed polyacrylamide/polyacrylate (PHPA) copolymer, is
used primarily as a viscosifier and borehole stabilizer to prevent reactive shales and clays from swelling and
sloughing. The liquid form makes mixing easy. EZ-MUD PLUS is also added to low-solids drilling fluids to
increase lubricity and to improve the carrying capacity of air/foam injection fluids.
Stabilize reactive shale and clay formations
Improve borehole and excavation stability
Enhance slurry rheological properties
Alleviate mud rings, bit balling and booting-off in clay formations
Reduce drill pipe torque and pumping pressure
Minimize rod chatter in diamond core drilling
Create stiff-foam and maintain foam integrity
Flocculate non-reactive solids in reverse pit at low concentrations
Advantages
Mixes easily with minimum shear in fresh water
Non-fermenting
Cost effective - small amounts produce desired results
NSF/ANSI Standard 60 Certified
Notes
Make-up water used to mix EZ-MUD PLUS should meet the following quality:
Water pH between 8.5 - 9.5
Reduce total hardness of make-up water by adding soda ash (sodium carbonate)
at 0.5 to 1 pound per 100 gallons (0.6 1.2 kg/m3) of make-up water.
EZ-MUD PLUS can be chemically broken down with liquid bleach in regular household concentration
(5% sodium hypochlorite). Use one gallon of liquid bleach per 100 gallons (10 liters/m3) of fluid
formulated with EZ-MUD PLUS. Do not use perfumed liquid bleach or solid calcium hypochlorite.

128
HOLEPLUG
Graded Sodium Bentonite
Description
HOLEPLUG is a naturally occurring Wyoming sodium bentonite clay that is a sized and graded chip
material used to seal and plug earthen boreholes.
HOLEPLUG is available in two particle size grades:

HOLEPLUG " (100% of particles pass through " screen; all particles retained on 3/8" screen)
HOLEPLUG 3/8" (100% of particles pass through 3/8" screen; all particles retained on a " screen)
Highly recommended for use in grouting annulus in all types of wells, particularly environmental
monitoring well applications
Seal above gravel packs
Plug decommissioned boreholes
Stemming shotholes
Seal around conductor pipe
Seal lost circulation zones
Shut off artesian flow
Advantages
Prevents entry of surface water into boreholes
High swelling potential
In situ swelling to provide a superior seal with excellent casing stabilization
Easier to apply than pellets
Cost effective
Simple to apply, mixing not required
Prevents vertical movement of fluids in the hole between porous zones
Forms a permanent, flexible downhole seal
Allows hole re-entry
Rehydratable
NSF/ANSI Standard 60 certified
Plugging and Stemming Drill Holes
Due to shipping and handling, a small amount of fine bentonite particles may be present. For optimum
results, HOLEPLUG should be poured over a mesh or screen with " (6.4 mm) openings to sift out the
smaller particles. The screen should be large enough (approx. 1 yd2 or 1m2) to be folded into a V shape
to allow sifting while the product is being poured into the hole. Also, HOLEPLUG should be poured slowly.
Allow approximately two minutes to pour a 50-lb (22.7 kg) bag.

129
HOLEPLUG continued
Application Amounts
Amounts of HOLEPLUG Required for Plugging Applications
Hole Hole Pounds HOLEPLUG Feet Filled by One Bag Bags HOLEPLUG
Diameter Volume Needed to HOLEPLUG Needed to
Fill One Foot Fill 100 ft
(inches) (ft/ft)
2 0.022 1.6 32.6 3.2

2.5 0.034 2.4 20.5 5.0
3 0.049 3.5 14.3 7.0
3.5 0.067 4.8 10.4 9.6
4 0.087 6.3 7.9 12.6
4.5 0.110 7.9 6.3 15.8
5 0.136 9.8 5.1 19.6
5.5 0.165 11.9 4.2 23.8
6 0.196 14.1 3.5 28.2
6.5 0.230 16.6 3.0 33.2
7 0.267 19.2 2.6 38.4
7.5 0.307 22.1 2.3 44.2
8 0.349 25.1 2.0 50.2
8.5 0.394 28.4 1.8 56.8
9 0.442 31.8 1.6 63.6
9.5 0.492 35.4 1.4 70.8
10 0.545 39.2 1.3 78.4
11 0.660 47.5 1.1 95.0
12 0.785 56.5 0.89 113.0
15 1.227 88.3 0.57 176.6
18 1.767 127.2 0.39 254.4
20 2.182 157.1 0.32 314.2
25 3.409 245.1 0.20 490.8
30 4.909 353.4 0.14 706.8

130
PENETROL
Wetting Agent
Description
PENETROL, a water miscible, non-ionic wetting agent, is designed to counteract the
sticking tendencies of clay.
Reduce or eliminate bit balling
Reduce surface tension of drilling fluid, which allows faster chip
removal without continuously grinding the hard shale formations
Improve drilling efficiency by preferentially coating the bottom-hole assembly and drill string
Minimize differential sticking
Increase bit life and reduce drill pipe and bottom-hole assembly wear
Advantages
Easy to mix
Effective in low concentrations
Compatible with other Baroid drilling fluid additives
Biodegradable
Added uniformly through entire circulation system
1 to 4 quarts of PENETROL per 100 gallons of drilling fluid
2.5 to 10 liters of PENETROL per m3 of drilling fluid
As a slug down drill rods to counteract the sticking tendencies of clay

1 to 2 quarts of PENETROL per drill rod
1 to 2 liters of PENETROL per drill rod
Alternate Application
Dilute 1 gallon of PENETROL with 10 gallons of water and inject one gallon of mixture
per minute into the pump suction
Dilute 3.8 liters of PENETROL with 38 liters of water and inject 3.8 liters of mixture per
minute into the pump suction

131
POLY-BORETM
Borehole Stabilizing Dry Polymer
Description
POLY-BORE is a free flowing, water-soluble, easy mixing, 100% dry granular polymer. POLY-BORE is a very
high molecular weight partially hydrolyzed polyacrylamide (PHPA) polymer. When mixed with fresh water, a
small quantity of POLY-BORE provides a clear, solid-free, viscous borehole stabilizing fluid for use in drilled
shaft, auger drilling, horizontal directional boring, trenching excavation and reverse circulation (RC) rotary
drilling. POLY-BORE is not designed to be used in conjunction with bentonite based fluids.
Provide a clay-free boring fluid
Stabilize reactive clay and shale formations
Enhance core recovery in continuous wireline coring operations
Provide high cohesiveness to bind excavated sandy soil and gravel
Facilitate the removal of drilled spoils from augers and increase excavation rate
Maximize load transfer for drilled shaft application
Advantages
Disperses easily with minimal shear
Does not require solids control unit to clean the slurry
Promotes stable and gage borehole
Results in maximum skin friction and ultimate end bearing capacity for a drilled shaft
Non-fermenting
No petroleum distillates involved
Drilling
Add 0.5 to 1 pound of POLY-BORE dry polymer per 100 gallons of fresh
water (0.6 - 1.2 kg/m3 ) slowly through the hopper. (See Mix Instructions below)
Mix Instructions
15 to 20 minutes to allow POLY-BORE to hydrate
Measure the funnel viscosity of the polymer slurry and adjust according to required specifications
Notes:
Water pH between 8.5 9.5
Reduce total hardness of make-up water by adding soda ash (sodium carbonate) at 0.5 to 1 pound per
100 gallons (0.6 - 1.2 kg/m3) of make-up water.

132
QUIK-GEL
Viscosifier
Description
QUIK-GEL is an easy-to-mix, finely ground (200-mesh), premium-grade, high-yielding Wyoming sodium
bentonite. QUIK-GEL imparts viscosity, fluid loss control and gelling characteristics to freshwater-based
drilling fluids.
Mix with fresh water to form a low-solids drilling fluid for general drilling applications
Viscosify water-based drilling fluids
Reduce filtration by forming a thin filter cake with low permeability
Improve hole-cleaning capability of drilling fluids
Mix with foaming agents to make gel/foam drilling fluids for air/foam drilling applications
Advantages
Single-sack product and cost effective
Provides lubricity for drilling fluids
Mixes easily and quickly reaches maximum viscosity
Yields more than twice as much mud of the same viscosity as an
equal weight of API oilfield grades of bentonite
Mix slowly through a jet mixer or sift slowly into the vortex of a high-speed stirrer.
Approximate Amounts of QUIK-GEL Added to Freshwater

Application/Desired Result lb/100 gal lb/bbl kg/m3
Normal Drilling Conditions 15-25 6-10 18-30
Unconsonlidated Formations 35-50 15-21 42-60
Make-Up for Gel/Foam Systems 12-15 5-7 14-18
1 bbl = 42 U.S. gallons
Additional Information
Note:
For optimum yield, pre-treat make-up water with 1 - 2 pounds of soda ash per 100 gallons of water
(1.2 - 2.4 kg/m3)

133
QUIK-GEL GOLDTM
Viscosifier
Description
QUIK-GEL GOLDTM high-yield viscosifier is a selectively mined, premium sodium bentonite designed for
water well, minerals exploration and other industrial drilling applications. QUIK-GEL GOLD high-yield
viscosifier provides an optimized grind size which results in easy mixing and rapid hydration characteristics.
The enhanced viscosity development, filtration properties and resultant fluid stability make QUIK-GEL
GOLD high-yield bentonite viscosifier the new benchmark in the industrial drilling applications market.
Viscosify freshwater-based drilling fluids
Mix with fresh water to form a low-solids drilling fluid for general drilling applications
Reduce filtration by forming a thin filter cake with low permeability
Improve hole-cleaning capability of drilling fluids
Mix with foaming agents to make gel/foam drilling fluids for air/foam drilling applications
Advantages
Single-sack product and cost effective
Optimized grind size for enhanced mixing and yield
Easy to mix and quickly reaches maximum viscosity
Yields more than twice as much drilling fluid of the same
viscosity as an equal concentration of API grade bentonite
Mix slowly through a jet mixer or sift slowly into the vortex of a high-speed stirrer.

134
QUIK-GEL GOLDTM continued
Approximate Amounts of QUIK-GEL GOLDTM High-Yield

Viscosifier Added to Freshwater
Application/Desired
Application/DesiredResult
Result lb/100 gal lb/bbl kg/m
kg/m33
NormalDrilling
Normal Drilling Conditions
Conditions 15-25
15-25 6.3-10.5
6.3-10.5 18-30
18-30
UnconsonlidatedFormations
Unconsolidated Formations 25-40
25-40 10.5-16.8
10.5-16.8 30-48
30-48
Make-Up for Gel/Foam Systems
Make-Up For Gel/Foam Systems 12-15
12-15 5.0-6.3
5.0-6.3 14-18
14-18

Additional Information
Note:
For optimum yield, pre-treat make-up water with 1 - 2 pounds
of soda ash per 100 gallons of water (1.2 - 2.4 kg/m3).
Packaging
QUIK-GEL GOLDTM high-yield viscosifier is packaged in 50-lb (22.7-kg) multiwall paper bags.

135
CORE-LUBETM
Core Tube Lubricant
Description
CORE-LUBE is a natural, linseed-based soft soap used as a core tube lubricant on diamond core drills.
Facilitate the core sliding into the inner tube
Lubricate the core lifter
Minimize wear on the inner tube
Formulate a non-polluting water-based solution for cleaning inner tube components and rig equipment
Advantages
Improves core recovery
Extends length of core run in broken ground
Lengthens useable life of downhole wireline components
As aid in core recovery
A handful or saturated swab of CORE-LUBE may be smeared inside the bottom of the inner tube
before it is inserted into the drill rods. Also, a liberal amount may be applied to the core lifter parts.
As a cleaning solution for drill rig components

Mix one quart of CORE-LUBE with 50 gallons of water or 5 litres of CORE-LUBE per m3 of water.
Packaging
CORE-LUBE is packaged in 25-lb (11.4 kg) resealable plastic pails with wire bail handles.

136

Rebar Rock Bolts 2
Cable Bolts 3
DYWIDAG THREADBAR 5
Trusses & Slings 6
Specialty Bolts 7
Fiberglass Bolts 8
Drilling Fluids 15
Miscellaneous 16

137
Unit Conversion Chart
Unit Conversion
Metric
Metric Imperial
Imperial
11millimeter
millimeter (mm)
(mm) 0.03937 inch
0.03937 inch (in)
(in)
0.3048 meter (m) 1 foot (ft)
0.3048 meter (m) 1 foot (ft)
0.9144 meter (m) 1 yard (yd)
0.9144 meter (m) 1 yard (yd)
1 meter (m) 1.0936 yd
1 meter (m) 1.0936 yd
1 kilogram (kg) 2.2046 pounds (lb)
1 kilogram (kg) 2.2046 pounds (lb)
1 tonne (t) 0.9842 ton
1 tonne (t) 0.9842 ton
1 megapascal (MPa) 145 pounds/square inch (psi)
1 megapascal (MPa) 145 pounds/square inch (psi)

138
139
USA Mexico ARGENTINA
DSI Underground Americas DSI Underground Mexico S.A. de C.V. AUSTRALIA
Corporate Offices Carretera a Base Area Militar No. 1002
Underground Division Bodegas 13, 14 & 15 AUSTRIA
12427 Pasture Road Parque Industrial FERRAN BELGIUM
Riverton, UT 84096, USA San Juan de Ocotn, Zapopan, Jalisco BOSNIA AND HERZEGOVINA
Phone +1-385-55 75 500 Mxico, CP 45010
Phone +52-33-3366-57-94 BRAZIL
DSI Underground Americas CANADA
Underground Division Brazil CHILE
447 DuPont Rd. DSI Underground Systems Brasil
Martinsburg, WV 25404, USA Indstria e Comrcio Ltda.
CHINA
Phone +1-800 332-3308 Rua Um, 276 COLOMBIA
Distrito Industrial da bela Fama C O S TA R I C A
DSI Tunneling LLC Nova Lima/MG, Brazil
C R O AT I A
1774 Mellwood Ave Phone +55-31-35 42 02 00
Louisville, KY 40206-1756, USA CZECH REPUBLIC
Phone +1-502 473-1010 Chile DENMARK
DSI Underground Chile SpA
EGYPT
DSI Tunneling LLC Avda. Cordillera 482
1032 East Chestnut Street Quilicura, Santiago, Chile ESTONIA
Louisville, KY 40204-1019, USA Phone +56-2-2680 5300 FINLAND
Phone +1-502 583-1001 FRANCE
Colombia
Canada DSI Colombia S.A.S GERMANY
DSI Underground Canada Ltd. Carrera 43A No. 8 sur 15 Oficina 403 GREECE
3919 Millar Avenue Edificio Torre Oviedo G U AT E M A L A
Saskatoon, SK S7P 0C1, Canada Medelln, Colombia
Phone +1-306 244-6244 Phone +57-4-403 12 00 HONDURAS
HONG KONG
DSI Underground Canada Ltd. Peru INDIA
199 Mumford Road DSI Underground Peru S.A.C.
INDONESIA
Unit C&D Av. Nstor Gambetta 4723
Lively, ON P3Y 1L2, Canada Callao, Peru IRAN
Phone +1-705 692-6100 Phone: +51-1-716 75 00 I T A LY
J A PA N
DSI Underground Canada Ltd.
853 Boulevard Rideau KOREA
Rouyn-Noranda, QC J9Y 0G3, Canada LEBANON
Phone +1-819 762-0901 LUXEMBOURG
DSI Underground Canada Ltd. M A L AY S I A
15 Toulouse Crescent MEXICO
Sturgeon Falls, ON P2B 0A5, Canada NETHERLANDS
Phone +1-705-753 4872
NIGERIA
DSI Underground Canada Ltd. N O R W AY
17 Burns Rd., Unit 2 OMAN
Whitehorse, YT Y1A 4Z3, Canada
Phone +1-867-393 2841 PA N A M A
PA R A G U AY
PERU
POLAND
PORTUGAL
Q ATA R
RUSSIA
SAUDI ARABIA
SINGAPORE
SOUTH AFRICA
S PA I N
SWEDEN
SWITZERLAND
TA I W A N
THAILAND
Please Note: TURKEY
This brochure serves basic information
U N I T E D A R A B E M I R AT E S
purposes only. Technical data and information
provided herein shall be considered UNITED KINGDOM
non-binding and may be subject to change U R U G U AY
without notice. We do not assume any liability USA
for losses or damages attributed to the use
of this technical data and any improper VENEZUELA
use of our products. Should you require
further information on particular products,
please do not hesitate to contact us. www.dsiunderground.com

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DSI Underground

Mining and Tunneling Products

Mechanical Rock Bolts, Extension Bolts & Stelpipe Bolts 1

www.dsiunderground.com September 2016

BAR DIAMETER/TYPE MATERIAL GRADE

6/ 6 3/4 (19) Smooth / Rebar

LOCATION CODE NO CIRCLE =

Header Marking Location Code

I.D. Code Location

September 2016 www.dsiunderground.com

Mechanical Rock Bolts, Extension Bolts & Stelpipe Bolts 1

www.dsiunderground.com September 2016 Section 1

Forged Head (11/8" Square)

T-Dome (1 5/16" Square)

C1060 Steel C1070 C1070M

13,600 lbs 20,000 lbs 17,100 lbs 28,400 lbs

22,600 lbs 33,400 lbs 31,200 lbs 35,000 lbs

Ultimate Axial Strain Minimum 12% Minimum 8% Minimum 2.2%

C1055 (A29) A29 (Gr.75 for USA)

15,600 lbs 17,000 lbs 25,100 lbs 34,700 lbs

24,000 lbs 22,600 lbs 33,400 lbs 46,200 lbs

Ultimate Axial Strain Minimum 10% Minimum 8%

www.dsiunderground.com September 2016 Section 1

Hardened Round Washers

Spherical Seat (Compensation) Washers

Installation Tools - for Stopers/Jacklegs

for TBE bolts:

Section 1 September 2016 www.dsiunderground.com

www.dsiunderground.com September 2016 Section 1

0.9100" to 0.9168" 0.9830" to 0.9980"

Standard UNC 2A Values

27,000 lbs 50,000 lbs

11/4" to 13/8" 13/4"

Frazer & Jones Model Frazer & Jones Model

Ultimate Axial Strain 15% typical

Section 1 September 2016 www.dsiunderground.com

Hardened Round Washers

Spherical Seat (Compensation) Washers

Installation Tools - for Stopers/Jacklegs

www.dsiunderground.com September 2016 Section 1

Forged Head Rock Bolt

Threaded Both End (TBE)

Section 1 September 2016 www.dsiunderground.com

www.dsiunderground.com September 2016 Section 1

Section 1 September 2016 www.dsiunderground.com

www.dsiunderground.com September 2016 Section 1

0 13,030 lbs - 26,780 lbs -

Results from lab testing conducted at Stelco.

Section 1 September 2016 www.dsiunderground.com

Mechanical Rock Bolts, Extension Bolts & Stelpipe Bolts 1

www.dsiunderground.com September 2016 Section 2

Technical Data - Forged Head - Grade 60

18,600 lbs 26,400 lbs 36,100 lbs 47,100 lbs

27,600 lbs 39,600 lbs 54,100 lbs 70,600 lbs

Elongation in 8" (200mm) 9% minimum

Technical Data - Threaded - Grade 60

13,600 lbs 20,000 lbs 27,700 lbs 36,400 lbs

20,300 lbs 30,100 lbs 41,600 lbs 54,500 lbs

Elongation in 8" (200 mm) 9% minimum

Yield Yield Tensile Tensile "A" "A" "C"

www.dsiunderground.com September 2016 Section 2

Resin Mixing System "crimped thread"

Reverse Spin Reverse Drive

Hardened Round Washers