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ALPHA LEGEND
AC12 Board
The information contained has been scrupulously checked. However A U T I N O R declines al1 responsibility
for error or omission.
Should you notice any discrepancy or unclear description, or if you have any suggestions, we would
appreciate your written comments (by mail fax or Email) to:
This manual is the property of AUTINOR, from whom it may be bought (at the above address). It may
however by freely copied in order to communicate information to those who might need it.
We can only authorise a complete copy, without neither addition nor removal of information
ELECTROMAGNETIC COMPATlBlLlTY
Since ,the 1st January 1996 al1 lift installations are obliged to respect the essential requirements of the
European Directive 891336lCEE concerning Electromagnetic Compatibility (EMC).
The equipment is only one component of an installation; it is therefore not obliged to show the c marking as
stated in this directive. However in order to allow you to write your declaration of conformity, and according
to professional rules, al1 AUTiNORcontrollers are supplied with an engagement of conformity.
L.' Cabinet
Hinged door
(Left or right)
Alpha Legend controller dimensions: L = 750 mm, H = 1050 mm, D = 300 mm
Weight = 80 to 100 kg.
Separate Box for more than 4 Breaking Resistors: L = 320 mm, H =600 mm, D = 250 mm.
Protection against electrical shocks: IP 31
-
Alpha Legend Controller dimensions: L = 562 mm, H 4 6 2 mm, D = 250 mm Weight = app. 40 kg
Notes: The support bar is fix, for .transport, on the pins planned for the fixing of the socket. The input of
the cables is done by the lower part of the controller. The box of external resistances must be placed
preferably at the top of the controller if this is not possible, furthest away from the controller air inputs.
ALPHA LEGEND Installation manual page 6
6.3.2 Dimensions
6.3.2.1 The dimensions of machine rooms shall be sufficient to permit easy and safe working
on equipment, especially the electrical equipment.
In particular there shall be provided at least a clear height of 2 m at working areas, and:
a) a clear horizontal area in front of the control panels and the cabinets. This area is defined as
follows:
1) depth, measured from the external surface of the enclosures, at least 0,70 m ;
2) width, the greater of the following values : 0,50 m or the ,full width of the cabinet or panel ;
b) a clear horizontal area of at least 0,50 m x 0,60 m for maintenance and inspection of moving
parts at points where this is necessary and, if need bel manual emergency operation (12.5.1).
ALPHA LEGEND Installation manual page 7
BAD ! GOOD !
Reception Reception
Aerial Aerial
Placing the frequency drive outside the aerial receiving zone
If you can not find a suitable place for the frequency drive cabinet, get the aerial
moved! If that is not possible, contact AUTINOR who will decide along with the building
owner, what measures need to be taken according to the EN 12015 and EN 12016
Standard for lifts, escalators and passengers conveyors.
PRECAUTIONS TO TAKE.
1. The power supply arriva1 L I , L2, L3 and Earth (YellowIGreen) must al1 pass through
the same cable.
2. The power link between the Alpha Legend and the motor ( I I , 12, 13 + Earth) must
go through the same cable. In order to reduce disturbances a screened cable (LIYCI
tvpe), must be used, even if the motor cable is mechanically protected by a tube or
metal trunking. This screening should consist of at least one flat cable, the greater the
number of flat cables the greater the efficiency of the screening. The cable should be
supple for ease of installation in the machine room and should comply with EN 81
standards.
To be completely efficient the screening must be connected at the same time to the
controller metal casing and to the motor metal housing.
In order to reduce any coupling effects, it is advisable to maximise the distance between
the motor cable and the three phase power supply cable, both inside and outside the
controller; for the same reason, you should keep the cables carrying high current as far
apart from those carrying low current as possible. These two types of cable should not
be placed in the same trunking, nor go through the controller casing via the same hole.
ALPHA LEGEND Installation manual page 8
At not time should the screening cable replace the yellow-green earthling cable.
ADVICE: In order to ensure the electromagnetic compatibility, it may be necessary to use to connect to the
motor, a metal stuffing box with a screening contact allowing an efficient electrical link between
the flat screening cable and the metal housing (see figure below).
If the motor terminal box is isolated, then a metal stuff box is of course useless. The screening
cable should be linked in the shortest way to the motor earth terminal block.
Conventional connection:
Controller:
-
Note: Keep the motor cable as far apart from the power cable Note: The cables should only be separated from the screening
as possible, inside as well as outside the controller. once inside the terminal box.
3. The other links between the Alpha Legend and the motor, i.e. .the brake (+BR and -
BR) and the motor thermistor (OV, STH) can run together but kept at least I O cm from
the power cables.
EXAMPLE:
MOTOR SCREENED CABLE TRUNKING
LI, L2, L3 + EARTH 11,12,13 AND EARTH + SCREENING
7
ARRIVAL BOX
LI, NEUTRAL 1 , ,
I
1 MOTORJZISTOR
HANGING CABLE
SHAFT WlRlNG
Check that the power supply arriva1 does not flow close
to the Alpha Legend and motor link.
ALPHA LEGEND Installation manual page 9
WARNING:
We recommend to separate
in the landing column,
the 3 sets of wiring in 3 rows:
-
Lighting Power sockets
Safety lane
and Low Voltage,
1 MECANICAL ATTACHMENTS 1
E OR SEVERAL
EAK CURRENT"
TRAlLlNG CABLE
THE TRAlLlNG CABLES MUST BE SEPARATED AS FAR APART AS POSSIBLE AND SHOULD BE
ARRANGED IN THE SHAFT AS SHOWN BELOW:
IF YOU ARE USlNG HALF-WAY BOXES, YOU SHOULD ALSO TAKE CARE TO SEPARATE THE WIRES.
The precautions carried out above should be taken in the con.troller as well. In fact, you should avoid
crossing wires in al1 directions behind the controller and should leave a little slack to aid maintenance.
ALPHA LEGEND Installation manual page 10
INCREMENTAL ENCODER
HENGSTLER
~
10 to 30 VCC
WHITE WHITE
p z q p ~ ~
ovJ f
1 MANGM i
LGg .
ITo inse. i n the
safety lane.
@
1
~ e d White 1
1Black Green
CONNECT AS FOLLOWS:
@ Connect the thermistor andlor the motor safety thermo-contact between the STH
and OVterminals on the KMll(Top) connector.
@ The "up" and "down" push buttons on the inspection box on the car roof to the
GM, GD and OVterminals on the KMII(Bott0m) connector.
This chapter contains information which will allow you to adapt the equipment to the
specific conditions of the lift on which it is installed.
This adaptation is controlled by parameters, which you can modify according to your needs
using the removable parameter 1diagnostic communication device as described below in the
paragraph Accessing the parameters.
The parameters are memorised in a particular type of chip called an EEPROM 1 (or
E2PROM) which keeps the information even when the equipment is switched off.
Each parameter is linked to an abridcied name and an address which corresponds to
the position at which it is memorised in the EEPROM chip.
As mentioned above, you can see and modify the parameters using the
parameterldiagnostic communication tool; this consists of a LCD display with four push
buttons, which is connected, by a standard MalelFemale Sub-D 9 pt cable, or fixed on the
V.V.V. F. board.
THOUSANDS'
HUNDREDS'
RESET TO ZERO
1000 100 10 1
MODIF. CLEAR VALID. MODIF. CLEAR VALID.
0
-0
-0
-0 on3-0R3
Each time you press 1 the value shown will increase by 1.
Each time you press I O the value shown will increase by 10.
Each time you press 100 the value shown will increase by 100.
Each time you press 1000 the value shown will increase by 1000.
Press twice button 10, Press both MODlF buttons Press button 1 and choose the
then 7 times button 1, at the same time required language.
for address 027
- - - -
027 Country FRANCE
3-
@
O
--- 2x 7x
0
-0
-0
-e
Register the required language by pressing both VALlD buttons at the same time
@
O
---
The language in Our example is English
ALPHA LEGEND Installation manual page 14
Other example:
Viewina the incremental encoder impulses (see page 18).
Reset the display to address 000 Display address 116 using
by pressing the CLEAR buttons buttons 100,lO and 1
simultaneously
-
116 Codeur 0635
- I
O
@
-@
-- O
@
-@
-@
-
The value displayed at address The value displayed at address
116 116
increases when the rotor turns decreases when the rotor turns
in the upwards direction in the downwards direction
- 7
o3-0F2
To remind vourself of the address
].,.,.,,[
If you forget the address you are changing, or the previous value
shown, just press both MODlF buttons.
1000 100 10
MODIF. CLEAR VALID.
1
03-e3 7--
ALPHA LEGEND Installation manual page 16
-
\ - L - - - -
0
-@
-@
-O 0
-0
-0
-e
Press button 10 Press button 1 Register the new data in the
to obtain the required segment to activate segment 5. memory by pressing both VALlD
example: Direct approach. buttons at the same time.
,- - - -
1 7
o-o-i$f-o
To do this, connect the P313 set and push the 2 end buttons of the integrated diagnostic
tool. In order to make READ PARAMETERS appear on the display.
At the end on the P.C. visualisation, push the 2 end buttons.
" '
If tpe diagnostic tool is integrated in the ,
.........
VISUPC (LOCAL)
-
Please see page 12 for the description of how t o use the frequency drive
parameterldiagnostic communication device.
1Chkcking the transistor control: 1
- Check with address 104 that the tension read fell down to less than
volts.
i
r - -- - -
041 TEST
RECUP
X2
XI
The green LED " RECUP " become out,
Y2
The LEDs red light.
Y1
22
21
RECUP
X2
XI
The LEDs red become out,
Y2
The LEDs green light.
Y1
22
21
ITO
chgck fhg ca$aitor voltage: " %%
1
CUT THE S A F E N LANE!
PRESS CONTACTOR
Try an up movement and then a down movement, and check that the lift starts off in
the required direction.
1Possible faults: 1
17 : Phases Failure or inversion on the controller.
102 : Gap between the advised and real speed of more than 15% in Slow Speed.
100 : Motor over-intensity:
+ Cross two of the motor phases.
+ Check that the encoder is wired correctly.
See page 49 " Table of fault codes ".
ALPHA LEGEND Installation manual page 19
Tem erature
son&
Motor current
measuring device
VECI 2
Serial link
connector
(Ex : Parameter1
diagnostic tool
Lift controller
connector
To AC12 board
J8 connector
ov CAB
MAN CAA
VENT l
COM3 1
FR
BoII-
CCS
Rovy4F+
+24 W M A N l
MAN lNSl
+24
OV CAA
CBI
From connector CCL OV CA1
K28 (AC12)
ALPHA LEGEND Installation manual narie 71
FUI
ELECTRONIC
FU2, FU3
SIGNAL POWER SUPPLY DC CURRENT
PROTECTION PROTECTION
2A-250 V dim: 5 X 20 TlME LAG (brake, retirin ramp
electrovagves j
250V dim: 5 X 20
TlME LAG
For type 1 or 2
transformer
TI=5A 1 T2= 2A
FUI
EQUIPMENT
POWER SUPPLY
PROTECTION
SA-250 V dim: 5 X 20 TlME LAG
DRIVE MODEL.
FU4
SAFETY LANE 1,6A 250V dim: 5 x 20
-
POWER SUPPLY
of the V F Model PROTECTION QUlCK ACTING
2A-250 V dim: 5 X 20 TlME LAG
for FUI & FU7
for FU2 & FU3 rf
FU8 Type 1 transformer
24R 124s POWER SUPPLY 5A-250V dim: 5x20 TlME LAG
BRAKE CONTACTOR PROTECTION
2A-250 V dim: 5 X 20 TlME LAG
POWER CONTACTORS
RED LED
ELECTRONIC
3 PHASE NETWORK RECTlFlED
CURRENT FILTER CURRENTPRESENT
380 V dim: 6 X 32 (MAIN BOARD)
L IP-L2P
CONTROLLER
PHASES SP&,& EUSE
PROTECTION for FU4 & FU8
4A380V dim: 8,s x 31,s for FU2 & FU3 8
Type 2 transformer L1PA-L2PA-L3PA
ZA-250V dim: 5x20 TlME LAG DOOR 1 & DOOR 2
L3P
PROTECTION OF PROTECTION
THE PHASE Nr3 OF THE INPUT PHASES
IN CASE OF OPTION
PHASE CONTROL
2A-380V dim: 8,5 x 31,s
PROTECTION
SA-250V dim: 5 x 20 TlME LAG
MODEL 1 PROTISTOR
1 @ 1
ONLY USE PROTISTORS~CAPABLE OF WHITHSTANDING ~ O O V
AND SPECIALLY CONCEIVED TO PROTECT SEMI-CONDUCTORS.
THE USE OF OTHER FUSES IS DANGEROUS AND COULD DAMAGE
THE TRANSISTORS IF THERE IS A POWER SURGE OR SHORT CIRCUIT.
ALPHA LEGEND Installation manual page 22
VECOl on
lncremental V.F Drive 1 Safety
encoder thermo-contact "OPTION
r-cb",%%fl 1 Emergency electrical operation )
- - GM
Motor
Thermostat
LIP L2P
r Rappel
- KT1 - '
Print
BG22
1 1
Electromechanical rail 1 FKT;lgv~ 1 Electromechanical rail S 21 3
W O R RE-OPEN BUTTON
DCOR CLOSE W O N
Q
CAR PRlORlTY KEY
OUT OF
SERVICE SWlTCH
W O R REOPEN BUTTON
OUT OF
SERVICE SWlTCH 0
DOOR REOPW B W O N
WARNING
The proximity switches (1.L.S) proximity switches (1.L.S)
must be placed must be closed
at least at 20 cm in presence of
of a magnetic source! the magnetic strips
CAA 1 r '
v up contact
1
a SERVICE S.WlTcH
.IRE 0
7
m-
0
;
Y-
z::
U>
:-<pi
OUT OF
SERVICE SWITCH 0
M
:c 2
SERVICE SWlTCH O
OUT OF
m- fn
8: $ 2 .
fn
SERVICE SWITCH 0
T-
l g,;
I FlRE
SERVICE SWITCH O
ALPHA LEGEND Installation manual page 31
2 SPEEDS
MAGNETIC STRIP = 75 mm
HIGHEST
LEVEL L
MAGNETIC STRIP
SLOW SPEED EM
"I--1
ov
SLOW SPEED DOWN
MAGNETIC STRIP
SLOW SPEED
DOWN LEVELLING
DOWN STOP ZONE
MAGNETIC STRIP
LEVEL L-1
PROXlMlTY
SWITCHES (1.L.S)
UP STOP
MAGNETIC STRIP
1 SLOW
- - - .. SPEED
-
-
UP LEVELLING
--
SLOW SPEED UP
MAGNETIC STRIP
UP STOP
MAGNETIC S'TRIP
SLOW SPEED
UP LEVELLING
SLOW SPEED UP ZONE
MAGNETIC STRIP
SLOW SPEED
DOWN STOP
MAGNETIC STRIP
4 LEVELO
PROXlMlTY
SWITCHES (1.L.S)
9
-+mx=
I
RE-LEVELLING
MAGNETIC STRIP
l
ALPHA LEGEND Installation manual page 32
K26 connector
A
K26 connector
A
K23lK26 connector
A
KC27 connector Position indicators with arrows
Aloha series Aloha Leaend series 32 series 191 series Alpha series
Print BH12 Print AC12 Print BG15 Print NI0 Addresses 028 to 033
CP24 connector CP24 connector KPIKC24 Connector KPlKC4 Connector
For example-
Alpha Leaend series
Addresses 020 to 037
32 1 191 series
AF21, AF23
CREP Addresses 028 to 037
GONG*+EISl b1
POSX - - WEIS2b 2 K I
ECREP-4 US3 b 3 34
EVSUNSU + ElS4 b 1 KB2 2 4
OV b 2 Kz 1
24RB3
32 series
Only for indicator in car
-
Print BG15
KP23 Connector * E/Sl = lnpui VSU
~ 1 . =~ output
4 vsu AF22
Display size :50 x 112 mm
Wirin of
191 series A U T I N O ~gong
Print NI1
KB1 2 b CANH
1 b CANL
3b24~:
,2 ov
->
7
AF22
** VSU: only for indicator in car
Display size :50 x 112 mm
Particular Display on
Controler CREP Code
AF21. AF22. AF23
F
Example: Example:
E
ALPHA LEGEND Installation manual page 34
ALPHA LEGEND Installation manual page 35
COMMISSIONING
PROCEDURE
ALPHA LEGEND Installation manual page 37
BEFORE STARTING:
Do not put the magnets on the tape, but take them with you, as well as this installation
manual.
This automatic relevelling procedure allows you to measure and register directly in the
controller the landing heights of each corresponding floor. Each level corresponds to an
altitude on the slotted tape.
The lowest level is 00 00.
PROCEDURE TO FOLLOW:
1) Turn the switch to INS.
3) Put at 1 the bit 7 DREGLA at address OFE (VEC30) or 4FE (VisuPC), of the AC12
board. To if required adapt an inspection speed slower by ajusting the parameter V I
(Add 003) on the communication tool (VEC03) of the VECOI board in order to facilitate
positioning on level of the car.
4) Climb ont0 the car roof and take the lift down to the lowest level. Stop exactly at the
floor level!
7) Position the ED magnet above the 0 0 3 tape-head at a height (D) corresponding to the
slow down distance required (see graph on next page).
Warninq: In the case of an 003-2 tape-head, position the EM magnet to the same slow down
distance (D) required for the ED magnet, see page 46.
Example: If the lift speed is 1.60 mls, the graph page 38 recommends a slow down distance
(D) between 2 m 00 and 3 m 00, in Our example: 2.50 m.
ALPHA LEGEND Installation manual ~ a a 38
e
8) Release the STOP button on the car roof and go up to level 1 on inspection, stopping
exactly at floor level!
By passing the ED magnets coming down, you automatically load the slow-down distance
used by al1 levels going up or coming down. Moreover, DREGLA programmed at
address OFE will reset to 00 to exit the automatic level set-up procedure.
13) Move the lift towards the machine room on inspection, and leave the car roof, leaving
the switch still on inspection.
14) Turn the ALPHA LEGEND power off and then back on again.
15) If the fault code 61 does not appear, cut the safety lane.
Copy down each floor heinht at addresses 100 to 15C (500 to 55C for VisuPC) in the table
on page 40, so that later on you can check the lift's stopping precision (table 1) and
the slow down distance, ZONPV, read at address ODO (table 2).
16) Turn the inspection switch on the car roof to Normal.
18) Read the chapter What to know before starting of at full speed page 41 before
reconnecting the safety lane. In this way you can check that the lift carries out correctly
its reset sequence.
Table 1 floor heights
FLOOR HEIGHT
CHECK THAT THE SLOW DOWN DISTANCE "D" CORRESPONDS TO THE HEIGHT AT WHlCH YOU
HAVE POSlTlONED THE MAGNETS.
ALPHA LEGEND Installation manual page 41
1)To programme the slow down distance on the vectorial frequency drive.
Example: you have positioned your magnet at 2.5 m, during the level height set-up phase
and the controller shows at address ODO: 2512.
l frequency drive.
These 150 mm represent the distance travelled
in VO and the final stopping distance
programmed at addresses OD2 and OD3.
1
In Our example you should programme 2362
-
l
at address 008 in the frequency drive.
1
In the controller
Address DO, Dl, Ex : 2512mm
*1
Example: you have positioned your magnet at 2.5 m, during the level height set-up phase
and the controller shows at address ODO: 2512.
1
In the drive
Address 008, Ex : 2512mm
d
l I
l l
In the controller
4 ti
Address DO, D l , Ex : 2512mm
l l
ALPHA LEGEND Installation manual page 42
When using the tape and 0 0 3 tape head, the magnet which was placed at the bottom
during the automatic level set-up plays the role of the special slow-down vane and contact
ED.
This magnet acts upon the bistable ED mounted on the 0 0 3 tape head.
When the contact is open, the car is below the magnet. After power up, the
ALPHA LEGEND sends the lift up to cross the magnet which will reset the tape head.
The lift will stop at the next floor where it can slow down before returning to the main
floor. You can check that the ED contact is open by measuring the DC voltage between the
-
OV and CAB on the CP22 connector, AC12 board, or between the " and " b " terminals on
"
the 003 tape head. The voltage measured should be OV or 24V (depending on whether
beam B is broken or not). The state of ED contact (and EM) is visualised thanks to the led
located on the AC12 board.
When the contact is closed, the car is above the magnet. After power up, the
ALPHA LEGEND sends the car down to cross the magnet which will reset the tape head.
The lift will stop at the next floor where it can slow down before returning to the main
floor. You can check that the ED contact is closed by measuring the DC voltage between the
-
OV and CAB on the CP22 connector, AC12 board, or between the " " and " b terminals on
"
the 0 0 3 tape head. The voltage measured should be 6V or 18V (depending on whether
beam B is broken or not). The state of ED contact (and EM) is visualised thanks to the led
located on the AC12 board.
00
If al1 values seem coherent, you can carry out your first full speed
test runs by closing the safety lane.
ALPHA LEGEND Installation manual page 44
This must be done if the lowest level is not the main floor.
1) During normal operation, when the lift stops exactly at the desired floor, send the lift up
to the top floor and position the EM magnets to obtain the desired slow-down distance
(the position of the EM magnets is roughly the same as that of the ED magnets).
2) If afterwards when coming back to the top floor, the lift does not stop at floor level, move
the EM magnets to the value corresponding to the reset height.
ALPHA LEGEND Installation manual ~ a a 46
e
ZONARM
UP STOPPING ZONE
-
I 1 - I 1 ZDEVER
UP DOOR UNLOCKING ZONE
UP SLOW
ZONE PV
SPEED ZONE UP SLOW SPEED ZONE A?
- FLOOR F-1
FLOOR 2
-
DOWN DOOR UNLOCKING ZONE
ZONARD
DOWN STOPPING ZONE
ZONARM
UP STOPPING ZONE
ZDEVER
UP DOOR UNLOCKING ZONE
UP SLOW
SPEED ZONE I-
-I 1 ZONE PV
UP SLOW SPEED ZONE
DOWN SLOW
SPEED ZONE 1 DOWN SLOW SPEED ZONE
DOWN DOOR UNLOCKING ZONE
ZONARD
BOTTOM FLOOR O DOWN STOPPING ZONE
ALPHA LEGEND Installation manual page 47
Vector model
* You can visualise the parameters, inputs/outputs, variables as well as the function graphs
on a P.C., using the P313 interface board and the VlSU P.C. programme.
To do this, connect the P313 set and push the 2 end buttons of the integrated diagnostic tool
VEC03. In order to make READ PARAMETERS appear on the display.
At the end on the P.C. visualisation, push the 2 end buttons.
l-boagl ,- _ , P3LI'. +
cd
-,
'--
, -- -
-,
1-
8
"% - - --
I AUTINOR
.-
- -
-
I
REAO PARAMETERS
- --- - . -
1- ?e, W ,
.%.=e>YdU4
- 3@OC--.
- J,, - - SOFTWARE
1 \\>il \ Yi7 \
If tee diagnostic tool is integrated in the \A(VF, V'SUPC(LOCAL'
it is ESSENTIAL to press the 2 end buttons.
BEFORE LEAVING THE SITE, SET THE FAULT LIST BACK TO 00.
IN THIS WAY YOU CAN KEEP BETTER TRACK OF ANY BREAKDOWNS.
WARNlNG:
PLEASE TAKE PRECAUTIONS WHEN YOU SEND US YOUR ELECTRONIC BOARDS
(USE ANTI-STATIC BAGS)