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SURFACE MEASUREMENT
SURFTEST SJ-201 / SJ-301
PRE 1211(3)
Ra, Rq, Ry, Rz, S, Sm, Pc, R3z, mr, Rt, Rp, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Vo
Measurement
When the START/STOP key is pressed in measuring mode, the probe begins to travel. When
measurement is finished, the display changes from the measurement-in-progress display to the
measurement-completed display to show the measured value of the chosen parameter. The
evaluation length can be set either to a predefined standard length or to any arbitrary length
within the measuring range.
Measurement-in-progress display
Measurement-completed display
Calibration mode
When the CALIBRATION key is pressed in measuring mode, the system changes to calibrati-
on mode. The probe can now be calibrated with the roughness standard simply by pressing
a key.
3
Applications
Code No.
12AAA222
Nosepiece
Code No.
12AAA221
(8 mm) For cylindrical workpieces
For flat workpieces Code No. 12AAA218
ca. 21 mm ca. 2 mm Code No. 12AAA217 Max. diameter: 30 mm
Guides and protects the probe during
horizontal vertical measurement
25,2 mm
1.8
Magnetic stand
Probe for deep grooves
th: 8 mm
61 Adapter for a magnetic stand
16.4 Shaft diameter: 8 mm
Code No. 12AAA221
9
10
4.8
Magnetic stand
Selecting the correct probe Code No. 178-395 Low force probe 0.75 mN, 2 m
Code No. 178-395
StandardLow force probe5 m
0.75 mN, 2 m
for workpiece material and Code No. 178-390
Code No. 178-390
probe 4 mN,
Code No. 178-393 Probe for very small holes
Code No. 178-391 StandardStandard
probe 4probe
mN, 104 mN,
m 5 m Codediameter:
No. 178-393 Probe for very small holes
shape. Code No. 178-391 Standard probe 4 mN, 10 m Min. bore 2.8 mm
Min. bore diameter:
60.3 2.8 mm
61 12.8 60.3
61 2 12.8
16.4 .4
2
16.4 .4
6
1.6
9
0.4
1.8
6
4.8
9
2.4
0.4
1.8
3.5 0.8
4.8
9
2.4
1.5 59.5
1.5 59.5
Code No. 178-394 Probe for deep grooves
Code No.
Max. groove 178-394
depth: 8 mmProbe for deep grooves
Code No. 178-392 probe for small holes Max. groove depth: 861mm
Codediameter
Min. bore No. 178-392 probe for small holes
4.5 mm 16.4 61
Min. bore diameter614.5 mm 3.5
16.4
3.5
16.4 61
3
.8 16.4
13.6
3
.8
9
13.6
10
9
3.5
9
10
2
9
4.8 4.8
9
1.5 1.5
5
Standard and optional accessories.
Standard accessories
Code No. Standard accessories Code No. Standard accessories
178-395 Standard probe: 4 mN, 5 m, (200 inch) tip radius 178-392 Probe for small holes, 4.5 mm (0.177)
12BAA303 Connection cable (1 m) 178-393 Probe for very small holes, 2.8 mm (0.110)
178-601 Roughness calibration standard (Ra m) 178-394 Probe for deep grooves
353134 Calibration plate 936937 SPC cable 1 m (39)
538612 Screwdriver 965014 SPC-cable 2 m (78)
12BAA304 Carry case 12AAA208 RS-232C connector cable
99MBB079A Operating instructions 12AAA216 Height adjustment feet
99MBB081A Quick Reference Guide 12AAA217 Nosepiece for flat workpieces
526688 Mains adapter 12AAA218 Nosepiece for cylindrical workpieces
12AAA219 Adapter for vertical positioning
12AAA221 Adapter for a magnetic stand with 8 mm shaft
12AAA222 Metric height gauge adapter 9 x 9 mm
12AAA210 Probe extension rod, 50 mm (1.97)
Optional accessories 178-033 Device for measuring cylindrical workpieces
178-034 Universal carrier
Code No. 178-390 Probe, 4 mN, 5 m stylus tip radius
178-035 Device for measuring in tubes
Code No. 178-391 Probe for soft materials, 4 mN, 178-420 D Printer, with connecting cable
10 m (400 inch) tip radius
12AAC243 Printer paper, 20 rolls
* The evaluation length can be selected as desired within the range 0.3 to 12.5 mm (0.012 to 0.49)
7
Portable surface tester SJ-301 with LCD touch-panel
and integrated printer
9
Special features
Auto-calibration
For calibration, simply enter the value specified on the
supplied calibration standard and then carry out the
measurement.
No further setting using any tool (e.g. electrical amplifica
tion) is required.
GO/NG evaluation
Tolerance values for surface parameters can be set to aid
production measurements.
A symbol is displayed with the measurement results to
show pass or fail.
Mobility
The integral battery in the SJ-301 enables surface rough-
ness measurements to be made even in places where there
is no mains connection.
Portable and practical: the drive unit and probes are stored
for transport inside the device (a carrying case is provided
with the SJ-301).
For measuring, the evaluation unit does not have to be
taken out of the carrying case. An additional protective
film is supplied for the display.
~2
Profile detail can be seen at a resolution of up to 0.01 m
(0.4 inch) in the Z-axis direction.
Parameters requiring high-accuracy feed, such as Sm and S, ~ 21
The probe can be retracted into the drive unit after making
a measurement for maximum protection against accidental
damage.
11
Specifications SJ-301
Surftest SJ-301
and Standard
accessories
178-391
12AAA210
12AAA219
178-392
178-393 Calibration
Extension standard
cable 12AAA222
12BAA303 (mm)
178-394 Memory
card 12AAA221
12AAA841 ( 8 mm)
178-395
12AAA218 12AAA217 12AAA216
1,6
6
9
0,4
1,8
3,5 0,8
9
4,8
2,4
1,5 59,5
9
10
9
1,5 1,5
13
Applicaton examples
Magnetic
stand
Nosepiece
Vertical
measurement
Nosepiece
178-394 Speicher-
Surftest
karte SJ-301
und Standard-
12AAA841
178-395 Zubehr
178-391 12AAA218 12AAA217 12
12AAA210
178-392
178-393 Kalibrier-
Verln- normal
gerungs-
Standard accessories kabel
12BAA303 178-390 Tastspitze mit 5 m Radius, 4 mN
178-391 Tastspitze mit 10 m Radius
178-395 Standard probe Speicher- 178-395 Standard Tastspitze, 0,75 mN,
178-394
12AAA216 Supporting feet, pair karte 2 m Tastspitzenradius 1
Surftest SJ-301 12AAA841 (
12BAA686 Connecting cable (1 m) und Standard-
178-395 61
6
3,5
357651 AC adapter
9
4,8
2,4
1,5 59,5
12BAA688 Batteries
12AAA219
541106 Screwdriver Standard probe
178-392 12BAA781 Carrying case
178-393 Kalibrier-
Verln- normal
355556 Set of screws for carrying case
gerungs- 12AAA222
99MBB092A kabel
Operating instructions 178-390 Tastspitze mit 5 m Radius, 4 mN (mm)
12BAA303 178-391 Tastspitze mit 10 m Radius
99MBB093A Quick Reference Guide 178-395 Standard Tastspitze, 0,75 mN, 178-393 Taster fr sehr kleine
178-392 Tastkopf fr kleine Bohrungen
2 m Tastspitzenradius Min. Bohrung: 2,8 mm
178-394 178-602A Nosepiece
Speicher- for cylindrical workpiece
60,3
353134 karte
Nosepiece for flat workpiece Min. Bohrung: 4,5 mm
61
12AAA221
Nosepiece for cylindrical workpiece 12,8
12AAA841 ( 8 mm)
61 2
Tastspitze
178-395 16,4 Tastspitze ,4
16,4 Tastspitze
3
12AAA218 12AAA217 12AAA216 ,8
1,6
6
0,4
1,8
3,5 3,5 0,8
9
4,8
2,4
4,8
9
1,5 59,5 1,5
Optional accessories
178-390 Low-force
178-390 probe: 0.75 mN, 2 m
Tastspitze mit(805 inch)
m Radius, 4 mN
stylus178-391
tip radius Tastspitze mit 10 m Radius 178-394 Taster fr tiefe Nuten
178-393 Taster fr sehr kleine Bohrungen Max. Tiefe der Nut: 8 mm
178-391 Probe178-395 Standard
for soft materials, 4mN, Tastspitze, 0,75 mN, 178-392 Tastkopf fr kleine Bohrungen Min. Bohrung: 2,8 mm
2
10 m (400 inch) tip radiusm Tastspitzenradius Min. Bohrung: 4,5 mm 60,3 3,5 16,4
61 Tasts
178-392 Probe for small holes, 4.5 mm (0.177 61 12,8 Tastspitze
16,4
Tastspitze 2,
16,4 Tastspitze 3 4
178-393 Probe for very small holes, 2.8 mm (0.110) ,8
13,6
10
178-394 Probe for deep grooves
9
1,6
6
3,5
9
2
0,4
1,8
4,8
2,4
1,5
1,5 59,5
12AAA221 Adapter for magnetic stand with 8 mm shaft
12AAA222 Metric height gauge adaptor, 9 x 9 mm
12AAA210 Probe extension rod, 50 mm (1.97)
936937 SPC cable (1 m)
965014 SPC cable (2 m)
12BAA303 Extension cable 178-394 Taster fr tiefe Nuten
12AAA882 178-392
RS-232C cable Tastkopf fr kleine Bohrungen Max. Tiefe der Nut: 8 mm
61
12AAA841 Min. Bohrung: 4,5 mm
Memory card 16,4
3,5 Tastspitze
61
12AAA896 LCD protective film,16,4 10 piecesTastspitze
3
12AAA879 Printer ,8 paper, 5 rolls
13,6
9
10
9
12AAA217 Nosepiece
3,5 for flat workpieces
4,8 2 4,8
9
15
Drive units
23,0
for SJ-201P/SJ-301
Base model with standard
drive unit
26,0
25,2
26,7 115,0
S drive unit
23,0
for SJ-201S/SJ-301S
The S drive unit has been de-
veloped for special measuring
26,0
R drive unit
23,0
for SJ-201R/SJ-301R
This drive unit (front lift type)
extends the base model
26,0
(measurement in X-axis
direction). 2,0 23,2
26,7 115,0
Just put the crankshaft down onto the measuring station. The new transversetracing S-drive unit enables rapid measurement
of the bearing surface roughness in the axial direction. The transverse tracing function has been designed especially for surface
roughness measurement on features in narrow spaces, previously so problematic for conventional units offering only longitudi-
nal tracing capability.
23 mm
5,6 mm
45 mm
17
Technical Data S-Drive
V-type adapter:
Point-contact adapter:
Code No. 12AAE644
Code No. 12AAE643
7,7 mm (supplied as standard)
(supplied as standard)
m
72 m
Code No. Drive Unit Detector Display Unit Roughness standard Adapter
178-899-2D S-Drive 0,75 mN SJ-201P (mm) Ra 1 m V-type, Point-contact
178-939-2D S-Drive Low force SJ-301 (mm) Ra 1 m V-type, Point-contact
178-234-2 S-Drive V-type, Point-contact
178-233-2 S-Drive V-type, Point-contact
178-605 Ra 1.0 m
178-606 Ra 1.0 mm (39,5 in)
12AAE643 Point-contact
12AAE644 V-type
The following conventional detectors can also be used: 178-390, 178-395, 178-391
61
178-390: Standard detector: 4 mN, 5 m (200 inch) 16,4 Stylus
probe tip radius
6
4,8
2,4
1,8
178-392 61
16,4 Stylus
3
,8
3,5 4,8
9
1,5
Dimensions
SJ-201
62
48
52
156,5
Verbindungskabel SJ-301
1m
94
165
15
307
SJ-Tools output chart from MS-Excel SJ-Tools entry mask for Surftest SJ series
19
When using Mitutoyo surface roughness
testers you will benefit from the compe-
titive edge in experience and expertise of
the worlds leading expert in production
measurement technology. Make use of