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0171883en 004

0509

Light Tower

LTN 6L

OPERATORS MANUAL

0 1 7 1 8 8 3 E N
CALIFORNIA
Proposition 65 Warning:
Engine exhaust, some of its constituents, and certain vehicle
components, contain or emit chemicals known to the State of
WARNING California to cause cancer and birth defects or other reproductive
harm.
Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker Neuson model. For your own safety and
protection from injury, carefully read, understand and observe the
safety instructions described in this manual.

Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker Neuson
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Neuson
Corporation.

The information contained in this manual was based on machines in


production at the time of publication. Wacker Neuson Corporation
reserves the right to change any portion of this information without
notice.

All rights, especially copying and distribution rights, are reserved.

Copyright 2009 by Wacker Neuson Corporation.

No part of this publication may be reproduced in any form or by any


means, electronic or mechanical, including photocopying, without
express written permission from Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker


Neuson Corporation represents an infringement of valid copyrights
and will be prosecuted. We expressly reserve the right to make
technical modifications, even without due notice, which aim at
improving our machines or their safety standards.

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LTN 6L Table of Contents
Foreword 3

1 Safety Information 7

1.1 Laws Pertaining to Spark Arresters ...................................................... 7


1.2 Operating Safety .................................................................................. 8
1.3 Operator Safety while using Internal Combustion Engines .................. 9
1.4 Towing Safety ..................................................................................... 10
1.5 Reporting Trailer Safety Defects ........................................................ 10
1.6 Service Safety .................................................................................... 11
1.7 Label Locations .................................................................................. 12
1.8 Safety, Procedural, and Informational Labels .................................... 14
1.9 Safety Labels ...................................................................................... 14
1.10 Procedural Labels .............................................................................. 17
1.11 Informational Labels ........................................................................... 24

2 Operation 25

2.1 Locating Trailer ................................................................................... 25


2.2 Leveling Trailer ................................................................................... 26
2.3 Adjusting Lights .................................................................................. 27
2.4 Preparing Trailer for Towing or Lifting ................................................ 28
2.5 Raising Tower (Manual Winch System) ............................................. 29
2.6 Lowering Tower (Manual Winch System) ........................................... 32
2.7 Raising Tower (Power Winch System) ............................................... 34
2.8 Lowering Tower (Power Winch System) ............................................ 36
2.9 Emergency Crank Handle (Power Winch System) ............................. 37
2.10 Control Panels - 60 Hz (Manual Winch System) ................................ 38
2.11 Control Panels - 60 Hz (120/240, Manual Winch System) ................. 39
2.12 Control Panels - 60 Hz (Power Winch System) .................................. 40
2.13 Control Panels - 50 Hz (Manual Winch System) ................................ 41
2.14 Starting ............................................................................................... 42
2.15 Manual Shutdown ............................................................................... 42
2.16 Automatic Shutdown .......................................................................... 42
2.17 Operating Lights ................................................................................. 43
2.18 Stopping ............................................................................................. 43
2.19 Derating .............................................................................................. 43
2.20 Receptacle - 60 Hz ............................................................................. 44
2.21 Receptacle - 50 Hz ............................................................................. 44

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Table of Contents LTN 6L
3 Maintenance 46

3.1 Installing / Removing Light Fixtures ....................................................46


3.2 Replacing / Removing Lamps .............................................................47
3.3 Daily Inspection ...................................................................................47
3.4 Air Cleaner ..........................................................................................48
3.5 Engine Oil ............................................................................................48
3.6 Periodic Maintenance Schedule ..........................................................49
3.7 Troubleshooting ...................................................................................50

4 Schematics 52

4.1 Electrical Schematic, 60 Hz .................................................................52


4.2 Electrical Schematic, 60 Hz (120/240) ................................................54
4.3 Electrical Schematic, 50 Hz .................................................................56
4.4 Trailer Wiring .......................................................................................58
4.5 Engine Wiring - Lombardini .................................................................59
4.6 Control Panel Wiring ...........................................................................60
4.7 Power Winch Schematic .....................................................................61

5 Technical Data 62

5.1 Engine .................................................................................................62


5.2 Generator ............................................................................................63
5.3 Machine ...............................................................................................63

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LTN 6L Safety Information
1 Safety Information
This manual contains DANGER, WARNING, CAUTION, NOTICE, and
NOTE callouts which must be followed to reduce the possibility of
personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential


personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will


result in death or serious injury.
DANGER

WARNING indicates a hazardous situation which, if not avoided, could


result in death or serious injury.
WARNING

CAUTION indicates a hazardous situation which, if not avoided, could


result in minor or moderate injury.
CAUTION

NOTICE: Used without the safety alert symbol, NOTICE indicates a


situation which, if not avoided, could result in property damage.

Note: Contains additional information important to a procedure.

1.1 Laws Pertaining to Spark Arresters

Notice: State Health Safety Codes and Public Resources Codes


specify that in certain locations spark arresters be used on internal
combustion engines that use hydrocarbon fuels. A spark arrester is a
device designed to prevent accidental discharge of sparks or flames
from the engine exhaust. Spark arresters are qualified and rated by
the United States Forest Service for this purpose.
In order to comply with local laws regarding spark arresters, consult
the engine distributor or the local Health and Safety Administrator.

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Safety Information LTN 6L
1.2 Operating Safety

Familiarity and proper training are required for the safe operation of the
machine. Machines operated improperly or by untrained personnel
can be hazardous. Read the operating instructions contained in this
WARNING manual and the engine manual, and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the machine before
being allowed to operate it.
1.2.1 Do not remove, defeat, deface, or render inoperable any of the safety
devices, warnings, or labels on this equipment. If any safety devices,
warnings, or labels have been removed, defeated, defaced, or
rendered inoperable, do NOT use this equipment!
1.2.2 The area immediately surrounding the Light Tower should be clean,
neat, and free of debris.
1.2.3 Be sure the machine is on a firm, level surface and will not tip, roll,
slide, or fall while operating.
1.2.4 NEVER start a machine in need of repair.
1.2.5 Lower the tower when not in use, or if high winds or electrical storms
are expected in the area.
1.2.6 ALWAYS make certain the machine is well-grounded and securely
fastened to a good earthen ground per national and local regulations.
1.2.7 The tower extends up to 9 m (30 ft.). Make sure the area above the
trailer is open and clear of overhead wires and obstructions.
1.2.8 The lamps become extremely hot in use! Allow the lamp and fixture to
cool 1015 minutes before handling.
1.2.9 Keep the area behind the trailer clear of people while raising and
lowering the tower! Never raise, lower or turn the tower while unit is
operating!
1.2.10 The trailer must be leveled and the outriggers extended before raising
the tower. The outriggers must remain extended while the tower is up.
1.2.11 If for any reason any part of the tower hangs up or the winch cable
develops slack while raising or lowering the tower, STOP immediately!
Contact an authorized Wacker Neuson service representative.
1.2.12 NEVER remove the tower locking pin while the tower is up!
1.2.13 NEVER use the machine if the insulation on the electrical cord is cut or
worn through.
1.2.14 NEVER operate the lights without the protective lens cover in place or
with a lens cover that is cracked or damaged!
1.2.15 NEVER adjust the tower while the unit is operating.
1.2.16 Do not move the Light Tower while it is operating.

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LTN 6L Safety Information
1.2.17 NEVER raise the tower or operate the machine in high winds.
1.2.18 NEVER connect machine to other power sources, such as supply
mains of power companies.
1.2.19 ALWAYS replace or repair electrical components with components
that are identical in rating and performance as the original component.

1.3 Operator Safety while using Internal Combustion Engines

Internal combustion engines present special hazards during operation


and fueling. Read and follow the warning instructions in the engine
owners manual and the safety guidelines below. Failure to follow the
WARNING warnings and safety standards could result in severe injury or death.
1.3.1 Do not run the machine indoors or in an enclosed area such as a deep
trench unless adequate ventilation, through such items as exhaust
fans or hoses, is provided. Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell. Exposure to carbon
monoxide can cause loss of consciousness and CAN KILL YOU IN
MINUTES.
1.3.2 Allow the engine to cool before refueling the machine.
1.3.3 Do not fill or drain the fuel tank near an open flame, while smoking, or
while the engine is running.
1.3.4 Refill the fuel tank in a well-ventilated area.
1.3.5 Do not touch or lean against hot exhaust pipes.
1.3.6 Replace the fuel tank cap after refueling.
1.3.7 Do not remove the radiator cap when the engine is running or hot. The
radiator fluid is hot and under pressure and may cause severe burns!
1.3.8 Do not use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
1.3.9 Keep the area around the muffler free of debris such as leaves, paper,
cartons, etc. A hot muffler could ignite the debris and start a fire.

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Safety Information LTN 6L
1.4 Towing Safety

Narrow body light towers are designed to be efficiently transported in


bulk on flatbed trailers, or towed singly behind a truck. Towing a trailer
with a narrow track width requires special care. To avoid trailer
WARNING rollover, avoid high speeds, rapid acceleration, and sharp turns when
towing.
Both the trailer and vehicle must be in good condition and securely
fastened to each other to reduce the possibility of an accident.
1.4.1 ALWAYS check that the hitch and coupling on the vehicle are rated
equal to, or greater than, the trailers gross vehicle weight rating
(GVWR).
1.4.2 ALWAYS inspect the hitch and coupling for wear or damage. DO NOT
tow the trailer using defective parts.
1.4.3 ALWAYS make sure the coupling is securely fastened to the vehicle.
1.4.4 ALWAYS check the tires on the trailer for tread wear, inflation, and
condition. Replace worn tires.
1.4.5 ALWAYS connect the safety chains.
1.4.6 ALWAYS make sure directional and trailer lights are connected and
working properly.
1.4.7 ALWAYS check that the lug nuts holding the wheels are tight and that
none are missing.
1.4.8 The maximum recommended speed for highway towing is 72 km/hour
(45 MPH). Recommended off-road towing speed is not to exceed 16
km/hour (10 MPH) or less depending on terrain.
1.4.9 ALWAYS refer to the applicable Department of Transportation
regulations before towing.

1.5 Reporting Trailer Safety Defects

If you believe your trailer has a defect which could cause a crash or
could cause injury or death, you should immediately inform the
National Highway Traffic Safety Administration (NHTSA) in addition to
notifying Wacker Neuson Corporation.
If NHTSA receives similar complaints, it may open an investigation;
and if it finds that a safety defect exists in a group of vehicles, it may
order a recall and remedy campaign. However, NHTSA cannot
become involved in individual problems between you, your dealer, or
Wacker Neuson Corporation.

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LTN 6L Safety Information
To contact NHTSA, you may either contact the Auto Safety Hotline toll-
free at 1-800-424-9393 (or 366-0129 in Washington DC area),
www.nhtsa.com, or write to NHTSA, U.S. Department of
Transportation, 400 7th Street SW, (NSA-11), Washington, DC 20590.
You can also obtain other information about motor vehicle safety from
the Auto Safety Hotline.

1.6 Service Safety

HIGH VOLTAGE! This unit uses high voltage circuits capable of


causing serious injury or death. Only a qualified electrician should
troubleshoot or repair electrical problems occurring with this
WARNING equipment.

1.6.1 ALWAYS replace the safety devices and guards after repairs and
maintenance.
1.6.2 Before servicing the Light Tower, make sure the engine start switch is
turned to the OFF position, the circuit breakers are open (off), and the
negative terminal on battery is disconnected. NEVER perform even
routine service (oil/filter changes, cleaning, etc.) unless all electrical
components are shut down.
1.6.3 DO NOT allow water to accumulate around the base of the machine.
If water is present, move the machine and allow the machine to dry
before servicing.
1.6.4 DO NOT service the machine if your clothing or skin is wet.
1.6.5 ALWAYS keep hands, feet, and loose clothing away from the moving
parts on the generator and engine.
1.6.6 Keep the machine clean and labels legible. Replace all missing and
hard-to-read labels. Labels provide important operating instructions
and warn of dangers and hazards.
1.6.7 ALWAYS make sure slings, chains, hooks, ramps, jacks, and other
types of lifting devices are attached securely and have enough weight-
bearing capacity to lift or hold the machine safely. Always remain
aware of the location of other people in the area when lifting the
machine.
1.6.8 ALWAYS turn off the light circuit breakers and shut down the engine
before disconnecting the light fixtures or changing the lamps.

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Safety Information LTN 6L
1.7 Label Locations

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LTN 6L Safety Information

BB D BB N J W

U
Y

V
L

DD
F AA AA

H G, H, I
CC

R/T Q/S

wc_gr005072

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Safety Information LTN 6L
1.8 Safety, Procedural, and Informational Labels

Wacker Neuson machines use international pictorial labels where


needed. These labels are described below:

1.9 Safety Labels

Ref. Label Meaning


A WARNING!
Automatic locking pin.
A non-secured, falling tower will cause
serious injury or death if a person is hit.
To secure tower, verify automatic locking
pin has been engaged.

B WARNING!
Avoid crushing area.

C DANGER!
Contact with overhead electrical power
lines will cause serious injury or death.
Do not position Light Tower under
electrical power lines.
WARNING!
Completely lower tower BEFORE tilting
tower. Tilting an extended tower could
cause serious injury or death.

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LTN 6L Safety Information
Ref. Label Meaning
E WARNING!
Secure tower in transport lock before
lifting or towing. A loose swinging tower
could cause personal injury or machine
damage.

F DANGER!
Asphyxiation hazard. Read the Opera-
tors Manual for instructions. No sparks,
flames, or burning objects near machine.
Stop the engine before adding fuel. Use
only diesel fuel.

G DANGER!
Asphyxiation hazard. Read the Opera-
tors Manual for instructions.

H DANGER!
Electrical storage device within. Contact
a qualified electrician for service or to
open electrical box. Electric shock will
cause serious injury or death.

I WARNING!
Read and understand the supplied
Operators Manual before operating the
machine. Failure to do so increases the
risk of injury to yourself or others.

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Safety Information LTN 6L
Ref. Label Meaning
J WARNING!
Stand clear of front and rear of machine
when tower is being tilted up or down.

K WARNING!
Hot surface!

L WARNING!
Hot surface!

N WARNING!
Ultraviolet radiation from lamp can cause
serious skin and eye irritation. Use only
with undamaged lamps. Use only with
provided undamaged lens cover and
fixture.

V WARNING!
Pinching hazard. Rotating machinery.

W WARNING!
Avoid crushing area.

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LTN 6L Safety Information
1.10 Procedural Labels

Ref. Label Meaning


O See Operators Manual for metal halide
lamp information and troubleshooting.

Before starting engine

Check levels of:


Engine oil
Fuel
Coolant

Circuit breakers off

Start engine

Engine control panel


Auto heating
Preheat

Light out
Start, 15 sec. max.

Circuit breakers on

Shut down
Circuit breakers off
Stop engine

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Safety Information LTN 6L
Ref. Label Meaning
P See Operators Manual for metal halide
lamp information and troubleshooting.

Before starting engine

Check levels of:


Engine oil
Fuel
Coolant

Circuit breakers off

Start engine

Engine control switch


Preheat (30 sec.)

Start, 15 sec. max.


Circuit breakers on

Shut down
Circuit breakers off
Stop engine

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LTN 6L Safety Information
Ref. Label Meaning
Q To raise tower:
Manual Winch System 1. Release transport lock.
2. Tilt tower using winch.
3. Tilt tower until automatic locking pin
snaps into place.

To increase height of tower:


4. Raise tower using winch.

To aim lights:
5. Rotate tower and tighten knob.

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Safety Information LTN 6L
Ref. Label Meaning
R To lower tower:
Manual Winch System 1. Turn off all lights and engine.
2. Rotate tower and tighten knob.
3. Lower tower using winch.

To tilt tower for transport:


4. Release and hold spring-loaded pin.
5. Tilt tower using winch.

To secure tower for transport:


6. Insert pin through transport lock and
secure with pin.
7. Position light fixtures down.

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LTN 6L Safety Information
Ref. Label Meaning
S To raise tower:
Power Winch System 1. Release transport lock.
2. Tilt tower using winch.
3. Tilt tower until automatic locking pin
snaps into place.

To increase height of tower:


4. Raise tower using winch.

To aim lights:
5. Rotate tower and tighten knob.

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Safety Information LTN 6L
Ref. Label Meaning
T To lower tower:
Power Winch System 1. Turn off all lights and engine.
2. Rotate tower and tighten knob.
3. Lower tower using winch.

To tilt tower for transport:


4. Release and hold spring-loaded pin.
5. Tilt tower using winch.

To secure tower for transport:


6. Insert pin through transport lock and
secure with pin.
7. Position light fixtures down.

Y Read Operators Manual.


Use hitch rated from trailers Gross
Vehicle Weight Rating.
Securely attach trailer to tow vehicle.
Attach safety chains using cross pattern.
Attach breakdown chain to vehicle.
Check trailer lights.

AA Insert jack locking pin before extending


jack.

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LTN 6L Safety Information
Ref. Label Meaning
BB Fork lift pocket.

CC WARNING
WARNING
ROLL-OVER HAZARD
To prevent injury or equipment damage,
ROLL OVER HAZARD
Avoid high speeds, rapid
acceleration and sharp turns
avoid high speeds and sharp turns when
when towing.

ADVERTENCIA
PELIGRO DE VUELCO
Al remolcar, evite altas
towing.
velocidades, aceleracion
rapida, y vueltas agudas.

AVERTISSEMENT
DANGER DE RETORNEMENT
En remorquant, viter
viter des
vitesses rapides, acceleration
rapide, et virages tranchantes.

178647

DD Transport position of the jack

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Safety Information LTN 6L
1.11 Informational Labels

Ref. Label Meaning


D NOTICE
Lifting point.

M A nameplate listing the model number,


item number, revision number, and serial
number is attached to each unit. Please
record the information found on this plate
so it will be available should the
nameplate become lost or damaged.
When ordering parts or requesting
service information, you will always be
asked to specify the model number, item
number, revision number, and serial
number of the unit.

U Coolant overflow bottle only, not a return


system.

X Guaranteed sound power level in dB(A).

Z Electrical ground.

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LTN 6L Operation
2 Operation

2.1 Locating Trailer

See Graphic: wc_gr005073


2.1.1 For maximum light coverage locate the Light Tower at ground level or
in a spot higher than the area being lighted.
2.1.2 Position the trailer on a firm, flat surface clear of overhead wires and
obstructions. Be sure that there is enough area for outrigger
extensions to be fully extended.
2.1.3 Connect the ground stud (l) located on the trailer frame to a good
earthen ground. Consult local codes for proper grounding techniques.
The tower extends up to 9 m (30 ft.). Make sure the area above the
trailer is open and clear of overhead wires and obstructions.

WARNING

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Operation LTN 6L
2.2 Leveling Trailer

See Graphic: wc_gr005073, wc_gr005074


The trailer must be leveled and the outriggers extended before raising
the tower. The outriggers must remain extended while the tower is up.
Failure to level the trailer or extend the outriggers will severely reduce
WARNING the stability of the unit and could allow the tower to tip and fall.

2.2.1 Pull the locking pin on the tongue jack (a) and rotate the tongue jack
90 as shown.
Block or chock the trailer wheels (b). Crank the tongue jack down to
raise the trailer tongue off the vehicle.
2.2.2 Pull the outrigger lock pin (c) to release the outrigger. Pull both
outrigger extensions (d) out until you feel outrigger lock pin lock back
into place. Rotate jacks (e) down.
2.2.3 Rotate rear jack (f) down, as shown.
2.2.4 Extend the jack(s) on the highest side(s) of the trailer until they rest
firmly on the ground. Extend the remaining jacks until the trailer is
level.

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LTN 6L Operation
2.3 Adjusting Lights

See Graphic: wc_gr005074


Each light fixture can be aimed up, down, left or right. Position each
fixture by loosening toolless light adjusters (g) and aiming the light up
or down. DO NOT loosen the inside nut (x). Loosening this nut could
cause damage to the light fixture. Loosen the nut (h) to turn light
fixtures left or right. Tighten adjusters and nuts after positioning the
lights.
Always return the light fixtures to aim at the ground when the tower is
in the cradle for towing.

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Operation LTN 6L
2.4 Preparing Trailer for Towing or Lifting

See Graphic: wc_gr005073, wc_gr005074


2.4.1 Check that the tower cradle lock pin (j) is in place and secured with the
safety pin.
2.4.2 Ensure that the tower is completely nested inside the transport cradle
and the pin (t) is secure.
2.4.3 Make sure the doors are properly latched.
2.4.4 Return the outriggers to their travel position. Check that the outrigger
bars and jacks are locked in place.
2.4.5 Crank the rear jack (f) all the way in and rotate it 90.
The Light Tower is now ready to lift. Use the designated lift points.
For towing, continue.
2.4.6 Use the tongue jack (a) to raise the trailer tongue up and then lower it
over hitch on towing vehicle. Lock the hitch to coupling and attach the
safety chains. Swivel the tongue jack 90 and lock it in place.
2.4.7 Connect the trailer wiring to the towing vehicle. Check the brake, turn,
and tail lights for proper operation.
2.4.8 Position the light fixtures (k) down. For rough, off-road transportation
remove lamps from fixtures to avoid damage.
2.4.9 Check the tire inflation.
NOTICE: Maximum recommended speed for highway towing is 72
km/hour (45 MPH). Recommended off-road towing speed is not to
exceed 16 km/hour (10 MPH) or less depending on terrain.

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LTN 6L Operation
2.5 Raising Tower (Manual Winch System)

See Graphic: wc_gr005075

NEVER raise the tower or operate the Light Tower in high winds.
NEVER raise the tower while the engine is running.
WARNING Do not move the Light Tower while it is operating.

HIGH VOLTAGE! DO NOT use the Light Tower if insulation on


electrical cord is cut or worn through. Repair or replace the cord before
WARNING using. Bare wires in contact with the metal frame of the trailer or tower
can cause electrocution.
DO NOT position the Light Tower under electrical power lines.

NEVER allow anyone to stand near the rear of the unit while raising the
tower.
WARNING
The Light Tower includes two separate winchesone for lifting the
tower to the vertical position, the other for raising the tower. Each
winch is an automatic brake-type winch that automatically brakes
when the handle is released. The handle must be rotated to wind in the
cable as well as to unwind the cable.

NEVER touch the winch pawl! Releasing the pawl may cause the
tower to fall.
WARNING

2.5.1 Check winch cables (n) for wear or damage, and make sure they are
resting properly in pulleys. Do not use the Light Tower if either winch
cable is damaged.
2.5.2 Remove the cradle locking pin (j) from the cradle.
2.5.3 Check the operation of the tilt winch (o) by rotating the winch handle
1/4-turn clockwise (cable in direction). The winch pawl must engage
winch gear teeth. When operating properly, the winch pawl will make
a clicking sound when the winch handle is rotated clockwise. Do not
attempt to raise the tower if the winch is damaged or not operating
properly.
Pinching/crushing hazards. Moving parts can crush or cut extremities.
Keep hands and fingers clear of pinch points when raising the tower

WARNING

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Operation LTN 6L
2.5.4 Continue to rotate the winch handle and raise the tower to the vertical
position until the vertical tower locking pin (p) locks the tower in place.
Be certain the vertical tower locking pin is fully engaged in the locking
position before raising the tower.
2.5.5 NOTICE: While raising the tower, pay close attention to the coil cord
and make sure that it does not tangle or become caught on any part of
the machine.

NEVER pull the vertical tower locking pin (p) while the tower is
raised! Releasing the vertical tower locking pin while the tower is
WARNING
raised may cause the tower to fall or the machine to tip over.
2.5.6 After the tower is in the vertical position, check the operation of the
telescoping winch (q) by rotating the winch handle 1/4-turn clockwise
(cable in direction). The winch pawl must engage winch gear teeth.
When operating properly, it will make a clicking sound when the
winch handle is rotated clockwise. Do not attempt to raise the tower if
the winch is damaged or not operating properly. Continue rotating the
winch handle until tower is at the desired height. Do not over crank the
winch when the tower is fully extended.
NOTICE: Do not extend the tower beyond the red marking on the
tower!
2.5.7 Once the tower is at the desired height, rotate the tower to the desired
direction. To rotate, loosen rotation locking knob (s). Then rotate the
tower until the lights face the desired direction, and then retighten the
rotation locking knob.

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LTN 6L Operation

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Operation LTN 6L
2.6 Lowering Tower (Manual Winch System)

See Graphic: wc_gr005075


Be sure to read and understand the operating instructions before
lowering the tower!
If for any reason a part of the tower hangs up or a winch cable develops
slack before tower is fully lowered, stop immediately! Continuing to
turn the winch handle will increase the slack in the cable. Too much
WARNING
slack could cause the tower to collapse should it suddenly free up. If
the tower hangs up, level the trailer. Slightly shake or twist the tower
assembly to free the bind. Contact an authorized Wacker Neuson
service representative immediately.

NEVER lower the tower while the unit is operating.

WARNING

NEVER allow anyone to stand near the rear of the unit while lowering
the tower.
WARNING

2.6.1 Turn the lights off. Shut down the engine.


NOTICE: Shutting down the engine before turning off the lights could
damage floodlight ballasts or generator capacitor(s).
NOTICE: Observe power cord while lowering the tower. Make sure the
coiled cord is not damaged during the lowering process.
2.6.2 Lower the tower by turning the handle on the telescoping winch (q)
counterclockwise (cable out direction).

NEVER touch the winch pawl! Releasing the winch pawl may cause
the tower to fall.
WARNING

2.6.3 Loosen the rotation locking knob (s) and rotate the tower so the
winches are facing toward the trailer tongue.

wc_tx000766gb.fm 32
LTN 6L Operation
2.6.4 Pull and hold the tower locking pin (p). Rotate the handle on the tilt
winch (o) counterclockwise (cable out direction) until the tower spring
begins to pivot the tower down. Release the tower locking pin and
continue to rotate the handle until the tower is resting in the transport
cradle. Be sure that the secondary locking pin (t) penetrates all
sections of the tower.

NEVER pull the vertical tower locking pin (e) while the tower is
raised! Releasing the locking pin while the tower is raised may cause
WARNING the tower to fall or the machine to tip over.

2.6.5 After the tower is down, secure it in the cradle by inserting the cradle
lock pin (j). Insert the clip through the pin to secure it in place.
2.6.6 Position the light fixtures to aim at the ground.
NOTICE: Allow the floodlights to cool 1015 minutes before moving
trailer. Moving the trailer while the lights are still hot could cause the
lamps to break.

wc_tx000766gb.fm 33
Operation LTN 6L
2.7 Raising Tower (Power Winch System)

See Graphic: wc_gr005076


ALWAYS observe the tower while raising and lowering the tower.
NEVER raise the tower or operate the Light Tower in high winds.
WARNING NEVER raise the tower while the engine is running.

Do not move the Light Tower while it is operating.

HIGH VOLTAGE! DO NOT use Light Tower if insulation on electrical


cord is cut or worn through. Repair or replace cord before using. Bare
wires in contact with the metal frame of the trailer or the Light Tower
WARNING
can cause electrocution.
DO NOT position the Light Tower under electrical power lines.

NEVER allow anyone to stand near the rear of the unit while raising the
tower.
WARNING

The Light Tower includes two separate winchesone for lifting the
tower to the vertical position, the other for raising the tower.
2.7.1 Check the winch cables (n) for wear or damage, and make sure they
are resting properly in the pulleys. Do not use the Light Tower if either
winch cable is damaged.
2.7.2 Remove the cradle locking pin (j) from the cradle.
2.7.3 Check the operation of the tilt winch (o). Turn the vertical rotary switch
(v) on the control panel to the up position. Do not attempt to raise the
tower if the winch is damaged or not operating properly.
NOTICE: Continuous running of the winch in excess of 4 minutes will
damage the winch motor.
Note: It is normal for smoke to be produced during the first few
operations of a new power winch.
2.7.4 Hold the switch in the up position and raise the tower to the vertical
position until the vertical tower locking pin (p) locks the tower in place.
Be certain the vertical tower locking pin is fully engaged in the locking
position before raising the tower.
NEVER pull the vertical tower locking pin (p) while the tower is
raised! Releasing the vertical tower locking pin while tower is raised
may cause the tower to fall or the machine to tip over.
WARNING

wc_tx000766gb.fm 34
LTN 6L Operation
2.7.5 After the tower is in the vertical position, check the operation of the
telescoping winch (q). Turn the telescope rotary switch on the control
panel to the up position. Do not attempt to raise the tower if the winch
is damaged or not operating properly. Continue to hold switch in the up
position until tower is at the desired height. Release switch when tower
is fully extended.
NOTICE: Continuous running of the winch in excess of 4 minutes will
damage the winch motor.
NOTICE: Do not extend tower beyond red marking on tower!
2.7.6 Once the tower is at the desired height, rotate the tower to the desired
direction. To rotate, loosen rotation locking knob (s). Then rotate the
tower until the lights face the desired direction and retighten the
rotation locking knob.

wc_tx000766gb.fm 35
Operation LTN 6L
2.8 Lowering Tower (Power Winch System)

See Graphic: wc_gr005076


ALWAYS observe the tower while raising and lowering the tower.
Be sure you read and understand the operating instructions
WARNING
before lowering the tower!
If for any reason any part of the tower hangs up or the winch cable
develops slack before the tower is fully lowered, stop immediately!
Continuing to power the winch will increase slack in the cable. Too
WARNING
much slack could cause tower to collapse should it suddenly free up.
If the tower hangs up, level the trailer. Slightly shake or twist the tower
assembly to free the bind. Contact an authorized Wacker Neuson
service representative immediately.

NEVER lower the tower while the unit is operating.


WARNING

NEVER allow anyone to stand near the rear of the unit while lowering
the tower.
WARNING

2.8.1 Turn the lights off. Shut down the engine.


NOTICE: Shutting down the engine before turning off the lights could
damage the floodlight ballasts or the generator capacitor(s).
NOTICE: Observe the power cord while lowering the tower. Make sure
the coiled cord is not damaged during the lowering process.
2.8.2 Lower the tower by turning and holding the telescope rotary switch on
the control panel in the down position.
NOTICE: Continuous running of the winch in excess of 4 minutes will
damage the winch motor.
Note: It is normal for smoke to be produced during the first few
operations of a new power winch.
2.8.3 Loosen the rotation locking knob (s) and rotate the tower so the lights
face the rear of the trailer and the winches are facing toward the trailer
tongue.

wc_tx000766gb.fm 36
LTN 6L Operation
2.8.4 Pull and hold the tower locking pin (p). Turn and hold the vertical rotary
switch (v) on the control panel in the down position until the tower is
resting in the transport cradle. Be sure that the secondary locking pin
(t) penetrates all sections of the tower.
NOTICE: Continuous running of the winch in excess of 4 minutes will
damage the winch motor.
NEVER pull the vertical tower locking pin (e) while the tower is
raised! Releasing the vertical tower locking pin while the tower is
raised may cause the tower to fall or the machine to tip over.
WARNING

2.8.5 After the tower is down, secure it in the cradle by inserting the cradle
lock pin (j). Insert the clip through the pin to secure it in place.
2.8.6 Position the light fixtures to aim at the ground.
NOTICE: Allow the floodlights to cool 1015 minutes before moving
the trailer. Moving the trailer while the lights are still hot could cause
lamps to break.

2.9 Emergency Crank Handle (Power Winch System)

An emergency crank handle is provided for use in the event of a power


failure.
2.9.1 Remove the electrical power from the winch.
2.9.2 Remove the plug from the side of the winch cover. Insert the handle so
that it completely engages with the drive shaft. The handle can be
cranked in either direction.
2.9.3 Always remove the handle from the winch after use and replace the
plug.

NEVER operate the winch electrically with the emergency crank


handle in position.
WARNING

wc_tx000766gb.fm 37
Operation LTN 6L
2.10 Control Panels - 60 Hz (Manual Winch System)

Floodlight Control Panel Engine Control Panel

Ref. Description Ref. Description


a 50 Amp circuit breaker k High coolant temperature shutdown
b 30 Amp lights circuit breaker l Alternator indicator
c 20 Amp GFI circuit breaker m Auxiliary lights (not used)
d 20 Amp GFI receptacle n Glow plug indicator
e Hour meter o Air filter restriction indicator
f Low fuel indicator (not used) p Auxiliary lights (not used)
g Safety shutdown indicator q Key access door
h Low oil pressure shutdown

wc_tx000766gb.fm 38
LTN 6L Operation
2.11 Control Panels - 60 Hz (120/240, Manual Winch System)

Floodlight Control Panel Engine Control Panel


r

WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT

NEUTRAL BONDED TO FRAME


NULL-LEITER AM RAHMEN
ANGESCHLOSSEN
CONDUCTOR NEUTRO
CONECTADO AL CHASIS
CONDUCTEUR NEUTRE MIS
A LA MASSE DU CHASSIS

wc_gr006329

Ref. Description Ref. Description


a 25 Amp circuit breaker k High coolant temperature shutdown
b 30 Amp lights circuit breaker l Alternator indicator
c 20 Amp GFI circuit breaker m Auxiliary lights (not used)
d 20 Amp GFI receptacle n Glow plug indicator
e Hour meter o Air filter restriction indicator
f Low fuel indicator (not used) p Auxiliary lights (not used)
g Safety shutdown indicator q Key access door
h Low oil pressure shutdown r 30 Amp receptacle

wc_tx000766gb.fm 39
Operation LTN 6L
2.12 Control Panels - 60 Hz (Power Winch System)

Floodlight Control Panel Engine Control Panel

Ref. Description Ref. Description


a 50 Amp circuit breaker l Alternator indicator
b 30 Amp lights circuit breaker m Auxiliary light (not used)
c 20 Amp GFI circuit breaker n Glow plug indicator
d 20 Amp GFI receptacle o Air filter restriction indicator
e Hour meter p Auxiliary light (not used)
f Low fuel indicator (not used) q Key access door
g Safety shutdown indicator v Tilt rotary switch
h Low oil pressure shutdown w Telescope rotary switch
k High coolant temperature shutdown

wc_tx000766gb.fm 40
LTN 6L Operation
2.13 Control Panels - 50 Hz (Manual Winch System)

Floodlight Control Panel Engine Control Panel

Ref. Description Ref. Description


a 25 Amp circuit breaker k High coolant temperature shutdown
b 30 Amp lights circuit breaker l Alternator indicator
c 16 Amp outlet circuit breaker m Auxiliary lights (not used)
d 230 V, 16 Amp receptacle n Glow plug indicator
e Hour meter o Air filter restriction indicator
f Low fuel indicator (not used) p Auxiliary lights (not used)
g Safety shutdown indicator q Key access door
h Low oil pressure shutdown

wc_tx000766gb.fm 41
Operation LTN 6L
2.14 Starting

See Graphic: wc_gr005140, wc_gr006328, wc_gr005141, wc_gr005142


2.14.1 Check engine oil, fuel and coolant levels.
Note: If fuel tank was drained or run dry it may be necessary to bleed
fuel lines. Refer to engine operators manual.
2.14.2 Check condition of electrical cable on tower. Do not start generator if
insulation on cable is cut or worn through.
2.14.3 Check that the circuit breakers (a, b, c) are in their off position.
NOTICE: Starting engine under load will damage the machine.
2.14.4 On machines equipped with the Lombardini engine, turn key (q) one
click right. Glow plug indicator (n) will illuminate until engine is properly
preheated. This is an automatic timer based on engine temperature.
Crank engine immediately after glow plug light goes off.
2.14.5 Turn key (q) to the start position and hold until engine starts. Release
key after engine starts.
NOTICE: Do not crank engine longer than 10 seconds. This could
cause starter motor to overheat. Return switch to the off position and
wait 15-30 seconds for starter motor to cool down before attempting to
preheat and restart.
Note: If oil pressure is not obtained within 30 seconds after key is
turned to RUN, the automatic shutdown system will shut off the fuel
supply. You must return the key to the off position to restart the 30-
second timer before attempting to restart the engine.
2.14.6 Allow engine to warm up before operating the floodlights.
NOTICE: Never use starting fluids to aid in starting of engine.

2.15 Manual Shutdown

To manually stop the machine in the event of an emergency:


2.15.1 Shut off the main circuit breaker.
2.15.2 Turn the starting key to the off (O) position.

2.16 Automatic Shutdown

This unit is equipped with a low oil, high temperature auto-shutdown


system. This system will automatically shut off the fuel supply to the
engine if the oil pressure drops too low or the engine exceeds normal
operating temperatures. Return the key switch to the off position to
reset the unit after an engine shutdown.

wc_tx000766gb.fm 42
LTN 6L Operation
2.17 Operating Lights

See Graphic: wc_gr005140, wc_gr006328, wc_gr005141, wc_gr005142


Turn on the circuit breaker (a) first, then turn on each circuit breaker
(b), one at a time.
Metal halide floodlights require a warm-up time of 515 minutes before
they reach full output. If the floodlights are shut down, a 10-minute
cool-down period is required before turning them back on.
High pressure sodium floodlights require 12 minutes to start and 25
minutes of cooldown time to restart.

2.18 Stopping

See Graphic: wc_gr005140, wc_gr006328, wc_gr005141, wc_gr005142


2.18.1 Turn the circuit breakers (a, b, c) off and remove any other loads from
the generator.
NOTICE: Never shut down the engine without turning off the lights.
Damage to the generator will occur.
2.18.2 Turn the key (q) to the off position.

2.19 Derating

All generator sets are subject to derating for altitude and temperature.
Although derating should not affect operation of the floodlights, it will
reduce the available reserve power to the receptacle.
Ratings are typically reduced 3% per 300 m (1000 feet) elevation from
sea level, and 2% per 10F (5.5C) increase in ambient temperature
above 78F (25C).

wc_tx000766gb.fm 43
Operation LTN 6L
2.20 Receptacle - 60 Hz

See Graphic: wc_gr005140, wc_gr006328, wc_gr005141


The control panel is equipped with a convenience receptacle for
running accessories and tools from the generator. Power to this
receptacle is available any time the engine is running and the circuit
breaker is on.
NOTICE: Do not draw more than 2000 Watts from the receptacle with
all of the lights on or the lights will turn off.
A circuit breaker (c) protects the Ground Fault Interrupt (GFI)
receptacle (d). The GFI receptacle should be tested for proper
operation each time it is used.
To test a GFI:
Push the test button in. The reset button should pop out. Power to the
receptacle is now off. To restore power to receptacle, push reset
button in.
NOTICE: If the reset button does not pop out, the GFI is defective. Do
not use the receptacle until the problem can be corrected.
If the reset button pops out during use, check the generator and
attachments for defects.

2.21 Receptacle - 50 Hz

See Graphic: wc_gr005142


The control panel is equipped with a convenience receptacle for
running accessories and tools from the generator. Power to this
receptacle is available any time the engine is running and the circuit
breaker is on.
NOTICE: Do not draw more than 2000 Watts from the receptacle with
all of the lights on.
A 16A circuit breaker (c) protects the 230V receptacle (d).

wc_tx000766gb.fm 44
LTN 6L Operation
Notes:

wc_tx000766gb.fm 45
Maintenance LTN 6L
3 Maintenance

3.1 Installing / Removing Light Fixtures

See Graphic: wc_gr005376


Always turn off light circuit breakers and shut down engine before
disconnecting light fixtures or changing lamps.

WARNING
Remove fixtures by disconnecting electrical cords at the junction box
(b). Remove nuts (c) from fixture mounting brackets and remove both
fixture and bracket off stud.
NOTICE: Only a trained technician should be allowed to install and
remove fixture wiring.
.
Lamps become extremely hot in use! Allow lamp and fixture to cool
10-15 minutes before handling.
WARNING

Numbering Sequence of Floodlights Junction Box Wiring for Floodlights

GN GN

BL BL
1 WH WH 2
GN GN

BL BL
3 WH WH 4

wc_gr005376

Wire Colors
BK Black RD Red YL Yellow OR Orange
GN Green TN Tan BR Brown PU Purple
BU Blue VIO Violet CL Clear SH Shield
PK Pink WH White GY Gray LB Light
blue

wc_tx000767gb.fm 46
LTN 6L Maintenance
3.2 Replacing / Removing Lamps

The Light Tower uses four 1000W lamps. When replacing or removing
the lamps, avoid leaving any grease or oil residue on the glass surface.
This can create hot spots, reducing the service life of the lamp or
causing the outer jacket to burst.

ALWAYS turn off the light circuit breakers and shut down the engine
before disconnecting the light fixtures or changing the lamps.
WARNING Lamps become extremely hot in use! Allow the lamps and fixtures
to cool 1015 minutes before handling.

NEVER operate the lights without the protective lens cover in


place or with a lens cover that is cracked or damaged! The lamps
used in the floodlights produce high temperatures and operate under
WARNING pressure. They are subject to failures where the outer jacket bursts
and shatters, resulting in a discharge of extremely hot glass particles.
These particles pose a risk of personal injury, property damage, burns
and fire.

Ultraviolet radiation from the lamps can cause serious skin and eye
irritation. Use only undamaged lamps. Use the lamps only with
WARNING
provided undamaged lens covers and fixtures.

3.3 Daily Inspection

3.3.1 Check for fluid leaks. Check fluid levels.


3.3.2 Inspect condition of electrical cords. Do not use Light Tower if
insulation is cut or worn through.
3.3.3 Check that winch cables are in good condition. Do not use a cable that
is kinked or starting to unravel.
3.3.4 Check that the vertical tower locking pin and its spring are secured,
aligned, and operating properly.

wc_tx000767gb.fm 47
Maintenance LTN 6L
3.4 Air Cleaner

See Graphic: wc_gr000540


Replace the air filter cartridge when the indicator mounted on the
control panel illuminates.
3.4.1 Open air cleaner and remove element.
3.4.2 To clean the filter, lightly tap on a hard surface to eliminate all excess
dirt. Do not blow the paper filter element with compressed air to clean.
Clean the filter cover and support carefully.
3.4.3 Reassemble the filtering element and air cleaner.

wc_gr000540

3.5 Engine Oil


See Graphic: wc_gr005394
Drain the oil while the engine is still warm.
Note: In the interests of environmental protection, place a plastic sheet
and a container under the machine to collect any liquid which drains
off. Dispose of this liquid in accordance with environmental protection
legislation.
3.5.1 Locate the oil drain hose and remove the plug from the end of the hose.
3.5.2 Allow the oil to drain.
3.5.3 Re-install the oil drain plug.
3.5.4 Remove the oil filter cap and fill the engine crankcase through the oil
filler opening, to the upper mark on the dipstick. See Technical Data
for oil quantity and type.
3.5.5 Re-install the oil filter cap.

wc_gr005394

wc_tx000767gb.fm 48
LTN 6L Maintenance
3.6 Periodic Maintenance Schedule

Before Every Every Every Every


each 125 250 500 1000 hours
use hours hours hours or two years

Check for fluid leaks.

Check engine oil.

Check fuel level.

Replace air filter if indicator light is on.*

Change engine oil.**

Check level of battery electrolyte.

Check condition and tension on fan belt.

Check condition of radiator hoses.

Clean radiator.

Replace oil filter.*

Replace fuel filter.

Flush radiator.

Replace fan belt.

Check valve clearance.

Remove sediment in fuel tank.

Change radiator coolant.

Replace battery.

Replace radiator hoses and clamps.

Replace fuel pipes and clamps.

* Replace air filter after air filter restriction switch indication or one year. Lombardini does not
recommend the removal of air filter elements for purposes of inspection.
** Change engine oil and filter after first 50 hours of operation.

wc_tx000767gb.fm 49
Maintenance LTN 6L
3.7 Troubleshooting

HIGH VOLTAGE! This unit uses high voltage circuits capable of


causing serious injury or death. Only a qualified electrician should
troubleshoot or repair electrical problems occurring in this equipment.
WARNING

Problem / Symptom Reason Remedy


Lamp will not light Lamp is too hot. Allow lamp to cool 1015 minutes
before restarting.
Faulty lamp connection Check that lamp is tight in socket.
Check connections inside connection
boxes on light fixtures and tower.
Plug connection at fixture Have a licensed electrician repair or
is loose or damaged replace the plug connection.
Lamp broken or burned Check for:
out broken arc tube or outer lamp jacket
broken or loose components in lamp
envelope
blackening or deposits inside lamp
tube.
Circuit breaker turned on Turn off circuit breaker.
Circuit breaker loose or Have a licensed electrician repair or
defective replace the circuit breaker.
Generator output incorrect Check incoming voltage to ballast.
Incoming voltage should be 120V 5V.
If voltage is incorrect, engine speed
may need to be adjusted or generator
may require service.
Low or no ballast output With the fixture cord removed from its
receptacle, the voltage should measure
400 to 445 VAC. If proper voltage is not
achieved, perform capacitor check to
determine if capacitor or coil needs to
be replaced.

Low light output Lamp degraded Replace lamp due to normal lamp life.
Low ballast output Check ballast for proper voltage output.
Fixture or lens dirty Clean reflective surface inside fixture
and both inside and outside surface of
glass lens.

wc_tx000767gb.fm 50
LTN 6L Maintenance
Notes

wc_tx000767gb.fm 51
4
GN GN

BL BL
d 1 WH WH 2 d 4.1
GN GN

14 BK/OR GN/YL 12 AWG

wc_tx000936gb.fm
BL BL CONTROL PANEL
GROUND
d 3 WH WH 4 d 9 WH 10 AWG
8 WH 10 AWG
1 BK 8 AWG
Schematics

OR PU
WH
BR
YL BL
b
Schematics

RD BK 12 GN/YL

1
3
4
12 AWG

m m m m
10 WH 10 AWG
11 GN/YL 12 AWG

GN
14 BK/OR
3 1 2 4
l l l l k
13 OR 4 3 2 1
BK/YL
j

BK/YL
YL
YL
YL
YL a

52
Electrical Schematic, 60 Hz

11 GN/YL 12 AWG
BK/YL
YL
YL YL 2 BK 10 AWG
BK/YL YL 4 BK 10 AWG
WH 3 BK
PU 10 AWG
1 BK 8 AWG

10 WH 10 AWG
+

e g f f c -
13 OR
5 BK
h
15 BK 10 AWG

b b 10 AWG n
i
6 BK 10 AWG

8 WH 10 AWG
7 BK 10 AWG

6 BK 10 AWG
BR 9 WH 10 AWG
OR 7 BK 10 AWG

wc_gr005366
LTN 6L
LTN 6L Schematics

Ref. Description Ref. Description

a Generator h Battery
b Terminal strip i Engine control panel
c Main circuit breaker, 50 Amp j Engine
d Floodlights k Hour meter
e Receptacle, 120V l Transformers
f Circuit breaker, 30 Amp m Capacitors, 24 mF
g Circuit breaker, 20 Amp n Capacitor, 25 mF

Wire Colors
BK Black RD Red YL Yellow OR Orange
GN Green TN Tan BR Brown PU Purple
BU Blue VIO Violet CL Clear SH Shield
PK Pink WH White GY Gray LB Light
blue

wc_tx000936gb.fm 53
4.2

GN GN

wc_tx000936gb.fm
BL BL
d 1 W W 2
d
GN GN
14 BK/OR
1 GN/YL 12 AWG
Schematics

9 WH 10 AWG
BL BL
d 3 W W 4
d 8 WH 10 AWG
16 BK 10 AWG
1 BK 10 AWG
OR PU
W
BR
YL BL
b
RD BK
3
2

4
10 WH 10 AWG

m m m m
11 GN/YL 12 AWG
22 GN/YL 10 AWG

GN
14
23 WH 10 AWG 12 GN/YL
12 AWG

3 1 2 l 4
l l l k
13 4 3 2 1
BK/YL

BK/YL
YL
j

54
YL
YL a
YL

11 GN/YL 12 AWG
BK/YL 2 BK 10 AWG
YL 19 BK 10 AWG
YL YL 18 BK 10 AWG
BK/YL YL 4 BK 10 AWG
W 3 BK
1 BK 10 AWG
Electrical Schematic, 60 Hz (120/240)

10 AWG
16 BK 10 AWG

PU

10 WH 10 AWG
22 GN/YL 10 AWG
23 WH 10 AWG
+

e g f f c -
b b 13
17 BK 10

5 BK
h
15 BK 10

10 AWG n
i
6 BK 10 AWG

19 BK 10 AWG
7 BK 10 AWG

8 WH 10 AWG
o 18 BK 10 AWG
BR 9 WH 10 AWG
OR

6 BK 10 AWG

7 BK 10 AWG
wc_gr006324
LTN 6L
LTN 6L Schematics

Ref. Description Ref. Description

a Generator i Engine control panel


b Terminal strip j Engine
c Main circuit breaker, 25 Amp k Hour meter
d Floodlights l Transformers
e Receptacle, 120V m Capacitors, 24 mF
f Circuit breaker, 30 Amp n Capacitor, 25 mF
g Circuit breaker, 20 Amp o Receptacle, 120/240V
h Battery

Wire Colors
BK Black RD Red YL Yellow OR Orange
GN Green TN Tan BR Brown PU Purple
BU Blue VIO Violet CL Clear SH Shield
PK Pink WH White GY Gray LB Light
blue

wc_tx000936gb.fm 55
4.3

GN GN

BL

wc_tx000936gb.fm
BL
1 WH WH 2

GN GN
d
14 BK/OR
Schematics

BL BL
3 WH WH 4 9 WH 10 AWG
8 WH 10 AWG 11 GN/YL 12 AWG
1 BK 8 AWG
OR PU
WH
BR
YL BL
b
RD BK 12 GN/YL
4

1
2
3

12 AWG

GN/YL 12 AWG
CONTROL PANEL
GROUND
10 WH 10 AWG

GN
m

14 BK/OR
3 1 2 4
l k
13 OR 4 3 2 1
BK/YL j
YL

BK/YL

56
YL
Electrical Schematic, 50 Hz

YL
YL a
11 GN/YL 12 AWG
BK/YL
YL
YL YL 2 BK 10 AWG
BK/YL YL 4 BK 10 AWG
WH 3 BK
PU 10 AWG
1 BK 8 AWG

10 WH 10 AWG
g
+

e f f c -
13 OR
5 BK h
15 BK 10 AWG

b b 10 AWG n
i
6 BK 10 AWG

8 WH 10 AWG
7 BK 10 AWG

6 BK 10 AWG
BR 9 WH 10 AWG
OR 7 BK 10 AWG

wc_gr005370
LTN 6L
LTN 6L Schematics

Ref. Description Ref. Description

a Generator h Battery
b Terminal strip i Engine control panel
c Main circuit breaker, 50 Amp j Engine
d Floodlights k Hour meter
e Receptacle, 230V l Transformers
f Circuit breaker, 30 Amp m Capacitors, 30 mF
g Circuit breaker, 16 Amp n Capacitor, 31.5 mF

Wire Colors
BK Black RD Red YL Yellow OR Orange
GN Green TN Tan BR Brown PU Purple
BU Blue VIO Violet CL Clear SH Shield
PK Pink WH White GY Gray LB Light
blue

wc_tx000936gb.fm 57
Schematics LTN 6L
4.4 Trailer Wiring

c d

BL
BL
BL
BL
WH

BR

WH
BL
RD
a

WH
BR
GN
GN GN
BL
RD YL
BL
WH
BR
WH
WH e
TONGUE WIRING WH

BL

RD a

YL
GN

YL
BR
WH

BL
BL
BL
BL

c d
wc_gr005372

Ref. Description Ref. Description

a Right stop, turn and tail light d Side light, red


b Left stop, turn and tail light e License plate light
c Side light, amber

Wire Colors
BK Black RD Red YL Yellow OR Orange
GN Green TN Tan BR Brown PU Purple
BU Blue VIO Violet CL Clear SH Shield
PK Pink WH White GY Gray LB Light blue

wc_tx000936gb.fm 58
LTN 6L Schematics
4.5 Engine Wiring - Lombardini

Ref. Description Ref. Description


1 Fuel solenoid 7 Air filter restriction indicator
(normal open type)
2 Glow plugs 8 Low fuel level switch
(not used, normal open type)
3 Starter motor 9 Low oil pressure switch
(normal closed type)
4 Battery 10 Coolant high temperature switch (nor-
mal open type)
5 Alternator connector 11 Coolant temperature thermistor (for
preheat relay)
6 Coolant temperature sending unit
(not used, for remote temperature
gauge or LED)

wc_tx000936gb.fm 59
Schematics LTN 6L
4.6 Control Panel Wiring

1 B
2
L 30
86
87
2
85
3
W/R 1
4
Or Y/G

5
B R
6
Pr
7 R
8
Gr
9 W
10
R
4 2
7 6 5 3
12 10 9
11 L
12 P
13
Br 4
50

15
Y/G

/5
14

4
B 30

G B
Br
5

wc_gr000658

Ref. Description Ref. Description


1 System fuse, 50 Amp 4 Key switch
2 Glow plug load relay 5 L.E.D. Indicator lamp assembly
3 Auxiliary terminals (rear view)

wc_tx000936gb.fm 60
LTN 6L Schematics
4.7 Power Winch Schematic

a
g 1 BK
e 5 RD
A1

7 RD B2 B1
8 BK
+ -
A2

1 BK
2 RD 2 RD

3 BK 3 BK 6 BK
4 RD

- +

7 RD

8 BK
A1

f B2 B1
6 BK
4 RD A2

d -

+
b
5 RD

c
wc_gr005371

Ref. Description Ref. Description


a Engine e Telescope switch
b Battery f Tilt winch
c 70A blade fuse g Telescope winch
d Tilt switch

wc_tx000936gb.fm 61
Technical Data LTN 6L
5 Technical Data

5.1 Engine

Engine Power Rating


Net power rating per ISO 3046 IFN. Actual power output may vary due
to conditions of specific use.

Item Number: LTN 6L - 60 Hz LTN 6L - 50 Hz


0620297 0620117 0620121 0620552
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0620727

Engine
Make Lombardini
Model LDW1003
Type 3-cylinder, 4-cycle, liquid-cooled diesel
Max. power rating @
kW (Hp) 10.0 (13.4) @ 1800 rpm 8.5 (11.4) @ 1800 rpm
rated speed
Operating speed
rpm 1800 1500
(no-load)
Alternator V/A/W 12 / 45 / 540
Battery V/Ah/CCA 12 / 650
Air cleaner type Dry-type element
Fuel type No. 2 diesel
Fuel tank capacity l (gal.) 123 (32.5)
Fuel consumption l (gal.) / hr. 1.71 (0.45) 1.68 (0.44)
Running time hours 67 68
Coolant capacity l (qts.) 4.7 (5.0)
Oil capacity l (qts.) 2.4 (2.5)

wc_td000230gb.fm 62
LTN 6L Technical Data
5.2 Generator

Item Number: LTN 6L - 60 Hz LTN 6L - 60 Hz LTN 6L - 50 Hz


0620297 0620117 0620727 0620121 0620552
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Generator
Frequency Hz 60 2 50 2
Continuous output kW 6.0
volts/
Output phase
120, 1 120/240, 1 230, 1

Amps A 50 26.1
Excitation type Capacitor / Brushless
Power factor 1.0
Voltage regulation
% 6.0
- no load to full load
Speed (no-load) rpm 1800 1500

5.3 Machine

Item Number: LTN 6L LTN 6L


0620297 0620117 0620552 0620121
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0620727

Machine
Operating weight (GVWR) kg(lbs.) 768 (1693) 787 (1736)
Travel Dimensions mm 4600 x 1500 x 1900
(l x w x h) (in.) (180.4 x 59.3 x 73.2)
Height - tower extended m (ft.) 9 (30)
Lighting system (1000W) 4
Ballast Coil and core
Max. lighting coverage m2 Metal Halide - 30,400 (7.52)
@ 0.5 ft. candles (acres)
Sound level at 7 m (23 ft.) dB(A) 67 66
Tires size ST175 / 80D13

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Wacker Neuson SE Preuenstrae 41 D-80809 Mnchen Tel.: +49-(0)89-3 54 02-0 Fax: +49 - (0)89-3 54 02-390
Wacker Neuson Corporation P.O. Box 9007 Menomonee Falls, WI 53052-9007 Tel. : (262) 255-0500 Fax: (262) 255-0550 Tel. : (800) 770-0957
Wacker Neuson Limited - Room 170103 & 171720, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.
Tel: (852) 3605 5360, Fax: (852) 2758 0032

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