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sandpaper-aluminium interfaces
Physics
Section 11B
sandpaper-aluminium interfaces
before sliding occurred were explored. The aim was to find the combination of sandpaper
grit and roughness that would produce the highest coefficient of static friction. The
railway tracks to increase the friction between the wheels and rails. When the wheels are
not sliding on the rails, the traction is equal to the static friction, so maximising static
friction is beneficial to prevent wheel slip, when traction is then equal to the lesser kinetic
friction. To calculate the coefficient of static friction, the maximum force required to pull
aluminium blocks of varying roughnesses across sandpaper of varying grits were found
using a force sensor. The effects of the sandpaper grit and aluminium roughness were
found to have no statistically significant effect both independently and combined in these
trials. Of the treatments applied, metal roughness had the largest effect on the coefficient
of static friction, with the high roughness and high grit trials producing the highest
Introduction ......................................................................................................................... 1
Review of Literature ........................................................................................................... 3
Problem Statement .............................................................................................................. 7
Experimental Design ........................................................................................................... 8
Data Analysis and Interpretation ...................................................................................... 15
Conclusion ........................................................................................................................ 20
Appendix A: How to Randomize...................................................................................... 23
Appendix B: Setting up the Experimental Area ............................................................... 24
Appendix C: Calculating Coefficient of Static Friction ................................................... 25
Appendix D: Interpolated Parsimonious Prediction ......................................................... 26
Works Cited ...................................................................................................................... 27
Leckrone Suhr 1
Introduction
Trains that lose control can have rather disastrous effects. In the best case, this can
simply mean a train speeding through a station it was supposed to stop at; at worse, it can
mean large scale damage, both personal and property. Thus, being able to stop a train
conditions; most trains running on an adhesion railway will carry a large container of
sand with them, which they use to spray onto the tracks in adverse conditions such as
leaves or debris on the line. This sand increases the traction that the trains wheels have
This research sought to determine the best grit and roughness in a sanding
roughness and sandpapers of varying grit. This aluminium worked as a stand-in for the
wheel, which, while not being made of aluminium specifically in most cases, is still made
of metal; the sandpaper worked as a stand-in for the sand contained in the sandbox. The
coefficient of static friction was calculated after measuring the force required to start
movement. From this, the best combination of aluminium roughness and sandpaper grit
was determined.
knowing which combination of metal roughness and sandpaper grit has the highest
coefficient of static friction, train manufacturers can make an informed decision on what
particle size of sand to fill their sandboxes with and what wheel roughness will provide
Leckrone Suhr 2
them with the best control over the train in adverse conditions, improving their safety and
Review of Literature
an aluminium and sandpaper interface using calculated normal forces based on mass and
the maximum force applied to the aluminium before movement began. The idea was to
maximise the coefficient of static friction to maximise the traction between two surfaces.
The experiment focused on calculating the coefficient of static friction between two
sliding surfaces of different roughnesses of aluminium and sandpaper, akin to the sanding
static friction, the found data can be applied to a wheel-surface interface. Interfaces
between two flat horizontal surfaces rather than a wheel-surface interface was chosen
because they were easier to manipulate. Sandpaper was chosen in place of sand because it
was easier to manipulate, source, and quantify measurements like grit. The roughness of
the aluminium was chosen to be changed to reflect roughnesses obtained over time of real
life surfaces involved in heavy industry like the aforementioned railway application.
Friction is a force that acts parallel to the plane of motion of an interface between
two objects. An object which is not moving has no friction because there are no forces for
friction to oppose. Kinetic friction acts between two sliding objects, and static friction
occurs between surfaces which are not sliding but still have forces applied, such as when
the applied forces do not overcome the maximum force produced by the static friction or
Each kind of friction has a coefficient which indicates how difficult it is to cause
movement. The coefficient of static friction is a unitless coefficient that determines the
maximum force of static friction. It is larger than the coefficient of kinetic friction, the
Leckrone Suhr 4
force acting in the opposite direction of an object which is sliding along another because
Static friction is a force that is produced in the opposite direction and same
magnitude when an object is pushed, keeping it in place. Once the maximum static
friction force is overcome, the object will move. The maximum static friction force, or
the maximum force that will be produced in the opposite direction when an object is
pushed, can be found using the coefficient of static friction, as shown in the following
static friction between the two surfaces, and is the normal force acting on the object
(Static Friction).
() =
The normal force acting on an object is the force acting perpendicular to the
object. For an object resting on Earths surface or a surface parallel to Earths surface, the
normal force acts perpendicular to Earths surface, opposite the direction of gravity, and
is equal in magnitude to the force of gravity (Normal Force). It is the reason objects do
increasing particle size and metal roughness will increase the coefficient of friction
between the material and the sand. Particle size has also been found to impact the wear
on the metal, which is a factor to be considered in this experiment. Other factors found to
be significant on the adhesion of train wheels to the tracks are other potential foreign
contaminators.
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In one study with a particular interested in particle size, research to find the
effects of sand particle size and wheel slip on the adhesion and wearing of wheel-on-rail
analogues both with and without leaves was conducted by Oscar Arias-Cuevas, Zili Li,
and Roger Lewis. The motion of train wheels on rails was simulated in a controlled
laboratory and then sands of different particle sizes were poured in between the wheel
and rail similar to how actual sanding is conducted. Wheel slip and coating was
controlled. It was found that larger particle sizes and higher slips lead to higher adhesion,
wear, and quicker stripping away of debris from the wheels. (Arias-Cuevas, et al.). The
higher adhesion as a result of particle size found in these trials supports the hypothesis
that high grit and roughness will produce the greatest coefficient of static friction.
Uesugi, Hideaki Kishida, and Yasunori Tsubakiharaat the Tokyo Institute of Technology,
observations about the change in position, shear deformation, and motion, rolling or
sliding, were carried out on the sand involved in sand-steel friction rigs. It was found that
a greater displacement was experienced with a rough interface than a smooth one and that
the rough interface caused sand to slide more often than a smooth interface which
facilitated rolling. The coefficient of friction at yield, the point the steel began to move,
or coefficient of static friction and the fact that sliding also tended to occur at the point of
was done on how external contaminants could affect railway adhesion, namely oil,
leaves, and sand. Oil, leaves, and water all lowered adhesion levels when the tracks were
Leckrone Suhr 6
initially dry, with leaves having the biggest impact. In all cases, sand raised the adhesion
The prior research found generally agree that sand does improve adhesion or
traction in an interface, however some of the research focused on how sand increased
traction over smooth metal or intentionally slippier surfaces like wet debris. The research
wheel-rail interface provides the clearest support for the hypothesis, finding that larger
Problem Statement
Problem:
To determine how the grit of sandpaper affects the coefficient of static friction
Hypothesis:
Rougher sandpaper against a rough aluminium surface will produce the greatest
Data measured:
and thirty-six, and the roughness of the aluminium based on the difference between the
highest and lowest points on the surface in millimetres, zero, one, and two, as cut per the
collected by a LabQuest force sensor, was used to calculate the coefficient of static
friction. A two-factor design of experiment was conducted to find the individual effects
of each variable and their interaction effects. Sixty-three trials were conducted for a total
of nine each for every combination of treatment with twenty-seven total standards
conducted.
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Experimental Design
Materials:
Procedures:
11 Repeat the seven trial structure a total of nine times for a total of sixty-three trial
results.
Diagram:
Figure 1. Materials
Figure one shows the materials used in the trials, excluding the band saw and
ruler used to cut the aluminium bars, the remainder of the bale of string, and additional
Figure two shows the tabletop portion of a trial setup, including the force sensor,
sandpaper, aluminium bar with weight, and metal stop to prevent the force sensor from
falling, as well as the opposite end of the setup where sand was added into a cup to add
Data:
Table 1
Design of Experiment Values
Roughness Grit
Low (-) Standard High (+) Low (-) Standard High (+)
0 1 2 150 100 36
Table one displays the high, standard, and low variables for the experiment. The
roughness values measure the difference between the highest and lowest points along the
sliding surface of aluminium in millimeters. For example, the aluminium used in standard
trials had a surface which included slots cut to a depth to 1 mm. Sandpaper grit was
selected based on the range of particle sizes in each grit (Mitchell) compared with
Table 2
Data
Trials
Trial Trial Trial Trial Trial Trial Trial Trial Trial Average
Roughness Grit 1 2 3 4 5 6 7 8 9 force (N)
(+) (+) 1.46 1.73 1.5 1.41 1.5 1.42 1.42 1.33 1.39 1.46
(+) (-) 1.57 1.54 1.18 1.47 1.35 1.22 1.47 1.51 1.22 1.39
(-) (+) 1.01 1 1.2 0.93 1 1.08 1.65 1.1 1.15 1.12
(-) (-) 1.45 1.16 1.25 1.13 1.29 1.21 1.13 1.08 1.01 1.19
Standard 1.65 1.63 1.67 1.61 1.58 1.70 1.64 1.66 1.58 1.64
Standard 1.64 1.65 1.59 1.62 1.69 1.50 1.67 1.58 1.48 1.60
Standard 1.66 1.64 1.58 1.58 1.71 1.42 1.66 1.43 1.67 1.59
Table two shows the data gathered in the nine trials from the experiment, as well
as how many trials were conducted and the average for each treatment combination and
standard.
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Observations:
Table 3
Observations
Trial number Observations
1 Aluminium weighted with 100g weight
Aluminium weighted with 200g weight.
2 Force sensor pushed stopper off the table.
Aluminium weighted with 250g weight,
3 stopper apparatus changed.
Aluminium weighted with 300g weight.
4 Trial reran because of an extreme outlier.
5 Aluminium weighted with 250g weight
6 Aluminium weighted with 350g weight
7 Aluminium weighted with 200g weight
8 Aluminium weighted with 150g weight
9 Aluminium weighted with 300g weight
10 Aluminium weighted with 350g weight
11 Aluminium weighted with 300g weight
12 Aluminium weighted with 100g weight
13 Aluminium weighted with 300g weight
14 Aluminium weighted with 200g weight
15 Aluminium weighted with 300g weight
16 Aluminium weighted with 200g weight
17 Aluminium weighted with 150g weight
18 Aluminium weighted with 250g weight
19 Aluminium weighted with 100g weight
20 Aluminium weighted with 250g weight
21 Aluminium weighted with 300g weight
22 Aluminium weighted with 200g weight
23 Aluminium weighted with 100g weight
24 Aluminium weighted with 300g weight
25 Aluminium weighted with 250g weight
26 Aluminium weighted with 250g weight
27 Aluminium weighted with 150g weight
28 Aluminium weighted with 200g weight
29 Aluminium weighted with 250g weight
30 Aluminium weighted with 250g weight
31 Aluminium weighted with 250g weight
32 Aluminium weighted with 300g weight
33 Aluminium weighted with 150g weight
34 Aluminium weighted with 200g weight
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Table 3, above, lists the observations that were collected throughout the course of
the research.
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Figure three shows typical trial results as displayed by the LabQuest. The initial
jump up from zero force is attributed to the placing of the initial weights into the cup, and
the more gradual slope is attributed to the pouring of sand into the cup. The sudden
decrease occurred when the aluminium began moving because the force applied
Table 4
Design of Experiment Values
Roughness Grit
Low (-) Standard High (+) Low (-) Standard High (+)
0 1 2 150 100 36
Table four displays the high, standard, and low variables for the experiment.
These variables were used to change the coefficient of static friction in an interface
between aluminium and sandpaper. The different roughnesses of aluminium were slid
across different grits of sandpaper and the force required to move them was recorded to
Table 5
Trial Results and Averages
Trials
Trial Trial Trial Trial Trial Trial Trial Trial Trial Average
Roughness Grit 1 2 3 4 5 6 7 8 9 coefficient
(+) (+) 1.46 1.73 1.5 1.41 1.5 1.42 1.42 1.33 1.39 1.46
(+) (-) 1.57 1.54 1.18 1.47 1.35 1.22 1.47 1.51 1.22 1.39
(-) (+) 1.01 1 1.2 0.93 1 1.08 1.65 1.1 1.15 1.12
(-) (-) 1.45 1.16 1.25 1.13 1.29 1.21 1.13 1.08 1.01 1.19
Grand Average: 1.29
Table five contains the results of all seven trials and the averages for the four
combinations of aluminium roughness and sandpaper grit. The grand average was found
to be 1.29, meaning that on average the coefficient of static friction between the
Table 6
Effect of Metal Roughness
- +
1.12 1.46
1.19 1.39
Average 1.16 1.43
Table six shows the effect of the chosen metal roughnesses on the coefficient of
static friction in the conducted trials. Figure 4 is a graph of the average coefficient of
static friction when the metal roughness was held alternately high and low. The effect of
metal was found to be 0.27, making the effect of metal roughness statistically
insignificant when compared to double the range of standards at -0.58 and 0.58. Although
metal roughness on its own was statistically insignificant, its effect value of 0.27 made it
the variable that came the closest to double the range of standards at -0.58 and 0.58. It is
believed that it played the largest role in affecting the coefficient of static friction
Table 7
Effect of Sandpaper Grit
- +
1.39 1.46
1.19 1.12
Average 1.29 1.29
Table seven shows the effect of the chosen sandpaper grits on the coefficient of
static friction in the conducted trials. Figure 5 is a graph of the average coefficient of
static friction when the sandpaper was alternated high and low. The effect of grit was
found to be 0.00, indicating that the sandpaper grit had no effect on the coefficient of
static friction, and thus deeming it insignificant, as it falls within two times the range of
Leckrone Suhr 17
Table 8
Interaction Effect of Metal Roughness and
Sandpaper Grit
Interaction Effect
Roughness
- +
+ 1.12 1.46
Grit - 1.19 1.39
Table eight shows the effects of both of the chosen variables on the coefficient of
static friction in the conducted trials. Figure 6 is a graph of the values presented in Table
8. The effect of both metal roughness and sandpaper grit was found to be -0.07, making
the interaction effect statistically insignificant when compared to double the range of
standards at -0.58 and 0.58. In the interaction effect graph, the slopes of the line segments
are not parallel but are close to being such, so it can be determined that the variables did
not interact. As the metal roughness and sandpaper grit went up, so did the coefficient of
static friction. When comparing the sandpaper grit when held low, there was a much
smaller increase in the coefficient of static friction when going from low to high metal
roughness.
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Figure four shows the coefficient of static friction across the standards, ordered as
they were conducted. The dots found on the dot plot of the standards found above are not
in a straight line, which means that factors hat were not controlled may have affected the
experiment. It appears that the standards became less consistent over time, indicating that
Figure five contains the interaction effect, both effect values, double the range of
standards, and double the range of standards negated. Fences were set up at twice the
range of the standards data. Using this as a statistical test, all effect values within the
barriers are statistically insignificant, so in this case, all 3 effect values were insignificant.
The values for double the range of standards were -0.58 and 0.58, as the range of
standards was 0.29. Note that the range of the entire data set was 0.8. The effect of metal
Leckrone Suhr 19
roughness was the farthest from 0 at 0.27, the interaction effect 2nd farthest at -0.07, and
Closing Interpretations:
It is clear from the effect dot plot and parsimonious prediction that statistically no
factors were significant. This is not to say that sand or aluminium roughness have no
effects on the coefficient of static friction between aluminium and sand, but the levels of
aluminium roughness and sandpaper grit had no statistical impact on their coefficient of
static friction in these trials compared to the standards. It is known that sand is used to
increase traction between metal interfaces on railways, for example, however those
interfaces involve metal on metal interfaces with particles that are allowed to be
displaced, unlike these trials where the particles were affixed to a surface. Although
statistically insignificant, the roughness of aluminium was still the variable that came the
Conclusion
The hypothesis that the highest coefficient of static friction would be produced
between the rough aluminium and grittiest sandpaper was accepted. The highest average
coefficient of friction, 1.46, was produced by those trials with a difference in surface
depth of 2mm, the high value, and a sandpaper grit of 36, the grit with the largest particle
size, however neither the individual nor combined effects were found to be statistically
significant based on the range of standards. Trials with a low grit but high roughness
were found to have the second-highest average coefficient, at 1.39, while trials with low
roughness and high and low grit were less, at 1.12 and 1.19 respectively.
Trials were carried out by applying increasing force on the back end of a force
sensor measuring the maximum force before movement between the aluminium-
used and a two-factor design of experiment carried out to find the individual and
interaction effects of both factors. The normal force acting on the blocks of aluminium
was found using the mass found via a scale and acceleration due to gravity, and that and
the found maximum force were used to find the coefficient of static friction. The effect of
sandpaper grit was found to be zero, implying that particle size does not change the
coefficient of static friction, the effect of metal roughness was found to be 0.27, implying
a difference of 0.27 in coefficients of static friction between a trial with a high roughness
and a trial with a low roughness, and an interaction effect of -0.07, implying very little
The sandpaper grits used in these trials were based on how grit number correlates
to the size of particles used in producing it in accordance with the CAMI Grit designation
(Lees). The grits chosen reflect particle sizes used in previous research (Arias-Cuevas, et
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al.). Higher particle sizes were found to increase friction in previous research (Arias-
Cuevas, et al.), as was a rougher metal surface (Uesugi, Morimichi, et al.). The trials with
the roughest surface and largest particle size used in the sandpaper produced the greatest
average coefficient of static friction. It is important to note, however, that the individual
effect of sandpaper grit on its own was found to be zero as part of the two-factor design
of experiment, possibly because sandpaper does not allow for particle displacement or
particles filling the space left by roughness in the aluminium surfaces. The aluminium
blocks resting on top of unmoving particles in the sandpaper instead of being able to
settle into the sand and create larger contact areas may have also contributed to the
Based on the variability found in the standards and other trials, it is believed that
noise did affect the experiment. The noise could have originated from wear being added
to the aluminium and sandpaper through the course of trials due to the abrasiveness of
both surfaces. To prevent lifting of the back of the aluminium blocks, a 200-gram weight
was placed on the back, which may have introduced noise. Each block and the weight
was re-weighed before each trial, with each trials normal force calculated using these
measured weights.
In the event of further research, individual sand particles would be used instead of
sandpaper to reflect aspects of the sand-metal interface like sand displacement that were
significant as the displacement could be due to the rolling of sand, and loose particles can
also enter the cavities left in the rough metal in the interface (Uesugi, Morimichi, et al.).
roughness of aluminium would also be changed to better reflect real world wear instead
of a set cut depth that would not be likely to occur by regular use. Metal blocks with
additional weight to remove any noise introduced by the separate weight using to
increase the normal force acting on them may also be used, in addition to testing on
distributed onto railway tracks to increase traction because traction is related to friction.
Traction is the amount of force a wheel applies until it slips. The tractive force is equal to
the force of friction between the wheel and ground. As long as the wheel does not slip
and is only turning, the traction is equal to static friction. If the wheel slips and begins to
slide along the surface, the tractive force is equal to the maximum kinetic friction
(Friction and Traction). Because of these relationships, sand particle sizes or metal
roughnesses found to increase the maximum coefficient of static friction would, in turn,
It is important to note that in these trials sandpaper grit, and in turn particle size,
had an effect value of zero, but that other trials have shown sand particle size to have
some effect on the coefficient of friction (Arias-Cuevas, et al.). These factors may have
been insignificant in this research because the standard in these trials was not the same as
a real world control. Because this research focused on how different particle sizes and
roughnesses changed the static friction, not on how much they increased over the real-
world control of bare metal on metal. Instead of this control situation, the standard in this
experiment was middle values of both grit and roughness, which are not the standard in
Procedure:
3. In the formula bar for column A, type in =seq(x,x,1,7) to allow the numbers
from one to seven to be printed in the column.
4. In the formula bar for column B, type in randsamp(a,7,1) to allow the numbers
from one to seven to be randomly selected without replacement for each trial.
Leckrone Suhr 24
1. Attaching a pulley to the edge of the lab table via clamp with an open area on the
table in front of it.
2. Attach string to the bucket or cup and hang it over the pulley, with the other end
attached to the hole in the back of the LabQuest Force Sensor.
3. Roughen the standard and high aluminium bars by cutting 1 or 2 millimeter slots,
respectively, at even intervals along the bottom of each.
4. Drill a hole in the top of each and tie string to each. Tie a loop in the other end of
the string so that it may be connected to the force sensors hook.
5. Tape down an aluminium stop between the force sensor and the pulley with the
string running underneath it so that the force sensor does not fall off the table.
Place the sandpaper in the open area in front of the pulley and constrain the
sandpaper by placing tape strips around the edges of the sandpaper.
Leckrone Suhr 25
1. Convert the mass of the aluminium bar and any added weights to
kilograms and sum them to find the total mass, in kilograms, of the aluminium
2. Obtain the maximum force exerted during the trial from the LabQuest
Force Sensor.
()
3. Using the equation = , where () is the maximum force
()
()
= = 0.234 = 9.8 () = 3.596
()
3.596
= 1.57 =
(9.8 0.234)
insignificant factors, the equation for the parsimonious prediction is left. Because none of
the factors were found to be significant, the parsimonious prediction equation for this
interpolated prediction is carried out, the answer will always be 1.29. If the experiment
were to be rerun, a coefficient of static friction of 1.29 plus noise can be expected for
Works Cited
Arias-Cuevas, et al. "A laboratory investigation of the influence on the particle size and
slip during sanding on the adhesion and wear in the wheel-rail contact." Wear
"Friction and Traction." VEX EDR Curriculum. VEX Robotics, n.d. Web.
http://curriculum.vexrobotics.com/curriculum/drivetrain-design/friction-and-
Lees, Stuart. "Comparing Abrasive Systems." Stu's Shed. N.p., 09 May 2008. Web. 15
May 2017.
Uesugi, Morimichi, et al. "Behavior of sand particles in sand-steel friction." Soils and