ala XR-MD85 ania an) REVISION PUBLISHING This Service Manual is the "Revision Publishing’ and replaces “Simple Manual" (SIM Code No. 09-986-283-607). 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[tf 2] s[ 4] self 7] ef 3 [io] i vz] ia] 14] 15] 16] 17] 19] 19] 20] 21] 22] 25] 26] 25] 24] 27] 26] 29] 30] 31] 32] 35] 34] 35] 36] 37] 58] 39] 40] 41] 42 | 43[44 | 45] 46] 47] 45] 49] 50] 51] 52] 53] 5a] TRANSISTOR ILLUSTRATION 5 D G c 1) sp Ap RP ow sa) Br § D E ECB ECB BCE 28k2158 28,106 28A1235 DTCI14TK —-2SA993S 2Sa052 2881370 28K543. © 2SA1588—_KTA1298 2805395 2801815 2881481 28C2714 RN1305 C2N5551 28D2241 2803052 RN2305 CSB1058 28C4116 — ATIN41C csD655 CMBTS401 RTIN144C csp1489 CMBTS551 RTIP141C KTA1266 CSD1306 RT1P144C. KTC3198 DTA114TK RT1P441C DTA143EK DTA144TKBLOCK DIAGRAM-1BLOCK DIAGRAM-2 KMS=260~ od ' PICK-UP |, - ASSY Yee nigga ! sem sone 4 'b 3 ‘ore ra = bof ' ° m, (@} sour e pte (}5 |= I O<}p——— 6} 408% 7 5-0 ¢ — 2} a | 1 IQ} aggre | am 1G] sre | rong GE] i rr 3 wait | | eee al — y tune t_n, swse @}— © LOAD C.B \ aisSCHEMATIC DIAGRAM-6 (INF) zGealaiae THHTHDOOIOOOS saree | [Elcp c.Bt2v2 wy PB aaa aTEST MODE 1. CD Test Mode 1-1. How to Start Up the CD Test Mode ‘While pressing the “CD function” button, connect the AC plug to the power outlet When the CD test mode is started up, the message “CD TEST” is displayed 1-2. Function Description of the Test Mode MODE ‘Operation [Indication on display Function Contents Start mode | Starting up the | CD TEST ~ a] test mode ‘Search mode 7 oy ‘Continuous focus searching. | Check AC cireuit, ‘The pickup lens repeats the full- | Laser current measurement. swing up-down motion * Note _| Focus error waveform check. Play mode <> | arackNo.and | Normal playback. Focus servo. playing ime are} When the TOC reading is not | Tracking servo, displayed possible, the same movement as | CLV servo, in the search mode. Sled servo, ‘Traverse mode 1 Track No.and | Playback PAUSE mode “Tracking servo OFF. playing time flash Sled mode > CDTEST | The pickup moves to the Sled servo, “ innermost track Check operation of the ‘The pickup moves to the mechanism ‘outermost track Note: I the focus search operation is continued for 10 minutes or longer, heating of the driver IC is accumulated to wigger the protection circuit that wll stop operation ofthe CD system. Turn off the main power and re-start operation about 10 minutes later. 2. MD Test Mode 2-1, How to Start Up the MD Test Mode ‘While pressing the “MD function” button, connect the AC plug to the power outlet. [About thre seconds later after the MD test mode has started up, the following message appears and the MD test mode becomes operable. fa ‘s ni) RAKOOM 0 ST PRM | ee T 3G 26 Note: 1. Ifoperation of the mechanism shows any abnormality during the test mode, disconnect the AC plug immediately 2. The playback and recording operations are not possible during the test mode. 3. There can be a case that a dise cannot be inserted. In such a case, insert the dsc a litle and press the “CD ~ MD DIRECT REC” button, The dise can be inserted tothe very end, 2:2. How to Exit the CD Test Mode 1) Press the EJECT bution to remove the disc. 2) Disconnect the AC plug from the power outlet Ifthe machine exits the MD test mode by any methods other than the procedure as described above, the machine may ‘operate abnormally when the POWER is tumed on next time. In such a case, disconnect the AC plug.2-3, Operation Check Mode 1) Checks ater the test mode has started up ‘The following playback audio circuits can be checked. +The circuits that can be checked: DAC, LINE AMP, HEADPHONES AMP + Output level: snes VRB, 21 B 2). Switch staus check ON/OFF statuses ofthe respective sstches ofthe machine and mechanism can be checked on display. [Sitch Name Switch State Tndication on Display Usable dise REC PROTECT | When te write protection tab ofa disci closed to ON] ROCK, | Revord/playback dise REFRECT ‘When the high reflection disc (CD) is used POP Playback only dise ‘When the pickup isthe positioned atthe innermost track (when the LIMIT switch is ON) INNER 2:4, How to Switch to Servo Standby Mode ‘When the MD test mode has been established, the mode is changed to the servo standby mode and “ALL SV OFF" is displayed by pressing the m (CLEAR) button. The following various check modes can be entered from this mode. Returns to “ALL SV ‘OFF by pressing the JAZZ, = "0 on c00 000 cong 000 ROS AG) DOWA aa **T T 126 2:5. Checking the Sled Operation 1) Pickup moves to the outmost track by pressing the > (F.SKIP) inthe “ALL SV OFF” state The message “I'SLED FWD” is displayed 2) Pickup moves tthe innermost track by pressing the 44 (B.SKIP) inthe “ALL SV OFF” state, The message “SLED FWD" is displayed 9G 8G 7G 6G 5G 6 2:6. Checking the Laser Output 1) The laser power output level can be switched by every pressing ofthe “MD EDIT” in the “ALL SV OFF state”. The laser power output is repeatedly changed in the following order of: OFF ~ LASER READ ~ LASERI/2 > LASER WRITE ~ OFF. The displays are shown as described by the following table. MODE Indication on display OFF ALL SV OFF LASER READ LASER READ "TASER 12 WRITE LASERI2 LASER WRITE TASER WRITE 2) After confirming the message, press the Ml button to cum off the “ALL SV OFF" display. Checking Operation of OWH (Over Write Head) ‘The OWH can be moved up and down by pressing the “CD~* MD DIRECT REC” and the “EJECT” buttons inthe state of loading-complete. “CD MD DIRECT REC” button... “EIBCT" button .. . OWH DOWN OWHUP, Note: Do not move down the OWH down when the high reflection dise (CD) isin use. 482-8. Checking the Servo Operation + Checking the focus search spindle kick 1) The focus search operation andthe spindle kick operation can be performed continually by pressing 4 b (PLAY) button from the “ALL SV OFF state without inserting a disc, During this check, the message “FOCUS SRCH" is displayed 2) After checking these operations, press the Mf button to return to the “ALL SV OFF” state. + Checking the Focus servo 1) Insert the test DISC. 2). Move the optical pickup tothe center track or its around of a disc using the »» and the #« buttons. 3) Pres the “S0ODE" been nl te folowing eve mode lee in corte wih he tered DSC: MO DISC (MO) enue ‘Select the “SELECT GRV” indication on the display, * PITDISC (CD) ‘Select the “SELECT PIT" indication on the display. 4) Press the > bution. ‘When the focus servo is operating normally, the message “FOCUS ON!" is displayed after “FOCUS SRCH". 126 5) After the checking is completed, press the Ml button to return tothe “ALL SV OFF” state * Checking that the all servo loops are turned ON 1) The tacking servo and the sled servo are tuned on and all servo loops work when the “ENTER” button is pressed in the state of “FOCUS ON”. ‘When all servo loops are normal, “ALL SV ON" is displayed T T TT 6G 6G 4G 3G 2G 2) After the checking is completed, press the Ml button to return to the “ALL SV OFF” state. 126 2-9. Adjustment Mode Name of adjustment: Temperature compensation adjustment ‘Test point: Chock the indication on the display. Jig: Thermometer Adjustment procedure 1) Startup the MD test mode and press the Ml button to show the message “ALL SV OFF" on display. 2) Press the “DISPLAY” button to switch the display to “TEMP=500" 3) Press the (PAUSE) button to switch the display to “TEMP + *c: +00”. 4) Place the thermometer near the MD mechanism to measure the room temperature. 5) Adjust the indication value on display und the room temperature is the same as the indicated temperature ** on the display using the »> and <4 buttons. After adjustment is complete, press the “ENTER” button. 6) After the adjustment is completed, press the ll button to return tothe “ALL SV OFF” state After the above setings are completed, reduce or add the value indicated by the sharp sign (##) of “TEMP + **: +00" from ‘or othe value indicated by the asterisk (**) of “TEMP +c: +00". The calculated value must be the room temperate. Note: If te room temperature cannot be measured, do not adjust the above item.3. Laser Power Adjustment ‘Test point: Pickup laser output Sig: Laser power meter ‘Adjusting proced 1) Press the “MD EDIT” button three times inthe state of “ALL SV OFF" in order to switch the display to “LASER WRITE”. 2) Press the I button once to show the “LASER = $**”, 3) Measure the laser output of the pickup unit using a laser power meter. Adjust the laser output value for 6.80.03 mW by pressing the >» and 44 buttons. After adjustment, press the “ENTER” button. 4) After the adjustment is completed, press the Ml button to return to the “ALL SV OFF” state Note: IF the laser output exceeds 7.0 mW, the pickup may be damaged, 4, Auto Sequence Adjustment (EFB Adjustment, IVR Adjustment, Focus AGC Adjustment and Tracking AGC Adjustment) ‘Test dise: MDW-60, TGYS-1 ‘When using the MO dise for adjustment 1) Insert the test dise MDW-60, 2) Press the Ml button to show “ALL SV OFF” on display. 3) Press the “MODE” button to show “SELECT GRV" on display. 4) When the “MD funetion” button is pressed, “AUTO ADJ" is displayed. When the adjustment is completed, “DONE” is displayed. (If “FAILED” is displayed, it shows thatthe adjustment ha failed and isnot performed.) '5) After the adjustment is completed, press the Ml button to return tothe “ALL SV OFF state. Note: 1, Be sure to use the clean dise because the adjustment cannot be ensured ifthe dity dis or the scratches ona dis is used. 2, Be sure to use an MO dise that is permitted to record a new data because the MO disc is tested by writing power and a part of the recorded data is erased. How to check the IVR, EFB, Focus/Tracking/Sled Gains ® Move the optical pickup to the center track or its around ofa dise using the »» and the «buttons. @ Press the > button to show “FOCUS ON!” on display. Press the “ENTER” bution to switch the mode to “ALL SV ON”. ® Press the ml button and press twice the “DISPLAY” button, ‘Check that the indication value onthe display “IV$*:EFSOO” is within the range as follows below. 0 03.07 Sogn rn OMT ® Press the “DISPLAY” button again, ‘Check that the indication value on the display “GP**tH##sA.4" is within the following ranges. nn 20040 SFP 151035 “an” = 15035 ® After the checking is completed, press the Ml button to return to the “ALL SV OFF” state. ‘When using the PIT dise for adjustment: 1) Insert the test dise TGYS- | 2) Press the i button to show “ALL SV OFF" on display. 3) When the “MD function” bution is pressed, “AUTO ADI" is shown on display. When adjustment is completed, “DONE” is, displayed. (If“FAILED" is displayed, it shows that the adjustment has fuled and is not performed.) 4) After the adjustment is completed, press the Ml button fo return tothe "ALL SV OFF” state. Checking Method of IVR, EFB, Focus/Tracking/Sled Gain Perform the same operation as that of the “When using the MO disc for adjustment” and confirm thatthe values on the display are within the following ranges. “IVR” sian 13 0 17 “ERB 910 12 “Focus gain”. 2At045 “Tracking gai 201040 ‘Sled gain”... 2010405. Checking Focus Servo and Error Rate (PIT Disc) 1) Insert the test dise TGYS-L 2). Move the optical pickup to the center track or its around ofa disc using the »» and the 44 buttons. 3) Press the “MODE" button to show “SELECT PIT” on the display 4) Press the € B bution to show “FOCUS ON!” on the display. '5)_ Press the “ENTER” button to show “ALL SV ON" on the display. ‘Then press the “DISPLAY” button once to check thatthe address display advances with regularity 16) Press the “DISPLAY” button again to show the playback error rate on display and check that the value shown by the asterisks (099%) of “Ex****:H#H" is 0030" or less. 7) After the adjustment is completed, press the Ml button to return tothe “ALL SV OFF” state. 6. Checking Record/Playback Error Rate (MO Disc) 1) Insert the test dise MDW-60, 2) Move the optical pickup to the center track or its around ofa disc using the »» and the «4 buttons. 3) Press the “CD function” button to start recording from 600 cluster. 44) After about 15 seconds of recording, press the i buon to show “ALL SV OFF” on display. 5) Press the “AUX” button to enter the “ALL SV ON” mode. ‘Then press the “DISPLAY” button at around the 600 cluster. ‘Check thatthe value of “Ex*®**:##" is “0020" or less. (6) After adjustment, press the Ml button to show “ALL SV OFF” on display. 7. UTOC ERASE Perform this item only when the recorded disc should be erased, 1) Insert the dise from which UTOC is to be erased. 2) Move the optical pickup tothe center track or its around ofa dis using the 44 fe and the »# >» buttons. 3) Press the “MODE” button to show “SELECT GRV” on the display. 4) Press the "MD REC" button to show “REC Analog” on the display. '5) Press the MD > bution to show “FOCUS ON” on the display. (6) Press the “ENTER” button to show “ALL SV ON” on te display. 7) Press the @ button to show “UTOC ERASE” on the display and UTOC is erased. 8) Afr erasing UTOC, “ALL SV OFF” is displayed, SERVICE JIG AND TOOLS Use the following jigs when opening the C.B boards, NAME PARTNO | JIG, P-CD BY TORIKOSHI_| SV-J00-018-010 FE-CABLE, 16P 1.0250mm_| 87-CE1-640.010 46ELECTRICAL ADJUSTMENT MAIN C.B ® ° @ i R.P.E HEAD ar