2016 Catalogue

Catalogue 2016
Paint
PaintTest
TestEquipment
Equipment
Coating Thickness Porosity Adhesion Inspection Kit Surface Roughness Surface Cleanliness Gloss
Coating Thickness Porosity Adhesion Inspection Kit Surface Roughness Surface Cleanliness Gloss
1
Coating Thickness Surface Profile
Testex Tape 32
Surface Roughness Comparator 35
Surface Cleanliness
Coating Thickness Meter 3 Bresle Test 37

Wet Film Gauge 11 Potassium Ferricyanide Test 41
Dust Test 43
Porosity Dewpoint Meter 46
Rust Grade Book 48
Gloss
DC Holiday Detector 14
Pinhole Detector 18
Adhesion Gloss Meter 50
Adhesion Tester 21
Cross Hatch Cutter 25
Inspection Kit
Paint Inspection Kit 28
1
Coating Thickness Meter
ISO 2808: Paints and varnishes. Determination of film thickness.
ISO 19840: Corrosion protection of steel structures by protective paint systems. Measurement of, and
acceptance criteria for, the thickness of dry films on rough surfaces.
ISO 2360: Non-conductive coatings on non-magnetic electrically conductive basis materials. Measurement of
coating thickness. Amplitude-sensitive eddy-current method.
ISO 1461: Hot dip galvanized coatings on fabricated iron and steel articles. Specifications and test methods.
ISO 2063: Thermal spraying. Metallic and other inorganic coatings. Zinc, aluminium and their alloys.
The Paint Test Equipment Coating Thickness Meter easily measures all
coatings on metallic substrates using the magnetic induction or eddy-current
principles, ensuring the correct coating thickness has been applied.
It is one of the most advanced Coating Thickness Meters on the market,

using up-to-date technology in a robust portable instrument and
incorporating all the following user functions through a menu-driven back-lit
display.
Calibration. Calibrate on any blasted profile or any shape of substrate

using the Calibration Foils supplied.
Calibration Memories. The calibration settings for different substrates

and shapes can be stored and recalled when required.
Statistics. Continually shows Mean, Number of Readings, Max/Min,

Coefficient of Variation and Standard Deviation.
Limits. Pass and fail with audible and visual alarm.
Metric/Imperial. Select the measurement units that you require.
Batching. Measurements that are taken can be stored into batches

which incorporate batch number, unique job number, and date and time.
You can also go back to previous batches and look at the statistics and add
or
cancel readings from previous batches.
Download. Enables all measurements, statistics and out-of-limit

readings to be downloaded to a computer either by batch number or job
number into Microsoft Word or Excel.
The Calibration Certificates with traceability to UKAS are an optional extra.

The Certificates are supplied as hard copy and are available online through
the Calibration Portal (under Browse Categories) on our website.
The Calibration Portal lists all your equipment calibrated by Paint Test
Equipment, showing the renewal dates and enabling Calibration Certificates
to be viewed at any time.
3
Coating Thickness Meter Probe Specifications
Probe Probe Diameter Working Minimum Minimum Minimum

Headroom Convex Radius Concave Radius Sample Area
Ferrous 01000m 9mm (360mils) 75mm (3) 4mm (160mils) 25mm (1) 4mm (160mils)
Ferrous 02000m/05mm 15mm (600mils) 75mm (3) 10mm (400mils) 50mm (2) 10mm (400mils)
Ferrous 120mm 50mm (2) 150mm (6) 100mm (4) 500mm (20) 100mm (4)
Non-Ferrous 01000m 10mm (400mils) 75mm (3) 5mm (200mils) 25mm (1) 5mm (200mils)
Non-Ferrous 02000m 10mm (400mils) 75mm (3) 5mm (200mils) 25mm (1) 5mm (200mils)
Ferrous Right Angle 01000m 9mm (360mils) 40mm (1.5) 4mm (160mils) 25mm (1) 4mm (160mils)
Non-Ferrous Right Angle 01000m 10mm (400mils) 40mm (1.5) 5mm (200mils) 25mm (1) 5mm (200mils)
Coating Thickness Meter Specifications
Part No Substrate Range Range Resolution Resolution Accuracy Cal Cert Foil Cert
Metric Imperial Metric Imperial Part No Part No
C5001 Ferrous 01000m 040mils 1m 0.1mil 1 to 3% NC101 NC002

C5002 Ferrous 02000m 080mils 1m 0.1mil 1 to 3% NC101 NC002
05mm 0200mils 0.01mm
C5003 Ferrous 120mm 40800mils 0.1mm 0.1mil 1 to 3% NC101 NC002
C5004 Non-Ferrous 01000m 040mils 1m 0.1mil 1 to 3% NC201 NC002
C5005 Non-Ferrous 02000m 080mils 1m 0.1mil 1 to 3% NC201 NC002
C5006 Ferrous & Non- 01000m 040mils 1m 0.1mil 1 to 3% NC101 NC002
Ferrous NC201
C5007 Ferrous & Non- F 02000m 080mils 1m 0.1mil 1 to 3% NC101 NC002
Ferrous F 05mm 0200mils 0.01mm NC201
N 02000m 080mils 1m
CA101 USB PC Download Cable
CS301 Spare Ferrous Probe 01000m (to fit Coating Thickness Meter C5001 & C5006) NC101
CS302 Spare Ferrous Probe 02000m & 05mm (to fit Coating Thickness Meter C5002 & C5007) NC101
CS303 Spare Ferrous Probe 020mm (to fit Coating Thickness Meter C5003) NC101
CS304 Spare Non-Ferrous Probe 01000m (to fit Coating Thickness Meter C5004 & C5006) NC201
CS305 Spare Non-Ferrous Probe 02000m (to fit Coating Thickness Meter C5005 & C5007) NC201
CA201 Ferrous Right Angle Probe 01000m (to fit Coating Thickness Meter C5001 & C5006) NC101
CA203 Non-Ferrous Right Angle Probe 01000m (to fit Coating Thickness Meter C5004 & C5006) NC201
Ferrous models measure all non-ferromagnetic coatings on steel and iron. Non-Ferrous models measure all non-conductive,
non-ferromagnetic coatings on conductive non-ferrous substrates.
All models are supplied in an industrial foam-filled Carrying Case with flexible lead Measuring Probe (Ferrous and Non-Ferrous
instruments have two Measuring Probes), set of 8 Calibration Foils and Zero Disk (Ferrous and Non-Ferrous instruments have two
Zero Disks and C5003 Model has 3 Foils).
The USB PC Download Cable is available as an optional extra.
4
Instrument Model Selection for Different Coatings and Substrates
Coating Substrate
Aluminium Brass Bronze Copper Magnesium Steel Stainless Titanium Zinc
Aluminium Ferrous
Anodizing Non-Ferrous Non-Ferrous
Brass Ferrous
Bronze Ferrous
Cadmium Ferrous
Ceramic Ferrous
Chrome Ferrous
Copper Ferrous
Eloxal Non-Ferrous
Epoxy Non-Ferrous Non-Ferrous Non-Ferrous Non-Ferrous Ferrous Non-Ferrous Non-Ferrous Non-Ferrous
Galvanizing Ferrous
Metal Spray Ferrous
Lacquer Non-Ferrous Non-Ferrous Non-Ferrous Non-Ferrous Ferrous Non-Ferrous Non-Ferrous
Paint Non-Ferrous Non-Ferrous Non-Ferrous Non-Ferrous Non-Ferrous Ferrous Non-Ferrous Non-Ferrous Non-Ferrous
Plastic Non-Ferrous Non-Ferrous Non-Ferrous Non-Ferrous Non-Ferrous Ferrous Non-Ferrous Non-Ferrous Non-Ferrous
Rubber Non-Ferrous Ferrous
Tin Ferrous
5
Calibration Foils
Calibration Foils are required for the calibration of Coating The Calibration certificate with traceability to UKAS is an
Thickness Meters. optional extra. The certificate is supplied as hard copy and is
available online through the Calibration Portal (under Browse
Each individual Calibration Foil is measured in the centre and Categories) on our website.
the value is printed on the attached label.
The Calibration Portal lists all your equipment calibrated by
Supplied in packs of eight in a protective Wallet. Paint Test Equipment, showing the renewal dates and
enabling Calibration Certificates to be viewed at any time.
All values shown are nominal values.
Ferrous and Non-Ferrous Zero Disks (Plates) are also

available.
Calibration Foils Specifications
Part No Range Values Accuracy Foil Cert

Part No
F2001 01000m 25, 50, 75, 125, 175, 250, 500, 750m 2% NC002
F2002 040mils 1, 2, 3, 5, 7, 10, 20, 30mils 2% NC002
F2003 02000m 50, 250, 500, 750, 1000, 1250, 1500, 2000m 2% NC002
F2004 080mils 2, 10, 20, 30, 40, 50, 60, 80mils 2% NC002
F2005 05.00mm 50, 250, 500, 750, 1000, 1500, 2000, 3000m 2% NC002
F2006 0200mils 2, 10, 20, 30, 40, 60, 80, 120mils 2% NC002
F2007 120.0mm 5, 9.5, 15mm 2% NC002
F2008 1800mils 200, 360, 600mils 2% NC002
FV001 Special Range 12, 25, 50, 75, 100, 125, 150, 175, 190, 200, 225, 250, 275, 300, 350, 375, 500, 2% NC002
Select 8 values 625, 750, 1000, 1250, 1500, 2000, 3000m (also available in mils on request)
Z1003 Zero Disk Ferrous
Z1004 Zero Disk Non-Ferrous
Z1005 Zero Plate Ferrous (120mm Coating Thickness Meter)
6
Operation
General Menu
Switch On/Off All functions are accessed through a menu-driven display. To
scroll through the menus use the up and down arrows and
To switch the Coating Thickness Meter on, press the on/off enter where indicated.
keypad for approximately 1 second. The display will show the
last reading taken.
The Coating Thickness Meter will automatically switch off after

approximately 5 minutes if no readings have been taken.
The instrument can also be switched off by pressing the

on/off keypad again.
Connecting Probe
With the Coating Thickness Meter switched off, plug the Probe
into the connector located on the bottom of the instrument.
Take care to align the red dots before pushing the plug in.
On combined Ferrous and Non-Ferrous instruments the

display will show Setting up Probe when the Probes are
changed.
On the Non-Ferrous Probe the display will ask you to place

the Probe on the Non-Ferrous Zero Disk. Hold the Probe on
the Zero Disk until Zero Detected is shown.
When changing Ferrous and Non-Ferrous Probes the display To exit from the menu, press the Menu button again and the
will ask you to enter a job number. This will enable the Coating Thickness Meter will revert back to normal
readings taken with the last Probe to be stored. If you do not measurement mode.
require the readings to be stored, press Enter.
Taking Readings
Ensure that the correct Probe for the substrate is selected.
If you have a combined Ferrous and Non-Ferrous Coating
Thickness Meter, the display will show if a Ferrous or
Non-Ferrous Probe is connected.
Place the Probe onto the surface to be measured there will

be a double beep and the reading will be displayed. This
reading will be retained on the display until replaced by the
next reading.
Replacing Batteries
When the batteries require replacement, Low Battery will flash
on the display and the instrument will switch off.
To replace, remove the cover located on the rear of the

instrument. Replace with two alkaline AAA batteries, ensuring
correct polarity.
7
Operation
Calibration Menu Functions Operator Calibration

This calibration enables the operator to access a special
Calibration of the Coating Thickness Meter can be checked at calibration curve that has been set up under Control in the
any time by using the Calibration Foils and Zero Disks menu. This will assist in overcoming inaccuracies due to
supplied. slight probe wear.
When selected, the operator can still use the other functions
under Calibration.
Factory Calibration will revert the instrument back to the

standard calibration.
Profile
This facility enables a special zero calibration that will assist in
calibration on blast-cleaned surfaces and will also enable a
top coat to be measured in a multiple-coating application for
example, if a coating of 25 microns has another coating of 50
microns applied then the profile feature will allow the operator
to zero the Coating Thickness Meter on the 25 micron coat,
and the instrument will measure the top coat only.
To use this facility, the operator must first select Factory

Calibration.
Calibration Memories
Zero and Calibration For specific calibrations that have to be retained on a
temporary basis the Coating Thickness Meter has nine
This function will work from Factory Calibration (standard calibration memories which will retain any special calibrations.
calibration) or Operator Calibration (special calibration).
These can be recalled when required for example, the
For the highest accuracy of measurement, the instrument has current calibration can be stored under Calibration Memory 1,
a variable calibration facility, enabling precise measurements then the calibration can be changed for another job and saved
to be obtained on virtually all substrate types. under Calibration Memory 2. Then if required the first stored
calibration can be recalled from Calibration Memory 1.
The zero is carried out by placing the Probe onto an uncoated
substrate or Zero Disk this will set the zero value.
The calibration is carried out by placing a Calibration Foil on

the same uncoated substrate or Zero Disk (select the
Clear Memory Menu Function
Calibration Foil value to be just above the coating thickness
value to be measured). Place the Probe on this Calibration Clears the Coating Thickness Meter memory of all batches
Foil and enter the Foil value into the instrument. and stored readings. Does not affect calibration values and
Calibration Memories.
Measurements can now be made in the range from 0 to the
Calibration Foil value.
Factory Calibration
When selected this will reset the Coating Thickness Meter to a
standard calibration.
If you are using a combined Ferrous and Non-Ferrous

instrument, the calibration is only reset to the Probe fitted.
Calibration Foils are not required for this calibration.
Calibrations stored in Calibration Memories are not affected.

Limits, if selected, will be cleared.
8
Operation
Statistics Menu Function Batching Menu Functions

At any time the appropriate statistics can be displayed on the Multiple batches can be stored to a maximum of 10,000
lower line of the display. The statistics will be automatically readings.
updated when additional readings are taken.
Multiple batches can be stored to a maximum of 10,000

Mean readings.
Average of all readings.
Batch Store
Number Readings Readings taken can be stored in a batch and a job number
allocated (up to 6 digits). Multiple batches can be stored with
Number of readings taken. a maximum of 100 readings per batch. The 100th reading
taken will automatically enter into a batch and you will be
asked to enter the job number.
Standard Deviation
Standard Deviation of readings taken.
Batch Recall
Previous batches stored can be recalled either by batch
Coefficient of Variation number or by job number, so that further readings can be
Coefficient of Variation of readings taken (SDV/Mean)*100. added, statistics viewed or job number changed.
Maximum Reading Auto Batch

Maximum reading. A batch quantity can be allocated and the Coating Thickness
Meter will automatically enter the batch and you will be asked
to enter the job number when this quantity of readings has
Minimum Reading been taken (the maximum batch limit is 99 readings).
Minimum reading.
Batching On/Off
Statistics Off Always ensure that batching is on if you need to store
readings. When you do not need to store readings switch the
Removes the displayed Statistics. batching off. This will enable you to take readings above 100
without automatically being stored into a batch.
When changing Probes on combined Ferrous and

Non-Ferrous instruments with batching on, your readings will
automatically be entered into a batch and you will be asked to
enter the job number.
9
Operation
Computor Download Menu Function

This enables the stored batches to be downloaded to a
computer directly into Microsoft Word and Excel.
Connection is made using the optional USB PC Download

Cable to the download socket on the Coating Thickness Meter
and the USB port on the computer. Ensure the Coating
Thickness Meter is switched off when connecting the cable.
Switch the Coating Thickness Meter on and USB Connected

will show on the display. Locate the PteMeter storage device
on the computer and view the files.
10
Wet Film Gauge
The Wet Film Gauge ensures the quality control of the paint The plastic disposable Wet Film Gauges are supplied in
thickness while the coating is still wet. Applying too much quantities of 200 and give the industrial painter a quick and
coating can be expensive. efficient test of the wet film thickness.
Very useful on non-metallic substrates where the coating can Manufactured in plastic, this disposable Wet Film Gauge has
only be measured destructively when dry. been designed for one-off use only, saving time on cleaning
the teeth after use. They can also be left to dry and be kept as
The stainless steel Wet Film Gauge is precision machined, a permanent record of the paint thickness.
ensuring that the highest accuracy of wet film thickness
measurement is always achieved.
The wide measurement range and high resolution of

measurement ensures the stainless steel gauge caters for all
of the wet film measurements the user requires.
All gauges have metric values on the front side of the gauge
and imperial values on the back.
Wet Film Gauge Specifications
Part No Material Supply Quantity Range Metric Range Imperial Number of Teeth Conformance
Cert Part No
W3001 Stainless Steel 1 25900m 136mils 24 NWC01

W2008 Plastic 200 50900m 236mils 18
11
Wet Film Gauge
The Tricomb Wet Film Gauge ensures the quality control of The stainless steel Wet Film Gauge is precision machined,
the paint thickness while the coating is still wet. Applying too ensuring that the highest accuracy of wet film thickness meas-
much coating can be expensive. urement is always achieved.
Very useful on non-metallic substrates where the coating can The wide measurement range and high resolution of measure-
only be measured destructively when dry. ment ensures the stainless steel gauge caters for all of the wet
film measurements the user requires.
Tricomb Wet Film Gauge Specifications
Part No Material Supply Quantity Range Metric Range Imperial Number of Teeth Conformance
Cert Part No
W1003 Stainless Steel 1 505000m 2100mils 45 NWC01
12
Operation
Testing W1003 Stainless Steel

50, 100, 150, 200,250, 300, 350, 400, 450, 500, 600, 700,
Wet film thickness measurement should be taken as soon as 800, 900, 1000, 1100, 1200, 1300, 1400, 1500, 1600, 1700,
possible after the coating application. 1800, 1900, 2000, 2100, 2200, 2300, 2400, 2500, 2600, 2700,
2800, 2900, 3000, 3100, 3200, 3350, 3500, 3750, 4000, 4250,
Press the Wet Film Gauge onto the coated flat surface so it 4500, 4750, 5000m.
touches the substrate and the teeth are normal to the plane of
the surface. Allow sufficient time for the coating to wet the
teeth before removing the Gauge.
Cleaning
If the surface is curved in a single plane, the Wet film Gauge
should be placed parallel to the axis of the curvature.
The stainless steel Wet Film Gauges can be cleaned with
The coating thickness can now be observed by looking at the solvents. Ensure all of the coating is removed from the teeth.
base of the teeth. The greatest gap reading of the tooth
wetted by the coating is the wet film thickness. Plastic Wet Film Gauges are designed for one-off use and are
not suitable for cleaning with solvents.
The stainless steel Wet Film Gauge shows the teeth values on
every other tooth. The teeth with no identification is the
middle value of the teeth either side.
Teeth Ranges
All gauges have metric values on the front side of the gauge
and imperial values on the back.
W3001 Stainless Steel

25, 50, 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 350,
400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900m.
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 14, 16, 18, 20, 22, 24, 26,
28, 30, 32, 34, 36mils.
W2008 Plastic
50, 65, 75, 90, 100, 125, 150, 175, 200, 250, 300, 350, 400,
500, 600, 700, 800, 900m.
2, 2.5, 3, 3.5, 4, 5, 6, 7, 8, 10, 12, 14, 16, 20, 24, 28, 32,
36mils.
13
DC Holiday Detector
ISO 29601: Paints and varnishes. Corrosion protection by protective paint systems. Assessment of porosity in a
dry film.
ISO 2746: Vitreous and porcelain enamels. Enamelled articles for service under highly corrosive conditions.
High voltage test.
The Holiday Detector is a DC voltage Holiday Detector for The Holiday Detector is a compact and lightweight instrument,
detecting pinholes and flaws in insulated coatings on which can easily be carried by the operator with the supplied
conductive substrates. Neck Strap.
Where coatings have to provide an effective safeguard against The Calibration Certificate with traceability to UKAS is an
corrosion, it is essential that any pinholes or flaws that will optional extra. The Certificate is supplied as hard copy and is
eventually lead to corrosion are detected at the earliest available online through the Calibration Portal (under Browse
possible stage, preferably immediately after the coating Categories) on our website.
application.
The Calibration Portal lists all your equipment calibrated by
The test voltage is of high impedance, enabling safe testing, Paint Test Equipment, showing the renewal dates and
and does not damage or cause burn marks to the coating. enabling Calibration Certificates to be viewed at any time.
Operation is by the test voltage being applied to the coating by

moving a brush electrode across the surface and where there
is either a pinhole or flaw, the voltage will spark through the
coating, a red indicator will flash and an audible alarm will
sound. The detected flaw can be marked for subsequent
repair, and testing resumed for the remaining surface area.
Holiday Detector Specifications
Part No Range Maximum Coating Test Voltage Type Resolution Accuracy Cal Cert
Thickness Part No
S4001 0.56kV 1100m (43mils) DC 0.01kV 1% NS001

S4002 120kV 3700m (145mils) DC 0.1kV 1% NS001
S4003 130kV 8000m (315mils) DC 0.1kV 1% NS001
14
Holiday Detector Accessories and Spares
Part No Product Size Size Extension Size Information

Metric Imperial
SA002 Extension Rod 500mm 20 To extend electrodes for applications

where a long reach is required.
SA003 Extension Rod 1000mm 40
SA502 Broad Brush 45 Angle 200mm 8 200mm/8 Brass-filled Brushes for the testing of
coatings on large flat areas.
SA503 Broad Brush 45 Angle 500mm 20 200mm/8
SA302 Circular Brush & Assembly 51mm 2 200mm/8 Brass-filled Circular Brushes for the
testing of coatings on the internal
SA303 Circular Brush & Assembly 76mm 3 200mm/8 diameter of pipes.
SA304 Circular Brush & Assembly 102mm 4 200mm/8
All Brushes come complete with the
SA306 Circular Brush & Assembly 152mm 6 200mm/8 Connector Assembly.
SA404 Rolling Spring 102mm 4 Order SA490 3/4 phosphor bronze Rolling Spring for
the testing of coatings on the external
SA406 Rolling Spring 152mm 6 Order SA490 diameter of pipes.
SA408 Rolling Spring 203mm 8 Order SA490
All Rolling Springs require the SA490
SA410 Rolling Spring 254mm 10 Order SA490 Rolling Spring Connector Assembly.
One Connector Assembly can be used
SA412 Rolling Spring 305mm 12 Order SA490 on
SA414 Rolling Spring 356mm 14 Order SA490 multiple Rolling Springs.

SA490 Rolling Spring Connector Assembly 200mm/8
SS001 Spare Band Brush Probe 150mm 6 Steel-filled Brush for general testing.
SS002 Spare High Voltage Handle Fits all three models.
SS003 Spare Earth Cable 10m To connect instrument to the test.
15
Operation
Safety
Switch the Holiday Detector on to switch position A. The
green fault indicator will illuminate and there will be a low
reading on the display. Press the switch on the High Voltage
Handle and turn the multiturn voltage control on the instrument
Safety precautions must be strictly followed whilst using in a clockwise direction until the required test voltage is
the Holiday Detector. displayed.
The Holiday Detector must be operated by responsible For the majority of testing, switch position A is sufficient.
and trained personnel, who are in good health and do not However, for difficult-to-see flaws it may be necessary to
suffer from any cardiac conditions. select a continuous test voltage where the spark can be seen
more easily, jumping across the flawed area. This can be
The Holiday Detector must not be used in any area which achieved by selecting switch position B, which gives a
could have a combustible or flammable atmosphere, as continuous test voltage when the High Voltage Handle is
the test voltage can cause a spark and an explosion could pressed and will sound the alarm every time a spark occurs.
occur. The red flashing fault indicator illuminates and remains on until
the High Voltage Handle switch is pressed again.
The work under test must be located in a clearly defined
area, with unauthorised personnel prohibited. Always ensure that the High Voltage Probe is kept away from
the instrument.
All items under test must have a secure connection to
earth or ground. With the High Voltage Handle switch pressed on, place the
Brush or Rolling Spring on the coating to be tested and move
over the full area of the coating. If a flaw is detected a spark
will jump across from the Brush or Rolling Spring through the
Testing flaw in the coating to the metal substrate, the alarm will sound,
the red flashing fault indicator will illuminate and the test
voltage will drop to zero.
If the coating has been applied recently, it should be cured in
accordance with the manufacturers instructions before To reset the instrument, re-press the High Voltage Handle
testing. In the absence of manufacturers instructions the switch. This restores the test voltage so that testing can
coating should be cured for at least 10 days. resume.
The surface of the coating should be free of oil, dirt and other
contaminants before testing.
Test Voltage
The Holiday Detector must be switched off and the multiturn
voltage control turned fully anticlockwise.
The test voltage should be set in accordance with the coating
Connect the plugs on the High Voltage Handle and Earth manufacturers instructions.
Cable to the colour coded sockets on the front and back of the
instrument. In the absence of manufacturers instructions the test voltage
table shows the test voltage required for the testing of the
coating thickness in compliance with ISO 29601.
The Holiday Detector can be used on coatings above 300

microns in compliance with ISO 29601. The 0.5 to 6kV
Holiday Detector (S4001) can be used on coatings above 100
microns.
General
Replacing Batteries
When the batteries require replacement, the red Lo Bat
indicator will illuminate.
Fit the required Brush or Rolling Spring to the High Voltage To replace, pull out the 2 drawers located on the rear of the
Handle. instrument. Replace with 2 lithium PP3 batteries, ensuring
correct polarity.
Connect the Earth Cable to the base metal of the item under
test. It is essential that the base metal of the item being
tested is also connected to a true earth.
16
Test Voltage
Mean Coating Test Voltage Suitable Detector Mean Coating Test Voltage Suitable Detector
Thickness Thickness
Up to 500m 2.3kV S4001/S4002/S4003 2800m2900m 16.0kV S4002/S4003

500m600m 2.9kV S4001/S4002/S4003 2900m3000m 16.5kV S4002/S4003
600m700m 3.5kV S4001/S4002/S4003 3000m3100m 17.0kV S4002/S4003
700m800m 4.0kV S4001/S4002/S4003 3100m3200m 17.5kV S4002/S4003
800m900m 4.5kV S4001/S4002/S4003 3200m3300m 18.0kV S4002/S4003
900m1000m 5.0kV S4001/S4002/S4003 3300m3400m 18.5kV S4002/S4003
1000m1100m 5.5kV S4001/S4002/S4003 3400m3500m 19.0kV S4002/S4003
1100m1200m 6.5kV S4002/S4003 3500m3600m 19.5kV S4002/S4003
1200m1300m 7.0kV S4002/S4003 3600m3700m 20.0kV S4002/S4003
1300m1400m 7.5kV S4002/S4003 3700m3800m 21.0kV S4003
1400m1500m 8.0kV S4002/S4003 3800m3900m 21.5kV S4003
1500m1600m 8.5kV S4002/S4003 3900m4000m 22.0kV S4003
1600m1700m 9.0kV S4002/S4003 4000m4100m 22.5kV S4003
1700m1800m 10.0kV S4002/S4003 4100m4200m 23.0kV S4003
1800m1900m 10.5kV S4002/S4003 4200m4300m 24.0kV S4003
1900m2000m 11.0kV S4002/S4003 4300m4400m 25.0kV S4003
2000m2100m 11.7kV S4002/S4003 4400m4500m 25.8kV S4003
2100m2200m 12.4kV S4002/S4003 4500m4600m 26.4kV S4003
2200m2300m 13.0kV S4002/S4003 4600m4700m 26.8kV S4003
2300m2400m 13.5kV S4002/S4003 4700m4800m 27.4kV S4003
2400m2500m 14.0kV S4002/S4003 4800m4900m 28.0kV S4003
2500m2600m 14.5kV S4002/S4003 4900m5000m 28.5kV S4003
2600m2700m 15.0kV S4002/S4003 4900m5300m 29.0kV S4003

2700m2800m 15.5kV S4002/S4003 5300m8000m 30.0kV S4003
All models are supplied in an industrial foam-filled Carrying

Case with High Voltage Probe, Band Brush, 10m Earth Cable
and Neck Strap.
17
Pinhole Detector
ISO 29601: Paints and varnishes. Corrosion protection by protective paint systems. Assessment of porosity in
a dry film.
ISO 8289: Vitreous and porcelain enamels. Low voltage test for detecting and locating defects.
The Pinhole Detector uses the wet sponge principle to detect The Pinhole Detector has test voltages of 9 Volts, 67.5 Volts
through-pinholes, cracks and damaged areas on and 90 Volts, which are easily selectable.
non-conductive coatings on conductive substrates. These
flaws would eventually lead to corrosion and premature failure The Calibration Certificate with traceability to UKAS is an
of the coating. optional extra. The Certificate is supplied as hard copy and is
Operation is by a wet sponge, moistened with a wetting agent, Categories) on our website.
being moved over the coating. The wetting agent penetrates
any pinhole and makes a conductive path through to the The Calibration Portal lists all your equipment calibrated by
substrate. Paint Test Equipment, showing the renewal dates and
The Pinhole Detector detects this conductive path and
indicates that a pinhole has been detected by sounding an Supplied in an industrial foam-filled Carrying Case with
audible alarm and giving a visual warning by a red flashing 150mm Sponge Assembly and 5m Earth Cable.
indicator.
Pinhole Detector Specifications
Part No Range Maximum Test Maximum Test Maximum Test Accuracy Sponge Size Cal Cert
Thickness 9V Thickness 67.5V Thickness 90V Part No
S3002 9V/67.5V/90V 300m (12mils) 500m (20mils) 500m (20mils) 1% 150 x 100 x 30mm NS002
18
Pinhole Detector Accessories and Spares
Part No Product Size Size Extension Size Information

Metric Imperial
SA002 Extension Rod 500mm 20 To extend Sponges for applications

where a long reach is required.
SA003 Extension Rod 1000mm 40
SA601 Circular Sponge and Assembly 50mm 2 200mm / 8 Circular Sponges for the testing of
internal diameter of pipes.
SA602 Circular Sponge and Assembly 100mm 4 200mm / 8
SS004 Spare Earth Cable 5m To connect instrument to the test.
SS005 Spare Sponge Assembly 150mm 200mm / 8 Cellulose Sponge for general testing.
19
Operation
Safety
Wet the Sponge with water containing a wetting agent.
Squeeze the Sponge so that the excess water is removed and
the Sponge does not drip.
Safety precautions must be strictly adhered to whilst Place the Sponge on the coating to be tested and move over
using the Pinhole Detector. the full area of the coating, ensuring a wet interface is
maintained between the Sponge and the surface.
The Pinhole Detector must not be used in any area which
could have a combustible or flammable atmosphere, as If a pinhole is detected, the water will make a conductive path
the test voltage can cause a spark and an explosion could through the pinhole in the coating to the metal substrate, the
occur. alarm will sound and the red flashing fault indicator will
illuminate. The flaw can now be marked for repair and further
All items under test must have a secure connection to testing can be resumed.
earth or ground.
To switch the Pinhole Detector off, press the mode keypad
until the selectable voltages indicators are not illuminated.
Testing
If the coating has been applied recently, it should be cured in
General
accordance with the manufacturers instructions before
testing. In the absence of manufactures instructions the Replacing Battery
coating should be cured for at least 10 days.
When the battery requires replacement, the red Lo Bat
The surface of the coating should be free of oil, dirt and other indicator will illuminate.
contaminants before testing.
Connect the plugs on the Pinhole Detector Handle and Earth instrument. Replace with an alkaline PP3 battery, ensuring
correct polarity.
Cable to the colour-coded sockets on the base of the
instrument.
Connect the Earth Cable to the base metal of the item under
test. It is essential that the base metal of the item being tested
is also connected to a true earth.
Switch the Pinhole Detector on and select the test voltage of

9V, 67.5V or 90V using the mode keypad. The test voltage
should normally be 90V.
A test voltage of 9V can be used for coatings with a mean

thickness of up to 300m.
20
Adhesion Tester
ISO 4624: Paints and varnishes. Pull-off test for adhesion.
ISO 16276-1: Corrosion protection of steel structures by protective paint systems. Assessment of, and
acceptance criteria for, the adhesion/cohesion (fracture strength) of a coating. Part 1: Pull-off testing.
The Adhesion Tester is one of the most accurate and versatile adhesion
testers currently available. It measures the adhesion bond strength of
applied coatings with ease and precision.
The adhesion is measured by the tensile pull on a Dolly glued to the coating
surface. The force is applied through the centre of the Dolly by a
hydraulically loaded pin. This ensures an exactly central point-loading of
the force.
Adhesion values are recorded by a pressure gauge giving a 1:1 pressure

reading. This is made possible as the net surface area of the Dolly is equal
to the surface area of the hydraulic piston bore. Pressure reacted by the
Dolly is the same as the pressure in the bore and is transmitted directly to
the pressure gauge.
The maximum value achieved at pull-off is recorded by a reset needle that

is easily read on the large scale of the pressure gauge.
Connection to the stainless steel Dolly is easily made with a coupling

socket.
The pressure gauge is swivel-mounted allowing testing in any position.

This is significant as coating breakdown invariably starts at positions that
are difficult to reach during surface preparation and application.
Ensures effective quality control with a non-destructive capability. To allow

the specification minimum to be proven, the dolly can be removed using the
heated dolly remover supplied. If necessary, the dolly can be left in place
for testing during service as part of a planned maintenance programme.
The Calibration Certificate with traceability to UKAS is an optional extra.

The Certificate is supplied as hard copy and is available online through the
Calibration Portal (under Browse Categories) on our website.
The Calibration Portal lists all your equipment calibrated by Paint Test
Equipment, showing the renewal dates and enabling Calibration Certificates
to be viewed at any time.
Adhesion Tester Specifications
Part No Head Type Operating Range Operating Range Resolution Resolution Accuracy Cal Cert
psi MPa psi Mpa Part No
X1003 Standard 03500 025 20 0.2 1%FSD NX001

X1004 Right Angle 03500 025 20 0.2 1%FSD NX001
21
Adhesion Tester Accessories and Spares
Part No Product Pipe Size Pipe Size Use with Model Information
Metric Imperial
XA201 Concave Dolly 51mm 2 X1003 / X1004 For external pipe testing.
XA202 Concave Dolly 76mm 3 X1003 / X1004 Select the closest sized Dolly for your
XA203 Concave Dolly 102mm 4 X1003 / X1004 diameter of pipe.
XA204 Concave Dolly 152mm 6 X1003 / X1004

XA215 Convex Dolly 152mm 6 X1004 For internal pipe testing.
XA216 Convex Dolly 203mm 8 X1004 Select the closest sized Dolly for your
XA217 Convex Dolly 254mm 10 X1004 diameter of pipe.
XA218 Convex Dolly 305mm 12 X1004

XA222 Convex Dolly 508mm 20 X1003 / X1004
XS101 Flat Dolly X1003 / X1004 For flat substrate testing.
XS102 Spare Adhesive For bonding the dolly to the coating.
XS103 Dolly Plug Use inside dolly when applying adhesive.
The Adhesion Tester can test both external and internal surfaces of pipes. Because the load reacts internally within the dolly, curved
surfaces of pipes can be easily tested.
To obtain a uniform tensile load, curved dollies machined to match the diameter under test need to be used. External diameters as
small as 51mm (2) and internal diameters as small as 152mm (6) can be tested.
22
Operation
Safety
Press the Dolly onto the surface using thumb pressure for
approximately 10 seconds and then remove the Dolly Plug.
Do not twist the dolly as this could introduce air bubbles.
Allow the adhesive to dry for approximately 15 minutes.
When using the cyanoacrylate Adhesive ensure the
work area is well ventilated, wear gloves and do not let If you are testing a pipe using curved Dollies, ensure that the
any Adhesive come into contact with your skin. aligning mark is lined up with the longitudinal axis of the pipe.
When using the Dolly Remover do not touch the Connect the Adhesion Tester to the Dolly by pulling back the
elements or heads after switching on. Allow coupling socket, pushing the head and releasing the coupling.
approximately 15 minutes for the elements and heads to Ensure the Adhesion Tester is held so that the rubber hose is
cool to ambient temperature after switching off. straight.
Information
Prior to testing, a recently applied coating shall be dried/cured
in accordance with the manufacturers recommendations.
In the absence of manufacturers recommendations, the

coating should be dried/cured for at least 10 days.
Pull-off tests are destructive test methods. Repair work will be

necessary when they are used on coated structures. To avoid
damage to the coated structure, test panels can be used.
The cyanoacrylate Adhesive should not be used with

thermoplastic, non-convertible paint systems due to chemical
reactions that could affect adhesion results. These paint
systems include cellulosics, vinyls, chlorinated rubbers and
some acrylics. For these paint systems a two-pack epoxy
adhesive should be used.
To pressurise the Adhesion Tester, turn the handle clockwise

Taking Measurements at a uniform rate, not greater than 1MPa/s To decrease the
pressure, turn anticlockwise at a uniform rate. Set the red
needle to zero before pressurising.
To reduce the likelihood of adhesive failure, abrade the face of
the Dolly and the surface of the protective coating with fine To destructively test the coating, increase the pressure slowly
emery paper. until the Dolly pulls off.
Clean the surface of the Dolly and protective coating. To non-destructively test the coating, increase the pressure
The cleaning process should include thorough degreasing. slowly until the specified minimum value has been reached
you can then decrease the pressure to zero and remove the
Check that no adhesive has been left in the dolly hole by trial head.
fitting the Dolly Plug.
The Dolly can be removed by using the heated Dolly remover.
Insert the Dolly Plug into the Dolly until the tip protrudes from The pressure is recorded from the red needle.
the surface. Apply the Adhesive thinly and evenly to the
whole end surface of the Dolly in sufficient quantity to ensure
a good bond to the protective coating. Ensure that no
Adhesive is on the Plastic Plug.
The Right Angle version of the Adhesion

Tester enables the user to test the
adhesion of coatings inside pipes with a
minimum diameter of 150mm (6)
23
Operation
General
Dolly Cleaning
After use, clean the Dolly with the Dolly Remover. A duration
of 35 minutes per Dolly should normally be sufficient to
degrade the adhesive, which can then be scraped off.
Ensure the work area is well ventilated.
The hole can be cleaned using the Dolly Cleaning Tool.
Care and Maintenance

Always store the Adhesion Tester with a Dolly fitted to the
head. This will prevent any damage to the pin.
Do not hold the Adhesion Tester under pressure for longer

than is required.
If the Adhesion Tester is not used on a regular basis, you will

need to pressurise once a month to 2500psi, then immediately
release the pressure. This will ensure that the seals are kept
working to their maximum potential. Always pressurise with
the Dolly fitted.
Supplied in an industrial foam-filled Carrying Case

with 5 Flat Dollies, Adhesive, Heated Dolly Remover,
Dolly Cleaning Tool and Dolly Plug.
24
Cross Hatch Cutter
ISO 2409: Paints and varnishes. Cross-cut test.
ISO 16276-2: Corrosion protection of steel structures by protective paint systems. Assessment of, and
acceptance criteria for, the adhesion/cohesion (fracture strength) of a coating. Part 2: Cross-cut testing and
X-cut testing.
The Cross Hatch Cutter is a multi-blade cutting tool which The hardened tool steel cutting blades are precision-ground
enables an assessment to be made of the adhesion with 6 cutting sides, so that when one cutting side becomes
resistance of coatings to separation from substrates when a blunt there are a further 5 cutting sides to use.
right-angled lattice pattern is cut into the coating and
penetrates through to the substrate. The Adhesion Test Tape has an adhesive strength of 9.5N per
25mm width and is transparent to ensure correct adhesion to
The coating thickness determines the Cutter size used. the coating.
The 1mm Cutter is suitable for coatings under 60 microns.
The 2mm Cutter is suitable for coatings over 60 microns. Supplied in an industrial foam-filled Carrying Case with
Adhesion Test Tape 25mm and a x3 Illuminated Magnifier.
Multiple coatings can be tested for the assessment of the
resistance to separation of individual layers of the coating from
each other.
Cross Hatch Cutter Specifications
Part No Cutter Size Cutter Size Coating Thickness Coating Thickness Number of Number of Conformance
Metric Imperial Metric Imperial Cutting Edges Teeth Cert Part No
X2001 1mm 40mils Under 60m Under 2.4mils 6 6 NXC01

X2002 2mm 80mils Over 60m Over 2.4mils 6 6 NXC01
XS001 Spare Cutter Head 1mm (40mils) NXC01
XS002 Spare Cutter Head 2mm (80mils) NXC01
XA001 Adhesion Test Tape 25mm (1) 60m Roll (ISO 2409) NXC03
25
Operation
Cutting
Select the correct Cross Hatch Cutter for the required coating Remove a piece of Tape about 75mm long. Holding the Tape
thickness. only at the ends, press the freshly exposed Tape onto the
lattice pattern in a direction parallel to one set of cuts and
smooth into place over the lattice pattern and 20mm beyond.
To ensure good contact with the coating, rub the Tape firmly
with a finger. The colour of the coating seen through the tape
is a useful indication of overall contact.
Within 5 minutes of applying the Tape, remove by pulling the

free end steadily within 1 second at an angle as close as
possible to 60.
For powder coatings or coatings made up of more than one

layer it is recommended that the Tape application and
removal is carried out at least once in each direction of the
lattice pattern.
The Adhesion Test Tape can be kept as a permanent record

for the inspection carried out by attaching to a sheet of
transparent film.
Evaluation
Hold the Cross Hatch Cutter so the blade is normal to the test
surface. With uniform pressure draw the cutting edge across Carefully examine the cut area of the coating using the x3
the coating at a uniform cutting rate. All cuts should penetrate Illuminated Magnifier.
to the substrate.
Repeat this operation making further parallel cuts, crossing

the original cuts at 90 so that a lattice pattern is formed.
The Cutter Head will make 8 cuts in the surface: the 2 fine
cuts each side are to steady the Cutter Head, and the 6 cuts in
the centre create the lattice pattern that is the test area.
Coating Removal
Brush the test area lightly several times along the diagonals of
the lattice pattern with a soft brush.
At the beginning of each series of tests, remove and discard

the first three turns of the Adhesion Test Tape from the roll.
Classify the cut area according to the Classification Guide.

If possible rotate the area under test so that the viewing and
lighting of the test area is not confined to one direction.
It can be useful to examine the Tape in a similar manner.
The following Classification Guide is given as an approximate

information guide only (refer to the appropriate International
Standard for the precise classification).
26
Operation
Classification General
Changing Cutter Head
0. The edges of the cuts are completely
smooth; none of the squares of the The Cutting Head has 6 cutting edges. When one edge
lattice is detached. becomes blunt simply remove the Cutter Head by removing
the retaining screw, and turn the Cutter Head around until the
second new unused cutter edge is selected.
Replacement Cutter Heads are available.

1. Detachment of small flakes of the
coating at the intersections of the cuts.
Tape Shelf Life
A cross-cut area not greater than 5% is
affected. Do not expose the Adhesion Test Tape to any extremes of
temperature or daylight. We would recommend that the Tape
is used within a 12- month period from date of purchase.
2. The coating has flaked along the edges

and at the intersections of the cuts.
A cross-cut area greater than 5% but not
greater than 15% is affected.

of the cuts partly or wholly in large
ribbons, and it has flaked partly or wholly
on different parts of the squares.
A cross-cut area greater than 15%, but
not greater than 35% is affected.

of the cuts in large ribbons and some
squares have detached partly or wholly.
A cross-cut area greater than 35% but not
greater than 65% is affected.
5. Any greater degree of flaking that

cannot even be classified by
classification 4.
The first three steps of the Classification Guide are

satisfactory for general purposes and are to be used when a
general pass/fail is required.
27
Paint Inspection Kit
The Paint Inspection Kit offers the industrial painter all the Stage 2 (ISO 8502-6, ISO 8502-9). Surface Cleanliness
essential equipment needed for the testing of blast-cleaned testing for water-soluble salts and corrosion products.
steel prior to the protective coating application.
Stage 3 (ISO 8502-3). Surface Cleanliness assessment for
When steel has been blast-cleaned to a surface preparation of the quantity and size of dust particles.
Sa 2, the inspection of the steel to ISO Standards is
required. This ISO Standard compliance ensures that Stage 4 (ISO 8502-4). Climatic Conditions for the
blast-cleaned steel is correctly prepared for the application of estimation of the probability of condensation.
protective coatings.
Stage 5 (ISO 2808, ISO 19840). Coating Thickness
Poor preparation of blast-cleaned steel could result in measurement to ensure the correct coating thickness has
corrosion of the steel and poor adhesion of the protective been applied.
coating, resulting in coating failure. Prevention of corrosion on
steel is essential to ensure the long life and low maintenance The Calibration Certificates with traceability to UKAS are an
of steel assets and the reduction of shutdown for expensive optional extra. The Certificates are supplied as hard copy and
maintenance work. are available online through the Calibration Portal (under
Browse Categories) on our website.
The equipment supplied in the Paint Inspection Kit will enable
on-site testing for all five stages of blast-cleaned steel and The Calibration Portal lists all your equipment calibrated by
coating inspection in the following stages: Paint Test Equipment, showing the renewal dates and
Stage 1 (ISO 8503-5). Surface Profile measurement of the
blasted profile.
28
Paint Inspection Kit Specifications and Spares
Part No Metric/Imperial Cal Cert Conformance

Part No Cert Part No
K3001 Paint Inspection Kit Metric NK002

F2001 Spare Calibration Foils 01000m (25, 50, 75, 125, 175, 250, 500, 750m) NC002
Z1003 Spare Zero Disk Ferrous
R1002 Spare Testex Tape X Coarse (50 impressions) 40115m (1.54.5mils) NRC02
PS001 Spare Bresle Patches (pack of 50) Standard Adhesion NPC04
PS003 Spare Deionised Water (500ml)
PS004 Spare Syringes (pack of 3)
PS005 Spare Conductivity Meter Calibration Solution NP001
PS006 Spare Conductivity Meter Sensor
PS006 Spare 25ml Beaker
PS201 Spare Dust Test Tape 25mm (1) 60m Roll NPC05
PS202 Spare Dust Test Comparator Charts (pack of 50) NPC06
HS301 Spare Humidity Sensor 0100%rh/-10 to 70C (14 to 160F) NH101
HS302 Spare Surface Temperature Probe -20 to 80C (-4 to 176F) NH102
Stage 1 Surface Profile

ISO 8503-5: Preparation of steel substrates before
application of paints and related products. Surface
roughness characteristics of blast-cleaned steel
substrates. Part 5: Replica tape method for the
determination of the surface profile.
Testex Tape (R1002) & Testex Gauge

A unique replica technique produces accurate, blast-cleaned
surface profile measurements that ensures optimum blasting
effectiveness.
Packing: Testex Tape X Coarse (50 impression roll), Testex

Gauge and Burnishing Tool.
29
Stage 2 Surface Cleanliness Stage 3 Surface Cleanliness
ISO 8502-6: Preparation of steel substrates before ISO 8502-3: Preparation of steel substrates before
application of paints and related products. Tests application of paints and related products. Tests for
for the assessment of surface cleanliness. the assessment of surface cleanliness.
Part 6: Extraction of soluble contaminants for Part 3: Assessment of dust on steel surfaces
analysis. The Bresle method. prepared for painting. Pressure-sensitive tape
method.
ISO 8502-9: Preparation of steel substrates before
application of paints and related products. Tests
for the assessment of surface cleanliness.
Part 9: Field method for the conductometric
determination of water-soluble salts.
Dust Test (P4001)
Assess the quantity and size of dust particles on steel

surfaces prepared for painting.
Dust particles on blast-cleaned steel surfaces may reduce the

adhesion of applied coatings, and by absorbing moisture may
promote the corrosion of the steel surface.
Contents: Dust Test Tape (60m roll), Dust Test Charts (pack
of 50) and X10 Illuminated Magnifier.
Bresle Test (P2005)
Blast-cleaned steel can be contaminated by water-soluble

salts and corrosion products. If they are not removed prior to
painting, chemical reactions can result in blister formation and
accumulations of rust that destroy the adhesion between the
substrate and the applied protective coating.
Contents: Standard Bresle Patches (pack of 50 Standard

Adhesion), Conductivity Meter, 500ml Deionised Water, 5ml
Syringe, Calibration Solution, Moistening Solution and 25ml
Beaker.
30
Stage 4 Surface Cleanliness Stage 5 Surface Cleanliness
ISO 8502-4: Preparation of steel substrates ISO 2808: Paints and varnishes. Determination of
before application of paints and related products. film thickness.
Tests for the assessment of surface cleanliness.
Part 4: Guidance on the estimation of the ISO 19840: Corrosion protection of steel
probability of condensation prior to paint structures by protective paint systems.
application. Measurement of, and acceptance criteria for, the
thickness of dry films on rough surfaces.
Dewpoint Meter (H3001)
The Dewpoint Meter enables testing for the estimation of the

probability of condensation on a surface to be painted and
establishing whether conditions at the job site are suitable for
Coating Thickness Meter (C5001)
painting or not.
Contents: Dewpoint Meter, Humidity Sensor and Surface Measures all coatings on steel and iron substrates using the
Temperature Probe. magnetic induction principle, ensuring the correct coating
thickness has been applied.
Other models of the Coating Thickness Meter can be supplied

for thick coatings or non-ferrous substrates.
Contents: Coating Thickness Meter (C5001), Flexible Lead

Probe, set of 8 Calibration Foils and Zero Disk.
31
Testex Tape
ISO 8503-5: Preparation of steel substrates before application of paints and related products. Surface
roughness characteristics of blast-cleaned steel substrates. Part 5: Replica tape method for the determination
of the surface profile.
A unique replica technique and a snap gauge enable The Calibration Certificate with traceability to UKAS is an
accurate, blast-cleaned surface profile measurements. optional extra. The Certificate is supplied as hard copy and is
Testex Tape makes surface replicas easy to obtain and pro- Categories) on our website.
duces average maximum peak-to-valley readings that ensure
optimum blasting effectiveness. Replicas can be retained for The Calibration Portal lists all your equipment calibrated by
future needs. Paint Test Equipment, showing the renewal dates and
The Testex Gauge is used to measure the Testex Tape
replica and determine the average maximum peak-to-valley The Testex Gauge is supplied in an industrial foam-filled
height of the blasted profile. Carrying Case with Testex Tape X Coarse, Testex Tape
Coarse and a Burnishing Tool.
Measurements are made by firstly zeroing the Gauge on
-50m (-2mils). This is to allow for the film backing. Place the
replicated area between the anvils and gently lower the
moveable anvil onto the film. The reading can now be taken,
giving you the average peak-to-valley height of the blasted
profile.
Testex Tape Specifications
Part No Grade Range Range Number of Tests Conformance

Metric Imperial Cert Part No
R1001 Coarse 2064m 0.82.5mils 50 NRC02

R1002 X Coarse 38115m 1.54.5mils 50 NRC02
R1004 Testex Gauge (metric) Includes Testex Coarse and X Coarse NR001
32
Operation
Principle
The replica film in the Testex Tape consists of a layer of Apply the Testex Tape to the blast-cleaned surface and rub
crushable plastic microfilm coated onto a polyester substrate the Burnishing Tool over the replica film in the centre of the
of a highly uniform thickness 50m (2mil). When compressed tape, using firm pressure. The circular cut-out will become
against a hard surface, the microfoam collapses to about 25% darker as the surface is replicated. Make sure that the entire
of its original thickness. circular area has darkened uniformly.
White plastic film
During compression the foam acquires an impression of the

surface against which it is burnished. The highest peaks on
the test surface displace the fully compressed foam and come
Remove the Testex Tape from the surface and place the
to rest against the polyester substrate. The deepest valleys replica between the anvils of the Testex Gauge, making sure
on the test surface create the highest peaks on the replica.
that it is centred properly. Release the Testex Gauge anvil
gently onto the replica and measure the profile. The gauge
This method measures an average maximimum peak-to-valley
reading is the average maximum peak-to-valley height of the
profile. The anvils of the Testex Gauge flatten the replica
blast-cleaned surface.
profile slightly so that the reading equates to an average
maximum value (this is not the same as mathematical
Testex Tape is able to produce accurate replicas on surface
average).
temperatures of -10 to +65C.
Taking Measurements
Locate a representative area of the surface for measurement
and select the appropriate grade of Testex Tape based on
your target profile (Coarse or X Coarse). For 20 to 64m (0.8
to 2.5mil) profiles use Coarse grade. For 38 to 115m (1.5 to
4.5mil) profiles use X Coarse grade.
Prepare the Testex Gauge by cleaning the anvils and

adjusting the zero point to read -50 (-2mil), the thickness of
the polyester substrate. This initial adjustment automatically
subtracts the thickness of the polyester substrate from all
subsequent readings. Always ensure rust paper is placed
between the anvils when the Testex Gauge is not in use.
Remove a single piece of Testex Tape from its release paper.

The replica material is the square, white plastic film in the
centre. A bulls eye circle of paper should remain behind on
the release paper (this is not used in the measurement).
33
Operation
Averaging
If a measurement with either Coarse or X Coarse grade is
between 38 to 64m (1.5 to 2.5mil) take a second reading with
the other grade of tape and average the reading.
A graphic illustrating the ranges over which averaging should

and should not be applied appears on each piece of tape.
Definitions of Roughness
Definitions of Roughness
Testex Gauge measurements of Testex Tape give Rz
results, which is the average maximum peak-to-valley height
of the profile. This is the form of measurement most
commonly used by the painting and coating industries.
In some applications, Ra results are used, which are the

arithmetic average roughness.
In most cases Rz has a value approximately 4 times Ra for a

given surface.
Sources of Error
One source of error is the presence of particles of dirt on
either the replica or the Testex Gauge. Reasonable care
should be taken to keep the Gauge anvils free of dirt.
Another is a poor burnishing technique, including incomplete

compression of the test film.
Shelf Life
The replica film on the Testex Tape has no expiry date.
The only degeneration is the adhesive on the Tape if exposed
to extremes of temperature.
We would recommend that the Tape is used within a 12-

month period from date of purchase.
34
Surface Roughness Comparator
roughness characteristics of blast-cleaned steel substrates. Part 1: Specifications and definitions for ISO
surface profile comparators for the assessment of abrasive blast-cleaned surfaces.
roughness characteristics of blast-cleaned steel substrates. Part 2: Method for the grading of surface profile of
abrasive blast-cleaned steel. Comparator procedure.
A precision nickel Comparator plate for grit and shot-blast The Surface Roughness Comparator is supplied in a
surface roughness comparison measurement. protective Wallet.
When steel has been blast-cleaned, the surface consists of The Surface Roughness Comparator can also be supplied
random irregularities with peaks and valleys that are not with a X5 Illuminated Magnifier in an industrial foam-filled
easily characterised. Because of this random nature, experts Carrying Case.
have recommended that the profile should be identified as
either angular (where grit abrasives have been used) or
dimpled (where shot abrasives have been used) and that they
should be graded as fine, medium or coarse with each grade
being defined by limits specified in ISO 8503.
Surface Roughness Comparator Specifications
Part No Comparator Type Profile Segment 1 Profile Segment 2 Profile Segment 3 Profile Segment 4 Conformance
Cert Part No
R2006 Grit 25m 60m 100m 150m NRC01

1mils 2.4mils 4mils 6mils
R2007 Shot 25m 40m 70m 100m NRC01
1mils 1.6mils 2.8mils 4mils
R2008 Illuminated Magnifier X5. Includes Grit Comparator NRC01
R2009 Illuminated Magnifier X5. Includes Shot Comparator NRC01
R2010 Illuminated Magnifier X5. Includes Grit & Shot Comparators NRC01
35
Operation
Evaluation Care
Remove all loose dirt and debris from the test surface. Never place the Comparator face down on a rough surface.
Keep the Comparator in the protective Wallet provided when
Select the appropriate surface profile reference Comparator. not in use.
The Grit Comparator is for comparing profiles after
blast-cleaning with grit abrasives, and the Shot Comparator is If the Comparator becomes tarnished, wash with a dilute
for comparing profiles after blast-cleaning with shot abrasives. detergent solution and soft brush and dry with soft tissue.
Practical Advice
The Surface Roughness Comparator method is applicable to
steel surfaces that have been blast-cleaned to grades Sa 2
and Sa 3 when the surface under test shows an overall
blast-cleaned appearance.
It is applicable to surfaces that have been cleaned with either

metallic or non-metallic abrasives.
When a mixture of shot and grit abrasives are used to

Grit Shot blast-clean a substrate, the Grit Surface Roughness
Comparator should be used.
Place the selected Comparator against an area of the test

surface. Compare in turn the test surface with the four
segments of the Comparator, using the Illuminated Magnifier if
necessary. If the Illuminated Magnifier is used, place it so that
the test surface is viewed simultaneously with a segment of
the Comparator.
Assess the profiles on the Comparator that are nearest to the

profile of the test surface and determine its grade from the
following:
Fine-grade profiles equal to segment 1 and up to but

excluding segment 2.
Medium-grade profiles equal to segment 2 and up to but

Coarse-grade profiles equal to segment 3 and up to but

If any profile is assessed as below the lower limit for the fine
grading, assess this grading as finer than fine.
If any profile is assessed as greater than the upper limit for the
coarse grading, assess this grading as coarser than coarse.
If visual assessment proves difficult, tactile assessment may

provide a useful guide. It is possible to assess the closest
grading by passing the back of a fingernail or a wooden stylus
held between thumb and forefinger over the test surface and
segments on the Comparator alternately.
The 5X Illuminated Magnifier is used for viewing the Surface

Roughness Comparator.
36
Bresle Test
ISO 8502-6: Preparation of steel substrates before application of paints and related products. Tests for the
assessment of surface cleanliness. Part 6: Extraction of soluble contaminants for analysis. The Bresle
method.
ISO 8502-9: Preparation of steel substrates before application of paints and related products. Tests for the
assessment of surface cleanliness. Part 9: Field method for the conductometric determination of water-soluble
salts.
The Bresle Test will measure contamination of water-soluble Supplied in an industrial foam-filled Carrying Case with Bresle
salts and corrosion products on blast-cleaned steel. These Patches (pack of 50 Standard Adhesion), Bresle Patches Plus
compounds are almost colourless and are localized at the (pack of 50 High Adhesion), Conductivity Meter, 500ml Deion-
lowest point of the rust pits. ised Water, 3 x 5ml Syringes, Calibration Solution, Moistening
Solution and 25ml Beaker.
If they are not removed prior to painting, chemical reactions
can result in blister formation and accumulations of rust that
destroy the adhesion between the substrate and the applied
protective coating.
Bresle Test Specifications and Spares
Part No Patches Conductivity Conductivity Conductivity Conductivity Bresle Patch

Supplied Meter Range Meter Resolution Meter Accuracy Solution Cal Cert Conformance
P2005 50 Standard Adhesion 0199S/cm 1S/cm 2% NP001 NPC04

50 High Adhesion 0.201.99mS/cm 0.01mS/cm
PS001 Spare Bresle Patches (pack of 50) Standard Adhesion NPC04
PS002 Spare Bresle Patches Plus (pack of 50) High Adhesion NPC04
PS003 Spare Deionised Water (500ml)
PS004 Spare Syringes (pack of 3)
PS005 Spare Conductivity Meter Calibration Solution NP001
PS006 Spare 25ml Beaker
PS007 Spare Conductivity Meter Sensor
37
Operation
Safety Taking Measurements

Pour approximately 10ml of Deionized Water into the Beaker.
Completely fill the Syringe with the Deionized Water from the
Beaker, and then empty the Syringe back into the Beaker.
The needles on the Syringes in the Bresle Test are blunt.
Care must still be taken when carrying out the test. Using the Syringe, withdraw approximately 1ml of Deionized
Water from the Beaker and place 3 to 4 droplets into the
When using the Syringes ensure the work area is well lit, Measuring Electrode on the Conductivity Meter, ensuring that
be aware of people around you and assess any hazards. the Deionized Water is in both sections of the Electrode with
Ensure the protective cap is placed over the needle after no air bubbles.
use.
Record the conductivity of the contaminated water displayed
If the Calibration Solution comes into contact with by the Meter when the smiley face appears.
exposed skin, wash with water. If the Solution comes into
contact with eyes, rinse the eye immediately and seek Take a Bresle Patch and remove the protective paper and the
medical advice. punched-out centre foam. Press the adhesive side of the
patch against the test surface in such a way that the minimum
amount of air is trapped in the circular test chamber.
Moistening Procedure Fill the Syringe with 2.5ml of Deionized Water from the Beaker
and insert the Syringe needle at an angle of about 30 to the
test surface near the outer edge of the Patch so it passes
For first use on a new Conductivity Meter, moisten the through the adhesive foam body and into the circular test
Measuring Electrode with 3 to 4 droplets of the Moistening chamber.
Solution and allow to sit for approximately 10 minutes, then
the Measuring Electrode should be rinsed in tap water and If the Patch is in a position which makes access to the Patch
dried test chamber difficult, bend the Syringe needle as required.
Measuring Electrode Inject the Syringe contents ensuring that it wets the entire test
surface, then without removing the Syringe needle from the
Patch, suck the contents of the Patch back into the Syringe.
Repeat until at least 10 injectionsucking cycles have been
completed.
At the end of the 10th cycle retrieve the contaminated water

from the Patch with the Syringe and place 3 to 4 droplets into
the Measuring Electrode on the Conductivity Meter, ensuring
that the Deionized Water is in both sections of the Electrode
with no air bubbles.
Record the conductivity of the contaminated water displayed

If the Measuring Electrode has not been used for a long period
by the Meter when the smiley face appears.
of time, or if the Electrode has been left extremely dry, then
use this moistening procedure.
Conductivity Meter Calibration

Place 3 to 4 droplets of the 1.41mS/cm Conductivity Solution
into the Measuring Electrode, ensuring that the solution is in
both sections of the Electrode with no air bubbles. Check the
displayed reading which is shown when the smiley face comes
on and if this is not 1.41 then calibrate as follows:
Press and hold the Cal button until a CAL indicator and smiley
face flashes the Conductivity Meter will now auto calibrate.
When the CAL indicator and smiley face stop flashing,
calibration is complete.
When you have finished calibrating the Conductivity Meter, the

Measuring Electrode should be rinsed in tap water before
taking any readings.
38
Operation
Results Testing Abrasives

Subtract the initial Deionised Water conductivity reading from ISO 11127-6: Preparation of steel substrates before
the contaminated water conductivity reading. The results are application of paints and related products. Test
shown in S/cm. methods for non-metallic blast-cleaning abrasives.
Part 6: Determination of water-soluble contaminants
For results in g/cm2 multiply the S/cm value by 0.1 or use
the conversion table on the following page.
by conductivity measurement.
If results in mg/m2 are required the S/cm value is the same The Bresle Test can also be used for testing non-metallic
in mg/m2. abrasives for water-soluble salts and corrosion products.
The conversions listed are based on a test area of 1250mm2 Record the conductivity of the Deionized Water using the
and using a 2.5ml volume of water. Expression of results are same procedure under the section Taking Measurements.
based on section 7 of ISO 8502-9
Place 100gm of abrasive into a flask and add 100ml of the
Example. The Deionized Water measurement taken is 4S/ Deionized Water that you have recorded the conductivity of.
cm. The contaminated water measurement taken is 54S/cm. Shake for 5 minutes and allow to stand for 1 hour. If the liquid
The difference is therefore 50S/cm which is equivalent to does not clear, filter by any suitable method.
50mg/m2. Multiply the difference (50S/cm) by 0.1 and the
result is 5.0g/cm2. Using the Syringe, withdraw approximately 1ml of
contaminated water from the flask and place 3 to 4 droplets
The Conductivity Meter will automatically take measurements into the Measuring Electrode on the Conductivity Meter,
when a solution is placed in the Measuring Electrode. If a ensuring that the contaminated water is in both sections of the
further measurement is required press the Measure button Electrode with no air bubbles.
and a MEAS indicator flashes. When the MEAS indicator
stops flashing and a smiley face appears the measurement is Record the conductivity of the contaminated water displayed
complete. by the Meter when the smiley face appears.
Subtract the initial Deionized Water conductivity reading from

the contaminated water conductivity reading. Record the
results as shown in S/cm.
General
Care
When you have finished using the Conductivity Meter, the
Measuring Electrode should be rinsed in tap water and dried.
Then place a small amount of Deionized Water in the
Electrode and replace the sensor cap.
Also ensure the Syringe is cleaned to remove any

contamination.
Patch Shelf Life

The only degeneration on the Bresle Patches is the adhesive
if exposed to extremes of temperature.
It is recommended that the Patches are used within a

12-month period from date of purchase.
Replacing Batteries
To replace the batteries on the Conductivity Meter, slide off
the sensor while lifting the catch located on the rear of the
instrument. Replace with 2 lithium CR-2032 batteries,
ensuring correct polarity.
When high adhesion strength Patches are required for testing

on very corroded or coarse-grade blasted steel, use the Bresle
Patches Plus as an alternative to the Standard Bresle Patches.
39
Bresle Test Conversion Table
Results S/cm Conversion into Results S/cm Conversion into Results S/cm Conversion into
g/cm2 g/cm2 g/cm2
1S/cm 0.1g/cm2 43S/cm 4.3g/cm2 85S/cm 8.5g/cm2

2 2
3S/cm 0.3g/cm 45S/cm 4.5g/cm 87S/cm 8.7g/cm2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
40
Potassium Ferricyanide Test
roughness characteristics of blast-cleaned steel substrates. Part 5: Replica tape method for the determination
of the surface profile.
The Potassium Ferricyanide Test enables detection of any Simply spray a film of Deionised Water on an area of the
water-soluble iron salts that form at the bottom of rust pits blast-cleaned steel. The Test Paper is then held against the
after blast-cleaning. If these salts are present, they rapidly surface for approximately 10 seconds. Any soluble iron salts
induce corrosion. present are drawn out of the rust pits by capillary action and
react with the potassium ferricyanide to form blue spots. The
The test involves the reaction of soluble ferrous iron salts with presence of blue spots on the Test Paper indicates that the
potassium ferricyanide to form ferric hexacyanoferrate, which surface should be re-blasted.
is commonly known as Prussian blue. The relatively high
tinting strength of Prussian blue enables the reaction to be Supplied with 100 Potassium Ferricyanide Test Papers,
used as a very sensitive test on ferrous irons. Deionised Water Spray Bottle, Plastic Gloves and Carrying
Case.
Potassium Ferricyanide Test
Part No Papers Supplied Paper Diameter Deionised Water Quantity Conformance Cert
Part No
P3001 100 90mm 500ml NPC04

PS102 Spare Test Papers (pack of 100) NPC04
41
Operation
Health and Safety

It is important that the wetting of the surface has to be
completed to the correct degree in order to dissolve the salts.
Too little Deionized Water and this will not be achieved.
Too much Deionized Water and there will be an overall blue
The Potassium Ferricyanide Test Papers consist of 90mm colouration over the Test Paper.
diameter cellulose, impregnated with a low concentration
of potassium ferricyanide. The Spray Bottle can be refilled using Deionized Water.
May produce toxic fumes on burning.
Wear the Plastic Gloves when handling the Test Papers. Shelf Life
After using the Test Papers, wash hands with soap and
water. Do not expose the Potassium Ferricyanide Test Papers to any
extremes of temperature and ensure that they are retained in
their light protective bag.
We would recommend that the Test Papers are used within a

Testing 6-month period from date of purchase.
Spray a fine mist of Deionized Water droplets onto a small

area of blast-cleaned surface using the Spray Bottle.
Allow the Deionized Water droplets to evaporate and at the

moment that they have disappeared but the surface is just
perceptibly wet, using the Plastic Gloves supplied, apply the
Potassium Ferricyanide Test Paper and press onto the
surface for 2 to 5 seconds.
If soluble salts remain, these will be drawn by capillary action

into the Test Paper and will react and give a Prussian blue dot
effect on the Test Paper corresponding to the contaminated
pits on the blast-cleaned steel.
42
Dust Test
ISO 8502-3: Preparation of steel substrates before application of paints and related products. Tests for the as-
sessment of surface cleanliness.
Part 3: Assessment of dust on steel surfaces prepared for painting. Pressure-sensitive tape method.
Assess the quantity and size of dust particles on steel The Dust Test Comparator Chart shows 5 classifications of
surfaces prepared for painting. Dust particles on dust particles and 4 sections of contrasting backgrounds
blast-cleaned steel surfaces may reduce the adhesion of where the Tape can be applied. All details necessary to
applied coatings, and by absorbing moisture may promote the identify the surface tested can be written on the Chart.
corrosion of the steel surface.
All items are supplied in an industrial foam-filled Carrying
Accumulation of dust particles occurs more naturally on Case with Dust Test Tape (60m roll), Dust Test Charts (pack
horizontal surfaces, the interior of pipes and in structural of 50) and X10 Illuminated Magnifier.
cavities. Inspection should be carried out to ensure that such
areas are adequately cleaned and free from dust particles
before painting.
The pressure-sensitive Dust Test Tape is pressed onto the

steel surface prepared for painting. The Tape with the dust
particles adhering to it is removed and placed on the Dust
Test Chart in a section which contrasts to that of the dust
particles and is examined visually. The quantity of dust
particles adhering to the Tape and the dust particle size are
then compared.
Dust Test Specifications
Part No Product Tape Adhesive Tape Width Tape Length Dust Test Tape Dust Charts
Strength Conformance Cert Conformance
P4001 Dust Test 190nN/metre 25mm/1 60 metres NPC05 NPC06

PS201 Spare Dust Test Tape 190nN/metre 25mm/1 60 metres NPC05
PS202 Spare Dust Test Comparator Charts (pack 50) NPC06
43
Operation
Application
For every surface of one particular type, carry out not less
At the beginning of each series of tests, remove and discard than three separate tests. If the results do not have a spread
the first three turns of the Dust Test Tape from the roll. of 1 or less quantity rating, carry out at least two additional
tests to establish the mean.
Remove a piece of Tape about 250mm long. Holding the
Tape only at the ends, press approximately 200mm of the
freshly exposed Tape onto the blast-cleaned surface.
Place your thumb across one end of the Tape and move the
thumb along the Tape whilst maintaining a firm pressure and
constant speed along the Tape. Carry out this procedure
three times in each direction.
Remove the Tape from the blast-cleaned surface and place it

on the Dust Test Comparator Chart in a section which
contrasts to the colour of the dust (adhere the Tape with
thumb pressure). Excess Tape can be folded around the back
of the chart or cut off.
Assessment
Assess the quantity and size of dust particles on the Tape by
visually comparing an area of the Tape with equivalent-sized
Report
areas of the pictorial references shown on the Chart. Record
the rating corresponding to the reference that is the closest Record on the Dust Test Chart the following information:
match.
All details necessary to identify the surface tested, with
It is not unusual after carrying out the test to find that the Tape reference to specific features (ledges, beams, web or flange
displays an overall discolouration, usually reddish-brown or faces) and attitude of the test area (vertical, horizontal).
black, sometimes with the presence of discrete visible
particles, depending on the abrasive used. The dust particle quantity rating and dust particle size class.
The discolouration is caused by microscopic dust particles Date and, if applicable, the time of each test.
from the blast-cleaned surface (particles less than 50m) that
can cause low paint adhesion. The Dust Test Chart can be kept as a permanent record for
the inspection carried out.
Report any overall discolouration as quantity rating 5, size
class 1.
44
Operation
Dust Particle Size Classes General
Practical Advice
1. Particles not visible under The Dust Test is suitable for the assessment of dust particles
X10 magnification. retained after blast-cleaning on rust grades A, B and C.
Because of the limited elasticity of the Tape, it is not possible
to penetrate into the deep pits present on blast-cleaned steel
rust grade D.
Tape Shelf Life

Do not expose the Adhesion Test Tape to any extremes of
2. Particles visible under X10 temperature or daylight.
magnification but not with
normal or corrected vision We would recommend that the Tape is used within a
(usually particles less than 12-month period from date of purchase.
50m in diameter).
3. Particles just visible with

normal or corrected vision
(usually particles between 50m
and 100m in diameter).
4. Particles between 0.5mm and

2.5mm in diameter.
5. Particles larger than 2.5mm in

diameter.
45
Dewpoint Meter
ISO 8502-4: Preparation of steel substrates before application of paints and related products. Tests for the as-
sessment of surface cleanliness. Part 4: Guidance on the estimation of the probability of condensation prior to
paint application.
The Dewpoint Meter enables testing for the estimation of the

probability of condensation on a surface to be painted and
establishing whether conditions at the job site are suitable for painting
or not.
Relative humidity of the air and the steel surface temperature are the
basis for the estimation of the probability of condensation.
The steel surface temperature generally should be at least 3C above

the dew point when paints are applied.
Measurements of relative humidity, dew point and ambient

temperature are shown on a split display at the touch of a button.
Surface temperature and surface temperature proximity to dew point
are shown when using the surface temperature sensor.
Interchangeable Humidity Sensor and Surface Temperature Probe

allow the user to replace damaged or out-of-calibration-date Sensor
and Probe.
The filter on the Sensor provides Sensor protection against dust and
high air velocity.
The Calibration Certificates with traceability to UKAS are an optional

extra. The Certificates are supplied as hard copy and are available
online through the Calibration Portal (under Browse Categories) on
our website.
The Calibration Portal lists all your equipment calibrated by Paint

Test Equipment, showing the renewal dates and enabling Calibration
Certificates to be viewed at any time.
Supplied in an industrial foam-filled Carrying Case with a Humidity

Sensor and Surface Temperature Probe.
Dewpoint Meter Specifications
Part No Range Range Resolution Resolution Accuracy Accuracy Humidity Surface

%rh Temperature %rh Temp %rh/Temp Temp Sensor Cal Temp Probe
Cert Part No Cert Part No
H3001 1100% Air -1070C (14160F) 0.1% 0.1C 1090% 2% 1% NH101 NH102
Surface -2080C (-4176F) 0.2F 010/90100% 3%
HS301 Spare Humidity Sensor 0100%rh/-10 to 70C (14 to 160F) NH101
HS302 Spare Surface Temperature Probe -20 to 80C (-4 to 176F) NH102
46
Operation
Functions Double Arrow

The following picture shows the display symbols and button Press the double arrow successively to display air
functions on the Dewpoint Meter. temperature (TA), surface temperature (TS), surface to dew
point difference (T), Probe serial number and time and date.
(Probe serial number and time and date are functions for Paint
Test Equipment use only.)
TS and T will only be displayed if the auxiliary Surface

Temperature Probe is connected to the socket on the right
side of the instrument and is set to ON. Otherwise the display
will show OFF changing to - - - after three seconds.
To set the Surface Temperature Probe to ON press the On

button and the double arrow button simultaneously and
the lower display will show ON and the surface temperature
symbol indicator will disappear from the display. The surface
Engineers mode symbol temperature function reverts back to the default OFF mode
when the instrument is switched off.
Surface temperature symbol Engineers Arrow

Pause symbol
This will allow you to scroll through engineers mode to set the
On button instrument to read in F.
Engineers arrow (degF)
To enter engineers mode press the On button and the single
Single arrow (top display) arrow button simultaneously for two seconds the
engineers mode symbol indicator will be shown on the
Double arrow (lower display) display. You then scroll through the menu using the
engineers arrow to find the degC function. Use the single
arrow to select F and then carry on scrolling through the
menu until the display shows normal measurement mode with
no engineers symbol indicator.
General
Practical Advice
On Button When using the Dewpoint Meter it is good practice to monitor
the display for temperature stability.
Switch the Dewpoint Meter on by pressing the On button The Humidity Sensor should be given sufficient time to
briefly. To switch off, press and hold the button until the equilibrate with the environment to be measured. The larger
display shows OFF. Alternatively, the instrument will switch the initial temperature difference between the Sensor and the
itself off after two minutes from the last button press. environment to be measured, the more time temperature
equilibration requires to provide a valid measurement.
To hold the reading, quickly press and release the On
button the Pause symbol indicator will be shown on the
display. To remove the hold reading, quickly press and re- Replacing Batteries
lease the On button again the Pause symbol indicator will
then disappear. The battery status will be shown for three seconds each time
the instrument settings are changed. Replace the batteries
immediately when one bar is shown.

Single Arrow instrument. Replace with two alkaline AA batteries, ensuring
correct polarity.
Press the single arrow successively to display relative
humidity (%rh), dew point (TD), or mixing ratio/absolute
humidity (ppmw/gpp) on the top display.
47
Rust Grade Book
ISO 8501-1: Preparation of steel substrates before application of paints and related products. Visual assess-
ment of surface cleanliness. Part 1: Rust grades and preparation grades of uncoated steel substrates and of
steel substrates after overall removal of previous coatings.
The Rust Grade Book specifies a series of Rust Grades and Grade B. Steel surface which has begun to rust and from
Preparation Grades of blast-cleaned steel surfaces. The which the mill scale has begun to flake.
various Grades are defined by written descriptions together
with photographs. Grade C. Steel surface on which the mill scale has rusted
away or from which it can be scraped, but with slight pitting
The Rust Grade Book incorporates pictures originating from visible under normal vision.
the Swedish Standard SIS SS 05 59 00.
Grade D. Steel surface on which the mill scale has rusted
The Book identifies four levels (designated as Rust Grades) of away and on which general pitting is visible under normal
mill scale and rust that are commonly found on surfaces of vision.
uncoated erected steel and steel held in stock. It also
identifies certain degrees of visual cleanliness(designated as There are also fourteen Preparation Grades by blast-cleaning,
Preparation Grades) after surface preparation of uncoated indicating the degree of cleaning, together with detailed
steel surfaces and of steel surfaces after overall removal of descriptions of the surface appearance to the following Sa
any previous coating. Grades.
Four Rust Grades, designated A, B, C, and D respectively are Grade Sa 1. Light blast-cleaning.
specified. The Rust Grades are defined by the following Grade Sa 2. Thorough blast-cleaning.
written descriptions: Grade Sa 2. Very thorough blast-cleaning.
Grade Sa 3. Blast-cleaning to visually clean steel.
Grade A. Steel surface largely covered with adhering mill
scale but little, if any, rust.
Rust Grade Book Specifications
Part No Compiled by Edition Translation
U1007 ISO Second. 2007-05-01 English, French, German, Swedish
48
Example Rust Grade C & D
This picture shows the Rust Grades of C and D.
Grade C. Steel surface on which the mill scale has rusted away
or from which it can be scraped, but with slight pitting visible under
normal vision.
Grade D. Steel surface on which the mill scale has rusted away
and on which general pitting is visible under normal
vision.
Example Rust Grade C to Sa 2 & Sa 3

This picture shows the Preparation Grades of Sa 2 and
Sa 3 on a Rust Grade of C.
Grade Sa 2. Very thorough blast-cleaning.
When viewed without magnification, the surface shall be free from

visible oil, grease and dirt and from mill scale, rust, paint coatings
and foreign matter. Any remaining traces of
contamination shall show only as slight stains in the form of spots
or stripes.
Grade Sa 3. Blast-cleaning to visually clean steel.
When viewed without magnification, the surface shall be free from

visible oil, grease and dirt and from mill scale, rust, paint coatings
and foreign matter. It shall have a uniform metallic colour.
Example Rust Grade D to Sa 2 & Sa 3

This picture shows the Preparation Grades of Sa 2 and
Sa 3 on a Rust Grade of D.
The Rust Grades and Preparation Grades shown are

examples taken from the Rust Grade Book to show the quality of
the pictures and to assist with the understanding of the book.
49
Gloss Meter
ISO 2813: Paints and varnishes. Determination of specular gloss of non-metallic paint films at 20 degrees and
60 degrees.
Gloss and Haze measurement is essential where an aesthetic Available in models of Standard and Top. All functions are
appearance of the coating finish is required and to ensure easily accessible through a menu-driven back-lit display.
uniformity of the surface finish.
Standard Model
The gloss value is determined by directing a light, which has a
similar wavelength to the human eye, at the test surface and Calibration. Calibrate on the supplied Gloss Tile or any
measuring the amount of specular reflection. other value Gloss Tile.
Gloss is measured with angles of 60 and 20. The 60 angle Statistics. Continually shows Mean, Number of Readings,
is universal for all applications. The 20 angle gives improved Max/Min, Coefficient of Variation and Standard Deviation.
differentiation of measurement on high-gloss coatings above
70 gloss units. Limits. Pass and fail with audible and visual alarm.
Haze measurement is required where high-gloss surfaces
have a low reflection contrast.
Top Model
The haze measurement is the difference between readings
taken with the 60 and 20 angles, complying with All the functions of the Standard Model plus the following:
International Standard ASTM D 4039. The haze function is
only available on combined 60/20 models. Batching. Measurements that are taken can be stored into
batches which incorporate batch number, unique job number,
Compact and portable, the Gloss Meter is one of the most and date and time. You can also go back to previous batches
advanced Gloss Meters available. By using tungsten halogen and look at the statistics and add or cancel readings from pre-
lamps and optical filters the light source has a similar vious batches.
spectro-response to the human eye, giving true human
photo-optic performance, which is essential for ensuring exact Download. Enables all measurements, statistics and
compliance to International Standards. out-of-limit readings to be downloaded to a computer either by
batch number or job number into Microsoft Word or Excel.
Optical bench accuracy and stability are obtained by the optics
being set in a precision-engineered aluminium block.
50
Gloss Meter Specifications
Part No Model Type Angle Range Resolution Repeatability Accuracy Cal Cert Tile Cert
Part No Part No
G2001 Standard 60 0100GU 0.1GU 0.2GU 1% NG001 NG002

G2002 Standard 60/20/Haze 0100GU 0.1GU 0.2GU 1% NG001 NG002
0100HU 0.1HU 0.2HU
G2101 Top 60 0100GU 0.1GU 0.2GU 1% NG001 NG002
G2102 Top 60/20/Haze 0100GU 0.1GU 0.2GU 1% NG001 NG002
0100HU 0.1HU 0.2HU
The Calibration Certificates with traceability to BAM are an optional extra. The Certificates are supplied as hard copy and are
available online through the Calibration Portal (under Browse Categories) on our website.
The Calibration Portal lists all your equipment calibrated by Paint Test Equipment, showing the renewal dates and enabling
Calibration Certificates to be viewed at any time.
All models are supplied in an industrial foam-filled Carrying Case with Gloss Tile and Charger. The Top Model is also supplied with
USB Download Cable and Download Software.
51
Operation
General Angle Menu Functions

Switch On/Off This function is only available on combined 60/20/Haze
models.
To switch the Gloss Meter on, press the On/Off button for On the Gloss Meter Top Model with Batching On, when the
approximately 1 second. The display will show the last angle is being changed there will be a request for Enter Job
reading taken. No, as different angles cannot be contained in the same
batch.
The instrument will automatically switch off after
approximately 5 minutes if no readings have been taken. The
instrument can also be switched off by pressing the
On/Off button again.
Taking Readings
Observe the location of the oval measuring hole (25mm x
12mm) on the base of the instrument, which is where the
gloss readings will be made. The location is identified by the
arrow on the front and the arrows each side of the case.
Place the Gloss Meter onto the object to be measured and

press the Read button. The reading will be held on the display
until another reading has been taken.
Select 60
Always ensure that the surface being measured is flat, and
large enough to cover the oval measuring hole. The 60 angle is universal for all applications.
Readings on the same surface can vary if the light angle onto
the surface is changed (the light source is from the left when Select 20
looking at the front of the Gloss Meter). The 20 angle gives improved differentiation of measurement
on high-gloss coatings above 70 gloss units.
Select Haze
Menu
Haze measurement is required where high-gloss surfaces
have a low reflection contrast.
All functions are accessed through a menu-driven display. To
scroll through the menus use the up and down arrows and
enter where indicated.
To exit from the menu, press the Menu button again and the
Gloss Meter will revert back to normal measurement mode.
52
Operation
Calibration Menu Functions Statistics Menu Function

Always ensure that the Gloss Tile and the base of the Gloss At any time the appropriate statistics can be displayed on the
Meter are clean before calibrating. lower line of the display. The statistics will be automatically
updated when additional readings are taken.
To clean the Gloss Tile, wipe with a soft paper towel
moistened in warm water containing a small amount of
detergent, then wipe dry with a soft paper towel.
Mean
Average of all readings.
Operator Cal
For the highest accuracy of measurement, the Gloss Meter Number Readings
has a variable calibration facility.
Number of readings taken.
The calibration is carried out by placing the Gloss Meter in the
Gloss Standard ensuring that the measurement area is
correctly located on the Gloss Tile. Calibration can then be SDV
carried out by entering the Gloss Tile value. Standard Deviation of readings taken.
Factory Cal Coefficient

When selected, this will reset the instrument to a standard Coefficient of Variation of readings taken (SDV/Mean)*100.
calibration.
If you are using a combined 60/20/Haze instrument, the Maximum

calibration is only reset to the angle selected. The Gloss Tile
is not required for this calibration. Limit settings, if selected, Maximum reading.
will be cleared.
Minimum
Minimum reading.
Clear Memory Menu Function
Statistics Off
Clears the Gloss Meter memory of all batches and stored
readings. Does not affect calibration values. Removes the displayed Statistics.
53
Operation
Batching Menu Function Download Menu Function

This function is only available on the Gloss Meter Top Model. This function is only available on the Gloss Meter Top Model.
Multiple batches can be stored to a maximum of 10,000 This enables the batches stored to be downloaded to a
readings. computer with the Paint Test Equipment Download Software
installed.
Connection is made using the USB Download Cable

(download instructions are available on the Help file in the
program).
The batches downloaded can then be entered into Microsoft

Word or Excel.
Batch Store
Readings taken can be stored in a batch and a job number
allocated (up to 12 digits). Multiple batches can be stored with
a maximum of 100 readings per batch. The 100th reading
taken will automatically enter into a batch and you will be
asked to enter the job number.
By Batch Number
Batch Recall
Previous batches stored can be recalled either by batch Download single or multiple batches by batch number.
number or by job number, so that further readings can be By entering a zero batch, all batches will be downloaded.
added, statistics viewed or job number changed.
By Job Number
Auto Batch
Download single or multiple batches by job number.
A batch quantity can be allocated and the instrument will
automatically enter the batch and you will be asked to enter
the job number when this quantity of readings has been taken
(the maximum batch limit is 100 readings).
Batching On/Off
Always ensure that Batching On is switched on if you need to
store readings. When you do not need to store readings
switch the batching off, this will enable readings to be taken
above 100 without automatically being stored into a batch.
When changing angles on 60/20/Haze instruments with

batching on, your readings will automatically be entered into a
batch and you will be asked to enter the job number.
54
Operation
Control Menu Function

Install Name
The Gloss Meter can be personalised with your company,
department or operators name. This will appear on every
download and on the display when the instrument is switched
on.
By entering the following ascii codes the name can be

entered:
A-65, B-66, C-67, D-68, E-69, F-70, G-71, H-72, I-73, J-74,
K-75, L-76, M-77, N-78, O-79, P-80, Q-81, R-82, S-83, T-84,
U-85, V-86, W-87, X-88, Y-89, Z-90.
a-97, b-98, c-99, d-100, e-101, f-102, g-103, h-104, i-105,

Check Bat Life j-106, k-107, l-108, m-109, n-110, o-111, p-112, q-113, r-114,
Battery life can be examined to determine the percentage of s-115, t-116, u-117, v-118, w-119, x-120, y-121, z-122.
the battery life available. Low Battery will appear on the
display when recharging is required. Space character is 32.
To charge the Gloss Meter, plug the charger into the circular When Enter is pressed without a character input, the display
hole on the side of the unit and charge for approximately 12 will exit to normal measurement mode.
hours.
Set Limits
Limits can be set to establish a high and also a low pass/fail
threshold.
For out-of-limit readings an error display will be shown and the

alarm will be sounded. The error amount will be shown as a
percentage, which is the difference between the set high or
low limit and the particular reading.
To remove limits press Clear Entry instead of entering

numbers when setting limits.
Set Date/Time
The date and time can be set. This will be recorded with
every batch stored, and appear on all batches downloaded.
Eng Mode
This function is for Paint Test Equipment use only.
55
Paint Test Equipment reserves the right to alter specifications without prior notice. Copyright Paint Test Equipment.
Distributor
Paint Test Equipment
34 The Courtyard
Greenfield Farm Estate
Congleton, Cheshire
CW12 4TR, England
www.paint-test-equipment.com
Tel: +44 (0)1260 275614

e-mail: sales@paint-test-equipment.com

2016 Catalogue

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Catalogue 2016

Coating Thickness Meter 3 Bresle Test 37

Adhesion Gloss Meter 50

Paint Inspection Kit 28

ISO 2808: Paints and varnishes. Determination of film thickness.

It is one of the most advanced Coating Thickness Meters on the market,

Calibration. Calibrate on any blasted profile or any shape of substrate

Calibration Memories. The calibration settings for different substrates

Statistics. Continually shows Mean, Number of Readings, Max/Min,

Limits. Pass and fail with audible and visual alarm.

Metric/Imperial. Select the measurement units that you require.

Batching. Measurements that are taken can be stored into batches

Download. Enables all measurements, statistics and out-of-limit

The Calibration Certificates with traceability to UKAS are an optional extra.

Probe Probe Diameter Working Minimum Minimum Minimum

Coating Thickness Meter Specifications

C5001 Ferrous 01000m 040mils 1m 0.1mil 1 to 3% NC101 NC002

The USB PC Download Cable is available as an optional extra.

Aluminium Brass Bronze Copper Magnesium Steel Stainless Titanium Zinc

Ferrous and Non-Ferrous Zero Disks (Plates) are also

Calibration Foils Specifications

Part No Range Values Accuracy Foil Cert

The Coating Thickness Meter will automatically switch off after

The instrument can also be switched off by pressing the

On combined Ferrous and Non-Ferrous instruments the

On the Non-Ferrous Probe the display will ask you to place

Place the Probe onto the surface to be measured there will

To replace, remove the cover located on the rear of the

Calibration Menu Functions Operator Calibration

Factory Calibration will revert the instrument back to the

To use this facility, the operator must first select Factory

The calibration is carried out by placing a Calibration Foil on

If you are using a combined Ferrous and Non-Ferrous

Calibration Foils are not required for this calibration.

Calibrations stored in Calibration Memories are not affected.

Statistics Menu Function Batching Menu Functions

Multiple batches can be stored to a maximum of 10,000

Maximum Reading Auto Batch

When changing Probes on combined Ferrous and

Computor Download Menu Function

Connection is made using the optional USB PC Download

Switch the Coating Thickness Meter on and USB Connected

ISO 2808: Paints and varnishes. Determination of film thickness.

The wide measurement range and high resolution of

Wet Film Gauge Specifications

W3001 Stainless Steel 1 25900m 136mils 24 NWC01

ISO 2808: Paints and varnishes. Determination of film thickness.

Tricomb Wet Film Gauge Specifications

W1003 Stainless Steel 1 505000m 2100mils 45 NWC01

Testing W1003 Stainless Steel

W3001 Stainless Steel

Operation is by the test voltage being applied to the coating by

Holiday Detector Specifications

S4001 0.56kV 1100m (43mils) DC 0.01kV 1% NS001

Part No Product Size Size Extension Size Information

SA002 Extension Rod 500mm 20 To extend electrodes for applications

SA416 Rolling Spring 406mm 16 Order SA490

The Holiday Detector can be used on coatings above 300

Up to 500m 2.3kV S4001/S4002/S4003 2800m2900m 16.0kV S4002/S4003

2600m2700m 15.0kV S4002/S4003 4900m5300m 29.0kV S4003

All models are supplied in an industrial foam-filled Carrying

Pinhole Detector Specifications

Part No Product Size Size Extension Size Information

SA002 Extension Rod 500mm 20 To extend Sponges for applications