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Cultura Documentos
CombiCutter CC 2100
CC 2100
CombiCutter CC 2100
3
4
Table of contents
1 Part identification numbers necessary for ordering the cutter . . . . . . . . . . . . . . . . . . 6
2 Main dimensions CC 2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Hydraulic cutter CC 2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Spare parts list hydraulic cutter CC 2100 U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Spare parts list hydraulic cutter CC 2100 S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Hydraulic cutter CC 2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Spare parts list cutter casing CC 2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Hydraulic Cutter CC 2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1 Spare parts list hydraulic cutter CC 2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Cutter casing CC 2100 from SN)540 on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 Spare parts list for cutter casing CC 2100 from SN5540 on . . . . . . . . . . . . . . . . . . . . . . . . 15
7 Presentation cutter casing / View of cylinder 1 from SN)540 on . . . . . . . . . . . . . . . . . 16
7.1 Spare parts list for cutter casing / View of cylinder 1 from SN5540 on . . . . . . . . . . . . . . . 16
8 Presentation cutter casing / View of cylinder 2 from SN)540 on . . . . . . . . . . . . . . . . . 17
8.1 Spare parts list for cutter casing / View of cylinder 2 from SN5540 on . . . . . . . . . . . . . . . 17
9 Cutter casing CC 2100 to SN)539 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9.1 Spare parts list for cutter casing CC 2100 to SN 539 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10 Presentation cutter casing / View of cylinder 1 to SN)539 . . . . . . . . . . . . . . . . . . . . . . 20
10.1 Spare parts list for cutter casing / View of cylinder 1 to SN5539 . . . . . . . . . . . . . . . . . . . . 20
11 Presentation cutter casing / View of cylinder 2 to SN)539 . . . . . . . . . . . . . . . . . . . . . . 21
11.1 Spare parts list for cutter casing / View of cylinder 2 to SN5539 . . . . . . . . . . . . . . . . . . . . 21
12 Upper part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
12.1 Spare parts list for upper part CC 2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
13 Presentation rotary transmission (type I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
13.1 Spare parts list for rotary transmission (type I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
14 Presentation rotary transmission (type II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
14.1 Spare parts list for rotary transmission (type II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
15 Presentation single cutter jaw CC 2100 U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
15.1 Spare parts list for single cutter jaw CC 2100 U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
15.2 Presentation double cutter jaw CC 2100 U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
15.3 Spare parts list for double cutter jaw CC 2100 U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
15.4 Presentation single cutter jaw CC 2100 S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
15.5 Spare parts list for single cutter jaw CC 2100 S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
15.6 Presentation double cutter jaw CC 2100 S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
15.7 Spare parts list for double cutter jaw CC 2100 S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
16 Presentation cutter cylinder CC 2100 from SN 504 on . . . . . . . . . . . . . . . . . . . . . . . . . 30
16.1 Spare parts list for cutter cylinder CC 2100 from SN 504 on . . . . . . . . . . . . . . . . . . . . . . . 30
17 Presentation cutter cylinder CC 2100 to SN 503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
17.1 Spare parts list for cutter cylinder CC 2100 to SN 503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
18 Presentation rapid movement valve of cutter cylinder CC 1501/CC 2100 . . . . . . . . 32
18.1 Spare parts list for rapid movement valve of cutter cylinder CC 1501/CC 2100 . . . . . . 32
5
Instructions for use
First determine the hydraulic cutter type with full identification code.
Compare the part to be replaced with the corresponding part on the exploded drawing and note the part
number.
H Type: CC 2100
H Number: 0000
H Year built: 0000
H Quantity: 1
H Cutter cylinder
H Part ident. no.: 3363 0839 33
Important:
Please indicate the address to which the parts should be sent and the type of shipment required.
3363 0686 65
Part ident. no. Designation
for Recycling
Please note:
Attachment to an existing carrier requires an additional adapter matching the carrier in question.
Part ident. no.
3363 0873 08
Quantity
10
Designation
Special tool for correcting the blade clearance:
Part ident. no. Quantity Designation
6
2 Main dimensions CC 2100
A B A = open
B = close
Nameplate
On underside of
cutter casing
CC 2100
2100
850
1400
183 183
700
125
75
650
7
3 Hydraulic cutter CC 2100
CC 2100
8
3.1 Spare parts list hydraulic cutter CC 2100 U
Part no. Part ident. no. Quantity Designation
Part no.
Part ident. no.
Quantity Designation
9
4 Hydraulic cutter CC 2100
56
tightening torque
for part 20
150 + 10 Nm
2
20, 26
59
11
23
1
3
31 28
tightening torque
for part 25
70 + 10 Nm C
25
37
38
24
B D
10
4.1 Spare parts list cutter casing CC 2100
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
11
5 Hydraulic Cutter CC 2100
section A B
22
cavity to be fully filled
with grease during
assembly
17 9
13, 14
14, 13
7 section C D 7
12, 14
8
14, 12 55
12
5.1 Spare parts list hydraulic cutter CC 2100
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
13
6 Cutter casing CC 2100 from SN)540 on
A B
(open) (close)
X Y
A A
cylinder 1 cylinder 2
section A A
14
6.1 Spare parts list for cutter casing CC 2100 from SN)540 on
Part no. Part ident. no. Quantity Designation
3363 0686 63 x Cutter casing CC 2100, from SN)540 on
1 3363 0686 67 1 Cutter casing
2 3363 0924 05 1 Distributor block
3 K 3363 0910 86 2 Hydraulic hose, in substitution of 3363091033
4 K 3363 0910 41 4 Hydraulic hose
9 3360 4784 32 4 Screw plug
10 3360 1184 45 3 Hexagonal socket head screw
11 3363 0681 39 1 Valve cover
12 3360 1037 66 4 Hexagonal socket head screw
13 3361 3337 03 4 Lock washer
15 3363 0910 99 1 Rapid movement valve (see page 32)
57 K 3360 3143 70 2 Oring
58 3360 0265 13 8 Hexagonal socket head screw
59 3361 8532 08 4 Flange half
63 K 3360 3145 49 8 Oring
64 3360 0263 93 32 Hexagonal socket head screw
65 3360 9956 64 16 Flange half
71 3362 2623 71 2 Cover
72 3360 1037 51 8 Hexagonal socket head screw
73 3361 8505 96 11 Lock washer
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
71
12, 13
15
7 Presentation cutter casing / View of cylinder 1 from
SN)540 on
View Y
Connections on cylinder 1
7.1 Spare parts list for cutter casing / View of cylinder 1 from SN)540
on
Part no. Part ident. no. Quantity Designation
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
16
8 Presentation cutter casing / View of cylinder 2 from
SN)540 on
View X
Connections on cylinder 2
8.1 Spare parts list for cutter casing / View of cylinder 2 from SN)540
on
Part no. Part ident. no. Quantity Designation
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
17
9 Cutter casing CC 2100 to SN)539
57, 59 58 1
63, 64, 65
X Y
A A
cylinder 2
cylinder 1
2
15
section A A
9 16 4 7 14
7 10 6 63, 5 8
tightening torque for part 10
64, 65
110 + 10 Nm
18
9.1 Spare parts list for cutter casing CC 2100 to SN 539
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
71
12, 13
tightening torque for part 12,
180 + 20 Nm
11
19
10 Presentation cutter casing / View of cylinder 1 to SN)539
View Y
Connections on cylinder 1
16
6
14
10.1 Spare parts list for cutter casing / View of cylinder 1 to SN)539
Part no. Part ident. no. Quantity Designation
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
20
11 Presentation cutter casing / View of cylinder 2 to SN)539
View X
Connections on cylinder 2
11.1 Spare parts list for cutter casing / View of cylinder 2 to SN)539
Part no. Part ident. no. Quantity Designation
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
21
12 Upper part
2 33 35, 34 36 71 1 46, 47
38
14
15 44
69 45
A tightening torque
40 for part 45
190 + 10 Nm
50 17
C D
56 51
68 25
tightening torque
B
for part 51
78 + 5 Nm
41
72
14 73
16
42
23
1 26
1
20
28 31
21
25 27
22
tightening torque for part 30
30 17 + 5 Nm
tightening torque for part 22
150 + 10 Nm thread secured by Loctite 243
22
12.1 Spare parts list for upper part CC 2100
Part no. Part ident. Quantity Designation
no.
3362 2654 03 x Upper part CC 2100
1 3362 2654 05 1 Upper part
2 3363 0336 85 1 Rotary transmission (see page 24/25)
3 3362 2667 12 1 Valve block
14 3360 0275 67 4 Washer
15 3360 2044 89 2 Bulkhead screw connection
16 3360 4783 33 6 Screw coupling
17 3363 0861 45 1 Valve protection
20 3362 2612 30 1 Four point bearing
21 3362 2609 69 1 Fixing ring
22 3362 3280 44 40 Hexagonal socket head screw
23 3362 2667 00 1 Hydraulic motor
24 3360 0265 13 4 Hexagonal socket head screw
25 3361 8505 96 46 Lock washer
26 3362 2658 69 1 Ring
27 3362 2658 67 1 Pin
28 3362 2608 07 1 Spur pinion
30 3360 3143 05 1 Hexagonal socket head screw
31 K 3360 3133 04 1 O/ring
33 3360 0265 13 8 Hexagonal socket head screw
34 K 3360 3143 70 2 O/ring
35 3361 3290 56 2 Flange connection with parts 33 and 34
36 3362 3283 06 2 Angular screw coupling
38 K 3362 2636 75 2 Hydraulic hose
40 K 3362 2637 04 1 Hydraulic hose
41 K 3363 0345 86 1 Hydraulic hose
42 K 3362 2637 03 2 Hydraulic hose
44 3361 3337 03 8 Lock washer
45 3360 1060 78 8 Hexagonal socket head screw
46 3360 1037 38 2 Hexagonal socket head screw
47 3361 8507 43 2 Lock washer
48 3360 1188 02 4 Hexagonal head screw
49 3362 2654 27 1 Abdeckblech
50 3362 2642 41 1 Holder
51 3360 1037 51 2 Hexagonal socket head screw
54 3362 2674 35 2 Reducing connector
56 3360 2044 84 2 Bulkhead screw connection
68 3360 3145 93 2 Plug
69 3361 0319 56 2 Plug
71 3362 2645 27 1 Holder
72 3360 2812 86 0,4 m Sealing wire
73 3360 9804 92 2 Lead seal 8 mm
3361 0316 66 1 Loctite 243
3362 2667 26 1 Loctite 275
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
23
13 Presentation rotary transmission (type I)
X
8 11
View X
2
Type I
10
6
4,7
Two different types of rotary transmission are used. The outer dimensions are the same, but the internal
components differ. The diagram below shows the differences between the two types.
Two bore holes on the upper face: Type I
Four bore holes on the upper face: Type II (see page 25)
It is important to differentiate between types I and II when ordering spare parts.
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
24
14 Presentation rotary transmission (type II)
X
View X
7 10 3
Type II
4
11
2
11
5
Two different types of rotary transmission are used. The outer dimensions are the same, but the internal
components differ. The diagram below shows the differences between the two types.
Two bore holes on the upper face: Type I (see page 24)
Four bore holes on the upper face: Type II
It is important to differentiate between types I and II when ordering spare parts.
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
25
15 Presentation single cutter jaw CC 2100 U
9 9
6
15 8
section B ' B
3
A 4
7, 10
2, 16
14
B
11 12
Part Part ident. no. Quan/ Designation Part Part ident. no. Quan/ Designation
no. tity no. tity
3363 0883 81 x Single cutter jaw U, SN 492 and 8K 3362 2657 43 1 Bearing bush
from SN 494 on
9 3362 2657 41 2 Wear ring
3363 0686 69 x Single cutter jaw U,
10K 3363 0351 07 4 Lock ring
to SN 491 and SN 493
11K 3363 0699 31 1 Tio of tooth, SN 492 and from
1 KK) 1 Single cutter jaw U, SN 492 and SN 494 on
from SN 494 on
11K 3363 0699 33 1 Tio of tooth, to SN 491 and SN
1 KK) 1 Single cutter jaw U, 493
to SN 491 and SN 493
12 3363 0664 13 1 Hexagonal head screw, SN 492
2K 3363 0864 79 2 Cutter blade (straight edge) and from SN 494 on
3 3362 3280 57 4 Hexagonal socket head screw 12 3363 0667 23 1 Hexagonal head screw, to SN
4 3361 8507 48 4 Lock washer 491 and SN 493
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
KK) Not delivered separately
26
15.2 Presentation double cutter jaw CC 2100 U
8 2, 16
6
15 1 7, 10
4
A
3
A
tightening torque for part 3
530 + 30 Nm
section A A
B B
section C C
14
13
C C
12 11
tightening torque for part 12
920 + 30 Nm
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
KK) Not delivered separately
27
15.4 Presentation single cutter jaw CC 2100 S
12 14
10
section A A
13
3 section B ' B
4
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
KK) Not delivered separately
28
15.6 Presentation double cutter jaw CC 2100 S
5
16
18
A
A
1
section A A
C
17
section B ' B 2
section C ' C
9 7
B
10
4
C 3
C tightening torque for part 3
530 + 30 Nm
tightening torque for part 9
530 + 30 Nm
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
KK) Not delivered separately
29
16 Presentation cutter cylinder CC 2100 from SN 504 on
1 1
16.1 Spare parts list for cutter cylinder CC 2100 from SN 504 on
Part no. Part ident. no. Quantity Designation
3363 0888 87 x Cutter cylinder, from SN 504 on
1 3363 0839 78 2 Bush
K 3363 0876 77 1 Set of seals, Cutter cylinder
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
30
17 Presentation cutter cylinder CC 2100 to SN 503
21 22 30 30 31
24 26 25 33
20
35
23
Y X
32
9 7 3 1 2 6 27 29 28 11 34 8 9
Y
X
5 4
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
31
18 Presentation rapid movement valve of cutter cylinder
CC 1501/CC 2100
8 4 14 3 2 15 6 7 5
10
1 9
18.1 Spare parts list for rapid movement valve of cutter cylinder
CC 1501/CC 2100
Part Part ident. Quan/ Designation Part Part ident. Quan/ Designation
no. no. tity no. no. tity
3363 0910 99 x Rapid movement 8 3363 0700 72 1 Pressure spring
valve
9 3363 0669 47 1 Pressure spring
1 3363 0700 71 1 Valve bush
10 3363 0669 40 1 Screw plug
2 3363 0700 74 1 Piston
14 K KK) 1 O/ring
3 3363 0700 75 1 Washer
15 K KK) 2 Oring
4 3363 0700 73 1 Spacer
K 3363 0700 76 1 Set of seals
5 3363 0669 46 1 Screw plug
6 3363 0669 44 1 Sleeve
7 3363 0669 45 1 Pressure spring
Those parts marked with a K are subject to wear and tear during operation.
When ordering replacement parts please indicate the serial number of the hydraulic cutter.
KK) Not delivered separately
32
Notes:
33
Notes:
34
35
Atlas Copco Construction Tools GmbH
Helenenstrasse 149 S 45143 Essen
P. O. Box 10 21 52 S 45021 Essen
Federal Republic of Germany
Telephone +49 201 633 0
Telefax Customer Support +49 201 633 1352
Internet: www.atlascopco.com
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