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Technical Catalogue
HAZ-SA-EN/03.15
Stone Attachments
Product Technical Catalogue
HAZ-SA-EN/03.15
Company Catalogue
HAZ.CC.EN.10.12
Your Fixing Systems Specialist
Contents
Stone Attachments Introduction 1
Installation Examples 13
R
HAZ Metal Sanayi ve Ticaret A.S. All rights reserved. August 2014. Reproduction and distribution of the information contained in this catalog is forbidden without prior written consent. HAZ Copyright.
1
The HB11 and T31 Undercut bolts are designed for attachments on the rear surfaces of stone panels. This method of attachnment
becomes necessary when the use of conventioanl pin system is not suitable. The undercut stone attachment method has advantages
which can result in various benefits in material cost and installation time. HAZ Metal provides service in the design and technical support
for using these systems.
Advantages:
* Free positioning of the undercut bolt anywhere on the rear side of
the panel
* Higher pull out values can be achieved using undercut bolts
* Optimization of bending moments of the stone panels which
result in thinner panels and larger panel dimensions.
* No appearance of fixing elements at joints.
In order to achieve easy and secure fixing of the undercut anchors, special drilling needs to be made on the rear surface of the panels.
This must be done with great care as any incorrect drilled holes will prevent the firm attachment of the undercut bolts on to the panels.
Drilling is done using special drill bits with wet machining system. Machines and drill bits can be supplied by HAZ.
Application examples
Indirect Fixing on to Steel Sub Channel System Indirect Fixing On To Aluminium Sub Channel System
Assembly Of Panels
3
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a: Stone w
b: Leveling bolt
c: Agraffe bracket a1 a1
d: Undercut bolt
e: horizontal channel
IFDYLW\
g: channel connection
h: vertical channel
a2
a
b
c h
d
e a2
f
g
h
Pull out test shoul be made for each stone and the results )(0DQDO\VLVVKRXOGEHFRQGXFWHGXVLQJWKHVWRQHPHFKDQL
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Your Fixing Systems Specialist |4
:KHQ GHVLJQLQJ [LQJ V\VWHPV E\ XVLQJ SLQ V\VWHP Pin hole locations are drilled on the edge of the stone panel on
atachments to stone can be made at either horizontal or two sides. The normal distance of between the pin hole and the
vertical joints. This is determined according to the pattern of edge of the stone is 1/4 of the size of the stone edge length. the
WKHVWRQHOD\RXW$GMXVWDEOHDQFKRUVDUHXVHGDQGFDQEH[HG minimum distance a1 should be 2.5 times the thickness of the
GLUHFWO\WRORDGEHDULQJZDOOVRU[HGRQFKDQQHOV\VWHPV stone panel.
w
a: load bearing wall
b: insulation a1 a1
c: anchor bolt
d: z anchor set
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f: adjustable arm
g: cavity
h: stone
h
a
b
c
d
e
g
h
Pull out test should be made for each stone and the results FEM analysis should be conducted using the stone mechani-
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locations of the connections against the designed loads.
Stone Drilling:
The HB11 HAZ Undercut bolt was developed to meet the special requirements in stone installation where attachments from the rear
surface of stone panels are required without exerting stresses on the stone. The HB11 undercut bolt are fixed mechanically in to undercut
holes that are drilled with special drilling machines and drill bits. Stone thicknesses from 20 mm to 50 mm are applicable.
Placing Bolt
10
Placing Pipe
10
10
31
21
40
12.5
30
20
13 13 13
Fastening
Final
Your Fixing Systems Specialist |6
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T ec h n ic al Details
Product Stone Drill Hole Min. Max. Fixture Fixture Hole Thread
Bolt Size Drill Length Max. Torque Bolt Lenght
Code Thickness Diameter Embedment Thickness Diameter Lenght
(mm) S t (mm) D/Du (mm) Ht (mm) E min (mm) S max (mm) Df (mm) Mdmax (Nm) (mm) (mm)
Product Code
Hard Granite Based Values
HB11 - 20 Allowable load (kN)
Loa d direction a degree M6(20mm tck.) M8(30mm tck) M8(40mm tck)
Application Examples:
Fixing Instructions
The T31 undercut bolt was developed to meet the special requirements in stone installation where the conventional pin method were
not suitable. With the T31 bolts we can achieve attachments to the stone at the back surface. This provides freedom in design and
creates an appearance where the joints will be clear of anchor tips. T31 undercut bolt is suitable for stone thicknesses between 20 and
50 mm.
Drilling Hole
Inserting Bolt
M6
60 mm
M10
3
18
70 mm
Positioning Bolt
M12
4
22
80 mm
Fastening Fixture
Your Fixing Systems Specialist |8
D1
DU DU
D D
Mdmax
S max
LG
Emin
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T ec hnic al Details
P roduc t S tone Drill Hole Min E mbed- Max Fixture F ixture Hole Max. T hread
B olt S ize Drill Length Bolt Length
C ode Thicknes s Diameter ment Thicknes s Diameter T orque Length
(mm) S t (mm) DU (mm) Ht (mm) E min (mm) S max (mm) D1 (mm) Mdmax (Nm) (mm) (mm)
Application Examples:
Fixing Instructions
The HB09 HAZ Super bolt was developed to meet the special requirements in stone installation where attachments from the rear
surface of stone panels were required. With the use of HB09 HAZ Super bolts and suitable drilling method, this is achieved. HB09
HAZ Super bolt is suitable for stone thicknesses between 20 and 50 mm.
Drilling Hole
Checking Hole
Placing Bolt
1 2 mm
12
21 mm
1 2 mm
12. 5 mm
40 mm
10.5 mm
30 mm
20 mm
Hammering Bolt
Fastening Fixture
Your Fixing Systems Specialist | 10
D1
Mdmax D
Smax
LG
Emin
HT
T ec h n ic al Details
Product Stone Drill Hole Min. Max Fixture F ixture Hole Thread
Bolt Size Drill Length Max. Torque Bolt Lenght
Code Thickness Diameter Embedment Thicknes s Diameter Lenght
(mm) S t (mm) D (mm) Ht (mm) E min (mm) S max (mm) D1 (mm) Mdmax (Nm) (mm) (mm)
Fixing Instructions
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Technical Details
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13
The pin & kerf attachment system is the conventional method for attachments made to stone. A pin hole or a kerf groove is opened at the
edge of stone panels. Plastic sleeves are used along with suitable resin to securely attach the pin or kerf in place. The use of this system is
applicable for stone thickness of 3 cm and above, depending on the strength of the stone. A breaking load test at pin or kerf areas may be
necessary to determine the correct thickness of stone panels that may differ for different natural stone types.
Advantages:
Special processing needs to be made on the edges of the of the panels where attachments are to be made. This process must be made
using suitable drilling machines and drill bits. High precision is required with very tight tolerances. Failure to conduct proper processing to
stones will result in breakage and will jeopardize the security of the stone panel installation.
Opening Grooves
Drilling is made with a customized
designed machine using electroplated
special made bits to drill the hole
required.
Your Fixing Systems Specialist | 16
Pin & Kerf systems are the most conventional attachment systems made to stone. Pin holes for pins and grooves for kerf are opened
on the edge of the stone at desired locations. Connections in to the openings are made using pins with adjustable arms or kerfs
anchors.
Anchors are either fastened directly to load bearing walls using anchor bolts or they are fastened to sub channel systems with lock nuts
or set screws. Careful analysis of the stone thicknesses and edge locations must be made in order to ensure the stability of the stone
panels.
17
The HFP Flanged pin is an attachment element made to stone slabs which are used by placing the pin into a hole that is drilled on
the edge of the stone. The pin is set in to a plastic sleeve which has a debouncing feature and absorbed lateral loads.
Drilling Hole
6
5
4 Checking Hole
7.8
6.8
5.8 6.2 75
70
5.2
4.2
60
38
35
32
20 30 30
Placing Plastic Tube
6 8 10
37
34
40
Drilling of the pin holes must be made with special machines that use no core drill bits with water
in flow. The pin hole should be drilled according to the specification in order avoid damaging the
stone.
Placing Pin
Your Fixing Systems Specialist | 18
T M
AF
L
HFP-4/50 4 50 5
HFP-5/60 5 60 6
HFP-5/70 5 70 6
HFP-6/70 6 70 7
The HA03 Kerfed type anchor is an attachment method that is used to insert kerfed angles in to the grooves openings in the stone edges.
A special diamond spiral is used to open a groove on the stone edge at specified dimensions. HA03 anchor with up and down bent kerfs
are used to insert the kerf end of the anchor in to the stone edge.
Opening Groove
6
Single Groove
Checking Groove
6
Continues Groove
Grooves on the edge of the stone panels must be opened with suitable machines and
diamond tools. Diamond discs using wet processing techniques are to be used in
order achieve economic and cast results.
Technical Details
Product Projection Dead Load Wind Wind Bolt Size Pin Anchor Anchor
Code Pressure Suction Diameter Length Thickness
K (mm) Fdw (N) Fwp (N) Fws (N) E.b. (mm) (mm) L (mm) T (mm)
HA03-302 30 32
HA03-352 35 37
3
HA03-402 40 42
200 312 219 M8X80 12
HA03-452 45 47
HA03-502 50 52
4
HA03-552 55 57
HA03-304 30 32 3
HA03-354 35 37
HA03-404 40 42
HA03-454 45 400 624 437 M8X80 15 47 4
HA03-504 50 52
HA03-554 55 57
Shape A
HA03 - 30 2 A HA03 L Anchor
Shape /RDGEHDULQJ UHVWUDLQW
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Projection (K mm) and 55 mm.
Type
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20mm.
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expansion bolts.
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system where there are slit
edges in the slabs.
21
The drop in pin system is another technique that is can be used for stone atachments when higher pullout loads are required. And Adjsuta-
ble arm and a pin are used to be placed in side of the specially drilled holes. The holes are drilled at the edge and the rear side of the stne
panels where the pins and the adjustable arms intersect, forming a strong connection.
Fasten fixture
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HCA02
70
HCA01
HCA01
21
HAZ-MC-11 HAZ-DB-11
Special Drilling Machine for HB-11 Undercut Bolt Special No Core Drill Bit
HAZ-MC-11 undercut drilling machine Sintered diamond segment with steel shank
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Drilling unit 1400 W $YDLODEOHLQGLDPHWHUPP
230 V Electric power
GFI switch undercut drilling head
HAZ-MC-T31 HAZ-DB-T31
Special Drilling Machine for T31 Undercut Bolt Special Drill Bit
HAZ-MC-PN HAZ-DB-PN
Drilling Machine for HFP pin system 1R&RUH'ULOOELW
HAZ-MC-PN drilling machine for pins Sintered diamond segment with steel shank
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Clamping device 10-50 mm $YDLODEOHLQGLDPHWHUVDQGPP
Driving motor unit 1000 W
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220 V Electric power
GFI safety switch
HAZ-MC-09 HAZ-DB-09
Special Drilling Machine for HB09 Undercut Bolt No Core Drill Bit
Always at the forefront of fixing technology, HAZ METAL has earned a reputation as the leaders in fixing systems
innovation and is regarded as the one to follow. HAZ METAL fixing systems of today become the standard of
tomorrow.
HAZ METAL combines the very latest international technology with its own research and development team to
establish a technical excellence within the industry. HAZ METAL readily embraces the responsibility of a major
producer and shares its expertise with problem solving solutions.