FRSI DeltaV TM Scalable Process System 12P1892

Austin, TX USA REV F

Class I Div. 2 with Class I, II, III Div. I Page 1 of 8
Field Circuits Installation Instructions

Drawn By: PAL Date: 27 Apr 99

Checked By: WCM Date: 15 May 99

Approved By: PAL Date: 15 May 99

Revised By: AFF Date: 10 Oct 11

1999-2011 Fisher-Rosemount Systems, Inc. All Rights reserved. Filename: 12P1892F.doc

10/24/2011
FRSI DeltaV TM Scalable Process System 12P1892
Austin, TX USA Class I Div. 2 with Class I, II, III Div. I REV F
Page 2 of 8
Field Circuits Installation Instructions

1. SCOPE

This document provides guidelines for the installation of DeltaVTM Scalable Process System with Intrinsically Safe
Field Circuits in a Class1 Division 2 Group A, B, C, D Hazardous Location. Installation shall be in accordance with
Article 500 of the National Electrical Code 4, ANSI/NFPA-70.

2. APPLICATION

System components intended for use in a Class1 Division 2, Groups A,B,C,D have been evaluated to Factory
Mutual Class Number 3611. Approved components are labeled per the Factory Mutual requirements.

See Note 7 See Note 8

See Note 6 18 - 36 V dc
Control Network

Um1 Um2 I/O Modules

IS-Series Additional I/O IS Power
See Note 13
(A) Modules Supply
POWER I/O KJ4110-EB1 (See Notes
SUPPLY
CONTROLLER
MODULES See Notes 4, 5
KJ4110X1-EA1
3,9,10,11,12) (F)

IS Power Supply
See Notes 4 (D) (C) (E)
IS Term Block
(See Notes
3,9,10,11,12)
(B) (C)

Intrinsically
Non-Incendive or
Safe Field
Non-Arcing
Circuits
Field Circuits Only
See Notes 9

Installation - Ordinery location or where applicable, Installation - Class 1, Division 2,

Class 1, Division 2, field circuits - class 1, Division 2 Field Circuits - Classes I, II, III, Division 1
(See Notes 1 & 5) (See Notes 1, 5 & 14)

Figure 1.

NOTES:

1. The components shown in Figure 1, defines the interface between, equipment which may comprise of
Unspecified Ordinary Location or Class 1, Division 2 Groups A, B, C, D hazardous area location components
and components equipped with intrinsically safe field circuits. This system will include a single Localbus
isolator, I.S. I/O Cards and all other necessary apparatus such as power supplies, carriers, carrier extenders, etc..

2. The details of this system involve:

(A) 8-way I/O Carriers, and up to eight I/O Cards per carrier. Where applicable, these products are approved
for installation in, and connection to, circuits in Class 1, Division 2 Hazardous Locations, refer to FRS
drawing (12P1293).

(B) A Localbus Isolator type KJ4110X1-EB1 (with its associated carrier KJ4101X1-BB1) which provide an
isolation interface between (A) above and all other parts of the system. Non-I.S. components are located to
the left of the Localbus Isolator and I.S. components are located to the right of the Localbus Isolator.

(C) A DC/DC Power Supply Type (KJ4110X1-EA1) which is a source of supply for

1999-2011 Fisher-Rosemount Systems, Inc. All Rights reserved. Filename: 12P1892F.doc

10/24/2011
FRSI DeltaV TM Scalable Process System 12P1892
Austin, TX USA Class I Div. 2 with Class I, II, III Div. I REV F
Page 3 of 8
Field Circuits Installation Instructions

i) the Localbus Isolator JK4110X1-EB1, and

ii) I/O Cards with I.S. Field circuits:
Note: The system may include up to eleven System Power supplies, including one for redundancy
depending on number and type of I/O Cards, individual field circuit loading and ambient temperature.

(D) Up to eight I/O Carriers in the DeltaV IS-I/O system.

(E) If required, Carrier Extenders KJ4110X1-CA1 and KJ4110X1-CB1, IS extenders, Right Hand and Left
hand respectively, together with associated cables:

(F) At present the following extension cables exist as pairs ( a carrier cable and a power cable):

Description: Carrier Cable (Note 15) Power Cable (Note 16)

Cable assembly 0.35 meters KJ4110X1- DA1 KJ4110X1-DB1
Cable assembly 0.85 meters KJ4110X1- DC1 KJ4110X1-DD1
Cable assembly 1.20 meters KJ4110X1- DE1 KJ4110X1-DF1
Cable assembly 2.0 meters KJ4110X1- DG1 KJ4110X1-DH1

3. Each I/O Card interfaces the field through a Terminal Block Assembly. The IS-I/O Cards are designed to allow
removal and insertion of the cards on the carriers without the need to remove power from the Localbus.

CAUTION: Carriers, Extenders, Extension Cables must NOT be unplugged unless either

a) the System has been de-energized, or

b) the area is known to be non-hazardous.

4. The Controller communicates with the I/O cards by means of the Localbus, which runs through all the carriers,
connected to it.

5. The System may comprise up to 64 I/O cards and has a maximum length of 6.8m (including carriers extenders and
extension cables). The Localbus Isolator KJ4110X1-EB1 is transparent and the number of I/O card left and right
is dependent entirely on the requirements of the system.

6. The voltage source to this power supply must not generate or contain in both normal or abnormal operation, a
source of potential in excess of 250 Vrms or DC.

7. The Control Network connected to the DeltaV Controller must not be connected to a supply, which generates or
contains, under normal or abnormal conditions, a source of potential in excess of 250 Vrms or DC.

8. The IS-card Power Supply, KJ4110X1-EA1, must not be connected to a source of power, which contains or
generates, under normal or abnormal conditions, a source of potential in excess of 250 Vrms or DC.

9. The field outputs of all DeltaV IS-System Cards having a label as such are intrinsically safe, but may have
different entity parameter and different number of channels. Each I/O card interfaces with the field though a
Terminal Block Assembly. All IS-I/O cards in this system may be removed and inserted onto the carrier while
the carrier remains energized. Only one I/O card may be removed or inserted at a time.

10. Field Terminals may be left in place during insertion and removal. The possibility of inserting an I/O Card with
incorrect entity parameters or different channel output connections into a Field Terminal is prevented by means
of a rotary Keying system.

11. Refer to Figure 2, for details of the I/O Card and Termination Block rotary Keys. The Keys fitted to I.O Cards
are factory set (Ultrasonic welding), while the Keys fitted to the Termination Block are adjustable and are set to
match those of a chosen I/O Card at the time of installation.

1999-2011 Fisher-Rosemount Systems, Inc. All Rights reserved. Filename: 12P1892F.doc

10/24/2011
FRSI DeltaV TM Scalable Process System 12P1892
Austin, TX USA Class I Div. 2 with Class I, II, III Div. I REV F
Page 4 of 8
Field Circuits Installation Instructions

12. Table 1, shows the detail of the I/O Card in the DeltaV Process System. Note, that there are no keying
arrangements given to other components such as power supplies and Localbus isolators but their individual
unique connector arrangement ensure that they can only be installed on their respective carriers.
13. A Card Blanking Cover KJ4001X1-FA1 should be fitted to any permanently unoccupied location on an I/O
Card Carrier. (Permanently unoccupied implies no Field Terminal Assembly and no I/O card are intended for
the particular location).

14. All apparatus forming part of a single system must be housed within the same enclosure. Enclosures must meet
the requirements of ANSI/ISA S82.01 and S82.03.

ASSIGNMENT OF I/O KEY POSITIONS

Card No. Description of Letter Number
Field Terminals Key Position Key Position
KJ3101X1-BA1 25V, 110mA, 0.69W B 5
KJ3101X1-BB1 10.5V, 14mA, 0.04W B 1
KJ3102X1-BA1 28V, 93mA, 0.65W A 1
KJ3102X1-BB1 23.3V, 88mA, 0.65W A 4
KJ3102X1-BB2 24.6V, 93mA, 0.57W A 4
KJ3102X1-BE1 24.6V, 93mA, 0.57W A 4
Table 1.

A-F 1-6
A-F 1-6
A 1
F B 6 2
Intrinsically Safe E C 5 3
D 4 Module Key

Field Teminal Block

Figure 2.

15. This cable is comprised of a 19-twisted-pair multicore cable covered by a layer of heatshink sleeving. The
combined thickness of insulation provided by the multicore and heatshrink sleeve is greater than or equal to
1.0mm, each component providing a minimum of 0.33mm. The heatshrink sleeve is applied over the whole
length of the multicore, to within 10mm of the connector at each end. These cables do not need to carry FM
approval markings.

16. This cable is comprised of up to six separately insulated cores, covered by a layer of heatshrink sleeving. The
combined thickness of insulation of any core and the heatshrink sleeve is greater than or equal to 1.0mm, each
component providing a minimum of 0.33mm. The heatshrink sleeve is applied over the whole length of the
insulated cores, to within 20mm of the connector at each end. These cables do not need to carry FM approval
markings.

1999-2011 Fisher-Rosemount Systems, Inc. All Rights reserved. Filename: 12P1892F.doc

10/24/2011
FRSI DeltaV TM Scalable Process System 12P1892
Austin, TX USA Class I Div. 2 with Class I, II, III Div. I REV F
Page 5 of 8
Field Circuits Installation Instructions

I.S. I/O Card assemblies:

Hazardous Location Class I, Division 2

Class I, Division 1, Groups A,B,C,D
Groups A,B,C,D
Class II, Division 1,
Groups E,F,G I/O Module
Class III See Note 5

See Note 1
Intrinsically Safe Field Circuits (x4, x8, x16)
See Note 4

See Notes 4, 6, and 7

1 3 5 7 9 11 13 15

See Notes 2 & 3

2 3 6 8 10 12 14 16

Figure 3.
Notes:

1. The IS I/O cards may only be mounted on an IS-I/O card carrier KJ4101X1-BA1.

2. The IS I/O cards may be used in conjunction with the KJ4110X1-BA1, -BB1, or -BC1 Terminal Block
Assemblies. Refer to Table 2 for permissible I/O card and Terminal Block combinations.

3. Each of the field channels of the IS I/O cards use one pair of terminals of the above Terminal Block
Assemblies. Please refer to Table 2, for terminal entity parameters.

4. Each channel of the IS-I/O cards may be connected to apparatus which does not generate or store more than
1.2V, 0.1A, 25mW or 40 J, such as switches, thermocouples, LEDs and RTD devices, provided cable
parameters meet the following criteria:
A. Ca Capacitance of cable
B. La Inductance of cable
Alternatively, each channel of the IS-I/O card, may be connected to FM Approved intrinsically safe apparatus
suitable for use in Division 1 hazardous location, in accordance with the following criteria:
Voc Apparatus Vmax
Isc Apparatus Imax
Ca Ci + Capacitance of cable
La Li + Inductance of cable

5. The IS-I/O cards may be inserted onto, or removed from the IS-carrier while the system remains energized. It is
preferable removal and insertion is done when the area is known to be non-hazardous. Only one I/O card may
be removed or inserted at a time.

6. Each of the field devices, and associated wiring, connected to the IS-I/O cards, shall satisfy the 500 VDC
insulation test to field devices connected to any other DeltaV IS-I/O card, forming part of the same installation.

7. Field wiring devices must be installed in accordance with the requirements of ANSI/ISA RP12.6

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10/24/2011
 FRSI DeltaV TM Scalable Process System 12P1892
Austin, TX USA Class I Div. 2 with Class I, II, III Div. I REV F
Page 6 of 8
Field Circuits Installation Instructions

8. The AO Card KJ3102X1-BB1 was superceded by AO Card KJ3102X1-BB2 in 2003, but details are included
for information.
Ch. Terminals Entry parameters, Groups A, B Groups C, E Groups D,F,G
Permissible Field No. each channel
Terminal Blocks
AI card, KJ4110X1-BA1 1 1&2 Voc 28Vdc Ca 0.14F Ca 0.43F Ca 1.14F
KJ3102X1-BA1: KJ4110X1-BB1 2 3 &4 Isc 93mA La 4.38mH La 17.2mH La 34.2mH
3 5&6 Po 0.65W
4 7&8
5 9 &10
6 11 & 12
7 13 & 14
8 15 & 16
AO card, KJ4110X1-BA1 1 1&2 Voc 23.8Vdc Ca 0.21F Ca 0.64F Ca 1.70F
KJ3102X1-BB1: KJ4110X1-BB1 2 3 &4 Isc 90mA La 4.67mH La 18.3mH La 36.5mH
3 5&6 Po 0.54W
4 7&8
5 9 &10
6 11 & 12
7 13 & 14
8 15 & 16
AO card, KJ4110X1-BA1 1 1&2 Voc 24.6Vdc Ca 0.116F Ca 0.87F Ca 3.12F
KJ3102X1-BB2: KJ4110X1-BB1 2 3 &4 Isc 93mA La 4.3mH La 17.7mH La 36.02mH
3 5&6 Po 0.57W
4 7&8
5 9 &10
6 11 & 12
7 13 & 14
8 15 & 16
AO card, w/HART KJ4110X1-BA1 1 1&2 Voc 24.6Vdc Ca 0.116F Ca 0.87F Ca 3.12F
KJ3102X1-BE1 KJ4110X1-BB1 2 3 &4 Isc 93mA La 4.3mH La 17.7mH La 36.02mH
3 5&6 Po 0.57W
4 7&8
5 9 &10
6 11 & 12
7 13 & 14
8 15 & 16
DO card, KJ4110X1-BA1 1 1&3 Voc 25Vdc Ca 0.19F Ca 0.56F Ca 1.51F
KJ3101X1-BA1: KJ4110X1-BB1 2 5&7 Isc 110mA La 3.15mH La 12.5mH La 24.5mH
3 9 & 11 Po 0.69W
4 13 & 15
DI card, KJ4110X1-BC1 1 1&2 Voc 10.5Vdc Ca 2.67F Ca 8.00F Ca 21.3F
KJ3101X1-BB1: 2 3 &4 Isc 14mA La 176mH La 633mH La 1000mH
3 5&6 Po 0.04W
4 7&8
5 9 &10
6 11 & 12
7 13 & 14
8 15 & 16
9 17 & 18
10 19 & 20
11 21 & 22
12 23 & 24
13 25 & 26
14 27 & 28
15 29 & 30
16 31 &32

I.S. I/O Card Parameters, Table 2.

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10/24/2011
FRSI DeltaV TM Scalable Process System 12P1892
Austin, TX USA Class I Div. 2 with Class I, II, III Div. I REV F
Page 7 of 8
Field Circuits Installation Instructions

Model KJ4110X1-EB1, Localbus Isolator:

KJ4101-BB1

See Note 4

See Note 1 KJ4110X1-EB1

See Note 3 See Note 2

CON 4

CON 1
Class I, Division 2 Hazardous Location

Figure 4.
Notes:

1. The Localbus Isolator KJ4110X1-EB1, may only be used in conjunction with the Localbus Isolator Carrier
KJ4101X1-BB1.

2. (CON 1) of the Localbus Isolator Carrier may only be connected to the following DeltaV Series products:

Product Description
KJ4101X1-BA1 IS, 8-Wide carrier
KJ4101X1-CA1 IS extender right-hand
KJ4101X1-BC1 IS System Power Supply carrier

Connection to any of these items in an energized system ensures that the value of Um2 (18VDC max) of the
Localbus Isolator, KJ4110X1-EB1 is not exceeded.

3. (CON 4) of the Localbus Isolator Carrier may only be connected to the following DeltaV series products:

Product Description
KJ4001X1-BA2 2-Wide Carrier
KJ4001X1-BB1 8-Wide Carrier with out Shield bar
KJ4001X1-BE1 8-Wide Carrier with Shield bar
KJ4001X1-HA1 Left hand connector of Local bus extender

Any supply system used to energize the above must not generate or store potentials in excess of 250 Vrms or
DC, in both normal and abnormal condition of operation.

4. The Localbus Isolator may be inserted onto, or removed from the Localbus carrier while the system remains
energized. It is preferable if removal and insertion is done when the area is known to be non-hazardous.

1999-2011 Fisher-Rosemount Systems, Inc. All Rights reserved. Filename: 12P1892F.doc

10/24/2011
FRSI DeltaV TM Scalable Process System 12P1892
Austin, TX USA Class I Div. 2 with Class I, II, III Div. I REV F
Page 8 of 8
Field Circuits Installation Instructions

Model KJ4110X1-EA1, IS System Power supply:

18-36 VDC
Input Supply
connector
See Note 3

KJ4101X1-BC1
See Note 1

KJ4110X1-EA1
See Note 4

See Note 2 See Note 2

CON 3

CON 1
Class I, Division 2 Hazardous Location

Figure 5.
Notes:

1. The IS System Power Supply, KJ4110X1-EA1, may only be used in conjunction with the IS System Power
Supply Carrier, KJ4101X1-BC1.

2. CON 1 and CON 3 of the KJ4110X1-EA1 may only be connected to the following DeltaV Series products:

Product Description Permissible Connector(s)

KJ4101X1-BA1 IS, 8-Wide Carrier Con1 or Con3
KJ4110X1-CA1 IS, extender, Right-hand Con1 only
KJ4110X1-CB1 IS, extender, Left-hand Con3 only
KJ4101X1-BB1 Localbus Isolator Carrier Con3 only

3. The input supplies to the KJ4110X1-EA1 in the range of 18-36VDC. This supply must not contain or generate
potentials in excess of 250 Vrms or DC in both normal and abnormal conditions of operation.

4. The IS System Power Supply may be removed from or inserted onto the IS System Power Supply carrier while
the system to which it is connected remains energized, but only with the following provisions AND in the order
given:
A) the input supply must be de-energized, and
B) the input supply connector must be removed from the IS System Power Supply

It is preferable if removal and insertion is done when the area is known to be non-hazardous.

1999-2011 Fisher-Rosemount Systems, Inc. All Rights reserved. Filename: 12P1892F.doc

10/24/2011