Escolar Documentos
Profissional Documentos
Cultura Documentos
RELIABLE
Tebis gives you the best possible protection for your personnel, machines and
parts.
Your shop operations are reliable all around because Tebis knows and always
uses virtual models for your machines, tools and clamping devices. Tebis
uses 5-axis avoidance and milling area reduction to prevent collisions. Tebis
simulates the properties of the real machine and control and displays detected
collisions and limit switch problems in the CAM programming environment.
TEBIS AUTOMILL
Tebis lets you standardize your manufacturing processes and ensures continuous high
quality. You save your manufacturing environment and your proven manufacturing
knowledge in Tebis process libraries. All of your data is always up-to-date. Automill,
Tebis NC automation, is based on the process libraries, which results in tremendous
time savings on NC programming for single-part manufacturing. Automill evaluates
your CAD models, accounts for your manufacturing environment and your manufactur-
ing knowledge and automatically calculates reliable NC programs. Your Tebis process
libraries are protected and can only be used by you.
4 // // 5
// 1
Tebis strengths
Efficiently and reliably manufacture high-quality parts A soft spot for large parts and complex geometries
Companies use Tebis Version 4.0 to organize and optimize their CAD/CAM process chains in
manufacturing-intensive areas. They use Tebis systems throughout from design and engineer- Efficient
ing to equipment and part manufacturing. They benefit from the unique strengths of Tebis to
produce products at the highest quality in the shortest time, for the automotive, aerospace,
machinery and equipment industries as well as appliance and medical equipment
manufacturers.
Tebis is especially well suited for handling complex Highly complex parts can always be completed on
or large parts and enormous data volumes. Robust time.
algorithms make preparation and programming a
breeze, even for large parts and complex geometries.
Many manufacturing methods one software solution
Efficient
First-class interfaces
Efficient
High-quality
DXF
You can keep all of your machinery running Tebis interfaces are truly first-class. You can with automatic optimization of surface quality. The
smoothly with software from a single source. efficiently exchange geometries with other CAD surface quality optimized in Tebis is also retained in
Whether it's 3 or 5-axis milling, drilling, turning, systems like CATIA, NX or SOLIDWORKS with the target system upon export via direct interfaces.
laser cutting, laser hardening, trimming, hammer no loss of data. Assemblies are automatically split
peening or sink and wire EDM, Tebis supports the into individual manufacturing files upon import,
entire spectrum. This single-system strategy makes
the manufacturing process more fluid, faster and
more transparent.
6 // // 7
// 1
Tebis strengths
Top technology for Class A surfaces Convenient manufacturing preparation for automated production
High-quality Efficient
High-quality
NC-manufactured free-form surfaces are only as the surface quality that meets your manufacturing Specialized CAD functions enable NC programmers
good as your CAD data. You can use the Tebis func- requirements. On exterior surfaces, you ensure to conveniently prepare their manufacturing models
tions for designing, modeling, repairing, morphing Class A quality. for subsequent NC processes. This sets your course
and reverse engineering, to give your CAD models for automated NC programming and optimized
surface quality.
Active surface preparation with a tremendous impact on tryout Short run times on machines
The Tebis NC algorithms have been continuously roughing, prefinishing and finishing. You can fully
optimized over 30 years of development and ensure exploit the potential of these tools with special
time-saving and effective processing on the ma- contact algorithms and path layouts with full-cut
chines, with minimized idle travel and maximized avoidance.
cutting performance. This also includes demanding
technical support for HFC and HPC cutters for
8 // // 9
// 1
Tebis strengths
Virtual machine technology for maximum reliability Perfect for 6-axis robots as well
Efficient
High-quality
Tebis transfers the high quality of the CAD surfaces Low-cost access to Tebis CAD/CAM technology
directly to the NC programs. This is because the
software calculates NC paths on the mathematically
precise surfaces instead of on tesselated substitute Tebis has the appropriate software package at a You can individually supplement the software packag-
models like polyhedra. Finish quality can also be variety of performance levels for typical CAD/CAM es and select additional functions from the compre-
influenced by adjustable NC point distributions. Efficient applications. You can get started at a low cost and hensive portfolio of add-ons. Your staff can configure
This renders time-consuming manual reworking expand as your requirements grow. their Tebis workstations on-the-fly with floating
superfluous in many cases. licenses: If specific add-ons are used infrequently,
your users can share these software components.
Standard Pro Premium
10 // // 11
// 2
Tebis 4.0 characteristics
Automated machining of prismatic geometries now also includes all freely
NC automation, even with
contoured planar and pocket surfaces. Tebis automatically detects these
Better structure, more flexibility, greater convenience free-form features
> Time savings on NC programming
and transfers the information to features and NCSet objects taken from
the process libraries.
User interface The Tebis 4.0 intuitive and ergonomic user interface is optimized for Roughing with full-width avoidance Full-width cuts can be avoided in roughing with high-performance
> S impler, more informative and easy on the CAD/CAM workstations and is individually adaptable with 11 language > Less wear, more time savings on HPC cutters, either trochoidal NC paths or with path layouts adapted
eyes versions. the machine to the geometry (adaptive roughing) with integral re-roughing.
Tebis Starter Finishing with constant 3D path distance The new "Curve-synchronous" and "Z-variable" MSurf strategies ensure
Tebis Starter helps you easily and reliably configure and organize your
>G reater adaptability to customer and user > Time savings on the machine and on better path quality and better surfaces with guide curves oriented to the
Tebis workstation for your specific needs.
requirements manual reprocessing of files part topography (characteristic lines, radius runouts).
Interfaces with automatic splitter function 5-axis milling adapted to operation of The operating structure of the functions for creating 5-axis NC paths
When the CAD model is exported, complex geometries can be automati-
> L arge time savings when creating project 3-axis milling has been completely adapted to the 3-axis functions and expanded
cally split into individual files for the components to be manufactured.
files >G reater convenience, greater functionality (MEngrave).
Surface design Design surfaces more efficiently in Tebis: You can stamp structure curves,
Exact determination of machining time Tebis now uses information from the control (for example, axis dynamics)
with added functions project any number of parallel curves on the part surface and engrave
>M ore realistic manufacturing planning to determine realistic machining time.
> Time savings on manufacturing design with no distortion at the click of a button.
Tebis 4.0 benefits you in design and engineering with new high-quality Laser cutting and trimming The number of NC points in NC programs can be significantly reduced
Reverse engineering
technologies, automatic functions and algorithms for reverse engineering > Time savings on programming and for optimized cycle time. The virtual machine technology for collision
> S moother surfaces faster
for low-segmentation, dense and tangential surface models. machining detection in laser toolpaths has also been included.
Surface optimization with automatic mode Tebis automatically detects and repairs defects in your surfaces. This lets Machine collision checking The list of collisions with the detected problem areas has been completely
>B etter surface quality for subsequent you avoid costly problems in subsequent CAD and NC operations at the > Better overview, greater reliability, revised. Like the off-screen calculation of NC programs, machine collision
processes click of a button. time savings on programming checking can also be performed in background mode.
Surface modeling
The integral DCAMCUT Expert NC programming environment lets you
with symmetry support You can now model symmetrical surfaces significantly faster, because Wire EDM integrated in Tebis
create collision-tested NC programs for 4-axis wire EDM in Tebis; all
> Time savings when creating constant- Tebis automatically models the symmetrical control points or point series. > No more special version
information is saved in the Job Manager.
curvature surfaces
You can create guide curves oriented to characteristic lines and radius
Manufacturing preparation for NC programs
runouts and apply them when calculating the path layout. Support for 6-axis Now you can also use Tebis for NC programming of 6-axis articulated
that don't require reworking
This lets you consistently manufacture surfaces that don't require robot kinematics robots. The extended virtual machine kinematics allow you to calculate
> Greater convenience, substantial time
reworking, thanks to constant 3D stepover and milling with no retract > Lower machine technology costs collision-checked NC programs and prevent singularities.
savings on manual reworking
movements.
12 // // 13
// 3 REVERSE ENGINEERING
Tebis 4.0 Release 3
Conveniently engrave parts Quickly create parallel curves Optimally plan use of tools
The "Design"/"Cons"/"Label" function lets you Multiple parallel curves can be simultaneously You can determine the optimal tool diameter for
engrave texts, logos and numbers. It creates calculated with the extended MPlan and MCont NCSets and account for residual
a text projected on the part geometry. The "Design"/"Curve"/"Parall" function. stock before milling. You can switch directly from
"NC5ax"/"MEngrave" function, which is also the Job Manager to the tool library and exchange
new, calculates the appropriate toolpath. the corresponding tools.
Tremendously reduce of manual reworking Output complex files more quickly
The "ActSurf"/"Reduce" function has been The "Multi-PUT" function automatically breaks up
extended for convenient flattening of positive Tebis files into multiple individual files optimal
radii. This prevents undesired sheet springback for assemblies and complex files with many
Easily create guide curves
effects. The flattening of these areas previously manufactured parts.
The "NCPrep"/"Struct" function lets you
performed manually can be eliminated, which
conveniently create guide curves for the
greatly reduces manual reworking.
high-quality "Curve-synchronous" and
"Z- variable" MSurf strategies you check
the curve location, repair curves, smooth
them and create parallel curves.
14 // // 15
// 3
Tebis 4.0 Release 3
Obtain symmetrical Class A surfaces faster Apply defaults Improved process reliability List of detected machine conflicts completely Easily create multiple-axis engraving pro-
The "BRep"/"Optim/Curve" and "BRep"/"Optim"/ User-defined parameters are automatically The new "Reduce area" option in the 3-axis revised grams
"Surf" functions let you symmetrically process applied as defaults in the "BRep"/"Optim"/"Surf" "MCurv" and "MFill" functions lets you quickly The new collision list provides convenient filtering The new "NC5ax"/"MEngrave" function can be
control points and control point series. function. and easily create collision-free toolpaths for and fast access to detected conflicts. The new used to create NC programs for engraving texts,
3-axis machines that are not suitable for diagram display shows conflicts on the timeline. logos and numbers. Manufacturing preparation
multiple-axis simultaneous machining. You can easily distinguish between critical and is performed with the "Design"/"Cons"/"Label"
non-critical conflicts according to the affected function.
machined parts.
Easily change processing sequence Easily exchange tools Global optimization Reduce cycle time by 30% Prevent unnecessary pivot movements Fully integrated simulation technology
The processing sequence in feature-based You can exchange tools across machining You can use the new "Assign" function to assign Optimized NC point distribution yields more Convenient handling for optimizing head-tilt The Tebis simulation technology for preventing
NC programming can now be controlled using operations in NCJobs of type "MFeat" and "MSet." NC variables such as material height or protected compact NC programs. Distance controls on the directions in stamping areas prevents fast pivot collisions and limit switch conflicts has been
feature groups. elements across features regardless of feature machine can be used, paths can be adjusted movements of the machine. completely integrated.
type and parameter assignment. without (left) and width (right) axial tolerances;
NC points can now be manually removed.