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J. Wind Eng. Ind. Aerodyn.

147 (2015) 7784

Contents lists available at ScienceDirect

Journal of Wind Engineering


and Industrial Aerodynamics
journal homepage: www.elsevier.com/locate/jweia

3D URANS analysis of a vertical axis wind turbine in skewed ows


A. Orlandi a,b, M. Collu a,n, S. Zanforlin b, A. Shires c
a
Offshore Renewable Energy Engineering Centre, Craneld University, Craneld, MK43 0AL, UK
b
Dipartimento di Ingegneria dell'Energia, dei Sistemi, del Territorio e delle Costruzioni, Universita di Pisa, Pisa 56122, Italy
c
School of Mechanical Engineering, University of Leeds, Leeds LS2 9JT, UK

art ic l e i nf o a b s t r a c t

Article history: The paper demonstrates the potential of an unsteady RANS 3D approach to predict the effects of skewed
Received 24 May 2015 winds on the performance of an H-type vertical-axis wind turbine (VAWT). The approach is validated
Received in revised form through a comparison between numerical and experimental results for a full-scale Darrieus turbine,
12 September 2015
demonstrating an improved prediction ability of 3D CFD with respect to both 2D CFD and semi-empirical
Accepted 20 September 2015
models based on the double multiple stream tubes method. A 3D URANS approach is then adopted to
Available online 22 October 2015
investigate the power increase observed for a straight-bladed small-scale turbine in a wind tunnel when
Keywords: the rotational axis is inclined from 0 to 15 from the vertical. The main advantage of this approach is a
Vertical axis wind turbine more realistic description of complex three-dimensional ow characteristics, such as dynamic stall, and
Offshore
the opportunity to derive local blade ow conditions on any blade portion during upwind and downwind
Skewed ow
paths. Consequently, in addition to deriving the turbine overall performance in terms of power coef-
Dynamic stall
CFD cient, a better insight into the temporal and spatial evolution of the physical mechanisms is obtained. Our
principal nding is that the power gain in skewed ows is obtained during the downwind phase of the
revolution as the end part of the blade is less disturbed by the wake generated during the upwind phase.
& 2015 Elsevier Ltd. All rights reserved.

1. Introduction experimentally (Kinzel et al., 2012) and numerically (Giorgetti et


al., 2015) to have a mutually benecial effect on power production.
The pursuit of reducing the cost of offshore wind energy in It is perhaps the offshore environment that has attracted the
deep waters has led to a re-emerging interest in vertical-axis wind greatest interest for VAWTs because of several inherent attributes
turbines (VAWTs) for oating applications due to apparent that offer advantages with respect to HAWTs, particularly the
advantages over conventional horizontal-axis wind turbines scalability and low over-turning moments with better accessibility
(HAWTs) (Borg et al., 2014; Borg and Collu, 2015; Giorgetti et al., to drive train components (Shires, 2013; Borg et al., 2014).
A correct prediction of the turbine performance in skewed ows is
2015). In parallel, there is a resurgence of interest in VAWTs as a
very important for both micro generation in the built environment
promising alternative to HAWTs also for small-scale electric power
and large-scale offshore applications (Collu et al., 2014), since urban
in urban areas (Mertens, 2002).
winds have noticeable vertical components (micro generation), and
VAWTs are characterized by some signicant advantages: the
waves and unsteady wind speeds will induce pitch/roll motions to the
ability to capture wind from any direction without a yaw control turbine axis and therefore a periodic tilt angle with respect to the
mechanism, low noise, compact design, simpler access, installa- vertical (offshore oating wind turbine). HAWTs and VAWTs exhibit
tion, maintenance and repair (since the gearbox and drive train completely different behaviours in skewed ows. Theoretical studies
components can be located at ground level rather than at the top and experimental measurements have shown that the power output
of the tower as for HAWTs). in a skewed ow is reduced for an HAWT (Tongchitpakdee et al.,
Furthermore, although VAWTs generally have a lower aero- 2005). This trend is mainly due to a reduction in the effective swept
dynamic efciency, there is some evidence that VAWTs can be area (i.e. the area perpendicular to the oncoming wind direction).
positioned closer together in a wind farm giving a higher power Consequently, initial studies have indicated that HAWTs can suffer
density due to lower wake interference. Furthermore, counter- severe performance losses when installed on oating support struc-
rotating VAWTs in close proximity have been shown tures (Bekiropoulos and Rie, 2012). On the other hand for VAWTs,
depending on the conguration, the performance degradation due to
skewed ow is generally lower and for H-VAWT (VAWT with two
n
Corresponding author: Tel.: 44 (0)1234 75 4779. vertical blades connected to the central tower through one/more
E-mail address: maurizio.collu@craneld.ac.uk (M. Collu). arms) congurations the power coefcient may even be enhanced.

http://dx.doi.org/10.1016/j.jweia.2015.09.010
0167-6105/& 2015 Elsevier Ltd. All rights reserved.
78 A. Orlandi et al. / J. Wind Eng. Ind. Aerodyn. 147 (2015) 7784

Experimental investigations on H-VAWT turbines have demonstrated elements. The external dimensions are 14D  30D  12D and the
an enhanced performance for relatively small tilt angles (up to 2530) wall distance is 1n10  4c, necessary for an averaged y o 5, fol-
depending on the shape of the rotor, whereas a reduced performance lowing a mesh sensitivity analysis performed in order to verify if
is produced by higher skew values (Mertens et al., 2003). This benet the grids adopted were sufciently ne to resolve the primary
might be explained by the fact that VAWT blades sweep out a ow features. Fig. 2 shows the analysis for the 2D model for the
cylindrical surface, as opposed to a planar surface for HAWTs. As a 17 m Darrieus VAWT and the 3D model for the small H-Darrieus
consequence, during misaligned ow operations, the swept area of the VAWT; the 3D model of the SANDIA turbine has been excluded
turbine is increased. from this analysis due to the high number of cells of the domain,
To account for skewed ow effects on VAWT performance, the but the mesh adopted is similar to that used by Howell et al.
efforts of researchers have focused on the implementation of (2010) and Zhang et al. (2013).
semi-empirical corrections in blade element momentum models
(Bianchini et al., 2012; Madsen et al., 2014). To the authors'
2.1. 2D and 3D mesh sensitivity analyses
knowledge, there are no studies in the literature presenting a 3D
CFD (Computational Fluid Dynamics) study on inclined VAWT
For all the cases presented, both for the 2D and the 3D models,
performance. The present study is aimed at contributing to a
mesh sensitivity analyses have been conducted, to assess the
better understanding of the physical processes that result in the
adequate mesh element number able to resolve the ow. As
measured performance enhancement reported for VAWTs in
regards the 2D model, three meshes were analysed (coarse,
skewed ows.
medium, ne) as shown in Table 1, keeping the wall distance xed
at 1.6n10  5 with y o 1.
The 3D mesh independence study was performed only for the
2. Numerical approach
skewed ow case. The same philosophy was then applied to the
SANDIA case. For the 3D model of the turbine in skewed ow, two
The two wind turbine congurations analysed in this work are:
grids have been considered (4 and 5), as shown in Table 2. In
general a larger number cases are analysed in order to conduct a
 the SANDIA 17 m-diameter Darrieus-Type VAWT used to
sensitivity analysis, but in this case we considered the previous
validate the CFD modelling approach that has been adopted. It
work done in this area (see cited papers). All the 3D meshes were
has an aspect ratio (height to diameter ratio) equal to 1.02, two
blades with a NACA 0015 aerofoil section and a constant chord built considering a wall distance equal to 1.9n10  4c, resulting in
of 0.612 m. Rotational speed is xed at 38.7 RPM (rotational y o 5.
speed, in revolutions per minute) for aerodynamic force mea- The results of these analyses are shown in Fig. 1, where the Ct
surements and 42.2 RPM for cp measurements (Akins, 1989); (tangential force coefcient) values are compared.
 a two bladed H-Darrieus VAWT with NACA 0018 aerofoil As regard the 2D analysis, the difference between mesh 2 and
sections and constant 0.08 m chord. The rotor height is 0.5 m mesh 3 is minor, and mesh 2 was adopted, in order to save time
and diameter is 0.755 m. This conguration was used in wind and computational resources without substantially affecting
tunnel tests to study the inuence of skewed ows (Mertens, accuracy. The same conclusion can be derived from the second
2002) allowing direct comparison with CFD predictions. graphs, showing a small gap between the two grids. So that MESH
4 was used for the 3D analysis. Furthermore, this meshing philo-
For all the simulations, two different grid levels have been sophy was subsequently adopted for the SANDIA turbine case.
adopted: a xed sub-grid with the external dimensions of the ow
domain, and a dynamic sub-grid that includes the VAWT geometry 2.2. CFD solver approach
and allows a relative motion with respect to the xed grid. This
grid arrangement utilizes the sliding mesh technique (Ansys, The CFD software used for the present analyses is FLUENT v.15,
2009) and allows the simulation of the rotating motion of the developed by Ansys Inc. This study is based on the URANS implicit
wind turbine with a steady RANS (Reynolds-averaged Navier- model, and turbulence is modelled using the k SST (Shear Stress
Stokes equations) or URANS (unsteady RANS) analysis. Transport) model. This turbulence scheme was adopted because of
The CFD process was validated for the SANDIA National Labs its aptitude in cases involving high adverse pressure gradients and
conguration using both 2D and 3D grids. The 2D mesh adopted is therefore smooth surface separations (Menter, 1993). The air was
a hybrid structuredunstructured mesh with around 460 000 considered as incompressible since the different cases studied did
elements. The ow domain external dimensions were 37D x 25D, not exceed a local Mach number greater than 0.3.
and the wall distance from the rst layer of cells is set at The setup settings for the simulations are shown in Table 3. The
1.6n10  5c with y (dimensionless wall distance) o1, where D is simulations are done using a First Order Implicit scheme for all the
the diameter of the turbine and c is the blade chord length. The 3D variables of the spatial discretization in the rst revolutions, after
grid contains around 2 800 000 elements with ow domain that increase the order of the schemes considered to prevent the
external dimensions of 15D  5D  4D and a wall distance equal to model from numerical diffusion errors. The convergence criteria
1.9n10  4c, resulting in y o 5. were set at 1n10  5 for all residuals.
For the analysis of the rotor in a skewed ow, only a 3D
approach was considered and the mesh contains around 1 800 000 Table 2
Details of the 3D grids for H-Darrieus turbine.
Table 1
Details of the 2D grids. Mesh No. of elements Nodes around Nodes Wall distance
blades spanwise
Mesh No. of nodes on blade No. of elements Wall distance
4 1 724 930 84 200 1.6 E  04
1 620 301 163 1.6 E  05 chords
2 1240 464 845 1.6 E  05 5 2 672 993 186 300 1.6 E  04
3 1920 700 292 1.6 E  05 chords
A. Orlandi et al. / J. Wind Eng. Ind. Aerodyn. 147 (2015) 7784 79

Fig. 1. Mesh sensitivity analysis for 2D model of 17-m Darrieus-Type VAWT (a) and for the 3D model of H-Darrieus VAWT (b).

Fig. 2. (a) External domain, (b) details of 3D grid for SANDIA 17 m Darrieus-Type wind turbine, and (c) of the H-Darrieus Type Wind Turbine, (d) volume mesh.

3. Results Table 3
CFD simulations: setup settings.
3.1. Verication of the CFD model
Solver

This paper focuses on two wind speed operating conditions: Type Pressure-based
TSR 4.6 (Tip Speed Ratio) (low-wind speed case) and TSR 2.33 Time Transient

(high wind speed case), for the SANDIA 17 m-diameter test case. Solution methods
Since chordwise pressures for this case were measured at the Pressure-velocity coupling PISO
equatorial station of the turbine blade, it is expected that the local
Spatial discretization
ow at this station is 2D and therefore that 2D CFD simulations Gradient Green-Gauss node based
give a good approximation of the ow. Normal and tangential Pressure Standard
Momentum Second order upwind
force coefcients were obtained by integrating the chordwise
Turbulent kinetic energy Second order upwind
pressure distributions as reported by Akins (1989). The normal and Specic dissipation rate Second order upwind
tangential force coefcients cn and ct are dened as Modied turbulent viscosity Second order upwind

Transient formulation
Fn
cn 1 Second order implicit
1=2 U 21 c
80 A. Orlandi et al. / J. Wind Eng. Ind. Aerodyn. 147 (2015) 7784

Fig. 3. Normal force coefcient and tangential force coefcient, calculated at TSR 4.6 (a, b) and at TSR 2.33 (c, d).

Fig. 4. cp and power curve as function of TSR.

Ft normal and tangential force coefcient curves reproduce the


ct 2 measured trends well from a qualitative point of view, though
1=2
U 21 c
there are some differences in peak values at corresponding azi-
where Fn and Ft are, respectively, the normal and tangential force muthal angles.
on the blade per unit of span, N, is the air density, kg/m3, and U As would be expected, the predicted normal force coefcient
1 is the free stream wind velocity, m/s.
data are in closer agreement with measured data than the tan-
Predicted normal and tangential force coefcients from both 2D gential force coefcient data, with a maximum relative difference
and 3D CFD simulations are compared against the experimental of 15% over the upwind cycle of the revolution (701o o 1301),
data in Fig. 3 (equatorial plane of the rotor). The azimuthal angle of whilst for the downwind cycle any differences (with the 2D pre-
the blade is measured such that 0 at the beginning of the dicted data) are small. Both 2D and 3D CFD models underestimate
upwind path. These gures show good agreement between the 2D the tangential force coefcient at all blade positions, resulting in a
and 3D CFD models and the experimental data. The shapes of the maximum relative difference of  55% over the downwind cycle.
A. Orlandi et al. / J. Wind Eng. Ind. Aerodyn. 147 (2015) 7784 81

Fig. 3c and d shows 2D CFD results obtained using different


time steps to assess how they affect results at the higher wind-
speed condition (TSR 2.33), where ow separations and dynamic
stall can inuence performance. Because of these more complex
and dynamic features, a time-step sensitivity analysis was per-
formed using 1, 0.5 and 0.25 of azimuthal angle for each time
step. Generally, the 2D simulation tends to over-predict tangential
and normal force coefcients at this ow condition. Measured data
at this condition indicate that ow separates and subsequently
reattaches on the blade surface between 80 and 130 blade azi-
muth positions, with a potential increase in both the normal and
tangential force coefcients due to dynamic stall over the nal
quarter of both upwind and downwind cycles. The CFD models
give good agreement when the ow is attached, but separation
appears to be delayed due to a higher blade azimuth angle (and
therefore blade angle of attack). Consequently the model over-
estimates the peak normal force coefcient in the rst half of the
revolution, with a maximum relative error of  28% for the 2D
model. If a smaller time-step is adopted, the separation of the ow
occurs at a smaller azimuth angle but does not have a signicant
effect. The CFD models also predict a delay in the occurrence of
stall over the downwind cycle, resulting in a big difference with
experimental data. The 3D model gives a better prediction of the
ow behaviour and of the aerodynamic forces on the blade, par-
ticularly in terms of tangential force coefcient. One advantage of
the 3D approach could be a better estimation of dynamic stall and
also lag effects due to the unsteady ow. The 2D CFD models
cannot fully describe the complex dynamics of the ow whilst the
Fig. 5. Wall shear on blades for k RNG model (top) and k SST model (bottom). 3D CFD model can take into account the near and far eld ow
developments surrounding the real geometry of the wind turbine,
as also shown by Howell et al. (2010).
As regard the discrepancies between the experimental and
numerical estimations of ct, the following should be considered. As
very well known, since integrating pressure distributions to get
the tangential force is much less accurate than integrating them to
get the normal force, particularly if the pressure data is sparse, the
accuracy of ct is in general lower than the one of cn. Furthermore, it
is shown that the CFD approach adopted predicts well the trends
at low speed, as expected when the ow is fully attached. Also, the
power is well predicted at this condition, which depends on the
tangential force and so suggests that the predicted tangential force
is reasonably accurate. At the higher wind speeds the ow is much
more complex, and so inaccuracies in predicting the dynamic ow
are expected. Anyway, the overall power is still well predicted,
which indicates again that tangential force estimation is reason-
ably accurate.
Fig. 6. cp curve for the H-Darrieus experimental wind turbine. Experimental data Fig. 4 compares the predicted and measured coefcient of
from wind tunnel test by Mertens (2002). power (cp) and power production curves for the SANDIA 17 m

Fig. 7. cp ratio and TSR ratio for H-Darrius Turbine at different tilt angles. The ratios refer to the maximum values of the variables reached at different tilt angles normalized
by the maximum value calculated at 0 tilt angle. From wind tunnel test by Mertens (2002).
82 A. Orlandi et al. / J. Wind Eng. Ind. Aerodyn. 147 (2015) 7784

Fig. 8. Normal force and tangential force coefcient as a function of the azimuthal angle, at different tilt angles.

Fig. 9. Pressure eld calculated at 01 (left) and 151 (right), considering a blade section at 0.25 m distant from the tip in the less inuenced zone.

Darrieus turbine. Cp is dened as All results refers to the seventh revolution, where the differ-
ence between the average total torque coefcient Cm and the one
Power
Cp 3 of the previous revolution is within 1%. SANDIA turbine has been
1=2U 31 DH analysed at two different wind conditions:
where H is the blade height, m. Due to the better prediction of the
 TSR 4.6 (corresponding to a free stream velocity of 7.345 m/s)
tangential force coefcient at higher wind speeds, the 3D CFD
with a time scale corresponding to 1/time-step (0.0043 s).
results are in closer agreement with experimental data and are
 TSR 2.33 (corresponding to a free stream velocity of 14.5 m/s)
generally within 10%. The 2D CFD model over-predicts power at
with different time scales corresponding to 1/time-step
high wind speeds, as would be expected from the previous ana-
(0.00431 s), 0.5/time-step (0.00216 s) and 0.25/time-step
lysis. Fig. 4 also compares the data with those predicted using BEM
(0.00108 s).
(Blade Element-Momentum) approaches by Allet and Paraschivoiu
(1995) as well as another CFD approach (Torresi et al., 2013). The
As regards the simulations of the H-Darrieus turbine, the free-
advantage of the CFD approach becomes clearer at high wind- stream velocity was xed at 7 m/s and all the results refer to a
speed conditions, where greater accuracy in predicted power is time scale equal to 1/time-step at each TSR considered.
achieved. Fig. 6 shows good agreement of the k SST model with wind
tunnel test data, though the k RNG scheme gives poor results,
3.2. Rotor in skewed ow particularly at low wind speeds. The difference between the k
SST model and the measured data is within 10%, except at the
Since the purpose of this work is to determine the inuence of highest wind speed. This difference between these two models can
changes to the inclination of a VAWTs' rotational axis relative to be attributed to an overproduction in wall shear stresses by the
the ow direction on the rotor performances, a 3D CFD model is fully turbulent k RNG model, which led to a smaller averaged
necessary. The two bladed H-Darrieus VAWT conguration was torque value. In fact, as shown in Fig. 5, k RNG model gives
used, with measured wind tunnel test data available for a straight higher values of wall shear stresses than the one calculated by the
and inclined rotor (Mertens, 2002). A preliminary analysis in order k SST model. These generate forces which oppose the motion of
to assess the best turbulence model scheme was performed for revolution of the turbine, resulting a lower averaged torque coef-
this wind turbine, without skewed inow. This analysis considered cient and thus a lower power coefcient.
two of the most referenced turbulence models for cases including Both test cases have demonstrated that the k SST model can
strong adverse pressure gradients: k RNG (Re-Normalization simulate the power production of a VAWT with reasonable accu-
Group) and k SST. The comparison was based on the calculation racy. Consequently, the k SST turbulence model was adopted for
of the power coefcient Cp at different values of TSR. quasi-static simulations of the rotating H-VAWT conguration at
A. Orlandi et al. / J. Wind Eng. Ind. Aerodyn. 147 (2015) 7784 83

Fig. 10. Velocity eld at different tilt angle.

Fig. 11. Vorticity contours at 01 (left) and 151 (right).

xed inclination or tilt angles. The inclination angle was varied previous blade on the oncoming one. The comparison also reveals
in 5 increments from 5 to 15. Higher inclination angles were not that the Mertens' model does not agree very well with the
considered since it is assumed that the H-VAWT is installed on an experimental data. The main reason is due to the DMST (Double-
offshore oating platform and these structures are designed not to Multiple Stream Tube) model not including the semi-empirical
exceed a limit of 715 oscillations about the vertical axis (Collu corrections that account for the dynamic stall. Indeed, this con-
et al., 2014). sideration is linked to the results shown in Fig. 7b. It is evident
Fig. 7a refers to the ratio of the maximum value of cp at different that, at a higher TSR ratio, which implies higher rotational velocity
tilt angles normalized by the maximum value at 0 skew angle; of the wind turbine (since the inlet velocity is xed at 7 m/s), and
Fig. 7b refers to the ratio of TSR at which the maximum cp is reached at higher tilt angles, the cp ratio values are closer to the one
at different values of , normalized by the maximum value at 0. obtained in the wind tunnel tests corresponding to the same tilt
The cp ratio has been considered rather than the cp since only the angle. The combined effects of the increased rotational velocity
rst was available in the report considered. The CFD results are also and the augmentation of the tilt angle lead to a smaller inuence
compared with measured wind tunnel results and results from a of the dynamic stall and so a better matching between the Mer-
BEM model developed by Mertens (2002). The BEM model under- ten's model and experimental data. However, also shown in this
predicts the power in a skewed ow, while the CFD results are in graph, the present model matches the TSR ratio measurements
good agreement with the wind tunnel measurements. better than the Mertens' model.
This means that the present model can well describe the As seen from Fig. 7, the cp increases with due to the increases
behaviour of the ow acting on the blade sections, such as the rise of the blade tangential force coefcient. The normal and tangential
of dynamic stall and the effects of the wake generated by the force coefcients predicted at the equatorial plane of the rotor are
84 A. Orlandi et al. / J. Wind Eng. Ind. Aerodyn. 147 (2015) 7784

shown in Fig. 8a and b, respectively. As regards the normal forces, performed, with the aim to separate and analyse the causes that
small changes are seen in the rst half of the revolution, where the lead to an increase of the coefcient of power cp. The present work
maximum difference between the cases at 0 and 15 is offers a possible interpretation of this phenomenon, which was
equal to 1.8%, while downwind the blade experiences normal studied through experimental tests and only briey using a semi-
forces that increase with tilt angle. empirical model by Mertens. This study founds that the gain is due
Regarding the tangential force coefcient, which has a direct to the downwind part of the rotor being less disturbed by the
impact on the rotor torque and power, although slightly reduced wake generated by the blades in the upwind part. Since the
values are experienced over the upwind cycle (maximum of 4.5% interest in the future use of VAWTs is primarily on oating plat-
lower than the case at 0), signicant increases are experi- forms for offshore applications, it could be interesting to evaluate
enced over the downwind cycle. Consequently this increase in the the inuence of real motion on the rotor performances. However,
tangential force coefcient is the reason for the augmentation of it is important to note that it has been possible to determine and
the normalized power. In fact, Fig. 8 shows that the maximum localize the physical mechanisms described above using a rela-
value of cn and Ct is reached for the case at 15: tively simple numerical model, i.e. with only 2.5 millions of cells
cn;MAXf1801 o o 3601g; 151 ct;MAXf1801 o o 3601g; 151 for a full scale turbine and about 2 million for the small turbine, a
2:32 7:1 relatively simple turbulence model (two-equations model), and
cn;MAXf1801 o o 3601g; 01 ct;MAXf1801 o o 3601g; 01
appropriate time steps that were found as a good compromise
4
between computational costs and accuracy in results.
This benecial effect is because the bottom part of the rotor in
the downwind section is less inuenced by the passage of the
previous blade, i.e. less wake interference. This is shown in Fig. 10, References
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behaviour of the uid, which involves unsteady three-dimensional Sol. Energy Eng. 127 (4), 464474.
effects such as dynamic stall. However, some differences from the Torresi, M., Fortunato, B., Camporeale, S.M., 2013. Modello CFD per il calcolo delle
experimental data have been displayed and it could be useful to prestazioni e degli effetti di scia di turbine eoliche ad asse verticale, La
Termotecnica.
investigate these further using more complex models, LES (Large Zhang, L.X., Liang, Y.B., Liu, X.H., Jiao, Q.F., Guo, J., 2013. Aerodynamic performance
Eddy Simulation) or DES (Detached Eddy Simulation) models for prediction of straight-bladed vertical axis wind turbine based on CFD. Adv.
example, in order to give a more precise description of these Mech. Eng., 5, 905379, http://dx.doi.org/10.1155/2013/905379.

dynamic phenomena. As regards the analysis of an H-VAWT in


different tower tilting conditions, a quasi-static analysis has been

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